WO2020202509A1 - Programme de commande d'affichage, dispositif de commande d'affichage et procédé de commande d'affichage - Google Patents

Programme de commande d'affichage, dispositif de commande d'affichage et procédé de commande d'affichage Download PDF

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Publication number
WO2020202509A1
WO2020202509A1 PCT/JP2019/014859 JP2019014859W WO2020202509A1 WO 2020202509 A1 WO2020202509 A1 WO 2020202509A1 JP 2019014859 W JP2019014859 W JP 2019014859W WO 2020202509 A1 WO2020202509 A1 WO 2020202509A1
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WO
WIPO (PCT)
Prior art keywords
production time
display
product
display control
graph
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PCT/JP2019/014859
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English (en)
Japanese (ja)
Inventor
由理佳 小栗
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三菱電機株式会社
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Publication date
Application filed by 三菱電機株式会社 filed Critical 三菱電機株式会社
Priority to PCT/JP2019/014859 priority Critical patent/WO2020202509A1/fr
Priority to JP2020516497A priority patent/JP7022204B2/ja
Priority to CN201980094796.2A priority patent/CN113632130A/zh
Publication of WO2020202509A1 publication Critical patent/WO2020202509A1/fr

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    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/04—Manufacturing
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30—Computing systems specially adapted for manufacturing

Definitions

  • the present invention relates to a display control program, a display control device, and a display control method for controlling the display of the time required for a production process.
  • a construction start schedule is generated for a production line that produces a wide variety of products, and the construction start order of processes is controlled based on the construction start schedule.
  • the horizontal axis is the time axis, and the predicted processing time of each process for each lot is accumulated along the horizontal axis.
  • Patent Document 1 the construction start order for each facility is only determined, and the actual value of the time actually required for production of each product is not known. Therefore, the situation actually occurs in the process. There was a problem that it was not possible to analyze.
  • the present invention has been made in view of the above, and an object of the present invention is to obtain a display control program capable of easily analyzing a situation actually occurring in a process.
  • the display control program of the present invention includes an acquisition step of acquiring process data indicating the production time of each process of a product produced through a plurality of processes for each product. , A first graph generation step of generating a first stacked graph showing a display mode in which the production time of each process is accumulated for each product and which process the production time corresponds to can be identified by using the production time. And the first output step of outputting the display instruction of the first stacked graph, and the computer are made to execute.
  • the display control program according to the present invention has the effect of making it possible to easily analyze the situation actually occurring in the process.
  • the figure for demonstrating the extraction process of the production time of a sub-process executed by the display control apparatus which concerns on embodiment The figure for demonstrating the extraction process of the production time of the product produced under a specific condition, which is executed by the display control apparatus which concerns on embodiment.
  • the figure for demonstrating the stacked bar graph stored in the storage part of the display control device which concerns on embodiment.
  • the figure which shows the example of the stacked bar graph which the display control device which concerns on embodiment identifies and displays a production time for each process.
  • FIG. 1 is a diagram showing a configuration of a display control system including the display control device according to the embodiment.
  • the display control system 1 is a system capable of changing a display target (display content) according to a user operation, and includes a display control device 10, an input device 20, a display device 30, and a communication device 40.
  • the display control device 10 is a computer that calculates the production time, which is the time (actual value) required for the production of products that are sequentially processed in a plurality of processes, and displays them on the display device 30. In each step, various processes are executed by one or more devices (including equipment and the like).
  • the display control device 10 outputs a display instruction to the display device 30 to display a stacked bar graph in which the production time is stacked for each process for each product.
  • the display control device 10 can extract and display a specific element specified by the user from the information displayed in the graph. Examples of specific elements specified by the user are the production time of a specific process, the production time corresponding to a specific manufacturing model (specific model), the production time executed by a specific production recipe (specific recipe), and the specific charge. The production time executed by the person (specific person in charge). In this way, the specific element specified by the user is the type of production time (attribute for classifying the production time). Therefore, the display control device 10 displays the standard time for each type. The user may specify any specific element. The specific process, specific model, specific recipe, and specific person in charge will be described later.
  • the display control device 10 is connected to the input device 20, the display device 30, and the communication device 40.
  • An example of the input device 20 is a keyboard or a pointing device, which accepts user operations.
