WO2023159878A1 - 一种同步变距输送装置及应用该装置的泡罩装盒一体机 - Google Patents

一种同步变距输送装置及应用该装置的泡罩装盒一体机 Download PDF

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Publication number
WO2023159878A1
WO2023159878A1 PCT/CN2022/109327 CN2022109327W WO2023159878A1 WO 2023159878 A1 WO2023159878 A1 WO 2023159878A1 CN 2022109327 W CN2022109327 W CN 2022109327W WO 2023159878 A1 WO2023159878 A1 WO 2023159878A1
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WO
WIPO (PCT)
Prior art keywords
conveying device
blister
tray
grid
feeding
Prior art date
Application number
PCT/CN2022/109327
Other languages
English (en)
French (fr)
Inventor
李文磊
李俊杰
国方挺
杨益服
Original Assignee
浙江希望机械有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 浙江希望机械有限公司 filed Critical 浙江希望机械有限公司
Priority to EP22871103.2A priority Critical patent/EP4261141A4/en
Publication of WO2023159878A1 publication Critical patent/WO2023159878A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30—Arranging and feeding articles in groups
    • B65B35/36—Arranging and feeding articles in groups by grippers
    • B65B35/38—Arranging and feeding articles in groups by grippers by suction-operated grippers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30—Arranging and feeding articles in groups
    • B65B35/40—Arranging and feeding articles in groups by reciprocating or oscillatory pushers
    • B65B35/405—Arranging and feeding articles in groups by reciprocating or oscillatory pushers linked to endless conveyors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30—Arranging and feeding articles in groups
    • B65B35/44—Arranging and feeding articles in groups by endless belts or chains
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
    • B65B59/001—Arrangements to enable adjustments related to the product to be packaged
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
    • B65B59/005—Adjustable conveying means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
    • B65B65/02—Driving gear
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
    • B65G47/30—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles during transit by a series of conveyors
    • B65G47/32—Applications of transfer devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • B65B11/50—Enclosing articles, or quantities of material, by disposing contents between two sheets, e.g. pocketed sheets, and securing their opposed free margins
    • B65B11/52—Enclosing articles, or quantities of material, by disposing contents between two sheets, e.g. pocketed sheets, and securing their opposed free margins one sheet being rendered plastic, e.g. by heating, and forced by fluid pressure, e.g. vacuum, into engagement with the other sheet and contents, e.g. skin-, blister-, or bubble- packaging
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B2220/00—Specific aspects of the packaging operation
    • B65B2220/16—Packaging contents into primary and secondary packaging
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
    • B65B5/06—Packaging groups of articles, the groups being treated as single articles

Definitions

  • the invention relates to a packaging machine for medical articles, in particular to an all-in-one blister box packing machine and its synchronous variable distance conveying device.
  • the blister tray In the combination of the former conveyor belt and the material warehouse, the blister tray is transported forward due to the friction generated by the conveyor belt. In this way, the blister tray will slip on the conveyor belt during the conveying process, especially During the high-speed conveying process, due to friction and inertial skidding, the blister tray cannot accurately enter the feeding area of the magazine in the cartoning machine, so it is difficult to match the large-scale synchronous linkage integrated packaging production.
  • the conveyor chain In the latter conveyor chain mode, the conveyor chain generally uses a synchronous belt as the conveying substrate, and the surface of the synchronous belt is equidistantly installed with stops to form an endless conveyor chain.
  • the distance between the blister plastic trays packaged by the blister packaging machine is not the same. It is equal every time, and the number of punched blister plastic trays will change according to the actual size of the drug, so it will be necessary to replace the entire conveyor chain, while the traditional synchronous belt conveyor chain, replacement Difficult, and need to re-check the origin benchmark, which will bring great inconvenience to the large-scale synchronous integrated linkage production of pharmaceutical packaging, and it is difficult to adapt to the entire pharmaceutical industry, integrated linkage packaging process.
  • the present invention provides a synchronous variable-distance conveying device capable of realizing variable-distance conveying and a blister box packing integrated machine using the device.
  • This synchronous variable-pitch conveying device includes an organic base, which is characterized in that: a first slide rail and a second slide rail are arranged side by side on the base, and a plurality of first slide seats are slidably provided on the first slide rail, A first tray is installed on the first slide, and a plurality of second slides are slidably provided on the second slide, and a second tray is installed on the second slide; A articulated shaft is connected, and two cross-connecting rods arranged crosswise are articulated on the articulated shaft; Two adjacent first sliding seats and the cross link on the second sliding seat are one-to-one cross-hinged; one of the first sliding seats is connected to the first transmission belt, and the first transmission belt is connected to the first power source. The second sliding seat is connected with the second transmission belt, and the second transmission belt is transmission connected with the second power source.
