WO2022021465A1 - 一种车间物料运输监控系统及其监控方法 - Google Patents

一种车间物料运输监控系统及其监控方法 Download PDF

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Publication number
WO2022021465A1
WO2022021465A1 PCT/CN2020/107077 CN2020107077W WO2022021465A1 WO 2022021465 A1 WO2022021465 A1 WO 2022021465A1 CN 2020107077 W CN2020107077 W CN 2020107077W WO 2022021465 A1 WO2022021465 A1 WO 2022021465A1
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WO
WIPO (PCT)
Prior art keywords
moving
work
drive
conveying
conveying device
Prior art date
Application number
PCT/CN2020/107077
Other languages
English (en)
French (fr)
Inventor
李海峰
丁妤婕
Original Assignee
南京简睿捷软件开发有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by 南京简睿捷软件开发有限公司 filed Critical 南京简睿捷软件开发有限公司
Publication of WO2022021465A1 publication Critical patent/WO2022021465A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B07C5/361—Processing or control devices therefor, e.g. escort memory
    • B07C5/362—Separating or distributor mechanisms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials

Definitions

  • the invention relates to a transportation device, in particular to a workshop material transportation monitoring system, and relates to the technical field of workshop material transportation monitoring.
  • a workshop material transportation monitoring system is provided to solve the above problems existing in the prior art.
  • the limiting device, the connecting frame and the reversing device installed on the second conveying device, the handling assembly and the conveying equipment arranged on the connecting frame, and the connecting frame and the conveying equipment are connected and installed in the connecting frame.
  • the reject assembly on the shelf.
  • the first conveying device further comprises a plurality of connecting parts disposed at both ends of the first conveying device, and the connecting parts are disposed on the connecting parts for supporting the first conveying device, and A support column that is detachably connected to the connecting portion; the detachable support column provided by the connecting portion can be adjusted according to vehicles of different sizes, so that the device can be adapted to different types of vehicles, thereby increasing the the range of use of the device.
  • the adjustment assembly includes a driving device fixedly connected with the worktable, a connecting plate provided on the driving device and slidably connected with the driving device, and fixedly connected with the connecting plate
  • the driving part a group of telescopic rods symmetrically installed on the driving part, a connecting device fixedly connected with the other end of the telescopic rod, a plurality of adjustment links arranged on the connecting equipment, and Adjust the adjustment pulley at the other end of the connecting rod.
  • the moving pulley can separate the stacked materials, thereby ensuring the flat surface of the material, and then completing the final adjustment of the material.
  • the adjustment assembly further comprises a conveying device and a driving slide rail arranged on the worktable, a driving slide block located on the driving slide rail and slidably connected with the driving slide rail, a detection device fixedly connected with the worktable, and a pressure plate located on the worktable and electrically connected with the detection device; the driving slider is arranged on the connection plate, and the pressure plate is located on the conveying device , and then complete the removal of damaged materials, thereby ensuring the smooth operation of the adjustment work.
  • the limiting device includes a set of fixing pieces symmetrically mounted on the second conveying device, a limiting motor connected with the fixing pieces, and a transmission arranged at the output end of the limiting motor. part, a limit rod installed on the transmission part, and a height limit plate connected to the transmission part and used to limit the position of the material, so that when the material is transported to the height limit plate, the height limit plate can be stacked on the height limit plate. The material together becomes flat, and the preliminary adjustment of the material is completed.
  • the conveying assembly includes a conveying device arranged on the connecting frame, a rotating part connected with the conveying device, and a conveying frame connected with the rotating part, which are evenly arranged on the conveying frame A plurality of supporting bases around, a group of conveying motors symmetrically installed on the carrying frame, a driven frame movably connected with the supporting base, a plurality of carrying claws arranged on the driven frame, symmetrically installed on the A set of telescopic parts on the carrying frame, a lifting plate at the output end of the telescopic part, and a plurality of limit rods arranged on the lifting plate; the carrying claw has a predetermined angle, and the carrying motor has a predetermined angle.
  • the output end is connected with the driven frame, which can ensure that the materials can always be kept in a horizontal state, thereby preventing the materials from being stacked together, and thus the smooth operation of the transportation work of the device.
  • the rejecting assembly includes a connection seat connected to the conveying device and located on the connection frame, a drive motor disposed on the connection seat, and a connection fixedly connected to the connection seat frame, a transporting device arranged on the connecting frame, four telescopic links evenly arranged on the connecting seat, and a rejecting device arranged on the connecting seat; the transporting device is located on the connecting seat, so The output end of the drive motor is connected to the transport device, and the transport device provided can not only connect the material transportation, but also ensure the smooth operation of the device transportation work and the smooth operation of the material feeding work.
  • the rejecting assembly includes a fixing frame arranged on the connecting base, a rotating device fixedly connected with the fixing frame, a transmission member arranged at the output end of the jacking device, and the transmission A detection device fixedly connected to the other end of the piece, and a jacking device located on the rotating device and connected to the transmission piece, the connecting frame is provided with a Through the through hole, through the testing equipment installed on the transmission part, the unqualified product can be entered before the material is loaded, thereby improving the transportation speed of the device.
  • a method for a workshop material transportation monitoring system comprising:
  • the height of the first conveying device can be adjusted according to the height of the transport vehicle
  • the material can be placed on the conveying equipment, and then the moving conveying device can drive the material to start moving, and the moving material can be transported to the conveying device.
  • the length direction of the material is related to the transportation
  • the moving direction of the device is vertical, and then the moving transport device can drive the material to move to the testing equipment, and then the moving testing equipment can complete the testing of the material.
  • the rotating device does not work at this time.
  • the rotating device starts to work, and then the moving rotating device can drive the transmission part to start to work, and the moving transmission part starts to drive the detection equipment to start to rotate, and then can adjust the position on the detection equipment.
  • the direction of the material, and then the length direction of the material and the transportation direction of the transportation device can be vertically adjusted to be the same as the transportation direction of the transportation device, and then the jacking equipment starts to work, and the moving jacking equipment can Unqualified products are transported to the designated area, and then the lifting equipment works again, so that the testing equipment can be located at the initial position on the transport device to complete the product rejection;
  • the distance between the two handling claws begins to become smaller, and then the clamping of the material is completed, and then the handling equipment starts to work, and then the moving handling equipment can drive the material to the designated area, and then change Start to work on the device, and then the moving reversing device can transport the material to the second conveying device, and then complete the handling work of the device;
  • the moving telescopic rod can drive the connecting equipment to start working, and then the moving connecting equipment can drive the adjustment link to start working.
  • the adjustment link can start to stretch, and then the moving adjustment link can drive the adjustment pulley to start working.
  • the adjustment pulley can be located on the surface of the material, and then with the movement of the driving part, the adjustment of the material can be completed to ensure that the smooth running of the adjustment work;
  • the invention discloses a material transportation monitoring system in a workshop.
  • a rejecting component is further provided.
  • the moving conveying device can drive the material to start moving, and the moving material can be transported to the conveying device.
  • the length direction of the material is perpendicular to the moving direction of the transportation device, and the moving transportation device can drive the material to move to the detection equipment, and then the moving detection equipment can complete the detection of the material.
  • the rotating device does not work at this time.
  • the rotating device starts to work at this time, and then the moving rotating device can drive the transmission parts to work, and the moving transmission parts start to drive the detection equipment to start.
  • Rotation and then can adjust the direction of the material on the detection equipment, and then can vertically adjust the length direction of the material and the transportation direction of the transportation device to be the same as the transportation direction of the transportation device, and then lift the equipment at this time.
  • the moving jacking equipment can transport the unqualified products to the designated area, and then the jacking equipment works again, so that the testing equipment can be located at the initial position on the transport device to complete the product rejection work, not only to complete the unqualified products.
  • Elimination of qualified products, and in the process of rejecting unqualified products the device will not affect the smooth operation of qualified products, which can improve the transportation speed of the device, ensure the smooth operation of transportation, and avoid materials and rails. The collision between them can reduce the damage probability of the device, and then play a role in monitoring the quality of the transported products.
  • FIG. 1 is a perspective view of the present invention.
