CN105499067A - Automatic dispensing chip mounter for manufacturing trays - Google Patents
Automatic dispensing chip mounter for manufacturing trays Download PDFInfo
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- CN105499067A CN105499067A CN201510844057.4A CN201510844057A CN105499067A CN 105499067 A CN105499067 A CN 105499067A CN 201510844057 A CN201510844057 A CN 201510844057A CN 105499067 A CN105499067 A CN 105499067A
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- glue
- assembly
- chip mounting
- drive unit
- control component
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
Abstract
The invention relates to the technical field of solar cells, in particular to an automatic dispensing chip mounter for manufacturing trays. The automatic dispensing chip mounter comprises a rack assembly, a dispensing assembly, a chip mounting assembly, a conveying assembly and a control assembly, wherein the dispensing assembly is used for dispensing at preset positions of a base plate; the chip mounting assembly is used for automatically attaching blocking pieces to the preset positions of the base plate; the conveying assembly is used for conveying and positioning the base plate; and the control assembly is in signal connection with the dispensing assembly, the chip mounting assembly and the conveying assembly, and controls the dispensing assembly, the chip mounting assembly and the conveying assembly to act. Because the automatic dispensing chip mounter replaces manual tray manufacturing by the dispensing assembly, the chip mounting assembly, the conveying assembly and the control assembly, tray manufacturing period can be shortened by the automatic dispensing chip mounter, and the machining precision is high.
Description
Technical field
The present invention relates to technical field of solar batteries, particularly a kind of automatic glue-dispersion chip mounting machine for the preparation of pallet.
Background technology
In the preparation technology of existing silicon heterogenous solar cell, comprise cleaning and texturing, PECVD (PlasmaEnhancedChemicalVaporDeposition, plasma enhanced chemical vapor deposition method), PVD (PhysicalVaporDeposition, physical vapour deposition (PVD)), the processing step such as serigraphy and annealing, wherein pecvd process is the most crucial technique that production line prepared by battery, and need to carry silicon chip by pallet in this technical process, thus ensure continuity and the uniformity of production line.Catch for arrange catch on substrate, and is fixed on substrate by binding agent by the structure of the pallet used in existing pecvd process as requested successively.
At present, above-mentioned pallet adopts manual manufacture, and by manually putting glue and being pasted on substrate by catch, making a tablet tray needs 3 people just can complete for 2 hours consuming time, and therefore, existing pallet of manually preparing exists the problem that fabrication cycle is longer, machining accuracy is poor.
Summary of the invention
The invention provides a kind of automatic glue-dispersion chip mounting machine for the preparation of pallet, this automatic glue-dispersion chip mounting machine can shorten the fabrication cycle of pallet and machining accuracy is high.
For achieving the above object, the invention provides following technical scheme:
For the preparation of an automatic glue-dispersion chip mounting machine for pallet, pallet forms by substrate with by the catch that adhesive is pasted on substrate, comprising:
Housing assembly;
For putting the some glue assembly of glue on the precalculated position of substrate;
For by the paster component of catch automatic laminating in the precalculated position of substrate;
For transmitting the transmission assembly with positioning baseplate;
The Control Component be connected with a glue assembly, paster component, transmission assembly signal, Control Component is used for control point glue assembly, paster component and transmission assembly action.
The Control Component of above-mentioned automatic glue-dispersion chip mounting machine is connected with some glue assembly, paster component, transmission assembly signal, and control point glue assembly, paster component and transmission assembly action; When adopting above-mentioned automatic glue-dispersion chip mounting machine to make pallet, first, the Control Component controls transfer assembly action of automatic glue-dispersion chip mounting machine, navigates to precalculated position by board transport; Then, the glue assembly action of Control Component control point, makes a glue component movement to precalculated position, and drips on the precalculated position of substrate by quantitative adhesive; Then, Control Component controls paster component action, makes paster component move to precalculated position, and is accurately attached on the adhesive of substrate by catch; Finally, the action of Control Component controls transfer assembly, is sent the substrate being pasted with catch by transmission assembly, completes the manufacturing process of pallet.Because automatic glue-dispersion chip mounting machine is in the process making pallet, Control Component can control point glue assembly and paster component work simultaneously, and accurately located and transmission base plate by transmission assembly, therefore, in the whole process making pallet, adopt some glue assembly, paster component, transmission assembly and a Control Component to instead of manual manufacture, the production line balance of pallet can be realized, and then the fabrication cycle of pallet can be shortened and machining accuracy is high.