  • the input device 20 inputs information corresponding to the user operation to the display control device 10.
  • the user instructs the input device 20 to specify the display granularity when visualizing the production status such as the production time, the instruction to specify the information to be displayed, the instruction to specify the threshold value of the total production time, and the total production time. It is possible to input instructions for designating index values, information necessary for performing analysis of each process, and the like.
  • the total production time is the total time of production in each process of one product. An example of changing the display granularity of visualization, an example of information to be displayed, a threshold value of the total production time, and an example of an index value of the total production time will be described later.
  • the display device 30 displays a stacked bar graph sent from the display control device 10.
  • An example of the display device 30 is a liquid crystal monitor.
  • the input device 20 and the display device 30 may be a touch panel in which the input device 20 and the display device 30 are integrally formed.
  • the communication device 40 receives information for each process of each product from a production facility or the like that produces the product, and inputs the information to the display control device 10.
  • the display control device 10 includes a control unit 13 and a storage unit 14.
  • the storage unit 14 is a memory or the like that stores information sent from the communication device 40.
  • the storage unit 14 stores various types of information necessary for visualizing the production status of products that are sequentially processed in a plurality of steps. For example, the storage unit 14 determines the correspondence between the product number, which is the product identification number, the production time, the manufacturing model, the recipe, and the human resources such as the person in charge working at the production site. Data shown for each process (target data table 51, etc., which will be described later) is stored. Each product number is a number uniquely assigned to each product.
  • the production time in each process may include the production time in a sub-process which is a sub-process of each process. In this case, the total production time of the sub-processes in each process is the production time of each process.
  • the manufacturing model is the model of the product
  • the recipe is the production recipe used when producing the product.
  • a recipe is information indicating a production method of a product, and defines materials, processing time, processing amount, equipment used for processing, processing
  • the display control system 1 may acquire the data from the input device 20.
  • the control unit 13 executes a process of visualizing the production time in each process of the product. Specifically, the control unit 13 generates a stacked bar graph by using the information stored in the storage unit 14. The generated stacked bar graph is displayed on the display device 30.
  • FIG. 2 is a diagram showing a first example of a target data table stored in the storage unit of the display control device according to the embodiment.
  • the target data table 51 which is the first example of the target data table, is process data when the information of the sub-process which is a sub-process of each process is not included.
  • the process data is data showing information related to the production of each process.
  • the target data table 51 stored in the storage unit 14 is data in which the product number and the data of each process are associated with each other.
  • the data of each process includes the production time, the person in charge, the recipe, and the manufacturing model.
  • the target data table 51 may be generated by the control unit 13 based on the information sent from the communication device 40, or may be generated by a device arranged outside the display control system 1.
  • the production time of the first process of the product whose product number is "B0111” is “0:09:49”.
  • the production time of the second process of the product whose product number is “B0111” is "0:10:08”
  • the production time of the third process is "0:10:09”
  • the third process is "0:10:09”
  • the production time of the 4th process is "0:09:49”
  • the production time of the 5th process is "0:05:44”.
  • the person in charge is "A021”
  • the recipe used is "R1234"
  • the manufacturing model is "Q23 series”. There may be a plurality of persons in charge of each process.
  • similar data is registered for other products.
  • the display control device 10 may store the production time as it is like the production time in the target data table 51, but the control unit 13 may calculate the production time from the production start time and the production end time. Good.
  • the storage unit 14 stores a time data table which is a correspondence relationship between the production start time, the production end time, and the calculated production time.
  • FIG. 3 is a diagram showing an example of a time data table stored in the storage unit of the display control device according to the embodiment.
  • the time data table 52 is data in which the product number, the data for each process, the production start time, the production end time, and the calculated production time are associated with each other.
  • Each process may include a sub-process which is a sub-process.
  • the target data table may include information on the sub-process.
  • FIG. 4 is a diagram showing a second example of the target data table stored in the storage unit of the display control device according to the embodiment.
  • the target data table 53 which is a second example of the target data table, is a target data table when it includes information on sub-processes that are sub-processes of each process.
  • the target data table 53 stored in the storage unit 14 is data in which the product number and the data of each process including the sub-process are associated with each other.
  • the data of each process including the sub process includes the production time of the sub process, the person in charge, the recipe, and the manufacturing model.
