WO2022118897A1 - 自動車の車体下部構造 - Google Patents
自動車の車体下部構造 Download PDFInfo
- Publication number
- WO2022118897A1 WO2022118897A1 PCT/JP2021/044145 JP2021044145W WO2022118897A1 WO 2022118897 A1 WO2022118897 A1 WO 2022118897A1 JP 2021044145 W JP2021044145 W JP 2021044145W WO 2022118897 A1 WO2022118897 A1 WO 2022118897A1
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- WO
- WIPO (PCT)
- Prior art keywords
- frame
- frame portion
- corrugated sheet
- shock absorbing
- diagonal
- Prior art date
Links
- 230000035939 shock Effects 0.000 claims abstract description 42
- 239000000463 material Substances 0.000 claims description 62
- 238000004088 simulation Methods 0.000 description 28
- 238000010521 absorption reaction Methods 0.000 description 8
- 239000007769 metal material Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 229910000838 Al alloy Inorganic materials 0.000 description 3
- 229910000861 Mg alloy Inorganic materials 0.000 description 3
- 238000013459 approach Methods 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000004323 axial length Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 235000011837 pasties Nutrition 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D21/00—Understructures, i.e. chassis frame on which a vehicle body may be mounted
- B62D21/15—Understructures, i.e. chassis frame on which a vehicle body may be mounted having impact absorbing means, e.g. a frame designed to permanently or temporarily change shape or dimension upon impact with another body
- B62D21/152—Front or rear frames
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D21/00—Understructures, i.e. chassis frame on which a vehicle body may be mounted
- B62D21/15—Understructures, i.e. chassis frame on which a vehicle body may be mounted having impact absorbing means, e.g. a frame designed to permanently or temporarily change shape or dimension upon impact with another body
- B62D21/157—Understructures, i.e. chassis frame on which a vehicle body may be mounted having impact absorbing means, e.g. a frame designed to permanently or temporarily change shape or dimension upon impact with another body for side impacts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R19/00—Wheel guards; Radiator guards, e.g. grilles; Obstruction removers; Fittings damping bouncing force in collisions
- B60R19/02—Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects
- B60R19/18—Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects characterised by the cross-section; Means within the bumper to absorb impact
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D25/00—Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
- B62D25/02—Side panels
- B62D25/025—Side sills thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D25/00—Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
- B62D25/20—Floors or bottom sub-units
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R19/00—Wheel guards; Radiator guards, e.g. grilles; Obstruction removers; Fittings damping bouncing force in collisions
- B60R19/02—Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects
- B60R19/18—Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects characterised by the cross-section; Means within the bumper to absorb impact
- B60R2019/1806—Structural beams therefor, e.g. shock-absorbing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R19/00—Wheel guards; Radiator guards, e.g. grilles; Obstruction removers; Fittings damping bouncing force in collisions
- B60R19/02—Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects
- B60R19/18—Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects characterised by the cross-section; Means within the bumper to absorb impact
- B60R2019/1806—Structural beams therefor, e.g. shock-absorbing
- B60R2019/1813—Structural beams therefor, e.g. shock-absorbing made of metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R19/00—Wheel guards; Radiator guards, e.g. grilles; Obstruction removers; Fittings damping bouncing force in collisions
- B60R19/02—Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects
- B60R19/18—Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects characterised by the cross-section; Means within the bumper to absorb impact
- B60R2019/186—Additional energy absorbing means supported on bumber beams, e.g. cellular structures or material
- B60R2019/1866—Cellular structures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
- B60Y2306/00—Other features of vehicle sub-units
- B60Y2306/01—Reducing damages in case of crash, e.g. by improving battery protection
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D25/00—Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
- B62D25/04—Door pillars ; windshield pillars
Definitions
- the present invention relates to the vehicle body lower structure of an automobile.
- Patent Document 1 discloses a structure in which a zigzag-shaped connecting member is attached between a vehicle body side portion and a chassis.
- Patent Document 2 discloses a bumper stay in which an X-shaped reinforcing rib is provided inside a hollow portion having a front wall, a rear wall, and a curved side wall.
- pole side collision test As an evaluation method of energy absorption performance, there is a pole side collision test that evaluates energy absorption performance by colliding a vehicle with a pole. In the pole side collision test, it is predetermined which part of the vehicle should collide with the pole. Therefore, from the viewpoint of ensuring the energy absorption performance required for an automobile, it is preferable to arrange the cross member at a position in contact with the pole.
- a collision may occur at a place where no cross member is arranged, such as between two adjacent cross members.
- the vehicle body lower structure is required not only to have energy absorption performance but also to suppress the amount of structural members such as side sills entering the vehicle interior.
