WO2022100421A1 - Fully automatic glue-dispensing production line and centralized glue supply type glue-dispensing process - Google Patents

Fully automatic glue-dispensing production line and centralized glue supply type glue-dispensing process Download PDF

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Publication number
WO2022100421A1
WO2022100421A1 PCT/CN2021/126041 CN2021126041W WO2022100421A1 WO 2022100421 A1 WO2022100421 A1 WO 2022100421A1 CN 2021126041 W CN2021126041 W CN 2021126041W WO 2022100421 A1 WO2022100421 A1 WO 2022100421A1
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WO
WIPO (PCT)
Prior art keywords
glue
wall
dispensing
side outer
manipulator
Prior art date
Application number
PCT/CN2021/126041
Other languages
French (fr)
Chinese (zh)
Inventor
王松林
谢忠
孙平
李飞
Original Assignee
江华贵得科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Priority claimed from CN202011250135.5A external-priority patent/CN112620002A/en
Priority claimed from CN202011250331.2A external-priority patent/CN112620036A/en
Application filed by 江华贵得科技有限公司 filed Critical 江华贵得科技有限公司
Publication of WO2022100421A1 publication Critical patent/WO2022100421A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/50Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
    • B05B15/55Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids
    • B05B15/555Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids discharged by cleaning nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02Means for manipulating or holding work, e.g. for separate articles for particular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/26Processes for applying liquids or other fluent materials performed by applying the liquid or other fluent material from an outlet device in contact with, or almost in contact with, the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/06Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation

Definitions

  • the invention relates to the technical field of LCD production, in particular to a fully automatic glue dispensing production line and a centralized glue supply type glue dispensing process.
  • LCD glue dispenser can be divided into line glue machine, coating surface glue machine and coating silver paste machine according to the function.
  • the LCD terminal surface is coated with blue glue or black glue, and the coated silver paste is used to realize the conductive bonding of LCM metal pins.
  • the existing LCD dispensing production line has a low degree of automation, lacks automatic drying equipment, and Poor linkage, resulting in low production efficiency.
  • the glue is poured into the syringe, and the solenoid valve opens the air source, so that the compressed gas enters the syringe and uses the gas pressure to push the glue out of the needle; the solenoid valve closes the air source and the pressure disappears and the glue stops flowing;
  • the amount of glue in the syringe is small, and it is troublesome to replace frequently; after the solenoid valve is closed, it takes a certain time for the air source to drop to zero, and there is a phenomenon of glue overflow during this period; in view of these defects, it is necessary to design a centralized glue supply dispensing process of.
  • the purpose of the present invention is to provide a fully automatic glue dispensing production line and a centralized glue supply type glue dispensing process in order to solve the problems raised in the above background technology.
  • the present invention adopts the following technical solutions:
  • a fully automatic glue dispensing production line includes a first body, a feeding belt is fixedly connected to one inner wall of the first body, a mechanical corrector is arranged on one outer wall of the feeding belt, and the mechanical The corrector is fixedly connected to one side outer wall of the first body, one side of the feeding belt is symmetrically arranged with a first glass manipulator, and the first glass manipulator is slidably connected to one side outer wall of the first body, so A first glue dispensing platform is distributed and slidably connected on one side outer wall of the first body, and the first glue dispensing platform is arranged at the bottom end of the first glass manipulator, and one side outer wall of the first body is fixedly connected with a first glue dispensing platform.
  • a first bracket and the first bracket is arranged at the top of the first dispensing platform, the bottom end of the first bracket is provided with a first CCD vision instrument, and the first CCD vision instrument is slidably connected to one side of the first fuselage
  • a first dispensing robot is slidably connected to the top outer wall of the first bracket
  • a first discharging belt is fixedly connected to one side outer wall of the first body, and one side of the first body is
  • a second body is provided, and the first discharge belt is fixedly connected to one side outer wall of the second body, and a second glass manipulator is symmetrically slidably connected to one side outer wall of the second body, and the first outlet
  • the material belt is arranged at the bottom end of the second glass manipulator, and a second glue dispensing platform is distributed and slidably connected on one side outer wall of the second body, and the second glue dispensing platform is arranged at the bottom end of the second glass robot arm, so A second bracket is fixedly connected to one side outer wall
  • a first needle cleaner is fixedly connected to one side outer wall of the first body, and a second needle cleaner is fixedly connected to one side outer wall of the second body.
  • a first slide rail is fixedly connected to one side outer wall of the first body, and the first glass manipulator is slidably connected to one side outer wall of the first slide rail.
  • a second sliding rail is distributed and fixed on one side outer wall of the fuselage, and the first glue dispensing platform is slidably connected to one side outer wall of the second sliding rail, and a third sliding rail is fixedly connected to the top outer wall of the first bracket.
  • the first glue dispensing manipulator is slidably connected to one side outer wall of the third sliding rail, the one side outer wall of the first body is fixedly connected with the fourth sliding rail, and the first CCD vision instrument is slidably connected to the third sliding rail.
  • the fixing block on one side of the outer wall of the second body is connected with a fifth slide rail
  • the second glass manipulator is slidably connected to one side of the outer wall of the fifth slide rail
  • the first A sixth sliding rail is distributed on the outer wall of one side of the fuselage
  • the second glue dispensing platform is slidably connected to the outer wall of one side of the sixth sliding rail
  • the outer wall of one side of the second bracket is symmetrically fixed with a first Seven slide rails
  • the second glue dispensing manipulator is slidably connected to one side outer wall of the seventh slide rail
  • the eighth slide rail is connected to the fixing block on one side outer wall of the second body
  • the second CCD vision instrument slides is connected to one side outer wall of the eighth slide rail
  • one side outer wall of the third body is fixedly connected with a ninth slide rail
  • the first conveying manipulator is slidably connected to one side outer wall of the ninth slide rail, so A tenth slide rail is fixedly connected to one
  • a first buffer suction cup is distributed and fixed on one side outer wall of the first glass manipulator, and a second buffer suction cup is distributed and fixed on one side outer wall of the second glass manipulator.
  • a third buffer suction cup is distributed and fixed on one side outer wall of the first conveying manipulator, and a fourth buffer suction cup is distributed and fixed on one side outer wall of the second conveying manipulator.
  • a carrying tray is distributed on one side of the outer wall of the glass frit tray group.
  • a dot silver paste device and a glue dispensing valve are fixedly connected to one outer wall of the second glue dispensing manipulator.
  • the present invention also provides a centralized glue supply type dispensing process for dispensing materials by using the above automatic dispensing production line, including step 1, glue processing; step 2, machine preheating; step 3 , dispensing and curing; step 4, close the overflowing glue; step 5, unloading storage;
  • the glue processing comprises the following steps:
  • the preheating of the machine includes the following steps:
  • the glue dispensing curing comprises the following steps:
  • closing the overflowing glue includes the following steps:
  • step 5 the material after dispensing in step 4 2) is manually taken out for inspection, then the surface is covered with a protective film, and it is packaged and placed in a cool place for storage.
  • the glue barrel of the glue dispensing machine in the step 1 2) needs to be cleaned and dried before use.
  • the temperature is raised to 60-80° C. in the step 2 2).
  • PLC programming can be used in the step 3 1); in the step 4 1), manual cleaning of the glue dispenser is required after closing; in the step 5, it is required before packing Disinfect.
  • the fully automatic glue dispensing production line of the present invention has a high degree of linkage among the equipment of the designed production line, which greatly improves the production efficiency and the yield rate. It is designed with an automatic manipulator, which can automatically load and unload, and automatically dispense glue, from materials to finished products to automatic drying, all without manual participation, and truly realize fully automatic dispensing production.
  • the centralized glue supply type glue dispensing process of the present invention has the advantages of simple operation and low cost, and adopts air source pressure and rubber hose to transport the glue to each glue dispensing station.
  • centralized glue dispensing is accurate, which is conducive to material processing. After the solenoid valve is closed, there is less glue overflowing, saving resources and being beneficial to users.
  • FIG. 1 is a schematic diagram of the overall front view of the fully automatic glue dispensing production line of the present invention.
  • FIG. 2 is a schematic side view of the overall structure of the fully automatic glue dispensing production line of the present invention.
  • FIG. 3 is a schematic view of the overall top view cutaway structure of the fully automatic glue dispensing production line of the present invention.
  • FIG. 4 is a process flow diagram of the centralized glue supply type glue dispensing process of the present invention.
  • the fully automatic dispensing production line of the present invention includes a first body 1, a feeding belt 2, a mechanical corrector 3, a first glass manipulator 4, a first dispensing platform 5, and a first bracket 6 , the first CCD vision instrument 7, the first dispensing robot 8, the first needle cleaner 9, the first discharging belt 10, the second body 11, the second glass robot 12, the second dispensing platform 13, the second The bracket 14, the second CCD vision instrument 15, the second dispensing robot 16, the second needle cleaner 17, the second discharging belt 18, the third body 19, the first conveying robot 20, the glass plate group 21, the first A tray conveying table 22, a second tray conveying table 23, a third discharging belt 24 and a second conveying manipulator 25, a feeding belt 2 is fixedly connected to one inner wall of the first body 1, and the feeding belt 2 A mechanical corrector 3 is arranged on the outer wall of one side, and the mechanical corrector 3 is fixedly connected to the outer wall of one side of the first body 1, and a first glass manipulator 4 is symmetrically arranged on one side of
  • a CCD vision device 7, and the first CCD vision device 7 is slidably connected to one side outer wall of the first body 1, and a first dispensing robot 8 is slidably connected to the top outer wall of the first bracket 6.
  • the first body 1 A first discharge belt 10 is fixedly connected to one side of the outer wall of the first body 1 , a second body 11 is provided on one side of the first body 1 , and the first discharge belt 10 is fixedly connected to one side of the outer wall of the second body 11 On one side of the outer wall of the second body 11, a second glass manipulator 12 is symmetrically slidably connected, and the first discharging belt 10 is arranged at the bottom end of the second glass manipulator 12, and one side of the outer wall of the second body 11 is connected.
  • a second glue dispensing platform 13 is distributed and slidably connected, and the second glue dispensing platform 13 is arranged at the bottom end of the second glass manipulator 12 , and a second bracket 14 is fixedly connected to the outer wall of one side of the second body 11 , and the second glue
  • the bracket 14 is arranged at the top of the second glue dispensing platform 13
  • a second CCD vision device 15 is slidably connected to the outer wall of the bottom end of the second bracket 14
  • a second glue dispensing robot 16 is symmetrically slidably connected to the outer wall of the top end of the second bracket 14 .
