WO2022138420A1 - アクリル系粘着剤組成物からなる粘着層を含む積層体 - Google Patents
アクリル系粘着剤組成物からなる粘着層を含む積層体 Download PDFInfo
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- WO2022138420A1 WO2022138420A1 PCT/JP2021/046427 JP2021046427W WO2022138420A1 WO 2022138420 A1 WO2022138420 A1 WO 2022138420A1 JP 2021046427 W JP2021046427 W JP 2021046427W WO 2022138420 A1 WO2022138420 A1 WO 2022138420A1
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- WO
- WIPO (PCT)
- Prior art keywords
- acrylic
- block copolymer
- sensitive adhesive
- pressure
- adhesive composition
- Prior art date
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- 239000012790 adhesive layer Substances 0.000 title abstract description 61
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- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims abstract description 180
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- 125000001931 aliphatic group Chemical group 0.000 description 4
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- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- NLVXSWCKKBEXTG-UHFFFAOYSA-N vinylsulfonic acid Chemical compound OS(=O)(=O)C=C NLVXSWCKKBEXTG-UHFFFAOYSA-N 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
- C09J7/381—Pressure-sensitive adhesives [PSA] based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C09J7/387—Block-copolymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
- C09J7/381—Pressure-sensitive adhesives [PSA] based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C09J7/385—Acrylic polymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J153/00—Adhesives based on block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
- C09J153/02—Vinyl aromatic monomers and conjugated dienes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/308—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising acrylic (co)polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F297/00—Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer
- C08F297/02—Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer using a catalyst of the anionic type
- C08F297/026—Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer using a catalyst of the anionic type polymerising acrylic acid, methacrylic acid or derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J153/00—Adhesives based on block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/22—Plastics; Metallised plastics
- C09J7/24—Plastics; Metallised plastics based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/22—Plastics; Metallised plastics
- C09J7/24—Plastics; Metallised plastics based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C09J7/241—Polyolefin, e.g.rubber
- C09J7/243—Ethylene or propylene polymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/02—2 layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/24—All layers being polymeric
- B32B2250/246—All polymers belonging to those covered by groups B32B27/32 and B32B27/30
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2270/00—Resin or rubber layer containing a blend of at least two different polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/748—Releasability
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/326—Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/10—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet
- C09J2301/12—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers
- C09J2301/122—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers the adhesive layer being present only on one side of the carrier, e.g. single-sided adhesive tape
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2423/00—Presence of polyolefin
- C09J2423/006—Presence of polyolefin in the substrate
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2423/00—Presence of polyolefin
- C09J2423/10—Presence of homo or copolymers of propene
- C09J2423/106—Presence of homo or copolymers of propene in the substrate
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2433/00—Presence of (meth)acrylic polymer
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2453/00—Presence of block copolymer
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2493/00—Presence of natural resin
Definitions
- the present invention relates to a laminate containing an adhesive layer made of an acrylic pressure-sensitive adhesive composition.
- a composition containing an acrylic polymer, particularly an acrylic block copolymer, has excellent heat resistance and weather resistance, has excellent adhesive properties, and is also excellent in hot-melt coatability.
- a laminate having an adhesive layer is being studied as an adhesive sheet, an adhesive tape, or the like.
- a laminate having a polyolefin resin composition layer and an acrylic pressure-sensitive adhesive composition preferably containing an acrylic block copolymer, and manufactured by a coextrusion molding method has been studied.
- a laminated body including a base material layer made of a polyolefin resin, an intermediate layer made of a maleic anhydride-modified polyethylene resin, and a pressure-sensitive adhesive layer made of a pressure-sensitive adhesive composition containing an acrylic block copolymer (I). has been studied (see, for example, Patent Document 2).
- tackifier resin used for the acrylic pressure-sensitive adhesive composition containing an acrylic block copolymer a highly polar one is often selected and used because of its high compatibility ().
- Patent Document 3 many of which are relatively expensive, and the cost of the compound tends to be high.
- an adhesive sheet or an adhesive film made of these laminates is used as, for example, a surface protective film or a laminated film for a resealing packaging material, it is necessary to attach the adhesive to the adherend and then peel it off.
- a laminated body having an adhesive layer made of a composition containing an acrylic block copolymer which has been known so far, the adhesive strength of the adhesive layer changes with time, so that the strength at the time of peeling is high. Changes over time could be a problem.
- the adhesion between the base material layer and the adhesive layer may be weakened, and an intermediate layer may be required.
- the compounding cost was likely to be high.
- the present invention has been made in view of the above circumstances, and the change in the adhesive force of the adhesive layer made of the composition containing the acrylic block copolymer with time is small, and the adhesion between the base material layer and the adhesive layer is strong. It is an object of the present invention to provide a laminate having an adhesive layer with a low compounding cost.
- the gist of the present invention is the following [1] to [5]. [1] Having one or more polymer blocks (b1) containing a structural unit derived from an acrylic acid ester and one or more polymer blocks (b2) containing a structural unit derived from a methacrylic acid ester, the weight thereof.
- a pressure-sensitive adhesive layer (B) made of an acrylic pressure-sensitive adhesive composition (Z) containing an acrylic-based block copolymer (I) and a base material layer (A) made of a polyolefin resin (a), which contain a structural unit.
- Laminated body [2] The laminate according to [1], wherein the acrylic block copolymer (I) has a weight average molecular weight (Mw) of 65,000 to 300,000. [3] The laminate according to [1] or [2], wherein the acrylic pressure-sensitive adhesive composition (Z) contains a pressure-sensitive adhesive resin (P).
- the change in the adhesive force of the adhesive layer with time is small, and the adhesion between the base material layer and the adhesive layer is strong. It is possible to provide a laminated body in which the compounding cost is suppressed.
- (meth) acrylic acid ester means “methacrylic acid ester” or “acrylic acid ester”
- (meth) acrylic means “methacrylic” or “acrylic acid”.
- (Meta) acrylic means "acryloyl” or "methacrylic acid”.
- the acrylic pressure-sensitive adhesive composition (Z) used in the present invention contains the following acrylic block copolymer (I).
- the acrylic block copolymer (I) includes one or more polymer blocks (b1) containing a structural unit derived from an acrylic acid ester, and a polymer block (b2) containing a structural unit derived from a methacrylic acid ester.
- Examples of the organic group having 7 to 12 carbon atoms indicated by R 1 include an alkyl group having 7 to 12 carbon atoms such as an ethylhexyl group, an octyl group, a decyl group, an isobornyl group and a lauryl group; and an alkyl group having 7 to 12 carbon atoms such as a benzyl group.
- Examples thereof include an aromatic ring group of 12, an organic group containing an element other than carbon such as oxygen having a total carbon number of 7 to 12, such as a phenoxyethyl group, and the like.
- acrylic acid ester (b1-1) examples include functional groups such as 2-ethylhexyl acrylate, n-octyl acrylate, isooctyl acrylate, decyl acrylate, isobornyl acrylate, lauryl acrylate, and benzyl acrylate.
- Acrylic acid ester having a functional group such as phenoxyethyl acrylate can be mentioned.
- the phase separation between the polymer block (b1) and the polymer block (b2) becomes clearer, and a high cohesive force is obtained when the acrylic pressure-sensitive adhesive composition (Z) is used.
- acrylic acid ester having no functional group is preferable, and 2-ethylhexyl acrylate, n-octyl acrylate, isooctyl acrylate, and benzyl acrylate are more preferable. Further, 2-ethylhexyl acrylate is more preferable because the obtained acrylic pressure-sensitive adhesive composition (Z) exhibits stable durability over a wide temperature range.
- the acrylic acid ester to be the polymer block (b1) is composed of only the acrylic acid ester (b1-1).
- the acrylic acid ester to be the polymer block (b1) is composed of only the acrylic acid ester (b1-1)
- the change in the adhesive strength of the obtained acrylic pressure-sensitive adhesive composition (Z) with time is further reduced.
- an inexpensive adhesive resin can also be used, and when peeling from an adherend (for example, a polar resin such as polymethyl methacrylate (PMMA)). Also, the adhesive residue becomes smaller.
- the above acrylic acid ester may be used alone or in combination of two or more.
- the content of the structural unit derived from the acrylic acid ester in the polymer block (b1) is preferably 60% by mass or more, more preferably 80% by mass or more, further preferably 90% by mass or more, and 100% by mass. You may.
- the glass transition temperature of the polymer block (b1) is preferably ⁇ 100 to 30 ° C., more preferably ⁇ 80 to 10 ° C., further preferably ⁇ 70 to 0 ° C., and preferably ⁇ 60 to ⁇ 60 ° C. Most preferably, it is ⁇ 10 ° C. When the glass transition temperature is in this range, the obtained acrylic pressure-sensitive adhesive composition (Z) can have excellent adhesive strength at room temperature.
- the polymer block (b2) contains a structural unit derived from a methacrylic acid ester.
- methacrylic acid esters include methyl methacrylate, ethyl methacrylate, isopropyl methacrylate, n-propyl methacrylate, n-butyl methacrylate, isobutyl methacrylate, sec-butyl methacrylate, tert-butyl methacrylate, and methacrylic acid.
- n-hexyl acid cyclohexyl methacrylate, 2-ethylhexyl methacrylate, n-octyl methacrylate, lauryl methacrylate, tridecyl methacrylate, stearyl methacrylate, isobornyl methacrylate, phenyl methacrylate and benzyl methacrylate.
- No methacrylic acid ester having functional groups such as methoxyethyl methacrylate, ethoxyethyl methacrylate, diethylaminoethyl methacrylate, 2-hydroxyethyl methacrylate, 2-aminoethyl methacrylate, glycidyl methacrylate, tetrahydrofurfuryl methacrylate, etc.
- Examples include methacrylic acid ester.
- methacrylic acid ester having no functional group is preferable from the viewpoint of improving the heat resistance and durability of the obtained acrylic pressure-sensitive adhesive composition (Z), and methyl methacrylate, ethyl methacrylate, and methacrylic acid tert.
- -Butyl, cyclohexyl methacrylate, 2-ethylhexyl methacrylate, isobornyl methacrylate, phenyl methacrylate and benzyl methacrylate are more preferable, and the phase separation between the polymer block (b1) and the polymer block (b2) becomes clearer.
- Methyl methacrylate is more preferable from the viewpoint of improving the mechanical properties of the acrylic pressure-sensitive adhesive composition (Z).
- the polymer block (b2) may be composed of one kind of these methacrylic acid esters, or may be composed of two or more kinds. Further, it is preferable that the acrylic block copolymer (I) has two or more polymer blocks (b2) from the viewpoint of enhancing the adhesive durability. In that case, the polymer blocks (b2) may be the same or different.
- the glass transition temperature of the polymer block (b2) is preferably 80 to 140 ° C, more preferably 90 to 130 ° C, and even more preferably 100 to 120 ° C. When the glass transition temperature is in this range, the polymer block (b2) acts as a physical pseudo-crosslinking point at the normal operating temperature of the acrylic pressure-sensitive adhesive composition (Z), and has adhesive strength, durability, and heat resistance. Excellent in sex.
- the polymer block (b1) may contain a structural unit derived from a methacrylic acid ester as long as the effect of the present invention is not impaired, and the polymer block (b2) impairs the effect of the present invention.
- structural units derived from acrylic acid esters may be contained.
- a structural unit derived from a monomer other than the (meth) acrylic acid ester may be contained. Examples of such other monomers include vinyl-based monomers having a carboxyl group such as (meth) acrylic acid, crotonic acid, maleic acid, and fumaric acid; styrene, ⁇ -methylstyrene, p-methylstyrene, and m-.
- Aromatic vinyl monomers such as methylstyrene; conjugated diene monomers such as butadiene and isoprene; olefin monomers such as ethylene, propylene, isobutene and octene; lactones such as ⁇ -caprolactone and valerolactone.
- Quantities; (meth) acrylamide, (meth) acrylonitrile, maleic anhydride, vinyl acetate, vinyl chloride, vinylidene chloride and the like can be mentioned.
- the amount is preferably 40% by mass or less, more preferably 20% by mass or less, still more preferably 10% by mass or less, based on the total mass of the monomers used in each polymer block. Used in.
- the acrylic block copolymer (I) used in the present invention may have another polymer block in addition to the polymer block (b1) and the polymer block (b2), if necessary. ..
- examples of such other polymer blocks include styrene, ⁇ -methylstyrene, p-methylstyrene, m-methylstyrene, acrylonitrile, methacrylonitrile, ethylene, propylene, isobutene, butadiene, isoprene, octene, vinyl acetate, and anhydrous.
- the polymer block also contains a hydrogenated compound block containing a structural unit derived from a conjugated diene such as butadiene and isoprene.
- the polymer block (b1) is b1
- the polymer block (b1) has a structure different from that of the polymer block (b1) (however, the polymer block (b2) is excluded).
- Is represented by b1' the polymer block (b2) is represented by b2
- the polymer block (b2) having a structure different from that of the polymer block (b2) (excluding the polymer block (b1)) is represented by b2'.
- the "different structure” refers to the monomer unit constituting the polymer block, the molecular weight, the molecular weight distribution, the stereoregularity, and the ratio of each monomer unit when having a plurality of monomer units. At least one of the forms of copolymerization (random, gradient, block) means a different structure.
- n is preferably 1 to 15, more preferably 1 to 8, and even more preferably 1 to 4.
- (b2-b1) n , (b2-b1) n -b2, b1- (b2-b1) n , (b2) from the viewpoint of excellent durability of the acrylic pressure-sensitive adhesive composition (Z).
- -B1) A linear block copolymer represented by n -b1'is preferable, and a diblock copolymer represented by b2-b1, a polymer block (b2), the polymer block (b1), and the like.
- a triblock copolymer represented by the formula: b2-b1-b1' which has blocks in the order of the polymer block (b1'), a polymer block (b2), the polymer block (b1), and the polymer.
- Formulas having blocks in the order of blocks (b2) triblock copolymer represented by b2-b1-b2, polymer block (b2), polymer block (b1), polymer block (b2').
- a triblock copolymer represented by the formula: b2-b1-b2', which has blocks in order, is more preferable. These may be used alone or in combination of two or more.
- a mixture of a diblock copolymer and a triblock copolymer is also preferable, and in such a case, the triblock copolymer represented by b2-b1-b1'and the diblock represented by b2-b1 are used.
- a mixture with a copolymer, a mixture of a triblock copolymer represented by b2-b1-b2 and a diblock copolymer represented by b2-b1 is more preferable, and is represented by b2-b1-b2.
- a mixture of a triblock copolymer and a diblock copolymer represented by b2-b1 is more preferable.
