WO2021171756A1 - 樹脂組成物および流動性改善方法 - Google Patents
樹脂組成物および流動性改善方法 Download PDFInfo
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- WO2021171756A1 WO2021171756A1 PCT/JP2020/047700 JP2020047700W WO2021171756A1 WO 2021171756 A1 WO2021171756 A1 WO 2021171756A1 JP 2020047700 W JP2020047700 W JP 2020047700W WO 2021171756 A1 WO2021171756 A1 WO 2021171756A1
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- FFQDEMHOVZKWKE-UHFFFAOYSA-N CCN(CC)C(CCC1(CCC(N(CC)CC)=O)c2ccccc2-c2ccccc12)=O Chemical compound CCN(CC)C(CCC1(CCC(N(CC)CC)=O)c2ccccc2-c2ccccc12)=O FFQDEMHOVZKWKE-UHFFFAOYSA-N 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/20—Carboxylic acid amides
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C233/00—Carboxylic acid amides
- C07C233/01—Carboxylic acid amides having carbon atoms of carboxamide groups bound to hydrogen atoms or to acyclic carbon atoms
- C07C233/02—Carboxylic acid amides having carbon atoms of carboxamide groups bound to hydrogen atoms or to acyclic carbon atoms having nitrogen atoms of carboxamide groups bound to hydrogen atoms or to carbon atoms of unsubstituted hydrocarbon radicals
- C07C233/08—Carboxylic acid amides having carbon atoms of carboxamide groups bound to hydrogen atoms or to acyclic carbon atoms having nitrogen atoms of carboxamide groups bound to hydrogen atoms or to carbon atoms of unsubstituted hydrocarbon radicals with carbon atoms of carboxamide groups bound to acyclic carbon atoms of a saturated carbon skeleton containing rings
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- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D295/00—Heterocyclic compounds containing polymethylene-imine rings with at least five ring members, 3-azabicyclo [3.2.2] nonane, piperazine, morpholine or thiomorpholine rings, having only hydrogen atoms directly attached to the ring carbon atoms
- C07D295/16—Heterocyclic compounds containing polymethylene-imine rings with at least five ring members, 3-azabicyclo [3.2.2] nonane, piperazine, morpholine or thiomorpholine rings, having only hydrogen atoms directly attached to the ring carbon atoms acylated on ring nitrogen atoms
- C07D295/18—Heterocyclic compounds containing polymethylene-imine rings with at least five ring members, 3-azabicyclo [3.2.2] nonane, piperazine, morpholine or thiomorpholine rings, having only hydrogen atoms directly attached to the ring carbon atoms acylated on ring nitrogen atoms by radicals derived from carboxylic acids, or sulfur or nitrogen analogues thereof
- C07D295/182—Radicals derived from carboxylic acids
- C07D295/192—Radicals derived from carboxylic acids from aromatic carboxylic acids
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/02—Fibres or whiskers
- C08K7/04—Fibres or whiskers inorganic
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/02—Fibres or whiskers
- C08K7/04—Fibres or whiskers inorganic
- C08K7/14—Glass
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
- C08L77/06—Polyamides derived from polyamines and polycarboxylic acids
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2603/00—Systems containing at least three condensed rings
- C07C2603/02—Ortho- or ortho- and peri-condensed systems
- C07C2603/04—Ortho- or ortho- and peri-condensed systems containing three rings
- C07C2603/06—Ortho- or ortho- and peri-condensed systems containing three rings containing at least one ring with less than six ring members
- C07C2603/10—Ortho- or ortho- and peri-condensed systems containing three rings containing at least one ring with less than six ring members containing five-membered rings
- C07C2603/12—Ortho- or ortho- and peri-condensed systems containing three rings containing at least one ring with less than six ring members containing five-membered rings only one five-membered ring
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2603/00—Systems containing at least three condensed rings
- C07C2603/02—Ortho- or ortho- and peri-condensed systems
- C07C2603/04—Ortho- or ortho- and peri-condensed systems containing three rings
- C07C2603/06—Ortho- or ortho- and peri-condensed systems containing three rings containing at least one ring with less than six ring members
- C07C2603/10—Ortho- or ortho- and peri-condensed systems containing three rings containing at least one ring with less than six ring members containing five-membered rings
- C07C2603/12—Ortho- or ortho- and peri-condensed systems containing three rings containing at least one ring with less than six ring members containing five-membered rings only one five-membered ring
- C07C2603/18—Fluorenes; Hydrogenated fluorenes
Definitions
- the present disclosure relates to a polyamide resin composition and a method for improving its fluidity.
- Fluorene derivatives have been developed in various fields as materials for forming organic semiconductors, optical members, etc. by taking advantage of their excellent characteristics based on their unique chemical structure, and are usually resins containing fluorene derivatives as monomer components. Often used as.
- Patent Document 1 9,9-di- ( ⁇ -carbamoyl-ethyl) fluorene represented by the following formula is useful as an intermediate for preparing a synthetic resin. It is stated that.
- 9,9-di- ( ⁇ -cyanoethyl) fluorene is reacted with sulfuric acid under predetermined conditions to prepare the above 9,9-di- ( ⁇ -carbamoyl-ethyl) fluorene. Has been done.
- an object of the present disclosure is to provide a polyamide-based resin composition having excellent fluidity.
- the present inventors have found that the fluidity can be greatly improved by adding a fluorene derivative having a specific chemical structure to a polyamide resin, and completed the present invention.
- the resin composition of the present disclosure contains a compound (fluorene derivative) represented by the following formula (1) and a polyamide-based resin.
- R 1 represents a substituent
- k represents an integer from 0 to 8
- R 2a , R 2b , R 2c and R 2d independently represent hydrogen atoms or substituents, respectively.
- R 3a and R 3b independently represent hydrogen atoms or substituents, respectively.
- X 1a and X 1b each independently represent a group represented by the following formula (X1).
- R 4 and R 5 each independently represent a hydrogen atom or a hydrocarbon group, or R 4 and R 5 represent a heterocycle formed by bonding with each other and adjacent nitrogen atoms).
- R 2a and R 2b are hydrogen atoms, alkyl groups, cycloalkyl groups, aryl groups or aralkyl groups
- R 2c and R 2d are hydrogen atoms
- R 3a and R 3b are hydrogen atoms, alkyl groups, cycloalkyl groups, aryl groups or aralkyl groups
- R 4 and R 5 are hydrogen atoms or alkyl groups, or at least one heterocycle formed by bonding R 4 and R 5 to each other is selected from nitrogen atom, oxygen atom and sulfur atom. It may be a 5- to 7-membered heterocycle which may further contain a hetero atom.
- R 2a , R 2b , R 2c and R 2d are hydrogen atoms.
- R 3a and R 3b are hydrogen atoms or methyl groups
- R 4 and R 5 are hydrogen atoms or C 1-6 alkyl groups, or the heterocycle formed by bonding R 4 and R 5 to each other is a pyrrolidine ring, a piperidine ring, a homopiperidine ring or a morpholine. It may be a ring.
- R 4 and R 5 may be hydrogen atoms.
- the polyamide resin may be an aliphatic polyamide resin. Further, the monomer forming the polyamide resin may contain an aliphatic monomer having an alkylene group having 4 to 12 carbon atoms. In the resin composition, the ratio of the compound represented by the formula (1) to the polyamide-based resin may be about 1/99 to 10/90 of the former / latter (mass ratio).
- the resin composition may further contain a fibrous reinforcing material.
- the fibrous reinforcing material may be an inorganic fiber.
- the ratio of the compound represented by the formula (1) may be about 0.5 to 100 parts by mass with respect to 100 parts by mass of the fibrous reinforcing material.
- the present disclosure discloses a method of adding a compound represented by the formula (1) to a polyamide resin to improve the fluidity of the polyamide resin, and a flow consisting of the compound represented by the formula (1). Includes sex improvers.
- the number of carbon atoms of a substituent may be indicated by C 1 , C 6 , C 10, and the like.
- an alkyl group having 1 carbon atom is indicated by “C 1 alkyl”
- an aryl group having 6 to 10 carbon atoms is indicated by “C 6-10 aryl”.
- the resin composition of the present disclosure contains a fluorene derivative having a specific chemical structure and a polyamide-based resin, it is excellent in fluidity (particularly, melt fluidity). Moreover, it is possible to prepare a resin composition in which mechanical strength such as flexural strength, flexural modulus, tensile strength, and tensile elastic modulus and fluidity are well-balanced at a high level. Further, according to the present disclosure, it is possible to provide a method for improving fluidity such as melt fluidity of a polyamide resin using the fluorene derivative.
- FIG. 1 is a 1 H-NMR spectrum of DEAA-FL obtained in Synthesis Example 1.
- FIG. 2 is a 1 H-NMR spectrum of DMAA-FL obtained in Synthesis Example 2.
- FIG. 3 is a 1 H-NMR spectrum of NIPAM-FL obtained in Synthesis Example 3.
- FIG. 4 is a 1 H-NMR spectrum of AAD-FL obtained in Synthesis Example 4.
- fluorene derivative that functions as a fluidity improver (melt fluidity improver) is a compound represented by the following formula (1).
- R 1 represents a substituent
- k represents an integer from 0 to 8
- R 2a , R 2b , R 2c and R 2d independently represent hydrogen atoms or substituents, respectively.
- R 3a and R 3b independently represent hydrogen atoms or substituents, respectively.
- X 1a and X 1b each independently represent a group represented by the following formula (X1).
- R 4 and R 5 each independently represent a hydrogen atom or a hydrocarbon group, or R 4 and R 5 represent a heterocycle formed by bonding with each other and adjacent nitrogen atoms).
- the group R 1, reaction may be an inert, non-reactive substituent, for example, a cyano group, an alkyl group; a fluorine atom, a chlorine atom, a halogen atom such as a bromine atom Hydrocarbon groups such as aryl groups can be mentioned.
- the aryl group include a C 6-10 aryl group such as a phenyl group.
- Preferred groups R 1 are cyano groups, halogen atoms, or alkyl groups, especially alkyl groups.
- alkyl group examples include C 1-12 alkyl groups such as methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group and t-butyl group, preferably C 1-8 alkyl group, particularly.
- alkyl group examples include C 1-4 alkyl groups such as methyl groups.
- the types of the two or more groups R 1 substituted with the same benzene ring among the two benzene rings constituting the fluorene ring are the same or may be different, two or more kinds of groups R 1 to be substituted with different benzene rings may be the same or different.
- the bonding position of the group R 1 is not particularly limited as long as 1-8-position of the fluorene ring, for example, 2-position of the fluorene ring, the 7-position, and a 2,7-position.