  • a second discharge belt 18 is fixedly connected to one side outer wall of the second body 11
  • a third body 19 is arranged on one side of the second body 11
  • the second discharge belt 18 is fixedly connected to the third machine
  • One side outer wall of the body 19 and one side outer wall of the third body 19 are slidably connected with the first conveying manipulator 20, and the second discharging belt 18 is arranged at the bottom end of the first conveying manipulator 20, and the first conveying manipulator 20
  • a second tray conveying table 23 is arranged on one side of the machine, and the second tray conveying table 23 is fixedly connected to the outer wall of one side of the third body 19, and a side inner wall of the second tray conveying table 23 is symmetrically arranged with frit pan Group 21, and the glass tray group 21 is fixedly connected to the outer wall of one side of the third body 19, and the outer wall of one side of the third body 19 is fixedly connected with the first tray conveying table 22, and the first tray conveys
  • the table 22 is arranged at the bottom end of the glass
  • the bottom end of the second conveying manipulator 25 is provided with a third discharging belt 24, and the third discharging belt 24 is fixedly connected to the outer wall of one side of the third body 19; the outer wall of one side of the first body 1 is fixed A first needle cleaner 9 is connected, and a second needle cleaner 17 is fixedly connected to the outer wall of one side of the second body 11. The first needle cleaner 9 and the second needle cleaner 17 are used to clean the dispensing needle; A first slide rail is fixedly connected to one side outer wall of the body 1, and the first glass manipulator 4 is slidably connected to one side outer wall of the first slide rail.
  • the first glue dispensing platform 5 is slidably connected to one side outer wall of the second slide rail
  • the top outer wall of the first bracket 6 is fixedly connected with a third slide rail
  • the first glue dispensing manipulator 8 is slidably connected to On one side outer wall of the third sliding rail
  • a fourth sliding rail is fixedly connected to one side outer wall of the first body 1
  • the first CCD vision instrument 7 is slidably connected to one side outer wall of the fourth sliding rail
  • the sliding rail It is used to provide operating power for the manipulator and the vision instrument
  • the fixing block on one side of the outer wall of the second body 11 is connected with a fifth slide rail
  • the second glass manipulator 12 is slidably connected to one side of the outer wall of the fifth slide rail.
  • a sixth sliding rail is distributed on the outer wall of one side of the body 11, and the second glue dispensing platform 13 is slidably connected to the outer wall of one side of the sixth sliding rail, and the outer wall of the second bracket 14 is symmetrically fixed on one side of the outer wall
  • the seventh slide rail, and the second glue dispensing manipulator 16 is slidably connected to the outer wall of one side of the seventh slide rail, the fixing block on one side of the outer wall of the second body 11 is connected to the eighth slide rail, and the second CCD vision instrument 15 is slidably connected to one side outer wall of the eighth slide rail, and the slide rail is used to provide operating power for the manipulator and the vision instrument;
  • one side outer wall of the third body 19 is fixedly connected with the ninth slide rail
  • the first conveying manipulator is 20 is slidably connected to one side outer wall of the ninth slide rail
  • one side outer wall of the third body 19 is fixedly connected with the tenth slide rail
  • the second conveying manipulator 25 is slidably connected to one
  • a material tray and a second material tray are used to store materials at zero time; a first buffer suction cup is distributed and fixed on one side outer wall of the first glass manipulator 4 , and a second buffer suction cup is distributed and fixed on one side outer wall of the second glass manipulator 12 Suction cups, a third buffer suction cup is distributed and fixed on one side outer wall of the first conveying manipulator 20, and a fourth buffer suction cup is distributed and fixed on one side outer wall of the second conveying manipulator 25, and the buffer suction cups are used to absorb materials; Bearings are distributed on the outer wall of one side of the A carrier tray, which is used to carry the finished product; the one side outer wall of the second glue dispensing manipulator 16 is fixedly connected with a dispensing device and a dispensing valve for dispensing the silver paste;
  • the operator places the LCD on the feeding belt 2 of the first body 1, and the feeding belt 2 transmits the LCD to the mechanical corrector 3 for correction, and the first glass manipulator 4 Pick up the LCD, and transport it to the receiving position of the first dispensing platform 5.
  • the first dispensing platform 5 advances to the first CCD vision device 7 to take pictures.
  • the first dispensing platform 5 is turned up 135 degrees, and the first bracket 6
  • the first glue dispensing robot 8 on the upper part dispenses a line of glue. After the glue is dispensed, the first glue dispensing platform 5 retreats to the discharge position, and the other first glass robot 4 picks up the LCD and transports it to the first discharge belt 10.
  • a discharge belt 10 transports the LCD into the second body 11, the second glass manipulator 12 grabs the LCD, and transports it to the second dispensing platform 13 for placement at the receiving position, and the second dispensing platform 13 advances to the second CCD
  • the vision device 15 takes a picture, the second dispensing platform 13 retreats to the dispensing position, the second dispensing robot 16 on the second bracket 14 is coated with surface glue, the silver paste cylinder is lowered, and the second dispensing robot 16 is coated with silver After the glue is dispensed, the second dispensing platform 13 retreats to the discharge position, and another second glass manipulator 12 grabs the LCD and transports it to the second discharge belt 18.
  • the second discharge belt 18 conveys the LCD to the In the third body 19, the first conveying robot 20 grabs the LCD and transports it to the carrier tray on the top of the feeding position of the drying glass tray group 21, filling the first layer of trays, and lowering the drying feeding position by one tray Height, the feeding tray device supports the second carrying tray, the first tray conveying table 22 descends, transports the first layer of the carrying tray at the bottom of the feeding position to the discharging position, and the first tray conveying table 22 rises and holds up
  • the discharge position carries the tray
  • the discharge position tray device supports the first layer of the carrying tray
  • the second conveying manipulator 25 grabs the LCD, and transports it to the third discharge belt 24 to convey the discharge
  • the second tray conveying table 23 The top carrying tray of the discharging position is transported to the feeding position, and this cycle is performed, wherein the first needle cleaner 9 and the second needle cleaner 17 are used to clean the dispensing needles.
  • the centralized glue supply type dispensing process of the present invention includes step 1, glue processing; step 2, machine preheating; step 3, glue dispensing and curing; step 4, close the overflowing glue; step 5, unloading storage;
  • the glue processing comprises the following steps:
  • the preheating of the machine includes the following steps:
  • the glue dispensing curing comprises the following steps:
  • closing the overflowing glue includes the following steps:
  • step 5 the material after dispensing in step 4 2) is manually taken out for inspection, then the surface is covered with a protective film, and it is packaged and placed in a cool place for storage, and needs to be sterilized before packing.
  • the advantages of the present invention are that the centralized glue supply type glue dispensing process is simple in operation and low in cost, and uses air source pressure and rubber hose to transport glue to each glue station, and each glue station uses a solenoid valve to control the ejector pin Dispensing with a type dispensing valve, the solenoid valve is used to push the ejector pin forward to make the pressurized glue flow from the gap to the needle, close the solenoid valve air source and the spring reversely push the ejector pin to plug the glue flow hole to close the overflowing glue.
  • the solenoid valve is used to push the ejector pin forward to make the pressurized glue flow from the gap to the needle, close the solenoid valve air source and the spring reversely push the ejector pin to plug the glue flow hole to close the overflowing glue.
  • the solenoid valve is used to push the ejector pin forward to make the pressurized glue flow from the gap to the needle, close the solenoid valve air source and the spring reversely

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  • Engineering & Computer Science (AREA)
  • Plasma & Fusion (AREA)
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Abstract

A fully automatic glue-dispensing production line and a centralized glue supply type glue-dispensing process, the production line comprising a first machine body (1), a feeding belt (2), a mechanical corrector (3), a first glass manipulator (4), a first glue-dispensing platform (5), a first support (6), a first CCD visual instrument (7), a first glue-dispensing manipulator (8), a first needle cleaner (9), a first discharging belt (10), a second machine body (11), a second glass manipulator (12), a second glue-dispensing platform (13), a second support (14), a second CCD visual instrument (15), a second glue-dispensing manipulator (16), a second needle cleaner (17), a glass material tray group (21), a first material tray conveying platform (22), a third discharging belt (24), and a second conveying manipulator (25). The production line has the advantages of having a high degree of linkage between devices, improved production efficiency and yield rate, being able to automatically load and unload, automatically dispense glue without manual involvement, and achieving fully automatic glue dispensing. The process comprises steps of glue processing, machine preheating, glue dispensing and curing, closing glue overflow, and unloading and storing, and has the advantages of accurate glue dispensing, facilitating material processing, less glue overflow, saving resources, and facilitating user usage.

Description

全自动点胶生产线及集中供胶式点胶工艺Automatic dispensing production line and centralized glue supply dispensing process 技术领域technical field
本发明涉及LCD生产技术领域,具体涉及一种全自动点胶生产线及集中供胶式点胶工艺。The invention relates to the technical field of LCD production, in particular to a fully automatic glue dispensing production line and a centralized glue supply type glue dispensing process.
背景技术Background technique
LCD点胶机按照功能可以分为点线胶机、涂布面胶机和涂布银浆机,其中,点线胶是为了增加FPC与LCD之间的拉力,涂布面胶是用于对LCD端子面涂布蓝胶或黑胶,涂布银浆是用于实现LCM金属管脚导电粘合,现有的LCD点胶生产线自动化程度较低,缺少自动化晾干设备,而且各设备间的联动性较差,导致生产效率低下。LCD glue dispenser can be divided into line glue machine, coating surface glue machine and coating silver paste machine according to the function. The LCD terminal surface is coated with blue glue or black glue, and the coated silver paste is used to realize the conductive bonding of LCM metal pins. The existing LCD dispensing production line has a low degree of automation, lacks automatic drying equipment, and Poor linkage, resulting in low production efficiency.