  • the first sliding seat is provided with a first support seat, the first tray mounting seat is on the first support seat, the first positioning pin is provided on the first support seat, and the first tray is provided with The first positioning hole for the first positioning pin to be pinned into;
  • the second sliding seat is provided with a second support seat, the second tray mounting seat is on the second support seat, and the second support seat is provided with As for the second positioning pin, the second tray is provided with a second positioning hole for the second positioning pin to be inserted into.
  • the first support seat is provided with a first positioning block, and the bottom of the first tray has a first positioning groove for the first positioning block to enter;
  • the second support seat is provided with a second positioning block , the bottom of the second tray has a second positioning groove for the second positioning block to enter.
  • a blister packaging machine includes a blister packaging machine and a cartoning machine
  • the blister packaging machine includes a discharge grid conveying device
  • the cartoning machine includes a feeding grid conveying device
  • the front of the discharge grid conveying device is provided with a synchronous variable pitch conveying device.
  • the blister on the grid conveying device is transferred to the blister discharge and transfer manipulator on the synchronous variable pitch conveying device.
  • the blister discharge and transfer manipulator includes a discharge vacuum nozzle.
  • the feeding grid conveying device includes a conveying frame, a grid plate, a first pushing plate, a first pushing plate transmission mechanism and a pushing power source, the grid plate has a feeding channel, and the first pushing plate
  • the material plate has a pushing part that can be in the feeding channel
  • the first pushing plate transmission mechanism includes a first conveyor belt, and the first pushing plate is connected to the first conveyor belt, and the first conveyor belt and the pushing material Power source transmission connection.
  • the feed grid conveying device includes a second pusher plate and a second pusher plate transmission mechanism, the second pusher plate is spaced apart from the first pusher plate, and the second pusher plate has a
  • the pushing part in the feeding channel, the second pushing plate transmission mechanism includes a second conveyor belt, the second conveyor belt is arranged side by side with the first conveyor belt, and the second pushing plate is connected to the second conveyor belt, so The second conveyor belt is connected with the pusher power source through transmission.
  • Rollers are connected to the ends of the second pusher plate and the first pusher plate, and there is a roller walkway for the rollers to travel on the conveying frame.
  • the discharge vacuum suction nozzle of the blister discharge transfer manipulator is installed on the rotating power source.
  • the blister feeding and transferring manipulator can realize tracking suction and tracking discharging.
  • the synchronous variable-distance conveying device provided by the present invention can realize variable-distance conveying, so that the integrated blister box packing machine using the device can realize linkage more conveniently.
  • Fig. 1 is a partial schematic view of the blister box packing machine of the present invention
  • Fig. 2 is a partial front view of the blister box packing machine of the present invention
  • Fig. 3 is the three-dimensional view of synchronous pitch-variable conveying device
  • Fig. 4 is the front view of the synchronous variable distance conveying device
  • Fig. 5 is an exploded view of the synchronous variable distance conveying device
  • Fig. 6 is a pitch change process diagram (top view) of the synchronous variable pitch conveying device
  • Fig. 7 is a pitch change process diagram (internal structure) of the synchronous variable pitch conveying device
  • Figure 8 is a process diagram of materials from the blister packaging machine to the synchronous variable pitch conveying device and then to the cartoning machine;
  • Fig. 9 is a perspective view of a discharge grid conveying device
  • FIG. 10 is a partial enlarged view of A in FIG. 9 .
  • this blister packaging machine includes a blister packaging machine and a cartoning machine
  • the blister packaging machine includes a discharge grid conveying device 1
  • the blister packaging machine packs items (such as Pre-filled syringes, vials, ampoules, etc.) are packed in blisters, and then transported out through the discharge grid conveying device 1.
  • the cartoning machine includes a feeding grid conveying device 5, and the packaged blisters are placed on the feeding grid conveying device 5, and the blisters are sent to the cartoning box of the cartoning machine by the feeding grid conveying device 5.
  • Cartoning loading into cartons at the station. Since the grid spacing of the discharging grid conveying device 1 is different from the grid spacing of the feeding grid conveying device, in order to match the two, the present invention is provided with a synchronous transformer in front of the discharging grid conveying device 1.
  • the distance conveying device 3, the synchronous variable pitch conveying device 3 and the feeding grid conveying device 5 are arranged side by side, and the upper part of the discharging grid conveying device 1 is provided to transfer the blister on the discharging grid conveying device 1 to the synchronous variable distance conveying device.
  • the cap is transferred to the blister feeding and transferring manipulator 4 on the feeding grid conveying device 5 , and the blister feeding and transferring manipulator 4 includes a feeding vacuum suction nozzle 40 .
