WO2022021492A1 - 一种光伏系统安装太阳能板用磨损实验设备及其实验方法 - Google Patents

一种光伏系统安装太阳能板用磨损实验设备及其实验方法 Download PDF

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Publication number
WO2022021492A1
WO2022021492A1 PCT/CN2020/109527 CN2020109527W WO2022021492A1 WO 2022021492 A1 WO2022021492 A1 WO 2022021492A1 CN 2020109527 W CN2020109527 W CN 2020109527W WO 2022021492 A1 WO2022021492 A1 WO 2022021492A1
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Prior art keywords
wear
clamping
blanking
feeding
rebound
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PCT/CN2020/109527
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English (en)
French (fr)
Inventor
陈磊
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南京国绿能源有限公司
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Publication of WO2022021492A1 publication Critical patent/WO2022021492A1/zh

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    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/56—Investigating resistance to wear or abrasion
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02—Details

Definitions

  • the invention relates to an experimental device, in particular to an abrasion experimental device for installing solar panels in a photovoltaic system.
  • Photovoltaic power generation is a technology that directly converts light energy into electrical energy by utilizing the photovoltaic effect of the semiconductor interface. It is mainly composed of solar panels (components), controllers and inverters, and the main components are composed of electronic components. After the solar cells are connected in series, they can be packaged and protected to form a large-area solar cell module, and then combined with power controllers and other components to form a photovoltaic power generation device.
  • the main principle of photovoltaic power generation is the photoelectric effect of semiconductors.
  • a photon irradiates a metal, its energy can be completely absorbed by an electron in the metal.
  • the energy absorbed by the electron is large enough to overcome the internal gravity of the metal to do work, escape from the metal surface and become a photoelectron.
  • a wear test equipment for installing solar panels in a photovoltaic system is provided to solve the above problems existing in the prior art.
  • a base part including a base, a table top fixedly mounted on the base, and a protective shell fixedly mounted on the table top;
  • a conveying part comprising a conveying assembly arranged on one side of the base;
  • the experimental part includes an experimental component fixedly installed above the table and arranged in the protective shell;
  • the experimental component includes a displacement component fixedly installed on the table, and a grinding component fixedly connected with the displacement component, a lever assembly abutting against the grinding assembly and fixedly installed above the table, and a rebound assembly connected with the lever assembly;
  • the material conveying part includes a clamping component fixedly installed on one side of the experimental component and fixedly installed above the table.
  • the conveying assembly includes a conveying assembly disposed on the side of the base, a blanking assembly fixedly installed at one end of the conveying assembly, and a loading assembly fixedly installed at the other end of the conveying assembly .
  • the transport assembly includes a transport transport rack, a transport motor fixedly installed on the side of the transport transport rack, and a conveyor belt drivingly connected with the transport motor; the lower portion of the transport transport rack is fixedly installed with Transport bracket; the design transport mechanism is mainly to drive the backing plate with the solar panel to move, so as to make the solar panel move to the suitable position.
  • the blanking assembly includes a blanking bracket fixedly connected to the transport conveyor, and a bottom blanking mechanism and a top blanking mechanism fixedly connected to the blanking frame; the bottom blanking mechanism and The top blanking mechanism is two sets of identical units set in mirror images, each set of identical units includes a blanking guide rod fixedly connected with the blanking support, and two sets of limit units with the same structure that sleeve the blanking guide rod , each set of limit units includes a blanking cylinder fixedly connected with the blanking support, a blanking output shaft inserted into the blanking cylinder, and a blanking limit block fixedly connected with the blanking output shaft;
  • the blanking limit block is sleeved with the blanking guide rod;
  • a blanking limit shell is fixedly installed above the blanking component;
  • the blanking component is designed mainly to perform blanking work on the backing plate equipped with the solar panel , and then complete the one-by-one blanking work of the backing plate equipped with solar panels, thereby avoiding the accumulation of materials
  • the feeding assembly includes a feeding cylinder fixedly connected with the transporting frame, a feeding input rod inserted into the feeding cylinder, and a feeding abutting block fixedly connected with the feeding input rod , a feeding frame abutting with the feeding abutting block and fixedly installed above the transport conveyor, and four sets of feeding limit blocks rotatably connected with the feeding frame; the feeding limit blocks A feeding rotating shaft is arranged between the feeding frame and the feeding frame; a feeding guide rod for inserting the transporting frame is arranged below the feeding block; a feeding limit is fixed above the feeding assembly
  • the design of the feeding component is mainly to carry out the stacking work of the backing plate with the solar panel after the experiment is completed, so that the backing plate with the solar panel after the inspection is completed after the stacking is completed. It is more convenient and neat to put it, and it is more convenient to count the number.
  • the clamping assembly includes a clamping column fixedly installed on the table top, a clamping transverse frame fixedly connected with the clamping column, and a clamp fixedly installed on the clamping transverse frame Take the horizontal cylinder, insert the clipping horizontal telescopic rod of the clipping horizontal cylinder, the clipping vertical frame that is fixedly connected with the clipping horizontal telescopic rod, and the clipping vertical frame that is fixedly installed on the clipping vertical frame
  • the transverse slide block is a clamping transverse slide rail that is adapted to the clamping transverse sliding block and is fixedly installed on the clamping transverse frame, and the clamping vertical cylinder fixedly connected with the clamping vertical frame, which is inserted into the clamping transverse slide rail.
  • the design of the clamping component mainly includes: In order to absorb and move the solar panel, move the solar panel to the experimental position, and then complete the wear experiment.
  • the displacement assembly includes a displacement bracket fixedly installed on the table surface, a displacement cylinder fixedly connected with the displacement bracket, a displacement telescopic rod inserted into the displacement cylinder, and the displacement telescopic rod
  • the displacement connecting block that is fixedly connected, the displacement slider that is fixedly connected to the displacement connecting block, the displacement slide that is adapted to the displacement slider and is fixedly connected to the displacement bracket, and the displacement assembly is designed mainly for driving and grinding. The component changes position, and then completes the movement of the wear grinding wheel to the top of the wear detection table, thereby completing the wear experiment on the solar panel.
  • the grinding assembly includes a wear motor fixedly connected to the displacement connecting block, a wear input shaft inserted into the wear motor, and a wear grinding wheel fixedly installed on the end of the wear input shaft;
  • the lever The assembly includes a wear lever frame fixed on the table surface, a wear table hinged with the wear lever frame, a wear detection table fixed on one end of the wear table, and a wear adapter hinged with the other end of the wear table.
  • Heavy rod, the grinding component is mainly designed to cooperate with the rebound component, and then simulate the effect of intermittent erosion of solar panels in the sandstorm area.
  • the rebound component and the wear weight rod are placed on the counterweight for wear detection.
  • the stage reciprocates up and down, so that the solar panel and the worn grinding wheel are in gap contact and wear, thereby completing the wear experiment effect of the solar panel.
  • the rebound assembly includes a rebound connector hinged with one end of the wear table, a rebound unit hinged with the rebound connector, and a rebound unit hinged with the rebound unit and fixedly mounted on the rebound unit.
  • the rebound unit includes two groups of identical units hinged with the rebound connector, and a damper arranged between the two groups of identical units; each group of identical units includes a A rebound hinge hinged by the rebound connector, and a rebound hinge rod hinged with the rebound hinge;
  • the damper includes a rebound limit rod that is inserted into the rebound hinge, and a rebound limit rod is hinged on the rebound hinge.
  • the rebound spring between the spring limit rods is designed to cooperate with the grinding component to simulate the state of the wind and sand intermittently eroding the solar panels, and then conduct experiments to determine the wear resistance of the same batch of solar panels. In this way, the installer can select solar panels with different degrees of wear resistance for installation, so as to avoid the occurrence of the solar panels after installation due to frequent wind and sand erosion and wear, and thus the service life of the installed solar panels is often much lower than the pre-design. the life of the program.
  • An experimental method for installing wear test equipment for solar panels in a photovoltaic system comprising the following steps:
  • Step 1 When an experiment needs to be carried out before the solar panel is installed, the backing plate with the solar panel is placed on the blanking limit shell. At this time, since the blanking limit housing stores many backing boards assembled with solar panels , and it needs to be fed one by one during detection. At this time, the pads equipped with solar panels are fed one by one through the blanking assembly. At this time, the bottom blanking mechanism is used to resist the pads equipped with solar panels, and the top is lowered. The feeding mechanism will press the bottom blanking mechanism against the top layer of the backing plate with solar panels on the backing plate with solar panels. At this time, by relaxing the bottom blanking mechanism, the bottom layer of the backing plate with solar panels will be released. Drop onto the transport component, and then loosen the top unloading mechanism. At this time, the backing plate with the solar panel against which the top unloading mechanism is held will fall, and then be resisted by the bottom unloading mechanism, and then reciprocate. Then, the pads equipped with the solar panels enter the conveying components one by one;
  • top unloading mechanism and the bottom unloading mechanism are the same units set up in two groups of mirror images, only the working process of the top unloading mechanism is described here.