- electric vehicles in recent years have adopted a vehicle body layout in which a battery is mounted under the floor, reducing the amount of structural members entering the inside of the vehicle in the event of a collision will lead to further improvement of the battery protection function. ..
- the above-mentioned problems related to the entry of the structural member into the vehicle interior occur not only in the case of a side collision between the cross members but also in the case of a collision with the bumper beam between the front member sides, for example. Therefore, it is preferable that the deformation of the structural member to the inside of the vehicle can be suppressed not only in the collision direction but also in the event of a collision.
- Patent Document 1 is a structure in which a collision load is transmitted to the side sill by a zigzag-shaped connecting member, but is not a structure that suppresses the deformation of the side sill itself.
- the bump pasty of Patent Document 2 functions as a crash box, and is not a structure that suppresses deformation of structural members to the inside of the vehicle at the time of a collision.
- the present invention has been made in view of the above circumstances, and an object of the present invention is to reduce the amount of structural members entering the vehicle interior at the time of a collision.
- One aspect of the present invention for solving the above problems is a lower structure of a vehicle body of an automobile, in which a plurality of first frame portions arranged at intervals and an axial direction of the first frame portions when viewed from the vehicle height direction.
- the second frame portion includes a second frame portion having a hollow portion extending so as to extend in the normal direction, and a shock absorbing member arranged in the hollow portion of the second frame portion, and the second frame portion is the first.
- the first beam material portion extending along the axial direction of the second frame portion, the second beam material portion facing the first beam material portion, the first beam material portion and the second beam material portion. It has a first beam material portion and a corrugated plate portion connected to the second beam material portion, and the first beam material portion is connected to the first wall portion of the second frame portion.
- the second beam material portion is connected to the second wall portion of the second frame portion, and the corrugated plate portion extends in a direction from the second beam material portion toward the first beam material portion.
- the first diagonal member portion, the second diagonal member portion extending in the direction from the first beam member portion toward the second beam member portion, and the first diagonal member portion of the first diagonal member portion and the second diagonal member portion. It has a first top portion that is a connection portion on the beam member side, and a second top portion that is a connection portion between the first diagonal member portion and the second diagonal member portion on the second beam member portion side.
- the corrugated plate portion is characterized in that it is provided at least in a region where two adjacent first frame portions of the second frame portion are connected to each other.
- FIG. 1 It is a figure which shows an example of the body frame of an automobile. It is a figure which shows the schematic structure of the vehicle body lower structure which concerns on 1st Embodiment of this invention. It is a figure which shows the cross section AA in FIG. It is a perspective view which shows the shock absorbing member of 1st Embodiment. It is an enlarged view of the shock absorbing member seen from the vehicle height direction. It is a figure which shows the arrangement example of a shock absorbing member. It is a figure which shows the schematic structure of the vehicle body lower structure which concerns on 2nd Embodiment of this invention. It is a perspective view which shows the shock absorbing member of 2nd Embodiment. It is a figure which shows the shape example of the corrugated sheet part.
- FIG. 1 is a diagram showing an example of a car body skeleton.
- the body frame of an automobile is, for example, a cross member (floor cross member) extending in the vehicle width direction, a side sill extending in the vehicle length direction, a bumper beam extending in the vehicle width direction, and extending in the vehicle length direction. It has side members, etc.
- FIG. 2 is a diagram showing a schematic configuration of a vehicle body lower structure 1 according to the first embodiment.
- the vehicle body lower structure 1 of the present embodiment includes a plurality of first frame portions 10 extending in the X direction and a second frame portion 20 extending in the Y direction. Since FIG. 2 is a view of the vehicle body lower structure 1 viewed from the vehicle height direction (Z direction), the “second frame portion 20 extending in the Y direction” is the first frame portion viewed from the vehicle height direction. In other words, the second frame portion 20 is stretched so that the axial direction (stretching direction) of 10 is the normal direction.
- Each of the first frame portions 10 is arranged at intervals along the axial direction (Y direction) of the second frame portion 20. Further, the second frame portion 20 is connected to the vehicle outer end surface of the first frame portion 10. The first frame portion 10 and the second frame portion 20 may be directly connected to each other, or may be indirectly connected by providing some member between the first frame portion 10 and the second frame portion 20. It may have been.
- the first frame portion 10 is a structural member such as a cross member or a side member, and is a member that exhibits energy absorption performance or impact resistance performance when a collision load is input from the axial direction.
- the second frame portion 20 is a side sill.
- the side sill is extended so that the axial direction (X direction) of the cross member is the normal direction, and is connected to the vehicle outer end surface of the cross member.
