WO2021027100A1 - 一种氮掺杂多孔炭材料及其制备方法与应用 - Google Patents
一种氮掺杂多孔炭材料及其制备方法与应用 Download PDFInfo
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Definitions
- the invention belongs to the technical field of porous carbon material preparation, and specifically relates to a nitrogen-doped porous carbon material and a preparation method and application thereof.
- Supercapacitors are the third generation of new energy storage devices following mechanical energy storage and chemical energy storage. Its power density is 10-100 times that of batteries, and it can realize high current charge and discharge, and has high charge and discharge efficiency and cycle life. Long and other characteristics. Widely demanded in the fields of electronic products, power systems, automobiles, rail transit, and aerospace, it has become a hot spot in the research of many green energy conversion and secondary energy storage devices.
- Porous carbon is currently the preferred material for commercial supercapacitors due to its large specific surface area, developed pore structure and good electrical conductivity. Increasing the specific surface area of carbon materials can increase its specific capacitance to a certain extent, but its electrical storage performance and specific surface area are not simply linear. The purer the carbon material has fewer functional groups on the surface, resulting in its high specific surface area cannot be fully utilized. Simply increasing the specific surface area of the carbon material to increase its specific capacitance has great limitations. Heteroatom doping modification of carbon materials is an effective way to improve the performance of porous carbon materials. Nitrogen atoms and carbon atoms have similar atomic radii.
- the structure of carbon itself is not easily destroyed, and it can change the six-membered ring structure of carbon into a five-membered ring structure, which leads to the surface structure and affinity of the material.
- the changes in water and conductivity have greatly expanded the application fields of carbon materials.
- Chinese Patent (Publication No. CN 108922794 A) discloses a preparation method of nitrogen-doped biomass-based activated carbon electrode material.
- the doping process is set before the thermochemical treatment process, and the consumption of nitrogen source material is large; the thermochemical treatment temperature is high , The time is long, which greatly increases the cost of the preparation process.
- Chinese Patent (Publication No. CN 108622877 A) discloses a nitrogen-doped porous carbon material with hierarchical pore structure and its preparation method and application. It uses cellulosic biomass as raw materials and organic matter urea and glycine as nitrogen sources. The steps include nitrogen source pretreatment, carbon source nitrogen source mixing, low-temperature carbonization, high-temperature activation, etc. The process is complicated and the consumption of nitrogen source materials is large.
- the carbon material prepared by this process has a specific surface area of 2600m 2 g -1 , and at a current density of 3A g -1 , the specific capacitance can reach 210F g -1 , which is not up to the current standard of high-performance capacitive carbon.
- Chinese Patent (Publication No. CN 108483442 A) discloses a method for preparing nitrogen-doped carbon electrode materials with high mesoporosity from bamboo shoot shells.
- the steps include hydrothermal pretreatment, low-temperature carbonization simultaneous nitrogen doping, and activation treatment.
- the steps are complicated.
- the consumption of nitrogen source materials is large. In which a current density of 0.5A g -1 when the electric capacitance of 209F g -1, reach today's high performance carbon capacitance standard.
- Chinese Patent (Publication No. CN 109319778 A) discloses a preparation method and application of a nitrogen-doped pine nut shell-based porous carbon material.
- the nitrogen source material adopts chain nitrogen sources such as semicarbazide, urea, and guanidine carbonate.
- the amount is large and the doping effect is not obvious.
- the pretreatment process uses a low-temperature carbonization process, which cannot completely remove the volatiles in the raw materials, and a large number of H and O atoms are still retained in the carbonized product, resulting in low doping process efficiency.
- the current density is 0.5A g -1 , its specific capacitance reaches 278-380F g -1 , and there is still room for further improvement.
- the current related research and patents process biomass raw materials, although the specific surface area can be 300-2800m 2 g -1 , the specific capacitance can reach 100-380F g -1 , but there are still complex preparation processes and unreasonable process flow. , Carbon precursor raw materials are united, the consumption of nitrogen source materials is large, the nitrogen doping efficiency is low, and the doping structure is not stable enough. Its specific capacitance still does not reach the standard of high-performance capacitor carbon, and the doping method is not simple enough and environmentally friendly.
- the purpose of the present invention is to provide a nitrogen-doped porous carbon material and its preparation method and application.
- the technical solution of the present invention is:
- the first object of the present invention is to provide a nitrogen-doped porous carbon material with a specific surface area of 1600-3500 m 2 g -1 , and the ratio of mesopores with a pore diameter of 2-50 nm to all pores is 20-40%, The average pore diameter is 2-20nm, and the mass percentage of nitrogen atoms in the porous carbon material is 13.6wt%-19.3wt%, which is much higher than the current level of related patents. Higher nitrogen content can effectively improve the surface structure, conductivity, and moisture of the material. Moisture, improve the electrochemical performance and adsorption performance of the material.
