WO2023190821A1 - キャッピングヘッド、スピンドルアセンブリ、キャッピング装置及びキャッピングシステム - Google Patents
キャッピングヘッド、スピンドルアセンブリ、キャッピング装置及びキャッピングシステム Download PDFInfo
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- WO2023190821A1 WO2023190821A1 PCT/JP2023/013073 JP2023013073W WO2023190821A1 WO 2023190821 A1 WO2023190821 A1 WO 2023190821A1 JP 2023013073 W JP2023013073 W JP 2023013073W WO 2023190821 A1 WO2023190821 A1 WO 2023190821A1
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- Prior art keywords
- cam
- capping
- spindle
- capping head
- shaft
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- 230000020347 spindle assembly Effects 0.000 title claims description 56
- 230000002093 peripheral effect Effects 0.000 claims abstract description 114
- 238000005096 rolling process Methods 0.000 claims description 62
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- 239000007788 liquid Substances 0.000 description 3
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- 229910000737 Duralumin Inorganic materials 0.000 description 2
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- 239000011347 resin Substances 0.000 description 1
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- 230000001953 sensory effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/02—Closing bottles, jars or similar containers by applying caps by applying flanged caps, e.g. crown caps, and securing by deformation of flanges
- B67B3/10—Capping heads for securing caps
- B67B3/18—Capping heads for securing caps characterised by being rotatable, e.g. for forming screw threads in situ
Definitions
- the present invention relates to a capping head, a spindle assembly, a capping device, and a capping system.
- a capping head that attaches a cap to the mouthpiece of a threaded can filled with contents such as a beverage.
- the capping head includes a pressure block that presses the top wall of the cap, and a plurality of forming rollers that form the peripheral wall of the cap. Generally, four forming rollers are provided around the pressure block.
- the capping head of Patent Document 1 is provided with five or six forming rollers.
- the forming load (pressing force) per forming roller can be kept small, so even if the threaded can is made thinner, deformation of the mouthpiece can be suppressed.
- Cheap the forming load (pressing force) per forming roller.
- the present invention provides a capping head, a spindle assembly, a capping device, and a capping system that can reduce the external size of the capping head to reduce its weight, increase the capping processing speed, and improve production efficiency. With the goal.
- One aspect of the present invention is a capping head for attaching a cylindrical cap to the mouthpiece of a threaded can having a bottom and a cylindrical shape, the capping head having a body centered on a central axis extending in the vertical direction; a cam follower arranged above the body and rolling on the outer circumferential surface of the cone cam; a cam follower arranged below the body and connected to the cam follower, which moves in the radial direction as the cam follower moves in the radial direction; and a biasing member that biases the cam follower and the shaping roller inward in the radial direction, the cam followers are provided in plurality in a circumferential direction, and the number of the shaping rollers is the same as that of the cam followers.
- a plurality of forming rollers are arranged in a circumferential direction, and the plurality of forming rollers form a threaded portion that is threadedly engaged with the mouthpiece on the peripheral wall of the cap, and a plurality of thread forming rollers that form a threaded portion on the peripheral wall of the cap, and a lower end of the peripheral wall of the cap.
- the body has a body recess that is recessed downward from the upper surface of the body and accommodates at least a lower end portion of the cone cam.
- one aspect of the spindle assembly of the present invention includes the above-mentioned capping head, an elevating shaft that extends in the vertical direction and is attached with a pressure block that presses the top wall of the cap, and has a cylindrical shape and has the elevating shaft inside.
- a spindle into which is inserted and the body is attached; and a cylindrical elevating tube into which the elevating shaft and the spindle are inserted, and the elevating shaft moves the elevating shaft in the vertical direction.
- the spindle has an upper cam follower
- the spindle has a spindle gear that rotates the spindle around the central axis
- the elevating tube includes the cone cam having a cylindrical shape and a lower cam follower that moves the elevating tube in the vertical direction.
- one aspect of the capping device of the present invention includes a turret that rotates around the turret axis, the above-described spindle assembly disposed on the outer periphery of the turret, and a fixing member that meshes with the spindle gear and extends around the turret axis.
- the body is provided with a body recess that is recessed from the upper surface of the body.
- the body recess is located directly below the cone cam, and at least the lower end of the cone cam can be accommodated in the body recess. Therefore, even though the cone cam and the body are placed close to each other in the vertical direction, contact (interference) between these members is prevented. Prevented.
- the forming roller for forming the cap and the cone cam can be arranged closer to each other in the vertical direction, and the vertical dimension of the body can be kept small. Therefore, according to the capping head, spindle assembly, and capping device of the present invention, the outer shape of the capping head can be kept compact and the weight can be reduced, and the capping processing speed can be increased to improve production efficiency. be.
- the inner diameter of the body recess is preferably larger than the outer diameter of a lower end of the cone cam that the cam follower contacts.
- the lower end of the cone cam can be reliably inserted into the body recess.
- the body has a spindle attachment part that is attached to a spindle inserted into the cone cam, and the spindle attachment part is disposed at the bottom of the body recess having a bottomed hole shape. is preferred.
- the body by providing the body recess, the body can be made more compact and lightweight, and the spindle can be stably attached to the spindle attachment part provided at the bottom of the body recess.
- the inner diameter of the body recess is larger than the diameter of the spindle attachment part.
- a gap can be provided in the radial direction between the inner circumferential surface of the body recess and the spindle mounting portion. For example, by accommodating a portion of the lower end of the cone cam at the lower end position in this interval, it is possible to further downsize the body.
- the vertical depth dimension h of the body recess is 1.58H or less, where the vertical dimension from the upper end position to the lower end position of the cone cam in contact with the cam follower is defined as the molding dimension H. It is preferable.
- the vertical depth dimension h of the body recess is set to h ⁇ 1.58H, the above-mentioned effects can be obtained by forming the body recess, and the rigidity of the body can be sufficiently ensured.
- the cam follower includes a shaft portion extending in the vertical direction, and a rolling element rotatably supported by the lower end of the shaft portion and pressed against the outer circumferential surface of the cone cam by the urging force of the urging member. It is preferable to have.
- the rolling element of the cam follower is rotatably supported at the lower end of the shaft portion. Therefore, compared to conventional capping heads, the rolling elements can be placed closer to the upper surface of the body. If this configuration is applied to a conventional capping head, there is a risk that the lower end of the cone cam will come into contact with the upper surface of the body, but in the present invention, as described above, the lower end of the cone cam is accommodated in the recess of the body. contact with the body is prevented. According to the above configuration, the cone cam and the body can be arranged closer to each other in the vertical direction.
- the capping head may include a pressure block that is disposed below the body and presses a top wall of the cap.
- the capping head it is preferable that six or more forming rollers are provided, and the number of thread forming rollers is greater than the number of hem rollers.
- the forming load (pressing force) per screw forming roller can be kept small. Therefore, even when the threaded can is made thinner, deformation of the mouthpiece due to the thread forming process can be suppressed more stably.
- the capping head it is preferable that four screw forming rollers are provided and two hem winding rollers are provided.
- the capping head By providing the capping head with four screw forming rollers and two hem winding rollers as in the above configuration, the accuracy of the capping forming process can be stably increased.
- the screw forming rollers that are adjacent to each other in the circumferential direction are vertically shifted from each other.
- the respective forming points of the circumferentially adjacent screw forming rollers relative to the circumferential wall of the cap are shifted in the vertical direction, so that the thread forming is performed at the same point on the circumferential wall of the cap (especially near the upper groove where the screw starts). Problems such as excessive amounts can be suppressed. Variation in the amount of thread forming at each position in the vertical direction is suppressed, and the amount of thread forming is equalized in the vertical direction.
- the adjacent thread forming rollers are arranged vertically shifted, it is possible to arrange these thread forming rollers closer to each other without interfering with each other. This makes it possible to keep the outer diameter of the capping head small, making it possible to further reduce the size and weight of the capping head.
- the body has a spindle attachment part that is attached to a spindle inserted into the cone cam, and the spindle attachment part is arranged to overlap with the body recess when viewed from a radial direction. is preferred.
- the vertical dimension of the body can be kept smaller.
- a plurality of biasing members are provided in parallel in the circumferential direction, the same number as the cam followers, and the body has a biasing member housing hole extending in the vertical direction, and the biasing member housing hole extends in the vertical direction.
- the number of holes is the same as that of the biasing members, and a plurality of holes are provided side by side in the circumferential direction, and each of the biasing members is accommodated in each of the biasing member housing holes.
- the biasing member is accommodated in the biasing member accommodating hole provided so as to cut out the body in the vertical direction. Therefore, the biasing member can be covered from around it while maintaining high rigidity of the body. Furthermore, compared to the case where a separate cover is provided on the body, the process of cutting the biasing member receiving hole in the body is not complicated, so that the body can be manufactured easily.
- a plurality of biasing members are provided in the same number as the cam followers and arranged in a circumferential direction, and the body has a concave pocket that is recessed radially inward from the outer peripheral surface of the body and extends in the vertical direction.
- the plurality of pockets are provided in the same number as the biasing members and arranged in a circumferential direction, each biasing member is accommodated in each pocket, and the capping head is configured to radially extend the body. It is preferable to include a cylindrical cover that surrounds the entire circumference from the outside in the circumferential direction.
- the cover prevents the plurality of biasing members from being exposed to the outside of the device, thereby improving the aesthetic appearance of the device.
- the cover prevents the contents of beverages (particularly easily solidified sugar, etc.) and liquids such as oil, which are scattered toward the body from the outside of the capping head, from entering the body. Therefore, maintainability is good, and the performance (function) of each component such as the biasing member provided on the body is maintained well.
- the body is preferably made of aluminum alloy.
- the body made of lightweight aluminum alloy, it is possible to reduce the weight while ensuring the rigidity of the entire device.
- the capping head includes a pressure block that is disposed on the lower side of the body and presses the top wall of the cap, and the body has a housing cylinder that protrudes downward from the lower surface of the body, and the housing cylinder has a pressure block that presses the top wall of the cap. , a portion of the pressure block is preferably housed therein.
- the capping head includes a support member that supports the cam follower and the forming roller, and the support member includes a support shaft that extends in the vertical direction, an upper arm that connects the support shaft and the cam follower, and a support shaft that supports the support shaft. and a lower arm connecting the molding roller, and the upper arm has an upper clamp portion that surrounds the support shaft and is deformable so as to press an outer peripheral surface of the support shaft.
- the lower arm has a lower clamp part that surrounds the support shaft and is deformable so as to press an outer peripheral surface of the support shaft, and at least one of the upper clamp part and the lower clamp part. It is preferable that the clamping portion has a deformation assisting groove arranged on the circumferential surface of the clamp portion and extending in the vertical direction.
- the clamp part is supported by providing a deformation assist groove extending in the vertical direction on the circumferential surface (clamp part circumferential surface) of the upper clamp part or the lower clamp part (hereinafter sometimes simply referred to as the clamp part). It becomes easier to deform in the direction of pressing the outer peripheral surface of the shaft. This makes it possible to keep the outer diameter (diameter) of the support shaft small (in other words, make the support shaft thinner), and correspondingly, the outer diameter of the capping head as a whole can also be kept small. , it becomes possible to achieve further weight reduction.
- the lower arm has a stepped portion disposed on a surface facing inward in the radial direction.
- the above state can be solved by locking the assembly jig to the stepped portion of the lower arm while the cam follower and forming roller are moved radially outward against the biasing force of the biasing member. Can be maintained stably.
- the cone cam can be stably inserted radially inside the plurality of cam followers arranged in the circumferential direction, and the work of assembling the capping head and the cone cam becomes easy.
- one aspect of the capping system of the present invention includes a filler for filling a threaded can with contents, and the above-described capping device to which the threaded can discharged from the filler is supplied,
- the conveying direction of the threaded can, which is discharged from the can and heads toward the capping device, extends along a tangent to the outer circumference of the turret when viewed from the turret axis direction.
- the threaded cans discharged from the filler are smoothly supplied to the capping device while being prevented from abruptly changing the direction in which they are conveyed, that is, being less susceptible to centrifugal force. . Therefore, the capping processing speed can be stably increased, and production efficiency can be further improved.
- capping head spindle assembly, capping device, and capping system of the above aspects of the present invention, it is possible to reduce the external size of the capping head and reduce its weight, and it is possible to increase the capping processing speed and improve production efficiency. You can improve.
- FIG. 1 is a perspective view showing the capping head of this embodiment.
- FIG. 2 is a perspective view showing the capping head of this embodiment.
- FIG. 3 is a cross-sectional view (vertical cross-sectional view) showing the capping head of this embodiment.
- FIG. 4 is a bottom view of the capping head, showing a state in which an assembly jig is locked to a plurality of lower arms. Note that the forming roller is shown in a transparent view with a two-dot chain line.
- FIG. 5 is an enlarged view of section V in FIG. 4.
- FIG. FIG. 6 is an enlarged view of the VI section of FIG. 4.
- FIG. 7 is a perspective view showing the main body of the capping head of this embodiment.
- FIG. 1 is a perspective view showing the capping head of this embodiment.
- FIG. 2 is a perspective view showing the capping head of this embodiment.
- FIG. 3 is a cross-sectional view (vertical cross-sectional view) showing the capping
- FIG. 8 is a perspective view showing the main body of the capping head of this embodiment.
- FIG. 9 is a perspective view showing the body flange of the capping head of this embodiment.
- FIG. 10 is a cross-sectional view (longitudinal cross-sectional view) showing the spindle assembly of this embodiment, and shows the capping head in a simplified manner.
- FIG. 11 is a cross-sectional view (vertical cross-sectional view) showing a part of the capping device of this embodiment, and shows the capping head in a simplified manner.
- FIG. 12 is a side view schematically showing the outer peripheral part of the capping device of this embodiment developed on a plane, and is a diagram for explaining each operation of the spindle assembly and the capping head.
- FIG. 10 is a cross-sectional view (longitudinal cross-sectional view) showing the spindle assembly of this embodiment, and shows the capping head in a simplified manner.