- the weight average molecular weight (Mw) of the acrylic block copolymer (I) is 50,000 to 300,000 from the viewpoint of reducing the change in the adhesive force of the adhesive layer of the laminated body of the present invention with time. Is preferable, and 65,000 to 300,000 is more preferable. Above all, the Mw is more preferably 70,000 to 290,000, and even more preferably 90,000 to 280,000, from the viewpoint of improving the fluidity of the obtained acrylic pressure-sensitive adhesive composition (Z). When the acrylic pressure-sensitive adhesive composition (Z) contains two or more kinds of acrylic block copolymers (I), the Mw of at least one kind of acrylic block copolymer (I) is within the above range. Is preferable.
- the molecular weight distribution (Mw / Mn) of the acrylic block copolymer (I) is preferably 1.00 to 1.55.
- the Mw / Mn is more preferably 1.00 to 1.50, and more preferably 1.00 to 1.45, from the viewpoint of excellent durability when the acrylic pressure-sensitive adhesive composition (Z) is used. It is more preferably 1.00 to 1.40, and even more preferably 1.00 to 1.40.
- the acrylic pressure-sensitive adhesive composition (Z) contains two or more kinds of acrylic block copolymers (I)
- the Mw / Mn of at least one kind of acrylic block copolymer (I) is within the above range. It is more preferable that the Mw / Mn of all the acrylic block copolymers (I) is within the above range.
- the number average molecular weight (Mn) and weight average molecular weight (Mw) of the acrylic block copolymer (I) are values obtained in terms of standard polystyrene by gel permeation chromatography, and have a molecular weight distribution (Mw / Mn). Is a value calculated from the above values of Mw and Mn.
- the content of the polymer block (b1) in the acrylic block copolymer (I) is preferably 70 to 96% by mass.
- the acrylic pressure-sensitive adhesive composition (Z) is imparted with flexibility, and is more excellent for a substrate made of a highly polar resin such as a PMMA plate. Shows adhesive strength.
- the content of the polymer block (b1) is more preferably 72 to 95% by mass, further preferably 74 to 94% by mass.
- the acrylic pressure-sensitive adhesive composition (Z) of the present invention contains two or more kinds of acrylic block copolymers (I), the polymer block (b1) of at least one kind of acrylic block copolymer (I) ) Is preferably within the above range, and more preferably within the above range for the polymer block (b1) of all acrylic block copolymers (I).
- the content of the polymer block (b2) in the acrylic block copolymer (I) is preferably 4 to 30% by mass.
- the surface protective film made of the laminate obtained in the present invention has a better unfolding force and more excellent adhesive force to the PMMA plate.
- the content of the polymer block (b2) is more preferably 5 to 28% by mass, further preferably 6 to 26% by mass.
- the acrylic pressure-sensitive adhesive composition (Z) contains two or more kinds of acrylic block copolymers (I)
- the polymer block (b2) of at least one kind of acrylic block copolymer (I) is described above.
- polymer block (b2) of all acrylic block copolymers (I) It is preferably within the above range, and more preferably within the above range for the polymer block (b2) of all acrylic block copolymers (I).
- the contents of the polymer block (b1) and the polymer block (b2) can be determined by 1 H-NMR, and specifically, can be determined by the method described in Examples.
- the method for producing the acrylic block copolymer (I) is not particularly limited as long as a polymer satisfying the above-mentioned conditions can be obtained, and a method according to a known method can be adopted.
- a method for obtaining a block copolymer having a narrow molecular weight distribution a method of living-polymerizing a monomer as a constituent unit is adopted.
- Examples of such a living polymerization method include a method of living polymerization using an organic rare earth metal complex as a polymerization initiator (see JP-A-06-93060), and an alkali metal or alkaline soil using an organic alkali metal compound as a polymerization initiator.
- Living anion polymerization in the presence of mineral acid salts such as salts of similar metals see Japanese Patent Publication No. 05-507737
- Living anion polymerization using an organic alkali metal compound as a polymerization initiator in the presence of an organic aluminum compound Refer to JP-A-11-335432
- Atomic Transfer Radical Polymerization Method (ATRP) Macromolecular Chemistry and Physics, 2000, Vol. 201, p. 1108 to 1114) and the like.
- the method of living anionic polymerization using an organoalkali metal compound as a polymerization initiator in the presence of an organoaluminum compound has high transparency of the obtained block copolymer, has a small amount of residual monomers, and has an odor.
- the generation of bubbles can be suppressed when the acrylic pressure-sensitive adhesive composition (Z) is formed.
- the molecular structure of the methacrylic acid ester polymer block becomes highly syndiotactic and has the effect of increasing the heat resistance of the obtained acrylic pressure-sensitive adhesive composition (Z).
- the content of the acrylic block copolymer (I) in the acrylic pressure-sensitive adhesive composition (Z) is preferably 40% by mass or more and 100% by mass or less, and preferably 50% by mass or more and 100% by mass or less. More preferred.
- the content of the acrylic block copolymer (I) in the acrylic pressure-sensitive adhesive composition (Z) is preferably 60% by mass or more and 100% by mass or less, and is 70% by mass or more and 100% by mass or less. Is more preferable.
- the content of the acrylic block copolymer (I) in the acrylic pressure-sensitive adhesive composition (Z) is within the above range, the adhesion to the base material layer (A) made of the polyolefin resin (a) becomes good.
- the change in the adhesive force with respect to the adherend with time becomes small (the increase in adhesiveness is reduced).
- the acrylic pressure-sensitive adhesive composition (Z) contains the styrene-based thermoplastic elastomer (Q) described later as a polymer component
- the content of the acrylic-based block copolymer (I) is It is preferably 1% by mass or more and 40% by mass or less, and more preferably 5% by mass or more and 40% by mass or less.
- the compatibility with the styrene-based thermoplastic elastomer (Q) becomes good, and the coating material is covered.
- the change in adhesive strength to the body with time is small (the increase in adhesiveness is reduced).
- the total content thereof is within the above range.
- the acrylic pressure-sensitive adhesive composition (Z) is a pressure-sensitive adhesive resin (P) from the viewpoint of improving the adhesion to the base material layer (A) contained in the laminate of the present invention and improving the adhesion to the adherend. ) May be contained.
- the tackifier resin (P) include rosin-based compounds, terpene-based compounds, and hydrocarbon resins as typical tackifier resins.
- the tackifier resin (P) includes, for example, natural rosin, modified rosin, glycerol ester of natural rosin, glycerol ester of modified rosin, pentaerythritol ester of natural rosin, and pentaerythritol ester of modified rosin.
- Hydrocarbon compounds such as hydrocarbon rosin, pentaerythritol ester of hydrocarbon rosin, glycerol ester of hydrogenated rosin; copolymer of natural terpene, three-dimensional polymer of natural terpene, aromatic-modified terpene resin, aromatic-modified terpene Hydrocarbon compounds of resins such as hydrogenated derivatives of resins, terpene phenolic resins, hydrogenated terpene phenolic resins, terpene resins (monoterpene, diterpene, triterpene, polyperten, etc.), hydrogenated terpene resins; aliphatic petroleum hydrocarbon resins ( C5 type resin), hydrogenated derivative of aliphatic petrocarbonate resin, aromatic petrocarbonate resin (C9 type resin) such as styrene oligomer, hydrogenated derivative of aromatic petrocarbonate resin, dicyclopentadiene resin, di Hydrocarbon derivatives of cyclopentadiene resins
- Hydrocarbon resins and the like can be mentioned.
- tackifier resins (P) rosin-based compounds, aliphatic petroleum hydrocarbon resins, aromatic petroleum hydrocarbon resins, C5 / C9 copolymer resins, cyclic aliphatic petroleum hydrocarbon resins, and hydrogen additives thereof are included.
- Preferred are rosin-based compounds, aliphatic petroleum hydrocarbon resins, aromatic petroleum hydrocarbon resins, C5 / C9 copolymerized resins, and hydrogenated products thereof.
- the tackifier resin (P) may be used alone or in combination of two or more.
- the content of the pressure-sensitive adhesive resin (P) is based on the pressure-sensitive adhesive layer (B) or the pressure-sensitive adhesive layer (B).
- the amount is preferably 0.1 to 60 parts by mass, and more preferably 3 to 50 parts by mass with respect to 100 parts by mass of the total of the acrylic block copolymer (I) and the tackifier resin (P).
- the content of the tackifier resin (P) is preferably 1 to 35 parts by mass with respect to 100 parts by mass in total of the acrylic block copolymer (I) and the tackifier resin (P). More preferably, it is 5 to 25 parts by mass.
- the acrylic pressure-sensitive adhesive composition (Z) contains the styrene-based thermoplastic elastomer (Q)
- the adhesive resin (P) is used.
- the content of is preferably 1 to 49 parts by mass with respect to a total of 100 parts by mass of the acrylic block copolymer (I), the styrene-based thermoplastic elastomer (Q) and the tackifier resin (P), and 5 to 40 parts by mass. It is more preferably by mass.
- the acrylic pressure-sensitive adhesive composition (Z) used in the present invention may further contain a styrene-based thermoplastic elastomer (Q).
- the styrene-based thermoplastic elastomer (Q) includes one or more polymer blocks (q11) containing structural units derived from aromatic vinyl compounds, and polymer blocks (q12) containing structural units derived from conjugated diene. It is a block copolymer (Q1) or a hydrogenated product thereof, which has one or more.
- the styrene-based thermoplastic elastomer (Q) may contain a block copolymer (Q1) or a hydrogenated product thereof alone, or may contain two or more of them.
- the polymer block (q11) contained in the block copolymer (Q1) contains a structural unit derived from an aromatic vinyl compound.
- aromatic vinyl compounds include styrene, ⁇ -methylstyrene, 2-methylstyrene, 3-methylstyrene, 4-methylstyrene, 4-propylstyrene, 4-t-butylstyrene, 4-cyclohexylstyrene, and 4-.
- the polymer block (q11) may contain a monomer other than the aromatic vinyl compound, for example, a structural unit derived from other monomers such as a conjugated diene constituting the polymer block (q12) described later. good.
- the content of the structural unit derived from the aromatic vinyl compound in the polymer block (q11) is preferably 60% by mass or more, more preferably 70% by mass or more, further preferably 80% by mass or more, and further preferably 90% by mass or more. Is even more preferable, and 100% by mass is particularly preferable.
- the polymer block (q12) contained in the block copolymer (Q1) contains a structural unit derived from a conjugated diene.
- conjugated diene include butadiene, isoprene, 2,3-dimethyl-butadiene, 2-phenyl-butadiene, 1,3-pentadiene, 2-methyl-1,3-pentadiene, 1,3-hexadiene, 1, Examples thereof include 3-octadien, 1,3-cyclohexadiene, 2-methyl-1,3-octadien, 1,3,7-octatriene, milsen, farnesene and chloroprene.
- These conjugated diene may be used alone or in combination of two or more. Of these, butadiene, isoprene, and farnesene are preferable.
- the polymer block (q12) may contain a monomer other than the conjugated diene, for example, a structural unit derived from other monomers such as the aromatic vinyl compound constituting the polymer block (q11) described above. good.
- the content of the structural unit derived from the conjugated diene in the polymer block (q12) is preferably 60% by mass or more, more preferably 70% by mass or more, further preferably 80% by mass or more, and more preferably 90% by mass or more. It is more preferably 100% by mass, and particularly preferably 100% by mass.
- the bonding form of the polymer block (q11) and the polymer block (q12) contained in the block copolymer (Q1) is not particularly limited, and may be linear, branched, radial, or a combination of two or more thereof. You may. Among these, the form in which each block is linearly bonded is preferable, and when the polymer block (q11) is represented by q11 and the polymer block (q12) is represented by q12, (q11-q12) l , q11-( The binding form represented by q12-q11) m or q12- (q11-q12) n is preferable. In addition, the above l, m and n each independently represent an integer of 1 or more.
- the polymer block (q11), the polymer block (q12), and the polymer block (q11) are arranged in this order from the viewpoint of adhesive strength, moldability, handleability, and the like. It is preferable to have (two polymer blocks (q11) bonded to both ends of the polymer block (q12)) (represented by q11-q12-q11).
- the styrene-based thermoplastic elastomer (Q) is a mixture of a triblock copolymer represented by q11-q12-q11 and a diblock copolymer represented by q11-q12, or hydrogen thereof, from the viewpoint of fluidity. It may be an additive.
- the mass ratio of the hydrogenated product of the triblock copolymer: the hydrogenated product of the diblock copolymer is usually 99: 1 to 1:99, preferably 85:15 to 15:85, more preferably. Is 80:20 to 20:80, more preferably 75:25 to 25:75.
- the block copolymer (Q1) has two or more polymer blocks (q11), these polymer blocks (q11) have different structures even if they are polymer blocks made of the same structural unit. It may be a polymer block composed of units.
- the respective polymer blocks are different structural units even if they are polymer blocks composed of the same structural unit. It may be a polymer block composed of.
- each aromatic vinyl compound may be the same type or different.
- the content of the polymer block (q11) in the block copolymer (Q1) is preferably 3 to 45% by mass. When the content of the polymer block (q11) is within the above range, a pressure-sensitive adhesive composition having excellent adhesive strength and excellent moldability can be obtained.
- the content of the polymer block (q11) is more preferably 4 to 35% by mass, further preferably 5 to 30% by mass, and 6 to 25% by mass from the viewpoint of having better adhesive strength and better moldability. Is even more preferable.
- the polymer block (q11) of at least one type of block copolymer (Q1) It is preferably within the above range, and more preferably within the above range for the polymer block (q11) of all block copolymers (Q1).
- the content of the polymer block (q12) in the block copolymer (Q1) is preferably 55 to 97% by mass, more preferably 65 to 96% by mass, further preferably 70 to 95% by mass, and further preferably 75 to 94% by mass. % Is even more preferable.
- the polymer block (q12) of at least one type of block copolymer (Q1) It is preferably within the above range, and more preferably within the above range for the polymer block (q12) of all block copolymers (Q1).
- the entire bonded polymer block is regarded as one polymer block. Be treated. Accordingly, the polymer block, which should be strictly described as q11-X-q11 (where X represents a coupling agent residue), is displayed as q11 as a whole.
- this kind of polymer block containing a coupling agent residue is treated as described above, for example, it contains a coupling agent residue and is strictly referred to as q11-q12-X-q12-q11.
- the block copolymer to be described is described as q11-q12-q11 and is treated as an example of the triblock copolymer.
- the total content of the polymer block (q11) and the polymer block (q12) in the block copolymer (Q1) is preferably 80% by mass or more, more preferably 90% by mass or more, and further preferably 95% by mass or more. Preferably, 100% by mass is even more preferable.
- the styrene-based thermoplastic elastomer (Q) may contain an unhydrogenated block copolymer (Q1), or may contain a hydrogenated block copolymer (Q1). ..
- the styrene-based thermoplastic elastomer (Q) is a block copolymer (Q1) in which at least a part of carbon-carbon double bonds in the polymer block (q12) is hydrogenated.
- the hydrogenation rate of the carbon-carbon double bond in the polymer block (q12) is preferably 50 to 100 mol%, more preferably 70 to 100 mol%, and 75 to 100 mol, from the viewpoint of heat resistance and weather resistance.
