WO2022176948A1 - レーザ発振器及びそれを備えたダイレクトダイオードレーザ加工装置 - Google Patents
レーザ発振器及びそれを備えたダイレクトダイオードレーザ加工装置 Download PDFInfo
- Publication number
- WO2022176948A1 WO2022176948A1 PCT/JP2022/006411 JP2022006411W WO2022176948A1 WO 2022176948 A1 WO2022176948 A1 WO 2022176948A1 JP 2022006411 W JP2022006411 W JP 2022006411W WO 2022176948 A1 WO2022176948 A1 WO 2022176948A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- voltage
- current
- circuit
- supply
- power supply
- Prior art date
Links
- 230000002159 abnormal effect Effects 0.000 claims abstract description 27
- 238000002955 isolation Methods 0.000 claims description 6
- 238000013459 approach Methods 0.000 claims description 3
- 239000003990 capacitor Substances 0.000 description 21
- 238000005259 measurement Methods 0.000 description 21
- 230000007274 generation of a signal involved in cell-cell signaling Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 6
- 239000000835 fiber Substances 0.000 description 6
- 238000007689 inspection Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000005856 abnormality Effects 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 230000005669 field effect Effects 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/0067—Converter structures employing plural converter units, other than for parallel operation of the units on a single load
- H02M1/007—Plural converter units in cascade
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S5/00—Semiconductor lasers
- H01S5/06—Arrangements for controlling the laser output parameters, e.g. by operating on the active medium
- H01S5/068—Stabilisation of laser output parameters
- H01S5/0683—Stabilisation of laser output parameters by monitoring the optical output parameters
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S5/00—Semiconductor lasers
- H01S5/04—Processes or apparatus for excitation, e.g. pumping, e.g. by electron beams
- H01S5/042—Electrical excitation ; Circuits therefor
- H01S5/0428—Electrical excitation ; Circuits therefor for applying pulses to the laser
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S5/00—Semiconductor lasers
- H01S5/06—Arrangements for controlling the laser output parameters, e.g. by operating on the active medium
- H01S5/068—Stabilisation of laser output parameters
- H01S5/06825—Protecting the laser, e.g. during switch-on/off, detection of malfunctioning or degradation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S5/00—Semiconductor lasers
- H01S5/40—Arrangement of two or more semiconductor lasers, not provided for in groups H01S5/02 - H01S5/30
- H01S5/4012—Beam combining, e.g. by the use of fibres, gratings, polarisers, prisms
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S5/00—Semiconductor lasers
- H01S5/40—Arrangement of two or more semiconductor lasers, not provided for in groups H01S5/02 - H01S5/30
- H01S5/4025—Array arrangements, e.g. constituted by discrete laser diodes or laser bar
- H01S5/4087—Array arrangements, e.g. constituted by discrete laser diodes or laser bar emitting more than one wavelength
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/32—Means for protecting converters other than automatic disconnection
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M3/00—Conversion of dc power input into dc power output
- H02M3/22—Conversion of dc power input into dc power output with intermediate conversion into ac
- H02M3/24—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters
- H02M3/28—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M3/00—Conversion of dc power input into dc power output
- H02M3/22—Conversion of dc power input into dc power output with intermediate conversion into ac
- H02M3/24—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters
- H02M3/28—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac
- H02M3/325—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal
- H02M3/335—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only
- H02M3/33569—Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only having several active switching elements
- H02M3/33573—Full-bridge at primary side of an isolation transformer
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M7/00—Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
- H02M7/02—Conversion of ac power input into dc power output without possibility of reversal
- H02M7/04—Conversion of ac power input into dc power output without possibility of reversal by static converters
- H02M7/06—Conversion of ac power input into dc power output without possibility of reversal by static converters using discharge tubes without control electrode or semiconductor devices without control electrode
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S5/00—Semiconductor lasers
- H01S5/40—Arrangement of two or more semiconductor lasers, not provided for in groups H01S5/02 - H01S5/30
- H01S5/4025—Array arrangements, e.g. constituted by discrete laser diodes or laser bar
- H01S5/4031—Edge-emitting structures
Definitions
- the present disclosure relates to a laser oscillator including a light emitting circuit and a power supply circuit that supplies a supply current to the light emitting circuit using a predetermined input AC voltage, and a direct diode laser processing apparatus including the laser oscillator.
- Patent Document 1 discloses a laser oscillator including a light emitting circuit having a laser diode, a power circuit for supplying a supply current to the light emitting circuit using a predetermined input AC voltage, and a control section for controlling the power circuit. disclosed.