  • FIG. 4 shows a case where each process includes five sub-processes.
  • the production time of the sub process is stored in the columns of "sub 1st process”, “sub 2nd process”, “sub 3rd process”, “sub 4th process", and “sub 5th process", respectively. ..
  • the production time of the first process of the product whose product number is “B0111” is “0:09:49”.
  • the production time of the second step of the product whose product number is “B0111” is “0:10:08”.
  • the production time of the sub first process is "0:01:22”
  • the production time of the sub second process is "0:02:04”
  • the sub third process is "0:02:41”
  • the production time of the sub-fourth process is "0:00:44”
  • the production time of the sub-fifth process is "0:02:58”.
  • the person in charge of each sub-process may be a plurality of persons.
  • similar data is registered for other products.
  • the display control device 10 may acquire the target data table 53 before displaying the stacked bar graph, or may acquire the target data table 51 before displaying the stacked bar graph, and the user may acquire the target data table 51 while displaying the stacked bar graph.
  • the target data table 53 may be acquired when requested by.
  • FIG. 5 is a diagram showing a configuration of a control unit included in the display control device according to the embodiment.
  • the control unit 13 includes a display control unit 130 that changes a display target based on a user operation.
  • the display control unit 130 displays a stacked bar graph including the contents that the user wants to visualize.
  • the display control unit 130 executes the following processes (1) to (8).
  • (1) Processing to display the total production time (2) Processing to change the display grain size of production time to each process or sub-process (3) Extract the specific process specified by the user and set the start time of the extracted specific process Processing to display the production time as 0 in a bar graph (4) Processing to display the threshold value of the total production time or the index value of the total production time superimposed on the total production time (5)
  • Process to extract and display the production time of the specific recipe specified by the user (7) Process to extract and display the production time of the specific person in charge specified by the user (8)
  • the display control unit 130 displays the threshold value of the production time of each process or the index value of the production time of each process superimposed on the production time of each process. You may let me.
  • the superimposed display in the embodiment may be either a display arranged in the same window or a case where the superimposed display is displayed separately in different windows.
  • the display control unit 130 includes a target data generation unit 131, a stacked display unit 132, and an identification display unit 133.
  • the target data generation unit 131 generates a data table that is the basis of the stacked bar graph from the target data table 51 in the storage unit 14 based on an input operation by the user.
  • the target data generation unit 131 generates, for example, a data table for displaying the production time for each product number.
  • FIG. 6 is a diagram for explaining a production time extraction process executed by the display control device according to the embodiment.
  • a case where an operation for visualizing the production time of all processes is performed by a user will be described.
  • the target data generation unit 131 extracts the production time of each process from the target data table 51 of the storage unit 14 for each product number.
  • All process data table 61 is generated.
  • All process data Table 61 is data showing the production time of each process for each product number.
  • the target data generation unit 131 can also generate the entire process data table 61 by extracting the production time of each process from the target data table 53 of the storage unit 14 for each product number.
  • the target data generation unit 131 is designated by the user.
  • the production time of the specific element is extracted from the storage unit 14.
  • the target data generation unit 131 extracts a specific element from the target data table 51 or the target data table 53 based on the change instruction input by the user, the stacked display unit 132 uses the specific element to graph the production time for each product. Generate an extraction graph that is.
  • FIG. 7 is a diagram for explaining the extraction process of the production time of the specific process executed by the display control device according to the embodiment.
  • the target data generation unit 131 extracts the production time of the first process from the entire process data table 61 of the storage unit 14 for each product number, thereby designating the process data table. 62 is generated.
  • the designated process data table 62 is data showing the production time of the designated specific process for each product number.
  • the target data generation unit 131 extracts the production time for each sub-process of the specific process specified by the user from the storage unit 14.
  • FIG. 8 is a diagram for explaining the extraction process of the production time of the sub-process executed by the display control device according to the embodiment.
  • the target data generation unit 131 sets the production time of each sub-process included in the first process from the target data table 53 of the storage unit 14 for each product number.
  • Sub-process data table 63 is generated by extraction.
  • Sub-process data Table 63 is data showing the production time for each sub-process of the specific process for each product number.
  • FIG. 9 is a diagram for explaining an extraction process of production time of a product produced under a specific condition, which is executed by the display control device according to the embodiment.