- FIG. 11 is a cross-sectional view (vert
- FIG. 13 is a top view schematically showing the capping system of this embodiment.
- FIG. 14 is a perspective view showing a part of a capping head according to a modification of this embodiment.
- FIG. 15 is a cross-sectional view (longitudinal cross-sectional view) showing a part of the capping head of FIG. 14.
- FIG. 16 is a schematic diagram of a screw for explaining the method of measuring the screw depth, and shows the number of turns of the screw expanded on a plane.
- FIG. 17 is a cross-sectional (longitudinal cross-sectional) image showing the vicinity of the lower end of the peripheral wall of the cap after capping, and is a diagram illustrating evaluation of hem roll.
- a capping head 10, a spindle assembly 80, a capping device 120, and a capping system 100 according to an embodiment of the present invention will be described with reference to FIGS. 1 to 13. Note that in this specification, the capping head 10, the spindle assembly 80, etc. may be simply referred to as an apparatus.
- the capping head 10, the spindle assembly 80, and the capping device 120 of this embodiment are devices that attach a cylindrical cap with a top to the mouthpiece of a threaded can that has a bottomed cylindrical shape, thereby sealing the threaded can. .
- the threaded can and cap for example, those described in JP 2019-011103 A can be used.
- the threaded can may also be referred to as a bottle can.
- the threaded can is made of, for example, an aluminum alloy.
- a threaded can includes a can body, which is a peripheral wall of the can, and a can bottom, which is a bottom wall of the can.
- the opening of the can body has a mouthpiece that has a smaller diameter than the parts other than the opening (the body and the shoulder).
- the mouthpiece has a substantially cylindrical shape centered on the can axis.
- the mouthpiece has a curled portion, a male threaded portion, and a bulged portion in this order from the open end toward the bottom of the can along the can axis direction.
- the bulging portion is annular with the can axis as the center.
- the bulging portion is formed to protrude outward from the male threaded portion in the can radial direction perpendicular to the can axis.
- the bulging portion 201 has a convex shape that bulges outward in the can radial direction in a cross section (longitudinal cross section) of the mouthpiece 200 along the can axis.
- the cap 300 has a cap body that has a cylindrical shape and is placed over the cap portion 200, and a disc-shaped liner (not shown) that is disposed on the inner surface of the top wall of the cap body.
- the liner contacts the curled portion of the mouthpiece 200.
- the cap body is made of aluminum alloy, for example, and the liner is made of resin, for example.
- the term "peripheral wall 301 and top wall of the cap 300" refers to the peripheral wall 301 and top wall of the cap body unless otherwise specified.
- FIG. 17C and the like the lower end of the peripheral wall 301 of the cap 300 is wrapped around the bulge 201. As shown in FIG.
- the capping head 10 includes a body 1 centered on a central axis O, a pressure block 2, a support member 3, a cam follower 4, a forming roller 5, and an urging member 6. , is provided. Further, as shown in FIG. 12, the center axes (can axes, not shown) of the threaded can B and the cap 300 capped by the capping head 10 are arranged coaxially with the center axis O shown in FIGS. 1 to 3. be done.
- the direction in which the central axis O of the body 1 extends is referred to as the up-down direction. That is, the central axis O extends in the vertical direction.
- the vertical direction corresponds to the Z-axis direction in each figure.
- the cam follower 4 and the forming roller 5 are arranged at different positions.
- the direction from the forming roller 5 to the cam follower 4 is called the upper side (+Z side)
- the direction from the cam follower 4 to the forming roller 5 is called the lower side (-Z side).
- the vertical direction may also be referred to as the axial direction. In this case, the upper side corresponds to one side in the axial direction, and the lower side corresponds to the other side in the axial direction.
- the direction perpendicular to the central axis O is called the radial direction.
- the direction approaching the center axis O is called the radially inner side
- the direction away from the center axis O is called the radially outer side.
- the direction of rotation around the central axis O is called the circumferential direction.
- a predetermined rotation direction is called one circumferential side C1
- the opposite rotation direction is called the other circumferential side C2.
- the clockwise direction around the central axis O is the circumferential one side C1
- the counterclockwise direction is the circumferential one side C1. This is the other side C2 in the circumferential direction.
- a shaft center axis A which is a center axis of a support shaft 31 of the support member 3, which will be described later, is arranged radially outward of the center axis O, and extends parallel to the center axis O in the vertical direction (Z-axis direction).
- the definition of the direction based on the shaft central axis A is distinguished from the definition of the direction based on the central axis O of the body 1 described above, as follows.
- the direction perpendicular to the shaft center axis A is called the shaft radial direction.
- the direction approaching the shaft center axis A is called the radially inner side of the shaft, and the direction away from the shaft center axis A is called the outer side in the shaft radial direction.
- the direction of rotation around the shaft center axis A is called the shaft circumferential direction.
- the capping head 10 is attached to a spindle assembly 80 that extends in the vertical direction, and constitutes a part of the spindle assembly 80.
- the spindle assembly 80 is disposed above the capping head 10, and the lower end of the spindle assembly 80 is inserted into the capping head 10 from above.
- a lower end portion of a spindle 85, which will be described later, of the spindle assembly 80 is attached to the body 1.
- a lifting shaft 81 which will be described later, is attached to the pressure block 2.
- the center axis (spindle axis) of the spindle assembly 80 is arranged coaxially with the center axis O of the body 1.
- the capping head 10 is supported by the spindle assembly 80 and is moved in the vertical direction together with the spindle assembly 80. Further, the body 1 is rotated about the central axis O by the spindle 85.
- the spindle 85 is fixed to the body 1 while being inserted into a cylindrical cone cam 7 of an elevating tube 90, which will be described later, of the spindle assembly 80.
- the cone cam 7 is disposed above the body 1 and extends in the vertical direction about the spindle axis (center axis O).
- the elevating shaft 81, spindle 85, capping head 10, and elevating tube 90 including the cone cam 7 are connected to separate cam mechanisms 126 and 127, which will be described later.
- Each of the cam mechanisms 126 and 127 moves vertically.
- the spindle 85 and the body 1 rotate around the central axis O with respect to the cone cam 7.
- the cone cam 7 may be one of the constituent members of the capping head 10. That is, in this case, the capping head 10 further includes the cone cam 7.
- the body 1 has a substantially cylindrical shape.
- the body 1 is made of aluminum alloy, specifically, for example, duralumin.
- the body 1 has a body main body 11 and a body flange 12.
- the body main body 11 may be referred to as a body base, a body base, or the like.
- the body 1 includes a cylindrical body main body (body base) 11 and an annular body flange 12 fixed to the upper end of the body main body 11.
- the main body 11 has a cylindrical shape centered on the central axis O, and specifically, has a substantially cylindrical shape. Therefore, the body 1 has a cylindrical outer peripheral surface 1c.
- the body flange 12 has a substantially annular plate shape centered on the central axis O. As shown in FIG. The body flange 12 is fixed to the upper end of the body main body 11 with bolts or the like.
- the body 1 includes a peripheral wall portion 11c, a bottom wall portion 11d, a body recess 13, a cylindrical portion 14, a spindle mounting portion 15, and a housing. It has a cylinder 16, a supporting protrusion 17, a skirt portion 11h, a biasing member housing hole 23, an operating portion 21, and a drain hole 22.
- the peripheral wall portion 11c has a substantially cylindrical shape centered on the central axis O.
- the peripheral wall portion 11c constitutes a cylindrical portion of the outer peripheral wall of the body 1 located above the bottom wall portion 11d.
- the bottom wall portion 11d has a substantially annular plate shape centered on the central axis O.
- the outer peripheral portion of the bottom wall portion 11d is connected to the lower end portion of the peripheral wall portion 11c.
- the body recess 13 has a concave shape recessed downward from the upper surface 1a of the body 1.
- the body recess 13 has a bottomed hole shape centered on the central axis O, and specifically, a substantially circular hole shape.
- the body recess 13 opens on the upper surface 1a and extends in the vertical direction.
- the body recess 13 is a recess defined by the inner circumferential surface of the body flange 12, the inner circumferential surface of the peripheral wall portion 11c, and the upper surface of the bottom wall portion 11d.
- the body recess 13 is arranged from the body flange 12 to the upper part of the body main body 11 in the vertical direction.
- the body recess 13 extends from the body flange 12 to the body main body 11 in a hole shape.
- the upper part of the body recess 13 is located inside the body flange 12 (through hole), and the lower part of the body recess 13 is located in a recess 11b recessed downward from the upper end surface 11a of the body main body 11.
- the body recess 13 vertically passes through the body flange 12 and is disposed across the recess 11b of the body main body 11.
- the vertical dimension between the upper surface 1a of the body 1 and the bottom wall 13a of the body recess 13 is larger than the vertical dimension between the lower surface 1b of the body 1 and the bottom wall 13a.
- the vertical dimension between the upper surface 1a of the body 1 and the upper surface of the bottom wall 11d is the vertical dimension between the upper surface and the lower surface of the bottom wall 11d. (i.e., the thickness dimension of the bottom wall portion 11d).
- the body recess 13 accommodates at least the lower end of the cone cam 7.
- the body recess 13 accommodates at least a large-diameter rolling surface 72 and a tapered rolling surface 73, which will be described later, and which are arranged at the lower end of the cone cam 7.
- a part of a small diameter rolling surface 71 of the cone cam 7, which will be described later, may be arranged in the body recess 13. Note that the small diameter rolling surface 71, the large diameter rolling surface 72, and the tapered rolling surface 73 are portions of the cone cam 7 that the cam follower 4 contacts.
- the inner diameter d1 of the body recess 13 is larger than the outer diameter d2 of the lower end of the cone cam 7 with which the cam follower 4 contacts.
- the inner diameter dimension d1 is the diameter dimension of the inner peripheral surface 13b of the body recess 13.
- the inner peripheral surface 13b of the body recess 13 is a cylindrical surface rising upward from the radially outer end of the bottom wall 13a of the body recess 13.
- each radial inner end of a plurality of biasing member accommodation holes 23, which will be described later, is open in the inner circumferential surface 13b.
- the cylindrical portion 14 projects upward from the bottom wall 13a of the body recess 13.
- the cylinder portion 14 projects upward from the inner peripheral portion of the bottom wall portion 11d.
- the cylindrical portion 14 has a cylindrical shape centered on the central axis O. As shown in FIG. 3, the upper end surface of the cylindrical portion 14 is located below the upper surface 1a of the body 1, and in this embodiment, is located below the upper end surface 11a of the body main body 11. In other words, the upper end surface of the cylindrical portion 14 is located below the lower surface of the body flange 12.
- the cone cam 7 moves downward from the rising end position (standby position) shown in FIG. 3 and reaches the lowering end position (not shown) located at the lowest position in the range of its vertical stroke.
- the lower end of the cone cam 7 faces the upper end surface of the cylindrical portion 14 with a gap therebetween.
- the vertical dimension (insertion depth from the top surface 1a of the body 1) of the cone cam 7 inserted into the body recess 13 at the lower end position is the same as or larger than the vertical dimension L of the body flange 12. be.
- the outer circumferential surface of the cylindrical portion 14 is arranged radially inwardly away from the inner circumferential surface 13b of the body recess 13 (that is, the inner circumferential surface of the peripheral wall portion 11c) (see FIG. 7). Therefore, a circular ring-shaped groove portion centered on the central axis O is provided between the outer circumferential surface of the cylindrical portion 14 and the inner circumferential surface 13b of the body recessed portion 13. This groove opens upward and extends in the circumferential direction. When the cone cam 7 moves downward relative to the spindle 85 and the body 1 fixed to the spindle 85, the lower end of the peripheral wall of the cone cam 7 may be placed in the groove.
- the spindle mounting portion 15 is arranged at the bottom of the body recess 13.
- the spindle attachment part 15 opens at the upper end surface of the cylindrical part 14 and extends in the vertical direction.
- the spindle mounting portion 15 has a substantially circular hole shape centered on the central axis O.
- the inner diameter dimension d1 of the body recessed portion 13 is larger than the diameter dimension of the spindle attachment portion 15.
- a lower end portion of the spindle 85 is inserted into the spindle attachment portion 15 .
- the spindle attachment portion 15 and the spindle 85 are fastened to each other by, for example, screwing. That is, the spindle attachment part 15 is attached to the spindle 85.
- the upper part of the spindle attachment part 15 is disposed within the cylindrical part 14. Therefore, (at least the upper part of) the spindle mounting portion 15 is arranged to overlap the body recess 13 when viewed from the radial direction. In this embodiment, the lower portion of the spindle attachment portion 15 is located below the bottom wall 13a. In other words, the upper part of the spindle attachment part 15 is arranged at the inner circumference of the cylindrical part 14, and the lower part of the spindle attachment part 15 is arranged at the inner circumference of the bottom wall part 11d.
- each of the dimensions below has an allowable dimension (numerical range) of ⁇ 10%.
- the inner diameter dimension d1 of the body recess 13 is 56 mm.
- the outer diameter dimension d2 of the lower end portion of the cone cam 7 is 52.7 mm.
- the radial clearance (one-sided clearance) between the body recess 13 and the lower end of the cone cam 7, ie, [(d1-d2)/2], is 1.65 mm.
- the vertical dimension h between the top surface 1a of the body 1 and the bottom wall 13a of the body recess 13 is 23 mm.
- the vertical stroke amount between the ascending end position (standby position) and the descending end position (close position) of the cone cam 7 is 14.3 mm.
- the dimension in the vertical direction between the upper surface 1a of the body 1 and the lower end surface of the cone cam 7 at the lower end position, that is, the amount of penetration of the cone cam is 10.39 mm. Therefore, the cone cam penetration amount/cone cam stroke amount is approximately 73%.
- the molding dimension H is defined as the vertical dimension from the upper end position of the cone cam 7 where the cam follower 4 contacts to the lower end position (lower end of the cone cam 7), and the molding dimension H is 14.56 mm. That is, in this embodiment, the vertical depth h of the body recess 13 is greater than 0 mm and less than or equal to 1.58H (mm). Preferably, the depth dimension h is 0.714H (mm) or less. In this embodiment, the cone cam penetration amount/molding dimension H is approximately 71%.
