WO2022262393A1 - Method for high-yield cultivation and processing of soybean stems and leaves - Google Patents

Method for high-yield cultivation and processing of soybean stems and leaves Download PDF

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Publication number
WO2022262393A1
WO2022262393A1 PCT/CN2022/086286 CN2022086286W WO2022262393A1 WO 2022262393 A1 WO2022262393 A1 WO 2022262393A1 CN 2022086286 W CN2022086286 W CN 2022086286W WO 2022262393 A1 WO2022262393 A1 WO 2022262393A1
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soybean
leaves
stems
sowing
fertilizer
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PCT/CN2022/086286
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French (fr)
Chinese (zh)
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刘锡潜
范书琴
李顺秀
董唯书
杨玉萍
刘军
王笛
张静
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山东禹王生态食业有限公司
董唯书
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Publication of WO2022262393A1 publication Critical patent/WO2022262393A1/en

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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G22/00Cultivation of specific crops or plants not otherwise provided for
    • A01G22/40Fabaceae, e.g. beans or peas
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01CPLANTING; SOWING; FERTILISING
    • A01C21/00Methods of fertilising, sowing or planting
    • A01C21/005Following a specific plan, e.g. pattern

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  • the invention relates to the technical field of cultivation and processing of soybean stems and leaves, in particular to a high-yield cultivation and processing method of soybean stems and leaves.
  • Soybean is the most important bean in the world. It originated in China and has a planting history of 5,000 years. It is widely planted throughout China and is produced in Northeast China, North China, Shaanxi, Sichuan and the lower reaches of the Yangtze River. Soybean is very rich in nutrients, rich in protein, fat and carbohydrates, especially the protein reaches more than 40%. Soybeans are widely used in processing soy foods such as tofu, fermented bean curd, bean paste, and soy sauce. Soybean meal, a by-product of processing and extracting soybean oil, is a high-quality protein feed for ruminant livestock such as chickens, pigs, cattle and sheep.
  • Soybean is an important source of protein and oil in my country.
  • soybean stems and leaves are also rich in nutrients such as protein, fat and carbohydrates, especially the protein content of soybean plants in the flowering stage can reach about 30%. Moreover, compared to the 120-day growth period of soybeans, soybeans only need about 50 days from planting to flowering. If the protein content and yield of soybean plants can be improved by optimizing the planting mode, the soybean stems and leaves at the flowering stage will be a rich protein resource. .
  • soybean flowering generally does not exceed 30 days.
  • Soybean stems and leaves are plant resources with high water content, which cannot be stored for a long time, and need to be processed reasonably into products that can be stored for a long time.
  • Disclosed in CN204888655U is a kind of leguminous plant stem and leaf component extraction device, not only equipment and process are complicated, relative processing cost is also greatly improved.
  • CN101747421B discloses a method for extracting soybean protein from fresh soybean stems and leaves, which can obtain protein products with a protein content of more than 80%, but the same process is complicated, which not only increases production costs, but also has the problem of poor flavor and taste of protein products. Cannot be effectively used in food processing.
  • the object of the present invention is to provide a method for high-yield cultivation and processing of soybean stems and leaves.
  • the present invention improves the protein content and yield of soybean plants by optimizing the soybean planting mode and technological innovation.
  • the protein content of the final product can reach more than 30%, which is a nutritious high-quality feed ingredients.
  • the invention provides a method for high-yield cultivation and processing of soybean stems and leaves, comprising the following steps:
  • Seed selection select lodging resistance, convergent plant type, lush branches and leaves, short growth cycle, high protein soybean seeds;
  • Sowing sowing the cultivated species in the soil; wherein, the soil temperature is ⁇ 8°C;
  • Topdressing when the cultivated species germinates and grows to the branching stage, spray foliage fertilizer on the stems and leaves of soybean seedlings;
  • soybean stems and leaves protein powder obtained by pulverizing the dried soybean stems and leaves to obtain soybean stems and leaves protein powder.
  • the deep plowing also includes: applying organic fertilizer ⁇ 800kg per mu, 10-15kg of diammonium phosphate, and 5-10kg of potassium sulfate;
  • the breeding also includes: adjusting the rhizobia agent into paste soybean rhizobia with clear water, mixing soybean seeds, soil, seed fertilizer and paste soybean rhizobia together, and obtaining cultivated species;
  • the sowing also includes: sowing the cultivated seeds with a seeder, wherein, 2-3 rows of cultivated seeds per ridge, row spacing 11-15cm, seed spacing 12-16cm, 1-3 bean seeds/hole, planting density 5.0 -65,000 plants/mu;
  • the topdressing also includes: 25-35 days after sowing, the soybean seedlings enter the branching stage, and during the branching stage, spraying the leaves of the soybean seedlings with a concentration of 10-20 mg/L foliar fertilizer; wherein, spraying 200-400ml;
  • the harvesting also includes, 45-55 days after sowing, the soybean seedlings enter the initial flowering stage, and harvest with a harvester to obtain soybean stems and leaves;
  • the cutting and drying also include: cutting the soybean stems and leaves after harvesting, packing them with a baler and then transferring them to the drying department, and drying them with a dryer; wherein, the drying temperature is 60-100°C, The drying time is 30-65 minutes;
  • the pulverization also includes: the pulverizer is an ultrafine pulverizer, and the pulverization fineness is such that the passing rate of particles in a 100-mesh sieve is greater than 65%.
  • the variety of soybean seeds is one or more combinations of Dongnong 48, Heinong 82, Qihuang 34, Jidou 12, Huachun 6, and Fudou 310;
  • the organic fertilizer is a nitrogen-rich fertilizer formed by mixing bean cake and soybean protein sludge fertilizer;
  • the sowing also includes: the same cultivated land is sown several times a year.
  • the deep plowing further includes: applying 1000kg of organic fertilizer per mu; 12-15KG of diammonium phosphate and 8-10KG of potassium sulfate;
  • the breeding also includes: using 0.3-0.8KG of Rhizobium per mu of land;
  • the sowing also includes: the same piece of cultivated land, the number of sowing times is 3 times a year; the sowing time is from April 20th to May 10th, from June 5th to June 25th, and from July 20th to August 10th. day; sowing soil temperature ⁇ 10°C; 3 rows per ridge for cultivating seeds, with a row spacing of 13cm and a seed spacing of 16cm.
  • the seed fertilizer is one or more combinations of ammonium molybdate, borax, manganese sulfate, etc.;
  • foliage fertilizer is one or more combinations in ammonium molybdate, borax, manganese sulfate etc.;
  • concentration of foliage fertilizer is 15mg/L, sprays 300ml per mu;
  • the harvesting includes: harvesting soybean stems and leaves 3-5cm away from the ground;
  • the cutting and drying also include: cutting the soybean stems and leaves into 2-5cm segments; using a dryer to dry at a temperature of 60-85°C, and drying until the moisture content is lower than 15%, and the process is completed. drying.
  • the pulverization includes: pulverizing segmented soybean stems and leaves with an ultrafine pulverizer; wherein, the temperature of the material during pulverization is less than 40°C; the pulverization fineness is greater than 65% of the particles in a 100-mesh sieve.
  • the present invention optimizes the soybean planting mode.
  • high-protein bean species sowing and fertilizing reasonably, high-protein and high-nutrition soybean plants are harvested at the initial flowering stage of 50 days, and a reasonable close planting and planting time arrangement are realized.
  • Three seasons of soybean plants are planted and harvested each year, and 8-10 tons of fresh soybean stems and leaves can be obtained from a single soybean planting, achieving high yield and bumper harvest on the land.
  • innovative soybean stem and leaf processing technology using drying and crushing techniques, the soybean stem and leaf protein powder product has been developed.
  • the protein content of the product reaches more than 30%, and it is rich in nutrition. It is a high-quality protein feed for animal breeding and greatly improves the soybean stem and leaf. added value.
  • Production method of the present invention comprises the steps:
  • Sowing the same plot is sown three times a year, and the sowing time is from April 20th to May 10th, June 5th to June 25th, and July 20th to August 10th.
  • Soil temperature ⁇ 10°C.
  • Sow the treated soybean seeds by a planter with 3 rows of seeds per ridge, with a row spacing of 13 cm and a seed spacing of 16 cm.
  • Sow 3 bean seeds/hole, and the planting density is 60,000-65,000 plants/mu.
  • the chopped soybean stems and leaves are dried at a low temperature by a dryer at a drying temperature of 60-80°C until the water content is below 15%, and then sent to an ultrafine pulverizer for pulverization, and the temperature of the material during the pulverization process is controlled to be ⁇ 40°C.
  • the crushing fineness reaches 100 mesh sieves and more than 80% pass through, and the soybean stem and leaf protein powder product is obtained.
  • the present invention optimizes the soybean planting mode. By selecting high-protein bean species, reasonable sowing and fertilization, high-protein and high-nutrition soybean plants are harvested at the initial flowering stage of 50 days, and through reasonable dense planting and planting time arrangements, the realization of It took one year to plant and harvest three seasons of soybean plants, and a single soybean planting can obtain 8-10 tons of fresh soybean stems and leaves, achieving high yield and bumper harvest on the land.
  • soybean stem and leaf protein powder product By innovating soybean stem and leaf processing technology and adopting drying and crushing techniques, the soybean stem and leaf protein powder product has been developed.
  • the protein content of the product reaches more than 30%, and it is rich in nutrition. It is a high-quality protein feed for animal breeding, which greatly improves soybean production.
  • Fig. 1 is the three-dimensional structure schematic diagram of pulverizer of the present invention
  • Fig. 2 is another three-dimensional structure schematic diagram of the pulverizer of the present invention.
  • Fig. 3 is a schematic diagram of the structure of the bottom surface of the pulverizer of the present invention.
  • Fig. 4 is a schematic view of the structure of the pulverizer from the right side of the present invention.
  • Fig. 5 is a schematic diagram of the internal structure of the pulverizer of the present invention.
  • Fig. 6 is a structural schematic diagram of the discharge mechanism of the present invention.
  • 27-drainage port, 28-discharge pipe 29-first fixed block, 30-first rotating shaft, 31-first connecting rod, 32-second rotating shaft, 33-turntable, 34-second fixed block, 35- The second connecting rod, 36-extension plate, 37-the third fixed block, 38-the second hinge shaft, 39-the third connecting rod, 40-the third hinge shaft, 41-the fourth connecting rod, 42-U-shaped hinge Plate, 43-closed plate, 44-the third rotating shaft.
  • the embodiment of the present invention provides a method for high-yield cultivation and processing of soybean stems and leaves, comprising the following steps:
  • Seed selection that is, select bean seeds; select lodging resistance, plant type convergence, luxuriant branches and leaves, short growth cycle, high protein soybean seeds; wherein, the varieties of the soybean seeds are Dongnong 48, Heinong 82, Qihuang 34, Jihuang 34, etc. One or more combinations of Dou 12, Huachun No. 6 and Fudou 310.
  • Deep plowing that is, deep plowing and application of fertilizers to the soil; deep plowing and fertilization of the cultivated land with a deep tiller; application of organic fertilizer ⁇ 800kg, 10-15kg of diammonium phosphate, and 5-10kg of potassium sulfate per mu;
  • the organic fertilizer is applied per mu; the diammonium phosphate is 12-15KG, and the potassium sulfate is 8-10KG.
  • Breeding that is, processing soybean seeds; mixing soybean seeds, soil and fertilizer to obtain cultivated species; further, mixing the rhizobia agent into a paste of soybean rhizobia with clear water, mixing soybean seeds, soil, seed fertilizer and paste Soybean rhizobia are mixed together to obtain cultivars;
  • the seed fertilizer is one or more combinations of ammonium molybdate, borax, manganese sulfate and the like.
  • Sowing sowing the cultivated species in the soil; the same cultivated land, sowing multiple times a year;
  • the same piece of arable land is sown three times a year; the sowing time is from April 20th to May 10th, June 5th to June 25th, and July 20th to August 10th;
  • the cultivated species are sown using a seeder; wherein, the soil temperature is ⁇ 8°C; 2-3 rows of cultivated species per ridge, the row spacing is 11-15cm, the seed spacing is 12-16cm, and 1-3 bean seeds are planted per hole.
  • the planting density is 50,000-65,000 plants/mu;
  • the temperature of the sowing soil is ⁇ 10°C; 3 rows of cultivated seeds per ridge, with a row spacing of 13 cm and a seed spacing of 16 cm.
  • Topdressing that is, field management; when the cultivated species germinates and grows to the branching stage, spray foliar fertilizer on the stems and leaves of soybean seedlings;
  • the soybean seedlings enter the branching stage, and during the branching stage, spray the leaves of the soybean seedlings with a concentration of 10-20 mg/L foliar fertilizer;
  • the foliage fertilizer is one or more combinations of ammonium molybdate, borax, manganese sulfate, etc.;
  • 200-400ml is sprayed per mu; or, the concentration of foliar fertilizer is 15mg/L, and 300ml is sprayed per mu.
  • the soybean seedlings enter the initial flowering stage, and the soybean stems and leaves are harvested at a distance of 3-5 cm from the ground; the soybean stems and leaves are harvested with a harvester.
  • Cutting and drying that is, processing; chopping the harvested soybean stems and leaves, and drying the chopped soybean stems and leaves with a dryer;
  • soybean stems and leaves are cut, packed with a baler and then transferred to the drying department, and dried with a dryer;
  • drying temperature is 60-100°C, and the drying time is 30-65 minutes;
  • the segmented soybean stems and leaves are pulverized by an ultrafine pulverizer; wherein, the material temperature during pulverization is less than 40° C.; the pulverization fineness is such that the particle passing rate in a 100-mesh sieve is greater than 65%.
  • the present invention optimizes the soybean planting mode.
  • high-protein bean species sowing and fertilizing reasonably, high-protein and high-nutrition soybean plants are harvested at the initial flowering stage of 50 days, and a reasonable close planting and planting time arrangement are realized.
  • Three seasons of soybean plants are planted and harvested each year, and 8-10 tons of fresh soybean stems and leaves can be obtained from a single soybean planting, achieving high yield and bumper harvest on the land.
  • innovative soybean stem and leaf processing technology using drying and crushing techniques, the soybean stem and leaf protein powder product has been developed.
  • the protein content of the product reaches more than 30%, and it is rich in nutrition. It is a high-quality protein feed for animal breeding and greatly improves the soybean stem and leaf. added value.
  • Production method of the present invention comprises the steps:
  • Sowing the same plot is sown three times a year, and the sowing time is from April 20th to May 10th, June 5th to June 25th, and July 20th to August 10th.
  • Soil temperature ⁇ 10°C.
  • Sow the treated soybean seeds by a planter with 3 rows of seeds per ridge, with a row spacing of 13 cm and a seed spacing of 16 cm.
  • Sow 3 bean seeds/hole, and the planting density is 60,000-65,000 plants/mu.
  • the chopped soybean stems and leaves are dried at a low temperature by a dryer at a drying temperature of 60-80°C until the water content is below 15%, and then sent to an ultrafine pulverizer for pulverization, and the temperature of the material during the pulverization process is controlled to be ⁇ 40°C.
