WO2022009298A1 - 電子部品装着機及び電子部品装着機の制御方法 - Google Patents

電子部品装着機及び電子部品装着機の制御方法 Download PDF

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Publication number
WO2022009298A1
WO2022009298A1 PCT/JP2020/026517 JP2020026517W WO2022009298A1 WO 2022009298 A1 WO2022009298 A1 WO 2022009298A1 JP 2020026517 W JP2020026517 W JP 2020026517W WO 2022009298 A1 WO2022009298 A1 WO 2022009298A1
Authority
WO
WIPO (PCT)
Prior art keywords
rotation position
tape feeder
feeder
electronic component
tape
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2020/026517
Other languages
English (en)
French (fr)
Japanese (ja)
Inventor
英俊 川合
健一 林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fuji Corp
Original Assignee
Fuji Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fuji Corp filed Critical Fuji Corp
Priority to PCT/JP2020/026517 priority Critical patent/WO2022009298A1/ja
Priority to JP2022534525A priority patent/JP7403654B2/ja
Priority to DE112020007391.2T priority patent/DE112020007391T5/de
Priority to CN202080101509.9A priority patent/CN115669251A/zh
Publication of WO2022009298A1 publication Critical patent/WO2022009298A1/ja
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04—Mounting of components, e.g. of leadless components
    • H05K13/0417—Feeding with belts or tapes
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/02—Feeding of components
    • H05K13/021—Loading or unloading of containers
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/08—Monitoring manufacture of assemblages
    • H05K13/082—Integration of non-optical monitoring devices, i.e. using non-optical inspection means, e.g. electrical means, mechanical means or X-rays

