WO2022110666A1 - Composition de polyamide à réseau auto-assemblé, son procédé de préparation et son utilisation - Google Patents

Composition de polyamide à réseau auto-assemblé, son procédé de préparation et son utilisation Download PDF

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Publication number
WO2022110666A1
WO2022110666A1 PCT/CN2021/092778 CN2021092778W WO2022110666A1 WO 2022110666 A1 WO2022110666 A1 WO 2022110666A1 CN 2021092778 W CN2021092778 W CN 2021092778W WO 2022110666 A1 WO2022110666 A1 WO 2022110666A1
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Prior art keywords
red phosphorus
flame retardant
phosphorus flame
polyamide composition
retardant polyamide
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PCT/CN2021/092778
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English (en)
Chinese (zh)
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王丰
黄险波
叶南飚
丁超
金雪峰
胡泽宇
张亚军
张永
易新
吴长波
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金发科技股份有限公司
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Publication of WO2022110666A1 publication Critical patent/WO2022110666A1/fr

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L77/00Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
    • C08L77/06Polyamides derived from polyamines and polycarboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K2003/026Phosphorus
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

Definitions

  • the present invention relates to the technical field of engineering plastics, and more particularly, to a red phosphorus flame retardant polyamide composition and a preparation method and application thereof.
  • Polyamide has excellent mechanical properties, wear resistance, heat resistance, solvent resistance, etc., and is widely used in machinery manufacturing, power tools, electronic appliances, transportation and other fields.
  • Polyamide 66 (PA66) is a common polyamide that can form hydrogen bonds between molecular chains, so it has better heat resistance, mechanical properties and wear resistance.
  • Red phosphorus is modified to improve its flame retardant performance.
  • red phosphorus has little effect on mechanical properties, light density, high cost performance, and is also better than halogenated flame retardant systems in electrical properties and smoke density.
  • Red phosphorus is easy to generate phosphine under the action of heat, oxygen and water. If it is further transformed into oxo acid, it will corrode the metal, affect the conduction performance of the product, affect the quality of the product, and shorten the service life of the product.
  • red phosphorus materials One of the main reasons why the industry bans red phosphorus materials.
  • Chinese patent CN104059358A discloses a flame retardant thermoplastic polyamide composition, which includes thermoplastic polyamide, microcapsule red phosphorus flame retardant masterbatch, aniline black, reinforcing materials and other processing aids.
  • thermoplastic polyamide thermoplastic polyamide
  • microcapsule red phosphorus flame retardant masterbatch thermoplastic polyamide
  • aniline black aniline black
  • reinforcing materials other processing aids.
  • the generation of phosphine but most parts in electronic appliances, especially the body parts of photovoltaic connectors, not only require low phosphine release from red phosphorus flame retardant polyamide materials, but also high toughness (Izod notched impact strength). greater than 17kJ/m 2 ) to meet the more severe drop test in the product test (-35°C*3h, 6.78J impact without cracking).
  • the existing red phosphorus flame retardant polyamide compositions cannot meet the requirements of low phosphine release and high toughness at the same time.
  • the technical problem to be solved by the present invention is to overcome the defects and deficiencies that the existing red phosphorus flame retardant polyamide composition cannot have high toughness and low phosphine release amount at the same time, and provide a red phosphorus flame retardant polyamide composition, which can be used in It can reduce the generation of phosphine and has high toughness at the same time.
  • Another object of the present invention is to provide a preparation method of a red phosphorus flame retardant polyamide composition.
  • Another object of the present invention is to provide the application of a red phosphorus flame retardant polyamide composition.
  • a red phosphorus flame retardant polyamide composition comprising the following components calculated in parts by mass:
  • polyamide 66 PA66
  • long carbon chain polyamide Due to the low polarity of the long carbon chain polyamide and the low density of amide groups, the water absorption rate of the composition is significantly reduced, and the water absorption rate of the composition is greatly reduced. The lower it is, the more beneficial it is to reduce the generation of oxoacids, thereby reducing the corrosion of oxoacids to metals at the source; the addition of toughening agents improves the toughness of the material, but the viscosity of the system also increases, resulting in shear and heat.
  • the red phosphorus flame retardant polyamide composition obtained by compounding in the present invention has both Features high toughness, low phosphine release, low metal corrosion, and high CTI value.
  • the number average molecular weight of the polyamide 66 is 15,000-40,000.
  • the relative viscosity of the polyamide 66 is 1.8-3.5
  • the terminal amino group concentration is 50-200 mmol/Kg
  • the ratio of the terminal amino group to the terminal carboxyl group is 1.5-2.5.
  • the polyamide 66 has a relatively high content of terminal amino groups, which is beneficial to improve hydrolysis resistance and aging resistance.
  • the long carbon chain polyamide is obtained by condensation polymerization of diamine and dicarboxylic acid; the diamine is hexamethylenediamine and/or decanediamine, and the diacid is sebacic acid and/or dodecanedioic acid.
  • the long carbon chain polyamide is one or more of polyamide 610, polyamide 612, polyamide 1010 and polyamide 1012.
  • the long carbon chain polyamide is polyamide 1010.
  • the red phosphorus master batch is a microcapsule red phosphorus master batch.
  • the mass content of red phosphorus in the red phosphorus master batch is 40% to 60%.
  • the hyperbranched polyester has a molecular weight of 2000-8000 and a branching degree of 0.4-1.2.
  • the hyperbranched polyester is one or more of hyperbranched polyester CYD-P218, hyperbranched polyester CYD816A, hyperbranched polyester CYD-5300, and hyperbranched polyester CYD701C.
  • the chromium complex is one or more of Solvent Black 28, Solvent Black 27, and Solvent Black 29.
  • the chromium complex is Solvent Black 28.
  • the reinforcing material is one or more of glass fibers, carbon fibers, aramid fibers, and ceramic fibers.
  • the toughening agent is a graft-modified polyethylene (PE), POE, ethylene-propylene-diene rubber in maleic anhydride (MAH), acrylic acid (AA) or glycidyl acrylate (GMA). (EPDM) or one or more of ethylene-methyl acrylate copolymer (EMA).
  • the processing aids include at least one of antioxidants and lubricants.