- the X direction in the present specification and the drawings is the vehicle width direction
- the Y direction is the vehicle length direction. be.
- the second frame portion 20 is a bumper beam.
- the bumper beam extends so that the axial direction (X direction) of the side member is the normal direction, and is connected to the vehicle outer end surface of the side member via the crash box.
- the X direction in the present specification and the drawings is the vehicle length direction
- the Y direction is the vehicle width direction. Is.
- the side member may be a front side member or a rear side member.
- the bumper beam may be a front bumper beam or a rear bumper beam.
- the first frame portion 10 is a front side member
- the second frame portion 20 is a front bumper beam
- the first frame portion 10 is a rear side member
- the second frame portion 20 is a rear bumper beam. ..
- the shape and material of the first frame portion 10 are not particularly limited as long as they are suitable as structural members of the vehicle body lower structure 1 of the automobile.
- the first frame portion 10 has a closed cross-sectional shape having a cross section perpendicular to the axial direction (X direction) and has a hollow portion having a square cylinder shape.
- a metal material such as a steel plate having a tensile strength of 590 MPa or more, or a metal material such as an aluminum alloy member or a magnesium alloy member can be adopted.
- the axial length of the first frame portion 10 is, for example, 500 to 1500 mm, and the plate thickness of the first frame portion 10 is, for example, 1 to 5 mm.
- the cross section size of the first frame portion 10 is, for example, 30 to 200 mm square.
- FIG. 3 is a diagram showing a cross section taken along the line AA in FIG. 2, and shows a cross section perpendicular to the axial direction (Y direction) of the second frame portion 20.
- the second frame portion 20 has a hollow portion 21 extending in the axial direction (Y direction).
- the hollow portion 21 of the present embodiment is formed by joining two members such as an inner member 22 and an outer member 23 to each other.
- the inner member 22 is a hat-shaped member having a top plate 22a, a vertical wall 22b, and a flange 22c
- the outer member 23 is a hat-shaped member having a top plate 23a, a vertical wall 23b, and a flange 23c. It is a member.
- the hollow portion 21 of the present embodiment is formed of two hat-shaped members, but for example, one of the two hat-shaped members may be a flat plate. Further, the hollow portion 21 is not limited to the one formed by connecting a plurality of members, and may be formed by, for example, extrusion molding. Further, the shape of the hollow portion 21 on the cut surface perpendicular to the axial direction of the second frame portion 20 is not limited to the shape of a square cylinder.
- the material of the second frame portion 20 for example, a metal material such as a steel plate having a tensile strength of 590 MPa or more, or a metal material such as an aluminum alloy member or a magnesium alloy member can be adopted.
- the length of the second frame portion 20 in the axial direction (Y direction) is, for example, 1000 to 3000 mm, and the plate thickness of the second frame portion 20 is, for example, 1 to 5 mm.
- the cross section perpendicular to the axial direction of the second frame portion 20 is a square cylinder
- the cross section size of the second frame portion 20 is, for example, 50 to 200 mm square.
- the second frame portion 20 includes a first wall portion 20a and a second wall portion 20b.
- the first wall portion 20a and the second wall portion 20b face each other, and the first wall portion 20a is connected to the outer end surface of the vehicle in the axial direction (X direction) of the first frame portion 10.
- the first wall portion 20a corresponds to the top plate 22a of the inner member 22
- the second wall portion 20b corresponds to the top plate 23a of the outer member 23.
- the vehicle body lower structure 1 includes a shock absorbing member 30 in the hollow portion 21 of the second frame portion 20.
- the shock absorbing member 30 includes a first beam member portion 31, a second beam member portion 32, and a corrugated plate portion 33.
- the first beam material portion 31 and the second beam material portion 32 face each other, and the first beam material portion 31 and the second beam material portion 32 are respectively along the axial direction (Y direction) of the second frame portion 20. It is stretched. The length of the first beam material portion 31 and the second beam material portion 32 in the stretching direction (Y direction) is at least longer than the distance between the two adjacent first frame portions 10, and the first beam material portion 31 and the second beam material portion 31 and the second beam portion 32 are longer.
- the beam member portion 32 has a length straddling two adjacent first frame portions 10.
- the first beam member portion 31 of the present embodiment is formed in a plate shape and is connected to the first wall portion 20a of the second frame portion 20. Further, the second beam member portion 32 of the present embodiment is formed in a plate shape and is connected to the second wall portion 20b of the second frame portion 20.
- the corrugated sheet portion 33 is connected to the first beam material portion 31 and the second beam material portion 32 so as to pass between the first beam material portion 31 and the second beam material portion 32.
