WO2021073469A1 - 姿态可调的盘类零件承载装置及方法 - Google Patents
姿态可调的盘类零件承载装置及方法 Download PDFInfo
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- WO2021073469A1 WO2021073469A1 PCT/CN2020/120335 CN2020120335W WO2021073469A1 WO 2021073469 A1 WO2021073469 A1 WO 2021073469A1 CN 2020120335 W CN2020120335 W CN 2020120335W WO 2021073469 A1 WO2021073469 A1 WO 2021073469A1
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- stage
- clamping
- gear
- cylindrical gear
- disc parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/14—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for adjusting the bench top
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H37/00—Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00
- F16H37/12—Gearings comprising primarily toothed or friction gearing, links or levers, and cams, or members of at least two of these types
- F16H37/124—Gearings comprising primarily toothed or friction gearing, links or levers, and cams, or members of at least two of these types for interconverting rotary motion and reciprocating motion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H25/00—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms
- F16H25/18—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms for conveying or interconverting oscillating or reciprocating motions
- F16H25/20—Screw mechanisms
- F16H2025/2062—Arrangements for driving the actuator
- F16H2025/2084—Perpendicular arrangement of drive motor to screw axis
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H25/00—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms
- F16H25/18—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms for conveying or interconverting oscillating or reciprocating motions
- F16H25/20—Screw mechanisms
- F16H2025/2062—Arrangements for driving the actuator
- F16H2025/2093—Arrangements for driving the actuator using conical gears
Definitions
- the invention relates to an adjustable-posture disc component bearing device and method, in particular to a posture-adjustable disc component bearing device and method used in the field of parts processing.
- Parts usually need to complete multiple processes such as processing, assembling, and spraying before service, and the processing operation load-bearing device directly affects the dimensional accuracy, shape and position accuracy of the processed parts and other parameters.
- the processing process presents obvious flexibility and flexibility.
- the card loading device needs to provide flexible and diverse auxiliary movements.
- the traditional method of clamping a workpiece with a V-shaped block requires manual adjustment assistance, which requires a long adjustment time and is time-consuming and laborious; the prior art is mainly suitable for clamping parts with a specific structure form, and the clamping function is relatively single.
- patent CN104029066A discloses a clamping device for thin-walled large-diameter parts. Its function is mainly to realize the clamping of thin-walled parts, and does not have the movement mode conversion required for flexible processing. In addition, it is difficult for the existing such clamping device to realize the integration of the machining process driving and the clamping function, and it does not have the posture adjustment function of the part, which is not conducive to achieving the concentration of the process of the part machining process and improving the processing efficiency.
- a method is provided to realize the integration of the parts clamping positioning and driving functions and the conversion of the working mode, and the functions of the parallel mechanism and the series mechanism are integrated to realize the posture adjustment required by the complex machining process of the parts, and the parts can be adjusted.
- Flexible processing device and method for carrying disc parts with adjustable posture are provided.
- the disc parts carrying device with adjustable posture of the present invention includes a drive unit, a clamping mechanism, a rotary platform, a motion conversion mechanism, and a posture adjustment mechanism, wherein the clamping mechanism is arranged above the rotary platform, and the rotary platform
- a connecting top plate is provided at the center of the bottom, a supporting frame is provided under the connecting top plate, the driving unit is set at the center of the connecting top plate through the supporting frame, a connecting base is provided under the connecting top plate, and an attitude adjustment mechanism is provided between the connecting top plate and the connecting base;
- the driving unit includes a driving motor and a propulsion cylinder, and the propulsion cylinder is fixed on the side of the driving motor;
- the clamping mechanism includes a ball screw, a nut slider, a quick-change jaw, and a clamping bottom plate.
- the top of the head of the ball screw is provided with a small bevel gear, and the axis of the clamping bottom plate is provided with a large bevel gear.
- the rod is arranged symmetrically on the outer center of the large bevel gear.
- the small bevel gear at the top of the ball screw head meshes with the large bevel gear.
- the ball screw is provided with a nut slider, and the nut slider is fixed with a quick-change jaw and a ball wire.
- the screw nut drive thread engagement of the rod has a self-locking function to ensure the reliable clamping of the disc parts by the quick-change jaws.
- the slewing platform is fixed between the connecting top plate and the clamping bottom plate.
