WO2022252422A1 - 一种板材加工用刨削装置、切割设备和板材自动切割器 - Google Patents

一种板材加工用刨削装置、切割设备和板材自动切割器 Download PDF

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Publication number
WO2022252422A1
WO2022252422A1 PCT/CN2021/116585 CN2021116585W WO2022252422A1 WO 2022252422 A1 WO2022252422 A1 WO 2022252422A1 CN 2021116585 W CN2021116585 W CN 2021116585W WO 2022252422 A1 WO2022252422 A1 WO 2022252422A1
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WO
WIPO (PCT)
Prior art keywords
plate
planing
moving
cutting
move
Prior art date
Application number
PCT/CN2021/116585
Other languages
English (en)
French (fr)
Inventor
田海花
张丽凡
高金华
Original Assignee
田海花
张丽凡
高金华
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202110622977.7A external-priority patent/CN113305943B/zh
Priority claimed from CN202110682929.7A external-priority patent/CN113305356B/zh
Priority claimed from CN202110718996.XA external-priority patent/CN113400398B/zh
Application filed by 田海花, 张丽凡, 高金华 filed Critical 田海花
Publication of WO2022252422A1 publication Critical patent/WO2022252422A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D45/00Sawing machines or sawing devices with circular saw blades or with friction saw discs
    • B23D45/06Sawing machines or sawing devices with circular saw blades or with friction saw discs with a circular saw blade arranged underneath a stationary work-table
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18Means for removing cut-out material or waste
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27CPLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
    • B27C1/00Machines for producing flat surfaces, e.g. by rotary cutters; Equipment therefor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Definitions

  • the invention relates to the technical field of plate processing, in particular to a planing device for plate processing, cutting equipment, an automatic plate cutter and a planing method.
  • the planing device of the board is a planing processing method that uses a planer to make horizontal relative linear reciprocating motions on the board, so that it can process vertical and horizontal planes on the board, and can also process T-shaped grooves, V-shaped grooves, dovetail grooves, etc. .
  • the powder produced during cutting is likely to have a serious impact on the human lungs, so if the powder cannot be collected in time and effectively, it will affect the health of workers.
  • the present invention designs a kind of planing device, cutting equipment and plate automatic cutter for plate processing, and the technical problem it solves is: (1) most of the existing planing devices and planing methods for plate processing still stay in manual processing This processing method has the problem of low work efficiency; some manufacturers use multi-axis devices for processing, but this device requires manual assistance to place the plate in the designated position. Operators are still required to take it down, which will further increase labor costs. In addition, if the waste wood chips generated during processing are not collected, it will not only affect the processing effect, but also endanger the health of the operators. (2) Existing plate cutting is carried out by manual participation, and there are problems such as the cutting accuracy is affected by human factors, and the dust generated during cutting will affect the health of workers, and the cutting efficiency is not high.
  • the present invention adopts the following scheme:
  • a planing device for plate processing comprising a planing frame, a planing mechanism, a waste recycling mechanism and a planing moving mechanism, the planing mechanism is slidably arranged above one end of the planing frame, and is used for planing Cutting boards; the waste chip recovery mechanism is slidably arranged above the other end of the planer frame for recycling the waste chips generated by planing, and the planing movement mechanism includes a horizontal movement mechanism and a longitudinal movement mechanism.
  • the horizontal moving mechanism is used to horizontally move the position of the planing mechanism above the planing frame, and the longitudinal moving mechanism is used to longitudinally move the position of the planing mechanism above the planing frame.
  • the moving mechanism moves the planing mechanism longitudinally, it also drives the waste chip recycling mechanism to move toward the planing mechanism, and can recover the debris generated above the plate when moving toward each other.
  • the longitudinal moving mechanism includes a slidable planing moving plate, the planing mechanism is connected to one end of the planing moving plate, the planing moving plate is provided with a lower rack, and the lower rack
  • One side of the drive motor is provided with a first driving motor, the driving end of the first driving motor is connected with a spur gear, and the spur gear is located above the lower rack, and the spur gear cooperates with the lower rack for Drive the planing mobile plate to move longitudinally.
  • the longitudinal moving mechanism drives the waste recycling mechanism to move through the linkage mechanism
  • the linkage mechanism includes an upper rack, the upper rack is connected with the waste recycling mechanism, and the upper rack is located at Above the spur gear, the upper rack cooperates with the spur gear to drive the waste recycling mechanism to move longitudinally.
  • the lateral movement mechanism includes a linear sliding table, the linear sliding table is arranged at one end of the planing frame, and a sliding seat is slidably provided on the linear sliding table, and the upper side of the sliding seat is in contact with the
  • the planing mobile plate can be slidably connected, and a second drive motor is provided at one end of the linear slide table, and the second drive motor is used to drive the slide seat to move laterally along the linear slide table.
  • a first roller device and a second roller device are arranged below the planing frame, and a jacking plate is arranged between a plurality of rollers of the first roller device.
  • the bottoms of the plates are all connected to the upper side of the bearing plate, and the lower side of the bearing plate is provided with an oil cylinder.
  • the lifting plate lifts the plate located on the first roller device to the bottom of the planing frame for cutting or lowers the cut plate onto the first roller device.
  • planer frame is fixedly installed above the first roller device through a plurality of support rods
  • linear slide table is fixedly connected to one side of the planer frame through a support frame arranged at the bottom thereof
  • the driving end of the second driving motor is connected to the screw rod, and a threaded hole matched with the screw rod is provided on the sliding seat, and the screw rod cooperates with the threaded hole to make the sliding seat reciprocate along the axial direction of the screw rod , so as to drive the planing mobile plate to move laterally.
  • Two guide rails are arranged on the linear slide table.
  • the mechanism is a planer knife, a fixed sleeve is fixedly arranged on one side of the planer moving plate, and the planer knife is installed inside the fixed sleeve.
  • the waste chip recovery mechanism includes a waste chip recovery box, a dust suction mechanism is arranged in the waste chip recovery box, a dust suction port is opened on a side of the waste chip recovery box close to the planing mechanism, and the A driven wheel is also arranged on the planer frame, and the driven wheel is located below the upper rack, and is used to cooperate with the spur gear to support the upper rack.
  • the steering mechanism for changing the direction of the dust suction port
  • the steering mechanism includes an induction mechanism, a control mechanism and a steering motor
  • the driving end of the steering motor is connected with the waste collection box for driving
  • the waste collection box rotates to change the direction of the dust suction port
  • the sensing mechanism is used to detect whether there is a board on the first roller device and send the detection result to the control mechanism
  • the control mechanism is used to receiving the detection result and correspondingly controlling the steering motor, so as to adjust the orientation of the dust suction port, so that the orientation of the dust suction port is switched between facing the planing mechanism or facing the bearing plate, so
  • the scrap recycling mechanism and the planing mechanism are reversely moved and reset, the scrap recycling mechanism can recover scraps on the bearing plate below the board.
  • a planing method for plate processing comprising the following steps:
  • Step 1 when the sensing mechanism detects that there is a board on the first roller device, the control mechanism controls the dust suction port of the waste collection box to face the planing mechanism;
  • Step 2 Move the plate to the first roller device, and the lifting plate moves upward to lift the plate and fix it under the planing frame;
  • Step 3 The first driving motor is started, so that the planing mechanism planes the board longitudinally, and at the same time drives the waste recycling mechanism and the planing mechanism to move towards each other, and recovers the waste generated by planing the board while longitudinally planing the board , and/or, the second driving motor is started, so that the planing mechanism performs horizontal planing on the board;
  • Step 4 after the planing is completed, the lifting plate moves downward, driving the board to move down to the first roller device; the first roller device rotates through the driving device to send the planed board to the second roller device to be picked up
  • the control mechanism controls the oil cylinders arranged on the lower side of the bearing plate to move differently, so that the end of the bearing plate close to the waste recycling box is downward, and the end close to the planing mechanism is upward, and the waste debris passes through under the action of gravity.
  • Step 5 when the sensing mechanism detects that there is no board on the first roller device, the control mechanism controls the dust suction port of the waste collection box to face the carrying plate, and planing
  • the mechanism and the waste recycling mechanism are reversely moved and reset by the first driving motor, the waste falling on the bearing plate enters the waste recycling box through the suction port;
  • Step 6 The scrap recycling mechanism and the planing moving mechanism move to the initial position and wait for the next board to be processed.
  • a fully automatic environment-friendly cutting equipment for plates comprising a cutting table (1) and a cutting wheel (2), the plates (6) are fixed on left and right moving parts, and the cutting wheels (2) move vertically so that the plates (6) It is cut into a left plate (61) and a right plate (62), and the left plate (61) and the right plate (62) are respectively transformed from vertical to horizontal by the left and right steering mechanisms, and the left and right moving parts are respectively on the left and right
  • the transverse movement under the action of the transverse driving device makes the left plate (61) and the right plate (62) cut into multiple pieces sequentially by the cutting wheel (2).
  • the left moving part includes a left moving base (43) and a left fixing fixture (41), the left moving base (43) is located under the cutting table (1), and the left fixing fixture (41) at one end of the fixed plate (6) Located above the cutting table (1), the cutting table (1) is provided with a left vertical chute (12), the left rotating shaft (42) runs through the left vertical chute (12) and the upper end is connected with the left fixing fixture (41 ) connection, the lower end is connected with the left moving base (43) through the left bearing, the bottom surface of the cutting table (1) is correspondingly provided with a left vertical guide rail, and the left moving base (43) can be operated under the action of the left vertical acting cylinder (47). Move along the left vertical rail.
  • the left moving base (43) can be operated under the action of the left vertical acting cylinder (47). Move along the left vertical rail.
  • the right moving part includes a right moving base (53) and a right fixing fixture (51), the right moving base (53) is located under the cutting table (1), and the right fixing fixture (51) at the other end of the fixed plate (6) ) is located above the cutting table (1), the cutting table (1) is provided with a right vertical chute (13), the right rotating shaft (52) runs through the right vertical chute (13) and the upper end is connected with the right fixing fixture ( 51) connection, the lower end is connected with the right moving base (53) through the right bearing, the bottom surface of the cutting table (1) is correspondingly provided with a right vertical guide rail, and the right moving base (53) can act on the right vertical acting cylinder (57) Move down along the right vertical rail.
  • the right moving base (53) can act on the right vertical acting cylinder (57) Move down along the right vertical rail.
  • the left steering mechanism includes a left motor (43), the left motor (43) is fixed on the left moving base (43), and the motor shaft of the left motor (43) rotates left through the transmission structure
  • the moving shaft (42) rotates so that the cut left plate (61) can change from vertical to horizontal.
  • the left steering mechanism includes a right motor (53), the right motor (53) is fixed on the right moving base (53), and the motor shaft of the right motor (53) turns right through the transmission structure
  • the moving shaft (52) rotates so that the cut right sheet (62) can change from vertical to horizontal.
  • the left lateral driving device includes a left driving block (44) and a left lateral acting cylinder (48), the left driving block (44) is arranged on the left moving base (43), and the cutting table (1)
  • a horizontal chute (14) is provided, and the left turning shaft (42) can move along the horizontal chute (14); when the left plate (61) is horizontal, the left horizontal acting cylinder (48) can act on the left
  • the drive block (44) moves the left sheet (61) laterally.
  • the right lateral driving device includes a right driving block (54) and a right lateral acting cylinder (58), the right driving block (54) is arranged on the right moving base (53), and the cutting table (1)
  • a horizontal chute (14) is provided, and the right turning shaft (52) can move along the horizontal chute (14); when the right plate (62) is horizontal, the right horizontal acting cylinder (58) can act on the right
  • the drive block (54) moves the right sheet (62) laterally.
  • the right drive block (54) is not in the action area of the right transverse acting cylinder (58), but the right transverse acting cylinder (58) ) can act on the left drive block (44) to help the left moving base (43) reset;
  • the left drive block (44) is not in the action area of the left transverse action cylinder (48), but the left transverse action cylinder (48) can act To the right drive block (54) to help the reset of the right mobile base (53).
  • the cutting wheel (2) can move along the cutting guide groove (11), and a transmission block (21) is respectively provided at both ends of the cutting wheel (2), and the corresponding left moving base (43)
  • a left reset force block (46) is provided
  • a right reset force block (56) is provided on the right moving base (53)
  • the cylinder rod of the first cylinder (22) is fixedly connected with a transmission block (21)
  • the cylinder rod of the second cylinder (23) is fixedly connected with another transmission block (21)
  • the cutting wheel (2) acts through the transmission block (21) when it is reset by the first cylinder (22) and the second cylinder (23).
  • the left reset force block (46) and/or the right reset force block (56) make the left moving base (43) and/or the right moving base (53) reset synchronously.
  • a fully automatic environment-friendly cutting method for plates comprising the following steps:
  • Step 1 fixing the plate (6) between the left fixing fixture (41) and the right fixing fixture (51);
  • Step 2 start the cutting wheel (2), start the first cylinder (22) and the second cylinder (23) at the same time so that the cutting wheel (2) moves vertically and the plate (6) is cut into a left plate (61) and a right plate ( 62);
  • Step 3 Start the right vertical acting cylinder (57), so that the right plate (62) moves forward vertically for a safe rotation distance, and start the right motor (55) to make the right plate (62) rotate from vertical to horizontal , the right reset force block (56) is positioned at the rear of the transmission block (21);
  • Step 4 start the first cylinder (22) and the second cylinder (23) so that the cutting wheel (2) vertically restores the initial position, and simultaneously moves vertically downward with the right plate (62) and the right moving base (53);
  • Step 5 start the right motor (55) so that the rotation of the right plate (62) changes from horizontal to vertical, without hindering the vertical movement of the cutting wheel (2);
  • Step 6 start the left motor (45), so that the rotation of the left plate (61) changes from vertical to horizontal;
  • Step 7 start the left lateral action cylinder (48), push the left plate (61) and the left moving base (43) to the right side of the cutting table (1);
  • Step 8 start the right lateral action cylinder (58) to push the left plate (61) to a plurality of different cutting positions in sequence;
  • Step 9 start the cutting wheel (2), and start the first cylinder (22) and the second cylinder (23) at the same time to make the cutting wheel (2) move back and forth vertically to cut the left plate (61) multiple times, and finally complete the Left plate (61) cutting;
  • Step 10 the right lateral acting cylinder (58) returns the left moving base (43) to the initial position;
  • Step 11 start the right vertical acting cylinder (57), push the right plate (62) to the horizontal chute (14);
  • Step 12 start the right motor (55) to make the right plate (62) rotate from vertical to horizontal;
  • Step 13 start the right lateral action cylinder (58), push the right plate (62) and the right moving base (53) to the left side of the cutting table (1);
  • Step 14 start the left lateral action cylinder (48) to push the right plate (62) to a plurality of different cutting positions in sequence;
  • Step 15 start the cutting wheel (2), and start the first cylinder (22) and the second cylinder (23) at the same time to make the cutting wheel (2) move back and forth vertically to cut the right plate (62) multiple times, and finally complete the The right sheet (62) is cut.