- the laser oscillator further includes a current measuring section that measures the supply current, and the control section causes the power supply circuit to supply the supply current when the supply current measured by the current measurement section is abnormal. It is to stop.
- Patent Document 1 when an abnormality in the supply current occurs due to instantaneous fluctuations in the input AC voltage or temporary noise occurring in the current or voltage in the laser oscillator, the laser oscillator stops supplying the supply current. There is no means for safely and quickly returning to operation while checking for abnormalities or failures after stopping. Therefore, the operation time is shortened, and the trouble of inspection and operation by the user is increased.
- the present disclosure has been made in view of this point, and the purpose thereof is to safely and quickly restore operation while confirming the presence or absence of anomalies and failures, and to extend the operating time of equipment. .
- the present disclosure provides a light emitting circuit having at least one laser diode, a power circuit for supplying a supply current to the light emitting circuit using a predetermined input AC voltage, and a controller for controlling the power circuit.
- a laser oscillator comprising: a first voltage measuring unit that measures a voltage corresponding to the input AC voltage; a current measuring unit that measures a current corresponding to the supplied current; a second voltage measurement unit that measures a voltage corresponding to the voltage, wherein the control unit determines whether or not the supplied current exceeds a predetermined threshold based on the measured value of the current measurement unit; and, in the current determination step, when it is determined that the supply current exceeds a predetermined threshold, the power supply circuit is controlled to stop the supply of the supply current, and the supply current does not exceed the predetermined threshold.
- the power supply circuit restarts the supply of the supply current, while the input a second current control step of keeping the supply of the supply current to the power supply circuit stopped when the AC voltage is abnormal; and the supply of the supply current to the power supply circuit by the second current control step.
- the and a third current control step of continuing the supply of the supply current and stopping the supply of the supply current to the power supply circuit when the voltage of the light emitting circuit is abnormal.
- the laser oscillator stops supplying the supply current. After that, the normality of the input AC voltage is confirmed, and the supply of the supply current can be restarted. As a result, the operation time of the laser oscillator can be lengthened, and the trouble of inspection and operation by the user can be reduced.
- the laser oscillator continues to stop the supply of the supply current by the second current control step while the input AC voltage does not return to normal. Therefore, it is possible to prevent the supply current from becoming an overcurrent again due to an abnormal input AC voltage.
- the voltage of the light emitting circuit is abnormal after the laser oscillator resumes the supply of the supply current by the second current control step, there is a possibility that the overcurrent is caused by the short circuit failure of the light emitting circuit. be. In that case, since the supply of the supply current is stopped by the third current control step, it is possible to suppress the expansion of the damaged portion due to the continued flow of the current to the faulty light emitting circuit.
- FIG. 1 is a schematic diagram showing the configuration of a direct diode laser processing apparatus equipped with a laser oscillator according to an embodiment of the present disclosure.
- FIG. 2 is a schematic diagram showing the configuration of the laser oscillator according to the embodiment of the present disclosure.
- FIG. 3 is a circuit diagram showing configurations of a light emitting circuit and a power supply device.
- FIG. 4 is a flow chart showing the operation of the control unit.
- a direct diode laser processing apparatus (DDL (Direct Diode Laser) processing apparatus) 100 includes a laser oscillator 10, a laser light emission head 40, a transmission fiber 50, and a controller 90, as shown in FIG. there is
- the laser oscillator 10 has a plurality of laser devices 20, a beam combiner 12, a condensing unit 13, a control device 60, and a power supply device 70.
- the laser device 20 includes a light emitting circuit 30 having, for example, ten laser diode bars 31 that emit laser beams LB1 of different wavelengths, and laser beams emitted from the ten laser diode bars 31, respectively.
- a condenser lens 22 as a laser optical system for condensing LB1, a reflector (diffraction grating) 23 for reflecting the laser beam emitted by the condenser lens 22, and part of the laser beam emitted from the reflector 23. is reflected as laser light LB2 and the rest is transmitted as laser light LB3; 25.
- Each laser diode bar 31 is a semiconductor laser array consisting of a plurality of laser diodes arranged in parallel with emitters.
- the number of emitters included in one laser diode bar 31 is set to 50, for example.
- Ten laser diode bars 31 are connected in series with each other.
- the beam combiner 12 combines the laser beams LB2 emitted from the plurality of laser devices 20 into one laser beam LB4, and emits the laser beam LB4 to the light collecting unit 13.