Preferably, housing assembly comprises support, is arranged at support and two of parallel arranged guide rails, and some glue assembly and paster component are installed on guide rail.
Preferably, some glue assembly comprises first crossbeam, Glue dripping head assembly, the first drive unit and the second drive unit, wherein:
First crossbeam is installed on guide rail and can moves along guide rail;
Glue dripping head assembly is installed on first crossbeam movably along first crossbeam bearing of trend;
First drive unit is connected to drive first crossbeam to move along guide rail with Control Component signal;
Second drive unit is connected with Control Component signal and moves along first crossbeam bearing of trend with drive point glue head group part.
Preferably, Glue dripping head assembly comprises Glue dripping head installing plate, multiple Glue dripping head, is communicated with to provide the sizing material conveying device of sizing material with Glue dripping head, and sizing material conveying device is connected with Control Component signal; Each Glue dripping head is installed on Glue dripping head installing plate.
Preferably, sizing material conveying device comprises:
The conveyance conduit of the pump housing that sizing material source bucket, charging aperture are communicated with sizing material source bucket, the discharging opening being communicated with the pump housing and Glue dripping head, the precision controlling mechanism be installed on conveyance conduit, the pump housing, precision controlling mechanism are connected with Control Component signal.
Preferably, precision controlling mechanism comprises automatically dropping glue valve, pressure regulator valve and pressure cylinder.
Preferably, Glue dripping head is 4-12.
Preferably, the first drive unit is gear device, lead-screw driving device, Driven by Hydraulic Cylinder device or cylinder driver; And/or,
Second drive unit is gear device, lead-screw driving device, Driven by Hydraulic Cylinder device or cylinder driver.
Preferably, paster component comprises second cross beam, feeder, the 3rd drive unit and four-drive device, wherein:
Second cross beam is installed on guide rail and can moves along guide rail;
Feeder is installed on second cross beam and can moves along second cross beam bearing of trend;
3rd drive unit is connected to drive second cross beam to move along guide rail with Control Component signal;
Four-drive device is connected to drive feeder to move along second cross beam bearing of trend with Control Component signal.
Preferably, feeder comprise be installed on second cross beam multiple to barrel, be installed on second cross beam and the installing rack be in transmission connection with four-drive device, be installed on installing rack and with to barrel positioning material extracting device and be installed on the 5th drive unit of installing rack one to one; 5th drive unit is connected to drive positioning material extracting device to move along vertical with second cross beam bearing of trend and vertical with guide rail bearing of trend direction with Control Component signal.
Preferably, positioning material extracting device comprise with to barrel vacuum cup one to one.
Preferably, the 5th drive unit is cylinder or hydraulic cylinder, and cylinder or Driven by Hydraulic Cylinder vacuum cup compress catch.
Preferably, positioning material extracting device is installed on installing rack by slide rail.
Preferably, the 3rd drive unit is gear device, lead-screw driving device, Driven by Hydraulic Cylinder device or cylinder driver; And/or,
Four-drive device is gear device, lead-screw driving device, Driven by Hydraulic Cylinder device or cylinder driver.
Preferably, housing assembly also comprises the microscope carrier being installed on support, and microscope carrier is provided with the bearing of trend multiple flutings vertical with guide rail; Transmission assembly comprises and delivery roll and the delivery roll drive unit driving delivery roll Pivot Point Center line to rotate one to one of slotting; Delivery roll drive unit is connected with Control Component signal.
