WO2022240091A1 - 파장 변환 부재 및 이를 포함하는 발광장치 - Google Patents
파장 변환 부재 및 이를 포함하는 발광장치 Download PDFInfo
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- WO2022240091A1 WO2022240091A1 PCT/KR2022/006559 KR2022006559W WO2022240091A1 WO 2022240091 A1 WO2022240091 A1 WO 2022240091A1 KR 2022006559 W KR2022006559 W KR 2022006559W WO 2022240091 A1 WO2022240091 A1 WO 2022240091A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- wavelength conversion
- conversion member
- powder
- silica filler
- spherical silica
- Prior art date
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Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/50—Wavelength conversion elements
- H01L33/501—Wavelength conversion elements characterised by the materials, e.g. binder
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/20—Filters
- G02B5/206—Filters comprising particles embedded in a solid matrix
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C14/00—Glass compositions containing a non-glass component, e.g. compositions containing fibres, filaments, whiskers, platelets, or the like, dispersed in a glass matrix
- C03C14/004—Glass compositions containing a non-glass component, e.g. compositions containing fibres, filaments, whiskers, platelets, or the like, dispersed in a glass matrix the non-glass component being in the form of particles or flakes
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C14/00—Glass compositions containing a non-glass component, e.g. compositions containing fibres, filaments, whiskers, platelets, or the like, dispersed in a glass matrix
- C03C14/006—Glass compositions containing a non-glass component, e.g. compositions containing fibres, filaments, whiskers, platelets, or the like, dispersed in a glass matrix the non-glass component being in the form of microcrystallites, e.g. of optically or electrically active material
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/097—Glass compositions containing silica with 40% to 90% silica, by weight containing phosphorus, niobium or tantalum
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/02—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of crystals, e.g. rock-salt, semi-conductors
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/02—Diffusing elements; Afocal elements
- G02B5/0205—Diffusing elements; Afocal elements characterised by the diffusing properties
- G02B5/0236—Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place within the volume of the element
- G02B5/0242—Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place within the volume of the element by means of dispersed particles
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/50—Wavelength conversion elements
- H01L33/505—Wavelength conversion elements characterised by the shape, e.g. plate or foil
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2214/00—Nature of the non-vitreous component
- C03C2214/04—Particles; Flakes
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2214/00—Nature of the non-vitreous component
- C03C2214/16—Microcrystallites, e.g. of optically or electrically active material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2933/00—Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
- H01L2933/0008—Processes
- H01L2933/0033—Processes relating to semiconductor body packages
- H01L2933/0041—Processes relating to semiconductor body packages relating to wavelength conversion elements
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2933/00—Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
- H01L2933/0091—Scattering means in or on the semiconductor body or semiconductor body package
Definitions
- the present invention relates to a wavelength conversion member and a light emitting device including the same, and more particularly, to a wavelength conversion member including a spherical silica filler powder having a particle size distribution in a specific range and a light emitting device including the same.
- Such a light emitting device generally includes a blue LED and a wavelength conversion member that absorbs blue light emitted from the LED and emits yellow, green, or red light to produce white light.
- the wavelength conversion member is generally in an organic or inorganic matrix. It has a structure in which phosphor powder is dispersed.
- a wavelength conversion member in which phosphor powder is dispersed in a resin matrix has been used.
- the wavelength conversion member there is a problem in that the resin is deteriorated or the luminance of the light emitting device is reduced due to heat or irradiation light of an excitation light source.
- Japanese Patent Publication No. 2003-258308 and Japanese Patent Registration No. 4895541 disclose a manufacturing method of a wavelength conversion member in which phosphor powder is dispersed in a glass matrix.
- some phosphors may deteriorate due to a high sintering temperature during the manufacture of the wavelength conversion member, resulting in deterioration in optical properties and discoloration, and there are restrictions on the use of the phosphor, so the wavelength conversion member with high color rendering property There is a problem that is difficult to implement.
- such a wavelength conversion member may not sufficiently scatter excitation light of the LED inside the wavelength conversion member, in which case light emitted from the light emitting device is not uniform and fluorescence intensity is reduced.
- Patent Document 1 Japanese Laid-open Patent No. 2003-258308
- Patent Document 2 Japanese Patent Registration No. 4895541
- the present invention was devised to solve the problems of the prior art, and the technical problem to be solved by the present invention is high fluorescence intensity, excellent light characteristics, and especially when irradiated with high power excitation light, the emission intensity over time It is to provide a wavelength conversion member capable of suppressing deterioration and a manufacturing method thereof.
- Another technical problem to be solved by the present invention is to provide a light emitting device including the wavelength conversion member.
- the present invention is a glass matrix; and the phosphor powder and the spherical silica filler powder dispersed in the glass matrix, and the particle diameters corresponding to 10%, 50%, and 90% of the cumulative volume (%) in the particle size distribution measured by laser diffraction are D10, respectively.
- D50 and D90 the D50 of the spherical silica filler powder is 1.0 to 15.0 ⁇ m, and the span (SPAN) value of 1.0 to 5.0 in the following formula 1 provides a wavelength conversion member:
- the present invention provides a first step of obtaining a composition for a wavelength conversion member comprising glass powder, phosphor powder and spherical silica filler powder; a second step of applying the composition for a wavelength conversion member onto a substrate to obtain a green sheet for a wavelength conversion member; and a third step of firing the green sheet for the wavelength conversion member.
- the present invention is the wavelength conversion member; and a light source for irradiating excitation light onto the wavelength conversion member.
- the wavelength conversion member of the present invention has high fluorescence intensity, excellent light characteristics such as light transmittance, light flux and converted light flux, and can suppress the decrease in light emission intensity over time when irradiated with high power excitation light. It can be usefully used for light emitting devices.
