CN112387536B - Go up feed bin, unloading feed bin and automatic unloading rubber coating production line - Google Patents
Go up feed bin, unloading feed bin and automatic unloading rubber coating production line Download PDFInfo
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- CN112387536B CN112387536B CN202011320780.XA CN202011320780A CN112387536B CN 112387536 B CN112387536 B CN 112387536B CN 202011320780 A CN202011320780 A CN 202011320780A CN 112387536 B CN112387536 B CN 112387536B
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- discharging
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 238000010073 coating (rubber) Methods 0.000 title description 3
- 239000000463 material Substances 0.000 claims abstract description 176
- 238000007599 discharging Methods 0.000 claims abstract description 56
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 15
- 238000001514 detection method Methods 0.000 claims description 19
- 239000003292 glue Substances 0.000 claims description 19
- 230000007246 mechanism Effects 0.000 claims description 14
- 230000002950 deficient Effects 0.000 claims description 8
- 238000003860 storage Methods 0.000 claims description 8
- 230000000007 visual effect Effects 0.000 claims description 8
- 230000007480 spreading Effects 0.000 claims description 7
- 238000003892 spreading Methods 0.000 claims description 7
- 230000029058 respiratory gaseous exchange Effects 0.000 claims description 6
- 210000001503 joint Anatomy 0.000 claims description 5
- 238000012546 transfer Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 9
- 238000005507 spraying Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 239000002699 waste material Substances 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 3
- 239000000741 silica gel Substances 0.000 description 3
- 229910002027 silica gel Inorganic materials 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 239000012237 artificial material Substances 0.000 description 2
- 210000000078 claw Anatomy 0.000 description 2
- 238000011179 visual inspection Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
- B05C11/1005—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to condition of liquid or other fluent material already applied to the surface, e.g. coating thickness, weight or pattern
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
- B05C11/1007—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to condition of liquid or other fluent material
- B05C11/1013—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to condition of liquid or other fluent material responsive to flow or pressure of liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
- B05C11/1015—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to a conditions of ambient medium or target, e.g. humidity, temperature ; responsive to position or movement of the coating head relative to the target
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention provides a loading bin which comprises a full bin, an upper module, a lower module, a single shaft, a clamping jaw cylinder, a clamping cylinder and a longitudinal driving device, wherein the clamping cylinder is arranged on the upper module; wherein a plurality of trays are arranged in the full bin, and the trays are vertically arranged; the upper and lower modules are used for driving the material tray to move longitudinally; the upper and lower modules are sleeved on a single shaft, and the single shaft is used for driving the upper and lower modules to move transversely; the clamping jaw cylinder is used for driving the upper die set and the lower die set to clamp the bottom-layer tray; the clamping cylinder is used for driving the second layer and the material trays above the second layer to longitudinally move; the longitudinal driving device is used for driving the bottom layer tray to longitudinally move. The invention also provides a discharging bin, a feeding bin device and an automatic feeding and discharging gluing production line. The equipment has short operation period, the working efficiency can reach 2.5S/PCS, and the whole equipment has high utilization rate and stable operation, thereby solving the problems of low gluing efficiency, low yield and the like of the semi-automatic equipment.
Description
Technical Field
The invention relates to the technical field of gluing, relates to an upper bin and a lower bin, and in particular relates to an automatic feeding and discharging gluing production line.
Background
The existing silica gel injection molding technology is applied to the production and manufacturing process of electroacoustic products, so that the performance and quality of the products are greatly improved, but a layer of glue is required to be sprayed on the surfaces of the products before the silica gel injection molding, so that the viscosity of the silica gel after the injection molding is facilitated, and the quality and yield of the products are improved. The gluing process has extremely high requirements on position accuracy and spraying quantity during spraying, and is mainly finished by manually gluing and matching with semi-automatic equipment gluing at present. The method has the problems of low production efficiency, easy product scratching in the operation process, low yield, waste of a large amount of artificial materials and the like.
Therefore, how to realize full-automatic gluing is a problem to be solved at present.
Disclosure of Invention
The embodiment of the invention provides an automatic feeding and discharging gluing production line, which aims to solve the problems of low gluing production efficiency, low yield and waste of artificial materials in the prior art by matching manual gluing with semi-automatic equipment. The following presents a simplified summary in order to provide a basic understanding of some aspects of the disclosed embodiments. This summary is not an extensive overview and is intended to neither identify key/critical elements nor delineate the scope of such embodiments. Its sole purpose is to present some concepts in a simplified form as a prelude to the more detailed description that is presented later.
According to a first aspect of an embodiment of the present invention, a loading bin is provided.