Preferably, in every a pair mutually corresponding fluting and delivery roll, delivery roll is installed on support, and the axial line of delivery roll is parallel with the loading end of microscope carrier and vertical with guide rail, and the outer peripheral face of delivery roll is higher than the loading end of microscope carrier.
Preferably, transmission assembly also comprises and is installed on support and the alignment sensor be connected with Control Component signal, and alignment sensor is for detecting the position of substrate.
Preferably, alignment sensor is photoelectric sensor.
Preferably, Control Component also comprises human-computer interaction interface and controller, and controller is connected with some glue assembly, paster component and transmission assembly signal, and human-computer interaction interface is used for controller input control signal, and every operational factor of display controller.
Because the automatic glue-dispersion chip mounting machine for the preparation of pallet provided by the invention comprises housing assembly, some glue assembly, paster component, transmission assembly and Control Component, and Control Component control point glue assembly, paster component and transmission assembly action; Because automatic glue-dispersion chip mounting machine adopts some glue assembly, paster component, transmission assembly and Control Component to instead of manual manufacture pallet, therefore, this automatic glue-dispersion chip mounting machine can realize automated production, shortens the fabrication cycle of pallet, decrease drain on manpower and material resources, can with existing production line perfect adaptation, production efficiency be high, utilization rate of equipment and installations is high by transmission assembly, the high and multi-disc pallet of the production precision of single-chip tray is reproducible simultaneously.
Accompanying drawing explanation
The structural representation of the automatic glue-dispersion chip mounting machine for the preparation of pallet that what Fig. 1 was an embodiment of the present invention provide;
The structural representation of the some glue assembly of the automatic glue-dispersion chip mounting machine that Fig. 2 is structure shown in Fig. 1;
Fig. 3 is the structural representation of the paster component of the automatic glue-dispersion chip mounting machine of structure shown in Fig. 1.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Embodiments provide a kind of automatic glue-dispersion chip mounting machine for the preparation of pallet, this automatic glue-dispersion chip mounting machine adopts some glue assembly, paster component, transmission assembly and Control Component to instead of manual manufacture pallet, therefore, this automatic glue-dispersion chip mounting machine can shorten the fabrication cycle of pallet and machining accuracy is high.
The material of pallet is not limited to glass material, can also be ceramic material, will not enumerate here.
Wherein, please refer to Fig. 1, Fig. 2 and Fig. 3, the automatic glue-dispersion chip mounting machine for the preparation of pallet that an embodiment of the present invention provides, pallet forms by substrate with by the catch that adhesive is pasted on substrate, comprising:
Housing assembly 1;
For putting the some glue assembly 2 of glue on the precalculated position of substrate;
For by the paster component 3 of catch automatic laminating in the precalculated position of substrate;
For transmitting the transmission assembly 4 with positioning baseplate;
The Control Component be connected with a glue assembly 2, paster component 3, transmission assembly 4 signal, Control Component is used for control point glue assembly 2, paster component 3 and transmission assembly 4 action.
The Control Component of above-mentioned automatic glue-dispersion chip mounting machine is connected with some glue assembly 2, paster component 3, transmission assembly 4 signal, and control point glue assembly 2, paster component 3 and transmission assembly 4 action; When adopting above-mentioned automatic glue-dispersion chip mounting machine to make pallet, first, Control Component controls transfer assembly 4 action of automatic glue-dispersion chip mounting machine, navigates to precalculated position by board transport; Then, glue assembly 2 action of Control Component control point, makes a glue assembly 2 move to precalculated position, and drips on the precalculated position of substrate by quantitative adhesive, and the precalculated position of substrate is a glue position; Then, Control Component controls paster component 3 action, makes paster component 3 move to precalculated position, and is accurately attached on the adhesive of substrate by catch; Finally, the action of Control Component controls transfer assembly 4, is sent the substrate being pasted with catch by transmission assembly 4, completes the manufacturing process of pallet.Because automatic glue-dispersion chip mounting machine is in the process making pallet, Control Component can control point glue assembly 2 and paster component 3 work simultaneously, and by transmission assembly 4 accurately location and transmission base plate, therefore, in the whole process making pallet, adopt some glue assembly 2, paster component 3, transmission assembly 4 and a Control Component to instead of manual manufacture, the production line balance of pallet can be realized, and then the fabrication cycle of pallet can be shortened and machining accuracy is high.
