WO2022236910A1 - 一种具有切屑油屑分离结构的数控机床及其分离方法 - Google Patents

一种具有切屑油屑分离结构的数控机床及其分离方法 Download PDF

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Publication number
WO2022236910A1
WO2022236910A1 PCT/CN2021/099332 CN2021099332W WO2022236910A1 WO 2022236910 A1 WO2022236910 A1 WO 2022236910A1 CN 2021099332 W CN2021099332 W CN 2021099332W WO 2022236910 A1 WO2022236910 A1 WO 2022236910A1
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Prior art keywords
tool
fixing
machine tool
chip
bolt
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PCT/CN2021/099332
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English (en)
French (fr)
Inventor
李冬
曹颂培
陈丽珍
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南京涵铭置智能科技有限公司
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Publication of WO2022236910A1 publication Critical patent/WO2022236910A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042Devices for removing chips
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B31/00Chucks; Expansion mandrels; Adaptations thereof for remote control
    • B23B31/02Chucks
    • B23B31/10Chucks characterised by the retaining or gripping devices or their immediate operating means
    • B23B31/103Retention by pivotal elements, e.g. catches, pawls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/08Protective coverings for parts of machine tools; Splash guards
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/10Arrangements for cooling or lubricating tools or work
    • B23Q11/1069Filtration systems specially adapted for cutting liquids
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Definitions

  • the invention relates to the technical field of numerically controlled machine tools, in particular to a numerically controlled machine tool with a structure for separating chips and oil chips and a separation method thereof.
  • CNC machine tool is the abbreviation of numerical control machine tool, which is an automatic machine tool equipped with a program control system.
  • the control system can logically process programs with control codes or other symbolic instructions, decode them, express them in coded numbers, and input them into the numerical control device through the information carrier. After calculation and processing, various control signals are sent by the numerical control device to control the movement of the machine tool, and the parts are automatically processed according to the shape and size required by the drawing.
  • CNC machine tools solve complex, precise, small-batch, and multi-variety parts processing problems. It is a flexible, high-efficiency automatic machine tool that represents the development direction of modern machine tool control technology. It is a typical mechanical and electrical integration. chemical products.
  • the purpose of the present invention is to provide a CNC machine tool with a chip separation structure and its separation method, to solve the problem that the existing CNC machine tool proposed in the background technology is easily affected by the installation height of the tool while performing cutting work. , The spray performance of the cutting fluid will be affected by the clogging of chips, and the problem of not being convenient enough to clean the chips.
  • a CNC machine tool with a structure for separating swarf and oil chips, including a CNC machine tool body and a connection guide structure, a main support and stabilization platform is installed below the CNC machine tool body, and the A chip box fixing frame is installed under the main supporting and stabilizing platform.
  • a chip storage box is installed at the front end of the chip box fixing frame.
  • a top is installed, and the other side of the top is equipped with a tool rest main body, and a tool fixing structure is arranged on the outside of the tool rest main body, and the tool fixing structure includes an upper fixed limit plate, a lower fixed support plate, a tool limit Bolts and tool adjustment support plates, the inside of the chip storage box is provided with a chip storage tank, the inside of the chip storage tank is installed with a separate fixing frame, the connection guide structure includes a connection joint, a telescopic pipe, a guide pipe, Suction pump and connecting hose.
  • a fixed support top frame is installed above the main body of the CNC machine tool, and a sliding protection door is installed on the front end of the fixed support top frame, and the sliding protection door is slidably connected with the fixed support top frame and the CNC machine tool body.
  • the other side of the sliding protective door is equipped with a side operating frame, and a three-jaw chuck is installed on one side inside the main body of the CNC machine tool, and the three-jaw chuck is rotationally connected with the main body of the CNC machine tool, and above the front end of the side operating frame
  • a data input panel is installed, and stable support seats are installed on both sides below the chip box fixing frame.
  • the chip storage box is slidingly connected with the chip box fixing frame, a side protection plate is installed at the middle position of the front end of the chip storage box, a fixed handle is installed on one side of the chip storage box, and the fixed pull
  • the handle and the chip storage box are connected by bolts, a protective observation window is arranged above the front end of the sliding protective door, handles are installed on both sides of the front end of the sliding protective door and the side operating frame, and the inside of the main body of the CNC machine tool Lighting is installed above.
  • a central fixing hole is provided at the middle position of the upper fixing limiting plate and the lower fixing supporting plate, and a limiting fixing bolt hole is arranged on the outer side of the central fixing hole on the upper fixing limiting plate, and the limiting fixing bolt
  • a fixed chuck is installed above the tool limit bolt, and one end of the tool limit bolt passes through the limit fix bolt hole and extends to the lower fixed
  • the upper end of the support plate, and the tool limit bolt and the limit fixing bolt hole are connected through single-head thread rotation.
  • a limit fixing slot is provided outside the central fixing hole on the lower fixing support plate, and the tool adjustment support plate is located inside the limit fixing slot, and the lower end of the limit fixing slot is provided with an adjusting bolt
  • a rotation adjusting bolt is installed below the tool adjustment support plate, and the rotation adjustment bolt is rotatably connected with the tool adjustment support plate, and the rotation adjustment bolt is rotatably connected with the adjustment bolt fixing hole through a single thread.
  • the inner wall of the chip storage tank is provided with a limit fixed card frame
  • the separated fixed frame is connected with the limited fixed card frame through a card slot
  • the upper end of the separated fixed frame is provided with a protective fixed plate
  • the protective fixed plate A chip fluid filter is installed below the swarf fluid filter, which is connected to the protective fixing plate through buckles, and the chip fluid filter is connected to the separation and fixing frame through a slot, and both sides above the separation and fixing frame are equipped with side Fix the pull plate
  • the limit fixing bracket is provided with fixing holes, and there are several fixing holes
  • the lower end of the inside of the chip storage box is provided with a diversion protrusion
  • one side of the chip storage box Installed pipes with connecting joints.