- the corrugated plate portion 33 of the present embodiment is continuously extended along the axial direction (Y direction) of the second frame portion 20.
- the corrugated sheet portion 33 has a first diagonal member portion 34, a second diagonal member portion 35, a first top portion 36, and a second top portion 37.
- the first diagonal member portion 34 extends from the second beam member portion 32 toward the first beam member portion 31, and the second diagonal member portion 35 extends from the first beam member portion 31 to the second beam member portion 32. It extends in the direction toward it.
- the first top portion 36 and the second top portion 37 are portions where the first diagonal member portion 34 and the second diagonal member portion 35 are connected, respectively, and the first top portion 36 is a connection portion on the first beam member portion 31 side.
- the second top portion 37 is a connection portion on the second beam member portion 32 side.
- the first top portion 36 and the second top portion 37 of the present embodiment are each formed in a flat plate shape, the first top portion 36 is connected to the first beam material portion 31, and the second top portion 37 is the second beam material portion 32. It is connected to the.
- a plurality of first top portions 36 and second top portions 37 are present, respectively, and the first top portion 36 and the second top portion 37 are alternately located in the axial direction of the second frame portion 20. From the viewpoint of effectively reducing the amount of the second frame portion 20 entering the vehicle interior at the time of a collision, it is preferable that all the first top portions 36 are connected to the first beam member portion 31.
- all the first top portions 36 may not be connected to the first beam member portion 31.
- some first apex 36s may simply be in contact with the first beam portion 31 without being connected to it, or may be in close proximity to the first beam portion 31.
- not all the second top portions 37 may be connected to the second beam member portion 32.
- the angle ⁇ (FIG. 5) formed by the first diagonal member portion 34 and the second diagonal member portion 35 is arbitrarily set, but the amount of entry of the second frame portion 20 into the vehicle interior is determined as shown in Examples described later.
- the angle ⁇ when the corrugated plate portion 33 is provided in the region to which the first frame portion 10 of the second frame portion 20 is connected is preferably 70 degrees or less. More preferably, it is 60 degrees or less. Further, when the corrugated plate portion 33 is provided between the adjacent first frame portions 10, the angle ⁇ is preferably 40 to 80 degrees. In this case, the angle ⁇ is preferably 50 degrees or more, and preferably 70 degrees or less.
- the material of the first beam material portion 31, the second beam material portion 32 and the corrugated plate portion 33 is, for example, a metal material such as a steel plate having a tensile strength of 590 MPa or more, or a metal material such as an aluminum alloy member or a magnesium alloy member. Etc. can be adopted.
- the plate thickness of the first beam material portion 31, the second beam material portion 32, and the corrugated plate portion 33 is, for example, 1 to 10 mm.
- the connecting means between the first beam material portion 31 of the shock absorbing member 30 and the first wall portion 20a of the second frame portion 20, the second beam material portion 32 of the shock absorbing member 30, and the second of the second frame portion 20 are not particularly limited.
- mechanical joining means such as rivet fastening and joining means such as arc welding and spot welding can be adopted.
- the shapes of the first top portion 36 and the second top portion 37 are not limited to the flat plate shape as in the present embodiment, and are appropriately changed depending on the connection means adopted.
- the first beam material portion 31, the second beam material portion 32, and the corrugated plate portion 33 are each composed of separate members, but even if they are integrally molded by extrusion molding, for example. good.
- the lengths of the first beam material portion 31, the second beam material portion 32, and the corrugated plate portion 33 in the vehicle height direction are appropriately changed according to the required energy absorption performance and weight limitation.
- connection position of the shock absorbing member 30 (the height at which the shock absorbing member 30 is arranged) in the vehicle height direction (Z direction) with respect to the second frame portion 20 is such that the first frame portion 10 in the second frame portion 20 is connected. It is preferably located within the designated area.
- the shock absorbing member 30 is arranged at the center of the second frame portion 20 in the vehicle height direction, but the first frame portion 10 is located near the upper end portion of the second frame portion 20 as shown in FIG.
- the shock absorbing member 30 is also arranged in the vicinity of the upper end portion of the second frame portion 20.
- the vehicle body lower structure 1 of the present embodiment is configured as described above.
- a shock absorbing member is used.
- the shock absorbing member 30 is provided with the second beam member portion 32 extending in the Y direction
- the collision load input to the second frame portion 20 from the X direction is the second beam member portion 32.
- it also propagates in the Y direction, and is also transmitted to the first diagonal member portion 34 and the second diagonal member portion 35 in the region other than the collision point.
