The content of the invention
It is real it is an object of the invention to provide a kind of solar base plate dispensing chip mounter in order to solve above-mentioned technical problem
Automatically dropping glue and paster on existing solar base plate, production efficiency is high, paster precision is high, production capacity is high.
To achieve the above object, present invention employs following technical scheme:
A kind of solar base plate dispensing chip mounter, including lower bearing bracket (1) and upper spider (2);The top installation of lower bearing bracket (1)
There are pipeline part (3), pipeline jacking apparatus (9) and a universal wheel component (8), multiple pipeline parts (3) and multiple universal
Wheel component (8) distributes alternately, and is provided with positive positioner (11) before pipeline part (3) conveying direction, is conveying
The side of line part (3) conveying direction is provided with lateral positioning device (7), and pipeline part (3) is in pipeline jacking apparatus (9)
Driving under rise to and exceed universal wheel component (8) or be decreased below universal wheel component (8);Upper spider (2) if on set up
The dry crossbeam moved horizontally by motor driving, dispenser system (5) and patch system (6) are arranged on crossbeam.
Preferably, the pipeline part (3) is conveyer belt or carrier chain, multiple conveyer belts or carrier chain are alternate
Parallel distribution is arranged between multiple universal wheel components (8) and drives transmission solar base plate (12) by motor.
Preferably, the pipeline jacking apparatus (9) is the liter lifted by motor driving driving relative to lower bearing bracket (1)
Frame is dropped, and multiple pipeline parts (3) are arranged on crane.
Preferably, the dispenser system (5), including the dispensing fixed plate (51) being fixed on crossbeam, glue dispensing valve installation
Seat (53) is slided up and down to be arranged in dispensing fixed plate (51) and driven by point glue cylinder (52) and lifted, dispensing valve housing (53)
On multiple glue dispensing valves (54) are installed, glue dispensing valve (54) is connected with glue bucket.Will point on the glass substrate before small sheet glass is pasted
Glue (glue property:High temperature resistant silica gel is resistance to 200 DEG C, the black silica gel of non-volatile chemical resistance, resistance to Ions Bombardment), dispensing amount control:Most
Small dispensing amount 0.002ml precision 0.001ml, realize online multiple Glue dripping head dispensing stations and integrally automatically control and single dispensing
Station individually automatically controls, and dispensing amount and dispensing time can also integrally automatically control and individually control.
Preferably, the patch system, including the paster fixed plate (61) being fixed on crossbeam, paster fixed plate (61)
On multiple slide feed devices (63) and multiple paster apparatus (64) are installed, slide feed device (63) is fixed on paster and fixed
On plate (61), patch support (62) is slided up and down to be arranged in paster fixed plate (61) and driven by paster cylinder (65) and lifted,
Multiple paster apparatus (64) are fixed in paster fixed plate (61) and corresponded with multiple slide feed devices (63) and set.It is real
Showed it is online be automatically separated slide, paste slide automatically.
Preferably, the slide feed device (63), including the material feeding seat being fixed in paster fixed plate (61)
(630), material feeding seat (630) is provided with the chute (635) that slide (13) are sent in water supply horizontal sliding, and feed bin is provided with above chute (635)
(633), chute (635) forms the platform that slide (13) is drawn for paster apparatus (64), separation push in the front side of feed bin (633)
Spacer (634) is promoted by feeding cylinder (631) to be moved in chute (635) and releases slide (13) from feed bin (633) bottom,
Chute (635) bottom on front side of feed bin (633) is provided with the magnet steel (636) that push spacer (634) bottom is separated for magnetic.
The separation of 0.7mm thickness is pushed spacer by magnetic force to be completely combined by itself and slide bottom, eliminates because of elastic deformation or adds
Work produces stress deformation, the problem of making spacer injustice, and the push problem of slide part is eliminated by magnetic force, and magnetic force size makes
With can be used in combination with cylinder thrust size.