  • the top unloading mechanism is operated by the unloading cylinder, which in turn drives the unloading output shaft to move, and then drive the blanking stopper to reciprocate along the blanking guide rod, so as to complete the abutting and loosening of the blanking stopper on the backing plate with the solar panel;
  • Step 2 After the backing plate with the solar panel enters the transport assembly, the backing plate with the solar panel is moved through the conveying assembly, and the transport motor is used to work, and then the drive belt is driven to work, which in turn drives the The backing plate with solar panels placed on the transmission belt moves until the backing plate with solar panels moves to the fitting position and stops working;
  • Step 3 At this time, the solar panel is adsorbed and clamped by the clamping component.
  • the clamping transverse cylinder is used to work, which in turn drives the clamping transverse telescopic rod to perform telescopic movement, and then drives the clamping vertical frame to clamp along the The horizontal slide rail moves, and then the vertical clamping cylinder works, which in turn drives the clamping vertical telescopic rod to perform telescopic movement, and then drives the clamping vertical connecting block to move along the clamping vertical slide rail, thereby completing the driving
  • the gripping suction cup moves to the moving position until the gripping suction cup moves to the top of the solar panel and stops working.
  • the gripping vertical cylinder works, which in turn drives the gripping vertical telescopic rod to perform telescopic movement, which in turn drives the gripping suction frame to move. , and then drive the clamping sucker to move, and then the clamping sucker absorbs the solar panel and moves it to the wear detection table;
  • Step 4 the displacement component drives the experimental component to move to the wear detection table.
  • the displacement cylinder works, and then drives the displacement telescopic rod to perform telescopic movement, and then drives the displacement connecting block to move along the displacement slide rail. , and then drive the experimental assembly to move to the wear detection table;
  • Step 5 After the experimental component is moved to the top of the wear detection table, the wear motor is started at this time, and the wear motor works at this time, which in turn drives the wear input shaft to rotate, and then drives the wear wheel to rotate; at this time, the counterweight is placed. It is placed on the wear counterweight bar. At this time, the solar panel on the wear detection table will be in contact with the worn grinding wheel. When the wear detection table is lifted up and abutted with the worn grinding wheel, it will be pulled down by the rebound component.
  • the wear detection table is made to move up and down reciprocatingly, and then wear intermittently, thereby simulating the wear environment of the solar panel in which the wind and sand are much lower; when the wear detection table is lifted up and abuts against the worn grinding wheel, the wear detection table will drive the rebound.
  • the connecting piece is stretched upwards, which in turn drives the rebound hinge and the rebound hinge rod to move away from each other.
  • the rebound spring will be in a compressed state.
  • the rebound spring rebounds, it will drive the rebound hinge and the rebound.
  • the hinge rod moves closer, and then drives the wear detection table to move downward.
  • the wear detection table moves downward, it is driven by the weight of the counterweight, so that the wear detection table continues to rise, and then completes the wear and tear of the grinding wheel.
  • Step 6 the loading component will work again, and then the detected solar panels will be stacked. At this time, the detected solar panel pad is moved to the bottom of the loading component through the transportation component. At this time, through the loading component The air cylinder works, and then drives the loading block to rise against the mechanical energy of the solar panel backing plate after installation, until the solar panel backing plate installed after testing is against the feeding limit block and continues to move upward. The material limit block will be swung against the detected solar panel backing plate, and then when the detected solar panel backing plate is moved to the top of the feeding limit block, it will stop working. At this time, the feeding limit block will be set by The feeding rotating shaft is driven and reset, and then the work of clamping the solar panel backing plate after the experiment is completed. At this time, the polished and worn solar panel is taken out to check whether it can be used; and then the wear resistance of the solar panel is completed. experiment.
  • the invention discloses a wear test equipment for installing solar panels in a photovoltaic system.
  • the invention simulates the state of wind and sand intermittently eroding solar panels by designing an experimental department, and then conducts experiments to find out the wear resistance of the same batch of solar panels, thereby making Installers can choose solar panels with different degrees of wear resistance for installation, so as to avoid the occurrence of solar panels after installation due to frequent erosion and wear by wind and sand, and the service life of installed solar panels is often much lower than that of the pre-designed solution. service life.
  • Figure 1 is a schematic structural diagram of the present invention.
  • FIG. 2 is a schematic diagram of the conveying assembly of the present invention.
  • Figure 3 is a schematic diagram of the blanking assembly of the present invention.
  • Figure 4 is a schematic diagram of the top blanking mechanism of the present invention.
  • Fig. 5 is a schematic diagram of the feeding assembly of the present invention.
  • FIG. 6 is a schematic diagram of the experimental assembly of the present invention.
  • FIG. 7 is a schematic diagram of the clamping assembly of the present invention.
  • FIG. 8 is a schematic diagram of the displacement assembly of the present invention.
  • FIG. 9 is a schematic diagram of the rebound assembly of the present invention.
  • Reference numerals are: base 1, protective casing 2, conveying assembly 3, transport assembly 31, transport bracket 32, blanking assembly 33, bottom blanking mechanism 331, top blanking mechanism 332, blanking cylinder 3321, blanking Limit block 3322, feeding guide rod 3323, feeding support 333, feeding limit shell 34, feeding assembly 35, feeding cylinder 351, feeding guide rod 352, feeding abutting block 353, feeding shaft 354, Feeding frame 355, feeding limit block 356, feeding limit shell 36, wear motor 41, displacement assembly 42, displacement connecting block 421, displacement slide rail 422, displacement slider 423, displacement bracket 424, displacement telescopic rod 425 , displacement cylinder 426, wear input shaft 43, wear detection table 44, wear grinding wheel 45, rebound assembly 46, rebound connector 461, rebound hinge 462, rebound limit rod 464, rebound spring 465, rebound Stabilizer 466, rebound hinge rod 467, wear lever frame 47, wear table 48, wear counterweight rod 49, clamping assembly 5, clamping column 51, clamping transverse frame 52, clamping transverse cylinder 53, clamping transverse Slide rail 54,
  • the reason for this problem is that when the traditional photovoltaic power generation installs the solar panels, it is not carried out in advance.
  • the wear resistance of the solar panel is tested.
  • the photovoltaic power generation system is installed in a desert area or an area with a lot of wind and sand, the solar panel after the installation is often eroded and worn by the wind and sand, which will cause the solar panel after installation.
  • the service life is often much lower than the service life of the pre-designed scheme.
  • the present invention simulates the state of the wind and sand intermittently eroding the solar panels by designing the experimental department, and then conducts experiments to determine the wear resistance of the same batch of solar panels, so that the installer can Select solar panels with different degrees of wear resistance for installation, so as to avoid the occurrence of solar panels after installation due to frequent erosion and wear by wind and sand, resulting in the service life of installed solar panels is often much lower than the service life of the pre-designed solution. condition.
  • a wear test equipment for installing solar panels in a photovoltaic system comprising: a base 1, a protective casing 2, a transmission component 3, a transportation component 31, a transportation bracket 32, a blanking component 33, a bottom blanking mechanism 331, and a top blanking mechanism 332, unloading cylinder 3321, unloading limit block 3322, unloading guide rod 3323, unloading bracket 333, unloading limit shell 34, loading assembly 35, loading cylinder 351, loading guide rod 352, loading Abutment block 353, feeding shaft 354, feeding frame 355, feeding limit block 356, feeding limit shell 36, wear motor 41, displacement assembly 42, displacement connecting block 421, displacement slide rail 422, displacement slider 423 , displacement bracket 424, displacement telescopic rod 425, displacement cylinder 426, wear input shaft 43, wear detection table 44, wear grinding wheel 45, rebound assembly 46, rebound connector 461, rebound hinge 462, rebound limit rod 464, rebound spring 465, rebound stabilizer 466, rebound hinge rod 467, wear lever frame 47, wear table 48, wear counterweight rod 49
  • a table top is fixedly installed above the base 1
  • a protective shell 2 is fixedly installed above the table top
  • a transmission assembly 3 is provided on one side of the base 1
  • the experimental assembly is disposed on the protection Inside the housing 2 and above the sub-table is fixedly installed;
  • the experimental component includes a displacement component 42 fixedly installed on the table, and a grinding component fixedly connected to the displacement component 42 is in contact with the grinding component and fixedly installed
  • a clamping assembly 5 is provided on one side of the experimental assembly; the clamping assembly 5 is arranged on the table.