  • An automatic plate cutter comprising a left support platform (11) and a right support platform (12), a cutting gear (6) is arranged between the left support platform (11) and the right support platform (12), and the left support platform (11 ) is provided with a left clamping device, and the right support platform (12) is provided with a right clamping device, when the plate is clamped between the left clamping device and the right clamping device, the left automatic moving dust collector and the right automatic
  • the mobile vacuum device automatically stretches out and aims at the cutting part of the plate for vacuuming.
  • the left clamping device comprises a left clamping base (21), a left movable clamping block (22), a left spring (23), a left guide post (24) and a left fixed clamping block (25), and the left clamping
  • the base (21) is provided with a left movable clamping block (22) and a left fixed clamping block (25), and a left guide post (24) is provided between the two, and the left movable clamping block (22) can move along the The axial movement of left guide post (24), sleeve left spring (23) on the left guide post (24), will compress left spring ( 23);
  • the left automatic mobile dust suction device comprises a left fixed dust suction box body (41), a left mobile dust suction box body (42), a left first rack (43), a left transmission gear (44), a left rotating shaft (45 ), the left second rack (46) and the left exhaust fan (47);
  • the left dust suction port (48), the bottom of the left fixed dust suction box body (41) is provided with
  • a trigger switch of the left exhaust fan (47) is also included, the positive pole of the trigger switch is set on the left mobile dust collection box body (42), the negative pole of the trigger switch is set on the left clamping base (21), When the left suction port (48) is exposed, the positive pole and negative pole of the trigger switch are in contact so that the left exhaust fan (47) starts to work.
  • the right clamping device comprises a right clamping base (31), a right moving clamping block (32), a right spring (33), a right guide post (34) and a right fixed clamping block (35), and the right clamping
  • the base (31) is provided with a right moving clamping block (32) and a right fixed clamping block (35), a right guide post (34) is provided between the two, and the right moving clamping block (32) can move along the The axial movement of right guide column (34), set right spring (33) on the right guide column (34), will compress right spring ( 33);
  • the right automatic mobile dust suction device includes a right fixed dust suction box body (51), a right mobile dust suction box body (52), a right first rack (53), a right transmission gear (54), a right rotating shaft (55 ), the second right rack (56) and the right exhaust fan (57);
  • Right dust suction port (58), right fixed dust suction box body (51) bottom is provided with right exhaust fan (57);
  • Right first rack (53) is fixedly
  • the trigger switch of the right exhaust fan (57) also includes a trigger switch of the right exhaust fan (57), the positive pole of the trigger switch is set on the right moving dust collection box body (52), the negative pole of the trigger switch is set on the right clamping base (31), When the right suction port (58) is exposed, the positive pole and negative pole of the trigger switch are in contact so that the right exhaust fan (57) starts to work.
  • the cutting gear (6) realizes the adjustment of the vertical position through the lifting device;
  • the lifting device includes a lifting motor (62), a moving seat (63) and a screw (66), and the cutting gear (6 ) is connected with the cutting motor (61), the cutting motor (61) is fixed on the moving seat (63), and the moving seat (63) is screwed with the screw rod (66); the lifting motor (62) drives the screw rod (66) to rotate, so that The moving seat (63) and the cutting gear (6) move vertically.
  • the lifting device also includes a guide rod (64) and a fixed ring (65), the guide rod (64) passes through the movable seat (63) to ensure that the movable seat (63) moves vertically, and the fixed ring (65) will cut the motor ( 61) be fixed on mobile seat (63).
  • the infrared sensing device also includes an infrared sensing device, and its infrared sensing light emitting end is provided with a plurality of different heights of the left moving clamping block (22), and correspondingly, the infrared sensing light receiving end is also provided with the same number of right moving clamping blocks (22) 32) At different heights, the infrared sensing light emitting end and the infrared sensing light receiving end of the same height sense each other to determine whether the thickness of the plate reaches the height, and the control unit starts the lifting motor (62) to adjust the movement of the cutting gear (6) according to the judgment result to the corresponding height.
  • the control unit starts the lifting motor (62) to adjust the movement of the cutting gear (6) according to the judgment result to the corresponding height.
  • the left clamping base (21) and the right clamping base (31) realize horizontal movement through the base driving device
  • the base driving device includes a driving motor (71), a first screw rod (72), a first slide Cover (73), first synchronous wheel (74), synchronous belt (75), second synchronous wheel (76), second sliding sleeve (77), second screw rod (78) and bearing (79); drive motor ( 71) Drive the first screw rod (72) to rotate, the first screw rod (72) is screwed with the first sliding sleeve (73), the first sliding sleeve (73) can slide in the right chute (14) and clamp with the right
  • the base (31) is fixedly connected, the first screw rod (72) is connected with the first synchronous wheel (74), the first synchronous wheel (74) is connected with the second synchronous wheel (76) by a synchronous belt (75), and the second synchronous wheel (76) is connected with one end of the second screw rod (78), and the other end of the second screw rod (78) is connected with the bearing (79); the
  • a cutting method of an automatic plate cutter comprising the following steps:
  • Step 1 Clamp both ends of the plate between the left moving clamping block (22) and the right moving clamping block (32), and the left moving dust collection box (42) will automatically extend the left fixed dust suction box (41 ), the right moving dust collection box body (52) automatically stretches out the right fixed dust collection box body (51);
  • Step 2 the trigger switch of the left exhaust fan (47) is triggered by the left moving dust collection box body (42), the trigger switch of the right exhaust fan (57) is triggered by the right mobile dust suction box body (52), and the left exhaust fan ( 47) and right exhaust fan (57);
  • Step 3 The infrared sensing device on the left moving clamping block (22) and the right moving clamping block (32) senses the thickness of the plate, and the control unit activates the lifting device according to the thickness of the plate so that the cutting gear (6) is located at a suitable position. vertical position;
  • Step 4 the control unit starts the cutting motor (61) to make the cutting gear (6) rotate;
  • Step 5 the control unit starts the base driving device (7), so that the left moving clamping block (22) and the right moving clamping block (32) and the plate between them move horizontally and are cut by the cutting gear (6);
  • Step 6 the powder produced in the cutting process is sucked into the left fixed dust suction box body (41) and the right fixed dust suction box body (51) by the left suction fan (47) and the right suction fan (57) for storage;
  • Step 7 the plate is cut according to the predetermined stroke.
  • the planing device for this kind of plate processing sets the planing moving plate on the top of the sliding seat of the linear slide table, so that the sliding seat drives the planing moving plate on the top to move left and right, and then the geared motor on the top of the sliding seat passes through the output shaft
  • the spur gear on the top drives the rack to move, and then drives the planing moving plate to move back and forth on the top of the slide seat, so as to plan and process the plate at the bottom of the planing frame.
  • the present invention can greatly improve the Planing efficiency.
  • the plate is conveyed through the first and second roller devices.
  • it stops working, and the multiple lifting plates at the bottom pass through the first roller under the push of the piston rod of the oil cylinder.
  • the gap between multiple rollers is installed, and the plate at the bottom is lifted to the bottom of the planing frame, waiting for processing. This design improves the feeding efficiency.
  • planing mechanism While the planing mechanism moves longitudinally, it can also drive the waste chip recovery mechanism to move towards each other.
  • the waste chips generated during processing can be easily collected by the waste chip recovery mechanism, and only The synchronous movement of the planing mechanism and the waste chip recovery mechanism can be completed through a set of drives, and the structure is simple and practical.
  • waste chip recovery mechanism starts to work, and the waste chips generated on the plate are sucked into the waste chip recovery box on one side, so that the centralized recovery of waste chips can be realized.
  • the scrap recycling box of the present invention collects different scraps during the back and forth movement, so that the movement of the scrap recycling bin can generate more benefits, and also saves the installation of other components and labor costs.
  • the fully automatic and environmentally friendly cutting equipment for plates of the present invention can realize the automation of multiple cutting without manual participation, which improves work efficiency and is also beneficial to the health of workers.
  • the present invention can realize multiple cuttings and multiple cuttings at different positions of the plate through one cutting gear, which reduces the production cost.
  • the left automatic moving dust suction device and the right automatic moving dust suction device automatically stretch out and align with the cutting part of the plate for dust suction , avoiding the failure of the dust collection device to be opened in time for other reasons, which affects the health of workers.
  • Fig. 1 the overall structure schematic diagram of planing device for plate processing of the present invention
  • Figure 2 a schematic diagram of the planing movement mechanism of the planing device for plate processing of the present invention
  • Fig. 3 Schematic diagram of the structure of the load-carrying plate of the planing device for plate processing of the present invention
  • Figure 4 An enlarged view of the structure at A in Figure 1;
  • Figure 5 An enlarged view of the structure at B in Figure 1;
  • FIG. 6 Schematic diagram 1 of the direction of the waste recovery box of the planing device used for plate processing according to the present invention
  • Figure 7 Schematic diagram 2 of the orientation of the waste recovery box of the planing device used for plate processing according to the present invention
  • Figure 8 A three-dimensional schematic diagram of the fully automatic environmental protection cutting equipment for plates of the present invention.
  • Figure 9 Schematic diagram of the bottom surface components of the fully automatic environmental protection cutting equipment for plates of the present invention.
  • Figure 10 The schematic diagram of the work of the fully automatic environmental protection cutting equipment for plates of the present invention.
  • Figure 11 a schematic diagram of the three-dimensional structure of the automatic plate cutter of the present invention.
  • Figure 12 Schematic diagram of the structure of the left automatic moving dust collection device of the automatic plate cutter of the present invention.
  • Figure 13 Schematic diagram of the structure of the right automatic moving dust suction device of the automatic plate cutter of the present invention.
  • Figure 14 Schematic diagram of the structure of the cutting gear lifting device in the present invention.
  • Fig. 15 Schematic diagram of the structure of the base driving device in the present invention.
  • 1 planeing frame
  • 2 linear sliding table
  • 3 sliding seat
  • 4 planeing moving plate
  • 5 lower rack
  • 6 first drive motor
  • 7 pur gear
  • 8 the first 1-roller device
  • 10-loading plate 11-oil cylinder
  • 12-second roller device 13-waste recycling box
  • 15-support frame 16-second drive motor
  • 19 planeing knife
  • 20 upper rack
  • 21 driven wheel
  • 22 steering motor
  • 23 dust suction port
  • 1 cutting table
  • 11 cutting guide groove
  • 12 left vertical chute
  • 13 right vertical chute
  • 14 horizontal chute
  • 21 transmission block
  • 22 The first cylinder
  • 23 the second cylinder
  • 41 left fixed fixture
  • 42 left rotating shaft
  • 43 left moving base
  • 44 left drive block
  • 45 left motor
  • 46 left reset force block
  • 47 Left vertical acting cylinder
  • 48 left horizontal acting cylinder
  • 51 right fixing fixture
  • 52 right rotating shaft
  • 53 right moving base
  • 54 right driving block
  • 55 right motor
  • 56 right reset force block
  • 57 right vertical action cylinder
  • 58 right horizontal action cylinder
  • 6 plate
  • 61 left plate
  • 62 right plate
  • Embodiment 3 11—left support platform; 12—right support platform; 13—left chute; 14—right chute; 21—left clamping base; 22—left moving clamping block; 23—left spring; 24— Left guide column; 25—left fixed clamping block; 31—right clamping base; 32—right moving clamping block; 33—right spring; 34—right guide column; 35—right fixed clamping block; 41—left fixed Dust suction box body; 42—left moving dust suction box body; 43—left first rack; 44—left transmission gear; 45—left shaft; 46—left second rack; 47—left exhaust fan; 48—left Dust suction port; 51—right fixed dust suction box; 52—right movable dust suction box; 53—right first rack; 54—right transmission gear; 55—right shaft; 56—right second rack; 57 —Right exhaust fan; 58—Right suction port; 6—Cutting gear; 61—Cutting motor; 62—Limited base; 63—Moving seat; 64—Guide rod; 65—Fixed
  • a planing device for plate processing includes a planing frame 1 , a planing mechanism, a waste recycling mechanism and a planing moving mechanism.
  • the planing mechanism is slidably arranged above one end of the planing frame 1 for planing boards, and the waste chip recovery mechanism is slidably arranged on the planing frame 1 Above the other end of the planer, it is used to recycle the waste chips produced by planing.
  • the planing moving mechanism includes a transverse moving mechanism and a longitudinal moving mechanism.
  • the transverse moving mechanism is used to move the planing mechanism laterally above the planing frame 1. It is used to longitudinally move the position of the planing mechanism above the planing frame 1, and the longitudinal moving mechanism also drives the waste chip recovery mechanism and the planing mechanism to move toward each other while moving the planing mechanism longitudinally.
  • the longitudinal movement mechanism comprises a slidable planing mobile plate 4, the planing mechanism is connected with one end of the planing mobile plate 4, the planing mobile plate 4 is provided with a lower rack 5, and one side of the lower rack 5 is provided with a first Drive motor 6, the first drive motor is a reduction motor, the driving end of the first drive motor 6 is connected with the spur gear 7, the spur gear 7 is located above the lower rack 5, and the spur gear 7 and the lower rack 5 cooperate to drive the planer Cut moving plate 4 and move longitudinally.
  • the longitudinal moving mechanism drives the waste recycling mechanism to move through the linkage mechanism.
  • the linkage mechanism includes an upper rack 20, which is connected with the waste recycling mechanism.
  • the upper rack 20 is located above the spur gear 7, and the upper rack 20 is connected to The spur gear 7 is used to drive the waste recycling mechanism to move longitudinally.
  • the lateral movement mechanism includes a linear sliding table 2, which is arranged at one end of the planing frame, and a sliding seat 3 is slidably provided on the linear sliding table 2, and the upper side of the sliding seat 3 is slidably connected with the planing mobile plate 4
  • One end of the linear slide 2 is provided with a second drive motor 16, which is used to drive the slide 3 to move laterally along the linear slide 2.
  • the second drive motor 16 is a servo motor.
  • the first roller device 8 and the second roller device 12 are arranged below the planing frame 1, and a lifting plate 9 is arranged between a plurality of rollers of the first roller device 8.
  • the bottoms of each lifting plate 9 are all connected with the upper side of the load plate 10, the underside of the load plate 10 is provided with an oil cylinder 11, the piston rod of the oil cylinder 11 is fixedly connected with the middle part of the bottom end of the load plate 10, and is used to drive the load plate 10 up and down Moving, thereby driving the lifting plate 9 to lift the plate located on the first roller device 8 to the bottom of the planing frame 1 for clamping and fixing or lowering the cut plate to the first roller device 8 .
  • the planing frame 1 is fixedly installed above the first roller device 8 through a plurality of support rods, the linear slide table 2 is fixedly connected with one side of the planing frame 1 through a support frame 15 arranged at its bottom, and the second drive motor 16
  • the driving end of the screw rod is connected to the screw rod, and the threaded hole matching the screw rod is opened on the slide seat 3.