同时,现有单台点胶机是将胶水倒入针筒,电磁阀打开气源,使压缩气体进入针筒利用气体压力推动胶水从针头流出;电磁阀关闭气源压力消失胶水停止流出;导致针筒装胶量少更换频烦;电磁阀关阀后,气源降至零需要一定的时间,在此期间有溢胶现象;针对这些缺陷,设计集中供胶式点胶工艺是很有必要的。At the same time, in the existing single glue dispenser, the glue is poured into the syringe, and the solenoid valve opens the air source, so that the compressed gas enters the syringe and uses the gas pressure to push the glue out of the needle; the solenoid valve closes the air source and the pressure disappears and the glue stops flowing; The amount of glue in the syringe is small, and it is troublesome to replace frequently; after the solenoid valve is closed, it takes a certain time for the air source to drop to zero, and there is a phenomenon of glue overflow during this period; in view of these defects, it is necessary to design a centralized glue supply dispensing process of.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于,为解决上述背景技术中提出的问题,提供一种全自动点胶生产线及集中供胶式点胶工艺。The purpose of the present invention is to provide a fully automatic glue dispensing production line and a centralized glue supply type glue dispensing process in order to solve the problems raised in the above background technology.
为解决上述技术问题,本发明采用以下技术方案:In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions:
一种全自动点胶生产线,包括第一机身,所述第一机身的一侧内壁上固定连接有进料皮带,所述进料皮带的一侧外壁上设置有机械修正器,且机械修正器固定连接于第一机身的一侧外壁上,所述进料皮带的一侧对称设置有第一玻璃机械手,且第一玻璃机械手滑动连接于第一机身的一侧外壁上,所述第一机身的一侧外壁上分布滑动连接有第一点胶平台,且第一点胶平台设置于第一玻璃机械手的底端,所述第一机身的一侧外壁上固定连接有第一支架,且第一支架设置于第一点胶平台的顶端,所述第一支架的底端设置有第一CCD视觉仪,且第一CCD视觉仪滑动连接于第一机身的一侧外壁上,所述第一支架的顶端外壁上滑动连接有第一点胶机械手,所述第一机身的一侧外壁上固定连接有第一出料皮带,所述第一机身的一侧设置有第二机身,且第一出料皮带固定连接于第二机身的一侧外壁上,所述第二机身的一侧外壁上对称滑动连接有第二玻璃机械手,且第一出料皮带设置于第二玻璃机械手的底端,所述第二机身的一侧外壁上分布滑动连接有第二点胶平台,且第二点胶平台设置于第二玻璃机械手的底端,所述第二机身的一侧外壁上固定连接有第二支架,且第二支架设置于第二点胶平台的顶端,所述第二支架的底端外壁上滑动连接有第二CCD视觉仪,所述第二支架的顶端外壁上对称滑动连接有第二点胶机械手,所述第二机身的一侧外壁上固定连接有第二出料皮带,所述第二机身的一侧设置有第三机身,且第二出料皮带固定连接于第三机身的一侧外壁 上,所述第三机身的一侧外壁上滑动连接有第一输送机械手,且第二出料皮带设置于第一输送机械手的底端,所述第一输送机械手的一侧设置有第二料盘输送台,且第二料盘输送台固定连接于第三机身的一侧外壁上,所述第二料盘输送台的一侧内壁上对称设置有玻璃料盘组,且玻璃料盘组固定连接于第三机身的一侧外壁上,所述第三机身的一侧外壁上固定连接有第一料盘输送台,且第一料盘输送台设置于玻璃料盘组的底端,所述第二料盘输送台的一侧设置有第二输送机械手,且第二输送机械手滑动连接于第三机身的一侧外壁上,所述第二输送机械手的底端设置有第三出料皮带,且第三出料皮带固定连接于第三机身的一侧外壁上。A fully automatic glue dispensing production line includes a first body, a feeding belt is fixedly connected to one inner wall of the first body, a mechanical corrector is arranged on one outer wall of the feeding belt, and the mechanical The corrector is fixedly connected to one side outer wall of the first body, one side of the feeding belt is symmetrically arranged with a first glass manipulator, and the first glass manipulator is slidably connected to one side outer wall of the first body, so A first glue dispensing platform is distributed and slidably connected on one side outer wall of the first body, and the first glue dispensing platform is arranged at the bottom end of the first glass manipulator, and one side outer wall of the first body is fixedly connected with a first glue dispensing platform. a first bracket, and the first bracket is arranged at the top of the first dispensing platform, the bottom end of the first bracket is provided with a first CCD vision instrument, and the first CCD vision instrument is slidably connected to one side of the first fuselage On the outer wall, a first dispensing robot is slidably connected to the top outer wall of the first bracket, a first discharging belt is fixedly connected to one side outer wall of the first body, and one side of the first body is A second body is provided, and the first discharge belt is fixedly connected to one side outer wall of the second body, and a second glass manipulator is symmetrically slidably connected to one side outer wall of the second body, and the first outlet The material belt is arranged at the bottom end of the second glass manipulator, and a second glue dispensing platform is distributed and slidably connected on one side outer wall of the second body, and the second glue dispensing platform is arranged at the bottom end of the second glass robot arm, so A second bracket is fixedly connected to one side outer wall of the second body, and the second bracket is arranged on the top of the second glue dispensing platform, and a second CCD vision device is slidably connected to the outer wall of the bottom end of the second bracket, A second dispensing manipulator is symmetrically slidably connected to the outer wall of the top end of the second bracket, a second discharging belt is fixedly connected to the outer wall of one side of the second body, and one side of the second body is provided with The third body, and the second discharging belt is fixedly connected to one side outer wall of the third body, the one side outer wall of the third body is slidably connected with a first conveying manipulator, and the second discharging belt is provided At the bottom end of the first conveying manipulator, one side of the first conveying manipulator is provided with a second tray conveying table, and the second tray conveying table is fixedly connected to the outer wall of one side of the third body, and the first A glass frit plate group is symmetrically arranged on one inner wall of the second tray conveying table, and the glass frit tray group is fixedly connected to one side outer wall of the third body, and one side outer wall of the third body is fixedly connected with a The first material tray conveying table is arranged at the bottom end of the glass material tray group, one side of the second material tray conveying table is provided with a second conveying manipulator, and the second conveying manipulator is slidably connected to On one side outer wall of the third body, the bottom end of the second conveying manipulator is provided with a third discharging belt, and the third discharging belt is fixedly connected to one side outer wall of the third body.
上述全自动点胶生产线,优选的,所述第一机身的一侧外壁上固定连接有第一针头清洗器,所述第二机身的一侧外壁上固定连接有第二针头清洗器。In the above automatic dispensing production line, preferably, a first needle cleaner is fixedly connected to one side outer wall of the first body, and a second needle cleaner is fixedly connected to one side outer wall of the second body.
上述全自动点胶生产线,优选的,所述第一机身的一侧外壁上固定连接有第一滑轨,且第一玻璃机械手滑动连接于第一滑轨的一侧外壁上,所述第一机身的一侧外壁上分布固定有第二滑轨,且第一点胶平台滑动连接于第二滑轨的一侧外壁上,所述第一支架的顶端外壁上固定连接有第三滑轨,且第一点胶机械手滑动连接于第三滑轨的一侧外壁上,所述第一机身的一侧外壁上固定连接有第四滑轨,且第一CCD视觉仪滑动连接于第四滑轨的一侧外壁上;所述第二机身的一侧外壁上固定块连接有第五滑轨,且第二玻璃机械手滑动连接于第五滑轨的一侧外壁上,所述第二机身的一侧外壁上分布固定块有第六滑轨,且第二点胶平台滑动连接于第六滑轨的一侧外壁上,所述第二支架的一侧外壁上对称固定有第七滑轨,且第二点胶机械手滑动连接于第七滑轨的一侧外壁上,所述第二机身的一侧外壁上固定块连接有第八滑轨,且第二CCD视觉仪滑动连接于第八滑轨的一侧外壁上;所述第三机身的一侧外壁上固定连接有第九滑轨,且第一输送机械手滑动连接于第九滑轨的一侧外壁上,所述第三机身的一侧外壁上固定连接有第十滑轨,且第二输送机械手滑动连接于第十滑轨的一侧外壁上;所述第一出料皮带的一侧外壁上传动连接有第一物料盘,所述第二出料皮带的一侧外壁上传动连接有第二物料盘。In the above automatic dispensing production line, preferably, a first slide rail is fixedly connected to one side outer wall of the first body, and the first glass manipulator is slidably connected to one side outer wall of the first slide rail. A second sliding rail is distributed and fixed on one side outer wall of the fuselage, and the first glue dispensing platform is slidably connected to one side outer wall of the second sliding rail, and a third sliding rail is fixedly connected to the top outer wall of the first bracket The first glue dispensing manipulator is slidably connected to one side outer wall of the third sliding rail, the one side outer wall of the first body is fixedly connected with the fourth sliding rail, and the first CCD vision instrument is slidably connected to the third sliding rail. four slide rails on one side of the outer wall; the fixing block on one side of the outer wall of the second body is connected with a fifth slide rail, and the second glass manipulator is slidably connected to one side of the outer wall of the fifth slide rail, the first A sixth sliding rail is distributed on the outer wall of one side of the fuselage, and the second glue dispensing platform is slidably connected to the outer wall of one side of the sixth sliding rail, and the outer wall of one side of the second bracket is symmetrically fixed with a first Seven slide rails, and the second glue dispensing manipulator is slidably connected to one side outer wall of the seventh slide rail, the eighth slide rail is connected to the fixing block on one side outer wall of the second body, and the second CCD vision instrument slides is connected to one side outer wall of the eighth slide rail; one side outer wall of the third body is fixedly connected with a ninth slide rail, and the first conveying manipulator is slidably connected to one side outer wall of the ninth slide rail, so A tenth slide rail is fixedly connected to one side outer wall of the third machine body, and the second conveying manipulator is slidably connected to one side outer wall of the tenth slide rail; the one side outer wall of the first discharging belt is connected by transmission There is a first material tray, and a second material tray is drivingly connected on one side outer wall of the second discharging belt.
上述全自动点胶生产线,优选的,所述第一玻璃机械手的一侧外壁上分布固定有第一缓冲吸盘,所述第二玻璃机械手的一侧外壁上分布固定有第二缓冲吸盘,所述第一输送机械手的一侧外壁上分布固定有第三缓冲吸盘,所述第二输送机械手的一侧外壁上分布固定有第四缓冲吸盘。In the above-mentioned automatic glue dispensing production line, preferably, a first buffer suction cup is distributed and fixed on one side outer wall of the first glass manipulator, and a second buffer suction cup is distributed and fixed on one side outer wall of the second glass manipulator. A third buffer suction cup is distributed and fixed on one side outer wall of the first conveying manipulator, and a fourth buffer suction cup is distributed and fixed on one side outer wall of the second conveying manipulator.
