WO2021253639A1 - 一种夹持装置、撕料装置、原料撕裂设备及加工方法 - Google Patents

一种夹持装置、撕料装置、原料撕裂设备及加工方法 Download PDF

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Publication number
WO2021253639A1
WO2021253639A1 PCT/CN2020/112427 CN2020112427W WO2021253639A1 WO 2021253639 A1 WO2021253639 A1 WO 2021253639A1 CN 2020112427 W CN2020112427 W CN 2020112427W WO 2021253639 A1 WO2021253639 A1 WO 2021253639A1
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WIPO (PCT)
Prior art keywords
clamping
raw
meat
tearing
raw material
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PCT/CN2020/112427
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English (en)
French (fr)
Inventor
周景文
宁萌
陈坚
陈洁
王召君
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江南大学
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Application filed by 江南大学 filed Critical 江南大学
Publication of WO2021253639A1 publication Critical patent/WO2021253639A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F3/00—Severing by means other than cutting; Apparatus therefor
    • B26F3/02—Tearing
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J3/00—Working-up of proteins for foodstuffs
    • A23J3/14—Vegetable proteins
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
    • A23L33/17—Amino acids, peptides or proteins
    • A23L33/185—Vegetable proteins
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus

Definitions

  • the invention belongs to the application field of food equipment, and relates to a clamping device, a material tearing device, a raw material tearing device and a processing method.
  • the purpose of the present invention is to provide a clamping device for clamping the raw materials and tearing the raw materials instead of cutting with a knife.
  • the tearing process can divide the raw materials without destroying the fiber structure of the meat raw materials.
  • the technical solution includes a fixed block and a clamp row connecting block for carrying the fixed block.
  • On the fixed block there are a number of clips in a linear array; the fixed block is slidingly connected to the clamp row connecting block on the side facing away from the clamp; the clip includes an upper splint And the lower splint, the upper splint and the lower splint are both provided with an electromagnet that can switch the upper splint and the lower splint between clamping and unclamping states.
  • the electromagnet is located at the clamping end of the clip, or between the fulcrum and the clamping end of the clip.
  • the side of the clamping row connecting block facing the fixed block is provided with a clamping row sliding groove
  • the side of the fixing block facing the clamping row connecting block is provided with a clamping row sliding block embedded in the clamping row chute, and the fixed block passes through the clamping block.
  • the row of sliders makes a reciprocating linear motion along the clamping row chute.
  • the arrangement direction of the clips is perpendicular to the clip row chute.
  • Another object of the present invention is to provide a material tearing device, which is arranged on a frame and includes any one of the clamping devices described above, and a sliding structure for driving the clamping device to move horizontally and/or vertically
  • the sliding structure includes: a center plate, a load-bearing clamping device, a plurality of groups of uprights are connected to the center plate, the bottom of the upright is provided with a front slide block and a rear slide block; the side of the upright column is provided with a column slide Slot, the center plate is close to the column with a column slider at one end, the column slider is embedded in the column chute for reciprocating sliding movement; the front section of the horizontal chute is located on the frame, and the front section of the slider is embedded in the front section of the horizontal chute; the rear section The water smoothing groove is parallel to the front horizontal chute, and the rear slide block is embedded in the rear horizontal chute.
  • the center plate is connected to the upright column, perpendicular to the upright column and perpendicular to the front horizontal chute; the clamping row moving device is located on the side of the center plate facing the material, and the center plate controls the clamping row moving device to reciprocate sliding in the vertical direction sports.
  • Another object of the present invention is to provide a raw material tearing equipment, including: a tearing device; a raw material conveying device, which is arranged on the frame and located in the same plane as the tearing device; and a raw shredded meat forming module, which is located on the tearing device
  • the raw material conveying device is a belt conveying structure, including: a conveyor belt, which is located on the frame, and is used to convey materials; baffles are located on both sides of each conveyor belt; and a material fixing layered sheet device is located in the forward direction of the conveyor belt.
  • the material fixing layered sheet device includes several layers of sheets. A tearing area is reserved between the sheets to allow the material to pass. The direction of the material moving in the tearing area is the same as the conveying direction of the conveyor belt; the fixed layered sheet rotates The device is located on the side of the material fixing layered sheet device away from the conveyor belt.
  • the fixed layered sheet rotating device includes a fixed page that keeps the relative position between the frame and the frame, a rotating page hingedly connected with the fixed page, the fixed page and the rotating page A central shaft is hinged between, and the side of the rotating page away from the central shaft is connected with the sheet body.
  • Another object of the present invention is to provide the application of the clamping device, the material tearing device or the raw material tearing equipment in food processing.
  • Another object of the present invention is to provide a vegetable protein meat processing method, using a raw material tearing equipment, including the following steps: the raw material conveying device conveys the material to a designated position; the fixed layered sheet device fixes the raw material and divides it into equal parts Several parts; the material tearing device tears the aliquoted raw material.