- the vertical dimension (stroke limit dimension/standby position) between the lower end surface of the cone cam 7 at the ascending end position and the bottom wall 13a of the body recess 13 is 26.91 mm.
- the vertical dimension (stroke limit dimension/offset position) between the lower end surface of the cone cam 7 at the lower end position and the bottom wall 13a of the body recess 13 is 12.61 mm.
- the housing cylinder 16 protrudes downward from the lower surface 1b of the body 1.
- the housing tube 16 extends downward from the lower surface of the bottom wall portion 11d.
- the housing cylinder 16 has a substantially cylindrical shape centered on the central axis O.
- the support protrusion 17 protrudes downward from the lower surface 1b of the body 1.
- the support protrusion 17 extends downward from the outer periphery of the lower surface of the bottom wall portion 11d.
- the support protrusion 17 is arranged on the radially outer side of the housing cylinder 16 .
- a plurality of supporting protrusions 17 are provided side by side in the circumferential direction so as to surround the housing tube 16 from the outside in the radial direction (see FIG. 8).
- the number of supporting protrusions 17 is the same as the number of forming rollers 5, and in this embodiment, six are provided.
- the plurality of supporting protrusions 17 are arranged at intervals from each other in the circumferential direction.
- Each support protrusion 17 is arranged radially outward from the housing cylinder 16, and support protrusions 17 adjacent to each other in the circumferential direction are arranged apart from each other. For this reason, the body 1 has hollowed out portions between the supporting protrusions 17 and the housing tube 16 and between the supporting protrusions 17 adjacent to each other in the circumferential direction.
- the hollowed-out portion is a concave space formed by hollowing out a part of the body 1.
- roller shaft accommodation pockets 19 extends vertically inside the body 1 and opens at the bottom of the body 1.
- a plurality of roller shaft accommodation pockets 19 are provided side by side in the circumferential direction.
- the number of roller shaft accommodation pockets 19 is the same as the number of forming rollers 5.
- the skirt portion 11h has a cylindrical shape centered on the central axis O.
- the skirt portion 11h is arranged below the peripheral wall portion 11c.
- the skirt portion 11h constitutes a cylindrical portion of the outer peripheral wall of the body 1 located below the bottom wall portion 11d.
- the upper end of the skirt portion 11h is connected to the lower end of the peripheral wall 11c and the outer periphery of the bottom wall 11d.
- the outer circumferential surface of the skirt portion 11h and the outer circumferential surface of the peripheral wall portion 11c are continuous in the vertical direction, and each outer circumferential surface is formed integrally with no step.
- the outer peripheral surface of the skirt portion 11h and the outer peripheral surface of the peripheral wall portion 11c each constitute a part of the outer peripheral surface 1c of the body 1.
- a support protrusion 17 is arranged on the radially inner side of the skirt portion 11h.
- the outer periphery of the lower portion of the support protrusion 17 is connected to the inner periphery of the skirt portion 11h.
- the skirt portion 11h and the plurality of supporting protrusions 17 are integrally formed.
- the skirt portion 11h surrounds the plurality of support protrusions 17, the plurality of roller shaft accommodation pockets 19, the accommodation cylinder 16, and a part of the pressure block 2 from the outside in the radial direction.
- the biasing member accommodation hole 23 extends inside the body 1 in the vertical direction.
- the biasing member accommodation hole 23 passes through the body 1 in the vertical direction.
- the number of biasing member housing holes 23 is the same as that of the biasing members 6, and a plurality of biasing member housing holes 23 are provided side by side in the circumferential direction.
- Each biasing member 6 is accommodated in each biasing member housing hole 23 .
- a support shaft 31 of each support member 3, which will be described later, is inserted into each biasing member accommodation hole 23 and protrudes upward and downward.
- the biasing member accommodation hole 23 has a main body hole 23a disposed in the body main body 11 and a flange hole 23b disposed in the body flange 12.
- the main body hole 23a and the flange hole 23b overlap each other when viewed from the top and bottom.
- the main body hole 23a extends vertically inside the main body 11 and penetrates the main body 11 in the vertical direction. Specifically, the main body hole 23a vertically passes through the peripheral wall 11c, the bottom wall 11d, and the supporting protrusion 17.
- the flange hole portion 23b passes through the body flange 12 in the vertical direction.
- the operating portion 21 is a notch-shaped recess that is recessed radially inward from the outer peripheral surface of the body 1.
- the operating portion 21 is arranged on the body flange 12 and opens on the outer peripheral surface of the body flange 12.
- a plurality of operation parts 21 are provided at intervals in the circumferential direction.
- a hook-shaped working tool such as a hook wrench (not shown) is locked to the operating portion 21.
- the body 1 can be attached to and detached from the spindle 85 by operating the work tool and rotating the body 1 in the circumferential direction with respect to the spindle 85 while the work tool is locked to the operating portion 21. .
- the drain hole 22 passes through the support protrusion 17 in the vertical direction.
- the drain holes 22 are arranged on each of the plurality of supporting protrusions 17, that is, a plurality of them are provided.
- the upper end of the drain hole 22 opens on the upper surface of the support protrusion 17 and is located radially inward than the skirt portion 11h.
- the lower end of the drain hole 22 opens on the lower surface of the support protrusion 17 . That is, the drain hole 22 communicates the inside of the biasing member housing hole 23 with the outside of the body 1 . Liquid such as water accumulated in the biasing member accommodation hole 23 is discharged to the outside of the capping head 10 through the drain hole 22.
- the pressure block 2 is placed below the body 1.
- the pressure block 2 has a substantially bottomed cylindrical shape centered on the central axis O, and extends in the vertical direction.
- the pressure block 2 is fastened to the lower end of the lifting shaft 81 by, for example, screwing, and is fixed to the lifting shaft 81.
- the bottom wall of the pressure block 2 contacts the top wall of the cap 300 from above and presses the top wall (see FIG. 12).
- a part of the pressure block 2 is housed in the housing cylinder 16 of the body 1. Specifically, the upper part of the pressure block 2 is inserted into the housing cylinder 16.
- the vertical position of the upper end surface of the pressure block 2 is substantially the same as the vertical position of the lower surface 1b of the body 1. That is, the pressure block 2 is housed in the housing cylinder 16 whose upper portion protrudes downward from the lower surface 1b, so that the portion of the body 1 located above the lower surface 1b (that is, the bottom of the body 1) (a portion above the wall portion 11d).
- the pressure block 2 does not need to be one of the constituent members of the capping head 10.
- the pressure block 2 is one of the components of the spindle assembly 80. That is, in this case, the spindle assembly 80 further includes the pressure block 2.
- the support member 3 is attached to the body 1 and supports the cam follower 4 and the forming roller 5.
- a plurality of supporting members 3 are provided side by side in the circumferential direction.
- the number of support members 3 is the same as the number of cam followers 4 and the number of forming rollers 5.
- the support member 3 has a support shaft 31, an upper arm 32, and a lower arm 33. As shown in FIG. 3, the support shaft 31 has a substantially cylindrical shape centered on the shaft center axis A, and extends in the vertical direction. The upper end of the support shaft 31 protrudes above the upper surface 1a of the body 1. The lower end of the support shaft 31 protrudes below the lower surface 1 b of the body 1 and below the support protrusion 17 .
- the support shaft 31 is supported by the body 1 via a bearing member such as a sliding bearing, for example.
- a plurality of bearing members (a pair in this embodiment) that support each support shaft 31 are provided vertically spaced apart from each other.
- the upper portion of the support shaft 31 is supported by the body flange 12 via an upper bearing member.
- a lower portion of the support shaft 31 is supported by the support protrusion 17 via a lower bearing member.
- An intermediate portion of the support shaft 31 located between the upper end and the lower end is arranged in the biasing member accommodation hole 23 .
- the support shaft 31 is rotatable within a predetermined range around the shaft center axis A.
- the upper arm 32 is arranged above the body 1 and connects the support shaft 31 and the cam follower 4.
- the upper arm 32 is fixed to the upper end of the support shaft 31 and extends outward from the support shaft 31 in the shaft radial direction. Specifically, the upper arm 32 extends from the support shaft 31 toward one side C1 in the circumferential direction.
- the upper arm 32 has an upper clamp portion 32a that surrounds the support shaft 31 around the shaft (in the circumferential direction of the shaft) and is deformable so as to press the outer peripheral surface of the support shaft 31.
- the upper clamp portion 32a is a curved wall portion extending in the circumferential direction of the shaft when viewed from the vertical direction.
- the lower arm 33 is arranged below the body 1 and connects the support shaft 31 and the forming roller 5.
- the lower arm 33 is fixed to the lower end of the support shaft 31 and extends outward from the support shaft 31 in the shaft radial direction. Specifically, the lower arm 33 extends from the support shaft 31 toward one side C1 in the circumferential direction.
- the lower arm 33 surrounds the support shaft 31 around the support shaft 31 (in the circumferential direction of the shaft) and has a lower clamp portion 33a that is deformable so as to press the outer peripheral surface of the support shaft 31.
- the lower clamp portion 33a is a curved wall portion extending in the circumferential direction of the shaft when viewed from the vertical direction.
- At least one of the upper clamp part 32a and the lower clamp part 33a has a deformation assist groove 36 arranged on the peripheral surface of the clamp part and extending in the vertical direction.
- at least the lower clamp portion 33a has the deformation assist groove 36.
- the deformation assist groove 36 is in the shape of a groove that is depressed inward in the shaft radial direction from the outer circumferential surface (clamp section circumferential surface) of the lower clamp part 33a and extends in the vertical direction.
- a plurality of deformation assist grooves 36 may be provided on the outer peripheral surface of the lower clamp part 33a (or the upper clamp part 32a) in line in the shaft circumferential direction, or only one deformation assist groove 36 may be provided.
- one deformation assist groove 36 is provided in the lower clamp portion 33a of the lower arm 33 that supports a screw forming roller 5A, which will be described later, among the plurality of lower arms 33.
- a plurality of deformation assist grooves 36 are provided at intervals in the shaft circumferential direction on a lower clamp portion 33a of the lower arm 33 that supports a hem winding roller 5B, which will be described later.
- the number of deformation assist grooves 36 provided in each lower clamp portion 33a is not limited to the example of this embodiment.
- the deformation assist groove 36 is, for example, an R groove (round groove), and the cross-sectional shape of the groove is a concave arc shape.
- the width of the deformation assist groove 36 is, for example, 1.5 mm.
- the number of deformation assist grooves 36 provided in the lower clamp part 33a (or the upper clamp part 32a) is, for example, three.
- the lower arm 33 has a stepped portion 37 arranged on a surface of the lower arm 33 facing radially inward.
- the stepped portion 37 is arranged at an end portion of the surface of the lower arm 33 facing inward in the radial direction on one side C1 in the circumferential direction.
- the depth at which the stepped portion 37 is recessed radially outward from the radially inward surface of the lower arm 33 increases toward the other side C2 in the circumferential direction.
- the step portion 37 has a wall surface 37a facing toward one side C1 in the circumferential direction, and an inclined surface 37b facing inward in the radial direction and extending radially outward toward the other side C2 in the circumferential direction.
- the cam follower 4 is arranged above the body 1.
- the cam follower 4 contacts the outer peripheral surface of the cone cam 7 and rolls on the outer peripheral surface of the cone cam 7. Specifically, the cam follower 4 rolls on a large-diameter rolling surface 72, a tapered rolling surface 73, and a small-diameter rolling surface 71, which will be described later, among the outer peripheral surfaces of the cone cam 7.
- a plurality of cam followers 4 are provided side by side in the circumferential direction.
- six cam followers 4 are provided at intervals in the circumferential direction.
- the cam follower 4 includes a shaft portion 41 that extends in the vertical direction, and a rolling element 42 that is rotatably supported at the lower end of the shaft portion 41 and is pressed against the outer circumferential surface of the cone cam 7 by the biasing force of a biasing member 6, which will be described later.
- the shaft portion 41 extends parallel to the shaft center axis A, and is supported by an end portion of the upper arm 32 on one side C1 in the circumferential direction. A lower end portion of the shaft portion 41 faces the upper surface 1a of the body 1 from above with a gap therebetween.
- the rolling element 42 has an annular shape with an outer diameter larger than that of the shaft portion 41, and is arranged coaxially with the central axis of the shaft portion 41.
- the rolling element 42 is attached to the lower end of the shaft portion 41 via a bearing member such as a rolling bearing, for example.
- the rolling element 42 is rotatable around the central axis of the shaft portion 41.
- the lower surface of the rolling element 42 faces the upper surface 1a of the body 1 with a gap therebetween.
- the forming roller 5 is arranged below the body 1 and radially outward of the pressure block 2.
- the forming roller 5 is connected to the cam follower 4 via the support member 3, and moves in the radial direction as the cam follower 4 moves in the radial direction.
- the number of forming rollers 5 is the same as that of the cam followers 4, and a plurality of forming rollers 5 are provided side by side in the circumferential direction. In this embodiment, six forming rollers 5 are provided at intervals in the circumferential direction. The six (plural) forming rollers 5 are arranged around the central axis O at equal pitches.
- the roll diameter of the forming roller 5 (specifically, the roller main body 52 described later) is, for example, ⁇ 26 mm.
- the forming roller 5 includes a roller shaft 51 that extends in the vertical direction, a roller main body 52 that is connected to the roller shaft 51 and presses the peripheral wall 301 of the cap 300, and a roller urging section 53. .
- the roller shaft 51 is attached to the end of the lower arm 33 on one side C1 in the circumferential direction via a bearing member such as a sliding bearing (not shown).
- the roller shaft 51 is rotatable about the central axis of the roller shaft 51 with respect to the lower arm 33, and is movable within a predetermined range in the vertical direction.
- the roller main body 52 has a disk shape with an outer diameter larger than that of the roller shaft 51, and is arranged coaxially with the center axis of the roller shaft 51.