Preferably, the feed bin (633) realizes the locking positioning quickly changed by quick clip (632) and alignment pin.
Turn preferably, the paster apparatus (64) includes being arranged on patch support (62) by bearing block (641)
Moving part, tumbler upper end are connected with rotary electric machine (66), and the first cylinder (643), the first cylinder are fixed in tumbler lower end
(643) the second cylinder (644), the mobile terminal fixing sucking disk seat (645) of the second cylinder (644), sucker disk seat are fixed in mobile terminal
(645) sucker (646) is installed, sucker (646) is connected with vacuum source so as to draw slide on.
Preferably, the moving direction of the mobile terminal of the first cylinder (643) and the second cylinder (644) is mutually perpendicular to realize
Sucker (646) moves in three dimensions.
Preferably, the tumbler of multiple paster apparatus (64) is passed by belt wheel (642), transmission belt and rotary electric machine (66)
Dynamic connection synchronous axial system.
Preferably, the first cylinder (643), which has, moves horizontally end, the second cylinder (644) has vertical shift end.
Preferably, elastic component is set to realize to sucker (646) between sucker disk seat (645) and sucker (646)
Resilient support.
Preferably, being connected on sucker disk seat (645) by two Limit screws with sucker (646), covered on Limit screw
If spring, both ends of the spring offsets with sucker disk seat (645) and sucker (646) respectively.
Technical scheme of the present invention as a result of more than, realizes automatically dropping glue and paster on solar base plate, produces
Efficiency high, paster precision are high, production capacity is high.It is firm in structure compact, safe and reliable, an each mechanism of start all according to upper station signal from
It is dynamic to perform each portion's action, manpower and materials are greatlyd save, improve production efficiency.Used first in photovoltaic generation industry, each structure peace
Complete reliable automaticity is high, saves personnel, improves work and production efficiency.
Embodiment
Embodiments of the invention are described below in detail, the example of the embodiment is shown in the drawings, wherein from beginning to end
Same or similar label represents same or similar element or the element with same or like function.Below with reference to attached
The embodiment of figure description is exemplary, it is intended to for explaining the present invention, and is not considered as limiting the invention.
In the description of the invention, it is to be understood that term " " center ", " longitudinal direction ", " transverse direction ", " length ", " width ",
" thickness ", " on ", " under ", "front", "rear", "left", "right", " vertical ", " level ", " top ", " bottom " " interior ", " clockwise ", " inverse
The orientation or position relationship of the instructions such as hour hands " are based on orientation shown in the drawings or position relationship, are for only for ease of description originally
Invent and simplify description, rather than the device or element of instruction or hint meaning there must be specific orientation, with specific side
Position construction and operation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are only used for describing purpose, and it is not intended that instruction or hint relative importance
Or the implicit quantity for indicating indicated technical characteristic.Thus, define " first ", the feature of " second " can be expressed or
Implicitly include one or more this feature.In the description of the invention, unless otherwise indicated, " multiple " are meant that two
Individual or two or more, limited unless otherwise clear and definite.
In the present invention, unless otherwise clearly defined and limited, term " installation ", " connected ", " connection ", " fixation " etc.
Term should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected, or be integrally connected;It can be machine
Tool connects or electrical connection;Can be joined directly together, can also be indirectly connected by intermediary, can be two members
Connection inside part.For the ordinary skill in the art, above-mentioned term can be understood in this hair as the case may be
Concrete meaning in bright.
In the present invention, unless otherwise clearly defined and limited, fisrt feature second feature it " on " or it " under "
Can directly it be contacted including the first and second features, it is not directly to contact but pass through it that can also include the first and second features
Between other characterisation contact.Moreover, fisrt feature second feature " on ", " top " and " above " to include first special
Sign is directly over second feature and oblique upper, or is merely representative of fisrt feature level height and is higher than second feature.Fisrt feature exists
Second feature " under ", " lower section " and " following " fisrt feature that includes are immediately below second feature and obliquely downward, or be merely representative of
Fisrt feature level height is less than second feature.
