WO2022242730A1 - 一锅法催化转化生物质制备2,5-己二酮的方法 - Google Patents

一锅法催化转化生物质制备2,5-己二酮的方法 Download PDF

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WO2022242730A1
WO2022242730A1 PCT/CN2022/094002 CN2022094002W WO2022242730A1 WO 2022242730 A1 WO2022242730 A1 WO 2022242730A1 CN 2022094002 W CN2022094002 W CN 2022094002W WO 2022242730 A1 WO2022242730 A1 WO 2022242730A1
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hexanedione
organic solvent
water
mass ratio
glucose
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PCT/CN2022/094002
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English (en)
French (fr)
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杨为民
李相呈
王振东
韩笑
冯心强
袁志庆
乔健
刘闯
蓝大为
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中国石油化工股份有限公司
中国石油化工股份有限公司上海石油化工研究院
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Priority claimed from CN202110557880.2A external-priority patent/CN115368228B/zh
Priority claimed from CN202110559517.4A external-priority patent/CN115368200B/zh
Application filed by 中国石油化工股份有限公司, 中国石油化工股份有限公司上海石油化工研究院 filed Critical 中国石油化工股份有限公司
Priority to US18/562,876 priority Critical patent/US20240262771A1/en
Priority to JP2023571945A priority patent/JP2024519095A/ja
Priority to EP22804050.7A priority patent/EP4342875A1/en
Priority to BR112023024011A priority patent/BR112023024011A2/pt
Priority to KR1020237044064A priority patent/KR20240012489A/ko
Publication of WO2022242730A1 publication Critical patent/WO2022242730A1/zh

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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C45/00Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
    • C07C45/56Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds from heterocyclic compounds
    • C07C45/57Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds from heterocyclic compounds with oxygen as the only heteroatom
    • C07C45/60Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds from heterocyclic compounds with oxygen as the only heteroatom in six-membered rings
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C29/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
    • C07C29/17Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by hydrogenation of carbon-to-carbon double or triple bonds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/40Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
    • B01J23/42Platinum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/40Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
    • B01J23/44Palladium
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C45/00Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
    • C07C45/56Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds from heterocyclic compounds
    • C07C45/57Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds from heterocyclic compounds with oxygen as the only heteroatom
    • C07C45/59Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds from heterocyclic compounds with oxygen as the only heteroatom in five-membered rings
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C49/00Ketones; Ketenes; Dimeric ketenes; Ketonic chelates
    • C07C49/04Saturated compounds containing keto groups bound to acyclic carbon atoms
    • C07C49/12Ketones containing more than one keto group
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2521/00Catalysts comprising the elements, oxides or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium or hafnium
    • C07C2521/18Carbon

Definitions

  • the invention relates to the field of catalytic chemistry, in particular to a method for catalytically transforming biomass to prepare 2,5-hexanedione.
  • HDO 2,5-hexanedione
  • the platform compound 5-hydroxymethylfurfural prepared from biomass is hydrolyzed and hydrogenated to prepare 2,5-hexanedione (Green Chemistry.2016, 18, 3075-3081; Green Chemistry.2016, 18, 2956-2960; ChemSusChem 2014, 7, 96-100; CN105693486A), the hydrolysis of 2,5-dimethylfuran to prepare 2,5-hexane Diketones (CN105348056A; CN101423467B) and the like.
  • the raw materials 5-hydroxymethylfurfural and 2,5-dimethylfuran used in the above preparation method are expensive, which leads to high preparation cost of 2,5-hexanedione and low economic benefit.
  • the research group (ChemSusChem 2014, 7, 96-100) reported the use of Pd/C as a hydrogenation catalyst and high-pressure CO 2 as an acid catalyst to prepare 2,5-hexanedione from fructose by one-step catalysis, but 2,5-hexanedione The diketone yield was only 28%, and the raw material was also limited to fructose. Subsequently, the Essayem research group (Applied Catalysis A: General, 2015, 504, 664-671) reported the preparation of 2,5-hexanedione using ZrW as a catalyst and cellulose as a raw material, and the highest yield of 2,5-hexanedione The yield is only 24.5%, and the yield is low.
  • CN109896938A uses raw biomass as raw material, liquid acid and supported noble metal as catalyst, and the yield of 2,5-hexanedione can reach 65%.
  • the above reaction uses liquid acid as a catalyst, which will cause a certain degree of equipment corrosion, and the used liquid acid will bring problems such as environmental pollution and high treatment costs, which will bring great problems to industrial practical applications. Therefore, an efficient and green method is needed to realize the one-pot efficient catalytic conversion of biomass to prepare 2,5-hexanedione.
  • the technical problem to be solved by the present invention is the problem of low catalytic efficiency or environmental pollution caused by liquid acid in the prior art, and provides a method for preparing 2,5-hexanedione by catalytic conversion of biomass in one pot.
  • the method can realize high-efficiency conversion of biomass under the condition that no acid catalyst participates, and the selectivity of the product 2,5-hexanedione is very high.
  • the present invention provides a dual-phase solvent system for converting biomass to prepare 2,5-hexanedione, which comprises an organic solvent phase and an aqueous solution phase, wherein: the aqueous solution phase comprises anion of a Group VIIA element; the aqueous phase has a pH of about 6.5-8.5, preferably 7-8; and comprises a hydrophobic hydrogenation catalyst for the production of 2,5-hexanedione from biomass.
  • the organic solvent phase and the aqueous phase form a biphasic solvent system, as an example, in one embodiment, the organic solvent phase may have a lower density than the aqueous phase, in the range of about 0.8-0.95 Kg/m 3 .
  • the aqueous phase further comprises an equimolar amount of a cation of a Group IA element to the anion of the Group VIIA element capable of forming an inorganic salt with the anion of the Group VIIA element.
  • the Group VIIA elements are halogen elements, and the Group IA elements are alkali metal elements; correspondingly, the inorganic salts formed between their anions and cations are typically neutral, and can exhibit a pH of about 7.
  • the inorganic salt is chloride or bromide.
  • the inorganic salt may be LiCl, NaCl, KCl, LiBr, NaBr or KBr.
  • liquid acid or acid salt is often added to the reaction system, so as to play a catalytic role together with the supported noble metal. That is, in known conventional processes, an acidic reaction environment is often maintained. Without being bound by any known theory, the inventors found through in-depth discovery that when introducing and maintaining a certain concentration of halide anions into the reaction system, and making the reaction start from a roughly neutral pH, it can show excellent reactions with supported noble metals active.
  • a method for preparing 2,5-hexanedione by one-pot catalytic conversion of biomass comprising: in a heterogeneous system formed by organic solvent, inorganic salt and water, hydrogen is used as hydrogen source, biomass raw material and hydrogenation catalyst Contact reaction to obtain 2,5-hexanedione; the hydrogenation catalyst includes a hydrogenation active component and a carrier, wherein the carrier is selected from one or more of hydrophobic activated carbon and graphene.
  • the organic solvent is one of tetrahydrofuran, toluene, methyl isobutyl ketone, 1,4-dioxane, ⁇ -valerolactone, chloroform, and 1,2-dichloroethane or a mixture of several.
  • the anions and cations in the inorganic salt are from Group VIIA elements and Group IA elements respectively, wherein the Group VIIA elements are selected from at least one of Cl and Br, and the Group IA elements are selected from Li, At least one of Na and K.
