WO2022012142A1 - Procédé de production de tissu de jean - Google Patents

Procédé de production de tissu de jean Download PDF

Info

Publication number
WO2022012142A1
WO2022012142A1 PCT/CN2021/093939 CN2021093939W WO2022012142A1 WO 2022012142 A1 WO2022012142 A1 WO 2022012142A1 CN 2021093939 W CN2021093939 W CN 2021093939W WO 2022012142 A1 WO2022012142 A1 WO 2022012142A1
Authority
WO
WIPO (PCT)
Prior art keywords
production process
denim
shrinking
fabric production
finishing
Prior art date
Application number
PCT/CN2021/093939
Other languages
English (en)
Chinese (zh)
Inventor
洪英豪
Original Assignee
洪英豪
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 洪英豪 filed Critical 洪英豪
Publication of WO2022012142A1 publication Critical patent/WO2022012142A1/fr

Links

Images

Classifications

    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04—Blended or other yarns or threads containing components made from different materials
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/32—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic
    • D02G3/328—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic containing elastane
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D10B2201/02—Cotton
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/02—Moisture-responsive characteristics
    • D10B2401/021—Moisture-responsive characteristics hydrophobic
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/02—Moisture-responsive characteristics
    • D10B2401/022—Moisture-responsive characteristics hydrophylic
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/13—Physical properties anti-allergenic or anti-bacterial

Definitions

  • the invention belongs to the technical field of textiles, and in particular relates to a process for producing denim fabrics.
  • Denim clothing is wear-resistant, not easy to get dirty, comfortable and fashionable to wear, and has gradually become a popular product in the clothing market. However, because denim clothing is relatively thick, it is not easy to wash and remove after being stained with oil. Also, multiple washes can ruin certain styles of denim, such as whiskers. Denim clothing will affect the look and feel after it is stained with oil, and some bacteria will survive and multiply after denim clothing is wet, affecting people's health.
  • the production process of general denim fabrics includes: rewinding, warping, dyeing, weaving, singeing, desizing, tentering, pre-shrinking, and finished products. Transformability, which often lacks the choice of functional denim fabrics.
  • the present invention provides a denim fabric production process.
  • the technical scheme adopted in the present invention is: a denim fabric production process, comprising the following steps:
  • the elastic yarn is used as the weft yarn, which is introduced through the weft insertion device of the loom, interwoven with the warp yarn to form a fabric, and woven into a denim fabric;
  • step S444 the PH of the yarn is controlled at 6-7.
  • step S4 it also includes using three-proofing aids for finishing during warp finishing;
  • siro spinning or double-stranded yarn is used in the warping process of step S2.
  • step S6 includes the following steps, specifically:
  • S62 Desizing, by enzymes, alkalis or oxidizing agents
  • Pre-shrinking is carried out on a denim pre-shrinking machine, pre-shrinking through a rubber blanket after passing through clean water, and drying through a wool blanket after pre-shrinking.
  • step S62 and step S63 there is also a functional finishing of fabrics.
  • the beneficial effects of the present invention are:
  • the present invention achieves the functions of water repellency, oil repellency and antifouling in the warp direction by introducing a warp-direction functional finishing step after the dyeing link in the production process of conventional denim fabrics; in addition, it also achieves the function of adding fabric functional finishing before tentering. Moisture wicking, anti-mosquito and anti-bacterial functions. Therefore, the overall functional processing in different stages of warp and weft makes the fabric surface/inside realize different functions, making the fabric more special and comfortable to use. In addition, the present invention also improves the dry and wet rubbing color fastness of the product, and makes the denim garment reduce the use of chemical additives compared with the same process conditions, and does not increase the production process and energy consumption while meeting the national standards. Compared with other functional categories, the production process is energy-saving and environmentally friendly. This process setting is also applicable to the production of yarn-dyed colored cow fabrics.
  • Fig. 1 is the production process flow chart of the present invention
  • the present invention is a kind of production technology of printing and dyeing product, and it comprises the following steps:
  • the warp yarn is wound on the warp beam in parallel with the specified length and width through the warping machine; the warp yarn adopts siro spinning yarn or double-ply yarn to ensure its strength.
  • S3 Sizing, refining, dyeing, oxidizing, washing, drying, and sizing the warp yarns after warping in turn;
  • the three-proof auxiliary agent has the functions of water repellency, oil repellency, and dirt repellency, and is used to apply one or several finishing agents on the fabric. Changes the surface properties of fabrics so that they are not easily wetted or stained by water and common oils.
  • the elastic yarn is used as the weft yarn, which is introduced through the weft insertion device of the loom, interwoven with the warp yarn to form a fabric, and woven into a denim fabric;
  • S62 Desizing, by enzymes, alkalis or oxidizing agents
  • the woven fabric is immersed in a water tank containing hot water, the temperature of the hot water is 80 degrees, and padding and desizing are performed at least 6 times at a speed of 40-60 m/min. After desizing, drying is performed. It is wound into a large package with an A-frame, ready to enter the next process.
  • the process of direct pre-shrinking without singeing is adopted to make the product feel smooth and soft.
  • the fabric is properly wetted and heated before entering the machine, the steam pressure of the blanket cylinder is 0.2-0.3MPa; when the fabric is pre-shrinked by the super rubber blanket, it is pre-baked to remove part of the water, and the steam pressure of the rubber blanket cylinder is 0.3-0.4 MPa, the pre-shrinkage rate is 10-16%, and after leaving the machine, it is dried and ironed by a tension-free blanket dryer to eliminate wrinkles caused by excessive shrinkage during compression.
  • the cotton fiber is 60-90%
  • the superfine polyester fiber is 8-20%
  • the spandex fiber is 0.5-1.5%
  • the sum of the above raw materials is 100%, of which:
  • Ultra-fine polyester fiber ( ⁇ 0.55dtex) has more fibers under the same specifications, and capillary tubes are formed between fibers, which has excellent capillary effect, and can quickly pass the moisture and sweat on the skin surface through the capillaries and It is excreted from the body, and then the fibers of the cloth surface diffuse the sweat and quickly evaporate and release it, so as to achieve the function of moisture absorption and perspiration.
  • Cotton fiber is a natural fiber with the characteristics of softness, breathability, good hygroscopicity and comfortable wearing. At the same time, it has excellent dyeing properties for vat dye indigo and sulfur dyes, with fast dyeing rate, deep and bright color.
  • Spandex is a kind of elastic fiber, the scientific name is polyurethane fiber, and it is called "spandex" in mainland China. It has excellent elasticity and can be stretched 6 to 7 times, but can quickly return to its original state with the loss of tension, and is more resistant to chemical degradation. Spandex has good acid and alkali resistance, sweat resistance, dry cleaning resistance and abrasion resistance.
  • Warp yarn matching needs to use good materials and compatibility between auxiliaries. At the same time, pay attention to the processing effect, and do more comparative experiments to find the best process and parameters. However, whether the fabric needs to be baked or heat-set after being left off the machine, and whether it must be baked before weaving, all need to be verified through specific experimental data.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Coloring (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