  • the conveying assembly 3 includes a transport assembly 31 disposed on the side of the base 1 , a blanking assembly 33 fixedly installed at one end of the transport assembly 31 , and a loading assembly fixedly installed at the other end of the transport assembly 31 . 35.
  • the transportation assembly 31 includes a transportation conveyor, a transportation motor fixedly installed on the side of the transportation conveyor, and a conveyor belt drivingly connected with the transportation motor; a transportation bracket 32 is fixedly installed under the transportation conveyor; design
  • the transport mechanism mainly drives the backing plate with the solar panel to move, so as to move the solar panel to the matching position.
  • the blanking assembly 33 includes a blanking support 333 fixedly connected with the transporting frame, and a bottom blanking mechanism 331 and a top blanking mechanism 332 fixedly connected with the blanking support 333; the bottom blanking mechanism 331 and The top blanking mechanism 332 is two sets of identical units arranged in mirror images.
  • Each set of identical units includes a blanking guide rod 3323 that is fixedly connected to the blanking bracket 333 , and the two sets of the blanking guide rods 3323 have the same structure.
  • Each set of limit units includes a blanking cylinder 3321 fixedly connected with the blanking support 333, a blanking output shaft of the blanking cylinder 3321 is inserted, and a blanking output shaft is fixedly connected to the blanking output shaft.
  • the lowering limit block 3322; the lowering limit block 3322 is sleeved with the lowering guide rod 3323; the upper part of the lowering assembly 33 is fixedly installed with a lowering limit shell 34; the lowering assembly 33 is designed mainly for the purpose of Carry out the blanking work of the backing plate equipped with solar panels, and then complete the blanking work of the backing panels equipped with solar panels, so as to avoid material accumulation and collision caused by collective blanking.
  • the feeding assembly 35 includes a feeding cylinder 351 fixedly connected with the transporting frame, a feeding input rod inserted into the feeding cylinder 351, a feeding block 353 fixedly connected with the feeding input rod, and a feeding block 353 fixedly connected with the feeding input rod.
  • the feeding block 353 abuts against and is fixedly installed on the feeding frame 355 above the transporting frame, and four sets of feeding limit blocks 356 are rotatably connected with the feeding frame 355; the feeding limit A feeding rotating shaft 354 is arranged between the position block 356 and the feeding frame 355 ; a feeding guide rod 352 is provided below the feeding block 353 for inserting the transporting frame; the feeding assembly 35
  • the upper part is fixedly installed with a loading limit shell 36; the design of the loading assembly 35 is mainly to carry out the stacking work of the backing plate with the solar panel after the experiment is completed, so that the backing of the solar panel after the inspection is completed after the stacking is completed.
  • the board is more tidy, and at the same time, it is more convenient and tidy to handle and put in use, and it is more convenient to count the number.
  • the clamping assembly 5 includes a clamping column 51 fixedly installed on the table top, a clamping transverse frame 52 fixedly connected to the clamping column 51 , and a clamping transverse frame 52 fixedly installed on the clamping transverse frame 52 .
  • the transverse cylinder 53 is inserted into the clamping transverse telescopic rod of the clamping transverse cylinder 53, and the clamping vertical frame 57 fixedly connected with the clamping transverse telescopic rod is fixedly installed on the clamping vertical frame 57
  • the clamping transverse slider 55 is adapted to the clamping transverse slider 55 and is fixedly installed on the clamping transverse sliding rail 54 on the clamping transverse frame 52, and is fixedly connected with the clamping vertical frame 57
  • the clamping vertical cylinder 56 is inserted into the clamping vertical telescopic rod of the clamping vertical cylinder 56, and the clamping vertical connecting block 60 fixedly connected with the clamping vertical telescopic rod is connected with the clamping vertical telescopic rod.
  • the vertical connection block 60 is fixedly connected to the vertical clamping slider 59, and the vertical clamping rail 58 that is adapted to the vertical clamping slider 59 and is fixedly connected to the vertical frame 57 is connected to the vertical clamping rail 58.
  • the clamping vertical cylinder 61 fixedly connected to the clamping vertical connecting block 60 is inserted, the clamping vertical telescopic rod of the clamping vertical cylinder 61 is inserted, the clamping adsorption frame 63 fixedly connected to the clamping vertical telescopic rod, and
  • the clamping suction cup 64 fixedly installed on the clamping suction frame 63; the clamping assembly 5 is designed mainly to absorb the solar panel and move, and then move the solar panel to the experimental position, and then complete the wear test.
  • the displacement assembly 42 includes a displacement bracket 424 fixedly installed on the table surface, a displacement cylinder 426 fixedly connected with the displacement bracket 424, a displacement telescopic rod 425 plugged into the displacement cylinder 426, and the displacement telescopic rod. 425
  • the displacement connecting block 421 fixedly connected with the displacement connecting block 421, the displacement sliding block 423 fixedly connecting with the displacement connecting block 421, the displacement sliding rail 422 which is adapted to the displacement sliding block 423 and fixedly connected with the displacement bracket 424, is designed to move
  • the main purpose of the position component is to drive the grinding component to change its position, and then to complete the movement of the worn grinding wheel 45 to the top of the wear detection table 44, thereby to complete the wear experiment on the solar panel.
  • the grinding assembly includes a wear motor 41 fixedly connected to the displacement connecting block 421, a wear input shaft 43 plugged into the wear motor 41, and a wear wheel 45 fixedly installed on the end of the wear input shaft 43; the lever The assembly includes a wear lever frame 47 fixedly installed on the table surface, a wear table 48 hinged with the wear lever frame 47 , a wear detection table 44 fixed on one end of the wear table 48 , and the wear table 48
  • the wear weight rod 49 hinged at the other end is designed for the purpose of cooperating with the rebound assembly 46, and to simulate the effect of intermittent erosion of the solar panel in the sandstorm area, to supply the rebound member 46 and the wear weight rod
  • a counterweight is placed on the 49 to make the wear detection table 44 reciprocate up and down, so that the solar panel and the wear grinding wheel 45 are subjected to gap contact wear, thereby completing the wear test effect of the solar panel.
  • the rebound assembly 46 includes a rebound connector 461 hinged with one end of the wear table 48, a rebound unit hinged with the rebound connector 461, and hinged with the rebound unit and fixedly mounted on the table top
  • the rebound unit includes two groups of identical units hinged with the rebound connector 461, and a damper disposed between the two groups of identical units; each group of identical units includes A rebound hinge 462 hinged with the rebound connector 461, and a rebound hinge rod 467 hinged with the rebound hinge 462;
  • the damper includes a rebound limit rod 464 that is inserted into the rebound hinge 462 , and the rebound spring 465 between the rebound limit rods 464,
  • the rebound component 46 is designed mainly to cooperate with the grinding component to simulate the state of the wind and sand intermittently eroding the solar panel, and then conduct experiments to produce the same batch of The degree of wear resistance of the secondary solar panels, so that the installer can select solar panels with different degrees of wear resistance for installation, so as to avoid the occurrence of the solar panels after
  • the backing plate with the solar panel is placed on the blanking limit shell 34.
  • the blanking limit shell 34 stores many assembled solar panels.
  • the backing plates of the solar panels need to be fed one by one during detection.
  • the backing plates with solar panels are fed one by one through the blanking assembly 33.
  • the bottom blanking mechanism 331 is used to press the pads with solar panels. plate, and the top unloading mechanism 332 will press against the bottom unloading mechanism 331 against the top layer of the backing board equipped with solar panels.
  • the bottom layer is The backing plate with the solar panel is dropped onto the transport assembly 31, and then the top unloading mechanism 332 is loosened.
  • the backing board with the solar panel against which the top unloading mechanism 332 is held will fall, and then the bottom is lowered.
  • the feeding mechanism 331 is resisted, and then the reciprocating work is carried out, so that the pads equipped with the solar panels enter the conveying assembly 3 one by one; and because the top feeding mechanism 332 and the bottom feeding mechanism 331 are two sets of mirror images of the same unit , Only the working process of the top blanking mechanism 332 is described here.