- the porous carbon material When used as a supercapacitor materials, it has a greater capacitance than the capacitance and better retention, having a ratio of about 847F g -1 capacitor at a current density of 0.1A g -1, 5000 charge and discharge cycles After that, the capacitance retention rate was around 99.7%.
- the porous carbon material has good CO 2 adsorption performance due to its excellent pore structure distribution.
- the second object of the present invention is to provide a method for preparing nitrogen-doped porous carbon material, which includes the following steps:
- the biomass powder is carbonized at a high temperature in a protective gas or ammonia atmosphere at a temperature of 600-800°C to obtain a carbonized product;
- the impregnated product is heated and hybridized under an inert atmosphere to obtain biological nitrogen-doped porous carbon.
- a high-temperature carbonization step is used in the preparation process, so that more volatiles and H and O atoms are removed during the carbonization process, and more active sites are provided.
- the carbonized product is more easily combined with N atoms in further reactions, the efficiency of nitrogen doping is improved, and the amount of nitrogen source material used is reduced.
- high-temperature carbonization makes the carbonized product have a higher porosity and a larger pore size, which is conducive to a larger area of contact between the carbon material and the activator and the doping material, and is conducive to the further progress of the reaction.
- Ammonia can provide amino groups and assist the nitrogen doping process. When the volatilization is analyzed, it can be combined with the active site vacant on the carbon ring in time.
- the product After the impregnation, the product is heated and hybridized under an inert atmosphere, so that nitrogen atoms replace carbon atoms on the carbon ring and form a part of a five-membered ring structure.
- cyclic nitrogen source has higher stability than the chain nitrogen source.
- cyclic nitrogen sources such as melamine, polyaniline, and pyridine are used to dope porous carbon with nitrogen, the preparation process parameters Optimized to make the porous carbon material have better stability, even after thousands of charging and discharging, there is still no obvious loss of specific capacitance.
- Ultrasonic treatment of the impregnation system can effectively promote the mixing of chemical activators and nitrogen source materials, avoiding too complicated material pretreatment methods (such as immersion and mixing at high temperature, immersion and mixing in dilute solution and then evaporation, and nitrogen source material pretreatment Re-dipping, mixing, etc.), which greatly shortens the processing time and improves the processing efficiency.
- the carbonaceous precursor includes, but is not limited to, garlic braid, sargassum, wood chips, husk, and straw.
- the carbonaceous precursor is pulverized and passed through an 80-mesh sieve.
- An excessively large particle size will cause insufficient reaction of the material in the next steps, and an excessively small particle size will increase the cost of material preparation.
- the carbonization time is 1.5-2.5h.
- the saturated solution of the chemical activator is a saturated solution of KOH.
- the nitrogen source material of the present invention is difficult to dissolve in water, and a too low concentration will affect the efficiency of the dipping process, and the saturated KOH solution can ensure the full infiltration of KOH.
- the mass ratio of the carbonized product, the saturated solution of the chemical activator and the nitrogen source material is 1-3:1-5:0.1-2.
- the amount of nitrogen source material used in the present invention is small, but better nitrogen doping can be achieved.
- the temperature of ultrasonic immersion is room temperature.
- the frequency of the ultrasonic treatment is 10-50kHz
- the power is 80-150W
- the time of the ultrasonic treatment is 4-8min.
- the temperature of the heat treatment is 750-800°C, and the time of the heat treatment is 2-2.5h.
- the preparation method further includes the steps of washing and drying the obtained biological nitrogen-doped porous carbon.
- the porous carbon is washed to remove impurities in the porous carbon.
- the obtained biological nitrogen-doped porous carbon is acid washed with 10-20 wt% hydrochloric acid, and then washed with deionized water to neutrality.
- the third object of the present invention is to provide nitrogen-doped porous carbon prepared by the above preparation method.
- the fourth objective of the present invention is to provide the application of the aforementioned nitrogen-doped porous carbon in the preparation of supercapacitor materials.
- the fifth object of the present invention is to provide an activated carbon electrode, the composition of which includes the aforementioned nitrogen-doped porous carbon.
- the components of the activated carbon electrode further include a conductive agent and a binder
- the conductive agent is conductive carbon black, acetylene black, graphite additives or carbon nanotube additives
- the binder is PTFE (polytetrafluoroethylene), PVDF (polyvinylidene fluoride), polyvinyl alcohol, sodium light methyl cellulose, polyolefins, rubber or polyurethane.
