CN202114023U - Device for sorting solar cell components - Google Patents
Device for sorting solar cell components Download PDFInfo
- Publication number
- CN202114023U CN202114023U CN2011201668394U CN201120166839U CN202114023U CN 202114023 U CN202114023 U CN 202114023U CN 2011201668394 U CN2011201668394 U CN 2011201668394U CN 201120166839 U CN201120166839 U CN 201120166839U CN 202114023 U CN202114023 U CN 202114023U
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- manipulator
- drive motors
- conveyer belt
- sorting
- transhipment
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Abstract
The utility model relates to a device for sorting solar cell components. The device is composed of a transfer component, an electric control component and seven sorting components; the seven sorting components are arranged in parallel; and the transfer component and the electric control component are arranged at the side parts of the sorting components. Compared with the prior art, the device for sorting the solar cell components has small movement range and short movement process time, is stable to move and transport and can correspond to components of different specifications, so that the compatibility is strengthened, the use ratio of equipment is increased, no relative friction is produced in the sorting and transporting processes, the guiding property is good, no rubber markings are left at the edge or on the frame of the component, the fragment rate is controlled to 0%, the automatic integration of the production line is improved, the preparation is made for preparing automatic packaging, in addition, the production efficiency can be improved, and the manpower cost is saved.
Description
Technical field
The utility model relates to a kind of tooling device of solar module, especially relates to a kind of device that is used to sort solar module.
Background technology
Solar cell has more and more received people's attention as reproducible eco-friendly power source, and solar cell year sales growth rate in recent years in the whole world surpasses 40%, and the relevant device of producing solar cell also makes rapid progress.In recent years, the photovoltaic industry of China also obtains fast development, has leapt to the third place in the world in industry, is only second to Japan and Germany.Yet the manufacture of solar cells equipment and technology level of China is high not enough at present, and the street between the process flow connects also undue artificial completion that rely on, and causes solar silicon wafers pollution, fragmentation etc. easily, has restricted popularizing and further developing of heliotechnics.
In the manufacturing process flow of solar cell, produce line through assembly and transmit, accomplish operations such as humidification room, assembly, material loading conveyor, I-V are tested, labelled, EL test, blanking conveyor successively.In prior art solar cell fabrication process flow process, solar module need pass through multiple detection, and according to testing result the battery sheet is sorted, and sorts non-defective unit.Therefore, the battery component sorting arrangement is the important component part in the battery sheet manufacturing process.The method that realizes the letter sorting of battery chip module at present both at home and abroad mainly contains two kinds, and a kind of is that manual work is discerned, sorted according to many grades of method of distributing of Module; Another kind is mechanism's letter sorting, but traditional sorting arrangement is comparatively outmoded, and technology is comparatively backward.Prior art has following inevitably shortcoming at present:
(1) waste of manpower of manual sorting's assembly, inefficiency, manually-operated speed can not satisfy the requirement of large-scale production.
(2) there is the too much contact to the battery sheet in manual sorting's assembly, in sort process, battery sheet surface is formed pollution to a certain degree.
(3) the solar cell chip module that traditional mechanism for sorting can only corresponding a kind of specified size, the automation degree of integration is lower, poor compatibility.
(4) solar battery sheet has very tangible lightening tendency at present; Simultaneously has tangible flexural deformation at some station battery sheet; And traditional mechanism for sorting movement range is bigger, battery sheet damage in sort process, can occur, common damage has latent broken, unfilled corner, crashes, sticking broken, card is broken etc.; Along with the attenuation of battery sheet thickness, the broken probability of machine can sharply rise.
The utility model content
The purpose of the utility model is exactly to provide a kind of movement range little for the defective that overcomes above-mentioned prior art existence, and carrying, transportation steadily can effectively reduce the device that is used to sort solar module of fragment rate.
The purpose of the utility model can realize through following technical scheme:
A kind of device that is used to sort solar module; It is characterized in that this device is made up of transhipment assembly, electric controling assembly and sorter assemblies, described sorter assemblies is provided with 7; Be arranged side by side, described transhipment assembly and electric controling assembly are located at the sidepiece of sorter assemblies.