- the number of substitutions k may be, for example, an integer of about 0 to 6, and the preferred range is an integer of 0 to 4, 0 to 3, 0 to 2, and more preferably 0 or 1 in a stepwise manner. , Especially 0.
- each substituent number of radicals R 1, which may be different from each other, are preferably identical.
- the substituent represented by R 2a , R 2b , R 2c and R 2d may be a non-reactive substituent which is inert to the reaction, for example, an alkyl group, a cycloalkyl group, an aryl group or an aralkyl group.
- Hydrocarbon groups such as.
- alkyl group examples include a linear or branched C 1-10 alkyl such as a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, an isobutyl group, an s-butyl group, and a t-butyl group.
- alkyl group examples include a linear or branched C 1-6 alkyl group, and more preferably a linear or branched C 1-4 alkyl group.
- cycloalkyl group examples include a C 5-10 cycloalkyl group such as a cyclopentyl group and a cyclohexyl group.
- Examples of the aryl group include a C 6-12 aryl group such as a phenyl group, an alkylphenyl group, a biphenylyl group and a naphthyl group.
- Examples of the alkylphenyl group include a mono- or tri-C 1-4 alkyl-phenyl group such as a methylphenyl group (or tolyl group) and a dimethylphenyl group (or xsilyl group).
- aralkyl group examples include C 6-10 aryl-C 1-4 alkyl groups such as a benzyl group and a phenethyl group.
- Preferred substituents represented by R 2a , R 2b , R 2c and R 2d include alkyl groups, and preferred alkyl groups include C 1-6 alkyl groups and C 1-5 alkyl groups in a stepwise manner. , C 1-4 alkyl group, C 1-3 alkyl group, more preferably C 1-2 alkyl group, particularly methyl group.
- R 2a , R 2b , R 2c , and R 2d are hydrogen atoms or hydrocarbon groups, more preferably hydrogen atoms or alkyl groups, and even more preferably hydrogen atoms. It should be noted that at least R 2c and R 2d are preferably hydrogen atoms, and preferred R 2a and R 2b in such an embodiment are hydrogen atoms or hydrocarbon groups, more preferably hydrogen atoms or alkyl groups, particularly. It is preferable that it is a hydrogen atom (that is, R 2a , R 2b , R 2c and R 2d are all hydrogen atoms).
- R 2a , R 2b , R 2c , and R 2d may be different from each other, but it is preferable that R 2a and R 2b are the same, and R 2c and R 2d are the same.
- the substituent represented by R 3a and R 3b may be a non-reactive substituent which is inert to the reaction, for example, a hydrocarbon group such as an alkyl group, a cycloalkyl group, an aryl group or an aralkyl group. Can be mentioned. Examples of these hydrocarbon groups include groups similar to the hydrocarbon groups exemplified as the substituents represented by R 2a and R 2b.
- the preferred substituent is an alkyl group
- the preferred alkyl group is a C 1-6 alkyl group, a C 1-5 alkyl group, and a C 1 in a stepwise manner. It is a -4 alkyl group, a C 1-3 alkyl group, more preferably a C 1-2 alkyl group, and particularly a methyl group.
- R 3a and R 3b are a hydrogen atom or an alkyl group, more preferably a hydrogen atom or a methyl group, and a hydrogen atom is particularly preferable.
- the hydrocarbon group represented by R 4 and R 5 includes an alkyl group, a cycloalkyl group, an aryl group, an aralkyl group, and a group obtained by combining a plurality of these. Can be mentioned.
- alkyl group examples include a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, an isobutyl group, an s-butyl group, a t-butyl group, a pentyl group, a neopentyl group, a hexyl group, an octyl group and a decyl group.
- alkyl group examples include a linear or branched C 1-12 alkyl group such as a group.
- cycloalkyl group examples include a C 5-10 cycloalkyl group such as a cyclopentyl group and a cyclohexyl group.
- Examples of the aryl group include a C 6-12 aryl group such as a phenyl group, an alkylphenyl group, a biphenylyl group and a naphthyl group.
- Examples of the alkylphenyl group include a mono- or tri-C 1-4 alkyl-phenyl group such as a methylphenyl group (or tolyl group) and a dimethylphenyl group (or xsilyl group).
- aralkyl group examples include C 6-10 aryl-C 1-4 alkyl groups such as a benzyl group and a phenethyl group.
- a linear or branched alkyl group is preferable, and a linear or branched C 1-8 alkyl is more preferable in the following stepwise manner.
- a chain C 1-3 alkyl group is preferable, and a linear or branched C 2-4 alkyl group is preferable, and a linear or branched C 2-4 alkyl group is more preferable from the viewpoint of more excellent dispersibility (or compatibility) with the resin. It is a branched C 2-3 alkyl group.
- R 4 and R 5 are hydrocarbon groups, the types of R 4 and R 5 may be different from each other, but are preferably the same.
- R 4 and R 5 are bonded to heterocyclic ring which may be formed together with the adjacent nitrogen atom together (N-containing heterocyclic ring), said nitrogen atom as a hetero atom (i.e., R 4, R 5 and carbonyl groups
- R 4, R 5 and carbonyl groups It suffices to contain a nitrogen atom that binds to and forms an amide group (amide bond or carboxylic acid amide), and may further contain one or more heteroatoms in addition to the nitrogen atom, if necessary. good.
- examples of the heteroatom that may be contained include a nitrogen atom, an oxygen atom, a sulfur atom, and the like, and at least one heteroatom selected from these may be contained, and at least an oxygen atom is contained. preferable.
- the number of heteroatoms constituting the heterocycle may be, for example, about 1 to 3, preferably 1 to 2, and more preferably 2.
- the heterocycle is often, for example, a 5- to 7-membered ring (5- to 7-membered heterocycle), preferably a 5- or 6-membered ring, and more preferably a 6-membered ring.
- the heterocycle may be aromatic, but is preferably non-aromatic.
- Typical heterocycles include, for example, a heterocycle containing one or more nitrogen atoms such as a pyrrolidine ring, a piperidine ring, a homopiperidine ring (azepan ring, hexahydroazepine ring or hexamethyleneimine ring), a morpholine ring and the like.
- a heterocycle containing a nitrogen atom and a heterogeneous atom and preferably a non-aromatic 5- to 7-membered heterocycle containing a nitrogen atom such as a morpholine ring and a heteroatom heteroatom, particularly an oxygen atom. ..
- both R 4 and R 5 are aliphatic hydrocarbon groups.
- the types of X 1a and X 1b may be different from each other, but are preferably the same.
- R 2a , R 2b , R 2c and R 2d are hydrogen atoms
- R 3a and R 3b are hydrogen atoms or methyl groups
- R 4 and R 5 are both hydrogen atoms, specifically 9 such as 9,9-bis (2-carbamoylethyl) fluorene, 9,9-bis (2-carbamoylpropyl) fluorene.
- R 2a , R 2b , R 2c and R 2d are hydrogen atoms
- R 3a and R 3b are hydrogen atoms or methyl.
- R 4 and R 5 compounds other while the hydrogen atoms of R 4 and R 5 is an alkyl group, specifically, for example, 9,9-bis [2-(N-methylcarbamoyl) ethyl] fluorene, 9, 9-bis [2- (N-methylcarbamoyl) propyl] fluorene, 9,9-bis [2- (N-ethylcarbamoyl) ethyl] fluorene, 9,9-bis [2- (N-isopropylcarbamoyl) ethyl] 9,9-bis [2- (N-isopropylcarbamoyl) propyl] fluorene, 9,9-bis [2- (N-butylcarbamoyl) ethyl] fluorene, etc., 9,9-bis [2- (N-) C 1-6 alkyl-carbamoyl) C 2-3 alkyl] fluorene, etc .; in formula (1), R 2a ,
- N-Dimethylcarbamoyl) propyl] fluorene 9,9-bis [2- (N, N-diethylcarbamoyl) ethyl] fluorene, 9,9-bis [2- (N, N-diethylcarbamoyl) propyl] fluorene, 9 9,9-bis [2- (N, N-diisopropylcarbamoyl) ethyl] fluorene, 9,9-bis [2- (N, N-dibutylcarbamoyl) ethyl] fluorene, etc.
- R 2a , R 2b , R 2c and R 2d are hydrogen atoms
- R 3a and R 3b are hydrogen atoms. or a methyl group
- R 4 and R 5 Compounds that combine with each other to form a 5- to 7-membered heterocycle that may further contain at least one heteroatom selected from a nitrogen atom, an oxygen atom and a sulfur atom, in addition to the nitrogen atom constituting the amide group.
- R 2a , R 2b , R 2c and R 2d are hydrogen atoms
- R 3a and R 3b are hydrogen atoms or methyl groups
- R 4 and in X 1a and X 1b are hydrogen atoms (unsubstituted amide compound); in formula (1), R 2a , R 2b , R 2c and R 2d are hydrogen atoms, and R 3a and R 3b are hydrogen atoms or methyl groups.
- R 4 and R 5 in X 1a and X 1b a compound in which one is a hydrogen atom and the other is an alkyl group (N-alkyl substituted compound); in formula (1), R 2a , R 2b , R 2c and A compound in which R 2d is a hydrogen atom, R 3a and R 3b are hydrogen atoms or methyl groups, and both R 4 and R 5 in X 1a and X 1b are alkyl groups (N, N-dialkyl substituted compounds) is preferable.
- 9,9-bis is easy to improve in a well-balanced manner in mechanical properties such as flexural strength, flexural modulus, tensile strength, and tensile modulus while improving fluidity.
- [2- ( NC 1-4 alkyl-carbamoyl) C 2-3 alkyl] N-alkyl substituted compounds such as fluorene are preferred, among which 9,9-bis [2- (N-isopropylcarbamoyl) ethyl].
- 9,9-bis [2- (NC 2-4 alkyl-carbamoyl) C 2-3 alkyl] fluorene such as fluorene is preferable.
- 9,9-bis [2- (N, N-di C 1-4 alkyl-carbamoyl)) C 2-3 alkyl] N such as fluorene
- N- dialkyl-substituted compounds are preferable, among them, 9,9-bis [2- (N, N- dimethylcarbamoyl) ethyl] fluorene, 9,9-bis [2- 9,9-bis [2- (N, N-diC 1-3 alkyl-carbamoyl) C 2-3 alkyl] fluorene such as (N, N-diethylcarbamoyl) ethyl] fluorene is preferable, and 9,9- Bis [2- (N, N-diethylcarbamoyl) ethyl] fluorene is preferred.