  • a connecting sealing head is installed at one end of the connecting joint pipe, an inner diversion pipe is installed inside the connecting sealing head, and a sealing and fixing groove is arranged on the outer side of the inner diversion pipe, and the inner diversion pipe
  • An impurity filter is installed on the inner side of the pipeline, and the impurity filter is connected to the inner diversion pipe through a slot, and the main body of the tool holder is connected to the main body of the CNC machine tool through a ball screw drive.
  • one end of the connecting joint is provided with an extension limit block, both ends of the diversion main pipe are equipped with telescopic pipes, and a suction pump is installed on the diversion main pipe, and the connecting joint and the telescopic pipe
  • a connecting hose is installed at the joint of the tool holder, and a cooling liquid spray head is installed at the rear end of the tool rest body, and the cooling liquid spray head is in sealing connection with the connection guide structure.
  • a method for using a CNC machine tool with a structure for separating chips, oil and debris includes the following steps:
  • Step 1 Carry out the connection and installation of the connection guide structure and the coolant nozzle, hold the fixed handle and pull out the overall chip storage box, connect the connection joint with the connection sealing head, and extend the limit block to the inside of the sealing and fixing slot Carry out the card slot connection, install and connect the connecting hose, telescopic pipe and diversion main pipe in sequence, and seal the telescopic pipe at one end of the diversion main pipe with the coolant nozzle to ensure the circulation and spray performance of the coolant in the later stage, and the installation is completed After that, reinstall the chip storage box;
  • Step 2 Install the workpiece and the tool, install the workpiece inside the three-jaw chuck for fixing, install the outer turning tool, cut-off knife, inner turning tool and threading tool on the tool holder in sequence as required, and place the tools in sequence Place it on the top of the lower fixed support plate, measure the height of the cutter head, when the height is not enough, turn the adjusting bolt, the rotating adjusting bolt rotates inside the fixing hole of the adjusting bolt, and the rotation of the rotating adjusting bolt drives the whole tool to adjust the supporting plate to move upward.
  • To adjust the height of the turning tool after the adjustment is completed, extend the tool limit bolt to the inside of the limit fixing bolt hole, and turn the tool limit bolt so that the lower end surface of the tool limit bolt fits completely with the upper end surface of the tool handle ;
  • Step 3 By manually inputting the NC program or importing the program into the computer, after manual tool setting, the coordinate system can be determined to start the cutting work. While cutting, close the sliding protective door, start the suction pump, and the suction pump drives the flow of coolant Circulation is performed to cool the cutting workpiece and the tool to avoid deformation of the workpiece caused by excessive temperature and affect the dimensional accuracy;
  • Step 4 The chips and coolant generated during the cutting process fall on the separation bracket inside the chip storage box.
  • the coolant is filtered through the chip filter and enters the upper end of the diversion bump at the lower end.
  • the diversion bump transfers the coolant Divert the flow to the position where the joint pipe is connected, and the chips are accumulated above the chip liquid filter.
  • the chips are cleaned, and the chip storage box is pulled out, and the side fixed pull plate is held to take out the integral separation and fixing frame, and the chips are cleaned. Just clean it up.
  • the present invention is equipped with a tool fixing structure, which can adjust the height of the support plate by rotating and raising the tool while adjusting the height of the tool head when the thickness of the tool handle is different. It is more flexible, and the limit fixing slot and the tool adjustment support plate are set at the same time, which can better limit the position while adjusting, and there will be no deviation. The cutting accuracy is easily affected by the installation height of the tool;
  • the present invention is equipped with a connection diversion structure, and the two ends of the connection diversion structure are respectively connected to the connection joint pipe and the coolant nozzle.
  • the present invention is equipped with a chip storage box, and the separation and fixing frame installed inside the chip storage box can better separate chips and coolant.
  • the coolant enters the inside of the chip storage tank through the chip liquid filter, and the chip storage tank Diversion bumps are set inside, and the diversion bumps can guide the coolant to the connecting joint pipe to improve the flow performance.
  • you only need to pull out the integral separation bracket to clean the chips which solves the problem of the existing CNC The problem that machine tool chips are not convenient enough to clean up.
  • Fig. 1 is the front view of a kind of numerically controlled machine tool with chip oil separation structure of the present invention
  • Fig. 2 is a structural schematic diagram of a CNC machine tool with a cutting and oily debris separation structure according to the present invention
  • Fig. 3 is an exploded view of the tool fixing structure of the present invention.
  • Fig. 4 is an exploded view of the chip storage box of the present invention.
  • Fig. 5 is a perspective view of the connection guide structure of the present invention.
  • a CNC machine tool with a structure for separating chips and oil including a CNC machine tool body 1 and a connecting flow guide structure 43, and a main support is installed below the CNC machine tool body 1 Stabilizing table 9, chip box fixing frame 10 is installed under the main support stabilizing table 9, can make the placement performance of chip box more stable, chip storage box 12 is installed on the front end of chip box fixing frame 10, the lower end of CNC machine tool main body 1 interior A moving slide rail 7 is provided, a tip 16 is installed on one side above the moving slide rail 7, a tool rest main body 17 is installed on the other side of the tip 16, and a tool fixing structure 18 is arranged on the outside of the tool rest main body 17.
  • the tool fixing structure 18 includes an upper fixed limit plate 20, a lower fixed support plate 21, a tool limit bolt 24 and a tool adjustment support plate 27, which can improve the flexibility of use to a certain extent.