  • the crushing fineness reaches 100 mesh sieves and more than 80% pass through, and the soybean stem and leaf protein powder product is obtained.
  • the present invention optimizes the soybean planting mode. By selecting high-protein bean species, reasonable sowing and fertilization, high-protein and high-nutrition soybean plants are harvested at the initial flowering stage of 50 days, and through reasonable dense planting and planting time arrangements, the realization of It took one year to plant and harvest three seasons of soybean plants, and a single soybean planting can obtain 8-10 tons of fresh soybean stems and leaves, achieving high yield and bumper harvest on the land.
  • soybean stem and leaf protein powder product By innovating soybean stem and leaf processing technology and adopting drying and crushing techniques, the soybean stem and leaf protein powder product has been developed.
  • the protein content of the product reaches more than 30%, and it is rich in nutrition. It is a high-quality protein feed for animal breeding, which greatly improves soybean production.
  • the pulverizer includes: a box body 1 and an upper cover 6, a crushing assembly 5 is arranged inside the box body 1, and a The upper cover 6, the upper cover 6 is provided with a feed barrel 8, the feed barrel 8 communicates with the inside of the box body 1, and is used to input soybean stems and leaves from the feed barrel 8 into the box body 1 , be pulverized by the pulverizing assembly 5 to form soybean stem and leaf protein powder;
  • One end of the box body 1 away from the upper cover 6 is set as a discharge port 26, and the discharge port 26 is provided with a screen 12, and the screen 12 is provided with a screen hole 13, and the screen hole 13 is used to
  • the pulverized soybean stem and leaf protein powder is output to the discharge pipeline 28, and the other end of the discharge pipeline 28 is connected to a packaging machine; the packaging machine is used for packaging the soybean stem and leaf protein powder and forming an independently packaged product.
  • One side of the upper cover 6 is symmetrically provided with a second connecting plate 20, and one side of the box body 1 is also symmetrically provided with a corresponding second connecting plate 20.
  • the two second connecting plates 20 of the box body 1 The first hinge shaft 10 is fixedly connected between the connecting plates 20, and the two second connecting plates 20 of the upper cover 6 are respectively hingedly arranged with the first hinge shaft 10;
  • the other side of the upper cover 6 is provided with a first connecting plate 7 extending outward, and the other side of the box body 1 is also provided with a first connecting plate 7 extending outward correspondingly.
  • the upper cover 6 and The first connecting plate 7 of the box body 1 is used for fixedly connecting the upper cover 6 and the box body 1 as a whole, and for closing the upper open end of the box body 1;
  • the upper cover 6 is arranged as a C-shaped structure, and the opening end of the C-shaped structure faces the opening end of the box body 1, and is used to close the box body 1;
  • Both sides of the C-shaped structure of the upper cover 6 are symmetrically provided with sealing plates, and the end of the sealing plate away from the bottom of the C-shaped structure groove is provided with a limiting notch 22, and the limiting notch 22 is used to clamp the drive assembly.
  • One end of the crushing assembly 5 is used to connect the output end of the motor 4, and the other end of the crushing assembly 5 is used to connect the bearing;
  • the mounting bracket 2 of the U-shaped structure, the U-shaped structure of the mounting bracket 2 is arranged downward, and the top of the U-shaped structure is used to install the motor 4 or the bearing respectively,
  • the motor 4 is erected on the mounting bracket 2 through the motor shaft fixing seat 21, and the motor shaft fixing plate 3 and the motor shaft fixing seat 21 are fixed together by fastening bolts 14 above the motor shaft fixing seat 21;
  • One of the mounting brackets 2 is fixedly connected to the bearing seat 19 by fastening bolts 14;
  • the feeding barrel 8 is obliquely arranged on the side of the upper cover 6 close to the first connecting plate 7, and the end of the feeding barrel 8 far away from the upper cover 6 is provided with a feeding port 9, and the feeding port 9 is used to input the material into the feeding barrel 8, and drain it into the box 1 through the feeding barrel 8 for crushing;
  • the box body 1 is provided with a C-shaped structure screen 12, the opening end of the C-shaped structure of the screen 12 faces above the box body 1, and the notch of the C-shaped structure is used for crushing the assembly 5
  • the material is stirred and pulverized; the end of the screen 12 near the bottom of the box body 1 is a discharge port 26, and the assembly of the screen 12 and the discharge port 26 below the box body 1 is provided with a support plate 25;
  • the pulverizing assembly 5 includes: a main shaft 15 and a pulverizing knife 16, on which a plurality of pulverizing knives 16 of disc-shaped structure are sequentially arranged at intervals, and one end of the main shaft 15 is connected to the motor 4 provided on the mounting bracket 2
  • the drive end of the main shaft 15, the other end of the main shaft 15 is connected to the bearing seat 19 provided on the mounting bracket 2 through a bearing;
  • a plurality of secondary shafts 17 and fixed shafts 24 are evenly distributed on the crushing knife 16 , and a beating plate 18 is provided on the peripheral outer wall of each of the secondary shafts 17 .
  • the first connecting plate 7 is also respectively installed on the box body 1 and the upper cover through reinforcing ribs.
  • the upper cover 6 and the box body 1 are installed through the first connecting plate 7 of the two; It is connected on the discharge pipeline 28; the lower sides of the box body 1 are symmetrically provided with mounting plates 11 by means of reinforcing ribs 23, and the mounting plates 11 are used to fix the bottom of the box body 1 to realize the The box body 1 can be stably placed and crushed when the crushing assembly is used to crush materials.
  • a plurality of secondary shafts 17 and fixed shafts are evenly distributed on the disc body of the crushing knife 16.
  • the shaft 24, the auxiliary shaft 17 and the fixed shaft 24 can strengthen the strength of the disc structure of the crushing knife 16, and reduce the impact of the crushing knife 16 on crushing due to excessive material or blade wear. The case of efficiency.
  • the plurality of knockout plates 18 provided on the auxiliary shaft 17 can facilitate the flow of the materials in the box 1 and improve the disturbance of the materials in the box 1. The purpose is to further improve the crushing efficiency and reduce the congestion of materials in the box 1.
  • the upper cover 6 and the box body 1 are in a closed state.
  • the discharge port 26 is connected to a discharge pipeline 28, and the other end of the discharge pipeline 28 is provided with a discharge mechanism, and the discharge mechanism is used to pulverize Good soybean stem and leaf protein powder is discharged to the packaging machine for finished product packaging.
  • the discharge mechanism includes: a turntable 33, the turntable 33 is connected to one end of the main shaft 15 away from the motor 4 through a third rotating shaft 44, and the end of the third rotating shaft 44 away from the main shaft 15 is rotated at intervals and arranged on the second fixed block 34,
  • the second fixing block 34 is used to erect the third rotating shaft 44 on the ground, roof, wall or support;
  • the other end of the third rotating shaft 44 is fixedly connected with a second connecting rod 35 , and the side of the second connecting rod 35 away from the third rotating shaft 44 is provided with a second rotating shaft 32 extending outwards.
  • Rotately connect one end of the first connecting rod 31, the second rotating shaft 32 is located at the end of the second connecting rod 35 away from the second rotating shaft 32, and is used to swing with the first connecting rod 31;
  • the other end of the first connecting rod 31 is set as a T-shaped structure, and a third hinge shaft 40 is symmetrically arranged on the extension rod of the T-shaped structure, and the third hinge shaft 40 is respectively used to rotate and connect to the U-shaped hinge.
  • a third hinge shaft 40 is symmetrically arranged on the extension rod of the T-shaped structure, and the third hinge shaft 40 is respectively used to rotate and connect to the U-shaped hinge.
  • One of the U-shaped hinge plates 42 is fixedly connected to the third connecting rod 39 on one side away from the U-shaped notch, and the other side of the U-shaped hinged plate 42 is fixedly connected to four connecting rods away from the U-shaped notch.
  • 39 and the fourth connecting rod 41 are both rotatably connected to the extension plate 36 through the second hinge shaft 38;
  • One of the extension plates 36 is erected on the ground, roof, wall or support by the third fixed block 37;
  • the drainage port 27 is opened or closed;
  • One side of the closing plate 43 is also provided with a first rotating shaft 30, the first rotating shaft 30 is hinged between two first fixed blocks 29 arranged at intervals, and the first fixed block 29 is erected on the ground, the roof , wall or bracket.
  • the packaging machine 28 can intermittently carry out material output to the packaging machine, so that the packaging machine can complete a package of soybean stem and leaf protein powder within the effective working time, reducing the backlog of materials in the packaging process of the packaging machine, and further Reduce the damage to the packaging machine or the waste of materials due to the backlog of materials. Since the packaging machine is a prior art, it is not repeated in the present invention.
  • Seed selection select lodging resistance, convergent plant type, lush branches and leaves, short growth cycle, high protein soybean seeds;
  • Sowing sowing the cultivated species in the soil; wherein, the soil temperature is ⁇ 8°C;
  • Topdressing when the cultivated species germinates and grows to the branching stage, spray foliage fertilizer on the stems and leaves of soybean seedlings;
  • soybean stems and leaves protein powder obtained by pulverizing the dried soybean stems and leaves to obtain soybean stems and leaves protein powder.
  • Sowing the sowing time is April 25, and the sowing soil temperature is 12°C. Sow the treated soybean seeds by a planter, with 3 rows of seeds per ridge, with a row spacing of 13 cm and a seed spacing of 16 cm. Sow 3 bean seeds/hole, and the planting density is 60,000-65,000 plants/mu.
  • spray foliage fertilizer which is ammonium molybdate and selenium-rich fertilizer, with a concentration of 15mg/L, and spray 300ml/mu;
  • the chopped soybean stems and leaves are dried at a low temperature by a dryer at a drying temperature of 75°C until the water content is below 15%, and then sent to a superfine pulverizer for crushing, and the temperature of the material during the crushing process is controlled to be ⁇ 40°C .
  • the crushing fineness reaches 100 mesh sieves and more than 80% pass through, and the soybean stem and leaf protein powder product is obtained.
  • Sowing the sowing time is June 15, and the sowing soil temperature is 23°C. Sow the treated soybean seeds by a planter, with 3 rows of seeds per ridge, with a row spacing of 13 cm and a seed spacing of 16 cm. Sow 3 bean seeds/hole, and the planting density is 60,000-65,000 plants/mu.
  • spray foliage fertilizer which is ammonium molybdate and selenium-rich fertilizer, with a concentration of 15mg/L, and spray 300ml/mu;
  • the chopped soybean stems and leaves are dried at a low temperature by a dryer at a drying temperature of 75°C until the water content is below 15%, and then sent to a superfine pulverizer for crushing, and the temperature of the material during the crushing process is controlled to be ⁇ 40°C .
  • the crushing fineness reaches 100 mesh sieves and more than 80% pass through, and the soybean stem and leaf protein powder product is obtained.
  • Sowing the sowing time is August 5, and the sowing soil temperature is 23°C. Sow the treated soybean seeds by a planter, with 3 rows of seeds per ridge, with a row spacing of 13 cm and a seed spacing of 16 cm. Sow 3 bean seeds/hole, and the planting density is 60,000-65,000 plants/mu.
  • spray foliage fertilizer which is ammonium molybdate and selenium-rich fertilizer, with a concentration of 15mg/L, and spray 300ml/mu;
  • soybeans enter the initial flowering stage and harvest, adopt a combined silage harvester to harvest at a distance of 4cm from the ground, and cut the stems and leaves into uniform small pieces of 2-5cm length, and use a baler to pack;
  • the chopped soybean stems and leaves are dried at a low temperature by a dryer at a drying temperature of 75°C until the water content is below 15%, and then sent to a superfine pulverizer for crushing, and the temperature of the material during the crushing process is controlled to be ⁇ 40°C .
  • the crushing fineness reaches 100 mesh sieves and more than 80% pass through, and the soybean stem and leaf protein powder product is obtained.
  • Sowing the sowing time is April 25, and the sowing soil temperature is 12°C. Sow the treated soybean seeds by a planter, with 3 rows of seeds per ridge, with a row spacing of 13 cm and a seed spacing of 16 cm. Sow 3 bean seeds/hole, and the planting density is 60,000-65,000 plants/mu.
  • spray foliage fertilizer which is ammonium molybdate, concentration 15mg/L, spray 300ml/mu;
  • the chopped soybean stems and leaves are dried at a low temperature by a dryer at a drying temperature of 75°C until the water content is below 15%, and then sent to a superfine pulverizer for crushing, and the temperature of the material during the crushing process is controlled to be ⁇ 40°C .
  • the crushing fineness reaches 100 mesh sieves and more than 80% pass through, and the soybean stem and leaf protein powder product is obtained.
  • Sowing the sowing time is April 25, and the sowing soil temperature is 12°C. Sow the treated soybean seeds by a planter, with 3 rows of seeds per ridge, with a row spacing of 13 cm and a seed spacing of 16 cm. Sow 3 bean seeds/hole, and the planting density is 60,000-65,000 plants/mu.
  • spray foliar fertilizer which is ammonium molybdate, selenium-rich fertilizer and manganese sulfate, concentration 15mg/L, spray 300ml/mu;
  • the chopped soybean stems and leaves are dried at a low temperature by a dryer at a drying temperature of 75°C until the water content is below 15%, and then sent to a superfine pulverizer for crushing, and the temperature of the material during the crushing process is controlled to be ⁇ 40°C .
  • the crushing fineness reaches 100 mesh sieves and more than 80% pass through, and the soybean stem and leaf protein powder product is obtained.
  • soybean stem and leaf protein powder obtained by obtaining soybean plant yield per mu and processed soybean stem and leaf protein powder in embodiment 1-5 was detected, and the detection results are shown in the following table 1:
  • Example 1 9.6 31.6%
  • Example 2 10.2 32.4%
  • Example 3 9.3 30.7%
  • Example 4 9.2 28.5%
  • Example 5 10.5 34.2% comparative example 6.5 20.6%
  • the present invention optimizes the soybean planting mode.
  • high-protein bean species sowing and fertilizing reasonably, high-protein and high-nutrition soybean plants are harvested at the initial flowering stage of 50 days, and a reasonable close planting and planting time arrangement are realized.
  • Three seasons of soybean plants are planted and harvested each year, and 8-10 tons of fresh soybean stems and leaves can be obtained from a single soybean planting, achieving high yield and bumper harvest on the land.
  • innovative soybean stem and leaf processing technology using drying and crushing techniques, the soybean stem and leaf protein powder product has been developed.
  • the protein content of the product reaches more than 30%, and it is rich in nutrition. It is a high-quality protein feed for animal breeding and greatly improves the soybean stem and leaf. added value.
  • the present invention optimizes the soybean planting mode. By selecting high-protein bean species, reasonable sowing and fertilization, high-protein and high-nutrition soybean plants are harvested at the initial flowering stage of 50 days, and through reasonable dense planting and planting time arrangements, the realization of It took one year to plant and harvest three seasons of soybean plants, and a single soybean planting can obtain 8-10 tons of fresh soybean stems and leaves, achieving high yield and bumper harvest on the land.