  • this blister box packing machine The working principle of this blister box packing machine is as follows: firstly, the material is delivered from the discharge grid conveying device of the blister packaging machine, and the blister discharge transfer manipulator 2 sucks the discharge grid through the discharge vacuum nozzle 20 The blisters on the grid conveying device 1 are then transferred to the synchronous variable-pitch conveying device 3, and the synchronous variable-pitch conveying device 3 changes the distance between the blisters while moving forward (as shown in Figure 6), and finally reaches The same distance as the feeding grid conveying device 5, then the blister feeding transfer manipulator 4 sucks the blister on the synchronous variable distance conveying device 3 through the feeding vacuum nozzle 40, and then transfers to the feeding grid conveying device 5 Finally, the blister is sent to the cartoning station of the cartoning machine by the feeding grid conveying device 5 for cartoning.
  • the synchronous variable-pitch conveying device 3 the linkage production efficiency between the blister packaging machine and the cartoning machine can be greatly improved, and at the same time, the difficult problem of matching when the specifications of the blister packaging and the
  • the blister packaging machine and the cartoning machine are both existing technologies (please refer to the invention patent with the patent number 201520906465.3), and the blister discharge transfer robot is also an existing technology (please refer to the invention patent with the patent number 201910076327.X, The structure is the same, but the materials sucked are different), and the blister feeding and transferring manipulator (see the invention patent with the patent number 202120863286.1) is also an existing technology.
  • the integrated blister box packing machine of the present invention its innovation lies in the synchronous variable-distance conveying device and the linkage layout using the synchronous variable-distance conveying device.
  • this synchronous variable-pitch conveying device 3 includes an organic base 30, and as shown in Figure 5, a first slide rail 301 and a second slide rail 302 are arranged side by side on the base 30, and the first slide rail 301 There are multiple first sliding seats 311 on the upper slide, and the first tray 321 is installed on the first sliding seat 311 (the first tray 321 has a discharge trough, and the blister can be placed in the discharge trough), the second slide rail 302
  • the upper slide is provided with a plurality of second sliding seats 312, and the second tray 322 is installed on the second sliding seat 312 (the second tray 321 has a discharge slot, and the blister can be placed in the discharge slot); the first slide seat 311
  • a hinge shaft is connected to the top, and two cross-links 31 arranged crosswise are hinged on the hinge shaft.
  • a hinge shaft is also connected to the second sliding seat 312, and two cross-links 31 arranged crosswise are hinged on the hinge shaft.
  • Two adjacent first sliding seats 311 and the cross link 31 on the second sliding seat 312 are one-to-one cross hinged (forming a scissors structure); one of the first sliding seats 311 is connected with the first transmission belt 351, and the first The transmission belt 351 is in transmission connection with the first power source 361 , and one of the second sliding seats 312 is in transmission connection with the second transmission belt 352 , as shown in FIG. 4 , the second transmission belt 352 is in transmission connection with the second power source 362 .
  • this synchronous variable distance conveying device 3 is as follows: as shown in Figure 6 and Figure 7, when the blister is placed on the first tray 321 and the second tray 322, the first power source 361 drives the first transmission belt 351 Rotate, because one of the first slides 311 is connected with the first transmission belt 351, so the first slide 311 moves on the first slide rail 301; in the same way, the second power source 362 drives the second transmission belt 352 to rotate, because of the A second sliding seat 312 is connected with the second transmission belt 351, so that the second sliding seat 312 moves on the second slide rail 302; , so that all the first slides 311 and all the second slides 312 move; at the same time, by adjusting the output of the power source, the transfer speed of the first transmission belt 351 and the transfer speed of the second transmission belt 351 remain constant In this way, the distance between the two adjacent first sliding seats 311 and the second sliding seat 312 will change equidistantly.
  • the changed blister spacing will be transported with the rear feed grid.
  • the spacing requirements of the device 5 are consistent; when the material on the tray is taken away, the transmission belt moves in the reverse direction, allowing the slide to return quickly, waiting for the next material receiving, and so on.
  • this synchronous variable distance conveying device 3 no matter how the specifications of the discharge grid conveying device 1 of the front blister packaging machine change, it can be matched with the feeding grid conveying device 5 of the subsequent cartoning machine .
  • the present invention is provided on the first sliding seat 311.
  • the first support seat 331 is provided with a first positioning pin 371, and the first tray 321 is provided with a first positioning pin 371. into the first positioning hole.
  • a second support seat is provided on the second sliding seat 312, and the second tray
  • the mounting seat is on the second supporting seat, the second supporting seat is provided with a second positioning pin, and the second tray is provided with a second positioning hole for the second positioning pin to be inserted into.