  • the top blanking mechanism 332 is operated by the blanking cylinder 3321, which in turn drives the blanking output shaft to move, and then drives the blanking limit block 3322 to move along the blanking guide rod. 3323 performs a reciprocating motion, and then completes the abutting and loosening work of the unloading limit block 3322 on the backing plate with the solar panel; The backing plate with solar panels is moved. At this time, the transport motor is used to work, which in turn drives the transmission belt to work, and then drives the backing plate with solar panels placed on the transmission belt to move until the backing plate with solar panels is installed.
  • the solar panel After moving to the fitting position, it stops working; at this time, the solar panel is adsorbed and clamped by the clamping assembly 5, and the clamping transverse cylinder 53 is used to work, which in turn drives the clamping transverse telescopic rod to perform telescopic movement, which in turn drives the clamping
  • the vertical frame 57 is moved along the lateral slide rail 54, and then the vertical cylinder 56 is used to work, which in turn drives the vertical telescopic rod to perform telescopic movement, and then drives the vertical connecting block 60 to move along the vertical cylinder 56.
  • the clamping vertical slide rail 58 moves, and then completes driving the clamping suction cup 64 to move the position, until the clamping suction cup 64 moves to the top of the solar panel and stops working, at this time, the clamping vertical cylinder 61 works, and then drives the clamping suction cup 64.
  • the displacement assembly 42 drives the experimental assembly to move to the wear detection table 44.
  • the displacement cylinder 426 works, which in turn drives the displacement telescopic rod 425 to perform telescopic movement, and then drives the displacement connecting block 421 to move along the displacement slide rail 422. Then drive the experimental components to move to the grinding
  • the wear motor 41 is activated at this time, and the wear motor 41 works at this time, which in turn drives the wear input shaft 43 to rotate, and then drives the wear wheel 45 to rotate.
  • the solar panel on the wear detection table 44 will be in contact with the wear grinding wheel 45, and when the wear detection table 44 is lifted up and the wear grinding wheel 45 is in contact with the wear and tear.
  • the rebound component 46 After grinding, the rebound component 46 will be pulled down, so that the wear detection table 44 will reciprocate up and down, and then wear intermittently, thereby simulating the wear environment of the solar panel in which the wind and sand are much lower; when the wear detection table 44 is lifted upwards After contacting with the wear grinding wheel 45 , the wear detection table 44 will drive the rebound connecting piece 461 to stretch upward, and then drive the rebound hinge piece 462 and the rebound hinge rod 467 to move away from each other. At this time, the rebound spring 465 will In a compressed state, when the rebound spring 465 rebounds, it will drive the rebound hinge 462 and the rebound hinge rod 467 to move closer, thereby driving the wear detection table 44 to move downward.
  • the wear detection table 44 moves downward At this time, it is driven by the weight of the counterweight, so that the wear detection table 44 continues to rise, and then completes the reciprocating abutment and wear with the worn grinding wheel 45.
  • the wear detection table 44 moves for a period of time, the wear detection table 44 is not in contact with the worn grinding wheel 45.
  • the displacement component drives the grinding component to move.
  • the clamping component 5 performs the work, and then drives the detected solar panel to move to the backing plate;
