WO2022100430A1 - 一种粉末涂料生产用打包设备 - Google Patents

一种粉末涂料生产用打包设备 Download PDF

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Publication number
WO2022100430A1
WO2022100430A1 PCT/CN2021/126339 CN2021126339W WO2022100430A1 WO 2022100430 A1 WO2022100430 A1 WO 2022100430A1 CN 2021126339 W CN2021126339 W CN 2021126339W WO 2022100430 A1 WO2022100430 A1 WO 2022100430A1
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WIPO (PCT)
Prior art keywords
feeding pipe
feeding
powder coating
electronic scale
packaging
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PCT/CN2021/126339
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English (en)
French (fr)
Inventor
夏连心
方志望
朱满子
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湖南连心科技有限公司
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Publication of WO2022100430A1 publication Critical patent/WO2022100430A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
    • B65B1/06—Methods of, or means for, filling the material into the containers or receptacles by gravity flow
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
    • B65B1/32—Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged

Definitions

  • the invention relates to the technical field of powder coating production, in particular to a packaging device for powder coating production.
  • Powder coating is a kind of coating that exists in the state of fine powder. Powder coatings are mainly divided into two categories: thermoplastic powder coatings and thermosetting powder coatings.
  • Thermoplastic powder coatings are composed of thermoplastic resins, pigments, fillers, plasticizers and stabilizers, including polyethylene, polypropylene, polyester, etc.
  • thermosetting powder coatings are composed of thermosetting resins, curing agents, pigments, spices and Auxiliaries and other components, including polyester and acrylic resin.
  • the Chinese patent with the patent number CN201922094333.6 discloses a powder coating packaging equipment. Drop into the packaging bag. When more and more powder coatings are in the packaging bag, the pressure spring is stretched by setting the hook, and the pressure spring slows down the falling speed. When the packaging bag reaches a certain weight, it falls to the inside of the sliding trolley, and then By setting the moving track and sliding the trolley to transport the packaged powder coating to the designated position, the effect of fast packaging is achieved.
  • the existing powder coating packaging device does not stir the powder coating, which cannot ensure the smoother feeding of the material, which leads to inaccurate weighing, and also easily leads to clogging, which affects the packaging efficiency, and in severe cases, cannot meet production requirements.
  • the purpose of the present invention is to solve the above problems, and provide a packaging equipment for powder coating production. In order to carry out quantitative packaging more accurately and ensure the production efficiency of packaging.
  • the technical scheme adopted in the present invention is: a packaging equipment for powder coating production, comprising a packaging box and a conveyor belt, the packaging box is transported by the conveyor belt, and the two sides of the packaging box are provided with lugs,
  • a weighing device is arranged under the packing box, and the weighing device includes an electronic scale.
  • the electronic scale is located between the conveyor belts on the upper and lower layers of the conveyor belt.
  • the electronic scale is symmetrically provided with a liftable top plate, and the top plate rises to support the lugs.
  • the packaging box is lifted up and weighed by an electronic scale; a feeding device is arranged above the packaging box, and the feeding device includes a rotating drum, the rotating drum is driven by a motor, and one end of the rotating drum is connected to a bearing through a rotating shaft.
  • the second sealing bearing of the mounting plate In the second sealing bearing of the mounting plate, the other end of the rotating drum is communicated with the feeding pipe, the feeding pipe, the motor and the bearing mounting plate are all supported by the connecting rod, and the feeding pipe is provided with a feeding valve;
  • the side wall of the drum is of a mesh structure, and a feeding funnel is arranged under the rotating drum.
  • the rotating drum is arranged obliquely, and the height of one end connected with the feeding pipe is relatively high.
  • a stirring shovel is arranged on the inner wall of the drum.
  • the rotating drum is communicated with the feeding pipe through a feeding pipe, the feeding pipe is inclined, one end of the feeding pipe is connected with the rotating drum, and the other end of the feeding pipe is provided with a through hole and the through hole is arranged at the through hole.
  • a second gear is sleeved on the feed pipe, the second gear is matched with the first gear and is driven to rotate by the first gear, and the first gear is connected to the output shaft of the motor.
  • the feeding funnel is supported by a support plate, a first filter screen plate is movably arranged in the feeding funnel, and the side wall of the first filter screen plate is connected to the inner wall of the feeding funnel through an elastic plate.
  • a second filter screen plate is arranged below the discharge valve in the discharge port of the lowering funnel.