- the first diagonal member portion 34 and the second diagonal member portion 35 are arranged to be inclined so as to have an angle with each other, the collision transmitted to the first diagonal member portion 34 and the second diagonal member portion 35 is transmitted.
- the load further propagates in the Y direction.
- the collision load transmitted from the first diagonal member portion 34 or the second diagonal member portion 35 to the first beam member portion 31 is in the process of deforming the first beam member portion 31 as in the second beam member portion 32. Further propagate in the Y direction.
- the collision load is dispersed as described above at the time of a collision, so that the material portion in the region other than the collision portion can be used to withstand the collision load. can. As a result, it is possible to reduce the amount of approach of the second frame portion 20 to the inside of the vehicle at the time of a collision.
- FIG. 7 is a diagram showing a schematic configuration of the vehicle body lower structure 1 according to the second embodiment
- FIG. 8 is a perspective view of the shock absorbing member 30 of the second embodiment.
- the shock absorbing member 30 of the present embodiment there is a region in which the corrugated plate portion 33 is not provided in the stretching direction (Y direction) of the shock absorbing member 30.
- the shock absorbing member 30 includes a plurality of corrugated sheet portions 33a and 33b, and the corrugated sheet portions 33a and 33b are arranged at intervals along the stretching direction of the shock absorbing member 30. ..
- the corrugated sheet portions 33a and 33b are provided in the region R to which the first frame portion 10 of the second frame portion 20 is connected, and the regions in which the corrugated plate portion 33 is not provided are two adjacent regions. It is located between the first frame portion 10b and the first frame portion 10c.
- the collision load when the collision load is input to the region between the two adjacent first frame portions 10b and 10c of the second frame portion 20, the collision load is the second beam member. It is transmitted to two adjacent corrugated plate portions 33 connected by the portion 32, and can receive a collision load at those corrugated plate portions 33a and 33b.
- the corrugated sheet portion 33 is not provided, since the first diagonal member portion 34 and the second diagonal member portion 35 do not exist, the second beam member portion is compared with the case of the first embodiment. 32 is easily deformed to the inside of the car.
- the first diagonal member portion 34 and the second diagonal member portion 35 that are transmitted from the second beam member portion 32 to the first beam member portion 31 do not exist, so that the second beam Until the material portion 32 comes into contact with the first beam material portion 31, deformation of the first beam material portion 31 inward to the vehicle is unlikely to occur. Further, in the region, the collision load is not transmitted to the first diagonal member portion 34 and the second diagonal member portion 35, so that the collision load propagates to a wider region in the Y direction of the shock absorbing member 30.
- the collision load can be received in a wider region of the shock absorbing member 30 in the Y direction as compared with the case of the first embodiment. Then, the collision load can be withstood by the two adjacent corrugated plate portions 33a and 33b connected by the first beam member portion 31 and the second beam member portion 32. As a result, even if there is a region in the shock absorbing member 30 where the corrugated sheet portion 33 is not provided, the impact is sufficiently absorbed until the second beam material portion 32 comes into contact with the first beam material portion 31. As a result, the amount of entry of the second frame portion 20 into the vehicle interior can be reduced.
- the first top portion 36 of the corrugated plate portion 33 is adjacent to the second frame portion 20 in the axial direction (Y direction). It is preferably not located in the area between the two matching first frame portions 10. The reason is as follows.
- the collision load propagates to the first top portion 36, so that the first wall portion 20a is deformed to the inside of the vehicle where the first top portion 36 exists. It will be easier.
- the corrugated sheet portion 33 is continuously provided in the axial direction of the second frame portion 20 as in the first embodiment described above, the first top portions 36 of each are the first diagonal member portion 34 and the second diagonal member portion 34. Since they are connected to each other via the diagonal member portion 35, the collision load is likely to be dispersed to each first top portion 36. Therefore, even in the place where the first top portion 36 exists, the deformation of the first wall portion 20a can be suppressed.
- the corrugated sheet portion 33 is not continuously provided in the axial direction of the second frame portion 20, for example, if the first top portion 36 is located in the region between the two first frame portions 10, a collision occurs. The collision load is likely to be concentrated on the first top portion 36 closest to the location, and the first wall portion 20a is likely to be deformed to the inside of the vehicle at the location.
- the corrugated sheet portion 33 is arranged so that the first top portion 36 is not located between the two first frame portions 10 as in the second embodiment, the first top portion 36 is present. Deformation of the wall portion 20a to the inside of the vehicle is suppressed by the first frame portion 10. As a result, it is possible to suppress the deformation of the first wall portion 20a as a whole to the inside of the vehicle.