Particularly, housing assembly 1 comprises support 11, is arranged at support 11 and two of parallel arranged guide rails 13, and some glue assembly 2 and paster component 3 are installed on guide rail 13.
The support 11 of above-mentioned housing assembly 1 can adopt the metal materials such as steel to make.In order to improve the levelness of the loading end of microscope carrier, lower margin 14 can being set in the bottom of support 11, by regulating height or the levelness of the height of lower margin 14 or levelness and then adjustment microscope carrier 12, and then improving the machining accuracy of pallet.
One preferred embodiment in, as shown in Fig. 2 structure, some glue assembly 2 comprises first crossbeam 21, Glue dripping head assembly, the first drive unit and the second drive unit 23, wherein:
First crossbeam 21 is installed on guide rail 13 and can moves along guide rail 13;
Glue dripping head assembly is installed on first crossbeam 21 movably along first crossbeam 21 bearing of trend;
First drive unit is connected to drive first crossbeam 21 to move along guide rail 13 with Control Component signal;
Second drive unit 23 is connected with Control Component signal and moves along first crossbeam 21 bearing of trend with drive point glue head group part.
Move along guide rail 13 to make the first crossbeam 21 of above-mentioned some glue assembly 2, roller or slide block can be set in the end of first crossbeam 21, make roller or slide block realize rolling with guide rail 13 and coordinate or be slidably matched, and roller or slide block are rolled under the driving of the first drive unit on guide rail 13; Or, in the end of first crossbeam 21, gear is set, and tooth bar is set on guide rail 13, the gear be arranged on first crossbeam 21 is engaged with the tooth bar be arranged on guide rail 13, and under the driving of the first drive unit, make wheel and rack engage continuously, and then realize the movement of first crossbeam 21 along guide rail 13.Certainly, in order to realize the movement of first crossbeam 21 along guide rail 13, also can adopt other mechanism, being not limited to the above-mentioned two kinds of situations mentioned.
In like manner, Glue dripping head assembly can move by the bearing of trend along first crossbeam under the driving of the second drive unit equally.
Glue dripping head assembly comprises Glue dripping head installing plate 25, multiple Glue dripping head 22, is communicated with to provide the sizing material conveying device 24 of sizing material with Glue dripping head 22, and sizing material conveying device 24 is connected with Control Component signal; Each Glue dripping head 22 is installed on Glue dripping head installing plate 25.
Particularly, sizing material conveying device 24 comprises:
The conveyance conduit of the pump housing that sizing material source bucket, charging aperture are communicated with sizing material source bucket, the discharging opening being communicated with the pump housing and Glue dripping head 22, the precision controlling mechanism be installed on conveyance conduit, the pump housing, precision controlling mechanism are connected with Control Component signal.
Above-mentioned sizing material conveying device 24 accurately controls the glue amount of the adhesive carried by the precision controlling mechanism be installed on conveyance conduit, and then the some glue amount of accurate control points glue head 22, and anti-stop tab produces quality problems because of the too much or very few of a glue amount.Above-mentioned precision controlling mechanism can accurate control points glue amount, make smallest point glue amount reach 0.002ml, and error is 0 ~ 0.002ml.
Further, precision controlling mechanism comprises automatically dropping glue valve, pressure regulator valve and pressure cylinder.
Wherein, the Glue dripping head 22 of Glue dripping head assembly can be 4 ~ 12, and e.g., the quantity of Glue dripping head 22 can be 4,6,8,10,12.