  • the present invention is provided with a first positioning block 341 on the first supporting base 321, and the bottom of the first tray 321 has a first positioning groove for the first positioning block 341 to enter, and the first tray 321 passes through the first positioning slot.
  • a positioning slot is stuck on the first positioning block 341, so that the first tray 321 can be prevented from rotating;
  • the second support seat is connected with the second positioning block, and the bottom of the second tray 322 has a second positioning block to allow the second positioning block to rotate.
  • the second positioning slot that the block enters, the second tray 322 is stuck on the second positioning block by the second positioning slot, so that the second tray 322 can be prevented from rotating.
  • the discharge grid conveying device 1 of the blister packaging machine can adopt a common grid conveying device, and the present invention provides a new grid conveying device, as shown in Figure 9 and Figure 10, this discharge grid Conveying device 1 comprises conveying frame 10, grid plate 15, the first material pushing plate 11, the first material pushing plate transmission mechanism and pushing material power source 19, and grid plate 15 has feeding channel 150, and the first material pushing plate 15 There is a pushing part 110 that can be in the feeding channel 150, the first pushing plate transmission mechanism includes a first conveyor belt 13, the first pushing plate 11 is connected on the first conveyor belt 13, the first conveyor belt 13 and the pushing power source 19 transmission connection.
  • the punched blister C is put into the feeding channel 150 of the grid plate 15, and the pushing power source 19 drives the first conveyor belt 13 to move, because the first pushing plate 11 is connected to the first conveyor belt 13 In this way, the first conveyor belt 13 moves with the first pusher plate 11, and the pusher portion 110 of the first pusher plate 11 pushes the blister C to move forward.
  • the discharge grid conveying device 1 of the present invention also includes a second pusher plate 12 and the second pusher plate transmission mechanism, the second pusher plate 12 is arranged at intervals with the first pusher plate 11, the second pusher plate 12 has a pusher portion in the feeding channel 150, the second pusher plate transmission mechanism A second conveyor belt 14 is included, and the second conveyor belt 14 is arranged side by side with the first conveyor belt 13 , the second pushing plate 12 is connected to the second conveyor belt 14 , and the second conveyor belt 14 is connected with a driving power source 19 for driving.