In some alternative embodiments, the loading bin comprises:
comprises a full stock bin, an upper module, a lower module, a single shaft, a clamping jaw cylinder, a clamping cylinder and a longitudinal driving device; wherein,,
a plurality of trays are arranged in the full bin, and are vertically arranged;
the upper and lower modules are used for driving the material tray to move longitudinally;
the upper and lower modules are sleeved on a single shaft, and the single shaft is used for driving the upper and lower modules to move transversely;
the clamping jaw cylinder is used for driving the upper die set and the lower die set to clamp the bottom-layer tray;
the clamping cylinder is used for driving the second layer and the material trays above the second layer to longitudinally move;
the longitudinal driving device is used for driving the bottom layer tray to longitudinally move.
Optionally, the feeding bin further comprises a material taking position, wherein the material taking position is used for storing a material tray transferred by the upper module and the lower module, and the material taking position is in butt joint with the full feeding bin.
Optionally, an ejector plate is arranged above the longitudinal driving device and used for storing the empty tray, and clamping pieces are arranged on two sides of the ejector plate and used for clamping the empty tray.
According to a second aspect of embodiments of the present invention, a blanking bin is provided.
In some alternative embodiments, the discharging bin comprises an empty bin, an upper die set, a lower die set, a single shaft, a clamping jaw cylinder, a clamping cylinder and a longitudinal driving device,
a plurality of trays are arranged in the empty bin, and the trays are vertically arranged;
the upper and lower modules are used for driving the material tray to move longitudinally;
the upper and lower modules are sleeved on a single shaft, and the single shaft is used for driving the upper and lower modules to move transversely;
the clamping jaw cylinder is used for driving the upper die set and the lower die set to clamp the bottom-layer tray;
the clamping cylinder is used for driving the second layer and the material trays above the second layer to longitudinally move;
the longitudinal driving device is used for driving the bottom layer tray to longitudinally move.
Optionally, the discharging bin further comprises a discharging position, the discharging position is used for storing a tray transferred by the upper module and the lower module, and the discharging position is in butt joint with the empty bin.
According to a third aspect of embodiments of the present invention, there is provided a loading bin apparatus.
In some optional embodiments, the loading bin device includes the loading bin described above, and further includes: the device comprises a visual detection unit, a material taking and discharging unit, a material pushing unit, a first blanking unit and a transfer platform; the feeding bin is used for transferring the material tray to a material taking position, the material taking and placing unit is used for transferring the material in the material tray to the pushing unit, the first discharging unit is used for transferring the material of the pushing unit to the middle rotating platform,
the visual detection unit comprises a CCD camera and a camera bracket, wherein the CCD camera is arranged on the camera bracket and is used for detecting whether a material taking tray is provided with materials and defective materials or not;
the pushing unit comprises an extension cylinder, an ejection cylinder, a material tooling plate, a guide rail sliding block and a base, wherein the guide rail sliding block is arranged on the base, the material tooling plate is arranged on the guide rail sliding block, the bottom of the material tooling plate is connected with the ejection cylinder, and the extension cylinder is arranged along the direction of the guide rail sliding block;
the material taking and discharging unit comprises an ejection cylinder, a single shaft and a first material sucking structure, wherein the ejection cylinder is arranged on the single shaft, the first material sucking structure is arranged on the ejection cylinder, the first material sucking structure comprises a sucker, a suction nozzle block and a suction rod, the sucker is arranged on the suction nozzle block, the suction nozzle block is connected with the suction rod, and the suction rod is arranged on the ejection cylinder;
the first blanking unit comprises an extension cylinder, a single shaft, an ejection cylinder and a second suction structure, wherein a connecting plate is arranged on the ejection cylinder, the extension cylinder is arranged on the connecting plate, the ejection cylinder is arranged on the single shaft, a second suction mechanism is arranged on the ejection cylinder, the second suction mechanism comprises an air pipe joint, a suction nozzle block and a suction disc, the suction disc is arranged on the suction nozzle block, and the suction nozzle block is connected with the air pipe joint;
the middle rotating platform comprises a rotating cylinder, a tooling plate and a tooling bottom plate, wherein the tooling bottom plate is arranged on the rotating cylinder, and the tooling plate is arranged on the tooling bottom plate.
According to a fourth aspect of the embodiment of the invention, an automatic feeding and discharging glue spreading production line is provided.
In some optional embodiments, the automatic feeding and discharging glue spreading production line includes the feeding bin device described above, and further includes: a dispensing device, a six-axis robot device and a discharging bin device; the six-axis robot device is used for conveying the tooling plate for storing the materials to the discharging bin device, and the discharging bin device is used for conveying the glued materials stored on the tooling plate to the charging tray; wherein,,
the glue dispensing device comprises a glue dispensing machine and a detection mechanism, wherein the glue dispensing machine is provided with a tooling plate for dispensing materials on the tooling plate, and the detection mechanism is used for detecting the material dispensing condition;
the six-axis robot device comprises a base and a six-axis robot, wherein the base is provided with the six-axis robot, the six-axis robot is provided with a tool, the tool comprises an air jaw and pickup units, the pickup units are arranged on the air jaw, the number of the pickup units is 2, the pickup units are respectively a first pickup unit and a second pickup unit, the first pickup unit is used for picking up a material taking disc, and the second pickup unit is used for picking up a tooling plate;
the blanking bin device comprises the blanking bin, a second blanking unit and a blanking platform, wherein the six-axis robot clamps the tooling plate after dispensing is completed to the blanking platform, and the second blanking unit is used for conveying materials from the tooling plate to an empty material tray of the blanking bin.