  • soybean stem and leaf protein powder product By innovating soybean stem and leaf processing technology and adopting drying and crushing techniques, the soybean stem and leaf protein powder product has been developed.
  • the protein content of the product reaches more than 30%, and it is rich in nutrition. It is a high-quality protein feed for animal breeding, which greatly improves soybean production.

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Abstract

A method for high-yield cultivation and processing of soybean stems and leaves, comprising the following steps: performing seed selection, deep ploughing, seed breeding, sowing, topdressing and harvesting to obtain soybean stems and leaves; and cutting and drying the soybean stems and leaves, and crushing the dried soybean stems and leaves to obtain soybean stem and leaf protein powder. According to the method, the soybean planting mode is optimized, and high-protein and high-nutrition soybean plants are harvested in the initial flowering stage of 50 days by selection of high-protein soybean seeds and reasonable sowing and fertilization; and three seasons of soybean plants are planted and harvested in one year by means of rational close planting and planting time arrangement, and 8-10 tons of fresh soybean stems and leaves can be obtained by single soybean planting, thereby achieving high yield and good harvest of the land. By means of an innovative soybean stem and leaf processing technology, a soybean stem and leaf protein powder product has been developed using processes such as drying and crushing, the protein content of the product reaches 30% or more, and the product is rich in nutrition and is a high-quality protein feed for animal breeding, thereby greatly improving the added value of the soybean stems and leaves.

Description

一种大豆茎叶高产栽培及加工方法High-yield cultivation and processing method of soybean stems and leaves 技术领域technical field
本发明涉及大豆茎叶栽培和加工技术领域,特别涉及一种大豆茎叶高产栽培及加工方法。The invention relates to the technical field of cultivation and processing of soybean stems and leaves, in particular to a high-yield cultivation and processing method of soybean stems and leaves.
背景技术Background technique
大豆是世界上最重要的豆类,起源于中国,已有5000年的种植史,全中国普遍种植,在东北、华北、陕、川及长江下游地区均有出产。大豆的营养成分非常丰富,富含蛋白质、脂肪和碳水化合物,尤其是蛋白质达到40%以上。大豆广泛用于加工豆腐、腐乳、豆瓣酱、酱油等大豆食品。加工提取大豆油后的副产品大豆粕,对是鸡、猪、及牛羊等反刍家畜来说,是优质的蛋白质饲料。Soybean is the most important bean in the world. It originated in China and has a planting history of 5,000 years. It is widely planted throughout China and is produced in Northeast China, North China, Shaanxi, Sichuan and the lower reaches of the Yangtze River. Soybean is very rich in nutrients, rich in protein, fat and carbohydrates, especially the protein reaches more than 40%. Soybeans are widely used in processing soy foods such as tofu, fermented bean curd, bean paste, and soy sauce. Soybean meal, a by-product of processing and extracting soybean oil, is a high-quality protein feed for ruminant livestock such as chickens, pigs, cattle and sheep.
大豆是我国蛋白质和油脂的重要来源,但是,多年以来,由于我国耕地少,大豆产量低,而且我国食用油和饲料养殖需求量大,我国已成为世界上大豆的最大进口国。如何有效解决植物蛋白和油脂的供应问题刻不容缓。Soybean is an important source of protein and oil in my country. However, for many years, due to the lack of arable land in our country, the low yield of soybeans, and the large demand for edible oil and feed breeding in our country, my country has become the largest importer of soybeans in the world. How to effectively solve the supply problem of vegetable protein and oil is urgent.
大量研究发现,大豆茎叶同样含有丰富的蛋白质、脂肪和碳水化合物等营养物质,尤其是开花期的大豆植株蛋白质含量可以达到30%左右。而且相对于大豆120天左右的生长期,大豆从种植到花期仅仅需要50天左右,如能够通过优化种植模式,提高大豆植株蛋白含量和产量,花期的大豆茎叶将是一种丰富的蛋白质资源。A large number of studies have found that soybean stems and leaves are also rich in nutrients such as protein, fat and carbohydrates, especially the protein content of soybean plants in the flowering stage can reach about 30%. Moreover, compared to the 120-day growth period of soybeans, soybeans only need about 50 days from planting to flowering. If the protein content and yield of soybean plants can be improved by optimizing the planting mode, the soybean stems and leaves at the flowering stage will be a rich protein resource. .
另外,大豆花期持续时间一般不超过30天,大豆茎叶是一种水分含量高的植物资源,无法进行长期保存,需要进行合理加工成能够 长期存放的产品。CN204888655U中公开了一种豆科植物茎叶成分提取装置,不仅设备和工艺复杂,相对加工成本也大大提高。CN101747421B中公开了以大豆鲜茎叶为原料提取大豆蛋白质的方法,可以获得蛋白含量80%以上的蛋白产品,但是同样工艺流程复杂,不仅增加了生产成本,而且存在蛋白产品风味口感差的问题,不能有效应用于食品加工。In addition, the duration of soybean flowering generally does not exceed 30 days. Soybean stems and leaves are plant resources with high water content, which cannot be stored for a long time, and need to be processed reasonably into products that can be stored for a long time. Disclosed in CN204888655U is a kind of leguminous plant stem and leaf component extraction device, not only equipment and process are complicated, relative processing cost is also greatly improved. CN101747421B discloses a method for extracting soybean protein from fresh soybean stems and leaves, which can obtain protein products with a protein content of more than 80%, but the same process is complicated, which not only increases production costs, but also has the problem of poor flavor and taste of protein products. Cannot be effectively used in food processing.
发明内容Contents of the invention
本发明的目的在于提供一种大豆茎叶高产栽培及加工的方法。本发明通过优化大豆种植模式和技术工艺创新,大豆提高了大豆植株的蛋白含量和产量,在保证质量和成本的前提下,最终获得蛋白产品含量可达到30%以上,是一种营养丰富的优质饲料原料。The object of the present invention is to provide a method for high-yield cultivation and processing of soybean stems and leaves. The present invention improves the protein content and yield of soybean plants by optimizing the soybean planting mode and technological innovation. On the premise of ensuring quality and cost, the protein content of the final product can reach more than 30%, which is a nutritious high-quality feed ingredients.
本发明提供一种大豆茎叶高产栽培及加工方法,包括以下步骤:The invention provides a method for high-yield cultivation and processing of soybean stems and leaves, comprising the following steps:
选种,选择抗倒伏、株型收敛、枝叶茂盛、生长周期短、高蛋白大豆种子;Seed selection, select lodging resistance, convergent plant type, lush branches and leaves, short growth cycle, high protein soybean seeds;
深耕,利用深耕机对耕地进行深耕并施肥;Deep plowing, using a deep tiller to plow and fertilize the cultivated land;
育种,将大豆种子、土壤和肥料进行混匀,获得培育种;Breeding, mixing soybean seeds, soil and fertilizer to obtain cultivars;
播种,将培育种进行播种在土壤中;其中,土壤温度≥8℃;Sowing, sowing the cultivated species in the soil; wherein, the soil temperature is ≥8°C;
追肥,培育种发芽并生长至分枝期时,对大豆苗的茎叶喷施叶面肥;Topdressing, when the cultivated species germinates and grows to the branching stage, spray foliage fertilizer on the stems and leaves of soybean seedlings;
收割,大豆苗进入初花期后,利用收割机进行采收,获得大豆茎叶;Harvesting, after the soybean seedlings enter the initial flowering stage, they are harvested with a harvester to obtain soybean stems and leaves;
切割和烘干,将采收的大豆茎叶进行切碎,并利用烘干机对切碎的大豆茎叶进行烘干;Cutting and drying, chopping the harvested soybean stems and leaves, and drying the chopped soybean stems and leaves with a dryer;
粉碎,将烘干后的大豆茎叶进行粉碎,获得大豆茎叶蛋白粉。and pulverizing the dried soybean stems and leaves to obtain soybean stems and leaves protein powder.
优选地,所述深耕还包括:每亩施有机肥≥800kg、磷酸二铵10-15kg、硫酸钾5-10kg;Preferably, the deep plowing also includes: applying organic fertilizer ≥ 800kg per mu, 10-15kg of diammonium phosphate, and 5-10kg of potassium sulfate;
所述育种还包括:用清水将根瘤菌剂调成糊状大豆根瘤菌,将大豆种子、土壤、种子肥料与糊状大豆根瘤菌一起混匀,并获得培育种;The breeding also includes: adjusting the rhizobia agent into paste soybean rhizobia with clear water, mixing soybean seeds, soil, seed fertilizer and paste soybean rhizobia together, and obtaining cultivated species;
所述播种还包括:将培育种利用播种机进行播种,其中,每垄2-3行培育种,行距11-15cm,种距12-16cm,播种豆种1-3粒/穴,种植密度5.0-6.5万株/亩;The sowing also includes: sowing the cultivated seeds with a seeder, wherein, 2-3 rows of cultivated seeds per ridge, row spacing 11-15cm, seed spacing 12-16cm, 1-3 bean seeds/hole, planting density 5.0 -65,000 plants/mu;
所述追肥还包括:播种25-35天后大豆苗进入分枝期,在分枝期内,利用浓度为10-20mg/L叶面肥进行喷施大豆苗的叶面;其中,每亩喷施200-400ml;The topdressing also includes: 25-35 days after sowing, the soybean seedlings enter the branching stage, and during the branching stage, spraying the leaves of the soybean seedlings with a concentration of 10-20 mg/L foliar fertilizer; wherein, spraying 200-400ml;
所述收割还包括,播种45-55天后大豆苗进入初花期,利用收割机进行采收,获得大豆茎叶;The harvesting also includes, 45-55 days after sowing, the soybean seedlings enter the initial flowering stage, and harvest with a harvester to obtain soybean stems and leaves;
所述切割和烘干还包括:采收后将大豆茎叶进行切割,利用打包机进行打包后转运至烘干部,利用烘干机进行烘干;其中,烘干温度为60-100℃,烘干时间为30-65分钟;The cutting and drying also include: cutting the soybean stems and leaves after harvesting, packing them with a baler and then transferring them to the drying department, and drying them with a dryer; wherein, the drying temperature is 60-100°C, The drying time is 30-65 minutes;
所述粉碎还包括:所述粉碎机为超微粉碎机,粉碎细度为100目筛中的颗粒通过率大于65%。The pulverization also includes: the pulverizer is an ultrafine pulverizer, and the pulverization fineness is such that the passing rate of particles in a 100-mesh sieve is greater than 65%.
优选地,所述大豆种子的品种为东农48、黑农82、齐黄34、冀豆12、华春6号、福豆310中的一种或多种组合;Preferably, the variety of soybean seeds is one or more combinations of Dongnong 48, Heinong 82, Qihuang 34, Jidou 12, Huachun 6, and Fudou 310;
所述有机肥为豆饼、大豆蛋白污泥肥料混合形成的富氮肥料;The organic fertilizer is a nitrogen-rich fertilizer formed by mixing bean cake and soybean protein sludge fertilizer;
所述播种还包括:同一块耕地,一年进行多次播种。The sowing also includes: the same cultivated land is sown several times a year.
优选地,所述深耕还包括:所述有机肥每亩施1000kg;所述磷酸二铵12-15KG,硫酸钾8-10KG;Preferably, the deep plowing further includes: applying 1000kg of organic fertilizer per mu; 12-15KG of diammonium phosphate and 8-10KG of potassium sulfate;
优选地,所述育种还包括:每亩地使用根瘤菌0.3-0.8KG;Preferably, the breeding also includes: using 0.3-0.8KG of Rhizobium per mu of land;
所述播种还包括:同一块耕地,一年播种次数为3次;播种时间分别为4月20日-5月10日、6月5日-6月25日、7月20日-8月10日;播种土壤温度≥10℃;每垄3行培育种,行距13cm,种距16cm。The sowing also includes: the same piece of cultivated land, the number of sowing times is 3 times a year; the sowing time is from April 20th to May 10th, from June 5th to June 25th, and from July 20th to August 10th. day; sowing soil temperature ≥ 10°C; 3 rows per ridge for cultivating seeds, with a row spacing of 13cm and a seed spacing of 16cm.
优选地,所述种子肥料为钼酸铵、硼砂、硫酸锰等中的1种或多种组合;Preferably, the seed fertilizer is one or more combinations of ammonium molybdate, borax, manganese sulfate, etc.;
所述叶面肥为钼酸铵、硼砂、硫酸锰等中的1种或多种组合;叶面肥的浓度为15mg/L,每亩喷施300ml;Described foliage fertilizer is one or more combinations in ammonium molybdate, borax, manganese sulfate etc.; The concentration of foliage fertilizer is 15mg/L, sprays 300ml per mu;
优选地,所述收割包括:大豆茎叶距离地面3-5cm进行采收;Preferably, the harvesting includes: harvesting soybean stems and leaves 3-5cm away from the ground;
所述切割和烘干还包括:将大豆茎叶切割成2-5cm的段状;利用烘干机进行烘干,烘干温度为60-85℃,烘干至水分低于15%后,完成烘干。The cutting and drying also include: cutting the soybean stems and leaves into 2-5cm segments; using a dryer to dry at a temperature of 60-85°C, and drying until the moisture content is lower than 15%, and the process is completed. drying.
优选地,所述粉碎包括:利用超微粉碎机将段状的大豆茎叶进行粉碎;其中,粉碎时的物料温度小于40℃;粉碎细度为100目筛中的颗粒通过率大于65%。Preferably, the pulverization includes: pulverizing segmented soybean stems and leaves with an ultrafine pulverizer; wherein, the temperature of the material during pulverization is less than 40°C; the pulverization fineness is greater than 65% of the particles in a 100-mesh sieve.
本发明优化了大豆种植模式,通过选择高蛋白豆种,合理的播种和施肥,在50天的初花期收获了高蛋白高营养的大豆植株,并通过合理密植和种植时间的安排,实现了一年种植和采收3季大豆植株,单次大豆种植可以获得8-10吨鲜大豆茎叶,实现了土地的高产和丰收。通过创新大豆茎叶加工技术,采用烘干和粉碎等工艺,开发了大豆茎叶蛋白粉产品,产品蛋白含量达到30%以上,营养丰富,是优质的动物养殖蛋白质饲料,大大提高了大豆茎叶的附加值。The present invention optimizes the soybean planting mode. By selecting high-protein bean species, sowing and fertilizing reasonably, high-protein and high-nutrition soybean plants are harvested at the initial flowering stage of 50 days, and a reasonable close planting and planting time arrangement are realized. Three seasons of soybean plants are planted and harvested each year, and 8-10 tons of fresh soybean stems and leaves can be obtained from a single soybean planting, achieving high yield and bumper harvest on the land. Through innovative soybean stem and leaf processing technology, using drying and crushing techniques, the soybean stem and leaf protein powder product has been developed. The protein content of the product reaches more than 30%, and it is rich in nutrition. It is a high-quality protein feed for animal breeding and greatly improves the soybean stem and leaf. added value.