  • the ratio of the mass of the organic solvent to the sum of the mass of the inorganic salt and water is 2-16, preferably 3-10; and/or, the ratio of the mass of the inorganic salt to the mass of water is 0.10-0.70 , such as but not limited to 0.10, 0.20, 0.30, 0.40, 0.50, 0.60, 0.70 and any range between the two, preferably 0.20-0.70, more preferably 0.40-0.70.
  • the ratio of the mass of the inorganic salt to the mass of water reaches more than 0.40, and in the presence of the hydrophobic catalyst of the present invention, the selectivity of the 2,5-hexanedione product has a more prominent effect. .
  • the mass ratio of the organic solvent to the biomass raw material is 5-60, preferably 15-40.
  • the hydrogenation active component is selected from one or more of ruthenium, platinum and palladium, preferably platinum and/or palladium. Based on the dry mass of the hydrogenation catalyst, the mass content of the hydrogenation active component in terms of atoms is 0.5%-10%, preferably 2%-6%.
  • the mass content of the carrier is 90%-99.5%, preferably 94%-98%.
  • the contact angle between the hydrogenation catalyst and water is greater than 50°, preferably 55°-90°, more preferably 60-90°, for example but not limited to the following values: 55°, 60°, 65°, 70°, 75°, 80°, 85°, 90°.
  • the biomass raw material is one or more of cellulose, glucose, fructose, sucrose, inulin, starch, corn stalks, corncobs, bagasse and the like.
  • the hydrogen pressure is 0.2-6MPa, preferably 0.5-3MPa.
  • the mass ratio of the biomass raw material to the hydrogenation catalyst is 8-0.5:1, preferably 4-1:1; and/or, the reaction temperature is 160-240°C, preferably 180-220°C; And/or, the reaction time is 2-16 hours, preferably 4-12 hours.
  • the carrier can be prepared by a high-temperature calcination method, which specifically includes:
  • Inert gas is used as the carrier gas, and activated carbon and/or graphene are selected to be calcined at high temperature to obtain a hydrophobic carrier.
  • the conditions of the high-temperature calcination are as follows: the calcination temperature is 400-900° C., and the calcination time is 3-12 hours.
  • the hydrogenation catalyst can be prepared by an impregnation method (preferably an equal volume impregnation method), specifically comprising:
  • the hydrogenation catalyst is obtained by impregnating the aqueous solution containing the hydrogenation active metal on the carrier, drying, calcining and reducing.
  • the solution containing hydrogenation active metals can be prepared by using soluble metal compounds, such as nitrates, chlorides, acetates, chloroplatinic acid and the like.
  • the present invention has no special limitation on the dipping conditions, such as dipping at room temperature for 1-10 hours.
  • the drying can be carried out in a conventional manner, preferably: the drying temperature is 40-90° C., and the drying time is 4-12 hours.
  • the calcination can be carried out in a conventional manner, preferably: the calcination temperature is 300-550° C., and the calcination time is 3-8 hours.
  • the reduction can be carried out with hydrogen, and the reduction conditions are preferably as follows: the reduction temperature is 300-450° C., and the reduction time is 3-6 hours.
  • the reaction product is centrifuged to obtain an organic phase containing 2,5-hexanedione, that is, it mainly contains 2,5-hexanedione and an organic solvent, which can then be separated by conventional methods to obtain 2,5-hexanedione Ketones, such as distillation separation and other methods.
  • a method for preparing 2,5-hexanedione by one-pot catalytic conversion of biomass comprising: in a heterogeneous system formed by organic solvent, inorganic salt and water, hydrogen is used as hydrogen source, biomass raw material and added
  • the hydrogenation catalyst is contacted and reacted to obtain 2,5-hexanedione;
  • the hydrogenation catalyst includes a hydrogenation active component and a carrier, wherein the carrier is selected from one or more of hydrophobic activated carbon and graphene.
  • ratio of the mass of the organic solvent to the sum of the mass of the inorganic salt and water is 2-16, preferably 3-10; and/or, the inorganic salt
  • the ratio of the mass of water to the mass of water is 0.10-0.70, preferably 0.20-0.70, more preferably 0.40-0.70.
  • the hydrogenation active component is selected from one or more of ruthenium, platinum, and palladium, preferably platinum and/or palladium;
  • the mass content of the hydrogenation active component in terms of atoms is 0.5%-10%, preferably 2%-6%.
  • biomass raw material is one or more of cellulose, glucose, fructose, sucrose, inulin, starch, corn stalks, corncobs, and bagasse. kind.
  • the present invention uses raw biomass as raw material, which is cheap and has a wide range of sources.
  • the reaction process does not use an acid catalyst, which avoids the problems of corrosion of equipment, environmental pollution, and high treatment costs caused by acid. Moreover, the process is simple and can efficiently convert biomass.
  • the prepared 2,5-hexanedione product has very high selectivity, the cycle stability of the reaction system is very good, and has good industrial application prospect.
  • Fig. 1 is the measurement result figure of embodiment 1 gained hydrogenation catalyst and water contact angle
  • FIG. 2 is a graph showing the measurement results of the contact angle between the hydrogenation catalyst obtained in Comparative Example 1 and water.
  • the reaction product 2,5-hexanedione is qualitatively analyzed by gas chromatography-mass chromatography (GC-MS), and the yield of the product 2,5-hexanedione is analyzed by gas chromatography (GC).
  • the gas spectrometer is Agilent 7890A of Agilent Corporation of the United States
  • the chromatographic column is a HP-INNOWax capillary column (30m, 0.53mm)
  • the gas chromatograph is Agilent 7890B
  • the detector is a hydrogen flame ionization detector (FID)
  • the chromatographic column is HP-INNOWax capillary column (30m, 0.53mm).
  • the yield % of the product 2,5-hexanedione (the molar amount of 2,5-hexanedione produced by the reaction)/(the molar amount of the six-carbon sugar unit in the reactant) ⁇ 100%.
  • the six-carbon sugar unit is C 6 H 10 O 5 .
  • the model of the contact angle measuring instrument is DSA100 from KRUSS Company of Germany.
  • the tangent to the gas-liquid interface is drawn from the intersection point of gas, liquid and solid, and the angle ⁇ between the tangent and the solid-liquid boundary passing through the three-phase contact point is the contact angle of the liquid on the solid surface.
  • the gas is air
  • the solid is the hydrogenation catalyst
  • the liquid is water
  • the measured contact angle is the contact angle between the hydrogenation catalyst and water, and the larger the contact angle, the better the relative hydrophobicity of the hydrogenation catalyst.
  • the present invention enumerates the following examples, but the examples are only used to help understand the present invention, and should not be regarded as specific limitations to the present invention.
  • Preparation of catalyst 3% Pd/Gr: palladium nitrate is impregnated on the above-mentioned hydrophobic graphene by equal volume impregnation method, and the impregnation amount is calculated according to the ratio of precious metal Pd:Gr mass ratio of 3:100. After being treated in an oven at 90°C for 8 hours, it was transferred to a high-temperature tube furnace, fed with nitrogen as a carrier gas, and the gas volume space velocity was 2h -1 , and raised to 500°C at a heating rate of 10°C, kept for 4 hours, and dropped to After room temperature PdO/Gr is subsequently obtained.