  • the screw rod and the threaded hole cooperate to make the slide seat 3 reciprocate along the screw rod axis, thereby driving the planing mobile plate 4 to move laterally
  • the linear slide table 2 is provided with two guide rails 17, and the planing mobile plate 4 is connected with the two guide rails 17 through the chute provided at the bottom to reciprocate and slide.
  • the planing mechanism is a planer knife 19, and one side of the planing mobile plate 4 is fixed Fixed sleeve 18 is arranged, and planer knife 19 is installed in the inside of fixed sleeve 18.
  • the waste chip recovery mechanism includes a waste chip recovery box 13.
  • a dust suction mechanism is arranged in the waste chip recovery box 13.
  • the side of the waste chip recovery box 13 near the planing mechanism is provided with a dust suction port 23.
  • the driven wheel 21 , the driven wheel 21 is located below the upper rack 20 , and is used to cooperate with the spur gear 7 to support the upper rack 20 .
  • the steering mechanism includes an induction mechanism, a control mechanism and a steering motor 22, and the driving end of the steering motor 22 is connected with the waste recycling box 13, It is used to drive the waste collection box 13 to rotate so as to change the direction of the dust suction port 23.
  • the sensing mechanism is used to detect whether there is a plate on the first roller device 8 and send the detection result to the control mechanism.
  • the sensing mechanism includes a transmitting module and a receiving module , the transmitting module is set on the upper rack 20 above the planing frame 1, the receiving module is set on the bearing plate 10 or the lifting plate 9 at a position corresponding to the transmitting module, and the control mechanism is used to receive the detection results and control the steering accordingly
  • the motor 22 is used to adjust the orientation of the dust suction port 23 so that the orientation of the dust suction port 23 can be switched between facing the planing mechanism or facing the bearing plate 10 .
  • a planing method for plate processing comprising the following steps:
  • Step 1 when the sensing mechanism detects that there is a board on the first roller device 8, the control mechanism controls the dust suction port of the waste recycling box 13 to face the planing mechanism;
  • Step 2 move the plate to the first roller device 8, and the lifting plate 9 moves upward to lift the plate and fix it under the planing frame 1;
  • Step 3 the first driving motor 6 is started, so that the planing mechanism carries out longitudinal planing on the board, and at the same time drives the waste recycling mechanism and the planing mechanism to move toward each other, and recovers the waste produced by planing the board while longitudinally planing the board. Chips, and/or, the second driving motor 16 starts, so that the planing mechanism carries out transverse planing to the plate;
  • Step 4 after the planing is completed, the lifting plate 9 moves downward, driving the board to move down to the first roller device 8; the first roller device 8 sends the planed board to the second roller through the rotation of the driving device
  • the device 12 is to be taken away; at the same time, the control mechanism controls the two oil cylinders 11 arranged on the lower side of the carrying plate 10 to move differently, so that the end of the carrying plate 10 close to the waste recycling box 13 is downward, and the end close to the planing mechanism is upward, and the waste Chips move toward one end of the waste chip recovery box 13 through the through hole on the lifting plate 9 under the action of gravity;
  • Step 5 when the sensing mechanism detects that there is no board on the first roller device 8, the control mechanism controls the dust suction port of the waste recycling box 13 to face the carrier plate 10, and the planing mechanism and the waste recycling mechanism pass through the first drive motor 6 When reversing and performing reverse movement and reset, the waste debris falling on the carrier plate 10 enters the waste debris recovery box 13 through the dust suction port;
  • Step 6 The scrap recycling mechanism and the planing moving mechanism move to the initial position and wait for the next board to be processed.
  • planing device and planing method for plate processing of the present invention is as follows:
  • the plate is conveyed to the bottom of the planing frame 1 through the first roller device 8, the oil cylinder 11 pushes the carrying plate 10 to move upward, and the lifting plate 9 on the carrying plate 10 passes the gap between the rollers of the first roller device 8 to lift the plate Jack up until it fits and fixes with the lower side of the planing frame 1, and the control mechanism controls the second drive motor 16 to start, so that the slide seat 3 moves laterally on the linear slide table 2, thereby driving the planing mechanism to move laterally to a suitable position, and the control mechanism The mechanism controls the first drive motor 6 to start, and the first drive motor 6 drives the spur gear 7 to rotate.
  • the spur gear 7 cooperates with the lower rack 5 to make the planing mobile plate 4 move longitudinally on the slide seat 3 to plan the plate, and at the same time , the spur gear 7 cooperates with the upper rack 20 to make the upper rack 20 move longitudinally, so that the waste chip recovery mechanism connected with the upper rack 20 and the planing mechanism move toward each other until the two are infinitely close, and the waste chip recovery mechanism is opposite to the planer. Recycling the scraps on the plate produced by cutting;
  • the oil cylinder 11 drives the bearing plate 10 to move down, and the lifting plate 9 moves down to drive the plate to move down until the plate is located on the first roller device 8, and the first roller device 8 transmits the planed plate to the second
  • the second roller device 12 is to be taken away, and at the same time, the control mechanism controls the two oil cylinders 11 arranged on the lower side of the carrying plate 10 to move differently, so that the end of the carrying plate 10 close to the waste recycling box 13 is downward, and the end close to the planing mechanism Upwards, the waste chips move to one end of the waste chip recovery box 13 through the through hole on the lifting plate 9 under the action of gravity.
  • the sensing mechanism detects that there is no plate on the first roller device 8, and the control mechanism controls the steering motor 22 starts, the steering motor 22 rotates and drives the waste chip recovery box 13 to rotate, so that the dust suction port 23 of the waste chip recovery box 13 changes from the direction towards the planing mechanism to the direction of the bearing plate 10, and the waste chip recovery mechanism is right for falling
  • the waste chips on the loading plate 10 start to be recycled.
  • the first driving motor 6 is reversely driven, and the planing mechanism and the waste chip recovery mechanism move toward each other to reset. 10 on the debris;
  • the sensing mechanism detects that there is a plate on the first roller device 8, and the control mechanism controls the steering motor 22 to rotate in reverse, driving the waste recycling mechanism to reverse.
  • the dust suction port 23 of the waste collection box 13 is reset from the direction towards the carrier plate 10 to the direction towards the planing mechanism;
  • control several ports to control the reverse rotation of the motor to drive the waste waste recovery mechanism to reversely rotate, and the dust suction port 23 of the waste waste recovery box 13 is reset from the direction toward the bearing plate 10 to become In the direction of the planing mechanism.
  • a fully automatic environmental protection cutting equipment for plates includes a cutting table 1 and a cutting wheel 2, the plates 6 are fixed on the left and right moving parts, and the cutting wheels 2 move vertically so that the plates 6 are cut into left plates 61 and the right plate 62, the left plate 61 and the right plate 62 are respectively transformed from vertical to horizontal by the left and right steering mechanisms, and the left and right moving parts move laterally under the action of the left and right transverse driving devices respectively to make the left plate 61 and the right plate 62 is cut into multiple pieces successively by cutting wheel 2.
  • the left moving part comprises a left moving base 43 and a left fixing fixture 41
  • the left moving base 43 is located below the cutting table 1
  • the left fixing fixture 41 at one end of the fixed plate 6 is located above the cutting table 1
  • the cutting table 1 is provided with
  • the left vertical chute 12 the left rotating shaft 42 runs through the left vertical chute 12 and the upper end is connected with the left fixing fixture 41
  • the lower end is connected with the left moving base 43 through the left bearing
  • the bottom surface of the cutting table 1 is correspondingly provided with a left vertical guide rail
  • the left mobile base 43 can move along the left vertical guide rail under the action of the left vertical action cylinder 47 .
  • the right moving part comprises a right moving base 53 and a right fixing clamp 51, the right moving base 53 is located below the cutting table 1, and the right fixing clamp 51 at the other end of the fixed plate 6 is located above the cutting table 1, and the cutting table 1 is provided with a right vertical chute 13.
  • the right rotating shaft 52 runs through the right vertical chute 13 and the upper end is connected with the right fixing fixture 51, and the lower end is connected with the right moving base 53 through the right bearing.
  • the bottom surface of the cutting table 1 is correspondingly provided with a right vertical guide rail, and the right moving base 53 It can move along the right vertical guide rail under the effect of the right vertical acting cylinder 57.
  • the left steering mechanism includes a left motor 43, and the left motor 43 is fixed on the left moving base 43.
  • the motor shaft of the left motor 43 rotates through the transmission structure and acts on the left rotation shaft 42 so that the left plate 61 after cutting can be changed from vertical to horizontal .
  • the left steering mechanism includes a right motor 53, and the right motor 53 is fixed on the right moving base 53.
  • the motor shaft of the right motor 53 rotates through the transmission structure and acts on the right rotation shaft 52 so that the cut right plate 62 can change from vertical to horizontal .
  • the left lateral driving device comprises a left driving block 44 and a left lateral acting cylinder 48, the left driving block 44 is arranged on the left moving base 43, the cutting table 1 is provided with a lateral chute 14, and the left rotating shaft 42 can move along the lateral chute 14. Movement: when the left plate 61 is horizontal, the left lateral acting cylinder 48 can act on the left driving block 44 to make the left plate 61 move laterally.
  • the right transverse driving device comprises a right driving block 54 and a right transverse acting cylinder 58
  • the right driving block 54 is arranged on the right moving base 53
  • the cutting table 1 is provided with a transverse chute 14
  • the right rotating shaft 52 can move along the transverse chute 14. Movement: when the right plate 62 is transverse, the right transverse acting cylinder 58 can act on the right drive block 54 to make the right plate 62 move transversely.
  • the right driving block 54 is not in the action area of the right laterally acting cylinder 58, but the right laterally acting cylinder 58 can act on the left driving block 44 to help the left moving base 43 reset;
  • the left driving block 44 is not in the left laterally acting cylinder 48 action area, but the left laterally acting cylinder 48 can act on the right driving block 54 to help the right moving base 53 reset.
  • the cutting wheel 2 can move along the cutting guide groove 11.
  • the two ends of the cutting wheel 2 are respectively provided with a transmission block 21.
  • the corresponding left moving base 43 is provided with a left reset force block 46
  • the right moving base 53 is provided with a right reset receiving block.
  • Power block 56 the cylinder rod of the first cylinder 22 is fixedly connected with a transmission block 21, the cylinder rod of the second cylinder 23 is fixedly connected with another transmission block 21, when the cutting wheel 2 is reset by the first cylinder 22 and the second cylinder 23
  • the left moving base 43 and/or the right moving base 53 are also synchronously reset by the transmission block 21 acting on the left return force receiving block 46 or/and the right return force receiving block 56 .
  • a fully automatic and environmentally friendly cutting method for plates includes the following steps:
  • Step 1 fixing the plate 6 between the left fixing fixture 41 and the right fixing fixture 51;
  • Step 2 start the cutting wheel 2, start the first cylinder 22 and the second cylinder 23 at the same time so that the cutting wheel 2 moves vertically to cut the plate 6 into a left plate 61 and a right plate 62;
  • Step 3 Start the right vertically acting cylinder 57, so that the right plate 62 moves vertically forward for a safe rotation distance, start the right motor 55 to make the right plate 62 rotate from vertical to horizontal, and the right reset force block 56 is located at The rear of the transmission block 21;
  • Step 4 start the first air cylinder 22 and the second air cylinder 23 so that the cutting wheel 2 vertically restores the initial position, and at the same time moves vertically downward with the right plate 62 and the right moving base 53;
  • Step 5 start the right motor 55 so that the rotation of the right plate 62 changes from horizontal to vertical, without hindering the vertical movement of the cutting wheel 2;
  • Step 6 start the left motor 45, so that the rotation of the left plate 61 changes from vertical to horizontal;
  • Step 7 start the left lateral action cylinder 48, push the left plate 61 and the left moving base 43 to the right side of the cutting table 1;
  • Step 8 start the right lateral acting cylinder 58 to push the left plate 61 to a plurality of different cutting positions in sequence;
  • Step 9 start the cutting wheel 2, and start the first cylinder 22 and the second cylinder 23 at the same time to make the cutting wheel 2 move back and forth vertically to cut the left plate 61 multiple times, and finally complete the cutting of the left plate 61;
  • Step 10 the right lateral acting cylinder 58 returns the left moving base 43 to the initial position
  • Step 11 start the right vertical acting cylinder 57, and push the right plate 62 to the horizontal chute 14;
  • Step 12 start the right motor 55 so that the rotation of the right plate 62 changes from vertical to horizontal;
  • Step 13 start the right lateral acting cylinder 58, and push the right plate 62 and the right moving base 53 to the left side of the cutting table 1;
  • Step 14 start the left lateral action cylinder 48 to push the right plate 62 to a plurality of different cutting positions in sequence;
  • Step 15 start the cutting wheel 2, start the first cylinder 22 and the second cylinder 23 at the same time to make the cutting wheel 2 move back and forth vertically to cut the right plate 62 multiple times, and finally complete the cutting of the right plate 62.
  • a kind of sheet material automatic cutter comprises left support platform 11 and right support platform 12, and cutting gear 6 is arranged between left support platform 11 and right support platform 12, and left support platform 11 is provided with left clip holding device, the right supporting platform 12 is provided with a right clamping device, when the plate is clamped between the left clamping device and the right clamping device, the left automatic mobile dust suction device and the right automatic mobile dust suction device automatically stretch out and Vacuum the cut area of the board.
  • Left clamping device comprises left clamping base 21, left mobile clamping block 22, left spring 23, left guide column 24 and left fixed clamping block 25, left clamping base 21 is provided with left mobile clamping block 22 and left
  • the fixed clamping block 25 is provided with a left guide column 24 between the two, and the left movable clamping block 22 can move axially along the left guide column 24, and the left spring 23 is sleeved on the left guide column 24, and the left movable clamp
  • the left spring 23 will be compressed when the holding block 22 moves to the left fixed clamping block 25;
  • Left mobile vacuum box body 42 can enter and leave left fixed vacuum box body 41, and left mobile dust suction box body 42 is provided with left dust suction port 48 , the bottom of the left fixed dust collection box body 41 is provided with a left exhaust fan 47;
  • the left first rack 43 is fixedly connected with the inner wall of the left mobile dust collection box body 42, and the left first rack 43 connects with the left
  • the bar 46 is connected, and the left second rack 46 passes through the left fixed dust collection box body 41 and the left moving dust collection box body 42 and is connected with the left moving clamping block 22 or the left spring 23; when the left moving clamping block 22 or the left When the spring 23 moves to the left fixed clamping block 25, the left first rack 43 and the left second rack 46 move in the opposite direction so that the left moving dust collection box body 42 automatically stretches out the left fixed dust collection box body 41 .