  • the interior of the chip storage box 12 A chip storage tank 30 is provided, and a separate fixing frame 32 is installed inside the chip storage tank 30.
  • the connection guide structure 43 includes a connection joint 44, a telescopic pipe 46, a guide pipe 47, a suction pump 48 and a connection hose 49, which can This makes the diversion performance of the coolant simpler and more perfect.
  • a fixed support top frame 2 is installed above the main body 1 of the CNC machine tool, and a sliding protection door 3 is installed on the front end of the fixed support top frame 2, and the sliding protection door 3 is slidingly connected with the fixed support top frame 2 and the CNC machine tool main body 1,
  • the structural sliding flexibility is higher, which can improve the flexibility while ensuring the protection performance.
  • the other side of the sliding protective door 3 is equipped with a side operating frame 4, and the inner side of the CNC machine tool body 1 is equipped with a three-jaw chuck 6. And the three-jaw chuck 6 is rotationally connected with the main body 1 of the CNC machine tool, and the fixing performance of the workpiece is more convenient.
  • a data input panel 8 is installed above the front end of the side operating frame 4, and stable supports are installed on both sides below the chip box fixing frame 10. Seat 11, the stability of the support is higher.
  • the chip storage box 12 is slidingly connected with the chip box fixing frame 10
  • a side guard plate 13 is installed at the middle position of the front end of the chip storage box 12
  • a fixed handle 14 is installed on one side of the chip storage box 12
  • the structure is simple, and the loading, unloading and replacement performance is more flexible.
  • the top of the front end of the sliding protective door 3 is provided with a protective observation window 15, and both sides of the front end of the sliding protective door 3 and the side operating frame 4 are equipped with
  • the pull handle 19 is equipped with an illuminating lamp 5 above the inside of the main body 1 of the CNC machine tool, which has a simple structure and more perfect overall performance.
  • a center fixing hole 23 is provided at the middle position of the upper fixing limiting plate 20 and the lower fixing supporting plate 21, and the limit fixing bolt hole 22 is arranged on the outer side of the upper center fixing hole 23 of the upper fixing limiting plate 20, and the rotation adjustment performance More stable, the limit fixing bolt holes 22 are provided with several, and several limit fixing bolt holes 22 are distributed sequentially, a fixed chuck 25 is installed above the cutter limit bolt 24, and one end of the cutter limit bolt 24 penetrates the limit The fixing bolt hole 22 extends to the upper end of the lower fixing support plate 21, and the tool limit bolt 24 and the limit fixing bolt hole 22 are connected by a single thread rotation, so that the rotation limit performance is more comprehensive.
  • the outer side of the center fixing hole 23 on the lower fixed support plate 21 is provided with a limited fixed slot 26, and the tool adjustment support plate 27 is located inside the limited fixed slot 26, and the lower end of the limited fixed slot 26 is provided with an adjustment Bolt fixing hole 29, the bottom of cutter adjustment support plate 27 is equipped with rotation adjustment bolt 28, rotation adjustment bolt 28 is connected with cutter adjustment support plate 27 rotation, and rotation adjustment bolt 28 is connected with adjustment bolt fixing hole 29 by single head thread rotation,
  • the overall adjustment performance is more simple and flexible.
  • the inner wall of the chip storage tank 30 is provided with a limited fixed card frame 31, and the separation fixed frame 32 is connected with the limited fixed card frame 31 through the card slot, the loading and unloading performance is simpler and more flexible, and the upper end of the separated fixed frame 32 is provided with a protective fixed plate 33.
  • a cutting fluid filter 34 is installed under the protective fixing plate 33, and the cutting fluid filter 34 is connected to the protective fixing plate 33 through buckles.
  • Net 34 is connected with separation fixed frame 32 by draw-in groove, and loading and unloading performance is more flexible, and the both sides of separation fixed frame 32 tops are all equipped with side fixed drawing plate 35, and the limit fixed frame 31 is provided with fixed card hole 36, and There are several fixing holes 36, and the lower end of the chip storage box 12 is provided with a diversion protrusion 37, which can make the coolant flow better, and a connecting joint pipe 38 is installed on one side of the chip storage box 12. The performance is more stable.
  • one end of the connecting joint pipe 38 is equipped with a connecting sealing head 39, and the inside of the connecting sealing head 39 is equipped with an inner diversion pipe 40, and the outer side of the inner diversion pipe 40 is provided with a sealing and fixing groove 41, and the inner diversion pipe 40
  • An impurity filter 42 is installed on the inner side, and the impurity filter 42 is connected with the inner diversion pipe 40 through a slot, which can prevent fine chips from entering the inside of the pipe and causing blockage. Transmission performance is more stable.
  • connection joint 44 is provided with an extension limit block 45, and both ends of the diversion main pipe 47 are equipped with telescopic pipes 46, and a suction pump 48 is installed on the diversion main pipe 47, so that the working performance of the diversion has been improved.
  • a connecting hose 49 is installed at the junction of the connecting joint 44 and the telescopic pipe 46, and a coolant nozzle 50 is installed at the rear end of the tool rest main body 17, and the coolant nozzle 50 is sealed and connected with the connection guide structure 43. The shower cooling performance is better guaranteed.
  • a method for using a CNC machine tool with a structure for separating chips, oil and debris includes the following steps:
  • Step 1 Carry out the connection and installation of the connection guide structure 43 and the coolant nozzle 50, hold the fixed handle 14 and pull out the integrated chip storage box 12, connect the connection joint 44 with the connection sealing head 39, and extend the limit block 45
  • the card slot is connected, the connecting hose 49, the telescopic pipe 46 and the diversion main pipe 47 are sequentially installed and connected, and the telescopic pipe 46 at one end of the diversion main pipe 47 is sealed and connected to the coolant nozzle 50, The circulating spraying performance of the cooling liquid in the later period can be guaranteed.