- the unsubstituted amide compound is most preferable to the N-alkyl substituted compound and the N, N-dialkyl substituted compound from the viewpoint of achieving both the mechanical properties and the fluidity at a higher level, and among them, 9,9-bis (9,9-bis). 9,9-bis (2-carbamoyl) C 2-3 alkyl "fluorenes such as 2-carbamoylethyl) fluorene and 9,9-bis (2-carbamoylpropyl) fluorene are preferred.
- the method for producing the compound represented by the formula (1) is not particularly limited, and for example, the compound represented by the following formula (2) is reacted with the compounds represented by the following formulas (3a) and (3b). It may be prepared by (Michael addition reaction).
- R 1 and k are the same as the above formula (1) including preferable embodiments).
- R 2a , R 2b , R 2c and R 2d , R 3a and R 3b , X 1a and X 1b are the same as in the above formula (1), including preferred embodiments, respectively).
- a typical compound represented by the above formula (2) includes 9H-fluorene and the like.
- the compounds represented by the formulas (3a) and (3b) are E according to the types of R 2a , R 2b , R 2c and R 2d , R 3a and R 3b , and X 1a and X 1b, respectively. It may be either a body or a Z body.
- Representative compounds represented by the formulas (3a) and (3b) include, for example, R 2a , R 2b , corresponding to the compound specifically exemplified as the compound represented by the formula (1).
- R 2a , R 2b , R 2c and R 2d are hydrogen atoms, R 3a and R 3b are hydrogen atoms or methyl groups, and one of R 4 and R 5 is a hydrogen atom and the other is an alkyl group, specifically, compounds.
- NC 1-6 alkyl- (meth) acrylamide such as N-isopropyl (meth) acrylamide
- R 2a , R 2b , R 2c and R 2d are hydrogen atoms
- R 3a and R 3b are hydrogen atoms or methyl.
- Compounds in which both the group, R 4 and R 5 are alkyl groups, specifically, N, N-di C such as N, N-dimethyl (meth) acrylamide and N, N-diethyl (meth) acrylamide.
- R 2a , R 2b , R 2c and R 2d are hydrogen atoms
- R 3a and R 3b are hydrogen atoms or methyl groups
- R 4 and R 5 are bonded to each other, and amide groups.
- a compound forming a 5- to 7-membered heterocycle which may further contain at least one hetero atom selected from a nitrogen atom, an oxygen atom and a sulfur atom in addition to the nitrogen atom constituting the compound, specifically, for example.
- N- (meth) acryloyl N-containing heterocycle such as N- (meth) acryloyl morpholine and the like.
- the compounds represented by the formulas (3a) and (3b) are preferably the same compounds.
- the reaction may usually be carried out in the presence of a base.
- a base examples include metal hydroxides, metal carbonates or hydrogen carbonates, metal alkoxides, and the like.
- metal hydroxide examples include alkali metal hydroxides such as sodium hydroxide and potassium hydroxide, and alkaline earth metal hydroxides such as barium hydroxide.
- metal carbonate or hydrogen carbonate examples include alkali metal carbonates or hydrogen carbonates such as sodium carbonate, potassium carbonate, and sodium hydrogen carbonate.
- metal alkoxide examples include alkali metal alkoxides such as sodium methoxide, sodium ethoxide, and potassium t-butoxide.
- bases can be used alone or in combination of two or more. Of these bases, metal hydroxides are preferred, and alkali metal hydroxides such as potassium hydroxide are even more preferred.
- the ratio of the base may be, for example, about 0.001 to 0.1 mol, preferably 0.01 to 0.05 mol, with respect to 1 mol of the compound represented by the formula (2).
- the reaction may be carried out in the presence or absence of a phase transfer catalyst.
- phase transfer catalyst examples include tetraalkylammonium halides such as tetrabutylammonium bromide (TBAB) and trioctylmethylammonium chloride. These phase transfer catalysts can also be used alone or in combination of two or more. Of these phase transfer catalysts, TBAB is preferred.
- the ratio of the phase transfer catalyst may be, for example, about 0.001 to 0.1 mol, preferably 0.01 to 0.05 mol, based on 1 mol of the compound represented by the formula (2). be.
- the reaction may be carried out in the absence or presence of a solvent inert to the reaction.
- Solvents include, for example, water; alcohols such as methanol and ethanol; ethers such as cyclic ethers and chain ethers; sulfoxides such as dimethyl sulfoxide (DMSO); aliphatic hydrocarbons, alicyclic hydrocarbons, etc. Examples thereof include hydrocarbons such as aromatic hydrocarbons.
- Examples of the cyclic ether include 1,4-dioxane, tetrahydrofuran and the like.
- Examples of the chain ether include dialkyl ethers such as diethyl ether and diisopropyl ether, and glycol ethers.
- Examples of the glycol ethers include (poly) alkylene glycol monoalkyl ethers such as methyl cellosolve and methyl carbitol, and (poly) alkylene glycol dialkyl ethers such as dimethoxyethane.
- Examples of aliphatic hydrocarbons include hexane and dodecane.
- Examples of alicyclic hydrocarbons include cyclohexane.
- Examples of aromatic hydrocarbons include toluene, xylene and the like.
- solvents can be used alone or in combination of two or more.
- a mixed solvent of water, sulfoxides such as DMSO, and aromatic hydrocarbons such as toluene is preferable.
- Water may be added in the form of an aqueous solution of the above-mentioned base.
- the amount of the solvent used is not particularly limited as long as it does not hinder the progress of the reaction, and is, for example, about 10 to 500 mL with respect to 100 g of the total amount of the compounds represented by the formulas (2), (3a) and (3b). It is also good, preferably 50 to 200 mL.
- the reaction may be carried out in an atmosphere of an inert gas, for example, an atmosphere of nitrogen; a rare gas such as helium or argon.
- the reaction temperature is, for example, 50 to 200 ° C, preferably 80 to 100 ° C.
- the reaction time is not particularly limited, and may be, for example, about 0.5 to 10 hours.
- reaction mixture After completion of the reaction, if necessary, the reaction mixture is subjected to conventional separation and purification methods such as neutralization, washing, extraction, filtration, decantation, concentration, dehydration, drying, crystallization, chromatography, and a combination thereof. It may be separated and purified by such means.
- the 5% mass reduction temperature of the fluorene derivative may be, for example, about 200 to 400 ° C., preferably 230 to 380 ° C., 250 to 360 ° C., 280 to 350 ° C., 300 to 340 in a stepwise manner. ° C., 310-330 ° C.
- the fluorene derivative has high heat resistance. Therefore, it can be effectively used as a fluidity improver or a strength improver even in a high temperature environment.
- the melting point, 5% mass reduction temperature and solvent solubility can be measured by the methods described in Examples described later.
- Polyamide resin As the polyamide-based resin (PA) contained in the resin composition, a conventional polyamide-based resin can be used, and for example, it may be formed of an aliphatic monomer component, an alicyclic monomer component, and / or an aromatic monomer component.
- the monomer component having a carboxyl group such as a dicarboxylic acid, which will be described later, may be an amide-forming derivative, for example, an acid halide such as an acid chloride, an acid anhydride or the like.
- aliphatic monomer component examples include an aliphatic diamine component, an aliphatic dicarboxylic acid component, an aliphatic aminocarboxylic acid component, and a lactam component.
- Examples of the aliphatic diamine component include direct methylenediamine, hexamethylenediamine, 2-methylpentamethylenediamine, nonamethylenediamine, 2-methyloctamethylenediamine, trimethylhexamethylenediamine, decamethylenediamine, and dodecamethylenediamine.
- Examples thereof include chain or branched C 2-20 alkylenediamine, preferably linear or branched C 4-16 alkylenediamine, and more preferably linear or branched C 6-12 alkylene diamine. be.
- aliphatic dicarboxylic acid component examples include saturated aliphatic dicarboxylic acid (linear or branched alkane dicarboxylic acid) and unsaturated aliphatic dicarboxylic acid.
- linear or branched alkanedicarboxylic acid examples include malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, and 1,10-decandicarboxylic acid.
- linear or branched C 1-20 alkane-dicarboxylic acid preferably linear or branched C 2-16 alkane-dicarboxylic acid, more preferably adipic acid, sebacic acid, 1,10-decane.
- a linear or branched C 4-12 alkane-dicarboxylic acid such as a dicarboxylic acid.
- Examples of the unsaturated aliphatic dicarboxylic acid include C 2-10 alkene-dicarboxylic acid such as maleic acid, fumaric acid and itaconic acid.
- aliphatic aminocarboxylic acid component examples include amino C 2-20 alkyl-carboxylic acids such as 6-aminohexanoic acid, 11-aminoundecanoic acid, and 12-aminododecanoic acid , preferably amino C 3-.
- the lactam component may be a lactam corresponding to the aliphatic aminocarboxylic acid, and examples thereof include 4- to 13-membered ring lactams such as ⁇ -caprolactam and ⁇ -laurolactam, preferably 7 to 13
- the member ring lactam can be mentioned.
- the alicyclic monomer component may have an alicyclic skeleton (or an alicyclic hydrocarbon ring skeleton), and for example, an alicyclic diamine component, an alicyclic dicarboxylic acid component, an alicyclic aminocarboxylic acid component, or the like. Can be mentioned.
- Examples of the alicyclic diamine component include diaminocycloalkane, bis (aminoalkyl) cycloalkane, and bis (aminocyclohexyl) alkane.
- diaminocycloalkane examples include diamino C 5-10 cycloalkane such as diaminocyclohexane.
- bis (aminoalkyl) cycloalkane examples include bis (amino C 1-4 alkyl) C 5-10 cycloalkane such as bis (aminomethyl) cyclohexane.
- bis (aminocyclohexyl) alkane examples include bis (aminocyclohexyl) C 1-6 alkanes such as bis (4-aminocyclohexyl) methane and 2,2-bis (4-aminocyclohexyl) propane; bis (4-amino).
- Bis (amino-mono or tri C 1 ) such as -3-methylcyclohexyl) methane, bis (4-amino-3,5-dimethylcyclohexyl) methane, 2,2-bis (4-amino-3-methylcyclohexyl) propane -6 alkyl-C 5-10 cycloalkyl) C 1-6 alkane and the like can be mentioned.
- Examples of the alicyclic dicarboxylic acid component include cycloalkanedicarboxylic acid, crosslinked cycloalkanedicarboxylic acid, cycloalkenedicarboxylic acid, and crosslinked cyclic cycloalkenedicarboxylic acid.