- 1 is a schematic plan view of a wavelength conversion member according to an embodiment of the present invention.
- FIG. 3 is a process flow diagram illustrating a method of manufacturing a wavelength conversion member according to an embodiment of the present invention.
- the present invention is not limited to the contents disclosed below, and may be modified in various forms as long as the gist of the invention is not changed.
- a wavelength conversion member includes a glass matrix; and the phosphor powder and the spherical silica filler powder dispersed in the glass matrix, and the particle diameters corresponding to 10%, 50%, and 90% of the cumulative volume (%) in the particle size distribution measured by laser diffraction are D10, respectively.
- D50 and D90 the D50 of the spherical silica filler powder is 1.0 to 15.0 ⁇ m, and the span (SPAN) value of Equation 1 below is 1.0 to 5.0:
- a wavelength conversion member includes a glass matrix; And a phosphor powder and a spherical silica filler powder dispersed in the glass matrix, and in particular, the spherical silica filler powder has a D50 and a span value in a specific range, so that the fluorescence intensity is high and the optical properties are excellent. , In particular, in the case of irradiation with high-output excitation light, a decrease in luminescence intensity over time can be suppressed.
- the spherical silica filler powder has a high melting point of 1400 ° C. or more, has heat resistance to a firing temperature when manufacturing a wavelength conversion member, is chemically stable, and is easily adsorbed to a phosphor. Therefore, in manufacturing the wavelength conversion member, shrinkage of the wavelength conversion member generated during firing can be suppressed, and uniform dispersibility of the phosphor particles in the wavelength conversion member can be well maintained.
- a wavelength conversion member according to an embodiment of the present invention includes a glass matrix.
- the glass matrix may be a base material of a wavelength conversion member obtained by molding and firing glass powder as a raw material.
- Phosphor powder and spherical silica filler powder may be dispersed and included in the glass matrix.
- the glass matrix may be obtained by applying a composition for a wavelength conversion member including glass powder, phosphor powder, and spherical silica filler powder onto a substrate to obtain a sheet shape and firing the composition.
- the glass matrix may be obtained by putting phosphor powder, spherical silica filler powder, and glass powder into a molding mold, compression molding, and firing at, for example, 450 to 950°C.
- the glass matrix may serve as a medium for stably maintaining the phosphor powder and the spherical silica filler powder in a uniformly dispersed state in the glass matrix.
- phosphor powder 120 and spherical silica filler powder 130 may be evenly dispersed in the glass matrix 110 .
- the composition of the glass powder is important.
- the glass matrix preferably contains P 2 O 5 , ZnO, SiO 2 and B 2 O 3 as main components.
- the glass matrix may be derived from a glass powder having a specific composition.
- the glass powder contains 2 to 10 mol% of P 2 O 5 , 30 to 50 mol% of ZnO, 10 to 25 mol% of SiO 2 , and 15 to 25 mol% of B 2 O 3 based on the total number of moles of the glass powder.
- the glass powder can be sufficiently sintered even when the content of the phosphor powder is high, and the decrease in luminance of light can be suppressed even when the wavelength conversion member is used for a long time.
- the wavelength conversion member has excellent water resistance and can realize an excellent light absorption rate.
- the P 2 O 5 is a component that forms a glass skeleton and improves water resistance, and the content of P 2 O 5 is 2 to 10 mol%, preferably 2 to 6 mol%, based on the total number of moles of the glass powder.
- ZnO is a component that improves solubility by lowering the melting temperature, and the content of ZnO may be 30 to 50 mol%, preferably 30 to 40 mol%, based on the total number of moles of the glass powder.
- SiO 2 is a component constituting the glass skeleton, and the content of SiO 2 may be 10 to 25 mol%, preferably 15 to 25 mol%.
- the B 2 O 3 is a component constituting the glass skeleton, can improve solubility by lowering the melting temperature, and improves light diffusivity, and the content of B 2 O 3 is based on the total number of moles of the glass powder. , 15 to 25 mol%, preferably 15 to 20 mol%.
- the glass powder contains 1 to 10 mol% of Al 2 O 3 , 0.1 to 7 mol% of SnO 2 , 1 to 5 mol% of BaO, 0.1 to 5 mol% of SrO, and 1 to 10 mol% of CaO. 5 mol%, Li 2 O 1 to 5 mol%, Na 2 O 1 to 7 mol%, and K 2 O 1 to 5 mol% of at least one selected from the group consisting of components may be further included.
- the Al 2 O 3 is a component that improves chemical durability, and the content of the Al 2 O 3 may be 1 to 10 mol%, preferably 2 to 6 mol%, based on the total number of moles of the glass powder.
- the effect of improving chemical durability may be insignificant, and when the Al 2 O 3 content exceeds the above range, the meltability of the glass may tend to deteriorate.
- the SnO 2 is a component capable of lowering the physical property temperature (thermal physical property temperature) for heat such as glass transition temperature, yield point, and softening point (Ts), and the content of SnO 2 is 0.1 to 0.1 to 0.1 to the total number of moles of the glass powder. 7 mol%, more preferably 0.2 to 6 mol%.
- the effect of lowering the thermophysical temperature may be insignificant, and when the content of SnO 2 exceeds the above range, devitrification due to Sn in the glass during melting ) water (particularly, tetravalent tin) tends to precipitate and the transmittance decreases, and as a result, it may be difficult to obtain a wavelength conversion member having high luminous efficiency, and it may be difficult to vitrify by melting separation.
- BaO is a component that improves solubility by lowering the melting temperature, and has the effect of promoting glass powder phase and suppressing the reaction with phosphor powder.
- the content of BaO may be 1 to 5 mol%, preferably 1 to 4 mol%.