上述全自动点胶生产线,优选的,所述玻璃料盘组的一侧外壁上分布设置有承载托盘。In the above-mentioned automatic glue dispensing production line, preferably, a carrying tray is distributed on one side of the outer wall of the glass frit tray group.
上述全自动点胶生产线,优选的,所述第二点胶机械手的一侧外壁上固定连接有点银浆装置和点胶阀。In the above-mentioned automatic glue dispensing production line, preferably, a dot silver paste device and a glue dispensing valve are fixedly connected to one outer wall of the second glue dispensing manipulator.
作为一个总的技术构思,本发明还提供一种采用上述全自动点胶生产线对物料进行点胶 的集中供胶式点胶工艺,包括步骤一,胶水加工;步骤二,机器预热;步骤三,点胶固化;步骤四,关闭溢胶;步骤五,卸货存储;As a general technical concept, the present invention also provides a centralized glue supply type dispensing process for dispensing materials by using the above automatic dispensing production line, including step 1, glue processing; step 2, machine preheating; step 3 , dispensing and curing; step 4, close the overflowing glue; step 5, unloading storage;
其中在上述步骤一中,胶水加工包括以下步骤:Wherein in the above-mentioned step 1, the glue processing comprises the following steps:
1)人工根据点胶的物料选择合适的胶水,检测胶水的净度与纯度,并将其放置在阴凉地备用;1) Manually select the appropriate glue according to the materials to be dispensed, check the clarity and purity of the glue, and place it in a cool place for later use;
2)将选择好的胶水倒入点胶机的胶桶内,并将其搅拌均匀;2) Pour the selected glue into the glue bucket of the glue dispenser and stir it evenly;
其中在上述步骤二中,机器预热包括以下步骤:In the above step 2, the preheating of the machine includes the following steps:
1)人工将胶桶内胶水导入点胶机压力桶,使用气源压力与胶管将胶水输送到各个打胶工位,各打胶工位使用电磁阀控制顶针式点胶阀点胶;1) Manually introduce the glue in the glue bucket into the pressure bucket of the glue dispenser, and use the air source pressure and the hose to transport the glue to each glue station, and each glue station uses a solenoid valve to control the thimble type glue valve dispensing;
2)升高点胶机压力桶温度,预热压力桶内部胶水,并将物料放置在点胶机工位上;2) Raise the temperature of the pressure barrel of the dispenser, preheat the glue inside the pressure barrel, and place the material on the station of the dispenser;
其中在上述步骤三中,点胶固化包括以下步骤:Wherein in the above-mentioned step 3, the glue dispensing curing comprises the following steps:
1)人工调节点胶机参数调制,根据物料进行点胶参数,点胶压、出胶量、点胶温度以及点胶粘度设定,并根据物料加工的轨迹进行胶枪与运行轨迹编程;1) Manually adjust the parameter modulation of the dispensing machine, according to the material, the dispensing parameters, the dispensing pressure, the amount of glue, the dispensing temperature and the dispensing viscosity are set, and the glue gun and the running track are programmed according to the material processing trajectory;
2)利用电磁阀正向推开顶针使加压的胶水从间隙位流胶到针头,使胶水覆盖在点胶位置处,即可进行点胶;2) Use the solenoid valve to push the thimble forward to make the pressurized glue flow from the gap to the needle, so that the glue covers the dispensing position, and then the glue can be dispensed;
3)点胶完成后,降低温度至2-5℃,静置等待物料胶水固化;3) After the dispensing is completed, lower the temperature to 2-5℃, and wait for the material glue to solidify;
其中在上述步骤四中,关闭溢胶包括以下步骤:Wherein in the above step 4, closing the overflowing glue includes the following steps:
1)人工关闭点胶机电磁阀气源和弹簧反向推动顶针塞住流胶孔,实现关闭溢胶;1) Manually close the air source of the solenoid valve of the glue dispenser and the spring reversely push the ejector pin to plug the glue flow hole to close the overflow glue;
2)人工取出点胶后的物料,并将其放置在紫外线下照射1-2h,即可加工完成;2) Manually take out the material after dispensing, and place it under ultraviolet light for 1-2 hours to complete the processing;
其中在上述步骤五中,人工将步骤四2)中点胶后的物料取出,进行检查,随后表面包覆保护膜,将其装箱放置在阴凉地存储。Wherein in the above-mentioned step 5, the material after dispensing in step 4 2) is manually taken out for inspection, then the surface is covered with a protective film, and it is packaged and placed in a cool place for storage.
上述的集中供胶式点胶工艺,优选的,所述步骤一2)中点胶机的胶桶使用前需要进行清洗烘干。In the above-mentioned centralized glue supply type dispensing process, preferably, the glue barrel of the glue dispensing machine in the step 1 2) needs to be cleaned and dried before use.
上述的集中供胶式点胶工艺,优选的,所述步骤二2)中升高温度至60-80℃。In the above-mentioned centralized glue supply type dispensing process, preferably, the temperature is raised to 60-80° C. in the step 2 2).
上述的集中供胶式点胶工艺,优选的,所述步骤三1)中可以使用PLC编程;所述步骤四1)中关闭后需要人工清洗点胶机;所述步骤五中装箱前需要进行消毒处理。In the above-mentioned centralized glue supply type dispensing process, preferably, PLC programming can be used in the step 3 1); in the step 4 1), manual cleaning of the glue dispenser is required after closing; in the step 5, it is required before packing Disinfect.
与现有技术相比,本发明的优点在于:Compared with the prior art, the advantages of the present invention are:
本发明的全自动点胶生产线,相较于现有的点胶生产线,所设计生产线的各设备间的联动程度高,极大的提高了生产效率和良品率,本发明所设计的点胶设备设计有自动化机械手,可以自动上下料,自动点胶,从物料到成品再到自动晾干,全部无需人工参与,真正的实现了全自动化点胶生产。Compared with the existing glue dispensing production line, the fully automatic glue dispensing production line of the present invention has a high degree of linkage among the equipment of the designed production line, which greatly improves the production efficiency and the yield rate. It is designed with an automatic manipulator, which can automatically load and unload, and automatically dispense glue, from materials to finished products to automatic drying, all without manual participation, and truly realize fully automatic dispensing production.
本发明的集中供胶式点胶工艺,操作简单,成本低,采用气源压力与胶管将胶水输送到各个打胶工位,各打胶工位使用电磁阀控制顶针式点胶阀点胶,利用电磁阀正向推开顶针使加压的胶水从间隙位流胶到针头,关闭电磁阀气源和弹簧反向推动顶针塞住流胶孔,实现关闭溢胶,针筒装胶量多,且无需更换;集中供胶式点胶精确,有利于物料加工,电磁阀关阀后,且溢出胶水少,节约资源,有利于用户使用。The centralized glue supply type glue dispensing process of the present invention has the advantages of simple operation and low cost, and adopts air source pressure and rubber hose to transport the glue to each glue dispensing station. Use the solenoid valve to push the thimble forward to make the pressurized glue flow from the gap to the needle, close the solenoid valve air source and the spring to push the thimble in the reverse direction to plug the glue flow hole, so as to close the overflow glue, and the amount of glue in the syringe is large. And no need to replace; centralized glue dispensing is accurate, which is conducive to material processing. After the solenoid valve is closed, there is less glue overflowing, saving resources and being beneficial to users.
附图说明Description of drawings
图1是本发明全自动点胶生产线的整体主视结构示意图。FIG. 1 is a schematic diagram of the overall front view of the fully automatic glue dispensing production line of the present invention.
图2是本发明全自动点胶生产线的整体侧视结构示意图。FIG. 2 is a schematic side view of the overall structure of the fully automatic glue dispensing production line of the present invention.
图3是本发明全自动点胶生产线的整体俯视剖切结构示意图。FIG. 3 is a schematic view of the overall top view cutaway structure of the fully automatic glue dispensing production line of the present invention.
图4是本发明集中供胶式点胶工艺的工艺流程图。FIG. 4 is a process flow diagram of the centralized glue supply type glue dispensing process of the present invention.
图例说明:illustration:
1、第一机身;2、进料皮带;3、机械修正器;4、第一玻璃机械手;5、第一点胶平台;6、第一支架;7、第一CCD视觉仪;8、第一点胶机械手;9、第一针头清洗器;10、第一出料皮带;11、第二机身;12、第二玻璃机械手;13、第二点胶平台;14、第二支架;15、第二CCD视觉仪;16、第二点胶机械手;17、第二针头清洗器;18、第二出料皮带;19、第三机身;20、第一输送机械手;21、玻璃料盘组;22、第一料盘输送台;23、第二料盘输送台;24、第三出料皮带;25、第二输送机械手。1. The first body; 2. The feeding belt; 3. The mechanical corrector; 4. The first glass manipulator; 5. The first dispensing platform; 6. The first bracket; 7. The first CCD vision instrument; 8. The first dispensing robot; 9. The first needle cleaner; 10. The first discharging belt; 11. The second body; 12. The second glass robot; 13. The second dispensing platform; 14. The second bracket; 15. The second CCD vision instrument; 16. The second dispensing robot; 17. The second needle cleaner; 18. The second discharging belt; 19. The third body; 20. The first conveying robot; 21. Glass frit Disk group; 22, the first tray conveying table; 23, the second tray conveying table; 24, the third discharging belt; 25, the second conveying manipulator.