- cycloalkane dicarboxylic acid examples include C 5-10 cycloalkane-dicarboxylic acid such as 1,4-cyclohexanedicarboxylic acid.
- crosslinked cyclic cycloalkanedicarboxylic acid examples include bi- or tricycloalkanedicarboxylic acids such as decalindicarboxylic acid, norbornanedicarboxylic acid, adamantandicarboxylic acid and tricyclodecanedicarboxylic acid.
- cycloalkene dicarboxylic acid examples include C 5-10 cycloalkene-dicarboxylic acid such as cyclohexene dicarboxylic acid.
- crosslinked cyclic cycloalkenedicarboxylic acid examples include bi- or tricycloalkenedicarboxylic acids such as norbornene dicarboxylic acid.
- Examples of the alicyclic aminocarboxylic acid component include aminocycloalkanecarboxylic acid, and specific examples thereof include amino C 5-10 cycloalkane-carboxylic acid such as aminocyclohexanecarboxylic acid.
- the aromatic monomer component may have an aromatic ring skeleton, for example, an aromatic (or aromatic aliphatic) diamine component, an aromatic (or aromatic aliphatic) dicarboxylic acid component, or an aromatic (or aromatic aliphatic) component.
- An aminocarboxylic acid component and the like can be exemplified.
- Examples of the aromatic (or aromatic aliphatic) diamine component include diaminoarene and bis (aminoalkyl) arene.
- Examples of the diaminoarene include diaminoC 6-14 arenes such as m-xylylenediamine such as m-phenylenediamine and p-phenylenediamine, and examples of the bis (aminoalkyl) arene include m-. Examples thereof include bis (amino C 1-4 alkyl) arenes such as xylylenediamine.
- aromatic (or aromatic aliphatic) dicarboxylic acid component examples include benzenedicarboxylic acid, alkylbenzenedicarboxylic acid, polycyclic arenedicarboxylic acid, diarylalkanedicarboxylic acid, diarylketonedicarboxylic acid, diaryletherdicarboxylic acid, and diarylsulfidedicarboxylic acid. , Diarylsulfone dicarboxylic acid and the like.
- Examples of the benzenedicarboxylic acid include phthalic acid, isophthalic acid, and terephthalic acid.
- Examples of the alkylbenzene dicarboxylic acid include C 1-4 alkyl-benzene dicarboxylic acid such as 4-methylisophthalic acid and 5-methylisophthalic acid.
- polycyclic arenedicarboxylic acid examples include condensed polycyclic arenedicarboxylic acid and ring-assembled arenedicarboxylic acid.
- fused polycyclic arenedicarboxylic acid examples include 1,2-naphthalenedicarboxylic acid, 1,4-naphthalenedicarboxylic acid, 1,5-naphthalenedicarboxylic acid, 1,8-naphthalenedicarboxylic acid, and 2,3-naphthalenedicarboxylic acid.
- Naphthalenedicarboxylic acids such as acids, 2,6-naphthalenedicarboxylic acids and 2,7-naphthalenedicarboxylic acids; anthracendicarboxylic acids; condensed polycyclic C10-24 allene-dicarboxylic acids such as phenanthrenedicarboxylic acids are preferred.
- Condensed polycyclic C 10-14 allene-dicarboxylic acid can be mentioned.
- Examples of the ring-assembled arenedicarboxylic acid include biC 6-10 arene-dicarboxylic acids such as 2,2'-biphenyldicarboxylic acid, 3,3'-biphenyldicarboxylic acid and 4,4'-biphenyldicarboxylic acid. Be done.
- diarylalkanedicarboxylic acid examples include diC 6-10arylC 1-6 alkane-dicarboxylic acid such as 4,4'-diphenylmethane dicarboxylic acid.
- diarylketone dicarboxylic acid examples include di (C 6-10 aryl) ketone-dicarboxylic acid such as 4.4'-diphenylketone dicarboxylic acid.
- diaryl ether dicarboxylic acid examples include di (C 6-10 aryl) ether-dicarboxylic acid such as 4.4'-diphenyl ether dicarboxylic acid.
- diaryl sulfide blunder carboxylic acids for example, 4,4'-di (C 6-10 aryl) sulfide such as diphenyl sulfide blunder acids - such as dicarboxylic acid.
- the diaryl sulfone dicarboxylic acid such as di (C 6-10 aryl) sulfone such as 4,4'-diphenyl sulfone dicarboxylic acid - such as dicarboxylic acid.
- aromatic aminocarboxylic acid component examples include aminoarene carboxylic acid.
- aminoarene carboxylic acid examples include amino C 6-12 arene carboxylic acid such as aminobenzoic acid.
- the polyamide resin can be formed by combining these monomer components alone or in combination of two or more, for example, polymerization of a diamine component and a dicarboxylic acid component, polymerization of an aminocarboxylic acid component and / or a lactam component, a diamine component and a dicarboxylic acid component. It may be formed by polymerization of and an aminocarboxylic acid component and / or a lactam component. Further, the polyamide-based resin may be a homopolyamide formed of a single monomer (single diamine and dicarboxylic acid, single aminocarboxylic acid, or single lactam), and the plurality of monomers may be co-polymerized. It may be a polymerized copolyamide. Typical polyamide-based resins include aliphatic polyamide resins, alicyclic polyamide resins, and aromatic polyamide resins.
- the aliphatic polyamide resin may be formed of an aliphatic monomer unit derived from an aliphatic monomer component, and for example, an aliphatic diamine component such as polyamide 46, polyamide 66, polyamide 610, and polyamide 612 and an aliphatic dicarboxylic acid component.
- an aliphatic diamine component such as polyamide 46, polyamide 66, polyamide 610, and polyamide 612 and an aliphatic dicarboxylic acid component.
- Homopolyamide with; aliphatic aminocarboxylic acid component such as polyamide 6, polyamide 11, polyamide 12 and / or corresponding lactam component homopolyamide
- Examples thereof include a copolymer (copolyamide) of a plurality of aliphatic monomer components.
- the alicyclic polyamide resin may have an alicyclic monomer unit derived from the alicyclic monomer component, and may be formed by combining the alicyclic monomer component and the alicyclic monomer component.
- Typical alicyclic polyamide resins include, for example, homopolyamides of an alicyclic diamine component such as a polymer of diaminomethylcyclohexane and adipic acid and an aliphatic dicarboxylic acid component.
- the aromatic polyamide resin may have at least an aromatic monomer unit derived from an aromatic monomer component, for example, a semi-aromatic formed from an aromatic monomer component and an aliphatic or alicyclic monomer component.
- Polyamide resin examples thereof include a total aromatic polyamide resin formed of an aromatic monomer and containing no aliphatic or alicyclic monomer component.
- semi-aromatic polyamide resin examples include a homopolyamide of an aromatic (or aromatic aliphatic) diamine and an aliphatic dicarboxylic acid such as polyamide MXD6 (a polymer of m-xylylene diamine and adipic acid); polyamide 6T (hexa).
- polyamide MXD6 a polymer of m-xylylene diamine and adipic acid
- polyamide 6T hexa
- Polyamide 9T (polymer of methylenediamine and terephthalic acid), polyamide 9T (polymer of nonamethylenediamine and terephthalic acid), polyamide 10T (polymer of decamethylenediamine and terephthalic acid), polyamide 12T (dodecamethylenediamine and terephthalic acid)
- Polyamide M5T polymer of 2-methylpentamethylenediamine and terephthalic acid
- Polyamide M8T polymer of 2-methyloctamethylenediamine and terephthalic acid
- Polyamide 6I (hexamethylenediamine and isophthalic acid) Homopolyamide of aliphatic diamine and aromatic dicarboxylic acid such as polymer with acid), polymer of trimethylhexamethylenediamine and terephthalic acid; copolyamide 6T / 66, copolyamide 6T / M5T, copolyamide 6T / 6I , Copolyamide 6T /
- the total aromatic polyamide resin examples include a polymer of m-phenylenediamine and isophthalic acid, a homopolyamide of an aromatic diamine component such as a polymer of p-phenylenediamine and terephthalic acid, and an aromatic dicarboxylic acid component. Can be mentioned.
- copolyamide in copolyamide means that copolyamide is formed by using the monomers (units) described before and after as a copolymerization component (copolymerization unit). That is, the copolyamide 6/66 means that it is a copolymer having a unit for forming the polyamide 6 and a unit for forming the polyamide 66.
- the polyamide resin may be a polyamide having an N-alkoxymethyl group, a polymerized fatty acid-based polyamide resin containing dimer acid, which is a dimer of an unsaturated higher fatty acid, as a polymerization component. Further, the polyamide resin may be crystalline or amorphous, or may be a transparent polyamide resin (amorphous transparent polyamide resin), and the crystalline resin may be used from the viewpoint of the mechanical properties of the molded product. preferable.
- polyamide resins may be used alone or in combination of two or more. Of these polyamide resins, aliphatic polyamide resins are preferred.
- the polyamide resin is preferably formed of a monomer having an aliphatic monomer component having about 4 to 12, preferably 6 to 11, more preferably 6 to 9, and particularly at least 6 alkylene groups.
- an aliphatic polyamide resin formed of the aliphatic monomer component having an alkylene group having the number of carbon atoms is preferable.
- a typical preferable aliphatic polyamide resin is a homopolyamide of an aliphatic diamine component such as polyamide 46, polyamide 66, polyamide 610, and polyamide 612 and an aliphatic dicarboxylic acid component.
- the number average molecular weight Mn of the polyamide resin is, for example, 7,000 to 1,000,000, preferably 10000 to 750000, 20000 to 500,000, 30,000 to 500,000, and 50,000 to 500,000 in a stepwise manner.
- the molecular weight can be measured by using a conventional method such as gel permeation chromatography (GPC), and may be evaluated as a polystyrene-equivalent molecular weight.
- the resin composition may contain at least the fluorene derivative represented by the formula (1) and the polyamide-based resin.
- the fluorene derivative represented by the above formula (1) as an additive to the polyamide resin to form a resin composition (thermoplastic resin composition)
- the fluidity of the resin composition particularly melting.
- the fluidity can be improved more effectively.
- the moldability (processability) of the resin composition can also be improved. That is, it is conceivable to raise the molding temperature (processing temperature) in order to improve the fluidity, but the decomposition temperature of the polyamide resin tends to be relatively low.
- the crystalline polyamide resin is often close to the melting point.
- polyamide resins tend to have a low decomposition temperature as well as a large temperature dependence of viscosity, so strict temperature control is required to suppress thermal decomposition and stabilize fluidity.