- the effect of improving solubility may be insignificant, and when the content of BaO exceeds the above range, chemical durability is lowered and the tendency to glass phase is excessively increased, even with a small change in heat treatment temperature.
- the state of the separated phase may fluctuate greatly, causing variation (imbalance) in light diffusivity between lots of wavelength conversion members.
- SrO is a component that lowers the melting temperature to improve solubility, and has an effect of promoting glass powder phase and suppressing the reaction with phosphor powder.
- the content of SrO may be 0.1 to 5 mol%, preferably 0.1 to 4 mol%.
- the effect of improving the solubility may be insignificant, and when the content of SrO exceeds the above range, chemical durability is lowered and the tendency of glass phase phase is excessively increased, even with a small change in heat treatment temperature.
- the state of the separated phase may fluctuate greatly, and it may be easy to cause variations in light diffusivity between lots of wavelength conversion members.
- CaO is a component that lowers the melting temperature and improves the solubility, and has an effect of promoting the glass phase and suppressing the reaction with the phosphor powder.
- the CaO content may be 1 to 5 mol%, preferably 1 to 4 mol%.
- the effect of improving solubility may be insignificant, and when the content of CaO exceeds the above range, chemical durability is lowered and the tendency of glass phase phase is excessively increased, even with a small change in heat treatment temperature.
- the state of the separated phase may fluctuate greatly, and it may be easy to cause variations in light diffusivity between lots of wavelength conversion members.
- Li 2 O is a component that lowers the softening point.
- the content of Li 2 O may be preferably 1 to 5 mol%, preferably 2 to 5 mol%, based on the total number of moles of the glass powder.
- Na 2 O is a component that lowers the softening point.
- the content of Na 2 O may be preferably 1 to 7 mol%, preferably 2 to 6 mol%, based on the total number of moles of the glass powder.
- K 2 O is a component that lowers the softening point.
- the content of K 2 O may be preferably 1 to 5 mol%, preferably 2 to 5 mol%, based on the total number of moles of the glass powder.
- the glass powder may further include SnO 2 0.1 to 7 mol%, such as 0.2 to 6 mol%, and Al 2 O 3 1 to 10 mol%, such as 2 to 6 mol%, based on the total number of moles of the glass powder. have.
- the glass powder may further include 1 to 5 mol% of BaO, 0.1 to 5 mol% of SrO, and 1 to 5 mol% of CaO based on the total number of moles of the glass powder.
- the glass powder may further include 1 to 5 mol% of K 2 O, 1 to 5 mol% of Na 2 O, and 1 to 5 mol% of Li 2 O based on the total number of moles of the glass powder.
- the glass powder may further include Na 2 O and K 2 O, Na 2 O and Li 2 O, or Li 2 O and K 2 O as alkali metal oxides.
- the glass powder contains the components in the above combination, it is preferable to appropriately adjust the total content of these components in the range of 2 to 15 mol%, preferably 3 to 10 mol%.
- the glass powder may have an average particle diameter (D50) of 2 to 15 ⁇ m, preferably 5 to 15 ⁇ m.
- the average particle diameter (D50) of the glass powder is less than the above range, the amount of bubbles generated during firing increases, and bubbles may remain in the wavelength conversion member.
- the porosity of the wavelength conversion member is preferably 5% or less, 3% or less, particularly 1% or less. If the porosity exceeds the above range, optical properties may be deteriorated. In addition, if a large number of bubbles are included in the wavelength conversion member, light scattering may be excessive and fluorescence intensity may be reduced due to scattering loss.
- the average particle diameter (D50) of the glass powder exceeds the above range, it is difficult to uniformly disperse the phosphor powder in the wavelength conversion member, and as a result, fluorescence intensity of the wavelength conversion member may decrease or chromaticity deviation may occur.
- the glass matrix may have a refractive index of 1.44 to 1.89. Specifically, the glass matrix may preferably have 1.57 to 1.85, more preferably 1.60 to 1.84.
- the glass matrix may have a softening point (Ts) of 550 to 850°C.
- the softening point (Ts) of the glass matrix may be preferably 550 to 630 °C, more preferably 550 to 600 °C.
- the glass matrix preferably has a softening point (Ts) of 550°C or higher.
- softening point (Ts) examples include boron silicate glass and P 2 O 5 -ZnO-SiO 2 -B 2 O 3 glass.
- the phosphor powder may be present while being uniformly dispersed in the glass matrix.
- a wavelength conversion member having excellent heat resistance can be provided.
- the phosphor powder may include a phosphor powder that exhibits fluorescence of a wavelength longer than the wavelength of the excitation light when ultraviolet or visible light excitation light is incident thereon.
- a phosphor powder that exhibits fluorescence of a wavelength longer than the wavelength of the excitation light when ultraviolet or visible light excitation light is incident thereon.
- white light is obtained by mixing the transmitted excitation light and fluorescence of the phosphor powder, so white LEDs are used. can be easily manufactured.
- excitation light of visible light has a dominant wavelength of 430 to 490 nm and fluorescence of the phosphor powder has a dominant wavelength of 530 to 590 nm, it may be advantageous to provide white light.
- the phosphor powder may have an average particle diameter (D 50 ) of 3 to 30 ⁇ m, preferably 3 to 30 ⁇ m.
- D 50 average particle diameter of the phosphor powder
- the phosphor powders are easily aggregated and the luminous intensity may decrease
- the average particle diameter (D 50 ) of the phosphor powder exceeds the above range, wavelength conversion This is undesirable because the efficiency of the member is lowered and color deviation is increased.
- the type of the phosphor powder is not particularly limited.
- nitride phosphor powder, oxynitride phosphor powder, oxide phosphor powder including garnet phosphor powder such as YAG phosphor powder), sulfide phosphor powder, oxysulfide phosphor powder, halide phosphor powder (fluoride and chloride, etc.) and Aluminic acid chloride phosphor powder etc. are mentioned.