Optionally, the discharging bin device further comprises a tray temporary storage area, and the tray temporary storage area is abutted to the discharging bin.
Optionally, the second unloading unit includes the unipolar, gets and puts cylinder and third and inhale the material structure, the unipolar is got the gassing jar in butt joint, gets to put and sets up the third on the cylinder and inhale the material structure, the third inhales the material structure and includes sucking disc, suction nozzle piece and the pole of breathing in, and the sucking disc sets up on the suction nozzle piece, and suction nozzle piece is connected the pole of breathing in, and the pole of breathing in sets up on getting and putting the cylinder.
Optionally, the unloading platform includes frock clamp cylinder, stretches out cylinder and ejecting cylinder, frock clamp cylinder is used for pressing from both sides tight frock board, the bottom of frock board sets up ejecting cylinder, and the last perpendicular one side of tight cylinder of frock board sets up and stretches out the cylinder.
The technical scheme provided by the embodiment of the invention can have the following beneficial effects:
(1) The equipment has short operation period, the working efficiency can reach 2.5S/PCS, and the whole equipment has high utilization rate and stable operation, thereby solving the problems of low gluing efficiency, low yield and the like of the semi-automatic equipment;
(2) The invention adopts a modularized design, and the feeding bin device, the six-axis robot device, the dispensing device and the discharging bin device can all operate independently, thereby being convenient for later technical improvement and maintenance, having quick response speed of upgrading and updating and obvious market popularization advantage; the process is operated in a mode of circulating the tooling plate, and the switching among different products can be realized by changing the tooling for the products communicated with the process, so that the process has high universality;
(3) The feeding and discharging of the invention adopts a bin mode, so that a non-stop material changing disc can be realized, and the material changing downtime is saved; the feeding bin device is provided with a visual detection unit which can detect whether the material taking tray has the problems of materials, defective materials and the like; the product adopts appearance positioning in the tool, namely, the shapes of the products are different, the tool in the material tray needs to be re-adapted, the positioning of all positioning pins of related components of the product is related, the positioning pins are adopted for guiding in the material taking and placing process, and the maximum limit ensures the precision requirement of the product during gluing; the six-axis robot device is circularly arranged by taking the six-axis robot as the center, the structure is compact and reasonable, and the running action of the equipment is smooth; the glue spreading process is provided with a detection mechanism, so that the glue spreading effect of the product and the running state of the glue spraying valve can be detected, and defective products are prevented from flowing out; the desktop type high-precision dispensing platform is adopted, the repeated positioning precision is +/-0.005 mm, the ultra-precise piezoelectric glue spraying valve is adopted by the glue spraying valve, the glue spraying amount is precisely controlled, the spraying is uniform, and the precision is high.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention as claimed.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and together with the description, serve to explain the principles of the invention.
Fig. 1 is a schematic perspective view of an automatic feeding and discharging glue line according to an exemplary embodiment;
FIG. 2 is a top view of an automated loading and unloading gumming line in accordance with an exemplary embodiment;
FIG. 3 is a schematic view of the overall structure of the loading bay apparatus shown in accordance with an exemplary embodiment;
FIG. 4 is a schematic view of the overall structure of the loading bin shown according to an exemplary embodiment;
FIG. 5 is a schematic diagram of the overall structure of a visual inspection unit, according to an exemplary embodiment;
fig. 6 is a schematic view of the overall structure of a pushing unit according to an exemplary embodiment;
FIG. 7 is a schematic diagram of the overall structure of a pick-and-place unit according to an exemplary embodiment;
fig. 8 is a schematic view showing the overall structure of a first blanking unit according to an exemplary embodiment;
FIG. 9 is a schematic diagram of the overall structure of a staging platform shown in accordance with an exemplary embodiment;
FIG. 10 is a schematic overall structure of a dispensing device according to an exemplary embodiment;
FIG. 11 is a schematic diagram of the overall structure of a six-axis robotic device shown in accordance with an exemplary embodiment;
FIG. 12 is a schematic diagram of the overall structure of a six-axis robotic tool shown in accordance with an exemplary embodiment;
FIG. 13 is a schematic view of the overall structure of the blanking magazine apparatus shown according to an exemplary embodiment;
FIG. 14 is a schematic view of the overall structure of a blanking bin, according to an exemplary embodiment;
fig. 15 is a schematic view showing the overall structure of a second blanking unit according to an exemplary embodiment;
FIG. 16 is a schematic view of the overall structure of a blanking platform according to an exemplary embodiment;
reference numerals:
1. a feeding bin device; 11. feeding a bin; 111. an upper and lower module; 112. an upper and lower module driving device; 113. a single shaft; 114. a clamping jaw cylinder; 115. a clamping cylinder; 116. a longitudinal driving device; 117. a material tray; 118. detecting a light source; 119. filling the storage bin; 12. a visual detection unit; 121. a CCD camera; 122. a camera mount; 13. a pushing unit; 131. extending out of the cylinder; 132. an ejection cylinder; 133. a material tooling plate; 134. a guide rail slide block; 14. a material taking and discharging unit; 141. an ejection cylinder; 142. a single shaft; 143. a suction nozzle block; 144. a negative pressure meter; 145. a suction cup; 146. an air suction rod; 15. a first blanking unit; 151. extending out of the cylinder; 152. a single shaft; 153. an ejection cylinder; 154. a suction nozzle block; 155. a suction cup; 156. an air pipe joint; 157. a pin; 16. a transfer platform; 161. a tool bottom plate; 162. a tooling plate; 163. a rotary cylinder; 164. a bushing; 2. a dispensing device; 21. a dispensing machine; 22. a tooling plate; 23. a detection mechanism; 3. a six-axis robotic device; 31. a base; 32. a six-axis robot; 33. a tool; 331. a first pickup unit; 332. a gas claw; 333. a second pickup unit; 4. a discharging bin device; 41. discharging the material bin; 411. a single shaft; 412. an upper and lower module; 413. an upper and lower module driving device; 414. a clamping cylinder; 415. a material tray; 416. a longitudinal driving device; 417. a clamping jaw cylinder; 418. filling the storage bin; 419. empty bin; 42. a second blanking unit; 421. a single shaft; 422. taking and placing an air cylinder; 423. a suction nozzle block; 424. a suction cup; 425. an air suction rod; 43. a blanking platform; 431. the tool clamps the air cylinder; 432. extending out of the cylinder; 433. an ejection cylinder; 434. a tooling plate; 44. the material tray temporary storage area.
Detailed Description
The following description and the drawings sufficiently illustrate specific embodiments herein to enable those skilled in the art to practice them. Portions and features of some embodiments may be included in, or substituted for, those of others. The scope of the embodiments herein includes the full scope of the claims, as well as all available equivalents of the claims. The terms "first," "second," and the like herein are used merely to distinguish one element from another element and do not require or imply any actual relationship or order between the elements. Indeed the first element could also be termed a second element and vice versa. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a structure, apparatus, or device that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such structure, apparatus, or device. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a structure, apparatus or device comprising the element. Various embodiments are described herein in a progressive manner, each embodiment focusing on differences from other embodiments, and identical and similar parts between the various embodiments are sufficient to be seen with each other.
The terms "longitudinal," "transverse," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like herein refer to an orientation or positional relationship based on that shown in the drawings, merely for ease of description herein and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operate in a particular orientation, and thus are not to be construed as limiting the invention. In the description herein, unless otherwise specified and limited, the terms "mounted," "connected," and "coupled" are to be construed broadly, and may be, for example, mechanically or electrically coupled, may be in communication with each other within two elements, may be directly coupled, or may be indirectly coupled through an intermediary, as would be apparent to one of ordinary skill in the art.
Herein, unless otherwise indicated, the term "plurality" means two or more.
Herein, the character "/" indicates that the front and rear objects are an or relationship. For example, A/B represents: a or B.
Herein, the term "and/or" is an association relation describing an object, meaning that three relations may exist. For example, a and/or B, represent: a or B, or, A and B.
Fig. 4 shows an alternative embodiment of the loading bin of the present invention.
In this alternative embodiment, the loading bin 11 includes:
comprises a full bunker 119, an upper module 111, a lower module 111, a single shaft 113, a clamping jaw cylinder 114, a clamping cylinder 115 and a longitudinal driving device 116; wherein,,
a plurality of trays 117 are arranged in the full bin 119, and the trays 117 are vertically arranged;
the upper and lower modules 111 are used for driving the tray 117 to move longitudinally;
the upper and lower modules 111 are sleeved on a single shaft 113, and the single shaft 113 is used for driving the upper and lower modules 111 to move transversely;
the clamping jaw cylinder 114 is used for driving the upper and lower modules 111 to clamp the bottom-layer tray;
the clamping cylinder 115 is used for driving the second layer and the trays above the second layer to longitudinally move;
the longitudinal driving device 116 is used for driving the bottom tray to longitudinally move.
Alternatively, the upper and lower modules 111 drive the tray 117 to move longitudinally under the driving of the upper and lower module driving devices 112. Optionally, the upper and lower module driving device 116 is a motor.
Optionally, the loading bin 11 further includes a material taking position, where the material taking position is used to store the tray 117 transferred by the upper and lower modules 111, and the material taking position is in butt joint with the full bin 119.