  • the chip storage box 12 is put back;
  • Step 2 Install the workpiece and the tool, install the workpiece inside the three-jaw chuck 6 and fix it, install the outer turning tool, cut-off knife, inner turning tool and threading tool on the tool holder in sequence as required, and place the tool Place them on the top of the lower fixed support plate 21 in order to measure the height of the cutter head.
  • the rotating adjusting bolt 28 rotates inside the adjusting bolt fixing hole 29, and the rotation of the rotating adjusting bolt 28 drives the overall cutting tool.
  • Adjust the support plate 27 to move upward to adjust the height of the turning tool.
  • Step 3 By manually inputting the numerical control program or importing the program by the computer, after manual tool setting, the coordinate system can be determined and the cutting work can be carried out. While cutting, close the sliding protective door 3, start the suction pump 48, and the suction pump 48 drives The coolant flow circulates to cool the cutting workpiece and the cutting tool to avoid deformation of the workpiece caused by excessive temperature and affect the dimensional accuracy;
  • Step 4 The chips and coolant generated during the cutting process fall on the separation bracket 32 inside the chip storage box 12, the coolant is filtered through the chip liquid filter 34, and enters the upper end of the diversion protrusion 37 at the lower end, and the diversion protrusion
  • the block 37 directs the coolant to the position where the joint pipe 38 is connected, and the chips are accumulated on the top of the chip liquid filter 34.
  • the chips are cleaned, and the chip storage box 12 is pulled out, and the holding plate 35 is fixed on the side. Take out the integral separation fixing frame 32 and clean up the swarf.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Auxiliary Devices For Machine Tools (AREA)

Abstract

一种具有切屑油屑分离结构的数控机床及其分离方法,数控机床包括数控机床主体(1)和连接导流结构(43),数控机床主体(1)的下方安装有主支撑稳定台(9),主支撑稳定台(9)的下方安装有切屑盒固定架(10),切屑盒固定架(10)的前端安装有切屑储存盒(12),数控机床主体(1)内部的下端设置有移动滑轨(7),移动滑轨(7)上方的一侧安装有顶尖(16),顶尖(16)的一侧安装有刀架主体(17),刀架主体(17)的外侧设置有刀具固定结构(18),刀具固定结构(18)包括上固定限位板(20)、下固定支撑板(21)、刀具限位螺栓(24)和刀具调整支撑板(27),切屑储存盒(12)的内部设置有切屑储存槽(30),切屑储存槽(30)的内部安装有分离固定架(32),连接导流结构(43)包括连接接头(44)、伸缩管道(46)、导流主管(47)、抽吸泵(48)和连接软管(49)。

Description

一种具有切屑油屑分离结构的数控机床及其分离方法 技术领域