- nitride phosphor powder, oxynitride phosphor powder, and oxide phosphor powder have high heat resistance and are not easily deteriorated during firing, and are particularly suitable as phosphor powders used in wavelength conversion members for white LED devices.
- the phosphor powder is preferably an oxide phosphor powder or an aluminate chloride phosphor powder.
- the oxide phosphor or aluminate chloride phosphor includes yttrium-aluminium-garnet (YAG), lutetium-aluminium-garnet (LuAG), nitride, and sulfide ( It may include at least one type of phosphor powder selected from the group consisting of sulfide-based and silicate-based materials.
- the phosphor powder may be a phosphor powder having a visible light wavelength range, for example, a light emission wavelength range of 380 nm to 780 nm.
- the phosphor powder may include at least one selected from blue, green, red, and yellow light emitting particles.
- the blue, green, red, and yellow light-emitting particles mean particles that emit blue, green, red, and yellow fluorescence, respectively.
- the blue light emitting particles include a phosphor powder having a light emitting wavelength range of 440 nm to 480 nm
- the green light emitting particles include a phosphor powder having a light emitting wavelength range of 500 nm to 540 nm
- the yellow light emitting particles include a phosphor powder having a light emitting wavelength range of 540 nm to 540 nm.
- the red emission particles may include phosphor powder having an emission wavelength range of 660 nm to 700 nm.
- the blue light-emitting particles are (Sr,Ba)MgAl 10 O 17 :Eu 2+ ; (Sr,Ba) 3 MgSi 2 O 8 :Eu 2+ and the like.
- the green light-emitting particles are SrAl 2 O 4 :Eu 2+ ; SrBaSiO 4 :Eu 2+ ; (Y,Lu) 3 (Al,Gd) 5 O 12 :Ce 3+ ; SrSiON:Eu 2+ ; BaMgAl 10 O 17 : Eu 2+ , Mn 2+ ; Ba 2 MgSi 2 O 7 Eu 2+ ; Ba 2 SiO 4 :Eu 2+ ; Ba 2 Li 2 Si 2 O 7 :Eu 2+ ; BaAl 2 O 4 :Eu 2+ and the like, and when irradiated with blue excitation light having a wavelength of 440 nm to 480 nm, the green light-emitting particles are SrAl 2 O 4 :Eu 2+ ; SrBaSiO 4
- the yellow light-emitting particles may include La 3 Si 6 N 11 :Ce 3+ , and blue excitation light having a wavelength of 440 nm to 480 nm
- the yellow luminescent particles are (Y,Lu) 3 (Al,Gd) 5 O 12 :Ce 3+ ; and Sr 2 SiO 4 :Eu 2+ .
- the red light-emitting particles are CaGa 2 S 4 :Mn 2+ ; MgSr 3 Si 2 O 8 : Eu 2+ , Mn 2+ ; Ca 2 MgSi 2 O 7 :Eu 2+ and Mn 2+ , and when irradiated with blue excitation light having a wavelength of 440 nm to 480 nm, the red light-emitting particles are CaAlSiN 3 : Eu 2+ ; CaSiN 3 :Eu 2+ ; (Ca,Sr) 2 Si 5 N 8 : Eu 2+ ; ⁇ -SiAlON: Eu 2+ and the like.
- various phosphor powders may be mixed and used according to excitation light and emission wavelengths.
- a phosphor powder including blue, green, yellow, or red light emitting particles may be used.
- the phosphor powder may have a refractive index of 1.5 to 2.4.
- the difference in refractive index between the glass matrix and the phosphor powder may be, for example, less than 0.05, preferably less than 0.03.
- the difference in refractive index between the glass matrix and the phosphor powder is small, appropriate scattering and light diffusion are achieved, which may be more advantageous in realizing desired effects in the present invention.
- the content of the phosphor powder in the wavelength conversion member is 5 to 50% by weight, preferably 10 to 40% by weight, based on the total weight of the glass matrix, the spherical silica filler powder and the phosphor powder. , more preferably 10 to 30% by weight.
- the content of the phosphor powder is too small, it is difficult to obtain desired white light due to an insufficient amount of light emission, and if the content of the phosphor powder is too large, sintering is difficult and the excitation light is not sufficiently irradiated to the entire phosphor powder, resulting in a decrease in fluorescence intensity. there is In addition, pores are easily generated in the wavelength conversion member, and it may be difficult to obtain a dense structure.
- the wavelength conversion member includes a spherical silica filler powder.
- the wavelength conversion member including the spherical silica filler powder since both the glass matrix and the spherical silica filler powder are made of glass, generation of a heterogeneous layer or a void at an interface between them can be minimized.
- the spherical silica filler powder may be present while being uniformly dispersed in the glass matrix.
- heat resistance may be improved, and decrease in fluorescence intensity and occurrence of chromaticity deviation may be minimized.
- the wavelength conversion member of the present invention includes a spherical silica filler powder, and is particularly characterized by having a particle size distribution in a specific range, that is, a D50 of 1.0 to 15.0 ⁇ m and a span value of 1.0 to 5.0.
- the D50 of the spherical silica filler powder may be 1.0 to 15.0 ⁇ m, preferably 1.2 to 13.2 ⁇ m, and more preferably 2.0 to 6.0 ⁇ m.
- the D50 of the spherical silica filler powder is less than the above range, aggregation of the spherical silica filler powder may occur and the light transmittance of the wavelength conversion member may decrease.
- the D50 of the spherical silica filler powder exceeds the above range, the distribution of the spherical silica filler powder in the wavelength conversion member is not uniform, and thus fluorescence intensity of the wavelength conversion member may decrease or chromaticity deviation may increase.