本发明的生产方法包括如下步骤:Production method of the present invention comprises the steps:
(1)选择豆种,选择抗倒伏、株型收敛、枝叶茂盛、生长周期短、高蛋白大豆品种,为以下品种中的1种,东农48,黑农82,齐黄34,冀豆12,华春6号,福豆310。(1) Select bean species, choose lodging resistance, plant type convergence, lush branches and leaves, short growth cycle, high protein soybean varieties, one of the following varieties, Dongnong 48, Heinong 82, Qihuang 34, Jidou 12 , Huachun No. 6, Fudou 310.
(2)实施肥料,对土壤进行深耕,每亩施有机肥豆饼、大豆蛋白污泥肥料等富氮有机肥≥800KG,同时施化肥补充氮磷钾,磷酸二铵12-15KG,硫酸钾8-10KG。(2) Implement fertilizers, carry out deep plowing on the soil, apply nitrogen-rich organic fertilizers such as organic fertilizer bean cake, soybean protein sludge fertilizer ≥ 800KG per mu, and apply chemical fertilizers to supplement nitrogen, phosphorus and potassium, diammonium phosphate 12-15KG, potassium sulfate 8- 10KG.
(3)处理豆种,每亩地使用根瘤菌0.3-0.8KG,用少量清水与根瘤菌剂调成糊状,与大豆种子拌匀后,并加入少量钼酸铵、硼砂、硫酸锰等中的1种或2种以上组合肥料及土壤拌匀;(3) To treat bean seeds, use 0.3-0.8KG of rhizobia per mu, make a paste with a small amount of water and rhizobia agent, mix well with soybean seeds, and add a small amount of ammonium molybdate, borax, manganese sulfate, etc. 1 or more than 2 kinds of combined fertilizers and soil mix well;
(4)播种,同一地块1年进行3次播种,播种时间分别在4月20日-5月10日、6月5日-6月25日、7月20日-8月10日,播种土壤温度≥10℃。将处理好的大豆种子由播种机进行播种,每垄3行种子,行距13cm,种距16cm。播种豆种3粒/穴,种植密度6.0-6.5万株/亩。(4) Sowing, the same plot is sown three times a year, and the sowing time is from April 20th to May 10th, June 5th to June 25th, and July 20th to August 10th. Soil temperature ≥ 10°C. Sow the treated soybean seeds by a planter, with 3 rows of seeds per ridge, with a row spacing of 13 cm and a seed spacing of 16 cm. Sow 3 bean seeds/hole, and the planting density is 60,000-65,000 plants/mu.
(5)田间管理,播种30天左右大豆进入分枝期后喷施叶面肥,为钼酸铵、富硒肥、硫酸锰等中的1种或2种以上组合。浓度15mg/L叶面肥喷施300ml/亩;(5) Field management, about 30 days after sowing soybeans into the branching stage, spray foliar fertilizer, which is one or more combinations of ammonium molybdate, selenium-rich fertilizer, manganese sulfate, etc. Spray 300ml/mu of foliar fertilizer with a concentration of 15mg/L;
(6)收割,播种50天左右大豆进入初花期后进行收割,采用联合青贮收割机距离地面3-5cm进行采收,并将茎叶切割成2-5cm长度的均匀小块,并使用打包机进行打包;(6) Harvesting, sowing about 50 days after soybeans enter the initial flowering stage, harvesting, using a combined silage harvester to harvest at a distance of 3-5cm from the ground, and cutting the stems and leaves into uniform small pieces with a length of 2-5cm, and using a baler to pack;
(7)加工,切碎的大豆茎叶采用烘干机进行低温烘干,烘干温度60-80℃烘干至水分15%以下后输送至超微粉碎机进行粉碎,控制粉碎过程物料温度≤40℃。粉碎细度达到100目筛通过80%以上,获得大豆茎叶蛋白粉产品。(7) Processing, the chopped soybean stems and leaves are dried at a low temperature by a dryer at a drying temperature of 60-80°C until the water content is below 15%, and then sent to an ultrafine pulverizer for pulverization, and the temperature of the material during the pulverization process is controlled to be ≤ 40°C. The crushing fineness reaches 100 mesh sieves and more than 80% pass through, and the soybean stem and leaf protein powder product is obtained.
本发明具有以下有益效果:The present invention has the following beneficial effects:
1、本发明优化了大豆种植模式,通过选择高蛋白豆种,合理的播种和施肥,在50天的初花期收获了高蛋白高营养的大豆植株,并通过合理密植和种植时间的安排,实现了一年种植和采收3季大豆植株,单次大豆种植可以获得8-10吨鲜大豆茎叶,实现了土地的高产和丰收。1. The present invention optimizes the soybean planting mode. By selecting high-protein bean species, reasonable sowing and fertilization, high-protein and high-nutrition soybean plants are harvested at the initial flowering stage of 50 days, and through reasonable dense planting and planting time arrangements, the realization of It took one year to plant and harvest three seasons of soybean plants, and a single soybean planting can obtain 8-10 tons of fresh soybean stems and leaves, achieving high yield and bumper harvest on the land.
2、通过创新大豆茎叶加工技术,采用烘干和粉碎等工艺,开发了大豆茎叶蛋白粉产品,产品蛋白含量达到30%以上,营养丰富,是优质的动物养殖蛋白质饲料,大大提高了大豆茎叶的附加值。2. By innovating soybean stem and leaf processing technology and adopting drying and crushing techniques, the soybean stem and leaf protein powder product has been developed. The protein content of the product reaches more than 30%, and it is rich in nutrition. It is a high-quality protein feed for animal breeding, which greatly improves soybean production. The added value of stems and leaves.
本发明的其它特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本发明而了解。本发明的目的和其他优点可通过在所写的说明书以及附图中所特别指出的结构来实现和获得。Additional features and advantages of the invention will be set forth in the description which follows, and in part will be apparent from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention may be realized and attained by the structure particularly pointed out in the written description and appended drawings.
下面通过附图和实施例,对本发明的技术方案做进一步的详细描述。The technical solutions of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments.
附图说明Description of drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, and are used together with the embodiments of the present invention to explain the present invention, and do not constitute a limitation to the present invention. In the attached picture:
图1为本发明的粉碎机立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of pulverizer of the present invention;
图2为本发明的粉碎机另一立体结构示意图;Fig. 2 is another three-dimensional structure schematic diagram of the pulverizer of the present invention;
图3为本发明的粉碎机底面结构示意图;Fig. 3 is a schematic diagram of the structure of the bottom surface of the pulverizer of the present invention;
图4为本发明的粉碎机右视结构示意图;Fig. 4 is a schematic view of the structure of the pulverizer from the right side of the present invention;
图5为本发明的粉碎机内部结构示意图;Fig. 5 is a schematic diagram of the internal structure of the pulverizer of the present invention;
图6为本发明的排料机构结构示意图;Fig. 6 is a structural schematic diagram of the discharge mechanism of the present invention;
其中,1-箱体,2-安装支架,3-电机轴固定板,4-电机,5-粉碎组件,6-上盖,7-第一连接板,8-入料桶,9-进料口,10-第一铰接轴,11-安装座,12-筛网,13-筛孔,14-紧固螺栓,15-主轴,16-粉碎刀,17-副轴,18-打料板,19-轴承座,20-第二连接板,21-电机轴固定座,22-限位槽口,23-加强筋,24-固定轴,25-支撑板,26-出料口,Among them, 1-box, 2-installation bracket, 3-motor shaft fixing plate, 4-motor, 5-crushing assembly, 6-top cover, 7-first connecting plate, 8-feeding barrel, 9-feeding Mouth, 10-first hinged shaft, 11-installation seat, 12-screen, 13-screen hole, 14-fastening bolt, 15-main shaft, 16-crushing knife, 17-sub-shaft, 18-beating plate, 19-bearing seat, 20-second connecting plate, 21-motor shaft fixing seat, 22-limit notch, 23-reinforcing rib, 24-fixed shaft, 25-support plate, 26-outlet,
27-引流口,28-出料管道,29-第一固定块,30-第一转轴,31-第一连杆,32-第二转轴,33-转盘,34-第二固定块,35-第二连杆,36-延伸板,37-第三固定块,38-第二铰接轴,39-第三连杆,40-第三铰接轴,41-第四连杆,42-U型铰接板,43-封闭板,44-第三转轴。27-drainage port, 28-discharge pipe, 29-first fixed block, 30-first rotating shaft, 31-first connecting rod, 32-second rotating shaft, 33-turntable, 34-second fixed block, 35- The second connecting rod, 36-extension plate, 37-the third fixed block, 38-the second hinge shaft, 39-the third connecting rod, 40-the third hinge shaft, 41-the fourth connecting rod, 42-U-shaped hinge Plate, 43-closed plate, 44-the third rotating shaft.
具体实施方式detailed description
以下结合附图对本发明的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本发明,并不用于限定本发明。The preferred embodiments of the present invention will be described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
本发明实施例提供了一种大豆茎叶高产栽培及加工方法,包括以下步骤:The embodiment of the present invention provides a method for high-yield cultivation and processing of soybean stems and leaves, comprising the following steps:
选种,即选择豆种;选择抗倒伏、株型收敛、枝叶茂盛、生长周期短、高蛋白大豆种子;其中,所述大豆种子的品种为东农48、黑农82、齐黄34、冀豆12、华春6号、福豆310中的一种或多种组合。Seed selection, that is, select bean seeds; select lodging resistance, plant type convergence, luxuriant branches and leaves, short growth cycle, high protein soybean seeds; wherein, the varieties of the soybean seeds are Dongnong 48, Heinong 82, Qihuang 34, Jihuang 34, etc. One or more combinations of Dou 12, Huachun No. 6 and Fudou 310.
深耕,即深耕并对土壤实施肥料;利用深耕机对耕地进行深耕并施肥;每亩施有机肥≥800kg、磷酸二铵10-15kg、硫酸钾5-10kg;Deep plowing, that is, deep plowing and application of fertilizers to the soil; deep plowing and fertilization of the cultivated land with a deep tiller; application of organic fertilizer ≥ 800kg, 10-15kg of diammonium phosphate, and 5-10kg of potassium sulfate per mu;
或者,所述有机肥每亩施1000kg;所述磷酸二铵12-15KG,硫酸钾8-10KG。Alternatively, 1000kg of the organic fertilizer is applied per mu; the diammonium phosphate is 12-15KG, and the potassium sulfate is 8-10KG.
育种,即处理豆种;将大豆种子、土壤和肥料进行混匀,获得培育种;进一步的,用清水将根瘤菌剂调成糊状大豆根瘤菌,将大豆种子、土壤、种子肥料与糊状大豆根瘤菌一起混匀,并获得培育种;Breeding, that is, processing soybean seeds; mixing soybean seeds, soil and fertilizer to obtain cultivated species; further, mixing the rhizobia agent into a paste of soybean rhizobia with clear water, mixing soybean seeds, soil, seed fertilizer and paste Soybean rhizobia are mixed together to obtain cultivars;
每亩地使用根瘤菌0.3-0.8KG;所述种子肥料为钼酸铵、硼砂、硫酸锰等中的1种或多种组合。0.3-0.8KG of rhizobia are used per mu of land; the seed fertilizer is one or more combinations of ammonium molybdate, borax, manganese sulfate and the like.
播种,将培育种进行播种在土壤中;同一块耕地,一年进行多次播种;Sowing, sowing the cultivated species in the soil; the same cultivated land, sowing multiple times a year;
进一步的,同一块耕地,一年播种次数为3次;播种时间分别为4月20日-5月10日、6月5日-6月25日、7月20日-8月10日;Furthermore, the same piece of arable land is sown three times a year; the sowing time is from April 20th to May 10th, June 5th to June 25th, and July 20th to August 10th;
进一步的,将培育种利用播种机进行播种;其中,土壤温度≥8℃;每垄2-3行培育种,行距11-15cm,种距12-16cm,播种豆种1-3粒/穴,种植密度5.0-6.5万株/亩;Further, the cultivated species are sown using a seeder; wherein, the soil temperature is ≥ 8°C; 2-3 rows of cultivated species per ridge, the row spacing is 11-15cm, the seed spacing is 12-16cm, and 1-3 bean seeds are planted per hole. The planting density is 50,000-65,000 plants/mu;
或者,播种土壤温度≥10℃;每垄3行培育种,行距13cm,种距16cm。Alternatively, the temperature of the sowing soil is ≥10°C; 3 rows of cultivated seeds per ridge, with a row spacing of 13 cm and a seed spacing of 16 cm.
追肥,即田间管理;培育种发芽并生长至分枝期时,对大豆苗的茎叶喷施叶面肥;Topdressing, that is, field management; when the cultivated species germinates and grows to the branching stage, spray foliar fertilizer on the stems and leaves of soybean seedlings;
进一步的,播种25-35天后大豆苗进入分枝期,在分枝期内,利用浓度为10-20mg/L叶面肥进行喷施大豆苗的叶面;Further, 25-35 days after sowing, the soybean seedlings enter the branching stage, and during the branching stage, spray the leaves of the soybean seedlings with a concentration of 10-20 mg/L foliar fertilizer;
所述叶面肥为钼酸铵、硼砂、硫酸锰等中的1种或多种组合;The foliage fertilizer is one or more combinations of ammonium molybdate, borax, manganese sulfate, etc.;
其中,每亩喷施200-400ml;或者,叶面肥的浓度为15mg/L,每亩喷施300ml。Among them, 200-400ml is sprayed per mu; or, the concentration of foliar fertilizer is 15mg/L, and 300ml is sprayed per mu.
收割,大豆苗进入初花期后,利用收割机进行采收,获得大豆茎叶;Harvesting, after the soybean seedlings enter the initial flowering stage, they are harvested with a harvester to obtain soybean stems and leaves;
进一步的,播种45-55天后大豆苗进入初花期,大豆茎叶距离地面3-5cm进行采收;利用收割机进行采收,获得大豆茎叶。Further, 45-55 days after sowing, the soybean seedlings enter the initial flowering stage, and the soybean stems and leaves are harvested at a distance of 3-5 cm from the ground; the soybean stems and leaves are harvested with a harvester.
切割和烘干,即加工;将采收的大豆茎叶进行切碎,并利用烘干机对切碎的大豆茎叶进行烘干;Cutting and drying, that is, processing; chopping the harvested soybean stems and leaves, and drying the chopped soybean stems and leaves with a dryer;
进一步的,采收后将大豆茎叶进行切割,利用打包机进行打包后转运至烘干部,利用烘干机进行烘干;Further, after harvesting, the soybean stems and leaves are cut, packed with a baler and then transferred to the drying department, and dried with a dryer;
其中,烘干温度为60-100℃,烘干时间为30-65分钟;Wherein, the drying temperature is 60-100°C, and the drying time is 30-65 minutes;
将大豆茎叶切割成2-5cm的段状;利用烘干机进行烘干,烘干温度为60-85℃,烘干至水分低于15%后,完成烘干。Cut the soybean stems and leaves into 2-5cm segments; use a dryer to dry at a temperature of 60-85°C until the moisture is lower than 15%, and then complete the drying.