具体实施方式Detailed ways
以下结合附图和具体实施例对本发明作进一步详细说明。The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
实施例1:Example 1:
请参阅图1-3,本发明的全自动点胶生产线,包括第一机身1、进料皮带2、机械修正器3、第一玻璃机械手4、第一点胶平台5、第一支架6、第一CCD视觉仪7、第一点胶机械手8、第一针头清洗器9、第一出料皮带10、第二机身11、第二玻璃机械手12、第二点胶平台13、第二支架14、第二CCD视觉仪15、第二点胶机械手16、第二针头清洗器17、第二出料皮带18、第三机身19、第一输送机械手20、玻璃料盘组21、第一料盘输送台22、第二料盘输送台23、第三出料皮带24和第二输送机械手25,第一机身1的一侧内壁上固定连接有进料皮带2,进料皮带2的一侧外壁上设置有机械修正器3,且机械修正器3固定连接于第一机身1的一侧外壁上,进料皮带2的一侧对称设置有第一玻璃机械手4,且第一玻璃机械手4滑动连接于第一机身1的一侧外壁上,第一机身1的一侧外壁上分布滑动连接有第一点胶平台5,且第一点胶平台5设置于第一玻璃机械手4的底端,第一机身1的一侧外壁上固定连接有第一支架6,且第一支架6设置于第一点胶平台5的顶端,第一支架6的底端设置 有第一CCD视觉仪7,且第一CCD视觉仪7滑动连接于第一机身1的一侧外壁上,第一支架6的顶端外壁上滑动连接有第一点胶机械手8,第一机身1的一侧外壁上固定连接有第一出料皮带10,第一机身1的一侧设置有第二机身11,且第一出料皮带10固定连接于第二机身11的一侧外壁上,第二机身11的一侧外壁上对称滑动连接有第二玻璃机械手12,且第一出料皮带10设置于第二玻璃机械手12的底端,第二机身11的一侧外壁上分布滑动连接有第二点胶平台13,且第二点胶平台13设置于第二玻璃机械手12的底端,第二机身11的一侧外壁上固定连接有第二支架14,且第二支架14设置于第二点胶平台13的顶端,第二支架14的底端外壁上滑动连接有第二CCD视觉仪15,第二支架14的顶端外壁上对称滑动连接有第二点胶机械手16,第二机身11的一侧外壁上固定连接有第二出料皮带18,第二机身11的一侧设置有第三机身19,且第二出料皮带18固定连接于第三机身19的一侧外壁上,第三机身19的一侧外壁上滑动连接有第一输送机械手20,且第二出料皮带18设置于第一输送机械手20的底端,第一输送机械手20的一侧设置有第二料盘输送台23,且第二料盘输送台23固定连接于第三机身19的一侧外壁上,第二料盘输送台23的一侧内壁上对称设置有玻璃料盘组21,且玻璃料盘组21固定连接于第三机身19的一侧外壁上,第三机身19的一侧外壁上固定连接有第一料盘输送台22,且第一料盘输送台22设置于玻璃料盘组21的底端,第二料盘输送台23的一侧设置有第二输送机械手25,且第二输送机械手25滑动连接于第三机身19的一侧外壁上,第二输送机械手25的底端设置有第三出料皮带24,且第三出料皮带24固定连接于第三机身19的一侧外壁上;第一机身1的一侧外壁上固定连接有第一针头清洗器9,第二机身11的一侧外壁上固定连接有第二针头清洗器17,第一针头清洗器9和第二针头清洗器17用于清洁点胶针头;第一机身1的一侧外壁上固定连接有第一滑轨,且第一玻璃机械手4滑动连接于第一滑轨的一侧外壁上,第一机身1的一侧外壁上分布固定有第二滑轨,且第一点胶平台5滑动连接于第二滑轨的一侧外壁上,第一支架6的顶端外壁上固定连接有第三滑轨,且第一点胶机械手8滑动连接于第三滑轨的一侧外壁上,第一机身1的一侧外壁上固定连接有第四滑轨,且第一CCD视觉仪7滑动连接于第四滑轨的一侧外壁上,滑轨用于为机械手和视觉仪提供运转动力;第二机身11的一侧外壁上固定块连接有第五滑轨,且第二玻璃机械手12滑动连接于第五滑轨的一侧外壁上,第二机身11的一侧外壁上分布固定块有第六滑轨,且第二点胶平台13滑动连接于第六滑轨的一侧外壁上,第二支架14的一侧外壁上对称固定有第七滑轨,且第二点胶机械手16滑动连接于第七滑轨的一侧外壁上,第二机身11的一侧外壁上固定块连接有第八滑轨,且第二CCD视觉仪15滑动连接于第八滑轨的一侧外壁上,滑轨用于为机械手和视觉仪提供运转动力;第三机身19的一侧外壁上固定连接有第九滑轨,且第一输送机械手20滑动连接于第九滑轨的一侧外壁上,第三机身19的一侧外壁上 固定连接有第十滑轨,且第二输送机械手25滑动连接于第十滑轨的一侧外壁上,滑轨用于为机械手提供运转动力;第一出料皮带10的一侧外壁上传动连接有第一物料盘,第二出料皮带18的一侧外壁上传动连接有第二物料盘,第一物料盘和第二物料盘用于零时盛放物料;第一玻璃机械手4的一侧外壁上分布固定有第一缓冲吸盘,第二玻璃机械手12的一侧外壁上分布固定有第二缓冲吸盘,第一输送机械手20的一侧外壁上分布固定有第三缓冲吸盘,第二输送机械手25的一侧外壁上分布固定有第四缓冲吸盘,缓冲吸盘用于吸取物料;玻璃料盘组21的一侧外壁上分布设置有承载托盘,承载托盘用于承载成品;第二点胶机械手16的一侧外壁上固定连接有点银浆装置和点胶阀,用于点银浆;1-3, the fully automatic dispensing production line of the present invention includes a first body 1, a feeding belt 2, a mechanical corrector 3, a first glass manipulator 4, a first dispensing platform 5, and a first bracket 6 , the first CCD vision instrument 7, the first dispensing robot 8, the first needle cleaner 9, the first discharging belt 10, the second body 11, the second glass robot 12, the second dispensing platform 13, the second The bracket 14, the second CCD vision instrument 15, the second dispensing robot 16, the second needle cleaner 17, the second discharging belt 18, the third body 19, the first conveying robot 20, the glass plate group 21, the first A tray conveying table 22, a second tray conveying table 23, a third discharging belt 24 and a second conveying manipulator 25, a feeding belt 2 is fixedly connected to one inner wall of the first body 1, and the feeding belt 2 A mechanical corrector 3 is arranged on the outer wall of one side, and the mechanical corrector 3 is fixedly connected to the outer wall of one side of the first body 1, and a first glass manipulator 4 is symmetrically arranged on one side of the feeding belt 2, and the first The glass manipulator 4 is slidably connected to one side outer wall of the first body 1 , and a first glue dispensing platform 5 is distributed and slidably connected to one side outer wall of the first body 1 , and the first glue dispensing platform 5 is arranged on the first glass At the bottom end of the manipulator 4, a first bracket 6 is fixedly connected to the outer wall of one side of the first body 1, and the first bracket 6 is arranged at the top of the first dispensing platform 5, and the bottom end of the first bracket 6 is arranged with a first bracket 6. A CCD vision device 7, and the first CCD vision device 7 is slidably connected to one side outer wall of the first body 1, and a first dispensing robot 8 is slidably connected to the top outer wall of the first bracket 6. The first body 1 A first discharge belt 10 is fixedly connected to one side of the outer wall of the first body 1 , a second body 11 is provided on one side of the first body 1 , and the first discharge belt 10 is fixedly connected to one side of the outer wall of the second body 11 On one side of the outer wall of the second body 11, a second glass manipulator 12 is symmetrically slidably connected, and the first discharging belt 10 is arranged at the bottom end of the second glass manipulator 12, and one side of the outer wall of the second body 11 is connected. A second glue dispensing platform 13 is distributed and slidably connected, and the second glue dispensing platform 13 is arranged at the bottom end of the second glass manipulator 12 , and a second bracket 14 is fixedly connected to the outer wall of one side of the second body 11 , and the second glue The bracket 14 is arranged at the top of the second glue dispensing platform 13 , a second CCD vision device 15 is slidably connected to the outer wall of the bottom end of the second bracket 14 , and a second glue dispensing robot 16 is symmetrically slidably connected to the outer wall of the top end of the second bracket 14 . , a second discharge belt 18 is fixedly connected to one side outer wall of the second body 11, a third body 19 is arranged on one side of the second body 11, and the second discharge belt 18 is fixedly connected to the third machine One side outer wall of the body 19 and one side outer wall of the third body 19 are slidably connected with the first conveying manipulator 20, and the second discharging belt 18 is arranged at the bottom end of the first conveying manipulator 20, and the first conveying manipulator 20 A second tray conveying table 23 is arranged on one side of the machine, and the second tray conveying table 23 is fixedly connected to the outer wall of one side of the third body 19, and a side inner wall of the second tray conveying table 23 is symmetrically arranged with frit pan Group 21, and the glass tray group 21 is fixedly connected to the outer wall of one side of the third body 19, and the outer wall of one side of the third body 19 is fixedly connected with the first tray conveying table 22, and the first tray conveys The table 22 is arranged at the bottom end of the glass plate group 21 , and a second conveying robot 25 is arranged on one side of the second plate conveying table 23 , and the second conveying robot 25 is slidably connected to one side of the outer wall of the third body 19 . , the bottom end of the second conveying manipulator 25 is provided with a third discharging belt 24, and the third discharging belt 24 is fixedly connected to the outer wall of one side of the third body 19; the outer wall of one side of the first body 1 is fixed A first needle cleaner 9 is connected, and a second needle cleaner 17 is fixedly connected to the outer wall of one side of the second body 11. The first needle cleaner 9 and the second needle cleaner 17 are used to clean the dispensing needle; A first slide rail is fixedly connected to one side outer wall of the body 1, and the first glass manipulator 4 is slidably connected to one side outer wall of the first slide rail. Two slide rails, and the first glue dispensing platform 5 is slidably connected to one side outer wall of the second slide rail, the top outer wall of the first bracket 6 is fixedly connected with a third slide rail, and the first glue dispensing manipulator 8 is slidably connected to On one side outer wall of the third sliding rail, a fourth sliding rail is fixedly connected to one side outer wall of the first body 1, and the first CCD vision instrument 7 is slidably connected to one side outer wall of the fourth sliding rail, and the sliding rail It is used to provide operating power for the manipulator and the vision instrument; the fixing block on one side of the outer wall of the second body 11 is connected with a fifth slide rail, and the second glass manipulator 12 is slidably connected to one side of the outer wall of the fifth slide rail. A sixth sliding rail is distributed on the outer wall of one side of the body 11, and the second glue dispensing platform 13 is slidably connected to the outer wall of one side of the sixth sliding rail, and the outer wall of the second bracket 14 is symmetrically fixed on one side of the outer wall The seventh slide rail, and the second glue dispensing manipulator 16 is slidably connected to the outer wall of one side of the seventh slide