- the spherical silica filler powder satisfies D50 in the above range, the distance between the spherical silica filler powders or between the spherical silica filler powder and the phosphor powder is shortened, so that heat can be effectively discharged to the outside.
- the spherical silica filler powder may have a SPAN value of 1.0 to 5.0, preferably 1.0 to 4.5, and more preferably 1.0 to 3.0.
- the SPAN value is an index representing the distribution (particle size distribution) of the particle size of the spherical silica filler powder.
- the span (SPAN) value is an index of the ratio of the particle size and amount of the silica powder mainly present as fine particles and the silica powder present as slightly larger particles in the spherical silica powder.
- the SPAN value is less than the above range, the spherical silica powder is re-agglomerated and large-sized agglomerates are likely to be generated when the wavelength conversion member is manufactured. In this case, it is undesirable because excessive scattering may occur outside the effective range and at a level that blocks light transmission.
- the SPAN value of the spherical silica filler powder exceeds the above range, the ratio of the fine silica filler powder to the coarse silica filler powder is relatively large, making it difficult to form a paste.
- the particle diameter of the spherical silica filler powder was measured using Microtreac's S3500 equipment.
- D10, D50 and D90 are the particle diameter (D10) when the cumulative volume concentration (%) is 10% and the cumulative volume concentration (%) is 50% in the particle size distribution measurement by laser light diffraction, respectively. It was measured as the particle diameter (D50) at the time and the particle diameter (D90) when the cumulative volume concentration (%) reached 90%, and the span (SPAN) value can be calculated using Equation 1 above.
- the spherical silica filler powder may have a D90/D10 (DSPAN) of 1.5 to 15, preferably 1.5 to 13, and more preferably 1.5 to 10.
- DSPAN D90/D10
- the D90/D10 (DSPAN) value of the spherical silica filler powder is an index representing the distribution (particle size distribution) ratio to the particle size of the spherical silica filler powder.
- the D90 / D10 (DSPAN) value is an index of the ratio of the particle size and amount of the silica powder mainly present as fine particles and the silica powder present as slightly larger particles in the spherical silica powder .
- the D90 / D10 (DSPAN) value satisfies the upper limit of the range, the particle size distribution curve of the spherical silica filler powder exhibits a sharp shape, and the D90 / D10 (DSPAN) value of the spherical silica filler powder
- shrinkage of the wavelength conversion member can be suppressed during firing, and uniform dispersibility of the phosphor particles in the wavelength conversion member can be maintained, which is preferable.
- the specific surface area (Brunauer-Emmett-Teller; BET) of the spherical silica filler powder may be 1.0 to 6.5 m2/g, preferably 2.0 to 5.0 m2/g, and more preferably 2.0 to 4.0 m2/g.
- the specific surface area of the spherical silica filler powder is less than the above range, the aggregation of the silica filler powder increases, and the light transmittance of the wavelength conversion member may decrease.
- the specific surface area of the spherical silica filler powder exceeds the above range, dispersibility of the spherical silica filler powder in the wavelength conversion member may deteriorate, and fluorescence intensity of the wavelength conversion member may decrease or chromaticity deviation may increase.
- the specific surface area can be measured by the BET method by nitrogen adsorption, and for example, a specific surface area measuring device commonly used in the art (Mountech's Macsorb HM (model 1210) or MicrotracBEL's Belsorp-mini II, etc.) available.
- a specific surface area measuring device commonly used in the art (Mountech's Macsorb HM (model 1210) or MicrotracBEL's Belsorp-mini II, etc.) available.
- the spherical silica filler powder has a spherical shape, it may be advantageous to obtain a wavelength conversion member capable of increasing light scattering property (scattering property of excitation light) and consequently emitting homogeneous light with high fluorescence intensity.
- the spherical silica filler powder may have an average sphericity of 2.0 or less, preferably 1.5 or less.
- the definition of the "sphericity” means “the diameter of the major axis (L max ) / the diameter of the minor axis (L min )” for the particles observed with a scanning electron microscope (SEM).
- the diameter of the major axis (L max ) refers to the length (L max ) of the longest straight line when connecting two random points on the outline of the spherical silica filler powder 130 with a straight line. It may mean, and the diameter of the minor axis (L min ) may mean the length of the shortest straight line (L min ) when connecting two arbitrary points on the outline of the spherical silica filler powder with a straight line.
- the spherical silica filler powder may have a certain number of particles having a relatively small particle diameter.
- silica filler powder having a relatively small particle diameter enters the gaps between these particles to fill the gaps.
- the average sphericity of the spherical silica filler powder may be 1.1 to 1.5.
- the refractive index of the spherical silica filler powder may be 1.44 to 1.47.
- the difference in refractive index between the glass matrix and the spherical silica filler powder may be 0.01 to 0.52, preferably 0.12 to 0.50, and more preferably 0.33 to 0.40.
- the difference in refractive index between the glass matrix and the spherical silica filler powder is too large, the light reflectance at the interface between the glass matrix and the spherical silica filler powder increases, and light scattering becomes excessive, which may decrease light efficiency, and the excitation light may be converted to a wavelength conversion member. It is difficult to irradiate the phosphor powder inside and the fluorescence intensity may decrease. If the difference in refractive index between the glass matrix and the spherical silica filler powder is too small, it may be difficult to obtain sufficient light scattering properties, and luminous intensity may decrease, and it may be difficult to obtain desired effects in the present invention.
- the softening point (Ts) of the spherical silica filler powder is preferably 500° C. or more higher than the softening point (Ts) of the glass matrix.
- the softening point (Ts) of the spherical silica filler powder may be 1,400 to 1,700 °C, preferably 1,400 to 1,600 °C.
- the amount of the spherical silica filler powder may be 0.5 to 50% by weight based on the total weight of the glass matrix, the spherical silica filler powder, and the phosphor powder.