  • the user inputs information that specifies a specific condition to the input device 20.
  • the specific conditions here are a specific model, a specific recipe, a specific person in charge, and the like.
  • the target data generation unit 131 When the user performs an operation of designating a specific condition, the target data generation unit 131 generates a specific condition data table by extracting a product of the specific condition from the target data table 51 or the target data table 53 of the storage unit 14. ..
  • the specific condition data table is data showing the production time of the product produced under the specified conditions (manufacturing model, recipe, or person in charge) for each product number.
  • condition data table 64A generated by extracting the product produced by the recipe of “R1234” and the identification generated by extracting the product whose manufacturing model is “Q23 series”.
  • the condition data table 64B is shown.
  • the specific condition data tables 64A and 64B are data in which the product number, the production time, the person in charge, the recipe, and the manufacturing model are associated with each other.
  • the specific condition data table 64A includes the information of the first step
  • the specific condition data table 64B includes the information of the first step and the second step.
  • the target data generation unit 131 generates a specific condition data table similar to the specific condition data tables 64A and 64B even when a specific person in charge is designated.
  • the target data generation unit 131 when the user performs an operation of comparing with the past production time, the target data generation unit 131 generates the all-process data table 61 from the target data table 51 and corresponds to the target data table 51 or the target data table 53. From the past target data table, the past all process data corresponding to the all process data table 61 is generated. The past production time stored in the past all process data is displayed adjacent to the production time included in the all process data table 61.
  • the target data generation unit 131 extracts the information specified by the user from the storage unit 14.
  • An example of information to be visualized by superimposing on the production time is a threshold value of the total production time or an index value of the total production time. In this way, the target data generation unit 131 generates or extracts data according to the display particle size of the visualization requested by the user and the information extraction target requested by the user.
  • the input device 20 may accept an operation from the user while displaying the stacked bar graph, or may perform an operation from the user while displaying the target data table 51 or the target data table 53. You may accept it. Further, the input device 20 may accept an operation from the user while the stacked bar graph and the target data tables 51 and 53 are not displayed.
  • the stacked display unit 132 produces each product in a graph area represented by an X-axis in which product numbers are arranged and a Y-axis indicating a time axis, based on the generation result or extraction result of the target data generation unit 131.
  • the total production time which is the time required for the whole, is displayed in a stacked bar graph.
  • the product numbers may be arranged on the Y axis and the time axis may be the X axis.
  • the stacking display unit 132 displays the total production time of each product with the production start time of each product as 0 on the time axis.
  • FIG. 10 is a diagram for explaining the generation process of the stacked bar graph generated by the display control device according to the embodiment.
  • the stacked display unit 132 generates a stacked bar graph using the data generated or extracted by the target data generation unit 131, and displays it on the display device 30.
  • the stacking display unit 132 displays the stacking bar graph of the product number “B0111” using the all-process data table 61 shown in FIG. 6.
  • the vertical axis is the time axis and the product number is arranged on the horizontal axis.
  • the stacking display unit 132 stacks the production time of each process with respect to the product number. Specifically, the stacking display unit 132 sets the start of the production time of the first process to 0 on the time axis, and sets the first process from 0 on the time axis to "0:09:49" which is the production time of the first process. Generate a stick of.
  • the bar in this embodiment is a bar in a bar graph.
  • the stacking display unit 132 sets the starting point of the generation time of the second process as "0:09:49" which is the production time of the first process, and from “0:09:49” to the production time of the second process. Stack and arrange the rods for a certain "0:10:08".
  • the stacking display unit 132 sets the starting point of the production time of the third process as the total time of the production time up to the second process (the total time of the production time of the first process and the production time of the second process). It is set to "0:19:57", and the rods are stacked and arranged for the amount of "0:10:09" which is the production time of the third process from "0:19:57”.
  • the stacking display unit 132 sets the starting point of the production time of the fourth process as the total time of the production time up to the third process (total time of the production time from the first process to the third process) at "0:30". : 06 ”, and the rods are stacked and arranged for the amount from“ 0:30:06 ”to“ 0:09:49 ”, which is the production time of the fourth process.