- the condensing unit 13 condenses the incident laser beam LB4 with a condensing lens (not shown) disposed therein, and the beam diameter of the condensed laser beam LB4 is reduced by a predetermined magnification. and is incident on the transmission fiber 50 .
- the light collecting unit 13 also has a connector (not shown) to which the incident end of the transmission fiber 50 is connected.
- the laser light output of the laser oscillator 10 can be increased to a level exceeding several kW.
- four laser devices 20 are provided in the laser oscillator 10, but the present invention is not particularly limited to this.
- only one laser device 20 may be provided in the laser oscillator 10, and the laser beam LB2 output from the laser device 20 may enter the transmission fiber 50 as it is.
- the number of mounted laser devices 20 can be appropriately changed according to the output specifications required for the direct diode laser processing device 100 and the output specifications of individual laser devices 20 .
- the transmission fiber 50 is optically coupled to the condenser lens of the condenser unit 13 and guides the laser beam LB4 received from the laser oscillator 10 to the laser beam emission head 40 .
- the laser light emitting head 40 irradiates the laser light LB4 guided by the transmission fiber 50, for example, toward the work W placed at a predetermined position. By doing so, the workpiece W is laser-processed.
- the control device 60 Based on the output signal of the photodiode 25, the control device 60 generates a command current value for each laser device 20 so that the laser output of the laser beam LB2 emitted by each laser device 20 becomes a predetermined target value. , to the power supply 70 .
- the controller 60 calculates a target value for the laser output of the laser beam LB2 based on a command signal (described later) output by the controller 90 . Further, the control device 60 outputs an output-on signal when an output instruction (described later) is output by the controller 90 .
- the power supply device 70 supplies a current for laser oscillation to each of the plurality of laser devices 20 based on the command current value output by the control device 60 .
- the power supply device 70 includes a power supply circuit 70a, a first voltage measurement section 70b, a current measurement section 70c, a second voltage measurement section 70d, and a control section 70e for each laser device 20. ing.
- the power supply circuit 70 a supplies a supply current to the light emitting circuit 30 using a three-phase input AC voltage input from the AC power supply 200 .
- the power supply circuit 70a includes a primary side rectifier circuit 71, an inverter circuit 72, a DC link capacitor 73, a first reactor 75, an isolation transformer 76, a first capacitor 77, a secondary side It has a rectifier circuit 78, a second reactor 79, first and second capacitors 80a and 80b, and first and second current supply nodes N1 and N2.
- the primary side rectifier circuit 71 converts the input AC voltage input from the AC power supply 200 into a DC voltage and outputs the DC voltage.
- the primary side rectifier circuit 71 is composed of, for example, a diode bridge.
- the inverter circuit 72 has a pair of input nodes, a first upper arm switching element 72a and a first lower arm switching element 72b connected in series between these input nodes, and a switching element 72b between these input nodes. It has a second upper arm switching element 72c and a second lower arm switching element 72d connected in series. A freewheeling diode 72e is connected in parallel to each of the switching elements 72a to 72d.
- the inverter circuit 72 converts the DC voltage output from the primary side rectifier circuit 71 into a primary AC voltage through switching operations of the plurality of switching elements 72a to 72d.
- the DC link capacitor 73 is connected between input nodes of the inverter circuit 72 .
- the first reactor 75 is connected between the positive output terminal of the primary rectifier circuit 71 and the positive terminal of the DC link capacitor 73 (one input node of the inverter circuit 72).
- the isolation transformer 76 converts the primary AC voltage output by the inverter circuit 72 into a secondary AC voltage.
- the isolation transformer 76 has a primary coil 76a and a secondary coil 76b.
- the voltage of the primary coil 76a becomes the primary AC voltage
- the voltage of the secondary coil 76b becomes the secondary AC voltage.
- One end of the primary coil 76a is connected to a connection point between the first upper arm switching element 72a and the first lower arm switching element 72b.
- the other end of the primary coil 76a is connected through a first capacitor 77 to the connection point of the second upper arm switching element 72c and the second lower arm switching element 72d.
- the secondary side rectifier circuit 78 generates a DC supply current based on a secondary AC voltage based on the primary AC voltage.
- the secondary rectifier circuit 78 has second and third diodes 78a and 78b.
- the anode of the second diode 78a is connected to one end of the secondary coil 76b
- the anode of the third diode 78b is connected to the other end of the secondary coil 76b.
- the cathodes of the second and third diodes 56a, 56b are connected to the first current supply node N1.
- the inverter circuit 72 and the secondary side rectifier circuit 78 are insulated by the isolation transformer 76 .