- the roller body 52 is connected to the lower end of the roller shaft 51.
- the roller main body 52 is integrally formed with the roller shaft 51 from a single member.
- the roller body 52 is arranged below the bottom wall of the pressure block 2.
- the roller biasing portion 53 is an elastic member such as a compression coil spring.
- the roller biasing section 53 biases the roller shaft 51 and the roller main body 52 upwardly with respect to the lower arm 33.
- the roller shaft 51 and the roller main body 52 are movable downward against the urging force of the roller urging section 53.
- the upper part of the roller shaft 51 and the roller biasing portion 53 are accommodated in the roller shaft accommodation pocket 19 of the body 1 .
- the plurality of forming rollers 5 include a plurality of threaded forming rollers (RO rollers) 5A that form a threaded portion on the peripheral wall 301 of the cap 300 to be threadedly engaged with the mouthpiece 200 of the threaded can B; It includes at least one hem-wrapping roller (PP roller) 5B that hem-wraps the lower end of the peripheral wall 301 of the cap 300 around the base portion 200.
- the number of screw forming rollers 5A is four, and the number of hem winding rollers 5B is two. That is, the number of thread forming rollers 5A is greater than the number of hem winding rollers 5B.
- the thread forming roller 5A presses the circumferential wall 301 of the cap 300 inward in the radial direction to form a threaded portion (female threaded portion) having a shape that follows the male threaded portion of the cap portion 200.
- the vertical positions of the roller bodies 52 of the circumferentially adjacent screw forming rollers 5A are shifted from each other. That is, the screw forming rollers 5A that are adjacent to each other in the circumferential direction are vertically shifted from each other.
- the hem winding roller 5B presses the lower end of the peripheral wall 301 of the cap 300 inward in the radial direction to hem the lower end of the peripheral wall 301 into a shape that follows the lower part of the bulging portion 201 of the cap portion 200 (FIG. 17). c) etc.).
- the vertical positions of the respective roller bodies 52 of the plurality of hem winding rollers 5B are the same. That is, the positions of the plurality of hem winding rollers 5B in the vertical direction are the same.
- the plurality of hem winding rollers 5B are arranged at positions that are rotationally symmetrical to each other about the central axis O, that is, arranged at equal pitches in the circumferential direction.
- the two hem winding rollers 5B are arranged at positions that are 180° rotationally symmetrical to each other about the central axis O. Therefore, the four screw forming rollers 5A other than the two hem winding rollers 5B are arranged at uneven pitches in the circumferential direction.
- the biasing member 6 is an elastic member such as a torsion coil spring.
- a support shaft 31 is inserted into the biasing member 6 .
- the biasing member 6 biases the cam follower 4 and forming roller 5 supported by the support member 3 radially inward by biasing the support shaft 31 in the circumferential direction of the shaft.
- a plurality of biasing members 6 are provided side by side in the circumferential direction.
- the number of biasing members 6 is the same as the number of support members 3, the number of cam followers 4, and the number of forming rollers 5.
- six biasing members 6 are provided at intervals in the circumferential direction.
- Each biasing member 6 is arranged in each biasing member housing hole 23 .
- the cone cam 7 has a small diameter rolling surface 71, a large diameter rolling surface 72, a tapered rolling surface 73, and a relief tapered surface 74.
- the small diameter rolling surface 71 is a portion of the outer peripheral surface of the cone cam 7 that has the smallest diameter.
- the outer diameter dimension (diameter dimension) of the small diameter rolling surface 71 is constant along the vertical direction.
- the large diameter rolling surface 72 is arranged at the lower end of the outer peripheral surface of the cone cam 7. The outer diameter of the large diameter rolling surface 72 is larger than the outer diameter of the small diameter rolling surface 71.
- the tapered rolling surface 73 is arranged on the outer peripheral surface of the cone cam 7 between the small diameter rolling surface 71 and the large diameter rolling surface 72 in the vertical direction.
- the tapered rolling surface 73 has a tapered surface shape that extends radially outward as it goes downward. That is, the diameter of the tapered rolling surface 73 increases as it goes downward.
- the upper end of the tapered rolling surface 73 is smoothly connected to the lower end of the small diameter rolling surface 71.
- the lower end of the tapered rolling surface 73 is smoothly connected to the upper end of the large diameter rolling surface 72.
- the relief tapered surface 74 is arranged above the small diameter rolling surface 71 on the outer peripheral surface of the cone cam 7 .
- the relief tapered surface 74 is a tapered surface that extends radially outward as it goes upward.
- the lower end of the tapered relief surface 74 is connected to the upper end of the small diameter rolling surface 71 .
- the amount of radial displacement (that is, the inclination with respect to the central axis O) per unit length along the vertical direction of at least the lower portion of the relief tapered surface 74 is the same as that of the tapered rolling surface 73 in the vertical direction. It is smaller than the amount of radial displacement per unit length. That is, the inclination of the relief tapered surface 74 with respect to the central axis O is smaller (gentle) than the inclination of the tapered rolling surface 73 with respect to the central axis O.
- an assembly jig (setting block) 60 is used when attaching the capping head 10 to the cone cam 7.
- the assembly jig 60 is used by being inserted inside the plurality of lower arms 33 in the radial direction with the pressure block 2 on the lower side of the body 1 removed from the elevating shaft 81.
- the assembly jig 60 has a columnar shape centered on the central axis O.
- the assembly jig 60 has a substantially star shape when viewed from above and below.
- the assembly jig 60 has a plurality of locking arms 61 arranged at intervals in the circumferential direction.
- the number of locking arms 61 is the same as the number of forming rollers 5, and is six in this embodiment.
- the assembly jig 60 When attaching the assembly jig 60 to the capping head 10, first place the assembly jig 60 under the capping head 10, and, although not particularly shown, connect each locking arm 61 to the adjacent one in the circumferential direction.
- the roller bodies 52 are respectively arranged between matching roller bodies 52. From this state, by moving the assembly jig 60 upward toward the body 1, the assembly jig 60 is inserted up to the upper side of the roller main body 52.
- the assembly jig 60 is rotated toward the other side C2 in the circumferential direction.
- the radially outer end of the locking arm 61 slides on the radially inward surface of the lower arm 33 and is locked to the stepped portion 37, as shown in FIGS. 5 and 6.
- the lower arm 33 is pushed radially outward by the locking arm 61, so that the support member 3 rotates in the shaft circumferential direction against the urging force of the urging member 6, and the cam follower 4 and forming roller 5 moves radially outward.
- the locking arm 61 contacts the wall surface 37a of the step portion 37 from the one circumferential side C1, thereby restricting further rotation of the assembly jig 60 toward the other circumferential side C2.
- the assembly jig 60 is removed from the capping head 10 by the reverse procedure to that described above.
- the support member 3 rotates in the circumferential direction of the shaft due to the biasing force of the biasing member 6, the cam follower 4 and the forming roller 5 move radially inward, and each rolling element 42 of the plurality of cam followers 4 is rotated by the cone cam.
- the pressure block 2 is inserted into the housing tube 16 of the body 1, and the pressure block 2 is attached to the elevating shaft 81.
- the spindle assembly 80 of this embodiment will be explained in detail. As shown in FIG. 10, the spindle assembly 80 extends in the vertical direction. A capping head 10 is disposed at the lower end of the spindle assembly 80 .
- the spindle assembly 80 of this embodiment includes a capping head 10, an elevating shaft 81, a spindle 85, and an elevating tube 90.
- the elevating shaft 81 extends in the vertical direction.
- the pressure block 2 is attached and fixed to the lower end of the lifting shaft 81 by screwing or the like (see FIG. 11).
- the elevating shaft 81 includes a shaft portion 82 that extends in the vertical direction around the central axis O, an upper cam follower 83 that moves the elevating shaft 81 in the vertical direction, and a connecting arm 84 that connects the shaft portion 82 and the upper cam follower 83. has.
- the spindle 85 has a cylindrical shape that extends vertically around the central axis O.
- a shaft portion 82 of the elevating shaft 81 is inserted into the spindle 85 .
- the spindle 85 is rotatable about the central axis O with respect to the shaft portion 82 .
- the body 1 is attached and fixed to the lower end of the spindle 85 by screwing or the like. Therefore, the body 1 is rotatable around the central axis O with respect to the pressure block 2.
- the spindle 85 has a spindle gear 86 that rotates the spindle 85 around the central axis O.
- the spindle gear 86 is an external gear centered on the central axis O.
- a spindle gear 86 is arranged at the upper end of the spindle 85.
- the elevating tube 90 has a cylindrical shape that extends in the vertical direction centering on the central axis O.
- a shaft portion 82 of an elevator shaft 81 and a spindle 85 are inserted into the elevator tube 90 .
- the elevating tube 90 is arranged below the spindle gear 86.
- the elevating cylinder 90 is movable in the vertical direction with respect to the elevating shaft 81 and the spindle 85.
- the elevating tube 90 includes a cylindrical cone cam 7 and a lower cam follower 91 that moves the elevating tube 90 in the vertical direction.
- the cone cam 7 is arranged at the lower end of the elevating cylinder 90.
- the lower cam follower 91 is arranged at the upper end of the elevating tube 90.
- the capping device 120 includes a device base 125 centered around a turret axis T, a turret 121 rotating around the turret axis T, a spindle assembly 80 disposed on the outer periphery of the turret 121, and a spindle A fixed gear 122 that meshes with the gear 86 and extends around the turret axis T, an upper cam 123 that extends around the turret axis T and is engaged by the upper cam follower 83, and a lower cam that extends around the turret axis T and is engaged by the lower cam follower 91. 124.
- the turret axis T is parallel to the central axis O and extends in the vertical direction.
- the turret 121 has a substantially cylindrical shape centered on the turret axis T. Note that in FIG. 11, only the upper end portion of the turret 121 is illustrated, and illustration of portions other than the upper end portion is omitted.
- the turret 121 is connected to the device base 125 via a bearing member 128 extending around the turret axis T and the like.
- the turret 121 is rotationally driven around the turret axis T with respect to the device base 125 by a drive motor (not shown) or the like.
- the direction in which the turret axis T extends is referred to as the turret axis direction.
- the turret axis direction corresponds to the up-down direction (Z-axis direction).
- the direction perpendicular to the turret axis T is called the turret radial direction.
- the direction approaching the turret axis T is called the radially inner side of the turret
- the direction away from the turret axis T is called the outer side in the turret radial direction.
- the direction in which the turret rotates around the axis T is called the turret circumferential direction. As shown in FIGS.
- the direction in which the turret 121 rotates in the turret circumferential direction is called the turret rotation direction R
- the opposite rotation direction is called the turret rotation direction R. This is called the opposite side or counter-turret rotation direction.
- FIG. 12 is a side view schematically showing the outer peripheral part of the capping device 120 developed on a plane, and shows the spindle assembly 80 when attaching (capping) the cap 300 to the mouthpiece 200 of the threaded can B.
- FIG. 2 is a diagram illustrating each operation of the capping head 10.
- the spindle assembly 80 is held on the outer periphery of the turret 121 so as to be movable in the vertical direction. Specifically, part of the elevating tube 90 and part of the connecting arm 84 of the spindle assembly 80 are engaged with a groove (not shown) arranged on the outer circumference of the turret 121.
- the groove of the turret 121 extends in the vertical direction, and the spindle assembly 80 is slidable in the vertical direction with respect to the turret 121 while being held in the groove of the turret 121.
- a plurality of spindle assemblies 80 are arranged around the turret axis T on the outer circumference of the turret 121.
- the plurality of spindle assemblies 80 are arranged around the turret axis T at equal pitches around the outer periphery of the turret 121.
- the number of spindle assemblies 80 is, for example, ten or more.
- the fixed gear 122 is an annular plate-shaped external gear centered on the turret axis T.
- the fixed gear 122 is fixed to the device base 125 and extends in the circumferential direction of the turret.
- the vertical dimension of the spindle gear 86 is larger than the vertical dimension of the fixed gear 122. Therefore, even when the spindle assembly 80 moves in the vertical direction, the meshing state between the fixed gear 122 and the spindle gear 86 is maintained well.
- the upper cam 123 is an annular groove that extends all around the turret axis T.
- the upper cam 123 is provided on the outer peripheral surface of the device base 125.
- the upper cam 123 is arranged above the fixed gear 122.
- the upper cam 123 changes its vertical position as it moves around the turret axis T.
- the upper cam 123 has a head lowering part 123a, a horizontal part 123b, and a head rising part 123c.
- the head lowering part 123a, the horizontal part 123b, and the head rising part 123c are arranged in this order along the turret rotation direction R.
- the upper cam 123 has only one set of a head lowering part 123a, a horizontal part 123b, and a head rising part 123c.
- the head lowering portion 123a extends downward in the turret rotation direction R.
- the horizontal portion 123b is connected to the end of the head lowering portion 123a in the turret rotation direction R, and extends in the turret rotation direction R.
- the vertical position of the horizontal portion 123b is constant along the turret rotation direction R.
- the head rising portion 123c is connected to the end of the horizontal portion 123b in the turret rotation direction R, and extends upward in the turret rotation direction R.
- An upper cam mechanism 126 is configured by the upper cam 123 and the upper cam follower 83 that engages with the upper cam 123. That is, the capping device 120 includes an upper cam mechanism 126.
- the lower cam 124 is an annular groove that extends all around the turret axis T.
- the lower cam 124 is provided on the outer peripheral surface of the device base 125.
- the lower cam 124 is arranged below the fixed gear 122. The vertical position of the lower cam 124 changes as it moves around the turret axis T.
- the lower cam 124 includes a front descending section 124a, a first horizontal section 124b, a descending section 124c, a molded section 124d, a rising section 124e, a second horizontal section 124f, and a rear rising section 124g.
- the front lowering part 124a, the first horizontal part 124b, the lowering part 124c, the molding part 124d, the rising part 124e, the second horizontal part 124f, and the rear rising part 124g are arranged in this order along the turret rotation direction R.