- the slewing platform adopts a slewing support.
- the center of the slewing support is a secondary internal cylindrical gear.
- the connecting top plate and the slewing support are arranged coaxially, and the center of the connecting top plate and the slewing support is Three-stage internal cylindrical gear,
- the motion conversion mechanism includes a first-level outer cylindrical gear, a second-stage double gear, a third-stage double gear, a shaft sleeve, and a spline shaft.
- the first-stage outer cylindrical gear is coaxially fixed on the spline shaft
- the second-stage double gear The three-stage double gear is sleeved on the spline shaft and can be rotated relative to the spline shaft.
- a sleeve is provided on the spline shaft between the first-stage outer cylindrical gear and the second-stage double gear.
- the three-stage double gear The output rod is connected with the propulsion cylinder, and the spline shaft is connected with the output shaft of the drive motor through a coupling.
- Both ends of the attitude adjustment mechanism are respectively provided with ball hinges, and the attitude adjustment mechanism is respectively connected with the connecting top plate and the connecting base through the ball hinges.
- the attitude adjustment mechanism is a parallel mechanism.
- the steps are as follows:
- Step 1 Reset the clamping mechanism, and make the clamping mechanism in a waiting state for clamping and positioning through the movement of the motion conversion mechanism;
- Step 2 Positioning and clamping the disc parts to be processed
- Step 3 Determine the attitude parameters of the attitude adjustment mechanism and the driving speed parameters of the drive motor according to the processing requirements of the disc parts;
- Step 4 According to the determined attitude parameters of the attitude adjustment mechanism, the attitude adjustment mechanism adjusts the attitude of the disc parts;
- Step 5 The motion conversion mechanism works, so that the disk parts are in a waiting state for rotating motion
- Step 6 According to the determined drive speed parameters of the drive motor, the drive motor outputs power and drives the disc parts to continuously rotate;
- Step 7 After the disk parts are processed, the clamping mechanism is opened to complete the unloading of the disk parts.
- the specific method for making the clamping mechanism in the holding and positioning waiting state in the first step is: using a propelling cylinder to push the spline shaft to move in a direction away from the drive motor, so that the first-stage outer cylindrical gear meshes with the first-stage inner cylindrical gear , The two-stage double gear meshes with the two-stage internal cylindrical gear, and the three-stage double gear meshes with the three-stage internal cylindrical gear.
- the clamping bottom plate, the slewing platform and the connecting top plate are in a locked state.
- the specific method for completing the positioning and clamping of disc parts in the second step is: using a drive motor to drive the first-stage outer cylindrical gear to sequentially drive the first-stage inner cylindrical gear and the large bevel gear to rotate, and the large bevel gear drives the meshing ball wires
- the small bevel gear at the top of the rod rotates, so that the nut slider is driven to slide on the clamping base through the threaded engagement of the ball screw to realize the radial movement of the quick-change jaw on the ball screw, and then the drive motor is clamped and driven Angle control, complete the clamping and positioning of disc parts, and at the same time use the self-locking disc parts of the ball screw to reliably clamp.
- the specific method for making the clamping mechanism in the waiting state of rotating motion in the step 5 is: pushing the air cylinder through the output rod to push the spline shaft to move in the direction close to the driving motor, so that the first-stage outer cylindrical gear and the second-stage inner cylindrical gear Engaged, at this time the other gears are out of meshing state.
- the specific method for driving the disc parts to continuously rotate in the step 6 is: using a drive motor to drive the spline shaft to rotate coaxially through the coupling, and the spline shaft drives the first-stage outer cylindrical gear to rotate coaxially through the first-stage outer cylindrical gear.
- the gear meshes with the secondary inner cylindrical gear to drive the rotating platform to rotate, and further drive the clamping mechanism to rotate, so as to realize the continuous rotation of disc parts.
- the specific method to complete the unloading of disc parts in the step 7 is: first reset the attitude adjustment mechanism, and then use the propulsion cylinder to push the spline shaft axially forward through the output rod, so that the first-stage outer cylindrical gear and the first-stage inner cylindrical gear are axially moved forward.