- the second reactor 79 is connected between the middle portion of the secondary coil 76b and the second current supply node N2.
- the first and second capacitors 80a, 80b are connected in series between the first and second current supply nodes N1, N2. A connection point between the first and second capacitors 80a and 80b is grounded.
- a light emitting circuit 30 is connected between the first and second current supply nodes N1 and N2.
- the first voltage measuring section 70b measures the positive voltage of the DC link capacitor 73 (the voltage of one input node of the inverter circuit 72).
- the positive electrode voltage of the DC link capacitor 73 is a voltage corresponding to the input AC voltage input from the AC power supply 200 .
- the current measurement unit 70c measures the supply current supplied to the light emitting circuit 30.
- the second voltage measuring section 70d measures the voltage of the first current supply node N1.
- the voltage of the first current supply node N1 is a voltage corresponding to the voltage of the light emitting circuit 30.
- the control unit 70e controls the power supply circuit 70a.
- the control section 70e has a computing section 61, a comparator 62, an invalid signal output circuit 601, gate circuits 67a to 67d, and drive circuits 68a to 68d.
- the calculation unit 61 outputs a switching signal so that the measured value of the current measurement unit 70 c approaches the command current value output by the control device 60 .
- the calculation unit 61 has a feedback control unit 611 , an enable signal generation unit 612 and a drive control unit 613 .
- the functions of the calculation unit 61 are implemented by a microcomputer. Some or all of the functions of the arithmetic unit 61 may be implemented using an analog circuit such as a dedicated power supply IC (integrated circuit) or an operational amplifier.
- the feedback control section 611 outputs a control signal so that the measured value of the current measuring section 70 c approaches the command current value output by the control device 60 .
- the enable signal generation section 612 generates an enable signal based on the measured values of the first voltage measurement section 70b and the second voltage measurement section 70d. A detailed operation of the enable signal generator 612 will be described later.
- the drive controller 613 When the enable signal generated by the enable signal generator 612 is at high level, the drive controller 613 outputs a switching signal based on the control signal output from the feedback controller 611, while the enable signal is at low level. If it is at the level, it outputs a switching signal for turning off the switching elements 72a to 72d.
- the comparator 62 determines whether the supplied current exceeds a predetermined threshold based on the measured value of the current measuring section 70c. Specifically, the comparator 62 compares the measured value of the current measuring unit 70c with a predetermined threshold value, and when the measured value exceeds the predetermined threshold value, the output is set to low level, while the measured value exceeds the predetermined threshold value. If not, set the output to high level.
- the invalid signal output circuit 601 has a NOT circuit 63 , an invalid signal generating switching element 64 , a resistor 65 and a capacitor 66 .
- the NOT circuit 63 inverts the output of the comparator 62 and outputs it.
- the invalid signal generation switching element 64 is composed of an N-channel MOSFET (Metal Oxide Semiconductor Field Effect Transistor).
- MOSFET Metal Oxide Semiconductor Field Effect Transistor
- the resistor 65 and the capacitor 66 are connected in series from the DC power supply side between the DC power supply and the reference potential point of the control section 70e.
- a connection point between the resistor 65 and the capacitor 66 is connected to the drain of the invalid signal generating switching element 64 .
- the voltage at the connection point of resistor 65 and capacitor 66 is the output of invalid signal output circuit 601 .
- the invalid signal generation switching element 64 When the output of the comparator 62 becomes low level, the invalid signal generation switching element 64 is turned on, and the connection point of the resistor 65 and the capacitor 66 is connected to the reference potential point of the control section 70e via the invalid signal generation switching element 64. be done. The voltage at the connection point at this time, that is, the output of the invalid signal output circuit 601 becomes the invalid signal.
- the time constant of the RC circuit composed of the resistor 65 and the capacitor 66 is from when the invalid signal generation switching element 64 is switched from ON to OFF until the voltage at the connection point of the resistor 65 and the capacitor 66 reaches a high level, that is, the invalid
- the time until the signal is no longer output is set to be longer than the time from when the switching elements 72a to 72d of the inverter circuit 72 are turned off until the supplied current becomes zero.
- the gate circuits 67a to 67d are AND circuits that receive the switching signal output from the drive control unit 613 and the voltage at the connection point of the resistor 65 and the capacitor 66 as inputs. In other words, when the invalid signal output circuit 601 does not output the invalid signal, the gate circuits 67a to 67d output the switching signal output by the drive control unit 613 of the arithmetic unit 61 as an on/off signal. When the invalid signal is output by 601, an on/off signal indicating to turn off the switching elements 72a to 72d is output.