  • the carrier gas was switched to hydrogen, the gas volume space velocity was 2h -1 , and the temperature was raised to 400°C at a heating rate of 10°C and kept for 4 hours.
  • the carrier gas was switched to nitrogen again and cooled to room temperature to obtain 3% Pd/Gr. Afterwards, the contact angle between the catalyst and water was measured to be 64°, as shown in Figure 1, which indicated that the material had good hydrophobicity.
  • the carrier gas was switched to hydrogen, the gas volume space velocity was 2h -1 , and the temperature was raised to 400°C at a heating rate of 10°C and kept for 4 hours.
  • the carrier gas was switched to nitrogen again and cooled to room temperature to obtain 3% Pd/C. Afterwards, the contact angle between the catalyst and water was measured to be 57°, which is similar to that in Figure 1, indicating that the material has good hydrophobicity.
  • catalyst 5% Pt/Gr impregnate chloroplatinic acid on the above-mentioned hydrophobic graphene by equal volume impregnation method, and the impregnation amount is calculated according to the ratio of precious metal Pt:Gr mass ratio of 5:100.
  • the gas volume space velocity was 2h -1 , and raised to 500°C at a heating rate of 10°C, kept for 4 hours, and dropped to After room temperature PtO/Gr was subsequently obtained.
  • the carrier gas was switched to hydrogen, the gas volume space velocity was 2h -1 , and the temperature was raised to 350°C at a heating rate of 10°C and kept for 5 hours.
  • the carrier gas was switched to nitrogen again and cooled to room temperature to obtain 5% Pt/Gr. After the measurement, the contact angle is 76°, which is similar to Figure 1, indicating that the material has good hydrophobicity.
  • Glucose is used as a biomass feedstock.
  • the mass ratio of glucose and 3% Pd/Gr catalyst in Example 1 is 2: 1, the mass ratio of organic solvent and glucose is 20: 1, the mass ratio of organic solvent and NaCl and water is 8, and the mass ratio of NaCl and water is 0.50 .
  • Glucose is used as a biomass feedstock.
  • Glucose and the 3%Pd/C catalyst mass ratio in embodiment 2 are 2: 1, and organic solvent and glucose mass ratio are 15: 1, and the mass ratio of organic solvent and NaCl and water is 6, and the mass ratio of NaCl and water is 0.42 .
  • Glucose is used as a biomass feedstock.
  • Glucose and the 5%Pt/Gr catalyst mass ratio in embodiment 3 are 2: 1, and the mass ratio of organic solvent and glucose is 20: 1, and the mass ratio of organic solvent and NaCl and water is 8, and the mass ratio of NaCl and water is 0.25 .
  • Glucose is used as a biomass feedstock.
  • the mass ratio of glucose and 3% Pd/C catalyst in Example 2 is 2: 1, the mass ratio of organic solvent to glucose is 35: 1, the mass ratio of organic solvent to NaCl and water is 5, and the mass ratio of NaCl and water is 0.28 .
  • Glucose is used as a biomass feedstock.
  • the mass ratio of 5% Pt/Gr catalyst in glucose and embodiment 3 is 2: 1, and the mass ratio of organic solvent and glucose is 40: 1, and the mass ratio of organic solvent and NaCl and water is 7, and the mass ratio of NaCl and water is 0.26 .
  • Glucose is used as a biomass feedstock.
  • Glucose and the 3%Pd/Gr catalyst mass ratio in embodiment 1 are 2: 1, and the mass ratio of organic solvent and glucose is 18: 1, and the mass ratio of organic solvent and KCl and water is 4, and the mass ratio of KCl and water is 0.55 .
  • Glucose is used as a biomass feedstock.
  • Glucose and the 5%Pt/Gr catalyst mass ratio in embodiment 3 are 2: 1, and the mass ratio of organic solvent and glucose is 18: 1, and the mass ratio of organic solvent and KBr and water is 8, and the mass ratio of KBr and water is 0.24 .
  • Glucose is used as a biomass feedstock.
  • Glucose and the 3%Pd/Gr catalyst mass ratio in embodiment 1 are 2: 1, and organic solvent and glucose mass ratio are 25: 1, and the mass ratio of organic solvent and NaCl and water is 5, and the mass ratio of NaCl and water is 0.20 .
  • Glucose is used as a biomass feedstock.
  • Glucose and the 3%Pd/C catalyst mass ratio in embodiment 2 are 2: 1, organic solvent and glucose mass ratio are 25: 1, the concentrated seawater mass ratio of organic solvent and NaCl and water is 8, the mass ratio of NaCl and water is 0.25.
  • Glucose is used as a biomass feedstock.
  • the mass ratio of 5% Pt/Gr catalyst in glucose and embodiment 3 is 2: 1, and the mass ratio of organic solvent and glucose is 20: 1, and the mass ratio of organic solvent and NaCl and water is 8, and the mass ratio of NaCl and water is 0.28 .
  • Glucose is used as a biomass feedstock.
  • the mass ratio of glucose and 3% Pd/C catalyst in Example 2 is 2: 1, the mass ratio of organic solvent to glucose is 20: 1, the mass ratio of organic solvent to NaCl and water is 8, and the mass ratio of NaCl and water is 0.30 .
  • Glucose is used as a biomass feedstock.
  • the mass ratio of glucose and 3% Pd/C catalyst in Example 2 is 2: 1, the mass ratio of organic solvent to glucose is 20: 1, the mass ratio of organic solvent to NaCl and water is 8, and the mass ratio of NaCl and water is 0.55 .
  • the carrier gas was switched to hydrogen, the gas volume space velocity was 2h -1 , and the temperature was raised to 400°C at a heating rate of 10°C and kept for 4 hours.
  • the carrier gas was switched to nitrogen again and cooled to room temperature to obtain 3% Pd/DC. Afterwards, the contact angle was measured to be about 28°, as shown in Figure 2, which indicated that the hydrophobicity of the material was poor.
  • Glucose is used as a biomass feedstock.
  • the mass ratio of glucose to 3% Pd/DC catalyst in Comparative Example 1 is 2: 1, the mass ratio of organic solvent to glucose is 25: 1, the mass ratio of organic solvent to NaCl and water is 8, and the mass ratio of NaCl to water is 0.25 .
  • Glucose is used as a biomass feedstock.
  • the mass ratio of glucose to the 3% Pd/Gr catalyst in Example 1 is 2:1, the mass ratio of organic solvent to glucose is 20:1, the water phase is deionized water, and the mass ratio of organic solvent to deionized water is 8.