- the lower cam 124 has only one set of a front descending part 124a, a first horizontal part 124b, a descending part 124c, a molded part 124d, a rising part 124e, a second horizontal part 124f, and a rear rising part 124g. That is, the lower cam 124 is provided with only one set of the descending portion 124c, the forming portion 124d, and the rising portion 124e.
- the front descending portion 124a extends downward in the turret rotation direction R.
- the position of the front lowering part 124a in the turret circumferential direction is the same as the position of the head lowering part 123a in the turret circumferential direction.
- the first horizontal portion 124b is connected to the end of the front descending portion 124a in the turret rotation direction R, and extends in the turret rotation direction R.
- the vertical position of the first horizontal portion 124b is constant along the turret rotation direction R.
- the position of the first horizontal part 124b in the turret circumferential direction is the same as the position of the end of the horizontal part 123b in the opposite turret rotation direction in the turret circumferential direction.
- the descending portion 124c is connected to the end of the first horizontal portion 124b in the turret rotation direction R, and extends downward in the turret rotation direction R.
- the forming portion 124d is connected to the end of the descending portion 124c in the turret rotation direction R, and extends in the turret rotation direction R.
- the vertical position of the forming portion 124d is constant along the turret rotation direction R.
- the rising portion 124e is connected to the end of the forming portion 124d in the turret rotation direction R, and extends upward in the turret rotation direction R.
- the positions of the descending part 124c, the molding part 124d, and the rising part 124e in the turret circumferential direction are the same as the positions in the turret circumferential direction of the intermediate portion of the horizontal part 123b located between both ends in the turret circumferential direction.
- the second horizontal portion 124f is connected to the end of the rising portion 124e in the turret rotation direction R, and extends in the turret rotation direction R.
- the vertical position of the second horizontal portion 124f is constant along the turret rotation direction R.
- the position of the second horizontal portion 124f in the turret circumferential direction is the same as the position of the end portion of the horizontal portion 123b in the turret rotation direction R in the turret circumferential direction.
- the rear rising portion 124g is connected to the end of the second horizontal portion 124f in the turret rotation direction R, and extends upward in the turret rotation direction R.
- the position of the rear rising part 124g in the turret circumferential direction is the same as the position of the head rising part 123c in the turret circumferential direction.
- a lower cam mechanism 127 is configured by the lower cam 124 and the lower cam follower 91 that engages with the lower cam 124. That is, the capping device 120 includes a lower cam mechanism 127.
- the upper cam mechanism 126 rotates the elevating shaft 81 and the pressure block 2, as well as the spindle 85 and the body 1 in the vertical direction. move it to That is, the upper cam mechanism 126 moves the capping head 10 in the vertical direction. Further, the lower cam mechanism 127 moves the elevating cylinder 90 and its cone cam 7 in the vertical direction.
- the process of attaching (capping) the cap 300 to the mouthpiece 200 of the threaded can B using the capping device 120 will be described in detail.
- the cap 300 before molding is supplied to the mouthpiece 200 of the threaded can B introduced into the capping device 120, and is placed on the cap 300.
- the threaded can B with the cap 300 placed on the mouthpiece 200 is conveyed along the outer periphery of the capping device 120 and is placed directly under the capping head 10 of the spindle assembly 80 as shown in FIG. 12(c). Placed. Specifically, the central axis O of the spindle assembly 80 and the can axis of the threaded can B are arranged coaxially, and while maintaining this arrangement relationship, the spindle assembly 80 and the screw The attached can B moves in the turret rotation direction R.
- the upper cam follower 83 of the spindle assembly 80 is guided from the head lowering part 123a of the upper cam 123 to the horizontal part 123b, thereby moving the elevating shaft 81, the pressure block 2, and the spindle. 85 and the body 1 move downward (see FIGS. 10 and 11).
- the lower cam follower 91 of the spindle assembly 80 is guided from the front descending part 124a of the lower cam 124 to the first horizontal part 124b, so that the cone cam 7 of the elevating tube 90 moves downward following the body 1. do. Therefore, the contact state between the rolling elements 42 of the cam follower 4 and the large diameter rolling surface 72 of the cone cam 7 is maintained from FIG. 12(c) to FIG. 12(d) (see FIG. 3).
- the pressure block 2 presses the top wall of the cap 300 from above, and the screw forming roller 5A and hem winding roller 5B face the peripheral wall 301 of the cap 300 from the outside in the radial direction with a gap therebetween. .
- the lower cam follower 91 is guided from the descending part 124c of the lower cam 124 to the forming part 124d, so that the cone cam 7 of the elevating tube 90 is moved relative to the body 1. Move to the bottom. Due to this movement and the biasing force of the biasing member 6, the position where the rolling elements 42 of the cam follower 4 contact the cone cam 7 changes from the large diameter rolling surface 72 to the tapered rolling surface 73, and then The rolling surface 71 changes from a small diameter rolling surface 71 to a small diameter rolling surface 71.
- each cam follower 4 moves radially inward, and each forming roller 5 connected to each cam follower 4 via each support member 3 is also moved radially inward.
- the spindle assembly 80 is moved in the turret rotation direction R, thereby causing the spindle 85 and the body 1 to rotate around the central axis O.
- each roller 5, the screw forming roller 5A and the hem winding roller 5B contacts the peripheral wall 301 of the cap 300 and rolls on the peripheral wall 301 around the central axis O (can axis).
- the thread forming roller 5A forms a threaded portion (female threaded portion) on the peripheral wall 301 of the cap 300, which threadably engages with the male threaded portion of the cap portion 200.
- the hem-wrapping roller 5B hem-wraps the lower end of the peripheral wall 301 of the cap 300 onto the lower part of the bulging portion 201 of the cap portion 200.
- the lower cam follower 91 is guided from the molded part 124d of the lower cam 124 to the rising part 124e, so that the cone cam 7 of the elevating tube 90 moves upward with respect to the body 1. Due to this movement and the urging force of the urging member 6, the position where the rolling elements 42 of the cam follower 4 contact the cone cam 7 changes from the small diameter rolling surface 71 to the tapered rolling surface 73, and then from the tapered rolling surface 73 to the cone cam 7. It changes to a large-diameter rolling surface 72.
- each cam follower 4 moves radially outward, and each forming roller 5 connected to each cam follower 4 via each support member 3 is also moved radially outward. Therefore, each roller 5, the screw forming roller 5A and the hem winding roller 5B, is separated from the peripheral wall 301 of the cap 300 to the outside in the radial direction.
- the upper cam follower 83 is guided from the horizontal part 123b of the upper cam 123 to the head rising part 123c, so that the elevating shaft 81, the pressure block 2, the spindle 85, and the body 1 moves upward (see FIGS. 10 and 11). This causes the pressure block 2 to separate upward from the top wall of the cap 300. Further, the lower cam follower 91 is guided from the second horizontal portion 124f of the lower cam 124 to the rear rising portion 124g, so that the cone cam 7 of the elevating tube 90 moves upward following the body 1.
- each roller 5 of the screw forming roller 5A and hem winding roller 5B contacts the peripheral wall 301 of the cap 300, rolls on the peripheral wall 301, and separates from the peripheral wall 301. It is said to be times. That is, the capping device 120 performs single-action capping.
- each roller 5 (screwed The forming roller 5A and the hem winding roller 5B) rotate twice around the cap center axis (can axis) on the cap peripheral wall 301.
- the capping head 10 includes the pressure block 2, the screw forming roller 5A, and the hem winding roller 5B
- the spindle assembly 80 includes the capping head 10. Therefore, in this embodiment, the spindle assembly 80 may be said to include the pressure block 2, the screw forming roller 5A, and the hem winding roller 5B.
- the spindle assembly 80 is disposed on the capping head 10 and presses the top wall of the cap 300 as the upper cam follower 83 moves downward.
- a plurality of screw forming rollers 5A contact the circumferential wall 301 of the cap 300 as it moves downward and form a threaded portion on the circumferential wall 301 to be screwed into the base portion 200, and a plurality of screw forming rollers 5A are provided on the capping head 10 and are attached to the lower cam follower 91.
- At least one hem-wrapping roller 5B is provided, which comes into contact with the peripheral wall 301 of the cap 300 as it moves downward, and hems the lower end of the peripheral wall 301 around the mouthpiece 200.
- the capping system 100 includes a filler (filling machine) 110 that fills a threaded can B with contents such as a beverage, and a capping device 120 to which the threaded can B discharged from the filler 110 is supplied. and.
- Reference numeral 130 shown in FIG. 13 represents the layout of a conventional capping device 130.
- the conveyance direction E of the threaded can B discharged from the filler 110 and directed toward the capping device 130 is curved when viewed from above.
- the conveyance direction D of the threaded can B discharged from the filler 110 and directed toward the capping device 120 is the tangent to the outer circumference of the turret 121 when viewed from the turret axis direction (that is, when viewed from above). It extends along the
- the body 1 is provided with a body recess 13 that is recessed from the upper surface 1a of the body 1.
- the body recess 13 is disposed directly below the cone cam 7, and at least the lower end of the cone cam 7 can be accommodated in the body recess 13. Therefore, even though the cone cam 7 and the body 1 are arranged close to each other in the vertical direction, these members can be placed close to each other. contact (interference) is prevented.
- the pressure block 2 and forming roller 5 for forming the cap 300, and the cone cam 7 can be arranged closer to each other in the vertical direction, and the vertical dimension of the body 1 can be kept small. Therefore, according to the capping head 10, the spindle assembly 80, and the capping device 120 of this embodiment, the outer shape of the capping head 10 can be kept compact and the weight can be reduced, and the capping processing speed can be increased to improve production efficiency. It is possible to do so.
- the inner diameter d1 of the body recess 13 is larger than the outer diameter d2 of the lower end of the cone cam 7 with which the cam follower 4 contacts.
- the spindle mounting portion 15 is arranged at the bottom of the body recess 13 having a bottomed hole shape.
- the body 1 can be made compact and lightweight, and the spindle 85 can be stably attached to the spindle attachment part 15 provided at the bottom of the body recess 13.
- the inner diameter dimension d1 of the body recess 13 is larger than the diameter dimension of the spindle attachment part 15.
- a gap can be provided between the inner circumferential surface 13b of the body recess 13 and the spindle mounting portion 15 in the radial direction.
- the vertical dimension from the upper end position to the lower end position of the cone cam 7 that the cam follower 4 contacts is defined as the molding dimension H, and the vertical depth dimension h of the body recess 13 is 1.58H or less. be. If the vertical depth dimension h of the body recess 13 is h ⁇ 1.58H, the above-mentioned effects can be obtained by forming the body recess 13, and the rigidity of the body 1 can be sufficiently ensured. be done.
- the body recess 13 has a hole shape extending in the vertical direction from the body flange 12 to the body main body 11, and the cone cam 7 in the lower end position is inserted into the body recess 13 in the vertical direction.
- the dimension is equal to or larger than the vertical dimension L of the body flange 12.
- the vertical dimension of the cone cam 7 entering the body recess 13 at the lower end position is equal to or larger than the vertical dimension L of the body flange 12. Since the insertion dimension of the cone cam 7 into the body recess 13 is sufficiently secured, the body 1 can be made more compact and lightweight.
- the cam follower 4 is rotatably supported by the shaft portion 41 extending in the vertical direction and the lower end portion of the shaft portion 41, and is a rolling element that is pressed against the outer circumferential surface of the cone cam 7 by the urging force of the urging member 6. 42.
- the rolling element 42 of the cam follower 4 is rotatably supported by the lower end portion of the shaft portion 41. Therefore, the rolling elements 42 can be arranged closer to the upper surface 1a of the body 1 than in conventional capping heads.
- the number of screw forming rollers 5A is greater than the number of hem winding rollers 5B.
- the forming load (pressing force) per screw forming roller 5A can be kept small. Therefore, even when the threaded can B is made thinner, deformation of the cap portion 200 due to the thread forming process can be suppressed more stably.
- the capping head 10 is provided with four screw forming rollers 5A and two hem winding rollers 5B. This makes it possible to stably improve the precision of the capping molding process.
- the vertical positions of the circumferentially adjacent screw forming rollers 5A are shifted from each other.
- the respective forming positions of the circumferentially adjacent screw forming rollers 5A on the peripheral wall 301 of the cap 300 are shifted in the vertical direction, so that the same position on the cap peripheral wall 301 (particularly near the upper groove where the screw starts) Problems such as an excessive amount of thread forming can be suppressed. Variation in the amount of thread forming at each position in the vertical direction is suppressed, and the amount of thread forming is equalized in the vertical direction.
- the spindle mounting portion 15 of the body 1 overlaps the body recess 13 when viewed from the radial direction.
- the spindle mounting portion 15 and the body recess 13 are arranged so as to overlap when viewed from the radial direction, so that the vertical dimension of the body 1 can be further suppressed.
- the body 1 has a biasing member housing hole 23 extending in the vertical direction, and the biasing member 6 is arranged in the biasing member housing hole 23.
- the biasing member 6 is accommodated in the biasing member accommodating hole 23 provided so as to be cut out of the body 1 in the vertical direction. Therefore, the biasing member 6 can be covered from around the body 1 while maintaining high rigidity.
- the process of cutting the biasing member accommodation hole 23 in the body 1 is easier. Since it is not complicated, the body 1 is easy to manufacture.
- the body main body 11 is integrated like this embodiment, it is easy to ensure the rigidity of the body main body 11 and to further reduce the weight of the body main body 11 by thinning out or the like.
- the skirt portion 11h prevents the plurality of support protrusions 17, the plurality of roller shaft storage pockets 19, the storage tube 16, a part of the pressure block 2, etc. from being exposed to the outside of the device. Therefore, the aesthetic appearance of the device is improved.
- each support protrusion 17 is connected to each other. Therefore, the rigidity of each support protrusion 17 increases, and each support shaft 31 supported by each support protrusion 17 via a bearing member rotates with high precision around the shaft center axis A. Therefore, the cap peripheral wall 301 can be formed with higher precision by each forming roller 5 connected to each support shaft 31.