  • FIG. 2 is a perspective view of the limiting device of the present invention.
  • FIG. 3 is a perspective view of the adjustment assembly of the present invention.
  • Fig. 4 is a perspective view of the conveying unit of the present invention.
  • FIG. 5 is a perspective view of the rejecting assembly of the present invention.
  • FIG. 6 is a schematic diagram of the structure of the rejecting device of the present invention.
  • Reference numerals are: worktable 1, first conveying device 2, support column 201, connecting part 202, second conveying device 3, reversing device 4, limiting device 5, fixing part 501, limiting motor 502, transmission part 503, height limit plate 504, limit rod 505, adjustment assembly 6, driving device 601, driving slider 602, connecting plate 603, driving part 604, telescopic rod 605, connecting equipment 606, adjusting link 607, adjusting pulley 608, Detection device 609, pressure plate 610, conveying device 611, driving slide 612, conveying assembly 7, conveying equipment 701, conveying frame 702, driven frame 703, conveying motor 704, conveying claw 705, telescopic part 706, lifting plate 707, Rotating part 708, support base 709, conveying device 8, rejecting assembly 9, rejecting device 901, jacking device 90101, fixing frame 90102, rotating device 90103, testing device 90104, transmission part 90105, connecting seat 902, driving motor 903, connection Frame 905 , telescopic link 906 , transport device 907 , connecting frame 10 .
  • the reason for this problem is that the existing transportation
  • the device transports materials, it needs to be tested first to ensure the quality of the transported products, but when removing some heavier materials, most companies use reversing guide rails, which can To separate qualified products from unqualified products, and then complete the rejection of unqualified products, but this requires multiple guide rails, which will occupy a large workshop space, and will also cause materials to collide with the guide rails.
  • the invention is further equipped with a rejecting component.
  • the moving conveying device can drive the material to start moving, and the moving material can be transported to the conveying device.
  • the length direction of the material is related to the transportation.
  • the moving direction of the device is vertical, and then the moving transport device can drive the material to move to the testing equipment, and then the moving testing equipment can complete the testing of the material.
  • the rotating device does not work at this time.
  • the rotating device starts to work, and then the moving rotating device can drive the transmission part to start to work, and the moving transmission part starts to drive the detection equipment to start to rotate, and then can adjust the position on the detection equipment.
  • the direction of the material, and then the length direction of the material and the transportation direction of the transportation device can be vertically adjusted to be the same as the transportation direction of the transportation device, and then the jacking equipment starts to work, and the moving jacking equipment can
  • the unqualified products are transported to the designated area, and then the jacking equipment works again, so that the testing equipment can be located at the initial position on the transportation device to complete the rejection of the products.
  • the smooth operation of qualified products will not be affected, thereby improving the transportation speed of the device, ensuring the smooth operation of the transportation work, avoiding the collision between the material and the track, and reducing the damage probability of the device.
  • a workshop material transportation monitoring system comprising: a workbench 1, a first conveying device 2, a support column 201, a connecting part 202, a second conveying device 3, a reversing device 4, a limiting device 5, a fixing piece 501, a limiting device Motor 502, transmission part 503, height limit plate 504, limit rod 505, adjustment assembly 6, driving device 601, driving slider 602, connecting plate 603, driving part 604, telescopic rod 605, connecting device 606, adjusting link 607 , adjustment pulley 608, detection device 609, pressure plate 610, conveying device 611, driving slide 612, conveying assembly 7, conveying equipment 701, conveying frame 702, driven frame 703, conveying motor 704, conveying claw 705, telescopic part 706 , lifting plate 707, rotating part 708, support base 709, conveying equipment 8, rejecting assembly 9, rejecting device 901, lifting device 90101, fixing frame 90102, rotating device 90103, testing equipment 90104, transmission part 90105, connecting seat 902,
  • the limiting device 5 fixedly installed on the second conveying device 3 , the connecting frame 10 and the reversing device 4 installed on the second conveying device 3 , the conveying assembly 7 and The conveying equipment 8, and the rejecting assembly 9 connected with the conveying equipment 8 and installed on the connecting frame 10; when the material needs to be transferred in the workshop, the height of the transport vehicle can be used at this time.
  • the height adjustment work of the first conveyor 2 is performed.
  • the first conveying device 2 further includes a plurality of connecting parts 202 arranged at both ends of the first conveying device 2, and a plurality of connecting parts 202 arranged on the connecting parts 202 for supporting the first conveying device 2 and connected to the connecting parts 202.
  • the connecting part 202 is detachably connected to the support column 201; in order to be able to adapt to vehicles of different sizes, and by adjusting the position of the connecting part 202 on the support column 201, the angle between the first conveying device 2 and the transport vehicle can be adjusted, Further, by arranging the connecting portion 202 in the insertion holes of different heights on the support column 201, the position adjustment of the connecting portion 202 is completed, so as to adjust the inclination angle between the first conveying device 2 and the transport vehicle, and the completion of Adjustment of the angle of the first conveying device 2; through the detachable support column 201 of the connecting portion 202 provided, the adjustment work can be completed according to vehicles of different sizes, so that the device can be adapted to different types of vehicles, and then Increased the range of use of the device.
  • the adjustment assembly 6 includes a drive device 601 fixedly connected to the worktable 1 , a connecting plate 603 disposed on the drive device 601 and slidably connected to the drive device 601 , and fixedly connected to the connecting plate 603
  • the driving part 604 a group of telescopic rods 605 symmetrically installed on the driving part 604, a connecting device 606 fixedly connected with the other end of the telescopic rod 605, and a plurality of adjustment links arranged on the connecting device 606 607, and the adjusting pulley 608 installed on the other end of the adjusting link 607; when the material is on the conveying device 611, the conveying device 611 starts to work, and the moving conveying device 611 can drive the material to start working, and then The material can be transported to the designated position, and then the conveying device 611 stops working.
  • the driving device 601 starts to work, and then the moving driving device 601 can drive the connecting plate 603 to start moving.
  • the moving connecting plate 603 is driving the slider 602. With cooperation, it can start to move on the driving slide rail 612, and then the moving connecting plate 603 can adjust its position above the conveying device 611.
  • the driving part 604 starts to move, and then the moving driving part 604 can drive the telescopic rod 605 to start moving , at this time, the moving telescopic rod 605 can drive the connecting device 606 to start working, and then the moving connecting device 606 can drive the adjusting link 607 to start working.
  • the adjustment pulley 608 is driven to start working.
  • the adjustment pulley 608 can be located on the surface of the material, and then with the movement of the driving part 604, the adjustment of the material can be completed to ensure the smooth operation of the adjustment work; It moves back and forth on the surface of the material, and then can complete the adjustment of the material.
  • the driving device 601 drives the adjusting pulley 608 to move back and forth on the surface of the material.
  • the material in the bag can be evenly distributed in the bag, and the moving pulley can separate the stacked materials, thereby ensuring the flat surface of the material, and then completing the final adjustment of the material.
  • the adjustment assembly 6 further includes a conveying device 611 and a driving slide rail 612 arranged on the worktable 1 , a driving slide block 602 located on the driving slide rail 612 and slidably connected to the driving slide rail 612 , A detection device 609 fixedly connected to the workbench 1, and a pressure plate 610 located on the workbench 1 and electrically connected to the detection device 609; the drive slider 602 is arranged on the connection plate 603,
  • the pressure plate 610 is located on the conveying device 611; when the adjustment pulley 608 moves back and forth on the material surface to complete the adjustment of the material, the material can be positioned on the pressure plate 610 at the same time, and then the pressure plate 610 starts to work at this time, and then cooperates with the detection device
  • the movement of 609 completes the detection of the weight of the material on the pressure plate 610, and then completes the detection.
  • the detection device 609 is used to complete the detection of the weight of the material, thereby ensuring that the appearance of the bagged material can be qualified.
  • the adjusting pulley 608 since the adjusting pulley 608 moves on the surface of the bagged material, the adjusting pulley 608 will damage the bagged material, so that the damaged bagged material is prevented from being transported to the stacking device.
  • the detection device 609 further completes the removal of damaged materials, thereby ensuring the smooth operation of the adjustment work.
