WO2022149519A1 - 有機電界発光素子用組成物、有機電界発光素子、表示装置及び照明装置 - Google Patents
有機電界発光素子用組成物、有機電界発光素子、表示装置及び照明装置 Download PDFInfo
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- WO2022149519A1 WO2022149519A1 PCT/JP2021/048498 JP2021048498W WO2022149519A1 WO 2022149519 A1 WO2022149519 A1 WO 2022149519A1 JP 2021048498 W JP2021048498 W JP 2021048498W WO 2022149519 A1 WO2022149519 A1 WO 2022149519A1
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Images
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
- C09K11/06—Luminescent, e.g. electroluminescent, chemiluminescent materials containing organic luminescent materials
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
- G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/10—Apparatus or processes specially adapted to the manufacture of electroluminescent light sources
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/10—OLEDs or polymer light-emitting diodes [PLED]
Definitions
- the present invention relates to a composition for an organic electroluminescent device that is useful for forming a light emitting layer of an organic electroluminescent device (hereinafter, may be referred to as an "organic EL device").
- the present invention also relates to an organic electroluminescent device having a light emitting layer formed by using the composition for an organic electroluminescent device, a method for manufacturing the same, a display device having the organic electroluminescent device, and a lighting device.
- organic electric field light emitting element Various electronic devices using organic EL elements such as organic EL lighting and organic EL displays have been put into practical use. Since the applied voltage of the organic electric field light emitting element is low, the power consumption is small and the three primary colors can be emitted. Therefore, the organic electric field light emitting element has begun to be applied not only to large display monitors but also to small and medium-sized displays represented by mobile phones and smartphones. ..
- the organic electroluminescent device is manufactured by stacking a plurality of layers such as a light emitting layer, a charge injection layer, and a charge transport layer.
- a light emitting layer such as a light emitting layer, a charge injection layer, and a charge transport layer.
- organic electroluminescent devices are manufactured by vapor deposition of organic materials under vacuum. In the vacuum vapor deposition method, the vapor deposition process becomes complicated and the productivity is inferior. It is extremely difficult to increase the area of lighting and display panels with organic electroluminescent devices manufactured by the vacuum vapor deposition method.
- a wet film forming method (coating method) has been studied as a process for efficiently manufacturing an organic electroluminescent element that can be used for a large display or lighting.
- the wet film deposition method has an advantage that a stable layer can be easily formed as compared with the vacuum film deposition method. Therefore, it is expected that displays and lighting devices will be mass-produced and applied to large devices.
- an organic electroluminescent element In order to manufacture an organic electroluminescent element by the wet film formation method, it is necessary to dissolve a functional material in an organic solvent and use it as an ink. If the functional material has low solubility in an organic solvent, it requires an operation such as heating for a long time, so that the material may deteriorate before use. Further, if the uniform state cannot be maintained for a long time in the solution state, precipitation of the material occurs from the solution, and film formation by an inkjet device or the like becomes impossible.
- the organic solvent used for the ink is required to have solubility in the two meanings of rapidly dissolving the functional material and maintaining a uniform state without precipitating the functional material after the dissolution.
- the present invention provides a composition for an organic electroluminescent element, which is used to form a light emitting layer in an organic electroluminescent element by wet film formation, in which the stability of liquid characteristics, particularly the surface tension stability of ink, is improved. Is the subject.
- the present inventor uses alkylated biphenyl as a solvent, and further contains an aromatic ether and / or an aromatic ester as a solvent in an ink having a large change in liquid properties containing a phenol derivative, whereby the ink is contained for a long time. It was found that the change in liquid properties was small even when stored.
- the gist of the present invention is as follows.
- a is an integer of 0 to 4.
- R 1 and R 2 independently represent an alkyl group having 1 to 12 carbon atoms or an alkoxy group having 1 to 12 carbon atoms. When a plurality of R 2s exist, the plurality of R 2s may be the same or different. ]
- R 3 , R 4 , and R 5 independently represent an alkyl group having 1 to 12 carbon atoms or an alkoxy group having 1 to 12 carbon atoms. When a plurality of R 5s exist, the plurality of R 5s may be the same or different. ]
- the alkylated biphenyl is one selected from monoalkylated biphenyl represented by the following formula (4) and dialkylated biphenyl represented by the following formula (4-1) or (4-2).
- the composition for an organic electroluminescent element according to any one of [1] to [3], which is two or more kinds.
- R 31 indicates an alkyl group which may have a substituent.
- R 32 to R 35 each independently represent an alkyl group which may have a substituent.
- composition for an organic electroluminescent device according to any one of [1] to [6], which contains an iridium complex as the functional material.
- R 7 and R 8 each independently have an alkyl group having 1 to 20 carbon atoms, a (hetero) arylyl group having 7 to 40 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, and 3 carbon atoms.
- R 7 and R 8 may be the same or different.
- Adjacent R 7 or R 8 bonded to the benzene ring may be bonded to each other to form a ring that condenses with the benzene ring.
- d is an integer of 0 to 4
- e is an integer of 0 to 3.
- m is an integer from 1 to 20.
- n is an integer of 0 to 2.
- Ring A is any one of a pyridine ring, a pyrazine ring, a pyrimidine ring, an imidazole ring, an oxazole ring, a thiazole ring, a quinoline ring, an isoquinoline ring, a quinazoline ring, a quinoxaline ring, an azatriphenylene ring, and a carboline ring.
- Ring A may have a substituent, which is a fluorine atom, a chlorine atom, a bromine atom, an alkyl group having 1 to 20 carbon atoms, a (hetero) aralkyl group having 7 to 40 carbon atoms, and carbon.
- Adjacent substituents bonded to ring A may be bonded to each other to form a ring condensed into ring A.
- Z 1 represents a direct bond or an m + 1 valent aromatic linking group.
- L 1 represents an auxiliary ligand, and l is an integer of 1 to 3. When there are a plurality of coordinating ligands, they may be different or the same. ]
- composition for an organic electroluminescent device according to any one of [1] to [8], wherein the second solvent is an aromatic ether.
- composition for an organic electroluminescent device according to any one of [1] to [8], wherein the second solvent is an aromatic ester.
- a method for manufacturing an organic electroluminescent element which comprises a step of forming a light emitting layer by a wet film forming method using the composition for an organic electroluminescent element according to any one of [1] to [10].
- composition for an organic electric field light emitting element of the present invention is excellent in the stability of liquid characteristics, especially the surface tension stability of ink. Therefore, even if this composition for an organic electroluminescent device is stored for a long period of time and then used for manufacturing an organic electroluminescent device, the decrease in luminous efficiency and drive life is small, and the change in liquid physical properties is small, so that the display has small unevenness. Devices and lighting devices can be obtained. That is, the composition for an organic electroluminescent device of the present invention is a composition that can be applied to a large area and can be stored for a long period of time.
- the mechanism of action for obtaining such an effect is presumed as follows. Since the composition for an organic electric field light emitting element of the present invention uses an alkylated biphenyl that does not volatilize at normal temperature and pressure as a solvent, it can be applied to a large area without volatilizing the solvent even if the coating step takes time. Further, since it contains a compound represented by the above formula (1), which is a phenol derivative, deterioration of the functional material is suppressed even when the ink is stored for a long time. Furthermore, since it contains an aromatic ether and / or an aromatic ester as a solvent, it is possible to reduce the change in liquid physical properties due to the oxidation of the phenol derivative.
- phenol derivative By including the phenol derivative in the ink, deterioration due to oxidation of the functional material is suppressed, but it is considered that the phenol derivative itself is oxidized.
- phenols When phenols are oxidized, they are usually converted into phenoxy radicals by proton transfer after one-electron oxidation or hydrogen atom transfer. After that, it is not clear whether the phenoxy radicals are further changed to other substances such as benzoquinones and peroxides in the ink, but in any case, the structure is such that the phenolic hydroxy group does not exist. Phenolic hydroxy groups exhibit hydrogen-bonding properties and are acidic due to the resonance effect of aromatic rings, but it is thought that these properties change significantly when oxidized.
- FIG. 1 is a cross-sectional view schematically showing an example of the structure of the organic electroluminescent device of the present invention.
- the (hetero) aralkyl group, the (hetero) aryloxy group, and the (hetero) aryl group are an aralkyl group which may contain a heteroatom, an aryloxy group which may contain a heteroatom, and a hetero, respectively.
- May contain a heteroatom means that one or more carbon atoms forming the main skeleton of an aryl group, an aralkyl group or an aryloxy group are substituted with a heteroatom. ..
- the hetero atom include a nitrogen atom, an oxygen atom, a sulfur atom, a phosphorus atom, and a silicon atom. Of these, nitrogen atoms are preferable from the viewpoint of durability. The same applies to the (hetero) arylene group.
- aromatic linking group has not only an aromatic hydrocarbon linking group, that is, a linking group having an aromatic hydrocarbon ring, but also a complex aromatic linking group, that is, a heteroaromatic ring. Represents a broadly defined aromatic linking group including a linking group.
- composition for an organic electric field light emitting element of the present invention comprises a functional material, a compound represented by the following formula (1), an alkylated biphenyl as a first solvent, and an aromatic ether and / or an aromatic as a second solvent. It is characterized by containing an ester.
- a is an integer of 0 to 4.
- R 1 and R 2 independently represent an alkyl group having 1 to 12 carbon atoms or an alkoxy group having 1 to 12 carbon atoms. When a plurality of R 2s exist, the plurality of R 2s may be the same or different. ]
- the composition for an organic electroluminescent device of the present invention contains a functional material.
- the functional material is a light emitting material or a charge transporting material contained in the light emitting layer of the organic electroluminescent element.
- composition for an organic electric field light emitting element of the present invention preferably contains a phosphorescent organic metal complex as a functional material in that the energy in the excited triplet state can contribute to light emission, and among them, iridium is used. It is preferable to contain an iridium complex which is an organic metal complex as a central element.
- the iridium complex contained in the composition for an organic electric field light emitting element of the present invention is preferably represented by the following formula (2) in that it has high solubility in an organic solvent and high heat resistance.
- R 7 and R 8 each independently have an alkyl group having 1 to 20 carbon atoms, a (hetero) arylyl group having 7 to 40 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, and 3 carbon atoms.
- R 7 and R 8 may be the same or different.
- Adjacent R 7 or R 8 bonded to the benzene ring may be bonded to each other to form a ring that condenses with the benzene ring.
- d is an integer of 0 to 4
- e is an integer of 0 to 3.
- m is an integer from 1 to 20.
- n is an integer of 0 to 2.
- Ring A is any one of a pyridine ring, a pyrazine ring, a pyrimidine ring, an imidazole ring, an oxazole ring, a thiazole ring, a quinoline ring, an isoquinoline ring, a quinazoline ring, a quinoxaline ring, an azatriphenylene ring, and a carboline ring.
- Ring A may have a substituent, which is a fluorine atom, a chlorine atom, a bromine atom, an alkyl group having 1 to 20 carbon atoms, a (hetero) aralkyl group having 7 to 40 carbon atoms, and carbon.
- Adjacent substituents bonded to ring A may be bonded to each other to form a ring fused to ring A.
- Z 1 represents a direct bond or an m + 1 valent aromatic linking group.
- L 1 represents an auxiliary ligand, and l is an integer of 1 to 3. When there are a plurality of coordinating ligands, they may be different or the same. ]
- R 7 and R 8 have an alkyl group having 1 to 20 carbon atoms, a (hetero) aralkyl group having 7 to 40 carbon atoms, and 6 to 20 carbon atoms, respectively, from the viewpoint of durability.
- Two adjacent R7s and R8s may be linked to each other to form a ring condensed into a benzene ring to which these groups are bonded.
- d is preferably 0 in terms of ease of production, preferably 1 or 2 in terms of enhancing solubility, and even more preferably 1.
- d is preferably 2.
- e is preferably 0 in terms of ease of manufacture, preferably 1 or 2 in terms of enhancing durability and solubility, and even more preferably 1.
- e is preferably 2 or 3.
- R 7 and R 8 further have a substituent
- the substituents include a fluorine atom, a chlorine atom, a bromine atom, an alkyl group having 1 to 20 carbon atoms, a (hetero) aralkyl group having 7 to 40 carbon atoms, and a carbon number of carbon atoms.
- m is preferably 2 or more. Since a phenyl group having a t-butyl group at the terminal has little involvement in charge transport and light emission, if it is too large, there is a concern that the drive voltage may increase or the light emission efficiency may decrease. Therefore, m is preferably 8 or less, and more preferably 4 or less.
- the iridium complex represented by the formula (2) contains such a terminal t-butyl group as a whole, preferably 4 or more, more preferably 6 or more, preferably 48 or less, more preferably 24 or less, and further. It is preferable to have 12 or less in terms of both solubility, low driving voltage, and high luminous efficiency.
- N is preferably 0 or 1 because it is easy to manufacture. It is preferable that n is 0 because there is little concern that the drive voltage will increase. It is preferable that n is 1 or 2 in terms of enhancing the solubility.
- the ring A is preferably a pyridine ring, a pyrimidine ring, or an imidazole ring, and more preferably a pyridine ring.
- the hydrogen atom on the ring A has an alkyl group having 1 to 20 carbon atoms, a (hetero) angstrom group having 7 to 40 carbon atoms, and a (hetero) having 3 to 20 carbon atoms in terms of durability and enhanced solubility. ) It is preferably substituted with an aryl group. It is preferable that the hydrogen atom on the ring A is not substituted because it is easy to produce. When the hydrogen atom on the ring A is substituted with a phenyl group or a naphthyl group which may have a substituent, excitons are easily generated when used in an organic electric field light emitting element, so that the light emission efficiency Is preferable in that
- Ring A forms a quinoline ring, an isoquinoline ring, a quinazoline ring, a quinoxaline ring, an azatriphenylene ring, and a carboline ring by forming a condensed ring in which substituents on the ring A are bonded to each other to be condensed into the ring A.