- the body 1 of the embodiment is made of lightweight aluminum alloy. Therefore, it is possible to reduce the weight while ensuring the rigidity of the entire device.
- the capping head 10 it has been found that the following processing performance can be obtained as a result of making the capping head 10 more compact and lightweight.
- a spindle assembly equipped with a conventional four-roll type (four forming rollers) capping head, a capping device equipped with ten of the spindle assemblies, and a capping system equipped with the capping device The capping speed for threaded cans was up to 300 cpm. Note that "cpm" is a unit representing the number of cans processed per minute (number of cans capped).
- a spindle assembly 80 including a six-roll type (six forming rollers 5) capping head 10 of the present embodiment, a capping device 120 including ten spindle assemblies 80, and a capping device 120 are provided.
- the capping processing speed of the threaded can B was increased to a maximum of 600 cpm.
- a part of the pressure block 2 is housed in the housing cylinder 16 that protrudes downward from the lower surface 1b of the body 1.
- the housing cylinder 16 by housing a part of the pressure block 2 in the housing cylinder 16, there is no need to provide a housing space (insertion space) for the pressure block 2 inside the body 1, and the lower surface 1b of the body 1 and the body recess 13 It becomes possible to further reduce the vertical dimension between the two. Therefore, it is possible to further reduce the size and weight of the body 1.
- the body 1 has hollowed out portions between the supporting protrusions 17 and the housing cylinder 16 and between the supporting protrusions 17 adjacent to each other in the circumferential direction. Therefore, the weight of the body 1 can be further reduced.
- a deformation assist groove 36 is provided in at least one of the upper clamp part 32a and the lower clamp part 33a of the support member 3.
- a deformation assisting groove 36 extending in the vertical direction is provided on the circumferential surface (clamping section circumferential surface) of the upper clamping section 32a or the lower clamping section 33a (hereinafter sometimes simply referred to as the clamping section). The portion easily deforms in a direction that presses the outer circumferential surface of the support shaft 31 (inward in the shaft radial direction).
- a stepped portion 37 is formed on the surface of the lower arm 33 facing radially inward.
- the lower arm 33 is moved while the cam follower 4 and the forming roller 5 are moved radially outward (opened state) against the urging force of the urging member 6.
- the cone cam 7 can be stably inserted radially inside the plurality of cam followers 4 arranged in the circumferential direction, and the work of assembling the capping head 10 and the cone cam 7 is facilitated.
- the capping system 100 of the present embodiment is configured such that the transport direction D of the threaded can B discharged from the filler 110 and directed toward the capping device 120 is along the tangent to the outer circumference of the turret 121 when viewed from the turret axis T direction. Extends to. According to the capping system 100 of the present embodiment, the threaded can B discharged from the filler 110 is transferred to the capping device 120 without the conveyance direction being suddenly changed, that is, while being made less susceptible to centrifugal force. Supplied smoothly. Therefore, the capping processing speed can be stably increased, and production efficiency can be further improved.
- the capping head 10 includes a cylindrical cover 8.
- the body 1 also has a pocket 11e, a pin insertion hole 11f, and a locking pin 11g.
- the body 1 does not have a skirt portion 11h.
- the pocket 11e has a concave shape that is depressed radially inward from the outer peripheral surface 1c of the body 1 and extends in the vertical direction.
- the pocket 11e includes a portion that is recessed radially inward from the outer peripheral surface of the peripheral wall portion 11c, and a portion that is continuous to the lower side of this portion and is recessed radially inward from the upper portion of the outer peripheral surface of the support protrusion 17.
- a plurality of pockets 11e are provided side by side in the circumferential direction.
- the number of pockets 11e is the same as the number of support members 3 and the same number of urging members 6.
- the pin insertion hole 11f opens on the outer peripheral surface of the lower portion of the support protrusion 17 and extends in the radial direction.
- the pin insertion hole 11f is, for example, circular.
- a plurality of pin insertion holes 11f are provided at intervals in the circumferential direction.
- the locking pin 11g is inserted into the pin insertion hole 11f.
- the locking pin 11g has a columnar or cylindrical shape extending in the radial direction, and in this embodiment, for example, has a cylindrical shape.
- the locking pin 11g may be fixed by fitting into the pin insertion hole 11f, may be fixed by screwing, or may be fixed by adhesive or the like.
- the locking pin 11g has a portion that projects radially outward from the pin insertion hole 11f. That is, the locking pin 11g has a portion that protrudes radially outward from the outer circumferential surface of the support protrusion 17.
- a plurality of locking pins 11g are provided at intervals in the circumferential direction. For example, three or more locking pins 11g are provided at equal pitches in the circumferential direction.
- the cover 8 has a cylindrical shape centered on the central axis O, and extends in the vertical direction. As shown in FIGS. 14 and 15, the cover 8 surrounds the entire circumference of the body 1 from the outside in the radial direction. Specifically, the cover 8 surrounds the body main body 11 and the body flange 12 from the outside in the radial direction over the entire circumference in the circumferential direction.
- the cover 8 also includes a peripheral wall portion 11c, a bottom wall portion 11d, a plurality of pockets 11e, a plurality of biasing members 6, a plurality of support protrusions 17, a plurality of roller shaft storage pockets 19, and a storage tube. 16 and a part of the pressure block 2 from the outside in the radial direction. Further, the cover 8 covers the portion of each support member 3 disposed in the pocket 11e (the intermediate portion of the support shaft 31) from the outside in the radial direction.
- the cover 8 has a locking recess 8a.
- the locking recess 8a penetrates the peripheral wall of the cover 8 in the radial direction and extends in the vertical direction.
- the locking recess 8a is a notch-like or slit-like recess.
- the locking recess 8a opens on the outer circumferential surface, inner circumferential surface, and lower end surface of the cover 8.
- a plurality of locking recesses 8a are provided at intervals in the circumferential direction. For example, three or more locking recesses 8a are provided at equal pitches in the circumferential direction.
- the number of locking recesses 8a is the same as the number of locking pins 11g.
- a portion of the locking pin 11g that protrudes from the pin insertion hole 11f is inserted into the locking recess 8a.
- the locking pin 11g faces in the circumferential direction a pair of inner surfaces facing in the circumferential direction among the inner surfaces of the locking recess 8a that define the locking recess 8a.
- the locking pin 11g contacts from below an inner surface portion of the inner surface of the locking recess 8a that is located at the upper end and faces downward.
- the cover 8 is fixed to the body 1 by being inserted over the body main body 11 and the body flange 12, and the locking pin 11g is locked in the locking recess 8a. Furthermore, by moving the cover 8 upward with respect to the body 1, the cover 8 can be removed from the body 1. That is, the cover 8 is removably attached to the body 1.
- the body 1 and cover 8 are made of metal, for example, aluminum alloy. Specifically, the body 1 and the cover 8 are made of duralumin, for example.
- the cover 8 includes the peripheral wall portion 11c, the bottom wall portion 11d, the plurality of pockets 11e, the plurality of urging members 6, the intermediate portions of the plurality of support shafts 31, the plurality of support protrusions 17, and the plurality of support protrusions 17.
- the roller shaft accommodation pocket 19, the accommodation cylinder 16, a part of the pressure block 2, etc. (hereinafter sometimes abbreviated as the biasing member 6 etc.) are prevented from being exposed to the outside of the apparatus. Therefore, the aesthetic appearance of the device is improved.
- the cover 8 prevents the contents of beverages (particularly easily solidified sugar, etc.) and liquids such as oil, which are scattered toward the body 1 from the outside of the capping head 10, from entering the body 1. . Therefore, maintainability is good, and the performance (function) of each component such as the biasing member 6 provided in the body 1 is maintained well.
- the body 1 and cover 8 are made of lightweight aluminum alloy. Therefore, it is possible to reduce the weight while ensuring the rigidity of the entire device.
- the number of forming rollers 5 included in the capping head 10 was six, but the number is not limited to this.
- the number of forming rollers 5 included in the capping head 10 may be eight, for example, or six or more.
- the lower cam 124 of the capping device 120 includes a set of the front lowering part 124a, the first horizontal part 124b, the lowering part 124c, the forming part 124d, the rising part 124e, the second horizontal part 124f, and the rear rising part 124g.
- the present invention is not limited to this, and two sets of the sets may be provided side by side in the circumferential direction of the turret. That is, in this case, the lower cam 124 is provided with two sets of a descending portion 124c, a forming portion 124d, and an ascending portion 124e.
- each roller 5 of the screw forming roller 5A and hem winding roller 5B contacts the circumferential wall 301 of the cap 300, rolls on the circumferential wall 301, and separates from the circumferential wall 301, a series of operations performed twice. . That is, in this case, the capping device 120 performs double-action capping.
- the present invention may combine the configurations described in the above-described embodiments and modifications without departing from the spirit of the present invention, and addition, omission, replacement, and other changes of configurations are possible. . Furthermore, the present invention is not limited by the embodiments described above, but is limited only by the scope of the claims.
- a capping head equipped with a total of four forming rollers, two screw forming rollers and two hem winding rollers, is used, and each of the screw forming rollers and the hem winding roller is attached to the peripheral wall of the cap 300.
- a capping device was used in which the series of operations from contacting the cap 301 to rolling on the circumferential wall 301 to separating from the circumferential wall 301 was set twice (double action). Then, using this capping device, caps 300 were capped on a large number of screwed cans B, which is an arbitrary number or more.
- the capping head of Comparative Example 1 is a conventional capping head whose body does not include a body recess or the like.
- the set diameter of the screw forming roller was ⁇ 43.5 mm
- the set diameter of the hem winding roller was ⁇ 45.3 mm.
- the "set diameter” corresponds to the inner diameter dimension of the rotation trajectory obtained by rotating the forming roller around the central axis of the capping head (the diameter dimension of the rotation trajectory of the inner end of the roller).
- the roller tip load at which the forming roller presses the cap circumferential wall inward in the radial direction the contact length (peripheral length around the cap) each time the forming roller contacts the cap circumferential wall, etc. are adjusted. .
- caps 300 were capped on a large number of threaded cans B, an arbitrary number or more, using the capping head 10 and the capping device 120 described in the above-described embodiments.
- a capping head 10 equipped with a total of six forming rollers 5, four screw forming rollers 5A and two hem winding rollers 5B each roller 5 of the screw forming roller 5A and hem winding roller 5B is used to form a cap.
- Capping was carried out using the capping device 120, which was set to perform a series of operations such as contacting the peripheral wall 301 of 300, rolling on the peripheral wall 301, and separating from the peripheral wall 301 once (single action).
- the set diameter of the screw forming roller 5A was ⁇ 43.5 mm
- the set diameter of the hem winding roller 5B was ⁇ 43.5 mm.
- a capping head 10 equipped with a total of six forming rollers 5, three thread forming rollers 5A and three hem winding rollers 5B, is used.
- the capping device 120 uses the capping device 120, the series of operations in which each roller 5 contacts the peripheral wall 301 of the cap 300, rolls on the peripheral wall 301, and separates from the peripheral wall 301 is performed once (single action). , performed capping.
- the set diameter of the screw forming roller 5A was ⁇ 43.0 mm
- the set diameter of the hem winding roller 5B was ⁇ 43.0 mm.
- Example 2 the same conditions as Example 1 were used.
- a predetermined number (plurality) of threaded cans B were arbitrarily selected from a large number of threaded cans B capped with caps 300. Then, for each threaded can B, the following items were measured: "thread depth,” “opening angle,” “hemming,” and “thread length,” and the average value (Ave), maximum value (Max), The minimum value (Min) and standard deviation ( ⁇ ) were determined.
- FIG. 16 is a schematic diagram of a screw for explaining the method of measuring the screw depth, and shows the number of turns of the screw expanded on a plane.
- the screw start of the threaded part formed on the cap peripheral wall 301 is set to No. 1 and No. 1 in 60° increments around the center axis of the cap (can axis) from the beginning of the screw to the end of the screw.
- the thread depth was measured at seven points up to 11, and the maximum value among them was defined as the above-mentioned "thread depth".
- the "opening angle” (°) refers to the operation of rotating the cap 300 attached to the mouthpiece 200 in the opening direction around the can axis. is the rotation angle until all of the parts are broken.
- FIGS. 17A to 17D are cross-sectional (vertical cross-sectional) images showing the vicinity of the lower end of the peripheral wall 301 of the cap 300 after capping, and are diagrams illustrating evaluation of skirt curling.
- FIG. 17(c) shows the state after the hem winding forming when the hem winding roller 5B contacts the lower end of the peripheral wall 301 of the cap 300 at an appropriate position (height) in the vertical direction. .
- FIG. 17(c) there is no gap over the entire circumference between the lower end of the peripheral wall 301 and the lower part of the bulging portion 201.
- Such a state shown in FIG. 17(c) is called "appropriate (3.0)".
- FIG. 17(a) shows the state after hem winding forming when the hem winding roller 5B contacts the lower end of the peripheral wall 301 of the cap 300 above the above-mentioned appropriate position.
- FIG. 17A a gap is created between the lower end of the peripheral wall 301 and the lower part of the bulging portion 201 over a half to a full circumference around the center axis of the cap.
- Such a state shown in FIG. 17(a) is called "Hakama (1.0)".
- FIG. 17(b) shows the state after the hem winding is performed when the hem winding roller 5B contacts the lower end of the peripheral wall 301 of the cap 300 at a position between the above-mentioned "appropriate” and the above-mentioned “hakama” in the vertical direction. represents the state.
- FIG. 17(b) there is no gap between the lower end of the peripheral wall 301 and the lower part of the bulging portion 201, but there is a gap between the lower end of the peripheral wall 301 and the lower end of the peripheral wall 301, which extends downwards within a range of less than 1/4 of the circumference around the central axis of the cap.
- the tongue piece 301a protrudes.
- Such a state shown in FIG. 17(b) is called "tongue sticking out (2.5)".
- FIG. 17(d) shows the state after hem winding forming when the hem winding roller 5B contacts the lower end of the peripheral wall 301 of the cap 300 below the above-mentioned appropriate position.