  • the limiting device 5 includes a set of fixing pieces 501 symmetrically mounted on the second conveying device 3 , a limiting motor 502 connected with the fixing pieces 501 , and a transmission part arranged at the output end of the limiting motor 502 .
  • the limit rod 505 installed on the transmission part 503, and the height limit plate 504 connected to the transmission part 503 and used to limit the position of the material, when the material is located on the second conveying device 3, the first The second conveying device 3 starts to work, and the moving second conveying device 3 drives the material to start to work, and then the limit motor 502 starts to work, and then the moving limit motor 502 can drive the transmission part 503 to start to work, and then the moving transmission part 503
  • the limit rod 505 can be driven to start working, and then the distance between the two limit rods 505 can be adjusted, and then the limit work of the material can be completed through the distance between them; It can be transported within the designated area, thereby ensuring the smooth progress of the device transportation.
  • the bagged materials will be deformed or stacked together, and then when the materials are transported to the height limiting plate 504, the height limiting plate 504 can make The stacked materials become flat, and the preliminary adjustment of the materials is completed.
  • the conveying assembly 7 includes a conveying device 701 arranged on the connecting frame 10, a rotating part 708 connected with the conveying device 701, and a conveying frame 702 connected with the rotating part 708, which are evenly arranged on the conveying frame.
  • the conveying claw 705 has a predetermined angle, and the output end of the conveying motor 704 is connected to the driven frame 703; when the material is in the designated area, the telescopic part 706 starts to work, and the moving telescopic part 706 can drive the The lifting plate 7
  • the moving lifting plate 707 can drive the limit rod 505 to start moving, thereby completing the limit work on the horizontal direction of the material, and then the transport motor 704 starts to work, and then the moving transport motor 704 can drive the slave The frame 703 starts to move.
  • the working driven frame 703 can adjust the distance between the two handling claws 705.
  • the handling claws 705 will penetrate deep from the bottom of the material, and then the handling motor 704 works in reverse.
  • the two handling claws The distance between 705 begins to become smaller, and then the clamping of the material is completed, and then the handling equipment 701 starts to work, and then the moving handling equipment 701 can drive the material to be transported to the designated area, and then the reversing device 4 starts to work, and then the moving change.
  • the conveying device 4 can transport the material to the second conveying device 3, thereby completing the transporting work of the device.
  • the limit rod 505 can be used to limit the material to a certain area, and then the material can be transported through the limit rod 505.
  • the claw 705 completes the handling work.
  • the handling claw 705 is L-shaped, which can ensure that the material can always be in a horizontal state during the grasping work, thereby avoiding the material Stacked together, and then the smooth operation of the device transportation work.
  • the rejecting assembly 9 includes a connecting base 902 connected to the conveying device 8 and located on the connecting frame 10 , a driving motor 903 disposed on the connecting base 902 , and a connection fixedly connected to the connecting base 902 .
  • the transportation The device 907 is located on the connecting seat 902, and the output end of the drive motor 903 is connected to the transport device 907.
  • the transportation device 907 that works again can transport the material to the designated position, and then complete the loading work of the device.
  • the transportation device 907 can not only play the connection work for the material transportation, but also ensure the The smooth operation of the device transportation work and the smooth operation of the material feeding work are ensured.
  • the rejecting assembly 9 includes a fixing frame 90102 arranged on the connecting base 902, a rotating device 90103 fixedly connected with the fixing frame 90102, a transmission member 90105 arranged at the output end of the jacking device 90101, and the transmission unit 90105.
  • the length direction of the material is perpendicular to the movement direction of the transportation device 907, and the moving transportation device 907 can drive the material to move to the detection device 90104, and then the moving detection device 90104 can complete the detection of the material.
  • the rotating device 90103 does not work at this time.
  • the rotating device 90103 starts to work, and then the moving rotating device 90103 can drive the transmission member 90105 to start to work.
  • the transmission member 90105 of the tester 90105 starts to drive the detection device 90104 to start to rotate, so as to adjust the direction of the material on the detection device 90104, and then adjust the length direction of the material and the transport direction of the transport device 907 to be perpendicular to the transport direction.
  • the transportation direction of the device 907 is the same, and then the lifting device 90101 starts to work at this time, and then the moving lifting device 90101 can transport the unqualified products to the designated area, and then the lifting device 90101 works again, so that the detection device 90104 can be located in the transportation
  • the initial position on the device 907 completes the rejection of products; the rejection of unqualified products can be completed through the disposed rejection component 9, thereby ensuring the quality of the transported products.
  • the connecting frame 905 is provided with a through hole of a desired size, and the rotating device 90103 can drive the material to rotate, thereby enabling the The material passes through the through hole, thereby ensuring the smooth operation of the rejection work.
  • the width of the through hole is smaller than the length of the material, so that in the process of rejecting unqualified products, it will not affect the transportation of other qualified products. This in turn will not affect the transport efficiency of the device.
  • the detection equipment 90104 arranged on the transmission member 90105 the unqualified products are imported before the materials are loaded, thereby increasing the transportation speed of the device.
  • the monitoring equipment 90104 can be used to monitor the quality of the transported products, so as to ensure that the transported products can meet the minimum standards required by the detection equipment 90104, and then when the products do not meet the standards, the components are removed at this time.
  • the control device can complete the rejection of unqualified products, and then complete the monitoring of the transported products, thereby ensuring that the products transported from the discharge port of the transport equipment can meet the established standards.
  • the height of the first conveying device 2 can be adjusted according to the height of the transport vehicle; in order to adapt to vehicles of different sizes, the connection can be adjusted by adjusting the connection The position of the part 202 on the support column 201 can be adjusted, so that the angle between the first conveying device 2 and the transportation vehicle can be adjusted.
  • the position adjustment of the connecting part 202 is completed, thereby adjusting the inclination angle of the first conveying device 2 and the transport vehicle parts, thereby completing the adjustment of the angle of the first conveying device 2; and then the material can be placed on the conveying device 8 at this time, Then, the moving conveying device 611 can drive the material to start moving, and the moving material can be transported to the conveying device 907. At this time, the length direction of the material is perpendicular to the moving direction of the conveying device 907, and the moving conveying device 907 can drive the material to move to the detection equipment 90104, and then the moving detection equipment 90104 can complete the detection of the material.
  • the rotating device 90103 does not work at this time, and when the product belongs to the unqualified product At this time, the rotating device 90103 starts to work, and then the moving rotating device 90103 can drive the transmission member 90105 to start to work, and the moving transmission member 90105 starts to drive the detection device 90104 to start to rotate, which can then adjust the detection device 90104.
  • the direction of the material, and then the length direction of the material and the transportation direction of the transportation device 907 can be vertically adjusted to be the same as the transportation direction of the transportation device 907, and then the jacking equipment 90101 starts to work at this time, and then the moving jacking equipment 90101 can transport unqualified products to the designated area, and then the lifting equipment 90101 works again, so that the detection equipment 90104 can be located at the initial position on the transport device 907 to complete the product rejection work; when the device completes the product rejection work, At this time, the driving motor 903 starts to work, and then the moving driving motor 903 can drive the transport device 907 to work.
  • the transport device 907 that works again can transport the material to the designated position, and then complete the feeding work of the device; when the material is located at the designated position After the area, the telescopic part 706 starts to work, and then the moving telescopic part 706 can drive the lifting plate 707 to start to work.
  • the moving lifting plate 707 can drive the limit rod 505 to start to move, thereby completing the limit of the material in the horizontal direction work, and then the carrying motor 704 starts to work, and then the moving carrying motor 704 can drive the driven frame 703 to start moving, and the working driven frame 703 can adjust the distance between the two carrying claws 705 at this time, and then the carrying claws 705 will Go deep from the bottom of the material, and then the conveying motor 704 works in the reverse direction. At this time, the distance between the two conveying claws 705 begins to decrease, and then the clamping of the material is completed, and then the conveying equipment 701 starts to work.