  • the loading assembly 35 performs the work, and then stacks the detected solar panels.
  • the detected solar panel pad is moved to the bottom of the loading assembly 35 through the transport assembly 31, and the loading cylinder 351 is used to carry out the operation.
  • the material limit block 356 will be swung against the detected solar panel backing plate, and when the detected solar panel backing plate is moved to the top of the feeding limit block 356, it will stop working, at this time the feeding limit The block 356 will be driven and reset by the feeding shaft 354, and then complete the positioning of the solar panel backing plate after the experiment is installed. At this time, the polished and worn solar panel is taken out to check whether it can be used; and then complete the solar panel. Wear resistance test.

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Abstract

本发明公开了一种光伏系统安装太阳能板用磨损实验设备包括：基础部、传送部、实验部和运料部，其中基础部包括基座、固定安装在基座上的台面，固定安装在台面上的保护壳体；传送部包括设置在基座一侧的传送组件；实验部包括固定安装在台面上方且设置在保护壳体内的实验组件；运料部包括固定安装在实验组件一侧且固定安装在台面上方的夹取组件。本发明设计实验部进行模拟风沙间歇吹蚀太阳能板的状态，进行实验出同一批次太阳能板的耐磨损程度，进而使得安装人员可以选取不同耐磨损程度的太阳能板进行安装，进而避免出现安装完成后的太阳能板由于经常受风沙吹蚀磨损，进而造成安装后的太阳能板的使用寿命往往远低于预先设计方案的使用寿命的情况。

Description

一种光伏系统安装太阳能板用磨损实验设备及其实验方法 技术领域
本发明涉及一种实验设备，具体是一种光伏系统安装太阳能板用磨损实验设备。
 背景技术
光伏发电是利用半导体界面的光生伏特效应而将光能直接转变为电能的一种技术。主要由太阳电池板（组件）、控制器和逆变器三大部分组成，主要部件由电子元器件构成。太阳能电池经过串联后进行封装保护可形成大面积的太阳电池组件，再配合上功率控制器等部件就形成了光伏发电装置。
光伏发电的主要原理是半导体的光电效应。光子照射到金属上时，它的能量可以被金属中某个电子全部吸收，电子吸收的能量足够大，能克服金属内部引力做功，离开金属表面逃逸出来，成为光电子。
而传统的光伏发电在安装太阳能板的时候，由于没有预先进行对太阳能板的耐磨损度进行实验，当光伏发电系统安装在沙漠地域或者风沙较多地域后，此时安装完成后的太阳能板由于经常受风沙吹蚀磨损，进而造成安装后的太阳能板的使用寿命往往远低于预先设计方案的使用寿命。
 技术问题
提供一种光伏系统安装太阳能板用磨损实验设备，以解决现有技术存在的上述问题。
 技术解决方案
基础部，包括基座、固定安装在所述基座上的台面，以及固定安装在所述台面上的保护壳体；
传送部，包括设置在所述基座一侧的传送组件；
实验部，包括固定安装在所述台面上方且设置在所述保护壳体内的实验组件；所述实验组件包括固定安装在所述台面上的位移组件，与所述位移组件固定连接的打磨组件，与所述打磨组件抵接且固定安装在所述台面上方的杠杆组件，以及与所述杠杆组件连接的回弹组件；
运料部，包括固定安装在所述实验组件一侧且固定安装在所述台面上方的夹取组件。
在进一步实施例中，所述传送组件包括设置在所述基座侧部的运输组件，固定安装在所述运输组件一端的下料组件，以及固定安装在所述运输组件另外一端的上料组件。
在进一步实施例中，所述运输组件包括运输传送架，固定安装在所述运输传送架侧部的运输电机，以及与所述运输电机传动连接的传送带；所述运输传送架的下方固定安装有运输支架；设计运输机构主要为进行带动装有太阳能板的垫板进行移动，进而使得太阳能板移动至适配位置。
在进一步实施例中，所述下料组件包括与运输传送架固定连接的下料支架，以及与所述下料支架固定连接的底部下料机构和顶部下料机构；所述底部下料机构和顶部下料机构为两组镜像设置的相同单元，每组相同单元包括与所述下料支架固定连接的下料导杆，以及套接所述下料导杆的两组结构相同的限位单元，每组限位单元包括与所述下料支架固定连接的下料气缸，插接所述下料气缸的下料输出轴，与所述下料输出轴固定连接的下料限位块；所述下料限位块套接所述下料导杆；所述下料组件的上方固定安装有下料限位壳；设计下料组件主要为了进行对装有太阳能板的垫板进行下料工作，进而完成对装有太阳能板的垫板的逐一下料工作，进而避免出现集体下料出现的物料堆积，以及碰撞现象。
在进一步实施例中，所述上料组件包括与运输传送架固定连接的上料气缸，插接所述上料气缸的上料输入杆，与所述上料输入杆固定连接的上料抵块，与所述上料抵块抵接且固定安装在所述运输传送架上方的上料框架，以及与所述上料框架转动连接的四组上料限位块；所述上料限位块与所述上料框架之间设有上料转轴；所述上料抵块的下方设有插接所述运输传送架的上料导杆；所述上料组件的上方固定安装有上料限位壳；设计上料组件主要为了进行对装有实验完成后太阳能板的垫板码垛工作，进而使得码垛完成后装有检测完成后太阳能板的垫板更加整齐，同时在使用时的拿放更加便捷与整齐，同时更加方便的清点数目。
在进一步实施例中，所述夹取组件包括固定安装在所述台面上的夹取立柱，与所述夹取立柱固定连接的夹取横向架，固定安装在所述夹取横向架上的夹取横向气缸，插接所述夹取横向气缸的夹取横向伸缩杆，与所述夹取横向伸缩杆固定连接的夹取竖向架，固定安装在所述夹取竖向架上的夹取横向滑块，与所述夹取横向滑块适配且固定安装在所述夹取横向架上的夹取横向滑轨，与所述夹取竖向架固定连接的夹取竖向气缸，插接所述夹取竖向气缸的夹取竖向伸缩杆，与所述夹取竖向伸缩杆固定连接的夹取垂直连接块，与所述夹取垂直连接块固定连接的夹取竖向滑块，与所述夹取竖向滑块适配且与所述夹取竖向架固定连接的夹取竖向滑轨，与所述夹取垂直连接块固定连接的夹取垂直气缸，插接所述夹取垂直气缸的夹取垂直伸缩杆，与所述夹取垂直伸缩杆固定连接的夹取吸附架，以及固定安装在所述夹取吸附架上的夹取吸盘；设计夹取组件主要为了进行吸取太阳能板进行移动，进而将太阳能板进行移动至实验位置，进而进行完成磨损实验。
在进一步实施例中，所述位移组件包括固定安装在所述台面上的位移支架，与所述位移支架固定连接的位移气缸，插接所述位移气缸的位移伸缩杆，与所述位移伸缩杆固定连接的位移连接块，与所述位移连接块固定连接的位移滑块，与所述位移滑块适配且与所述位移支架固定连接的位移滑轨，设计移位组件主要为了进行带动打磨组件进行改变位置，进而完成带动磨损砂轮进行移动至磨损检测台上方，进而完成对太阳能板的磨损实验。
在进一步实施例中，所述打磨组件包括与位移连接块固定连接的磨损电机，插接所述磨损电机的磨损输入轴，以及固定安装在所述磨损输入轴端部的磨损砂轮；所述杠杆组件包括固定安装在所述台面上的磨损杠杆架，与所述磨损杠杆架铰接的磨损台，固定安装在所述磨损台一端的磨损检测台，以及与所述磨损台另外一端铰接的磨损配重杆，设计打磨组件主要为了进行与回弹组件进行配合工作，进而模拟出风沙地域的间隙性吹蚀太阳能板的效果，供给回弹组件与磨损配重杆上放置配重块进行使得磨损检测台进行往复上下运动，进而使得太阳能板与磨损砂轮进行间隙接触磨损，进而完成对太阳能板的磨损实验效果。
在进一步实施例中，所述回弹组件包括与磨损台一端铰接的回弹连接件，与所述回弹连接件铰接的回弹单元，以及与所述回弹单元铰接且固定安装在所述台面上的回弹稳固件；所述回弹单元包括两组与所述回弹连接件铰接的相同单元，以及设置在两组相同单元之间的阻尼器；每组相同单元包括与所述回弹连接件铰接的回弹铰接件，以及与所述回弹铰接件铰接的回弹铰接杆；所述阻尼器包括插接所述回弹铰接件的回弹限位杆，以及在所述回弹限位杆之间的回弹弹簧，设计回弹组件主要为了与打磨组件进行配合工作，进行模拟风沙间歇吹蚀太阳能板的状态，进而进行实验出同一批次太阳能板的耐磨损程度，进而使得安装人员可以选取不同耐磨损程度的太阳能板进行安装，进而避免出现安装完成后的太阳能板由于经常受风沙吹蚀磨损，进而造成安装后的太阳能板的使用寿命往往远低于预先设计方案的使用寿命的情况。