本发明涉及数控机床技术领域,具体为一种具有切屑油屑分离结构的数控机床及其分离方法。
背景技术
数控机床是数字控制机床的简称,是一种装有程序控制系统的自动化机床。该控制系统能够逻辑地处理具有控制编码或其他符号指令规定的程序,并将其译码,用代码化的数字表示,通过信息载体输入数控装置。经运算处理由数控装置发出各种控制信号,控制机床的动作,按图纸要求的形状和尺寸,自动地将零件加工出来。数控机床较好地解决了复杂、精密、小批量、多品种的零件加工问题,是一种柔性的、高效能的自动化机床,代表了现代机床控制技术的发展方向,是一种典型的机电一体化产品。
但是,现有的数控机床在进行切削工作的同时切割精度容易受到刀具安装高度的影响,切削液的喷淋性能会受到切屑堵塞的影响,切屑清理起来不够便捷;因此,不满足现有的需求,对此我们提出了一种具有切屑油屑分离结构的数控机床及其分离方法。
技术问题
本发明的目的在于提供一种具有切屑油屑分离结构的数控机床及其分离方法,以解决上述背景技术中提出的现有的数控机床在进行切削工作的同时切割精度容易受到刀具安装高度的影响,切削液的喷淋性能会受到切屑堵塞的影响,切屑清理起来不够便捷的问题。
技术解决方案
为实现上述目的,本发明提供如下技术方案:一种具有切屑油屑分离结构的数控机床,包括数控机床主体和连接导流结构,所述数控机床主体的下方安装有主支撑稳定台,所述主支撑稳定台的下方安装有切屑盒固定架,所述切屑盒固定架的前端安装有切屑储存盒,所述数控机床主体内部的下端设置有移动滑轨,所述移动滑轨上方的一侧安装有顶尖,所述顶尖的另一侧安装有刀架主体,所述刀架主体的外侧设置有刀具固定结构,所述刀具固定结构包括上固定限位板、下固定支撑板、刀具限位螺栓和刀具调整支撑板,所述切屑储存盒的内部设置有切屑储存槽,所述切屑储存槽的内部安装有分离固定架,所述连接导流结构包括连接接头、伸缩管道、导流主管、抽吸泵和连接软管。
优选的,所述数控机床主体的上方安装有固定支撑顶架,所述固定支撑顶架的前端安装有滑动防护门,且滑动防护门与固定支撑顶架和数控机床主体均滑动连接,所述滑动防护门的另一侧安装有侧边操作架,所述数控机床主体内部的一侧安装有三爪卡盘,且三爪卡盘与数控机床主体转动连接,所述侧边操作架前端的上方安装有数据输入面板,所述切屑盒固定架下方的两侧均安装有稳定支撑座。
优选的,所述切屑储存盒与切屑盒固定架滑动连接,所述切屑储存盒前端的中间位置处安装有侧边防护板,所述切屑储存盒的一侧安装有固定拉把,且固定拉把与切屑储存盒通过螺栓连接,所述滑动防护门前端的上方设置有防护观察窗,所述滑动防护门和侧边操作架前端的两侧均安装有拉把,所述数控机床主体内部的上方安装有照明灯。
优选的,所述上固定限位板和下固定支撑板的中间位置处均设置有中心固定孔,所述上固定限位板上中心固定孔的外侧设置有限位固定螺栓孔,限位固定螺栓孔设置有若干个,且若干个限位固定螺栓孔依次分布,所述刀具限位螺栓的上方安装有固定卡头,所述刀具限位螺栓的一端贯穿限位固定螺栓孔并延伸至下固定支撑板的上端,且刀具限位螺栓和限位固定螺栓孔通过单头螺纹转动连接。
优选的,所述下固定支撑板上中心固定孔的外侧设置有限位固定卡槽,且刀具调整支撑板位于限位固定卡槽的内部,所述限位固定卡槽内部的下端设置有调节螺栓固定孔,所述刀具调整支撑板的下方安装有转动调节螺栓,转动调节螺栓与刀具调整支撑板转动连接,且转动调节螺栓与调节螺栓固定孔通过单头螺纹转动连接。
优选的,所述切屑储存槽的内壁设置有限位固定卡架,且分离固定架与限位固定卡架通过卡槽连接,所述分离固定架的上端设置有防护固定板,所述防护固定板的下方安装有切屑液滤网,切屑液滤网与防护固定板通过卡扣连接,且切屑液滤网与分离固定架通过卡槽连接,所述分离固定架上方的两侧均安装有侧边固定拉板,所述限位固定卡架上设置有固定卡孔,且固定卡孔设置有若干个,所述切屑储存盒内部的下端设置有导流凸块,所述切屑储存盒的一侧安装有连接接头管道。
优选的,所述连接接头管道的一端安装有连接密封头,所述连接密封头的内部安装有内导流管道,所述内导流管道的外侧设置有密封固定卡槽,所述内导流管道的内侧安装有杂质过滤网,且杂质过滤网与内导流管道通过卡槽连接,所述刀架主体与数控机床主体通过滚珠丝杆传动连接。
优选的,所述连接接头的一端设置有延伸限位卡块,所述导流主管的两端均安装有伸缩管道,所述导流主管上安装有抽吸泵,所述连接接头和伸缩管道的连接处安装有连接软管,所述刀架主体的后端安装有冷却液喷头,且冷却液喷头与连接导流结构密封连接。
一种具有切屑油屑分离结构的数控机床的使用方法,该方法包括如下步骤:
步骤1:进行连接导流结构与冷却液喷头的连接安装,手持固定拉把拉出整体切屑储存盒,将连接接头与连接密封头进行连接,延伸限位卡块延伸至密封固定卡槽的内部进行卡槽连接,将连接软管、伸缩管道和导流主管依次进行安装连接,将导流主管一端的伸缩管道与冷却液喷头密封连接,即可保障后期冷却液的循环喷淋性能,安装完成后,装回切屑储存盒;
步骤2:进行工件以及刀具的安装,将工件安装在三爪卡盘的内部进行固定,根据需要依次在刀架上安装外圆车刀、切断刀、内圆车刀和螺纹刀,将刀具依次放置在下固定支撑板的上方,测量刀头的高度,当高度不够时,转动转动调节螺栓,转动调节螺栓在调节螺栓固定孔的内部转动,转动调节螺栓的转动带动整体刀具调整支撑板向上运动进行车刀高度的调节,调节完成后,将刀具限位螺栓延伸至限位固定螺栓孔的内部,转动刀具限位螺栓,使得刀具限位螺栓的下端面与刀柄的上端面完全贴合即可;
步骤3:通过手动输入数控程序或者电脑导入程序,手动进行对刀后,进行坐标系确定即可进行切削工作,切削的同时,关闭滑动防护门,启动抽吸泵,抽吸泵带动冷却液流动进行循环,对切割工件以及刀具进行冷却,避免温度过高造成工件变形,影响尺寸精度;