  • the moving handling equipment 701 can drive the material to be transported to the designated area, and then the reversing device 4 starts to work, and then the moving reversing device 4 can transport the material to the second conveying device 3, thereby completing the handling of the device;
  • the second conveyor 3 starts to work, and the moving second conveyor 3 drives the material to work, and then the limit motor 502 starts to work, and then the moving limit motor 502 It can drive the transmission part 503 to work, and then the moving transmission part 503 can drive the limit rod 505 to work, and then can adjust the distance between the two limit rods 505, and then complete the limit of the material through the distance between them.
  • the conveying device 611 starts to work, and the moving conveying device 611 can drive the material to start working, and then the material can be transported to the designated position, and then conveyed
  • the device 611 stops working, at this time the driving device 601 starts to work, and then the moving driving device 601 can drive the connecting plate 603 to start moving, at this time, the moving connecting plate 603 can start on the driving slide rail 612 under the cooperation of the driving slider 602 Then the moving connecting plate 603 can adjust its position above the conveying device 611.
  • the driving part 604 starts to move, and then the moving driving part 604 can drive the telescopic rod 605 to start moving.
  • the moving telescopic rod 605 can drive The connecting device 606 starts to work, and then the moving connecting device 606 can drive the adjustment link 607 to start to work. At this time, the adjustment link 607 can start to stretch, and then the moving adjustment link 607 can drive the adjustment pulley 608 to start to work.
  • the adjustment The pulley 608 can be located on the surface of the material, and then with the movement of the driving part 604, the adjustment of the material can be completed to ensure the smooth operation of the adjustment; when the adjustment pulley 608 moves back and forth on the surface of the material to complete the adjustment of the material, the material It can be located on the pressure plate 610, and then the pressure plate 610 starts to work at this time, and then cooperates with the movement of the detection device 609 to complete the appearance inspection of the material located on the pressure plate 610, and then completes the appearance inspection work, and then completes the appearance of the material. After the detection work, the conveying device 611 drives the material to start moving, and then the material is transported to the first conveying device 2 at this time, thereby completing the transportation and detection of the material.

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  • Mechanical Engineering (AREA)
  • Warehouses Or Storage Devices (AREA)
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Abstract

一种车间物料运输监控系统及其监控方法，车间物料运输监控系统包括第一传送装置（2），与第一传送装置（2）连接的调整组件（6），与调整组件（6）固定连接的工作台（1），设置在调整组件（6）上的第二传送装置（3），与第二传送装置（3）固定连接的限位装置（5），安装在第二传送装置（3）上的连接架（10）和换向装置（4），设置在连接架（10）上的搬运组件（7）和输送设备（8），以及与输送设备（8）连接、且安装在连接架（10）上的剔除组件（9）。完成对产品质量的监控工作，同时在对不合格产品进行剔除的过程中，还不会影响合格产品的顺利运行，进而能够提高装置的运输速度，保证运输工作的顺利运行，避免了物料与轨道之间的碰撞，减少装置的损坏几率。

Description

一种车间物料运输监控系统及其监控方法 技术领域
本发明涉及一种运输装置，具体是一种车间物料运输监控系统，涉及车间物料运输的监控技术领域。
 背景技术
车间物料转送的应用在日常生产中有着重要的意义，在现有的各类的生产车间中，大都需要对各种原料或者对成品进行转送工作，进而完成对原料和成品的搬运工作。
但是现有的运输装置还存在一些问题，现有的运输装置大都只能够完成对物料的运输工作，当运输装置上存在不合格的产品时，则需要对该不合格产品进行剔除工作，进而保证运输产品的质量，但是在对一些较重的物料进行剔除工作时，大多数的企业都是采用换向导轨，进而能够使合格产品与不合格产品分离开来，进而完成对不合格产品的剔除工作，但是这样就需要设有多个导轨，进而占用较大的车间空间，同时不合格产品位置会因为装置的震动发生一定的偏移，进而导致其与导轨碰撞在一起，进而导致装置的损坏。
因此，如何完成对不合格产品的剔除监控工作，是目前要解决的一个问题。
 技术问题
提供一种车间物料运输监控系统，以解决现有技术存在的上述问题。
 技术解决方案