  • the electromagnet is activated to make the clip clamp the top layer of the raw material meat at the end of the vegetable protein meat raw material;
  • the front slider of the column is at the front level Slide to the end of the front section in the chute, and at the same time, the clamping block slides slowly upwards in the clamping chute, thereby tearing off the top layer of the vegetable protein meat raw material;
  • the rear block is at The rear section slides in the horizontal chute, and the clamping block slides slowly down in the clamping chute to place the torn raw shredded meat in the raw shredded meat shaping block;
  • the feeding arm treats the processed raw shredded meat Feeding is carried out to fully mix the raw materials and auxiliary materials; the raw shredded meat is compacted and formed by the raw shredded meat forming module.
  • the invention can perform high-efficiency, orderly tearing and automatic molding of the silk-drawn protein used for the vegetable protein meat.
  • the invention has reasonable structure, simple installation and simple operation, and can well divide the raw material without damaging the fiber structure of the raw material.
  • the meat processing is realized, and the vegetable protein meat raw material Carrying out the segmentation process without destroying the fiber structure of the drawing protein.
  • the raw shredded meat and auxiliary materials are mixed and processed into vegetable protein meat with a specific shape.
  • Figure 1 is an overall schematic diagram of the present invention
  • FIG. 2 is a schematic diagram of the plant protein meat raw material conveying device of the present invention.
  • Figure 3 is a schematic diagram of the fixed layered sheet rotating device of the present invention.
  • Figure 4 is a schematic diagram of the raw meat tearing device of the present invention.
  • Figure 5 is a schematic diagram of the clip row moving device of the present invention.
  • FIG. 6 is a schematic diagram of the module lifting device of the present invention.
  • Figure 7 is a schematic diagram of the raw shredded pork molding module of the present invention.
  • Figure 8 is a schematic diagram of the plant protein meat raw material fixing layered sheet device of the present invention.
  • Figure 9 is a schematic diagram of the horizontal screw assembly of the present invention.
  • Figure 10 is a schematic diagram of the column screw assembly of the present invention.
  • Forming module receiving plate 33. Internal Lifting platform; 34. Center push rod; 35. External lifting platform; 36. Round hole; 37. Protein glue tank; 38. Seasoning tank; 39. Conduit; 40. Horizontal screw assembly; 41. Horizontal moving slider; 42 , Motor; 43, screw assembly; 44, moving slider; 45, motor.
  • Each clamp 29 includes two splints. One end of the two splints is close to each other, the end distance between this end is small, and the end distance between the other end is larger. , There is an electromagnet 30 in the middle of each splint, that is, a clip 29 has two electromagnets 30. The electromagnet 30 is located on the opposite side of the splint. When arranged oppositely, the electromagnets 30 of the adjacent two sets of clamping plates are close to each other.
  • a clamp row moving device uses the clamp 29 in the first embodiment.
  • Several clamps 29 are installed on a long fixed block 28 and arranged in a linear array. These clamps 29 are all located on the same side of the fixed block 28.
  • the two ends of the clamp 29 are respectively: the end connected to the fixing block 28 and the end used for holding food materials.
  • the initial state of one end for holding the food materials is an open state, and the initial state of the other end is a closed state. And embedded in the fixed block 28.
  • the side of the fixed block 28 away from the clamp 29 is provided with a clamp row slider 27, which is located in the middle position of the elongated fixed block 28; a clamp row connecting block is also provided on the side of the fixed block 28 away from the clamp 29 25.
  • the clamping row connecting block 25 is provided with a clamping row sliding groove 26 for accommodating the reciprocating sliding movement of the clamping row slider 27.
  • the linear direction formed by the arrangement of the clips 29 is perpendicular to the clip row sliding groove 26.
  • the clamping block 27 slides in the clamping chute 26, driving the clip 29 to tear the end of the material from the whole piece of material.
  • a material tearing device is arranged on a frame 1, the top surface of the frame 1 is a rectangular table top in a horizontal plane, and the material tearing device 5 is located near the middle of the top surface of the frame 1.
  • the clip 29 in Example 1 and the clip row moving device 16 in Example 2 are used.
  • the material tearing device 5 includes a sliding structure.
  • the sliding structure is used to slide back and forth on the frame 1. Under the premise that the clip 29 clamps the material, the clip 29 is driven to move to tear the material from a large piece into small strands.
  • the sliding structure includes a front horizontal chute 21 and a rear horizontal chute 24 located at one of the edges of the frame 1, and the front horizontal chute 21 and the rear horizontal chute 24 are parallel to each other.
  • the front horizontal chute 21 is arranged as a flat groove, and the flat groove is vertically arranged, and the narrower side is close to the frame 1; the front slide 22 is embedded in the front horizontal chute 21.
  • the rear horizontal slide groove 24 is flatly attached to the top surface of the frame 1 in a rail structure.
  • the rear slide block 23 is pressed on the rail-shaped rear horizontal slide groove 24 and slides back and forth along the rear horizontal slide groove 24.
  • the front slider 22 and the rear slider 23 are both connected to the column 20.
  • the column 20 is a cube drawn vertically from the frame 1.
  • the rear slider 23 is located at the bottom of the column 20, and the front slider 22 is located on the column 20 facing the clamp.
  • One side of the moving device 16 is arranged, and is close to the frame 1.
  • a column slide groove 19 is also provided on the side of the column 20 facing the clamping row moving device 16, and a column slide block 18 is slidably connected to the column slide groove 19.