- the higher the molding temperature the more difficult the temperature control becomes. Therefore, the resin composition of the present disclosure, which can improve the fluidity without raising the molding temperature, is particularly useful.
- the fluorene derivative represented by the above formula (1) is a small molecule compound, it may be possible to unexpectedly suppress, retain or improve the deterioration of the mechanical properties of the resin composition.
- the resin composition is, if necessary, a fibrous reinforcing material (fibrous reinforcing material or fibrous filler) from the viewpoint of mechanical properties, for example, bending strength, flexural modulus, tensile strength, impact strength, and the like. May include.
- the fibrous reinforcing material can greatly improve the mechanical properties of the resin composition, but significantly increases the viscosity. Therefore, both the mechanical properties and the fluidity (moldability or processability) are compatible. It is difficult.
- the fibrous reinforcing material examples include organic fibers and inorganic fibers.
- the organic fiber include modified or unmodified cellulose fiber (fiber of cellulose or a derivative thereof) such as cellulose fiber and cellulose acetate fiber, and polyester fiber such as polyalkylene allylate fiber.
- the inorganic fiber may be, for example, glass fiber, carbon fiber, boron fiber, wallastnite, or metal fiber such as whiskers.
- the carbon fibers include polyacrylonitrile (PAN) -based carbon fibers, isotropic pitch-based carbon fibers, pitch-based carbon fibers such as mesophase pitch-based carbon fibers, and vapor-phase-grown carbon fibers.
- PAN polyacrylonitrile
- fibrous reinforcing materials can be used alone or in combination of two or more.
- Preferred fibrous reinforcing materials are modified or unmodified cellulose fibers and inorganic fibers, more preferably inorganic fibers, further preferably glass fibers and carbon fibers, and particularly preferably glass fibers.
- the glass component forming the glass fiber examples include E glass (glass for non-alkali electrical insulation), S glass (high-strength glass), C glass (chemical glass), A glass (general alkali-containing glass), and YM. 3-11-A glass (highly elastic glass) and the like can be mentioned.
- E glass, C glass, and S glass are preferable, and E glass is particularly preferable, from the viewpoint of mechanical properties and the like.
- the glass fibers formed by these glass components can be used alone or in combination of two or more.
- the form of the fibrous reinforcing material may be short fibers or long fibers, or may be a woven fabric, a knitted fabric, a non-woven fabric, or the like, depending on the intended use. These fibrous reinforcing materials may be used alone or in combination of two or more. Short fibers are preferable because they can easily improve fluidity.
- the average fiber length of the fibrous reinforcing material (in the case of the form of the fabric, the average fiber length of the fibers constituting the fabric) may be selected from the range of, for example, about 0.1 to 10 mm, and is preferably stepwise as follows. In addition, it is 0.2 to 8 mm, 0.5 to 6 mm, and 1 to 4 mm. Further, the average fiber length of the fibrous reinforcing material in the composition or the molded product may be shorter than that before mixing due to the influence of mixing (kneading) when preparing the resin composition and shearing force in the molding process. For example, it is 0.05 to 5 mm, preferably 0.1 to 3 mm, and more preferably 0.2 to 1 mm.
- the average fiber diameter (filament diameter) of the fibrous reinforcing material may be on the order of nanometers, and examples of such fibrous reinforcing material include modified or unmodified cellulose nanofibers, carbon nanotubes, carbon nanocoils, and carbon. Examples include nanofibers. From the viewpoint of mechanical strength and the like, the average fiber diameter (filament diameter) may be selected from the micron order, for example, in the range of about 1 to 200 ⁇ m, preferably 3 to 100 ⁇ m, more preferably 4 to 30 ⁇ m, and particularly 5 to 15 ⁇ m. Is.
- the fibrous reinforcing material examples include a circular shape, an elliptical shape, and a polygonal shape.
- the fibrous reinforcing material may be subjected to a conventional surface treatment, and may be treated with a surface treatment agent such as a sizing agent or a silane coupling agent, for example.
- the range may be selected from the above ranges, and the preferred ranges are 0.1 / 99.9 to 30/70, 0.5 / 99.5 to 20/80, and 1/99 to 15/85 in the following steps. , 1/99 to 10/90, 2/98 to 8/92, 3/97 to 7/93, 4/96 to 6/94.
- the preferable ratios are 1/99 to 10/90, 2/98 to 8/92, 2.5 / 97.5 to 6/94 in a stepwise manner. It is from 3/97 to 5/95. If the proportion of the fluorene derivative represented by the above formula (1) is too large, mechanical properties such as impact resistance may be significantly deteriorated, or the fluorene derivative may bleed out. If the proportion is too small, the fluidity and bending may occur. It may not be possible to improve mechanical properties such as properties and tensile properties.
- the fluidity can be effectively improved, and in particular, when the fluorene derivative is the unsubstituted amide compound, the bending strength , The fluidity can be further effectively improved while improving the mechanical properties such as the flexural modulus, the tensile strength, and the tensile modulus without significantly lowering them.
- the proportion of the fluorene derivative is too small, it may be difficult to improve the fluidity, and it may be difficult to improve the mechanical properties such as bending properties and tensile properties. If the proportion is too large, the impact resistance is effectively maintained or improved. On the other hand, it may be difficult to improve the liquidity, and it may be difficult to suppress bleed-out and the like.
- the ratio of the fluorene derivative represented by the above formula (1) is, for example, about 0.01 to 10000 parts by mass with respect to 100 parts by mass of the fibrous reinforcing material. It is also preferable, preferably 0.1 to 1000 parts by mass, 0.5 to 100 parts by mass, and 1 to 50 parts by mass in a stepwise manner, and it is easy to improve the fluidity while maintaining or improving the mechanical properties. Bleed-out is also easily suppressed, and more preferably, 1 to 25 parts by mass, 1 to 20 parts by mass, 1.5 to 15 parts by mass, 2 to 10 parts by mass, 2.5 to 8 parts by mass, in a stepwise manner. It is 3 to 5 parts by mass.
- the proportion of the fluorene derivative represented by the above formula (1) is too small, it may be difficult to effectively improve the fluidity, and if it is too large, both fluidity and mechanical properties are compatible, particularly fluidity and impact resistance. It may be difficult to balance with sex, and it may be difficult to suppress bleed-out.
- the resin composition may, if necessary, contain another thermoplastic resin (or a second thermoplastic resin) different from the polyamide resin (or the first thermoplastic resin). You don't have to.
- thermoplastic resin examples include polyolefin resins, styrene resins, (meth) acrylic resins, vinyl acetate resins, vinyl chloride resins, fluororesins, polyester resins; polycarbonate resins (PC), polyacetal resins (POM). ), Polyphenylene ether resin (PPE), polyether ketone resin, phenoxy resin, polyketone resin, polyphenylene sulfide resin (PPS), polysulfone resin, cellulose derivative, thermoplastic polyimide resin, polyether nitrile resin, thermoplastic elastomer (TPE) ) And so on.
- PPE Polyphenylene ether resin
- PPS polyether ketone resin
- PPS polyphenoxy resin
- PPS polyphenylene sulfide resin
- TPE thermoplastic elastomer
- polyolefin resin examples include a chain olefin resin such as a polyethylene resin and a polypropylene resin, and a cyclic olefin resin.
- styrene-based resin examples include polystyrene (PS) such as general-purpose polystyrene (GPPS) and syndiotactic polystyrene (SPS), and styrene-based copolymers.
- PS polystyrene
- GPPS general-purpose polystyrene
- SPS syndiotactic polystyrene
- styrene-based copolymer examples include a styrene-methyl methacrylate copolymer (MS resin), a styrene-acrylonitrile copolymer (AS resin), a rubber component-containing styrene-based resin, and a rubber-grafted styrene-based copolymer. Can be mentioned.
- Examples of the rubber component-containing styrene resin or rubber graft styrene copolymer include impact-resistant polystyrene (HIPS), acrylonitrile-butadiene-styrene copolymer (ABS resin), AXS resin, and methyl methacrylate-butadiene-styrene. Examples thereof include a copolymer (MBS resin).
- AXS resin examples include acrylonitrile-acrylic rubber-styrene copolymer (AAS resin), acrylonitrile-chlorinated polyethylene-styrene copolymer (ACS resin), and acrylonitrile- (ethylene-propylene-diene rubber) -styrene copolymer. (AES resin) and the like.
- Examples of the (meth) acrylic resin include a single or copolymer of a (meth) acrylic monomer such as polymethyl methacrylate (PMMA) and (meth) acrylic acid- (meth) acrylic acid ester copolymer. Can be mentioned.
- a (meth) acrylic monomer such as polymethyl methacrylate (PMMA) and (meth) acrylic acid- (meth) acrylic acid ester copolymer.
- vinyl acetate-based resins examples include polyvinyl acetate (PVAc), polyvinyl alcohol (PVA), and polyvinyl acetal.
- PVAc polyvinyl acetate
- PVA polyvinyl alcohol
- PV acetal examples of the polyvinyl acetal include polyvinyl formal (PVF) and polyvinyl butyral (PVB).
- vinyl chloride resin examples include vinyl chloride resin and vinylidene chloride resin.
- vinyl chloride resin examples include vinyl chloride homopolymers (PVC); vinyl chloride copolymers such as vinyl chloride-vinyl acetate copolymers.
- vinylidene chloride resin examples include vinylidene chloride-vinyl chloride copolymers and vinylidene chloride copolymers such as vinylidene chloride-acrylonitrile copolymers.
- fluororesin examples include polytetrafluoroethylene (PTFE), polychlorotrifluoroethylene (PCTFE), polyvinylidene fluoride (PVDF), polyvinyl fluoride (PVF), and tetrafluoroethylene-hexafluoropropylene copolymer ().
- PTFE polytetrafluoroethylene
- PCTFE polychlorotrifluoroethylene
- PVDF polyvinylidene fluoride
- PVDF polyvinyl fluoride
- FEP tetrafluoroethylene-hexafluoropropylene copolymer
- FEP tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer
- ETFE ethylene-tetrafluoroethylene copolymer
- ECTFE ethylene-chlorotrifluoroethylene copolymer
- polyester-based resin examples include polyalkylene allylate-based resins, polyarylate-based resins, and liquid crystal polyesters (LCP).
- polyalkylene allylate resin examples include polyethylene terephthalate (PET), polytrimethylene terephthalate (PTT), polybutylene terephthalate (PBT), poly1,4-cyclohexyldimethylene terephthalate (PCT), polyethylene naphthalate and the like. Be done.
- PC polycarbonate resin
- Examples of the polycarbonate resin (PC) include bisphenol type polycarbonate resin such as bisphenol A type polycarbonate resin.