第一传送装置，与所述第一传送装置连接的调整组件，与所述调整组件固定连接的工作台，设置在所述调整组件上的第二传送装置，与所述第二传送装置固定连接的限位装置，安装在所述第二传送装置上的连接架和换向装置，设置在所述连接架上的搬运组件和输送设备，以及与所述输送设备连接、且安装在所述连接架上的剔除组件。
在进一步的实施例中，所述第一传送装置还包括设置在所述第一传送装置两端的多个连接部，以及设置在所述连接部上、用于支撑所述第一传送装置、且与所述连接部可拆卸连接的支撑柱；通过设置的连接部可拆卸的支撑柱，进而能够根据不同尺寸的车辆，进而完成进行调整工作，进而使得该装置能够适应不同种类的车辆，进而增加了该装置的使用范围。 
在进一步的实施例中，所述调整组件包括与所述工作台固定连接的驱动装置，设置在所述驱动装置上、且与所述驱动装置滑动连接的连接板，与所述连接板固定连接的驱动部，对称安装在所述驱动部上的一组伸缩杆，与所述伸缩杆另一端固定连接的连接设备，设置在所述连接设备上的多个调整连杆，以及安装在所述调整连杆另一端的调整滑轮，运动的滑轮能够使叠在一起的物料分开，进而保证物料表面的平坦，进而完成对物料的最终调整工作。
在进一步的实施例中，所述调整组件还包括设置在所述工作台上的输送装置和驱动滑轨，位于所述驱动滑轨上、且与所述驱动滑轨滑动连接的驱动滑块，与所述工作台固定连接的检测装置，以及位于所述工作台上、且与所述检测装置电性连接的压力板；所述驱动滑块设置在连接板上，所述压力板位于输送装置上，进而完成损坏物料的剔除工作，进而保证了调整工作的顺利运行。
在进一步的实施例中，所述限位装置包括对称安装在所述第二传送装置上的一组固定件，与所述固定件连接的限位电机，设置在所述限位电机输出端的传动部，安装在所述传动部上的限位杆，以及连接所述传动部、且用于限制物料位置的限高板，进而当物料运送至限高板处时，限高板能够使叠在一起的物料变得平坦，完成对物料的初步调整工作。
在进一步的实施例中，所述搬运组件包括设置在所述连接架上的搬运设备，与所述搬运设备连接的旋转部，与所述旋转部连接的搬运架，均匀设置在所述搬运架四周的多个支撑座，对称安装在所述搬运架上的一组搬运电机，与所述支撑座活动连接的从动架，设置在所述从动架上的多个搬运爪，对称安装在所述搬运架上的一组伸缩部，位于所述伸缩部输出端的升降板，以及设置在所述升降板上的多个限位杆；所述搬运爪具有预定的角度，所述搬运电机的输出端与所述从动架连接，能够保证物料能够一直保证一个水平的状态，进而避免了物料叠在一起，进而装置运输工作的顺利运行。
在进一步的实施例中，所述剔除组件包括与所述输送设备连接、且位于所述连接架上的连接座，设置在所述连接座上的驱动电机，与所述连接座固定连接的连接框，设置在所述连接框上的运输装置，均匀设置在所述连接座上的四个伸缩连杆，以及设置在所述连接座上的剔除装置；所述运输装置位于连接座上，所述驱动电机的输出端与所述运输装置连接，通过设置的运输装置，不仅能够起到对物料运输的连接工作，进而保证装置运输工作的顺利运行，同时保证物料上料工作的顺利运行。
在进一步的实施例中，所述剔除组件包括设置在所述连接座上的固定架，与所述固定架固定连接的旋转装置，设置在所述顶升设备输出端的传动件，与所述传动件另一端固定连接的检测设备，以及位于所述旋转装置上、且与所述传动件连接的顶升设备，所述连接框上设有，所述连接框上还设有可使物料通过的通孔，通过设置在传动件上的检测设备，进而在物料还没进行装车时，进那个发现不合格的产品，进而提高装置的运输速度。
一种车间物料运输监控系统的方法，包括：
S1：当需要进行物料在车间内的转送工作时，此时可根据运输车辆的高度，进而能够对第一传送装置进行高度调整工作；
S2：为了能够适应不同尺寸的车辆，进而通过调整连接部在支撑柱上的位置，从而能够调整第一传送装置与运输车辆之间的角度，进而通过将连接部设置在所述支撑柱上的不同高度的插接孔中，进而完成对连接部的位置调整，从而调整第一传送装置与运输车辆件的倾斜角度，进而完成对第一传送装置角度的调整工作；
S3：进而此时可将物料放置在输送设备上，进而此时运动的输送装置能够带动物料开始运动，此时运动的物料能够被运输至运输装置上，此时物料的长度方向与所述运输装置的运动方向垂直，进而运动的运输装置能够带动物料运动至检测设备处，进而此时运动的检测设备能够完成对物料的检测工作，此时当产品属于合格品时，此时旋转装置不工作，当产品属于不合格品时，此时旋转装置开始工作，进而运动的旋转装置能够带动传动件开始工作，此时运动的传动件开始带动检测设备开始转动，进而能够调整位于所述检测设备上的物料的方向，进而能够将物料的长度方向与所述运输装置的运输方向垂直调整成与所述运输装置的运输方向相同，进而此时顶升设备开始工作，进而运动的顶升设备能够将不合格产品运送至指定区域，然后顶升设备再次工作，进而使检测设备能够位于运输装置上的初始位置，完成产品的剔除工作；
S4：当装置完成对产品的剔除工作后，此时驱动电机开始工作，进而运动的驱动电机能够带动运输装置开始工作，此时再次工作的运输装置能够将物料搬运至指定位置，进而完成装置的上料工作；
S5：当物料位于指定区域后，此时伸缩部开始工作，进而运动的伸缩部能够带动升降板开始工作，此时运动的升降板能够带动限位杆开始运动，进而完成对物料水平方向的限位工作，然后搬运电机开始工作，进而运动的搬运电机能够带动从动架开始运动，此时工作的从动架能够调整两搬运爪之间的距离，进而此时搬运爪会从物料的底部深入，然后搬运电机反向工作，此时两搬运爪之间的距离开始变小，进而完成对物料的夹持工作然后搬运设备开始工作，进而运动的搬运设备能够带动物料运送至指定区域，然后换向装置开始工作，进而运动的换向装置能够将物料运送至第二传送装置上，进而完成装置的搬运工作；
S6：当物料位于第二传送装置上后，此时第二传送装置开始工作，进而运动的第二传送装置带动物料开始工作，进而此时限位电机开始工作，进而运动的限位电机能够带动传动部开始工作，进而运动的传动部能够带动限位杆开始工作，进而能够调整两限位杆之间的距离，进而通过其之间的间距，完成对物料的限位工作；
S7：当物料从第二传送装置上运动至输送装置上时，此时输送装置开始工作，进而运动的输送装置能够带动物料开始工作，进而能够将物料运送至指定位置，然后输送装置停止工作，此时驱动装置开始工作，进而运动的驱动装置能够带动连接板开始运动，此时运动的连接板在驱动滑块的配合下能够在驱动滑轨上开始运动，进而运动的连接板能够调整其在输送装置上方的位置，此时驱动部开始运动，进而运动的驱动部能够带动伸缩杆开始运动，此时运动的伸缩杆能够带动连接设备开始工作，进而运动的连接设备能够带动调整连杆开始工作，此时调整连杆能够开始伸长，进而运动的调整连杆能够带动调整滑轮开始工作，此时调整滑轮能够位于物料表面，然后随着驱动部的运动，能够完成对物料的调整工作，保证调整工作的顺利运行；
S8：当调整滑轮在物料表面来回运动完成对物料的调整工作后，同时物料能够位于压力板上，进而此时压力板开始工作，进而配合检测装置的运动，完成对位于压力板上的物料进行外观检测工作，进而完成外观检测工作，进而完成对物料的外观检测工作后，此时输送装置带动物料开始运动，进而此时物料运输至第一传送装置上，进而完成对物料的运输检测工作。
 有益效果
本发明公开了一种车间物料运输监控系统，为了完成对不合格产品的分离工作，进而设有剔除组件，运动的输送装置能够带动物料开始运动，此时运动的物料能够被运输至运输装置上，此时物料的长度方向与所述运输装置的运动方向垂直，进而运动的运输装置能够带动物料运动至检测设备处，进而此时运动的检测设备能够完成对物料的检测工作，此时当产品属于合格品时，此时旋转装置不工作，当产品属于不合格品时，此时旋转装置开始工作，进而运动的旋转装置能够带动传动件开始工作，此时运动的传动件开始带动检测设备开始转动，进而能够调整位于所述检测设备上的物料的方向，进而能够将物料的长度方向与所述运输装置的运输方向垂直调整成与所述运输装置的运输方向相同，进而此时顶升设备开始工作，进而运动的顶升设备能够将不合格产品运送至指定区域，然后顶升设备再次工作，进而使检测设备能够位于运输装置上的初始位置，完成产品的剔除工作，不仅能够完成对不合格产品的剔除工作，而且装置在对不合格产品进行剔除的过程中，还不会影响合格产品的顺利运行，进而能够提高装置的运输速度，保证运输工作的顺利运行，避免了物料与轨道之间的碰撞，减少装置的损坏几率，进而起到对运输产品质量的监控工作。
 附图说明
图1是本发明的立体图。
图2是本发明的限位装置立体图。
图3是本发明的调整组件立体图。
图4是本发明的搬运组件立体图。
图5是本发明的剔除组件立体图。
图6是本发明的剔除装置结构示意图