- the clamping bottom plate, the slewing platform and the connecting top plate are in a locked state; control
- the drive motor rotates in the reverse direction, the first-stage outer cylindrical gear meshes with the first-stage inner cylindrical gear in reverse, and the first-stage inner cylindrical gear drives the large bevel gear to rotate in the opposite direction.
- the large bevel gear drives the small bevel gear and the ball screw.
- Rotate in the opposite direction and drive the nut slider through the threaded engagement to slide in the opposite direction on the clamping base plate to realize the reverse radial movement of the quick-change jaws on the ball screw, so as to take out the disc parts and realize the quick-change jaws to open and reset.
- the present application can realize the integration of the parts clamping positioning and driving functions, and the movement conversion mechanism can realize the conversion of the clamping positioning and driving two working modes, effectively improving the processing efficiency of the process concentration of the part processing process, and the overall structure of the device is compact.
- the posture adjustment mechanism of the present application adopts the principle of a parallel mechanism, which can be used to adjust the posture of the parts to be assembled, and can realize the posture adjustment required by the complex machining process of the parts.
- the overall structure has the high rigidity and stability of the parallel mechanism and increases the parts clamping Supporting rigidity and stability;
- the load-bearing device has a wide range of rotational movement and fine-tuning of the posture, and integrates the functions of a parallel mechanism and a series mechanism.
- the clamping mechanism of the present invention can adjust the clamping size, adopts quick-change jaws, and can adapt to the clamping of disc parts with various shapes and structures by replacing the quick-change jaws, which expands the application range of the clamping mechanism.
- Figure 1 is an axonometric view of the overall structure of the present invention
- Figure 2 is a front view of the overall structure of the present invention.
- Figure 3 is a schematic diagram of the slewing platform and the connected top plate of the present invention.
- Figure 4 is a structural diagram of the motion conversion mechanism of the present invention.
- Figure 5 is a structural diagram of the part of the present invention when it is installed and positioned;
- Figure 6 is a structural diagram of the parts of the present invention in a large range of rotational movement
- Figure 7 is a structural diagram of the parts of the present invention when unloading.
- Fig. 8 is a flow chart of parts clamping of the present invention.
- 100-driving unit 110-driving motor, 120-propelling cylinder, 121-output rod, 200-clamping mechanism, 210-ball screw, 220-nut slider, 230-quick change jaw, 240- Clamping the bottom plate, 250-small bevel gear, 260-large bevel gear, 261-first-stage internal cylindrical gear, 270-upper surface, 300-slewing platform, 310-slewing support, 320-second-stage internal cylindrical gear, 400-motion Conversion mechanism, 410-first-level outer cylindrical gear, 420-second-level double gear, 430-three-level double gear, 440-sleeve, 450-spline shaft, 510-posture adjustment mechanism, 520-ball joint, 600 -Disc parts, C10-connection top plate, C11-three-stage internal cylindrical gear, C20-support frame, C30-connection base, C40-coupling.
- the disc parts carrying device with adjustable posture of the present invention includes a drive unit 100, a clamping mechanism 200, a rotating platform 300, a motion conversion mechanism 400, and a parallel mechanism 510, wherein the clamping mechanism 200 is provided Above the slewing platform 300, there is a connecting top plate C10 under the slewing platform 300, and a supporting frame C20 is provided below the connecting top plate C10.
- the driving unit 100 is arranged at the center of the connecting top plate C10; the driving unit 100 includes a driving motor 110 and a propulsion cylinder 120, The propulsion cylinder 120 is fixed on the side of the driving motor 110.
- the driving motor 110 is fixed on the top plate C10 through the support frame C20.
- the two ends of the parallel mechanism 510 are respectively provided with ball hinges 520.
- the parallel mechanism 510 is connected to the top plate C10 and C10 through the ball hinge 520. Connect the base C30 connection,
- the slewing platform 300 is fixed between the connecting top plate C10 and the clamping bottom plate 240.
- the slewing platform 300 adopts a slewing support 310.
- the center of the slewing support 310 is a secondary internal cylindrical gear 320, which connects the top plate C10 and
- the slewing bearing 310 is arranged coaxially, and the center connecting the top plate C10 and the slewing bearing 310 is a three-stage internal cylindrical gear C11,
- the motion conversion mechanism 400 includes a first-stage outer cylindrical gear 410, a second-stage double-connected gear 420, a third-stage double-connected gear 430, a sleeve 440, a spline shaft 450, and a first-stage outer cylindrical gear 410 is the same
- the shaft is fixed on the spline shaft 450
- the second-stage double gear 420 and the third-stage double gear 430 are sleeved on the spline shaft 450, and can rotate relative to the spline shaft 450.