  • top plate is arranged on the top of the vertical upward piston rod of the cylinder, and the lower end of the cylinder is connected to the electronic scale.
  • the material is stirred by setting a rotating drum, and the rotating drum is directly connected to the feeding pipe, which facilitates the flexible arrangement of the packaging device as a whole, and does not require additional transit transportation equipment;
  • the rotating drum is inclined to prolong the stirring time of the materials in the rotating drum and improve the stirring effect of the materials;
  • the second gear is sleeved on the feeding pipe on one side of the rotating drum to cooperate with the first gear and is driven by the motor, so as to realize The whole rotation of the drum makes the material disperse and discharge through the mesh side wall of the drum.
  • the material is screened by setting a first movable filter screen in the feeding hopper.
  • the side wall of the first filter screen plate is connected to the inner wall of the unloading funnel through an elastic plate, so that the first filter screen board can vibrate up and down, so that the material can be further scattered when it falls on the first filter screen board;
  • the material can be conveyed through the conveyor belt quickly and timely.
  • the cylinder is symmetrically arranged on the electronic scale to drive the top plate to lift and lower.
  • the packing box can be put down, and then the conveyor belt can be started to convey the material, so that accurate weighing operation can be achieved and the quantification can be guaranteed.
  • Packaging can quickly and timely discharge the packaging box.
  • FIG. 1 is a schematic diagram of the overall structure of the present invention.
  • FIG. 2 is a schematic structural diagram of the drum portion of the present invention.
  • FIG. 3 is a schematic diagram of the position of the electronic scale of the present invention.
  • FIG. 4 is a schematic view of the installation of the top plate of the present invention.
  • Feeding pipe 2. Feeding valve; 3. First sealing bearing; 4. Motor; 5. First gear; 6. Second gear; 7.
  • Feeding pipe; 8 rotating drum; 9, mixing shovel; 10, rotating shaft; 11, connecting rod; 12, second sealed bearing; 13, feeding funnel; 14, elastic plate; 15, support plate; 16, conveyor belt; 17, support column ; 18, the first filter plate; 19, the discharge valve; 20, the second filter plate; 21, the packing box; 22, the ear plate; 23, the top plate; 24, the cylinder; 25, the electronic scale.
  • a packaging equipment for powder coating production comprising a packaging box 21 and a conveyor belt 16, the packaging box 21 is conveyed by the conveyor belt 16, the two sides of the packaging box 21 are provided with lugs 22, and the lower part of the packaging box 21 is provided with a scale.
  • the weighing device includes an electronic scale 25.
  • the electronic scale 25 is located between the upper and lower conveyor belts of the conveyor belt 16.
  • the electronic scale 25 is symmetrically provided with a liftable top plate 23.
  • the packing box 21 is lifted and weighed by the electronic scale 25; a feeding device is provided above the packing box 21, and the feeding device includes a rotating drum 8, which is driven by the motor 4 and rotates.
  • One end of the drum 8 is connected to the second sealed bearing 12 of the bearing mounting plate through the rotating shaft 10, and the other end of the rotating drum 8 is communicated with the feeding pipe 1.
  • the feeding pipe 1, the motor 4 and the bearing mounting plate are all supported by the connecting rod 11.
  • the feeding pipe 1 is provided with a feeding valve 2;
  • the side wall of the rotating drum 8 is a mesh structure, a feeding funnel 13 is arranged below the rotating drum 8, and the discharge port of the feeding funnel 13 is located above the packaging box 21 , and a discharge valve 19 is provided at the discharge port of the unloading funnel 13 .
  • the rotating drum 8 is arranged obliquely, and the height of the end connected with the feeding pipe 1 is relatively high.
  • a stirring shovel 9 is provided on the inner wall of the rotating drum 8 .
  • the rotating drum 8 is communicated with the feeding pipe 1 through the feeding pipe 7 , the feeding pipe 7 is inclined, and one end of the feeding pipe 7 is connected with the rotating drum 8
  • the other end of the feeding pipe 7 is provided with a through hole and the through hole is provided with a first sealing bearing 3 , the feeding pipe 1 is inserted into the first sealing bearing 3 to feed the material into the feeding pipe 7 .
  • the feeding pipe 7 is sleeved with a second gear 6 , the second gear 6 cooperates with the first gear 5 and is driven by the first gear 5 to rotate.
  • the first gear 5 is connected to the output shaft of the motor 4 .
  • the unloading funnel 13 is supported by a support plate 15 , a first filter screen plate 18 is movably arranged in the unloading funnel 13 , and the side wall of the first filter screen plate 18 passes through the elastic plate 14 Connected to the inner wall of the unloading funnel 13 .
  • a second filter screen plate 20 is provided in the discharge port of the unloading funnel 13 below the discharge valve 19 .
  • the top plate 23 is arranged on the top end of the piston rod of the cylinder 24 vertically upward, and the lower end of the cylinder 24 is connected to the electronic scale 25 .