- the region where the corrugated sheet portion 33 is not provided is located between the first frame portion 10b and the first frame portion 10c shown in FIG. 7, but the first frame portion 10a and the first frame portion 10a are located. It may be located between the 1 frame portions 10b, or may be located between all the first frame portions 10a to 10c. In any case, it is preferable that the first top portion 36 of the corrugated plate portion 33 is not located in the region between the two adjacent first frame portions 10.
- the corrugated plate portion 33 of the shock absorbing member 30 enters the inside of the vehicle of the second frame portion 20 even if it is not provided between the two adjacent first frame portions 10.
- the amount can be reduced. Therefore, the corrugated sheet portion 33 may be provided at least in the region R to which the two adjacent first frame portions 10 of the second frame portion 20 are connected.
- the corrugated sheet portion 33 may be provided as shown in FIG. In the example of FIG. 9, one corrugated sheet portion 33 is provided with one first diagonal member portion 34 and one second diagonal member portion 35, and the first top portion 36 and the second top portion 37 are provided at three locations in total. be.
- the corrugated sheet portion 33 may be provided as shown in FIG.
- one corrugated sheet portion 33 is provided with two first diagonal member portions 34 and two second diagonal member portions 35, and the first top portion 36 and the second top portion 37 are provided at five locations in total. ..
- a plurality of first diagonal member portions 34 and second diagonal member portions 35 are provided on each corrugated sheet portion 33, and the first top portion 36 and the second It is preferable that there are five or more tops 37 in total.
- ⁇ Simulation (1)> A pole side collision simulation was performed using the analysis model of the vehicle body lower structure of the structure 1 and the structure 2 shown in FIG.
- the first frame portion is a cross member and the second frame portion is a side sill.
- the structure 1 is a model in which the corrugated sheet portion is provided over the entire area of the shock absorbing member in the stretching direction.
- Structure 2 is a model in which the corrugated sheet portion is not provided between the cross members. Further, the structure 2 is the same model as the structure 1 except that the region where the corrugated sheet portion is provided is different.
- the pole was made to enter the outer wall of the side sill at a constant speed, and the deformation state of each structure and the amount of entry of the inner side wall of the side sill were evaluated.
- the simulation is performed when the poles collide with each other at the positions where the cross members are connected and the positions between the cross members.
- the simulation of the structure 2 the simulation in the case where the poles collide with each other at the positions between the cross members is carried out.
- This simulation is carried out using a plurality of models in which the plate thickness of the beam material portion (first beam material portion and the second beam material portion) and the plate thickness of the corrugated plate portion are changed.
- the conditions such as the material and plate thickness of the shock absorbing member are as shown in Table 1 below.
- the angle ⁇ (FIG. 5) formed by the first diagonal member portion and the second diagonal member portion is set to 60 degrees.
- a steel plate having a tensile strength of 980 MPa is assumed as in the case of the shock absorbing member.
- Table 1 also shows, as a simulation result, the amount of entry of the side sill on the inner side wall of the vehicle (the amount of deformation of the portion where the deformation to the inside of the vehicle is the largest).
- the model of the structure 2 in which the corrugated sheet portion is not provided between the cross members has a side sill more than the structure 1 in which the corrugated sheet portion is provided over the entire extending direction of the shock absorbing member.
- the amount of entry into the car was decreasing.
- the deformed states of the structure 1 and the structure 2 shown in FIG. 11 it can be seen that the deformed region of the side sill in the axial direction is wider in the structure 2.
- the weight of the model of structure 2 is reduced by about 10 to 20% as compared with the model of structure 1. Therefore, as the result of this simulation shows, the structure in which the corrugated sheet portion is not provided between the cross members can reduce the amount of the side sill entering the inside of the vehicle and also reduce the weight of the shock absorbing member. Can be done.
- the pole side collision simulation was carried out with the structures 3 to 5 in which the interval D of the corrugated sheet portion of the structure 2 of the simulation (1) was changed.
- the structure 1 and the structure 2 shown in FIG. 12 have the same structure as the simulation (1).
- the interval D is narrowest in the structure 3, and gradually widens in the order of the structure 3, the structure 4, the structure 5, and the structure 2.
- the structure 2 is a model in which the first top 36 of the corrugated sheet portion is not located between two adjacent cross members, and the structures 3 to 5 are the two corrugated sheet portions. This is a model in which the first top 36 of at least one corrugated sheet portion is located between two cross members.
- the structures 1 to 5 are simulated under the same conditions except that the intervals D of the corrugated sheet portions are different.
- the amount of deformation of the portion where the first top portion 36 of the corrugated plate portion is located between the cross members is large, and the side sill has a large amount of deformation with respect to the structure 1.