一种光伏系统安装太阳能板用磨损实验设备的实验方法，包括以下步骤：
步骤1、当太阳能板安装前需要进行实验时，此时将装有太阳能板的垫板放置在下料限位壳上，此时由于下料限位壳内存放有多组装有太阳能板的垫板，而检测时需要逐一进给，此时通过下料组件进行对装有太阳能板的垫板进行逐一进给，此时通过底部下料机构进行抵住装有太阳能板的垫板，而顶部下料机构将抵住底部下料机构抵住装有太阳能板的垫板的上面一层装有太阳能板的垫板，此时通过放松底部下料机构，进而使得底层装有太阳能板的垫板进行下落至运输组件上，此时再放松顶部下料机构，此时顶部下料机构抵住的装有太阳能板的垫板将进行下落，进而由底部下料机构进行抵住，进而进行往复工作，进而使得装有太阳能板的垫板进行逐一进入传送组件上；
而由于顶部下料机构和底部下料机构为两组镜像设置的相同单元，在此只赘述顶部下料机构的工作过程，顶部下料机构由下料气缸进行工作，进而带动下料输出轴进行运动，进而带动下料限位块进行沿下料导杆进行往复运动，进而完成下料限位块对装有太阳能板的垫板进行抵接与放松工作；
步骤2、当装有太阳能板的垫板进入至运输组件后，此时通过传送组件进行对装有太阳能板的垫板进行移动，此时通过运输电机进行工作，进而带动传动带进行工作，进而带动放置在传动带上的装有太阳能板的垫板进行移动，直至装有太阳能板的垫板移动至适配位置后停止工作；
步骤3、此时通过夹取组件进行对太阳能板的吸附夹取，此时由夹取横向气缸进行工作，进而带动夹取横向伸缩杆进行伸缩运动，进而带动夹取竖向架进行沿夹取横向滑轨进行移动，进而再由夹取竖向气缸进行工作，进而带动夹取竖向伸缩杆进行伸缩运动，进而带动夹取垂直连接块进行沿夹取竖向滑轨进行移动，进而完成带动夹取吸盘进行移动位置，直至夹取吸盘移动至太阳能板上方时停止工作，此时再由夹取垂直气缸进行工作，进而带动夹取垂直伸缩杆进行伸缩运动，进而带动夹取吸附架进行移动，进而带动夹取吸盘进行移动，进而由夹取吸盘进行吸附太阳能板进行移动至磨损检测台上；
步骤4、此时再由位移组件进行带动实验组件进行移动至磨损检测台上，此时由位移气缸进行工作，进而带动位移伸缩杆进行伸缩运动，进而带动位移连接块进行沿位移滑轨进行移动，进而带动实验组件进行移动至磨损检测台上；
步骤5、当实验组件进行移动至磨损检测台上方后，此时启动磨损电机，此时磨损电机进行工作，进而带动磨损输入轴进行转动，进而带动磨损砂轮进行转动；此时在放置配重块放置在磨损配重杆上，此时磨损检测台上的太阳能板将与磨损砂轮进行接触磨损，而当磨损检测台向上抬起与磨损砂轮抵接打磨后，将由回弹组件进行拉低，进而使得磨损检测台往复进行上下运动，进而间歇磨损，进而模拟太阳能板在风沙较多低于的磨损环境；当磨损检测台向上抬起与磨损砂轮抵接后，此时磨损检测台将带动回弹连接件进行向上拉伸，进而带动回弹铰接件与回弹铰接杆进行远离运动，此时回弹弹簧将呈压缩状态，当回弹弹簧进行回弹时，将带动回弹铰接件与回弹铰接杆进行靠近运动，进而带动磨损检测台向下运动，当磨损检测台向下运动后，此时再由配重块的重量进行带动，进而使得磨损检测台继续进行上升，进而完成与磨损砂轮往复抵接磨损，当磨损检测台经过一段时间运动后，此时磨损检测台与磨损砂轮不接触，此时由移位组件进行带动打磨组件进行移动，此时再由夹取组件进行工作，进而带动检测完成后的太阳能板进行移动至垫板上；
步骤6、此时再由上料组件进行工作，进而将检测后的太阳能板进行码垛，此时通过运输组件将装有检测后的太阳能板垫板移动至上料组件下方，此时通过上料气缸进行工作，进而带动上料抵块进行抵住装有检测后的太阳能板垫板机械能上升，直至装有检测后的太阳能板垫板抵住上料限位块继续进行上升运动，此时上料限位块将被装有检测后的太阳能板垫板抵住摆动，进而当装有检测后的太阳能板垫板移动至上料限位块上方时，停止工作，此时上料限位块将由上料转轴进行带动复位，进而完成对装有实验后的太阳能板垫板卡位工作，此时再取出打磨磨损后的太阳能板进行查看是否可以进行使用；进而完成对太阳能板的耐磨损度实验。
 有益效果
本发明公开了一种光伏系统安装太阳能板用磨损实验设备，本发明通过设计实验部进行模拟风沙间歇吹蚀太阳能板的状态，进而进行实验出同一批次太阳能板的耐磨损程度，进而使得安装人员可以选取不同耐磨损程度的太阳能板进行安装，进而避免出现安装完成后的太阳能板由于经常受风沙吹蚀磨损，进而造成安装后的太阳能板的使用寿命往往远低于预先设计方案的使用寿命的情况。
 附图说明
图1是本发明的结构示意图。
图2是本发明的传送组件示意图。
图3是本发明的下料组件示意图。
图4是本发明的顶部下料机构示意图。
图5是本发明的上料组件示意图。
图6是本发明的实验组件示意图。
图7是本发明的夹取组件示意图。
图8是本发明的位移组件示意图。
图9是本发明的回弹组件示意图。
附图标记为：基座1、保护壳体2、传送组件3、运输组件31、运输支架32、下料组件33、底部下料机构331、顶部下料机构332、下料气缸3321、下料限位块3322、下料导杆3323、下料支架333、下料限位壳34、上料组件35、上料气缸351、上料导杆352、上料抵块353、上料转轴354、上料框架355、上料限位块356、上料限位壳36、磨损电机41、位移组件42、位移连接块421、位移滑轨422、位移滑块423、位移支架424、位移伸缩杆425、位移气缸426、磨损输入轴43、磨损检测台44、磨损砂轮45、回弹组件46、回弹连接件461、回弹铰接件462、回弹限位杆464、回弹弹簧465、回弹稳固件466、回弹铰接杆467、磨损杠杆架47、磨损台48、磨损配重杆49、夹取组件5、夹取立柱51、夹取横向架52、夹取横向气缸53、夹取横向滑轨54、夹取横向滑块55、夹取竖向气缸56、夹取竖向架57、夹取竖向滑轨58、夹取竖向滑块59、夹取垂直连接块60、夹取垂直气缸61、夹取吸附架63、夹取吸盘64。
 本发明的实施方式
经过申请人的研究分析，出现这一问题（安装后的太阳能板的使用寿命往往远低于预先设计方案的使用寿命）的原因在于，传统的光伏发电在安装太阳能板的时候，由于没有预先进行对太阳能板的耐磨损度进行实验，当光伏发电系统安装在沙漠地域或者风沙较多地域后，此时安装完成后的太阳能板由于经常受风沙吹蚀磨损，进而造成安装后的太阳能板的使用寿命往往远低于预先设计方案的使用寿命，本发明通过设计实验部进行模拟风沙间歇吹蚀太阳能板的状态，进而进行实验出同一批次太阳能板的耐磨损程度，进而使得安装人员可以选取不同耐磨损程度的太阳能板进行安装，进而避免出现安装完成后的太阳能板由于经常受风沙吹蚀磨损，进而造成安装后的太阳能板的使用寿命往往远低于预先设计方案的使用寿命的情况。
一种光伏系统安装太阳能板用磨损实验设备，包括：基座1、保护壳体2、传送组件3、运输组件31、运输支架32、下料组件33、底部下料机构331、顶部下料机构332、下料气缸3321、下料限位块3322、下料导杆3323、下料支架333、下料限位壳34、上料组件35、上料气缸351、上料导杆352、上料抵块353、上料转轴354、上料框架355、上料限位块356、上料限位壳36、磨损电机41、位移组件42、位移连接块421、位移滑轨422、位移滑块423、位移支架424、位移伸缩杆425、位移气缸426、磨损输入轴43、磨损检测台44、磨损砂轮45、回弹组件46、回弹连接件461、回弹铰接件462、回弹限位杆464、回弹弹簧465、回弹稳固件466、回弹铰接杆467、磨损杠杆架47、磨损台48、磨损配重杆49、夹取组件5、夹取立柱51、夹取横向架52、夹取横向气缸53、夹取横向滑轨54、夹取横向滑块55、夹取竖向气缸56、夹取竖向架57、夹取竖向滑轨58、夹取竖向滑块59、夹取垂直连接块60、夹取垂直气缸61、夹取吸附架63、夹取吸盘64。
其中，所述基座1的上方固定安装有台面，所述台面的上方固定安装有保护壳体2，所述基座1的一侧设有传送组件3，所述实验组件设置在所述保护壳体2内且固定安装子台面上方；所述实验组件包括固定安装在所述台面上的位移组件42，与所述位移组件42固定连接的打磨组件，与所述打磨组件抵接且固定安装在所述台面上方的杠杆组件，以及与所述杠杆组件连接的回弹组件46；所述实验组件一侧设有夹取组件5；所述夹取组件5设置在所述台面上。
所述传送组件3包括设置在所述基座1侧部的运输组件31，固定安装在所述运输组件31一端的下料组件33，以及固定安装在所述运输组件31另外一端的上料组件35。
所述运输组件31包括运输传送架，固定安装在所述运输传送架侧部的运输电机，以及与所述运输电机传动连接的传送带；所述运输传送架的下方固定安装有运输支架32；设计运输机构主要为进行带动装有太阳能板的垫板进行移动，进而使得太阳能板移动至适配位置。