步骤4:切削过程中产生的切屑以及冷却液落在切屑储存盒内部的分离固定架上,冷却液通过切屑液滤网进行过滤,进入下端的导流凸块上端,导流凸块将冷却液导流至连接接头管道的方位处,切屑则在切屑液滤网上方堆积,切削完成后进行切屑的清理,抽拉出切屑储存盒,手持侧边固定拉板取出整体分离固定架,进行切屑的清理即可。
有益效果
1、本发明通过安装有刀具固定结构,能够在刀柄厚度不一需要对刀头的高度进行调节的同时,通过转动抬高刀具调整支撑板的高度,不需要进行垫刀片的安装,使用起来更加灵活,同时设置限位固定卡槽和刀具调整支撑板,能够在调节的同时更好地进行限位,不会出现偏移,结构简单,解决了现有的数控机床在进行切削工作的同时切割精度容易受到刀具安装高度的影响的问题;
2、本发明通过安装有连接导流结构,连接导流结构的两端分别与连接接头管道和冷却液喷头进行连接,通过连接软管和伸缩管道,能够在保障冷却液流通性能的同时,可以抽拉整体切屑储存盒,导流性能不会受到抽拉的影响,冷却液的循环喷淋性能得到了更好地保障,杂质过滤网进行在流通时进行一定的过滤,避免切屑进入连接导流结构内部造成堵塞,解决了现有数控机床的切削液的喷淋性能会受到切屑堵塞的影响的问题;
3、本发明通过安装有切屑储存盒,切屑储存盒内部安装的分离固定架能够更好地对切屑以及冷却液进行分离,冷却液通过切屑液滤网进入切屑储存槽的内部,切屑储存槽的内部设置导流凸块,导流凸块能够将冷却液导流至连接接头管道,提升流通性能,后期清理时,只需抽出整体分离固定架即可对切屑进行清理,解决了现有的数控机床切屑清理起来不够便捷的问题。
附图说明
图1为本发明一种具有切屑油屑分离结构的数控机床的主视图;
图2为本发明一种具有切屑油屑分离结构的数控机床的结构示意图;
图3为本发明刀具固定结构的爆炸图;
图4为本发明切屑储存盒的爆炸图;
图5为本发明连接导流结构的立体图。
图中:1、数控机床主体;2、固定支撑顶架;3、滑动防护门;4、侧边操作架;5、照明灯;6、三爪卡盘;7、移动滑轨;8、数据输入面板;9、主支撑稳定台;10、切屑盒固定架;11、稳定支撑座;12、切屑储存盒;13、侧边防护板;14、固定拉把;15、防护观察窗;16、顶尖;17、刀架主体;18、刀具固定结构;19、拉把;20、上固定限位板;21、下固定支撑板;22、限位固定螺栓孔;23、中心固定孔;24、刀具限位螺栓;25、固定卡头;26、限位固定卡槽;27、刀具调整支撑板;28、转动调节螺栓;29、调节螺栓固定孔;30、切屑储存槽;31、限位固定卡架;32、分离固定架;33、防护固定板;34、切屑液滤网;35、侧边固定拉板;36、固定卡孔;37、导流凸块;38、连接接头管道;39、连接密封头;40、内导流管道;41、密封固定卡槽;42、杂质过滤网;43、连接导流结构;44、连接接头;45、延伸限位卡块;46、伸缩管道;47、导流主管;48、抽吸泵;49、连接软管;50、冷却液喷头。
本发明的实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。
请参阅图1-5,本发明提供的一种实施例:一种具有切屑油屑分离结构的数控机床,包括数控机床主体1和连接导流结构43,数控机床主体1的下方安装有主支撑稳定台9,主支撑稳定台9的下方安装有切屑盒固定架10,能够使得切屑盒的放置性能更加稳定,切屑盒固定架10的前端安装有切屑储存盒12,数控机床主体1内部的下端设置有移动滑轨7,移动滑轨7上方的一侧安装有顶尖16,顶尖16的另一侧安装有刀架主体17,刀架主体17的外侧设置有刀具固定结构18,刀具的固定性能更加稳定,刀具固定结构18包括上固定限位板20、下固定支撑板21、刀具限位螺栓24和刀具调整支撑板27,能够在一定程度上提升使用的灵活性能,切屑储存盒12的内部设置有切屑储存槽30,切屑储存槽30的内部安装有分离固定架32,连接导流结构43包括连接接头44、伸缩管道46、导流主管47、抽吸泵48和连接软管49,能够使得冷却液的导流性能更加简单完善。
进一步,数控机床主体1的上方安装有固定支撑顶架2,固定支撑顶架2的前端安装有滑动防护门3,且滑动防护门3与固定支撑顶架2和数控机床主体1均滑动连接,结构滑动灵活性更高,可以在保障防护性能的同时,提升灵活性,滑动防护门3的另一侧安装有侧边操作架4,数控机床主体1内部的一侧安装有三爪卡盘6,且三爪卡盘6与数控机床主体1转动连接,工件的固定性能更加简便,侧边操作架4前端的上方安装有数据输入面板8,切屑盒固定架10下方的两侧均安装有稳定支撑座11,支撑的稳定性更高。
进一步,切屑储存盒12与切屑盒固定架10滑动连接,切屑储存盒12前端的中间位置处安装有侧边防护板13,切屑储存盒12的一侧安装有固定拉把14,且固定拉把14与切屑储存盒12通过螺栓连接,结构简单,装卸更换性能更加灵活,滑动防护门3前端的上方设置有防护观察窗15,滑动防护门3和侧边操作架4前端的两侧均安装有拉把19,数控机床主体1内部的上方安装有照明灯5,结构简单,整体的使用性能更加完善。
进一步,上固定限位板20和下固定支撑板21的中间位置处均设置有中心固定孔23,上固定限位板20上中心固定孔23的外侧设置有限位固定螺栓孔22,转动调节性能更加稳定,限位固定螺栓孔22设置有若干个,且若干个限位固定螺栓孔22依次分布,刀具限位螺栓24的上方安装有固定卡头25,刀具限位螺栓24的一端贯穿限位固定螺栓孔22并延伸至下固定支撑板21的上端,且刀具限位螺栓24和限位固定螺栓孔22通过单头螺纹转动连接,转动限位性能更加全面。