- the sixth object of the present invention is to provide a method for preparing the above activated carbon electrode, which includes the following steps:
- the slurry is heated and pressed into a shape.
- the current collector is copper foil, aluminum foil, nickel mesh or stainless steel foil.
- the seventh object of the present invention is to provide the application of the above-mentioned nitrogen-doped porous carbon as a CO 2 adsorbent.
- the high-temperature carbonization step is used in the preparation process of the present invention, so that more volatile components and H and O atoms are removed during the carbonization process, and more active sites are provided.
- the carbonized products are easier to combine with N atoms in further reactions, which improves the efficiency of nitrogen doping and reduces the amount of nitrogen source materials used.
- high-temperature carbonization makes the carbonized product have a higher porosity and a larger pore size, which is conducive to a larger area of contact between the carbon material and the activator and the doping material, and is conducive to the further progress of the reaction.
- the molecular structure of the nitrogen source used in the present invention is cyclic, which has higher stability than chain nitrogen sources.
- the porous carbon material prepared according to the process of the present invention is mainly composed of pyrrole nitrogen and graphitic nitrogen. Stable, so the material still has no obvious loss of capacitance after thousands of charging and discharging.
- the present invention uses optimized process steps, avoids overly complicated material pretreatment methods, introduces ultrasound to mix the activator and the nitrogen source material, greatly shortens the processing time and improves the processing efficiency.
- the invention has simple process, wide source of raw materials, low cost, easy control of the reaction process, easy large-scale production, and has broad application prospects in the fields of supercapacitor electrode materials and CO 2 adsorption materials, which are embodied in the following aspects: (1) Application The nitrogen-doped porous carbon material prepared by the technical process of the invention has a three-dimensional hierarchical pore structure with a specific surface area of 1600-3500 m 2 g -1 ; (2) a larger specific capacitance and better capacitance retention: when it is used as a super The capacitor electrode material has a specific capacitance of 847F g -1 at a current density of 0.1A g -1 .
- the CO 2 adsorption test shows that The adsorption capacity at 25°C and 0°C is as high as 3.59 and 6.11mmol/g, respectively, showing excellent pore structure distribution and CO 2 adsorption performance.
- Figure 1 is a graph of nitrogen adsorption-desorption curve obtained in Example 1 of the present invention.
- Figure 2 is a pore size distribution diagram obtained in Example 1 of the present invention.
- Fig. 3 is a cycle performance graph obtained in Example 1 of the present invention.
- Fig. 4 is a cyclic voltammetry curve obtained by testing the electrode material prepared in Example 2 of the present invention at a sweep rate of 200 mV s -1 .
- Figure 5 is a constant current charge and discharge curve obtained by testing the electrode material prepared in Example 2 of the present invention at a current density of 5A g -1 .
- Fig. 6 is a graph showing the rate performance obtained by the electrode material prepared in Example 2 of the present invention.
- FIG. 7 is an SEM image of the nitrogen-doped porous carbon material prepared in Example 3 of the present invention.
- This embodiment relates to a method for preparing nitrogen-doped porous carbon, including the following steps:
- Step one Wash the raw garlic braids, place them in a blast drying oven at 120°C for 48 hours, crush them and pass through an 80-mesh sieve.
- Step 2 Place the product obtained in Step 1 in a tube furnace and carbonize at 600°C for 2 hours. Use nitrogen as a protective gas.
- Step 3 Wash and dry the product obtained in Step 2.
- Step 4 The products obtained in the three steps are ultrasonically treated with a saturated KOH solution and melamine at a mass ratio of 1:4:0.2 for 6 minutes, the ultrasonic frequency is 40kHz, and the power is 120W.
- Step 5 Put the product obtained in Step 4 in a muffle furnace and treat it at 800°C for 2 hours. Nitrogen is used as a protective gas.
- Step 6 The product obtained in Step 5 is first pickled with hydrochloric acid, then washed with deionized water to neutrality, and dried to obtain nitrogen-doped biomass-based porous carbon material.
- the nitrogen atom mass ratio of the product is as high as 19.3wt%.
- the specific surface area calculated by the BET method is 2642m 2 /g, the pore volume is 1.41cm 3 /g, and the average pore diameter is 2.14nm. It is a kind of high specific surface area.