Optionally, an ejector plate is disposed above the longitudinal driving device 116 and is used for storing the empty tray, and two sides of the ejector plate are provided with clamping pieces for clamping the empty tray.
Optionally, the longitudinal driving device 116 is an ejection cylinder, and the ejection cylinder pushes out the empty tray.
Placing the material tray 117 into a full material bin 119, clamping and fixing a bottom material tray by the upper and lower modules 111 under the driving of the clamping jaw air cylinders 114, driving the material tray 117 to descend by the upper and lower modules 111, driving the second layer and the material tray above the second layer to be lifted upwards by the clamping air cylinders 115, driving the upper and lower modules 111 to transversely move to the lower part of the material taking position by the single shaft 113 under the driving of the servo motor, driving the material tray 117 by the upper and lower modules 111 to longitudinally move to the material taking position, and completing the material tray from the full material bin 119 to the material taking position; after the materials in the material tray are taken out, the empty material tray is pushed onto the ejector plate above the ejector cylinder by the next material tray, the ejector cylinder stretches out, the empty material tray is clamped by the clamping pieces on two sides, and the empty material tray does not retract to descend along with the ejector cylinder.
Fig. 14 shows an alternative embodiment of the blanking magazine of the present invention.
In this alternative embodiment, the lower bin 41 comprises a blank bin 419, an upper and lower module 412, a single shaft 411, a jaw cylinder 417, a clamping cylinder 414 and a longitudinal drive 416,
a plurality of trays 415 are arranged in the empty bin 419, and the trays 415 are vertically arranged;
the upper and lower modules 412 are configured to drive the tray 415 to move longitudinally;
the upper and lower modules 412 are sleeved on a single shaft 411, and the single shaft 411 is used for driving the upper and lower modules 412 to move transversely;
the clamping jaw air cylinder 417 is used for driving the upper and lower modules 412 to clamp the bottom tray;
the clamping cylinder 414 is used for driving the second layer and the trays above the second layer to longitudinally move;
the longitudinal driving device 416 is used for driving the bottom tray to longitudinally move.
Optionally, the upper and lower modules 412 drive the tray 415 to move longitudinally under the driving of the upper and lower module driving devices 413. Optionally, the upper and lower module driving device 413 is a motor.
Optionally, the discharging bin 41 further includes a discharging position, where the discharging position is used for storing the trays transferred by the upper and lower modules 412, and the discharging position is abutted against the empty bin 419.
Optionally, an ejector plate is disposed above the longitudinal driving device 416, and is used for storing the full tray, and two sides of the ejector plate are provided with clamping pieces, so as to clamp the full tray.
The empty bin 419 is used for placing a plurality of empty trays, the clamping cylinder 414 is used for supporting the second layer and trays above the second layer, the upper and lower modules 412 are used for clamping the trays at the bottom layer under the driving of the clamping cylinder 414, the upper and lower modules 412 drive the trays to descend, then the single shaft 411 drives the upper and lower modules 412 to transversely move to the position below the discharge position, and then the upper and lower modules 412 drive the trays to longitudinally move to the discharge position.
Fig. 3 shows an alternative embodiment of the loading bay device of the present invention.
In this alternative embodiment, the loading bin device 1 includes the loading bin 11, and further includes: the visual detection unit 12, the taking and discharging unit 14, the pushing unit 13, the first blanking unit 15 and the middle rotating platform 16; the feeding bin 11 is used for transferring the material tray to a material taking position, the material taking and placing unit 14 is used for transferring the material in the material tray to the pushing unit 13, the first discharging unit 15 is used for transferring the material of the pushing unit 13 to the transferring platform 16, wherein,
the vision detection unit 12 comprises a CCD camera 121 and a camera bracket 122, wherein the CCD camera 121 is arranged on the camera bracket 122 and is used for detecting whether a material taking tray is provided with materials and defective materials;
the pushing unit 13 comprises an extension cylinder 131, an ejection cylinder 132, a material tooling plate 133, a guide rail sliding block 134 and a base, wherein the guide rail sliding block 134 is arranged on the base, the material tooling plate 133 is arranged on the guide rail sliding block 134, the bottom of the material tooling plate 133 is connected with the ejection cylinder 132, and the extension cylinder 131 is arranged along the direction of the guide rail sliding block 134 by the material tooling plate 133;
the material taking and discharging unit 14 comprises an ejection cylinder 141, a single shaft 142 and a first material sucking structure, wherein the ejection cylinder 141 is arranged on the single shaft 142, the first material sucking structure is arranged on the ejection cylinder 141 and comprises a sucking disc 145, a sucking nozzle block 143 and a sucking rod 146, the sucking disc 145 is arranged on the sucking nozzle block 143, the sucking nozzle block 143 is connected with the sucking rod 146, and the sucking rod 146 is arranged on the ejection cylinder 141;
the first blanking unit 15 comprises an extension cylinder 151, a single shaft 152, an ejection cylinder 153 and a second suction structure, wherein a connecting plate is arranged on the ejection cylinder 153, the extension cylinder 151 is arranged on the connecting plate, the ejection cylinder 153 is arranged on the single shaft 152, the ejection cylinder 153 is provided with the second suction mechanism, the second suction mechanism comprises an air pipe joint 156, a suction nozzle block 154 and a suction cup 155, the suction cup 155 is arranged on the suction nozzle block 154, and the suction nozzle block 154 is connected with the air pipe joint 156;
the transfer platform 16 comprises a rotary cylinder 163, a tooling plate 162 and a tooling bottom plate 161, wherein the tooling bottom plate 161 is arranged on the rotary cylinder 163, and the tooling plate 162 is arranged on the tooling bottom plate 161.