所述下料组件33包括与运输传送架固定连接的下料支架333，以及与所述下料支架333固定连接的底部下料机构331和顶部下料机构332；所述底部下料机构331和顶部下料机构332为两组镜像设置的相同单元，每组相同单元包括与所述下料支架333固定连接的下料导杆3323，以及套接所述下料导杆3323的两组结构相同的限位单元，每组限位单元包括与所述下料支架333固定连接的下料气缸3321，插接所述下料气缸3321的下料输出轴，与所述下料输出轴固定连接的下料限位块3322；所述下料限位块3322套接所述下料导杆3323；所述下料组件33的上方固定安装有下料限位壳34；设计下料组件33主要为了进行对装有太阳能板的垫板进行下料工作，进而完成对装有太阳能板的垫板的逐一下料工作，进而避免出现集体下料出现的物料堆积，以及碰撞现象。
所述上料组件35包括与运输传送架固定连接的上料气缸351，插接所述上料气缸351的上料输入杆，与所述上料输入杆固定连接的上料抵块353，与所述上料抵块353抵接且固定安装在所述运输传送架上方的上料框架355，以及与所述上料框架355转动连接的四组上料限位块356；所述上料限位块356与所述上料框架355之间设有上料转轴354；所述上料抵块353的下方设有插接所述运输传送架的上料导杆352；所述上料组件35的上方固定安装有上料限位壳36；设计上料组件35主要为了进行对装有实验完成后太阳能板的垫板码垛工作，进而使得码垛完成后装有检测完成后太阳能板的垫板更加整齐，同时在使用时的拿放更加便捷与整齐，同时更加方便的清点数目。
所述夹取组件5包括固定安装在所述台面上的夹取立柱51，与所述夹取立柱51固定连接的夹取横向架52，固定安装在所述夹取横向架52上的夹取横向气缸53，插接所述夹取横向气缸53的夹取横向伸缩杆，与所述夹取横向伸缩杆固定连接的夹取竖向架57，固定安装在所述夹取竖向架57上的夹取横向滑块55，与所述夹取横向滑块55适配且固定安装在所述夹取横向架52上的夹取横向滑轨54，与所述夹取竖向架57固定连接的夹取竖向气缸56，插接所述夹取竖向气缸56的夹取竖向伸缩杆，与所述夹取竖向伸缩杆固定连接的夹取垂直连接块60，与所述夹取垂直连接块60固定连接的夹取竖向滑块59，与所述夹取竖向滑块59适配且与所述夹取竖向架57固定连接的夹取竖向滑轨58，与所述夹取垂直连接块60固定连接的夹取垂直气缸61，插接所述夹取垂直气缸61的夹取垂直伸缩杆，与所述夹取垂直伸缩杆固定连接的夹取吸附架63，以及固定安装在所述夹取吸附架63上的夹取吸盘64；设计夹取组件5主要为了进行吸取太阳能板进行移动，进而将太阳能板进行移动至实验位置，进而进行完成磨损实验。
所述位移组件42包括固定安装在所述台面上的位移支架424，与所述位移支架424固定连接的位移气缸426，插接所述位移气缸426的位移伸缩杆425，与所述位移伸缩杆425固定连接的位移连接块421，与所述位移连接块421固定连接的位移滑块423，与所述位移滑块423适配且与所述位移支架424固定连接的位移滑轨422，设计移位组件主要为了进行带动打磨组件进行改变位置，进而完成带动磨损砂轮45进行移动至磨损检测台44上方，进而完成对太阳能板的磨损实验。
所述打磨组件包括与位移连接块421固定连接的磨损电机41，插接所述磨损电机41的磨损输入轴43，以及固定安装在所述磨损输入轴43端部的磨损砂轮45；所述杠杆组件包括固定安装在所述台面上的磨损杠杆架47，与所述磨损杠杆架47铰接的磨损台48，固定安装在所述磨损台48一端的磨损检测台44，以及与所述磨损台48另外一端铰接的磨损配重杆49，设计打磨组件主要为了进行与回弹组件46进行配合工作，进而模拟出风沙地域的间隙性吹蚀太阳能板的效果，供给回弹组件46与磨损配重杆49上放置配重块进行使得磨损检测台44进行往复上下运动，进而使得太阳能板与磨损砂轮45进行间隙接触磨损，进而完成对太阳能板的磨损实验效果。
所述回弹组件46包括与磨损台48一端铰接的回弹连接件461，与所述回弹连接件461铰接的回弹单元，以及与所述回弹单元铰接且固定安装在所述台面上的回弹稳固件466；所述回弹单元包括两组与所述回弹连接件461铰接的相同单元，以及设置在两组相同单元之间的阻尼器；每组相同单元包括与所述回弹连接件461铰接的回弹铰接件462，以及与所述回弹铰接件462铰接的回弹铰接杆467；所述阻尼器包括插接所述回弹铰接件462的回弹限位杆464，以及在所述回弹限位杆464之间的回弹弹簧465，设计回弹组件46主要为了与打磨组件进行配合工作，进行模拟风沙间歇吹蚀太阳能板的状态，进而进行实验出同一批次太阳能板的耐磨损程度，进而使得安装人员可以选取不同耐磨损程度的太阳能板进行安装，进而避免出现安装完成后的太阳能板由于经常受风沙吹蚀磨损，进而造成安装后的太阳能板的使用寿命往往远低于预先设计方案的使用寿命的情况。
工作原理说明：当太阳能板安装前需要进行实验时，此时将装有太阳能板的垫板放置在下料限位壳34上，此时由于下料限位壳34内存放有多组装有太阳能板的垫板，而检测时需要逐一进给，此时通过下料组件33进行对装有太阳能板的垫板进行逐一进给，此时通过底部下料机构331进行抵住装有太阳能板的垫板，而顶部下料机构332将抵住底部下料机构331抵住装有太阳能板的垫板的上面一层装有太阳能板的垫板，此时通过放松底部下料机构331，进而使得底层装有太阳能板的垫板进行下落至运输组件31上，此时再放松顶部下料机构332，此时顶部下料机构332抵住的装有太阳能板的垫板将进行下落，进而由底部下料机构331进行抵住，进而进行往复工作，进而使得装有太阳能板的垫板进行逐一进入传送组件3上；而由于顶部下料机构332和底部下料机构331为两组镜像设置的相同单元，在此只赘述顶部下料机构332的工作过程，顶部下料机构332由下料气缸3321进行工作，进而带动下料输出轴进行运动，进而带动下料限位块3322进行沿下料导杆3323进行往复运动，进而完成下料限位块3322对装有太阳能板的垫板进行抵接与放松工作；当装有太阳能板的垫板进入至运输组件31后，此时通过传送组件3进行对装有太阳能板的垫板进行移动，此时通过运输电机进行工作，进而带动传动带进行工作，进而带动放置在传动带上的装有太阳能板的垫板进行移动，直至装有太阳能板的垫板移动至适配位置后停止工作；此时通过夹取组件5进行对太阳能板的吸附夹取，此时由夹取横向气缸53进行工作，进而带动夹取横向伸缩杆进行伸缩运动，进而带动夹取竖向架57进行沿夹取横向滑轨54进行移动，进而再由夹取竖向气缸56进行工作，进而带动夹取竖向伸缩杆进行伸缩运动，进而带动夹取垂直连接块60进行沿夹取竖向滑轨58进行移动，进而完成带动夹取吸盘64进行移动位置，直至夹取吸盘64移动至太阳能板上方时停止工作，此时再由夹取垂直气缸61进行工作，进而带动夹取垂直伸缩杆进行伸缩运动，进而带动夹取吸附架63进行移动，进而带动夹取吸盘64进行移动，进而由夹取吸盘64进行吸附太阳能板进行移动至磨损检测台44上；此时再由位移组件42进行带动实验组件进行移动至磨损检测台44上，此时由位移气缸426进行工作，进而带动位移伸缩杆425进行伸缩运动，进而带动位移连接块421进行沿位移滑轨422进行移动，进而带动实验组件进行移动至磨损检测台44上；当实验组件进行移动至磨损检测台44上方后，此时启动磨损电机41，此时磨损电机41进行工作，进而带动磨损输入轴43进行转动，进而带动磨损砂轮45进行转动；此时在放置配重块放置在磨损配重杆49上，此时磨损检测台44上的太阳能板将与磨损砂轮45进行接触磨损，而当磨损检测台44向上抬起与磨损砂轮45抵接打磨后，将由回弹组件46进行拉低，进而使得磨损检测台44往复进行上下运动，进而间歇磨损，进而模拟太阳能板在风沙较多低于的磨损环境；当磨损检测台44向上抬起与磨损砂轮45抵接后，此时磨损检测台44将带动回弹连接件461进行向上拉伸，进而带动回弹铰接件462与回弹铰接杆467进行远离运动，此时回弹弹簧465将呈压缩状态，当回弹弹簧465进行回弹时，将带动回弹铰接件462与回弹铰接杆467进行靠近运动，进而带动磨损检测台44向下运动，当磨损检测台44向下运动后，此时再由配重块的重量进行带动，进而使得磨损检测台44继续进行上升，进而完成与磨损砂轮45往复抵接磨损，当磨损检测台44经过一段时间运动后，此时磨损检测台44与磨损砂轮45不接触，此时由移位组件进行带动打磨组件进行移动，此时再由夹取组件5进行工作，进而带动检测完成后的太阳能板进行移动至垫板上；此时再由上料组件35进行工作，进而将检测后的太阳能板进行码垛，此时通过运输组件31将装有检测后的太阳能板垫板移动至上料组件35下方，此时通过上料气缸351进行工作，进而带动上料抵块353进行抵住装有检测后的太阳能板垫板机械能上升，直至装有检测后的太阳能板垫板抵住上料限位块356继续进行上升运动，此时上料限位块356将被装有检测后的太阳能板垫板抵住摆动，进而当装有检测后的太阳能板垫板移动至上料限位块356上方时，停止工作，此时上料限位块356将由上料转轴354进行带动复位，进而完成对装有实验后的太阳能板垫板卡位工作，此时再取出打磨磨损后的太阳能板进行查看是否可以进行使用；进而完成对太阳能板的耐磨损度实验。