- the ring A preferably has a quinoline ring, an isoquinoline ring, or a quinazoline ring in terms of durability and red emission.
- Z 1 is preferably a direct coupling because it is easy to manufacture.
- Z 1 is preferably an m + 1 valent aromatic linking group in that there is little concern that the drive voltage will increase.
- Z 1 is preferably a phenylene group, a biphenylene group, a terphenylene group, or a fluorinatedyl group, and particularly preferably a p-phenylene group in terms of durability.
- Z 1 comprises a benzene ring at the 1,3,5-position at the bond position or a triazine ring at the 2,4,6-position at the bond position in terms of durability. Is preferable.
- Z 1 preferably contains a trivalent group represented by the following formula (2-2A) or (2-2B).
- Z 1 is a trivalent group represented by the following formula (2-2A) or (2-2B). It is more preferable that the group represented by the formula (2-2A) or (2-2B) is bonded to a benzene ring or ring A bonded to iridium.
- L 1 is an co-ligand.
- L 1 is preferably a monovalent bidentate ligand, and is more preferably selected from the ligands represented by the following formulas (2A), (2B), and (2C). ..
- the broken lines in the following equations (2A) to (2C) represent coordination bonds.
- the co-ligands L 1 may be the same as each other or may have different structures.
- L 1 does not exist.
- R 9 and R 10 are selected from the same group as the above R 7 and R 8 , and the preferred examples are also the same.
- G is an integer from 0 to 4.
- h is an integer from 0 to 4.
- g and h are preferably 0 in terms of ease of production, preferably 1 or 2 in terms of enhancing solubility, and even more preferably 1.
- Ring B is any one of a pyridine ring, a pyrimidine ring, an imidazole ring, a quinoline ring, an isoquinoline ring, a quinazoline ring, a quinoxaline ring, an azatriphenylene ring, a carboline ring, a benzothiazole ring, and a benzoxazole ring, and these have a substituent. You may have it. From the viewpoint of durability, the ring B is preferably a pyridine ring, a pyrimidine ring, or an imidazole ring, and more preferably a pyridine ring.
- the hydrogen atom on the ring B has an alkyl group having 1 to 20 carbon atoms, a (hetero) aralkyl group having 7 to 40 carbon atoms, and a (hetero) having 3 to 20 carbon atoms in terms of durability and enhanced solubility. ) It is preferably substituted with an aryl group. It is preferable that the hydrogen atom on the ring B is not substituted because it is easy to produce. When the hydrogen atom on the ring B is substituted with a phenyl group or a naphthyl group which may have a substituent, excitons are easily generated when used in an organic electric field light emitting element, so that the light emission efficiency Is preferable in that
- Ring B forms a quinoline ring, an isoquinoline ring, a quinazoline ring, a quinoxaline ring, an azatriphenylene ring, and a carboline ring by forming a fused ring in which substituents on the ring B are bonded to each other to be condensed into the ring B.
- the emission efficiency is improved because exciters are easily generated on the assist dopant.
- the ring B preferably has a quinoline ring, an isoquinoline ring, and a quinazoline ring in terms of durability and red emission.
- R 11 to R 13 are independently substituted with an alkyl group having 1 to 20 carbon atoms and an alkyl group having 1 to 20 carbon atoms, which may be substituted with a hydrogen atom and a fluorine atom, respectively. Also represents a good phenyl group or halogen atom. More preferably, R 11 and R 13 are methyl or t-butyl groups, and R 12 is a hydrogen atom, an alkyl or phenyl group having 1 to 20 carbon atoms.
- the compound represented by the formula (2) is also preferably a compound represented by the following formula (2-2) in which adjacent R8s are bonded to each other to form a fluorene ring.
- R 7 , d, m, n, ring A, Z 1 , L 1 , l are R 7 , d, m, n, ring A, Z 1 , in the formula (2). It is synonymous with L 1 and l. R 15 to R 17 are substituents. ]
- R 15 examples include the above-mentioned substituents that R 8 may have. More preferably, R15 is an aromatic hydrocarbon group having 6 to 30 carbon atoms which may be substituted with an alkyl group having 1 to 20 carbon atoms or one or two alkyl groups having 1 to 20 carbon atoms.
- the aromatic hydrocarbon group having 6 to 30 carbon atoms is a group in which a single ring, a dicyclic fused ring, or a tricyclic condensed ring, or a plurality of monocyclic, dicyclic fused rings, or tricyclic fused rings are linked.
- R 15 is more preferably an alkyl group having 1 to 20 carbon atoms, and particularly preferably an alkyl group having 1 to 8 carbon atoms.
- R 16 and R 17 are a part of the R 8 or a substituent that the R 8 may have, preferably independently of each other, an alkyl group having 1 to 12 carbon atoms, or one or two carbon atoms.
- the aromatic hydrocarbon group having 6 to 20 carbon atoms is a group in which a single ring, a dicyclic fused ring, or a tricyclic condensed ring, or a plurality of monocyclic, dicyclic fused rings, or tricyclic fused rings are linked.
- R 16 and R 17 are more preferably independently substituted with an alkyl group having 1 to 8 carbon atoms or one or two alkyl groups having 1 to 8 carbon atoms and having 6 or 12 carbon atoms.
- the aromatic hydrocarbon structure having 6 carbon atoms has a benzene structure
- the aromatic hydrocarbon structure having 12 carbon atoms has a biphenyl structure.
- composition for an organic electroluminescent device of the present invention may contain only one of these iridium complexes, or may contain two or more of these iridium complexes.
- the charge transporting material that may be included as a functional material in the composition for an organic electric field light emitting element of the present invention is a material having positive charge (hole) or negative charge (electron) transportability.
- the charge transporting material is not particularly limited as long as the effect of the present invention is not impaired, and known materials can be applied.
- the charge transporting material a compound or the like conventionally used for the light emitting layer of the organic electroluminescent device can be used, and a compound used as a host material for the light emitting layer is particularly preferable.
- the charge transporting material include aromatic amine compounds, phthalocyanine compounds, porphyrin compounds, oligothiophene compounds, polythiophene compounds, benzylphenyl compounds, and compounds in which a tertiary amine is linked with a fluorene group. , Hydrazone-based compounds, silazane-based compounds, silanamine-based compounds, phosphamine-based compounds, quinacridone-based compounds and the like, which are exemplified as the hole transporting compounds of the hole injection layer 3 described later.
- electron-transporting compounds such as anthracene-based compounds, pyrene-based compounds, carbazole-based compounds, pyridine-based compounds, phenanthroline-based compounds, oxadiazole-based compounds, and siror-based compounds can be mentioned.
- Examples of the charge transporting material include two or more tertiary amines represented by 4,4'-bis [N- (1-naphthyl) -N-phenylamino] biphenyl, and two or more condensed aromatics.
- Aromatic amines having a starburst structure such as aromatic diamines (Japanese Patent Laid-Open No. 5-234681) in which the ring is substituted with a nitrogen atom, 4,4', 4 "-tris (1-naphthylphenylamino) triphenylamine, etc.
- Compounds J. Lumin., Vol. 72-74, pp.
- aromatic amine-based compounds consisting of triphenylamine tetramers (Chem. Commun., P. 2175, 1996), 2, 2'. , 7,7'-tetrakis- (diphenylamino) -9,9'-fluorene-based compounds such as spirobifluorene (Synth. Metalls, Vol. 91, p. 209, 1997), 4,4'-N, N' -A compound exemplified as a hole-transporting compound of the hole-transporting layer 4 described later, such as a carbazole-based compound such as dicarbazole-biphenyl, can also be preferably used.
- 2- (4-biphenylyl) -5 can also be preferably used.
- Oxadiazole-based compounds such as 2,5-bis (6'-(2', 2 "-bipyridyl))-1,1-dimethyl-3,4-diphenylsilol (PyPySPyPy), vasophenantroline ( BPhen), 2,9-dimethyl-4,7-diphenyl-1,10-phenanthroline (BCP, bassocproin) and other phenanthroline compounds can also be mentioned.
- the charge transporting material that may be contained in the composition for an organic electric field light emitting device of the present invention may be referred to as a repeating unit (hereinafter, "repeating unit (3)" including a structure represented by the following formula (3). ) Is preferable in terms of film forming property.
- R 19 and R 20 are independently alkyl groups having 1 to 20 carbon atoms, (hetero) arylyl groups having 7 to 40 carbon atoms, alkoxy groups having 1 to 20 carbon atoms, and carbon atoms.
- R 19 and R 20 are preferably an alkyl group having 1 to 20 carbon atoms and a (hetero) aralkyl group having 7 to 40 carbon atoms, respectively, independently from the viewpoint of solubility.
- R 19 and R 20 are preferably independent (hetero) aryl groups having 3 to 30 carbon atoms.
- the polymer compound having a repeating unit (3) which may be contained in the composition for an organic electric field light emitting element of the present invention has the following formula in addition to the repeating unit (3). It is preferable to include a repeating unit including the structure represented by (3-1) (hereinafter, may be referred to as “repeating unit (3-1)”). In this case, the repeating unit (3) may be included in the following repeating unit (3-1).
- Ar 21 to Ar 23 each represent a divalent (hetero) arylene group having 3 to 30 carbon atoms, which may independently have a substituent.
- Ar 24 and Ar 25 each independently represent a (hetero) aryl group having 3 to 30 carbon atoms which may have a substituent.
- r represents an integer of 0 to 2.
- Ar 21 to Ar 23 have a phenylene group, a biphenylene group, a terphenylene group, a fluorinatedyl group, or an arbitrarily selected and linked group having 30 or less carbon atoms.
- a divalent group is preferable, and a p-phenylene group and a biphenylene group are particularly preferable. These groups may have a substituent.
- the equation (3-1) includes the structure represented by the equation (3), at least one selected from Ar 21 , Ar 22 or at least one Ar 23 when r is 1 or more is the equation ( It is a fluorenyl group represented by 3) which may have a substituent at the 9,9'position.
- Ar 24 and Ar 25 are independently preferable to have a phenyl group, a biphenyl group, a terphenyl group and a fluorenyl group, and particularly preferably a phenyl group and a fluorenyl group. These groups may have a substituent.
- the polymer compound having a repeating unit (3) which may be contained in the composition for an organic electroluminescent element of the present invention may contain only one kind of the repeating unit (3), and two or more kinds thereof may be contained. It may contain. Further, it may contain only one type of repeating unit (3-1), or may contain two or more types.
- the weight average molecular weight (Mw) of the polymer compound having the repeating unit (3) which may be contained in the composition for an organic electric field light emitting element of the present invention is usually 2,000,000 or less, preferably 500,000 or less. , More preferably 100,000 or less, still more preferably 50,000 or less, usually 2,500 or more, preferably 5,000 or more, more preferably 10,000 or more, still more preferably 20,000 or more.
- Mw weight average molecular weight
- the weight average molecular weight is not more than the above upper limit value, the solubility in a solvent is excellent and the film forming property is also excellent.
- the weight average molecular weight is at least the above lower limit, the glass transition temperature, melting point and vaporization temperature of the polymer compound are high, and the heat resistance is excellent.
- the number average molecular weight (Mn) of the polymer compound having the repeating unit (3) which may be contained in the composition for an organic electric field light emitting element of the present invention is usually 1,000,000 or less, preferably 250,000 or less. , More preferably 50,000 or less, still more preferably 25,000 or less, usually 2,000 or more, preferably 4,000 or more, more preferably 8,000 or more, still more preferably 15,000 or more.
- the dispersity (Mw / Mn) of the polymer compound having the repeating unit (3) which may be contained in the composition for an organic electric field light emitting element of the present invention is preferably 3.5 or less, more preferably 2 It is 5.5 or less, particularly preferably 2.0 or less.
- the dispersity of the polymer compound is not more than the above upper limit, purification is easy, and solubility in a solvent and charge transporting ability are good.
- the weight average molecular weight of a polymer compound is determined by SEC (size exclusion chromatography) measurement.
- SEC size exclusion chromatography
- the weight average molecular weight is calculated by converting the elution time of the sample into the molecular weight using the calibration curve calculated from the elution time of polystyrene (standard sample) having a known molecular weight. The number average molecular weight can be obtained in the same manner.
- the method for producing a polymer compound having a repeating unit (3) which may be contained in the composition for an organic electric field light emitting element of the present invention is not particularly limited, and a polymer compound having a repeating unit (3) can be obtained. As long as it is optional.
- it can be produced by a polymerization method by Suzuki reaction, a polymerization method by Grignard reaction, a polymerization method by Yamamoto reaction, a polymerization method by Ullmanne reaction, a polymerization method by Buchwald-Hartwig reaction, or the like.
- composition for an organic electroluminescent device of the present invention contains a phenol derivative which is a compound represented by the following formula (1).
- a is an integer of 0 to 4.
- R 1 and R 2 independently represent an alkyl group having 1 to 12 carbon atoms or an alkoxy group having 1 to 12 carbon atoms. When a plurality of R 2s exist, the plurality of R 2s may be the same or different. ]
- the redox potential of the compound represented by the formula (1) is negative due to the presence of an alkyl group or an alkoxy group which is an electron donating group at the o-position of the hydroxy group. Since it shifts to the side, the HOMO becomes shallow, and it is easily oxidized, the oxidation of the functional material contained therein is suppressed at the same time.
- A is preferably 1 or 2 in that it has an appropriate redox potential.
- R 1 and R 2 are alkyl groups having 1 to 12 carbon atoms
- examples of cases where R 1 and R 2 are alkyl groups having 1 to 12 carbon atoms include methyl group, ethyl group, propyl group, isopropyl group, butyl group, isobutyl group, s-butyl group and t-butyl group. It is a pentyl group, an isopentyl group, a hexyl group, a cyclohexyl group, a heptyl group, an octyl group, a 2-ethylhexyl group, a nonyl group, a decyl group, an undecyl group and a dodecyl group.
- R 1 and R 2 are alkoxy groups having 1 to 12 carbon atoms are methoxy group, ethoxy group, propoxy group, isopropoxy group, butoxy group, isobutoxy group, s-butoxy group and t-butoxy group.