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Abstract

本发明公开了用于转化生物质制备2,5-己二酮的双相溶剂体系和将其用于一锅法催化转化生物质制备2,5-己二酮的方法。该方法包括:在有机溶剂、无机盐和水形成的多相体系中,以氢气为氢源,生物质原料与加氢催化剂接触反应,得到2,5-己二酮;所述加氢催化剂包括加氢活性组分和载体,其中所述载体选自具有疏水性的活性炭和石墨烯中的一种或多种。本发明方法能够在无酸催化剂参与的条件下,实现生物质的高效转化,产物2,5-己二酮的选择性非常高。

Description

一锅法催化转化生物质制备2,5-己二酮的方法 技术领域
本发明涉及催化化学领域,具体地,涉及一种催化转化生物质制备2,5-己二酮的方法。
背景技术
近年来,随着全球化石资源的快速消耗,由生物质出发制备平台化合物和生物燃料已成为当今研究的热点。在众多由生物质出发制备得到的平台化合物中,2,5-己二酮(HDO)的潜在用途广泛,广泛应用于医药、照相药剂、药物中间体、电镀和喷漆方面,并可经过化学手段进行提质升级后,制备多种化学品和燃料。
2,5-己二酮合成方法众多,传统方法为乙酰乙酸乙酯在Na/Et 2O的作用下,再用I 2偶联,然后碱性脱羧而合成。但该方法成本高,操作不安全,导致其价格高昂。生物质作为唯一可再生的有机碳源,因此从生物质出发成为目前研究的热点,例如以生物质出发制备得到的平台化合物5-羟甲基糠醛经水解加氢制备2,5-己二酮(Green Chemistry.2016,18,3075-3081;Green Chemistry.2016,18,2956-2960;ChemSusChem 2014,7,96-100;CN105693486A),2,5-二甲基呋喃水解制备2,5-己二酮(CN105348056A;CN101423467B)等。但上述制备方法中所用原料5-羟甲基糠醛和2,5-二甲基呋喃价格高昂,导致2,5-己二酮制备成本较高,经济效益低。
Figure PCTCN2022094002-appb-000001
课题组(ChemSusChem 2014,7,96-100)报道了利用Pd/C为加氢催化剂,高压CO 2为酸催化剂,一步法催化果糖制备得到2,5-己二酮,但2,5-己二酮收率仅为28%,且原料也仅限于果糖。随后Essayem课题组(Applied Catalysis A:General,2015,504,664-671)报道了以ZrW为催化剂,以纤维素为原料制备2,5-己二酮,其中2,5-己二酮最高收率仅为24.5%,收率较低。CN109896938A以原生生物质为原料,以液体酸和负载型贵金属为催化剂,2,5-己二酮收率可达65%。但上述反应以液体酸为催化剂,会造成一定程度的设备腐蚀,且使用后的液体酸会带来环境污染和处理成本过高等问题,这对工业实际应用带来较大问题。因此更需一种高效且绿色的方法来实现一锅法高效 催化转化生物质制备2,5-己二酮。
发明内容
本发明所要解决的技术问题是现有技术中存在的催化效率低或液体酸导致环境污染等问题,提供一种一锅法催化转化生物质制备2,5-己二酮的方法。该方法能够在无酸催化剂参与的条件下,实现生物质的高效转化,产物2,5-己二酮的选择性非常高。
为解决上述技术问题,本发明提供了一种用于转化生物质制备2,5-己二酮的双相溶剂体系,其包含有机溶剂相和水溶液相,其中:所述水溶液相包含选自第VIIA族元素的阴离子;该水溶液相的pH为大约6.5-8.5,优选7-8;并包含用于生物质制备2,5-己二酮的疏水性加氢催化剂。
所述有机溶剂相与所述水溶液相形成双相溶剂体系,作为例子,在一个实施方案中,所述有机溶剂相可以具有比所述水溶液相更低的密度,为大约0.8-0.95Kg/m 3
在一个实施方案中,所述水溶液相还包含与所述第VIIA族元素的阴离子等摩尔量的第IA族元素的阳离子,其能够与所述第VIIA族元素的阴离子形成无机盐。
所述第VIIA族元素为卤族元素,所述第IA族元素为碱金属元素;相应地,他们的阴阳离子间形成的无机盐典型地为中性,能够表现出大约7的pH。
在一个实施方案中,所述无机盐为氯化物或溴化物。例如,所述无机盐可以为LiCl、NaCl、KCl、LiBr、NaBr或KBr。
在本领域中,已有的一步法催化生物质得到2,5-己二酮的工艺中往往向反应体系加入液体酸或酸性盐,从而与负载型贵金属一起起到催化作用。也就是说,在已知的常规工艺中,往往维持酸性的反应环境。不受限于任何已知理论,发明人通过深入发现,在向反应体系引入并维持一定浓度的卤素阴离子,并使得反应从大致中性的pH开始,能够与负载型贵金属一起表现出优异的反应活性。
一种一锅法催化转化生物质制备2,5-己二酮的方法,包括:在有机溶剂、无机盐和水形成的多相体系中,以氢气为氢源,生物质原料与加氢催化剂接触反应,得到2,5-己二酮;所述加氢催化剂包括加氢活性 组分和载体,其中所述载体选自具有疏水性的活性炭和石墨烯中的一种或多种。
根据本发明,所述有机溶剂为四氢呋喃、甲苯、甲基异丁基酮、1,4-二氧六环、γ-戊内酯中、氯仿、1,2-二氯乙烷中的一种或几种的混合物。
根据本发明,所述无机盐中的阴离子和阳离子分别来自第VIIA族元素和第IA族元素,其中,第VIIA族元素选自Cl和Br中的至少一种,第IA族元素选自Li、Na、K中的至少一种。
根据本发明,所述有机溶剂的质量与无机盐和水的质量之和的比值为2-16,优选为3-10;和/或,无机盐的质量与水的质量的比值为0.10-0.70,比如可以但不限于0.10,0.20,0.30,0.40,0.50,0.60,0.70及任意两者之间的范围,优选为0.20-0.70,进一步优选为0.40-0.70。本发明中,采用无机盐的质量与水的质量的比值达到0.40以上时,并在本发明疏水性催化剂的存在下,对提高2,5-己二酮产物的选择性具有更为突出的效果。
根据本发明,所述有机溶剂与生物质原料的质量比为5-60,优选为15-40。
根据本发明,所述加氢活性组分选自钌、铂、钯中的一种或几种,优选为铂和/或钯。以加氢催化剂的干基质量为基准,加氢活性组分以原子计的质量含量为0.5%-10%,优选为2%-6%。
根据本发明,以加氢催化剂的干基质量为基准,载体质量含量为90%-99.5%,优选为94%-98%。
根据本发明,所述加氢催化剂与水的接触角大于50°,优选为55°-90°,还优选60-90°,可以举例但不限于如下数值:55°,60°,65°,70°,75°,80°,85°,90°。
根据本发明,所述生物质原料为纤维素、葡萄糖、果糖、蔗糖、菊糖、淀粉、玉米秸秆、玉米芯、甘蔗渣等中的一种或几种。