A kind of solar base plate dispensing chip mounter as shown in Figure 1, Figure 2 and Figure 3, including lower bearing bracket 1 and upper spider 2;Under
The top of frame 1 is provided with pipeline part 3, pipeline jacking apparatus 9 and universal wheel component 8, multiple pipeline parts 3 and more
Individual universal wheel component 8 is distributed alternately, and positive positioner 11 is provided with before the conveying direction of pipeline part 3, is being conveyed
The side of the conveying direction of line part 3 is provided with lateral positioning device 7, and pipeline part 3 is under the driving of pipeline jacking apparatus 9
Rise to and exceed universal wheel component 8 or be decreased below universal wheel component 8;Several are set up on upper spider 2 to be driven by motor
The crossbeam moved horizontally, dispenser system 5 and patch system 6 are arranged on crossbeam.
In the present embodiment, the pipeline part 3 is conveyer belt or carrier chain, and multiple conveyer belts or carrier chain are alternate
Parallel distribution is arranged between multiple universal wheel components 8 and drives transmission solar base plate 12 by same motor;Forward direction is fixed
Position device 11 and lateral positioning device 7 drive the location-plate of displacement preferably through cylinder or motor, are so easy to determine the sun
The reference position of energy substrate 12;Pipeline jacking apparatus 9 is preferably the lifting lifted by motor driving driving relative to lower bearing bracket 1
Frame, each pipeline part 3 are arranged on crane.
Dispenser system 5 as shown in Figure 4, Figure 5, including the dispensing fixed plate 51 being fixed on crossbeam, dispensing valve housing
53 are oriented to slide up and down and are arranged in dispensing fixed plate 51 and drive lifting, dispensing valve housing by point glue cylinder 52 by guide rail
Multiple glue dispensing valves 54 are installed, glue dispensing valve 54 is connected with glue bucket, and glue dispensing valve 54 passes through dispensing under the signal that controller is sent out on 53
Controller realizes dispensing orderly on the glass substrate:Point glue cylinder 52 waits upper station to signal --- and glue dispensing valve is installed
Seat 53 times displacement sensors detect position after --- glue dispensing valve 54 start under the control of dispensing controller multistation together dispensing or
Person's single station dispensing.
Patch system as shown in Figure 6, Figure 7, including the paster fixed plate 61 being fixed on crossbeam, in paster fixed plate 61
Multiple slide feed devices 63 and multiple paster apparatus 64 are installed, slide feed device 63 is fixed in paster fixed plate 61,
Patch support 62, which slides up and down, to be arranged in paster fixed plate 61 and drives lifting by paster cylinder 65, and multiple paster apparatus 64 are consolidated
It is scheduled in paster fixed plate 61 and is corresponded with multiple slide feed devices 63 and is set.
Slide feed device 63 as shown in Figure 8, including the material feeding seat 630 being fixed in paster fixed plate 61, material feeding seat
630 are provided with the chute 635 that slide 13 is sent in water supply horizontal sliding, and the top of chute 635 is provided with feed bin 633, and chute 635 is in feed bin 633
Front side formed for paster apparatus 64 draw slide 13 platform, separation push spacer 634 promoted by feeding cylinder 631 in cunning
Moved in groove 635 and release slide 13 from the bottom of feed bin 633, the bottom of chute 635 of the front side of feed bin 633 is provided with for magnetic point
From the magnet steel 636 of push spacer 634 bottom.The separation of 0.7mm thickness is pushed by itself and slide bottom by magnetic force by spacer
Portion is completely combined, and is eliminated because elastic deformation or processing produce stress deformation, the problem of making spacer injustice, glass is eliminated by magnetic force
The push problem of piece part, the use of magnetic force size can be used in combination with cylinder thrust size.
In the present embodiment, feed bin 633 realizes the locking positioning quickly changed by quick clip 632 and alignment pin.