- Pentyloxy group isopentyloxy group, hexyloxy group, cyclohexyloxy group, heptyloxy group, octyloxy group, 2-ethylhexyloxy group, nonyloxy group, decyloxy group, undecyloxy group, dodecyloxy group.
- R 1 and R 2 are secondary or tertiary in that they have large steric hindrance, suppress the coupling reaction between phenoxy radicals generated after oxidation, and can function as an antioxidant again.
- Alkyl groups are preferred, and tertiary alkyl groups are more preferred.
- the o-position of the hydroxy group is preferably a t-butyl group, which is the smallest tertiary alkyl group, because it is inexpensive and has a small molecular weight, so that it does not easily remain in the light emitting layer after film formation. ..
- the composition for an organic electroluminescent device of the present invention preferably contains the compound represented by the following formula (1-1) as the compound represented by the formula (1).
- R 3 , R 4 , and R 5 independently represent an alkyl group having 1 to 12 carbon atoms or an alkoxy group having 1 to 12 carbon atoms. When a plurality of R 5s exist, the plurality of R 5s may be the same or different. ]
- B is preferably 0 or 1 in that it has an appropriate redox potential.
- the o-position of the hydroxy group has a large steric hindrance, suppresses the coupling reaction between phenoxy radicals generated after oxidation, and can function as an antioxidant again, so that it is secondary or tertiary.
- Alkyl group is preferable, and a tertiary alkyl group is more preferable.
- the o-position of the hydroxy group is preferably a t-butyl group, which is the smallest tertiary alkyl group, because it is inexpensive and has a small molecular weight, so that it does not easily remain in the light emitting layer after film formation. .. That is, the composition for an organic electroluminescent device of the present invention preferably contains the compound represented by the following formula (1-2) as the compound represented by the formula (1).
- b is preferably 0 or 1 in that it has an appropriate redox potential.
- composition for an organic electroluminescent element of the present invention contains an alkylated biphenyl as a first solvent and an aromatic ether and / or an aromatic ester as a second solvent.
- the solvent contained in the composition for an organic electric field light emitting element of the present invention is a volatile liquid component used for forming a layer containing a functional material by wet film formation.
- the solvent is preferably a solvent in which a light emitting material or a charge transporting material, which is a functional material, is well dissolved.
- the alkylated biphenyl as the first solvent may be a monoalkylated biphenyl having one alkyl group or a dialkylated biphenyl having two alkyl groups, or a trialkylated biphenyl having three or more alkyl groups. It may be tetraalkylated biphenyl, heptaalkylated biphenyl, hexaalkylated biphenyl or the like.
- Monoalkylated biphenyls or dialkylated biphenyls are preferred, and monoalkylated biphenyls are more preferred, in that they have a lower boiling point and higher volatility.
- Dialkylated biphenyl and trialkylated biphenyl are preferable, and trialkylated biphenyl is more preferable, because they have a high melting point and are less likely to solidify when the composition is placed at a low temperature.
- Dialkylated biphenyl is preferred because it has an appropriate boiling point and melting point.
- the monoalkylated biphenyl is represented by the following formula (4).
- R 31 indicates an alkyl group which may have a substituent.
- the R 31 which is an alkyl group to be substituted with biphenyl is preferably an alkyl group having 1 to 12 carbon atoms, and examples thereof include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, an isobutyl group and an s-butyl group.
- T-butyl group pentyl group, isopentyl group, hexyl group, cyclohexyl group, heptyl group, octyl group, 2-ethylhexyl group, nonyl group, decyl group, undecyl group and dodecyl group.
- R 31 may have a phenyl group as a substituent, and in this case, the alkyl group having a substituent is preferably a benzyl group or a 2-phenylethyl group.
- Examples of the monoalkylated biphenyl include 2-methylbiphenyl, 3-methylbiphenyl, 4-methylbiphenyl, 2-ethylbiphenyl, 3-ethylbiphenyl, 4-ethylbiphenyl, 2-propylbiphenyl, 3-propylbiphenyl and 4 Examples thereof include propylbiphenyl, 2-isopropylbiphenyl, 3-isopropylbiphenyl, 4-isopropylbiphenyl, 2-butylbiphenyl, 3-butylbiphenyl, 4-butylbiphenyl and 4-cyclohexylbiphenyl.
- the dialkylated biphenyl is represented by the following formula (4-1) or (4-2).
- R 32 to R 35 each independently represent an alkyl group which may have a substituent.
- R 32 to R 35 are the same as preferred examples of R 31 .
- dialkylated biphenyl examples include 2,3-dimethylbiphenyl, 3,4-dimethylbiphenyl, 3,3'-dimethylbiphenyl, 2,4-diethylbiphenyl, 2,3'-diethylbiphenyl, and 3,4'-.
- the trialkylated biphenyl is represented by the following formula (4-3) or (4-4).
- R 36 to R 41 each independently represent an alkyl group which may have a substituent.
- R 32 to R 35 are the same as preferred examples of R 31 .
- trialkylated biphenyl examples include 2,3,4-trimethylbiphenyl, 2,3,3'-trimethylbiphenyl, 3,3',4-trimethylbiphenyl, 2,4,4'-triethylbiphenyl, 3, 4,5-triethylbiphenyl, 3,4', 5-triethylbiphenyl, 2,2', 4-tripropylbiphenyl, 2,4,5-dipropylbiphenyl, 2,3,4'-tripropylbiphenyl, 2 , 3', 4-triisopropylbiphenyl, 2,3', 5-triisopropylbiphenyl, 3,4,4'-triisopropylbiphenyl and the like.
- the preferred first solvent is 2-ethylbiphenyl, 3-ethylbiphenyl, 4-ethylbiphenyl, 2-propylbiphenyl, 3-propylbiphenyl from the viewpoint of evaporation rate during large area coating and solubility of functional materials.
- alkylated biphenyls as the first solvent, one kind may be used alone, or two or more kinds may be used in any combination and ratio.
- composition for an organic electroluminescent element of the present invention contains an aromatic ether and / or an aromatic ester as a second solvent.
- the second solvent is preferably an aromatic ether in that it has a higher compatibility with the alkylated biphenyl which is the first solvent.
- alkoxybenzene which may have an alkyl group represented by the following formula (5) is preferable because it has high solubility.
- i represents an integer from 0 to 5.
- R 51 and R 52 each independently indicate an alkyl group which may have a substituent. ]
- i has a low boiling point and high volatility, an integer of 0 to 3 is preferable, and 0 or 1 is more preferable.
- an alkyl group having 1 to 12 carbon atoms is preferable, and examples thereof include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, an isobutyl group, an s-butyl group, and a t-butyl group.
- Pentyl group isopentyl group, hexyl group, cyclohexyl group, heptyl group, octyl group, 2-ethylhexyl group, nonyl group, decyl group, undecyl group and dodecyl group.
- R 51 and R 52 may have a phenyl group as a substituent.
- the alkyl group having a substituent is preferably a benzyl group or a 2-phenylethyl group.
- phenoxybenzene which may have an alkyl group represented by the following formula (5-1) is preferable because it has a high boiling point and is suitable for large area coating.
- j and k each independently represent an integer of 0 to 5.
- R 53 and R 54 each independently indicate an alkyl group which may have a substituent. ]
- J and k have a low boiling point and high volatility, and an integer of 0 to 2 is preferable, and 0 or 1 is more preferable.
- an alkyl group having 1 to 12 carbon atoms is preferable, and examples thereof include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, an isobutyl group, an s-butyl group, and a t-butyl group.
- Pentyl group isopentyl group, hexyl group, cyclohexyl group, heptyl group, octyl group, 2-ethylhexyl group, nonyl group, decyl group, undecyl group and dodecyl group.
- R 53 and R 54 may have a phenyl group as a substituent.
- the alkyl group having a substituent is preferably a benzyl group or a 2-phenylethyl group.
- the second solvent is preferably an aromatic ester because it has a higher polarity and can be expected to suppress changes in liquid physical characteristics.
- a benzoic acid ester which may have an alkyl group represented by the following formula (6) is preferable.
- q represents an integer of 0 to 5.
- R 55 and R 56 each independently indicate an alkyl group which may have a substituent. ]
- Q has a low boiling point and high volatility, and is preferably an integer of 0 to 2, more preferably 0 or 1.
- an alkyl group having 1 to 12 carbon atoms is preferable, and examples thereof include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, an isobutyl group, an s-butyl group, and a t-butyl group.
- Pentyl group isopentyl group, hexyl group, cyclohexyl group, heptyl group, octyl group, 2-ethylhexyl group, nonyl group, decyl group, undecyl group and dodecyl group.
- R 55 and R 56 may have a phenyl group as a substituent.
- the alkyl group having a substituent is preferably a benzyl group or a 2-phenylethyl group.
- Preferred as the second solvent are ethyl benzoate, propyl benzoate, isopropyl benzoate, butyl benzoate, isobutyl benzoate, pentyl benzoate, from the viewpoint of evaporation rate during large-area application and solubility of functional materials.
- aromatic ethers and / or aromatic esters as the second solvent, one kind may be used alone, or two or more kinds may be used in any combination and ratio. That is, only one kind of aromatic ether may be used, or only one kind of aromatic ester may be used, and one kind or two or more kinds of aromatic ether and one kind or two or more kinds of aromatic ester. May be used in any combination and ratio.
- composition for an organic electroluminescent element of the present invention may contain other solvents (hereinafter, may be referred to as "third solvent”) other than the solvents listed as the first solvent and the second solvent.
- Preferred solvents for other solvents include, for example, alkanes such as n-decane, cyclohexane, ethylcyclohexane, decalin, bicyclohexane; aromatic hydrocarbons such as toluene, xylene, mesitylene, cyclohexylbenzene (phenylcyclohexane), tetralin and the like.
- alkanes such as n-decane, cyclohexane, ethylcyclohexane, decalin, bicyclohexane
- aromatic hydrocarbons such as toluene, xylene, mesitylene, cyclohexylbenzene (phenylcyclohexane), tetralin and the like.
- Halogenized aromatic hydrocarbons such as chlorobenzene, dichlorobenzene and trichlorobenzene; alicyclic ketones such as cyclohexanone, cyclooctanone and fencon; alicyclic alcohols such as cyclohexanol and cyclooctanol; methylethylketone and dibutylketone And the like; aliphatic ketones such as butanol, hexanol; and the like; aliphatic ethers such as ethylene glycol dimethyl ether, ethylene glycol diethyl ether, propylene glycol-1-monomethyl ether acetate (PGMEA) and the like.
- aliphatic ketones such as cyclohexanone, cyclooctanone and fencon
- alicyclic alcohols such as cyclohexanol and cyclooctanol
- One of these other solvents may be used alone, or two or more of them may be used in any combination and ratio.
- the boiling point of the solvent is usually 80 ° C. or higher, preferably 100 ° C. or higher, more preferably 150 ° C. or higher, particularly preferably 200 ° C. or higher, usually 350 ° C. or lower, preferably 320 ° C. or lower, more preferably 300 ° C. or lower. be. If the boiling point is below this range, the film formation stability may decrease due to solvent evaporation from the composition during wet film formation.
- the content (concentration) of the light emitting material in the composition for an organic electric field light emitting element of the present invention is preferably 0.05% by mass.
- the above is more preferably 0.1% by mass or more, further preferably 0.2% by mass or more, preferably 8.0% by mass or less, more preferably 4.0% by mass or less, still more preferably 2.0% by mass. It is as follows.
- the concentration of the luminescent material is at least the above lower limit, a layer containing a sufficient luminescent material can be formed, and when it is at least the above upper limit, it is easy to maintain a uniform state without precipitating the dissolved luminescent material. ..
- the content (concentration) of the charge transporting material in the composition for an organic electric field light emitting element of the present invention is preferably 0. .1% by mass or more, more preferably 0.2% by mass or more, still more preferably 0.4% by mass or more, preferably 16% by mass or less, more preferably 8.0% by mass or less, still more preferably 4.0% by mass. It is less than mass%.
- the concentration of the charge-transporting material is at least the above lower limit, a layer containing a sufficient charge-transporting material can be formed, and if it is at least the above-mentioned upper limit, the dissolved charge-transporting material is not deposited and a uniform state is maintained. It is easy to do.
- the total content (concentration) of these in the composition for an organic electric field light emitting element of the present invention is preferable. Is 0.1% by mass or more, more preferably 0.2% by mass or more, still more preferably 0.4% by mass or more, preferably 16% by mass or less, more preferably 8.0% by mass or less, still more preferably 4. It is 0.0% by mass or less. If the total concentration of the functional materials is at least the above lower limit, a layer containing a sufficient functional material can be formed, and if it is at least the above upper limit, the dissolved functional materials are not deposited and a uniform state is maintained. Is easy.
- charge transporting material 1: 0.8 to 16
- the mass ratio of the contents of the light emitting material and the charge transporting material is within the above range, it is possible to manufacture an organic electric field light emitting element having a low driving voltage and high luminous efficiency.
- the content (concentration) of the phenol derivative which is the compound represented by the above formula (1) contained in the composition for an organic electric field light emitting element of the present invention is preferably 5% by mass or more, more preferably 10% by mass or more. It is more preferably 20 mass ppm or more, preferably 4000 mass ppm or less, more preferably 2000 mass ppm or less, still more preferably 1000 mass ppm or less.
- concentration of the phenol derivative is at least the above lower limit, the effect of suppressing the deterioration of the functional material by the phenol derivative can be sufficiently obtained.
- the concentration of the phenol derivative is not more than the above upper limit, it is easy to remove the phenol derivative and its oxide together with the solvent when forming the light emitting layer.