- the content of the spherical silica filler powder may be preferably 0.5 to 30% by weight, more preferably 1 to 20% by weight.
- the content of the silica powder in consideration of the difference in refractive index between the phosphor powder and the glass matrix.
- the content of the glass powder and the spherical silica filler powder forming the glass matrix may vary depending on the content of the phosphor powder.
- the weight ratio (X:Y) of the content of the mixture (X) of the glass powder and the spherical silica filler powder and the phosphor powder (Y) is 60 to 95:5 to 40, preferably 70 to 95:5 to may be 30
- the mixture (X) of the glass powder and the spherical silica filler powder is less than the above range, the sinterability is deteriorated, the transmittance of the wavelength conversion member is lowered, and desired white light cannot be obtained.
- the weight ratio (X:Y) of the mixture (X) of the glass powder and the spherical silica filler powder and the phosphor powder (Y) satisfies the above range, the light transmittance from the light source and the light conversion amount of the phosphor powder are balanced.
- shrinkage with respect to the size of the wavelength conversion member can be suppressed, thereby minimizing the occurrence of spots in the photoconversion chromaticity.
- the weight ratio of the phosphor powder and the spherical silica filler powder may be 1:0.1 to 5.
- the wavelength conversion member according to an embodiment of the present invention may have a thickness of 100 to 800 ⁇ m, preferably 150 to 500 ⁇ m.
- the thickness of the wavelength conversion member is equal to or greater than the lower limit of the range, handling is easy, and cracks can be prevented when the wavelength conversion member is cut into a desired size.
- the thickness of the wavelength conversion member is equal to or less than the lower limit of the range, the amount of light flux passing through the wavelength conversion member may be maintained high. If the thickness of the wavelength conversion member is too thick beyond the above range, the luminous efficiency of the phosphor may be lowered.
- the wavelength conversion member may have a light transmittance of 70 to 95%. Specifically, the wavelength conversion member may have a light transmittance of 72 to 92% or 72.2 to 85%.
- the wavelength conversion member may have a light flux ⁇ v of 66 to 80 lm. Specifically, the wavelength conversion member may have a light flux ⁇ v of 73 to 80 lm or 74 to 80 lm.
- the wavelength conversion member may have a converted luminous flux of 98% to 105%. Specifically, the wavelength conversion member may have a converted luminous flux of 98% to 103% or 100% to 103%.
- the luminous flux and the converted luminous flux can be obtained by measuring the chromaticity distribution using an integrating sphere measuring instrument (LMS-200, J&C Tech.) using a 445 nm excitation light source.
- LMS-200 integrating sphere measuring instrument
- the wavelength conversion member may have parallel light (straight line) transmittance measured according to JIS K7105 of 20% or less, preferably 10% or less.
- parallel light transmittance measured according to JIS K7105 of 20% or less, preferably 10% or less.
- the wavelength conversion member may have a haze of 70% or more, preferably 75% or more, as measured according to JIS K7105.
- the present invention provides a method for manufacturing the wavelength conversion member.
- a method for manufacturing a wavelength conversion member includes a first step ( S110 ) of obtaining a composition for a wavelength conversion member including glass powder, phosphor powder, and spherical silica filler powder; a second step (S120) of obtaining a green sheet for a wavelength conversion member by applying the composition for a wavelength conversion member on a substrate; and a third step (S130) of firing the green sheet for the wavelength conversion member.
- the first step ( S110 ) includes obtaining a composition for a wavelength conversion member including glass powder, phosphor powder, and spherical silica filler powder.
- compositions including glass powder capable of forming a glass matrix, phosphor powder, and spherical silica filler powder may be prepared.
- the types and contents of the glass powder, phosphor powder, and spherical silica filler powder are as described above.
- the content of each component in the composition for the wavelength conversion member may be considered equal to the content of each component included in the wavelength conversion member after firing.
- composition for the wavelength conversion member may further include a binder resin and a solvent.
- the binder resin may include at least one selected from the group consisting of polyvinyl butyral (PVB), polyvinyl alcohol (PVA), and polyvinyl acetate (PVAc).
- the binder resin may include polyvinyl butyral (PVB) or polyvinyl alcohol (PVA).
- the binder resin may have a weight average molecular weight of 1,000 to 70,000 g/mol. Specifically, the binder resin may have a weight average molecular weight of 20,000 to 60,000 g/mol.
- the solvent may have a low boiling point for rapid production of green sheets. Specifically, the solvent may have a boiling point of 30 to 150 °C. More specifically, the solvent may have a boiling point of 60 to 130 °C.
- the solvent may include at least one selected from the group consisting of toluene, ethanol, butanol, acetone, and methanol.
- the solvent may include at least one selected from the group consisting of toluene, ethanol and butanol.
- the solvent may include toluene, ethanol and butanol.
- the solvent may be included in an amount suitable for the characteristics and drying conditions of the composition. Specifically, the solvent may be included in an amount of 30 to 50% by weight based on the total weight of the composition for the wavelength conversion member.
- the composition for the wavelength conversion member may further include a plasticizer.
- the plasticizer may include at least one selected from the group consisting of DOP (dioctyl phthalate), DOA (dioctyl adipate), and TCP (tricresyl phosphate).
- the plasticizer may include dioctyl phthalate (DOP) and dioctyl adipate (DOA).
- the plasticizer may be included in an amount of 10 to 200 parts by weight based on 100 parts by weight of the binder resin. Specifically, the plasticizer may be included in an amount of 30 to 90 parts by weight based on 100 parts by weight of the binder resin.
- the composition for the wavelength conversion member may be prepared by mixing a solvent and a binder resin, removing bubbles to obtain a binder solution, and then mixing the binder solution, glass powder, phosphor powder, spherical silica filler powder, and a plasticizer.