粉碎,将烘干后的大豆茎叶进行粉碎,获得大豆茎叶蛋白粉;进一步的,所述粉碎机为超微粉碎机,粉碎细度为100目筛中的颗粒通过率大于65%;Pulverizing, pulverizing the dried soybean stems and leaves to obtain soybean stems and leaves protein powder; further, the pulverizer is an ultrafine pulverizer, and the pulverization fineness is greater than 65% of the particles in a 100-mesh sieve;
或者,利用超微粉碎机将段状的大豆茎叶进行粉碎;其中,粉碎时的物料温度小于40℃;粉碎细度为100目筛中的颗粒通过率大于65%。Alternatively, the segmented soybean stems and leaves are pulverized by an ultrafine pulverizer; wherein, the material temperature during pulverization is less than 40° C.; the pulverization fineness is such that the particle passing rate in a 100-mesh sieve is greater than 65%.
本发明优化了大豆种植模式,通过选择高蛋白豆种,合理的播种和施肥,在50天的初花期收获了高蛋白高营养的大豆植株,并通过合理密植和种植时间的安排,实现了一年种植和采收3季大豆植株,单次大豆种植可以获得8-10吨鲜大豆茎叶,实现了土地的高产和丰收。通过创新大豆茎叶加工技术,采用烘干和粉碎等工艺,开发了大豆茎叶蛋白粉产品,产品蛋白含量达到30%以上,营养丰富,是优质的动物养殖蛋白质饲料,大大提高了大豆茎叶的附加值。The present invention optimizes the soybean planting mode. By selecting high-protein bean species, sowing and fertilizing reasonably, high-protein and high-nutrition soybean plants are harvested at the initial flowering stage of 50 days, and a reasonable close planting and planting time arrangement are realized. Three seasons of soybean plants are planted and harvested each year, and 8-10 tons of fresh soybean stems and leaves can be obtained from a single soybean planting, achieving high yield and bumper harvest on the land. Through innovative soybean stem and leaf processing technology, using drying and crushing techniques, the soybean stem and leaf protein powder product has been developed. The protein content of the product reaches more than 30%, and it is rich in nutrition. It is a high-quality protein feed for animal breeding and greatly improves the soybean stem and leaf. added value.
本发明的生产方法包括如下步骤:Production method of the present invention comprises the steps:
(1)选择豆种,选择抗倒伏、株型收敛、枝叶茂盛、生长周期短、高蛋白大豆品种,为以下品种中的1种,东农48,黑农82,齐黄34,冀豆12,华春6号,福豆310。(1) Select bean species, choose lodging resistance, plant type convergence, lush branches and leaves, short growth cycle, high protein soybean varieties, one of the following varieties, Dongnong 48, Heinong 82, Qihuang 34, Jidou 12 , Huachun No. 6, Fudou 310.
(2)实施肥料,对土壤进行深耕,每亩施有机肥豆饼、大豆蛋 白污泥肥料等富氮有机肥≥800KG,同时施化肥补充氮磷钾,磷酸二铵12-15KG,硫酸钾8-10KG。(2) Implement fertilizers, carry out deep plowing on the soil, apply nitrogen-rich organic fertilizers such as organic fertilizer bean cake, soybean protein sludge fertilizer ≥ 800KG per mu, and apply chemical fertilizers to supplement nitrogen, phosphorus and potassium, diammonium phosphate 12-15KG, potassium sulfate 8- 10KG.
(3)处理豆种,每亩地使用根瘤菌0.3-0.8KG,用少量清水与根瘤菌剂调成糊状,与大豆种子拌匀后,并加入少量钼酸铵、硼砂、硫酸锰等中的1种或2种以上组合肥料及土壤拌匀;(3) To treat bean seeds, use 0.3-0.8KG of rhizobia per mu, make a paste with a small amount of water and rhizobia agent, mix well with soybean seeds, and add a small amount of ammonium molybdate, borax, manganese sulfate, etc. 1 or more than 2 kinds of combined fertilizers and soil mix well;
(4)播种,同一地块1年进行3次播种,播种时间分别在4月20日-5月10日、6月5日-6月25日、7月20日-8月10日,播种土壤温度≥10℃。将处理好的大豆种子由播种机进行播种,每垄3行种子,行距13cm,种距16cm。播种豆种3粒/穴,种植密度6.0-6.5万株/亩。(4) Sowing, the same plot is sown three times a year, and the sowing time is from April 20th to May 10th, June 5th to June 25th, and July 20th to August 10th. Soil temperature ≥ 10°C. Sow the treated soybean seeds by a planter, with 3 rows of seeds per ridge, with a row spacing of 13 cm and a seed spacing of 16 cm. Sow 3 bean seeds/hole, and the planting density is 60,000-65,000 plants/mu.
(5)田间管理,播种30天左右大豆进入分枝期后喷施叶面肥,为钼酸铵、富硒肥、硫酸锰等中的1种或2种以上组合。浓度15mg/L叶面肥喷施300ml/亩;(5) Field management, about 30 days after sowing soybeans into the branching stage, spray foliar fertilizer, which is one or more combinations of ammonium molybdate, selenium-rich fertilizer, manganese sulfate, etc. Spray 300ml/mu of foliar fertilizer with a concentration of 15mg/L;
(6)收割,播种50天左右大豆进入初花期后进行收割,采用联合青贮收割机距离地面3-5cm进行采收,并将茎叶切割成2-5cm长度的均匀小块,并使用打包机进行打包;(6) Harvesting, sowing about 50 days after soybeans enter the initial flowering stage, harvesting, using a combined silage harvester to harvest at a distance of 3-5cm from the ground, and cutting the stems and leaves into uniform small pieces with a length of 2-5cm, and using a baler to pack;
(7)加工,切碎的大豆茎叶采用烘干机进行低温烘干,烘干温度60-80℃烘干至水分15%以下后输送至超微粉碎机进行粉碎,控制粉碎过程物料温度≤40℃。粉碎细度达到100目筛通过80%以上,获得大豆茎叶蛋白粉产品。(7) Processing, the chopped soybean stems and leaves are dried at a low temperature by a dryer at a drying temperature of 60-80°C until the water content is below 15%, and then sent to an ultrafine pulverizer for pulverization, and the temperature of the material during the pulverization process is controlled to be ≤ 40°C. The crushing fineness reaches 100 mesh sieves and more than 80% pass through, and the soybean stem and leaf protein powder product is obtained.
本发明具有以下有益效果:The present invention has the following beneficial effects:
1、本发明优化了大豆种植模式,通过选择高蛋白豆种,合理的播种和施肥,在50天的初花期收获了高蛋白高营养的大豆植株,并通过合理密植和种植时间的安排,实现了一年种植和采收3季大豆植株,单次大豆种植可以获得8-10吨鲜大豆茎叶,实现了土地的高产 和丰收。1. The present invention optimizes the soybean planting mode. By selecting high-protein bean species, reasonable sowing and fertilization, high-protein and high-nutrition soybean plants are harvested at the initial flowering stage of 50 days, and through reasonable dense planting and planting time arrangements, the realization of It took one year to plant and harvest three seasons of soybean plants, and a single soybean planting can obtain 8-10 tons of fresh soybean stems and leaves, achieving high yield and bumper harvest on the land.
2、通过创新大豆茎叶加工技术,采用烘干和粉碎等工艺,开发了大豆茎叶蛋白粉产品,产品蛋白含量达到30%以上,营养丰富,是优质的动物养殖蛋白质饲料,大大提高了大豆茎叶的附加值。2. By innovating soybean stem and leaf processing technology and adopting drying and crushing techniques, the soybean stem and leaf protein powder product has been developed. The protein content of the product reaches more than 30%, and it is rich in nutrition. It is a high-quality protein feed for animal breeding, which greatly improves soybean production. The added value of stems and leaves.
在一个实施例中,根据图1-6所示,所述粉碎机包括:箱体1和上盖6,所述箱体1的内部设置有粉碎组件5,所述箱体1的上方设置有上盖6,所述上盖6上设置有入料桶8,所述入料桶8和所述箱体1内部连通,并用于将大豆茎叶从入料桶8输入所述箱体1内,通过所述粉碎组件5进行粉碎形成大豆茎叶蛋白粉;In one embodiment, as shown in Figures 1-6, the pulverizer includes: a box body 1 and an upper cover 6, a crushing assembly 5 is arranged inside the box body 1, and a The upper cover 6, the upper cover 6 is provided with a feed barrel 8, the feed barrel 8 communicates with the inside of the box body 1, and is used to input soybean stems and leaves from the feed barrel 8 into the box body 1 , be pulverized by the pulverizing assembly 5 to form soybean stem and leaf protein powder;
所述箱体1远离上盖6的一端设为出料口26,所述出料口26设置有筛网12,所述筛网12上设置有筛孔13,所述筛孔13用于将粉碎好的大豆茎叶蛋白粉进行输出至出料管道28,所述出料管道28的另一端连接包装机;所述包装机用于对大豆茎叶蛋白粉进行包装并形成独立包装的产品。One end of the box body 1 away from the upper cover 6 is set as a discharge port 26, and the discharge port 26 is provided with a screen 12, and the screen 12 is provided with a screen hole 13, and the screen hole 13 is used to The pulverized soybean stem and leaf protein powder is output to the discharge pipeline 28, and the other end of the discharge pipeline 28 is connected to a packaging machine; the packaging machine is used for packaging the soybean stem and leaf protein powder and forming an independently packaged product.
所述上盖6的其中一侧对称设置有第二连接板20,所述箱体1的其中一侧也对称设置有相对应的第二连接板20,所述箱体1的两个第二连接板20之间固定连接有第一铰接轴10,所述上盖6的两个第二连接板20分别与所述第一铰接轴10相互铰接设置;One side of the upper cover 6 is symmetrically provided with a second connecting plate 20, and one side of the box body 1 is also symmetrically provided with a corresponding second connecting plate 20. The two second connecting plates 20 of the box body 1 The first hinge shaft 10 is fixedly connected between the connecting plates 20, and the two second connecting plates 20 of the upper cover 6 are respectively hingedly arranged with the first hinge shaft 10;
所述上盖6的另一侧设置有向外延伸的第一连接板7,所述箱体1的另一侧也对应设置有向外延伸的第一连接板7,所述上盖6和所述箱体1的第一连接板7用于将所述上盖6和所述箱体1固定连接为一体,以及用于将所述箱体1的上方开口端进行封闭;The other side of the upper cover 6 is provided with a first connecting plate 7 extending outward, and the other side of the box body 1 is also provided with a first connecting plate 7 extending outward correspondingly. The upper cover 6 and The first connecting plate 7 of the box body 1 is used for fixedly connecting the upper cover 6 and the box body 1 as a whole, and for closing the upper open end of the box body 1;
所述上盖6设置为C型结构,所述C型结构的开口端朝向所述箱体1的开口端,并用于封闭所述箱体1;The upper cover 6 is arranged as a C-shaped structure, and the opening end of the C-shaped structure faces the opening end of the box body 1, and is used to close the box body 1;
所述上盖6的C型结构两侧对称设置有封板,所述封板远离C 型结构槽底部的一端设置有限位槽口22,所述限位槽口22用于卡设驱动组件。Both sides of the C-shaped structure of the upper cover 6 are symmetrically provided with sealing plates, and the end of the sealing plate away from the bottom of the C-shaped structure groove is provided with a limiting notch 22, and the limiting notch 22 is used to clamp the drive assembly.
所述粉碎组件5的其中一端用于连接电机4的输出端,所述粉碎组件5的另一端用于连接轴承;所述箱体1相邻第一铰接轴10的两侧外壁均分别设置有U型结构的安装支架2,所述安装支架2的U型结构朝下设置,且所述U型结构的上方分别用于安装电机4或轴承,One end of the crushing assembly 5 is used to connect the output end of the motor 4, and the other end of the crushing assembly 5 is used to connect the bearing; The mounting bracket 2 of the U-shaped structure, the U-shaped structure of the mounting bracket 2 is arranged downward, and the top of the U-shaped structure is used to install the motor 4 or the bearing respectively,
所述电机4通过电机轴固定座21架设在所述安装支架2上,所述电机轴固定座21的上方通过紧固螺栓14将电机轴固定板3和电机轴固定座21固定为一体;另一个所述安装支架2上通过紧固螺栓14将轴承座19固定连接;The motor 4 is erected on the mounting bracket 2 through the motor shaft fixing seat 21, and the motor shaft fixing plate 3 and the motor shaft fixing seat 21 are fixed together by fastening bolts 14 above the motor shaft fixing seat 21; One of the mounting brackets 2 is fixedly connected to the bearing seat 19 by fastening bolts 14;
所述入料桶8倾斜设置在所述上盖6靠近所述第一连接板7的一侧,所述入料桶8远离上盖6的一端设置有进料口9,所述进料口9用于将物料输入所述入料桶8,并经由入料桶8引流到所述箱体1内进行粉碎;The feeding barrel 8 is obliquely arranged on the side of the upper cover 6 close to the first connecting plate 7, and the end of the feeding barrel 8 far away from the upper cover 6 is provided with a feeding port 9, and the feeding port 9 is used to input the material into the feeding barrel 8, and drain it into the box 1 through the feeding barrel 8 for crushing;
所述箱体1内设置有C型结构的筛网12,所述筛网12的C型结构开口端朝向所述箱体1的上方,且所述C型结构的槽口内用于粉碎组件5对物料进行搅拌和粉碎;所述筛网12靠近箱体1下方的一端为出料口26,所述筛网12和所述箱体1下方的出料口26组件设置有支撑板25;The box body 1 is provided with a C-shaped structure screen 12, the opening end of the C-shaped structure of the screen 12 faces above the box body 1, and the notch of the C-shaped structure is used for crushing the assembly 5 The material is stirred and pulverized; the end of the screen 12 near the bottom of the box body 1 is a discharge port 26, and the assembly of the screen 12 and the discharge port 26 below the box body 1 is provided with a support plate 25;
所述粉碎组件5包括:主轴15和粉碎刀16,所述主轴15上依次间隔的设置有多个盘状结构的粉碎刀16,所述主轴15的其中一端连接安装支架2上设置的电机4的驱动端,所述主轴15的另一端通过轴承连接安装支架2上设置的轴承座19;The pulverizing assembly 5 includes: a main shaft 15 and a pulverizing knife 16, on which a plurality of pulverizing knives 16 of disc-shaped structure are sequentially arranged at intervals, and one end of the main shaft 15 is connected to the motor 4 provided on the mounting bracket 2 The drive end of the main shaft 15, the other end of the main shaft 15 is connected to the bearing seat 19 provided on the mounting bracket 2 through a bearing;
所述粉碎刀16上还均布有多个副轴17和固定轴24,各所述副轴17的周向外壁还设置有打料板18。A plurality of secondary shafts 17 and fixed shafts 24 are evenly distributed on the crushing knife 16 , and a beating plate 18 is provided on the peripheral outer wall of each of the secondary shafts 17 .
所述第一连接板7也通过加强筋分别安装在所述箱体1和所述上盖上。The first connecting plate 7 is also respectively installed on the box body 1 and the upper cover through reinforcing ribs.