- the content of the alkylated biphenyl as the first solvent contained in the composition for the organic electric field light emitting element of the present invention is preferably 2.0% by mass or more, more preferably 5.0% by mass or more, still more preferably 10% by mass. % Or more, particularly preferably 30% by mass or more, preferably 95% by mass or less, more preferably 90% by mass or less, still more preferably 80% by mass or less, and particularly preferably 70% by mass or less. If the content of the first solvent is at least the above lower limit, it is possible to control the volatilization of the solvent when applied to a large area, and if it is at least the above upper limit, the change in liquid properties when the ink is stored for a long time is reduced. A second solvent that makes this possible can be sufficiently added.
- the content of the aromatic ether and / or the aromatic ester as the second solvent contained in the composition for the organic electric field light emitting element of the present invention is preferably 2.0% by mass or more, more preferably 5.0% by mass or more. It is more preferably 10% by mass or more, particularly preferably 30% by mass or more, preferably 95% by mass or less, more preferably 90% by mass or less, still more preferably 80% by mass or less, and particularly preferably 70% by mass or less. .. If the content of the second solvent is at least the above lower limit, it is possible to reduce the change in liquid properties when the ink is stored for a long time, and if it is at least the above upper limit, the volatilization of the solvent when applied to a large area is possible.
- the first solvent to be controlled can be sufficiently added.
- the mass ratio of the second solvent to the first solvent is not less than the above lower limit, it is possible to reduce the change in the physical properties of the ink when the ink is stored for a long time, and when it is not more than the above upper limit, it is applied to a large area.
- a first solvent for controlling the volatilization of the solvent can be sufficiently added.
- the ratio of the mass of the second solvent to the sum of the masses of the first solvent and the second solvent is 30% by mass from the viewpoint of reducing the change in the liquid properties when the composition for the organic electric field light emitting device of the present invention is stored for a long time.
- the above is preferable.
- the ratio of the mass of the second solvent to the sum of the masses of the first solvent and the second solvent is preferably 90% by mass or less, preferably 50% by mass or less, from the viewpoint of solvent volatilization control when applied to a large area. Is more preferable.
- the composition for an organic electric field light emitting element of the present invention may further contain the above-mentioned other solvent (third solvent) in addition to the above-mentioned first solvent and the second solvent, but the organic electric field of the present invention.
- the composition for a light emitting element contains another third solvent, the content of the other solvent in the total solvent is such that the effect of the present invention by using the first solvent and the second solvent can be obtained more effectively.
- the third solvent is preferably 80% by mass or less, particularly 40% by mass or less, and the composition for an organic electric field light emitting element of the present invention most preferably does not contain the third solvent.
- the total content of the solvent in the composition for the organic electroluminescent element of the present invention is preferably high in that the film formation work is easy because of its low viscosity, while the film formation is easy in the thick film. It is preferable that the amount is small.
- the total content of the solvent in the composition for an organic electric field light emitting element of the present invention is preferably 1% by mass or more, more preferably 10% by mass or more, particularly preferably 50% by mass or more, and preferably 99.99% by mass. Hereinafter, it is more preferably 99.9% by mass or less, and particularly preferably 99% by mass or less.
- composition for an organic electric field light emitting element of the present invention is particularly preferably used as a composition for forming a light emitting layer containing a light emitting material and a charge transporting material as functional materials.
- Organic electroluminescent element of the present invention has a light emitting layer formed by using the composition for an organic electroluminescent element of the present invention.
- the organic electroluminescent device of the present invention preferably has at least an anode, a cathode, and at least one organic layer between the anode and the cathode on a substrate, and at least one of the organic layers is formed. It is a light emitting layer formed by a wet film forming method using the composition for an organic electroluminescent device of the present invention.
- the wet film forming method is a film forming method, that is, as a coating method, for example, a spin coating method, a dip coating method, a die coating method, a bar coating method, a blade coating method, a roll coating method, a spray coating method, and a capillary.
- a coating method for example, a spin coating method, a dip coating method, a die coating method, a bar coating method, a blade coating method, a roll coating method, a spray coating method, and a capillary.
- Wet-wet film formation methods such as coating method, inkjet method, nozzle printing method, screen printing method, gravure printing method, flexographic printing method, etc. are adopted, and the film formed by these methods is dried to form a film. The way to do it.
- FIG. 1 is a schematic cross-sectional view showing a structural example suitable for the organic electroluminescent device 10 of the present invention.
- reference numeral 1 is a substrate
- reference numeral 2 is an anode
- reference numeral 3 is a hole injection layer
- reference numeral 4 is a hole transport layer
- reference numeral 5 is a light emitting layer
- reference numeral 6 is a hole blocking layer
- reference numeral 7 is an electron transport layer.
- Reference numeral 8 represents an electron injection layer
- reference numeral 9 represents a cathode.
- the substrate 1 serves as a support for an organic electric field light emitting element, and usually a quartz or glass plate, a metal plate, a metal foil, a plastic film, a sheet, or the like is used. Of these, a glass plate or a transparent synthetic resin plate such as polyester, polymethacrylate, polycarbonate, or polysulfone is preferable.
- the substrate 1 is preferably made of a material having a high gas barrier property because the organic electroluminescent device is unlikely to be deteriorated by the outside air. Therefore, particularly when a material having a low gas barrier property such as a substrate made of synthetic resin is used, it is preferable to provide a dense silicon oxide film or the like on at least one surface of the substrate 1 to improve the gas barrier property.
- the anode 2 has a function of injecting holes into the layer on the light emitting layer side.
- the anode 2 is usually a metal such as aluminum, gold, silver, nickel, palladium, platinum; a metal oxide such as an oxide of indium and / or tin; a metal halide such as copper iodide; carbon black or poly (3). -Methylthiophene), polypyrrole, polyaniline and other conductive polymers.
- the anode 2 is usually formed by a dry method such as a sputtering method or a vacuum vapor deposition method.
- a dry method such as a sputtering method or a vacuum vapor deposition method.
- metal fine particles such as silver, fine particles such as copper iodide, carbon black, conductive metal oxide fine particles, conductive polymer fine powder, etc.
- it is dispersed in an appropriate binder resin solution. It can also be formed by applying it on a substrate.
- a conductive polymer a thin film can be formed directly on the substrate by electrolytic polymerization, or an anode 2 can be formed by applying a conductive polymer on the substrate (Appl. Phys. Lett., Volume 60). , 2711, 1992).
- the anode 2 usually has a single-layer structure, but may have a laminated structure as appropriate. When the anode 2 has a laminated structure, different conductive materials may be laminated on the first-layer anode.
- the thickness of the anode 2 may be determined according to the required transparency, material and the like. When particularly high transparency is required, a thickness having a visible light transmittance of 60% or more is preferable, and a thickness having a visible light transmittance of 80% or more is more preferable.
- the thickness of the anode 2 is usually 5 nm or more, preferably 10 nm or more, and usually 1000 nm or less, preferably 500 nm or less. When transparency is not required, the thickness of the anode 2 may be arbitrarily set according to the required strength and the like. In this case, the anode 2 may have the same thickness as the substrate 1.
- impurities on the anode are removed and the ionization potential is adjusted by treating the surface of the anode 2 with ultraviolet rays + ozone, oxygen plasma, argon plasma, etc. It is preferable to improve the hole injection property.
- the layer having a function of transporting holes from the anode 2 side to the light emitting layer 5 side is usually called a hole injection transport layer or a hole transport layer.
- a hole injection transport layer When there are two or more layers having a function of transporting holes from the anode 2 side to the light emitting layer 5, the layer closer to the anode 2 side may be referred to as a hole injection layer 3.
- the hole injection layer 3 is preferably used because it enhances the function of transporting holes from the anode 2 to the light emitting layer 5. When the hole injection layer 3 is used, the hole injection layer 3 is usually formed on the anode 2.
- the film thickness of the hole injection layer 3 is usually 1 nm or more, preferably 5 nm or more, and usually 1000 nm or less, preferably 500 nm or less.
- the hole injection layer 3 may be formed by either a vacuum vapor deposition method or a wet film deposition method. From the viewpoint of excellent film forming property, it is preferable to form by a wet film forming method.
- the hole injection layer 3 preferably contains a hole transporting compound, and more preferably contains a hole transporting compound and an electron accepting compound. Further, it is preferable that the hole injection layer 3 contains a cationic radical compound, and it is particularly preferable to contain a cationic radical compound and a hole transporting compound.
- the composition for forming a hole injection layer usually contains a hole transporting compound that becomes the hole injection layer 3. Further, in the case of the wet film forming method, a solvent is usually further contained. It is preferable that the composition for forming a hole injection layer has high hole transportability and can efficiently transport the injected holes. Therefore, it is preferable that the hole mobility is high and impurities that serve as traps are unlikely to be generated during manufacturing or use. Further, it is preferable that the stability is excellent, the ionization potential is small, and the transparency to visible light is high.
- the hole injection layer 3 when the hole injection layer 3 is in contact with the light emitting layer 5, those that do not quench the light emitted from the light emitting layer 5 or those that form an exciplex with the light emitting layer 5 and do not reduce the luminous efficiency are preferable.
- hole transporting compound a compound having an ionization potential of 4.5 eV to 6.0 eV is preferable from the viewpoint of a charge injection barrier from the anode 2 to the hole injection layer 3.
- hole-transporting compounds include aromatic amine compounds, phthalocyanine compounds, porphyrin compounds, oligothiophene compounds, polythiophene compounds, benzylphenyl compounds, compounds in which a tertiary amine is linked with a fluorene group, and hydrazone. Examples thereof include a system compound, a silazane system compound, and a quinacridone system compound.
- aromatic amine compounds are preferable, and aromatic tertiary amine compounds are particularly preferable, from the viewpoint of amorphousness and visible light transmission.
- the aromatic tertiary amine compound is a compound having an aromatic tertiary amine structure, and also includes a compound having a group derived from the aromatic tertiary amine.
- the type of the aromatic tertiary amine compound is not particularly limited, but a polymer compound having a weight average molecular weight of 1,000 or more and 1,000,000 or less (repeating unit) is easy to obtain uniform light emission due to the surface smoothing effect. It is preferable to use a polymerized compound) in which
- Preferred examples of the aromatic tertiary amine polymer compound include a polymer compound having a repeating unit represented by the following formula (I).
- Ar 1 and Ar 2 each independently represent an aromatic group which may have a substituent or a complex aromatic group which may have a substituent.
- Ar 3 to Ar 5 each independently represent an aromatic group which may have a substituent or a complex aromatic group which may have a substituent.
- Q represents a linking group selected from the following linking groups.
- Ar 1 to Ar 5 two groups bonded to the same N atom may be bonded to each other to form a ring.
- the linking group is shown below.
- Ar 6 to Ar 16 each independently represent an aromatic group which may have a substituent or a complex aromatic group which may have a substituent.
- R a to R b each independently represent a hydrogen atom or an arbitrary substituent.
- the aromatic groups and heteroaromatic groups of Ar 1 to Ar 16 include a benzene ring, a naphthalene ring, a phenanthrene ring, a thiophene ring, and a pyridine ring in terms of solubility, heat resistance, and hole injection transportability of the polymer compound. Derived groups are preferable, and groups derived from benzene rings and naphthalene rings are more preferable.
- aromatic tertiary amine polymer compound having a repeating unit represented by the formula (I) include those described in Pamphlet No. 2005/089024.
- the hole injecting layer 3 can improve the conductivity of the hole injecting layer 3 by oxidizing the hole transporting compound, it is preferable that the hole injecting layer 3 contains an electron accepting compound.
- the electron-accepting compound a compound having an oxidizing power and having an ability to accept one electron from the hole-transporting compound described above is preferable, and specifically, a compound having an electron affinity of 4 eV or more is preferable, and an electron affinity is preferable. A compound having a value of 5 eV or more is more preferable.
- Examples of such an electron-accepting compound include a triarylboron compound, a metal halide, a Lewis acid, an organic acid, an onium salt, a salt of an arylamine and a metal halide, and a salt of an arylamine and a Lewis acid.
- a triarylboron compound such as 4-isopropyl-4'-methyldiphenyliodonium tetrakis (pentafluorophenyl) boronate, triphenylsulfonium tetrafluoroborate (International Publication No. 2005/089024); chloride.
- High valence inorganic compounds such as iron (III) (Japanese Patent Laid-Open No. 11-251067), ammonium peroxodisulfate; cyano compounds such as tetracyanoethylene; tris (pentafluorophenyl) borane (Japanese Patent Laid-Open No. 2003-31365).
- Aromatic boron compounds such as; fullerene derivatives, iodine and the like.
- cationic radical compound an ionic compound composed of a cationic radical, which is a chemical species obtained by removing one electron from a hole transporting compound, and a counter anion is preferable.
- the cation radical is derived from a hole-transporting polymer compound, the cation radical has a structure in which one electron is removed from the repeating unit of the polymer compound.
- the cation radical is preferably a chemical species obtained by removing one electron from the above-mentioned compound as a hole transporting compound.
- a chemical species obtained by removing one electron from a preferable compound as a hole transporting compound is preferable in terms of amorphousness, visible light transmittance, heat resistance, solubility and the like.
- the cationic radical compound can be produced by mixing the hole transporting compound and the electron accepting compound described above. That is, by mixing the above-mentioned hole transporting compound and the electron accepting compound, electron transfer occurs from the hole transporting compound to the electron accepting compound, and the cation radical and the counter anion of the hole transporting compound are formed. A cation ion compound consisting of is produced.
- Cationic radical compounds derived from polymer compounds such as PEDOT / PSS (Adv. Mater., 2000, Vol. 12, p. 481) and emeraldine hydrochloride (J. Phys. Chem., 1990, Vol. 94, p. 7716) It is also produced by oxidative polymerization (dehydropolymerization).
- the oxidative polymerization referred to here is to chemically or electrochemically oxidize the monomer in an acidic solution using peroxodisulfate or the like.
- the material to be the hole injection layer 3 is usually mixed with a soluble solvent (solvent for the hole injection layer) to form a film-forming composition (positive).
- a composition for forming a hole injection layer) is prepared, and this composition for forming a hole injection layer is formed on a layer corresponding to the lower layer of the hole injection layer 3 (usually, an anode 2) by a wet film forming method. , Formed by drying.