  • the stacking display unit 132 sets the starting point of the production time of the fifth process as the total time of the production time up to the fourth process (total time of the production time from the first process to the fourth process) at "0:39". : 55 ”, and the rods are stacked and arranged for the amount from“ 0:39:55 ”to“ 0:05:44 ”which is the production time of the fifth process.
  • the stacking display unit 132 stacks the rods for other product numbers by the same process as the stacking of the rods with the product number "B0111".
  • the stacking display unit 132 generates a stacking bar graph in a state where each bar is identified so that it can be seen how many bars in which process are stacked in the stacking bar graph.
  • the stacked bar graph generated by the stacked display unit 132 is stored in the storage unit 14 as image information.
  • FIG. 11 is a diagram for explaining a stacked bar graph stored in the storage unit of the display control device according to the embodiment.
  • the stacked bar graph generated by the stacked display unit 132 is stored in the storage unit 14 as the image information 200 shown in FIG.
  • the image information 200 includes information indicating which process of which product number is stacked and how much in the stacked bar graph.
  • the image information 200 may be stored in the memory of the control unit 13.
  • the information stored by the display control device 10 as the information of the stacked bar graph is not limited to the image information 200, and may include the arrangement coordinates of the bars in the stacked bar graph and the like.
  • the display control device 10 can display the bars in association with the coordinates, so that the user can check the total production time and the production time of each process for each product number at a glance.
  • the identification display unit 133 displays the production time included in the bar in a display mode that can be identified for each process on the stacking bar graph displayed by the stack display unit 132. In other words, the identification display unit 133 displays the stacked bar graph in a display mode capable of identifying which process the production time is. Further, the identification display unit 133 outputs the threshold value, the index value, and the like to the display device 30 together, and displays the threshold value, the index value, and the like together with the stacked bar graph on the display device 30.
  • FIG. 12 is a diagram showing an example of a stacked bar graph in which the display control device according to the embodiment identifies and displays the production time for each process.
  • the stacked bar graph 201 shown in FIG. 12 is a first stacked bar graph generated based on the target data table 51. That is, the stacked bar graph 201 is generated using the image information 200 shown in FIG.
  • the identification display unit 133 identifies and displays each process included in the bar by coloring each area of the bar.
  • the identification display unit 133 includes a first process region 21, a second process region 22, a third process region 23, a fourth process region 24, and a fifth process region. 25 is distinguished and displayed in a different manner.
  • the identification display unit 133 displays, for example, the areas 21 to 25 in different colors. In this case, the identification display unit 133 indicates that the region 21 of the first step is orange, the region 22 of the second step is yellowish green, the region 22 of the third step is light blue, the region 24 of the fourth step is yellow, and the region 24 of the fifth step is yellow.
  • the regions 25 are represented by different colors so that the regions 21 to 25 can be identified, such as orange.
  • the identification display unit 133 may display each area 21 to 25 in another identification form such as shading or pattern.
  • the display device 30 displays the stacked bar graph 201 as shown in FIG. 12 based on the output from the identification display unit 133.
  • the display control device 10 accumulates the production time in each process when each product is produced by a plurality of devices, and displays in a form that can identify which process the accumulated production time corresponds to.
  • Image information 200 that can be generated is generated.
  • the display control device 10 outputs such image information 200 to the display device 30 and displays it on the display device 30, the user can check the production status, the production tendency, and the production time in each process at a glance. Will be.
  • the stacked bar graph and the bar graph will be described separately, but for convenience of explanation, the bar graph may also be described as a stacked bar graph in which one bar is stacked.
  • FIG. 13 is a flowchart showing a processing procedure of display control of the stacked bar graph by the display control device according to the embodiment.
  • the display control device 10 acquires process data indicating the production time of each process of a product produced through a plurality of processes for each product. Specifically, the display control device 10 acquires the production time, manufacturing model, recipe, person in charge, etc. for each process of each product number from the communication device 40 as process data (target data table 51) (step S10). ). It is assumed that the production time of each process here includes the production time of the sub-processes constituting each process.
  • the storage unit 14 of the display control device 10 stores the production time, manufacturing model, recipe, person in charge, etc. for each process of each product number.
  • the control unit 13 acquires information on the visualization method (display mode) specified by the user (step S11).
  • the user performs an operation of designating the visualization method for the input device 20.