根据本发明,反应体系中,氢气压力为0.2-6MPa,优选为0.5-3MPa。
根据本发明,所述生物质原料与加氢催化剂的质量比为8-0.5∶1,优选为4-1∶1;和/或,反应温度为160-240℃,优选为180-220℃;和/或,反应时间为2-16小时,优选为4-12小时。
根据本发明,所述载体可以采用高温焙烧法制备疏水性载体,具 体包括:
采用惰性气体为载气,选取活性炭和/或石墨烯经高温焙烧,得到疏水性载体。其中,高温焙烧的条件如下:焙烧温度为400-900℃,焙烧时间为3-12小时。
根据本发明,所述加氢催化剂可以采用浸渍法(优选为等体积浸渍法)制备,具体包括:
将含加氢活性金属的水溶液浸渍在载体上,经干燥、焙烧和还原,制得加氢催化剂。其中,含加氢活性金属的溶液可以采用可溶性金属化合物配制而得,比如硝酸盐,氯化物,乙酸盐,氯铂酸等。本发明对浸渍条件没有特别的限定,比如可以在室温下浸渍1-10小时。所述干燥可以采用常规方式进行,优选为:干燥温度为40-90℃,干燥时间为4-12小时。所述焙烧可以采用常规方式进行,优选为:焙烧温度为300-550℃,焙烧时间为3-8小时。所述还原可以采用氢气还原,还原条件优选如下:还原温度为300-450℃,还原时间3-6小时。
根据本发明,反应产物经离心分离得到含2,5-己二酮的有机相,即主要含有2,5-己二酮和有机溶剂,后续可以采用常规方法进行分离得到2,5-己二酮,比如精馏分离等方法。
本发明因此提供了如下的例示实施方案:
1、一种一锅法催化转化生物质制备2,5-己二酮的方法,包括:在有机溶剂、无机盐和水形成的多相体系中,以氢气为氢源,生物质原料与加氢催化剂接触反应,得到2,5-己二酮;所述加氢催化剂包括加氢活性组分和载体,其中所述载体选自具有疏水性的活性炭和石墨烯中的一种或多种。
2、根据例示实施方案1所述的方法,其特征在于,所述有机溶剂为四氢呋喃、甲苯、甲基异丁基酮、1,4-二氧六环、γ-戊内酯中、氯仿、1,2-二氯乙烷中的一种或几种的混合物。
3、根据例示实施方案1或2所述的方法,其特征在于,所述无机盐中的阴离子和阳离子分别来自第VIIA族元素和第IA族元素,其中,第VIIA族元素选自Cl和Br中的至少一种,第IA族元素选自Li、Na、K中的至少一种。
4、根据例示实施方案3所述的方法,其特征在于,所述有机溶剂的质量与无机盐和水的质量之和的比值为2-16,优选为3-10;和/或, 无机盐的质量与水的质量的比值为0.10-0.70,优选为0.20-0.70,进一步优选为0.40-0.70。
5、根据例示实施方案1-4任一所述的方法,其特征在于,所述有机溶剂与生物质原料的质量比为5-60,优选为15-40。
6、根据例示实施方案1所述的方法,其特征在于,所述加氢活性组分选自钌、铂、钯中的一种或几种,优选为铂和/或钯;
优选地,以加氢催化剂的质量为基准,加氢活性组分以原子计的质量含量为0.5%-10%,优选为2%-6%。
7、根据例示实施方案1或6所述的方法,其特征在于,所述加氢催化剂与水的接触角大于50°,优选为55°-90°。
8、根据例示实施方案1所述的方法,其特征在于,所述生物质原料为纤维素、葡萄糖、果糖、蔗糖、菊糖、淀粉、玉米秸秆、玉米芯、甘蔗渣中的一种或几种。
9、根据例示实施方案1所述的方法,其特征在于,反应体系中,氢气压力为0.2-6MPa,优选为0.5-3MPa。
10、根据例示实施方案1-9任一所述的方法,其特征在于,所述生物质原料与加氢催化剂的质量比为8-0.5∶1,优选为4-1∶1;和/或,反应温度为160-240℃,优选为180-220℃;和/或,反应时间为2-16小时,优选为4-12小时。
与现有技术相比,本发明的有益效果在于:
本发明以原生生物质为原料,价廉且来源广泛,反应过程不采用酸催化剂,避免了因酸带来的腐蚀设备、环境污染、处理成本高等问题,而且工艺简单,能够高效转化生物质,制备的2,5-己二酮产物选择性非常高,反应体系的循环稳定性很好,具有良好的工业化应用前景。
附图说明
图1为实施例1所得加氢催化剂与水接触角的测量结果图;
图2为对比例1所得加氢催化剂与水接触角的测量结果图。
具体实施方式
在本文中,除非有其他说明,本文关于各个方面、各个系列和/或各个实施方案所提到的所有技术特征以及优选特征可以相互组合形成 新的技术方案。
在本文中,除非有其他说明,实施例中记载的具体步骤、具体数值以及具体物质可与说明书其它部分的其他特征结合。例如,说明书发明内容或具体实施方式部分提到反应的温度为10-100℃,而实施例记载的具体反应温度为20℃,那么可以认为本文已经具体公开了10-20℃的范围,或者20-100℃的范围,且该范围可以与说明书其它部分的其他特征结合起来形成新的技术方案。
在本文中,除非有其他说明,术语“包括”、“包含”、“含有”、“具有”和类似措词表示开放式,但是也应当理解为同时明确公开了封闭式的情形。例如,“包括”表示还可以包含没有列出的其他要素,但是也同时明确公开了仅包括所列出的要素的情形。
在本文中,除非有其他说明,实施例中记载的具体步骤、具体数值以及具体物质可与说明书其它部分的其他特征结合。例如,说明书发明内容或具体实施方式部分提到反应的温度为10-100℃,而实施例记载的具体反应温度为20℃,那么可以认为本文已经具体公开了10-20℃的范围,或者20-100℃的范围,且该范围可以与说明书其它部分的其他特征结合起来形成新的技术方案。
本发明中,反应产物2,5-己二酮(HDO)用气质联用(GC-MS)分析定性,用气相色谱(GC)分析产物2,5-己二酮收率。气质联用仪为美国安捷伦公司的Agilent 7890A,色谱柱为HP-INNOWax毛细管柱(30m,0.53mm),气相色谱仪为Agilent 7890B,检测器为氢焰离子化检测器(FID),色谱柱为HP-INNOWax毛细管柱(30m,0.53mm)。
本发明中,产物2,5-己二酮收率计算公式为:
产物2,5-己二酮的收率%=(反应生成的2,5-己二酮的摩尔量)/(反应物中的六碳糖单元摩尔量)×100%。其中,六碳糖单元为C 6H 10O 5
本发明中,接触角测量仪的型号为德国KRUSS公司DSA100。从气、液、固三相交点作气-液界面的切线,该切线与过该三相接触点的固-液分界线之间的夹角θ即为液体在该固体表面的接触角。气体为空气,固体为加氢催化剂,液体为水时,所测得的接触角为加氢催化剂与水的接触角,其中接触角越大,表明加氢催化剂的相对疏水性较好。
为了便于理解本发明,本发明列举实施例如下,但所述实施例仅仅用于帮助理解本发明,不应视为对本发明的具体限制。
实施例1