In practical work process, the first drive unit can be gear device, lead-screw driving device, Driven by Hydraulic Cylinder device or cylinder driver; And/or,
Second drive unit 23 can be gear device, lead-screw driving device, Driven by Hydraulic Cylinder device or cylinder driver.
Point glue assembly 2 is adopted to carry out in a glue process at above-mentioned automatic glue-dispersion chip mounting machine, first by Control Component controls transfer assembly 4, substrate is transported to precalculated position, then Control Component control point glue assembly 2 starts action, by controlling the first drive unit, first crossbeam 21 is moved along guide rail 13, control the second drive unit 23 makes Glue dripping head assembly move along first crossbeam 21 bearing of trend simultaneously, make the specified point glue position of each Glue dripping head 22 align substrates, sizing material conveying device 24 finally by Control Component control point glue head group part carries out conveying sizing material, and by each Glue dripping head 22, the sizing material of specified quantity is dropped on substrate, complete gluing process.
In specific glue process, Glue dripping head 22 is communicated with sizing material conveying device 24, sizing material conveying device 24 extracts sizing material by the charging aperture of the pump housing from the bucket of sizing material source, and by conveyance conduit, sizing material is transported to Glue dripping head, conveyance conduit is provided with precision controlling mechanism, the quantitative sizing material accurately controlled by the some glue amount of automatically dropping glue valve, pressure regulator valve and pressure cylinder accurate control points glue head 22, and is dropped on the some glue position of substrate by Glue dripping head 22 by automatically dropping glue valve by precision controlling mechanism.
One preferred embodiment in, as shown in Figure 3, paster component 3 comprises second cross beam 31, feeder, the 3rd drive unit and four-drive device 35, wherein:
Second cross beam 31 is installed on guide rail 13 and can moves along guide rail 13;
Feeder is installed on second cross beam 31 and can moves along second cross beam 31 bearing of trend;
3rd drive unit is connected to drive second cross beam 31 to move along guide rail 13 with Control Component signal;
Four-drive device 35 is connected to drive feeder to move along second cross beam 31 bearing of trend with Control Component signal.
Drive second cross beam 31 along the movement of guide rail 13 to make above-mentioned 3rd drive unit, roller or slide block can be set in the end of second cross beam 31, make roller or slide block realize rolling with guide rail 13 and coordinate or be slidably matched, and make roller or slide block roll on guide rail 13 under the driving of the 3rd drive unit or slide; Or, in the end of second cross beam 31, gear is set, and tooth bar is set on guide rail 13, the gear be arranged on second cross beam 31 is engaged with the tooth bar be arranged on guide rail 13, and under the driving of the 3rd drive unit, make gear and tooth bar engage continuously, and then realize the movement of second cross beam 31 along guide rail 13.Certainly, in order to realize the movement of second cross beam 31 along guide rail 13, also can adopt other mechanism, being not limited to the above-mentioned two kinds of situations mentioned.
In like manner, four-drive device 35 can move along second cross beam 31 bearing of trend by drive installation frame 33.
Feeder for storing catch, and by the catch of storage exactly supplying substrate catch is fixed on substrate; Feeder comprise be installed on second cross beam 31 multiple to barrel 32, be installed on second cross beam 31 and the installing rack 33 be in transmission connection with four-drive device, be installed on installing rack 33 and with to barrel 32 positioning material extracting device 34 and be installed on the 5th drive unit 36 of installing rack 33 one to one; 5th drive unit 36 is connected with Control Component signal, moves along vertical with second cross beam 31 bearing of trend and vertical with guide rail 13 bearing of trend direction to drive positioning material extracting device 34.