  • the antioxidant is N,N'-bis-(3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionyl)hexamethylenediamine (antioxidant 1098), triethyl Glycol ether-bis(3-tert-butyl-4-hydroxy-5-methylphenyl)propionate (antioxidant 245), tetrakis[beta-(3,5-di-tert-butyl-4-hydroxy Phenyl) propionate] pentaerythritol ester (antioxidant 1010), tris[2.4-di-tert-butylphenyl] phosphite (antioxidant 168), phosphite antioxidant P-EPQ, copper salt antioxidant
  • One or more of the oxygen agents the compound of potassium iodide, cuprous iodide and zinc stearate whose mass ratio is 8:1:1).
  • the lubricant of the present invention includes, but is not limited to, one or more of calcium stearate, modified ethylene bis-fatty acid amide, aliphatic fatty acid ester, and ethylene-acrylic acid copolymer.
  • the present invention also protects the preparation method of the above-mentioned red phosphorus flame retardant polyamide composition, comprising the following steps:
  • Polyamide 66 long carbon chain polyamide, toughening agent, hyperbranched polyester, chromium complex, and processing aid are mixed uniformly to obtain a mixed material, and then red phosphorus masterbatch and reinforcing material are added, and after melt blending, After cooling, drying and granulation, the red phosphorus flame retardant polyamide composition is prepared.
  • the step of melt blending is to select a twin-screw extruder with double-side feeding, feed the mixed material from the main feeding port, and feed the red phosphorus masterbatch proportionally from the feeding port on one side. Into, the reinforcing material is fed from the feeding port on the other side for melt blending.
  • the temperature of the melt blending is 180-280°C.
  • the present invention also protects the application of the above-mentioned red phosphorus flame retardant polyamide composition in the manufacture of polyamide products for electronic and electrical products.
  • the red phosphorus flame retardant polyamide composition is used in the manufacture of high toughness polyamide products for electrical and electronic products.
  • the compound of polyamide 66 and long carbon chain polyamide is used as the matrix material of the red phosphorus flame retardant polyamide composition, and the toughness is improved by adding a certain proportion of toughening agent, hyperbranched polyester and chromium complex.
  • the amount of phosphine released from the red phosphorus flame retardant polyamide composition is reduced, and the red phosphorus flame retardant polyamide composition prepared by the invention can also reduce the corrosion to metals, has a high CTI value, and can be widely used in manufacturing In electronic and electrical products, such as the body parts of photovoltaic connectors.
  • the raw material reagents used in the examples of the present invention are conventionally purchased raw material reagents.
  • PA66 The model is EPR27, the relative viscosity is 2.7, the concentration of terminal amino groups is 50 mmol/Kg, the ratio of terminal amino groups to terminal carboxyl groups is 1.9:1; the number average molecular weight is 15600; purchased from Pingdingshan Shenma Engineering Plastics Co., Ltd.
  • PA1010 The model is RILSAN TMFO F POL, the relative viscosity is 2.7, purchased from Shandong Guangyin New Materials Co., Ltd.
  • PA612 Model A150, purchased from Shandong Guangyin New Material Co., Ltd.
  • Red phosphorus masterbatch microcapsule red phosphorus masterbatch, model FR9950KF, in which the mass content of red phosphorus is 50%, purchased from Tongcheng Xinde New Materials Co., Ltd.
  • Reinforcing material glass fiber (glass fiber), the grade is ECS10-03-568H, purchased from Jushi Group Co., Ltd.
  • Toughening agent maleic anhydride grafted ethylene-octene copolymer POE-g-MAH, model FUSABONDN493, purchased from Dow DuPont Co., Ltd.;
  • Hyperbranched polyester model CYD-5300, CYD-816A, purchased from Weihai Chenyuan Molecular New Material Co., Ltd.
  • Chromium complex Solvent Black 28, model BASF Orasol X45, CAS No. 12237-23-9, purchased from BASF; Solvent Black 29, model BASF Orasol X55, CAS No. 126-86-3, purchased from BASF Corporation.
  • Carbon black Model M717, purchased from Cabot Corporation of the United States.
  • Nigrosine Model TN-870, Oriental Chemical Industry Company.
  • Antioxidant 1098 N,N'-bis-(3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionyl)hexanediamine, purchased from BASF.
  • Lubricant A-C540A; ethylene acrylic acid copolymer (EAA) with 5% acrylic acid content, purchased from Honeywell.
  • a red phosphorus flame retardant polyamide composition comprising the following components calculated in parts by mass:
  • the preparation method of the above-mentioned red phosphorus flame retardant polyamide composition comprises the following steps:
  • red phosphorus flame retardant polyamide compositions of Examples 2 to 16 include the components calculated in parts by mass as shown in Table 1 below:
  • the preparation method of the above-mentioned red phosphorus flame retardant polyamide composition is the same as that of Example 1, except that the components are replaced.
  • Flame retardant performance Tested according to UL 94, the spline size is 125 ⁇ 13 ⁇ 1.6mm; the flame retardant performance is evaluated by the flame retardant grade, and the flame retardant grade is ranked from low to high as HB, V-2, V-1 , V-0, 5VB, 5VA.
  • test tube into a jar, seal it well, then place the jar at 85°C for 3 days, take out the copper sheet, and then soak the corroded copper sheet in 30 mL of 5 parts of HCl solution for 1 hour, and use the ICP test to shower
  • the phosphorus content in the solution after washing the higher the phosphorus content, the more serious the corrosion of the copper sheet.
  • the red phosphorus flame retardant polyamide composition prepared by the embodiment of the present invention has the advantages of good flame retardant performance, high CTI, low phosphine release, and low corrosion to metals, which can be It is widely used in electronic and electrical products with high performance requirements, such as the body of photovoltaic connectors.
  • the amount of hyperbranched polyester in Example 4 is lower than that of the other examples.
  • the amount of phosphine released is slightly higher, the corrosion of the copper sheet is not serious, and the toughness is still high.
  • Comparative Example 1 since no long carbon chain polyamide was added, the generation of oxyacids could not be reduced from the source, and the copper sheet was seriously corroded.
  • Comparative Example 2 does not contain hyperbranched polyester, the coating layer of the red phosphorus masterbatch is seriously damaged, the amount of phosphine released increases significantly, and the copper sheet is still seriously corroded.
  • the CTI value is 600V, and the CTI value of the system after adding the chromium complex does not change, indicating that the chromium complex does not affect the CTI value of the material, while in Comparative Example 3, the chromium complex does not affect the CTI value of the material.
  • Replacing it with carbon black M717 resulted in a decrease in CTI value, a high amount of phosphine released, and severe corrosion of copper sheets.
  • Comparative Example 4 the chromium complex was replaced by nigrosine TN-870, although the amount of phosphine released was reduced, but the copper sheet was severely corroded. In Comparative Example 5, the amount of long carbon chain polyamide was increased, the toughness decreased seriously, and the flame retardant performance also decreased.