该实施例中,当需要对大豆茎叶进行粉碎时,首先将上盖6和箱体1通过两者的第一连接板7进行安装;以及,将箱体1的下方架设在储料仓或者是连接在出料管道28上;所述箱体1的两侧下方利用加强筋23对称设置有安装板11,所述安装板11用于将所述箱体1的下方进行固定,实现所述箱体1在利用粉碎组件进行粉碎物料的时候能够稳定的进行安放和进行粉碎工作。In this embodiment, when the soybean stems and leaves need to be crushed, first the upper cover 6 and the box body 1 are installed through the first connecting plate 7 of the two; It is connected on the discharge pipeline 28; the lower sides of the box body 1 are symmetrically provided with mounting plates 11 by means of reinforcing ribs 23, and the mounting plates 11 are used to fix the bottom of the box body 1 to realize the The box body 1 can be stably placed and crushed when the crushing assembly is used to crush materials.
接着,将烘干后的大豆茎叶置入入料桶8的进料口9内,由于入料桶8为倾斜设置,所述大豆茎叶能够很方便的滑落到箱体1内,并通过粉碎组件5进行粉碎;粉碎过程中,达到过筛标准的粉料就会通过箱体1内底面设置的筛网12落入出料仓或者出料管道28内,并进行下一工序的工作;Next, put the dried soybean stems and leaves into the feed port 9 of the feeding barrel 8. Since the feeding barrel 8 is inclined, the soybean stems and leaves can easily slide down into the casing 1 and pass through The crushing assembly 5 is crushed; during the crushing process, the powder that reaches the sieving standard will fall into the discharge bin or the discharge pipeline 28 through the screen 12 provided on the inner bottom of the box body 1, and carry out the work of the next process;
所述粉碎组件5工作时,首先启动电机4,电机4工作后就会带着其连接的主轴15进行转动,所述主轴15转动就会带着多个盘状结构的粉碎刀16进行转动,实现对进入箱体1内的物料进行粉碎的目的;When the crushing assembly 5 is working, first start the motor 4, and after the motor 4 works, it will rotate with the main shaft 15 connected to it, and the rotation of the main shaft 15 will rotate with a plurality of pulverizing knives 16 of disc-shaped structure, Realize the purpose of crushing the materials entering the box 1;
所述粉碎刀16在转动过程中,为了避免物料过多造成所述粉碎刀16的盘体出现变形,作为优选地,所述粉碎刀16的盘体上均布有多个副轴17和固定轴24,所述副轴17和所述固定轴24能够加强所述粉碎刀16的盘体结构的强度,降低所述粉碎刀16因为物料过多或刀头磨损导致其折弯变形而影响粉碎效率的情况。在主轴15带着粉碎刀16进行转动过程中,所述副轴17上设置的多个打料板18能够便于将所述箱体1内的物料进行导流,提高物料在箱体1进行扰动的目的,进一步提高粉碎效率,减少物料在箱体1内出现拥堵的情况。 以及,在主轴15工作时,所述上盖6和所述箱体1是闭合状态。During the rotation of the crushing knife 16, in order to avoid deformation of the disc body of the crushing knife 16 caused by too much material, preferably, a plurality of secondary shafts 17 and fixed shafts are evenly distributed on the disc body of the crushing knife 16. The shaft 24, the auxiliary shaft 17 and the fixed shaft 24 can strengthen the strength of the disc structure of the crushing knife 16, and reduce the impact of the crushing knife 16 on crushing due to excessive material or blade wear. The case of efficiency. During the rotation process of the main shaft 15 with the crushing knife 16, the plurality of knockout plates 18 provided on the auxiliary shaft 17 can facilitate the flow of the materials in the box 1 and improve the disturbance of the materials in the box 1. The purpose is to further improve the crushing efficiency and reduce the congestion of materials in the box 1. And, when the main shaft 15 is working, the upper cover 6 and the box body 1 are in a closed state.
在一个实施例中,根据图1-6所示,所述出料口26连接出料管道28,所述出料管道28的另一端设置有排料机构,所述排料机构用于将粉碎好的大豆茎叶蛋白粉排放至包装机进行成品包装。In one embodiment, as shown in Figures 1-6, the discharge port 26 is connected to a discharge pipeline 28, and the other end of the discharge pipeline 28 is provided with a discharge mechanism, and the discharge mechanism is used to pulverize Good soybean stem and leaf protein powder is discharged to the packaging machine for finished product packaging.
所述排料机构包括:转盘33,所述转盘33通过第三转轴44连接主轴15远离电机4的一端,所述第三转轴44远离主轴15的一端间隔转动设置在第二固定块34上,所述第二固定块34用于将第三转轴44架设在地面、屋顶、墙面或支架上;The discharge mechanism includes: a turntable 33, the turntable 33 is connected to one end of the main shaft 15 away from the motor 4 through a third rotating shaft 44, and the end of the third rotating shaft 44 away from the main shaft 15 is rotated at intervals and arranged on the second fixed block 34, The second fixing block 34 is used to erect the third rotating shaft 44 on the ground, roof, wall or support;
所述第三转轴44的另一端固定连接有第二连杆35,所述第二连杆35远离第三转轴44的一面设置有向外延伸的第二转轴32,所述第二转轴32上转动连接第一连杆31的一端,所述第二转轴32位于第二连杆35远离第二转轴32的一端设置,并用于带着所述第一连杆31进行摆动;The other end of the third rotating shaft 44 is fixedly connected with a second connecting rod 35 , and the side of the second connecting rod 35 away from the third rotating shaft 44 is provided with a second rotating shaft 32 extending outwards. Rotately connect one end of the first connecting rod 31, the second rotating shaft 32 is located at the end of the second connecting rod 35 away from the second rotating shaft 32, and is used to swing with the first connecting rod 31;
所述第一连杆31的另一端设为T型结构,所述T型结构的延伸杆上对称设置有第三铰接轴40,所述第三铰接轴40分别用于转动连接在U型铰接板42的U型槽口内;The other end of the first connecting rod 31 is set as a T-shaped structure, and a third hinge shaft 40 is symmetrically arranged on the extension rod of the T-shaped structure, and the third hinge shaft 40 is respectively used to rotate and connect to the U-shaped hinge. In the U-shaped notch of the plate 42;
其中一个U型铰接板42远离U型槽口的一面固定连接第三连杆39,另一个所述U型铰接板42远离U型槽口的一面固定连接四连杆,所述第三连杆39和所述第四连杆41生均通过第二铰接轴38转动连接在延伸板36上;One of the U-shaped hinge plates 42 is fixedly connected to the third connecting rod 39 on one side away from the U-shaped notch, and the other side of the U-shaped hinged plate 42 is fixedly connected to four connecting rods away from the U-shaped notch. 39 and the fourth connecting rod 41 are both rotatably connected to the extension plate 36 through the second hinge shaft 38;
其中一个延伸板36通过第三固定块37架设在地面、屋顶、墙面或支架上;另一个所述延伸板36连接封闭板43,所述封闭板43的另一面用于对出料管道28的引流口27进行打开或封闭;One of the extension plates 36 is erected on the ground, roof, wall or support by the third fixed block 37; The drainage port 27 is opened or closed;
所述封闭板43的其中一侧还设置有第一转轴30,所述第一转轴30铰接在间隔设置的两个第一固定块29之间,所述第一固定块29 架设在地面、屋顶、墙面或支架上。One side of the closing plate 43 is also provided with a first rotating shaft 30, the first rotating shaft 30 is hinged between two first fixed blocks 29 arranged at intervals, and the first fixed block 29 is erected on the ground, the roof , wall or bracket.
该实施例中,当所述主轴15经由所述电机4进行转动的时候,就会带着所述第三转轴44进行转动,所述第三转轴44转动后就会带着所述转盘33进行转动,所述转盘33进行转动,就会实现第二连杆35进行摆动,所述第二连杆35摆动就会带着第一连杆31在图6所示的视角进行左右活动,所述第一连杆31进行左右活动就会经由第三连杆39和第四连杆41的铰接带着封闭板43对所述出料管道28的引流口27进行打开或关闭,从而实现出料管道28能够间歇的进行物料输出至包装机,实现包装机能够在有效的工作时间内完成一份大豆茎叶蛋白粉的打包工作,减少了所述包装机在打包过程中出现物料积压的情况,进一步减少因物料积压导致包装机损坏或者物料浪费的情况。由于包装机为现有技术,本发明中对此不再赘述。In this embodiment, when the main shaft 15 rotates via the motor 4, it will rotate with the third rotating shaft 44, and after the rotation of the third rotating shaft 44, it will carry the turntable 33 Rotate, the turntable 33 rotates, it will realize the second connecting rod 35 to swing, the swing of the second connecting rod 35 will bring the first connecting rod 31 to move left and right in the viewing angle shown in Figure 6, the described The left and right movement of the first connecting rod 31 will open or close the drainage port 27 of the discharge pipe 28 through the hinge of the third connecting rod 39 and the fourth connecting rod 41 with the closing plate 43, thereby realizing the discharge pipe. 28 can intermittently carry out material output to the packaging machine, so that the packaging machine can complete a package of soybean stem and leaf protein powder within the effective working time, reducing the backlog of materials in the packaging process of the packaging machine, and further Reduce the damage to the packaging machine or the waste of materials due to the backlog of materials. Since the packaging machine is a prior art, it is not repeated in the present invention.
根据以下实验例进行试验,以实现对本发明提出的方法进行验证,具体的,根据如下步骤进行种植和加工:Test according to the following experimental examples, to realize that the method proposed by the present invention is verified, specifically, plant and process according to the following steps:
选种,选择抗倒伏、株型收敛、枝叶茂盛、生长周期短、高蛋白大豆种子;Seed selection, select lodging resistance, convergent plant type, lush branches and leaves, short growth cycle, high protein soybean seeds;
深耕,利用深耕机对耕地进行深耕并施肥;Deep plowing, using a deep tiller to plow and fertilize the cultivated land;
育种,将大豆种子、土壤和肥料进行混匀,获得培育种;Breeding, mixing soybean seeds, soil and fertilizer to obtain cultivars;
播种,将培育种进行播种在土壤中;其中,土壤温度≥8℃;Sowing, sowing the cultivated species in the soil; wherein, the soil temperature is ≥8°C;
追肥,培育种发芽并生长至分枝期时,对大豆苗的茎叶喷施叶面肥;Topdressing, when the cultivated species germinates and grows to the branching stage, spray foliage fertilizer on the stems and leaves of soybean seedlings;
收割,大豆苗进入初花期后,利用收割机进行采收,获得大豆茎叶;Harvesting, after the soybean seedlings enter the initial flowering stage, they are harvested with a harvester to obtain soybean stems and leaves;
切割和烘干,将采收的大豆茎叶进行切碎,并利用烘干机对切碎的大豆茎叶进行烘干;Cutting and drying, chopping the harvested soybean stems and leaves, and drying the chopped soybean stems and leaves with a dryer;
粉碎,将烘干后的大豆茎叶进行粉碎,获得大豆茎叶蛋白粉。and pulverizing the dried soybean stems and leaves to obtain soybean stems and leaves protein powder.
实施例1Example 1
(1)选择豆种,选择抗倒伏、株型收敛、枝叶茂盛、生长周期短、高蛋白大豆品种黑农82。(1) Select bean species, and choose Heinong 82, a high-protein soybean variety that is resistant to lodging, has a convergent plant type, lush branches and leaves, and has a short growth cycle.
(2)对土壤实施肥料,对土壤进行深耕,每亩施有机肥豆饼、大豆蛋白污泥肥料等富氮有机肥1000KG,同时施化肥补充氮磷钾,磷酸二铵13KG,硫酸钾9KG。(2) Apply fertilizer to the soil, deeply plow the soil, apply 1000KG of nitrogen-rich organic fertilizers such as organic fertilizer bean cake and soybean protein sludge fertilizer per mu, and simultaneously apply chemical fertilizers to supplement nitrogen, phosphorus and potassium, 13KG of diammonium phosphate, and 9KG of potassium sulfate.
(3)处理豆种,每亩地使用根瘤菌0.5KG,用少量清水与根瘤菌剂调成糊状,与大豆种子拌匀后,并加入少量钼酸铵及土壤拌匀;(3) To process bean seeds, use 0.5KG of rhizobia per mu, make a paste with a small amount of water and rhizobia agent, mix well with soybean seeds, add a small amount of ammonium molybdate and soil and mix well;
(4)播种,播种时间为4月25日,播种土壤温度12℃。将处理好的大豆种子由播种机进行播种,每垄3行种子,行距13cm,种距16cm。播种豆种3粒/穴,种植密度6.0-6.5万株/亩。(4) Sowing, the sowing time is April 25, and the sowing soil temperature is 12°C. Sow the treated soybean seeds by a planter, with 3 rows of seeds per ridge, with a row spacing of 13 cm and a seed spacing of 16 cm. Sow 3 bean seeds/hole, and the planting density is 60,000-65,000 plants/mu.
(5)田间管理,播种30天左右大豆进入分枝期后喷施叶面肥,为钼酸铵和富硒肥,浓度15mg/L,喷施300ml/亩;(5) field management, sowing about 30 days after the soybeans enter the branching stage, spray foliage fertilizer, which is ammonium molybdate and selenium-rich fertilizer, with a concentration of 15mg/L, and spray 300ml/mu;
(6)收割,播种50天大豆进入初花期后进行收割,采用联合青贮收割机距离地面4cm进行采收,并将茎叶切割成2-5cm长度的均匀小块,并使用打包机进行打包;(6) Harvesting, after sowing 50 days of soybeans and entering the initial flowering period, harvesting, using a combined silage harvester to harvest at a distance of 4cm from the ground, and cutting the stems and leaves into uniform small pieces of 2-5cm length, and packing with a baler;
(7)加工,切碎的大豆茎叶采用烘干机进行低温烘干,烘干温度75℃烘干至水分15%以下后输送至超微粉碎机进行粉碎,控制粉碎过程物料温度≤40℃。粉碎细度达到100目筛通过80%以上,获得大豆茎叶蛋白粉产品。(7) Processing, the chopped soybean stems and leaves are dried at a low temperature by a dryer at a drying temperature of 75°C until the water content is below 15%, and then sent to a superfine pulverizer for crushing, and the temperature of the material during the crushing process is controlled to be ≤40°C . The crushing fineness reaches 100 mesh sieves and more than 80% pass through, and the soybean stem and leaf protein powder product is obtained.
实施例2Example 2
(1)选择豆种,选择抗倒伏、株型收敛、枝叶茂盛、生长周期短、高蛋白大豆品种齐黄34。(1) Select bean species, choose the soybean variety Qihuang 34 that is resistant to lodging, has a convergent plant type, lush branches and leaves, short growth cycle, and high protein.