Definitions

  • This disclosure relates to an electronic component mounting machine that mounts electronic components supplied from a tape feeder on a circuit board or the like, and a control method for the electronic component mounting machine.
  • the identification information of the reel newly mounted on the tape feeder is collated not only before the splicing work but also after the splicing work, so that the electronic component is erroneously mounted. The outbreak is suppressed.
  • the reel once mounted on the electronic component mounting machine may be replaced.
  • the operator of the electronic component mounting machine may remove the tape feeder whose reel has been replaced by splicing from the electronic component mounting machine and replace the reel again.
  • the operator forgets to collate the component types and mounts a reel of electronic components of the same size on the tape feeder, the wrong type of electronic component may be supplied and mounted on a circuit board or the like. There is.
  • the present disclosure has been made in view of the above circumstances, and provides an electronic component mounting machine capable of detecting that an electronic component of an erroneous component type may be supplied, and a control method for the electronic component mounting machine.
  • the task is to do.
  • the first rotation position of the sprocket before removal and the second rotation position after reattachment are performed. Determine if they match.
  • the reel of the wrong part type on the tape feeder the reel is changed due to the change of the rotation position, that is, the electronic part of the wrong part type can be supplied. It can be detected that there is sex or the like.
  • the slot referred to here is, for example, configured so that the tape feeder 51 can be slidably moved along the front-rear direction, and by sliding the tape feeder 51 backward to a predetermined position, the tape feeder 51 and the mounting machine 24 are electrically connected. It is a mounting mechanism for physical and physical connection.
  • the slots are arranged side by side with a predetermined interval in the left-right direction, for example.
  • the management device 45 monitors the operating status of the mounting system 23 and controls the mounting system 23.
  • the management device 45 receives the production program PG2 from the host computer 15 (see FIG. 1).
  • the management device 45 appropriately transmits various data such as the production program PG2 to each device of the mounting system 23 when executing the production processing of the mounting system 23.
  • the mounting machine 24 and the like execute the mounting work based on the production program PG2.
  • the Y-axis slide mechanism 58B has a drive source such as a linear motor, and can move the X-axis slide mechanism 58A to an arbitrary position in the Y direction. Further, the X-axis slide mechanism 58A has a drive source such as a linear motor, and can move the mounting head 57 to an arbitrary position in the X direction. Therefore, the mounting head 57 moves to an arbitrary position on the module 53 as the X-axis slide mechanism 58A and the Y-axis slide mechanism 58B are driven. Further, the touch panel 42 is provided on the upper cover 24A of the mounting machine 24, and displays various information of the mounting machine 24 and receives operation input by the operator. The mounting head 57 may include a camera for photographing the substrate 11 and the electronic component 12.
  • the module 53 is provided with a control device 68 that comprehensively controls the mounting machine 24.
  • the control device 68 is, for example, an information processing device including a CPU, a memory, a hard disk, and the like, and is mainly composed of a computer.
  • the module 53 is provided with a communication device 69 that functions as an interface for connecting to the network 18.
  • the communication device 69 is, for example, a LAN interface that can be connected to a LAN cable.
  • the control device 68 is connected to the management device 45 and the host computer 15 via the communication device 69 and the network 18, and acquires the production program PG2 from the host computer 15 via the management device 45.
  • the control device 68 controls the mounting machine 24 based on the acquired production program PG2.
  • control device 68 supplies the electronic component 12 from the tape feeder 51 at the slot position specified in the production program PG2, moves the mounting head 57 to the supply position 67 of the tape feeder 51, and uses the mounting head 57 to electronically move the electronic component 12.
  • the component 12 is adsorbed.
  • the control device 68 mounts the electronic component 12 sucked by the mounting head 57 at the mounting position of the substrate 11 designated by the production program PG2.
  • the exchange robot 41 includes a grip portion (not shown) for clamping the tape feeder 51. As shown in FIG. 3, in the exchange robot 41, the upper transfer portion 41A for arranging the tape feeder 51 to be exchanged with the upper slot 56 and the lower part for arranging the tape feeder 51 to be exchanged between the lower slot 61 and the upper transfer portion 41A. It is equipped with a transfer unit 41B. The exchange robot 41 uses the grip portion to exchange the tape feeders 51 of the upper transfer portion 41A, the lower transfer portion 41B, and the mounting machine 24, and the like.
  • the management device 45 determines that the tape feeder 51 needs to be replenished when the number of the remaining electronic components 12 of the tape feeder 51 mounted on each mounting machine 24 becomes small during the mounting work.
  • the management device 45 may determine that when the type of the substrate 11 to be manufactured is changed, it is necessary to replenish the tape feeder 51 for supplying the electronic component 12 necessary for the next manufacturing.
  • the management device 45 displays an instruction to set the tape feeder 51 accommodating the electronic component 12 of the required component type in the feeder storage device 43 on the screen of the device.
  • the operator of the mounting system 23 confirms the screen and sets the necessary tape feeder 51 in the feeder storage device 43.
  • the reel 75 may be replaced instead of the tape feeder 51.
  • the operator may take out only the replenishment reel 75 from the reel storage and replace it with the reel 75 of the tape feeder 51 removed from the feeder storage device 43.
  • the part type code may be collated by the bar code attached to the reel 75, or the reel ID information may be stored in the reel 75 and read.
  • FIG. 5 shows a perspective view of the tape feeder 51.
  • the tape feeder 51 includes a motor 71, a reel mounting portion 73, a sprocket 85, a peeling device 87, an encoder 89, a control device 91, and the like.
  • the motor 71 is, for example, a stepping motor.
  • the tape feeder 51 is a device that supplies electronic components 12 (see FIG. 1) using a motor 71 as a drive source.
  • the reel mounting portion 73 is, for example, a cylindrical member, and is configured so that the reel 75 can be mounted.
  • a tape 77 which is a tape of the electronic component 12, is wound around the reel 75.
  • the tape 77 has, for example, a carrier tape 79 for accommodating the electronic component 12 and a cover tape 81 attached to the upper surface of the carrier tape 79.