- the drive circuits 68a to 68d output drive signals for turning on/off the switching elements 72a to 72d of the inverter circuit 72 according to the on/off signals output from the gate circuits 67a to 67d.
- the controller 90 receives an input indicating a laser output command value from the user and outputs a command signal indicating the command value to the control device 60 .
- the controller 90 outputs an output instruction to the control device 60 when laser output is to be performed according to the user's input.
- control unit 70e The detailed operation of the control unit 70e will be described below with reference to the flowchart of FIG.
- step S1 the comparator 62 of the control unit 70e determines whether or not the supply current exceeds a predetermined threshold based on the measurement value of the current measurement unit 70c. decision based on If the comparator 62 determines that the supplied current exceeds the predetermined threshold value, that is, if the output of the comparator 62 becomes low level, the process proceeds to step S2. On the other hand, when the comparator 62 determines that the supply current does not exceed the predetermined threshold value, the power supply circuit 70a continues to supply the supply current, and the determination in step S1 is performed again.
- step S2 when the output of the comparator 62 becomes low level, the invalid signal generation switching element 64 is turned on, and the connection point between the resistor 65 and the capacitor 66 is controlled via the invalid signal generation switching element 64. It is connected to the reference potential point of the portion 70e. That is, the invalid signal output circuit 601 outputs an invalid signal.
- the gate circuits 67a-67d then output on/off signals indicating that the switching elements 72a-72d of the inverter circuit 72 should be turned off. As a result, the switching elements 72a to 72d are turned off, and the power supply circuit 70a stops supplying the supply current. In this manner, the control unit 70e performs stop control to stop the supply of current to the power supply circuit 70a. Then, the control unit 70e starts the process of step S3.
- step S3 the enable signal generator 612 detects whether the input AC voltage is abnormal or not in a state where the supply of current to the power supply circuit 70a is stopped by the stop control in step S2. Judgment based on measured values. If the input AC voltage is not abnormal, the control unit 70e proceeds to the process of step S4. is judged again.
- step S4 the control unit 70e determines whether or not the output-on signal is output by the control device 60. If the output-on signal is output, the process proceeds to step S5. , the determination in step S3 is performed again.
- step S5 the enable signal generator 612 generates a high-level enable signal.
- the switching operation of the switching elements 72a to 72d based on the switching signal output from the computing section 61 is started, and the supply of the supply current by the power supply circuit 70a is resumed.
- the control unit 70e proceeds to the process of step S6.
- step S2 After the switching elements 72a to 72d are turned off in step S2, the voltage of the capacitor 66 gradually increases due to the reduction in the supply current, and the invalid signal is no longer output.
- the time from when the switching elements 72a to 72d are turned off in step S2 until the invalid signal is no longer output is the time when the supply current measured by the current measuring unit 70c is 0 after the switching elements 72a to 72d are turned off in step S2. longer than the time to Therefore, the stop control executed in step S2 turns off the plurality of switching elements 72a to 72d and continues the turned-off state until the supply current becomes zero.
- step S6 the enable signal generation unit 612 determines whether the voltage of the light emitting circuit 30 is abnormal by measuring the voltage of the second voltage measurement unit 70d. Make decisions based on values. If the voltage of the light emitting circuit 30 is not abnormal, the process proceeds to step S7. If the voltage of the light emitting circuit 30 is abnormal, the process proceeds to step S8.
- step S7 the enable signal generator 612 continues to generate a high-level enable signal to continue supplying the supply current to the power supply circuit 70a.
- step S8 the enable signal generator 612 generates a low-level enable signal to stop the switching operations of the switching elements 72a to 72d, thereby stopping the supply of current to the power supply circuit 70a.
- the high-power direct diode laser processing apparatus 100 is required to output a large supply current in the form of pulses of several kilohertz, and the feedback control unit 611 performs highly responsive feedback control. Therefore, when an instantaneous drop occurs in the input AC voltage, the feedback control to maintain the level of the supply current when the input AC voltage returns to normal thereafter tends to cause the supply current to become overcurrent. .
- the supply current exceeds the predetermined threshold value, the supply of the supply current is stopped in step S2, so that it is possible to prevent the supply current from being overcurrent from continuing for a long period of time.
- the supply of current can be automatically restarted in step S5. Therefore, when the supply current becomes overcurrent due to instantaneous fluctuations in the input AC voltage as described above or temporary noise occurring in the current or voltage in the laser oscillator 10, the laser oscillator 10 After stopping the current supply, the normality of the input AC voltage can be confirmed and the supply of the supplied current can be restarted. As a result, the operating time of the laser oscillator 10 can be lengthened, and the user's labor for inspection and operation can be reduced.