- polyetherketone-based resin examples include polyetherketone resin (PEK), polyetheretherketone resin (PEEK), and polyetherketone etherketoneketone (PEKEKK).
- PEK polyetherketone resin
- PEEK polyetheretherketone resin
- PEKEKK polyetherketone etherketoneketone
- polyketone resin examples include an aliphatic polyketone resin.
- polysulfone-based resin examples include polysulfone resin (PSF) and polyethersulfone (PES).
- cellulose derivative examples include cellulose esters such as nitrocellulose, cellulose acetate and cellulose acetate propionate, and cellulose ethers such as ethyl cellulose.
- thermoplastic polyimide resin examples include polyetherimide (PEI) and polyamideimide.
- thermoplastic elastomer examples include polystyrene-based TPE, polyolefin-based TPE (TPO), polydiene-based TPE, chlorine-based TPE, fluorine-based TPE, polyurethane-based TPE (TPU), polyester-based TPE (TPEE), and polyamide-based TPE.
- TPE thermoplastic elastomer
- the ratio of the polyamide resin (first thermoplastic resin) in the resin composition is the total of the entire thermoplastic resin (or the polyamide resin (first thermoplastic resin) and the second thermoplastic resin) in the resin composition. ), For example, it may be about 10% by mass or more, and the preferable range is 30% by mass or more, 50% by mass or more, 60% by mass or more, 70% by mass or more, 80% by mass in the following steps. These are 90% by mass or more, 95% by mass or more, and 100% by mass. If the proportion of the polyamide resin is too small, the fluidity and / or mechanical properties may not be improved.
- the resin composition may contain various additives such as fillers or reinforcing agents (excluding the fibrous reinforcing material), colorants such as dyeing pigments, conductive agents, flame retardants, and plasticizers, if necessary.
- additives such as fillers or reinforcing agents (excluding the fibrous reinforcing material), colorants such as dyeing pigments, conductive agents, flame retardants, and plasticizers, if necessary.
- the stabilizer include antioxidants, ultraviolet absorbers, heat stabilizers and the like. These additives may be used alone or in combination of two or more.
- the resin composition is prepared by mixing a fluorene derivative (fluidity improver), a polyamide resin, and other components such as a fibrous reinforcing material and an additive, if necessary, by a conventional method such as dry mixing or melt kneading. It can be prepared by mixing, and the resin composition may be in the form of pellets or the like.
- the melt flow rate (MFR) of the resin composition is the MFR of the resin alone (hereinafter, also simply referred to as blank) to which the fluorene derivative represented by the above formula (1) is not added.
- MFR melt flow rate
- the MFR of the resin composition can be improved and may be about 180 to 480 when the blank is 100, and preferably, in the following steps, 200 to 460, 250 to 450, 300 to 430, 330 to 410.
- the blank MFR is, for example, 10 to 100 g / min, preferably 20 to 60 g / min, 25 to 50 g / min, and 30 to 40 g / min in a stepwise manner.
- the resin composition may be improved even if the fluidity is improved, without excessively reducing the mechanical properties.
- the bending strength of the resin composition may be, for example, about 90 to 150, preferably 95 to 145, and more preferably 100 to 135, when the bending strength of the blank is 100.
- the flexural strength of the resin composition containing the unsubstituted amide compound as the fluorene derivative may be about 110 to 140, preferably 120 to 130, when the blank is 100.
- the bending strength of the blank is, for example, 10 to 300 MPa, preferably 50 to 200 MPa, 80 to 180 MPa, 100 to 150 MPa, and 110 to 130 MPa in stages.
- the deflection of the resin composition may be, for example, about 80 to 120, preferably 85 to 115, more preferably 90 to 110, and particularly 95 to 105, when the deflection of the blank is 100.
- the deflection of the blank is, for example, 3 to 30 mm, preferably 5 to 20 mm, 8 to 15 mm, 9 to 13 mm, and 10 to 12 mm in a stepwise manner.
- the flexural modulus of the resin composition may be, for example, about 90 to 150, preferably 100 to 145, when the flexural modulus of the blank is 100.
- the flexural modulus of the resin composition containing the unsubstituted amide compound as the fluorene derivative may be about 110 to 150 when the blank is 100, preferably 120 to 140, and more preferably 125 to 135. Is.
- the flexural modulus of the blank is, for example, 1000 to 5000 MPa, preferably 2000 to 4000 MPa, 2500 to 3500 MPa, 2700 to 3200 MPa, and 2800 to 3000 MPa in stages.
- the tensile strength (maximum tensile strength) of the resin composition may be, for example, about 80 to 150, preferably 90 to 140, and more preferably 100 to 130, when the tensile strength of the blank is 100. be.
- the tensile strength of the resin composition containing the unsubstituted amide compound as the fluorene derivative may be about 105 to 135 when the blank is 100, preferably 110 to 130, and more preferably 115 to 125. Is.
- the tensile strength of the blank is, for example, 10 to 200 MPa, preferably 50 to 150 MPa, 60 to 120 MPa, 70 to 100 MPa, and 80 to 90 MPa in stages.
- the tensile elastic modulus of the resin composition may be, for example, about 100 to 200 when the tensile elastic modulus of the blank is 100.
- the tensile elastic modulus of the resin composition containing the unsubstituted amide compound as the fluorene derivative may be about 110 to 170 when the blank is 100, preferably 120 to 160, and more preferably 130 to 150.
- the tensile elastic modulus of the blank is, for example, 1000 to 5000 MPa, preferably 2000 to 4000 MPa, 2500 to 3500 MPa, 2800 to 3200 MPa, and 2900 to 3100 MPa in stages.
- MFR flexural strength
- flexural modulus flexural modulus
- tensile strength maximum tensile strength
- tensile elastic modulus can be measured by the methods described in Examples described later. ..
- the shape of the molded body is not particularly limited and can be selected according to the application.
- a one-dimensional structure such as linear or thread-like
- a two-dimensional structure such as film-like, sheet-like or plate-like, block-like or rod-like.
- It may be a three-dimensional structure such as a hollow shape such as a tubular shape or a tubular shape.
- the molded product can be manufactured by using a conventional molding method such as an injection molding method, an injection compression molding method, an extrusion molding method, a transfer molding method, a blow molding method, a pressure molding method, or a casting molding method. ..
- TG-DTA Thermogravimetric-Differential Thermal Analyzer
- the tensile strength (maximum tensile strength) and tensile elastic modulus were measured under the condition of a test speed of 5 mm / min according to JIS K 7161-1, -2.
- the tensile elastic modulus was calculated by the tangential method.
- TBAB Tetrabutylammonium bromide, manufactured by Tokyo Chemical Industry Co., Ltd.
- KOH Potassium hydroxide, manufactured by Kanto Chemical Co., Ltd.
- Isopropanol Kanto Chemical Co., Ltd. Made by Co., Ltd.
- the reaction was terminated when the disappearance of 9H-fluorene was confirmed by HPLC.
- the obtained reaction solution is cooled to 50 ° C., 10 mass% HCl aqueous solution (0.9 g; 0.0025 mol (2.5 mmol) in terms of HCl) and ion-exchanged water (17 mL) are added, and the mixture is stirred and neutralized. After that, toluene (18.1 g) and saturated brine (36.1 g ⁇ 3 times) were added to carry out an extraction operation. When the obtained extract was allowed to stand overnight while cooling to 0 ° C., white crystals were precipitated.
- the crystals were separated by filtration and prepared with ion-exchanged water (37.3 mL) and isopropanol (10 mL).
- the target product (DEAA-FL, 30.2 g; yield 61.4%) represented by the following formula (1-1) was obtained.
- the obtained DEAA-FL had a melting point of 87 to 89 ° C. and a 5% mass loss temperature of 294 ° C.
- the results of 1 H-NMR of the obtained DEAA-FL are shown below and in FIG.
- the reaction was terminated when the disappearance of 9H-fluorene was confirmed by HPLC.
- the obtained reaction solution was cooled to 50 ° C., 10 mass% HCl aqueous solution (0.9 g; 0.0025 mol (2.5 mmol) in terms of HCl) and ion-exchanged water (17 mL) were added, and the mixture was stirred and gradually. White crystals were precipitated to form a white suspension.
- the suspension was separated by filtration and washed with hot water (77.7 mL) and isopropanol (15 mL).
- the target product (DMAA-FL, 30.0 g; Yield 82.4%) was obtained.
- the obtained DMAA-FL had a melting point of 158 to 159 ° C. and a 5% mass reduction temperature of 318 ° C.
- the results of 1 H-NMR of the obtained DMAA-FL are shown below and in FIG.
- the obtained NIPAM-FL had a melting point of 235 to 237 ° C. and a 5% mass reduction temperature of 257 ° C.
- the results of 1 H-NMR of the obtained NIPAM-FL are shown below and in FIG.
- the obtained AAD-FL had a melting point of 254 to 259 ° C. and a 5% mass reduction temperature of 320 ° C.
- the results of 1 H-NMR of the obtained AAD-FL are shown below and in FIG.
- the reaction was terminated when the disappearance of 9H-fluorene was confirmed by HPLC.
- the obtained reaction solution was cooled to 50 ° C., 10 mass% HCl aqueous solution (0.9 g; 0.0025 mol (2.5 mmol) in terms of HCl) and ion-exchanged water (17 mL) were added, and the mixture was stirred and gradually. White crystals were precipitated to form a white suspension.
- the target product ACMO-FL
- represented by the following formula (1-5) was obtained. ..
- Table 1 shows the results of the solubility test of the fluorene derivatives obtained in Synthesis Examples 1 to 4.
- IPA indicates isopropanol
- MEK indicates methyl ethyl ketone
- MIBK indicates methyl isobutyl ketone
- dioxane indicates 1,4-dioxane
- THF indicates tetrahydrofuran.
- Example 3 when a sample obtained by extruding the resin composition into a thread was visually confirmed, it was not cloudy in any of the examples, and the resin and the additive were compatible with each other.
- the AAD-FL used in Example 3 was not so high in solvent solubility and was expected to be difficult to disperse in the resin, but it was surprisingly compatible with the resin.
- the bending test, tensile test and MFR of the obtained resin composition were measured. The results obtained are shown in Table 2.
- the resin used for preparing the resin composition is shown below.
- PA66 Polyamide 66, Toray Industries, Inc. "Amilan (registered trademark) CM3001".
- Example 3 the resin composition of Example improves MFR without significantly reducing mechanical strength such as bending strength, flexural modulus, tensile strength, and tensile elastic modulus as compared with Comparative Example 1. did it.