  • the uprights 20 are symmetrically arranged on opposite sides of the frame 1, a center plate 17 is connected between the two uprights 20, and the column slider 18 is located at the two ends of the center plate 17 close to the upright column 20, and drives the center plate 17 to reciprocate along the column chute 19 Slippage.
  • the clamping row moving device 16 is connected to the side of the center plate 17 facing the material.
  • the straight line formed by the arrangement of the clips 29 is arranged parallel to the center plate 17.
  • a plant protein meat raw material tearing equipment uses the clamp 29, the clamp row moving device 16 and the material tearing device 5 in Examples 1-3; it is especially suitable for the treatment of plant protein meat.
  • the equipment includes a raw material conveying device 6, and the material is sent from the raw material conveying device 6 to the material tearing device 5.
  • the material tearing device 5 tears the whole piece or piece of material into filaments, and the filaments are transported to the raw meat shred forming module 4 , After adding the auxiliary materials through the feeding arm 3, it is compacted and formed.
  • the material conveying device 6 is arranged on the frame 1 and adopts a belt transmission structure, and includes a plurality of conveyor belts 8 arranged in parallel. Two baffles 9 are provided on both sides of each conveyor belt 8 to limit the materials conveyed on the conveyor belt 8.
  • a material fixing layered sheet device 11 is provided in the advancing direction of each conveyor belt 8.
  • the width of a material fixing layered sheet device 11 is the same as the width of the conveyor belt 8, and includes several layers of sheets.
  • the layer sheet device 11 has 10 sheets, which are divided into 9 tearing areas, and the direction of the material moving in the tearing area is the same as the conveying direction of the conveyor belt 8.
  • One side of the raw material fixing layered sheet device 11 is welded to the rotating block, and the fixed block 28 is connected to the frame 1 by threads.
  • six pieces of vegetable protein meat raw materials 10 are respectively placed between the two baffles 9 of the six conveyor belts 8, and the vegetable protein meat raw materials 10 are transported under the raw material fixing layered sheet device 11 through the conveyor belt 8.
  • the central shaft 15 drives the rotating page 13 to rotate, and the rotating page 13 drives the raw material fixing layered slice device 11 to rotate to cover the vegetable protein meat raw material 10, and at the same time, the slices of the raw material fixing layered slice device 11 hold the vegetable protein meat raw material 10, etc.
  • the material-removing area is the area between the two sheets of the material fixing and layered sheet device 11, and each material-removing area corresponds to an equally divided vegetable protein meat raw material 10.
  • the sheet body of the raw material fixing layered sheet device 11 guides the raw meat shreds in the process of tearing the raw meat, and restricts the raw meat shreds from spreading to both sides.
  • a fixed layered sheet rotating device 12 is provided on the side of the raw material fixing layered sheet device 11 away from the conveyor belt 8.
  • the fixed layered sheet rotating device 12 includes a fixed page 14 screwed on the top surface of the frame 1, and a fixed page 14
  • the rotating page 13 is hingedly connected therebetween, a central shaft 15 is provided between the fixed page 14 and the rotating page 13, and the central shaft 15 penetrates the connecting point of the fixed page 14 and the rotating page 13.
  • the side of the rotating page 13 away from the central axis 15 is connected to the sheet body.
  • the rotating page 13 rotates, it can drive all the sheets of a raw material fixed layered sheet device 11 to rotate.
  • one fixed layered sheet rotating device 12 is correspondingly provided with a raw material fixed layered sheet device 11.
  • a raw shredded pork forming module 4 is provided on the side of the fixed layered sheet rotating device 12 away from the conveyor belt 8, and the corresponding frame 1 below the raw shredded pork forming module 4 is provided with a hole having the same shape as the raw shredded pork forming module 4,
  • a molding module receiving plate 32 is provided below the hole, and the molding module receiving plate 32 is moved downward in a vertical direction by the module lifting device 2 so as to make a space for accommodating shredded meat.
  • a feeding arm 3 is also provided on the side of the frame 1, and the feeding arm 3 is symmetrically arranged on both sides of the frame 1, and is used to add auxiliary materials to the raw shredded meat forming module 4.
  • the feeding arm 3 and the frame 1 are relatively slidingly connected, and the sliding structure is connected with the frame 1 through the cooperation of a sliding block and a sliding groove.
  • a module lifting device 2 is provided on the side of the top surface of the frame 1 facing the ground, and the module lifting device 2 is welded to the frame 1 through four lifting columns 31.
  • the lifting column 31 is one of the structures of the module lifting device 2, in addition to the lifting column 31, it also includes a molded module receiving plate 32, an internal lifting platform 33, a center push rod 34, and an external lifting platform 35.
  • the outer lifting platform 35 is welded to the frame 1 through the column 20, and the receiving plate of the raw shredded meat forming module 4 and the inner lifting platform 33 are connected together by welding. After the first layer of auxiliary materials and the raw shredded meat are fully mixed, the upper center push rod 34 on the outer lifting platform 35 shrinks and drives the inner lifting platform 33 to descend, so that the receiving plate of the raw shredded meat forming module 4 slides down in the column 20.