In other embodiments, the negative pressure gauge 144 is disposed on the pick-and-place unit 14.
Fig. 5 shows an alternative embodiment of the visual inspection unit of the present invention.
Optionally, the visual detection unit further includes a detection light source 118, and the CCD camera 121 is used for detecting whether the material taking tray has material and defective material under the irradiation of the detection light source 118.
Fig. 6 shows an alternative embodiment of the pushing unit of the invention.
In this alternative embodiment, a clamping jaw is disposed in the material tooling plate 133, and the clamping jaw is used for fixing materials.
Optionally, the clamping jaw is provided with a spring, and the spring is used for resetting the clamping jaw.
Fig. 7 shows an alternative embodiment of the pick and place unit of the invention.
In this alternative embodiment, the number of the sucking discs 145 is 4, and the first sucking structure can suck 4 materials at a time.
Fig. 8 shows an alternative embodiment of the first blanking unit of the present invention.
In this alternative embodiment, the suction cup 155 is provided with a pin 157 and a bushing 164, and the suction cup 155 is cooperatively positioned with the pin 157 and bushing 164 for precise positioning of the material as the material is being extracted and placed.
Fig. 9 illustrates an alternative embodiment of the staging platform of the present invention.
In this alternative embodiment, the tooling plates 162 are 2 in number.
The material taking and placing unit 14 moves to a material taking position, the ejection cylinder 141 of the material taking and placing unit 14 sucks materials through the sucker 145, 4 materials can be sucked at a time, and the upper and lower modules move transversely on a single shaft to change the number of the sucked materials; the ejection cylinder 132 of the pushing unit 13 stretches out to drive the clamping jaw of the fixed material in the material tooling plate 133 to loosen, the sucking disc is used for placing the material into the material tooling plate 133 on the pushing unit 13 from the material tray, the ejection cylinder 132 of the pushing unit 13 is retracted, the clamping jaw is reset under the action of the spring to fix the material, the stretching cylinder 131 is used for pushing the material tooling plate 133 to a tooling material to be located, the sucking disc 155 of the first blanking unit 15 is used for sucking the material, the material is placed into the tooling plate 162 of the transfer platform 16, when the material in the tooling plate 162 is full, the rotating cylinder 163 is rotated by 180 degrees, one end with the material is rotated to a position corresponding to the six-axis robot 32, and one end without the material is rotated back.
Figures 1 and 2 show an alternative embodiment of the automatic feeding and blanking gumming line of the present invention.
In this optional embodiment, automatic unloading rubber coating production line, including foretell last feed bin device 1 still includes: the device comprises a dispensing device 2, a six-axis robot device 3 and a discharging bin device 4; the feeding bin device 1 is used for transferring materials stored in the material tray onto the tooling plate 162, the six-axis robot device 3 is used for conveying the tooling plate 162 for storing the materials to the dispensing device 2, the dispensing device 2 is used for gluing the materials, the six-axis robot device 3 is used for conveying the tooling plate 22 for storing the glued materials to the discharging bin device 4, and the discharging bin device 4 is used for conveying the glued materials stored on the tooling plate 434 into the material tray; wherein,,
as shown in fig. 10, the dispensing device 2 includes a dispensing machine 21 and a detection mechanism 23, wherein the dispensing machine 21 is provided with a tooling plate 22 for dispensing materials on the tooling plate 22, and the detection mechanism 23 is used for detecting the dispensing condition of the materials;
as shown in fig. 11 and 12, the six-axis robot device 3 includes a base 31 and a six-axis robot 32, the base 31 is provided with the six-axis robot 32, the six-axis robot 32 is provided with a tool 33, the tool 33 includes a gas claw 332 and pickup units, the number of the pickup units is 2, namely, a first pickup unit 331 and a second pickup unit 333, the first pickup unit 331 is used for picking up a material tray, and the second pickup unit 333 is used for picking up a tool tray; optionally, the number of the second picking units 333 is 2, for independently picking up 2 material tooling plates; the six-axis robot 32 picks up the tooling plate 162 full of the feeding bin device 1, the tooling plate with empty materials is put down, the six-axis robot 32 moves to the dispensing device 2, the tooling plate 22 with dispensing completed is picked up, the tooling plate with full materials which is not dispensed is put down, the six-axis robot 32 moves to the discharging bin device 4, the empty tooling plate is clamped, the tooling plate with dispensing completed is put down, then the six-axis robot 32 moves to the feeding bin 11 to carry out repeated processes, and after the full material plate of the feeding bin 11 device is completely taken up, the empty plate 419 of the feeding bin 11 is clamped to the empty bin 419 of the discharging bin 41 by the first pick-up unit 331 of the six-axis robot tooling 33.