Multiple barrels 32 of giving of feeder are for storing catch, and multiple barrel 32 of giving can be uniformly distributed along the length direction of second cross beam 31.Positioning material extracting device 34 with give barrel 32 one_to_one corresponding, the precalculated position of substrate is dripped when needing bonding catch after having sizing material, each discharges a catch by gravity to barrel 32, each positioning material extracting device 34 picks up the corresponding catch discharged to barrel 32, then Control Component control the 3rd drive unit and/or four-drive device 35 move, the positioning material extracting device 34 carrying catch is made to move to the some glue position of substrate exactly, control the 5th drive unit 36 by Control Component again to move, the 5th drive unit 36 is made to drive positioning material extracting device 34 to move along vertical with second cross beam 31 bearing of trend and vertical with guide rail 13 bearing of trend direction, accurately to be placed on a glue position with the catch that positioning material extracting device 34 is picked up and push action is carried out to catch, make the more firm of catch and substrate bonding.
The positioning material extracting device 34 of feeder can comprise with to barrel 32 vacuum cup one to one.
Because positioning material extracting device 34 adopts vacuum cup to carry out feeding to catch, therefore, the cleannes of catch can be improved in the course of the work, avoid polluting because of the contact of catch and positioning material extracting device in process.
The positioning material extracting device 34 of feeder is installed on installing rack 33 by slide rail.
5th drive unit 36 of paster component 3 can be cylinder or hydraulic cylinder, and cylinder or Driven by Hydraulic Cylinder vacuum cup compress catch.
Particularly, the 3rd drive unit can be gear device, lead-screw driving device, Driven by Hydraulic Cylinder device or cylinder driver; And/or,
Four-drive device 35 can be gear device, lead-screw driving device, Driven by Hydraulic Cylinder device or cylinder driver.
One preferred embodiment in, as shown in Figure 1, housing assembly 1 also comprises the microscope carrier 12 being installed on support 11, and microscope carrier 12 is provided with the bearing of trend multiple flutings 121 vertical with guide rail 13; Transmission assembly 4 comprises and fluting 121 delivery roll 41 and the delivery roll drive unit driving delivery roll 41 Pivot Point Center line to rotate one to one; Delivery roll drive unit is connected with Control Component signal.
Further, in every a pair mutually corresponding fluting 121 and delivery roll 41, delivery roll 41 is installed on support 11, and the axial line of delivery roll 41 is parallel with the loading end of microscope carrier 12 and vertical with guide rail 13, and the outer peripheral face of delivery roll 41 is higher than the loading end of microscope carrier 12.
121 are slotted one to one with delivery roll 41 owing to being provided with on above-mentioned microscope carrier 12, the axial line of delivery roll 41 is parallel with the loading end of microscope carrier 12, the outer peripheral face of delivery roll 41 is higher than the loading end of microscope carrier 12, so delivery roll 41 is by the loading end of 121 outstanding microscope carriers 12 of slotting, the diameter of delivery roll 41 can be increased simultaneously, reduce the distortion of substrate, and in the manufacturing process of pallet, by the control of Control Component, delivery roll drive unit drives delivery roll 41 to rotate, and makes the substrate be supported on the loading end of microscope carrier 12 carry out having moved a glue and paster step.
In order to positioning baseplate more accurately, transmission assembly 4 also comprises and is installed on support 11 and the alignment sensor be connected with Control Component signal, and alignment sensor is for detecting the position of substrate.
The alignment sensor of substrate position is detected because transmission assembly 4 is provided with, therefore, in the process of transmission assembly 4 transmission base plate, can the position of more accurately positioning baseplate, improve the machining accuracy of pallet.
Particularly, alignment sensor is photoelectric sensor.
One preferred embodiment in, Control Component also comprises human-computer interaction interface and controller, controller is connected with some glue assembly 2, paster component 3 and transmission assembly 4 signal, and human-computer interaction interface is used for controller input control signal, and every operational factor of display controller.
Because Control Component is provided with human-computer interaction interface, and human-computer interaction interface can to controller input control signal and every operational factor of display controller, therefore, automatic glue-dispersion chip mounting machine is in practical work process, staff can understand the ruuning situation of machine in real time, grasp every operational factor of machine intuitively, be convenient to regulate operational factor in real time, regulate in time according to actual conditions, avoid the generation of unfavorable condition.