(2)对土壤实施肥料,对土壤进行深耕,每亩施有机肥豆饼、大豆蛋白污泥肥料等富氮有机肥1000KG,同时施化肥补充氮磷钾,磷酸二铵13KG,硫酸钾9KG。(2) Apply fertilizer to the soil, deeply plow the soil, apply 1000KG of nitrogen-rich organic fertilizers such as organic fertilizer bean cake and soybean protein sludge fertilizer per mu, and simultaneously apply chemical fertilizers to supplement nitrogen, phosphorus and potassium, 13KG of diammonium phosphate, and 9KG of potassium sulfate.
(3)处理豆种,每亩地使用根瘤菌0.5KG,用少量清水与根瘤菌剂调成糊状,与大豆种子拌匀后,并加入少量钼酸铵及土壤拌匀;(3) To process bean seeds, use 0.5KG of rhizobia per mu, make a paste with a small amount of water and rhizobia agent, mix well with soybean seeds, add a small amount of ammonium molybdate and soil and mix well;
(4)播种,播种时间为6月15日,播种土壤温度23℃。将处理好的大豆种子由播种机进行播种,每垄3行种子,行距13cm,种距16cm。播种豆种3粒/穴,种植密度6.0-6.5万株/亩。(4) Sowing, the sowing time is June 15, and the sowing soil temperature is 23°C. Sow the treated soybean seeds by a planter, with 3 rows of seeds per ridge, with a row spacing of 13 cm and a seed spacing of 16 cm. Sow 3 bean seeds/hole, and the planting density is 60,000-65,000 plants/mu.
(5)田间管理,播种30天左右大豆进入分枝期后喷施叶面肥,为钼酸铵和富硒肥,浓度15mg/L,喷施300ml/亩;(5) field management, sowing about 30 days after the soybeans enter the branching stage, spray foliage fertilizer, which is ammonium molybdate and selenium-rich fertilizer, with a concentration of 15mg/L, and spray 300ml/mu;
(6)收割,播种48天大豆进入初花期后进行收割,采用联合青贮收割机距离地面4cm进行采收,并将茎叶切割成2-5cm长度的均匀小块,并使用打包机进行打包;(6) Harvesting, after sowing 48 days soybeans enter the initial flowering stage and harvest, adopt a combined silage harvester to harvest at a distance of 4cm from the ground, and cut the stems and leaves into uniform small pieces of 2-5cm length, and use a baler to pack;
(7)加工,切碎的大豆茎叶采用烘干机进行低温烘干,烘干温度75℃烘干至水分15%以下后输送至超微粉碎机进行粉碎,控制粉碎过程物料温度≤40℃。粉碎细度达到100目筛通过80%以上,获得大豆茎叶蛋白粉产品。(7) Processing, the chopped soybean stems and leaves are dried at a low temperature by a dryer at a drying temperature of 75°C until the water content is below 15%, and then sent to a superfine pulverizer for crushing, and the temperature of the material during the crushing process is controlled to be ≤40°C . The crushing fineness reaches 100 mesh sieves and more than 80% pass through, and the soybean stem and leaf protein powder product is obtained.
实施例3Example 3
(1)选择豆种,选择抗倒伏、株型收敛、枝叶茂盛、生长周期短、高蛋白大豆品种华春6号。(1) Choose bean species, choose lodging resistance, convergent plant type, lush branches and leaves, short growth cycle, high-protein soybean variety Huachun No. 6.
(2)对土壤实施肥料,对土壤进行深耕,每亩施有机肥豆饼、大豆蛋白污泥肥料等富氮有机肥1000KG,同时施化肥补充氮磷钾,磷酸二铵13KG,硫酸钾9KG。(2) Apply fertilizer to the soil, deeply plow the soil, apply 1000KG of nitrogen-rich organic fertilizers such as organic fertilizer bean cake and soybean protein sludge fertilizer per mu, and simultaneously apply chemical fertilizers to supplement nitrogen, phosphorus and potassium, 13KG of diammonium phosphate, and 9KG of potassium sulfate.
(3)处理豆种,每亩地使用根瘤菌0.5KG,用少量清水与根瘤菌剂调成糊状,与大豆种子拌匀后,并加入少量钼酸铵及土壤拌匀;(3) To process bean seeds, use 0.5KG of rhizobia per mu, make a paste with a small amount of water and rhizobia agent, mix well with soybean seeds, add a small amount of ammonium molybdate and soil and mix well;
(4)播种,播种时间为8月5日,播种土壤温度23℃。将处理好的大豆种子由播种机进行播种,每垄3行种子,行距13cm,种距16cm。播种豆种3粒/穴,种植密度6.0-6.5万株/亩。(4) Sowing, the sowing time is August 5, and the sowing soil temperature is 23°C. Sow the treated soybean seeds by a planter, with 3 rows of seeds per ridge, with a row spacing of 13 cm and a seed spacing of 16 cm. Sow 3 bean seeds/hole, and the planting density is 60,000-65,000 plants/mu.
(5)田间管理,播种30天左右大豆进入分枝期后喷施叶面肥,为钼酸铵和富硒肥,浓度15mg/L,喷施300ml/亩;(5) field management, sowing about 30 days after the soybeans enter the branching stage, spray foliage fertilizer, which is ammonium molybdate and selenium-rich fertilizer, with a concentration of 15mg/L, and spray 300ml/mu;
(6)收割,播种52天大豆进入初花期后进行收割,采用联合青贮收割机距离地面4cm进行采收,并将茎叶切割成2-5cm长度的均匀小块,并使用打包机进行打包;(6) Harvesting, after sowing 52 days soybeans enter the initial flowering stage and harvest, adopt a combined silage harvester to harvest at a distance of 4cm from the ground, and cut the stems and leaves into uniform small pieces of 2-5cm length, and use a baler to pack;
(7)加工,切碎的大豆茎叶采用烘干机进行低温烘干,烘干温度75℃烘干至水分15%以下后输送至超微粉碎机进行粉碎,控制粉碎过程物料温度≤40℃。粉碎细度达到100目筛通过80%以上,获得大豆茎叶蛋白粉产品。(7) Processing, the chopped soybean stems and leaves are dried at a low temperature by a dryer at a drying temperature of 75°C until the water content is below 15%, and then sent to a superfine pulverizer for crushing, and the temperature of the material during the crushing process is controlled to be ≤40°C . The crushing fineness reaches 100 mesh sieves and more than 80% pass through, and the soybean stem and leaf protein powder product is obtained.
实施例4Example 4
(1)选择豆种,选择抗倒伏、株型收敛、枝叶茂盛、生长周期短、高蛋白大豆品种黑农82。(1) Select bean species, and choose Heinong 82, a high-protein soybean variety that is resistant to lodging, has a convergent plant type, lush branches and leaves, and has a short growth cycle.
(2)对土壤实施肥料,对土壤进行深耕,每亩施有机肥豆饼、大豆蛋白污泥肥料等富氮有机肥800KG,同时施化肥补充氮磷钾,磷酸二铵12KG,硫酸钾8KG。(2) Apply fertilizer to the soil, deep plow the soil, apply 800KG of nitrogen-rich organic fertilizers such as organic fertilizer bean cake and soybean protein sludge fertilizer per mu, and simultaneously apply chemical fertilizers to supplement nitrogen, phosphorus and potassium, 12KG of diammonium phosphate, and 8KG of potassium sulfate.
(3)处理豆种,每亩地使用根瘤菌0.3KG,用少量清水与根瘤菌剂调成糊状,与大豆种子拌匀后,并加入少量钼酸铵及土壤拌匀;(3) To process bean seeds, use 0.3KG of rhizobia per mu of land, use a small amount of water and rhizobia agent to make a paste, mix well with soybean seeds, add a small amount of ammonium molybdate and soil and mix well;
(4)播种,播种时间为4月25日,播种土壤温度12℃。将处理好的大豆种子由播种机进行播种,每垄3行种子,行距13cm,种距16cm。播种豆种3粒/穴,种植密度6.0-6.5万株/亩。(4) Sowing, the sowing time is April 25, and the sowing soil temperature is 12°C. Sow the treated soybean seeds by a planter, with 3 rows of seeds per ridge, with a row spacing of 13 cm and a seed spacing of 16 cm. Sow 3 bean seeds/hole, and the planting density is 60,000-65,000 plants/mu.
(5)田间管理,播种30天左右大豆进入分枝期后喷施叶面肥,为钼酸铵,浓度15mg/L,喷施300ml/亩;(5) field management, sowing about 30 days after soybeans enter the branching stage, spray foliage fertilizer, which is ammonium molybdate, concentration 15mg/L, spray 300ml/mu;
(6)收割,播种50天大豆进入初花期后进行收割,采用联合青贮收割机距离地面4cm进行采收,并将茎叶切割成2-5cm长度的均匀小块,并使用打包机进行打包;(6) Harvesting, after sowing 50 days of soybeans and entering the initial flowering period, harvesting, using a combined silage harvester to harvest at a distance of 4cm from the ground, and cutting the stems and leaves into uniform small pieces of 2-5cm length, and packing with a baler;
(7)加工,切碎的大豆茎叶采用烘干机进行低温烘干,烘干温度75℃烘干至水分15%以下后输送至超微粉碎机进行粉碎,控制粉碎过程物料温度≤40℃。粉碎细度达到100目筛通过80%以上,获得大豆茎叶蛋白粉产品。(7) Processing, the chopped soybean stems and leaves are dried at a low temperature by a dryer at a drying temperature of 75°C until the water content is below 15%, and then sent to a superfine pulverizer for crushing, and the temperature of the material during the crushing process is controlled to be ≤40°C . The crushing fineness reaches 100 mesh sieves and more than 80% pass through, and the soybean stem and leaf protein powder product is obtained.
实施例5Example 5
(1)选择豆种,选择抗倒伏、株型收敛、枝叶茂盛、生长周期短、高蛋白大豆品种黑农82。(1) Select bean species, and choose Heinong 82, a high-protein soybean variety that is resistant to lodging, has a convergent plant type, lush branches and leaves, and has a short growth cycle.
(2)对土壤实施肥料,对土壤进行深耕,每亩施有机肥豆饼、大豆蛋白污泥肥料等富氮有机肥1200KG,同时施化肥补充氮磷钾,磷酸二铵15KG,硫酸钾10KG。(2) Apply fertilizer to the soil, deep plow the soil, apply 1200KG of nitrogen-rich organic fertilizers such as organic fertilizer bean cake and soybean protein sludge fertilizer per mu, and simultaneously apply chemical fertilizers to supplement nitrogen, phosphorus and potassium, 15KG of diammonium phosphate, and 10KG of potassium sulfate.
(3)处理豆种,每亩地使用根瘤菌0.8KG,用少量清水与根瘤菌剂调成糊状,与大豆种子拌匀后,并加入少量钼酸铵、硼砂、硫酸锰及土壤拌匀;(3) To treat bean seeds, use 0.8KG of rhizobia per mu of land, use a small amount of water and rhizobia agent to make a paste, mix well with soybean seeds, and add a small amount of ammonium molybdate, borax, manganese sulfate and soil and mix well ;
(4)播种,播种时间为4月25日,播种土壤温度12℃。将处理好的大豆种子由播种机进行播种,每垄3行种子,行距13cm,种距16cm。播种豆种3粒/穴,种植密度6.0-6.5万株/亩。(4) Sowing, the sowing time is April 25, and the sowing soil temperature is 12°C. Sow the treated soybean seeds by a planter, with 3 rows of seeds per ridge, with a row spacing of 13 cm and a seed spacing of 16 cm. Sow 3 bean seeds/hole, and the planting density is 60,000-65,000 plants/mu.
(5)田间管理,播种30天左右大豆进入分枝期后喷施叶面肥,为钼酸铵、富硒肥和硫酸锰,浓度15mg/L,喷施300ml/亩;(5) field management, after sowing soybeans about 30 days into the branching stage, spray foliar fertilizer, which is ammonium molybdate, selenium-rich fertilizer and manganese sulfate, concentration 15mg/L, spray 300ml/mu;
(6)收割,播种50天大豆进入初花期后进行收割,采用联合青贮收割机距离地面4cm进行采收,并将茎叶切割成2-5cm长度的均匀小块,并使用打包机进行打包;(6) Harvesting, after sowing 50 days of soybeans and entering the initial flowering period, harvesting, using a combined silage harvester to harvest at a distance of 4cm from the ground, and cutting the stems and leaves into uniform small pieces of 2-5cm length, and packing with a baler;
(7)加工,切碎的大豆茎叶采用烘干机进行低温烘干,烘干温 度75℃烘干至水分15%以下后输送至超微粉碎机进行粉碎,控制粉碎过程物料温度≤40℃。粉碎细度达到100目筛通过80%以上,获得大豆茎叶蛋白粉产品。(7) Processing, the chopped soybean stems and leaves are dried at a low temperature by a dryer at a drying temperature of 75°C until the water content is below 15%, and then sent to a superfine pulverizer for crushing, and the temperature of the material during the crushing process is controlled to be ≤40°C . The crushing fineness reaches 100 mesh sieves and more than 80% pass through, and the soybean stem and leaf protein powder product is obtained.
对实施例1-5获得大豆植株亩产量及加工的大豆茎叶蛋白粉的蛋白质含量进行了检测,检测结果如下表1中所示:The protein content of soybean stem and leaf protein powder obtained by obtaining soybean plant yield per mu and processed soybean stem and leaf protein powder in embodiment 1-5 was detected, and the detection results are shown in the following table 1:
实验experiment 大豆植株亩产量(吨)Yield per mu of soybean plant (tons) 蛋白质含量(干基)Protein content (dry basis)
实施例1Example 1 9.69.6 31.6%31.6%
实施例2Example 2 10.210.2 32.4%32.4%
实施例3Example 3 9.39.3 30.7%30.7%
实施例4Example 4 9.29.2 28.5%28.5%
实施例5Example 5 10.510.5 34.2%34.2%
对比例comparative example 6.56.5 20.6%20.6%
表1 大豆植株亩产量和蛋白粉的蛋白质含量检测对比表Table 1 Comparison table of soybean plant yield per mu and protein content of protein powder
该实验例中,以常规的大豆种植为对比例,以本申请文件中提出的方法做了五个实验例,其大豆植株的亩产量、大豆茎叶蛋白粉的蛋白质含量均明显提高。In this experimental example, taking conventional soybean planting as a comparison example, five experimental examples were made with the method proposed in this application document, and the yield per mu of soybean plants and the protein content of soybean stem and leaf protein powder were all significantly improved.
本发明优化了大豆种植模式,通过选择高蛋白豆种,合理的播种和施肥,在50天的初花期收获了高蛋白高营养的大豆植株,并通过合理密植和种植时间的安排,实现了一年种植和采收3季大豆植株,单次大豆种植可以获得8-10吨鲜大豆茎叶,实现了土地的高产和丰收。通过创新大豆茎叶加工技术,采用烘干和粉碎等工艺,开发了大豆茎叶蛋白粉产品,产品蛋白含量达到30%以上,营养丰富,是优质的动物养殖蛋白质饲料,大大提高了大豆茎叶的附加值。The present invention optimizes the soybean planting mode. By selecting high-protein bean species, sowing and fertilizing reasonably, high-protein and high-nutrition soybean plants are harvested at the initial flowering stage of 50 days, and a reasonable close planting and planting time arrangement are realized. Three seasons of soybean plants are planted and harvested each year, and 8-10 tons of fresh soybean stems and leaves can be obtained from a single soybean planting, achieving high yield and bumper harvest on the land. Through innovative soybean stem and leaf processing technology, using drying and crushing techniques, the soybean stem and leaf protein powder product has been developed. The protein content of the product reaches more than 30%, and it is rich in nutrition. It is a high-quality protein feed for animal breeding and greatly improves the soybean stem and leaf. added value.