Described transhipment assembly comprises transhipment conveyer belt, conveyer belt drive motors, lift cylinder, backgauge cylinder, striker plate, backgauge sensor; Described transhipment conveyer belt is set on the arbor of conveyer belt drive motors; The conveyer belt drive motors drives the motion of transhipment conveyer belt; Described striker plate and backgauge sensor are located at the inboard of transhipment conveyer belt, and described backgauge cylinder is connected on the striker plate, and described lift cylinder is located at the bottom of transhipment assembly.
Described sorter assemblies comprises clamping manipulator, letter sorting belt drives motor, letter sorting conveyer belt, driving pulley, pallet, carrying drive motors, leading screw drive motors, leading screw; On the described clamping manipulator position sensor is installed; Described letter sorting belt drives motor is located at the below of clamping manipulator; Be arranged with the letter sorting conveyer belt on the letter sorting belt drives motor, clamping manipulator is connected on the carrying drive motors, and described leading screw drive motors and leading screw are connected to the bottom of carrying drive motors in turn; Described driving pulley is located at the below of leading screw, and driving pulley is provided with pallet.
Described clamping manipulator is through manipulator adjustable plate, the vertical cylinder of manipulator and manipulator flat-removing air cyclinder controlled motion; Clamping manipulator is connected with the carrying drive motors through the manipulator adjustable plate; The vertical cylinder of described manipulator is located on the manipulator adjustable plate, and described manipulator flat-removing air cyclinder is located at the below of clamping manipulator.
The sidepiece of described clamping manipulator is provided with backgauge cylinder and striker plate.
Compared with prior art, the utlity model has following advantage:
(1) advanced mechanism for sorting designs, and movement range is little, carries, transports steadily, and the course of action time is short.
(2) can corresponding different size assembly, strengthen compatiblely, improve utilization rate of equipment and installations.
(3) do not have friction relatively in letter sorting, the course of conveying, guiding is good, and assembly edge frame does not have the rubber marking, and fragment rate is controlled at 0%, effectively avoids the pollution and the fragmentation of battery sheet.
(4) the automation integrated level of raising production line is prepared for packing automatically.
(5) enhance productivity, practice thrift cost of labor.
Description of drawings
Fig. 1 is the structural representation of the utility model;
Fig. 2 is the structural representation of transhipment assembly;
Fig. 3 is the main TV structure sketch map of sorter assemblies;
Fig. 4 is the plan structure sketch map of sorter assemblies.
1 is the transhipment assembly among the figure; 11 are the transhipment conveyer belt; 12 is the conveyer belt drive motors; 13 is lift cylinder; 14 is the backgauge cylinder; 15 is striker plate; 16 is the backgauge sensor; 2 is electric controling assembly; 3 is sorter assemblies; 31 is clamping manipulator; 32 are letter sorting belt drives motor; 33 are the letter sorting conveyer belt; 34 is driving pulley; 35 is pallet; 36 are the carrying drive motors; 37 is the leading screw drive motors; 38 is leading screw; 39 is the backgauge cylinder; 310 is striker plate; 311 is position sensor; 312 are the blanking indicator lamp; 313 is the manipulator adjustable plate; 314 is the vertical cylinder of manipulator; 315 is the manipulator flat-removing air cyclinder; 4 is solar module.
The specific embodiment
Below in conjunction with accompanying drawing and specific embodiment the utility model is elaborated.
Embodiment
A kind of device that is used to sort solar module; Its structure is as shown in Figure 1, and this device is made up of transhipment assembly 1, electric controling assembly 2 and sorter assemblies 3, and wherein sorter assemblies 3 is provided with 7 altogether; Be and be arranged side by side, transhipment assembly 1 and electric controling assembly 2 are located at the sidepiece of sorter assemblies.
The structure of transhipment assembly 1 is as shown in Figure 2; Comprise transhipment conveyer belt 11, conveyer belt drive motors 12, lift cylinder 13, backgauge cylinder 14, striker plate 15, backgauge sensor 16; Transhipment conveyer belt 11 is set on the arbor of conveyer belt drive motors 12, and conveyer belt drive motors 12 drives 11 motions of transhipment conveyer belt, and striker plate 15 and backgauge sensor 16 are located at the inboard of transhipment conveyer belt 11; Backgauge cylinder 14 is connected on the striker plate 15, and lift cylinder 13 is located at the bottom of transhipment assembly 1.