  • the receiving plate of the raw shredded pork forming module 4 slides down smoothly to receive the raw shredded pork forming module 4 to move down slowly and steadily. After that, each layer of raw meat shreds that is torn by the raw meat tearing device is laid on the previous layer of feeding raw meat shreds, and the feeding process is repeated.
  • the stable support tripod 7 is connected to the bottom of the hexapod of the frame 1 through the shaft hole. After the machine is placed in the designated position, the stable support tripod 7 is closely attached to the ground through the bottom suction cup to ensure that the automation equipment is working. The whole process remains stable, and there will be no slight shaking.
  • a method for processing vegetable protein meat using the clip 29 in Example 1, the clamping row moving device 16 in Example 2, the material tearing device 5 in Example 3, and the vegetable protein meat raw material 10 in Example 4
  • the specific process is as follows:
  • the moving slider 44 in the screw assembly 43 of the column 20 is connected to the column slider 18, and the screw assembly 43 drives the moving slider 44 through the motor 45 to move in the vertical direction, thereby driving the center plate 17 to move in the vertical direction.
  • the front slider 22 on the column 20 slides in the front horizontal chute 21 to drive the clamping and row moving device 16 to move to the end of the vegetable protein meat raw material 10 Directly above.
  • the column sliding block 18 of the center plate 17 slides on the column sliding groove 19 to drive the clamp 29 to approach the end of the vegetable protein meat material 10.
  • the sliding block of the clamping row fixing block 28 slides on the clamping row chute 26 to drive the clamp 29 to contact the end of the vegetable protein meat raw material 10.
  • the electromagnet is activated to make the clip 29 clamp the uppermost layer of raw meat at the end of the vegetable protein meat raw material 10.
  • the front slider 22 slides in the front horizontal chute 21 to the end of the front section, while the clamp row fixing block 28 slides slowly upwards in the clamp row chute 26, thereby tearing off the top layer of the vegetable protein meat raw material 10 .
  • the rear slider 23 slides in the rear horizontal chute 242, and at the same time, the clamping block 27 slides down slowly in the clamping chute 26 to place the torn raw shredded meat on the raw material.