- the laser oscillator 10 continues to stop the supply of the supply current based on the judgment in step S3 until the input AC voltage returns to normal. It is possible to prevent the supply current from becoming overcurrent again due to an abnormal input AC voltage.
- step S5 if the voltage of the light emitting circuit 30 is abnormal after the laser oscillator 10 resumes supplying the supply current in step S5, there is a possibility that the overcurrent is caused by the short circuit failure of the light emitting circuit 30. There is In this case, since the supply of the supply current is stopped in step S8, it is possible to suppress the expansion of the damaged portion due to the continued flow of the current to the faulty light emitting circuit 30 .
- step S2 the supply of the supply current is stopped by turning off the switching elements 72a to 72d of the inverter circuit 72. Therefore, compared to the case where the target value used in the feedback control section 611 is set to 0, , the increase in supply current can be suppressed quickly.
- the stop control executed in step S2 is a control that keeps the plurality of switching elements 72a to 72d turned off until the supply current becomes zero. By resuming the driving of 72d, it is possible to prevent the insulating transformer 76 from becoming biased and magnetically saturated.
- the comparator 62 which is an analog circuit, determines whether or not the supply current exceeds the predetermined threshold value, the supply current actually exceeds the predetermined threshold value before the supply current actually exceeds the predetermined threshold value, compared to the case where a program is executed by a computer. It is possible to shorten the time lag until the supply of is stopped.
- step S2 the supply of the supply current is stopped by the operation of the invalid signal output circuit 601 and the gate circuits 67a to 67d. It is possible to shorten the time lag from the time when the supply current is exceeded until the supply of the supply current is stopped.
- the light emitting circuit 30 is composed of a plurality of laser diode bars 31 connected in series. good too.
- the current measurement unit 70c directly measures the supplied current, but it may measure the current at other locations according to the supplied current.
- the first voltage measurement unit 70b measures the voltage of the positive electrode of the DC link capacitor 73, but directly measures at least one of the three-phase input AC voltages input from the AC power supply 200. You may make it
- the second voltage measuring section 70d measures the voltage of the first current supply node N1, but the voltage of the light emitting circuit 30 may be directly measured, or the voltage of the light emitting circuit 30 may be measured. Voltages at other points may be measured.
- the stop control in S2 is implemented by the invalidation signal output circuit 601 and the gate circuits 67a to 67d, but may be implemented by a microcomputer.
- the microcomputer receives a signal indicating that an overcurrent has been detected by the comparator 62, and the enable signal generator 612 turns off the switching elements 72a to 72d in step S2.
- a low-level enable signal may be output until the supplied current becomes zero.