The blanking bin device 4 comprises the blanking bin 41, a second blanking unit 42 and a blanking platform 43, and after the six-axis robot 32 clamps the tooling plate after dispensing to the blanking platform 43, the second blanking unit 42 is used for conveying materials from the tooling plate to an empty tray of the blanking bin 41.
Fig. 13 shows an alternative embodiment of the blanking magazine apparatus of the present invention.
In this alternative embodiment, the off-bin device 4 further comprises a tray buffer 44, the tray buffer 44 abutting the bin 41.
In other alternative embodiments, the discharging bin device 4 further includes a waste box for storing defective products.
Fig. 14 shows an alternative embodiment of the second blanking unit of the present invention.
In this alternative embodiment, the second blanking unit 42 includes a single shaft 421, a gas taking and discharging cylinder 422, and a third material sucking structure, where the single shaft 421 is connected to the gas taking and discharging cylinder 422, the gas taking and discharging cylinder 422 is provided with the third material sucking structure, the third material sucking structure includes a suction cup 424, a suction nozzle block 423, and a suction rod 425, the suction cup 424 is disposed on the suction nozzle block 423, the suction nozzle block 423 is connected to the suction rod 425, and the suction rod 425 is disposed on the gas taking and discharging cylinder 422.
Fig. 15 shows an alternative embodiment of the blanking platform of the present invention.
In this alternative embodiment, the blanking platform 43 includes a tooling clamping cylinder 431, an extending cylinder 432 and an ejecting cylinder 433, the tooling clamping cylinder 431 is used for driving to clamp the tooling plate 434, the ejecting cylinder 433 is disposed at the bottom of the tooling plate 434, and the extending cylinder 432 is disposed on one side of the tooling plate 434 perpendicular to the tooling clamping cylinder 431.
The material is sucked through sucking disc 424 to the cylinder 422 of getting in the second unloading unit 42, can absorb 4 materials once, simultaneously, and ejecting cylinder (4-3-3) of unloading platform (4-3) stretches out, drives the ejector pin and ejects the material, does not harm the material in the taking out process, has realized the better taking out of material. The second blanking unit 42 puts the materials from the tooling plate into a tray, and if defective products are placed into a waste box; when the tray is full, the full tray is pushed onto the ejector plate above the top air cylinder 416, and is transferred to the full bin 418, the top air cylinder 416 stretches out, the full tray is clamped by clamping pieces on two sides and does not descend along with the retraction of the top air cylinder 416, and the full tray is taken out after a certain number of full trays are reached.
The present invention is not limited to the structure that has been described above and shown in the drawings, and various modifications and changes can be made without departing from the scope thereof. The scope of the invention is limited only by the appended claims.
Claims (4)
1. An automatic feeding and discharging gluing production line is characterized in that,
including last feed bin device, still include: a dispensing device, a six-axis robot device and a discharging bin device; the six-axis robot device is used for conveying the tooling plate for storing the materials to the discharging bin device, and the discharging bin device is used for conveying the glued materials stored on the tooling plate to the charging tray; wherein,,
the loading bin device comprises:
the device comprises a feeding bin, a visual detection unit, a material taking and discharging unit, a material pushing unit, a first discharging unit and a transfer platform; the feeding bin is used for transferring the material tray to a material taking position, the material taking and placing unit is used for transferring the material in the material tray to the pushing unit, the first discharging unit is used for transferring the material of the pushing unit to the middle rotating platform,
the feeding bin comprises a full bin, an upper module, a lower module, a single shaft, a clamping jaw cylinder, a clamping cylinder, a longitudinal driving device and a material taking position; wherein,,
a plurality of trays are arranged in the full bin, and are vertically arranged;
the upper and lower modules are used for driving the material tray to move longitudinally;
the upper and lower modules are sleeved on a single shaft, and the single shaft is used for driving the upper and lower modules to move transversely;
the clamping jaw cylinder is used for driving the upper die set and the lower die set to clamp the bottom-layer tray;
the clamping cylinder is used for driving the second layer and the material trays above the second layer to longitudinally move;
the vertical driving device is used for driving the bottom-layer tray to move vertically, an ejector plate is arranged above the vertical driving device and used for storing the empty tray, and clamping pieces are arranged on two sides of the ejector plate and used for clamping the empty tray;
the material taking position is used for storing a material tray transferred by the upper and lower modules, and the material taking position is in butt joint with a full storage bin;
the visual detection unit comprises a CCD camera and a camera bracket, wherein the CCD camera is arranged on the camera bracket and is used for detecting whether a material taking tray is provided with materials and defective materials or not;