  • the molding module Inside the molding module.
  • the feeding arm 3 starts to suck materials from the protein glue tank 37 and the seasoning tank 38 through the duct 39 to add auxiliary materials to the raw shredded meat molding module 4.
  • the auxiliary materials can pass through the raw material molding module.
  • the circular holes 36 penetrate, so that the auxiliary materials and the raw meat shreds are more fully mixed.
  • the upper center push rod 34 on the outer lifting platform 35 shrinks and drives the inner lifting platform 33 to descend, so that the receiving plate of the raw shredded meat forming module 4 slides down in the column 20.
  • the receiving plate of the raw shredded pork forming module 4 slides down smoothly to receive the raw shredded pork forming module 4 to move down slowly and steadily.

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Mycology (AREA)
  • Proteomics, Peptides & Aminoacids (AREA)
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  • Forests & Forestry (AREA)
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  • Meat, Egg Or Seafood Products (AREA)

Abstract

本发明公开了一种夹子、夹排移动装置、撕料装置、撕裂设备及方法，通过模块升降装置、自动加料机械臂、原料肉丝成型模块、撕原料肉装置、植物蛋白肉原料传送装置之间的相互配合工作，实现了对肉的加工处理，将植物蛋白肉原料进行分割处理同时不破坏拉丝蛋白的纤维结构。同时还将原料肉丝与辅料进行混合处理，进而加工为特定形状的植物蛋白肉。

Description

一种夹持装置、撕料装置、原料撕裂设备及加工方法 技术领域
本发明属于食品器械应用领域，涉及了一种夹持装置、撕料装置、原料撕裂设备及加工方法。
背景技术
根据联合国经济和社会事务部发布的数据，到2050年世界人口将达到97亿，全球肉制品市场需求缺口将达到3800万吨；而肉制品和奶制品为人类提供18％的卡路里和37％的蛋白质，却占用了人类83％的农田，排放了60％的农业温室气体，造成土地和水源过度使用、水体酸化和负营养化等问题。为缓解资源消耗与环保压力，全球多家食品企业开始关注植物蛋白肉市场。
得益于社交媒体、信息全球化以及人数持续增长的弹性素食者、纯素食主义者以及素食主义者，越来越多的人认识到了植物蛋白质对环境保护的价值所在，明白了个人可以通过改变饮食结构和减少肉类摄入来应对气候变化。有三分之一的美国民众在去年的调研中表达了想要减少肉制品、对环境有害食物的摄入，并增加植物蛋白摄入的意愿。
随着植物蛋白肉的高速发展，对植物蛋白肉进行加工处理的机器的需求量越来越大。现在市场上大部分对植物蛋白原料进行加工的机器大多是通过刀片将原料切成片或者绞成肉沫，这些方法都破坏了原料的纤维结构，大大的降低了植物蛋白肉的口感。
发明内容
本发明的目的是提供一种夹持装置，用于夹持原料，并对原料进行撕裂处理，而非刀切处理，撕裂处理能够在对原料进行分割的同时不破坏肉原料的纤维结构，技术方案包括固定块和用于承载固定块的夹排连接块，在固定块上线性阵列有若干夹子；固定块背离夹子一侧滑移连接于夹排连接块上；所述夹子包括上夹板和下夹板，上夹板和下夹板上均设有可使得上夹板和下夹板在夹持和松开两种状态间切换的电磁铁。
进一步地，所述电磁铁位于夹子的夹持端，或位于夹子的支点和夹持端之间。
进一步地，所述夹排连接块面向固定块的一侧设有夹排滑槽，固定块面向夹排连接块的一侧设有嵌入夹排滑槽内的夹排滑块，固定块通过夹排滑块沿夹排滑槽做往复直线运动。
进一步地，夹子的排列方向垂直于夹排滑槽。
本发明的另一目的是提供一种撕料装置，设于机架上，包含上述任意一项所述的夹持装置，以及用于带动夹持装置水平和/或竖直移动的滑移结构，滑移结构包括：中心板，承载夹持装置，在中心板上连接有若干组立柱，立柱的底部设有前段滑块、后段滑块；所述立柱上朝向物料一侧设有柱滑槽，所述中心板靠近立柱一端引出有柱滑块，柱滑块嵌入柱滑槽中做往复滑移运动；前段水平滑槽，位于机架上，前段滑块嵌入前段水平滑槽；后段水平滑槽，平行于前段水平滑槽，后段滑块嵌入后段水平滑槽。