- the flexural strength is about 26%
- the flexural modulus is about 29%
- the tensile strength is about 18%
- the tensile modulus is about 38%
- the MFR is about 278, as compared with Comparative Example 1.
- % (About 3.8 times) also improved. That is, in Example 3, the mechanical strength is greatly improved as seen when a reinforcing agent (or filler) such as a solid filler is added, and usually, when such a filler is added, the fluidity is improved. Surprisingly, the MFR could be improved about 3.8 times, and both mechanical strength and melt fluidity could be achieved at a high level.
- Examples 7 to 9, Comparative Example 2 Preparation and evaluation of a resin composition containing a fibrous reinforcing material PA66 as a resin, AAD-FL as an additive, and glass fiber as a fibrous reinforcing material are shown in the table.
- a resin composition was prepared by kneading at the ratio described in 4. The kneading was carried out using a twin-screw extruder (“TEM-26SX” manufactured by Toshiba Machine Co., Ltd.) by feeding the glass fibers from the side feeder and under the condition of a temperature of 260 ° C.
- TEM-26SX twin-screw extruder
- the bending test, tensile test, Charpy impact strength and MFR of the obtained resin composition were measured. The results obtained are shown in Table 4.
- the numerical value in parentheses in the additive column means the mass% of AAD-FL with respect to the total amount of PA66 and AAD-FL.
- the fibrous reinforcing material used for preparing the resin composition is shown below.
- GF Glass fiber, "ECS03 T-275H” manufactured by Nippon Electric Glass Co., Ltd., E-glass fiber-chopped strand, filament diameter 10.5 ⁇ 1.0 ⁇ m, strand length 3.0 ⁇ 1.0 mm.
- Examples 7 to 9 containing the fibrous reinforcing material do not significantly reduce (or slightly improve) the mechanical properties derived from the fibrous reinforcing material as compared with Comparative Example 2. ), MFR could be greatly improved.
- the fibrous reinforcing material can generally greatly improve the mechanical properties of the polyamide-based resin, but on the other hand, the resin composition has a high viscosity, so that the processability (moldability or fluidity) is greatly reduced.
- the fibrous reinforcing material was contained in a high proportion of 50% by mass of the whole, the fluidity (MFR) could be greatly improved by a small amount of the additive.
- Examples 7 and 8 This can also be confirmed by comparing the MFRs of Examples 7 and 8 with the MFRs of the corresponding Examples 6 and 3 (examples containing AAD-FL in the same proportion to PA66 and not containing GF). That is, the MFRs of Examples 7 and 8 were improved by about 2.4 times and 4.0 times, respectively, as compared with Comparative Example 2 (without additives), whereas the MFRs of Examples 6 and 3 were Comparative Examples. It is about 2.4 times and 3.8 times, respectively, with respect to 1 (without additives), and Examples 7 and 8 have an MFR equal to or higher than that of Examples 6 and 3 even if they contain a high proportion of GF. I was able to improve.
- the MFR could be greatly improved without significantly reducing the impact strength, and high impact resistance and high fluidity could be achieved in a well-balanced manner.
- the resin composition of the present disclosure is effective in moldability because it can greatly improve fluidity (or moldability) such as melt fluidity without or improving the mechanical strength of the polyamide resin excessively. Can be improved. Therefore, by utilizing the excellent properties of polyamide resin such as abrasion resistance, lubricity, heat resistance, and chemical resistance, fibers, films, daily necessities, automobile-related parts, electrical / electronic-related parts, and machinery It can be used for a wide range of purposes such as related parts, construction related parts, and sports / leisure related parts.
- it includes ropes, tire cords, fishing nets, filter cloths, clothing cores, packaging films, radiator tanks, manifolds, piping tubes and pipes, hoses, air cleaners, clutch parts, connectors (including electric circuit connectors, etc.) ), Switches, gears, pulleys, cams, bushes, rollers, bearings, housings, casings, wire coatings, door rollers, rail parts, casters, shoes, shuttlecocks, reels, etc.
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Abstract
Description
R2a、R2b、R2cおよびR2dはそれぞれ独立して水素原子または置換基を示し、
R3aおよびR3bはそれぞれ独立して水素原子または置換基を示し、
X1aおよびX1bはそれぞれ独立して下記式(X1)で表される基を示す
R3aおよびR3bが水素原子、アルキル基、シクロアルキル基、アリール基またはアラルキル基であり、
R4およびR5が、水素原子もしくはアルキル基であるか、または、R4とR5とが互いに結合して形成する複素環が、窒素原子、酸素原子および硫黄原子から選択された少なくとも1つのヘテロ原子をさらに含んでいてもよい5~7員複素環であってもよい。
R3aおよびR3bが水素原子またはメチル基であり、
R4およびR5が、水素原子もしくはC1-6アルキル基であるか、または、R4とR5とが互いに結合して形成する複素環が、ピロリジン環、ピペリジン環、ホモピペリジン環またはモルホリン環であってもよい。
本開示において、流動性改善剤(溶融流動性改善剤)として機能するフルオレン誘導体は、下記式(1)で表される化合物である。
R2a、R2b、R2cおよびR2dはそれぞれ独立して水素原子または置換基を示し、
R3aおよびR3bはそれぞれ独立して水素原子または置換基を示し、
X1aおよびX1bはそれぞれ独立して下記式(X1)で表される基を示す
前記式(1)で表される化合物の製造方法は特に制限されないが、例えば、下記式(2)で表される化合物と、下記式(3a)および(3b)で表される化合物とを反応(マイケル付加反応)させることによって調製してもよい。
上述のようにして得られるフルオレン誘導体は、結晶または非晶の形態であってもよく、結晶の形態である場合、融点は、基[-C(=O)-X1a]および[-C(=O)-X1b]が無置換アミド基である場合、例えば200~300℃程度であってもよく、好ましくは230~280℃、さらに好ましくは240~270℃であり、基[-C(=O)-X1a]および[-C(=O)-X1b]が一置換アミド基である場合、例えば150~300℃程度であってもよく、好ましくは200~270℃、さらに好ましくは220~250℃であり、基[-C(=O)-X1a]および[-C(=O)-X1b]が二置換アミド基である場合、例えば50~200℃程度であってもよく、好ましくは70~180℃、さらに好ましくは80~160℃である。
樹脂組成物が含むポリアミド系樹脂(PA)としては、慣用のポリアミド系樹脂が使用でき、例えば、脂肪族モノマー成分、脂環族モノマー成分および/または芳香族モノマー成分などで形成してもよい。
樹脂組成物は、前記式(1)で表されるフルオレン誘導体および前記ポリアミド系樹脂を少なくとも含んでいればよい。ポリアミド系樹脂に対して、添加剤として前記式(1)で表されるフルオレン誘導体を添加して樹脂組成物(熱可塑性樹脂組成物)を形成することにより、樹脂組成物の流動性、特に溶融流動性をより有効に向上できる。また、樹脂組成物の流動性が向上することにより、その成形性(加工性)をも向上させることができる。すなわち、流動性向上には成形温度(加工温度)を高くすることが考えられるが、ポリアミド系樹脂は分解温度が比較的低い傾向にあり、例えば、結晶性ポリアミド系樹脂では融点に近いことも多いため、成形温度を上げて流動性を向上することには限界がある。また、ポリアミド系樹脂は、分解温度が低い傾向のみならず、粘度の温度依存性が大きい傾向にあるため、熱分解抑制および流動性安定化などのために厳密な温度管理が必要になるが、成形温度が高温になるほど温度管理は困難になる。そのため、成形温度を高めなくても流動性を向上できる本開示の樹脂組成物は特に有用性が高い。