- the electrode material for supercapacitors prepared by mixing this carbon material, conductive agent and binder at a mass ratio of 8:1:1, using 6mol/L KOH as the electrolyte for constant current charge and discharge test, the current density is 0.1
- the specific capacitance value at A/g reaches 847F/g, as shown in Figure 6, it can still reach 649F/g when the current density is 10A/g.
- This embodiment relates to a method for preparing nitrogen-doped porous carbon, including the following steps:
- Step 1 Wash the Sargasso raw material, place it in a blast drying oven at 120°C for 48 hours, crush and pass through an 80-mesh sieve.
- Step 2 Place the product obtained in Step 1 in a tube furnace, raise it to 800°C, and keep it at this temperature for 1.5 hours.
- Argon is used as a protective gas.
- Step 3 Wash and dry the product obtained in Step 2.
- Step 4 Mix the products obtained in the three steps with the saturated KOH solution and polyaniline at a mass ratio of 1:5:0.3, ultrasonic treatment for 10 minutes, ultrasonic frequency of 50kHz, and power of 100W.
- Step 5 Put the product obtained in Step 4 in a muffle furnace and treat it at 750°C for 2.5 hours. Nitrogen is used as a protective gas.
- Step 6 The product obtained in Step 5 is first pickled with 15wt% hydrochloric acid, then washed with deionized water to neutrality, and dried to obtain nitrogen-doped biomass-based porous carbon material.
- the product has a nitrogen atom mass ratio of 15.4wt%.
- the specific surface area calculated by the BET method is 2543m 2 /g, the pore volume is 1.52cm 3 /g, and the average pore size is 2.39nm, which is a kind of high specific surface area.
- the electrode material for supercapacitors prepared by mixing this carbon material, conductive agent and binder at a mass ratio of 8:1:1, using 6mol/L KOH as the electrolyte for constant current charge and discharge test, the current density is 0.1
- the specific capacitance value at A/g reaches 594F/g, and it can still reach 463F/g at a current density of 10A/g.
- This embodiment relates to a method for preparing nitrogen-doped porous carbon, including the following steps:
- Step 1 Wash the raw wood chips, place them in a blast drying oven at 105°C for 72 hours, crush them and pass through a 120-mesh sieve.
- Step 2 Place the product obtained in Step 1 in a tube furnace and keep it at 600°C for 2 hours. Helium is used as a protective gas.
- Step 3 Wash and dry the product obtained in Step 2.
- Step 4 Mix the product obtained in step 3 with a KOH saturated solution with a mass ratio of 3:1 (charcoal: activator) and a 1:7 (charcoal: nitrogen source) pyridine, ultrasonic treatment for 4 minutes, ultrasonic frequency of 30kHz, power 140W.
- Step 5 Place the product obtained in Step 4 in a muffle furnace and keep it at 750°C for 2.5 hours. Ammonia is used as a protective gas.
- Step 6 Wash and dry the product obtained in Step 5 to obtain nitrogen-doped biomass-based porous carbon material.
- the product has a nitrogen atom mass ratio of 13.6wt%.
- the specific surface area calculated by the BET method is 2098m 2 /g, the pore volume is 1.40cm 3 /g, and the average pore size is 2.14nm, which is a kind of high specific surface area.
- the electrode material for supercapacitors prepared by mixing this carbon material, conductive agent and binder at a mass ratio of 8:1:1, using 6mol/L KOH as the electrolyte for constant current charge and discharge test, the current density is 0.1
- the specific capacitance value at A/g reaches 330F/g, and it can still reach 260F/g at a current density of 10A/g.
- Fig. 7 is an SEM picture of the nitrogen-doped porous carbon material prepared in Example 3. It can be seen from the picture that the material has a rich pore structure.
- This embodiment relates to a method for preparing biomass-based nitrogen-doped porous carbon, including the following steps:
- Step one Wash the raw garlic braids, place them in a blast drying oven at 120°C for 48 hours, crush them and pass through an 80-mesh sieve.
- Step 2 Place the product obtained in Step 1 in a tube furnace and carbonize at 600°C for 2 hours. Use nitrogen as a protective gas.
- Step 3 Wash and dry the product obtained in Step 2.
- Step 4 Mix the products obtained in the three steps with KOH and melamine in a mass ratio of 1:3:0.2, ultrasonic treatment for 8 minutes, ultrasonic frequency of 10kHz, and power of 80W.
- Step 5 Put the product obtained in Step 4 in a muffle furnace and treat it at 800°C for 2 hours. Nitrogen is used as a protective gas.
- Step 6 The product obtained in Step 5 is first pickled with hydrochloric acid, then washed with deionized water to neutrality, and dried to obtain nitrogen-doped biomass-based porous carbon material.