- the amount of approach is slightly larger.
- the deformation of the side sill is suppressed and the side sill enters the other structures. The amount has dropped significantly. According to the result of this simulation, when the corrugated sheet portion is not provided between the cross members, it is preferable that the first top portion 36 of the corrugated sheet portion is not located between the cross members.
- ⁇ Simulation (3)> A pole side collision simulation was performed using a model in which the angle ⁇ (FIG. 5) formed by the first diagonal member portion and the second diagonal member portion was changed.
- a model with an angle ⁇ of 30 degrees, a model with an angle of 60 degrees, and a model with an angle of 90 degrees are used.
- the model with an angle ⁇ of 60 degrees is the same model as the structure 1.
- the models having angles ⁇ of 30 degrees and 60 degrees are the same as the structure 1 except that the angles are different.
- FIG. 13 is a diagram showing the results of this simulation.
- the angle ⁇ when the corrugated sheet portion is provided at the connection position between the side sill and the cross member is preferably 70 degrees or less. More preferably, it is 60 degrees or less.
- the approach amount of the side sill is suppressed as the angle ⁇ is closer to 60 degrees.
- the angle ⁇ when the corrugated sheet portion is provided between the cross members is preferably 40 to 80 degrees. It is more preferably 50 degrees or more, and more preferably 70 degrees or less.
- the present invention can be applied to the vehicle body lower structure of an automobile.
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- Chemical & Material Sciences (AREA)
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- Body Structure For Vehicles (AREA)
Abstract
Description
図2は、第1実施形態に係る車体下部構造1の概略構成を示す図である。本実施形態の車体下部構造1は、X方向に延伸する複数の第1フレーム部10と、Y方向に延伸する第2フレーム部20を備えている。なお、図2は、車体下部構造1を車高方向(Z方向)から見た図であるため、“Y方向に延伸する第2フレーム部20”は、車高方向から見て第1フレーム部10の軸方向(延伸方向)が法線方向となるように延伸する第2フレーム部20、と言い換えることもできる。
図7は、第2実施形態に係る車体下部構造1の概略構成を示す図であり、図8は、第2実施形態の衝撃吸収部材30の斜視図である。本実施形態の衝撃吸収部材30では、衝撃吸収部材30の延伸方向(Y方向)において波板部33が設けられていない領域が存在する。
図11に示す構造1と構造2の車体下部構造の解析モデルを用いてポール側突シミュレーションを実施した。本実施例においては第1フレーム部がクロスメンバであり、第2フレーム部がサイドシルである。構造1は、波板部が衝撃吸収部材の延伸方向の全域にわたって設けられたモデルである。構造2は、波板部がクロスメンバ間に設けられていないモデルである。また、構造2は、波板部が設けられている領域が異なることを除いて構造1と同一のモデルである。
図12に示すように、シミュレーション(1)の構造2の波板部の間隔Dを変えた構造3~5でポール側突シミュレーションを実施した。なお、図12に示す構造1と構造2はシミュレーション(1)と同様の構造である。間隔Dは、構造3が最も狭く、構造3、構造4、構造5、構造2の順で徐々に広くなっている。構造2~5のうち、構造2は、波板部の第1頂部36が隣り合う二つのクロスメンバ間に位置していないモデルであり、構造3~5は、二つの波板部のうちの少なくとも一方の波板部の第1頂部36が二つのクロスメンバ間に位置しているモデルである。構造1~5は波板部の間隔Dが異なることを除いて同一の条件でシミュレーションが実施されている。
第1斜材部と第2斜材部のなす角θ(図5)を変えたモデルを用いてポール側突シミュレーションを実施した。本シミュレーションでは角θが30度のモデルと、60度のモデルと、90度のモデルを用いている。なお、角θが60度のモデルは構造1と同一のモデルである。角θが30度と60度のモデルは、角度が異なることを除いて構造1と同一のモデルである。
10 第1フレーム部
20 第2フレーム部
20a 第1壁部
20b 第2壁部
21 中空部
22 インナー部材
22a 天板
22b 縦壁
22c フランジ
23 アウター部材
23a 天板
23b 縦壁