附图标记为：工作台1、第一传送装置2、支撑柱201、连接部202、第二传送装置3、换向装置4、限位装置5、固定件501、限位电机502、传动部503、限高板504、限位杆505、调整组件6、驱动装置601、驱动滑块602、连接板603、驱动部604、伸缩杆605、连接设备606、调整连杆607、调整滑轮608、检测装置609、压力板610、输送装置611、驱动滑轨612、搬运组件7、搬运设备701、搬运架702、从动架703、搬运电机704、搬运爪705、伸缩部706、升降板707、旋转部708、支撑座709、输送设备8、剔除组件9、剔除装置901、顶升设备90101、固定架90102、旋转装置90103、检测设备90104、传动件90105、连接座902、驱动电机903、连接框905、伸缩连杆906、运输装置907、连接架10。
 本发明的实施方式
经过申请人的研究分析，出现这一问题（不合格产品位置会因为装置的震动发生一定的偏移，进而导致其与导轨碰撞在一起，进而导致装置的损坏）的原因在于，现有的运输装置在对物料进行运输工作时，需要对其先进行检测工作，进而保证运输产品的质量，但是在对一些较重的物料进行剔除工作时，大多数的企业都是采用换向导轨，进而能够使合格产品与不合格产品分离开来，进而完成对不合格产品的剔除工作，但是这样就需要设有多个导轨，进而占用较大的车间空间，同时还会导致物料与导轨发生碰撞，本发明为了完成对不合格产品的分离工作，进而设有剔除组件，运动的输送装置能够带动物料开始运动，此时运动的物料能够被运输至运输装置上，此时物料的长度方向与所述运输装置的运动方向垂直，进而运动的运输装置能够带动物料运动至检测设备处，进而此时运动的检测设备能够完成对物料的检测工作，此时当产品属于合格品时，此时旋转装置不工作，当产品属于不合格品时，此时旋转装置开始工作，进而运动的旋转装置能够带动传动件开始工作，此时运动的传动件开始带动检测设备开始转动，进而能够调整位于所述检测设备上的物料的方向，进而能够将物料的长度方向与所述运输装置的运输方向垂直调整成与所述运输装置的运输方向相同，进而此时顶升设备开始工作，进而运动的顶升设备能够将不合格产品运送至指定区域，然后顶升设备再次工作，进而使检测设备能够位于运输装置上的初始位置，完成产品的剔除工作，不仅能够完成对不合格产品的剔除工作，而且装置在对不合格产品进行剔除的过程中，还不会影响合格产品的顺利运行，进而能够提高装置的运输速度，保证运输工作的顺利运行，避免了物料与轨道之间的碰撞，减少装置的损坏几率。
一种车间物料运输监控系统，包括：工作台1、第一传送装置2、支撑柱201、连接部202、第二传送装置3、换向装置4、限位装置5、固定件501、限位电机502、传动部503、限高板504、限位杆505、调整组件6、驱动装置601、驱动滑块602、连接板603、驱动部604、伸缩杆605、连接设备606、调整连杆607、调整滑轮608、检测装置609、压力板610、输送装置611、驱动滑轨612、搬运组件7、搬运设备701、搬运架702、从动架703、搬运电机704、搬运爪705、伸缩部706、升降板707、旋转部708、支撑座709、输送设备8、剔除组件9、剔除装置901、顶升设备90101、固定架90102、旋转装置90103、检测设备90104、传动件90105、连接座902、驱动电机903、连接框905、伸缩连杆906、运输装置907、连接架10。
其中，第一传送装置2，设置在所述第一传送装置2上的调整组件6，安装在所述调整组件6上的工作台1，与所述调整组件6连接的第二传送装置3，固定安装在所述第二传送装置3上的限位装置5，安装在所述第二传送装置3上的连接架10和换向装置4，设置在所述连接架10上的搬运组件7和输送设备8，以及与所述输送设备8连接、且安装在所述连接架10上的剔除组件9；当需要进行物料在车间内的转送工作时，此时可根据运输车辆的高度，进而能够对第一传送装置2进行高度调整工作。
所述第一传送装置2还包括设置在所述第一传送装置2两端的多个连接部202，以及设置在所述连接部202上、用于支撑所述第一传送装置2、且与所述连接部202可拆卸连接的支撑柱201；为了能够适应不同尺寸的车辆，进而通过调整连接部202在支撑柱201上的位置，从而能够调整第一传送装置2与运输车辆之间的角度，进而通过将连接部202设置在所述支撑柱201上的不同高度的插接孔中，进而完成对连接部202的位置调整，从而调整第一传送装置2与运输车辆件的倾斜角度，进而完成对第一传送装置2角度的调整工作；通过设置的连接部202可拆卸的支撑柱201，进而能够根据不同尺寸的车辆，进而完成进行调整工作，进而使得该装置能够适应不同种类的车辆，进而增加了该装置的使用范围。
所述调整组件6包括与所述工作台1固定连接的驱动装置601，设置在所述驱动装置601上、且与所述驱动装置601滑动连接的连接板603，与所述连接板603固定连接的驱动部604，对称安装在所述驱动部604上的一组伸缩杆605，与所述伸缩杆605另一端固定连接的连接设备606，设置在所述连接设备606上的多个调整连杆607，以及安装在所述调整连杆607另一端的调整滑轮608；当物料位于所述输送装置611上后，此时输送装置611开始工作，进而运动的输送装置611能够带动物料开始工作，进而能够将物料运送至指定位置，然后输送装置611停止工作，此时驱动装置601开始工作，进而运动的驱动装置601能够带动连接板603开始运动，此时运动的连接板603在驱动滑块602的配合下能够在驱动滑轨612上开始运动，进而运动的连接板603能够调整其在输送装置611上方的位置，此时驱动部604开始运动，进而运动的驱动部604能够带动伸缩杆605开始运动，此时运动的伸缩杆605能够带动连接设备606开始工作，进而运动的连接设备606能够带动调整连杆607开始工作，此时调整连杆607能够开始伸长，进而运动的调整连杆607能够带动调整滑轮608开始工作，此时调整滑轮608能够位于物料表面，然后随着驱动部604的运动，能够完成对物料的调整工作，保证调整工作的顺利运行；通过设置的调整滑轮608，进而使其在物料表面来回运动，进而能够完成对物料的调整工作。当换向装置4对物料进行换来工作时，可能会导致物料叠在一起，进而此时为了避免物料叠在一起，进而通过驱动装置601带动调整滑轮608在物料表面来回运动，进而能够使位于袋中的物料能够均匀的分布在袋中，同时运动的滑轮能够使叠在一起的物料分开，进而保证物料表面的平坦，进而完成对物料的最终调整工作。
所述调整组件6还包括设置在所述工作台1上的输送装置611和驱动滑轨612，位于所述驱动滑轨612上、且与所述驱动滑轨612滑动连接的驱动滑块602，与所述工作台1固定连接的检测装置609，以及位于所述工作台1上、且与所述检测装置609电性连接的压力板610；所述驱动滑块602设置在连接板603上，所述压力板610位于输送装置611上；当调整滑轮608在物料表面来回运动完成对物料的调整工作后，同时物料能够位于压力板610上，进而此时压力板610开始工作，进而配合检测装置609的运动，完成对位于压力板610上的物料进行重量的检测工作，进而完成检测工作，通过设置的检测装置609，进而完成对物料重量的检测工作，进而保证了袋装物料外观能够合格。在进一步的实施例中，由于调整滑轮608是在袋装物料表面进行运动，进而调整滑轮608会对袋装物料进行损坏，因此避免损坏的袋装物料被运输至码垛装置处，因此设有检测装置609，进而完成损坏物料的剔除工作，进而保证了调整工作的顺利运行。
所述限位装置5包括对称安装在所述第二传送装置3上的一组固定件501，与所述固定件501连接的限位电机502，设置在所述限位电机502输出端的传动部503，安装在所述传动部503上的限位杆505，以及连接所述传动部503、且用于限制物料位置的限高板504，当物料位于第二传送装置3上后，此时第二传送装置3开始工作，进而运动的第二传送装置3带动物料开始工作，进而此时限位电机502开始工作，进而运动的限位电机502能够带动传动部503开始工作，进而运动的传动部503能够带动限位杆505开始工作，进而能够调整两限位杆505之间的距离，进而通过其之间的间距，完成对物料的限位工作；通过设置的限位杆505，进而能够使物料能够在指定的区域内被运送，进而保证装置运输工作的顺利进行。在进一步实施例中，换向装置4在对物料进行换向工作时，会导致袋装物料发生一定形变或者叠在一起，进而当物料运送至限高板504处时，限高板504能够使叠在一起的物料变得平坦，完成对物料的初步调整工作。