  • accommodating portions for accommodating the electronic components 12 are formed at predetermined intervals along the longitudinal direction of the tape 77.
  • the cover tape 81 is attached to the upper surface of the carrier tape 79 so as to close the opening of the accommodating portion.
  • the peeling device 87 includes a gear member or the like that sandwiches and conveys the cover tape 81.
  • the peeling device 87 applies a force to pull the cover tape 81 in the direction opposite to the pulling direction 83 to the tape 77 conveyed in the pulling direction 83, and peels the cover tape 81 from the carrier tape 79.
  • the cover tape 81 is peeled off from the carrier tape 79 by the peeling device 87, and the electronic component 12 can be obtained from the opening of the accommodating portion.
  • the carrier tape 79 from which the cover tape 81 has been peeled off is discharged from the rear side (right side in FIG. 5) of the tape feeder 51 to the dust box (not shown) of the mounting machine 24.
  • the control device 91 includes a storage device 91A.
  • the storage device 91A is, for example, a storage device such as a non-volatile memory such as a ROM or a hard disk.
  • the tape feeder 51 drives the motor 71 to rotate the sprocket 85 by a certain amount, sends out the tape 77 in the drawing direction 83, and supplies the electronic component 12 at the supply position 67.
  • This constant amount is, for example, the amount of rotation according to the distance between the accommodating portions accommodating the electronic components 12 in the carrier tape 79.
  • This predetermined time is, for example, the time required to rotate the sprocket 85 by the above-mentioned fixed amount (the amount of rotation for feeding the tape 77 once).
  • the control device 91 stores the detected rotation position information in the storage device 91A.
  • the control device 91 stores the rotation position of the sprocket 85 in the storage device 91A every time the rotation instruction to the motor 71 is detected, that is, every time the electronic component 12 is supplied from the tape feeder 51.
  • the rotation position of the sprocket 85 after the electronic component 12 is finally supplied from the tape feeder 51 can be stored in the storage device 91A.
  • the control device 68 of the mounting machine 24 notifies the tape feeder 51 of an instruction to execute the supply of the electronic component 12 based on the production program PG2 (S33).
  • the tape feeder 51 drives the motor 71 based on the supply instruction from the control device 68, rotates the sprocket 85, and executes the supply of the electronic component 12 (S35).
  • the control device 91 of the tape feeder 51 stores the final rotation position of the sprocket 85 in the storage device 91A as the first rotation position each time a supply instruction is acquired from the control device 68 (as described above). S35).
  • the control device 91 is removed from the upper slot 56 or connected to the upper slot 56 based on, for example, the presence / absence of a communication connection with the upper slot 56 and the presence / absence of power supply from the upper slot 56. It may be detected. For example, the control device 91 detects attachment / detachment when the tape feeder 51 is reattached to the upper slot 56 after being removed from the upper slot 56 and stopped, and power is supplied to the tape feeder 51 via the upper slot 56. S37) and S39 are executed.
  • the control device 91 of the tape feeder 51 notifies the control device 68 of the mounting machine 24 of information indicating an error in the rotation position (S41).
  • the control device 68 executes a process of canceling the registration of the management data DATA for the tape feeder 51 that has acquired the error information of the rotation position (S43).
  • the control device 68 notifies the host computer 15 of the feeder ID of the tape feeder 51 that has acquired the error information of the rotation position and the information requesting the deregistration of the feeder ID (S43).
  • the host computer 15 Upon receiving the notification of S43, the host computer 15 executes the deregistration of the tape feeder 51 (S45). For example, the host computer 15 cancels the registration of the feeder ID notified from the control device 68 in S43 by deleting only the information of the part type code associated with the feeder ID from the management data DATA (). S45). As a result, the part type code (part type) associated with the feeder ID of the tape feeder 51 that has detected the rotation position error becomes unknown. The tape feeder 51 whose part type code is unknown cannot be used unless the part type code is re-registered. For example, the host computer 15 executes a process of not setting / specifying the tape feeder 51 in which the part type code is not registered at the time of transmission or generation of the new production program PG2.
  • the host computer 15 notifies the mounting machine 24 to prohibit the mounting machine 24 from using the tape feeder 51 from which the component type code has been deleted.
  • the method of canceling registration is not limited to the method of deleting the part type code.
  • the host computer 15 may delete all the information associated with the feeder ID notified in S43 from the management data DATA (S45).
  • the mounting machine 24 may prohibit the use of the tape feeder 51 in which the error in the rotation position has occurred before receiving the notification of S47 from the host computer 15. For example, when the mounting machine 24 acquires the error of the rotation position from the tape feeder 51 (S41), the mounting machine 24 may stop the supply of the electronic component 12 from the tape feeder 51. Therefore, the mounting machine 24 may execute a process of prohibiting the use of the tape feeder 51 before completing the notification to the host computer 15 and the deregistration of the management data DATA. Further, the mounting machine 24 may execute only the process of notifying the error without executing the process of prohibiting the use of the tape feeder 51.
  • the feeder ID of the tape feeder 51 and the part type code are managed by the management data DATA, and the association is canceled based on the mismatch of the rotation positions.
  • the component types of the tape feeders 51 whose rotation positions do not match can be made unknown by the management data DATA.
  • the supply of the electronic component 12 from the tape feeder 51 whose rotation positions do not match can be prohibited (S49).
  • control device 91 of the tape feeder 51 determines that the rotation positions match (S37) based on the detection that the tape feeder 51 once removed is reattached to the upper slot 56 (S37). .. According to this, by determining the coincidence of the rotation positions at the timing when the tape feeder 51 is reattached, it is possible to quickly perform the process of prohibiting the supply of the electronic component 12. It is possible to prevent the occurrence of erroneous mounting more reliably.
  • the tape feeder 51 of this embodiment has a control device 91 and an encoder 89.
  • the control device 91 has a storage device 91A that stores the rotation position of the sprocket 85 detected by the encoder 89 after supplying the electronic component 12 as the first rotation position each time the electronic component 12 is supplied from the tape feeder 51.
  • the control device 91 coincides with the first rotation position read from the storage device 91A and the second rotation position detected by the encoder 89 after the attachment. Is determined (S39).