- the film can be dried in the same manner as the drying method in forming the light emitting layer 5 by the wet film forming method described later.
- the concentration of the hole-transporting compound in the composition for forming a hole injection layer is arbitrary as long as the effect of the present invention is not significantly impaired, but a low concentration is preferable in terms of film thickness uniformity, while positive. A higher value is preferable in that defects are less likely to occur in the hole injection layer 3.
- it is preferably 0.01% by mass or more, more preferably 0.1% by mass or more, and particularly preferably 0.5% by mass or more.
- it is preferably 70% by mass or less, more preferably 60% by mass or less, and particularly preferably 50% by mass or less.
- solvent examples include ether solvents, ester solvents, aromatic hydrocarbon solvents, amide solvents and the like.
- ether solvent examples include aliphatic ethers such as ethylene glycol dimethyl ether, ethylene glycol diethyl ether and propylene glycol-1-monomethyl ether acetate (PGMEA), and 1,2-dimethoxybenzene, 1,3-dimethoxybenzene and anisole. , Fenetol, 2-methoxytoluene, 3-methoxytoluene, 4-methoxytoluene, 2,3-dimethylanisole, 2,4-dimethylanisole and other aromatic ethers.
- aliphatic ethers such as ethylene glycol dimethyl ether, ethylene glycol diethyl ether and propylene glycol-1-monomethyl ether acetate (PGMEA), and 1,2-dimethoxybenzene, 1,3-dimethoxybenzene and anisole.
- PMEA propylene glycol-1-monomethyl ether acetate
- Fenetol 2-methoxytoluene
- ester-based solvent examples include aromatic esters such as phenyl acetate, phenyl propionate, methyl benzoate, ethyl benzoate, propyl benzoate, and n-butyl benzoate.
- aromatic hydrocarbon solvent examples include toluene, xylene, cyclohexylbenzene, 3-isopropylbiphenyl, 1,2,3,4-tetramethylbenzene, 1,4-diisopropylbenzene, methylnaphthalene and the like.
- amide-based solvent examples include N, N-dimethylformamide, N, N-dimethylacetamide and the like. In addition to these, dimethyl sulfoxide and the like can also be used.
- the formation of the hole injection layer 3 by the wet film formation method is usually performed on the layer corresponding to the lower layer of the hole injection layer 3 (usually, the anode 2) after preparing the composition for forming the hole injection layer. It is carried out by applying a film to the film and drying it. In the hole injection layer 3, the coating film is usually dried by heating, vacuum drying, or the like after the film formation.
- the hole injection layer 3 is formed on the anode 2 on the substrate placed facing the crucible.
- a mixture thereof can be placed in a crucible and heated and evaporated to form the hole injection layer 3.
- the degree of vacuum at the time of vapor deposition is not limited as long as the effect of the present invention is not significantly impaired, but is usually 0.1 ⁇ 10 -6 Torr (0.13 ⁇ 10 -4 Pa) or more, 9.0 ⁇ 10 -6 Torr ( 12.0 ⁇ 10 -4 Pa) or less.
- the vapor deposition rate is not limited as long as the effect of the present invention is not significantly impaired, but is usually 0.1 ⁇ / sec or more and 5.0 ⁇ / sec or less.
- the film formation temperature at the time of vapor deposition is not limited as long as the effect of the present invention is not significantly impaired, but is preferably 10 ° C. or higher and 50 ° C. or lower.
- the hole transport layer 4 is a layer having a function of transporting holes from the anode 2 side to the light emitting layer 5 side.
- the hole transport layer 4 is not an essential layer in the organic electroluminescent device of the present invention, but it is preferable to provide this layer in terms of enhancing the function of transporting holes from the anode 2 to the light emitting layer 5.
- the hole transport layer 4 is usually formed between the anode 2 and the light emitting layer 5.
- the hole transport layer 4 is formed between the hole injection layer 3 and the light emitting layer 5.
- the film thickness of the hole transport layer 4 is usually 5 nm or more, preferably 10 nm or more, and usually 300 nm or less, preferably 100 nm or less.
- the hole transport layer 4 may be formed by either a vacuum vapor deposition method or a wet film deposition method. From the viewpoint of excellent film forming property, it is preferable to form by a wet film forming method.
- the hole transport layer 4 usually contains a hole transport compound that becomes the hole transport layer 4.
- the hole-transporting compound contained in the hole-transporting layer 4 include two or more tertiary grades represented by 4,4'-bis [N- (1-naphthyl) -N-phenylamino] biphenyl.
- Aromatic diamines containing amines in which two or more fused aromatic rings are replaced with nitrogen atoms Japanese Patent Laid-Open No. 5-234681
- Aromatic amine compounds having a starburst structure J. Lumin., 72-74, pp.
- the hole injection layer 3 is usually formed in the same manner as in the case of forming the hole injection layer 3 by the wet film forming method, instead of the composition for forming the hole injection layer. It is formed using a composition for forming a hole transport layer.
- the hole transport layer forming composition usually further contains a solvent.
- a solvent used in the composition for forming the hole transport layer
- the same solvent as the solvent used in the composition for forming the hole injection layer described above can be used.
- the concentration of the hole-transporting compound in the composition for forming the hole-transporting layer can be in the same range as the concentration of the hole-transporting compound in the composition for forming the hole-injecting layer.
- the hole injection layer 3 is usually formed in the same manner as in the case where the hole injection layer 3 is formed by the vacuum vapor deposition method, instead of the constituent material of the hole injection layer 3. It can be formed using the constituent material of the hole transport layer 4.
- the film formation conditions such as the degree of vacuum, the vapor deposition rate, and the temperature at the time of vapor deposition can be the same as those at the time of vacuum deposition of the hole injection layer 3.
- the light emitting layer 5 is a layer having a function of emitting light by being excited by recombination of holes injected from the anode 2 and electrons injected from the cathode 9 when an electric field is applied between the pair of electrodes. ..
- the light emitting layer 5 is a layer formed between the anode 2 and the cathode 9, and the light emitting layer 5 is between the hole injection layer 3 and the cathode 9 when the hole injection layer 3 is above the anode 2. Is formed in. When the hole transport layer 4 is above the anode 2, the light emitting layer 5 is formed between the hole transport layer 4 and the cathode 9.
- the film thickness of the light emitting layer 5 is arbitrary as long as the effect of the present invention is not significantly impaired, but a thick film thickness is preferable in that defects are less likely to occur in the film, while a thin film thickness is preferable in that a low drive voltage is likely to be obtained. Therefore, the film thickness of the light emitting layer 5 is preferably 3 nm or more, more preferably 5 nm or more, preferably 200 nm or less, and further preferably 100 nm or less.
- the light emitting layer 5 contains at least a material having light emitting properties (light emitting material), and preferably contains a material having charge transporting property (charge transporting material).
- the light emitting layer is a wet film forming method using the above-mentioned composition for an organic electroluminescent element of the present invention. It is preferably formed by.
- an iridium complex which is an organometallic complex having iridium as a central element, is preferable, but other light emitting materials may be used as appropriate.
- light emitting materials other than the iridium complex compound will be described in detail.
- the light emitting material emits light at a desired light emitting wavelength, and is not particularly limited as long as the effect of the present invention is not impaired, and a known light emitting material can be applied.
- the light emitting material may be either a fluorescent light emitting material or a phosphorescent light emitting material, but a material having good luminous efficiency is preferable, and a phosphorescent light emitting material is preferable from the viewpoint of internal quantum efficiency.
- Examples of the fluorescent light emitting material include the following materials.
- Examples of the fluorescent light emitting material (blue fluorescent light emitting material) that gives blue light emission include naphthalene, perylene, pyrene, anthracene, coumarin, chrysene, p-bis (2-phenylethenyl) benzene, and derivatives thereof.
- Examples of the fluorescent light emitting material (green fluorescent light emitting material) that gives green light emission include a quinacridone derivative, a coumarin derivative, an aluminum complex such as Al (C 9H 6 NO ) 3 , and the like.
- Examples of the fluorescent light emitting material (yellow fluorescent light emitting material) that gives yellow light emission include rubrene, a perimidone derivative, and the like.
- fluorescent light emitting material red fluorescent light emitting material
- DCM dimethyl methyraminostylyl
- benzopyran derivative a benzopyran derivative
- rhodamine derivative a rhodamine derivative.
- Benzothioxanthene derivatives azabenzothioxanthene and the like.
- the phosphorescent material for example, the 7th to 11th of the long-periodic periodic table (hereinafter, unless otherwise specified, the term "periodic table” refers to the long-periodic table).
- the term "periodic table” refers to the long-periodic table.
- Examples thereof include organic metal complexes containing metals selected from the group.
- Preferred metals selected from Groups 7 to 11 of the Periodic Table include ruthenium, rhodium, palladium, silver, renium, osmium, iridium, platinum, gold and the like.
- a ligand in which a (hetero) aryl group such as a (hetero) arylpyridine ligand or a (hetero) arylpyrazole ligand is linked to a pyridine, pyrazole, phenanthroline or the like is preferable.
- a phenylpyridine ligand and a phenylpyrazole ligand are preferable.
- the (hetero) aryl represents an aryl group or a heteroaryl group.
- Specific preferred phosphorescent materials include tris (2-phenylpyridine) iridium, tris (2-phenylpyridine) ruthenium, tris (2-phenylpyridine) palladium, bis (2-phenylpyridine) platinum, and tris (2).
- -Phenylpyridine complexes such as osmium and tris (2-phenylpyridine) renium
- porphyrin complexes such as octaethyl platinum porphyrin, octaphenyl platinum porphyrin, octaethyl palladium porphyrin, and octaphenyl palladium porphyrin can be mentioned.
- Polymer-based luminescent materials include poly (9,9-dioctylfluorene-2,7-diyl) and poly [(9,9-dioctylfluorene-2,7-diyl) -co- (4,4'-).
- the charge transporting material is a material having positive charge (hole) or negative charge (electron) transportability, and is not particularly limited as long as the effect of the present invention is not impaired, and known materials can be applied.
- As the charge transporting material a compound or the like conventionally used for the light emitting layer 5 of the organic electroluminescent device can be used, and a compound used as a host material for the light emitting layer 5 is particularly preferable.
- the charge transporting material include aromatic amine compounds, phthalocyanine compounds, porphyrin compounds, oligothiophene compounds, polythiophene compounds, benzylphenyl compounds, and compounds in which a tertiary amine is linked with a fluorene group. , Hydrazone-based compounds, silazane-based compounds, silanamine-based compounds, phosphamine-based compounds, quinacridone-based compounds and the like, which are exemplified as the hole transporting compounds of the hole injection layer 3.
- electron-transporting compounds such as anthracene-based compounds, pyrene-based compounds, carbazole-based compounds, pyridine-based compounds, phenanthroline-based compounds, oxadiazole-based compounds, and siror-based compounds can be mentioned.
- two or more fused aromatic rings containing two or more tertiary amines represented by 4,4'-bis [N- (1-naphthyl) -N-phenylamino] biphenyl are used as nitrogen atoms.
- An aromatic amine compound having a starburst structure such as substituted aromatic diamine (Japanese Patent Laid-Open No. 5-234681), 4,4', 4 "-tris (1-naphthylphenylamino) triphenylamine and the like. , 72-74, pp. 985, 1997), aromatic amine compounds consisting of triphenylamine tetramers (Chem. Commun., pp.
- 2- (4-biphenylyl) -5- (p-tershall butylphenyl) Oxadiazole compounds such as -1,3,4-oxadiazole (tBu-PBD), 2,5-bis (1-naphthyl) -1,3,4-oxadiazole (BND), 2,5 -Syrole compounds such as bis (6'-(2', 2 "-bipyridyl))-1,1-dimethyl-3,4-diphenylsilol (PyPySPyPy), vasophenantroline (BPhen), 2,9-dimethyl- Examples thereof include phenanthroline-based compounds such as 4,7-diphenyl-1,10-phenanthroline (BCP, bassocproin).
- the light emitting layer 5 may be formed by either a vacuum vapor deposition method or a wet film forming method, but the wet film forming method is preferable because of its excellent film forming property.
- the light emitting layer 5 is formed by the wet film forming method, usually, in the same manner as when the hole injection layer 3 is formed by the wet film forming method, light emission is performed instead of the composition for forming the hole injection layer.
- the material to be layer 5 is formed by using a light emitting layer forming composition prepared by mixing with a soluble solvent (solvent for light emitting layer).
- a soluble solvent solvent for light emitting layer.
- the solvent examples include the ether solvent, the ester solvent, the aromatic hydrocarbon solvent, the amide solvent mentioned for the formation of the hole injection layer 3, the alcohol solvent, the halogenated aromatic hydrocarbon solvent, and the fat.
- examples thereof include a group alcohol solvent, an alicyclic alcohol solvent, an aliphatic ketone solvent and an alicyclic ketone solvent.
- Preferred solvents are as exemplified as the first solvent, the second solvent, and other solvents of the composition for an organic electroluminescent device of the present invention.
- the amount of the solvent used is arbitrary as long as the effect of the present invention is not significantly impaired, but it is preferable that the total content in the light emitting layer forming composition is large in that the film formation work is easy because of its low viscosity. It is preferable that the amount is small because it is a thick film and easy to form a film.
- the content of the solvent is preferably 1% by mass or more, more preferably 10% by mass or more, particularly preferably 50% by mass or more, preferably 99.99% by mass or less, and more preferably 99.9% by mass. % Or less, particularly preferably 99% by mass or less. It was
- heating or depressurization can be used as a method for removing the solvent after the wet film formation.
- the heating means used in the heating method a clean oven and a hot plate are preferable because heat is evenly applied to the entire film.
- the heating temperature in the heating step is arbitrary as long as the effect of the present invention is not significantly impaired, but a high temperature is preferable in terms of shortening the drying time, and a low temperature is preferable in terms of less damage to the material.
- the upper limit of the heating temperature is usually 250 ° C. or lower, preferably 200 ° C. or lower, and more preferably 150 ° C. or lower.