The structure of sorter assemblies 3 is shown in Fig. 3～4; Comprise clamping manipulator 31, letter sorting belt drives motor 32, letter sorting conveyer belt 33, driving pulley 34, pallet 35, carrying drive motors 36, leading screw drive motors 37, leading screw 38; Position sensor 311 is installed on the clamping manipulator 31, and letter sorting belt drives motor 32 is located at the below of clamping manipulator 31, is arranged with letter sorting conveyer belt 33 on the letter sorting belt drives motor 32; Clamping manipulator 31 is connected on the carrying drive motors 36; Leading screw drive motors 37 and leading screw 38 are connected to the bottom of carrying drive motors 36 in turn, and driving pulley 34 is located at the below of leading screw 38, and driving pulley 34 is provided with pallet 35.Tail end at carrying drive motors 36 also is provided with blanking indicator lamp 312.
Clamping manipulator 31 is through manipulator adjustable plate 313, the vertical cylinder 314 of manipulator and manipulator flat-removing air cyclinder 315 controlled motions; Wherein, Clamping manipulator 31 is connected with carrying drive motors 36 through manipulator adjustable plate 313; The vertical cylinder 314 of manipulator is located on the manipulator adjustable plate 313, and manipulator flat-removing air cyclinder 315 is located at the below of clamping manipulator 31, is provided with backgauge cylinder 39 and striker plate 310 at the sidepiece of clamping manipulator 31.
This device can compatible four kinds of solar modules, and according to dissimilar assemblies, the adjustable plate 313 of adjustment clamping manipulator makes that manipulator clamping size is corresponding with the type solar components.
When the transhipment assembly 1 of sorting equipment does not have solar module 4, the conveyer belt height of transhipment assembly 1 and the conveyer belt height identical (900mm) of preceding one procedure.When solar module 4 is transported to transhipment assembly 1; Drive 11 runnings of transhipment conveyer belt by conveyer belt drive motors 12, transhipment conveyer belt 11 is fed forward to certain position with solar module 4, triggers backgauge sensor 16; 14 actions of backgauge cylinder; Drive striker plate 15 and rise, block solar module 4, conveyer belt drive motors 12 is out of service simultaneously.Then, lift cylinder 13 boosts conveyer belt 11, and it is risen to setting height (high together with the conveyer belt of sorting part); 14 actions of backgauge cylinder, striker plate 15 descends, and conveyer belt drive motors 12 turns round again; Drive 11 runnings of transhipment conveyer belt, carry solar module 4 to letter sorting conveyer belt 33, rotating part is carried and is finished; Lift cylinder 13 descends, and gets back to initial position, next solar module 4 repetitive operations.
After solar module 4 is sent to sorter assemblies 3 by transhipment assembly 1 or by a last station, be transported on the letter sorting conveyer belt 33 of this sorting part, letter sorting belt drives motor 32 is used for driving 33 motions of letter sorting conveyer belt.Through programme-control, judge whether the solar module 4 of this moment belongs to this station, if the solar module of carrying 4 does not belong to this station, 4 of solar modules are transported to next station by letter sorting conveyer belt 33.If belong to this station, letter sorting conveyer belt 33 transportation solar modules 4 are when trigger position sensor 311; 39 actions of backgauge cylinder, striker plate 310 rises, and sorts belt drives motor 32 simultaneously and shuts down; Vertical cylinder 314 actions of manipulator; Drive clamping manipulator 31 and descend, manipulator flat-removing air cyclinder 315 actions then, the side of clamping solar module 4.Vertical cylinder 314 actions of manipulator then drive clamping manipulator 31 and rise, and 36 actions of carrying drive motors are transported to pallet 35 with solar module 4.
Leading screw drive motors 37 drives driving pulley 34 motions, makes pallet 35 can move up and down through leading screw 38, realizes the multilayer solar panel that superposes.Pallet 35 is positioned at extreme higher position (apart from clamping manipulator 60mm) when initial; After clamping manipulator 31 and carrying drive motors 36 are transported to solar module 4 above the pallet; Vertical cylinder 314 actions of manipulator; Drive clamping manipulator 31 decline certain altitudes (a little more than the height of pallet extreme higher position), then manipulator flat-removing air cyclinder 315 actions discharge solar module 4 to pallet 35; Leading screw drive motors 37 drives driving pulley 34 motions then, makes pallet 35 move downward certain distance (assembly according to different size is decided) through leading screw 38.When solar module 4 was added to 21 or 26 layers (assembly according to different size is decided), blanking indicator lamp 312 was lighted, and solar module 4 is taken in prompting away.