  • the trigger switch of the left exhaust fan 47 also include the trigger switch of the left exhaust fan 47, the positive pole of the trigger switch is arranged on the left mobile dust collection box body 42, the negative pole of the trigger switch is arranged on the left clamping base 21, when the left dust suction port 48 is exposed, the positive pole of the trigger switch Contact with the negative pole makes the left exhaust fan 47 start working.
  • the right clamping device comprises a right clamping base 31, a right moving clamping block 32, a right spring 33, a right guide post 34 and a right fixed clamping block 35, and the right clamping base 31 is provided with a right moving clamping block 32 and a right clamping block.
  • the fixed clamping block 35 is provided with a right guide column 34 between the two, and the right moving clamping block 32 can move along the axial direction of the right guide column 34.
  • the right spring 33 is sleeved on the right guide column 34, and the right movable clamp The right spring 33 will be compressed when the holding block 32 moves to the right fixed clamping block 35; Gear 54, right rotating shaft 55, right second rack 56 and right blower fan 57; Right moving dust suction box body 52 can enter and exit right fixed dust suction box body 51, and right moving dust suction box body 52 is provided with right dust suction port 58 , the bottom of the right fixed dust collection box body 51 is provided with a right exhaust fan 57; the right first rack 53 is fixedly connected with the inner wall of the right moving dust collection box body 52, and the right first rack 53 is connected to the right second gear through the right transmission gear 54.
  • the bar 56 is connected, and the right second rack 56 passes through the right fixed dust collection box body 51 and the right moving dust collection box body 52 and is connected with the right moving clamping block 32 or the right spring 33; when the right moving clamping block 32 or the right When the spring 33 moves to the right fixed clamping block 35, the right first tooth bar 53 and the right second tooth bar 56 move in the opposite direction so that the right moving dust collection box body 52 automatically stretches out the right fixed dust collection box body 51 .
  • the trigger switch of the right exhaust fan 57 also include the trigger switch of the right exhaust fan 57, the positive pole of the trigger switch is arranged on the right mobile dust collection box body 52, the negative pole of the trigger switch is arranged on the right clamping base 31, when the right dust suction port 58 is exposed, the positive pole of the trigger switch Contact with the negative pole makes the right exhaust fan 57 start working.
  • the cutting gear 6 realizes the adjustment of the vertical position through the lifting device;
  • the moving seat 63 is screwed with the screw rod 66;
  • the lifting motor 62 drives the screw rod 66 to rotate, so that the moving seat 63 and the cutting gear 6 move vertically.
  • the lifting device also includes a guide rod 64 and a fixed ring 65 , the guide rod 64 passes through the movable base 63 to ensure that the movable base 63 moves vertically, and the fixed ring 65 fixes the cutting motor 61 on the movable base 63 .
  • Infrared sensing device is also included, and its infrared sensing light emitting end is provided with a plurality of different heights of the left moving clamping block 22.
  • the infrared sensing light receiving end is also provided with the same number of right moving clamping blocks 32 of different heights, the same The height of the infrared sensing light emitting end and the infrared sensing light receiving end sense each other to determine whether the thickness of the plate reaches the height, and the control unit starts the lifting motor 62 to adjust the cutting gear 6 to move to the corresponding height according to the judgment result.
  • the left clamping base 21 and the right clamping base 31 realize the movement in the horizontal direction through the base driving device.
  • the base driving device includes a driving motor 71, a first screw rod 72, a first sliding sleeve 73, a first synchronous wheel 74, a synchronous belt 75, The second synchronous wheel 76, the second sliding sleeve 77, the second screw rod 78 and the bearing 79; the driving motor 71 drives the first screw rod 72 to rotate, the first screw rod 72 is screwed with the first sliding sleeve 73, and the first sliding sleeve 73 can be Slide in the right chute 14 and be fixedly connected with the right clamping base 31, the first screw rod 72 is connected with the first synchronous wheel 74, the first synchronous wheel 74 is connected with the second synchronous wheel 76 by the synchronous belt 75, the second synchronous wheel 76 One end of the second screw 78 is connected, and the other end of the second screw 78 is connected with the bearing 79; the second screw 78 is
  • the cutting method or principle of the plate automatic cutter of the present invention comprises the following steps:
  • Step 1 Clamp both ends of the plate between the left moving clamping block 22 and the right moving clamping block 32, the left moving dust collection box 42 automatically extends the left fixed dust collection box 41, and the right moves the dust suction box 52 automatically stretch out the right fixed dust suction box body 51.
  • Step 2 the trigger switch of the left suction fan 47 is triggered by the left moving dust suction box body 42, and the trigger switch of the right suction fan 57 is triggered by the right moving dust suction box body 52, and the left suction fan 47 and the right suction fan 57 are started.
  • Step 3 The infrared sensing device on the left moving clamping block 22 and the right moving clamping block 32 senses the thickness of the plate, and the control unit activates the lifting device according to the thickness of the plate so that the cutting gear 6 is in a proper vertical position.
  • Step 4 the control unit starts the cutting motor 61 to make the cutting gear 6 rotate.
  • Step 5 the control unit activates the base driving device 7 so that the left moving clamping block 22 and the right moving clamping block 32 and the plate between them move horizontally and are cut by the cutting gear 6 .
  • Step 6 the powder generated during the cutting process is sucked into the left fixed dust suction box body 41 and the right fixed dust suction box body 51 by the left suction fan 47 and the right suction fan 57 for storage.
  • Step 7 the plate is cut according to the predetermined stroke.

Abstract