所述搬运组件7包括设置在所述连接架10上的搬运设备701，与所述搬运设备701连接的旋转部708，与所述旋转部708连接的搬运架702，均匀设置在所述搬运架702四周的多个支撑座709，对称安装在所述搬运架702上的一组搬运电机704，与所述支撑座709活动连接的从动架703，设置在所述从动架703上的多个搬运爪705，对称安装在所述搬运架702上的一组伸缩部706，位于所述伸缩部706输出端的升降板707，以及设置在所述升降板707上的多个限位杆505；所述搬运爪705具有预定的角度，所述搬运电机704的输出端与所述从动架703连接；当物料位于指定区域后，此时伸缩部706开始工作，进而运动的伸缩部706能够带动升降板707开始工作，此时运动的升降板707能够带动限位杆505开始运动，进而完成对物料水平方向的限位工作，然后搬运电机704开始工作，进而运动的搬运电机704能够带动从动架703开始运动，此时工作的从动架703能够调整两搬运爪705之间的距离，进而此时搬运爪705会从物料的底部深入，然后搬运电机704反向工作，此时两搬运爪705之间的距离开始变小，进而完成对物料的夹持工作然后搬运设备701开始工作，进而运动的搬运设备701能够带动物料运送至指定区域，然后换向装置4开始工作，进而运动的换向装置4能够将物料运送至第二传送装置3上，进而完成装置的搬运工作。在进一步实施例中，物料在运输的过程中因装置的震动，进而位置会发生一定程度上的偏移，进而通过设置的限位杆505，进而能够将物料限制在一定区域内，然后通过搬运爪705完成搬运工作，为了避免搬运爪705造成对物料外形的损坏，进而该搬运爪705为L型，进而在进行抓取工作时，能够保证物料能够一直保证一个水平的状态，进而避免了物料叠在一起，进而装置运输工作的顺利运行。
所述剔除组件9包括与所述输送设备8连接、且位于所述连接架10上的连接座902，设置在所述连接座902上的驱动电机903，与所述连接座902固定连接的连接框905，设置在所述连接框905上的运输装置907，均匀设置在所述连接座902上的四个伸缩连杆906，以及设置在所述连接座902上的剔除装置901；所述运输装置907位于连接座902上，所述驱动电机903的输出端与所述运输装置907连接，当装置完成对产品的剔除工作后，此时驱动电机903开始工作，进而运动的驱动电机903能够带动运输装置907开始工作，此时再次工作的运输装置907能够将物料搬运至指定位置，进而完成装置的上料工作，通过设置的运输装置907，不仅能够起到对物料运输的连接工作，进而保证装置运输工作的顺利运行，同时保证物料上料工作的顺利运行。
所述剔除组件9包括设置在所述连接座902上的固定架90102，与所述固定架90102固定连接的旋转装置90103，设置在所述顶升设备90101输出端的传动件90105，与所述传动件90105另一端固定连接的检测设备90104，以及位于所述旋转装置90103上、且与所述传动件90105连接的顶升设备90101，所述连接框905上设有，所述连接框905上还设有可使物料通过的通孔；进而此时可将物料放置在输送设备8上，进而此时运动的输送装置611能够带动物料开始运动，此时运动的物料能够被运输至运输装置907上，此时物料的长度方向与所述运输装置907的运动方向垂直，进而运动的运输装置907能够带动物料运动至检测设备90104处，进而此时运动的检测设备90104能够完成对物料的检测工作，此时当产品属于合格品时，此时旋转装置90103不工作，当产品属于不合格品时，此时旋转装置90103开始工作，进而运动的旋转装置90103能够带动传动件90105开始工作，此时运动的传动件90105开始带动检测设备90104开始转动，进而能够调整位于所述检测设备90104上的物料的方向，进而能够将物料的长度方向与所述运输装置907的运输方向垂直调整成与所述运输装置907的运输方向相同，进而此时顶升设备90101开始工作，进而运动的顶升设备90101能够将不合格产品运送至指定区域，然后顶升设备90101再次工作，进而使检测设备90104能够位于运输装置907上的初始位置，完成产品的剔除工作；通过设置的剔除组件9，进而能够完成对不合格产品的剔除工作，进而保证运输产品的质量。在进一步实施例中，为了在剔除工作的过程中，不会影响物料的正常运输，进而在连接框905上设有预期大小的通孔，进而可通过旋转装置90103带动物料进行旋转，进而能够使物料通过该通孔，进而保证了剔除工作的顺利运行，同时该通孔的宽度是小于物料的长度，进而在对不合格产品进行剔除工作的过程中，还不会影响其他合格产品的运输，进而不会影响装置的运输效率。在进一步实施例中，通过设置在传动件90105上的检测设备90104，进而在物料还没进行装车时，进那个发现不合格的产品，进而提高装置的运输速度。再进一步的实施例中，通过设置的检测设备90104进而能够完成对运输产品质量的监控，进而保证运输产品能够达到检测设备90104所要求的最低标准，然后当产品不符合标准时，进而此时剔除组件9能够控制装置完成对不合格产品的剔除工作，进而完成对运输产品的监控工作，进而保证了从该运输设备的出料口运输出的产品能够符合既定的标准。
工作原理说明：当需要进行物料在车间内的转送工作时，此时可根据运输车辆的高度，进而能够对第一传送装置2进行高度调整工作；为了能够适应不同尺寸的车辆，进而通过调整连接部202在支撑柱201上的位置，从而能够调整第一传送装置2与运输车辆之间的角度，进而通过将连接部202设置在所述支撑柱201上的不同高度的插接孔中，进而完成对连接部202的位置调整，从而调整第一传送装置2与运输车辆件的倾斜角度，进而完成对第一传送装置2角度的调整工作；进而此时可将物料放置在输送设备8上，进而此时运动的输送装置611能够带动物料开始运动，此时运动的物料能够被运输至运输装置907上，此时物料的长度方向与所述运输装置907的运动方向垂直，进而运动的运输装置907能够带动物料运动至检测设备90104处，进而此时运动的检测设备90104能够完成对物料的检测工作，此时当产品属于合格品时，此时旋转装置90103不工作，当产品属于不合格品时，此时旋转装置90103开始工作，进而运动的旋转装置90103能够带动传动件90105开始工作，此时运动的传动件90105开始带动检测设备90104开始转动，进而能够调整位于所述检测设备90104上的物料的方向，进而能够将物料的长度方向与所述运输装置907的运输方向垂直调整成与所述运输装置907的运输方向相同，进而此时顶升设备90101开始工作，进而运动的顶升设备90101能够将不合格产品运送至指定区域，然后顶升设备90101再次工作，进而使检测设备90104能够位于运输装置907上的初始位置，完成产品的剔除工作；当装置完成对产品的剔除工作后，此时驱动电机903开始工作，进而运动的驱动电机903能够带动运输装置907开始工作，此时再次工作的运输装置907能够将物料搬运至指定位置，进而完成装置的上料工作；当物料位于指定区域后，此时伸缩部706开始工作，进而运动的伸缩部706能够带动升降板707开始工作，此时运动的升降板707能够带动限位杆505开始运动，进而完成对物料水平方向的限位工作，然后搬运电机704开始工作，进而运动的搬运电机704能够带动从动架703开始运动，此时工作的从动架703能够调整两搬运爪705之间的距离，进而此时搬运爪705会从物料的底部深入，然后搬运电机704反向工作，此时两搬运爪705之间的距离开始变小，进而完成对物料的夹持工作然后搬运设备701开始工作，进而运动的搬运设备701能够带动物料运送至指定区域，然后换向装置4开始工作，进而运动的换向装置4能够将物料运送至第二传送装置3上，进而完成装置的搬运工作；当物料位于第二传送装置3上后，此时第二传送装置3开始工作，进而运动的第二传送装置3带动物料开始工作，进而此时限位电机502开始工作，进而运动的限位电机502能够带动传动部503开始工作，进而运动的传动部503能够带动限位杆505开始工作，进而能够调整两限位杆505之间的距离，进而通过其之间的间距，完成对物料的限位工作；当物料从第二传送装置3上运动至输送装置611上时，此时输送装置611开始工作，进而运动的输送装置611能够带动物料开始工作，进而能够将物料运送至指定位置，然后输送装置611停止工作，此时驱动装置601开始工作，进而运动的驱动装置601能够带动连接板603开始运动，此时运动的连接板603在驱动滑块602的配合下能够在驱动滑轨612上开始运动，进而运动的连接板603能够调整其在输送装置611上方的位置，此时驱动部604开始运动，进而运动的驱动部604能够带动伸缩杆605开始运动，此时运动的伸缩杆605能够带动连接设备606开始工作，进而运动的连接设备606能够带动调整连杆607开始工作，此时调整连杆607能够开始伸长，进而运动的调整连杆607能够带动调整滑轮608开始工作，此时调整滑轮608能够位于物料表面，然后随着驱动部604的运动，能够完成对物料的调整工作，保证调整工作的顺利运行；当调整滑轮608在物料表面来回运动完成对物料的调整工作后，同时物料能够位于压力板610上，进而此时压力板610开始工作，进而配合检测装置609的运动，完成对位于压力板610上的物料进行外观检测工作，进而完成外观检测工作，进而完成对物料的外观检测工作后，此时输送装置611带动物料开始运动，进而此时物料运输至第一传送装置2上，进而完成对物料的运输检测工作。