- the styrene-based thermoplastic elastomer (Q) contains hydrogen additives of two or more kinds of block copolymers (Q1), it is preferable that the hydrogen addition rate of the entire mixture of these hydrogen additives is in the above range. It is more preferable that the hydrogenation rate of the hydrogenated products of all the block copolymers (Q1) is within the above range.
- the hydrogenation rate can be calculated by measuring 1 1 H-NMR of the hydrogenated product of the block copolymer (Q1) and the block copolymer (Q1) after hydrogenation.
- the number average molecular weight (Mn) of the block copolymer (Q1) or its hydrogenated product is preferably 50,000 or more, more preferably 60,000 or more, further preferably 70,000 or more, and further preferably 70,000 or more, from the viewpoint of molding processability. It is preferably 300,000 or less, more preferably 250,000 or less, still more preferably 180,000 or less.
- the Mn of at least one type of block copolymer (Q1) or the hydrogenated product thereof is It is preferably within the above range, and it is more preferable that the Mn of all block copolymers (Q1) or hydrogenated products thereof is within the above range.
- the molecular weight distribution (Mw / Mn) of the block copolymer (Q1) or its hydrogenated product is preferably 1 to 6, more preferably 1 to 4, further preferably 1 to 3, and even more preferably 1 to 2. ⁇ 1.3 is particularly preferable. When the molecular weight distribution is within the above range, the variation in the viscosity of the block copolymer (Q1) or its hydrogenated product is small, and it is easy to handle.
- the styrene-based thermoplastic elastomer (Q) contains two or more types of block copolymer (Q1) or a hydrogenated product thereof, at least one block copolymer (Q1) or a hydrogenated product thereof Mw / Mn is preferably within the above range, and more preferably Mw / Mn of all block copolymers (Q1) or hydrogenated products thereof is within the above range.
- the number average molecular weight (Mn) and weight average molecular weight (Mw) of the block copolymer (Q1) or its hydrogenated product are values obtained in terms of standard polystyrene by gel permeation chromatography, and the molecular weight distribution (Mw). / Mn) is a value calculated from the above values of Mw and Mn.
- the block copolymer (Q1) contains a polymer block (q11) and a polymer block (q12), as well as a polymer block composed of other monomers as long as the effect of the present invention is not impaired. You may. Examples of such other monomers include propylene, 1-butene, 1-pentene, 4-methyl-1-pentene, 1-hexene, 1-octene, 1-decene, 1-undecene, 1-dodecene and 1-.
- Unsaturated hydrocarbon compounds such as tridecene, 1-tetradecene, 1-pentadecene, 1-hexadecene, 1-heptadecene, 1-octadecene, 1-nonadecene, 1-eicosene; acrylic acid, methacrylic acid, methyl acrylate, methyl methacrylate , Acrylonitrile, methacrylonitrile, maleic acid, fumaric acid, crotonic acid, itaconic acid, 2-acryloylethanesulfonic acid, 2-methacryloylethanesulfonic acid, 2-acrylamide-2-methylpropanesulfonic acid, 2-methacrylamide-2 -Functional group-containing unsaturated compounds such as methylpropanesulfonic acid, vinylsulfonic acid, vinyl acetate, and methylvinyl ether; and the like. These may be used alone or in combination of two or more. When the block copolymer (Q1)
- the block copolymer (Q1) can be suitably produced, for example, by a production method including a polymerization step of obtaining the block copolymer (Q1) by anionic polymerization. Further, the hydrogenated additive of the block copolymer (Q1) hydrogenates the carbon-carbon double bond in the above-mentioned polymerization step and the polymer block (q12) in the block copolymer (Q1). It can be suitably manufactured by a manufacturing method including the above-mentioned step.
- the block copolymer (Q1) can be produced by a solution polymerization method or the method described in JP-A-2012-502135, JP-A-2012-502136.
- the solution polymerization method is preferable, and for example, known methods such as an ionic polymerization method such as anionic polymerization and cationic polymerization, and a radical polymerization method can be applied.
- the anion polymerization method is preferable.
- an anionic polymerization initiator typified by an organic alkali metal is used in a solvent typified by a hydrocarbon in the presence of a Lewis base typified by an ether compound or a tertiary amine, if necessary.
- a method of sequentially adding a monomer such as a group vinyl compound or a conjugated diene to obtain a block copolymer (Q1) is preferable.
- the polymerization reaction can be stopped by adding an alcohol such as methanol or isopropanol as a polymerization terminator.
- the obtained polymerization reaction solution is poured into a poor solvent such as methanol to precipitate the block copolymer (Q1), or the polymerization reaction solution is washed with water, separated, and then dried to obtain the block copolymer (Q1). Can be isolated.
- a poor solvent such as methanol
- the polymer block (q11), the polymer block (q12) and the like are polymerized in this order, and the ends of the polymer blocks (q12) are coupled to each other by a coupling represented by a halogenated silane compound. It may be manufactured by a method of manufacturing by coupling with an agent.
- the block copolymer (Q1) may be modified.
- the functional group that can be introduced include an amino group, an alkoxysilyl group, a hydroxyl group, an epoxy group, a carboxyl group, a carbonyl group, a mercapto group, an isocyanate group, an acid anhydride group and the like.
- a hydrogenated block copolymer (Q1) is used as the styrene-based thermoplastic elastomer (Q)
- Examples of the method for modifying the block copolymer include 4,4'-bis (diethylamino) benzophenone, which is a coupling agent typified by tin tetrachloride that can react with the polymerization active terminal before adding the polymerization terminator.
- Examples thereof include a method of adding a typical polymerization terminal modifier or another modifier described in JP-A-2011-132298. Further, a method of grafting maleic anhydride or the like onto the isolated copolymer can also be mentioned.
- a hydrogenated block copolymer (Q1) is used as the styrene-based thermoplastic elastomer (Q)
- the hydrogenated block copolymer (Q1) can be obtained by subjecting it to a step of hydrogenating the block copolymer (Q1) obtained by the above method or the modified block copolymer (Q1). can.
- a known method can be used as the method of hydrogenating.
- a hydrogenation catalyst typified by a Cheegler catalyst, a metallocene-based catalyst, or palladium carbon is added to a solution in which a block copolymer (Q1) is dissolved in a solvent that does not affect the hydrogenation reaction to obtain appropriate hydrogen. It can be obtained by hydrogenation reaction at pressure and reaction temperature.
- the acrylic pressure-sensitive adhesive composition (Z) of the present invention contains the styrene-based thermoplastic elastomer (Q)
- the content of the styrene-based thermoplastic elastomer (Q) is 50% by mass or more and 90% by mass or less. It is preferably 50% by mass or more and 80% by mass or less.
- the pressure-sensitive adhesive layer (B) and the base material layer (A) composed of the polyolefin resin (a) The adhesion strength can be increased.
- the acrylic pressure-sensitive adhesive composition (Z) is, if necessary, a softening agent, an antioxidant, an inorganic filler, and other thermoplastic polymers (acrylic block co-weight), as long as the effect of the present invention is not impaired.
- a softening agent an antioxidant, an inorganic filler, and other thermoplastic polymers (acrylic block co-weight), as long as the effect of the present invention is not impaired.
- styrene-based thermoplastic elastomer (Q)) lubricants, light stabilizers, processing aids, colorants such as pigments and pigments, flame retardants, antistatic agents, matting agents, silicon oil, blocking It may contain other optional components such as an inhibitor, an ultraviolet absorber, a shape-removing agent, a foaming agent, an antibacterial agent, an antifungal agent, and a fragrance. These other optional components may be used alone or in combination of two or more.
- the softening agent can be contained in the pressure-sensitive adhesive composition of the present invention for the purpose of further imparting flexibility.
- a softener generally used for rubber and plastics can be used.
- the softening agent include paraffin-based, naphthen-based, and aromatic process oils; phthalic acid derivatives such as dioctylphthalate and dibutylphthalate; white oil; mineral oil; liquid co-oligomers of ethylene and ⁇ -olefin; liquid paraffin; Polybutene; low molecular weight polyisobutylene; liquid polydiene such as liquid polybutadiene, liquid polyisoprene, liquid polyisoprene-butadiene copolymer, liquid styrene-butadiene copolymer, liquid styrene-isoprene copolymer, and hydrogenated products thereof.
- the acrylic pressure-sensitive adhesive composition (Z) contains the styrene-based thermoplastic elastomer (Q), it is paraffin-based from the viewpoint of compatibility with the styrene-based thermoplastic elastomer (Q).
- Process oil Liquid co-elastomer of ethylene and ⁇ -olefin; Liquid paraffin; Low molecular weight polyisobutylene and its hydrogen additive are preferable, and paraffin-based process oil hydrogen additive is more preferable.
- the softener may be used alone or in combination of two or more.
- antioxidants examples include hindered phenol-based, phosphorus-based, lactone-based, and hydroxyl-based antioxidants. Of these, hindered phenolic antioxidants are preferred. The antioxidant may be used alone or in combination of two or more.
- the inorganic filler can be contained for the purpose of improving physical properties such as heat resistance and weather resistance of the pressure-sensitive adhesive composition of the present invention, adjusting hardness, and improving economic efficiency as a bulking agent.
- Examples of the inorganic filler include calcium carbonate, talc, magnesium hydroxide, aluminum hydroxide, mica, clay, natural silicic acid, synthetic silicic acid, titanium oxide, carbon black, barium sulfate, glass balloon, glass fiber and the like. Be done.
- the inorganic filler may be used alone or in combination of two or more.
- the melt viscosity of the acrylic pressure-sensitive adhesive composition (Z) may be set to an appropriate range according to, for example, the method for producing the acrylic pressure-sensitive adhesive composition and the production conditions (for example, temperature) thereof. Further, the melt viscosity of the acrylic pressure-sensitive adhesive composition (Z) may be set to an appropriate range according to, for example, the method for producing the laminate of the present invention or the production conditions thereof. For example, when the laminate of the present invention is produced by a coextrusion molding method, the polyolefin resin (a) to be the substrate layer (A) is melted at the production temperature from the viewpoint of producing a good laminate.
- the melt viscosity of the acrylic pressure-sensitive adhesive composition (Z) may be set so that the difference between the viscosity and the melt viscosity of the acrylic pressure-sensitive adhesive composition (Z) becomes small.
- the melt viscosity of the acrylic pressure-sensitive adhesive composition (Z) is such that MFR (230 ° C., 2.16 kgf) is in the range of 0.1 to 100 g / 10 minutes, or MFR (190 ° C., 2).
- An appropriate melt viscosity can be selected from the range of 1.16 kgf) of 1 to 250 g / 10 minutes.
- the MFR (230 ° C., 2.16 kgf) of the acrylic pressure-sensitive adhesive composition (Z) is preferably 0.1 to 100 g / 10 minutes, more preferably 0.2 to 90 g / 10 minutes. It is preferably 0.3 to 80 g / 10 minutes or less, and more preferably 0.3 to 80 g / 10 minutes or less.
- the method for producing the acrylic pressure-sensitive adhesive composition (Z) described above is not particularly limited, and the acrylic block copolymer (I), and if necessary, a tackifier resin (P) and a styrene-based thermoplastic elastomer ( Q) and other optional components may be produced by any method as long as they can be uniformly mixed. Above all, a melt-kneading method is preferable as a method for producing the acrylic pressure-sensitive adhesive composition (Z).
- the melt-kneading can be performed by using a melt-kneading device such as a single-screw extruder, a twin-screw extruder, a kneader, a batch mixer, a roller, and a Banbury mixer, and preferably by melt-kneading at 170 to 270 ° C.
- a melt-kneading device such as a single-screw extruder, a twin-screw extruder, a kneader, a batch mixer, a roller, and a Banbury mixer, and preferably by melt-kneading at 170 to 270 ° C.
- Acrylic pressure-sensitive adhesive composition (Z) can be obtained.
- the acrylic pressure-sensitive adhesive composition (Z) has excellent moldability such as extrusion moldability, and has excellent adhesive strength even for highly polar materials. Therefore, it can be used as a laminate containing a pressure-sensitive adhesive layer made of an acrylic pressure-sensitive adhesive composition (Z) and a base material layer made of a material other than the pressure-sensitive adhesive composition.
- the laminate of the present invention contains a pressure-sensitive adhesive layer (B) made of an acrylic pressure-sensitive adhesive composition (Z) and a base material layer (A) made of a polyolefin resin (a).
- the laminate of the present invention may contain two or more types of a pressure-sensitive adhesive layer made of a pressure-sensitive adhesive composition and a base material layer made of a material other than the pressure-sensitive adhesive composition.
- one layer needs to be an adhesive layer (B) made of an acrylic adhesive composition (Z), but other adhesive layers other than this one layer are acrylic adhesive. It may be an adhesive layer made of the agent composition (Z) or an adhesive layer made of another material.
- one layer needs to be the base layer (A) made of the polyolefin resin (a), but the other base layers other than this one layer are the polyolefin resin (a). ) Or a base material layer made of another material.
- the shape of the laminate is not particularly limited, and examples thereof include a film shape, a sheet shape, a tube shape, and the like, and among these, a film shape or a sheet shape laminate is preferable.
- the laminate includes a base material layer (A) made of a polyolefin resin (a) as a base material layer.
- a polyolefin resin examples include polyethylene, polypropylene, polybutene-1, polyhexene-1, poly-3-methyl-butene-1, poly-4-methyl-pentene-1, ethylene and 3 to 20 carbon atoms.
- ⁇ -olefins eg propylene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1-decene, 3-methyl-1-butene, 4-methyl-1-pentene, 6-methyl -1-Heptene, isooctene, isooctadien, decadien, etc.
- a copolymer with one or more ethylene-propylene-diene copolymer (EPDM), ethylene-vinyl acetate copolymer, ethylene-acrylic Examples include acid copolymers.
- polyolefin resins (a) polyethylene and polypropylene are preferable, and polypropylene is particularly preferable.
- the polyolefin resin (a) may be an anhydrous unsaturated carboxylic acid-modified polyolefin resin in which the above-exemplified polyolefin resin is modified with an unsaturated carboxylic acid anhydride (for example, maleic anhydride).
- Suitable maleic anhydride-modified polyolefins include maleic anhydride-modified polyethylene, maleic anhydride-modified polypropylene, maleic anhydride-modified polybutene-1, and the like, which are obtained by modifying the above-exemplified polyolefin resin with maleic anhydride. Examples thereof include acid-modified polyolefin resin.
- maleic anhydride-modified polyethylene and maleic anhydride-modified polypropylene are preferable, and maleic anhydride-modified polypropylene is particularly preferable.
- polyolefin resins (a) polyethylene, polypropylene, maleic anhydride-modified polyethylene and maleic anhydride-modified polypropylene are preferable, and polypropylene and maleic anhydride-modified polypropylene are particularly preferable.
- One of these polyolefin resins (a) may be used alone, or two or more thereof may be used in combination.