进一步地，中心板与立柱相连，垂直于立柱且垂直于前段水平滑槽；所述夹排移动装置位于中心板朝向物料一侧，中心板控制夹排移动装置在竖直方向上作往复滑移运动。
本发明的另一目的是提供一种原料撕裂设备，包括：撕料装置；原料传送装置，设于机架上，与撕料装置位于同一面内；原料肉丝成型模块，位于撕料装置背离原料传送装置一侧；模块升降装置，位于机架底面；加料臂，位于机架侧边，与机架之间相对滑移连接，用于向原料肉丝成型模块中加入辅料。
进一步地，所述原料传送装置为带传送结构，包括：传送带，位于机架上，用于传输物料；挡板，位于每一条传送带两侧；原料固定分层薄片装置，位于传送带的前进方向一侧，原料固定分层薄片装置包括若干层片体，片体之间预留有允许物料通过的撕料区，物料在撕料区中运动的方向与传送带的传送方向相同；固定分层薄片转动装置，位于原料固定分层薄片装置背离传送带的一侧，固定分层薄片转动装置包括与机架之间相对位置保持不变的固定页、与固定页铰接相连的转动页，固定页与转动页之间铰接有中心轴，转动页背离中心轴的一侧与片体相连。
本发明的另一目的是提供夹持装置、撕料装置或原料撕裂设备在食品加工中的应用。
本发明的另一目的是提供一种植物蛋白肉加工方法，应用了原料撕裂设备，包括如下步骤：由原料传送装置将物料输送至指定位置；通过固定分层薄片装置将原料固定并等分成若干份；撕料装置对等分后的原料进行撕裂，夹子接触植物蛋白肉原料之后，启动电磁铁使夹子夹紧植物蛋白肉原料末端最上面一层原料肉；立柱前段滑块在前段水平滑槽中滑动至前段末端，同时夹排滑块在夹排滑槽中向上缓慢滑动，从而将植物蛋白肉原料最上面一层原料肉撕下；在原料被撕下后，后段滑块在后段水平滑槽中滑动，同时夹排滑块在夹排滑槽中向下缓慢滑动从而将被撕下的原料肉丝放置在原料肉丝定型块内；加料臂对加工后的原料肉丝进行加料，使原料辅料充分混合；由原料肉丝成型模块将原料肉丝压实成型。
本发明具有如下有益效果：
本发明能够对植物蛋白肉所用原料拉丝蛋白进行高效、整齐撕裂、自动成型。
本发明结构合理，安装简便，操作简单，能够很好的将原料进行分割处理同时不破坏原料的纤维结构。
本发明中通过模块升降装置、自动加料机械臂、原料肉丝成型模块、撕原料肉装置、植物蛋白肉原料传送装置之间的相互配合工作，实现了对肉的加工处理，将植物蛋白肉原料进行分割处理同时不破坏拉丝蛋白的纤维结构。同时还将原料肉丝与辅料进行混合处理，进而加工为特定形状的植物蛋白肉。
附图说明
图1为本发明的总体示意图；
图2为本发明的植物蛋白肉原料传送装置示意图；
图3为本发明的固定分层薄片转动装置示意图；
图4为本发明的撕原料肉装置示意图；
图5为本发明的夹子排移动装置示意图；
图6为本发明的模块升降装置示意图；
图7为本发明的原料肉丝成型模块示意图；
图8为本发明的植物蛋白肉原料固定分层薄片装置示意图；
图9为本发明的水平丝杆组件示意图；
图10为本发明的立柱丝杆组件示意图。
图中，1、机架；2、模块升降装置；3、加料臂；4、原料肉丝成型模块；5、撕料装置；6、传送装置；7、平稳支撑脚架；8、传送带；9、挡板；10、植物蛋白肉原料；11、原料固定分层薄片装置；12、固定分层薄片转动装置；13、转动页；14、固定页；15、中心轴；16、夹排移动装置；17、中心板；18、柱滑块；19、柱滑槽；20、立柱；21、前段水平滑槽；22、前段滑块；23、后段滑块；24、后段水平滑槽；25、夹排连接块；26、夹排滑槽；27、夹排滑块；28、固定块；29、夹子；30、电磁铁；31、升降柱；32、成型模块承接板；33、内部升降台；34、中心推杆；35、外部升降台；36、圆孔；37、蛋白胶罐；38、调料罐；39、导管；40、水平丝杆组件；41、水平移动滑块；42、电机；43、丝杆组件；44、移动滑块；45、电机。
具体实施方式
实施例1
一种夹子，尤其适用于夹持片状物料，每个夹子29都包括两个夹板，两个夹板的一端相互靠近，此端之间的端距较小，另一端之间的端距较大，在每个夹板的中间位置设有电磁铁30，也就是一个夹子29有两个电磁铁30，电磁铁30位于夹板相背的一侧，当若干个夹板排成一行、且夹板的板面相对设置时，相邻两组夹板的电磁铁30相互靠近。
电磁铁通电作用时，一个夹子29的两个夹板受磁力影响相互靠近，将原料夹起。
实施例2
一种夹排移动装置，使用了实施例1中的夹子29，若干个夹子29被安装在一个长条形固定块28上，且线性阵列设置，这些夹子29都位于固定块28的同侧。
夹子29的两端分别为：与固定块28相连的一端、用于夹持食品原料的一端，用于夹持食品原料的一端的初始状态为张开状态，另一端的初始状态为闭合状态，且嵌入固定块28中。
固定块28背离夹子29的一侧设有夹排滑块27，夹排滑块27位于长条形固定块28的中间位置；在固定块28背离夹子29的一侧还设有夹排连接块25，夹排连接块25上设有用于容纳夹排滑块27往复滑移的夹排滑槽26。夹子29排列所形成的直线方向，与夹排滑槽26相互垂直。
夹子29夹住物料的端部后，夹排滑块27在夹排滑槽26中滑移，带动夹子29将物料端部从整片物料上撕下。
实施例3
一种撕料装置，设置在机架1上，机架1顶面为位于水平面内的矩形桌面，撕料装置5位于机架1顶面靠近中间的位置。应用了实施例1中的夹子29、实施例2中的夹排移动装置16。
撕料装置5包括滑移结构，滑移结构用于在机架1上往复滑动，在夹子29夹持物料的前提下，带动夹子29移动，将物料从大块撕成小的丝缕。