本发明具有以下有益效果:The present invention has the following beneficial effects:
1、本发明优化了大豆种植模式,通过选择高蛋白豆种,合理的 播种和施肥,在50天的初花期收获了高蛋白高营养的大豆植株,并通过合理密植和种植时间的安排,实现了一年种植和采收3季大豆植株,单次大豆种植可以获得8-10吨鲜大豆茎叶,实现了土地的高产和丰收。1. The present invention optimizes the soybean planting mode. By selecting high-protein bean species, reasonable sowing and fertilization, high-protein and high-nutrition soybean plants are harvested at the initial flowering stage of 50 days, and through reasonable dense planting and planting time arrangements, the realization of It took one year to plant and harvest three seasons of soybean plants, and a single soybean planting can obtain 8-10 tons of fresh soybean stems and leaves, achieving high yield and bumper harvest on the land.
2、通过创新大豆茎叶加工技术,采用烘干和粉碎等工艺,开发了大豆茎叶蛋白粉产品,产品蛋白含量达到30%以上,营养丰富,是优质的动物养殖蛋白质饲料,大大提高了大豆茎叶的附加值。2. By innovating soybean stem and leaf processing technology and adopting drying and crushing techniques, the soybean stem and leaf protein powder product has been developed. The protein content of the product reaches more than 30%, and it is rich in nutrition. It is a high-quality protein feed for animal breeding, which greatly improves soybean production. The added value of stems and leaves.
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and equivalent technologies thereof, the present invention also intends to include these modifications and variations.

Claims (7)

  1. 一种大豆茎叶高产栽培及加工方法,其特征在于,包括以下步骤:A method for high-yield cultivation and processing of soybean stems and leaves, characterized in that it comprises the following steps:
    选种,选择抗倒伏、株型收敛、枝叶茂盛、生长周期短、高蛋白大豆种子;Seed selection, select lodging resistance, convergent plant type, lush branches and leaves, short growth cycle, high protein soybean seeds;
    深耕,利用深耕机对耕地进行深耕并施肥;Deep plowing, using a deep tiller to plow and fertilize the cultivated land;
    育种,将大豆种子、土壤和肥料进行混匀,获得培育种;Breeding, mixing soybean seeds, soil and fertilizer to obtain cultivars;
    播种,将培育种进行播种在土壤中;其中,土壤温度≥8℃;Sowing, sowing the cultivated species in the soil; wherein, the soil temperature is ≥8°C;
    追肥,培育种发芽并生长至分枝期时,对大豆苗的茎叶喷施叶面肥;Topdressing, when the cultivated species germinates and grows to the branching stage, spray foliage fertilizer on the stems and leaves of soybean seedlings;
    收割,大豆苗进入初花期后,利用收割机进行采收,获得大豆茎叶;Harvesting, after the soybean seedlings enter the initial flowering stage, they are harvested with a harvester to obtain soybean stems and leaves;
    切割和烘干,将采收的大豆茎叶进行切碎,并利用烘干机对切碎的大豆茎叶进行烘干;Cutting and drying, chopping the harvested soybean stems and leaves, and drying the chopped soybean stems and leaves with a dryer;
    粉碎,将烘干后的大豆茎叶进行粉碎,获得大豆茎叶蛋白粉;Pulverizing, pulverizing the dried soybean stems and leaves to obtain soybean stems and leaves protein powder;
    所述粉碎包括:利用超微粉碎机将段状的大豆茎叶进行粉碎;其中,粉碎时的物料温度小于40℃;粉碎细度为100目筛中的颗粒通过率大于65%;The pulverization includes: pulverizing segmented soybean stems and leaves with an ultrafine pulverizer; wherein, the material temperature during pulverization is less than 40°C; the pulverization fineness is greater than 65% of the particle passing rate in a 100-mesh sieve;
    所述粉碎机包括:箱体和上盖,所述箱体的内部设置有粉碎组件,所述箱体的上方设置有上盖,所述上盖上设置有入料桶,所述入料桶和所述箱体内部连通,并用于将大豆茎叶从入料桶输入所述箱体内,通过所述粉碎组件进行粉碎形成大豆茎叶蛋白粉;The pulverizer includes: a box body and an upper cover, a crushing assembly is arranged inside the box body, an upper cover is arranged above the box body, a feeding barrel is arranged on the upper cover, and the feeding barrel It communicates with the inside of the box, and is used to input the soybean stems and leaves from the feeding barrel into the box, and grind them through the crushing assembly to form soybean stems and leaves protein powder;
    所述箱体远离上盖的一端设为出料口,所述出料口设置有筛网,所述筛网上设置有筛孔,所述筛孔用于将粉碎好的大豆茎叶蛋白粉进行输出至出料管道;The end of the casing away from the upper cover is set as a discharge port, and the discharge port is provided with a sieve, and the sieve is provided with a sieve, and the sieve is used for crushing the crushed soybean stem and leaf protein powder. Output to the discharge pipeline;
    所述出料管道的另一端设置有排料机构,所述排料机构用于将粉碎好的大豆茎叶蛋白粉排放至包装机进行成品包装;The other end of the discharge pipeline is provided with a discharge mechanism, and the discharge mechanism is used to discharge the crushed soybean stem and leaf protein powder to a packaging machine for finished product packaging;
    所述排料机构包括:转盘,所述转盘通过第三转轴连接主轴远离电机的一端,所述第三转轴远离主轴的一端间隔转动设置在第二固定块上,所述第二固定块用于将第三转轴架设在地面、屋顶、墙面或支架上;The discharge mechanism includes: a turntable, the turntable is connected to one end of the main shaft away from the motor through a third rotating shaft, and the end of the third rotating shaft far away from the main shaft is rotated at intervals on the second fixed block, and the second fixed block is used for Mount the third shaft on the ground, roof, wall or bracket;
    所述第三转轴的另一端固定连接有第二连杆,所述第二连杆远离第三转轴的一面设置有向外延伸的第二转轴,所述第二转轴上转动连接第一连杆的一端,所述第二转轴位于第二连杆远离第二转轴的一端设置,并用于带着所述第一连杆进行摆动;The other end of the third rotating shaft is fixedly connected with a second connecting rod, and the side of the second connecting rod away from the third rotating shaft is provided with a second rotating shaft extending outward, and the second rotating shaft is connected to the first connecting rod in rotation. One end of the second rotating shaft is located at the end of the second connecting rod away from the second rotating shaft, and is used to swing with the first connecting rod;
    所述第一连杆的另一端设为T型结构,所述T型结构的延伸杆上对称设置有第三铰接轴,所述第三铰接轴分别用于转动连接在U型铰接板的U型槽口内;The other end of the first connecting rod is set as a T-shaped structure, and a third hinge shaft is symmetrically arranged on the extension rod of the T-shaped structure, and the third hinge shaft is respectively used to rotate the U hinge connected to the U-shaped hinge plate. in the notch;
    其中一个U型铰接板远离U型槽口的一面固定连接第三连杆,另一个所述U型铰接板远离U型槽口的一面固定连接四连杆,所述第三连杆和所述第四连杆生均通过第二铰接轴转动连接在延伸板上;One side of the U-shaped hinge plate away from the U-shaped notch is fixedly connected to the third connecting rod, and the side of the other U-shaped hinged plate away from the U-shaped notch is fixedly connected to four connecting rods, and the third connecting rod and the said U-shaped notch are fixedly connected. The fourth connecting rod is rotatably connected to the extension plate through the second hinge shaft;
    其中一个延伸板通过第三固定块架设在地面、屋顶、墙面或支架上;另一个所述延伸板连接封闭板,所述封闭板的另一面用于对出料管道的引流口进行打开或封闭;One of the extension plates is erected on the ground, roof, wall or support through the third fixed block; the other extension plate is connected to the closing plate, and the other side of the closing plate is used to open or close the drainage port of the discharge pipe. closed;
    所述封闭板的其中一侧还设置有第一转轴,所述第一转轴铰接在间隔设置的两个第一固定块之间,所述第一固定块架设在地面、屋顶、墙面或支架上。One side of the closing plate is also provided with a first rotating shaft, the first rotating shaft is hinged between two first fixed blocks arranged at intervals, and the first fixed block is erected on the ground, roof, wall or bracket superior.
  2. 如权利要求1所述的一种大豆茎叶高产栽培及加工方法,其特征在于,所述深耕还包括:每亩施有机肥≥800kg、磷酸二铵10-15kg、硫酸钾5-10kg;A method for high-yield cultivation and processing of soybean stems and leaves according to claim 1, wherein the deep plowing further comprises: applying organic fertilizer ≥ 800 kg, 10-15 kg of diammonium phosphate, and 5-10 kg of potassium sulfate per mu;
    所述育种还包括:用清水将根瘤菌剂调成糊状大豆根瘤菌,将大豆种子、土壤、种子肥料与糊状大豆根瘤菌一起混匀,并获得培育种;The breeding also includes: adjusting the rhizobia agent into paste soybean rhizobia with clear water, mixing soybean seeds, soil, seed fertilizer and paste soybean rhizobia together, and obtaining cultivated species;
    所述播种还包括:将培育种利用播种机进行播种,其中,每垄2-3行培育种,行距11-15cm,种距12-16cm,播种豆种1-3粒/穴,种植密度5.0-6.5万株/亩;The sowing also includes: sowing the cultivated seeds with a seeder, wherein, 2-3 rows of cultivated seeds per ridge, row spacing 11-15cm, seed spacing 12-16cm, 1-3 bean seeds/hole, planting density 5.0 -65,000 plants/mu;
    所述追肥还包括:播种25-35天后大豆苗进入分枝期,在分枝期内,利用浓度为10-20mg/L叶面肥进行喷施大豆苗的叶面;其中,每亩喷施200-400ml;The topdressing also includes: 25-35 days after sowing, the soybean seedlings enter the branching stage, and during the branching stage, spraying the leaves of the soybean seedlings with a concentration of 10-20 mg/L foliar fertilizer; wherein, spraying 200-400ml;
    所述收割还包括,播种45-55天后大豆苗进入初花期,利用收割机进行采收,获得大豆茎叶;The harvesting also includes, 45-55 days after sowing, the soybean seedlings enter the initial flowering stage, and harvest with a harvester to obtain soybean stems and leaves;
    所述切割和烘干还包括:采收后将大豆茎叶进行切割,利用打包机进行打包后转运至烘干部,利用烘干机进行烘干;其中,烘干温度为60-100℃,烘干时间为30-65分钟;The cutting and drying also include: cutting the soybean stems and leaves after harvesting, packing them with a baler and then transferring them to the drying department, and drying them with a dryer; wherein, the drying temperature is 60-100°C, The drying time is 30-65 minutes;
    所述粉碎还包括:所述粉碎机为超微粉碎机,粉碎细度为100目筛中的颗粒通过率大于65%。The pulverization also includes: the pulverizer is an ultrafine pulverizer, and the pulverization fineness is such that the passing rate of particles in a 100-mesh sieve is greater than 65%.
  3. 如权利要求2所述的一种大豆茎叶高产栽培及加工方法,其特征在于,A kind of soybean stem and leaf high-yield cultivation and processing method as claimed in claim 2, is characterized in that,
    所述大豆种子的品种为东农48、黑农82、齐黄34、冀豆12、华春6号、福豆310中的一种或多种组合;The variety of the soybean seeds is one or more combinations of Dongnong 48, Heinong 82, Qihuang 34, Jidou 12, Huachun 6, and Fudou 310;
    所述有机肥为豆饼、大豆蛋白污泥肥料混合形成的富氮肥料;The organic fertilizer is a nitrogen-rich fertilizer formed by mixing bean cake and soybean protein sludge fertilizer;
    所述播种还包括:同一块耕地,一年进行多次播种。The sowing also includes: the same cultivated land is sown several times a year.
  4. 如权利要求1所述的一种大豆茎叶高产栽培及加工方法,其特征在于,所述深耕还包括:有机肥每亩施1000kg;磷酸二铵12-15KG,硫酸钾8-10KG。The method for high-yield cultivation and processing of soybean stems and leaves according to claim 1, wherein said deep plowing further comprises: applying 1000 kg of organic fertilizer per mu; 12-15 kg of diammonium phosphate, and 8-10 kg of potassium sulfate.
  5. 如权利要求1所述的一种大豆茎叶高产栽培及加工方法,其特征在于,所述育种还包括:每亩地使用根瘤菌0.3-0.8KG;A method for high-yield cultivation and processing of soybean stems and leaves as claimed in claim 1, wherein said breeding further comprises: using 0.3-0.8KG of Rhizobium per mu of land;
    所述播种还包括:同一块耕地,一年播种次数为3次;播种时间分别为4月20日-5月10日、6月5日-6月25日、7月20日-8月10日;播种土壤温度≥10℃;每垄3行培育种,行距13cm,种距16cm。The sowing also includes: the same piece of cultivated land, the number of sowing times is 3 times a year; the sowing time is from April 20th to May 10th, from June 5th to June 25th, and from July 20th to August 10th. day; sowing soil temperature ≥ 10°C; 3 rows per ridge for cultivating seeds, with a row spacing of 13cm and a seed spacing of 16cm.
  6. 如权利要求1所述的一种大豆茎叶高产栽培及加工方法,其特征在于,所述种子肥料为钼酸铵、硼砂、硫酸锰等中的1种或多种组合;The high-yield cultivation and processing method of soybean stems and leaves as claimed in claim 1, wherein the seed fertilizer is one or more combinations of ammonium molybdate, borax, manganese sulfate, etc.;
    所述叶面肥为钼酸铵、硼砂、硫酸锰等中的1种或多种组合;叶面肥的浓度为15mg/L,每亩喷施300ml。The foliar fertilizer is one or more combinations of ammonium molybdate, borax, manganese sulfate, etc.; the concentration of the foliar fertilizer is 15mg/L, and 300ml is sprayed per mu.
  7. 如权利要求1所述的一种大豆茎叶高产栽培及加工方法,其特征在于,所述收割包括:大豆茎叶距离地面3-5cm进行采收;A method for high-yield cultivation and processing of soybean stems and leaves as claimed in claim 1, wherein said harvesting comprises: harvesting soybean stems and leaves at a distance of 3-5 cm from the ground;
    所述切割和烘干还包括:将大豆茎叶切割成2-5cm的段状;利用烘干机进行烘干,烘干温度为60-85℃,烘干至水分低于15%后,完成烘干。The cutting and drying also include: cutting the soybean stems and leaves into 2-5cm segments; using a dryer to dry at a temperature of 60-85°C, and drying until the moisture content is lower than 15%, and the process is completed. drying.
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