- the melt viscosity of the polyolefin resin (a) is 0.1 to 100 g of MFR (230 ° C., 2.16 kgf).
- An appropriate melt viscosity can be selected from the range of / 10 minutes or the range of MFR (190 ° C., 2.16 kgf) of 1 to 250 g / 10 minutes.
- the MFR (230 ° C., 2.16 kgf) of the polyolefin resin (a) is preferably 1 to 50 g / 10 minutes, more preferably 1.5 to 40 g / 10 minutes, and 2 to 30 g / min. It is more preferably 10 minutes or less.
- the material to be the base material layer (A) includes, if necessary, additives such as heat stabilizers, light stabilizers, ultraviolet absorbers, antioxidants, lubricants, etc., as long as the object of the present invention is not impaired.
- Coloring agent, antistatic agent, flame retardant, water repellent, waterproofing agent, hydrophilicity imparting agent, conductivity imparting agent, thermal conductivity imparting agent, electromagnetic wave shielding property imparting agent, translucency adjusting agent, fluorescent agent, sliding A sex-imparting agent, a transparency-imparting agent, an anti-blocking agent, a metal inactivating agent, an antibacterial agent and the like may be further added.
- the method for producing the laminate of the present invention is not particularly limited, but the pressure-sensitive adhesive layer made of the acrylic pressure-sensitive adhesive composition (Z) is produced by melt-laminating the base material layer made of the polyolefin resin (a).
- a molding method such as an injection insert molding method, an extrusion lamination method, a coextrusion molding method, a calendar molding method, a slash molding method, a press molding method, and a melt casting method can be mentioned.
- a base material layer made of a polyolefin resin (a) previously formed into a predetermined shape and dimensions is arranged in a mold, and the present invention is provided therein.
- the pressure-sensitive adhesive composition of the above can be injection-molded to produce a laminate.
- the laminate is manufactured by the extrusion lamination method, it is attached to the surface of the base material layer made of the polyolefin resin (a) or the edge thereof, which has been formed in advance in a predetermined shape and size, on the extruder.
- a laminated body can be produced by directly extruding the molten acrylic pressure-sensitive adhesive composition (Z) extruded from a die having a predetermined shape.
- a substrate layer composed of the acrylic pressure-sensitive adhesive composition (Z) and the polyolefin resin (a) melted at the same time is extruded using two extruders.
- a laminate can be manufactured.
- a laminate When a laminate is manufactured by a calender molding method, it is previously formed into a predetermined shape and dimensions with an acrylic pressure-sensitive adhesive composition (Z) that has been melted and rolled with a heating roll and melted through several rolls. It is also possible to produce a laminate by heat-fusing the surface of the base material layer made of the polyolefin resin (a).
- a molded body made of an acrylic pressure-sensitive adhesive composition (Z) is previously molded by an injection molding method or an extrusion molding method, and the molded body is preliminarily determined.
- It can also be produced by heating and pressurizing a base material layer made of the polyolefin resin (a) formed into a shape and dimensions by using a press molding machine or the like.
- a molding method by melt laminating molding, an extrusion lamination method, a coextrusion molding method, and a calendar molding method are preferable.
- the laminate of the present invention is suitable as a surface protective film for protecting the surface of an article made of various materials by adhering the adhesive layer to the surface of the article, a laminated film for a resealing packaging material, and the like.
- the thickness of the adhesive layer is preferably 20 ⁇ m or less, more preferably 15 ⁇ m or less, and more preferably 1 ⁇ m or more.
- the adhesive strength to the article to protect the surface becomes strong, and adhesive residue may be generated when the surface protective film is peeled from the article, and the adhesive layer and the base material layer adhere to each other. Since the strength is increased, the payability from the wound heavy product may decrease.
- the thickness of the adhesive layer is less than the lower limit, if the adherend of the surface protective film has a protruding structure, the tip thereof may be damaged, the adhesive strength is lowered, and the adherend is removed from the adherend. Peeling may occur.
- the surface protective film can be produced by the above-mentioned method for producing a laminated body, but it is preferably produced by an extrusion lamination method or a coextrusion method, and more preferably by a coextrusion method.
- the coextrusion method the base material layer and the adhesive layer can be laminated at once without a solvent, and a surface protective film can be formed by a relatively simple manufacturing apparatus. Further, by simplifying the manufacturing process, the manufacturing cost of the surface protective film can be suppressed at low cost. Further, the surface protective film formed by the coextrusion method has a strong interlayer strength between the base material layer and the adhesive layer, and the possibility that adhesive residue is generated when the surface protective film is peeled from the article is reduced.
- the coextrusion method may be a feed block method or a multi-manifold method.
- the surface protective film is used for the purpose of adhering to the surface of the article and protecting the surface of the article, but preferably the surface of the article including a synthetic resin plate such as a metal plate, a glass plate and a PMMA plate. Can be used for the purpose of protecting. In particular, it can be suitably used for a prism sheet having a protrusion having a substantially triangular cross section on the surface of these articles having an apex angle of 80 ° to 100 ° and a height of 20 ⁇ m to 80 ⁇ m.
- the surface protective film may have the base material layer and the adhesive layer, and may have other functional layers such as an ultraviolet absorbing layer.
- the article covering the surface protective film can be protected not only from physical contact but also from ultraviolet rays.
- a mold release agent may be blended in the base material layer.
- the mold release agent include a resin obtained by graft-polymerizing siloxane with olefin.
- the pressure-sensitive adhesive layer made of the acrylic pressure-sensitive adhesive composition (Z) has a higher adhesive force with respect to the base material layer made of the polyolefin resin (a). Therefore, for example, it is not necessary to provide a primer layer on the base material layer made of the polyolefin resin (a) or to perform a surface treatment to enhance the adhesive force to the pressure-sensitive adhesive layer made of the acrylic pressure-sensitive adhesive composition. Therefore, in the laminate of the present invention, preferably, the pressure-sensitive adhesive layer (B) made of the acrylic pressure-sensitive adhesive composition (Z) is directly laminated on the base material layer (A) made of the polyolefin resin (a). be able to.
- a laminated body in which the adhesive layer (B) is provided so as to be in contact with the base material layer (A) is a preferable form. Further, even when such a laminate is superposed on an adherend made of a polar material and then the adherend and the laminate are peeled off, peeling occurs between the base material layer and the adhesive layer. In that case, problems such as the case where the adhesive layer remains on the adherend are unlikely to occur. Further, the pressure-sensitive adhesive layer made of the acrylic pressure-sensitive adhesive composition (Z) has a small change in adhesive strength with time.
- the pressure-sensitive adhesive composition of the present invention and the laminate of the present invention can be widely applied to various uses, and are suitably used, for example, as a surface protective film for a base material for optical applications. Can be done.
- the laminate of the present invention can be used as a laminate film for a resealing packaging material.
- This laminated film for resealing packaging materials is typically used for articles with openings (typically containers, bags (eg, food containers or food bags)).
- a laminated film for a resealing packaging material is used in such a form that the laminate of the present invention is provided on at least a part of the outer periphery of the opening of the article.
- the laminate of the present invention is typically used as a laminated film for a resealing packaging material along a continuous portion of its outer circumference. It is desirable that it is provided.
- the laminate of the present invention By providing the laminate of the present invention along the outer periphery of the opening of the article in this way, it is used as a member of a packaging material provided for freely sealing, opening, and resealing. Therefore, when the laminate of the present invention is used as a laminated film for a resealing packaging material, it is important that it can be easily opened and resealed, and that it can be easily peeled and adhered by hand.
- the thickness of the adhesive layer is preferably 100 ⁇ m or less, more preferably 50 ⁇ m or less, still more preferably 30 ⁇ m or less. Further, it is preferably 1 ⁇ m or more.
- the thickness of the adhesive layer exceeds the upper limit, the adhesive strength of the adhesive layer at the time of resealing becomes too strong, and it may be difficult to peel off. Further, if the thickness of the adhesive layer is less than the lower limit, the adhesive strength of the adhesive layer at the time of resealing becomes too weak, and it may be difficult to reseal.
- the laminated film for the resealing packaging material is also preferably produced by an extrusion lamination method or a coextrusion method, and more preferably produced by a coextrusion method, similarly to the surface protection film described above.
- the base material layer and the adhesive layer can be laminated at once without a solvent, and a laminated film for a resealable packaging material can be formed by a relatively simple manufacturing apparatus. Further, by simplifying the manufacturing process, it is possible to reduce the manufacturing cost of the laminated film for the resealing packaging material at a low cost.
- the laminated film for resealing packaging material formed by the coextrusion method has a strong interlayer strength between the base material layer and the adhesive layer, and when the laminated film for resealing packaging material is peeled off from the article, it is combined with the base material layer. It can be opened from the article and further resealed without peeling between the adhesive layers.
- the coextrusion method may be a feed block method or a multi-manifold method.
- the laminated film for a resealing packaging material may have the base material layer and the adhesive layer, and may have another functional layer such as an ultraviolet absorbing layer. For example, when the ultraviolet absorbing layer is provided, the article covering the laminated film for resealing packaging material can be protected not only from physical contact but also from ultraviolet rays.
- the laminated film for a resealable packaging material can be used by laminating a non-sealable film on the opposite side of the base material layer having an adhesive layer to impart mechanical properties, barrier properties, printability and the like.
- the film to be bonded include a biaxially stretched polyethylene terephthalate (PET) film, a metal vapor deposition PET film, a biaxially stretched polypropylene film, a biaxially stretched polyamide (nylon) film, a non-stretched polyamide film, and a polyvinyl chloride (PVC) film.
- PET polyethylene terephthalate
- PVC polyvinyl chloride
- Acrylic PET film, polyacrylonitrile (PAN) film and the like but are not limited thereto.
- the laminated film for a resealable packaging material is sealed and opened along the outer periphery of the opening of an article having an opening (for example, a container or a bag containing food from the opening).
- an opening for example, a container or a bag containing food from the opening.
- It is used as a member for a packaging material provided for freely resealing.
- the material of the article (container, bag) used together with the laminated film for the resealable packaging material include polystyrene, hard PVC, amorphous PET, PET, metal-deposited PET, polypropylene, high-density polyethylene and the like.
- the pressure-sensitive adhesive layer made of the acrylic pressure-sensitive adhesive composition (Z) contained in the laminate of the present invention has a small change in adhesive strength with time. Therefore, the laminated body can be easily peeled off from the adherend even after the laminated body and the adherend of the present invention are overlapped and left for a certain period of time. From these facts, the pressure-sensitive adhesive composition of the present invention and the laminate of the present invention can be widely applied to various uses, for example, for use as a surface protective film for a base material for optical applications, and for food packaging. It can be suitably used as a laminated film for resealing packaging materials.
- MFR Melt mass flow rate
- GPC gel permeation chromatography
- Acrylic block copolymers (I-1), (I-2), (I-5), and other acrylic block copolymers (I'-) corresponding to the acrylic block copolymer (I). 3) and (I'-4) were manufactured as follows.
- the reaction solution was initially colored yellow, but became colorless after stirring at room temperature for 60 minutes. (3) Subsequently, the internal temperature of the polymerization solution was cooled to ⁇ 30 ° C., 7.85 kg of 2-ethylhexyl acrylate was added dropwise over 2 hours, and after the addition was completed, the mixture was stirred at ⁇ 30 ° C. for 5 minutes. (4) Further, 0.62 kg of methyl methacrylate was added thereto, and the mixture was stirred overnight at room temperature. (5) After adding 0.87 kg of metanol to terminate the polymerization reaction, the obtained reaction solution was poured into 250 kg of methanol to precipitate a precipitate.
- the above Production Example 1 was repeated 10 times to obtain about 65 kg of the acrylic block copolymer (I-1).
- the obtained acrylic block copolymer (I-1) was pelletized by a strand cut method using a twin-screw extruder (“ZSK-25” manufactured by Werner & Pfluiderer). The measured values of the acrylic block copolymer (I-1) are shown in Table 1 below.
- the reaction solution was initially colored yellow, but became colorless after stirring at room temperature for 60 minutes. (3) Subsequently, the internal temperature of the polymerization solution was cooled to ⁇ 30 ° C., 14.5 kg of 2-ethylhexyl acrylate was added dropwise over 2 hours, and after the addition was completed, the mixture was stirred at ⁇ 30 ° C. for 5 minutes. (4) Further, 0.54 kg of methyl methacrylate was added thereto, and the mixture was stirred overnight at room temperature. (5) After adding 0.8 kg of methanol to stop the polymerization reaction, the obtained reaction solution was poured into 350 kg of methanol to precipitate a precipitate.
- the precipitate was collected and dried to obtain 13.8 kg of an acrylic block copolymer (I-2).
- the above Production Example 2 was repeated 10 times to obtain about 138 kg of the acrylic block copolymer (I-2).
- the obtained acrylic block copolymer (I-2) was pelletized by a strand cut method using a twin-screw extruder (“ZSK-25” manufactured by Werner & Pfluiderer).
- the acrylic block copolymer (I-2) is shown in Table 1 below.
- the reaction solution was initially colored yellow, but became colorless after stirring at room temperature for 60 minutes. (3) Subsequently, the internal temperature of the polymerization solution was cooled to ⁇ 30 ° C., 13.7 kg of n-butyl acrylate was added dropwise over 2 hours, and after the addition was completed, the mixture was stirred at ⁇ 30 ° C. for 5 minutes. (4) Further, 1.51 kg of methyl methacrylate was added thereto, and the mixture was stirred overnight at room temperature. (5) After adding 0.51 kg of metanol to terminate the polymerization reaction, the obtained reaction solution was poured into 750 kg of methanol to precipitate a white precipitate.
- the reaction solution was initially colored yellow, but became colorless after stirring at room temperature for 60 minutes. (3) Subsequently, the internal temperature of the polymerization solution was cooled to ⁇ 30 ° C., 12.0 kg of n-butyl acrylate was added dropwise over 2 hours, and after the addition was completed, the mixture was stirred at ⁇ 30 ° C. for 5 minutes. (4) Further, 2.05 kg of methyl methacrylate was added thereto, and the mixture was stirred overnight at room temperature. (5) After adding 0.5 kg of metanol to terminate the polymerization reaction, the obtained reaction solution was poured into 750 kg of methanol to precipitate a white precipitate.
- the reaction solution was initially colored yellow, but became colorless after stirring at room temperature for 60 minutes.
- 1.47 kg of methyl methacrylate was added thereto, and the mixture was stirred overnight at room temperature.
- the reaction solution was initially colored yellow, but became colorless after stirring at room temperature for 60 minutes. (3) Subsequently, the internal temperature of the polymerization solution was cooled to ⁇ 30 ° C., 19.5 kg of 2-ethylhexyl acrylate was added dropwise over 2 hours, and after the addition was completed, the mixture was stirred at ⁇ 30 ° C. for 5 minutes. (4) Further, 1.01 kg of methyl methacrylate was added thereto, and the mixture was stirred overnight at room temperature. (5) After adding 0.6 kg of metanol to terminate the polymerization reaction, the obtained reaction solution was poured into 750 kg of methanol to precipitate a white precipitate.