  • the tape feeder 51 stores the final rotation position of the sprocket 85 after supply as the first rotation position.
  • the tape feeder 51 is removed from the upper slot 56 and reattached, it is determined that the first rotation position read from the storage device 91A matches the current second rotation position detected by the encoder 89.
  • the final rotation position of the sprocket 85 is stored in the tape feeder 51 each time, and the rotation positions are compared according to the attachment / detachment to detect the deviation of the rotation position, that is, the replacement of the reel 75. Can be done.
  • the control device 68 of the mounting machine 24 provides the electronic component 12 to be supplied from the prohibited tape feeder 51, that is, the electronic component 12 necessary for mounting on the substrate 11. , May be supplied from another tape feeder 51 (S51).
  • the necessary electronic component 12 is an electronic component 12 that was supplied or was planned to be supplied before the tape feeder 51 whose use was prohibited was removed.
  • the required electronic component 12 is, for example, an electronic component 12 which is a component type code specified in the production program PG2 and is planned to be supplied by the tape feeder 51 whose use is prohibited in the mounting work of the substrate 11.
  • the mounting machine 24 can supply an electronic component 12 having the same component type as the required electronic component 12 described above, except for the tape feeder 51 whose use is prohibited among the tape feeders 51 mounted in the upper slot 56. It is determined whether or not the tape feeder 51 is present. If there is a tape feeder 51 that can be supplied, the mounting machine 24 uses the tape feeder 51 as a substitute tape feeder 51 to continue the mounting work.
  • the mounting machine 24 may acquire information on the part type of the tape feeder 51 mounted on the own device from the management data DATA of the host computer 15 and determine an alternative tape feeder 51 based on the acquired information. good. Then, when the mounting machine 24 changes the tape feeder 51 used in the mounting work, the mounting machine 24 notifies the host computer 15 of the change of the tape feeder 51. The host computer 15 updates the production program PG2 in response to the notification from the mounting machine 24, and notifies the mounting machine 24 of the updated production program PG2. The mounting machine 24 continues the mounting work based on the updated production program PG2 acquired from the host computer 15.
  • a tape feeder 51 of a mounting machine 24 or a feeder storage device 43 different from the mounting machine 24 in which the error of the rotation position has occurred may be used as an alternative tape feeder 51.
  • the management device 45 supplies necessary electronic components 12 from an alternative tape feeder 51 mounted on another mounting machine 24, and the mounting machine 24 also performs mounting work on the substrate 11 to continue the mounting work. May be.
  • the management device 45 may convey the tape feeder 51 of the other mounting machine 24 or the tape feeder 51 of the feeder storage device 43 to the mounting machine 24 in which the error in the rotation position has occurred by the replacement robot 41.
  • control device 68 of the mounting machine 24 of the present disclosure prohibits the supply of parts of the tape feeder 51 whose rotation positions do not match due to the processing of S49, the control device 68 supplies the components from the tape feeder 51 before being removed from the upper slot 56.
  • the electronic component 12 is supplied from the tape feeder 51 capable of supplying the electronic component 12 of the same component type as the electronic component 12, and the mounting work is continued.
  • the component type of the electronic component 12 supplied from the tape feeder 51 before removal that is, the electronic component 12 of the component type that should be originally supplied after replacement is supplied.
  • a possible tape feeder 51 is used as an alternative tape feeder 51.
  • the host computer 15 is an example of the management device.
  • the upper slot 56 is an example of a feeder mounting portion.
  • the control device 68 is an example of a prohibition processing unit and a mounting continuation unit.
  • the communication device 69 is an example of a communication unit.
  • the control device 91 is an example of a rotation position determination unit.
  • the storage device 91A is an example of a rotation position storage unit.
  • S39 is an example of the rotation position determination process.
  • the control device 91 of the tape feeder 51 has a first rotation position of the sprocket 85 before the tape feeder 51 is removed from the upper slot 56, and a second rotation position of the sprocket 85 after the tape feeder 51 is reattached. , Are matched or not (S39).
  • the encoder 89 is attached to the sprocket 85 to detect the rotation position of the sprocket 85, but the present invention is not limited to this.
  • the rotation position of the sprocket 85 may be calculated based on the rotation position of the motor 71, and the coincidence of the rotation positions may be determined. Further, the rotational positions of the motor 71 before and after attaching and detaching the tape feeder 51 may be compared, and the coincidence of the rotational positions of the sprocket 85 may be determined based on the comparison result.
  • the final rotation position of the sprocket 85 may be calculated based on the content and number of rotation instructions to the motor 71. Therefore, as the first rotation position of the present disclosure, not only the rotation position of the sprocket 85 itself but also various information correlating with the rotation position of the sprocket 85 can be adopted. Further, the first rotation position of the present disclosure is not limited to the rotation position of the sprocket after the electronic component 12 is finally supplied from the tape feeder 51 before the tape feeder 51 is removed from the upper slot 56. For example, the control device 91 may acquire the rotation position from the encoder 89 every time the electronic component 12 is supplied only five times.
  • the control device 91 of the tape feeder 51 determines that the rotation positions match as soon as the tape feeder 51 is reattached (S37, S39).
  • the timing of determination is not limited to the time of reattachment.
  • the control device 91 may determine that the rotation positions match at the timing when the operation of the sprocket 85 or the operation of the encoder 89 is detected after the reattachment.
  • the storage destination of the management data DATA is not limited to the host computer 15, and may be, for example, a management device 45 or a server device on the network 18.
  • the mounting system 23 includes an exchange robot 41 that automatically exchanges the tape feeder 51, but the exchange robot 41 does not have to be provided.
  • the tape feeder 51 is not limited to the cassette type tape feeder, and may be a conventional tape feeder having a handle operated by an operator and having a long structure in one direction.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Operations Research (AREA)
  • Supply And Installment Of Electrical Components (AREA)
PCT/JP2020/026517 2020-07-07 2020-07-07 電子部品装着機及び電子部品装着機の制御方法 Ceased WO2022009298A1 (ja)