- the first-level outer cylindrical gear 410 and the second-stage double A sleeve 440 is provided on the spline shaft 450 between the coupling gears 420.
- the three-stage double gear 430 is connected to the propulsion cylinder 120 through the output rod 121, and the spline shaft 450 is coupled to the output shaft of the driving motor 110 through a coupling C40.
- the propulsion cylinder 120 is coupled with the three-stage double gear 430 through the output rod 121.
- the clamping mechanism 200 includes a ball screw 210, a nut slider 220, a quick-change jaw 230, and a clamping base plate 240.
- the top of the head of the ball screw 210 is provided with a small conical gear 250, which clamps
- a large bevel gear 260 is provided at the axis of the tight bottom plate 240.
- the ball screw 210 is symmetrically arranged at the center of the outer periphery of the large bevel gear 260.
- the small bevel gear 250 at the top of the head of the ball screw 210 meshes with the large bevel gear 260.
- the ball screw A nut slider 220 is provided on the nut slider 220, and a quick-change jaw 230 is fixed on the nut slider 220.
- the bottom end surface of the large conical gear 260 is fixed with a first-level inner cylindrical gear 261, a first-level outer cylindrical gear 410 and a first-level inner Cylindrical gear 261 is reversely engaged, and the threaded engagement of the screw nut transmission of the ball screw 210 has a self-locking function to ensure that the quick-change jaw 230 can reliably clamp the disc parts 600; when working, when the cylinder 120 is pushed to push the spline shaft
- the first-stage outer cylindrical gear 410 meshes with the first-stage inner cylindrical gear 261
- the second-stage double gear 420 meshes with the second-stage inner cylindrical gear 320
- the third-stage double gear 430 meshes with The three-stage inner cylindrical gear C11 meshes.
- the clamping bottom plate 240, the slewing support 310 and the connecting top plate C10 are in a locked state; at this time, driven by the driving motor 110, the first-stage outer cylindrical gear 410 and the first-stage inner cylindrical gear are in a locked state.
- the first-level internal cylindrical gear 261 drives the big bevel gear 260 to rotate.
- the big bevel gear 260 drives the small bevel gear 250 and the ball screw 210 to rotate, and the nut slider 220 is driven on the clamping base 240 through threaded engagement.
- the sliding movement realizes the radial movement of the quick-change jaw 230, which can complete the clamping and positioning of the disc part 600.
- the quick-change jaw 230 is locked at the current position, so as to ensure that the quick-change jaw 230 can reliably clamp the disc parts 600;
- the coordinated movement of the drive element of the parallel mechanism 510 can be realized along x Small amplitude translation in the, y, and z axis directions and small amplitude swing around the x, y, and z axis directions;
- the spline shaft 450 is driven to rotate coaxially, and the spline shaft 450 drives the first-level outer cylinder
- the gear 410 rotates coaxially, and the first-stage outer cylindrical gear 410 meshes with the second-stage inner cylindrical gear 320 to drive the slewing support 310 to rotate, and to further drive the clamping mechanism 200 to rotate, so that a wide range of rotational movement of the disc parts 600 can be realized.
- the clamping bottom plate 240, the slewing bearing 310 and the connecting top plate C10 are in a locked state; then, the driving motor 110 rotates in the reverse direction,
- the first-stage outer cylindrical gear 410 and the first-stage inner cylindrical gear 261 are in reverse meshing, and the first-stage inner cylindrical gear 261 drives the large bevel gear 260 to rotate in reverse.
- the large bevel gear 260 drives the small bevel gear 250 and the ball screw 210 Reverse rotation, drive nut slider 220 through threaded engagement to slide in reverse on clamping base plate 240 to realize the radial reverse movement of quick-change jaw 230, thereby realizing the unloading of disc parts 600 and the resetting of clamping mechanism 200 .
- the bearing method specifically includes the following steps:
- Step 2 Reset the clamping mechanism 200 and move the movement conversion mechanism 400 to make the clamping mechanism 200 in the waiting state for clamping and positioning.