- the styrene-based thermoplastic elastomer (Q) was produced as follows. In the cyclohexane solvent, if necessary, in the presence of a vinylizing agent such as THF, sec-butyl lithium (cyclohexane solution) is used as a polymerization initiator, and monomers (styrene, isoprene) corresponding to each block are sequentially added. Anionic polymerization gave a polymerization reaction solution containing an unhydrogenated block copolymer composed of a plurality of polymer blocks.
- a vinylizing agent such as THF
- sec-butyl lithium cyclohexane solution
- monomers styrene, isoprene
- the styrene-based thermoplastic elastomer (Q) contains a polymer block (styrene polymer block) containing a structural unit derived from styrene in a proportion of 13% by mass, and has an MFR value of 230 ° C. ⁇ 2.16 kg. The weight is 7 g / 10 min, and the styrene-based thermoplastic elastomer (Q) is a hydrogenated agent of a triblock copolymer composed of a styrene polymer block / isoprene polymer block / styrene polymer block and a styrene polymer block / isoprene weight. It is a mixture of a diblock copolymer composed of a coalesced block with a hydrogenated agent.
- Examples 1 to 14, Comparative Examples 1 to 6, Reference Examples 1 and 2 Manufacturing of pellets of acrylic pressure-sensitive adhesive composition
- Comparative Examples 1 and Reference Examples 1 and 2 the pellets of the acrylic block copolymer obtained as described above were used as the pellets of the pressure-sensitive adhesive composition.
- a mixture of an acrylic block copolymer and a tackifier resin (P) at the blending ratios shown in Table 2 was mixed, and in Examples 14 and 6, acrylic was used.
- a mixture of a block copolymer, a tackifier resin (P), and a styrene thermoplastic elastomer (Q) at the blending ratios shown in Table 2 is mixed at the following melting temperature and kneading using the following twin-screw extruder. After melt-kneading under the conditions, the strands were extruded and the strands were cut to produce pellets of the pressure-sensitive adhesive composition.
- Twin-screw extruder ZSK25 (Werner & Pfluiderer) Melting temperature: 230 ° C Kneading conditions: Screw rotation speed 250 rpm, discharge speed 12 kg / h
- the laminated film containing these two layers is wound around a paper tube ( ⁇ 76.4 (inner diameter) ⁇ 12t ⁇ 330L) so that both layers are in contact with each other, and the laminated film (layer structure: base material 48 ⁇ m; adhesive layer 12 ⁇ m). ) Rolled body.
- T-die co-extrusion equipment GM Engineering Co., Ltd. Processing temperature: Homopolypropylene resin (PP resin) 230 ° C; Adhesive composition described in Examples and Comparative Examples 230 ° C Feed block temperature: 230 ° C T-die temperature; 230 ° C Winding speed: 6m / min
- Example 15 to 23 Comparative Example 9
- the acrylic block copolymer pellets and the tackifier resin (P) obtained as described above were used as the blending ratios shown in Tables 3 and 4, and the following labplasts were used.
- a pressure-sensitive adhesive composition was produced by melt-kneading under the following melting temperature and kneading conditions using a mill.
- Pressing conditions Temperature 230 ° C., Pressing pressure 9 MPa, Preheating time 3 minutes, Pressing time 1 minute After that, the polytetrafluoroethylene sheet on one side is peeled off and bonded with maleic anhydride-modified polypropylene resin, and the laminate is further subjected to the same conditions.
- Got Press molding machine AYS-10 manufactured by Shinto Metal Industry Co., Ltd.
- Press conditions temperature 230 ° C, press pressure 9 MPa, preheating time 3 minutes, press time 1 minute
- the MFR (230 ° C., 2.16 kgf) of the acrylic pressure-sensitive adhesive composition used in each Example and Comparative Example was measured, and the physical characteristics of the laminated film obtained in each Example and Comparative Example were described in the following method. Evaluated according to. The results are shown in Table 2.
- the force applied when peeling the bonded film is measured by the following tensile tester under the following measurement environment and under the following tensile conditions (tensile speed, peeling angle). The average value of 5 pieces was calculated.
- the adhesive layer side of the laminate film cut out into a strip of L100 mm ⁇ W25 mm is a polymethyl methacrylate resin (PMMA) plate (Smipex E (manufactured by Sumitomo Chemical Co., Ltd.)) and It was pressure-bonded to a polyethylene terephthalate resin (PET) plate (PET-0610 (manufactured by Takiron CI)) and left at 23 ° C.
- PMMA polymethyl methacrylate resin
- PET polyethylene terephthalate resin
- PET-0610 polyethylene terephthalate resin (PET-0610 (manufactured by Takiron Sea Eye Co., Ltd.)) or a polypropylene resin was used on the adhesive layer side of the obtained laminate with a laminating machine (Chem Instruments; 2 kg rubber roller, 10 mm / min). After crimping to a (PP) plate (manufactured by AS ONE) for 24 hours at 23 ° C x 50% RH, the force applied when peeling off the bonded film (when first opening) in accordance with JIS Z0237: 2009.
- the required opening force was measured under the following measurement environment under the following tensile conditions (tensile speed, peeling angle) with the following tensile tester, and the average value of 5 measured pieces was obtained. The peeling mode was also observed.
- Tensile tester Desktop tensile tester (AGS-X: manufactured by Shimadzu)
- Tensile speed 300 mm / min
- Peeling angle 180 °
- Measurement environment 23 ° C x 50% RH
- the adhesion to the polyolefin (PP resin) base material layer is good.
- the adhesive strength to the PMMA plate and the PET plate is also good, and even after the test at 60 ° C. for 7 days, the change in the adhesive strength to the PMMA plate with time is small, and the increase in adhesiveness is small. Further, since the adhesion to the base material layer is high, no adhesive residue is observed even if the laminated film is attached to the PMMA plate which is the adherend and then peeled off from the adherend.
- Examples 3 to 13 are laminates having an adhesive layer composed of a mixture of various tackifier resins kneaded with the acrylic block copolymer (I) in different amounts. These adhesive layers tend to have high adhesive strength to the PMMA plate, but even after the test at 60 ° C. for 7 days, the change in the adhesive strength with time is small and the adhesive enhancement is small. Further, since the adhesion to the base material layer is high, no adhesive residue is observed even if the laminated film is attached to the PMMA plate which is the adherend and then peeled off from the adherend.
- Example 14 is a formulation containing a styrene-based thermoplastic elastomer, which has the same adhesive strength to the PMMA plate as that of Comparative Example 6, but changes over time after being tested at 60 ° C. for 7 days. Is small, and the increase in adhesion is small. Further, since the adhesion to the base material layer is high, no adhesive residue is observed even if the laminated film is attached to the PMMA plate which is the adherend and then peeled off from the adherend.
- Examples 15 to 20 are laminates having an adhesive layer made of a mixture of various tackifier resins and an acrylic block copolymer (I). These adhesive layers tend to have high adhesive strength to PMMA plates and PET plates, but even after being tested at 60 ° C. for 7 days, the change in the adhesive strength with time is small and the increase in adhesiveness is small. Further, since the adhesion to the base material layer is high, no adhesive residue is observed even if the laminated film is attached to the PMMA plate or PET plate which is the adherend and then peeled off from the adherend.