rail, the fixing block on one side of the outer wall of the second body 11 is connected to the eighth slide rail, and the second CCD vision instrument 15 is slidably connected to one side outer wall of the eighth slide rail, and the slide rail is used to provide operating power for the manipulator and the vision instrument; one side outer wall of the third body 19 is fixedly connected with the ninth slide rail, and the first conveying manipulator is 20 is slidably connected to one side outer wall of the ninth slide rail, one side outer wall of the third body 19 is fixedly connected with the tenth slide rail, and the second conveying manipulator 25 is slidably connected to one side outer wall of the tenth slide rail , the slide rail is used to provide operating power for the manipulator; a first material tray is connected to the outer wall of one side of the first discharge belt 10, and a second material tray is connected to the outer wall of one side of the second discharge belt 18. A material tray and a second material tray are used to store materials at zero time; a first buffer suction cup is distributed and fixed on one side outer wall of the first glass manipulator 4 , and a second buffer suction cup is distributed and fixed on one side outer wall of the second glass manipulator 12 Suction cups, a third buffer suction cup is distributed and fixed on one side outer wall of the first conveying manipulator 20, and a fourth buffer suction cup is distributed and fixed on one side outer wall of the second conveying manipulator 25, and the buffer suction cups are used to absorb materials; Bearings are distributed on the outer wall of one side of the A carrier tray, which is used to carry the finished product; the one side outer wall of the second glue dispensing manipulator 16 is fixedly connected with a dispensing device and a dispensing valve for dispensing the silver paste;
使用本发明进行全自动点胶生产时,操作人员将LCD摆放在第一机身1的进料皮带2,进料皮带2将LCD传送到机械修正器3处进行修正,第一玻璃机械手4吸取LCD,并搬运到第一点胶平台5接料位置放置,第一点胶平台5前进到第一CCD视觉仪7处进行拍照,第一点胶平台5向上翻转135度,第一支架6上的第一点胶机械手8点一线胶,点胶完毕后,第一点胶平台5退到出料位置,另一个第一玻璃机械手4吸取LCD,并搬运到第一出料皮带10,第一出料皮带10将LCD传送到第二机身11内,第二玻璃机械手12抓取LCD,并搬运到第二点胶平台13接料位放置,第二点胶平台13前进到第二CCD视觉仪15处进行拍照,第二点胶平台13后退至点胶位置,第二支架14上的第二点胶机械手16涂布面胶,银浆气缸下降,第二点胶机械手16涂布银浆,点胶完毕后,第二点胶平台13后退至出料位,另一个第二玻璃机械手12抓取LCD,并搬运到第二出料皮带18,第二出料皮带18将LCD传送到第三机身19内,第一输送机械手20抓取LCD,并搬运到晾干玻璃料盘组21进料位顶部的承载托盘上,摆满第一层托盘,晾干进料位下降一个托盘高度,进料位托料盘装置托住第二承载托盘,第一料盘输送台22下降,搬运进料位底部第一层承载托盘到出料位,第一料盘输送台22上升托起出料位承载托盘,出料位托料盘装置托住第一层承载托盘,第二输送机械手25抓取LCD,并搬运到第三出料皮带24传送出料,第二料盘输送台23搬运出料位顶部承载托盘到进料位,以此循环,其中第一针头清洗器9和第二针头清洗器17用于清洁点胶针头。When using the present invention for automatic dispensing production, the operator places the LCD on the feeding belt 2 of the first body 1, and the feeding belt 2 transmits the LCD to the mechanical corrector 3 for correction, and the first glass manipulator 4 Pick up the LCD, and transport it to the receiving position of the first dispensing platform 5. The first dispensing platform 5 advances to the first CCD vision device 7 to take pictures. The first dispensing platform 5 is turned up 135 degrees, and the first bracket 6 The first glue dispensing robot 8 on the upper part dispenses a line of glue. After the glue is dispensed, the first glue dispensing platform 5 retreats to the discharge position, and the other first glass robot 4 picks up the LCD and transports it to the first discharge belt 10. A discharge belt 10 transports the LCD into the second body 11, the second glass manipulator 12 grabs the LCD, and transports it to the second dispensing platform 13 for placement at the receiving position, and the second dispensing platform 13 advances to the second CCD The vision device 15 takes a picture, the second dispensing platform 13 retreats to the dispensing position, the second dispensing robot 16 on the second bracket 14 is coated with surface glue, the silver paste cylinder is lowered, and the second dispensing robot 16 is coated with silver After the glue is dispensed, the second dispensing platform 13 retreats to the discharge position, and another second glass manipulator 12 grabs the LCD and transports it to the second discharge belt 18. The second discharge belt 18 conveys the LCD to the In the third body 19, the first conveying robot 20 grabs the LCD and transports it to the carrier tray on the top of the feeding position of the drying glass tray group 21, filling the first layer of trays, and lowering the drying feeding position by one tray Height, the feeding tray device supports the second carrying tray, the first tray conveying table 22 descends, transports the first layer of the carrying tray at the bottom of the feeding position to the discharging position, and the first tray conveying table 22 rises and holds up The discharge position carries the tray, the discharge position tray device supports the first layer of the carrying tray, the second conveying manipulator 25 grabs the LCD, and transports it to the third discharge belt 24 to convey the discharge, and the second tray conveying table 23 The top carrying tray of the discharging position is transported to the feeding position, and this cycle is performed, wherein the first needle cleaner 9 and the second needle cleaner 17 are used to clean the dispensing needles.
实施例2:Example 2:
请参阅图1,本发明的集中供胶式点胶工艺,包括步骤一,胶水加工;步骤二,机器预热;步骤三,点胶固化;步骤四,关闭溢胶;步骤五,卸货存储;Please refer to FIG. 1, the centralized glue supply type dispensing process of the present invention includes step 1, glue processing; step 2, machine preheating; step 3, glue dispensing and curing; step 4, close the overflowing glue; step 5, unloading storage;
其中在上述步骤一中,胶水加工包括以下步骤:Wherein in the above-mentioned step 1, the glue processing comprises the following steps:
1)人工根据点胶的物料选择合适的胶水,检测胶水的净度与纯度,并将其放置在阴凉地备用;1) Manually select the appropriate glue according to the materials to be dispensed, check the clarity and purity of the glue, and place it in a cool place for later use;
2)将选择好的胶水倒入点胶机的胶桶内,点胶机的胶桶使用前需要进行清洗烘干,并将 其搅拌均匀;2) Pour the selected glue into the glue bucket of the glue dispenser, and the glue bucket of the glue dispenser needs to be cleaned and dried before use, and stir it evenly;
其中在上述步骤二中,机器预热包括以下步骤:In the above step 2, the preheating of the machine includes the following steps:
1)人工将胶桶内胶水导入点胶机压力桶,使用气源压力与胶管将胶水输送到各个打胶工位,各打胶工位使用电磁阀控制顶针式点胶阀点胶;1) Manually introduce the glue in the glue bucket into the pressure bucket of the glue dispenser, and use the air source pressure and the hose to transport the glue to each glue station, and each glue station uses a solenoid valve to control the thimble type glue valve dispensing;
2)升高点胶机压力桶温度,升高温度至60-80℃,预热压力桶内部胶水,并将物料放置在点胶机工位上;2) Raise the temperature of the pressure barrel of the dispenser, raise the temperature to 60-80°C, preheat the glue inside the pressure barrel, and place the material on the station of the dispenser;
其中在上述步骤三中,点胶固化包括以下步骤:Wherein in the above-mentioned step 3, the glue dispensing curing comprises the following steps:
1)人工调节点胶机参数调制,根据物料进行点胶参数,点胶压、出胶量、点胶温度以及点胶粘度设定,并根据物料加工的轨迹进行胶枪与运行轨迹编程,可以使用PLC编程;1) Manually adjust the parameter modulation of the dispenser, set the dispensing parameters, dispensing pressure, glue output, dispensing temperature and dispensing viscosity according to the material, and program the glue gun and running track according to the material processing trajectory, which can be Use PLC programming;
2)利用电磁阀正向推开顶针使加压的胶水从间隙位流胶到针头,使胶水覆盖在点胶位置处,即可进行点胶;2) Use the solenoid valve to push the thimble forward to make the pressurized glue flow from the gap to the needle, so that the glue covers the dispensing position, and then the glue can be dispensed;
3)点胶完成后,降低温度至2-5℃,静置等待物料胶水固化;3) After the dispensing is completed, lower the temperature to 2-5℃, and wait for the material glue to solidify;
其中在上述步骤四中,关闭溢胶包括以下步骤:Wherein in the above step 4, closing the overflowing glue includes the following steps:
1)人工关闭点胶机电磁阀气源和弹簧反向推动顶针塞住流胶孔,实现关闭溢胶,关闭后需要人工清洗点胶机;1) Manually close the air source of the solenoid valve of the glue dispenser and the spring to push the ejector pin to plug the glue flow hole in the opposite direction, so as to close the overflow glue. After closing, the glue dispenser needs to be cleaned manually;
2)人工取出点胶后的物料,并将其放置在紫外线下照射1-2h,即可加工完成;2) Manually take out the material after dispensing, and place it under ultraviolet light for 1-2 hours to complete the processing;
其中在上述步骤五中,人工将步骤四2)中点胶后的物料取出,进行检查,随后表面包覆保护膜,将其装箱放置在阴凉地存储,装箱前需要进行消毒处理。Wherein in the above-mentioned step 5, the material after dispensing in step 4 2) is manually taken out for inspection, then the surface is covered with a protective film, and it is packaged and placed in a cool place for storage, and needs to be sterilized before packing.