In order to ensure the continuity of whole existing production line, above-mentioned automatic glue-dispersion chip mounting machine receives cleaned substrate automatically by transmission assembly, and by transmission assembly by substrate transport to assigned address, after a glue assembly, paster component carry out a glue and paster, pallet is transported to existing production line by transmission assembly, and prepares lower task.
In sum, board transport, in the concrete course of work, by Control Component control point glue assembly, paster component and transmission assembly action, is first navigated to precalculated position by transmission assembly by above-mentioned automatic glue-dispersion chip mounting machine; Then, quantitative adhesive to precalculated position, and drips on the precalculated position of substrate by control point glue assembly action movement; Control paster component and move to precalculated position, and on adhesive catch accurately being attached to substrate after catch is pressed; Finally, by transmission assembly, the substrate being pasted with catch is sent, complete the making of pallet.Because a glue assembly and paster component can work simultaneously, and accurately locate and transmission base plate by transmission assembly, therefore, this automatic glue-dispersion chip mounting machine can be adopted to instead of manual manufacture pallet, therefore, this automatic glue-dispersion chip mounting machine can realize automated production, shortens the fabrication cycle of pallet, decrease drain on manpower and material resources, can with existing production line perfect adaptation, production efficiency be high, utilization rate of equipment and installations is high by transmission assembly, the high and multi-disc pallet of the production precision of single-chip tray is reproducible simultaneously.
Obviously, those skilled in the art can carry out various change and modification to the embodiment of the present invention and not depart from the spirit and scope of the present invention.Like this, if these amendments of the present invention and modification belong within the scope of the claims in the present invention and equivalent technologies thereof, then the present invention is also intended to comprise these change and modification.
Claims (18)
1., for the preparation of an automatic glue-dispersion chip mounting machine for pallet, described pallet forms by substrate with by the catch that adhesive is pasted on described substrate, it is characterized in that, comprising:
Housing assembly;
The point glue assembly of glue is put on the precalculated position at described substrate;
For by described catch automatic laminating in the paster component in the precalculated position of described substrate;
For transmitting and locate the transmission assembly of described substrate;
The Control Component be connected with described some glue assembly, paster component, transmission assembly signal, described Control Component is for controlling described some glue assembly, paster component and transmission assembly action.
2. automatic glue-dispersion chip mounting machine according to claim 1, is characterized in that, described housing assembly comprises support, is arranged at support and two of parallel arranged guide rails, and described some glue assembly and paster component are installed on described guide rail.
3. automatic glue-dispersion chip mounting machine according to claim 2, is characterized in that, described some glue assembly comprises first crossbeam, Glue dripping head assembly, the first drive unit and the second drive unit, wherein:
Described first crossbeam is installed on described guide rail and can moves along described guide rail;
Described Glue dripping head assembly is installed on described first crossbeam movably along described first crossbeam bearing of trend;
Described first drive unit is connected to drive described first crossbeam to move along described guide rail with described Control Component signal;
Described second drive unit is connected with described Control Component signal to drive described Glue dripping head assembly to move along described first crossbeam bearing of trend.
4. automatic glue-dispersion chip mounting machine according to claim 3, it is characterized in that, described Glue dripping head assembly comprises Glue dripping head installing plate, multiple Glue dripping head, is communicated with to provide the sizing material conveying device of sizing material with described Glue dripping head, and described sizing material conveying device is connected with described Control Component signal; Each described Glue dripping head is installed on described Glue dripping head installing plate.
5. automatic glue-dispersion chip mounting machine according to claim 4, is characterized in that, described sizing material conveying device comprises:
The conveyance conduit of the pump housing, the discharging opening being communicated with the described pump housing and Glue dripping head that sizing material source bucket, charging aperture are communicated with described sizing material source bucket, the precision controlling mechanism be installed on described conveyance conduit, the described pump housing, described precision controlling mechanism are connected with described Control Component signal.