- an adhesive layer made of a mixture of various tackifier resins and an acrylic block copolymer (I).
- a pressure-sensitive adhesive layer composed of a pressure-sensitive adhesive composition containing the acrylic block copolymer and a polyolefin. Since the adhesion to the base material layer is weak, the adhesive layer is peeled off from the PP base material layer when the laminate film is attached to the PMMA plate or PET plate which is the adherend and then tried to be peeled off from the adherend. , The pressure-sensitive adhesive composition was transferred to the PMMA plate and the PET plate, and the adhesive remained.
- Examples 21 and 22 are examples of evaluation of resealing property and removability (opening property) to PET plate and PP plate using the same laminate as in Examples 15 and 20, respectively. No adhesive residue was observed even when peeled from the adherend under any of the conditions. In addition, the adhesive strength at the time of the first peeling does not significantly decrease with respect to the adhesive strength at the time of the first peeling, and "adhesive strength at the time of the fourth peeling" / "when the first peeling is performed". The value of "adhesive strength" was also 50% or more.
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Abstract
Description
また、ポリオレフィン系樹脂からなる基材層と、無水マレイン酸変性ポリエチレン系樹脂からなる中間層と、アクリル系ブロック共重合体(I)を含む粘着剤組成物からなる粘着層とを備える、積層体が検討されている(例えば、特許文献2参照)。
また、アクリル系ブロック共重合体を含有するアクリル系粘着剤組成物に用いられる粘着付与樹脂は、その相容性の高さから、極性の高いものを選択して用いられる場合が多かったが(例えば、特許文献3参照)、比較的高価なものが多く、その配合物のコストが高くなりやすかった。
しかしながら、いままで知られている、アクリル系ブロック共重合体を含む組成物からなる粘着層を有する積層体では、その粘着層の粘着力が経時的に変化をするため、剥離する際の強度が経時的に変化することが問題となる場合があった。また、基材層と粘着層間の密着が弱くなる場合があり、中間層が必要となる場合があった。さらに、配合コストも高くなりやすかった。
[1] アクリル酸エステル由来の構造単位を含有する重合体ブロック(b1)を1個以上、及びメタクリル酸エステル由来の構造単位を含有する重合体ブロック(b2)を1個以上有し、前記重合体ブロック(b1)が、一般式(1)CH2=CH-COOR1(式中、R1は炭素数7~12の有機基を表す)で示されるアクリル酸エステル(b1-1)由来の構造単位を含有する、アクリル系ブロック共重合体(I)を含むアクリル系粘着剤組成物(Z)からなる粘着層(B)とポリオレフィン樹脂(a)からなる基材層(A)とを含む積層体。
[2]アクリル系ブロック共重合体(I)の重量平均分子量(Mw)が65,000~300,000である、[1]に記載の積層体。
[3] 前記アクリル系粘着剤組成物(Z)が、粘着付与樹脂(P)を含む、[1]又は[2]に記載の積層体。
[4] 粘着付与樹脂(P)が、ロジン系化合物、テルペン系化合物、及び炭化水素樹脂からなる群より選ばれる少なくとも1つである[3]に記載の積層体。
[5] 前記アクリル系粘着剤組成物(Z)が、スチレン系熱可塑性エラストマー(Q)を含む、[1]~[4]のいずれかに記載の積層体。
本発明で用いるアクリル系粘着剤組成物(Z)は、下記アクリル系ブロック共重合体(I)を含む。
アクリル系ブロック共重合体(I)は、アクリル酸エステル由来の構造単位を含有する重合体ブロック(b1)を1個以上、及びメタクリル酸エステル由来の構造単位を含有する重合体ブロック(b2)を1個以上有し、前記重合体ブロック(b1)が、一般式(1)CH2=CH-COOR1(式中、R1は炭素数7~12の有機基を表す)で示されるアクリル酸エステル(b1-1)由来の構造単位を含有する。
重合体ブロック(b1)は、一般式(1)CH2=CH-COOR1(式中、R1は炭素数7~12の有機基を表す)で示されるアクリル酸エステル(b1-1)由来の構造単位を含有する。
かかるアクリル酸エステル(b1-1)としては、例えば、アクリル酸2-エチルヘキシル、アクリル酸n-オクチル、アクリル酸イソオクチル、アクリル酸デシル、アクリル酸イソボルニル、アクリル酸ラウリル、アクリル酸ベンジルなどの官能基を有さないアクリル酸エステル;アクリル酸フェノキシエチルなどの官能基を有するアクリル酸エステルなどが挙げられる。
重合体ブロック(b2)は、メタクリル酸エステル由来の構造単位を含有する。かかるメタクリル酸エステルとしては、例えば、メタクリル酸メチル、メタクリル酸エチル、メタクリル酸イソプロピル、メタクリル酸n-プロピル、メタクリル酸n-ブチル、メタクリル酸イソブチル、メタクリル酸sec-ブチル、メタクリル酸tert-ブチル、メタクリル酸n-ヘキシル、メタクリル酸シクロヘキシル、メタクリル酸2-エチルヘキシル、メタクリル酸n-オクチル、メタクリル酸ラウリル、メタクリル酸トリデシル、メタクリル酸ステアリル、メタクリル酸イソボルニル、メタクリル酸フェニル、メタクリル酸ベンジルなどの官能基を有さないメタクリル酸エステル;メタクリル酸メトキシエチル、メタクリル酸エトキシエチル、メタクリル酸ジエチルアミノエチル、メタクリル酸2-ヒドロキシエチル、メタクリル酸2-アミノエチル、メタクリル酸グリシジル、メタクリル酸テトラヒドロフルフリル等の官能基を有するメタクリル酸エステルなどが挙げられる。
(b2-b1)n
(b2-b1)n-b2
b1-(b2-b1)n
(b2-b1)n-b1'
(b2-b1)n-b2'
(b2-b1)n-Z
(b1-b2)n-Z
(式中、nは1~30の整数、Zはカップリング部位(カップリング剤が重合体末端と反応して化学結合を形成した後のカップリング部位、-は各重合体ブロックの結合手を示す。)を表す。なお、式中複数のb1、b2が含まれる場合には、それらは同一構造の重合体ブロックであってもよいし、異なる構造の重合体ブロックであってもよい。)で表されるものであることが好ましい。ここで、「異なる構造」とは、重合体ブロックを構成する単量体単位、分子量、分子量分布、立体規則性、及び複数の単量体単位を有する場合には各単量体単位の比率及び共重合の形態(ランダム、グラジェント、ブロック)のうち少なくとも1つが異なる構造を意味する。
上記アクリル系ブロック共重合体(I)の製造方法は、上述した条件を満足する重合体が得られる限りにおいて特に限定されることなく、公知の手法に準じた方法を採用することができる。一般に、分子量分布の狭いブロック共重合体を得る方法としては、構成単位となる単量体をリビング重合する方法が取られる。このようなリビング重合の手法としては、例えば、有機希土類金属錯体を重合開始剤としてリビング重合する方法(特開平06-93060号公報参照)、有機アルカリ金属化合物を重合開始剤としアルカリ金属又はアルカリ土類金属の塩などの鉱酸塩の存在下でリビングアニオン重合する方法(特表平05-507737号公報参照)、有機アルミニウム化合物の存在下で、有機アルカリ金属化合物を重合開始剤としリビングアニオン重合する方法(特開平11-335432号公報参照)、原子移動ラジカル重合法(ATRP)(Macromolecular Chemistry and Physics、2000年、201巻、p.1108~1114参照)などが挙げられる。
アクリル系粘着剤組成物(Z)におけるアクリル系ブロック共重合体(I)の含有量が上記範囲にあることにより、ポリオレフィン樹脂(a)からなる基材層(A)との密着が良好になり、且つ被着体に対する粘着力の経時的変化が小さくなる(粘着亢進が低減する)。
また、アクリル系粘着剤組成物(Z)に、重合体成分として、さらに後述するスチレン系熱可塑性エラストマー(Q)を含んでいる場合には、アクリル系ブロック共重合体(I)の含有量は、1質量%以上40質量%以下であることが好ましく、5質量%以上40質量%以下であることがより好ましい。
アクリル系粘着剤組成物(Z)におけるアクリル系ブロック共重合体(I)の含有量が上記範囲にあることにより、スチレン系熱可塑性エラストマー(Q)との相容性が良好になり、且つ被着体に対する粘着力の経時的変化が小さくなる(粘着亢進が低減する)。
なお、本発明のアクリル系粘着剤組成物(Z)において、アクリル系ブロック共重合体(I)が2種以上含まれる場合には、これら合計の含有量が上記範囲内にあることが好ましい。
上記アクリル系粘着剤組成物(Z)は、本発明の積層体に含まれる基材層(A)との密着力向上、及び被着体への密着性向上の観点から、粘着付与樹脂(P)を含有してもよい。粘着性付与樹脂(P)としては、例えば、ロジン系化合物、テルペン系化合物、炭化水素樹脂が代表的な粘着付与樹脂として挙げられる。前記粘着付与樹脂(P)しては、より具体的には、例えば、天然ロジン、変性ロジン、天然ロジンのグリセロールエステル、変性ロジンのグリセロールエステル、天然ロジンのペンタエリスリトールエステル、変性ロジンのペンタエリスリトールエステル、水素添加ロジン、水素添加ロジンのペンタエリスリトールエステル、水素添加ロジンのグリセロールエステルなどのロジン系化合物;天然テルペンの共重合体、天然テルペンの3次元重合体、芳香族変性テルペン樹脂、芳香族変性テルペン樹脂の水素添加誘導体、テルペンフェノール樹脂、テルペンフェノール樹脂の水素添加誘導体、テルペン樹脂(モノテルペン、ジテルペン、トリテルペン、ポリペルテン等)、水素添加テルペン樹脂、などのテルペン系化合物;脂肪族石油炭化水素樹脂(C5系樹脂)、脂肪族石油炭化水素樹脂の水素添加誘導体、スチレンオリゴマー等の芳香族石油炭化水素樹脂(C9系樹脂)、芳香族石油炭化水素樹脂の水素添加誘導体、ジシクロペンタジエン系樹脂、ジシクロペンタジエン系樹脂の水素添加誘導体、C5/C9共重合系樹脂、C5/C9共重合系樹脂の水素添加物、環状脂肪族石油炭化水素樹脂、環状脂肪族石油炭化水素樹脂の水素添加物などの炭化水素樹脂などが挙げられる。これら粘着付与樹脂(P)の中でも、ロジン系化合物、脂肪族石油炭化水素樹脂、芳香族石油炭化水素樹脂、C5/C9共重合系樹脂、環状脂肪族石油炭化水素樹脂、及びその水素添加物が好ましく、ロジン系化合物、脂肪族石油炭化水素樹脂、芳香族石油炭化水素樹脂、C5/C9共重合系樹脂、及びその水素添加物がより好ましい。
前記粘着付与樹脂(P)は、1種を単独で用いてもよく、2種以上を併用してもよい。
また、アクリル系粘着剤組成物(Z)がスチレン系熱可塑性エラストマー(Q)を含む場合には、粘着層(B)を作製する際、あるいは粘着層(B)と基材層(A)とを積層する際に、より流動性を付与し、また、粘着層(B)の基材層との密着性、及び被着体への密着性を向上させる観点からは、粘着付与樹脂(P)の含有量は、アクリル系ブロック共重合体(I)、スチレン系熱可塑性エラストマー(Q)及び粘着付与樹脂(P)の合計100質量部に対して、1~49質量部が好ましく、5~40質量部であることがより好ましい。
本発明で用いるアクリル系粘着剤組成物(Z)は、さらにスチレン系熱可塑性エラストマー(Q)を含んでいてもよい。
前記スチレン系熱可塑性エラストマー(Q)は、芳香族ビニル化合物由来の構造単位を含有する重合体ブロック(q11)を1個以上、及び共役ジエン由来の構造単位を含有する重合体ブロック(q12)を1個以上有する、ブロック共重合体(Q1)又はその水素添加物である。スチレン系熱可塑性エラストマー(Q)はブロック共重合体(Q1)又はその水素添加物を1種単独で含んでいてもよく、2種以上含んでいてもよい。
ブロック共重合体(Q1)に含有される重合体ブロック(q11)は、芳香族ビニル化合物由来の構造単位を含有する。かかる芳香族ビニル化合物としては、例えばスチレン、α-メチルスチレン、2-メチルスチレン、3-メチルスチレン、4-メチルスチレン、4-プロピルスチレン、4-t-ブチルスチレン、4-シクロヘキシルスチレン、4-ドデシルスチレン、2,4-ジメチルスチレン、2,4-ジイソプロピルスチレン、2,4,6-トリメチルスチレン、2-エチル-4-ベンジルスチレン、4-(フェニルブチル)スチレン、1-ビニルナフタレン、2-ビニルナフタレン、ビニルアントラセン、N,N-ジエチル-4-アミノエチルスチレン、ビニルピリジン、4-メトキシスチレン、モノクロロスチレン、ジクロロスチレン及びジビニルベンゼン等が挙げられる。これらの芳香族ビニル化合物は、1種を単独で用いてもよく、2種以上を併用してもよい。これらの中でも、スチレン、α-メチルスチレン、4-メチルスチレンが好ましく、スチレンがより好ましい。
ブロック共重合体(Q1)に含有される重合体ブロック(q12)は、共役ジエン由来の構造単位を含有する。かかる共役ジエンとしては、例えば、ブタジエン、イソプレン、2,3-ジメチル-ブタジエン、2-フェニル-ブタジエン、1,3-ペンタジエン、2-メチル-1,3-ペンタジエン、1,3-ヘキサジエン、1,3-オクタジエン、1,3-シクロヘキサジエン、2-メチル-1,3-オクタジエン、1,3,7-オクタトリエン、ミルセン、ファルネセン及びクロロプレン等が挙げられる。これら共役ジエンは、1種単独で用いてもよく、2種以上を併用してもよい。これらの中でも、ブタジエン、イソプレン、ファルネセンが好ましい。
重合体ブロック(q12)中の炭素-炭素二重結合の水素添加率は、耐熱性、耐候性の観点から、50~100モル%が好ましく、70~100モル%がより好ましく、75~100モル%が更に好ましく、80~100モル%がより更に好ましく、85~100モル%が特に好ましく、90~100モル%がより特に好ましい。上記スチレン系熱可塑性エラストマー(Q)が2種以上のブロック共重合体(Q1)の水素添加物を含む場合は、これら水素添加物の混合物全体の水素添加率が上記範囲であることが好ましく、すべてのブロック共重合体(Q1)の水素添加物の水素添加率が上記範囲内であることがより好ましい。
なお、水素添加率は、ブロック共重合体(Q1)及び水素添加後のブロック共重合体(Q1)の水素添加物の1H-NMRを測定することにより算出できる。
かかる他の単量体としては、例えばプロピレン、1-ブテン、1-ペンテン、4-メチル-1-ペンテン、1-ヘキセン、1-オクテン、1-デセン、1-ウンデセン、1-ドデセン、1-トリデセン、1-テトラデセン、1-ペンタデセン、1-ヘキサデセン、1-ヘプタデセン、1-オクタデセン、1-ノナデセン、1-エイコセン等の不飽和炭化水素化合物;アクリル酸、メタクリル酸、アクリル酸メチル、メタクリル酸メチル、アクリロニトリル、メタクリロニトリル、マレイン酸、フマル酸、クロトン酸、イタコン酸、2-アクリロイルエタンスルホン酸、2-メタクリロイルエタンスルホン酸、2-アクリルアミド-2-メチルプロパンスルホン酸、2-メタクリルアミド-2-メチルプロパンスルホン酸、ビニルスルホン酸、酢酸ビニル、メチルビニルエーテル等の官能基含有不飽和化合物;等が挙げられる。これらは1種を単独で用いてもよく、2種以上を併用してもよい。
ブロック共重合体(Q1)が他の重合体ブロックを有する場合、その含有量は20質量%以下が好ましく、10質量%以下が更に好ましく、5質量%がより更に好ましい。
ブロック共重合体(Q1)は、例えば、ブロック共重合体(Q1)をアニオン重合により得る重合工程を含む製造方法により好適に製造できる。
また、ブロック共重合体(Q1)の水素添加物は、上述した重合工程、及び、該ブロック共重合体(Q1)中の重合体ブロック(q12)中の、炭素-炭素二重結合を水素添加する工程を含む製造方法により好適に製造できる。