- a gap is created between the lower end of the peripheral wall 301 and the lower part of the bulging portion 201 over a half to a full circumference around the center axis of the cap.
- Such a state shown in FIG. 17(d) is called "sweet (5.0)”.
- a range of 1.0 to 5.0 a range of 2.5 to 3.5 is judged as good hem roll, and a range of less than 2.5 and over 3.5 is judged as poor hem roll. judge.
- the "thread length" (mm) is determined by setting the thread length (average value) of the two turns of the threaded part formed on the cap peripheral wall 301 of Comparative Example 1 as a reference value (zero), and determining the thread length relative to the reference value. The circumference was determined by measuring the length with a tape measure. The results of this capping confirmation test are shown in Table 1.
- Comparative Example 2 in which the number of molding operations using each roller was one time (single action), received a poor evaluation. Specifically, the thread depth was too shallow, the opening angle was too large, it was determined that there was poor hem winding, and the thread length was shorter than in Comparative Example 1.
- "hinging" in the remarks column in the table refers to a state in which there is a bridge that does not break when the cap is opened, and this bridge acts like a hinge to connect the cap 300 to the mouthpiece 200 (hinge phenomenon). It means that something that has become is included.
- Example 1 good evaluations were obtained in both cases, even though each roller 5 performed molding once (single action).
- Example 2 in which there were four thread forming rollers 5A and two hem winding rollers 5B, the thread depth was ensured deeper than in Comparative Example 1 of double action, and particularly good results were obtained. .
- the capping head, spindle assembly, capping device, and capping system of the present invention it is possible to make the outer shape of the capping head compact and lightweight, and it is possible to increase the capping processing speed and improve production efficiency. Therefore, it has industrial applicability.
- Step part 41... Shaft part, 42... Rolling element, 80... Spindle assembly, 81... Elevating shaft, 83... Upper cam follower, 85... Spindle, 86... Spindle gear, 90... Elevating cylinder, 91... Lower cam follower, 100... Capping system, 110... Filler, 120... Capping device, 121... Turret, 122... Fixed gear, 123... Upper cam, 124... Lower cam, 200... Mouth part, 300... Cap, 301... Peripheral wall, B... Threaded can, D... Conveying direction, d1... Inner diameter dimension of body recess, d2... Cone cam Outer diameter dimension of lower end, L... Vertical dimension of body flange, O... Center axis, T... Turret axis
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Abstract
Description
本願は、2022年3月30日に日本に出願された特願2022-057021号について優先権を主張し、その内容をここに援用する。
また、本発明のスピンドルアセンブリの一つの態様は、前述のキャッピングヘッドと、上下方向に延び、前記キャップの頂壁を押さえるプレッシャーブロックが取り付けられる昇降シャフトと、筒状をなし、内部に前記昇降シャフトが挿入され、前記ボディが取り付けられるスピンドルと、筒状をなし、内部に前記昇降シャフト及び前記スピンドルが挿入される昇降筒と、を備え、前記昇降シャフトは、前記昇降シャフトを上下方向に移動させるアッパーカムフォロアを有し、前記スピンドルは、前記スピンドルを前記中心軸回りに回転させるスピンドルギアを有し、前記昇降筒は、筒状をなす前記コーンカムと、前記昇降筒を上下方向に移動させるロワカムフォロアと、を有する。
また、本発明のキャッピング装置の一つの態様は、ターレット軸回りに回転するターレットと、前記ターレットの外周部に配置される前述のスピンドルアセンブリと、前記スピンドルギアと噛み合い、前記ターレット軸回りに延びる固定ギアと、前記ターレット軸回りに延び、前記アッパーカムフォロアが係合するアッパーカムと、前記ターレット軸回りに延び、前記ロワカムフォロアが係合するロワカムと、を備える。
したがって本発明のキャッピングヘッド、スピンドルアセンブリ及びキャッピング装置によれば、キャッピングヘッドの外形をコンパクトに抑えて軽量化を図ることができ、キャッピングの処理速度を高めて、生産効率を向上することが可能である。
ネジ付き缶は、例えばアルミニウム合金製である。ネジ付き缶は、缶の周壁である缶胴と、缶の底壁である缶底と、を備える。缶胴の開口部は、開口部以外の部位(胴部及び肩部)よりも小径の口金部とされている。口金部は、缶軸を中心とする略円筒状である。口金部は、缶軸方向に沿ってその開口端から缶底側へ向けて、カール部と、雄ネジ部と、膨出部と、をこの順に有する。
本実施形態では、ボディ1の中心軸Oが延びる方向を上下方向と呼ぶ。つまり中心軸Oは、上下方向に延びる。上下方向は、各図においてZ軸方向に相当する。上下方向において、カムフォロア4と成形ローラ5とは、互いに異なる位置に配置される。上下方向のうち、成形ローラ5からカムフォロア4へ向かう方向を上側(+Z側)と呼び、カムフォロア4から成形ローラ5へ向かう方向を下側(-Z側)と呼ぶ。なお上下方向は、軸方向と言い換えてもよい。この場合、上側は軸方向一方側に相当し、下側は軸方向他方側に相当する。
中心軸O回りに周回する方向を周方向と呼ぶ。周方向のうち、所定の回転方向を周方向一方側C1と呼び、これとは反対の回転方向を周方向他方側C2と呼ぶ。本実施形態では、図4に示すようにキャッピングヘッド10を下側から見た下面視において、中心軸Oを中心とする時計回りの方向が周方向一方側C1であり、反時計回りの方向が周方向他方側C2である。
シャフト中心軸A回りに周回する方向をシャフト周方向と呼ぶ。
なおコーンカム7は、キャッピングヘッド10の構成部材の一つとされていてもよい。すなわちこの場合、キャッピングヘッド10は、さらにコーンカム7を備える。
図9に示すように、ボディフランジ12は、中心軸Oを中心とする略円環板状である。ボディフランジ12は、ボディ本体11の上端部にボルト等により固定される。
底壁部11dは、中心軸Oを中心とする略円環板状である。底壁部11dの外周部は、周壁部11cの下端部と接続される。
本実施形態において、ボディ凹部13の内径寸法d1は、56mmである。コーンカム7の下端部の外径寸法d2は、52.7mmである。ボディ凹部13とコーンカム7の下端部との間の径方向のクリアランス(片側のクリアランス)、すなわち[(d1-d2)/2]は、1.65mmである。
フランジ孔部23bは、ボディフランジ12を上下方向に貫通する。
図3に示すように、支持軸31は、シャフト中心軸Aを中心とする略円柱状であり、上下方向に延びる。支持軸31の上端部は、ボディ1の上面1aよりも上側に突出する。支持軸31の下端部は、ボディ1の下面1bよりも下側に突出し、かつ支持突片17よりも下側に突出する。
本実施形態では、複数の下アーム33のうち、後述するネジ成形ローラ5Aを支持する下アーム33の下クランプ部33aに、変形アシスト溝36が1つ設けられる。また、複数の下アーム33のうち、後述する裾巻きローラ5Bを支持する下アーム33の下クランプ部33aに、変形アシスト溝36がシャフト周方向に互いに間隔をあけて複数設けられる。ただし、各下クランプ部33aに設けられる変形アシスト溝36の数は、本実施形態の一例に限定されない。
段部37は、周方向一方側C1を向く壁面37aと、径方向内側を向き、周方向他方側C2へ向かうに従い径方向外側に向けて延びる傾斜面37bと、を有する。
ローラ軸51の上部及びローラ付勢部53は、ボディ1のローラ軸収容ポケット19に収容される。
大径転動面72は、コーンカム7の外周面の下端部に配置される。大径転動面72の外径寸法は、小径転動面71の外径寸法よりも大きい。
これにより、逃げテーパ面74の上下方向の長さが大きく確保されるため、特に図示しないが、コーンカム7がボディ1に対して下降端位置に配置された状態においても、カムフォロア4の軸部41及び上アーム32と、逃げテーパ面74と、の干渉は抑制される。
図4に示すように、本実施形態では、キャッピングヘッド10をコーンカム7に取り付けるときに、組付け用治具(セッティングブロック)60を用いる。組付け用治具60は、ボディ1の下側のプレッシャーブロック2を昇降シャフト81から取り外した状態で、複数の下アーム33の径方向内側に挿入して使用する。
また、係止アーム61が、周方向一方側C1から段部37の壁面37aに接触することにより、組付け用治具60のそれ以上の周方向他方側C2へ向けた回転は規制される。
キャッピングヘッド10をコーンカム7に取り付けた後は、ボディ1の収容筒16内にプレッシャーブロック2を挿入しつつ、プレッシャーブロック2を昇降シャフト81に取り付ける。
図10に示すように、スピンドルアセンブリ80は、上下方向に延びる。スピンドルアセンブリ80の下端部には、キャッピングヘッド10が配置される。本実施形態のスピンドルアセンブリ80は、キャッピングヘッド10と、昇降シャフト81と、スピンドル85と、昇降筒90と、を備える。
昇降シャフト81は、中心軸Oを中心として上下方向に延びるシャフト部82と、昇降シャフト81を上下方向に移動させるアッパーカムフォロア83と、シャフト部82とアッパーカムフォロア83とを接続する接続アーム84と、を有する。
このため、ボディ1は、プレッシャーブロック2に対して中心軸O回りに回転可能とされる。
コーンカム7は、昇降筒90の下端部に配置される。ロワカムフォロア91は、昇降筒90の上端部に配置される。
図11に示すように、キャッピング装置120は、ターレット軸Tを中心とする装置基部125と、ターレット軸T回りに回転するターレット121と、ターレット121の外周部に配置されるスピンドルアセンブリ80と、スピンドルギア86と噛み合い、ターレット軸T回りに延びる固定ギア122と、ターレット軸T回りに延び、アッパーカムフォロア83が係合するアッパーカム123と、ターレット軸T回りに延び、ロワカムフォロア91が係合するロワカム124と、を備える。
ターレット軸Tと直交する方向をターレット径方向と呼ぶ。ターレット径方向のうち、ターレット軸Tに近づく方向をターレット径方向の内側と呼び、ターレット軸Tから離れる方向をターレット径方向の外側と呼ぶ。
ターレット軸T回りに周回する方向をターレット周方向と呼ぶ。図12及び図13に示すように、本実施形態では、ターレット周方向のうち、ターレット121が回転する方向をターレット回転方向Rと呼び、これとは反対の回転方向を、ターレット回転方向Rとは反対側または反ターレット回転方向と呼ぶ。
下降部124c、成形部124d及び上昇部124eのターレット周方向の位置は、水平部123bのうちターレット周方向の両端部間に位置する中間部分におけるターレット周方向の位置と同じである。
まず図12(a)、(b)に示すように、キャッピング装置120に導入されるネジ付き缶Bの口金部200に、成形前のキャップ300が供給され、被せられる。
このため、図12(c)から図12(d)にわたって、カムフォロア4の転動体42と、コーンカム7の大径転動面72との接触状態は維持される(図3を参照)。
図13に示すように、キャッピングシステム100は、ネジ付き缶Bに飲料等の内容物を充填するフィラー(充填機)110と、フィラー110から排出されたネジ付き缶Bが供給されるキャッピング装置120と、を備える。
これに対し、本実施形態では、フィラー110から排出されてキャッピング装置120へ向かうネジ付き缶Bの搬送方向Dが、ターレット軸方向から見て(つまり上面視で)、ターレット121の外周部の接線に沿うように延びる。
したがって本実施形態のキャッピングヘッド10、スピンドルアセンブリ80及びキャッピング装置120によれば、キャッピングヘッド10の外形をコンパクトに抑えて軽量化を図ることができ、キャッピングの処理速度を高めて、生産効率を向上することが可能である。
上記構成により、ボディ凹部13の内部にコーンカム7の下端部を確実に挿入できる。
この場合、ボディ凹部13を設けることでボディ1のコンパクト化及び軽量化を図りつつ、ボディ凹部13の底部に設けたスピンドル取付部15に対して、スピンドル85を安定して取り付けることができる。
この場合、ボディ凹部13の内周面13bと、スピンドル取付部15との間に、径方向において間隔をあけることができる。例えば、この間隔に、下降端位置とされたコーンカム7の下端部の一部を収容することとすれば、ボディ1のさらなるコンパクト化を図ることが可能になる。
ボディ凹部13の上下方向の深さ寸法hが、h≦1.58Hとされていれば、ボディ凹部13を形成することで上述の作用効果が得られつつも、ボディ1の剛性が十分に確保される。