23c フランジ
30 衝撃吸収部材
31 第1梁材部
32 第2梁材部
33 波板部
34 第1斜材部
35 第2斜材部
36 第1頂部
37 第2頂部
D 隣り合う二つの波板部の間隔
R 第2のフレーム部の第1フレームが接続されている領域
θ 第1斜材部と第2斜材部のなす角
Claims (5)
- 間隔をおいて配置された複数の第1フレーム部と、
車高方向から見て前記第1フレーム部の軸方向が法線方向となるように延伸する中空部を有した第2フレーム部と、
前記第2フレーム部の中空部内に配置された衝撃吸収部材と、を備え、
前記第2フレーム部は、第1壁部と、前記第1壁部に対向する第2壁部と、を有し、
前記第1壁部は、前記第1フレーム部の軸方向の車外側端面に接続され、
前記衝撃吸収部材は、
前記第2フレーム部の軸方向に沿って延伸する第1梁材部と、
前記第1梁材部に対向する第2梁材部と、
前記第1梁材部と前記第2梁材部の間で該第1梁材部と該第2梁材部に接続された波板部と、を有し、
前記第1梁材部は、前記第2フレーム部の前記第1壁部に接続され、
前記第2梁材部は、前記第2フレーム部の前記第2壁部に接続され、
前記波板部は、
前記第2梁材部から前記第1梁材部に向かう方向に延伸する第1斜材部と、
前記第1梁材部から前記第2梁材部に向かう方向に延伸する第2斜材部と、
前記第1斜材部と前記第2斜材部の前記第1梁材部側の接続部である第1頂部と、
前記第1斜材部と前記第2斜材部の前記第2梁材部側の接続部である第2頂部と、を有し、
前記波板部は、少なくとも、前記第2フレーム部の隣り合う二つの前記第1フレーム部が接続されている領域にそれぞれ設けられていることを特徴とする、自動車の車体下部構造。 - 前記衝撃吸収部材は、前記波板部を複数有し、
各々の前記波板部は、前記衝撃吸収部材の延伸方向に沿って間隔をおいて配置され、
前記波板部の前記第1頂部は、隣り合う二つの前記第1フレーム部の間の領域に位置していないことを特徴とする、請求項1に記載の自動車の車体下部構造。 - 前記第1頂部と前記第2頂部が合計で5箇所以上あることを特徴とする、請求項1または2に記載の自動車の車体下部構造。
- 前記第2フレーム部は、サイドシルであることを特徴とする、請求項1~3のいずれか一項に記載の自動車の車体下部構造。
- 前記第2フレーム部は、バンパービームであることを特徴とする、請求項1~3のいずれか一項に記載の自動車の車体下部構造。
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CN202180080649.7A CN116568568A (zh) | 2020-12-01 | 2021-12-01 | 汽车的车身下部构造 |
KR1020237021030A KR20230109737A (ko) | 2020-12-01 | 2021-12-01 | 자동차의 차체 하부 구조 |
EP21900648.3A EP4230508A4 (en) | 2020-12-01 | 2021-12-01 | LOWER STRUCTURE OF A VEHICLE BODY OF A MOTOR VEHICLE |
JP2022566964A JP7436934B2 (ja) | 2020-12-01 | 2021-12-01 | 自動車の車体下部構造 |
US18/038,873 US20240025480A1 (en) | 2020-12-01 | 2021-12-01 | Automobile underbody structure |
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Citations (5)
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JP2006335241A (ja) | 2005-06-02 | 2006-12-14 | Kobe Steel Ltd | バンパステイおよびバンパ装置 |
JP2010195352A (ja) * | 2009-02-27 | 2010-09-09 | Toyota Motor Corp | 車両の骨格構造 |
WO2020085385A1 (ja) * | 2018-10-24 | 2020-04-30 | 日本製鉄株式会社 | 自動車構造部材 |
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FR2315039A1 (fr) * | 1975-06-20 | 1977-01-14 | Berliet Automobiles | Dispositif a absorption d'energie, notamment pour les vehicules |
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JP2012513807A (ja) | 2008-12-30 | 2012-06-21 | コーニンクレッカ フィリップス エレクトロニクス エヌ ヴィ | 被験者の気道をサポートするためのシステム、方法及び呼吸機器 |
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JPS6223322Y2 (ja) * | 1980-12-19 | 1987-06-13 | ||
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JP2006335241A (ja) | 2005-06-02 | 2006-12-14 | Kobe Steel Ltd | バンパステイおよびバンパ装置 |
JP2010195352A (ja) * | 2009-02-27 | 2010-09-09 | Toyota Motor Corp | 車両の骨格構造 |
WO2020085385A1 (ja) * | 2018-10-24 | 2020-04-30 | 日本製鉄株式会社 | 自動車構造部材 |
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EP4230508A4 (en) | 2024-04-17 |
CN116568568A (zh) | 2023-08-08 |
JPWO2022118897A1 (ja) | 2022-06-09 |
JP7436934B2 (ja) | 2024-02-22 |
US20240025480A1 (en) | 2024-01-25 |
EP4230508A1 (en) | 2023-08-23 |
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