- This embodiment relates to a method for preparing biomass-based nitrogen-doped porous carbon, including the following steps:
- Step 1 Wash the raw wood chips, place them in a blast drying oven at 105°C for 72 hours, crush them and pass through a 120-mesh sieve.
- Step 2 Place the product obtained in Step 1 in a tube furnace and keep it at 600°C for 2 hours. Helium is used as a protective gas.
- Step 3 Wash and dry the product obtained in Step 2.
- Step 4 Mix the product obtained in Step 3 with a KOH saturated solution with a mass ratio of 3:1 (charcoal: activator) and a 1:7 (charcoal: nitrogen source) pyridine, ultrasonic treatment for 5 minutes, ultrasonic frequency of 50kHz, and power 150W.
- a KOH saturated solution with a mass ratio of 3:1 (charcoal: activator) and a 1:7 (charcoal: nitrogen source) pyridine, ultrasonic treatment for 5 minutes, ultrasonic frequency of 50kHz, and power 150W.
- Step 5 Put the product obtained in Step 4 in a muffle furnace and keep it at 750°C for 2.5 hours. Ammonia is used as a protective gas.
- Step 6 Wash and dry the product obtained in Step 5 to obtain nitrogen-doped biomass-based porous carbon material.
- Table 1 is the relevant information on the carbon source, nitrogen source, doping method and doping efficiency in the patents of nitrogen-doped carbon materials compiled by the inventor in recent years. Through statistics, it is found that the current nitrogen doping process still has the problem of complicated process and unsatisfactory doping efficiency.
Abstract
Description
Claims (10)
- 一种氮掺杂多孔炭材料,其特征在于:其比表面积为1600-3500m 2g -1,孔径为2-50nm的介孔所占全部孔的比例为20-40%,平均孔径为2-20nm,多孔炭材料中氮原子质量百分数为13.6wt%-19.3wt%。
- 一种氮掺杂多孔炭材料的制备方法,其特征在于:包括如下步骤:将炭质前驱体洗净、烘干、粉碎,得生物质粉末;将生物质粉末在保护性气体或氨气氛围内高温碳化,碳化的温度为600-800℃,得碳化产物;将碳化产物、化学活化剂饱和溶液和氮源材料超声混合浸渍,所述氮源材料为三聚氰胺、聚苯胺或吡啶;将浸渍后产物在惰性气氛下加热处理,即得生物氮掺杂多孔炭。
- 根据权利要求2所述的氮掺杂多孔炭材料的制备方法,其特征在于:所述炭质前驱体包括但不限于蒜辫、马尾藻、木屑、果壳和秸秆;优选的,所述炭质前驱体经粉碎后过80目筛;优选的,所述碳化的时间为1.5-2.5h;优选的,所述化学活化剂饱和溶液为KOH饱和溶液;优选的,碳化产物、化学活化剂饱和溶液和氮源材料的质量比为1-3:1-5:0.1-2。
- 根据权利要求2所述的氮掺杂多孔炭材料的制备方法,其特征在于:超声处理的频率为10-50kHz,功率为80-150W,超声处理的时间为4-8min。
- 根据权利要求2所述的氮掺杂多孔炭材料的制备方法,其特征在于:所述加热处理的温度为750-800℃,加热处理的时间为2-2.5h;优选的,所述制备方法还包括将所得生物氮掺杂多孔炭进行洗涤和烘干的步骤;优选的,采用10-20wt%的盐酸对所得的生物氮掺杂多孔炭进行酸洗,再用去离子水洗至中性。
- 权利要求2-5任一所述制备方法制备得到的氮掺杂多孔炭。
- 权利要求6所述氮掺杂多孔炭在制备超级电容器材料中的应用。
- 一种活性炭电极,其特征在于:其组分中包括上述氮掺杂多孔炭;进一步的,所述活性炭电极的组分还包括导电剂和粘结剂,导电剂为导电炭黑、乙炔黑、石墨类添加剂或碳纳米管添加剂,粘结剂为PTFE、PVDF、聚乙烯醇、轻甲基纤维素钠、聚烯烃类、橡胶类或聚氨醋。
- 权利要求8所述活性炭电极的制备方法,其特征在于:包括如下步骤:向氮掺杂多孔炭、粘结剂和导电剂的混合物中加入溶剂,调制成浆料;将浆料均匀涂到集流体上,经干燥制得;或将浆料加热压制成型,制得;优选的,所述集流体为铜箔、铝箔、镍网或不锈钢箔。
- 权利要求6所述氮掺杂多孔炭在作为CO 2吸附剂中的应用。
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