进一步,下固定支撑板21上中心固定孔23的外侧设置有限位固定卡槽26,且刀具调整支撑板27位于限位固定卡槽26的内部,限位固定卡槽26内部的下端设置有调节螺栓固定孔29,刀具调整支撑板27的下方安装有转动调节螺栓28,转动调节螺栓28与刀具调整支撑板27转动连接,且转动调节螺栓28与调节螺栓固定孔29通过单头螺纹转动连接,整体的调节性能更加简单灵活。
进一步,切屑储存槽30的内壁设置有限位固定卡架31,且分离固定架32与限位固定卡架31通过卡槽连接,装卸性能更加简单灵活,分离固定架32的上端设置有防护固定板33,防护固定板33的下方安装有切屑液滤网34,切屑液滤网34与防护固定板33通过卡扣连接,可以在不好清理造成堵塞时更加便捷地进行拆卸清理,且切屑液滤网34与分离固定架32通过卡槽连接,装卸性能更加灵活,分离固定架32上方的两侧均安装有侧边固定拉板35,限位固定卡架31上设置有固定卡孔36,且固定卡孔36设置有若干个,切屑储存盒12内部的下端设置有导流凸块37,可以使得冷却液更好地进行导流,切屑储存盒12的一侧安装有连接接头管道38,连接性能更加稳定。
进一步,连接接头管道38的一端安装有连接密封头39,连接密封头39的内部安装有内导流管道40,内导流管道40的外侧设置有密封固定卡槽41,内导流管道40的内侧安装有杂质过滤网42,且杂质过滤网42与内导流管道40通过卡槽连接,能够避免细碎切屑进入管道内部造成堵塞,刀架主体17与数控机床主体1通过滚珠丝杆传动连接,传动性能更加稳定。
进一步,连接接头44的一端设置有延伸限位卡块45,导流主管47的两端均安装有伸缩管道46,导流主管47上安装有抽吸泵48,导流的工作性能得到了更好地保障,连接接头44和伸缩管道46的连接处安装有连接软管49,刀架主体17的后端安装有冷却液喷头50,且冷却液喷头50与连接导流结构43密封连接,喷淋冷却性能得到了更好地保障。
一种具有切屑油屑分离结构的数控机床的使用方法,该方法包括如下步骤:
步骤1:进行连接导流结构43与冷却液喷头50的连接安装,手持固定拉把14拉出整体切屑储存盒12,将连接接头44与连接密封头39进行连接,延伸限位卡块45延伸至密封固定卡槽41的内部进行卡槽连接,将连接软管49、伸缩管道46和导流主管47依次进行安装连接,将导流主管47一端的伸缩管道46与冷却液喷头50密封连接,即可保障后期冷却液的循环喷淋性能,安装完成后,装回切屑储存盒12;
步骤2:进行工件以及刀具的安装,将工件安装在三爪卡盘6的内部进行固定,根据需要依次在刀架上安装外圆车刀、切断刀、内圆车刀和螺纹刀,将刀具依次放置在下固定支撑板21的上方,测量刀头的高度,当高度不够时,转动转动调节螺栓28,转动调节螺栓28在调节螺栓固定孔29的内部转动,转动调节螺栓28的转动带动整体刀具调整支撑板27向上运动进行车刀高度的调节,调节完成后,将刀具限位螺栓24延伸至限位固定螺栓孔22的内部,转动刀具限位螺栓24,使得刀具限位螺栓24的下端面与刀柄的上端面完全贴合即可;
步骤3:通过手动输入数控程序或者电脑导入程序,手动进行对刀后,进行坐标系确定即可进行切削工作,切削的同时,关闭滑动防护门3,启动抽吸泵48,抽吸泵48带动冷却液流动进行循环,对切割工件以及刀具进行冷却,避免温度过高造成工件变形,影响尺寸精度;
步骤4:切削过程中产生的切屑以及冷却液落在切屑储存盒12内部的分离固定架32上,冷却液通过切屑液滤网34进行过滤,进入下端的导流凸块37上端,导流凸块37将冷却液导流至连接接头管道38的方位处,切屑则在切屑液滤网34上方堆积,切削完成后进行切屑的清理,抽拉出切屑储存盒12,手持侧边固定拉板35取出整体分离固定架32,进行切屑的清理即可。
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。

Claims (9)

  1. 一种具有切屑油屑分离结构的数控机床,包括数控机床主体(1)和连接导流结构(43),其特征在于:所述数控机床主体(1)的下方安装有主支撑稳定台(9),所述主支撑稳定台(9)的下方安装有切屑盒固定架(10),所述切屑盒固定架(10)的前端安装有切屑储存盒(12),所述数控机床主体(1)内部的下端设置有移动滑轨(7),所述移动滑轨(7)上方的一侧安装有顶尖(16),所述顶尖(16)的另一侧安装有刀架主体(17),所述刀架主体(17)的外侧设置有刀具固定结构(18),所述刀具固定结构(18)包括上固定限位板(20)、下固定支撑板(21)、刀具限位螺栓(24)和刀具调整支撑板(27),所述切屑储存盒(12)的内部设置有切屑储存槽(30),所述切屑储存槽(30)的内部安装有分离固定架(32),所述连接导流结构(43)包括连接接头(44)、伸缩管道(46)、导流主管(47)、抽吸泵(48)和连接软管(49)。
  2. 根据权利要求1所述的一种具有切屑油屑分离结构的数控机床,其特征在于:所述数控机床主体(1)的上方安装有固定支撑顶架(2),所述固定支撑顶架(2)的前端安装有滑动防护门(3),且滑动防护门(3)与固定支撑顶架(2)和数控机床主体(1)均滑动连接,所述滑动防护门(3)的另一侧安装有侧边操作架(4),所述数控机床主体(1)内部的一侧安装有三爪卡盘(6),且三爪卡盘(6)与数控机床主体(1)转动连接,所述侧边操作架(4)前端的上方安装有数据输入面板(8),所述切屑盒固定架(10)下方的两侧均安装有稳定支撑座(11)。