以上结合附图详细描述了本发明的优选实施方式，但是，本发明并不限于上述实施方式中的具体细节，在本发明的技术构思范围内，可以对本发明的技术方案进行多种等同变换，这些等同变换均属于本发明的保护范围。

Claims (9)

  1. 一种车间物料运输监控系统，其特征是，包括：
    第一传送装置，与所述第一传送装置连接的调整组件，与所述调整组件固定连接的工作台，设置在所述调整组件上的第二传送装置，与所述第二传送装置固定连接的限位装置，安装在所述第二传送装置上的连接架和换向装置，设置在所述连接架上的搬运组件和输送设备，以及与所述输送设备连接、且安装在所述连接架上的剔除组件。
  2. 根据权利要求1所述的一种车间物料运输监控系统，其特征是：所述第一传送装置还包括设置在所述第一传送装置两端的多个连接部，以及设置在所述连接部上、用于支撑所述第一传送装置、且与所述连接部可拆卸连接的支撑柱。
  3. 根据权利要求2所述的一种车间物料运输监控系统，其特征是：所述调整组件包括与所述工作台固定连接的驱动装置，设置在所述驱动装置上、且与所述驱动装置滑动连接的连接板，与所述连接板固定连接的驱动部，对称安装在所述驱动部上的一组伸缩杆，与所述伸缩杆另一端固定连接的连接设备，设置在所述连接设备上的多个调整连杆，以及安装在所述调整连杆另一端的调整滑轮。
  4. 根据权利要求1所述的一种车间物料运输监控系统，其特征是：所述调整组件还包括设置在所述工作台上的输送装置和驱动滑轨，位于所述驱动滑轨上、且与所述驱动滑轨滑动连接的驱动滑块，与所述工作台固定连接的检测装置，以及位于所述工作台上、且与所述检测装置电性连接的压力板；所述驱动滑块设置在连接板上，所述压力板位于输送装置上。
  5. 根据权利要求1所述的一种车间物料运输监控系统，其特征是：所述限位装置包括对称安装在所述第二传送装置上的一组固定件，与所述固定件连接的限位电机，设置在所述限位电机输出端的传动部，安装在所述传动部上的限位杆，以及连接所述传动部、且用于限制物料位置的限高板。
  6. 根据权利要求5所述的一种车间物料运输监控系统，其特征是：所述搬运组件包括设置在所述连接架上的搬运设备，与所述搬运设备连接的旋转部，与所述旋转部连接的搬运架，均匀设置在所述搬运架四周的多个支撑座，对称安装在所述搬运架上的一组搬运电机，与所述支撑座活动连接的从动架，设置在所述从动架上的多个搬运爪，对称安装在所述搬运架上的一组伸缩部，位于所述伸缩部输出端的升降板，以及设置在所述升降板上的多个限位杆；所述搬运爪具有预定的角度，所述搬运电机的输出端与所述从动架连接。
  7. 根据权利要求5所述的一种车间物料运输监控系统，其特征是：所述剔除组件包括与所述输送设备连接、且位于所述连接架上的连接座，设置在所述连接座上的驱动电机，与所述连接座固定连接的连接框，设置在所述连接框上的运输装置，均匀设置在所述连接座上的四个伸缩连杆，以及设置在所述连接座上的剔除装置；所述运输装置位于连接座上，所述驱动电机的输出端与所述运输装置连接。
  8. 根据权利要求5所述的一种车间物料运输监控系统，其特征是：所述剔除组件包括设置在所述连接座上的固定架，与所述固定架固定连接的旋转装置，设置在所述顶升设备输出端的传动件，与所述传动件另一端固定连接的检测设备，以及位于所述旋转装置上、且与所述传动件连接的顶升设备，所述连接框上设有，所述连接框上还设有可使物料通过的通孔。
  9. 一种车间物料运输监控系统的方法，其特征是，包括：
    S1：当需要进行物料在车间内的转送工作时，此时可根据运输车辆的高度，进而能够对第一传送装置进行高度调整工作；
    S2：为了能够适应不同尺寸的车辆，进而通过调整连接部在支撑柱上的位置，从而能够调整第一传送装置与运输车辆之间的角度，进而通过将连接部设置在所述支撑柱上的不同高度的插接孔中，进而完成对连接部的位置调整，从而调整第一传送装置与运输车辆件的倾斜角度，进而完成对第一传送装置角度的调整工作；
    S3：进而此时可将物料放置在输送设备上，进而此时运动的输送装置能够带动物料开始运动，此时运动的物料能够被运输至运输装置上，此时物料的长度方向与所述运输装置的运动方向垂直，进而运动的运输装置能够带动物料运动至检测设备处，进而此时运动的检测设备能够完成对物料的检测工作，此时当产品属于合格品时，此时旋转装置不工作，当产品属于不合格品时，此时旋转装置开始工作，进而运动的旋转装置能够带动传动件开始工作，此时运动的传动件开始带动检测设备开始转动，进而能够调整位于所述检测设备上的物料的方向，进而能够将物料的长度方向与所述运输装置的运输方向垂直调整成与所述运输装置的运输方向相同，进而此时顶升设备开始工作，进而运动的顶升设备能够将不合格产品运送至指定区域，然后顶升设备再次工作，进而使检测设备能够位于运输装置上的初始位置，完成产品的剔除工作；
    S4：当装置完成对产品的剔除工作后，此时驱动电机开始工作，进而运动的驱动电机能够带动运输装置开始工作，此时再次工作的运输装置能够将物料搬运至指定位置，进而完成装置的上料工作；
    S5：当物料位于指定区域后，此时伸缩部开始工作，进而运动的伸缩部能够带动升降板开始工作，此时运动的升降板能够带动限位杆开始运动，进而完成对物料水平方向的限位工作，然后搬运电机开始工作，进而运动的搬运电机能够带动从动架开始运动，此时工作的从动架能够调整两搬运爪之间的距离，进而此时搬运爪会从物料的底部深入，然后搬运电机反向工作，此时两搬运爪之间的距离开始变小，进而完成对物料的夹持工作然后搬运设备开始工作，进而运动的搬运设备能够带动物料运送至指定区域，然后换向装置开始工作，进而运动的换向装置能够将物料运送至第二传送装置上，进而完成装置的搬运工作；
    S6：当物料位于第二传送装置上后，此时第二传送装置开始工作，进而运动的第二传送装置带动物料开始工作，进而此时限位电机开始工作，进而运动的限位电机能够带动传动部开始工作，进而运动的传动部能够带动限位杆开始工作，进而能够调整两限位杆之间的距离，进而通过其之间的间距，完成对物料的限位工作；
    S7：当物料从第二传送装置上运动至输送装置上时，此时输送装置开始工作，进而运动的输送装置能够带动物料开始工作，进而能够将物料运送至指定位置，然后输送装置停止工作，此时驱动装置开始工作，进而运动的驱动装置能够带动连接板开始运动，此时运动的连接板在驱动滑块的配合下能够在驱动滑轨上开始运动，进而运动的连接板能够调整其在输送装置上方的位置，此时驱动部开始运动，进而运动的驱动部能够带动伸缩杆开始运动，此时运动的伸缩杆能够带动连接设备开始工作，进而运动的连接设备能够带动调整连杆开始工作，此时调整连杆能够开始伸长，进而运动的调整连杆能够带动调整滑轮开始工作，此时调整滑轮能够位于物料表面，然后随着驱动部的运动，能够完成对物料的调整工作，保证调整工作的顺利运行；
    S8：当调整滑轮在物料表面来回运动完成对物料的调整工作后，同时物料能够位于压力板上，进而此时压力板开始工作，进而配合检测装置的运动，完成对位于压力板上的物料进行外观检测工作，进而完成外观检测工作，进而完成对物料的外观检测工作后，此时输送装置带动物料开始运动，进而此时物料运输至第一传送装置上，进而完成对物料的运输检测工作。
PCT/CN2020/107077 2020-07-30 2020-08-05 一种车间物料运输监控系统及其监控方法 WO2022021465A1 (zh)

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CN114734898A (zh) * 2022-05-09 2022-07-12 武汉理工大学 全自动搬运车
CN115950889A (zh) * 2023-03-10 2023-04-11 济南华自达电子设备有限公司 一种检测效率高的电路板检测台
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CN117943803A (zh) * 2024-01-31 2024-04-30 英利新能源(宁夏)有限公司 一种光伏发电储能组装设备
CN118373129A (zh) * 2024-05-21 2024-07-23 山东锦佑建筑工程有限公司 一种建筑施工用物料输送装置

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CN115950889A (zh) * 2023-03-10 2023-04-11 济南华自达电子设备有限公司 一种检测效率高的电路板检测台
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CN118373129A (zh) * 2024-05-21 2024-07-23 山东锦佑建筑工程有限公司 一种建筑施工用物料输送装置

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