- the lower limit of the heating temperature is usually 30 ° C. or higher, preferably 50 ° C. or higher, and more preferably 80 ° C.
- a temperature exceeding the above upper limit is higher than the heat resistance of a commonly used charge transporting material or phosphorescent material, and may be decomposed or crystallized, which is not preferable. If it is less than the above lower limit, it takes a long time to remove the solvent, which is not preferable.
- the heating time in the heating step is appropriately determined by the boiling point and vapor pressure of the solvent in the composition for forming the light emitting layer, the heat resistance of the material, and the heating conditions. It was
- the light emitting layer 5 is formed by the vacuum vapor deposition method
- Heat the crucible usually by heating each crucible when using two or more materials
- each is independently evaporated while controlling the amount of evaporation), and the light emitting layer 5 is formed on the hole injection layer 3 or the hole transport layer 4 placed facing the crucible.
- a mixture thereof may be placed in a crucible and heated and evaporated to form the light emitting layer 5.
- the degree of vacuum at the time of vapor deposition is not limited as long as the effect of the present invention is not significantly impaired, but is usually 0.1 ⁇ 10 -6 Torr (0.13 ⁇ 10 -4 Pa) or more, 9.0 ⁇ 10 -6 Torr ( 12.0 ⁇ 10 -4 Pa) or less.
- the vapor deposition rate is not limited as long as the effect of the present invention is not significantly impaired, but is usually 0.1 ⁇ / sec or more and 5.0 ⁇ / sec or less.
- the film formation temperature at the time of vapor deposition is not limited as long as the effect of the present invention is not significantly impaired, but is preferably 10 ° C. or higher and 50 ° C. or lower.
- a hole blocking layer 6 may be provided between the light emitting layer 5 and the electron injection layer 8 described later.
- the hole blocking layer 6 is a layer laminated on the light emitting layer 5 so as to be in contact with the interface on the cathode 9 side of the light emitting layer 5.
- the hole blocking layer 6 has a role of blocking holes moving from the anode 2 from reaching the cathode 9 and a role of efficiently transporting electrons injected from the cathode 9 toward the light emitting layer 5.
- the physical properties required for the material constituting the hole blocking layer 6 are high electron mobility and low hole mobility, a large energy gap (difference between HOMO and LUMO), and an excited triplet level (T1). Is high.
- Examples of the material of the hole blocking layer 6 satisfying such conditions include bis (2-methyl-8-quinolinolato) (phenolato) aluminum and bis (2-methyl-8-quinolinolato) (triphenylsilanorat) aluminum.
- Mixed ligand complex such as bis (2-methyl-8-quinolato) aluminum- ⁇ -oxo-bis- (2-methyl-8-quinolinolato) aluminum dinuclear metal complex and other metal complexes, distyrylbiphenyl derivative and the like.
- Triazole derivatives such as styryl compounds (Japanese Patent Laid-Open No.
- the method for forming the hole blocking layer 6 is not limited, and the hole blocking layer 6 can be formed in the same manner as the above-mentioned method for forming the light emitting layer 5.
- the film thickness of the hole blocking layer 6 is arbitrary as long as the effect of the present invention is not significantly impaired, but is usually 0.3 nm or more, preferably 0.5 nm or more, and usually 100 nm or less, preferably 50 nm or less.
- the electron transport layer 7 is provided between the light emitting layer 5 or the hole device layer 6 and the electron injection layer 8 for the purpose of further improving the current efficiency of the device.
- the electron transport layer 7 is formed of a compound capable of efficiently transporting electrons injected from the cathode 9 between electrodes to which an electric field is applied in the direction of the light emitting layer 5.
- the electron-transporting compound used for the electron-transporting layer 7 the electron-injecting efficiency from the cathode 9 or the electron-injecting layer 8 is high, and the injected electrons can be efficiently transported with high electron mobility. It needs to be a compound.
- Examples of the electron-transporting compound satisfying such conditions include a metal complex such as an aluminum complex of 8-hydroxyquinoline (Japanese Patent Laid-Open No. 59-194393), a metal complex of 10-hydroxybenzo [h] quinoline, and an oxa.
- a metal complex such as an aluminum complex of 8-hydroxyquinoline (Japanese Patent Laid-Open No. 59-194393), a metal complex of 10-hydroxybenzo [h] quinoline, and an oxa.
- the film thickness of the electron transport layer 7 is usually 1 nm or more, preferably 5 nm or more, and usually 300 nm or less, preferably 100 nm or less.
- the electron transport layer 7 is formed by laminating on the light emitting layer 5 or the hole blocking layer 6 by a wet film forming method or a vacuum vapor deposition method in the same manner as the light emitting layer 5. Usually, a vacuum deposition method is used.
- the electron injection layer 8 serves to efficiently inject the electrons injected from the cathode 9 into the electron transport layer 7 or the light emitting layer 5.
- the material forming the electron injection layer 8 is preferably a metal having a low work function.
- alkali metals such as sodium and cesium, alkaline earth metals such as barium and calcium, and the like are used.
- the film thickness of the electron injection layer 8 is preferably 0.1 to 5 nm.
- An ultrathin insulating film such as LiF, MgF 2 , Li 2 O, Cs 2 CO 3 is inserted as an electron injection layer 8 at the interface between the cathode 9 and the electron transport layer 7. Also, it is an effective method for improving the efficiency of the device (Appl. Phys. Lett., Vol. 70, p. 152, 1997; JP-A No. 10-74586; IEEEtran. Electron. Devices, Vol. 44, p. 1245, 1997; SID 04 Digist, p. 154).
- alkali metals such as sodium, potassium, cesium, lithium, and rubidium are doped into organic electron transport materials represented by metal complexes such as nitrogen-containing heterocyclic compounds such as vasophenantroline and aluminum complexes of 8-hydroxyquinoline ().
- metal complexes such as nitrogen-containing heterocyclic compounds such as vasophenantroline and aluminum complexes of 8-hydroxyquinoline ().
- the film thickness is usually 5 nm or more, preferably 10 nm or more, and usually 200 nm or less, preferably 100 nm or less.
- the electron injection layer 8 is formed by laminating on the light emitting layer 5 or the hole blocking layer 6 or the electron transport layer 7 on the light emitting layer 5 by a wet film forming method or a vacuum vapor deposition method in the same manner as the light emitting layer 5.
- the details in the case of the wet film forming method are the same as in the case of the light emitting layer 5 described above.
- the cathode 9 serves to inject electrons into a layer on the light emitting layer 5 side (electron injection layer 8, light emitting layer 5, or the like).
- the material used for the anode 2 can be used, but in order to efficiently inject electrons, it is preferable to use a metal having a low work function.
- a metal such as tin, magnesium, indium, calcium, aluminum, silver or an alloy thereof or an alloy thereof is used.
- Specific examples include alloy electrodes having a low work function such as magnesium-silver alloys, magnesium-indium alloys, and aluminum-lithium alloys.
- a metal layer having a high work function and stable with respect to the atmosphere on the cathode 9 to protect the cathode 9 made of a metal having a low work function.
- the metal to be laminated include metals such as aluminum, silver, copper, nickel, chromium, gold, and platinum.
- the film thickness of the cathode is usually the same as that of the anode 2.
- the electron blocking layer prevents electrons moving from the light emitting layer 5 from reaching the hole transport layer 4, thereby increasing the recombination probability with holes in the light emitting layer 5 and producing excitons. It has a role of confining it in the light emitting layer 5 and a role of efficiently transporting holes injected from the hole transport layer 4 toward the light emitting layer 5.
- the characteristics required for the electron blocking layer include high hole transportability, a large energy gap (difference between HOMO and LUMO), and a high excited triplet level (T1).
- the electron blocking layer When the light emitting layer 5 is formed by the wet film forming method, it is preferable to form the electron blocking layer by the wet film forming method because the device can be easily manufactured. Therefore, it is preferable that the electron blocking layer also has wet film formation compatibility, and the material used for such an electron blocking layer is a copolymer of dioctylfluorene and triphenylamine represented by F8-TFB (international). Publication No. 2004/084260) and the like can be mentioned.
- V2 O5 or the like is used as the charge generation layer instead of the interface layer between the stages (between the light emitting units) ( two layers when the anode is ITO and the cathode is Al), the barrier between the stages is used. Is less, which is more preferable from the viewpoint of luminous efficiency and drive voltage.
- the present invention can be applied to any of a single element, an element having a structure in which an organic electroluminescent element is arranged in an array, and a structure in which an anode and a cathode are arranged in an XY matrix.
- Display device and lighting device use the organic electroluminescent element of the present invention as described above.
- the form and structure of the display device and the lighting device of the present invention are not particularly limited, and can be assembled according to a conventional method using the organic electroluminescent element of the present invention.
- the display device and the lighting device of the present invention by the method described in "Organic EL Display” (Ohmsha, published on August 20, 2004, by Shizushi Tokito, Chihaya Adachi, Hideyuki Murata). Can be formed.
- Example 1 Compound 1 (charge transporting material) having a structure represented by the following formula (7) and compound 2 (light emitting material) having a structure represented by the following formula (8) are mixed at a mass ratio of 100:20 to emit light.
- the layer material was 1.
- the light emitting layer material 1 was added so as to be 5.0% by mass with respect to the 4-isopropylbiphenyl solvent, the surrounding atmosphere was replaced with nitrogen, and then heated at 68 ° C. for 1 hour to dissolve the light emitting layer stock solution ink 1.
- Charge transporting material having a structure represented by the following formula (7)
- compound 2 light emitting material having a structure represented by the following formula (8) are mixed at a mass ratio of 100:20 to emit light.
- the layer material was 1.
- the light emitting layer material 1 was added so as to be 5.0% by mass with respect to the 4-isopropylbiphenyl solvent, the surrounding atmosphere was replaced with nitrogen, and then heated at 68 ° C. for 1 hour to dissolve the light emitting
- the mass ratio of each is 50:50 and the concentration of the light emitting layer material 1 is 2.5% by mass.
- the light emitting layer stock solution ink 1 was diluted to prepare a light emitting layer ink 1.
- 2,6-Di-tert-butylphenol (BHB) was added to the light emitting layer ink 1 so that the concentration was further increased to 500 mass ppm to prepare a light emitting layer ink 1-1.
- the initial surface tension was 35.1 mN / m, whereas the storage was performed. After that, the surface tension was 34.3 mN / m and the change width was within 1 mN / m.
- Example 2 Using butyl benzoate and 4-isopropylbiphenyl with respect to the light emitting layer stock solution ink 1, the light emitting layer stock solution has a mass ratio of 50:50 and a concentration of the light emitting layer material 1 of 2.5% by mass.
- Ink 1 was diluted to prepare light emitting layer ink 2.
- 2,6-Di-tert-butylphenol (BHB) is added to the light emitting layer ink 2 so that the concentration becomes 500 mass ppm, and the light emitting layer ink 2-1 (composition for forming a light emitting layer) is added.
- BHB 2,6-Di-tert-butylphenol
- the initial surface tension was 32.7 mN / m
- the surface tension after storage was 32.7 mN.
- the change width was within 1 mN / m at / m.
- Example 3 Using butyl benzoate and 4-isopropylbiphenyl with respect to the light emitting layer stock solution ink 1, the light emitting layer stock solution has a mass ratio of 40:60 and a concentration of the light emitting layer material 1 of 2.5% by mass.
- the ink 1 was diluted to prepare a light emitting layer ink 3.
- 2,6-Di-tert-butylphenol (BHB) is added to the light emitting layer ink 3 so that the concentration becomes 500 mass ppm, and the light emitting layer ink 3-1 (composition for forming a light emitting layer) is added.
- BHB 2,6-Di-tert-butylphenol
- the initial surface tension was 33.6 mN / m
- the surface tension after storage was 33.6 mN.
- the change width was within 1 mN / m at / m.
- Example 4 Using butyl benzoate and 4-isopropylbiphenyl with respect to the light emitting layer stock solution ink 1, the light emitting layer stock solution has a mass ratio of 30:70 and a concentration of the light emitting layer material 1 of 2.5% by mass.
- Ink 1 was diluted to prepare a light emitting layer ink 4.
- 2,6-Di-tert-butylphenol (BHB) is added to the light emitting layer ink 4 so that the concentration becomes 500 mass ppm, and the light emitting layer ink 4-1 (composition for forming a light emitting layer) is added.
- BHB 2,6-Di-tert-butylphenol
- the initial surface tension was 34.1 mN / m
- the surface tension after storage was 33.5 mN.
- the change width was within 1 mN / m at / m.
- the light emitting layer stock solution ink has a mass ratio of 50:50 and a concentration of the light emitting layer material 1 of 2.5% by mass. 1 was diluted to prepare a light emitting layer ink 3. 2,6-Di-tert-butylphenol (BHB) is added to the light emitting layer ink 3 so that the concentration becomes 500 mass ppm, and the light emitting layer ink 3-1 (composition for forming a light emitting layer) is added. Made.
- BHB 2,6-Di-tert-butylphenol
- the initial surface tension was 35.0 mN / m, whereas the surface tension after storage was 33.7 mN.
- the change width exceeded 1 mN / m at / m.
- Table 1 summarizes the examination results of these examples and comparative examples.