La présente invention concerne un procédé de fabrication de tissu de jean comprenant les étapes suivantes : l'étape S1 de bobinage ; l'étape S2 de gauchissement ; l'étape S3 de teinture de taille ; l'étape S4 de finition fonctionnelle par chaîne ; l'étape S5 de tissage ; l'étape S6 après la finition ; et l'étape S7 de formation d'un produit fini.
PCT/CN2021/093939 2020-07-17 2021-05-14 Procédé de production de tissu de jean WO2022012142A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202010694103.8A CN111793878A (zh) 2020-07-17 2020-07-17 一种牛仔面料生产工艺
CN202010694103.8 2020-07-17

Publications (1)

Publication Number Publication Date
WO2022012142A1 true WO2022012142A1 (fr) 2022-01-20

Family

ID=72807733

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2021/093939 WO2022012142A1 (fr) 2020-07-17 2021-05-14 Procédé de production de tissu de jean

Country Status (2)

Country Link
CN (1) CN111793878A (fr)
WO (1) WO2022012142A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115449956A (zh) * 2022-08-26 2022-12-09 广东前进牛仔布有限公司 一种减少牛仔面料出现竖条瑕疵的工艺

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111793878A (zh) * 2020-07-17 2020-10-20 洪英豪 一种牛仔面料生产工艺
CN113668119B (zh) * 2021-08-02 2023-06-16 浙江鑫兰纺织有限公司 一种双层保暖牛仔面料的加工方法

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102787458A (zh) * 2012-08-15 2012-11-21 佛山市顺德区鸿昌嘉特威服装有限公司 一种具有拒水拒油等多功能的涂料染色牛仔面料的生产方法
CN102987572A (zh) * 2012-11-30 2013-03-27 广东溢达纺织有限公司 一种纯棉易洗速干梭织衬衣及其生产方法
CN105544046A (zh) * 2016-02-26 2016-05-04 江苏倪家巷集团精毛纺织有限公司 毛棉弹力精粗花呢的制备工艺
CN107237025A (zh) * 2017-07-19 2017-10-10 佛山市立笙纺织有限公司 一种具有针织物效果的机织物咖啡碳毛绒效果的防护面料的机织牛仔布及其工艺
CN111235720A (zh) * 2019-12-31 2020-06-05 宁波太平鸟时尚服饰创意研究院有限公司 一种紧密纺凉感消臭针织面料及其制作方法
CN111793878A (zh) * 2020-07-17 2020-10-20 洪英豪 一种牛仔面料生产工艺