提供了一种板材加工用刨削装置、切割设备和板材自动切割器,刨削装置包括刨削架(1)、刨削机构、废屑回收机构和刨削移动机构,刨削机构可滑动地设置于刨削架的一端上方,用于刨削板材,废屑回收机构可滑动的设置于刨削架的另一端上方,用于回收刨削产生的废屑,刨削移动机构包括横向移动机构和纵向移动机构,横向移动机构用于横向移动刨削机构在刨削架上方的位置,纵向移动机构用于纵向移动刨削机构在刨削架上方的位置,纵向移动机构在纵向移动刨削机构的同时还带动废屑回收机构与刨削机构相向移动,并且在相向移动时能够回收板材上方产生的碎屑。相比于传统的人工加工方式,刨削装置大大提高了刨削效率。

Description

一种板材加工用刨削装置、切割设备和板材自动切割器 技术领域
本发明涉及板材加工技术领域,尤其涉及一种板材加工用刨削装置、切割设备和板材自动切割器及刨削方法。
背景技术
板材的刨削装置是用刨刀对板材作水平相对直线往复运动的刨削加工方法,使其可以对板材加工出垂直、水平的平面,还可加工出T型槽、V型槽,燕尾槽等。
目前对板材刨削的加工方大多还停留在人工加工的方式,此种加工方法存在工作效率较低的问题;还有一部分厂家运用多轴装置进行加工,但是此种装置在使用时需要人工的辅助,才能将板材放到指定位置,当加工完毕后在仍需要操作人员将其拿下,这会进一步增加人力成本。此外,若在加工时不对产生的废木屑进行收集,不仅会影响加工效果,还会危害到操作人员的健康。
现有板材切割通过人工参与的方式进行,存在切割精度受人的因素影响,并且切割出现的粉尘会影响到工人的健康,并且切割效率不高等问题。
现有板材切割通过人工参与的方式进行,存在切割精度受人的因素影响,并且切割效率不高等问题。
除此之外,切割时产生粉末容易对人体肺部造成严重影响,因而如果不能及时将粉末及时进行有效收集,将会影响工人的健康。
发明内容
本发明设计了一种板材加工用刨削装置、切割设备和板材自动切割器,其解决的技术问题是:(1)现有的板材加工用刨削装置及刨削 方法大多还停留在人工加工的方式,此种加工方法存在工作效率较低的问题;还有一部分厂家运用多轴装置进行加工,但是此种装置在使用时需要人工的辅助,才能将板材放到指定位置,当加工完毕后在仍需要操作人员将其拿下,这会进一步增加人力成本。此外,若在加工时不对产生的废木屑进行收集,不仅会影响加工效果,还会危害到操作人员的健康。(2)现有板材切割通过人工参与的方式进行,存在切割精度受人的因素影响,并且切割出现的粉尘会影响到工人的健康,并且切割效率不高等问题。(3)现有板材切割通过人工参与的方式进行,存在切割精度受人的因素影响,并且切割效率不高等问题。(4)切割时产生粉末容易对人体肺部造成严重影响,因而如果不能及时将粉末及时进行有效收集,将会影响工人的健康。
为了解决上述存在的技术问题,本发明采用了以下方案:
一种板材加工用刨削装置,包括刨削架、刨削机构、废屑回收机构和刨削移动机构,所述刨削机构可滑动的设置于所述刨削架的一端上方,用于刨削板材;所述废屑回收机构可滑动的设置于所述刨削架的另一端上方,用于回收刨削产生的废屑,所述刨削移动机构包括横向移动机构和纵向移动机构,所述横向移动机构用于横向移动所述刨削机构在所述刨削架上方的位置,所述纵向移动机构用于纵向移动所述刨削机构在所述刨削架上方的位置,所述纵向移动机构在纵向移动所述刨削机构的同时还带动所述废屑回收机构与所述刨削机构相向移动,并且在相向移动时能够回收所述板材上方产生的碎屑。
进一步,所述纵向移动机构包括可滑动的刨削移动板,所述刨削机构与所述刨削移动板的一端连接,所述刨削移动板上设置有下齿条,所述下齿条的一侧设置有第一驱动电机,所述第一驱动电机的驱动端与直齿轮连接,所述直齿轮位于所述下齿条的上方,所述直齿轮与所述下齿条配合用于驱动所述刨削移动板纵向移动。
进一步,所述纵向移动机构通过连动机构带动所述废屑回收机构移动,所述连动机构包括上齿条,所述上齿条与所述废屑回收机构连 接,所述上齿条位于所述直齿轮的上方,所述上齿条与所述直齿轮配合用于驱动所述废屑回收机构纵向移动。
进一步,所述横向移动机构包括直线滑台,所述直线滑台设置于所述刨削架的一端,所述直线滑台上可滑动的设有滑座,所述滑座的上侧面与所述刨削移动板可滑动连接,所述直线滑台的一端设置有第二驱动电机,所述第二驱动电机用于驱动所述滑座沿所述直线滑台横向移动。
进一步,所述刨削架的下方设置有第一辊筒装置和第二辊筒装置,所述第一辊筒装置的多个辊筒之间均设置有顶升板,若干个所述顶升板的底部均与承载板的上侧面连接,所述承载板的下侧设置有油缸,所述油缸的活塞杆与承载板底端的中部固定连接,用于驱动所述承载板上下移动,从而带动所述顶升板将位于所述第一辊筒装置上的板材顶升至所述刨削架的下方进行切割或将切割完毕的板材下降至所述第一辊筒装置上。
进一步,所述油缸为两个,一个作用靠近废屑回收箱一端的所述承载板,另一个作用靠近刨削机构的所述承载板,顶升板与所述承载板连接处设有供废屑通行的通孔,但外端的顶升板除外,两个油缸配合使得所述承载板倾斜,从而废屑在重力的作用下通过顶升板上的通孔向废屑回收箱一端移动。
进一步,所述刨削架通过多个支撑杆固定安装在第一辊筒装置的上方,所述直线滑台通过设置在其底部的支撑架与所述刨削架的一侧固定连接,所述第二驱动电机的驱动端与螺杆连接,所述滑座上开设有与所述螺杆相配合的螺纹孔,所述螺杆与所述螺纹孔配合使得所述滑座沿所述螺杆轴向往复移动,从而带动所述刨削移动板横向移动,所述直线滑台上设置有两个导轨,所述刨削移动板通过其底部开设的滑槽与两个导轨配合往复滑动连接,所述刨削机构为刨削刀,所述刨削移动板的一侧固定设置有固定套,所述固定套的内部安装有所述刨削刀。
进一步,所述废屑回收机构包括废屑回收箱,所述废屑回收箱内设置有吸尘机构,所述废屑回收箱靠近所述刨削机构的一侧开设有吸尘口,所述刨削架上还设置有从动轮,所述从动轮位于所述上齿条的下方,用于与所述直齿轮配合支撑所述上齿条。
进一步,还包括用于改变所述吸尘口方向的转向机构,所述转向机构包括感应机构、控制机构和转向电机,所述转向电机的驱动端与所述废屑回收箱连接,用于驱动所述废屑回收箱转动从而改变所述吸尘口的方向,所述感应机构用于检测所述第一辊筒装置上是否有板材并将检测结果发送至控制机构,所述控制机构用于接收所述检测结果并相应的控制所述转向电机,从而调整所述吸尘口的朝向,使所述吸尘口的朝向在朝向所述刨削机构或朝向所述承载板之间转换,所述废屑回收机构与所述刨削机构反向移动复位时,所述废屑回收机构能够回收所述板材下方所述承载板上的碎屑。
一种板材加工用刨削方法,包括以下步骤:
步骤一,感应机构检测到有板材位于第一辊筒装置上时,控制机构控制废屑回收箱的吸尘口朝向刨削机构;
步骤二、将板材移动至第一辊筒装置上,顶升板向上移动将板材顶起并固定在刨削架下方;
步骤三、第一驱动电机启动,使得刨削机构对板材进行纵向刨削,同时带动废屑回收机构与刨削机构相向移动,在对板材进行纵向刨削的同时回收刨削板材产生的废屑,和/或,第二驱动电机启动,使得刨削机构对板材进行横向刨削;
与此同时,刨削机构刨削时在板材上方产生的废屑由吸尘口进入废屑回收箱;
步骤四,刨削完毕,顶升板向下移动,带动板材下移至第一辊筒装置上;第一辊筒装置通过驱动装置旋转将刨削好的板材送至第二辊筒装置待取走;与之同时,控制机构控制所述承载板下侧设置的个油缸做不同移动,使得承载板靠近废屑回收箱一端向下,靠近刨削机构 一端向上,废屑在重力的作用下通过顶升板上的通孔向废屑回收箱一端移动;步骤五,感应机构检测到没有板材位于第一辊筒装置上时,控制机构控制废屑回收箱的吸尘口朝向承载板,刨削机构与废屑回收机构通过第一驱动电机反转进行反向移动复位时,掉落在所述承载板上的废屑由吸尘口进入废屑回收箱;
步骤六、废屑回收机构和刨削移动机构移动至初始位置等待对下一块板材进行处理。
一种板材全自动环保切割设备,包括切割台(1)和切割轮(2),板材(6)固定在左、右移动部件上,切割轮(2)竖向移动使得所述板材(6)被切割成左板材(61)和右板材(62),左板材(61)和右板材(62)分别被左、右转向机构实现竖向变换为横向,左、右移动部件分别在左、右横向驱动装置作用下横向移动使得左板材(61)和右板材(62)被切割轮(2)依次切割成多块。
优选地,所述左移动部件包括左移动底座(43)和左固定夹具(41),左移动底座(43)位于切割台(1)下方,固定板材(6)一端的左固定夹具(41)位于切割台(1)上方,所述切割台(1)设有左竖向滑槽(12),左转动轴(42)贯穿左竖向滑槽(12)并且上端与左固定夹具(41)连接,下端通过左轴承与左移动底座(43)连接,所述切割台(1)底面对应设有左竖向导轨,左移动底座(43)能够在左竖向作用气缸(47)作用下沿着左竖向导轨移动。
优选地,所述右移动部件包括右移动底座(53)和右固定夹具(51),右移动底座(53)位于切割台(1)下方,固定板材(6)另一端的右固定夹具(51)位于切割台(1)上方,所述切割台(1)设有右竖向滑槽(13),右转动轴(52)贯穿右竖向滑槽(13)并且上端与右固定夹具(51)连接,下端通过右轴承与右移动底座(53)连接,所述切割台(1)底面对应设有右竖向导轨,右移动底座(53)能够在右竖向作用气缸(57)作用下沿着右竖向导轨移动。
优选地,所述左转向机构包括左电机(43),所述左电机(43) 固定在所述左移动底座(43)上,所述左电机(43)的电机转轴通过传动结构作用左转动轴(42)旋转从而使得切割后的左板材(61)能够从竖向变为横向。
优选地,所述左转向机构包括右电机(53),所述右电机(53)固定在所述右移动底座(53)上,所述右电机(53)的电机转轴通过传动结构作用右转动轴(52)旋转从而使得切割后的右板材(62)能够从竖向变为横向。
优选地,所述左横向驱动装置包括左驱动块(44)和左横向作用气缸(48),左驱动块(44)设置在所述左移动底座(43)上,所述切割台(1)设有横向滑槽(14),左转动轴(42)能够沿着所述横向滑槽(14)移动;左板材(61)为横向时,所述左横向作用气缸(48)能够作用左驱动块(44)使得左板材(61)横向移动。
优选地,所述右横向驱动装置包括右驱动块(54)和右横向作用气缸(58),右驱动块(54)设置在所述右移动底座(53)上,所述切割台(1)设有横向滑槽(14),右转动轴(52)能够沿着所述横向滑槽(14)移动;右板材(62)为横向时,所述右横向作用气缸(58)能够作用右驱动块(54)使得右板材(62)横向移动。
优选地,仅仅所述左移动底座(43)旋转使得左板材(61)横向时,右驱动块(54)不在所述右横向作用气缸(58)作用区域,但所述右横向作用气缸(58)能够作用到左驱动块(44)帮助所述左移动底座(43)复位;
仅仅所述右移动底座(53)旋转使得右板材(62)横向时,左驱动块(44)不在所述左横向作用气缸(48)作用区域,但所述左横向作用气缸(48)能够作用到右驱动块(54)帮助所述右移动底座(53)复位。
优选地,所述切割轮(2)能够沿着切割导向槽(11)移动,所述切割轮(2)两端分别设有一传动块(21),对应的所述左移动底座(43)上设有左复位受力块(46),所述右移动底座(53)上设有右复位受 力块(56),第一气缸(22)的气缸杆与一传动块(21)固定连接,第二气缸(23)的气缸杆与另一传动块(21)固定连接,所述切割轮(2)通过第一气缸(22)和第二气缸(23)复位时通过传动块(21)作用左复位受力块(46)或/和右复位受力块(56)使得所述左移动底座(43)或/和所述右移动底座(53)也同步复位。
一种板材全自动环保切割方法,包括以下步骤:
步骤1、将板材(6)固定在左固定夹具(41)与右固定夹具(51)之间;
步骤2、启动切割轮(2),同时启动第一气缸(22)和第二气缸(23)使得切割轮(2)竖向移动将板材(6)切割成左板材(61)和右板材(62);
步骤3、启动右竖向作用气缸(57),使得右板材(62)竖直向前移动一可安全旋转的距离,启动右电机(55)使得右板材(62)旋转从竖向变为横向,右复位受力块(56)位于传动块(21)后方;
步骤4、启动第一气缸(22)和第二气缸(23)使得切割轮(2)竖向恢复初始位置,同时带着右板材(62)和右移动底座(53)竖向向下移动;
步骤5、启动右电机(55)使得右板材(62)旋转从横向变为竖向,不会阻碍切割轮(2)竖向移动;
步骤6、启动左电机(45),使得左板材(61)旋转从竖向变为横向;
步骤7、启动左横向作用气缸(48),将左板材(61)和左移动底座(43)推动至切割台(1)的右侧;
步骤8、启动右横向作用气缸(58)将左板材(61)依次推动至多个不同切割位置;
步骤9、启动切割轮(2),同时启动第一气缸(22)和第二气缸(23)使得切割轮(2)竖向来回移动移动对左板材(61)进行多次切割,最终完成对左板材(61)切割;
步骤10、右横向作用气缸(58)将左移动底座(43)送回初始位置;
步骤11、启动右竖向作用气缸(57),将右板材(62)推动至横向滑槽(14);
步骤12、启动右电机(55)使得右板材(62)旋转从竖向变为横向;
步骤13、启动右横向作用气缸(58),将右板材(62)和右移动底座(53)推动至切割台(1)的左侧;
步骤14、启动左横向作用气缸(48)将右板材(62)依次推动至多个不同切割位置;
步骤15、启动切割轮(2),同时启动第一气缸(22)和第二气缸(23)使得切割轮(2)竖向来回移动移动对右板材(62)进行多次切割,最终完成对右板材(62)切割。
一种板材自动切割器,包括左支撑台(11)和右支撑台(12),切割齿轮(6)设置于左支撑台(11)和右支撑台(12)之间,左支撑台(11)上设有左夹持装置,右支撑台(12)上设有右夹持装置,当板材夹持在左夹持装置与右夹持装置之间时,左自动移动吸尘装置和右自动移动吸尘装置自动伸出并对准板材的切割部位进行吸尘。
优选地,左夹持装置包括左夹持底座(21)、左移动夹持块(22)、左弹簧(23)、左导向柱(24)以及左固定夹持块(25),左夹持底座(21)上设有左移动夹持块(22)与左固定夹持块(25),两者之间设有左导向柱(24),并且左移动夹持块(22)能够沿着左导向柱(24)的轴向移动,左导向柱(24)上套设左弹簧(23),左移动夹持块(22)向左固定夹持块(25)移动时将压缩左弹簧(23);左自动移动吸尘装置包括左固定吸尘盒体(41)、左移动吸尘盒体(42)、左第一齿条(43)、左传动齿轮(44)、左转轴(45)、左第二齿条(46)以及左抽风机(47);左移动吸尘盒体(42)能够进出左固定吸尘盒体(41),左移动吸尘盒体(42)设有左吸尘口(48),左固 定吸尘盒体(41)底部设有左抽风机(47);左第一齿条(43)与左移动吸尘盒体(42)内壁固定连接,左第一齿条(43)通过左传动齿轮(44)与左第二齿条(46)连接,左第二齿条(46)穿过左固定吸尘盒体(41)和左移动吸尘盒体(42)并且与左移动夹持块(22)或左弹簧(23)连接;当左移动夹持块(22)或左弹簧(23)向左固定夹持块(25)移动时,使得左第一齿条(43)和左第二齿条(46)反向移动从而使得左移动吸尘盒体(42)自动伸出左固定吸尘盒体(41)。
优选地,还包括左抽风机(47)的触发开关,所述触发开关的正极设置在左移动吸尘盒体(42)上,所述触发开关的负极设置左夹持底座(21)上,当左吸尘口(48)露出时,所述触发开关的正极和负极接触使得左抽风机(47)开始工作。