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Abstract
Description
しかしながら、インクの液物性の安定性、とりわけ、インクの表面張力安定性の点で十分とは言えず、液物性の安定性の改善が求められていた。
dは0~4の整数であり、eは0~3の整数である。
mは1~20の整数である。
nは0~2の整数である。
環Aは、ピリジン環、ピラジン環、ピリミジン環、イミダゾール環、オキサゾール環、チアゾール環、キノリン環、イソキノリン環、キナゾリン環、キノキサリン環、アザトリフェニレン環、カルボリン環のいずれかである。
環Aは、置換基を有していても良く、該置換基は、フッ素原子、塩素原子、臭素原子、炭素数1~20のアルキル基、炭素数7~40の(ヘテロ)アラルキル基、炭素数1~20のアルコキシ基、炭素数3~20の(ヘテロ)アリールオキシ基、炭素数1~20のアルキルシリル基、炭素数6~20のアリールシリル基、炭素数2~20のアルキルカルボニル基、炭素数7~20のアリールカルボニル基、炭素数2~20のアルキルアミノ基、炭素数6~20のアリールアミノ基、及び炭素数3~20の(ヘテロ)アリール基のうちのいずれか、あるいはこれらの組み合わせである。環Aに結合する隣り合う置換基どうしが結合して環Aに縮合する環を形成しても良い。
Z1は、直接結合またはm+1価の芳香族連結基を表す。
L1は補助配位子を表し、lは1~3の整数である。補助配位子が複数ある場合は、それぞれ異なっていても良く、同一であっても良い。]
本発明の有機電界発光素子用組成物は、常温常圧では揮発しないアルキル化ビフェニルを溶媒として用いるため、塗布工程に時間を要する場合も溶媒が揮発することなく、大面積に適用可能である。また、フェノール誘導体である前記式(1)で表される化合物を含有するため、インクを長時間保管した際も機能材料の劣化が抑制される。さらに、芳香族エーテル及び/または芳香族エステルを溶媒として含有するため、フェノール誘導体の酸化に伴う液物性変化を小さくすることが可能である。
「ヘテロ原子を含んでいてもよい」とは、アリール基、アラルキル基またはアリールオキシ基の主骨格を形成する炭素原子のうち1または2以上の炭素原子がヘテロ原子に置換されていることを表す。
ヘテロ原子としては窒素原子、酸素原子、硫黄原子、リン原子、ケイ素原子等が挙げられる。中でも耐久性の観点から窒素原子が好ましい。
(ヘテロ)アリーレン基についても同様である。
本発明の有機電界発光素子用組成物は、機能性材料と、下記式(1)で表される化合物と、第1溶媒としてアルキル化ビフェニルと、第2溶媒として芳香族エーテル及び/または芳香族エステルとを含むことを特徴とする。
本発明の有機電界発光素子用組成物は、機能性材料を含む。機能性材料とは、有機電界発光素子の発光層に含まれる発光材料または電荷輸送性材料である。
本発明の有機電界発光素子用組成物に含まれるイリジウム錯体は、有機溶剤への溶解性と耐熱性が高い点で、下記式(2)で表されることが好ましい。
dは0~4の整数であり、eは0~3の整数である。
mは1~20の整数である。
nは0~2の整数である。
環Aは、ピリジン環、ピラジン環、ピリミジン環、イミダゾール環、オキサゾール環、チアゾール環、キノリン環、イソキノリン環、キナゾリン環、キノキサリン環、アザトリフェニレン環、カルボリン環のいずれかである。
環Aは、置換基を有していても良く、該置換基は、フッ素原子、塩素原子、臭素原子、炭素数1~20のアルキル基、炭素数7~40の(ヘテロ)アラルキル基、炭素数1~20のアルコキシ基、炭素数3~20の(ヘテロ)アリールオキシ基、炭素数1~20のアルキルシリル基、炭素数6~20のアリールシリル基、炭素数2~20のアルキルカルボニル基、炭素数7~20のアリールカルボニル基、炭素数2~20のアルキルアミノ基、炭素数6~20のアリールアミノ基、及び炭素数3~20の(ヘテロ)アリール基のうちのいずれか、あるいはこれらの組み合わせである。環Aに結合する隣り合う置換基どうしが結合して環Aに縮合する環を形成しても良い。
Z1は、直接結合またはm+1価の芳香族連結基を表す。
L1は補助配位子を表し、lは1~3の整数である。補助配位子が複数ある場合は、それぞれ異なっていても良く、同一であっても良い。]
隣接する2つのR7が互いに連結して環を形成する場合、dは2であることが好ましい。
隣接する2つのR8が互いに連結して環を形成する場合、eは2または3であることが好ましい。
環A上の水素原子は、置換されていないことが、製造が容易な点で好ましい。
環A上の水素原子は、置換基を有しても良いフェニル基またはナフチル基で置換されていることが、有機電界発光素子に用いられたときに励起子が生成しやすくなるため、発光効率が高められる点で好ましい。
Z1は、駆動電圧が高くなる懸念が小さい点で、m+1価の芳香族連結基であることが好ましい。
式(2-2A)または(2-2B)で表される基はイリジウムに結合するベンゼン環または環Aに結合することが、さらに好ましい。
下記式(2A)~(2C)中の破線は配位結合を表す。
lが1で2つの補助配位子L1が存在する場合は、補助配位子L1は互いに同一であっても良く、異なる構造であっても良い。
lが3のときは、L1は存在しない。
環Bは、耐久性の点から、ピリジン環、ピリミジン環、イミダゾール環であることが好ましく、ピリジン環であることがさらに好ましい。
環B上の水素原子は、置換されていないことが製造容易な点で好ましい。
環B上の水素原子は、置換基を有しても良いフェニル基またはナフチル基で置換されていることが、有機電界発光素子に用いられたときに励起子が生成しやすくなるため、発光効率が高められる点で好ましい。
R15~R17は置換基である。]
本発明の有機電界発光素子用組成物に、機能性材料として含まれても良い電荷輸送性材料は、正電荷(正孔)または負電荷(電子)輸送性を有する材料である。電荷輸送性材料は、本発明の効果を損なわない限り、特に制限はなく、公知の材料を適用可能である。
Ar24、Ar25は、それぞれ独立して、置換基を有していてもよい炭素数3~30の(ヘテロ)アリール基を表す。
rは0~2の整数を表す。]
重量平均分子量が上記上限値以下であれば、溶媒に対する溶解性に優れ、成膜性にも優れる。重量平均分子量が上記下限値以上であれば、高分子化合物のガラス転移温度、融点及び気化温度が高く、耐熱性に優れる。
本発明の有機電界発光素子用組成物は、下記式(1)で表される化合物であるフェノール誘導体を含む。
すなわち、本発明の有機電界発光素子用組成物は、式(1)で表される化合物として下記式(1-1)で表される化合物を含むことが好ましい。
すなわち、本発明の有機電界発光素子用組成物は、式(1)で表される化合物として下記式(1-2)で表される化合物を含むことが好ましい。
本発明の有機電界発光素子用組成物は、第1溶媒としてのアルキル化ビフェニルと、第2溶媒としての芳香族エーテル及び/または芳香族エステルとを含む。
第1溶媒であるアルキル化ビフェニルは、アルキル基を1つ有するモノアルキル化ビフェニルであっても、アルキル基を2つ有するジアルキル化ビフェニルであっても、アルキル基を3以上有するトリアルキル化ビフェニル、テトラアルキル化ビフェニル、ヘプタアルキル化ビフェニル、ヘキサアルキル化ビフェニル等であっても良い。
融点が高く、組成物が低温に置かれた際に、凝固するおそれが小さい点で、ジアルキル化ビフェニル、トリアルキル化ビフェニルが好ましく、トリアルキル化ビフェニルがより好ましい。
適度な沸点と融点を有する点でジアルキル化ビフェニルが好ましい。
本発明の有機電界発光素子用組成物は、第2溶媒として芳香族エーテル及び/または芳香族エステルを含む。
本発明の有機電界発光素子用組成物は、第1溶媒及び第2溶媒として挙げた溶媒以外のその他の溶媒(以下、「第3溶媒」と称す場合がある。)を含んでいても良い。
溶媒の沸点は、通常80℃以上、好ましくは100℃以上、より好ましくは150℃以上、特に好ましくは200℃以上であり、通常350℃以下、好ましくは320℃以下、より好ましくは300℃以下である。沸点がこの範囲を下回ると、湿式成膜時において、組成物からの溶媒蒸発により、成膜安定性が低下する可能性がある。
本発明の有機電界発光素子用組成物が機能性材料として発光材料を含む場合、本発明の有機電界発光素子用組成物中の発光材料の含有量(濃度)は、好ましくは0.05質量%以上、より好ましくは0.1質量%以上、さらに好ましくは0.2質量%以上で、好ましくは8.0質量%以下、より好ましくは4.0質量%以下、さらに好ましくは2.0質量%以下である。
発光材料の濃度が上記下限以上であれば十分な発光材料を含む層が形成可能であり、上記上限以下であれば溶解した発光材料を析出させずに均一な状態を保持することが容易である。
電荷輸送性材料の濃度が上記下限以上であれば十分な電荷輸送性材料を含む層が形成可能であり、上記上限以下であれば溶解した電荷輸送性材料を析出させずに均一な状態を保持することが容易である。
機能性材料の合計の濃度が上記下限以上であれば十分な機能性材料を含む層が形成可能であり、上記上限以下であれば溶解した機能材料を析出させずに均一な状態を保持することが容易である。
発光材料と電荷輸送性材料の含有量の質量比は、発光材料:電荷輸送性材料=1:0.8~16の範囲、特に1:1.2~8.0の範囲、とりわけ1:1.6~4.0の範囲であることが好ましい。発光材料と電荷輸送性材料の含有量の質量比が上記範囲内であれば、駆動電圧が低く、発光効率が高い有機電界発光素子の作成が可能である。
本発明の有機電界発光素子用組成物は、特に機能性材料として発光材料と電荷輸送性材料を含む発光層形成用組成物として好適に用いられる。
本発明の有機電界発光素子は、本発明の有機電界発光素子用組成物を用いて形成された発光層を有する。
基板1は、有機電界発光素子の支持体となるものであり、通常、石英やガラスの板、金属板や金属箔、プラスチックフィルムやシート等が用いられる。これらのうち、ガラス板や、ポリエステル、ポリメタクリレート、ポリカーボネート、ポリスルホン等の透明な合成樹脂の板が好ましい。基板1は、外気による有機電界発光素子の劣化が起こり難いことからガスバリア性の高い材質とするのが好ましい。このため、特に合成樹脂製の基板等のようにガスバリア性の低い材質を用いる場合は、基板1の少なくとも片面に緻密なシリコン酸化膜等を設けてガスバリア性を上げるのが好ましい。
陽極2は、発光層側の層に正孔を注入する機能を担う。
透明性が不要な場合は、陽極2の厚みは必要な強度等に応じて任意に厚みとすれば良く、この場合、陽極2は基板1と同一の厚みでも良い。
陽極2側から発光層5側に正孔を輸送する機能を担う層は、通常、正孔注入輸送層または正孔輸送層と呼ばれる。陽極2側から発光層5側に正孔を輸送する機能を担う層が2層以上ある場合に、より陽極2側に近い方の層を正孔注入層3と呼ぶことがある。正孔注入層3は、陽極2から発光層5側に正孔を輸送する機能を強化する点で、用いることが好ましい。正孔注入層3を用いる場合、通常、正孔注入層3は、陽極2上に形成される。
正孔注入層形成用組成物は、通常、正孔注入層3となる正孔輸送性化合物を含有する。また、湿式成膜法の場合は、通常、更に溶剤も含有する。正孔注入層形成用組成物は、正孔輸送性が高く、注入された正孔を効率よく輸送できるのが好ましい。このため、正孔移動度が大きく、トラップとなる不純物が製造時や使用時等に発生し難いのが好ましい。また、安定性に優れ、イオン化ポテンシャルが小さく、可視光に対する透明性が高いことが好ましい。特に、正孔注入層3が発光層5と接する場合は、発光層5からの発光を消光しないものや発光層5とエキサイプレックスを形成して、発光効率を低下させないものが好ましい。
正孔注入層3には、正孔輸送性化合物の酸化により、正孔注入層3の導電率を向上させることができるため、電子受容性化合物を含有していることが好ましい。
カチオンラジカル化合物としては、正孔輸送性化合物から一電子取り除いた化学種であるカチオンラジカルと、対アニオンとからなるイオン化合物が好ましい。カチオンラジカルが正孔輸送性の高分子化合物由来である場合、カチオンラジカルは高分子化合物の繰り返し単位から一電子取り除いた構造となる。
ここで、カチオンラジカル化合物は、前述の正孔輸送性化合物と電子受容性化合物を混合することにより生成させることができる。即ち、前述の正孔輸送性化合物と電子受容性化合物とを混合することにより、正孔輸送性化合物から電子受容性化合物へと電子移動が起こり、正孔輸送性化合物のカチオンラジカルと対アニオンとからなるカチオンイオン化合物が生成する。
ここでいう酸化重合は、モノマーを酸性溶液中で、ペルオキソ二硫酸塩等を用いて化学的に、または、電気化学的に酸化するものである。この酸化重合(脱水素重合)の場合、モノマーが酸化されることにより高分子化されるとともに、酸性溶液由来のアニオンを対アニオンとする、高分子の繰り返し単位から一電子取り除かれたカチオンラジカルが生成する。
湿式成膜法により正孔注入層3を形成する場合、通常、正孔注入層3となる材料を可溶な溶剤(正孔注入層用溶剤)と混合して成膜用の組成物(正孔注入層形成用組成物)を調製し、この正孔注入層形成用組成物を正孔注入層3の下層に該当する層(通常は、陽極2)上に湿式成膜法により成膜し、乾燥させることにより形成させる。成膜した膜の乾燥は、後述の湿式成膜法による発光層5の形成における乾燥方法と同様に行うことができる。
芳香族炭化水素系溶剤としては、例えば、トルエン、キシレン、シクロヘキシルベンゼン、3-イソプロピルビフェニル、1,2,3,4-テトラメチルベンゼン、1,4-ジイソプロピルベンゼン、メチルナフタレン等が挙げられる。
これらの他、ジメチルスルホキシド等も用いることができる。