ブロック共重合体(Q1)は、溶液重合法又は特表2012-502135号公報、特表2012-502136号公報に記載の方法等により製造することができる。これらの中でも溶液重合法が好ましく、例えば、アニオン重合やカチオン重合等のイオン重合法、ラジカル重合法等の公知の方法を適用できる。これらの中でもアニオン重合法が好ましい。アニオン重合法としては、炭化水素に代表される溶媒中、必要に応じて、エーテル化合物又は3級アミンに代表されるルイス塩基の存在下、有機アルカリ金属に代表されるアニオン重合開始剤により、芳香族ビニル化合物、共役ジエン等の単量体を逐次添加して、ブロック共重合体(Q1)を得る方法が好ましい。
重合反応は、メタノール、イソプロパノール等のアルコールを重合停止剤として添加して停止できる。得られた重合反応液をメタノール等の貧溶媒に注いでブロック共重合体(Q1)を析出させるか、重合反応液を水で洗浄し、分離後、乾燥することによりブロック共重合体(Q1)を単離できる。
ブロック共重合体の変性方法としては、例えば、重合停止剤を添加する前に、重合活性末端と反応し得る四塩化錫に代表されるカップリング剤、4,4'-ビス(ジエチルアミノ)ベンゾフェノンに代表される重合末端変性剤、又は特開2011-132298号公報に記載のその他の変性剤を添加する方法が挙げられる。また、単離後の共重合体に無水マレイン酸等をグラフト化する方法も挙げられる。
なお、スチレン系熱可塑性エラストマー(Q)として、ブロック共重合体(Q1)の水素添加物を用いる場合には、後述する水素添加工程の前に、上述の変性を行うことが望ましい。
ブロック共重合体(Q1)の水素添加物は、前記方法により得られたブロック共重合体(Q1)又は変性されたブロック共重合体(Q1)を水素添加する工程に付すことにより、得ることができる。水素添加する方法は公知の方法を用いることができる。例えば、水素添加反応に影響を及ぼさない溶媒にブロック共重合体(Q1)を溶解させた溶液に、チーグラー触媒、メタロセン系触媒又はパラジウムカーボンに代表される水素添加触媒を添加して、適切な水素圧及び反応温度で水素添加反応させて得ることができる。
アクリル系粘着剤組成物(Z)におけるスチレン系熱可塑性エラストマー(Q)の含有量が上記範囲にあることにより、粘着層(B)とポリオレフィン樹脂(a)からなる基材層(A)との密着強度をより高くすることができる。
上記アクリル系粘着剤組成物(Z)は、本発明の効果を阻害しない範囲で、必要に応じて、軟化剤、酸化防止剤、無機充填材、他の熱可塑性重合体(アクリル系ブロック共重合体(I)及びスチレン系熱可塑性エラストマー(Q)を除く)、滑剤、光安定剤、加工助剤、顔料や色素等の着色剤、難燃剤、帯電防止剤、艶消し剤、シリコンオイル、ブロッキング防止剤、紫外線吸収剤、離形剤、発泡剤、抗菌剤、防カビ剤、香料などのその他任意成分を含有してもよい。
これらその他の任意成分は、1種を単独で用いてもよく、2種以上を併用してもよい。
前記軟化剤は、1種を単独で用いてもよく、2種以上を併用してもよい。
上述のような観点から、アクリル系粘着剤組成物(Z)の溶融粘度としては、MFR(230℃、2.16kgf)が0.1~100g/10分の範囲、あるいはMFR(190℃、2.16kgf)が1~250g/10分の範囲から適切な溶融粘度を選択できる。
本発明の積層体は、アクリル系粘着剤組成物(Z)からなる粘着層(B)とポリオレフィン樹脂(a)からなる基材層(A)とを含む。本発明の積層体は、粘着剤組成物からなる粘着層と、該粘着剤組成物以外の他の材料からなる基材層をそれぞれ2種以上含んでもよい。
粘着層を2層以上含む場合は、その一層はアクリル系粘着剤組成物(Z)からなる粘着層(B)である必要があるが、この1層以外の他の粘着層は、アクリル系粘着剤組成物(Z)からなる粘着層であっても、他の材料からなる粘着層であってもよい。
基材層を2層以上含む場合は、その一層はポリオレフィン樹脂(a)からなる基材層(A)である必要があるが、この1層以外の他の基材層は、ポリオレフィン樹脂(a)からなる基材層であっても、他の材料からなる基材層であってもよい。
ポリオレフィン樹脂(a)としては、例えば、ポリエチレン、ポリプロピレン、ポリブテン-1、ポリヘキセン-1、ポリ-3-メチル-ブテン-1、ポリ-4-メチル-ペンテン-1、エチレンと炭素数3~20のα-オレフィン(例えばプロピレン、1-ブテン、1-ペンテン、1-ヘキセン、1-ヘプテン、1-オクテン、1-デセン、3-メチル-1-ブテン、4-メチル-1-ペンテン、6-メチル-1-ヘプテン、イソオクテン、イソオクタジエン、デカジエン等)の1種又は2種以上との共重合体、エチレン-プロピレン-ジエン共重合体(EPDM)、エチレン-酢酸ビニル共重合体、エチレン-アクリル酸共重合体などが挙げられる。
これらポリオレフィン樹脂(a)の中でも、ポリエチレン、ポリプロピレンが好ましく、ポリプロピレンが特に好ましい。
また、上記ポリオレフィン樹脂(a)は、上記例示のポリオレフィン樹脂が、不飽和カルボン酸無水物(例えば無水マレイン酸)で変性された、無水不飽和カルボン酸変性ポリオレフィン樹脂であってもよい。
好適な無水不飽和カルボン酸変性ポリオレフィンとしては、例えば、無水マレイン酸変性ポリエチレン、無水マレイン酸変性ポリプロピレン、無水マレイン酸変性ポリブテン-1等の上記例示のポリオレフィン樹脂を無水マレイン酸で変性した、無水マレイン酸変性ポリオレフィン樹脂が挙げられる。これらの中でも、無水マレイン酸変性ポリエチレン、無水マレイン酸変性ポリプロピレンが好ましく、無水マレイン酸変性ポリプロピレンが特に好ましい。
ポリオレフィン樹脂(a)の中でも、ポリエチレン、ポリプロピレン、無水マレイン酸変性ポリエチレン、無水マレイン酸変性ポリプロピレンが好ましく、ポリプロピレン、無水マレイン酸変性ポリプロピレンが特に好ましい。
これらポリオレフィン樹脂(a)は、1種を単独で用いてもよく、2種以上を併用してもよい。
また、ポリオレフィン樹脂(a)のMFR(230℃、2.16kgf)は、1~50g/10分であることが好ましく、1.5~40g/10分であることがより好ましく、2~30g/10分以下であることが更に好ましい。
MFRがかかる範囲にあるポリオレフィン樹脂(a)を用いることにより、アクリル系粘着剤組成物(Z)とのより良好な共押し製膜性が得られる。
例えば、射出インサート成形法により積層体を製造する場合には、あらかじめ所定の形状及び寸法に形成しておいたポリオレフィン樹脂(a)からなる基材層を金型内に配置し、そこに本発明の粘着剤組成物を射出成形して積層体を製造できる。押出ラミネーション法により積層体を製造する場合には、あらかじめ所定の形状及び寸法に形成しておいたポリオレフィン樹脂(a)からなる基材層の表面、又はその縁に対して、押出機に取り付けられた所定の形状を有するダイスから押出した溶融状態のアクリル系粘着剤組成物(Z)を直接押出して積層体を製造できる。共押出成形法により積層体を製造する場合には、2台の押出機を使って、同時に溶かしたアクリル系粘着剤組成物(Z)とポリオレフィン樹脂(a)からなる基材層を押し出して、積層体を製造できる。カレンダー成形法により積層体を製造する場合には、加熱ロールで溶融、圧延し、数本のロールを通して溶融状態にしたアクリル系粘着剤組成物(Z)と、あらかじめ所定の形状及び寸法に形成しておいたポリオレフィン樹脂(a)からなる基材層の表面とを熱融着により積層体を製造することもできる。プレス成形法により積層体を製造する場合には、射出成形法や押出成形法により、予めアクリル系粘着剤組成物(Z)からなる成形体を成形しておき、その成形体を、あらかじめ所定の形状及び寸法に形成しておいたポリオレフィン樹脂(a)からなる基材層に、プレス成形機等を用いて、加熱及び加圧して製造することもできる。
溶融積層成形による成形法としては、押出ラミネーション法、共押出成形法、カレンダー成形法が好ましい。
本発明の積層体を表面保護フィルムとして用いる場合、その粘着層の厚みは、20μm以下であることが好ましく、15μm以下であることがより好ましく、また、1μm以上であることが好ましい。粘着層の厚みが前記上限値を超えると、表面保護する物品に対する粘着強度が強くなり、表面保護フィルムを物品から剥離する際に糊残りが生じる場合があり、粘着層と基材層との粘着強度が強くなるため、巻重体製品からの繰り出し性が低下する場合がある。また、粘着層の厚みが前記下限値未満であると、表面保護フィルムの被着体が突起状構造を有する場合に、その先端を破損するおそれがあり、粘着強度が低下し、被着体からの剥離が発生する場合がある。
また、上記表面保護フィルムは、物品の表面に密着し物品の表面を保護する目的で使用されるが、好適には、金属板、ガラス板及びPMMA板などの合成樹脂板を含む物品のその表面を保護する目的で使用できる。特にこれら物品の表面に頂角80°から100°まで、高さ20μmから80μmまでの断面略三角形状をしている突起状物を有するプリズムシートに好適に使用することができる。
上記表面保護フィルムは、上記基材層と粘着層を有していればよく、例えば、紫外線吸収層などの他の機能層を有していてもよい。例えば、紫外線吸収層を有する場合、物理的接触のみならず紫外線からも、表面保護フィルムを被覆する物品を保護できる。
また、基材層には離形剤が配合されていてもよい。これにより、表面保護フィルムを巻重体とした際に、粘着層を汚染せずにより良好な繰り出し性が得られる。離形剤としては、例えば、オレフィンにシロキサンをグラフト重合した樹脂が挙げられる。
また、このような積層体を、極性材料からなる被着体と重ね、その後被着体と積層体とを剥がした場合であっても、基材層と粘着層との間で剥離が発生する場合、粘着層が被着体に残存した状態になる場合などの問題が発生しにくい。
さらに、アクリル系粘着剤組成物(Z)からなる粘着層は、粘着力の経時的変化が小さい。そのため、本発明の積層体と被着体と重ねて一定時間放置した後であっても、積層体を被着体から剥がす際にも、糊残りの問題が発生しにくい。
これらのことから、本発明の粘着剤組成物及び本発明の積層体は、様々な用途に広く適用することができ、例えば、光学用途向け基材の表面保護フィルムの用途として好適に使用することができる。
例えば、この物品の開口部の外周に沿って、その外周の少なくとも一部に本発明の積層体が設けられる形で、再密封性包装材料用積層フィルムは用いられる。その物品を、再密封性包装材料として用いる場合、その密封性を考慮すると、典型的にはその外周の連続した部分に沿って、本発明の積層体が、再密封性包装材料用積層フィルムとして設けられていることが望ましい。
このように物品の開口部の外周に沿って本発明の積層体が設けられることにより、密封、開封、再密封を自在に行うために設けられる包装材料の部材にして用いられる。そのため、本発明の積層体を再密封性包装材料用積層フィルムとして用いる場合には、開封・再密封のし易さが重要であり、手で簡単に剥離・接着ができることが重要である。
本発明の積層体を再密封性包装材料用積層フィルムとして用いる場合、粘着層の厚みは、100μm以下であることが好ましく、50μm以下であることがより好ましく、30μm以下であることがさらに好ましく、また、1μm以上であることが好ましい。粘着層の厚みが前記上限値を超えると、再密封する際の粘着層の粘着強度が強くなりすぎ、剥離しにくくなる場合がある。また、粘着層の厚みが前記下限値未満であると、再密封する際の粘着層の粘着強度が弱くなりすぎ、再密封しにくくなる場合がある。
これらのことから、本発明の粘着剤組成物及び本発明の積層体は、様々な用途に広く適用することができ、例えば、光学用途向け基材の表面保護フィルムの用途、並びに食品包装用の再密封性包装材料用積層フィルムの用途として好適に使用することができる。
<メルトマスフローレート(MFR)>
メルトマスフローレート(MFR)は、ISO1133-1:2011に準拠して、メルトインデクサーを用いて測定した。
・装置:メルトインデクサー「L220」(立山科学工業株式会社)
ゲル・パーミエイション・クロマトグラフィー(以下GPCと略記する)によりポリスチレン換算分子量で求めた。詳細は以下のとおりである。
・装置:東ソー株式会社製GPC装置「HLC-8020」
・分離カラム:東ソー株式会社製の「TSKgel GMHXL」、「G4000HXL」及び「G5000HXL」を直列に連結
・溶離剤:テトラヒドロフラン
・溶離剤流量:1.0ml/分
・カラム温度:40℃
・検出方法:示差屈折率(RI)
アクリル系ブロック共重合体(I)における各重合体ブロックの構成割合及び各重合体ブロックの組成比は、1H-NMR(1H-核磁気共鳴)測定によって求めた。詳細は以下のとおりである。
・装置:日本電子株式会社製 核磁気共鳴装置「JNM-LA400」
・重溶媒:重水素化クロロホルム
以下に、実施例及び比較例で用いた原料の詳細を示す。また表1~2にそれらの物性値を示す。
アクリル系ブロック共重合体(I)に該当するアクリル系ブロック共重合体(I-1)、(I-2)、(I-5)、その他のアクリル系ブロック共重合体である(I'-3)、(I'-4)は以下のように製造した。
(1)100Lの重合槽内部を窒素で置換した後、室温にて撹拌しながら、トルエン49.5kgと1,2-ジメトキシエタン0.56kgを加え、続いて、イソブチルビス(2,6-ジ-t-ブチル-4-メチルフェノキシ)アルミニウム780.0mmolを含有するトルエン溶液1.56kgを加え、さらにsec-ブチルリチウム69.5mmolを含有するsec-ブチルリチウムのシクロヘキサン溶液0.04kgを加えた。
(2)続いて、これにメタクリル酸メチル0.55kgを加えた。反応液は当初、黄色に着色していたが、室温にて60分間攪拌後には無色となった。
(3)引き続き、重合液の内部温度を-30℃に冷却し、アクリル酸2-エチルヘキシル7.85kgを2時間かけて滴下し、滴下終了後-30℃にて5分間攪拌した。
(4)さらに、これにメタクリル酸メチル0.62kgを加え、一晩室温にて攪拌した。
(5)メタノ-ル0.87kgを添加して重合反応を停止した後、得られた反応液を250kgのメタノール中に注ぎ、沈殿物を析出させた。その後、沈殿物を回収し、乾燥させることにより、アクリル系ブロック共重合体(I-1)を6.5kg得た。
(6)上記製造例1を10回繰り返し、アクリル系ブロック共重合体(I-1)約65kgを得た。
(7)得られたアクリル系ブロック共重合体(I-1)を、二軸押出機(Werner&Pfleiderer社製「ZSK-25」)にてストランドカット方式によりペレット化した。
アクリル系ブロック共重合体(I-1)の測定値を下記の表1に示した。
(1)100Lの重合槽内部を窒素で置換した後、室温にて撹拌しながら、トルエン48.5kgと1,2-ジメトキシエタン0.04kgを加え、続いて、イソブチルビス(2,6-ジ-t-ブチル-4-メチルフェノキシ)アルミニウム409.5mmolを含有するトルエン溶液0.82kgを加え、さらにsec-ブチルリチウム102.5mmolを含有するsec-ブチルリチウムのシクロヘキサン溶液0.06kgを加えた。
(2)続いて、これにメタクリル酸メチル0.49kgを加えた。反応液は当初、黄色に着色していたが、室温にて60分間攪拌後には無色となった。
(3)引き続き、重合液の内部温度を-30℃に冷却し、アクリル酸2-エチルヘキシル14.5kgを2時間かけて滴下し、滴下終了後-30℃にて5分間攪拌した。
(4)さらに、これにメタクリル酸メチル0.54kgを加え、一晩室温にて攪拌した。
(5)メタノ-ル0.8kgを添加して重合反応を停止した後、得られた反応液を350kgのメタノール中に注ぎ、沈殿物を析出させた。その後、沈殿物を回収し、乾燥させることにより、アクリル系ブロック共重合体(I-2)を13.8kg得た。
(6)上記製造例2を10回繰り返し、アクリル系ブロック共重合体(I-2)約138kgを得た。
(7)得られたアクリル系ブロック共重合体(I-2)を、二軸押出機(Werner&Pfleiderer社製「ZSK-25」)にてストランドカット方式によりペレット化した。
アクリル系ブロック共重合体(I-2)は下記の表1に示した。
(1)100Lの重合槽内部を窒素で置換した後、室温にて撹拌しながら、トルエン47.0kgと1,2-ジメトキシエタン1.09kgを加え、続いて、イソブチルビス(2,6-ジ-t-ブチル-4-メチルフェノキシ)アルミニウム815.0mmolを含有するトルエン溶液1.62kgを加え、さらにsec-ブチルリチウム136.0mmolを含有するsec-ブチルリチウムのシクロヘキサン溶液0.08kgを加えた。
(2)続いて、これにメタクリル酸メチル1.09kgを加えた。反応液は当初、黄色に着色していたが、室温にて60分間攪拌後には無色となった。
(3)引き続き、重合液の内部温度を-30℃に冷却し、アクリル酸n-ブチル13.7kgを2時間かけて滴下し、滴下終了後-30℃にて5分間攪拌した。
(4)さらに、これにメタクリル酸メチル1.51kgを加え、一晩室温にて攪拌した。
(5)メタノ-ル0.51kgを添加して重合反応を停止した後、得られた反応液を750kgのメタノール中に注ぎ、白色沈殿物を析出させた。その後、液状沈殿物を回収し、乾燥させることにより、アクリル系ブロック共重合体(I'-3)15.5kgを得た。
(6)上記製造例3を10回繰り返し、アクリル系ブロック共重合体(I'-3)約155kgを得た。