- the drive control section 613 may output a switching signal for turning off the switching elements 72a to 72d until the supply current measured by the current measurement section 70c becomes zero.
- the present disclosure has the highly practical effect of extending the operation time of the laser oscillator and reducing the trouble of inspection and operation by the user. Usability is high.
Landscapes
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Semiconductor Lasers (AREA)
- Dc-Dc Converters (AREA)
Abstract
Description
10 レーザ発振器
30 発光回路
31 レーザダイオードバー
61 演算部
62 コンパレータ
67a~67d ゲート回路
601 無効信号出力回路
70a 電源回路
70b 第1電圧測定部
70c 電流測定部
70d 第2電圧測定部
70e 制御部
71 一次側整流回路
72 インバータ回路
72a 第1の上アームスイッチング素子
72b 第1の下アームスイッチング素子
72c 第2の上アームスイッチング素子
72d 第2の下アームスイッチング素子
76 絶縁トランス
78 二次側整流回路
Claims (5)
- 少なくとも1個のレーザダイオードを有する発光回路と、
所定の入力交流電圧を用いて前記発光回路に供給電流を供給する電源回路と、
前記電源回路を制御する制御部とを備えたレーザ発振器であって、
前記入力交流電圧に応じた電圧を測定する第1電圧測定部と、
前記供給電流に応じた電流を測定する電流測定部と、
前記発光回路の電圧に応じた電圧を測定する第2電圧測定部とをさらに備え、
前記制御部は、
前記供給電流が所定閾値を超えるか否かを前記電流測定部の測定値に基づいて判定する電流判定ステップと、
前記電流判定ステップにおいて、前記供給電流が所定閾値を超えると判定した場合には、前記電源回路に前記供給電流の供給を停止させる停止制御を行う一方、前記供給電流が所定閾値を超えないと判定した場合には、前記電源回路に前記供給電流の供給を継続させる第1電流制御ステップと、
前記停止制御により前記電源回路に前記供給電流の供給を停止させた状態で、前記入力交流電圧が異常であるか否かを前記第1電圧測定部の測定値に基づいて判定し、前記入力交流電圧が異常でない場合には、前記電源回路に前記供給電流の供給を再開させる一方、前記入力交流電圧が異常である場合には、前記電源回路に前記供給電流の供給を停止させたままとする第2電流制御ステップと、
前記第2電流制御ステップにより前記電源回路に前記供給電流の供給を再開させた後、前記発光回路の電圧が異常であるか否かを前記第2電圧測定部の測定値に基づいて判定し、前記発光回路の電圧が異常でない場合には、前記電源回路に前記供給電流の供給を継続させる一方、前記発光回路の電圧が異常である場合には、前記電源回路に前記供給電流の供給を停止させる第3電流制御ステップとを実行することを特徴とするレーザ発振器。 - 請求項1に記載のレーザ発振器において、
前記電源回路は、
前記入力交流電圧を直流電圧に変換して出力する一次側整流回路と、
複数のスイッチング素子を有し、前記一次側整流回路により出力された直流電圧を前記複数のスイッチング素子のスイッチング動作によって一次交流電圧に変換するインバータ回路と、
前記一次交流電圧に基づく二次交流電圧に基づいて、前記供給電流を生成する二次側整流回路と、
前記インバータ回路と、前記二次側整流回路とを絶縁する絶縁トランスとを有し、
前記停止制御は、前記複数のスイッチング素子をオフし、オフした状態を前記供給電流が0になるまで継続する制御であることを特徴とするレーザ発振器。 - 請求項2に記載のレーザ発振器において、
前記制御部は、前記電流判定ステップを実行するコンパレータを有していることを特徴とするレーザ発振器。 - 請求項2又は3に記載のレーザ発振器において、
前記制御部は、
前記電流測定部の測定値を目標値に近づけるように、スイッチング信号を出力する演算部と、
前記電流判定ステップにおいて、前記供給電流が所定閾値を超えると判定された場合に、無効信号を出力する無効信号出力回路と、
前記無効信号出力回路によって前記無効信号が出力されていないときには、前記演算部により出力されたスイッチング信号をオンオフ信号として出力する一方、前記無効信号出力回路によって前記無効信号が出力されているときには、前記スイッチング素子をオフすることを示すオンオフ信号を出力するゲート回路とを有し、
前記複数のスイッチング素子は、前記オンオフ信号に応じてオンオフすることを特徴とするレーザ発振器。 - 請求項1~4のいずれか1項に記載のレーザ発振器を備えたダイレクトダイオードレーザ加工装置。
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202280012283.4A CN116806409A (zh) | 2021-02-19 | 2022-02-17 | 激光振荡器及包括激光振荡器的直接二极管激光加工装置 |
JP2023500922A JP7407410B2 (ja) | 2021-02-19 | 2022-02-17 | レーザ発振器及びそれを備えたダイレクトダイオードレーザ加工装置 |
US18/229,885 US20230378717A1 (en) | 2021-02-19 | 2023-08-03 | Laser oscillator and direct diode laser processing apparatus provided with same |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2021025613 | 2021-02-19 | ||
JP2021-025613 | 2021-02-19 |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US18/229,885 Continuation US20230378717A1 (en) | 2021-02-19 | 2023-08-03 | Laser oscillator and direct diode laser processing apparatus provided with same |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2022176948A1 true WO2022176948A1 (ja) | 2022-08-25 |
Family
ID=82930675
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2022/006411 WO2022176948A1 (ja) | 2021-02-19 | 2022-02-17 | レーザ発振器及びそれを備えたダイレクトダイオードレーザ加工装置 |
Country Status (4)
Country | Link |
---|---|
US (1) | US20230378717A1 (ja) |
JP (1) | JP7407410B2 (ja) |