以上结合附图详细描述了本发明的优选实施方式，但是，本发明并不限于上述实施方式中的具体细节，在本发明的技术构思范围内，可以对本发明的技术方案进行多种等同变换，这些等同变换均属于本发明的保护范围。

Claims (10)

  1. 一种光伏系统安装太阳能板用磨损实验设备，其特征是，包括：
    基础部，包括基座、固定安装在所述基座上的台面，以及固定安装在所述台面上的保护壳体；
    传送部，包括设置在所述基座一侧的传送组件；
    实验部，包括固定安装在所述台面上方且设置在所述保护壳体内的实验组件；所述实验组件包括固定安装在所述台面上的位移组件，与所述位移组件固定连接的打磨组件，与所述打磨组件抵接且固定安装在所述台面上方的杠杆组件，以及与所述杠杆组件连接的回弹组件；
    运料部，包括固定安装在所述实验组件一侧且固定安装在所述台面上方的夹取组件。
  2. 根据权利要求1所述的一种光伏系统安装太阳能板用磨损实验设备，其特征是：所述传送组件包括设置在所述基座侧部的运输组件，固定安装在所述运输组件一端的下料组件，以及固定安装在所述运输组件另外一端的上料组件。
  3. 根据权利要求2所述的一种光伏系统安装太阳能板用磨损实验设备，其特征是：
    所述运输组件包括运输传送架，固定安装在所述运输传送架侧部的运输电机，以及与所述运输电机传动连接的传送带；所述运输传送架的下方固定安装有运输支架。
  4. 根据权利要求2所述的一种光伏系统安装太阳能板用磨损实验设备，其特征是：所述下料组件包括与运输传送架固定连接的下料支架，以及与所述下料支架固定连接的底部下料机构和顶部下料机构；所述底部下料机构和顶部下料机构为两组镜像设置的相同单元，每组相同单元包括与所述下料支架固定连接的下料导杆，以及套接所述下料导杆的两组结构相同的限位单元，每组限位单元包括与所述下料支架固定连接的下料气缸，插接所述下料气缸的下料输出轴，与所述下料输出轴固定连接的下料限位块；所述下料限位块套接所述下料导杆；所述下料组件的上方固定安装有下料限位壳。
  5. 根据权利要求2所述的一种光伏系统安装太阳能板用磨损实验设备，其特征是：所述上料组件包括与运输传送架固定连接的上料气缸，插接所述上料气缸的上料输入杆，与所述上料输入杆固定连接的上料抵块，与所述上料抵块抵接且固定安装在所述运输传送架上方的上料框架，以及与所述上料框架转动连接的四组上料限位块；所述上料限位块与所述上料框架之间设有上料转轴；所述上料抵块的下方设有插接所述运输传送架的上料导杆；所述上料组件的上方固定安装有上料限位壳。
  6. 根据权利要求1所述的一种光伏系统安装太阳能板用磨损实验设备，其特征是：所述夹取组件包括固定安装在所述台面上的夹取立柱，与所述夹取立柱固定连接的夹取横向架，固定安装在所述夹取横向架上的夹取横向气缸，插接所述夹取横向气缸的夹取横向伸缩杆，与所述夹取横向伸缩杆固定连接的夹取竖向架，固定安装在所述夹取竖向架上的夹取横向滑块，与所述夹取横向滑块适配且固定安装在所述夹取横向架上的夹取横向滑轨，与所述夹取竖向架固定连接的夹取竖向气缸，插接所述夹取竖向气缸的夹取竖向伸缩杆，与所述夹取竖向伸缩杆固定连接的夹取垂直连接块，与所述夹取垂直连接块固定连接的夹取竖向滑块，与所述夹取竖向滑块适配且与所述夹取竖向架固定连接的夹取竖向滑轨，与所述夹取垂直连接块固定连接的夹取垂直气缸，插接所述夹取垂直气缸的夹取垂直伸缩杆，与所述夹取垂直伸缩杆固定连接的夹取吸附架，以及固定安装在所述夹取吸附架上的夹取吸盘。
  7. 根据权利要求1所述的一种光伏系统安装太阳能板用磨损实验设备，其特征是： 所述位移组件包括固定安装在所述台面上的位移支架，与所述位移支架固定连接的位移气缸，插接所述位移气缸的位移伸缩杆，与所述位移伸缩杆固定连接的位移连接块，与所述位移连接块固定连接的位移滑块，与所述位移滑块适配且与所述位移支架固定连接的位移滑轨。
  8. 根据权利要求1所述的一种光伏系统安装太阳能板用磨损实验设备，其特征是：所述打磨组件包括与位移连接块固定连接的磨损电机，插接所述磨损电机的磨损输入轴，以及固定安装在所述磨损输入轴端部的磨损砂轮；所述杠杆组件包括固定安装在所述台面上的磨损杠杆架，与所述磨损杠杆架铰接的磨损台，固定安装在所述磨损台一端的磨损检测台，以及与所述磨损台另外一端铰接的磨损配重杆。
  9. 根据权利要求1所述的一种光伏系统安装太阳能板用磨损实验设备，其特征是：所述回弹组件包括与磨损台一端铰接的回弹连接件，与所述回弹连接件铰接的回弹单元，以及与所述回弹单元铰接且固定安装在所述台面上的回弹稳固件；所述回弹单元包括两组与所述回弹连接件铰接的相同单元，以及设置在两组相同单元之间的阻尼器；每组相同单元包括与所述回弹连接件铰接的回弹铰接件，以及与所述回弹铰接件铰接的回弹铰接杆；所述阻尼器包括插接所述回弹铰接件的回弹限位杆，以及在所述回弹限位杆之间的回弹弹簧。
  10. 一种光伏系统安装太阳能板用磨损实验设备的实验方法，其特征是，包括以下步骤：
    步骤1、当太阳能板安装前需要进行实验时，此时将装有太阳能板的垫板放置在下料限位壳上，此时由于下料限位壳内存放有多组装有太阳能板的垫板，而检测时需要逐一进给，此时通过下料组件进行对装有太阳能板的垫板进行逐一进给，此时通过底部下料机构进行抵住装有太阳能板的垫板，而顶部下料机构将抵住底部下料机构抵住装有太阳能板的垫板的上面一层装有太阳能板的垫板，此时通过放松底部下料机构，进而使得底层装有太阳能板的垫板进行下落至运输组件上，此时再放松顶部下料机构，此时顶部下料机构抵住的装有太阳能板的垫板将进行下落，进而由底部下料机构进行抵住，进而进行往复工作，进而使得装有太阳能板的垫板进行逐一进入传送组件上；
    而由于顶部下料机构和底部下料机构为两组镜像设置的相同单元，在此只赘述顶部下料机构的工作过程，顶部下料机构由下料气缸进行工作，进而带动下料输出轴进行运动，进而带动下料限位块进行沿下料导杆进行往复运动，进而完成下料限位块对装有太阳能板的垫板进行抵接与放松工作；
    步骤2、当装有太阳能板的垫板进入至运输组件后，此时通过传送组件进行对装有太阳能板的垫板进行移动，此时通过运输电机进行工作，进而带动传动带进行工作，进而带动放置在传动带上的装有太阳能板的垫板进行移动，直至装有太阳能板的垫板移动至适配位置后停止工作；
    步骤3、此时通过夹取组件进行对太阳能板的吸附夹取，此时由夹取横向气缸进行工作，进而带动夹取横向伸缩杆进行伸缩运动，进而带动夹取竖向架进行沿夹取横向滑轨进行移动，进而再由夹取竖向气缸进行工作，进而带动夹取竖向伸缩杆进行伸缩运动，进而带动夹取垂直连接块进行沿夹取竖向滑轨进行移动，进而完成带动夹取吸盘进行移动位置，直至夹取吸盘移动至太阳能板上方时停止工作，此时再由夹取垂直气缸进行工作，进而带动夹取垂直伸缩杆进行伸缩运动，进而带动夹取吸附架进行移动，进而带动夹取吸盘进行移动，进而由夹取吸盘进行吸附太阳能板进行移动至磨损检测台上；
    步骤4、此时再由位移组件进行带动实验组件进行移动至磨损检测台上，此时由位移气缸进行工作，进而带动位移伸缩杆进行伸缩运动，进而带动位移连接块进行沿位移滑轨进行移动，进而带动实验组件进行移动至磨损检测台上；
    步骤5、当实验组件进行移动至磨损检测台上方后，此时启动磨损电机，此时磨损电机进行工作，进而带动磨损输入轴进行转动，进而带动磨损砂轮进行转动；此时在放置配重块放置在磨损配重杆上，此时磨损检测台上的太阳能板将与磨损砂轮进行接触磨损，而当磨损检测台向上抬起与磨损砂轮抵接打磨后，将由回弹组件进行拉低，进而使得磨损检测台往复进行上下运动，进而间歇磨损，进而模拟太阳能板在风沙较多低于的磨损环境；当磨损检测台向上抬起与磨损砂轮抵接后，此时磨损检测台将带动回弹连接件进行向上拉伸，进而带动回弹铰接件与回弹铰接杆进行远离运动，此时回弹弹簧将呈压缩状态，当回弹弹簧进行回弹时，将带动回弹铰接件与回弹铰接杆进行靠近运动，进而带动磨损检测台向下运动，当磨损检测台向下运动后，此时再由配重块的重量进行带动，进而使得磨损检测台继续进行上升，进而完成与磨损砂轮往复抵接磨损，当磨损检测台经过一段时间运动后，此时磨损检测台与磨损砂轮不接触，此时由移位组件进行带动打磨组件进行移动，此时再由夹取组件进行工作，进而带动检测完成后的太阳能板进行移动至垫板上；
    步骤6、此时再由上料组件进行工作，进而将检测后的太阳能板进行码垛，此时通过运输组件将装有检测后的太阳能板垫板移动至上料组件下方，此时通过上料气缸进行工作，进而带动上料抵块进行抵住装有检测后的太阳能板垫板机械能上升，直至装有检测后的太阳能板垫板抵住上料限位块继续进行上升运动，此时上料限位块将被装有检测后的太阳能板垫板抵住摆动，进而当装有检测后的太阳能板垫板移动至上料限位块上方时，停止工作，此时上料限位块将由上料转轴进行带动复位，进而完成对装有实验后的太阳能板垫板卡位工作，此时再取出打磨磨损后的太阳能板进行查看是否可以进行使用；进而完成对太阳能板的耐磨损度实验。
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