  • the user inputs, for example, an instruction to display the total production time to the input device 20.
  • the user performs an instruction to specify the display granularity, an instruction to specify the information to be displayed, an instruction to specify a threshold value of the total production time, an instruction to specify an index value of the total production time, an analysis of each process, and the like. You may input the information necessary for this into the input device 20.
  • the input device 20 sends information corresponding to the operation to the control unit 13.
  • An example of information required to perform analysis of each process is an instruction to specify the attribute of the person in charge. As a result, the user can analyze each process for each attribute of the person in charge.
  • the target data generation unit 131 generates a data table that is the basis of the stacked bar graph from the data in the storage unit 14 based on the information of the visualization method specified by the user (step S12). That is, the target data generation unit 131 generates the all-process data table 61 and the like from the target data table 51 or the target data table 53.
  • the target data generation unit 131 generates the all-process data table 61 from the target data table 53.
  • the stacking display unit 132 causes the display device 30 to display a stacking bar graph in which the production time of each process is stacked for each product number based on the data table generated by the target data generation unit 131 (step S13).
  • the stacked display unit 132 here displays a stacked bar graph corresponding to the image information 200 shown in FIG. 11 based on the all-process data table 61.
  • the stacking display unit 132 sets the X-axis in which the product numbers are arranged and the Y-axis indicating the time axis, and displays the total production time of each product with the production start time of each product as 0 on the time axis. Let me.
  • the identification display unit 133 causes the display device 30 to display the stacking bar graph for each product number displayed by the stacking display unit 132 in a format that can identify which process is the production time (step S14).
  • the identification display unit 133 here displays the stacked bar graph 201 shown in FIG.
  • the display control device 10 does not store the image information 200, but generates the image information corresponding to the stacked bar graph 201 shown in FIG. 12 based on the stacked bar graph determined by the stacked display unit 132, and the generated image information. May be output to the display device 30.
  • the control unit 13 determines whether or not a change instruction, which is an instruction for changing the display target displayed as a stacked bar graph, has been received from the user. That is, the control unit 13 determines whether or not the user has changed the visualization method (step S15).
  • the user wants to change the visualization method
  • the user executes an operation for changing the visualization method on the input device 20.
  • the user wants to extract and display the first step
  • the user executes an operation for extracting and displaying the first step on the input device 20 or the display device 30.
  • the user may touch a bar indicating the production time of the first step displayed on the display device 30, a scroll bar, a cross key, or another user interface (UI: User Interface). It may be used to specify the production time of the first step.
  • UI User Interface
  • step S15 When the user executes an operation for changing the visualization method (steps S15, Yes), the display control device 10 repeats the processes of steps S11 to S15. That is, the control unit 13 acquires the information of the visualization method specified by the user (step S11).
  • the target data generation unit 131 generates a data table that is the basis of the stacked bar graph from the data in the storage unit 14 based on the information of the visualization method specified by the user (step S12).
  • the target data generation unit 131 here generates the designated process data table 62 shown in FIG. 7 from the all process data table 61.
  • the stacking display unit 132 displays a stacking bar graph in which the production time is stacked for each product number based on the designated process data table 62 (step S13).
  • the stacking display unit 132 here displays a bar graph in which bars indicating the production time of the extracted first step are arranged.
  • FIG. 14 is a diagram showing an example of a bar graph of a specific process displayed by the display control device according to the embodiment.
  • the stacking display unit 132 displays a bar graph 202 in which the production time required for the first process of each product is arranged in a graph area represented by an X-axis in which product numbers are arranged and a Y-axis indicating a time axis.
  • the bar graph 202 shown in FIG. 14 corresponds to the production time of the first step in the stacked bar graph 201 shown in FIG.
  • the stacking display unit 132 displays the production time of each process with the production start time of the designated process as 0 on the time axis.
  • the stacked display unit 132 displays the bar graph 202.
  • the stacking display unit 132 may display a stacking bar graph in which the plurality of specific steps are stacked.
  • the identification display unit 133 displays a bar graph for each product number displayed by the stacking display unit 132 on the display device 30 in an identifiable format as to which process the production time is (step S14).
  • the identification display unit 133 uses the same display mode as the bar showing the production time of the first step in the stacked bar graph 201 shown in FIG. Is displayed.