Priority Applications (4)

Application Number Priority Date Filing Date Title
PCT/JP2020/026517 WO2022009298A1 (ja) 2020-07-07 2020-07-07 電子部品装着機及び電子部品装着機の制御方法
JP2022534525A JP7403654B2 (ja) 2020-07-07 2020-07-07 電子部品装着機及び電子部品装着機の制御方法
DE112020007391.2T DE112020007391T5 (de) 2020-07-07 2020-07-07 Elektronische-Komponenten-Montagemaschine und Verfahren zum Steuern der Elektronische-Komponenten-Montagemaschine
CN202080101509.9A CN115669251A (zh) 2020-07-07 2020-07-07 电子元件装配机及电子元件装配机的控制方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/JP2020/026517 WO2022009298A1 (ja) 2020-07-07 2020-07-07 電子部品装着機及び電子部品装着機の制御方法

Publications (1)

Publication Number Publication Date
WO2022009298A1 true WO2022009298A1 (ja) 2022-01-13

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PCT/JP2020/026517 Ceased WO2022009298A1 (ja) 2020-07-07 2020-07-07 電子部品装着機及び電子部品装着機の制御方法

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JP (1) JP7403654B2 (https=)
CN (1) CN115669251A (https=)
DE (1) DE112020007391T5 (https=)
WO (1) WO2022009298A1 (https=)

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WO2025181906A1 (ja) * 2024-02-27 2025-09-04 株式会社Fuji 外段取りシステム

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JP6326551B2 (ja) * 2015-04-23 2018-05-16 ヤマハ発動機株式会社 部品実装機、部品実装機の制御方法、部品実装機の制御プログラム、記録媒体、部品実装システム
JP6918162B2 (ja) * 2015-06-02 2021-08-11 ヤマハ発動機株式会社 部品供給装置、表面実装機、及び部品の供給方法
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JP6322257B2 (ja) * 2016-10-24 2018-05-09 ヤマハ発動機株式会社 電子部品装着装置及び電子部品装着装置における自動ローディング方法
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JP2015032725A (ja) * 2013-08-05 2015-02-16 パナソニックＩｐマネジメント株式会社 部品実装方法および部品実装装置
WO2018163384A1 (ja) * 2017-03-09 2018-09-13 株式会社Ｆｕｊｉ 供給部品検査装置
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Publication number Priority date Publication date Assignee Title
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CN115669251A (zh) 2023-01-31
JP7403654B2 (ja) 2023-12-22
DE112020007391T5 (de) 2023-04-20
JPWO2022009298A1 (https=) 2022-01-13

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