真空蒸着法により正孔注入層3を形成する場合には、通常、正孔注入層3の構成材料(前述の正孔輸送性化合物、電子受容性化合物等)の1種類または2種類以上を真空容器内に設置された坩堝に入れ(2種類以上の材料を用いる場合は、通常各々を別々の坩堝に入れ)、真空容器内を真空ポンプで10-4Pa程度まで排気した後、坩堝を加熱して(2種類以上の材料を用いる場合は、通常各々の坩堝を加熱して)、坩堝内の材料の蒸発量を制御しながら蒸発させ(2種類以上の材料を用いる場合は、通常各々独立に蒸発量を制御しながら蒸発させ)、坩堝に向き合って置かれた基板上の陽極2上に正孔注入層3を形成させる。2種類以上の材料を用いる場合は、それらの混合物を坩堝に入れ、加熱、蒸発させて正孔注入層3を形成することもできる。
正孔輸送層4は、陽極2側から発光層5側に正孔を輸送する機能を担う層である。正孔輸送層4は、本発明の有機電界発光素子では、必須の層では無いが、陽極2から発光層5に正孔を輸送する機能を強化する点では、この層を設けることが好ましい。正孔輸送層4を設ける場合、通常、正孔輸送層4は、陽極2と発光層5の間に形成される。上述の正孔注入層3がある場合は、正孔輸送層4は、正孔注入層3と発光層5の間に形成される。
湿式成膜法で正孔輸送層4を形成する場合は、通常、上述の正孔注入層3を湿式成膜法で形成する場合と同様にして、正孔注入層形成用組成物の代わりに正孔輸送層形成用組成物を用いて形成させる。
正孔輸送層形成用組成物中における正孔輸送性化合物の濃度は、正孔注入層形成用組成物中における正孔輸送性化合物の濃度と同様の範囲とすることができる。
真空蒸着法で正孔輸送層4を形成する場合についても、通常、上述の正孔注入層3を真空蒸着法で形成する場合と同様にして、正孔注入層3の構成材料の代わりに正孔輸送層4の構成材料を用いて形成させることができる。蒸着時の真空度、蒸着速度及び温度などの成膜条件などは、前記正孔注入層3の真空蒸着時と同様の条件で成膜することができる。
発光層5は、一対の電極間に電界が与えられた時に、陽極2から注入される正孔と陰極9から注入される電子が再結合することにより励起され、発光する機能を担う層である。発光層5は、陽極2と陰極9の間に形成される層であり、発光層5は、陽極2の上に正孔注入層3がある場合は、正孔注入層3と陰極9の間に形成される。陽極2の上に正孔輸送層4がある場合は、発光層5は、正孔輸送層4と陰極9との間に形成される。
以下、イリジウム錯体化合物以外の他の発光材料について詳述する。
発光材料は、所望の発光波長で発光し、本発明の効果を損なわない限り特に制限はなく、公知の発光材料を適用可能である。発光材料は、蛍光発光材料でも、燐光発光材料でもよいが、発光効率が良好である材料が好ましく、内部量子効率の観点から燐光発光材料が好ましい。
青色発光を与える蛍光発光材料(青色蛍光発光材料)としては、例えば、ナフタレン、ペリレン、ピレン、アントラセン、クマリン、クリセン、p-ビス(2-フェニルエテニル)ベンゼン及びそれらの誘導体等が挙げられる。
緑色発光を与える蛍光発光材料(緑色蛍光発光材料)としては、例えば、キナクリドン誘導体、クマリン誘導体、Al(C9H6NO)3などのアルミニウム錯体等が挙げられる。
黄色発光を与える蛍光発光材料(黄色蛍光発光材料)としては、例えば、ルブレン、ペリミドン誘導体等が挙げられる。
赤色発光を与える蛍光発光材料(赤色蛍光発光材料)としては、例えば、DCM(4-(dicyanomethylene)-2-methyl-6-(p-dimethylaminostyryl)-4H-pyran)系化合物、ベンゾピラン誘導体、ローダミン誘導体、ベンゾチオキサンテン誘導体、アザベンゾチオキサンテン等が挙げられる。
電荷輸送性材料は、正電荷(正孔)または負電荷(電子)輸送性を有する材料であり、本発明の効果を損なわない限り、特に制限はなく、公知の材料を適用可能である。
電荷輸送性材料は、従来、有機電界発光素子の発光層5に用いられている化合物等を用いることができ、特に、発光層5のホスト材料として使用されている化合物が好ましい。
発光層5の形成方法は、真空蒸着法でも、湿式成膜法でもよいが、成膜性に優れることから、湿式成膜法が好ましい。
本発明においては、この発光層形成用組成物として、前述の本発明の有機電界発光素子用組成物を用いることが好ましい。
発光層5と後述の電子注入層8との間に、正孔阻止層6を設けても良い。正孔阻止層6は、発光層5の上に、発光層5の陰極9側の界面に接するように積層される層である。
正孔阻止層6の膜厚は、本発明の効果を著しく損なわない限り任意であるが、通常0.3nm以上、好ましくは0.5nm以上で、通常100nm以下、好ましくは50nm以下である。
電子輸送層7は素子の電流効率をさらに向上させることを目的として、発光層5または正孔素子層6と電子注入層8との間に設けられる。
電子輸送層7は、電界を与えられた電極間において陰極9から注入された電子を効率よく発光層5の方向に輸送することができる化合物により形成される。電子輸送層7に用いられる電子輸送性化合物としては、陰極9または電子注入層8からの電子注入効率が高く、かつ、高い電子移動度を有し注入された電子を効率よく輸送することができる化合物であることが必要である。
電子輸送層7は、発光層5と同様にして湿式成膜法、或いは真空蒸着法により発光層5または正孔阻止層6上に積層することにより形成される。通常は、真空蒸着法が用いられる。
電子注入層8は、陰極9から注入された電子を効率良く、電子輸送層7または発光層5へ注入する役割を果たす。
電子注入を効率よく行うには、電子注入層8を形成する材料は、仕事関数の低い金属が好ましい。例としては、ナトリウムやセシウム等のアルカリ金属、バリウムやカルシウムなどのアルカリ土類金属等が用いられる。
電子注入層8の膜厚は、0.1~5nmが好ましい。
湿式成膜法の場合の詳細は、前述の発光層5の場合と同様である。
陰極9は、発光層5側の層(電子注入層8または発光層5など)に電子を注入する役割を果たす。陰極9の材料としては、前記の陽極2に使用される材料を用いることが可能であるが、効率よく電子注入を行なう上では、仕事関数の低い金属を用いることが好ましい。陰極9の材料としては、例えば、スズ、マグネシウム、インジウム、カルシウム、アルミニウム、銀等の金属またはそれらの合金などが用いられる。具体例としては、マグネシウム-銀合金、マグネシウム-インジウム合金、アルミニウム-リチウム合金等の低仕事関数の合金電極などが挙げられる。
陰極の膜厚は通常、陽極2と同様である。
以上、図1に示す層構成の素子を中心に説明してきたが、本発明の有機電界発光素子における陽極2及び陰極9と発光層5との間には、その性能を損なわない限り、上記説明にある層の他にも、任意の層を有していても良く、また発光層5以外の任意の層を省略しても良い。
このため、電子阻止層も湿式成膜適合性を有することが好ましく、このような電子阻止層に用いられる材料としては、F8-TFBに代表されるジオクチルフルオレンとトリフェニルアミンの共重合体(国際公開第2004/084260号)等が挙げられる。
さらには、図1に示す層構成を複数段重ねた構造(発光ユニットを複数積層させた構造)とすることも可能である。その際には段間(発光ユニット間)の界面層(陽極がITO、陰極がAlの場合はその2層)の代わりに、例えばV2O5等を電荷発生層として用いると段間の障壁が少なくなり、発光効率・駆動電圧の観点からより好ましい。
本発明の表示装置及び照明装置は、上述のような本発明の有機電界発光素子を用いたものである。本発明の表示装置及び照明装置の形式や構造については特に制限はなく、本発明の有機電界発光素子を用いて常法に従って組み立てることができる。
下記式(7)で示される構造を有する化合物1(電荷輸送性材料)と、下記式(8)で示される構造を有する化合物2(発光材料)を100:20の質量比で混ぜ合わせ、発光層材料1とした。発光層材料1を4-イソプロピルビフェニル溶媒に対して5.0質量%になるように添加し、周辺雰囲気を窒素に置換した後に68℃で1時間加熱して溶解させ、発光層原液インク1を作製した。
発光層インク1に対して、さらに濃度が500質量ppmとなるように、2,6-ジ-tert-ブチルフェノール(BHB)を添加し、発光層インク1-1を作製した。
発光層インク1-1(発光層形成用組成物)を大気雰囲気中のバイアル瓶内で約3か月保管したところ、初期の表面張力が35.1mN/mであったのに対して、保管後の表面張力は34.3mN/mと変化幅が1mN/m以内となった。
上記発光層原液インク1に対して、安息香酸ブチルと4-イソプロピルビフェニルを用いて、それぞれの質量比が50:50、発光層材料1の濃度が2.5質量%になるように発光層原液インク1を希釈し、発光層インク2を作製した。発光層インク2に対して、さらに濃度が500質量ppmとなるように、2,6-ジ-tert-ブチルフェノール(BHB)を添加し、発光層インク2-1(発光層形成用組成物)を作製した。
発光層インク2-1を大気雰囲気中のバイアル瓶内で約3か月保管したところ、初期の表面張力が32.7mN/mであったのに対して、保管後の表面張力は32.7mN/mと変化幅が1mN/m以内となった。
上記発光層原液インク1に対して、安息香酸ブチルと4-イソプロピルビフェニルを用いて、それぞれの質量比が40:60、発光層材料1の濃度が2.5質量%になるように発光層原液インク1を希釈し、発光層インク3を作製した。発光層インク3に対して、さらに濃度が500質量ppmとなるように、2,6-ジ-tert-ブチルフェノール(BHB)を添加し、発光層インク3-1(発光層形成用組成物)を作製した。
発光層インク3-1を大気雰囲気中のバイアル瓶内で約1か月保管したところ、初期の表面張力が33.6mN/mであったのに対して、保管後の表面張力は33.6mN/mと変化幅が1mN/m以内となった。
上記発光層原液インク1に対して、安息香酸ブチルと4-イソプロピルビフェニルを用いて、それぞれの質量比が30:70、発光層材料1の濃度が2.5質量%になるように発光層原液インク1を希釈し、発光層インク4を作製した。発光層インク4に対して、さらに濃度が500質量ppmとなるように、2,6-ジ-tert-ブチルフェノール(BHB)を添加し、発光層インク4-1(発光層形成用組成物)を作製した。
発光層インク4-1を大気雰囲気中のバイアル瓶内で約1か月保管したところ、初期の表面張力が34.1mN/mであったのに対して、保管後の表面張力は33.5mN/mと変化幅が1mN/m以内となった。
上記発光層原液インク1に対して、フェニルシクロヘキサンと4-イソプロピルビフェニルを用いて、それぞれの質量比が50:50、発光層材料1の濃度が2.5質量%になるように発光層原液インク1を希釈し、発光層インク3を作製した。発光層インク3に対して、さらに濃度が500質量ppmとなるように、2,6-ジ-tert-ブチルフェノール(BHB)を添加し、発光層インク3-1(発光層形成用組成物)を作製した。
発光層インク3-1を大気雰囲気中のバイアル瓶内で約3か月保管したところ、初期の表面張力が35.0mN/mであったのに対して、保管後の表面張力は33.7mN/mと変化幅が1mN/mを超えた。
本出願は、2021年1月6日付で出願された日本特許出願2021-980に基づいており、その全体が引用により援用される。
2 陽極
3 正孔注入層
4 正孔輸送層
5 発光層
6 正孔阻止層
7 電子輸送層
8 電子注入層
9 陰極
10 有機電界発光素子
Claims (14)
- 前記第1溶媒と前記第2溶媒の質量の和に対する前記第2の溶媒の質量の割合が、30質量%以上である請求項1~4のいずれか1項に記載の組成物。
- 前記第1溶媒と前記第2溶媒の質量の和に対する前記第2の溶媒の質量の割合が、90質量%以下である請求項5に記載の組成物。
- 前記機能性材料として、イリジウム錯体を含む請求項1~6のいずれか1項に記載の組成物。
- 前記機能性材料として、下記式(2)で表されるイリジウム錯体を含む請求項7に記載の組成物。
dは0~4の整数であり、eは0~3の整数である。
mは1~20の整数である。
nは0~2の整数である。
環Aは、ピリジン環、ピラジン環、ピリミジン環、イミダゾール環、オキサゾール環、チアゾール環、キノリン環、イソキノリン環、キナゾリン環、キノキサリン環、アザトリフェニレン環、カルボリン環のいずれかである。
環Aは、置換基を有していても良く、該置換基は、フッ素原子、塩素原子、臭素原子、炭素数1~20のアルキル基、炭素数7~40の(ヘテロ)アラルキル基、炭素数1~20のアルコキシ基、炭素数3~20の(ヘテロ)アリールオキシ基、炭素数1~20のアルキルシリル基、炭素数6~20のアリールシリル基、炭素数2~20のアルキルカルボニル基、炭素数7~20のアリールカルボニル基、炭素数2~20のアルキルアミノ基、炭素数6~20のアリールアミノ基、及び炭素数3~20の(ヘテロ)アリール基のうちのいずれか、あるいはこれらの組み合わせである。環Aに結合する隣り合う置換基どうしが結合して環Aに縮合する環を形成しても良い。
Z1は、直接結合またはm+1価の芳香族連結基を表す。
L1は補助配位子を表し、lは1~3の整数である。補助配位子が複数ある場合は、それぞれ異なっていても良く、同一であっても良い。] - 前記第2溶媒が芳香族エーテルである請求項1~8のいずれか1項に記載の組成物。
- 前記第2溶媒が芳香族エステルである請求項1~8のいずれか1項に記載の組成物。
- 請求項1~10のいずれか1項に記載の組成物を用いて湿式成膜法にて発光層を形成する工程を含む有機電界発光素子の製造方法。
- 請求項1~10のいずれか1項に記載の組成物を用いて形成された発光層を有する有機電界発光素子。
- 請求項12に記載の有機電界発光素子を有する表示装置。
- 請求項12に記載の有機電界発光素子を有する照明装置。
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