- the binder resin and the solvent may be mixed at room temperature when preparing the composition for the wavelength conversion member.
- the second step ( S120 ) includes applying the composition for a wavelength conversion member on a substrate to obtain a green sheet for a wavelength conversion member.
- the composition for a wavelength conversion member obtained in the first step is applied onto the substrate.
- the application may be performed using a tape casting method or a doctor blade.
- a polyester-based substrate may be used as the substrate, and for example, a resin film such as polyethylene terephthalate (PET) may be used.
- PET polyethylene terephthalate
- the green sheet for the wavelength conversion member may be a single sheet, or may be formed by stacking and compressing a plurality of green sheets for the wavelength conversion member manufactured by casting.
- the number of laminated green sheets for the wavelength converting member is not particularly limited, and for example, the green sheets for the wavelength converting member may be laminated to have a thickness of 50 to 1,500 ⁇ m after compression.
- the compression may be performed at a pressure of 1 to 100 MPa. Specifically, the compression may be performed at a pressure of 2 to 50 MPa.
- the third step ( S130 ) may include firing the green sheet for the wavelength conversion member.
- the firing temperature is preferably within ⁇ 100 ° C of the softening point of the glass matrix, specifically within ⁇ 50 ° C of the softening point of the glass matrix. If the sintering temperature is too low, fusion of each layer may be difficult, sintering of the glass powder may be insufficient, or mechanical strength of the wavelength conversion member may decrease. On the other hand, if the firing temperature is too high, the emission intensity of the wavelength conversion member may decrease.
- the firing temperature may be performed at 450 to 950° C. for 10 minutes to 72 hours. Specifically, the firing may be performed at 600 to 800 °C for 10 to 52 hours.
- a degreasing process of removing organic materials may be performed before firing, that is, before firing after compressing the green sheet for the wavelength conversion member.
- a degreasing process of removing organic materials may be performed before firing, that is, before firing after compressing the green sheet for the wavelength conversion member.
- the layers when the layers are stacked, they may be appropriately heat-compressed to increase adhesion to each other.
- a processing step by grinding, polishing, re-press, etc. may be further included as needed after firing among the above manufacturing methods.
- An embodiment of the present invention is the wavelength conversion member; and a light source for irradiating excitation light onto the wavelength conversion member.
- a light emitting device by combining the wavelength conversion member with a light source for irradiating excitation light of phosphor powder.
- a light source a semiconductor light emitting device such as a light emitting diode (LED) and a laser diode (LD) may be used.
- a plurality of the semiconductor light emitting devices may be used.
- the wavelength conversion member may be disposed to directly contact the semiconductor light emitting device.
- the semiconductor light emitting device and the wavelength conversion member may have a sequentially stacked structure.
- the semiconductor light emitting element may be disposed to be surrounded by the wavelength conversion member, or the wavelength conversion member may be disposed to be surrounded by the semiconductor light emitting element.
- the semiconductor light emitting device and the wavelength conversion member may be spaced apart from each other.
- Each component was mixed to have the composition shown in Table 1 below, and melted at 1,200° C. to prepare a glass product.
- the prepared glass material was pulverized to prepare a glass powder having an average particle diameter of 5.9 ⁇ m.
- Example 1 Manufacture of a wavelength conversion member
- the binder solution is dissolved by putting 27 g of polyvinyl butyral (PVB, weight average molecular weight: 50,000 g/mol) in 81 g of a solvent (including toluene and butanol in a volume ratio of 3: 2) at room temperature for 1 hour.
- PVB polyvinyl butyral
- a solvent including toluene and butanol in a volume ratio of 3: 2
- composition for a wavelength conversion member obtained in 1-1 was applied on a PET film according to a tape casting method and molded into a sheet shape to obtain a green sheet for a wavelength conversion member having a thickness of 50 ⁇ m. Twenty-one sheets of the above green sheets were stacked and pressed at a pressure of 14 MPa to obtain a green sheet for a wavelength conversion member.
- the green sheet for a wavelength conversion member obtained in 1-2 was fired at 600° C. for 12 hours to obtain a wavelength conversion member.
- Example 1 As shown in Table 2 below, Example 1, except that spherical silica filler powder having a different particle diameter distribution was used in 1-1 of Example 1 and the contents of the glass powder, the spherical silica filler powder, and the phosphor powder were adjusted.
- a wavelength conversion member was manufactured in the same manner as described above.
- a wavelength conversion member was prepared in the same manner as in Example 1, except that the spherical silica filler powder was not used and the glass powder content was changed to 90% by weight in 1-1 of Example 1. manufactured.
- Example 2 As shown in Table 2 below, except that prismatic silica filler powder (Amotech / abp-05) was used instead of the spherical silica filler powder in 1-1 of Example 1, the wavelength conversion member was manufactured in the same manner as in Example 1 did
- Example 1 1-1 As shown in Table 2 below, spherical fumed silica filler powder (Evonik/Aerosil R-202) having a different particle size distribution in Example 1 1-1 was used instead of the spherical silica filler powder in Example 1 1-1 A wavelength conversion member was manufactured in the same manner as in Example 1 except for the above.
- Example 1 As shown in Table 2 below, in 1-1 of Example 1, the same method as in Example 1 was performed, except that spherical silica filler powders having SPAN values of 1.4 and 5.4 and different particle diameter distributions were used. A conversion member was prepared.
- Ts Softening point
- the softening point (softening temperature) was measured in the range from room temperature to 1,000 °C at a heating rate of 10 °C.
- the measurement was performed using Professional Gemstone Refractometers (Kruess model ER601 LED, Germany). During measurement, the specimen was processed to a thickness of 1 mm (1T), and then a certain amount of refractory liquid was applied to the specimen measurement position so that it was completely adhered to the measurement part. The refraction gauge value was visually confirmed.