先将5g石墨烯样品在90℃烘箱中处理4h,后将其转移至高温管式炉中,通入氮气为载气,气体体积空速为2h -1,并以5℃升温速率升温至750℃,保持8小时,得到疏水性石墨烯(以Gr表示)。
催化剂3%Pd/Gr的制备:将硝酸钯以等体积浸渍方法浸渍在上述的疏水性石墨烯上,浸渍量按照贵金属Pd∶Gr质量比为3∶100的比例计算。在90℃烘箱中处理8h后,转移至高温管式炉中,通入氮气为载气,气体体积空速为2h -1,并以10℃升温速率升温至500℃,保持4小时,降至室温后随后得到PdO/Gr。将载气切换为氢气,气体体积空速为2h -1,并以10℃升温速率升温至400℃,保持4小时。将载气再次切换为氮气,并降至室温,得到3%Pd/Gr。后经测量得到催化剂与水的接触角为64°,如图1所示,表明该材料具有较好的疏水性。
实施例2
先将5g活性炭样品在90℃烘箱中处理4h,后将其转移至高温管式炉中,通入氮气为载气,气体体积空速为2h -1,并以5℃升温速率升温至700℃,保持8小时,得到疏水性活性炭(以C表示)。
催化剂3%Pd/C的制备:将硝酸钯以等体积浸渍方法浸渍在上述的疏水性活性炭上,浸渍量按照贵金属Pd∶C质量比为3∶100的比例计算。在80℃烘箱中处理6h后,转移至高温管式炉中,通入氮气为载气,气体体积空速为2h -1,并以10℃升温速率升温至450℃,保持4小时,降至室温后随后得到PdO/C。将载气切换为氢气,气体体积空速为2h -1,并以10℃升温速率升温至400℃,保持4小时。将载气再次切换为氮气,并降至室温,得到3%Pd/C。后经测量得到催化剂与水的接触角为57°,与图1相类似,表明该材料具有较好的疏水性。
实施例3
先将5g石墨烯样品在90℃烘箱中处理4h,后将其转移至高温管式炉中,通入氦气为载气,气体体积空速为2h -1,并以5℃升温速率升温至800℃,保持8小时,得到疏水性石墨烯。
催化剂5%Pt/Gr的制备:将氯铂酸以等体积浸渍方法浸渍在上述 的疏水性石墨烯上,浸渍量按照贵金属Pt∶Gr质量比为5∶100的比例计算。在70℃烘箱中处理8h后,转移至高温管式炉中,通入氮气为载气,气体体积空速为2h -1,并以10℃升温速率升温至500℃,保持4小时,降至室温后随后得到PtO/Gr。将载气切换为氢气,气体体积空速为2h -1,并以10℃升温速率升温至350℃,保持5小时。将载气再次切换为氮气,并降至室温,得到5%Pt/Gr。后经测量得到接触角为76°,与图1相类似,表明该材料具有较好的疏水性。
实施例4
使用葡萄糖作为生物质原料。葡萄糖与实施例1中3%Pd/Gr催化剂质量比为2∶1,有机溶剂与葡萄糖质量比为20∶1,有机溶剂与NaCl和水的质量比为8,NaCl和水的质量比为0.50。在高压磁力搅拌间歇反应釜中分别加入0.5g实施例1中的3%Pd/Gr催化剂,2.5g NaCl和水(NaCl和水的质量比为0.50),1.0g葡萄糖,20g四氢呋喃为有机溶剂,充入氢气至氢压为2MPa,加热至200℃,恒温反应8小时后,将反应体系冷却至室温,离心分离,得到含2,5-己二酮的有机相,并进行气相色谱分析,计算葡萄糖转化率>99%,2,5-己二酮收率为62%。
实施例5
使用葡萄糖作为生物质原料。葡萄糖与实施例2中3%Pd/C催化剂质量比为2∶1,有机溶剂与葡萄糖质量比为15∶1,有机溶剂与NaCl和水的质量比为6,NaCl和水的质量比为0.42。在高压磁力搅拌间歇反应釜中分别加入0.5g实施例2中的3%Pd/C催化剂,2.5g NaCl和水(NaCl和水的质量比为0.42),1.0g葡萄糖,15g四氢呋喃为有机溶剂,充入氢气至氢压为2MPa,加热至200℃,恒温反应8小时后,将反应体系冷却至室温,离心分离,得到含2,5-己二酮的有机相,并进行气相色谱分析,计算葡萄糖转化率>99%,2,5-己二酮收率为58%。
实施例6
使用葡萄糖作为生物质原料。葡萄糖与实施例3中5%Pt/Gr催化剂质量比为2∶1,有机溶剂与葡萄糖质量比为20∶1,有机溶剂与NaCl和水的质量比为8,NaCl和水的质量比为0.25。在高压磁力搅拌间歇 反应釜中分别加入0.5g实施例3中的5%Pt/Gr催化剂,2.5gNaCl和水(NaCl和水的质量比为0.25),1.0g葡萄糖,20g甲苯为有机溶剂,充入氢气至氢压为2MPa,加热至200℃,恒温反应8小时后,将反应体系冷却至室温,离心分离,得到含2,5-己二酮的有机相,并进行气相色谱分析,计算葡萄糖转化率>99%,2,5-己二酮收率为52%。
实施例7
使用葡萄糖作为生物质原料。葡萄糖与实施例2中3%Pd/C催化剂质量比为2∶1,有机溶剂与葡萄糖质量比为35∶1,有机溶剂与NaCl和水的质量比为5,NaCl和水的质量比为0.28。在高压磁力搅拌间歇反应釜中分别加入0.5g实施例2中的3%Pd/C催化剂,7.0g NaCl和水(NaCl和水的质量比为0.28),1.0g葡萄糖,35g甲苯为有机溶剂,充入氢气至氢压为2MPa,加热至200℃,恒温反应8小时后,将反应体系冷却至室温,离心分离,得到含2,5-己二酮的有机相,并进行气相色谱分析,计算葡萄糖转化率>99%,2,5-己二酮收率为48%。
实施例8
使用葡萄糖作为生物质原料。葡萄糖与实施例3中5%Pt/Gr催化剂质量比为2∶1,有机溶剂与葡萄糖质量比为40∶1,有机溶剂与NaCl和水的质量比为7,NaCl和水的质量比为0.26。在高压磁力搅拌间歇反应釜中分别加入0.5g实施例3中的5%Pt/Gr催化剂,5.7g NaCl和水(NaCl和水的质量比为0.26),1.0g葡萄糖,40g甲基异丁基酮为有机溶剂,充入氢气至氢压为2MPa,加热至200℃,恒温反应8小时后,将反应体系冷却至室温,离心分离,得到含2,5-己二酮的有机相,并进行气相色谱分析,计算葡萄糖转化率>99%,2,5-己二酮收率为55%。
实施例9
使用葡萄糖作为生物质原料。葡萄糖与实施例1中3%Pd/Gr催化剂质量比为2∶1,有机溶剂与葡萄糖质量比为18∶1,有机溶剂与KCl和水的质量比为4,KCl和水的质量比为0.55。在高压磁力搅拌间歇反应釜中分别加入0.5g实施例1中的3%Pd/Gr催化剂,4.5g KCl和水(KCl和水的质量比为0.55),1.0g葡萄糖,18g甲基异丁基酮为有 机溶剂,充入氢气至氢压为2MPa,加热至200℃,恒温反应8小时后,将反应体系冷却至室温,离心分离,得到含2,5-己二酮的有机相,并进行气相色谱分析,计算葡萄糖转化率>99%,2,5-己二酮收率为62%。
实施例10