滑移结构包括位于机架1其中一条棱边处的前段水平滑槽21和后段水平滑槽24，前段水平滑槽21和后段水平滑槽24相互平行。前段水平滑槽21设置为扁形槽，且扁形槽竖直设置，较窄的一侧贴近机架1；在前段水平滑槽21内嵌设有前段滑块22。后段水平滑槽24平贴于机架1顶面上，呈轨道结构，后段滑块23压在轨道状的后段水平滑槽24上，沿后段水平滑槽24往复滑移。前段滑块22、后段滑块23均连接在立柱20上，立柱20为从机架1上垂直引出的立方体，后段滑块23位于立柱20的底部，前段滑块22位于立柱20面向夹排移动装置16的一侧，且靠近机架1。
在立柱20面向夹排移动装置16的一侧还设有柱滑槽19，柱滑槽19内滑移连接有柱滑 块18。立柱20在机架1相对的两侧对称设置，两立柱20之间连接有中心板17，柱滑块18位于中心板17靠近立柱20的两端，带动中心板17沿着柱滑槽19往复滑移。夹排移动装置16就连接于中心板17朝向物料的一侧。夹子29排列形成的直线平行于中心板17设置。
实施例4
一种植物蛋白肉原料撕裂设备，应用了实施例1-3中的夹子29、夹排移动装置16和撕料装置5；尤其适用于植物蛋白肉的处理。
设备包括原料传送装置6，物料由原料传送装置6送至撕料装置5处，由撕料装置5将整块或整片物料撕成细丝，细丝再被输送至原料肉丝成型模块4，经过加料臂3添加辅料后，压实成型。
其中，物料传送装置6设置在机架1上，采用带传动结构，包括若干个平行设置的传送带8。每个传送带8的两侧，均设有两个挡板9，用于限位在传送带8上输送的物料。在每个传送带8的前进方向设置一个原料固定分层薄片装置11，一个原料固定分层薄片装置11的宽度与传送带8的宽度相同，包括若干层片体，本实施例中，一个原料固定分层薄片装置11有10个片体，分成9个撕料区，物料在撕料区中运动的方向与传送带8的传送方向相同。原料固定分层薄片装置11一侧焊接在转动块上，固定块28通过螺纹连接在机架1上。使用时，六块植物蛋白肉原料10分别被放在六个传送带8的两块挡板9中间，植物蛋白肉原料10通过传送带8运送至原料固定分层薄片装置11下方。此时，中心轴15带动转动页13转动，转动页13带动原料固定分层薄片装置11转动将植物蛋白肉原料10盖住，同时原料固定分层薄片装置11的薄片将植物蛋白肉原料10等分为九块；撕料区为原料固定分层薄片装置11的两块薄片之间区域，每个撕料区对应有一块等分的植物蛋白肉原料10。原料固定分层薄片装置11的片体在撕原料肉过程中引导原料肉丝走向，限制原料肉丝向两侧扩展。
在原料固定分层薄片装置11背离传送带8的一侧设有固定分层薄片转动装置12，固定分层薄片转动装置12包括螺钉拧紧在机架1顶面上的固定页14、与固定页14之间铰接相连的转动页13，固定页14和转动页13之间设有中心轴15，中心轴15贯穿固定页14和转动页13相连处。转动页13背离中心轴15的一侧与片体相连，转动页13转动时，能够带动一个原料固定分层薄片装置11的所有片体转动。本实施例中，一个固定分层薄片转动装置12对应设置一个原料固定分层薄片装置11。
在固定分层薄片转动装置12背离传送带8的一侧设有原料肉丝成型模块4，原料肉丝成型模块4下方对应的机架1上设有与原料肉丝成型模块4形状相同的孔，在孔的下方设有成型模块承接板32，成型模块承接板32通过模块升降装置2实现竖直方向的下移，以便空出 容纳肉丝的空间。在机架1侧边还设有加料臂3，加料臂3在机架1两侧对称设置，用于向原料肉丝成型模块4中加入辅料。且加料臂3与机架1之间相对滑移连接，滑移结构采用滑块与滑槽的配合与机架1连接在一起。
在机架1顶面朝向地面一侧设有模块升降装置2，模块升降装置2通过四个升降柱31与机架1焊接在一起。
升降柱31为模块升降装置2的结构之一，除升降柱31外，还包括成型模块承接板32、内部升降台33、中心推杆34、外部升降台35。外部升降台35通过立柱20与机架1焊接在一起，原料肉丝成型模块4承接板与内部升降台33通过焊接连接在一起。在第一层辅料和原料肉丝混合充分后，外部升降台35上的上的中心推杆34收缩带动内部升降台33下降，从而原料肉丝成型模块4承接板在立柱20中向下滑动。原料肉丝成型模块4承接板平稳的向下滑动承接着原料肉丝成型模块4缓慢平稳的向下移动。之后撕原料肉装置撕好的每一层原料肉丝铺在前一层加料原料肉丝层之上，重复加料工序。
平稳支撑脚架7通过轴孔配合与机架1的六脚底部相连，机器放置到指定位置后，平稳支撑脚架7通过底部吸盘与地面高程度贴合在一起，从而保证自动化设备在工作的整个过程中保持平稳，不会出现轻微晃动。
实施例5
一种植物蛋白肉加工方法，应用了实施例1中的夹子29、实施例2中的夹排移动装置16、实施例3中的撕料装置5和实施例4中的植物蛋白肉原料10撕裂设备，具体过程如下：
立柱20的丝杆组件43中的移动滑块44与柱滑块18相连，丝杆组件43通过电机45驱动移动滑块44进行竖直方向移动，从而带动中心板17进行竖直方向移动。在植物蛋白肉原料10被原料固定分层薄片装置11固定好后，通过立柱20上的前段滑块22在前段水平滑槽21中滑动从而带动夹排移动装置16移动至植物蛋白肉原料10末端正上方。然后中心板17的柱滑块18在柱滑槽19上滑动从而带动夹子29接近植物蛋白肉原料10末端。接着夹排固定块28滑块在夹排滑槽26上滑动从而带动夹子29接触植物蛋白肉原料10末端。在夹子29接触植物蛋白肉原料10之后，启动电磁铁使夹子29夹紧植物蛋白肉原料10末端最上面一层原料肉。前段滑块22在前段水平滑槽21中滑动至前段末端，同时夹排固定块28滑块在夹排滑槽26中向上缓慢滑动，从而将植物蛋白肉原料10最上面一层原料肉撕下。在原料被撕下后后段滑块23在后段水平滑槽242中滑动，同时夹排滑块27在夹排滑槽26中向下缓慢滑动从而将被撕下的原料肉丝放置在原料成型模块内。重复上诉操作至原料肉丝达到一定数量，加料臂3开始通过导管39分别从蛋白胶罐37和调料罐38中吸取材料向原料肉丝成型模块4 内添加辅料，辅料可以通过原料成型模块上的圆孔36进行渗透，使得辅料和原料肉丝混合更加充分。