この場合、下降端位置とされたコーンカム7がボディ凹部13内に入り込む上下方向の寸法(コーンカム入り込み量)が、ボディフランジ12の上下方向の寸法Lと同等以上である。コーンカム7のボディ凹部13内への挿入寸法が十分に確保されるため、その分、ボディ1をよりコンパクト化及び軽量化することができる。
上記構成では、カムフォロア4の転動体42が、軸部41の下端部に回転自在に支持されている。このため、従来のキャッピングヘッドと比べて、転動体42をボディ1の上面1aに近づけて配置することができる。この構成を従来のキャッピングヘッドに適用した場合、コーンカムの下端部がボディの上面と接触するおそれがあるが、本実施形態では上述したように、コーンカム7の下端部がボディ凹部13に収容されるため、コーンカム7とボディ1との接触は防止される。そして上記構成によれば、コーンカム7とボディ1とを上下方向により近づけて配置することができる。
上記構成のように、ネジ成形ローラ5Aの数が多いと、ネジ成形ローラ5A1つあたりの成形荷重(押圧力)を小さく抑えることができる。このため、ネジ付き缶Bを薄肉化した場合でも、ネジ成形加工にともなう口金部200の変形をより安定して抑制できる。
この場合、周方向に隣り合うネジ成形ローラ5A同士のキャップ300の周壁301に対する各成形箇所が、上下方向にずらされることにより、キャップ周壁301の同一箇所(特にネジ開始位置であるアッパーグルーブ付近)でのネジ成形量が過大となるような不具合を抑制できる。ネジ成形量が上下方向の各位置でばらつくことが抑えられて、ネジ成形量が上下方向において均等化される。
上記構成のように、スピンドル取付部15とボディ凹部13とが径方向から見て重なって配置されることで、ボディ1の上下方向の寸法をより小さく抑えることができる。
この場合、ボディ1を上下方向に繰り抜くように設けられる付勢部材収容孔23に、付勢部材6が収容される。このため、ボディ1の剛性を高く維持しつつ、付勢部材6をその周囲から覆うことができる。また、後述する本実施形態の変形例のように、ボディ1にポケット11e及びポケット11eを覆う別体のカバー8を設ける場合と比べて、ボディ1に付勢部材収容孔23を切削する加工は複雑ではないため、ボディ1の製造が容易となる。なお、本実施形態のように一体型のボディ本体11であれば、ボディ本体11の剛性を確保しつつ、肉抜き等によってボディ本体11をより軽量化することが容易である。
特に図示しないが、例えば、従来の4ロールタイプ(成形ローラが4つ)のキャッピングヘッドを備えたスピンドルアセンブリ、該スピンドルアセンブリを10個備えたキャッピング装置、及び該キャッピング装置を備えたキャッピングシステムにおいては、ネジ付き缶のキャッピング処理速度が、最大300cpmであった。なお「cpm」とは、1分間あたりの処理缶数(キャッピング缶数)を表す単位である。
これに対し、本実施形態の6ロールタイプ(成形ローラ5が6つ)のキャッピングヘッド10を備えたスピンドルアセンブリ80、該スピンドルアセンブリ80を10個備えたキャッピング装置120、及び該キャッピング装置120を備えたキャッピングシステム100では、ネジ付き缶Bのキャッピング処理速度が、最大600cpmにまで高められた。
この場合、収容筒16にプレッシャーブロック2の一部を収容することで、ボディ1の内部にプレッシャーブロック2の収容スペース(挿入スペース)を設ける必要がなくなり、ボディ1の下面1bとボディ凹部13との間の上下方向の寸法をさらに小さく抑えることが可能となる。このため、ボディ1のさらなるコンパクト化及び軽量化を図ることができる。
このため、ボディ1のさらなる軽量化を図ることができる。
この場合、上クランプ部32aまたは下クランプ部33a(以下、単にクランプ部と呼ぶ場合がある)の周面(クランプ部周面)に、上下方向に延びる変形アシスト溝36が設けられることで、クランプ部が支持軸31の外周面を押圧する向き(シャフト径方向の内側)に変形しやすくなる。これにより、支持軸31の外径寸法(直径寸法)を小さく抑える(つまり支持軸31を細くする)ことが可能になり、これに応じて、キャッピングヘッド10全体としての外径寸法も小さく抑えることができるため、さらなる軽量化を図ることが可能となる。
この場合、組付け用治具60を用いて、付勢部材6の付勢力に抗して、カムフォロア4及び成形ローラ5を径方向外側に移動させた状態(開状態)で、下アーム33の段部37に係止アーム61を係止させることにより、開状態を安定して維持できる。周方向に並ぶ複数のカムフォロア4の径方向内側に、コーンカム7を安定して挿入することができ、キャッピングヘッド10とコーンカム7との組み付け作業が容易となる。
本実施形態のキャッピングシステム100によれば、フィラー110から排出されたネジ付き缶Bが、搬送される向きを急激に変えられることなく、つまり遠心力の影響を受けにくくされつつ、キャッピング装置120にスムーズに供給される。このため、キャッピングの処理速度を安定して高めることができ、生産効率をより向上できる。
従来の比較例1として、ネジ成形ローラが2つ、裾巻きローラが2つの、計4つの成形ローラを備えたキャッピングヘッドを用い、ネジ成形ローラ及び裾巻きローラの各ローラが、キャップ300の周壁301に接触し、周壁301上を転動し、周壁301から離れるまでの一連の動作が、2回(ダブルアクション)に設定されたキャッピング装置を用いた。そして、このキャッピング装置により、任意の数以上の多数のネジ付き缶Bに対して、キャップ300をキャッピングした。なお、比較例1のキャッピングヘッドは、本発明品と異なり、ボディがボディ凹部等を備えていない従来のキャッピングヘッドである。
実施例1では、ネジ成形ローラ5Aのセット径はφ43.5mmとし、裾巻きローラ5Bのセット径はφ43.5mmとした。
実施例2では、ネジ成形ローラ5Aのセット径はφ43.0mmとし、裾巻きローラ5Bのセット径はφ43.0mmとした。実施例2の上記以外の構成については、実施例1と同じ条件とした。
図16は、ねじ深さの測定方法を説明するネジの模式図であり、ネジの巻き数を平面上に展開して表している。図16に示すように、キャップ周壁301に成形したネジ部のネジ始まりをNo.1とし、ネジ始まりからネジ終わりに向かってキャップ中心軸(缶軸)回りに60°ずつNo.1、2、3…とナンバーを振る。そして、No.5~No.11までの7点についてねじ深さを測定し、その中での最大値を、上記「ねじ深さ」とした。
裾巻き評価では、数値範囲1.0~5.0のうち、2.5~3.5の範囲を裾巻き良好と判定し、2.5未満と3.5を超える範囲を裾巻き不良と判定する。
このキャッピング確認試験の結果を、表1に示す。
Claims (20)
- 有底筒状をなすネジ付き缶の口金部に、有頂筒状のキャップを装着するキャッピングヘッドであって、
上下方向に延びる中心軸を中心とするボディと、
前記ボディの上側に配置され、コーンカムの外周面上を転動するカムフォロアと、
前記ボディの下側に配置され、前記カムフォロアと連結され、前記カムフォロアの径方向への移動にともなって径方向に移動する成形ローラと、
前記カムフォロア及び前記成形ローラを径方向内側へ付勢する付勢部材と、を備え、
前記カムフォロアは、周方向に並んで複数設けられ、
前記成形ローラは、前記カムフォロアと同数とされて、周方向に並んで複数設けられ、
複数の前記成形ローラは、
前記キャップの周壁に、前記口金部と螺合するネジ部を成形する複数のネジ成形ローラと、
前記キャップの周壁下端を前記口金部に裾巻き成形する少なくとも1つの裾巻きローラと、を含み、
前記ボディは、前記ボディの上面から下側に窪み、前記コーンカムの少なくとも下端部を収容するボディ凹部を有する、
キャッピングヘッド。 - 前記ボディ凹部の内径寸法は、前記コーンカムのうち前記カムフォロアが接触する下端部の外径寸法よりも大きい、
請求項1に記載のキャッピングヘッド。 - 前記ボディは、前記コーンカムの内部に挿通されたスピンドルに取り付けられるスピンドル取付部を有し、
前記スピンドル取付部は、有底穴状をなす前記ボディ凹部の底部に配置される、
請求項1または2に記載のキャッピングヘッド。 - 前記ボディ凹部の内径寸法は、前記スピンドル取付部の直径寸法よりも大きい、
請求項3に記載のキャッピングヘッド。 - 前記コーンカムのうち前記カムフォロアが接触する上端位置から下端位置までの上下方向の寸法を成形寸法Hとして、
前記ボディ凹部の上下方向の深さ寸法hが、1.58H以下である、
請求項1から4のいずれか1項に記載のキャッピングヘッド。 - 前記カムフォロアは、
上下方向に延びる軸部と、
前記軸部の下端部に回転自在に支持され、前記付勢部材の付勢力により前記コーンカムの外周面に押し付けられる転動体と、を有する、
請求項1から5のいずれか1項に記載のキャッピングヘッド。 - 前記ボディの下側に配置され、前記キャップの頂壁を押さえるプレッシャーブロックを備える、
請求項1から6のいずれか1項に記載のキャッピングヘッド。 - 前記成形ローラは6つ以上設けられ、
前記ネジ成形ローラの数は、前記裾巻きローラの数よりも多い、
請求項1から7のいずれか1項に記載のキャッピングヘッド。 - 前記ネジ成形ローラは4つ設けられ、
前記裾巻きローラは2つ設けられる、
請求項8に記載のキャッピングヘッド。 - 周方向に隣り合う前記ネジ成形ローラ同士は、上下方向の位置が互いにずらされている、
請求項1から9のいずれか1項に記載のキャッピングヘッド。 - 前記ボディは、前記コーンカムの内部に挿通されたスピンドルに取り付けられるスピンドル取付部を有し、
前記スピンドル取付部は、径方向から見て、前記ボディ凹部と重なって配置される、
請求項1から10のいずれか1項に記載のキャッピングヘッド。 - 前記付勢部材は、前記カムフォロアと同数とされて、周方向に並んで複数設けられ、
前記ボディは、上下方向に延びる付勢部材収容孔を有し、
前記付勢部材収容孔は、前記付勢部材と同数とされて、周方向に並んで複数設けられ、
各前記付勢部材は、各前記付勢部材収容孔に収容される、
請求項1から11のいずれか1項に記載のキャッピングヘッド。 - 前記付勢部材は、前記カムフォロアと同数とされて、周方向に並んで複数設けられ、
前記ボディは、前記ボディの外周面から径方向内側に窪み上下方向に延びる凹状のポケットを有し、
前記ポケットは、前記付勢部材と同数とされて、周方向に並んで複数設けられ、
各前記付勢部材は、各前記ポケットに収容され、
前記ボディを径方向外側から周方向全周にわたって囲う筒状のカバーを備える、
請求項1から11のいずれか1項に記載のキャッピングヘッド。 - 前記ボディは、アルミニウム合金製である、
請求項1から13のいずれか1項に記載のキャッピングヘッド。 - 前記ボディの下側に配置され、前記キャップの頂壁を押さえるプレッシャーブロックを備え、
前記ボディは、前記ボディの下面から下側に突出する収容筒を有し、
前記収容筒に、前記プレッシャーブロックの一部が収容される、
請求項1から14のいずれか1項に記載のキャッピングヘッド。 - 前記カムフォロアと前記成形ローラとを支持する支持部材を備え、
前記支持部材は、
上下方向に延びる支持軸と、
前記支持軸と前記カムフォロアとを接続する上アームと、
前記支持軸と前記成形ローラとを接続する下アームと、を有し、
前記上アームは、前記支持軸をその軸回りに囲い、前記支持軸の外周面を押圧するように変形可能な上クランプ部を有し、
前記下アームは、前記支持軸をその軸回りに囲い、前記支持軸の外周面を押圧するように変形可能な下クランプ部を有し、
前記上クランプ部及び前記下クランプ部の少なくとも一方は、クランプ部周面に配置されて上下方向に延びる変形アシスト溝を有する、
請求項1から15のいずれか1項に記載のキャッピングヘッド。 - 前記下アームは、径方向内側を向く面に配置される段部を有する、
請求項16に記載のキャッピングヘッド。 - 請求項1から17のいずれか1項に記載のキャッピングヘッドと、
上下方向に延び、前記キャップの頂壁を押さえるプレッシャーブロックが取り付けられる昇降シャフトと、
筒状をなし、内部に前記昇降シャフトが挿入され、前記ボディが取り付けられるスピンドルと、
筒状をなし、内部に前記昇降シャフト及び前記スピンドルが挿入される昇降筒と、を備え、
前記昇降シャフトは、前記昇降シャフトを上下方向に移動させるアッパーカムフォロアを有し、
前記スピンドルは、前記スピンドルを前記中心軸回りに回転させるスピンドルギアを有し、
前記昇降筒は、
筒状をなす前記コーンカムと、
前記昇降筒を上下方向に移動させるロワカムフォロアと、を有する、
スピンドルアセンブリ。 - ターレット軸回りに回転するターレットと、
前記ターレットの外周部に配置される請求項18に記載のスピンドルアセンブリと、
前記スピンドルギアと噛み合い、前記ターレット軸回りに延びる固定ギアと、
前記ターレット軸回りに延び、前記アッパーカムフォロアが係合するアッパーカムと、
前記ターレット軸回りに延び、前記ロワカムフォロアが係合するロワカムと、を備える、
キャッピング装置。 - ネジ付き缶に内容物を充填するフィラーと、
前記フィラーから排出された前記ネジ付き缶が供給される請求項19に記載のキャッピング装置と、を備え、
前記フィラーから排出されて前記キャッピング装置へ向かう前記ネジ付き缶の搬送方向が、ターレット軸方向から見て、前記ターレットの外周部の接線に沿うように延びる、
キャッピングシステム。
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1560059A (en) * | 1925-02-25 | 1925-11-03 | John A Johnson | Head for spinning closures on bottles, jars, and the like |
US2108932A (en) * | 1933-11-04 | 1938-02-22 | Gerh Arehns Mek Verkst Ab | Method of and apparatus for applying closure caps to receptacles |
JPS6321296U (ja) * | 1986-07-23 | 1988-02-12 | ||
JP2007015727A (ja) * | 2005-07-07 | 2007-01-25 | Toyo Food Equipment Co Ltd | キャッピング方法及びキャッピング装置 |
JP2008013210A (ja) * | 2006-07-05 | 2008-01-24 | Daiwa Can Co Ltd | キャッピング方法及びその装置 |
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JP2003146392A (ja) | 2001-11-08 | 2003-05-21 | Mitsubishi Materials Corp | キャッピング装置 |
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1560059A (en) * | 1925-02-25 | 1925-11-03 | John A Johnson | Head for spinning closures on bottles, jars, and the like |
US2108932A (en) * | 1933-11-04 | 1938-02-22 | Gerh Arehns Mek Verkst Ab | Method of and apparatus for applying closure caps to receptacles |
JPS6321296U (ja) * | 1986-07-23 | 1988-02-12 | ||
JP2007015727A (ja) * | 2005-07-07 | 2007-01-25 | Toyo Food Equipment Co Ltd | キャッピング方法及びキャッピング装置 |
JP2008013210A (ja) * | 2006-07-05 | 2008-01-24 | Daiwa Can Co Ltd | キャッピング方法及びその装置 |
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