基于上述,本发明的优点在于,该集中供胶式点胶工艺,操作简单,成本低,采用气源压力与胶管将胶水输送到各个打胶工位,各打胶工位使用电磁阀控制顶针式点胶阀点胶,利用电磁阀正向推开顶针使加压的胶水从间隙位流胶到针头,关闭电磁阀气源和弹簧反向推动顶针塞住流胶孔,实现关闭溢胶,针筒装胶量多,且无需更换;集中供胶式点胶精确,有利于物料加工,电磁阀关阀后,且溢出胶水少,节约资源,有利于用户使用。Based on the above, the advantages of the present invention are that the centralized glue supply type glue dispensing process is simple in operation and low in cost, and uses air source pressure and rubber hose to transport glue to each glue station, and each glue station uses a solenoid valve to control the ejector pin Dispensing with a type dispensing valve, the solenoid valve is used to push the ejector pin forward to make the pressurized glue flow from the gap to the needle, close the solenoid valve air source and the spring reversely push the ejector pin to plug the glue flow hole to close the overflowing glue. There is a large amount of glue in the syringe, and there is no need to replace it; the centralized glue supply type dispensing is accurate, which is conducive to material processing. After the solenoid valve is closed, there is less glue overflowing, saving resources and being beneficial to users.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其它变体意在涵盖非排它性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其它要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Furthermore, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device comprising a list of elements includes not only those elements, but also includes no explicit Other elements listed, or those inherent to such a process, method, article or apparatus are also included.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前 述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the The technical solutions described in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims (10)

  1. 一种全自动点胶生产线,包括第一机身(1),其特征在于:所述第一机身(1)的一侧内壁上固定连接有进料皮带(2),所述进料皮带(2)的一侧外壁上设置有机械修正器(3),且机械修正器(3)固定连接于第一机身(1)的一侧外壁上,所述进料皮带(2)的一侧对称设置有第一玻璃机械手(4),且第一玻璃机械手(4)滑动连接于第一机身(1)的一侧外壁上,所述第一机身(1)的一侧外壁上分布滑动连接有第一点胶平台(5),且第一点胶平台(5)设置于第一玻璃机械手(4)的底端,所述第一机身(1)的一侧外壁上固定连接有第一支架(6),且第一支架(6)设置于第一点胶平台(5)的顶端,所述第一支架(6)的底端设置有第一CCD视觉仪(7),且第一CCD视觉仪(7)滑动连接于第一机身(1)的一侧外壁上,所述第一支架(6)的顶端外壁上滑动连接有第一点胶机械手(8),所述第一机身(1)的一侧外壁上固定连接有第一出料皮带(10),所述第一机身(1)的一侧设置有第二机身(11),且第一出料皮带(10)固定连接于第二机身(11)的一侧外壁上,所述第二机身(11)的一侧外壁上对称滑动连接有第二玻璃机械手(12),且第一出料皮带(10)设置于第二玻璃机械手(12)的底端,所述第二机身(11)的一侧外壁上分布滑动连接有第二点胶平台(13),且第二点胶平台(13)设置于第二玻璃机械手(12)的底端,所述第二机身(11)的一侧外壁上固定连接有第二支架(14),且第二支架(14)设置于第二点胶平台(13)的顶端,所述第二支架(14)的底端外壁上滑动连接有第二CCD视觉仪(15),所述第二支架(14)的顶端外壁上对称滑动连接有第二点胶机械手(16),所述第二机身(11)的一侧外壁上固定连接有第二出料皮带(18),所述第二机身(11)的一侧设置有第三机身(19),且第二出料皮带(18)固定连接于第三机身(19)的一侧外壁上,所述第三机身(19)的一侧外壁上滑动连接有第一输送机械手(20),且第二出料皮带(18)设置于第一输送机械手(20)的底端,所述第一输送机械手(20)的一侧设置有第二料盘输送台(23),且第二料盘输送台(23)固定连接于第三机身(19)的一侧外壁上,所述第二料盘输送台(23)的一侧内壁上对称设置有玻璃料盘组(21),且玻璃料盘组(21)固定连接于第三机身(19)的一侧外壁上,所述第三机身(19)的一侧外壁上固定连接有第一料盘输送台(22),且第一料盘输送台(22)设置于玻璃料盘组(21)的底端,所述第二料盘输送台(23)的一侧设置有第二输送机械手(25),且第二输送机械手(25)滑动连接于第三机身(19)的一侧外壁上,所述第二输送机械手(25)的底端设置有第三出料皮带(24),且第三出料皮带(24)固定连接于第三机身(19)的一侧外壁上。A fully automatic glue dispensing production line, comprising a first body (1), characterized in that: a feeding belt (2) is fixedly connected to one inner wall of the first body (1), and the feeding belt One side outer wall of (2) is provided with a mechanical corrector (3), and the mechanical corrector (3) is fixedly connected to one side outer wall of the first body (1). A first glass manipulator (4) is arranged symmetrically on the side, and the first glass manipulator (4) is slidably connected to an outer wall of one side of the first body (1), and the outer wall of one side of the first body (1) is slidably connected A first glue dispensing platform (5) is distributed and slidably connected, and the first glue dispensing platform (5) is arranged at the bottom end of the first glass manipulator (4), and is fixed on one side outer wall of the first body (1). A first bracket (6) is connected, and the first bracket (6) is arranged at the top of the first glue dispensing platform (5), and the bottom end of the first bracket (6) is provided with a first CCD vision device (7) , and the first CCD vision device (7) is slidably connected to one side outer wall of the first body (1), and the top outer wall of the first bracket (6) is slidably connected with a first dispensing robot (8), A first discharge belt (10) is fixedly connected to one side outer wall of the first body (1), a second body (11) is arranged on one side of the first body (1), and the A discharge belt (10) is fixedly connected to one side outer wall of the second body (11), and a second glass manipulator (12) is symmetrically slidably connected to one side outer wall of the second body (11), and The first discharging belt (10) is arranged at the bottom end of the second glass manipulator (12), and a second glue dispensing platform (13) is distributed and slidably connected on one side outer wall of the second body (11), and the first Two glue dispensing platforms (13) are arranged at the bottom end of the second glass manipulator (12), a second bracket (14) is fixedly connected to one side outer wall of the second body (11), and the second bracket (14) ) is arranged on the top of the second dispensing platform (13), a second CCD vision device (15) is slidably connected to the bottom outer wall of the second bracket (14), and the top outer wall of the second bracket (14) is slidably connected. A second glue dispensing manipulator (16) is symmetrically and slidably connected on the upper side, and a second discharge belt (18) is fixedly connected to one side outer wall of the second body (11). A third body (19) is provided on one side, and the second discharging belt (18) is fixedly connected to the outer wall of one side of the third body (19), and the outer wall of one side of the third body (19) A first conveying manipulator (20) is slidably connected to the upper part, and a second discharging belt (18) is arranged at the bottom end of the first conveying manipulator (20). One side of the first conveying manipulator (20) is provided with a second conveying manipulator (20). A tray conveying table (23), and the second tray conveying table (23) is fixedly connected to one side outer wall of the third body (19), and one side inner wall of the second tray conveying table (23) A frit plate group (21) is symmetrically arranged, and the frit plate group (21) is fixedly connected to one side outer wall of the third body (19), and one side outer wall of the third body (19) is fixed on the side A first tray conveying table (22) is fixedly connected, and the first tray conveying table (22) is arranged at the bottom end of the glass frit tray group (21), and one side of the second tray conveying table (23) A second conveying manipulator (25) is provided, and the second conveying manipulator (25) is slidably connected to one side outer wall of the third body (19), and the bottom end of the second conveying manipulator (25) is provided with a third conveying manipulator (25). A discharge belt (24) is provided, and the third discharge belt (24) is fixedly connected to one side outer wall of the third body (19).
  2. 根据权利要求1所述的全自动点胶生产线,其特征在于:所述第一机身(1)的一侧外壁上固定连接有第一针头清洗器(9),所述第二机身(11)的一侧外壁上固定连接有第二针头清洗器(17)。The automatic glue dispensing production line according to claim 1, characterized in that: a first needle cleaner (9) is fixedly connected to one side outer wall of the first body (1), and the second body (1) A second needle cleaner (17) is fixedly connected to one side outer wall of 11).
  3. 根据权利要求1所述的全自动点胶生产线,其特征在于:所述第一机身(1)的一侧外壁上固定连接有第一滑轨,且第一玻璃机械手(4)滑动连接于第一滑轨的一侧外壁上,所述第一机身(1)的一侧外壁上分布固定有第二滑轨,且第一点胶平台(5)滑动连接于第二滑轨的一侧外 壁上,所述第一支架(6)的顶端外壁上固定连接有第三滑轨,且第一点胶机械手(8)滑动连接于第三滑轨的一侧外壁上,所述第一机身(1)的一侧外壁上固定连接有第四滑轨,且第一CCD视觉仪(7)滑动连接于第四滑轨的一侧外壁上;所述第二机身(11)的一侧外壁上固定块连接有第五滑轨,且第二玻璃机械手(12)滑动连接于第五滑轨的一侧外壁上,所述第二机身(11)的一侧外壁上分布固定块有第六滑轨,且第二点胶平台(13)滑动连接于第六滑轨的一侧外壁上,所述第二支架(14)的一侧外壁上对称固定有第七滑轨,且第二点胶机械手(16)滑动连接于第七滑轨的一侧外壁上,所述第二机身(11)的一侧外壁上固定块连接有第八滑轨,且第二CCD视觉仪(15)滑动连接于第八滑轨的一侧外壁上;所述第三机身(19)的一侧外壁上固定连接有第九滑轨,且第一输送机械手(20)滑动连接于第九滑的一侧外壁上,所述第三机身(19)的一侧外壁上固定连接有第十滑轨,且第二输送机械手(25)滑动连接于第十滑轨的一侧外壁上;所述第一出料皮带(10)的一侧外壁上传动连接有第一物料盘,所述第二出料皮带(18)的一侧外壁上传动连接有第二物料盘。The fully automatic glue dispensing production line according to claim 1, characterized in that: a first slide rail is fixedly connected to one side outer wall of the first body (1), and the first glass manipulator (4) is slidably connected to On one side outer wall of the first sliding rail, a second sliding rail is distributed and fixed on one side outer wall of the first body (1), and the first glue dispensing platform (5) is slidably connected to one of the second sliding rails. On the side outer wall, a third sliding rail is fixedly connected to the top outer wall of the first bracket (6), and the first glue dispensing robot (8) is slidably connected to one side outer wall of the third sliding rail, and the first A fourth slide rail is fixedly connected to one side outer wall of the body (1), and the first CCD vision device (7) is slidably connected to one side outer wall of the fourth slide rail; A fifth slide rail is connected to the fixing block on one side of the outer wall, and the second glass manipulator (12) is slidably connected to one side of the outer wall of the fifth slide rail, and the second body (11) is distributed and fixed on one side of the outer wall The block has a sixth slide rail, and the second glue dispensing platform (13) is slidably connected to one side outer wall of the sixth slide rail, and a seventh slide rail is symmetrically fixed on one side outer wall of the second bracket (14), And the second glue dispensing manipulator (16) is slidably connected to one side outer wall of the seventh slide rail, the fixing block on one side outer wall of the second body (11) is connected with the eighth slide rail, and the second CCD visual The instrument (15) is slidably connected to one side outer wall of the eighth slide rail; the one side outer wall of the third body (19) is fixedly connected with the ninth slide rail, and the first conveying manipulator (20) is slidably connected to the On one side outer wall of the ninth slide, a tenth slide rail is fixedly connected to one side outer wall of the third body (19), and the second conveying manipulator (25) is slidably connected to one side outer wall of the tenth slide rail A first material disc is drivingly connected to one side outer wall of the first discharging belt (10), and a second material disc is drivingly connected to one side outer wall of the second discharging belt (18).