Abstract

一种粉末涂料生产用打包设备，包括包装箱(21)和输送带(16)，包装箱通过输送带进行输送，包装箱两侧设置有耳板(22)，包装箱下方设置有称重装置，称重装置包括电子秤(25)，电子秤位于输送带上下两层的传送带之间，电子秤上对称设置有可升降的顶板(23)，顶板上升将耳板支撑抬升从而将包装箱抬起并通过电子秤进行称重；包装箱上方设置有下料装置，下料装置包括转筒(8)，转筒由电机(4)进行驱动，转筒一端通过转轴(10)连接在轴承安装板的第二密封轴承(12)内，转筒另一端与送料管(1)相连通，送料管、电机及轴承安装板均由连接杆(11)进行支撑，送料管上设置有进料阀(2)；转筒侧壁为网状结构，转筒下方设置有下料漏斗(13)，下料漏斗(13)的出料口位于包装箱上方，且下料漏斗的出料口处设置有出料阀(19)。

Description

一种粉末涂料生产用打包设备 技术领域
本发明涉及粉末涂料生产技术领域，尤其是涉及一种粉末涂料生产用打包设备。
背景技术
粉末涂料是以微细粉末的状态存在的一种涂料。粉末涂料主要分为两大类：热塑性粉末涂料和热固性粉末涂料。热塑性粉末涂料是由热塑性树脂、颜料、填料、增塑剂和稳定剂等成分组成的，包括聚乙烯、聚丙烯、聚酯系等；热固性粉末涂料是由热固性树脂、固化剂、颜料、调料和助剂等组成，包括聚酯系和丙烯酸树脂系等。
粉末涂料在生产的过程中，需通过包装成袋或者成箱后进行整体的运输，如专利号为CN201922094333.6的中国专利公开了一种粉末涂料打包设备，通过设置粉末涂料从导料管底部掉落到包装袋中，当包装袋中的粉末涂料越来越多，再通过设置挂钩拉伸压力弹簧，压力弹簧减缓下落速度，当包装袋达到一定重量时，掉落至滑动小车内部，然后通过设置移动轨道和滑动小车把打包好的粉末涂料运送至指定位置，达到了打包速度快的效果。
但是现有的粉末涂料打包装置未对粉末涂料进行搅拌，无法保障物料更为顺畅的进行下料，进而导致称重不准确，也容易导致堵塞影响打包的效率，严重时导致不能满足生产需求。
发明内容
本发明的目的是针对以上问题，提供一种粉末涂料生产用打包设备， 通过对粉末涂料的进行边搅拌边下料，使下料更顺畅更均匀，配合称重装置对包装箱进行精准的重量检测，从而更加精准的进行定量包装，保证打包的生产效率。
为实现以上目的，本发明采用的技术方案是：一种粉末涂料生产用打包设备，包括包装箱和输送带，所述包装箱通过输送带进行输送，所述包装箱两侧设置有耳板，包装箱下方设置有称重装置，所述称重装置包括电子秤，所述电子秤位于输送带上下两层的传送带之间，电子秤上对称设置有可升降的顶板，顶板上升将耳板支撑抬升从而将包装箱抬起并通过电子秤进行称重；所述包装箱上方设置有下料装置，所述下料装置包括转筒，转筒由电机进行驱动，转筒一端通过转轴连接在轴承安装板的第二密封轴承内，转筒另一端与送料管相连通，所述送料管、电机及轴承安装板均由连接杆进行支撑，所述送料管上设置有进料阀；所述转筒侧壁为网状结构，转筒下方设置有下料漏斗，下料漏斗的出料口位于包装箱上方，且下料漏斗的出料口处设置有出料阀。
进一步的，所述转筒为倾斜设置，且其与送料管相连的一端高度较高。
进一步的，所述转筒内壁上设置有搅拌铲。
进一步的，所述转筒通过进料管与送料管相连通，所述进料管为倾斜设置，进料管一端与转筒相连，进料管另一端开设有通孔且该通孔处设置有第一密封轴承，所述送料管插入第一密封轴承内将物料进行下料到进料管内。
进一步的，所述进料管上套设有第二齿轮，第二齿轮与第一齿轮相配合并由第一齿轮带动进行转动，所述第一齿轮连接在电机的输出轴上。
进一步的，所述下料漏斗由支撑板进行支撑，下料漏斗内活动设置有第一过滤网板，第一过滤网板侧壁通过弹性板连接在下料漏斗内壁上。
进一步的，所述下料漏斗的出料口内位于出料阀下方设置有第二过滤 网板。
进一步的，所述顶板设置在气缸竖直向上的活塞杆顶端，气缸下端连接在电子秤上。
本发明的有益效果：
1、为了防止物料结块等导致下料不顺甚至发生堵塞，通过设置转筒对物料进行搅拌，转筒直接与送料管相连，方便打包装置整体的灵活布置，也无需额外的中转运输设备；且转筒为倾斜设置，延长物料在转筒内的搅拌时间，提高物料的搅拌效果；其中转筒一侧的进料管上套设第二齿轮配合第一齿轮并由电机进行驱动，从而实现转筒整体的转动，使得物料打散后通过转筒的网状侧壁进行出料。