  • the pushing principle of the second pushing plate 12 is the same as that of the first pushing plate 11, and will not be repeated here.
  • the spacing between the first pushing plate 11 and the second pushing plate 12 is changed, so that the grid spacing Adjustment is realized, so as to meet the delivery of blisters of different specifications.
  • rollers 16 are connected to the ends of the second pusher plate 12 and the first pusher plate 11 of the present invention, and the conveyor frame 10 has a roller walkway 17 for the rollers 16 to travel.
  • the rollers 16 act on the roller walkways 17 on the conveyor frame 10 to walk, thereby supporting the pusher plate and allowing the pusher plate to walk more smoothly.
  • the discharge vacuum suction nozzle 20 of the blister discharge transfer manipulator 2 of the present invention is installed on the rotating power source. Driven by the rotating power source, the discharge vacuum nozzle 20 rotates 90° during the movement.
  • This kind of rotating manipulator is suitable for the situation where there are a large number of blisters in the longitudinal direction, and some longitudinal blisters have a small number, so the rotation can not be realized.
  • the blister feed transfer manipulator 4 can realize tracking suction and tracking discharge, so that the synchronous variable distance conveying device 3 and the feeding grid conveying device 5 can realize continuous conveying and improve packaging efficiency.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)

Abstract

本发明涉及一种能实现变距输送的同步变距输送装置及应用该装置的泡罩装盒一体机。这种同步变距输送装置包括有机座，所述机座上并排设置有第一滑轨与第二滑轨，所述第一滑轨上滑动设有多个第一滑座，所述第一滑座上安装有第一托盘，所述第二滑轨上滑动设有多个第二滑座，所述第二滑座上安装有第二托盘。这种同步变距输送装置能实现变距输送，从而使应用该装置的泡罩装盒一体机更方便地实现联动。

Description

一种同步变距输送装置及应用该装置的泡罩装盒一体机 技术领域
本发明涉及一种医用物品的包装机械，具体涉及一种泡罩装盒一体机以及其同步变距输送装置。
 背景技术