使用葡萄糖作为生物质原料。葡萄糖与实施例3中5%Pt/Gr催化剂质量比为2∶1,有机溶剂与葡萄糖质量比为18∶1,有机溶剂与KBr和水的质量比为8,KBr和水的质量比为0.24。在高压磁力搅拌间歇反应釜中分别加入0.5g实施例3中的5%Pt/Gr催化剂,2.3g KBr和水(KBr和水的质量比为0.24),1.0g葡萄糖,18g 1,4-二氧六环为有机溶剂,充入氢气至氢压为2MPa,加热至200℃,恒温反应8小时后,将反应体系冷却至室温,离心分离,得到含2,5-己二酮的有机相,并进行气相色谱分析,计算葡萄糖转化率>99%,2,5-己二酮收率为54%。
实施例11
使用葡萄糖作为生物质原料。葡萄糖与实施例1中3%Pd/Gr催化剂质量比为2∶1,有机溶剂与葡萄糖质量比为25∶1,有机溶剂与NaCl和水的质量比为5,NaCl和水的质量比为0.20。在高压磁力搅拌间歇反应釜中分别加入0.5g实施例1中的3%Pd/Gr催化剂,5.0g NaCl和水(NaCl和水的质量比为0.20),1.0g葡萄糖,25g 1,4-二氧六环为有机溶剂,充入氢气至氢压为2MPa,加热至200℃,恒温反应8小时后,将反应体系冷却至室温,离心分离,得到含2,5-己二酮的有机相,并进行气相色谱分析,计算葡萄糖转化率>99%,2,5-己二酮收率为48%。
实施例12
使用葡萄糖作为生物质原料。葡萄糖与实施例2中3%Pd/C催化剂质量比为2∶1,有机溶剂与葡萄糖质量比为25∶1,有机溶剂与NaCl和水的浓缩海水质量比为8,NaCl和水的质量比为0.25。在高压磁力搅拌间歇反应釜中分别加入0.5g实施例2中的3%Pd/C催化剂,3.1g NaCl和水(NaCl和水的质量比为0.25),1.0g葡萄糖,25gγ-戊内酯为有机溶剂,充入氢气至氢压为2MPa,加热至200℃,恒温反应8小 时后,将反应体系冷却至室温,离心分离,得到含2,5-己二酮的有机相,并进行气相色谱分析,计算葡萄糖转化率>99%,2,5-己二酮收率为49%。
实施例13
使用葡萄糖作为生物质原料。葡萄糖与实施例3中5%Pt/Gr催化剂质量比为2∶1,有机溶剂与葡萄糖质量比为20∶1,有机溶剂与NaCl和水的质量比为8,NaCl和水的质量比为0.28。在高压磁力搅拌间歇反应釜中分别加入0.5g实施例3中的5%Pt/Gr催化剂,2.5g NaCl和水(NaCl和水的质量比为0.28),1.0g葡萄糖,20g氯仿为有机溶剂,充入氢气至氢压为2MPa,加热至200℃,恒温反应8小时后,将反应体系冷却至室温,离心分离,得到含2,5-己二酮的有机相,并进行气相色谱分析,计算葡萄糖转化率>99%,2,5-己二酮收率为53%。
实施例14
使用葡萄糖作为生物质原料。葡萄糖与实施例2中3%Pd/C催化剂质量比为2∶1,有机溶剂与葡萄糖质量比为20∶1,有机溶剂与NaCl和水的质量比为8,NaCl和水的质量比为0.30。在高压磁力搅拌间歇反应釜中分别加入0.5g实施例2中的3%Pd/C催化剂,2.5g NaCl和水(NaCl和水的质量比为0.30),1.0g葡萄糖,20g 1,2-二氯乙烷为有机溶剂,充入氢气至氢压为2MPa,加热至200℃,恒温反应8小时后,将反应体系冷却至室温,离心分离,得到含2,5-己二酮的有机相,并进行气相色谱分析,计算葡萄糖转化率>99%,2,5-己二酮收率为52%。
实施例15
使用葡萄糖作为生物质原料。葡萄糖与实施例2中3%Pd/C催化剂质量比为2∶1,有机溶剂与葡萄糖质量比为20∶1,有机溶剂与NaCl和水的质量比为8,NaCl和水的质量比为0.55。在高压磁力搅拌间歇反应釜中分别加入0.5g实施例2中的3%Pd/C催化剂,2.5g NaCl和水(NaCl和水的质量比为0.55),1.0g葡萄糖,20g 1,2-二氯乙烷为有机溶剂,充入氢气至氢压为2MPa,加热至200℃,恒温反应8小时后,将反应体系冷却至室温,离心分离,得到含2,5-己二酮的有机相,并进 行气相色谱分析,计算葡萄糖转化率>99%,2,5-己二酮收率为61%。
为更直观的描述上述实施例4-15的反应条件和结果,将各项参数及结果列于表1中。
表1实施例4-15反应条件和反应结果
Figure PCTCN2022094002-appb-000002
实施例16-24
在高压磁力搅拌间歇反应釜中分别加入实施例1中3%Pd/Gr催化剂,4.0g NaCl和水(NaCl和水质量比为0.30),1.0g葡萄糖,30g四氢呋喃作为有机溶剂,并充入一定压力的氢气,加热至一定温度后恒温反应一定时间。待反应结束后,将反应体系冷却至室温,离心分离,得到含2,5-己二酮的有机相,并进行气相色谱分析,计算2,5-己二酮收率,结果如表2所示。
表2不同反应条件下制备2,5-己二酮
Figure PCTCN2022094002-appb-000003
实施例25-32
在高压磁力搅拌间歇反应釜中分别加入0.5g实施例2中的3%Pd/C的催化剂,4.0g NaCl和水(NaCl和水质量比为0.30),0.5g的不同原料,20g四氢呋喃作为有机溶剂,并充入氢气至氢压为1.5MPa,加热至200℃,恒温反应8小时。待反应结束后,将反应体系冷却至室温,离心分离,得到含2,5-己二酮的有机相,并进行气相色谱分析,计算2,5-己二酮收率,结果如表3所示。
表3不同生物质为原料条件下制备2,5-己二酮
实施例 原料 2,5-己二酮收率/%
25 纤维素 52
26 果糖 52
27 蔗糖 54
28 菊糖 52
29 淀粉 53
30 玉米秸秆 60
31 玉米芯 58
32 甘蔗渣 54
实施例33
进行循环稳定性实验,其操作方法是:直接将实施例4中反应液上层四氢呋喃溶剂有机相物料分离出来,并分析2,5-己二酮收率,保留下层其余物料然后将反应底物1.0g葡萄糖和20g四氢呋喃溶剂投入反应釜后投入新的反应,充入氢气至氢压为2MPa,加热至200℃,恒温反应8小时后,将反应体系冷却至室温,离心分离,得到含2,5-己二酮的有机相,并进行气相色谱分析,计算2,5-己二酮收率,循环结果如表4所示。结果显示循环使用到第五次时,2,5-己二酮收率几乎保持不变,表明该反应体系具有良好的循环稳定性。
表4循环使用结果
套用次数 葡萄糖转化率/% 2,5-己二酮收率/%
1 >99 62
2 >99 60
3 >99 60
4 >99 59
5 >99 58
对比例1
参照实施例12进行,只是催化剂3%Pd/DC的制备:将硝酸钯以等体积浸渍方法浸渍在实施例2未处理的活性炭(以DC表示)上,浸渍量按照贵金属Pd∶DC质量比为3∶100的比例计算。在80℃烘箱中处理6h后,转移至高温管式炉中,通入氮气为载气,气体体积空速为2h -1,并以10℃升温速率升温至450℃,保持4小时,降至室温。将载气切换为氢气,气体体积空速为2h -1,并以10℃升温速率升温至400℃,保持4小时。将载气再次切换为氮气,并降至室温,得到3%Pd/DC。后经测量得到接触角约为28°,如图2所示,表明该材料的疏水性较差。