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10332165A1 (de) * 2003-07-15 2005-02-17 Dystar Textilfarben Gmbh & Co. Deutschland Kg Verfahren zur Duchfärbung von Baumwollkettgarnen mit Indigo
CN100513671C (zh) * 2006-06-01 2009-07-15 常州市森容纺织品有限公司 涂料染色色织物的生产方法
CN103469439A (zh) * 2013-09-24 2013-12-25 昆山市周市惠宏服装厂 一种多功能弹力牛仔布的制备方法

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102787458A (zh) * 2012-08-15 2012-11-21 佛山市顺德区鸿昌嘉特威服装有限公司 一种具有拒水拒油等多功能的涂料染色牛仔面料的生产方法
CN102987572A (zh) * 2012-11-30 2013-03-27 广东溢达纺织有限公司 一种纯棉易洗速干梭织衬衣及其生产方法
CN105544046A (zh) * 2016-02-26 2016-05-04 江苏倪家巷集团精毛纺织有限公司 毛棉弹力精粗花呢的制备工艺
CN107237025A (zh) * 2017-07-19 2017-10-10 佛山市立笙纺织有限公司 一种具有针织物效果的机织物咖啡碳毛绒效果的防护面料的机织牛仔布及其工艺
CN111235720A (zh) * 2019-12-31 2020-06-05 宁波太平鸟时尚服饰创意研究院有限公司 一种紧密纺凉感消臭针织面料及其制作方法
CN111793878A (zh) * 2020-07-17 2020-10-20 洪英豪 一种牛仔面料生产工艺

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115449956A (zh) * 2022-08-26 2022-12-09 广东前进牛仔布有限公司 一种减少牛仔面料出现竖条瑕疵的工艺
CN115449956B (zh) * 2022-08-26 2024-01-05 广东前进牛仔布有限公司 一种减少牛仔面料出现竖条瑕疵的工艺

Also Published As

Publication number Publication date
CN111793878A (zh) 2020-10-20

Similar Documents

Publication Publication Date Title
WO2022012142A1 (fr) Procédé de production de tissu de jean
CN106012214B (zh) 提花醋酸长丝家纺面料及其生产方法
CN101736487B (zh) Ptt记忆面料生产工艺
CN102767083B (zh) 一种免烫服装面料的加工方法
CN101215745B (zh) 羊毛牛仔面料的加工方法
CN101407996B (zh) 一种全棉防皱织物的加工方法
CN101845702A (zh) 一种单向导湿织物的加工方法
CN101736486A (zh) 一种竹纤维牛仔布及其生产方法
CN113684584B (zh) 纯棉色织高支高密免烫面料的制备方法
CN109097974A (zh) 一种色织四面弹面料成衣免烫的加工方法
CN109137214A (zh) 高支高密色织双丝光渐变家纺面料的制作工艺
US4283194A (en) Brushed stretch denim fabric and process therefor: indigo dyeing
CN1483877B (zh) 一种高支竹原纤维织物及其染整工艺方法
KR101545696B1 (ko) 기능성 폴리에스터계 복합섬유소재 및 면 복합섬유소재를 이용한 쾌적 감성 드레스 셔츠의 제조 방법
CN113718408A (zh) 一种具有凉感抗菌抗紫外线不易褪色的针织面料的制备方法
CN111893620A (zh) 一种天然纤维交织布料的制备方法
CN115161843B (zh) 一种天然抗菌超柔汉麻真丝高支高密精细面料的加工方法
CN114990768B (zh) 一种高针双面网眼提花面料及其制作方法
WO2018053683A1 (fr) Tissu de chemise et son procédé de fabrication
WO2018216650A1 (fr) Ensemble fibre comprenant une fibre de cellulose hydrofuge, son procédé de fabrication et produit fibreux
KR101421349B1 (ko) 폴리에스테르사를 이용한 한복지의 제조방법 및 그 한복지
CN115369548A (zh) 一种活性仿旧彩色牛仔织物及其生产工艺
KR101349696B1 (ko) 고압 가먼트 염색 방법
CN113605028A (zh) 一种100％兔绒短绒单面大衣呢烫光面料制作工艺
KR101311769B1 (ko) 이리데슨트 시폰의 제조방법 및 이에 의해 제조된 이리데슨트 시폰

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 21841340

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

32PN Ep: public notification in the ep bulletin as address of the adressee cannot be established

Free format text: NOTING OF LOSS OF RIGHTS PURSUANT TO RULE 112(1) EPC (EPO FORM 1205 DATED 13.03.2023)

122 Ep: pct application non-entry in european phase

Ref document number: 21841340

Country of ref document: EP

Kind code of ref document: A1