CN (1) | CN116806409A (ja) |
WO (1) | WO2022176948A1 (ja) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008159329A (ja) * | 2006-12-21 | 2008-07-10 | Toshiba Corp | 放電ランプ用電源装置及びその制御方法 |
JP2014176169A (ja) * | 2013-03-07 | 2014-09-22 | Koito Mfg Co Ltd | 昇降圧dc−dcコンバータ型点灯回路 |
WO2015059906A1 (ja) * | 2013-10-21 | 2015-04-30 | パナソニックIpマネジメント株式会社 | 電源制御装置 |
WO2018186082A1 (ja) * | 2017-04-05 | 2018-10-11 | パナソニックIpマネジメント株式会社 | レーザ駆動電源 |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5435912B2 (ja) | 2008-08-29 | 2014-03-05 | シャープ株式会社 | 電源装置及び照明装置 |
JP6211259B2 (ja) | 2012-11-02 | 2017-10-11 | 株式会社アマダミヤチ | レーザ電源装置 |
JP6138561B2 (ja) | 2013-04-15 | 2017-05-31 | ローム株式会社 | 電源回路 |
-
2022
- 2022-02-17 JP JP2023500922A patent/JP7407410B2/ja active Active
- 2022-02-17 WO PCT/JP2022/006411 patent/WO2022176948A1/ja active Application Filing
- 2022-02-17 CN CN202280012283.4A patent/CN116806409A/zh active Pending
-
2023
- 2023-08-03 US US18/229,885 patent/US20230378717A1/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008159329A (ja) * | 2006-12-21 | 2008-07-10 | Toshiba Corp | 放電ランプ用電源装置及びその制御方法 |
JP2014176169A (ja) * | 2013-03-07 | 2014-09-22 | Koito Mfg Co Ltd | 昇降圧dc−dcコンバータ型点灯回路 |
WO2015059906A1 (ja) * | 2013-10-21 | 2015-04-30 | パナソニックIpマネジメント株式会社 | 電源制御装置 |
WO2018186082A1 (ja) * | 2017-04-05 | 2018-10-11 | パナソニックIpマネジメント株式会社 | レーザ駆動電源 |
Also Published As
Publication number | Publication date |
---|---|
JPWO2022176948A1 (ja) | 2022-08-25 |
CN116806409A (zh) | 2023-09-26 |
US20230378717A1 (en) | 2023-11-23 |
JP7407410B2 (ja) | 2024-01-04 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP5637688B2 (ja) | インバータ装置、およびインバータ装置を用いたx線高電圧装置 | |
US11081854B2 (en) | Laser oscillator monitoring control system | |
WO2007129363A1 (ja) | レーザ発振器並びに該レーザ発振器の電源装置並びに該レーザ発振器の制御方法 | |
JP2009267937A (ja) | 光送信器、及び、光送信器の制御方法 | |
KR19990088282A (ko) | 레이저가공장치 | |
WO2022176948A1 (ja) | レーザ発振器及びそれを備えたダイレクトダイオードレーザ加工装置 | |
US7020171B2 (en) | Laser oscillator | |
JP4742323B2 (ja) | レーザ発振器およびレーザ発振器制御方法 | |
JP6211259B2 (ja) | レーザ電源装置 | |
JP2012079966A (ja) | ファイバレーザ加工装置及び励起用レーザダイオード電源装置 | |
JP2010188368A (ja) | 光ファイバ伝送系監視装置及びレーザ加工装置 | |
JPWO2006061891A1 (ja) | レーザダイオード励起固体レーザ発振器および該発振器におけるレーザダイオード制御方法 | |
TWI644751B (zh) | Laser source and laser processing device using laser source | |
JPH08162693A (ja) | レーザ装置における異常検出装置 | |
WO2015136615A1 (ja) | レーザ加工装置 | |
JP4676314B2 (ja) | レーザ発振器及びレーザ発振器の劣化部品判定方法 | |
WO2024052998A1 (ja) | レーザ発振器及びレーザ加工装置 | |
JP2000340873A (ja) | 固体レーザ装置の光出力制御方法、固体レーザ装置及びレーザ電源装置 | |
JP2011233659A (ja) | レーザ発振装置およびレーザ加工機 | |
JPH0964445A (ja) | レーザ光出射装置の安全装置 | |
US20150290745A1 (en) | Laser machining apparatus changing operation based on length of power-down time | |
JPH04237583A (ja) | 光出力発生装置 | |
WO2022215611A1 (ja) | レーザ発振器及びそれを備えたレーザ加工装置 | |
JP2005209759A (ja) | 半導体レーザ加熱装置およびレーザ加工機 | |
JP6883243B2 (ja) | ラッチリセット回路 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 22756266 Country of ref document: EP Kind code of ref document: A1 |
|
ENP | Entry into the national phase |
Ref document number: 2023500922 Country of ref document: JP Kind code of ref document: A |
|
WWE | Wipo information: entry into national phase |
Ref document number: 202280012283.4 Country of ref document: CN |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 22756266 Country of ref document: EP Kind code of ref document: A1 |