2、为了保证物料通过下料漏斗时进行顺畅均匀的下料，通过在下料漏斗内设置有活动的第一过滤网板进行筛料。其中第一过滤网板侧壁通过弹性板连接在下料漏斗内壁上，使得第一过滤网板可进行上下震动，从而物料落到第一过滤网板上时可进一步被打散；下料漏斗位于出料阀下方设置有第二过滤网板，能够保证物料最终下料的均匀性。
3、为了更方便的对包装箱进行称重，实现称重完成能够迅速及时的继续通过输送带进行输料，通过在包装箱下方设置电子秤，电子秤上对称设置气缸带动顶板进行升降，顶板配合包装箱两侧的耳板将包装箱进行抬升，从而进行称重，称重完成后即可将包装箱放下，再启动输送带进行输料，如此即可实现精准的称重操作，保证定量包装，并可快速及时的将包装箱进行出料。
附图说明
图1为本发明的整体结构示意图。
图2为本发明的转筒部分的结构示意图。
图3为本发明的电子秤的位置示意图。
图4为本发明的顶板的安装示意图。
图中所述文字标注表示为：1、送料管；2、进料阀；3、第一密封轴承；4、电机；5、第一齿轮；6、第二齿轮；7、进料管；8、转筒；9、搅拌铲；10、转轴；11、连接杆；12、第二密封轴承；13、下料漏斗；14、弹性板；15、支撑板；16、输送带；17、支撑柱；18、第一过滤网板；19、出料阀；20、第二过滤网板；21、包装箱；22、耳板；23、顶板；24、气缸；25、电子秤。
具体实施方式
以下通过实施例进一步对本发明做出阐释。
一种粉末涂料生产用打包设备，包括包装箱21和输送带16，所述包装箱21通过输送带16进行输送，所述包装箱21两侧设置有耳板22，包装箱21下方设置有称重装置，所述称重装置包括电子秤25，所述电子秤25位于输送带16上下两层的传送带之间，电子秤25上对称设置有可升降的顶板23，顶板23上升将耳板22支撑抬升从而将包装箱21抬起并通过电子秤25进行称重；所述包装箱21上方设置有下料装置，所述下料装置包括转筒8，转筒8由电机4进行驱动，转筒8一端通过转轴10连接在轴承安装板的第二密封轴承12内，转筒8另一端与送料管1相连通，所述送料管1、电机4及轴承安装板均由连接杆11进行支撑，所述送料管1上设置有进料阀2；所述转筒8侧壁为网状结构，转筒8下方设置有下料漏斗13，下料漏斗13的出料口位于包装箱21上方，且下料漏斗13的出料口处设置有出料阀19。
优选的，请参照图1和图2所示，所述转筒8为倾斜设置，且其与送 料管1相连的一端高度较高。
优选的，请参照图1和图2所示，所述转筒8内壁上设置有搅拌铲9。
优选的，请参照图1和图2所示，所述转筒8通过进料管7与送料管1相连通，所述进料管7为倾斜设置，进料管7一端与转筒8相连，进料管7另一端开设有通孔且该通孔处设置有第一密封轴承3，所述送料管1插入第一密封轴承3内将物料进行下料到进料管7内。
优选的，请参照图1和图2所示，所述进料管7上套设有第二齿轮6，第二齿轮6与第一齿轮5相配合并由第一齿轮5带动进行转动，所述第一齿轮5连接在电机4的输出轴上。
优选的，请参照图1所示，所述下料漏斗13由支撑板15进行支撑，下料漏斗13内活动设置有第一过滤网板18，第一过滤网板18侧壁通过弹性板14连接在下料漏斗13内壁上。
优选的，请参照图1所示，所述下料漏斗13的出料口内位于出料阀19下方设置有第二过滤网板20。
优选的，请参照图3和图4所示，所述顶板23设置在气缸24竖直向上的活塞杆顶端，气缸24下端连接在电子秤25上。
需要说明的是，在本文中，术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含，从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素，而且还包括没有明确列出的其他要素，或者是还包括为这种过程、方法、物品或者设备所固有的要素。
本文中对本发明的原理及实施方式进行了阐述，以上实施例的说明只是用于帮助理解本发明的方法及其核心思想；同时，对于本领域的一般技术人员，依据本发明的思想，在具体实施方式及应用范围上均会有改变之处，综上所述，本说明书内容不应理解为对本发明的限制。