the pushing unit comprises an extension cylinder, an ejection cylinder, a material tooling plate, a guide rail sliding block and a base, wherein the guide rail sliding block is arranged on the base, the material tooling plate is arranged on the guide rail sliding block, the bottom of the material tooling plate is connected with the ejection cylinder, and the extension cylinder is arranged along the direction of the guide rail sliding block;
the material taking and discharging unit comprises an ejection cylinder, a single shaft and a first material sucking structure, wherein the ejection cylinder is arranged on the single shaft, the first material sucking structure is arranged on the ejection cylinder, the first material sucking structure comprises a sucker, a suction nozzle block and a suction rod, the sucker is arranged on the suction nozzle block, the suction nozzle block is connected with the suction rod, and the suction rod is arranged on the ejection cylinder;
the first blanking unit comprises an extension cylinder, a single shaft, an ejection cylinder and a second suction structure, wherein a connecting plate is arranged on the ejection cylinder, the extension cylinder is arranged on the connecting plate, the ejection cylinder is arranged on the single shaft, a second suction mechanism is arranged on the ejection cylinder, the second suction mechanism comprises an air pipe joint, a suction nozzle block and a suction disc, the suction disc is arranged on the suction nozzle block, and the suction nozzle block is connected with the air pipe joint;
the middle rotating platform comprises a rotating cylinder, a tooling plate and a tooling bottom plate, wherein the tooling bottom plate is arranged on the rotating cylinder, and the tooling plate is arranged on the tooling bottom plate;
the glue dispensing device comprises a glue dispensing machine and a detection mechanism, wherein the glue dispensing machine is provided with a tooling plate for dispensing materials on the tooling plate, and the detection mechanism is used for detecting the material dispensing condition;
the six-axis robot device comprises a base and a six-axis robot, wherein the base is provided with the six-axis robot, the six-axis robot is provided with a tool, the tool comprises an air jaw and pickup units, the pickup units are arranged on the air jaw, the number of the pickup units is 2, the pickup units are respectively a first pickup unit and a second pickup unit, the first pickup unit is used for picking up a material taking disc, and the second pickup unit is used for picking up a tooling plate;
the blanking bin device comprises a blanking bin, a second blanking unit and a blanking platform, wherein the six-axis robot clamps the tooling plate after dispensing to the blanking platform, and the second blanking unit is used for conveying materials from the tooling plate to an empty material tray of the blanking bin;
the discharging bin comprises an empty bin, an upper die set, a lower die set, a single shaft, a clamping jaw cylinder, a clamping cylinder and a longitudinal driving device,
a plurality of trays are arranged in the empty bin, and the trays are vertically arranged;
the upper and lower modules are used for driving the material tray to move longitudinally;
the upper and lower modules are sleeved on a single shaft, and the single shaft is used for driving the upper and lower modules to move transversely;
the clamping jaw cylinder is used for driving the upper die set and the lower die set to clamp the bottom-layer tray;
the clamping cylinder is used for driving the second layer and the material trays above the second layer to longitudinally move;
the longitudinal driving device is used for driving the bottom layer tray to longitudinally move.
2. An automatic feeding and discharging glue spreading production line according to claim 1, wherein,
the discharging bin device further comprises a material tray temporary storage area, and the material tray temporary storage area is abutted to the discharging bin.
3. An automatic feeding and discharging glue spreading production line according to claim 1, wherein,
the second unloading unit includes the unipolar, gets and puts cylinder and third and inhale the material structure, the unipolar is to getting the gassing jar, gets to put and set up the third on the cylinder and inhale the material structure, the third inhales the material structure and includes sucking disc, suction nozzle piece and the pole of breathing in, and the sucking disc sets up on the suction nozzle piece, and suction nozzle piece connects the pole of breathing in, and the pole of breathing in sets up on getting and putting the cylinder.
4. An automatic feeding and discharging glue spreading production line according to claim 1, wherein,
the blanking platform comprises a tool clamping cylinder, an extending cylinder and an ejection cylinder, wherein the tool clamping cylinder is used for clamping a tool plate, the ejection cylinder is arranged at the bottom of the tool plate, and the extending cylinder is arranged on one side, perpendicular to the clamping cylinder, of the tool plate.
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| CN202011320780.XA CN112387536B (en) | 2020-11-23 | 2020-11-23 | Go up feed bin, unloading feed bin and automatic unloading rubber coating production line |
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| CN204847403U (en) * | 2015-08-06 | 2015-12-09 | 东江精创注塑（深圳）有限公司 | Supplementary feed mechanism of automation of typer |
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