优选地,右夹持装置包括右夹持底座(31)、右移动夹持块(32)、右弹簧(33)、右导向柱(34)以及右固定夹持块(35),右夹持底座(31)上设有右移动夹持块(32)与右固定夹持块(35),两者之间设有右导向柱(34),并且右移动夹持块(32)能够沿着右导向柱(34)的轴向移动,右导向柱(34)上套设右弹簧(33),右移动夹持块(32)向右固定夹持块(35)移动时将压缩右弹簧(33);右自动移动吸尘装置包括右固定吸尘盒体(51)、右移动吸尘盒体(52)、右第一齿条(53)、右传动齿轮(54)、右转轴(55)、右第二齿条(56)以及右抽风机(57);右移动吸尘盒体(52)能够进出右固定吸尘盒体(51),右移动吸尘盒体(52)设有右吸尘口(58),右固定吸尘盒体(51)底部设有右抽风机(57);右第一齿条(53)与右移动吸尘盒体(52)内壁固定连接,右第一齿条(53)通过右传动齿轮(54)与右第二齿条(56)连接,右第二齿条(56)穿过右固定吸尘盒体(51)和右移动吸尘盒体(52)并且与右移动夹持块(32)或右弹簧(33)连接;当右移动夹持块(32)或右弹簧(33)向右固定夹持块(35)移动时,使得右第一齿条(53)和右第二齿条(56)反向移动从而使得右移动吸尘盒体(52)自动伸出右固定吸尘盒体(51)。
优选地,还包括右抽风机(57)的触发开关,所述触发开关的正极设置在右移动吸尘盒体(52)上,所述触发开关的负极设置右夹持底座(31)上,当右吸尘口(58)露出时,所述触发开关的正极和负极接触使得右抽风机(57)开始工作。
优选地,当板材变厚或变薄时,切割齿轮(6)通过升降装置实现垂直位置的调整;升降装置包括升降电机(62)、移动座(63)以及螺杆(66),切割齿轮(6)与切割电机(61)连接,切割电机(61)固定在移动座(63)上,移动座(63)与螺杆(66)螺接;升降电机(62)驱动螺杆(66)旋转,从而使得移动座(63)和切割齿轮(6)在垂直方向移动。
优选地,升降装置还包括导向杆(64)和固定环(65),导向杆(64)穿过移动座(63)确保移动座(63)垂直方向移动,固定环(65)将切割电机(61)固定在移动座(63)。
优选地,还包括红外感应装置,其红外感应光发射端为多个设置左移动夹持块(22)不同的高度,对应地,红外感应光接收端也为相同数量设置右移动夹持块(32)不同的高度,同一高度的红外感应光发射端与红外感应光接收端相互感应从而判断板材厚度是否达到该高度,控制单元根据判断结果从而启动升降电机(62)调整切割齿轮(6)移动至对应高度。
优选地,左夹持底座(21)和右夹持底座(31)通过底座驱动装置实现水平方向的移动,所述底座驱动装置包括驱动电机(71)、第一螺杆(72)、第一滑套(73)、第一同步轮(74)、同步带(75)、第二同步轮(76)、第二滑套(77)、第二螺杆(78)以及轴承(79);驱动电机(71)驱动第一螺杆(72)旋转,第一螺杆(72)与第一滑套(73)螺接,第一滑套(73)能够在右滑槽(14)中滑动并且与右夹持底座(31)固定连接,第一螺杆(72)与第一同步轮(74)连接,第一同步轮(74)通过同步带(75)与第二同步轮(76)连接,第二同步轮(76)与第二螺杆(78)一端连接,第二螺杆(78)另一端与 轴承(79)连接;第二螺杆(78)与第二滑套(77)螺接,第二滑套(77)能够在左滑槽(13)中滑动并且与左夹持底座(21)固定连接。
一种板材自动切割器的切割方法,包括以下步骤:
步骤1、将板材两端夹持在左移动夹持块(22)和右移动夹持块(32)之间,左移动吸尘盒体(42)自动伸出左固定吸尘盒体(41),右移动吸尘盒体(52)自动伸出右固定吸尘盒体(51);
步骤2、左抽风机(47)的触发开关被左移动吸尘盒体(42)触发,右抽风机(57)的触发开关被右移动吸尘盒体(52)触发,启动左抽风机(47)和右抽风机(57);
步骤3、左移动夹持块(22)和右移动夹持块(32)上的红外感应装置感应到板材的厚度,控制单元根据板材的厚度,启动升降装置使得切割齿轮(6)位于合适的垂直位置;
步骤4、控制单元启动切割电机(61)使得切割齿轮(6)旋转;
步骤5、控制单元启动底座驱动装置(7),使得左移动夹持块(22)和右移动夹持块(32)以及两者之间的板材水平移动并且被切割齿轮(6)切割;
步骤6、切割过程中产生的粉末被左抽风机(47)和右抽风机(57)吸入到左固定吸尘盒体(41)和右固定吸尘盒体(51)中存储;
步骤7、板材按照预定行程切割完毕。
该板材加工用刨削装置及刨削方法具有以下有益效果:
(1)该种板材加工用刨削装置将刨削移动板设置在直线滑台的滑座顶部,使滑座带动其顶部的刨削移动板左右移动,然后滑座顶部的减速电机通过输出轴上的直齿轮带动齿条进行移动,进而带动刨削移动板在滑座顶部前后移动,从而对刨削架底部的板材进行刨削加工,相比于传统的人工加工方式,本发明可大大提高刨削效率。
(2)通过第一、二辊筒装置对板材进行输送,当输送到第一辊筒装置上时,停止工作,其底部的多个顶升板在油缸活塞杆的推动穿过第一辊筒装置多个辊筒之间的缝隙,将其底部的板材顶升在刨削架底 部,等待加工工作,这样的设计提高了上料效率。
(3)刨削机构纵向移动的同时还能带动废屑回收机构相向移动,通过减小刨削机构与废屑回收机构的距离使得加工产生的废屑跟便于被废屑回收机构收集,且仅通过一套驱动即可完成刨削机构和废屑回收机构同步相向移动,结构简单实用。
(4)当加工时产生废屑时,废屑回收机构开始工作,将板材上产生的废屑吸入一侧的废屑回收箱内,即可实现对废屑的集中回收。
(5)通过转向机构改变废屑回收箱的吸尘口方向,即可实现对板材上产生废屑的回收,又可对掉落在承载板上的废屑进行回收,同时,通过感应机构检测第一辊筒装置上是否放置有板材,实现废屑回收箱吸尘口朝向的自动控制转换。
(6)本发明废屑回收箱来回移动的行程分别收集不同的废屑,使得废屑回收箱的移动可以产生更多的效益,并且也节省了设置其他部件以及人工成本。
(7)本发明板材全自动环保切割设备可以实现多次切割的自动化,无需人工参与,提高了工作效率,也有利于工人身体健康。
(8)本发明通过一个切割齿轮即可实现多次切割和板材不同位置多次切割,减少了制作成本。
(9)本发明在当板材夹持在左夹持装置与右夹持装置之间时,左自动移动吸尘装置和右自动移动吸尘装置自动伸出并对准板材的切割部位进行吸尘,避免了吸尘装置处于其他原因未能及时开启,影响工人身体健康。
(10)本发明在板材夹紧之后,吸尘、切割齿轮高度、切割以及板材的移动都可以实现自动化,减少工人的操作,也保证了加工的精度。
附图说明
图1:本发明板材加工用刨削装置的整体结构示意图;
图2:本发明板材加工用刨削装置的刨削移动机构示意图;
图3:本发明板材加工用刨削装置的承载板结构示意图;
图4:图1中A处结构放大图;
图5:图1中B处结构放大图;
图6:本发明板材加工用刨削装置废屑回收箱朝向示意图一;
图7:本发明板材加工用刨削装置废屑回收箱朝向示意图二;
图8:本发明板材全自动环保切割设备的立体示意图;
图9:本发明板材全自动环保切割设备的底面部件示意图;
图10:本发明板材全自动环保切割设备的工作示意图;
图11:本发明板材自动切割器的立体结构示意图;
图12:本发明板材自动切割器的左自动移动吸尘装置结构示意图;
图13:本发明板材自动切割器的右自动移动吸尘装置结构示意图;
图14:本发明中切割齿轮升降装置的结构示意图;
图15:本发明中底座驱动装置的结构示意图。
附图标记说明:
实施例1中:1—刨削架;2—直线滑台;3—滑座;4—刨削移动板;5—下齿条;6—第一驱动电机;7—直齿轮;8—第一辊筒装置;9—顶升板;10—承载板;11—油缸;12—第二辊筒装置;13—废屑回收箱;15—支撑架;16—第二驱动电机;17—导轨;18—固定套;19—刨削刀;20—上齿条;21—从动轮;22—转向电机;23—吸尘口;
实施例2中:1—切割台;11—切割导向槽;12—左竖向滑槽;13—右竖向滑槽;14—横向滑槽;2—切割轮;21—传动块;22—第一气缸;23—第二气缸;41—左固定夹具;42—左转动轴;43—左移动底座;44—左驱动块;45—左电机;46—左复位受力块;47—左竖向作用气缸;48—左横向作用气缸;51—右固定夹具;52—右转动轴;53—右移动底座;54—右驱动块;55—右电机;56—右复位受力块;57—右竖向作用气缸;58—右横向作用气缸;6—板材;61—左板材;62—右板材;
实施例3:11—左支撑台;12—右支撑台;13—左滑槽;14—右滑 槽;21—左夹持底座;22—左移动夹持块;23—左弹簧;24—左导向柱;25—左固定夹持块;31—右夹持底座;32—右移动夹持块;33—右弹簧;34—右导向柱;35—右固定夹持块;41—左固定吸尘盒体;42—左移动吸尘盒体;43—左第一齿条;44—左传动齿轮;45—左转轴;46—左第二齿条;47—左抽风机;48—左吸尘口;51—右固定吸尘盒体;52—右移动吸尘盒体;53—右第一齿条;54—右传动齿轮;55—右转轴;56—右第二齿条;57—右抽风机;58—右吸尘口;6—切割齿轮;61—切割电机;62—限定底座;63—移动座;64—导向杆;65—固定环;66—螺杆;7—底座驱动装置;71—驱动电机;72—第一螺杆;73—第一滑套;74—第一同步轮;75—同步带;76—第二同步轮;77—第二滑套;78—第二螺杆;79—轴承。
具体实施方式
下面结合图1至图15,对本发明做进一步说明:
实施例1:
如图1所示,一种板材加工用刨削装置,包括刨削架1、刨削机构、废屑回收机构和刨削移动机构。
如图1、图2、图4和图5所示,刨削机构可滑动的设置于刨削架1的一端上方,用于刨削板材,废屑回收机构可滑动的设置于刨削架1的另一端上方,用于回收刨削产生的废屑,刨削移动机构包括横向移动机构和纵向移动机构,横向移动机构用于横向移动刨削机构在刨削架1上方的位置,纵向移动机构用于纵向移动刨削机构在刨削架1上方的位置,纵向移动机构在纵向移动刨削机构的同时还带动废屑回收机构与刨削机构相向移动。
纵向移动机构包括可滑动的刨削移动板4,刨削机构与刨削移动板4的一端连接,刨削移动板4上设置有下齿条5,下齿条5的一侧设置有第一驱动电机6,第一驱动电机为减速电机,第一驱动电机6的驱动端与直齿轮7连接,直齿轮7位于下齿条5的上方,直齿轮7与下齿条5配合用于驱动刨削移动板4纵向移动。
纵向移动机构通过连动机构带动废屑回收机构移动,连动机构包括上齿条20,上齿条20与废屑回收机构连接,上齿条20位于直齿轮7的上方,上齿条20与直齿轮7配合用于驱动废屑回收机构纵向移动。
横向移动机构包括直线滑台2,直线滑台2设置于刨削架的一端,直线滑台2上可滑动的设有滑座3,滑座3的上侧面与刨削移动板4可滑动连接,直线滑台2的一端设置有第二驱动电机16,第二驱动电机16用于驱动滑座3沿直线滑台2横向移动.第二驱动电机16为伺服电机。
如图3所示,刨削架1的下方设置有第一辊筒装置8和第二辊筒装置12,第一辊筒装置8的多个辊筒之间均设置有顶升板9,若干个顶升板9的底部均与承载板10的上侧面连接,承载板10的下侧设置有油缸11,油缸11的活塞杆与承载板10底端的中部固定连接,用于驱动承载板10上下移动,从而带动顶升板9将位于第一辊筒装置8上的板材顶升至刨削架1的下方进行夹持固定或将切割完毕的板材下降至第一辊筒装置8上。
油缸11为两个,一个作用靠近废屑回收箱13一端的承载板10,另一个作用靠近刨削机构的承载板10,顶升板9与承载板10连接处设有供废屑通行的通孔,但外端的顶升板9除外,两个油缸配合使得承载板10倾斜,从而废屑在重力的作用下通过顶升板9上的通孔向废屑回收箱13一端移动。
刨削架1通过多个支撑杆固定安装在第一辊筒装置8的上方,直线滑台2通过设置在其底部的支撑架15与刨削架1的一侧固定连接,第二驱动电机16的驱动端与螺杆连接,滑座3上开设有与螺杆相配合的螺纹孔,螺杆与螺纹孔配合使得滑座3沿螺杆轴向往复移动,从而带动刨削移动板4横向移动,直线滑台2上设置有两个导轨17,刨削移动板4通过其底部开设的滑槽与两个导轨17配合往复滑动连接,刨削机构为刨削刀19,刨削移动板4的一侧固定设置有固定套18,固定套18的内部安装有刨削刀19。
废屑回收机构包括废屑回收箱13,废屑回收箱13内设置有吸尘机构,废屑回收箱13靠近刨削机构的一侧开设有吸尘口23,刨削架1上还设置有从动轮21,从动轮21位于上齿条20的下方,用于与直齿轮7配合支撑上齿条20。
如图6和图7所示,还包括用于改变吸尘口23方向的转向机构,转向机构包括感应机构、控制机构和转向电机22,转向电机22的驱动端与废屑回收箱13连接,用于驱动废屑回收箱13转动从而改变吸尘口23的方向,感应机构用于检测第一辊筒装置8上是否有板材并将检测结果发送至控制机构,感应机构包括发射模块和接收模块,发射模块设置在刨削架1上方的上齿条20上,接收模块设置在承载板10或顶升板9上与发射模块相对应的位置,控制机构用于接收检测结果并相应的控制转向电机22,从而调整吸尘口23的朝向,使吸尘口23的朝向在朝向刨削机构或朝向承载板10之间转换。
一种板材加工用刨削方法,包括以下步骤:
步骤一,感应机构检测到有板材位于第一辊筒装置8上时,控制机构控制废屑回收箱13的吸尘口朝向刨削机构;
步骤二、将板材移动至第一辊筒装置8上,顶升板9向上移动将板材顶起并固定在刨削架1下方;
步骤三、第一驱动电机6启动,使得刨削机构对板材进行纵向刨削,同时带动废屑回收机构与刨削机构相向移动,在对板材进行纵向刨削的同时回收刨削板材产生的废屑,和/或,第二驱动电机16启动,使得刨削机构对板材进行横向刨削;
与此同时,刨削机构刨削时在板材上方产生的废屑由吸尘口进入废屑回收箱13;
步骤四,刨削完毕,顶升板9向下移动,带动板材下移至第一辊筒装置8上;第一辊筒装置8通过驱动装置旋转将刨削好的板材送至第二辊筒装置12待取走;与之同时,控制机构控制承载板10下侧设置的2个油缸11做不同移动,使得承载板10靠近废屑回收箱13一端 向下,靠近刨削机构一端向上,废屑在重力的作用下通过顶升板9上的通孔向废屑回收箱13一端移动;
步骤五,感应机构检测到没有板材位于第一辊筒装置8上时,控制机构控制废屑回收箱13的吸尘口朝向承载板10,刨削机构与废屑回收机构通过第一驱动电机6反转进行反向移动复位时,掉落在承载板10上的废屑由吸尘口进入废屑回收箱13;
步骤六、废屑回收机构和刨削移动机构移动至初始位置等待对下一块板材进行处理。
本发明板材加工用刨削装置及刨削方法的工作原理如下:
板材通过第一辊筒装置8传送至刨削架1下方,油缸11推动承载板10上移,承载板10上的顶升板9通过第一辊筒装置8各辊筒之间的间隙将板材顶起至与刨削架1的下侧面贴合固定,控制机构控制第二驱动电机16启动,使得滑座3在直线滑台2上横向移动,从而带动刨削机构横向移动至合适位置,控制机构控制第一驱动电机6启动,第一驱动电机6带动直齿轮7转动,直齿轮7与下齿条5配合使得刨削移动板4在滑座3上纵向移动,对板材进行刨削,同时,直齿轮7与上齿条20配合使得上齿条20纵向移动,从而使得与上齿条20连接的废屑回收机构与刨削机构相向移动靠拢直至两者无限接近,废屑回收机构对刨削产生的位于板材上的废屑进行回收;
刨削完成后,油缸11带动承载板10下移,顶升板9下移带动板材下移直至板材位于第一辊筒装置8上,第一辊筒装置8将刨削完成的板材传送至第二辊筒装置12待取走,与之同时,控制机构控制承载板10下侧设置的2个油缸11做不同移动,使得承载板10靠近废屑回收箱13一端向下,靠近刨削机构一端向上,废屑在重力的作用下通过顶升板9上的通孔向废屑回收箱13一端移动,此时,感应机构检测到没有板材位于第一辊筒装置8上,控制机构控制转向电机22启动,转向电机22转动并带动废屑回收箱13旋转,使得废屑回收箱13的吸尘口23由朝向刨削机构的方向变为朝向承载板10的方向,废屑回收机 构对掉落在承载板10上的废屑开始进行回收,此时,第一驱动电机6反向驱动,刨削机构与废屑回收机构相向移动复位,废屑回收机构复位过程中,不断回收下方位于承载板10上的废屑;
当下一块板材通过第一辊筒装置8传送至刨削架1下方时,感应机构检测到有板材在第一辊筒装置8上,控制机构控制转向电机22反向转动,带动废屑回收机构反向转动,废屑回收箱13的吸尘口23由朝向承载板10的方向复位变成朝向刨削机构的方向;