在制药包装生产，包装工艺技术流程方面，特别是针对液体制剂（预灌封注射器、西林瓶、安瓿瓶）的泡罩包装至装盒包装的联动包装过程中。如何在相对紧凑的制药包装车间内，将分别位于前道的泡罩包装机（完成泡罩成型与封装）与后道的装盒机（完成泡罩装盒）高速一体化联动运行，日益成为了制药包装行业目前的核心工艺技术难题。在原有的解决方案中，通过输送带的方式将被泡罩包装机封装好的泡罩塑托，输送至装盒机料库中，或者通过用输送链的方式将塑托输送至装盒机加料工位区域。在前者输送带与料库的组合方式中，由于输送带产生摩擦力让泡罩塑托向前输送，这种方式在输送过程中，泡罩塑托会在输送带上产生打滑现象，特别是高速输送过程中，由于摩擦力与惯性打滑，泡罩塑托并不能准确的进入装盒机中的料库加料区域，所以难以匹配大规模同步联动一体化包装生产。在后者的输送链的方式中，输送链中一般采用同步带作为输送基材，同步带表面等距安装挡块，并以此组成一条环形的输送链。又由于前道泡罩包装会出现更换规格的情况，那么通常在前道的泡罩包装中，更换生产批次和包装规格后，泡罩包装机包装的泡罩塑托之间间隔距离并不是每次都是相等的，且泡罩塑托冲切出来的数量会根据药品的实际大小而发生改变 ，那么由此将会出现需要更换整个输送链的情况，而传统的同步带输送链，更换困难，且需要重新进行原点基准校对，这将给制药包装大规模同步一体化联动生产带来极大不便，难以适应整个制药行业，一体化联动包装工艺流程。
 技术问题
鉴于现有技术存在的不足，本发明提供了一种能实现变距输送的同步变距输送装置及应用该装置的泡罩装盒一体机。
 技术解决方案
这种同步变距输送装置包括有机座，其特征在于：所述机座上并排设置有第一滑轨与第二滑轨，所述第一滑轨上滑动设有多个第一滑座，所述第一滑座上安装有第一托盘，所述第二滑轨上滑动设有多个第二滑座，所述第二滑座上安装有第二托盘；所述第一滑座上连接有铰接轴，所述铰接轴上铰接有交叉设置的两个交叉连杆，所述第二滑座上连接有铰接轴，所述铰接轴上铰接有交叉设置的两个交叉连杆，相邻两个第一滑座与第二滑座上的交叉连杆一对一交叉铰接；其中一个第一滑座与第一传动带连接，所述第一传动带与第一动力源传动连接，其中一个第二滑座与第二传动带连接，所述第二传动带与第二动力源传动连接。
所述第一滑座上设有第一支撑座，所述第一托盘安装座在第一支撑座上，所述第一支撑座上设有第一定位销，所述第一托盘上设有让第一定位销销入的第一定位孔；所述第二滑座上设有第二支撑座，所述第二托盘安装座在第二支撑座上，所述第二支撑座上设有第二定位销，所述第二托盘上设有让第二定位销销入的第二定位孔。
所述第一支撑座上设有第一定位卡块，所述第一托盘的底部具有让第一定位卡块进入的第一定位槽；所述第二支撑座上设有第二定位卡块，所述第二托盘的底部具有让第二定位卡块进入的第二定位槽。
一种泡罩装盒一体机包括有泡罩包装机与装盒机，所述泡罩包装机包括有出料格栅输送装置，所述装盒机包括有进料格栅输送装置，所述出料格栅输送装置）的前方设有同步变距输送装置，所述同步变距输送装置与进料格栅输送装置并排设置，所述出料格栅输送装置的上方设有将出料格栅输送装置上的泡罩移送到同步变距输送装置上的泡罩出料移送机械手，所述泡罩出料移送机械手包括有出料真空吸嘴，所述进料格栅输送装置的上方设有将同步变距输送装置上的泡罩移送到进料格栅输送装置上的泡罩进料移送机械手，所述泡罩进料移送机械手包括有进料真空吸嘴。
所述进料格栅输送装置包括有输送架、格栅板、第一推料板、第一推料板传动机构以及推料动力源，所述格栅板具有送料通道，所述第一推料板具有可处于送料通道内的推料部，所述第一推料板传动机构包括有第一传送带，所述第一推料板连接在第一传送带上，所述第一传送带与推料动力源传动连接。
所述进料格栅输送装置包括有第二推料板与第二推料板传动机构，所述第二推料板与第一推料板间隔排列，所述第二推料板具有可处于送料通道内的推料部，所述第二推料板传动机构包括有第二传送带，所述第二传送带与第一传送带并排设置，所述第二推料板连接在第二传送带上，所述第二传送带与推料动力源传动连接。
所述第二推料板与第一推料板的端部都连接有滚轮，所述输送架上具有让滚轮行走的滚轮走道。
所述泡罩出料移送机械手的出料真空吸嘴安装在旋转动力源上。
所述泡罩进料移送机械手可实现跟踪吸料与跟踪放料。
 有益效果
按照本发明提供的同步变距输送装置能实现变距输送，从而使及应用该装置的泡罩装盒一体机更方便地实现联动。
 附图说明
图1为本发明的泡罩装盒一体机的局部示意图；
图2为本发明的泡罩装盒一体机的局部主视图；
图3为同步变距输送装置的立体图；
图4为同步变距输送装置的主视图；
图5为同步变距输送装置的爆炸图；
图6为同步变距输送装置的变距过程图（俯视）；
图7为同步变距输送装置的变距过程图（内部结构）；
图8为物料从泡罩包装机到同步变距输送装置再到装盒机的过程图；
图9为出料格栅输送装置的立体图；
图10为图9中A处的局部放大图。
 本发明的实施方式
如图1与图2所示，这种泡罩装盒一体机包括有泡罩包装机与装盒机，泡罩包装机包括有出料格栅输送装置1，泡罩包装机将物品（比如预灌封注射器、西林瓶、安瓿瓶等）包装在泡罩内后，然后就通过出料格栅输送装置1输送出来。
装盒机包括有进料格栅输送装置5，包装好的泡罩被放入到进料格栅输送装置5上，由进料格栅输送装置5将泡罩送至装盒机的装盒工位进行装盒（装入纸盒中）。由于出料格栅输送装置1的格栅间距与进料格栅输送装置的格栅间距要求不同，为了能将两者匹配起来，本发明在出料格栅输送装置1的前方设有同步变距输送装置3，同步变距输送装置3与进料格栅输送装置5并排设置，出料格栅输送装置1的上方设有将出料格栅输送装置1上的泡罩移送到同步变距输送装置3上的泡罩出料移送机械手2，泡罩出料移送机械手2包括有出料真空吸嘴20，进料格栅输送装置5的上方设有将同步变距输送装置3上的泡罩移送到进料格栅输送装置5上的泡罩进料移送机械手4，泡罩进料移送机械手4包括有进料真空吸嘴40。