- the specific process is: pushing the air cylinder 120 to push the spline shaft 450 axially forward to make the first stage
- the outer cylindrical gear 410 meshes with the first-stage inner cylindrical gear 261, the second-stage double gear 420 meshes with the second-stage inner cylindrical gear 320, and the third-stage double gear 430 meshes with the third-stage inner cylindrical gear C11.
- the bottom plate 240 is clamped.
- the slewing bearing 310 and the connecting top plate C10 are in a locked state.
- Step 2 Complete the clamping and positioning movement of the disc parts 600.
- the specific process is: start the drive motor 110. Under the drive of the drive motor 110, the first-stage outer cylindrical gear 410 meshes with the first-stage inner cylindrical gear 261, and the first-stage inner cylindrical gear The gear 261 drives the large bevel gear 260 to rotate. Through the meshing action, the large bevel gear 260 drives the small bevel gear 250 and the ball screw 210 to rotate, and the nut slider 220 is driven to slide on the clamping base plate 240 through threaded meshing to realize quick-change jaws. The radial movement of 230 is controlled according to the clamping driving angle of the drive motor 110 determined in step 1 to complete the clamping and positioning of the disc part 600.
- FIG. 5 is a schematic diagram of the clamping and positioning of the disc part 600.
- Step 3 Determine the attitude parameters of the parallel mechanism 510 and the driving speed parameters of the driving motor 110 according to the processing requirements of the disc parts 600;
- Step 4 According to the posture parameters of the parallel mechanism 510 determined in Step 3, the displacement of the driving element of the parallel mechanism 510 is determined by kinematic analysis, through translation along the x, y, and z axis directions and around x, y, and z The swing in the axis direction completes the posture adjustment of the disc part 600;
- Step 5 Through the movement of the motion conversion mechanism 400, the clamping mechanism 200 is placed in the waiting state of rotating motion.
- the specific process is: the spline shaft 450 is pushed axially backward by the advancing cylinder 120, so that the first-stage outer cylindrical gear 410 and the second-stage inner gear 410 are moved axially backward. Cylindrical gear 320 is engaged. At this time, the other gears are disengaged. Due to the self-locking function of thread engagement of the screw nut drive, at this time, the quick-change jaw 230 is locked at the current position to ensure that the quick-change jaw 230 is against the disc. Reliable clamping of part 600.
- Step 6 According to the driving speed parameter of the driving motor 110 determined in step 3, the disc component 600 is driven to continuously rotate.
- the specific process is: the driving motor 110 rotates. Since the spline shaft 450 is connected to the output shaft of the driving motor 110, the driving motor 110 Drive the spline shaft 450 to rotate coaxially. Since the first-stage outer cylindrical gear 410 is coaxially fixed on the spline shaft 450, the spline shaft 450 drives the first-stage outer cylindrical gear 410 to rotate coaxially. The first-stage outer cylindrical gear 410 and the second The internal cylindrical gear 320 meshes to drive the slewing bearing 310 to rotate, and to further drive the clamping mechanism 200 to rotate, so as to realize the continuous rotation of the disc part 600. As shown in FIG. 6, a schematic diagram of the large-scale rotational movement of the disc part 600 is shown.
- Step 7 After the disc part 600 is processed, perform an unloading motion to complete the unloading of the disc part 600.
- the specific process is: first reset the parallel mechanism 510, and then push the spline shaft 450 axially forward by pushing the cylinder 120 to make
- the first-stage outer cylindrical gear 410 meshes with the first-stage inner cylindrical gear 261
- the second-stage double gear 420 meshes with the second-stage inner cylindrical gear 320
- the third-stage double gear 430 meshes with the third-stage inner cylindrical gear C11.
- clamp The bottom plate 240, the slewing support 310 and the top plate C10 are in a locked state; the drive motor 110 is controlled to rotate in the reverse direction, the first-stage outer cylindrical gear 410 and the first-stage inner cylindrical gear 261 are reversely meshed, and the first-stage inner cylindrical gear 261 drives the big bevel gear 260 rotates in the reverse direction.
- the large bevel gear 260 drives the small bevel gear 250 and the ball screw 210 to reverse rotation, and the nut slider 220 is driven to slide in the opposite direction on the clamping base plate 240 through threaded meshing to realize quick-change jaws.