使用葡萄糖作为生物质原料。葡萄糖与对比例1中3%Pd/DC催化剂质量比为2∶1,有机溶剂与葡萄糖质量比为25∶1,有机溶剂与NaCl和水的质量比为8,NaCl和水的质量比为0.25。在高压磁力搅拌间歇反应釜中分别加入0.5g对比例1中的3%Pd/DC催化剂,3.1g NaCl和 水(NaCl和水的质量比为0.25),1.0g葡萄糖,25gγ-戊内酯为有机溶剂,充入氢气至氢压为2MPa,加热至200℃,恒温反应8小时后,将反应体系冷却至室温,离心分离,得到含2,5-己二酮的有机相,并进行气相色谱分析,计算葡萄糖转化率>99%,2,5-己二酮收率为25%。
对比例2
使用葡萄糖作为生物质原料。葡萄糖与实施例1中3%Pd/Gr催化剂质量比为2∶1,有机溶剂与葡萄糖质量比为20∶1,水相为去离子水,有机溶剂与去离子水质量比为8。在高压磁力搅拌间歇反应釜中分别加入0.5g实施例1中的3%Pd/Gr催化剂,2.5g去离子水,1.0g葡萄糖,20g四氢呋喃为有机溶剂,充入氢气至氢压为2MPa,加热至200℃,恒温反应8小时后,将反应体系冷却至室温,离心分离,得到含2,5-己二酮的有机相,并进行气相色谱分析,计算葡萄糖转化率为68%,2,5-己二酮收率为5%。
对比例3
参照实施例4进行,只是葡萄糖与实施例1中3%Pd/Gr催化剂质量比为2∶1,有机溶剂与葡萄糖质量比为20∶1,有机溶剂与Na 2SO 4和水的质量比为8,Na 2SO 4和水的质量比为0.50。在高压磁力搅拌间歇反应釜中分别加入0.5g实施例1中的3%Pd/Gr催化剂,2.5g Na 2SO 4和水(Na 2SO 4和水的质量比为0.50),1.0g葡萄糖,20g四氢呋喃为有机溶剂,充入氢气至氢压为2MPa,加热至200℃,恒温反应8小时后,将反应体系冷却至室温,离心分离,得到含2,5-己二酮的有机相,并进行气相色谱分析,计算葡萄糖转化率>99%,2,5-己二酮收率为4%。
对比例4
参照实施例4进行,只是葡萄糖与实施例1中3%Pd/Gr催化剂质量比为2∶1,有机溶剂与葡萄糖质量比为20∶1,有机溶剂与CaCl 2和水的质量比为8,CaCl 2和水的质量比为0.50。在高压磁力搅拌间歇反应釜中分别加入0.5g实施例1中的3%Pd/Gr催化剂,2.5g CaCl 2和水(CaCl 2和水的质量比为0.50),1.0g葡萄糖,20g四氢呋喃为有机溶剂,充入氢气至氢压为2MPa,加热至200℃,恒温反应8小时后, 将反应体系冷却至室温,离心分离,得到含2,5-己二酮的有机相,并进行气相色谱分析,计算葡萄糖转化率>99%,2,5-己二酮收率为27%。
以上详细描述了本发明的具体实施方式,但是,本发明并不限于此。在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,包括各个技术特征以任何其它的合适方式进行组合,这些简单变型和组合同样应当视为本发明所公开的内容,均属于本发明的保护范围。

Claims (15)

  1. 一种用于转化生物质制备2,5-己二酮的双相溶剂体系,其包含有机溶剂相和水溶液相,其中:
    所述水溶液相包含选自第VIIA族元素的阴离子;室温条件25℃下,该水溶液相的pH为大约6.5-8.5,优选7-8,和
    所述有机溶剂相包含用于生物质制备2,5-己二酮的疏水性加氢催化剂。
  2. 根据权利要求1所述的体系,其特征在于,所述水溶液相还包含与所述第VIIA族元素的阴离子等摩尔量的第IA族元素的阳离子,其能够与所述第VIIA族元素的阴离子形成无机盐。
  3. 根据权利要求2所述的体系,其特征在于,所述第VIIA族元素选自Cl和Br中的至少一种,和/或所述第IA族元素选自Li、Na、K中的至少一种。
  4. 根据权利要求1所述的体系,其特征在于,所述疏水性加氢催化剂包括加氢活性组分和载体,其中所述载体选自具有疏水性的活性炭和石墨烯中的一种或多种。
  5. 根据权利要求1-4中任一项所述的体系,其特征在于,所述有机溶剂相的有机溶剂为四氢呋喃、甲苯、甲基异丁基酮、1,4-二氧六环、γ-戊内酯中、氯仿、1,2-二氯乙烷中的一种或几种的混合物。
  6. 根据权利要求5所述的体系,其特征在于,所述第VIIA族元素的阴离子和第IA族元素的阳离子通过加入包含所述阴离子和所述阳离子的无机盐加入;其中所述有机溶剂相中有机溶剂的质量与所述水溶液相中无机盐和水的质量之和的比值为2-16,优选为3-10;和/或,无机盐的质量与水的质量的比值为0.10-0.70,优选为0.20-0.70,进一步优选为0.40-0.70。
  7. 根据权利要求1所述的体系,其特征在于,所述加氢活性组分选自钌、铂、钯中的一种或几种,优选为铂和/或钯;
    优选地,以加氢催化剂的干基质量为基准,加氢活性组分以原子计的质量含量为0.5%-10%,优选为2%-6%。
  8. 根据权利要求1或7所述的体系,其特征在于,所述加氢催化剂与水的接触角大于50°,优选为55°-90°,还优选60-90°。
  9. 根据权利要求1-4中任一项所述的体系,其特征在于,所述有机溶剂相具有比所述水溶液相更低的密度,例如所述有机溶剂相的密度为大约0.8-0.95Kg/m 3
  10. 一种一锅法催化转化生物质制备2,5-己二酮的方法,包括:在权利要求1-9中任一项所述的双相溶剂反应体系中,以氢气为氢源,使生物质原料与加氢催化剂接触反应,得到2,5-己二酮。
  11. 根据权利要求10所述的方法,其特征在于,在该方法过程中,不向所述反应体系中加入酸,以及优选不加入酸性盐。
  12. 根据权利要求10所述的体系,其特征在于,所述有机溶剂与生物质原料的质量比为5-60,优选为15-40。
  13. 根据权利要求10所述的方法,其特征在于,所述生物质原料为纤维素、葡萄糖、果糖、蔗糖、菊糖、淀粉、玉米秸秆、玉米芯、甘蔗渣中的一种或几种。
  14. 根据权利要求10所述的方法,其特征在于,反应体系中,氢气压力为0.2-6MPa,优选为0.5-3MPa。
  15. 根据权利要求10-14任一所述的方法,其特征在于,所述生物质原料与加氢催化剂的质量比为8-0.5∶1,优选为4-1∶1;和/或,反应温度为160-240℃,优选为180-220℃;和/或,反应时间为2-16小时,优选为4-12小时。
PCT/CN2022/094002 2021-05-21 2022-05-20 一锅法催化转化生物质制备2,5-己二酮的方法 WO2022242730A1 (zh)

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