樹脂組成物は、機械的特性、例えば、曲げ強さ、曲げ弾性率、引張強さ、衝撃強さなどの観点から、必要に応じて繊維状補強材(繊維状強化材または繊維状充填材)を含んでいてもよい。一般的に繊維状補強材は、樹脂組成物の前記機械的特性などを大きく向上できるものの、粘度を著しく増加させてしまうため、前記機械的特性と流動性(成形性または加工性)との両立は困難である。特に、前記機械的特性が重要な用途では、繊維状補強材を高い割合で添加する必要があり、繊維状補強材の増加に伴う顕著な高粘度化のため、流動性(成形性または加工性)を犠牲にせざるを得ない場合がある。しかし、特定のフルオレン誘導体と、ポリアミド系樹脂と、繊維状補強材とを組み合わせる本開示では、繊維状補強材を含んでいても流動性を有効に向上できる。しかも、低分子化合物(フルオレン誘導体)を含むにもかかわらず、繊維状補強材に由来する高い機械的特性の低下を意外にも抑制し易く、保持または向上できる場合もあるため、高い機械的特性と高い流動性とを高いレベルで両立し易い。特に、前記フルオレン誘導体を繊維状補強材と組み合わせると、繊維状補強材を含まない場合(すなわち、繊維状補強材を含まず、かつ前記フルオレン誘導体とポリアミド系樹脂との質量割合が同じ樹脂組成物)に比べて衝撃強さを保持し易く、耐衝撃性と流動性とを両立し易いようである。
なお、樹脂組成物は、必要に応じて、ポリアミド系樹脂(または第1の熱可塑性樹脂)とは異なる他の熱可塑性樹脂(または第2の熱可塑性樹脂)を含んでいてもよく、含んでいなくてもよい。
樹脂組成物は流動性に優れているため、樹脂組成物のメルトフローレート(MFR)は、前記式(1)で表されるフルオレン誘導体を添加しない樹脂単独(以下、単にブランクともいう)のMFRを100としたとき、例えば110~500程度であってもよく、好ましくは130~450、さらに好ましくは160~400であり、特に、フルオレン誘導体として前記無置換アミド化合物を含むとより一層流動性を向上でき、樹脂組成物のMFRは、ブランクを100としたとき、180~480程度であってもよく、好ましくは、以下段階的に、200~460、250~450、300~430、330~410、350~400、370~390である。なお、ブランクのMFRは、例えば10~100g/分、好ましくは、以下段階的に、20~60g/分、25~50g/分、30~40g/分である。
樹脂組成物は流動性や機械的特性に優れるため、高い成形性(または生産性)で機械的特性に優れた成形体を形成できる。成形体の形状は、特に限定されず、用途に応じて選択でき、例えば、線状、糸状などの一次元的構造、フィルム状、シート状、板状などの二次元的構造、ブロック状、棒状、管状またはチューブ状などの中空状などの三次元的構造などであってもよい。
(HPLC)
HPLC(高性能または高速液体クロマトグラフ)装置として(株)島津製作所製「LCMS―2020」を用い、カラムとして(株)島津製作所製「KINTEX XB-C18」を用いて、移動相:アセトニトリル/水(体積比)=50/50から95/5まで10分間かけて変化させ、その後95/5で5分保持の条件で測定した。
試料を、内部標準物質としてテトラメチルシランを含む重溶媒(CDCl3)に溶解し、核磁気共鳴装置(BRUKER社製「AVANCE III HD」)を用いて、1H-NMRスペクトルを測定した。
BUCHI社製「Melting point M-565」を使用して、温度50℃から昇温速度0.5℃/分の条件で測定した。
熱重量測定-示差熱分析装置(TG-DTA)(パーキンエルマー社製「TGA-4000」)を使用して、窒素雰囲気下、測定温度範囲50~400℃、昇温速度10℃/分の条件下で、試料の質量が5質量%減少した温度を測定した。
試料と後述する表1に記載の溶剤とを、各溶剤ごとに濃度が3質量%となるようそれぞれ混合し手で10分程度振とうし、その後、室温下(温度15~25℃)で一晩静置した。試料の溶解性を確認して、以下の基準で評価した。
△:溶けるが、溶け残りが目視で確認できた
×:溶けなかった。
JIS K 7171に準じて、曲げ強さ、たわみおよび曲げ弾性率を測定した。なお、曲げ弾性率は接線法により算出した。
JIS K 7161-1,-2に準じて、試験速度5mm/分の条件で、引張強さ(最大引張強さ)および引張弾性率測定した。なお、引張弾性率は接線法により算出した。
比較例1および実施例1~6では、JIS K 7210-1 B法に準じて、保持時間5分、温度280℃、試験荷重1.2kgの条件で測定した。比較例2および実施例7~9では、JIS K 7210-1 A法に準じて、保持時間5分、温度280℃、試験荷重2.16kgの条件で測定した。
JIS K 7111に準じて測定した。
(原料)
N,N-ジエチルアクリルアミド:KJケミカルズ(株)製「DEAA(登録商標)」
N,N-ジメチルアクリルアミド:KJケミカルズ(株)製「DMAA(登録商標)」
N-イソプロピルアクリルアミド:KJケミカルズ(株)製「NIPAM(登録商標)」
N-アクリロイルモルホリン:KJケミカルズ(株)製「ACMO(登録商標)」
アクリルアミド:富士フイルム和光純薬(株)製
(その他)
DMSO:ジメチルスルホキシド、関東化学(株)製
トルエン:関東化学(株)製
TBAB:テトラブチルアンモニウムブロミド、東京化成工業(株)製
KOH:水酸化カリウム、関東化学(株)製
イソプロパノール:関東化学(株)製。
磁気撹拌子および三方コックを装着した反応器に9H-フルオレン(19.4g;0.117mol)、DMSO(30mL)、トルエン(30mL)、TBAB(0.6g;0.0019mol)、N,N-ジエチルアクリルアミド(30.5g;0.24mol)を仕込んで窒素置換した後、65℃まで昇温し、完全に溶解したことを確認した。そこに、48質量%KOH水溶液(0.56g;KOH換算で0.0048mol(4.8mmol))を投入し、90℃まで昇温し、2時間加熱撹拌した。HPLCにて、9H-フルオレンの消失を確認した時点で反応終了とした。得られた反応液を50℃まで冷却し、10質量%HCl水溶液(0.9g;HCl換算で0.0025mol(2.5mmol))およびイオン交換水(17mL)を加えて攪拌して中和処理した後、トルエン(18.1g)、および飽和食塩水(36.1g×3回)を加えて抽出操作を行った。得られた抽出液を0℃まで冷却しながら一晩静置したところ、白色の結晶物が析出したため、結晶物を濾別し、イオン交換水(37.3mL)、およびイソプロパノール(10mL)にて洗浄を行ったところ、下記式(1-1)で表される目的物(DEAA-FL、30.2g;収率61.4%)が得られた。
磁気撹拌子および三方コックを装着した反応器に9H-フルオレン(19.4g;0.117mol)、DMSO(30mL)、トルエン(30mL)、TBAB(0.6g;0.0019mol)、N,N-ジメチルアクリルアミド(23.8g;0.24mol)を仕込んで窒素置換した後、65℃まで昇温し、完全に溶解したことを確認した。そこに、48質量%KOH水溶液(0.56g;KOH換算で0.0048mol(4.8mmol))を投入し、90℃まで昇温し、2時間加熱撹拌した。HPLCにて、9H-フルオレンの消失を確認した時点で反応終了とした。得られた反応液を50℃まで冷却し、10質量%HCl水溶液(0.9g;HCl換算で0.0025mol(2.5mmol))およびイオン交換水(17mL)を加え、攪拌したところ、徐々に白色の結晶が析出し、白色の懸濁液となった。懸濁液を濾別し、熱水(77.7mL)およびイソプロパノール(15mL)にて洗浄を行ったところ、下記式(1-2)で表される目的物(DMAA-FL、30.0g;収率82.4%)が得られた。
磁気撹拌子および三方コックを装着した反応器に9H-フルオレン(19.4g;0.117mol)、DMSO(30mL)、トルエン(30mL)、TBAB(0.6g;0.0019mol)、N-イソプロピルアクリルアミド(27.2g;0.24mol)を仕込んで窒素置換した後、65℃まで昇温し、完全に溶解したことを確認した。そこに、48質量%KOH水溶液(0.56g;KOH換算で0.0048mol(4.8mmol))を投入し、90℃まで昇温し、2時間加熱撹拌した。HPLCにて、9H-フルオレンの消失を確認した時点で反応終了とした。得られた反応液を50℃まで冷却し、10質量%HCl水溶液(0.9g;HCl換算で0.0025mol(2.5mmol))およびイオン交換水(17mL)を加え、攪拌したところ、徐々に白色の結晶が析出し、白色の懸濁液となった。懸濁液を濾別し、熱水(77.7mL)およびイソプロパノール(15mL)にて洗浄を行ったところ、下記式(1-3)で表される目的物(NIPAM-FL、32.8g;収率71.4%)が得られた。
磁気撹拌子および三方コックを装着した反応器に9H-フルオレン(19.4g;0.117mol)、DMSO(30mL)、トルエン(30mL)、TBAB(0.6g;0.0019mol)、アクリルアミド(17.0g;0.24mol)を仕込んで窒素置換した後、65℃まで昇温し、完全に溶解したことを確認した。そこに、48質量%KOH水溶液(0.56g;KOH換算で0.0048mol(4.8mmol))を投入し、90℃まで昇温し、2時間加熱撹拌した。HPLCにて、9H-フルオレンの消失を確認した時点で反応終了とした。得られた反応液を50℃まで冷却し、10質量%HCl水溶液(0.9g;HCl換算で0.0025mol(2.5mmol))およびイオン交換水(17mL)を加え、攪拌したところ、徐々に白色の結晶が析出し、白色の懸濁液となった。懸濁液を濾別し、熱水(77.7mL)およびイソプロパノール(15mL)にて洗浄を行ったところ、下記式(1-4)で表される目的物(AAD-FL、31.8g;収率88.4%)が得られた。
磁気撹拌子および三方コックを装着した反応器に9H-フルオレン(19.4g;0.117mol)、DMSO(30mL)、トルエン(30mL)、TBAB(0.6g;0.0019mol)、N-アクリロイルモルホリン(33.8g;0.24mol)を仕込んで窒素置換した後、65℃まで昇温し、完全に溶解したことを確認した。そこに、48質量%KOH水溶液(0.56g;KOH換算で0.0048mol(4.8mmol))を投入し、90℃まで昇温し、2時間加熱撹拌した。HPLCにて、9H-フルオレンの消失を確認した時点で反応終了とした。得られた反応液を50℃まで冷却し、10質量%HCl水溶液(0.9g;HCl換算で0.0025mol(2.5mmol))およびイオン交換水(17mL)を加え、攪拌したところ、徐々に白色の結晶が析出し、白色の懸濁液となった。懸濁液を濾別し、熱水(77.7mL)およびイソプロパノール(15mL)にて洗浄を行ったところ、下記式(1-5)で表される目的物(ACMO-FL)が得られた。
合成例1~4で得られたフルオレン誘導体の溶解性試験の結果を表1に示す。なお、表1中、IPAはイソプロパノール、MEKはメチルエチルケトン、MIBKはメチルイソブチルケトン、ジオキサンは1,4-ジオキサン、THFはテトラヒドロフランをそれぞれ示す。
表2に記載の割合で、樹脂と添加剤とを(比較例1では添加剤を用いることなく)2軸押出機(サーモフィッシャー製「Process11 Twin Screw Extruder」、L/D=40)を用いて280℃で溶融混練し、樹脂組成物を調製した。
樹脂としてのPA66と、添加剤としてのAAD-FLとの割合を表3に記載の割合で混練して樹脂組成物を調製した。なお、混練は二軸押出機(パーカーコーポレーション社製「HK25D」、L/D=41、スクリュー径:25mm)を用いて、温度270℃、スクリュー回転数150rpm、吐出量6kg/時の条件で行った。また、樹脂組成物を糸状に押し出したサンプルを目視で確認したところ、実施例4~6のいずれにおいても白濁しておらず、実施例3と同様に樹脂と添加剤とが相溶していた。
樹脂としてのPA66と、添加剤としてのAAD-FLと、繊維状補強材としてのガラス繊維とを表4に記載の割合で混練して樹脂組成物を調製した。なお、混練は二軸押出機(東芝機械社製「TEM-26SX」)を用いて、ガラス繊維をサイドフィーダーより投入し、温度260℃の条件で行った。
Claims (9)
- 前記式(1)において、R4およびR5が水素原子である請求項1記載の樹脂組成物。
- 前記ポリアミド系樹脂が、脂肪族ポリアミド樹脂である請求項1または2記載の樹脂組成物。
- 前記式(1)で表される化合物と前記ポリアミド系樹脂との割合が、前者/後者(質量比)=1/99~10/90である請求項1または2記載の樹脂組成物。
- さらに、繊維状補強材を含む請求項1または2記載の樹脂組成物。
- 繊維状補強材が無機繊維である請求項5記載の樹脂組成物。
- 前記式(1)で表される化合物の割合が、繊維状補強材100質量部に対して、0.5~100質量部である請求項5記載の樹脂組成物。
- 請求項1記載の式(1)で表される化合物をポリアミド系樹脂に添加して、ポリアミド系樹脂の流動性を向上する方法。
- 請求項1記載の式(1)で表される化合物からなる流動性改善剤。
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