- the radial reverse movement of 230 realizes the unloading of the disc part 600 and the resetting of the clamping mechanism 200, as shown in FIG. 7 is a schematic diagram of the unloading movement of the disc part 600.
- the clamping mechanism 200 of the present invention adopts a quick-change jaw 230, and the quick-change jaw 230 can be adapted to the clamping of disc parts with various shapes and structures.
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Abstract
Description
Claims (10)
- 一种姿态可调的盘类零件承载装置,其特征在于:它包括驱动单元(100)、夹紧机构(200)、回转平台(300)、运动转换机构(400)、姿态调整机构(510),其中夹紧机构(200)设置在回转平台(300)上方,回转平台(300)下方设有联接顶板(C10),联接顶板(C10)底部中心处设有支撑架(C20),驱动单元(100)通过支撑架(C20)设置在联接顶板(C10)的中心处,联接顶板(C10)下方设有联接底座(C30),联接顶板(C10)与联接底座(C30)之间设有姿态调整机构(510);所述的驱动单元(100)包括驱动电机(110)和推进气缸(120),推进气缸(120)固定在驱动电机(110)的侧面;所述夹紧机构(200)包括滚珠丝杠(210)、螺母滑块(220)、快换卡爪(230)、夹紧底板(240),其中滚珠丝杠(210)头部顶端设有小圆锥齿轮(250),夹紧底板(240)轴心处设有大圆锥齿轮(260),滚珠丝杠(210)在大圆锥齿轮(260)的外围中心对称设置,滚珠丝杠(210)头部顶端的小圆锥齿轮(250)与大圆锥齿轮(260)啮合,滚珠丝杠(210)上设有螺母滑块(220),螺母滑块(220)上固定有快换卡爪(230),滚珠丝杠(210)的丝杠螺母传动螺纹啮合具有自锁功能,保证快换卡爪(230)对盘类零件(600)的可靠夹持,所述的回转平台(300)固定在联接顶板(C10)和夹紧底板(240)之间,回转平台(300)采用回转支承(310),回转支承(310)的中心为二级内圆柱齿轮(320),联接顶板(C10)和回转支承(310)同轴设置,联接顶板(C10)和回转支承(310)的中心为三级内圆柱齿轮(C11),所述运动转换机构(400)包括一级外圆柱齿轮(410)、二级双联齿轮(420)、三级双联齿轮(430)、轴套(440)、花键轴(450),一级外圆柱齿轮(410)同轴固定在花键轴(450)上,二级双联齿轮(420)和三级双联齿轮(430)空套在花键轴(450)上,可与花键轴(450)相对转动,一级外圆柱齿轮(410)与二级双联齿轮(420)之间在花键轴(450)上设有轴套(440),三级双联齿轮(430)通过输出杆(121)与推进气缸(120)连接,花键轴(450)通过联轴器(C40)与驱动电机(110)的输出轴联接。
- 根据权利要求1所述的姿态可调的盘类零件承载装置,其特征在于:所述姿态调整机构(510)两端分别设有球铰(520),姿态调整机构(510)通过球铰(520)分别与联接顶板(C10)和联接底座(C30)连接。
- 根据权利要求2所述的姿态可调的盘类零件承载装置,其特征在于:所述的姿态调 整机构(510)为并联机构。
- 根据权利要求1所述的姿态可调的盘类零件承载装置,其特征在于:所述的推进气缸(120)推动花键轴(450)轴向前移时,一级外圆柱齿轮(410)与一级内圆柱齿轮(261)啮合、二级双联齿轮(420)与二级内圆柱齿轮(320)啮合、三级双联齿轮(430)与三级内圆柱齿轮(C11)啮合,夹紧底板(240)、回转平台(300)和联接顶板(C10)处于锁死状态;推进气缸(120)推动花键轴(450)轴向后移时,一级外圆柱齿轮(410)与二级内圆柱齿轮(320)啮合,其余齿轮均脱离啮合状态。