6. automatic glue-dispersion chip mounting machine according to claim 5, is characterized in that, described precision controlling mechanism comprises automatically dropping glue valve, pressure regulator valve and pressure cylinder.
7. automatic glue-dispersion chip mounting machine according to claim 3, is characterized in that, described first drive unit is gear device, lead-screw driving device, Driven by Hydraulic Cylinder device or cylinder driver; And/or,
Described second drive unit is gear device, lead-screw driving device, Driven by Hydraulic Cylinder device or cylinder driver.
8. automatic glue-dispersion chip mounting machine according to claim 2, is characterized in that, described paster component comprises second cross beam, feeder, the 3rd drive unit and four-drive device, wherein:
Described second cross beam is installed on described guide rail and can moves along described guide rail;
Described feeder is installed on described second cross beam and can moves along described second cross beam bearing of trend;
Described 3rd drive unit is connected to drive described second cross beam to move along described guide rail with described Control Component signal;
Described four-drive device is connected with described Control Component signal to drive described feeder to move along described second cross beam bearing of trend.
9. automatic glue-dispersion chip mounting machine according to claim 8, it is characterized in that, described feeder comprise be installed on described second cross beam multiple to barrel, be installed on second cross beam and the installing rack be in transmission connection with described four-drive device, be installed on described installing rack and with described to barrel positioning material extracting device and be installed on the 5th drive unit of described installing rack one to one; Described 5th drive unit is connected with described Control Component signal to drive described positioning material extracting device to move along vertical with described second cross beam bearing of trend and vertical with described guide rail bearing of trend direction.
10. automatic glue-dispersion chip mounting machine according to claim 9, is characterized in that, described positioning material extracting device comprises with described to barrel vacuum cup one to one.
11. automatic glue-dispersion chip mounting machines according to claim 10, is characterized in that, described 5th drive unit is cylinder or hydraulic cylinder, and described in described cylinder or Driven by Hydraulic Cylinder, vacuum cup compresses described catch.
12. automatic glue-dispersion chip mounting machines according to claim 10, is characterized in that, described positioning material extracting device is installed on described installing rack by slide rail.
13. automatic glue-dispersion chip mounting machines according to claim 8, is characterized in that, described 3rd drive unit is gear device, lead-screw driving device, Driven by Hydraulic Cylinder device or cylinder driver; And/or,
Described four-drive device is gear device, lead-screw driving device, Driven by Hydraulic Cylinder device or cylinder driver.
14. automatic glue-dispersion chip mounting machines according to claim 2, is characterized in that, described housing assembly also comprises the microscope carrier being installed on described support, and described microscope carrier is provided with the bearing of trend multiple flutings vertical with described guide rail; Described transmission assembly comprises and described fluting delivery roll and the delivery roll drive unit driving described delivery roll Pivot Point Center line to rotate one to one; Described delivery roll drive unit is connected with described Control Component signal.
15. automatic glue-dispersion chip mounting machines according to claim 14, it is characterized in that, in every a pair mutually corresponding described fluting and described delivery roll, described delivery roll is installed on described support, the axial line of described delivery roll is parallel with the loading end of described microscope carrier and vertical with described guide rail, and the outer peripheral face of described delivery roll is higher than the loading end of described microscope carrier.
16. automatic glue-dispersion chip mounting machines according to claim 14, is characterized in that, described transmission assembly also comprises and is installed on described support and the alignment sensor be connected with described Control Component signal, and described alignment sensor is for detecting the position of described substrate.
17. automatic glue-dispersion chip mounting machines according to claim 16, is characterized in that, described alignment sensor is photoelectric sensor.
18. automatic glue-dispersion chip mounting machines according to any one of claim 1-17, it is characterized in that, described Control Component also comprises human-computer interaction interface and controller, described controller is connected with described some glue assembly, paster component and transmission assembly signal, described human-computer interaction interface is used for described controller input control signal, and shows every operational factor of described controller.
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| CN105499067B (en) | 2018-01-12 |
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