这种泡罩装盒一体机的工作原理如下：物料首先从泡罩包装机的出料格栅输送装置输1出来，泡罩出料移送机械手2通过出料真空吸嘴20吸住出料格栅输送装置1上的泡罩，然后移送到同步变距输送装置3，同步变距输送装置3在向前移动的同时使泡罩之间的间距发生变化（如图6所示），最终达到与进料格栅输送装置5相同的间距，然后泡罩进料移送机械手4通过进料真空吸嘴40吸住同步变距输送装置3上的泡罩，然后移送到进料格栅输送装置5上，最后由进料格栅输送装置5将泡罩送到装盒机的装盒工位进行装盒。通过设置同步变距输送装置3，可以大幅度提高泡罩包装机与装盒机之间的联动生产效率，同时也解决了泡罩包装与装盒包装规格变换时的匹配难问题。
其中泡罩包装机与装盒机均为现有技术（可参见专利号为201520906465.3的发明专利），泡罩出料移送机械手也为现有技术（可参见专利号为201910076327.X的发明专利，结构相同，只是吸的物料不同 ），泡罩进料移送机械手（可参见专利号为202120863286.1的发明专利 ）也为现有技术。对于本发明的这种泡罩装盒一体机而言，其创新点在于同步变距输送装置以及采用这种同步变距输送装置的联动布局。
下面具体介绍同步变距输送装置3的结构以及工作原理。
如图3所示，这种同步变距输送装置3包括有机座30，如图5所示，在机座30上并排设置有第一滑轨301与第二滑轨302，第一滑轨301上滑动设有多个第一滑座311，第一滑座311上安装有第一托盘321（第一托盘321具有放料槽，泡罩可以放到放料槽内），第二滑轨302上滑动设有多个第二滑座312，第二滑座312上安装有第二托盘322（第二托盘321具有放料槽，泡罩可以放到放料槽内）；第一滑座311上连接有铰接轴，该铰接轴上铰接有交叉设置的两个交叉连杆31，第二滑座312上也连接有铰接轴，铰接轴上铰接有交叉设置的两个交叉连杆31，相邻两个第一滑座311与第二滑座312上的交叉连杆31一对一交叉铰接（形成剪叉式结构）；其中一个第一滑座311与第一传动带351连接，而第一传动带351与第一动力源361传动连接，其中一个第二滑座312与第二传动带352连接，如图4所示，第二传动带352与第二动力源362传动连接。
这种同步变距输送装置3的工作原理如下：如图6与图7所示，当泡罩放置到第一托盘321上与第二托盘322上后，第一动力源361传动第一传动带351转动，由于其中一个第一滑座311与第一传动带351连接，这样第一滑座311就在第一滑轨301移动起来；同理，第二动力源362传动第二传动带352转动，由于其中一个第二滑座312与第二传动带351连接，这样第二滑座312就在第二滑轨302移动起来；由于第一滑座311与第二滑座312之间通过交叉连杆31实现连接，这样全部的第一滑座311与全部的第二滑座312都移动起来；与此同时，通过调节动力源的输出，让第一传动带351的移送速度与第二传动带351的移送速度保持一定的速度差，这样相邻两个第一滑座311与第二滑座312的距离就会发生等距变化，如图8所示，变化后的泡罩间距就与后道进料格栅输送装置5的间距要求相符；当托盘上的物料被取走之后，传动带反向移动，让滑座快速回位，等待下次接料，如此循环。通过这种同步变距输送装置3，无论前道泡罩包装机的出料格栅输送装置1的规格如何变化，都能使之与后道装盒机的进料格栅输送装置5匹配起来。
由于泡罩的规格有所不同，不同规格的泡罩就需要不同的托盘，为了方便更换托盘，以满足不用规格泡罩的放置，如图5所示，本发明在第一滑座311上设有第一支撑座331，第一托盘321安装座在第一支撑座311上，在第一支撑座331上设有第一定位销371，第一托盘321上设有让第一定位销371销入的第一定位孔。当需要更换第一托盘321时，只要拔出第一定位销371，取下第一托盘321即可，十分方便快捷；同样，在第二滑座312上设有第二支撑座，第二托盘安装座在第二支撑座上，第二支撑座上设有第二定位销，第二托盘上设有让第二定位销销入的第二定位孔。当需要更换第二托盘时，只要拔出第二定位销，取下第二托盘即可，十分方便快捷。
为了防止托盘转动，本发明在第一支撑座321上设有第一定位卡块341，第一托盘321的底部具有让第一定位卡块341进入的第一定位槽，第一托盘321通过第一定位槽卡在第一定位卡块341上，这样就能防止第一托盘321转动；同样，第二支撑座上连接有第二定位卡块，第二托盘322的底部具有让第二定位卡块进入的第二定位槽，第二托盘322通过第二定位槽卡在第二定位卡块上，这样就能防止第二托盘322转动。
泡罩包装机的出料格栅输送装置1可以采用普通的格栅输送装置，而本发明提供了一种新的格栅输送装置，如图9与图10所示，这种出料格栅输送装置1包括有输送架10、格栅板15、第一推料板11、第一推料板传动机构以及推料动力源19，格栅板15具有送料通道150，第一推料板15具有可处于送料通道150内的推料部110，第一推料板传动机构包括有第一传送带13，第一推料板11连接在第一传送带13上，第一传送带13与推料动力源19传动连接。工作时，被冲切下来的泡罩C就被放到格栅板15的送料通道150内，推料动力源19驱动第一传送带13移动，由于第一推料板11连接在第一传送带13上，这样第一传送带13就带着第一推料板11移动，第一推料板11的推料部110就推着泡罩C向前移动。
由于泡罩的规格有所不同，出料格栅输送装置1的格栅间距也要求可以进行调整，以实现最高效输出，本发明的出料格栅输送装置1还包括有第二推料板12与第二推料板传动机构，第二推料板12与第一推料板11间隔排列，第二推料板12具有处于送料通道150内的推料部，第二推料板传动机构包括有第二传送带14，第二传送带14与第一传送带13并排设置，第二推料板12连接在第二传送带14上，第二传送带14与推料动力源19传动连接。第二推料板12的推料原理与第一推料板11的推料原理相同，这里不再重复。当需要调节格栅间距时，只要调节第一传送带13或者第二传送带14或者两者同时调，让第一推料板11与第二推料板12之间的间距发生改变，这样格栅间距就实现调节，从而满足不同规格泡罩的输送。