(7)得られたアクリル系ブロック共重合体(I'-3)を、二軸押出機(Werner&Pfleiderer社製「ZSK-25」)にてストランドカット方式によりペレット化した。
アクリル系ブロック共重合体(I'-3)の測定値を下記の表1に示した。
(1)100Lの重合槽内部を窒素で置換した後、室温にて攪拌しながら、トルエン47.0kgと1,2-ジメトキシエタン1.09kgを加え、続いて、イソブチルビス(2,6-ジ-t-ブチル-4-メチルフェノキシ)アルミニウム815.0mmolを含有するトルエン溶液1.62kgを加え、さらにsec-ブチルリチウム145.0mmolを含有するsec-ブチルリチウムのシクロヘキサン溶液0.85kgを加えた。
(2)続いて、これにメタクリル酸メチル1.45kgを加えた。反応液は当初、黄色に着色していたが、室温にて60分間攪拌後には無色となった。
(3)引き続き、重合液の内部温度を-30℃に冷却し、アクリル酸n-ブチル12.0kgを2時間かけて滴下し、滴下終了後-30℃にて5分間攪拌した。
(4)さらに、これにメタクリル酸メチル2.05kgを加え、一晩室温にて攪拌した。
(5)メタノ-ル0.5kgを添加して重合反応を停止した後、得られた反応液を750kgのメタノール中に注ぎ、白色沈殿物を析出させた。その後、液状沈殿物を回収し、乾燥させることにより、アクリル系ブロック共重合体(I'-4)14.0kgを得た。
(6)上記製造例4を10回繰り返し、アクリル系ブロック共重合体(I'-4)約140kgを得た。
(7)得られたアクリル系ブロック共重合体(I'-4)を、二軸押出機(Werner&Pfleiderer社製「ZSK-25」)にてストランドカット方式によりペレット化した。
アクリル系ブロック共重合体(I'-4)の測定値を下記の表1に示した。
(1)100Lの重合槽内部を窒素で置換した後、室温にて攪拌しながら、トルエン51.9kgと1,2-ジメトキシエタン2.18kgを加え、続いて、イソブチルビス(2,6-ジ-t-ブチル-4-メチルフェノキシ)アルミニウム940.0mmolを含有するトルエン溶液1.87kgを加え、さらにsec-ブチルリチウム247.5mmolを含有するsec-ブチルリチウムのシクロヘキサン溶液0.15kgを加えた。
(2)続いて、これにメタクリル酸メチル1.27kgを加えた。反応液は当初、黄色に着色していたが、室温にて60分間攪拌後には無色となった。
(3)引き続き、重合液の内部温度を-30℃に冷却し、アクリル酸n-ブチル/アクリル酸2-エチルヘキシルの混合物(質量比50/50)10.75kgを2時間かけて滴下し、滴下終了後-30℃にて5分間攪拌した。
(4)さらに、これにメタクリル酸メチル1.47kgを加え、一晩室温にて攪拌した。
(5)メタノ-ル0.67kgを添加して重合反応を停止した後、得られた反応液を750kgのメタノール中に注ぎ、白色沈殿物を析出させた。その後、白色沈殿物を回収し、乾燥させることにより、アクリル系ブロック共重合体(I-5)12.5kgを得た。
(6)上記製造例5を10回繰り返し、アクリル系ブロック共重合体(I-5)約125kgを得た。
(7)得られたアクリル系ブロック共重合体(I-5)を、二軸押出機(Werner&Pfleiderer社製「ZSK-25」)にてストランドカット方式によりペレット化した。
アクリル系ブロック共重合体(I-5)の測定値を下記の表1に示した。
(1)100Lの重合槽内部を窒素で置換した後、室温にて攪拌しながら、トルエン63.2kgと1,2-ジメトキシエタン0.032kgを加え、続いて、イソブチルビス(2,6-ジ-t-ブチル-4-メチルフェノキシ)アルミニウム623.1mmolを含有するトルエン溶液1.24kgを加え、さらにsec-ブチルリチウム338.7mmolを含有するsec-ブチルリチウムのシクロヘキサン溶液0.20kgを加えた。
(2)続いて、これにメタクリル酸メチル1.18kgを加えた。反応液は当初、黄色に着色していたが、室温にて60分間攪拌後には無色となった。
(3)引き続き、重合液の内部温度を-30℃に冷却し、アクリル酸2-エチルヘキシル19.5kgを2時間かけて滴下し、滴下終了後-30℃にて5分間攪拌した。
(4)さらに、これにメタクリル酸メチル1.01kgを加え、一晩室温にて攪拌した。
(5)メタノ-ル0.6kgを添加して重合反応を停止した後、得られた反応液を750kgのメタノール中に注ぎ、白色沈殿物を析出させた。その後、液状沈殿物を回収し、乾燥させることにより、アクリル系ブロック共重合体(I-6)19.7kgを得た。
(6)上記製造例4を10回繰り返し、アクリル系ブロック共重合体(I-6)約140kgを得た。
(7)得られたアクリル系ブロック共重合体(I-6)を、二軸押出機(Werner&Pfleiderer社製「ZSK-25」)にてストランドカット方式によりペレット化した。
アクリル系ブロック共重合体(I-6)の測定値を下記の表1に示した。
・P-1:商品名「Foral 85E」Eastman製、水添ロジンエステル
・P-2:商品名「Arkon M90」荒川化学工業株式会社製、水添石油系樹脂
・P-3:商品名「Arkon P90」荒川化学工業株式会社製、水添石油系樹脂
・P-4:商品名「SUKOREZ-640」KOLON INDUSTRIES社製、炭化水素樹脂
・P-5:商品名「Kristalex F85」Eastman製、芳香族炭化水素系樹脂
・P-6:商品名「YS resin SX100」ヤスハラケミカル株式会社製、芳香族炭化水素系樹脂
・P-7:商品名「Quintone R100」日本ゼオン株式会社製、炭化水素系樹脂
・P-8:商品名「Novares TM85AS」Rain Carbon株式会社製、芳香族炭化水素系樹脂
スチレン系熱可塑性エラストマー(Q)は、以下のようにして製造した。
シクロヘキサン溶媒中、必要に応じてTHFなどのビニル化剤の存在下、sec-ブチルリチウム(シクロヘキサン溶液)を重合開始剤として、各ブロックに相当する単量体(スチレン、イソプレン)を逐次添加してアニオン重合により複数の重合体ブロックからなる未水素添加のブロック共重合体を含む重合反応液を得た。重合反応停止後、この未水素添加のブロック共重合体を含む反応液に水素添加触媒であるパラジウムカーボンを添加し、水素添加反応を行った。水素添加反応を停止し、放冷、放圧後、濾過によりパラジウムカーボンを除去し、濾液を濃縮し、さらに真空乾燥することにより、スチレン系熱可塑性エラストマー(Q)を得た。なお、詳細な製造条件は、例えば、特許第5936791号に記載の各合成例などを参考に決定できる。
(アクリル系粘着剤組成物のペレットの製造)
実施例1、2、比較例1、及び参考例1、2は上述のようにして得られたアクリル系ブロック共重合体のペレットを、粘着剤組成物のペレットとして用いた。実施例3~13、比較例2~5では、アクリル系ブロック共重合体と粘着付与樹脂(P)を表2に記載の配合割合で混合した物を、実施例14及び比較例6では、アクリル系ブロック共重合体と粘着付与樹脂(P)とスチレン系熱可塑性エラストマー(Q)を表2に記載の配合割合で混合した物を、下記の二軸押出機を用いて、下記溶融温度及び混練条件で溶融混練した後、ストランドを押出し、ストランドを切断することによって、粘着剤組成物のペレットを製造した。
二軸押出機:ZSK25(Werner&Pfleiderer)
溶融温度:230℃
混練条件:スクリュ回転数250rpm、吐出速度12kg/h
下記2種2層のTダイ共押出設備を用いて、上述のようにして得られた粘着剤組成物のペレット及び、ホモポリプロピレン樹脂(ノーブレン:FLX80E4(住友化学社製) MFR(230℃、2.16kgf)=7.5g/10分)のペレットを、それぞれTダイ共押出設備にフィードし、下記の溶融共押出条件で粘着剤組成物からなる粘着層とホモポリプロピレン樹脂からなる基材層とを両層が接するようにした、これら二層を含む積層体フィルムを紙管(φ76.4(内径)×12t×330L)に巻き取り、積層体フィルム(層構成:基材 48μm;粘着層 12μm)のロール体を得た。
Tダイ共押出設備:ジー・エム・エンジニアリング社製
加工温度 :ホモポリプロピレン樹脂(PP樹脂) 230℃;実施例及び比較例に記載の粘着剤組成物 230℃
フィードブロック温度:230℃
Tダイ温度;230℃
巻き取り速度:6m/min
(アクリル系粘着剤組成物のペレットの製造)
実施例15~23、及び比較例9は上述のようにして得られたアクリル系ブロック共重合体のペレット、粘着付与樹脂(P)を表3,4に記載の配合割合とし、下記のラボプラストミルを用いて、下記溶融温度及び混練条件で溶融混練し、粘着剤組成物を製造した。
ラボプラストミル:TOYO SEIKI製 4M150
溶融温度:230℃
混練条件:回転数100rpm、時間5分
無水マレイン酸変性ポリプロピレン樹脂(ADMER QF551(三井化学社製) MFR(230℃、2.16kgf)=4.4g/10分)のペレットを用いて、下記のプレス成形機を用いて、下記条件にて50μmのプレスシートを作製した。
また、別途、上述のようにして得られた粘着剤組成物をポリテトラフルオロエチレン製シートに挟み、粘着剤組成物の厚さが25μmとなるように、同条件で熱プレス成形をした。
プレス成形機:神藤金属工業所製 AYS-10
プレス条件:温度230℃、プレス圧9MPa、予熱時間3分、プレス時間1分
その後、片面のポリテトラフルオロエチレン製シートをはがし、無水マレイン酸変性ポリプロピレン樹脂と貼り合わせ、さらに同条件で、積層体を得た。
プレス成形機:神藤金属工業所製 AYS-10
プレス条件:温度230℃、プレス圧9MPa、予熱時間3分、プレス時間1分
得られた積層体フィルムのロール体から流動方向に積層体フィルムを数枚重ねたままL100mm×W25mmの短冊状に切り出し、最外層となる積層体フィルムから1枚ずつ剥がし、剥がした積層体フィルムの粘着層側を、貼合機(ChemInstruments製;2kgゴムローラー、10mm/min)でポリメタクリル酸メチル樹脂(PMMA)板(スミペックスE(住友化学社製))に圧着し、23℃×50%RHで24時間及び、60℃で168時間放置した。その後、JIS Z0237:2009に準拠して、貼合したフィルムを剥がす際にかかる力を、下記測定環境下で、下記引張条件(引張速度、剥離角度)で、下記引張試験機により測定し、測定本数5本の平均値を求めた。
また、プレスにより作製した積層体については、L100mm×W25mmの短冊状に切り出した積層体フィルムの粘着層側を、ポリメタクリル酸メチル樹脂(PMMA)板(スミペックスE(住友化学社製))、及びポリエチレンテレフタレート樹脂(PET)板(PET‐0610(タキロンシーアイ社製))に圧着し、23℃×50%RHで24時間及び、60℃で168時間放置した。その後、JIS Z0237:2009に準拠して、貼合したフィルムを剥がす際にかかる力を、下記測定環境下で、下記引張条件(引張速度、剥離角度)で、下記引張試験機により測定し、測定本数5本の平均値を求めた。
引張試験機:卓上引張試験機(AGS-X:島津製)
引張速度:300mm/min
剥離角度:180°
測定環境:23℃×50%RH
粘着力の経時的変化(粘着亢進)の基準として、(「60℃,168時間の粘着力」÷「23℃,50%RH,24時間の粘着力」)の数値を求めた。
上記記載の条件で、PMMA板、PET板に貼合したフィルムを剥がした後、PMMA板上、PET板上に粘着組成物が残っているか目視で確認した。
・界面剥離:ポリオレフィン(PP樹脂)基材層と粘着層の密着が良好であり、かつPMMA板、PET板との界面で剥離し、アクリル系粘着剤組成物がPMMA板、PET板に残らない場合を界面剥離と判断した。
・転写:ポリオレフィン(PP樹脂)基材層と粘着層の密着が弱いため、アクリル系粘着剤組成物がポリオレフィン基材層から剥離し、PMMA板、PET板へ残った場合を転写と判断した。
得られた積層体の粘着層側を、貼合機(ChemInstruments製;2kgゴムローラー、10mm/min)で、ポリエチレンテレフタレート樹脂(PET)板(PET‐0610(タキロンシーアイ社製))、またはポリプロピレン樹脂(PP)板(アズワン社製)に圧着し、23℃×50%RHで24時間後、JIS Z0237:2009に準拠して、貼合したフィルムを剥がす際にかかる力(最初に開封するときに必要な開封力)を、下記測定環境下で、下記引張条件(引張速度、剥離角度)で、下記引張試験機により測定し、測定本数5本の平均値を求めた。また、剥離モードも観察した。
引張試験機:卓上引張試験機(AGS-X:島津製)
引張速度:300mm/min
剥離角度:180°
測定環境:23℃×50%RH
その後、剥がした積層体の粘着層側を、貼合機(ChemInstruments製;2kgゴムローラー、10mm/min)で再度同じ被着体に貼り合わせ、剥離強度同様に24時間後にフィルムを剥がす際にかかる力を求めた(2回目に開封するときに必要な開封力)。また、剥離モードも観察した。最終的に4回目に開封するときに必要な開封力、及びその剥離モードも確認した。
実施例3~13は、種々の粘着付与樹脂を、アクリル系ブロック共重合体(I)に対して、添加量を変えて混練した配合物からなる粘着層を有する積層体である。これら粘着層はPMMA板への粘着力が高くなる傾向にあるが、60℃で7日間試験した後でも、その粘着力の経時的変化は小さく、粘着亢進が小さい。また、基材層との密着性も高いため、被着体であるPMMA板に積層体フィルムを貼り合わせた後、被着体から剥離しても糊残りも見られない。
実施例14は、スチレン系熱可塑性エラストマーを配合した配合物であるが、比較例6と比較して、PMMA板への粘着力は同等であるが、60℃で7日間試験した後の経時変化が小さく、粘着亢進が小さい。また、基材層との密着性も高いため、被着体であるPMMA板に積層体フィルムを貼り合わせた後、被着体から剥離しても糊残りも見られない。これらの結果から本発明のアクリル系ブロック共重合体(I)を含む粘着剤組成物からなる粘着層を有する積層体では、その粘着層の粘着力の経時的変化は小さい(粘着亢進を抑制ができる)。また被着体への糊残りも見られない。
比較例1~5のように、アクリル系ブロック共重合体(I)の要件を満たさないアクリル系ブロック共重合体用いた場合、かかるアクリル系ブロック共重合体を含む粘着剤組成物からなる粘着層とポリオレフィン(PP樹脂)基材層への密着性が弱いため、被着体であるPMMA板に積層体フィルムを貼り合わせた後、被着体から剥離しようとすると、粘着層がPP基材層から剥離し、PMMA板へ粘着剤組成物が転写し、糊残りした。
また、参考例1、2と、実施例1~14を対比すると、アクリル系ブロック共重合体(I)の重量平均分子量(Mw)が比較的大きいものを使用した場合、かかるアクリル系ブロック共重合体を含む粘着剤組成物からなる粘着層の粘着力の経時的変化がより小さくなる。
比較例9のように、アクリル系ブロック共重合体(I)の要件を満たさないアクリル系ブロック共重合体用いた場合、かかるアクリル系ブロック共重合体を含む粘着剤組成物からなる粘着層とポリオレフィン基材層への密着性が弱いため、被着体であるPMMA板、PET板に積層体フィルムを貼り合わせた後、被着体から剥離しようとすると、粘着層がPP基材層から剥離し、PMMA板、PET板へ粘着剤組成物が転写し、糊残りした。
Claims (5)
- アクリル酸エステル由来の構造単位を含有する重合体ブロック(b1)を1個以上、及びメタクリル酸エステル由来の構造単位を含有する重合体ブロック(b2)を1個以上有し、前記重合体ブロック(b1)が、一般式(1)CH2=CH-COOR1(式中、R1は炭素数7~12の有機基を表す)で示されるアクリル酸エステル(b1-1)由来の構造単位を含有する、アクリル系ブロック共重合体(I)を含むアクリル系粘着剤組成物(Z)からなる粘着層(B)とポリオレフィン樹脂(a)からなる基材層(A)とを含む積層体。
- アクリル系ブロック共重合体(I)の重量平均分子量(Mw)が65,000~300,000である、請求項1に記載の積層体。
- 前記アクリル系粘着剤組成物(Z)が、粘着付与樹脂(P)を含む、請求項1又は2に記載の積層体。
- 粘着付与樹脂(P)が、ロジン系化合物、テルペン系化合物、及び炭化水素樹脂からなる群より選ばれる少なくとも1つである請求項3に記載の積層体。
- 前記アクリル系粘着剤組成物(Z)が、スチレン系熱可塑性エラストマー(Q)を含む、請求項1~4のいずれか1項に記載の積層体。
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- 2021-12-16 KR KR1020237019673A patent/KR20230124567A/ko active Search and Examination
- 2021-12-16 WO PCT/JP2021/046427 patent/WO2022138420A1/ja active Application Filing
- 2021-12-16 US US18/269,422 patent/US20240101872A1/en active Pending
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TW202239929A (zh) | 2022-10-16 |
US20240101872A1 (en) | 2024-03-28 |
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