  • the control unit 13 determines whether or not the user has changed the visualization method (step S15). For example, when the user wants to display the sub-process of the first process, the user executes an operation for displaying the sub-process of the first process on the input device 20.
  • step S15 When the user executes an operation for changing the visualization method (steps S15, Yes), the display control device 10 repeats the processes of steps S11 to S15. That is, the control unit 13 acquires the information of the visualization method specified by the user (step S11).
  • the display control device 10 When the display control device 10 has not acquired the target data table 53 but has acquired the target data table 51, it newly acquires the sub-process information, and the acquired sub-process information and the target data.
  • the target data table 53 is generated by combining with the table 51.
  • the target data generation unit 131 generates a data table that is the basis of the stacked bar graph from the data in the storage unit 14 based on the information of the visualization method specified by the user (step S12).
  • the target data generation unit 131 here generates the sub-process data table 63 shown in FIG. 8 from the target data table 53.
  • the stacking display unit 132 displays a stacking bar graph in which the production time of each sub-process is stacked for each product number based on the sub-process data table 63 (step S13).
  • the stacking display unit 132 here displays a stacking bar graph in which the production time for each sub-process is stacked for the extracted first process.
  • FIG. 15 is a diagram showing an example of a stacked bar graph for each sub-process displayed by the display control device according to the embodiment.
  • a stacked bar graph 203 in which the production time is accumulated for each sub-process of the first step is generated and displayed from the bar graph 202 shown in FIG.
  • the stacked bar graph 203 shown in FIG. 15 is a second stacked bar graph generated based on the target data table 53.
  • the stacking display unit 132 is a stacking bar graph in which the production time required for the first process of each product is stacked for each sub-process in a graph area represented by an X-axis in which product numbers are arranged and a Y-axis indicating a time axis. 203 is displayed.
  • the stacked bar graph 203 shown in FIG. 15 corresponds to the part of the first step in the bar graph 202 shown in FIG.
  • the identification display unit 133 displays the production time included in the rod so that it can be identified which sub-process is the production time by coloring each region of the rod.
  • the identification display unit 133 includes a sub-first process region 31, a sub-second process region 32, a sub-third process region 33, a sub-fourth process region 34, and a sub-fifth process region 35. Are distinguished and displayed in different modes.
  • the identification display unit 133 displays, for example, the areas 31 to 35 in different colors. In this way, the display control device 10 accumulates the production time in each sub-process and displays in a form that can identify which process the accumulated production time corresponds to (step S14).
  • the identification display unit 133 may display each area 31 to 35 in another identification form such as shading or pattern.
  • the control unit 13 determines whether or not the user has changed the visualization method (step S15). When the user does not change the visualization method (step S15, No), the display control device 10 ends the display control process of the stacked bar graph.
  • the user may want to extract and display only the production time of a specific model.
  • the user executes an operation of designating the type (specific model) of the manufacturing model to be extracted to the input device 20.
  • the target data generation unit 131 generates the data that is the basis of the bar graph from the target data table 53. Specifically, the target data generation unit 131 extracts the data of the specific model from the target data table 53 and generates the specific condition data table 64B shown in FIG.
  • the stacked display unit 132 displays a bar graph showing the production time for each product number based on the specific condition data table 64B.
  • the stacked display unit 132 here displays a bar graph of a product of a designated specific model.
  • FIG. 16 is a diagram showing an example of a bar graph of a specific model displayed by the display control device according to the embodiment.
  • a bar graph 204 showing the production time of a product whose manufacturing model is the “Q23 series” is generated and displayed from the bar graph 202 shown in FIG.
  • the stacked display unit 132 is a bar graph 204 showing the production time required for the first process of each product of the "Q23 series" in a graph area represented by an X-axis in which product numbers are arranged and a Y-axis indicating a time axis. Is displayed. That is, the stacking display unit 132 displays the production time required for the first step of the "Q23 series" for each product.
  • the bar graph 204 shown in FIG. 16 corresponds to the bar graph of the "Q23 series" in the bar graph 202 shown in FIG.
  • the identification display unit 133 may highlight the bars of the "Q23 series” products on the bar graph 202. Further, the stacking display unit 132 may highlight the bar of the product in which the specific machining work is incorporated on the bar graph 202.