- 一种使用上述任意权利要求所述姿态可调的盘类零件承载装置的承载方法,其特征在于步骤如下:步骤一:复位夹紧机构(200),通过运动转换机构(400)动作,使夹紧机构(200)处于夹持定位等待状态;步骤二:对待加工的盘类零件(600)进行定位夹持;步骤三:根据盘类零件(600)的加工工艺要求,确定姿态调整机构(510)的姿态参数、驱动电机(110)的驱动速度参数;步骤四:根据确定的姿态调整机构(510)的姿态参数,姿态调整机构(510)对盘类零件(600)的夹持姿态进行调整;步骤五:运动转换机构(400)工作,使盘类零件(600)处于旋转运动等待状态;步骤六:根据确定的驱动电机(110)的驱动速度参数,驱动电机(110)输出动力,驱动盘类零件(600)持续旋转;步骤七:盘类零件(600)加工完成后,夹紧机构(200)松开夹持盘类零件(600),完成盘类零件(600)的卸载。
- 根据权利要求5所述的姿态可调的盘类零件的承载方法,其特征在于步骤一中使夹紧机构(200)处于夹持定位等待状态的具体方法为:利用推进气缸(120)推动花键轴(450)沿着远离驱动电机(110)的方向移动,使一级外圆柱齿轮(410)与一级内圆柱齿轮(261)啮合、二级双联齿轮(420)与二级内圆柱齿轮(320)啮合、三级双联齿轮(430)与三级内圆柱齿轮(C11)啮合,此时夹紧底板(240)、回转平台(300)和联接顶板(C10)三者之间处于锁死状态。
- 根据权利要求5所述的承载方法,其特征在于步骤二中完成盘类零件(600)的定位夹持的具体方法为:利用驱动电机(110)驱动一级外圆柱齿轮(410)从而依次带动一级内圆柱齿轮(261)和大圆锥齿轮(260)旋转,大圆锥齿轮(260)带动啮合的滚珠丝 杠(210)顶端的小圆锥齿轮(250)旋转,从而通过滚珠丝杠(210)的螺纹啮合驱动螺母滑块(220)在夹紧底板(240)上滑动,实现快换卡爪(230)在滚珠丝杠(210)上的径向移动,再通过驱动电机(110)的夹持驱动角度控制,完成盘类零件(600)的夹持定位,同时利用滚珠丝杠(210)的自锁盘类零件(600)的可靠夹持。
- 根据权利要求5所述的承载方法,其特征在于步骤五中使夹紧机构(200)处于旋转运动等待状态的具体方法为:推进气缸(120)通过输出杆(121)推动花键轴(450)沿着靠近驱动电机(110)的方向移动,使一级外圆柱齿轮(410)与二级内圆柱齿轮(320)啮合,此时其余齿轮均脱离啮合状态。
- 根据权利要求5所述的承载方法,其特征在于步骤六中驱动盘类零件(600)持续旋转的具体方法为:利用驱动电机(110)通过联轴器(C40)驱动花键轴(450)同轴转动,花键轴(450)带动一级外圆柱齿轮(410)同轴转动,通过一级外圆柱齿轮(410)与二级内圆柱齿轮(320)啮合,带动回转平台(300)旋转,进一步驱动夹紧机构(200)旋转,从而实现盘类零件(600)的持续旋转。
- 根据权利要求5所述的承载方法,其特征在于步骤七中完成盘类零件(600)的卸载的具体方法为:首先将姿态调整机构(510)复位,然后利用推进气缸(120)通过输出杆(121)推动花键轴(450)轴向前移,使一级外圆柱齿轮(410)与一级内圆柱齿轮(261)啮合、二级双联齿轮(420)与二级内圆柱齿轮(320)啮合、三级双联齿轮(430)与三级内圆柱齿轮(C11)啮合,此时,夹紧底板(240)、回转平台(300)和联接顶板(C10)三者处于锁死状态;控制驱动电机(110)反向转动,一级外圆柱齿轮(410)与一级内圆柱齿轮(261)反向啮合,一级内圆柱齿轮(261)带动大圆锥齿轮(260)反向旋转,通过啮合作用,大圆锥齿轮(260)带动小圆锥齿轮(250)和滚珠丝杠(210)反向旋转,通过螺纹啮合驱动螺母滑块(220)在夹紧底板(240)上反向滑动,实现快换卡爪(230)在滚珠丝杠(210)上反向径向移动,从而取出盘类零件(600)并实现快换卡爪(230)张开复位。
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