Claims (8)

  1. 一种粉末涂料生产用打包设备，包括包装箱(21)和输送带(16)，其特征在于，所述包装箱(21)通过输送带(16)进行输送，所述包装箱(21)两侧设置有耳板(22)，包装箱(21)下方设置有称重装置，所述称重装置包括电子秤(25)，所述电子秤(25)位于输送带(16)上下两层的传送带之间，电子秤(25)上对称设置有可升降的顶板(23)，顶板(23)上升将耳板(22)支撑抬升从而将包装箱(21)抬起并通过电子秤(25)进行称重；所述包装箱(21)上方设置有下料装置，所述下料装置包括转筒(8)，转筒(8)由电机(4)进行驱动，转筒(8)一端通过转轴(10)连接在轴承安装板的第二密封轴承(12)内，转筒(8)另一端与送料管(1)相连通，所述送料管(1)、电机(4)及轴承安装板均由连接杆(11)进行支撑，所述送料管(1)上设置有进料阀(2)；所述转筒(8)侧壁为网状结构，转筒(8)下方设置有下料漏斗(13)，下料漏斗(13)的出料口位于包装箱(21)上方，且下料漏斗(13)的出料口处设置有出料阀(19)。
  2. 根据权利要求1所述的一种粉末涂料生产用打包设备，其特征在于，所述转筒(8)为倾斜设置，且其与送料管(1)相连的一端高度较高。
  3. 根据权利要求1所述的一种粉末涂料生产用打包设备，其特征在于，所述转筒(8)内壁上设置有搅拌铲(9)。
  4. 根据权利要求1所述的一种粉末涂料生产用打包设备，其特征在于，所述转筒(8)通过进料管(7)与送料管(1)相连通，所述进料管(7)为倾斜设置，进料管(7)一端与转筒(8)相连，进料管(7)另一端开设有通孔且该通孔处设置有第一密封轴承(3)，所述送料管(1)插入第一密封轴承(3)内将物料进行下料到进料管(7)内。
  5. 根据权利要求4所述的一种粉末涂料生产用打包设备，其特征在于，所述进料管(7)上套设有第二齿轮(6)，第二齿轮(6)与第一齿轮(5)相配合并由第一齿轮(5)带动进行转动，所述第一齿轮(5)连接在电机(4)的输 出轴上。
  6. 根据权利要求1所述的一种粉末涂料生产用打包设备，其特征在于，所述下料漏斗(13)由支撑板(15)进行支撑，下料漏斗(13)内活动设置有第一过滤网板(18)，第一过滤网板(18)侧壁通过弹性板(14)连接在下料漏斗(13)内壁上。
  7. 根据权利要求1所述的一种粉末涂料生产用打包设备，其特征在于，所述下料漏斗(13)的出料口内位于出料阀(19)下方设置有第二过滤网板(20)。
  8. 根据权利要求1所述的一种粉末涂料生产用打包设备，其特征在于，所述顶板(23)设置在气缸(24)竖直向上的活塞杆顶端，气缸(24)下端连接在电子秤(25)上。
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