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Processes Of Treating Macromolecular Substances (AREA)

Abstract

La présente invention concerne une composition de polycarbonate et un procédé de préparation s'y rapportant et son application. La composition de polyamide ignifuge à base de phosphore rouge est préparée à partir de polyamide 66, un polyamide à chaîne carbonée longue, des mélanges maîtres de phosphore rouge, un matériau de renforcement, un agent de renforcement, un polyester hyper-ramifié, un complexe de chrome et un auxiliaire de traitement dans un certain rapport. Dans la présente invention, au moyen du mélange du polyamide 66 et du polyamide à chaîne carbonée longue et l'ajout de l'agent de renforcement, le polyester hyper-ramifié et le complexe de chrome, la libération de phosphine peut être significativement réduite tandis que la ténacité est améliorée, la corrosion au Métal est réduite, et un indice de suivi comparatif est également amélioré. De plus, le procédé de préparation de la présente invention est facile à utiliser, et la composition de polyamide ignifuge à base de phosphore rouge préparée peut être bien appliquée à la fabrication de produits électroniques et électriques.
PCT/CN2021/092778 2020-11-25 2021-05-10 Composition de polyamide à réseau auto-assemblé, son procédé de préparation et son utilisation WO2022110666A1 (fr)

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CN113372715B (zh) * 2021-06-23 2022-12-16 杭州本松新材料技术股份有限公司 一种红磷阻燃增强尼龙复合材料及其应用
CN114410107B (zh) * 2021-12-24 2024-02-20 上海普利特复合材料股份有限公司 一种多元共聚本体阻燃长碳链聚酰胺组合物及其制备方法
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Publication number Priority date Publication date Assignee Title
CN115521543A (zh) * 2022-09-30 2022-12-27 天津金发新材料有限公司 一种低烟气毒性、低热释放速率、高氧指数阻燃pp材料及其制备方法与应用
CN115521543B (zh) * 2022-09-30 2024-03-22 天津金发新材料有限公司 一种低烟气毒性、低热释放速率、高氧指数阻燃pp材料及其制备方法与应用

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