As shown in Fig. 9, Figure 10 and Figure 11, paster apparatus 64 includes being arranged on patch support 62 by bearing block 641
Tumbler, tumbler upper end are connected with rotary electric machine 66, and the first cylinder 643 is fixed in tumbler lower end, the first cylinder 643
The second cylinder 644 is fixed in mobile terminal, the mobile terminal fixing sucking disk seat 645 of the second cylinder 644, and sucker is provided with sucker disk seat 645
Body 646, sucker 646 are connected with vacuum source so as to draw slide;Wherein, the shifting of the first cylinder 643 and the second cylinder 644
The moving direction of moved end is mutually perpendicular to realize that sucker 646 moves in three dimensions.
In the present embodiment, the tumbler of multiple paster apparatus 64 is driven by belt wheel 642, transmission belt and rotary electric machine 66 to be connected
Connect synchronous axial system;First cylinder 643, which has, moves horizontally end, and the second cylinder 644 has vertical shift end.
Preferably, elastic component is set to realize that the elasticity to sucker 646 is propped up between sucker disk seat 645 and sucker 646
Support.In the present embodiment, it is connected on sucker disk seat 645 by two Limit screws with sucker 646, sheathed spring on Limit screw,
Both ends of the spring offsets with sucker disk seat 645 and sucker 646 respectively.
During paster, the separation push spacer 634 in slide feed device 63 is driven from feed bin 633 by feeding cylinder 631
Bottom releases slide 13 and arrives specified location, and then separation push spacer 634 is driven from the bottom of feed bin 633 by feeding cylinder 631
Exit, the slide 13 in feed bin 633 is fallen into chute, and pusher send piece next time for wait;Paster apparatus 64 is turned by tumbler
The movement of the mobile terminal of dynamic, the first cylinder 643 and the second cylinder 644, sucker 646 is moved in slide feed device 63
Slide 13 is simultaneously drawn in the top of slide 13, then passes through the movement of the rotation of tumbler, the first cylinder 643 and the second cylinder 644 again
The movement at end, sucker 646 is moved to specified location on solar base plate 12 and carries out paster.
The solar base plate dispensing chip mounter course of work is as follows:By the lifting pipeline part 3 of pipeline jacking apparatus 9,
Solar base plate 12 is sent to specified location by pipeline part 3, and pipeline part 3 falls a solar base plate 12 and is slowly put into ten thousand
To on wheel component 8, the push positioning of lateral positioning device 7, the positive push of positioner 11 is positioned, and dispenser system 5 is opened by instruction
Initial point glue works, and starting patch slide 13 in the position patch system of 5 points of complete glue of dispenser system works, until justifying solar energy glass
Untill the dispensing of slide 13 and patch slide 13 on glass substrate are completed (monolithic glass substrate amounts to 774 points of dispensing glue point), 13 glass are pasted
Piece 387, pipeline jacking apparatus 9 drive pipeline part 3 to jack, and pipeline part 3 is transported to down solar base plate 12
On process pipeline, one piece of solar energy glass substrate 12 machines to follow successively as described above into next procedure, sleeve mechanism
Ring.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show
The description of example " or " some examples " etc. means specific features, structure, material or the spy for combining the embodiment or example description
Point is contained at least one embodiment or example of the present invention.In this manual, to the schematic representation of above-mentioned term not
Necessarily refer to identical embodiment or example.Moreover, specific features, structure, material or the feature of description can be any
One or more embodiments or example in combine in an appropriate manner.
Although embodiments of the invention have been shown and described above, it is to be understood that above-described embodiment is example
Property, it is impossible to limitation of the present invention is interpreted as, one of ordinary skill in the art is not departing from the principle and objective of the present invention
In the case of above-described embodiment can be changed within the scope of the invention, change, replace and modification.It is all the present invention
Within spirit and principle, any modification, equivalent substitution and improvements made etc., it should be included in the scope of the protection.