  4. 根据权利要求1所述的全自动点胶生产线,其特征在于:所述第一玻璃机械手(4)的一侧外壁上分布固定有第一缓冲吸盘,所述第二玻璃机械手(12)的一侧外壁上分布固定有第二缓冲吸盘,所述第一输送机械手(20)的一侧外壁上分布固定有第三缓冲吸盘,所述第二输送机械手(25)的一侧外壁上分布固定有第四缓冲吸盘。The automatic glue dispensing production line according to claim 1, characterized in that: a first buffer suction cup is distributed and fixed on one side outer wall of the first glass manipulator (4), and one of the second glass manipulator (12) A second buffer suction cup is distributed and fixed on the side outer wall, a third buffer suction cup is distributed and fixed on one side outer wall of the first conveying manipulator (20), and one side outer wall of the second conveying manipulator (25) is distributed and fixed with Fourth buffer suction cup.
  5. 根据权利要求1所述的全自动点胶生产线,其特征在于:所述玻璃料盘组(21)的一侧外壁上分布设置有承载托盘。The fully automatic glue dispensing production line according to claim 1, characterized in that: carrying trays are distributed on one side outer wall of the glass frit tray group (21).
  6. 根据权利要求1所述的全自动点胶生产线,其特征在于:所述第二点胶机械手(16)的一侧外壁上固定连接有点银浆装置和点胶阀。The fully automatic glue dispensing production line according to claim 1, characterized in that: a dot silver paste device and a glue dispensing valve are fixedly connected to one side outer wall of the second glue dispensing manipulator (16).
  7. 采用权利要求1至6中任一项所述全自动点胶生产线对物料进行点胶的集中供胶式点胶工艺,包括步骤一,胶水加工;步骤二,机器预热;步骤三,点胶固化;步骤四,关闭溢胶;步骤五,卸货存储;其特征在于:The centralized glue supply type glue dispensing process for dispensing materials using the automatic glue dispensing production line described in any one of claims 1 to 6 includes step 1, glue processing; step 2, machine preheating; step 3, dispensing glue curing; step 4, close the overflowing glue; step 5, unload storage; it is characterized in that:
    其中在上述步骤一中,胶水加工包括以下步骤:Wherein in the above-mentioned step 1, the glue processing comprises the following steps:
    1)人工根据点胶的物料选择合适的胶水,检测胶水的净度与纯度,并将其放置在阴凉地备用;1) Manually select the appropriate glue according to the materials to be dispensed, check the clarity and purity of the glue, and place it in a cool place for later use;
    2)将选择好的胶水倒入点胶机的胶桶内,并将其搅拌均匀;2) Pour the selected glue into the glue bucket of the glue dispenser and stir it evenly;
    其中在上述步骤二中,机器预热包括以下步骤:In the above step 2, the preheating of the machine includes the following steps:
    1)人工将胶桶内胶水导入点胶机压力桶,使用气源压力与胶管将胶水输送到各个打胶工位,各打胶工位使用电磁阀控制顶针式点胶阀点胶;1) Manually introduce the glue in the glue bucket into the pressure bucket of the glue dispenser, and use the air source pressure and the hose to transport the glue to each glue station, and each glue station uses a solenoid valve to control the thimble type glue valve dispensing;
    2)升高点胶机压力桶温度,预热压力桶内部胶水,并将物料放置在点胶机工位上;2) Raise the temperature of the pressure barrel of the dispenser, preheat the glue inside the pressure barrel, and place the material on the station of the dispenser;
    其中在上述步骤三中,点胶固化包括以下步骤:Wherein in the above-mentioned step 3, the glue dispensing curing comprises the following steps:
    1)人工调节点胶机参数调制,根据物料进行点胶参数,点胶压、出胶量、点胶温度以及点胶粘度设定,并根据物料加工的轨迹进行胶枪与运行轨迹编程;1) Manually adjust the parameter modulation of the dispensing machine, according to the material, the dispensing parameters, the dispensing pressure, the amount of glue, the dispensing temperature and the dispensing viscosity are set, and the glue gun and the running track are programmed according to the material processing trajectory;
    2)利用电磁阀正向推开顶针使加压的胶水从间隙位流胶到针头,使胶水覆盖在点胶位置处,即可进行点胶;2) Use the solenoid valve to push the thimble forward to make the pressurized glue flow from the gap to the needle, so that the glue covers the dispensing position, and then the glue can be dispensed;
    3)点胶完成后,降低温度至2-5℃,静置等待物料胶水固化;3) After the dispensing is completed, lower the temperature to 2-5℃, and wait for the material glue to solidify;
    其中在上述步骤四中,关闭溢胶包括以下步骤:Wherein in the above-mentioned step 4, closing the overflowing glue includes the following steps:
    1)人工关闭点胶机电磁阀气源和弹簧反向推动顶针塞住流胶孔,实现关闭溢胶;1) Manually close the air source of the solenoid valve of the glue dispenser and the spring to push the ejector pin in the opposite direction to plug the glue flow hole, so as to close the overflow glue;
    2)人工取出点胶后的物料,并将其放置在紫外线下照射1-2h,即可加工完成;2) Manually take out the material after dispensing, and place it under ultraviolet light for 1-2 hours to complete the processing;
    其中在上述步骤五中,人工将步骤四2)中点胶后的物料取出,进行检查,随后表面包覆保护膜,将其装箱放置在阴凉地存储。Wherein in the above-mentioned step 5, the material after dispensing in step 4 2) is manually taken out for inspection, then the surface is covered with a protective film, and it is packaged and placed in a cool place for storage.
  8. 根据权利要求7所述的集中供胶式点胶工艺,其特征在于:所述步骤一2)中点胶机的胶桶使用前需要进行清洗烘干。The centralized glue supply type dispensing process according to claim 7, wherein the glue bucket of the glue dispensing machine in the step 1 2) needs to be cleaned and dried before use.
  9. 根据权利要求7所述的集中供胶式点胶工艺,其特征在于:所述步骤二2)中升高温度至60-80℃。The centralized glue supply type glue dispensing process according to claim 7, wherein the temperature is raised to 60-80° C. in the step 2 2).
  10. 根据权利要求7所述的集中供胶式点胶工艺,其特征在于:所述步骤三1)中可以使用PLC编程;所述步骤四1)中关闭后需要人工清洗点胶机;所述步骤五中装箱前需要进行消毒处理。The centralized glue supply type dispensing process according to claim 7, wherein: PLC programming can be used in the step 3 1); manual cleaning of the glue dispenser is required after closing in the step 4 1); the step Five middle schools need to be sterilized before packing.
PCT/CN2021/126041 2020-11-10 2021-10-25 Fully automatic glue-dispensing production line and centralized glue supply type glue-dispensing process WO2022100421A1 (en)

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CN202011250135.5A CN112620002A (en) 2020-11-10 2020-11-10 Full-automatic glue dispensing production line
CN202011250331.2 2020-11-10
CN202011250331.2A CN112620036A (en) 2020-11-10 2020-11-10 Centralized glue supply type glue dispensing process

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Cited By (5)

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CN115301508A (en) * 2022-08-31 2022-11-08 重庆溢哲渝科技有限公司 Dispensing control management system for COB dispensing production line
CN116504688A (en) * 2023-06-29 2023-07-28 深圳新控半导体技术有限公司 PC board preheating device for chip adhesion and control method thereof
CN116550563A (en) * 2023-06-26 2023-08-08 苏州光宝科技股份有限公司 Visual dispensing curing device for circuit board machine
CN117139067A (en) * 2023-10-31 2023-12-01 南通市迈越通新能源有限公司 Portable sealing UV glue sealing structure for new energy battery
CN117443609A (en) * 2023-12-25 2024-01-26 山东开元电子有限公司 Spraying device for radiator production

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Publication number Priority date Publication date Assignee Title
CN115301508A (en) * 2022-08-31 2022-11-08 重庆溢哲渝科技有限公司 Dispensing control management system for COB dispensing production line
CN115301508B (en) * 2022-08-31 2024-02-23 重庆溢哲渝科技有限公司 Dispensing control management system for COB dispensing production line
CN116550563A (en) * 2023-06-26 2023-08-08 苏州光宝科技股份有限公司 Visual dispensing curing device for circuit board machine
CN116550563B (en) * 2023-06-26 2023-12-15 苏州光宝科技股份有限公司 Visual dispensing curing device for circuit board machine
CN116504688A (en) * 2023-06-29 2023-07-28 深圳新控半导体技术有限公司 PC board preheating device for chip adhesion and control method thereof
CN116504688B (en) * 2023-06-29 2023-12-26 深圳新控半导体技术有限公司 PC board preheating device for chip adhesion and control method thereof
CN117139067A (en) * 2023-10-31 2023-12-01 南通市迈越通新能源有限公司 Portable sealing UV glue sealing structure for new energy battery
CN117139067B (en) * 2023-10-31 2023-12-29 南通市迈越通新能源有限公司 Portable sealing UV glue sealing structure for new energy battery
CN117443609A (en) * 2023-12-25 2024-01-26 山东开元电子有限公司 Spraying device for radiator production
CN117443609B (en) * 2023-12-25 2024-03-12 山东开元电子有限公司 Spraying device for radiator production

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