- the particle size was measured using Microtreac's S3500 equipment.
- D10, D50, and D90 of the analysis values are the particle diameter (D10) when the cumulative volume concentration (%) is 10% and the cumulative volume concentration (%) is 50%, respectively, in the particle size distribution measurement by the laser light diffraction method. It was measured as a particle diameter (D50) when , and a particle diameter (D90) when the cumulative volume concentration (%) reached 90%.
- the specific surface area of the silica filler powder used in the above Examples and Comparative Examples was BET 1 while flowing a mixed gas of nitrogen and helium (N 2 : 30 vol%, He: 70 vol%) through MOUNTECH's Macsorb HM (model 1210). It was measured by the point method.
- the light transmittance of light having a reference wavelength of 550 nm was measured using a Perkinelmer uv/vis spectrometer (Lambda35, USA), and a condition without a sample was taken as 100%.
- Chromaticity distribution was measured by placing a wavelength conversion member on a 445 nm excitation light source using an integrating sphere measuring instrument (LMS-200, J&C Tech.).
- the wavelength conversion member includes a phosphor powder and a spherical silica filler powder dispersed in a glass matrix, the spherical silica filler powder has a D50 of 1.23 to 13.2 ⁇ m, and a SPAN value of 1.1 to 1.1 ⁇ m. It was confirmed that the wavelength conversion members of Examples 1 to 7 having a value of 4.5 were generally excellent in light properties such as light transmittance, light flux, and converted light flux.
- the wavelength conversion members of Examples 1 to 7 had a light transmittance of 72.3 to 72.7%, a light flux of 73.6 to 78.6lm, and a converted light flux of 100.3 to 102.2%, all of which were excellent.
- Comparative Example 1 without silica filler powder, Comparative Example 2 containing prismatic silica filler powder, Comparative Example 3 using any of the D50 and SPAN values of the spherical silica filler powder outside the scope of the present invention It was confirmed that the wavelength conversion members of Examples 1 to 5 had lower optical properties, such as light transmittance, light flux, and converted light flux, compared to the wavelength conversion members of Examples 1 to 7.
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Abstract
Description
Claims (12)
- 유리 매트릭스; 및상기 유리 매트릭스 중에 분산된 형광체 분말 및 구형 실리카 필러 분말을 포함하고,레이저 회절법에 의해 측정한 입도 분포에 있어서의 누적 부피(%)의 10%, 50% 및 90%가 되는 입경을 각각 D10, D50 및 D90이라 할 때, 상기 구형 실리카 필러 분말의 D50이 1.0 내지 15.0㎛이고, 하기 식 1의 스팬(SPAN) 값이 1.0 내지 5.0인, 파장 변환 부재:[식 1]스팬(SPAN) = (D90-D10)/D50.
- 제 1 항에 있어서,상기 구형 실리카 필러 분말의 D90/D10이 1.5 내지 15인, 파장 변환 부재.
- 제 1 항에 있어서,상기 구형 실리카 필러 분말의 비표면적(Brunauer-Emmett-Teller; BET)이 1.0 내지 6.5 ㎡/g인, 파장 변환 부재.
- 제 1 항에 있어서,상기 유리 매트릭스와 상기 구형 실리카 필러 분말의 굴절률 차이가 0.01 내지 0.52인, 파장 변환 부재.
- 제 4 항에 있어서,상기 유리 매트릭스의 굴절률이 1.44 내지 1.89이고, 연화점(Ts)이 550 내지 850℃인, 파장 변환 부재.
- 제 1 항에 있어서,상기 형광체 분말의 평균 입경(D50)이 3 내지 30㎛인, 파장 변환 부재.
- 제 1 항에 있어서,상기 구형 실리카 필러 분말의 함량이 상기 유리 매트릭스, 구형 실리카 필러 분말 및 형광체 분말의 총 중량에 대해 0.5 내지 50 중량%인, 파장 변환 부재.
- 제 1 항에 있어서,상기 형광체 분말과 상기 구형 실리카 필러 분말의 중량비가 1:0.1 내지 5인, 파장 변환 부재.
- 제 1 항에 있어서,상기 유리 매트릭스가 평균 입경(D50)이 2 내지 15㎛인 유리 분말로부터 유도되고,상기 유리 분말이 유리 분말 총 몰수를 기준으로 하기 조성을 갖는, 파장 변환 부재:P2O5 2 내지 10 mol%,ZnO 30 내지 50 mol%,SiO2 10 내지 25 mol%, 및B2O3 15 내지 25 mol%.
- 제 9 항에 있어서,상기 유리 분말이 하기 성분 중에서 선택된 1종 이상을 더 포함하는, 파장 변환 부재:Al2O3 1 내지 10 mol%,SnO2 0.1 내지 7 mol%,BaO 1 내지 5 mol%,SrO 0.1 내지 5 mol%,CaO 1 내지 5 mol%,Li2O 1 내지 5 mol%,Na2O 1 내지 7 mol%, 및K2O 1 내지 5 mol%.
- 유리 분말, 형광체 분말 및 구형 실리카 필러 분말을 포함하는 파장 변환 부재용 조성물을 얻는 제 1 단계;상기 파장 변환 부재용 조성물을 기재 상에 도포하여 파장 변환 부재용 그린 시트를 얻는 제 2 단계; 및상기 파장 변환 부재용 그린 시트를 소성하는 제 3 단계를 포함하는, 제 1 항의 파장 변환 부재의 제조방법.
- 제 1 항 내지 제 10 항 중 어느 한 항의 파장 변환 부재; 및상기 파장 변환 부재에 여기 광을 조사하는 광원을 포함하는, 발광장치.
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