或者,废屑回收机构纵向移动复位后,控制几口控制向电机反向转动,带动废屑回收机构反向转动,废屑回收箱13的吸尘口23由朝向承载板10的方向复位变成朝向刨削机构的方向。
实施例2:
下面结合图8至图10,对本发明做进一步说明:
如图8所示,一种板材全自动环保切割设备,包括切割台1和切割轮2,板材6固定在左、右移动部件上,切割轮2竖向移动使得板材6被切割成左板材61和右板材62,左板材61和右板材62分别被左、右转向机构实现竖向变换为横向,左、右移动部件分别在左、右横向驱动装置作用下横向移动使得左板材61和右板材62被切割轮2依次切割成多块。
如图9所示,左移动部件包括左移动底座43和左固定夹具41,左移动底座43位于切割台1下方,固定板材6一端的左固定夹具41位于切割台1上方,切割台1设有左竖向滑槽12,左转动轴42贯穿左竖向滑槽12并且上端与左固定夹具41连接,下端通过左轴承与左移动底座43连接,切割台1底面对应设有左竖向导轨,左移动底座43能够在左竖向作用气缸47作用下沿着左竖向导轨移动。
右移动部件包括右移动底座53和右固定夹具51,右移动底座53位于切割台1下方,固定板材6另一端的右固定夹具51位于切割台1上方,切割台1设有右竖向滑槽13,右转动轴52贯穿右竖向滑槽13并且上端与右固定夹具51连接,下端通过右轴承与右移动底座53连 接,切割台1底面对应设有右竖向导轨,右移动底座53能够在右竖向作用气缸57作用下沿着右竖向导轨移动。
左转向机构包括左电机43,左电机43固定在左移动底座43上,左电机43的电机转轴通过传动结构作用左转动轴42旋转从而使得切割后的左板材61能够从竖向变为横向。
左转向机构包括右电机53,右电机53固定在右移动底座53上,右电机53的电机转轴通过传动结构作用右转动轴52旋转从而使得切割后的右板材62能够从竖向变为横向。
左横向驱动装置包括左驱动块44和左横向作用气缸48,左驱动块44设置在左移动底座43上,切割台1设有横向滑槽14,左转动轴42能够沿着横向滑槽14移动;左板材61为横向时,左横向作用气缸48能够作用左驱动块44使得左板材61横向移动。
右横向驱动装置包括右驱动块54和右横向作用气缸58,右驱动块54设置在右移动底座53上,切割台1设有横向滑槽14,右转动轴52能够沿着横向滑槽14移动;右板材62为横向时,右横向作用气缸58能够作用右驱动块54使得右板材62横向移动。
仅仅左移动底座43旋转使得左板材61横向时,右驱动块54不在右横向作用气缸58作用区域,但右横向作用气缸58能够作用到左驱动块44帮助左移动底座43复位;
仅仅右移动底座53旋转使得右板材62横向时,左驱动块44不在左横向作用气缸48作用区域,但左横向作用气缸48能够作用到右驱动块54帮助右移动底座53复位。
切割轮2能够沿着切割导向槽11移动,切割轮2两端分别设有一传动块21,对应的左移动底座43上设有左复位受力块46,右移动底座53上设有右复位受力块56,第一气缸22的气缸杆与一传动块21固定连接,第二气缸23的气缸杆与另一传动块21固定连接,切割轮2通过第一气缸22和第二气缸23复位时通过传动块21作用左复位受力块46或/和右复位受力块56使得左移动底座43或/和右移动底座53 也同步复位。
如图10所示,一种板材全自动环保切割方法,包括以下步骤:
步骤1、将板材6固定在左固定夹具41与右固定夹具51之间;
步骤2、启动切割轮2,同时启动第一气缸22和第二气缸23使得切割轮2竖向移动将板材6切割成左板材61和右板材62;
步骤3、启动右竖向作用气缸57,使得右板材62竖直向前移动一可安全旋转的距离,启动右电机55使得右板材62旋转从竖向变为横向,右复位受力块56位于传动块21后方;
步骤4、启动第一气缸22和第二气缸23使得切割轮2竖向恢复初始位置,同时带着右板材62和右移动底座53竖向向下移动;
步骤5、启动右电机55使得右板材62旋转从横向变为竖向,不会阻碍切割轮2竖向移动;
步骤6、启动左电机45,使得左板材61旋转从竖向变为横向;
步骤7、启动左横向作用气缸48,将左板材61和左移动底座43推动至切割台1的右侧;
步骤8、启动右横向作用气缸58将左板材61依次推动至多个不同切割位置;
步骤9、启动切割轮2,同时启动第一气缸22和第二气缸23使得切割轮2竖向来回移动移动对左板材61进行多次切割,最终完成对左板材61切割;
步骤10、右横向作用气缸58将左移动底座43送回初始位置;
步骤11、启动右竖向作用气缸57,将右板材62推动至横向滑槽14;
步骤12、启动右电机55使得右板材62旋转从竖向变为横向;
步骤13、启动右横向作用气缸58,将右板材62和右移动底座53推动至切割台1的左侧;
步骤14、启动左横向作用气缸48将右板材62依次推动至多个不同切割位置;
步骤15、启动切割轮2,同时启动第一气缸22和第二气缸23使得切割轮2竖向来回移动移动对右板材62进行多次切割,最终完成对右板材62切割。
实施例3:
下面结合图11至图15,对本发明做进一步说明:
如图11所示,一种板材自动切割器,包括左支撑台11和右支撑台12,切割齿轮6设置于左支撑台11和右支撑台12之间,左支撑台11上设有左夹持装置,右支撑台12上设有右夹持装置,当板材夹持在左夹持装置与右夹持装置之间时,左自动移动吸尘装置和右自动移动吸尘装置自动伸出并对准板材的切割部位进行吸尘。
左夹持装置包括左夹持底座21、左移动夹持块22、左弹簧23、左导向柱24以及左固定夹持块25,左夹持底座21上设有左移动夹持块22与左固定夹持块25,两者之间设有左导向柱24,并且左移动夹持块22能够沿着左导向柱24的轴向移动,左导向柱24上套设左弹簧23,左移动夹持块22向左固定夹持块25移动时将压缩左弹簧23;左自动移动吸尘装置包括左固定吸尘盒体41、左移动吸尘盒体42、左第一齿条43、左传动齿轮44、左转轴45、左第二齿条46以及左抽风机47;左移动吸尘盒体42能够进出左固定吸尘盒体41,左移动吸尘盒体42设有左吸尘口48,左固定吸尘盒体41底部设有左抽风机47;左第一齿条43与左移动吸尘盒体42内壁固定连接,左第一齿条43通过左传动齿轮44与左第二齿条46连接,左第二齿条46穿过左固定吸尘盒体41和左移动吸尘盒体42并且与左移动夹持块22或左弹簧23连接;当左移动夹持块22或左弹簧23向左固定夹持块25移动时,使得左第一齿条43和左第二齿条46反向移动从而使得左移动吸尘盒体42自动伸出左固定吸尘盒体41。
还包括左抽风机47的触发开关,触发开关的正极设置在左移动吸尘盒体42上,触发开关的负极设置左夹持底座21上,当左吸尘口48露出时,触发开关的正极和负极接触使得左抽风机47开始工作。
右夹持装置包括右夹持底座31、右移动夹持块32、右弹簧33、右导向柱34以及右固定夹持块35,右夹持底座31上设有右移动夹持块32与右固定夹持块35,两者之间设有右导向柱34,并且右移动夹持块32能够沿着右导向柱34的轴向移动,右导向柱34上套设右弹簧33,右移动夹持块32向右固定夹持块35移动时将压缩右弹簧33;右自动移动吸尘装置包括右固定吸尘盒体51、右移动吸尘盒体52、右第一齿条53、右传动齿轮54、右转轴55、右第二齿条56以及右抽风机57;右移动吸尘盒体52能够进出右固定吸尘盒体51,右移动吸尘盒体52设有右吸尘口58,右固定吸尘盒体51底部设有右抽风机57;右第一齿条53与右移动吸尘盒体52内壁固定连接,右第一齿条53通过右传动齿轮54与右第二齿条56连接,右第二齿条56穿过右固定吸尘盒体51和右移动吸尘盒体52并且与右移动夹持块32或右弹簧33连接;当右移动夹持块32或右弹簧33向右固定夹持块35移动时,使得右第一齿条53和右第二齿条56反向移动从而使得右移动吸尘盒体52自动伸出右固定吸尘盒体51。
还包括右抽风机57的触发开关,触发开关的正极设置在右移动吸尘盒体52上,触发开关的负极设置右夹持底座31上,当右吸尘口58露出时,触发开关的正极和负极接触使得右抽风机57开始工作。
当板材变厚或变薄时,切割齿轮6通过升降装置实现垂直位置的调整;升降装置包括升降电机62、移动座63以及螺杆66,切割齿轮6与切割电机61连接,切割电机61固定在移动座63上,移动座63与螺杆66螺接;升降电机62驱动螺杆66旋转,从而使得移动座63和切割齿轮6在垂直方向移动。
升降装置还包括导向杆64和固定环65,导向杆64穿过移动座63确保移动座63垂直方向移动,固定环65将切割电机61固定在移动座63。
还包括红外感应装置,其红外感应光发射端为多个设置左移动夹持块22不同的高度,对应地,红外感应光接收端也为相同数量设置右 移动夹持块32不同的高度,同一高度的红外感应光发射端与红外感应光接收端相互感应从而判断板材厚度是否达到该高度,控制单元根据判断结果从而启动升降电机62调整切割齿轮6移动至对应高度。
左夹持底座21和右夹持底座31通过底座驱动装置实现水平方向的移动,底座驱动装置包括驱动电机71、第一螺杆72、第一滑套73、第一同步轮74、同步带75、第二同步轮76、第二滑套77、第二螺杆78以及轴承79;驱动电机71驱动第一螺杆72旋转,第一螺杆72与第一滑套73螺接,第一滑套73能够在右滑槽14中滑动并且与右夹持底座31固定连接,第一螺杆72与第一同步轮74连接,第一同步轮74通过同步带75与第二同步轮76连接,第二同步轮76与第二螺杆78一端连接,第二螺杆78另一端与轴承79连接;第二螺杆78与第二滑套77螺接,第二滑套77能够在左滑槽13中滑动并且与左夹持底座21固定连接。
本发明板材自动切割器的切割方法或原理,包括以下步骤:
步骤1、将板材两端夹持在左移动夹持块22和右移动夹持块32之间,左移动吸尘盒体42自动伸出左固定吸尘盒体41,右移动吸尘盒体52自动伸出右固定吸尘盒体51。
步骤2、左抽风机47的触发开关被左移动吸尘盒体42触发,右抽风机57的触发开关被右移动吸尘盒体52触发,启动左抽风机47和右抽风机57。
步骤3、左移动夹持块22和右移动夹持块32上的红外感应装置感应到板材的厚度,控制单元根据板材的厚度,启动升降装置使得切割齿轮6位于合适的垂直位置。
步骤4、控制单元启动切割电机61使得切割齿轮6旋转。
步骤5、控制单元启动底座驱动装置7,使得左移动夹持块22和右移动夹持块32以及两者之间的板材水平移动并且被切割齿轮6切割。
步骤6、切割过程中产生的粉末被左抽风机47和右抽风机57吸入到左固定吸尘盒体41和右固定吸尘盒体51中存储。
步骤7、板材按照预定行程切割完毕。
上面结合附图对本发明进行了示例性的描述,显然本发明的实现并不受上述方式的限制,只要采用了本发明的方法构思和技术方案进行的各种改进,或未经改进将本发明的构思和技术方案直接应用于其它场合的,均在本发明的保护范围内。

Claims (30)

  1. 一种板材加工用刨削装置,其特征在于:包括刨削架(1)、刨削机构、废屑回收机构和刨削移动机构,所述刨削机构可滑动的设置于所述刨削架(1)的一端上方,用于刨削板材;所述废屑回收机构可滑动的设置于所述刨削架(1)的另一端上方,用于回收刨削产生的废屑,所述刨削移动机构包括横向移动机构和纵向移动机构,所述横向移动机构用于横向移动所述刨削机构在所述刨削架(1)上方的位置,所述纵向移动机构用于纵向移动所述刨削机构在所述刨削架(1)上方的位置,所述纵向移动机构在纵向移动所述刨削机构的同时还带动所述废屑回收机构与所述刨削机构相向移动,并且在相向移动时能够回收所述板材上方产生的碎屑。
  2. 根据权利要求1所述板材加工用刨削装置,其特征在于:所述纵向移动机构包括可滑动的刨削移动板(4),所述刨削机构与所述刨削移动板(4)的一端连接,所述刨削移动板(4)上设置有下齿条(5),所述下齿条(5)的一侧设置有第一驱动电机(6),所述第一驱动电机(6)的驱动端与直齿轮(7)连接,所述直齿轮(7)位于所述下齿条(5)的上方,所述直齿轮(7)与所述下齿条(5)配合用于驱动所述刨削移动板(4)纵向移动。
  3. 根据权利要求2所述板材加工用刨削装置,其特征在于:所述纵向移动机构通过连动机构带动所述废屑回收机构移动,所述连动机构包括上齿条(20),所述上齿条(20)与所述废屑回收机构连接,所述上齿条(20)位于所述直齿轮(7)的上方,所述上齿条(20)与所述直齿轮(7)配合用于驱动所述废屑回收机构纵向移动。
  4. 根据权利要求3所述板材加工用刨削装置,其特征在于:所述横向移动机构包括直线滑台(2),所述直线滑台(2)设置于所述刨削架的一端,所述直线滑台(2)上可滑动的设有滑座(3),所述滑座(3)的上侧面与所述刨削移动板(4)可滑动连接,所述直线滑台(2)的一端设置有第二驱动电机(16),所述第二驱动电机(16)用于驱动所述滑座(3)沿所述直线滑台(2)横向移动。
  5. 根据权利要求4所述板材加工用刨削装置,其特征在于:所述刨削架(1)的下方设置有第一辊筒装置(8)和第二辊筒装置(12),所述第一辊筒装置(8)的多个辊筒之间均设置有顶升板(9),若干个所述顶升板(9)的底部均与承载板(10)的上侧面连接,所述承载板(10)的下侧设置有油缸(11),所述油缸(11)的活塞杆与承载板(10)底端的中部固定连接,用于驱动所述承载板(10)上下移动,从而带动所述顶升板(9)将位于所述第一辊筒装置(8)上的板材顶升至所述刨削架(1)的下方进行切割或将切割完毕的板材下降至所述第一辊筒装置(8)上。
  6. 根据权利要求5所述板材加工用刨削装置,其特征在于:所述油缸(11)为两个,一个作用靠近废屑回收箱(13)一端的所述承载板(10),另一个作用靠近刨削机构的所述承载板(10),顶升板(9)与所述承载板(10)连接处设有供废屑通行的通孔,但外端的顶升板(9)除外,两个油缸配合使得所述承载板(10)倾斜,从而废屑在重力的作用下通过顶升板(9)上的通孔向废屑回收箱(13)一端移动。
  7. 根据权利要求6所述板材加工用刨削装置,其特征在于:所述刨削架(1)通过多个支撑杆固定安装在第一辊筒装置(8)的上方,所述直线滑台(2)通过设置在其底部的支撑架(15)与所述刨削架(1)的一侧固定连接,所述第二驱动电机(16)的驱动端与螺杆连接,所 述滑座(3)上开设有与所述螺杆相配合的螺纹孔,所述螺杆与所述螺纹孔配合使得所述滑座(3)沿所述螺杆轴向往复移动,从而带动所述刨削移动板(4)横向移动,所述直线滑台(2)上设置有两个导轨(17),所述刨削移动板(4)通过其底部开设的滑槽与两个导轨(17)配合往复滑动连接,所述刨削机构为刨削刀(19),所述刨削移动板(4)的一侧固定设置有固定套(18),所述固定套(18)的内部安装有所述刨削刀(19)。
  8. 根据权利要求1-7中任一项所述板材加工用刨削装置,其特征在于:所述废屑回收机构包括废屑回收箱(13),所述废屑回收箱(13)内设置有吸尘机构,所述废屑回收箱(13)靠近所述刨削机构的一侧开设有吸尘口,所述刨削架(1)上还设置有从动轮(21),所述从动轮(21)位于所述上齿条(20)的下方,用于与所述直齿轮(7)配合支撑所述上齿条(20)。
  9. 根据权利要求7所述板材加工用刨削装置,其特征在于:还包括用于改变所述吸尘口方向的转向机构,所述转向机构包括感应机构、控制机构和转向电机,所述转向电机的驱动端与所述废屑回收箱(13)连接,用于驱动所述废屑回收箱(13)转动从而改变所述吸尘口的方向,所述感应机构用于检测所述第一辊筒装置(8)上是否有板材并将检测结果发送至控制机构,所述控制机构用于接收所述检测结果并相应的控制所述转向电机,从而调整所述吸尘口的朝向,使所述吸尘口的朝向在朝向所述刨削机构或朝向所述承载板(10)之间转换,所述废屑回收机构与所述刨削机构反向移动复位时,所述废屑回收机构能够回收所述板材下方所述承载板(10)上的碎屑。
  10. 一种板材加工用刨削方法,其特征在于,包括以下步骤:
    步骤一,感应机构检测到有板材位于第一辊筒装置(8)上时,控 制机构控制废屑回收箱(13)的吸尘口朝向刨削机构;
    步骤二、将板材移动至第一辊筒装置(8)上,顶升板(9)向上移动将板材顶起并固定在刨削架(1)下方;
    步骤三、第一驱动电机(6)启动,使得刨削机构对板材进行纵向刨削,同时带动废屑回收机构与刨削机构相向移动,在对板材进行纵向刨削的同时回收刨削板材产生的废屑,和/或,第二驱动电机(16)启动,使得刨削机构对板材进行横向刨削;
    与此同时,刨削机构刨削时在板材上方产生的废屑由吸尘口进入废屑回收箱(13);
    步骤四,刨削完毕,顶升板(9)向下移动,带动板材下移至第一辊筒装置(8)上;第一辊筒装置(8)通过驱动装置旋转将刨削好的板材送至第二辊筒装置(12)待取走;与之同时,控制机构控制所述承载板(10)下侧设置的2个油缸(11)做不同移动,使得承载板(10)靠近废屑回收箱(13)一端向下,靠近刨削机构一端向上,废屑在重力的作用下通过顶升板(9)上的通孔向废屑回收箱(13)一端移动;
    步骤五,感应机构检测到没有板材位于第一辊筒装置(8)上时,控制机构控制废屑回收箱(13)的吸尘口朝向承载板(10),刨削机构与废屑回收机构通过第一驱动电机(6)反转进行反向移动复位时,掉落在所述承载板(10)上的废屑由吸尘口进入废屑回收箱(13);
    步骤六、废屑回收机构和刨削移动机构移动至初始位置等待对下一块板材进行处理。
  11. 一种板材全自动环保切割设备,包括切割台(1)和切割轮(2),其特征在于:板材(6)固定在左、右移动部件上,切割轮(2)竖向移动使得所述板材(6)被切割成左板材(61)和右板材(62),左板材(61)和右板材(62)分别被左、右转向机构实现竖向变换为横向,左、右移动部件分别在左、右横向驱动装置作用下横向移动使得左板材(61)和右板材(62)被切割轮(2)依次切割成多块。
  12. 根据权利要求11所述的板材全自动环保切割设备,其特征在于:所述左移动部件包括左移动底座(43)和左固定夹具(41),左移动底座(43)位于切割台(1)下方,固定板材(6)一端的左固定夹具(41)位于切割台(1)上方,所述切割台(1)设有左竖向滑槽(12),左转动轴(42)贯穿左竖向滑槽(12)并且上端与左固定夹具(41)连接,下端通过左轴承与左移动底座(43)连接,所述切割台(1)底面对应设有左竖向导轨,左移动底座(43)能够在左竖向作用气缸(47)作用下沿着左竖向导轨移动。
  13. 根据权利要求12所述的板材全自动环保切割设备,其特征在于:所述右移动部件包括右移动底座(53)和右固定夹具(51),右移动底座(53)位于切割台(1)下方,固定板材(6)另一端的右固定夹具(51)位于切割台(1)上方,所述切割台(1)设有右竖向滑槽(13),右转动轴(52)贯穿右竖向滑槽(13)并且上端与右固定夹具(51)连接,下端通过右轴承与右移动底座(53)连接,所述切割台(1)底面对应设有右竖向导轨,右移动底座(53)能够在右竖向作用气缸(57)作用下沿着右竖向导轨移动。
  14. 根据权利要求13所述的板材全自动环保切割设备,其特征在于:所述左转向机构包括左电机(43),所述左电机(43)固定在所述左移动底座(43)上,所述左电机(43)的电机转轴通过传动结构作用左转动轴(42)旋转从而使得切割后的左板材(61)能够从竖向变为横向。
  15. 根据权利要求14所述的板材全自动环保切割设备,其特征在于:所述左转向机构包括右电机(53),所述右电机(53)固定在所述右移动底座(53)上,所述右电机(53)的电机转轴通过传动结构作用右转动轴(52)旋转从而使得切割后的右板材(62)能够从竖向 变为横向。
  16. 根据权利要求15所述的板材全自动环保切割设备,其特征在于:所述左横向驱动装置包括左驱动块(44)和左横向作用气缸(48),左驱动块(44)设置在所述左移动底座(43)上,所述切割台(1)设有横向滑槽(14),左转动轴(42)能够沿着所述横向滑槽(14)移动;左板材(61)为横向时,所述左横向作用气缸(48)能够作用左驱动块(44)使得左板材(61)横向移动。
  17. 根据权利要求16所述的板材全自动环保切割设备,其特征在于:所述右横向驱动装置包括右驱动块(54)和右横向作用气缸(58),右驱动块(54)设置在所述右移动底座(53)上,所述切割台(1)设有横向滑槽(14),右转动轴(52)能够沿着所述横向滑槽(14)移动;右板材(62)为横向时,所述右横向作用气缸(58)能够作用右驱动块(54)使得右板材(62)横向移动。
  18. 根据权利要求17所述的板材全自动环保切割设备,其特征在于:仅仅所述左移动底座(43)旋转使得左板材(61)横向时,右驱动块(54)不在所述右横向作用气缸(58)作用区域,但所述右横向作用气缸(58)能够作用到左驱动块(44)帮助所述左移动底座(43)复位;
    仅仅所述右移动底座(53)旋转使得右板材(62)横向时,左驱动块(44)不在所述左横向作用气缸(48)作用区域,但所述左横向作用气缸(48)能够作用到右驱动块(54)帮助所述右移动底座(53)复位。
  19. 根据权利要求11-18所述的板材全自动环保切割设备,其特征在于:所述切割轮(2)能够沿着切割导向槽(11)移动,所述切割 轮(2)两端分别设有一传动块(21),对应的所述左移动底座(43)上设有左复位受力块(46),所述右移动底座(53)上设有右复位受力块(56),第一气缸(22)的气缸杆与一传动块(21)固定连接,第二气缸(23)的气缸杆与另一传动块(21)固定连接,所述切割轮(2)通过第一气缸(22)和第二气缸(23)复位时通过传动块(21)作用左复位受力块(46)或/和右复位受力块(56)使得所述左移动底座(43)或/和所述右移动底座(53)也同步复位。
  20. 一种板材全自动环保切割方法,包括以下步骤:
    步骤1、将板材(6)固定在左固定夹具(41)与右固定夹具(51)之间;
    步骤2、启动切割轮(2),同时启动第一气缸(22)和第二气缸(23)使得切割轮(2)竖向移动将板材(6)切割成左板材(61)和右板材(62);
    步骤3、启动右竖向作用气缸(57),使得右板材(62)竖直向前移动一可安全旋转的距离,启动右电机(55)使得右板材(62)旋转从竖向变为横向,右复位受力块(56)位于传动块(21)后方;
    步骤4、启动第一气缸(22)和第二气缸(23)使得切割轮(2)竖向恢复初始位置,同时带着右板材(62)和右移动底座(53)竖向向下移动;
    步骤5、启动右电机(55)使得右板材(62)旋转从横向变为竖向,不会阻碍切割轮(2)竖向移动;
    步骤6、启动左电机(45),使得左板材(61)旋转从竖向变为横向;
    步骤7、启动左横向作用气缸(48),将左板材(61)和左移动底座(43)推动至切割台(1)的右侧;
    步骤8、启动右横向作用气缸(58)将左板材(61)依次推动至多个不同切割位置;
    步骤9、启动切割轮(2),同时启动第一气缸(22)和第二气缸(23)使得切割轮(2)竖向来回移动移动对左板材(61)进行多次切割,最终完成对左板材(61)切割;
    步骤10、右横向作用气缸(58)将左移动底座(43)送回初始位置;
    步骤11、启动右竖向作用气缸(57),将右板材(62)推动至横向滑槽(14);
    步骤12、启动右电机(55)使得右板材(62)旋转从竖向变为横向;
    步骤13、启动右横向作用气缸(58),将右板材(62)和右移动底座(53)推动至切割台(1)的左侧;
    步骤14、启动左横向作用气缸(48)将右板材(62)依次推动至多个不同切割位置;
    步骤15、启动切割轮(2),同时启动第一气缸(22)和第二气缸(23)使得切割轮(2)竖向来回移动移动对右板材(62)进行多次切割,最终完成对右板材(62)切割。
  21. 一种板材自动切割器,包括左支撑台(11)和右支撑台(12),切割齿轮(6)设置于左支撑台(11)和右支撑台(12)之间,其特征在于:左支撑台(11)上设有左夹持装置,右支撑台(12)上设有右夹持装置,当板材夹持在左夹持装置与右夹持装置之间时,左自动移动吸尘装置和右自动移动吸尘装置自动伸出并对准板材的切割部位进行吸尘。
  22. 根据权利要求21所述的板材自动切割器,其特征在于:
    左夹持装置包括左夹持底座(21)、左移动夹持块(22)、左弹簧(23)、左导向柱(24)以及左固定夹持块(25),左夹持底座(21)上设有左移动夹持块(22)与左固定夹持块(25),两者之间设有左 导向柱(24),并且左移动夹持块(22)能够沿着左导向柱(24)的轴向移动,左导向柱(24)上套设左弹簧(23),左移动夹持块(22)向左固定夹持块(25)移动时将压缩左弹簧(23);
    左自动移动吸尘装置包括左固定吸尘盒体(41)、左移动吸尘盒体(42)、左第一齿条(43)、左传动齿轮(44)、左转轴(45)、左第二齿条(46)以及左抽风机(47);左移动吸尘盒体(42)能够进出左固定吸尘盒体(41),左移动吸尘盒体(42)设有左吸尘口(48),左固定吸尘盒体(41)底部设有左抽风机(47);左第一齿条(43)与左移动吸尘盒体(42)内壁固定连接,左第一齿条(43)通过左传动齿轮(44)与左第二齿条(46)连接,左第二齿条(46)穿过左固定吸尘盒体(41)和左移动吸尘盒体(42)并且与左移动夹持块(22)或左弹簧(23)连接;当左移动夹持块(22)或左弹簧(23)向左固定夹持块(25)移动时,使得左第一齿条(43)和左第二齿条(46)反向移动从而使得左移动吸尘盒体(42)自动伸出左固定吸尘盒体(41)。
  23. 根据权利要求21所述的板材自动切割器,其特征在于:还包括左抽风机(47)的触发开关,所述触发开关的正极设置在左移动吸尘盒体(42)上,所述触发开关的负极设置左夹持底座(21)上,当左吸尘口(48)露出时,所述触发开关的正极和负极接触使得左抽风机(47)开始工作。
  24. 根据权利要求21所述的板材自动切割器,其特征在于:
    右夹持装置包括右夹持底座(31)、右移动夹持块(32)、右弹簧(33)、右导向柱(34)以及右固定夹持块(35),右夹持底座(31)上设有右移动夹持块(32)与右固定夹持块(35),两者之间设有右导向柱(34),并且右移动夹持块(32)能够沿着右导向柱(34)的轴向移动,右导向柱(34)上套设右弹簧(33),右移动夹持块(32)向右固定夹持块(35)移动时将压缩右弹簧(33);
    右自动移动吸尘装置包括右固定吸尘盒体(51)、右移动吸尘盒体(52)、右第一齿条(53)、右传动齿轮(54)、右转轴(55)、右第二齿条(56)以及右抽风机(57);右移动吸尘盒体(52)能够进出右固定吸尘盒体(51),右移动吸尘盒体(52)设有右吸尘口(58),右固定吸尘盒体(51)底部设有右抽风机(57);右第一齿条(53)与右移动吸尘盒体(52)内壁固定连接,右第一齿条(53)通过右传动齿轮(54)与右第二齿条(56)连接,右第二齿条(56)穿过右固定吸尘盒体(51)和右移动吸尘盒体(52)并且与右移动夹持块(32)或右弹簧(33)连接;当右移动夹持块(32)或右弹簧(33)向右固定夹持块(35)移动时,使得右第一齿条(53)和右第二齿条(56)反向移动从而使得右移动吸尘盒体(52)自动伸出右固定吸尘盒体(51)。
  25. 根据权利要求21所述的板材自动切割器,其特征在于:还包括右抽风机(57)的触发开关,所述触发开关的正极设置在右移动吸尘盒体(52)上,所述触发开关的负极设置右夹持底座(31)上,当右吸尘口(58)露出时,所述触发开关的正极和负极接触使得右抽风机(57)开始工作。
  26. 根据权利要求21所述的板材自动切割器,其特征在于:当板材变厚或变薄时,切割齿轮(6)通过升降装置实现垂直位置的调整;升降装置包括升降电机(62)、移动座(63)以及螺杆(66),切割齿轮(6)与切割电机(61)连接,切割电机(61)固定在移动座(63)上,移动座(63)与螺杆(66)螺接;升降电机(62)驱动螺杆(66)旋转,从而使得移动座(63)和切割齿轮(6)在垂直方向移动。
  27. 根据权利要求21所述的板材自动切割器,其特征在于:升降装置还包括导向杆(64)和固定环(65),导向杆(64)穿过移动座(63)确保移动座(63)垂直方向移动,固定环(65)将切割电机(61) 固定在移动座(63)。
  28. 根据权利要求21所述的板材自动切割器,其特征在于:还包括红外感应装置,其红外感应光发射端为多个设置左移动夹持块(22)不同的高度,对应地,红外感应光接收端也为相同数量设置右移动夹持块(32)不同的高度,同一高度的红外感应光发射端与红外感应光接收端相互感应从而判断板材厚度是否达到该高度,控制单元根据判断结果从而启动升降电机(62)调整切割齿轮(6)移动至对应高度。
  29. 根据权利要求21所述的板材自动切割器,其特征在于:左夹持底座(21)和右夹持底座(31)通过底座驱动装置实现水平方向的移动,所述底座驱动装置包括驱动电机(71)、第一螺杆(72)、第一滑套(73)、第一同步轮(74)、同步带(75)、第二同步轮(76)、第二滑套(77)、第二螺杆(78)以及轴承(79);驱动电机(71)驱动第一螺杆(72)旋转,第一螺杆(72)与第一滑套(73)螺接,第一滑套(73)能够在右滑槽(14)中滑动并且与右夹持底座(31)固定连接,第一螺杆(72)与第一同步轮(74)连接,第一同步轮(74)通过同步带(75)与第二同步轮(76)连接,第二同步轮(76)与第二螺杆(78)一端连接,第二螺杆(78)另一端与轴承(79)连接;第二螺杆(78)与第二滑套(77)螺接,第二滑套(77)能够在左滑槽(13)中滑动并且与左夹持底座(21)固定连接。
  30. 一种板材自动切割器的切割方法,包括以下步骤:
    步骤1、将板材两端夹持在左移动夹持块(22)和右移动夹持块(32)之间,左移动吸尘盒体(42)自动伸出左固定吸尘盒体(41),右移动吸尘盒体(52)自动伸出右固定吸尘盒体(51);
    步骤2、左抽风机(47)的触发开关被左移动吸尘盒体(42)触发,右抽风机(57)的触发开关被右移动吸尘盒体(52)触发,启动左抽风机(47)和右抽风机(57);
    步骤3、左移动夹持块(22)和右移动夹持块(32)上的红外感应装置感应到板材的厚度,控制单元根据板材的厚度,启动升降装置使得切割齿轮(6)位于合适的垂直位置;
    步骤4、控制单元启动切割电机(61)使得切割齿轮(6)旋转;
    步骤5、控制单元启动底座驱动装置(7),使得左移动夹持块(22)和右移动夹持块(32)以及两者之间的板材水平移动并且被切割齿轮(6)切割;
    步骤6、切割过程中产生的粉末被左抽风机(47)和右抽风机(57)吸入到左固定吸尘盒体(41)和右固定吸尘盒体(51)中存储;
    步骤7、板材按照预定行程切割完毕。
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CN117470141A (zh) * 2023-12-26 2024-01-30 临沂市泉金木业有限公司 一种板材表面平整度检测设备
CN117593862A (zh) * 2024-01-19 2024-02-23 金言实业集团有限公司 一种铝塑板生产用自动感应报警装置
CN117593862B (zh) * 2024-01-19 2024-04-02 金言实业集团有限公司 一种铝塑板生产用自动感应报警装置

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