在第一层辅料和原料肉丝混合充分后，外部升降台35上的上的中心推杆34收缩带动内部升降台33下降，从而原料肉丝成型模块4承接板在立柱20中向下滑动。原料肉丝成型模块4承接板平稳的向下滑动承接着原料肉丝成型模块4缓慢平稳的向下移动。之后撕原料肉装置撕好的每一层原料肉丝铺在前一层加料原料肉丝层之上，重复加料工序。
虽然本发明已以较佳实施例公开如上，但其并非用以限定本发明，任何熟悉此技术的人，在不脱离本发明的精神和范围内，都可做各种的改动与修饰，因此本发明的保护范围应该以权利要求书所界定的为准。

Claims (10)

  1. 一种夹持装置，其特征在于，包括固定块(28)和用于承载固定块(28)的夹排连接块(25)，在固定块(28)上线性阵列有若干夹子(29)；固定块(28)背离夹子(29)一侧滑移连接于夹排连接块(25)上；所述夹子(29)包括上夹板和下夹板，上夹板和下夹板上均设有可使得上夹板和下夹板在夹持和松开两种状态间切换的电磁铁(30)。
  2. 根据权利要求1所述的一种夹持装置，其特征在于，所述电磁铁(30)位于夹子(29)的夹持端，或位于夹子(29)的支点和夹持端之间。
  3. 根据权利要求2所述的一种夹持装置，其特征在于，所述夹排连接块(25)面向固定块(28)的一侧设有夹排滑槽(26)，固定块(28)面向夹排连接块(25)的一侧设有嵌入夹排滑槽(26)内的夹排滑块(27)，固定块(28)通过夹排滑块(27)沿夹排滑槽(26)做往复直线运动。
  4. 根据权利要求1-3任意一项所述的一种夹持装置，其特征在于，夹子(29)的排列方向垂直于夹排滑槽(26)。
  5. 一种撕料装置，设于机架(1)上，其特征在于，包含权利要求1-4任意一项所述的夹持装置，以及用于带动夹持装置水平和/或竖直移动的滑移结构，滑移结构包括：
    中心板(17)，承载权利要求1-5任意一项所述的夹持装置，在中心板(17)上连接有若干组立柱(20)，立柱(20)的底部设有前段滑块(22)、后段滑块(23)；所述立柱(20)上朝向物料一侧设有柱滑槽(19)，所述中心板(17)靠近立柱(20)一端引出有柱滑块(18)，柱滑块(18)嵌入柱滑槽(19)中做往复滑移运动；
    前段水平滑槽(21)，位于机架(1)上，前段滑块(22)嵌入前段水平滑槽(21)；
    后段水平滑槽(24)，平行于前段水平滑槽(21)，后段滑块(23)嵌入后段水平滑槽(24)。
  6. 根据权利要求5所述的一种撕料装置，中心板(17)，与立柱(20)相连，垂直于立柱(20)且垂直于前段水平滑槽(21)；所述夹排移动装置(16)位于中心板(17)朝向物料一侧，中心板(17)控制夹排移动装置(16)在竖直方向上作往复滑移运动。
  7. 一种原料撕裂设备，其特征在于，包括：
    权利要求6-7任意一项所述的撕料装置(5)；
    原料传送装置(6)，设于机架(1)上，与撕料装置(5)位于同一面内；
    原料肉丝成型模块(4)，位于撕料装置(5)背离原料传送装置(6)一侧；
    模块升降装置(2)，位于机架(1)底面；
    加料臂(3)，位于机架(1)侧边，与机架(1)之间相对滑移连接，用于向原料肉丝成型模块(4)中加入辅料。
  8. 根据权利要求8所述的一种原料撕裂设备，其特征在于，所述原料传送装置(6)为带传送结构，包括：
    传送带(8)，位于机架(1)上，用于传输物料；
    挡板(9)，位于每一条传送带(8)两侧；
    原料固定分层薄片装置(11)，位于传送带(8)的前进方向一侧，原料固定分层薄片装置(11)包括若干层片体，片体之间预留有允许物料通过的撕料区，物料在撕料区中运动的方向与传送带(8)的传送方向相同；
    固定分层薄片转动装置(12)，位于原料固定分层薄片装置(11)背离传送带(8)的一侧，固定分层薄片转动装置(12)包括与机架(1)之间相对位置保持不变的固定页(14)、与固定页(14)铰接相连的转动页(13)，固定页(14)与转动页(13)之间铰接有中心轴(15)，转动页(13)背离中心轴(15)的一侧与片体相连。
  9. 权利要求1-4的夹持装置、权利要求5-6所述的撕料装置或权利要求7-8任意一项所述的原料撕裂设备在食品加工中的应用。
  10. 一种植物蛋白肉加工方法，其特征在于，应用了权利要求7-8任意一项所述的原料撕裂设备，包括如下步骤：由原料传送装置(6)将物料输送至指定位置；通过固定分层薄片装置将原料固定并等分成若干份；撕料装置(5)对等分后的原料进行撕裂，夹子(29)接触植物蛋白肉原料(10)之后，启动电磁铁使夹子(29)夹紧植物蛋白肉原料(10)末端最上面一层原料肉；立柱(20)前段滑块(22)在前段水平滑槽(21)中滑动至前段末端，同时夹排滑块(27)在夹排滑槽(26)中向上缓慢滑动，从而将植物蛋白肉原料(10)最上面一层原料肉撕下；在原料被撕下后，后段滑块(23)在后段水平滑槽(24)中滑动，同时夹排滑块(27)在夹排滑槽(26)中向下缓慢滑动从而将被撕下的原料肉丝放置在原料肉丝定型块内；加料臂(3)对加工后的原料肉丝进行加料，使原料辅料充分混合；由原料肉丝成型模块(4)将原料肉丝压实成型。
PCT/CN2020/112427 2020-06-19 2020-08-31 一种夹持装置、撕料装置、原料撕裂设备及加工方法 WO2021253639A1 (zh)

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