  3. 根据权利要求1所述的一种具有切屑油屑分离结构的数控机床,其特征在于:所述切屑储存盒(12)与切屑盒固定架(10)滑动连接,所述切屑储存盒(12)前端的中间位置处安装有侧边防护板(13),所述切屑储存盒(12)的一侧安装有固定拉把(14),且固定拉把(14)与切屑储存盒(12)通过螺栓连接,所述滑动防护门(3)前端的上方设置有防护观察窗(15),所述滑动防护门(3)和侧边操作架(4)前端的两侧均安装有拉把(19),所述数控机床主体(1)内部的上方安装有照明灯(5)。
  4. 根据权利要求1所述的一种具有切屑油屑分离结构的数控机床,其特征在于:所述上固定限位板(20)和下固定支撑板(21)的中间位置处均设置有中心固定孔(23),所述上固定限位板(20)上中心固定孔(23)的外侧设置有限位固定螺栓孔(22),限位固定螺栓孔(22)设置有若干个,且若干个限位固定螺栓孔(22)依次分布,所述刀具限位螺栓(24)的上方安装有固定卡头(25),所述刀具限位螺栓(24)的一端贯穿限位固定螺栓孔(22)并延伸至下固定支撑板(21)的上端,且刀具限位螺栓(24)和限位固定螺栓孔(22)通过单头螺纹转动连接。
  5. 根据权利要求4所述的一种具有切屑油屑分离结构的数控机床,其特征在于:所述下固定支撑板(21)上中心固定孔(23)的外侧设置有限位固定卡槽(26),且刀具调整支撑板(27)位于限位固定卡槽(26)的内部,所述限位固定卡槽(26)内部的下端设置有调节螺栓固定孔(29),所述刀具调整支撑板(27)的下方安装有转动调节螺栓(28),转动调节螺栓(28)与刀具调整支撑板(27)转动连接,且转动调节螺栓(28)与调节螺栓固定孔(29)通过单头螺纹转动连接。
  6. 根据权利要求1所述的一种具有切屑油屑分离结构的数控机床,其特征在于:所述切屑储存槽(30)的内壁设置有限位固定卡架(31),且分离固定架(32)与限位固定卡架(31)通过卡槽连接,所述分离固定架(32)的上端设置有防护固定板(33),所述防护固定板(33)的下方安装有切屑液滤网(34),切屑液滤网(34)与防护固定板(33)通过卡扣连接,且切屑液滤网(34)与分离固定架(32)通过卡槽连接,所述分离固定架(32)上方的两侧均安装有侧边固定拉板(35),所述限位固定卡架(31)上设置有固定卡孔(36),且固定卡孔(36)设置有若干个,所述切屑储存盒(12)内部的下端设置有导流凸块(37),所述切屑储存盒(12)的一侧安装有连接接头管道(38)。
  7. 根据权利要求6所述的一种具有切屑油屑分离结构的数控机床,其特征在于:所述连接接头管道(38)的一端安装有连接密封头(39),所述连接密封头(39)的内部安装有内导流管道(40),所述内导流管道(40)的外侧设置有密封固定卡槽(41),所述内导流管道(40)的内侧安装有杂质过滤网(42),且杂质过滤网(42)与内导流管道(40)通过卡槽连接,所述刀架主体(17)与数控机床主体(1)通过滚珠丝杆传动连接。
  8. 根据权利要求1所述的一种具有切屑油屑分离结构的数控机床,其特征在于:所述连接接头(44)的一端设置有延伸限位卡块(45),所述导流主管(47)的两端均安装有伸缩管道(46),所述导流主管(47)上安装有抽吸泵(48),所述连接接头(44)和伸缩管道(46)的连接处安装有连接软管(49),所述刀架主体(17)的后端安装有冷却液喷头(50),且冷却液喷头(50)与连接导流结构(43)密封连接。
  9. 一种具有切屑油屑分离结构的数控机床的分离方法,其特征在于,采用权利要求1的数控机床,该方法包括如下步骤:
    步骤1:进行连接导流结构(43)与冷却液喷头(50)的连接安装,手持固定拉把(14)拉出整体切屑储存盒(12),将连接接头(44)与连接密封头(39)进行连接,延伸限位卡块(45)延伸至密封固定卡槽(41)的内部进行卡槽连接,将连接软管(49)、伸缩管道(46)和导流主管(47)依次进行安装连接,将导流主管(47)一端的伸缩管道(46)与冷却液喷头(50)密封连接,即可保障后期冷却液的循环喷淋性能,安装完成后,装回切屑储存盒(12);
    步骤2:进行工件以及刀具的安装,将工件安装在三爪卡盘(6)的内部进行固定,根据需要依次在刀架上安装外圆车刀、切断刀、内圆车刀和螺纹刀,将刀具依次放置在下固定支撑板(21)的上方,测量刀头的高度,当高度不够时,转动转动调节螺栓(28),转动调节螺栓(28)在调节螺栓固定孔(29)的内部转动,转动调节螺栓(28)的转动带动整体刀具调整支撑板(27)向上运动进行车刀高度的调节,调节完成后,将刀具限位螺栓(24)延伸至限位固定螺栓孔(22)的内部,转动刀具限位螺栓(24),使得刀具限位螺栓(24)的下端面与刀柄的上端面完全贴合即可;
    步骤3:通过手动输入数控程序或者电脑导入程序,手动进行对刀后,进行坐标系确定即可进行切削工作,切削的同时,关闭滑动防护门(3),启动抽吸泵(48),抽吸泵(48)带动冷却液流动进行循环,对切割工件以及刀具进行冷却,避免温度过高造成工件变形,影响尺寸精度;
    步骤4:切削过程中产生的切屑以及冷却液落在切屑储存盒(12)内部的分离固定架(32)上,冷却液通过切屑液滤网(34)进行过滤,进入下端的导流凸块(37)上端,导流凸块(37)将冷却液导流至连接接头管道(38)的方位处,切屑则在切屑液滤网(34)上方堆积,切削完成后进行切屑的清理,抽拉出切屑储存盒(12),手持侧边固定拉板(35)取出整体分离固定架(32),进行切屑的清理即可。
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