为了能支撑起推料板，本发明的第二推料板12与第一推料板11的端部都连接有滚轮16，输送架10上具有让滚轮16行走的滚轮走道17。推料板移动时就通过滚轮16作用在输送架10上的滚轮走道17上行走，从而支撑起推料板，让推料板行走更加平稳。
最后值得一提的是，如图8所示，为了让将泡罩从出料格栅输送装置1到同步变距输送装置3的过程中旋转90°，让横向放置的泡罩变成纵向放置，以满足装盒位置要求，本发明泡罩出料移送机械手2的出料真空吸嘴20安装在旋转动力源上。通过旋转动力源的驱动，出料真空吸嘴20在移动的过程中旋转90°。这种旋转机械手适合纵向上泡罩数量较多的情况，有些纵向上泡罩数量较小，可以不用实现旋转。另外，泡罩进料移送机械手4可实现跟踪吸料与跟踪放料，从而让同步变距输送装置3与进料格栅输送装置5实现连续输送，提高包装效率。

Claims (9)

  1. 一种同步变距输送装置，包括有机座（30），其特征在于：所述机座（30）上并排设置有第一滑轨（301）与第二滑轨（302），所述第一滑轨（301）上滑动设有多个第一滑座（311），所述第一滑座（311）上安装有第一托盘（321），所述第二滑轨（302）上滑动设有多个第二滑座（312），所述第二滑座（312）上安装有第二托盘（322）；所述第一滑座（311）上连接有铰接轴，所述铰接轴上铰接有交叉设置的两个交叉连杆（31），所述第二滑座（312）上连接有铰接轴，所述铰接轴上铰接有交叉设置的两个交叉连杆（31），相邻两个第一滑座（311）与第二滑座（312）上的交叉连杆（31）一对一交叉铰接；其中一个第一滑座（311）与第一传动带（351）连接，所述第一传动带（351）与第一动力源（361）传动连接，其中一个第二滑座（312）与第二传动带（352）连接，所述第二传动带（352）与第二动力源（362）传动连接。
  2. 根据权利要求1所述的一种同步变距输送装置，其特征在于：所述第一滑座（311）上设有第一支撑座（331），所述第一托盘（321）安装座在第一支撑座（331）上，所述第一支撑座（331）上设有第一定位销（371），所述第一托盘（321）上设有让第一定位销（371）销入的第一定位孔；所述第二滑座（312）上设有第二支撑座，所述第二托盘安装座在第二支撑座上，所述第二支撑座上设有第二定位销，所述第二托盘上设有让第二定位销销入的第二定位孔。
  3. 根据权利要求2所述的一种同步变距输送装置，其特征在于：所述第一支撑座（331）上设有第一定位卡块（341），所述第一托盘（321）的底部具有让第一定位卡块（341）进入的第一定位槽；所述第二支撑座上设有第二定位卡块，所述第二托盘的底部具有让第二定位卡块进入的第二定位槽。
  4. 一种泡罩装盒一体机，包括有泡罩包装机与装盒机，所述泡罩包装机包括有出料格栅输送装置（1），所述装盒机包括有进料格栅输送装置（5），所述出料格栅输送装置（1）的前方设有权利要求1-3任意一项所述的同步变距输送装置（3），所述同步变距输送装置（3）与进料格栅输送装置（5）并排设置，所述出料格栅输送装置（1）的上方设有将出料格栅输送装置（1）上的泡罩移送到同步变距输送装置（3）上的泡罩出料移送机械手（2），所述泡罩出料移送机械手（2）包括有出料真空吸嘴（20），所述进料格栅输送装置（5）的上方设有将同步变距输送装置（3）上的泡罩移送到进料格栅输送装置（5）上的泡罩进料移送机械手（4），所述泡罩进料移送机械手（4）包括有进料真空吸嘴（40）。
  5. 根据权利要求4所述的一种泡罩装盒一体机，其特征在于：所述进料格栅输送装置（1）包括有输送架（10）、格栅板（15）、第一推料板（11）、第一推料板传动机构以及推料动力源（19），所述格栅板（15）具有送料通道（150），所述第一推料板（11）具有可处于送料通道（150）内的推料部（110），所述第一推料板传动机构包括有第一传送带（13），所述第一推料板（11）连接在第一传送带（13）上，所述第一传送带（13）与推料动力源（19）传动连接。
  6. 根据权利要求5所述的一种泡罩装盒一体机，其特征在于：所述进料格栅输送装置（1）包括有第二推料板（12）与第二推料板传动机构，所述第二推料板（12）与第一推料板（11）间隔排列，所述第二推料板（12）具有可处于送料通道（150）内的推料部，所述第二推料板传动机构包括有第二传送带（14），所述第二传送带（14）与第一传送带（13）并排设置，所述第二推料板（12）连接在第二传送带（14）上，所述第二传送带（14）与推料动力源（19）传动连接。
  7. 根据权利要求6所述的一种泡罩装盒一体机，其特征在于：所述第二推料板（12）与第一推料板（11）的端部都连接有滚轮（16），所述输送架（10）上具有让滚轮（16）行走的滚轮走道（17）。
  8. 根据权利要求4所述的一种泡罩装盒一体机，其特征在于：所述泡罩出料移送机械手（2）的出料真空吸嘴（20）安装在旋转动力源上。
  9. 根据权利要求4所述的一种泡罩装盒一体机，其特征在于：所述泡罩进料移送机械手（4）可实现跟踪吸料与跟踪放料。
PCT/CN2022/109327 2022-02-28 2022-07-31 一种同步变距输送装置及应用该装置的泡罩装盒一体机 WO2023159878A1 (zh)

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