Clamping manipulator 31 is got back to initial position then, and leading screw drive motors 37 drives driving pulley 34 motions, makes pallet 35 accomplish through leading screw 38 and resets, and prepares the carrying of next piece solar module 4, forms mechanized production system.
Claims (5)
1. device that is used to sort solar module; It is characterized in that this device is made up of transhipment assembly, electric controling assembly and sorter assemblies, described sorter assemblies is provided with 7; Be arranged side by side, described transhipment assembly and electric controling assembly are located at the sidepiece of sorter assemblies.
2. a kind of device that is used to sort solar module according to claim 1; It is characterized in that; Described transhipment assembly comprises transhipment conveyer belt, conveyer belt drive motors, lift cylinder, backgauge cylinder, striker plate, backgauge sensor; Described transhipment conveyer belt is set on the arbor of conveyer belt drive motors; Described striker plate and backgauge sensor are located at the inboard of transhipment conveyer belt, and described backgauge cylinder is connected on the striker plate, and described lift cylinder is located at the bottom of transhipment assembly.
3. a kind of device that is used to sort solar module according to claim 1; It is characterized in that; Described sorter assemblies comprises clamping manipulator, letter sorting belt drives motor, letter sorting conveyer belt, driving pulley, pallet, carrying drive motors, leading screw drive motors, leading screw; On the described clamping manipulator position sensor is installed, described letter sorting belt drives motor is located at the below of clamping manipulator, is arranged with the letter sorting conveyer belt on the letter sorting belt drives motor; Clamping manipulator is connected on the carrying drive motors; Described leading screw drive motors and leading screw are connected to the bottom of carrying drive motors in turn, and described driving pulley is located at the below of leading screw, and driving pulley is provided with pallet.
4. a kind of device that is used to sort solar module according to claim 3; It is characterized in that; Described clamping manipulator is through manipulator adjustable plate, the vertical cylinder of manipulator and manipulator flat-removing air cyclinder controlled motion; Clamping manipulator is connected with the carrying drive motors through the manipulator adjustable plate, and the vertical cylinder of described manipulator is located on the manipulator adjustable plate, and described manipulator flat-removing air cyclinder is located at the below of clamping manipulator.
5. a kind of device that is used to sort solar module according to claim 3 is characterized in that the sidepiece of described clamping manipulator is provided with backgauge cylinder and striker plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201668394U CN202114023U (en) | 2011-05-23 | 2011-05-23 | Device for sorting solar cell components |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201668394U CN202114023U (en) | 2011-05-23 | 2011-05-23 | Device for sorting solar cell components |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202114023U true CN202114023U (en) | 2012-01-18 |
Family
ID=45455121
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011201668394U Expired - Lifetime CN202114023U (en) | 2011-05-23 | 2011-05-23 | Device for sorting solar cell components |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202114023U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102240645A (en) * | 2011-05-23 | 2011-11-16 | 上海微松工业自动化有限公司 | Sorting device for solar battery pack |
| CN110911315A (en) * | 2019-12-03 | 2020-03-24 | 芜湖益盈鼎裕自动化设备有限公司 | Automatic screening and sorting station inlet and outlet device for materials |
-
2011
- 2011-05-23 CN CN2011201668394U patent/CN202114023U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102240645A (en) * | 2011-05-23 | 2011-11-16 | 上海微松工业自动化有限公司 | Sorting device for solar battery pack |
| CN102240645B (en) * | 2011-05-23 | 2013-09-18 | 上海微松工业自动化有限公司 | Sorting device for solar battery pack |
| CN110911315A (en) * | 2019-12-03 | 2020-03-24 | 芜湖益盈鼎裕自动化设备有限公司 | Automatic screening and sorting station inlet and outlet device for materials |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20120118 Effective date of abandoning: 20130918 |
|
| RGAV | Abandon patent right to avoid regrant |