  • the user may want to highlight only a specific recipe.
  • the user executes an operation of designating the type (specific recipe) of the specific recipe to be highlighted on the input device 20.
  • the target data generation unit 131 generates the data that is the basis of the bar graph from the target data table 53. Specifically, the target data generation unit 131 extracts the data of the specific recipe from the target data table 53 and generates the specific condition data table 64A shown in FIG.
  • the stacked display unit 132 displays a bar graph showing the production time for each product number based on the specific condition data table 64A.
  • the identification display unit 133 displays a bar graph highlighting the product of the specified specific recipe.
  • FIG. 17 is a diagram showing an example of a bar graph of a specific recipe displayed by the display control device according to the embodiment.
  • a bar graph 205 in which the bars of the product whose manufacturing recipe is “R1234” is highlighted is generated and displayed from the bar graph 202 shown in FIG.
  • the stacking display unit 132 displays a bar graph showing the production time of the first process of each product in a graph area represented by an X-axis in which product numbers are arranged and a Y-axis indicating a time axis, and an identification display unit 133. Highlights the product bar for the specified "R1234" recipe. That is, the identification display unit 133 highlights the production time required for the first step of the product of the recipe of "R1234" for each product.
  • the bar graph 205 shown in FIG. 17 is a graph in which the bar of “R1234” is highlighted with respect to the bar graph 202 shown in FIG. Examples of highlighting are color-coded display, shaded display, and pattern display.
  • the stacked display unit 132 may extract and display the bar of the product of the recipe of "R1234" from the bar graph 202. Further, the stacking display unit 132 may extract and display a bar of a product in which a specific machining work is incorporated from the bar graph 202.
  • the user may want to superimpose the latest production time and the past production time and display them on the display device 30.
  • the user inputs a comparison instruction with the past production time to the input device 20.
  • the target data generation unit 131 generates the data that is the basis of the bar graph from the target data table 53. Specifically, the target data generation unit 131 extracts the production time of each product from the target data table 53 to generate the all-process data table 61 shown in FIG. 6, and the past data table 53 corresponding to the target data table 53. The production time of each product is extracted from the target data table, and the past all process data table corresponding to the all process data table 61 is generated.
  • the stacking display unit 132 displays the production time bar for each product number based on the all-process data table 61, and displays the production time bar for each product number based on the past all-process data table.
  • the stacking display unit 132 causes the display device 30 to display the latest production time bar and the past production time bar of the same product so as to be adjacent to each other. In this way, the display control device 10 superimposes the latest production time bar and the past production time bar on the display device 30 to display them.
  • FIG. 18 is a diagram showing an example of a stacked bar graph when the display control device according to the embodiment displays the latest production time and the past production time in an overlapping manner.
  • the stacked bar graph 206 in which the bars of the past production times are superimposed and displayed is displayed on the stacked bar graph 201 shown in FIG.
  • the latest production time bar is illustrated by the bar 210
  • the past production time is shown by the bar 220.
  • the stacking display unit 132 displays a bar in which the latest production time of each process is stacked in a graph area represented by an X-axis in which product numbers are arranged and a Y-axis indicating a time axis, and the past of each process. Display the sticks that have accumulated the production time of.
  • the identification display unit 133 displays a threshold value line indicating the threshold value specified by the user. 250 is displayed on the stacked bar graph 206.
  • the user can confirm at a glance that the product having the product number "Q0142" is produced exceeding the threshold line 250 of the total production time. In this way, the difference between the total production time and the threshold value can be clarified, which leads to the discovery of unstable elements such as each device and each process.
  • the stacking display unit 132 may superimpose the production plan bar corresponding to the latest production time on the bar 210 of the latest production time. Further, when the user executes an operation of superimposing and displaying the index value on the stacked bar graph 206 on the input device 20 (inputs the index value display instruction), the identification display unit 133 stacks the index values specified by the user. It may be superimposed and displayed on the bar graph 206. As a result, the difference between the production time of the entire process and the index value can be clarified, which leads to the discovery of unstable elements in each device, each process, and the like.
  • the identification display unit 133 may superimpose and display the name of the manufacturing model, the name of the recipe, the name of the person in charge, etc. designated by the user on the stacked bar graph 206. Further, the identification display unit 133 may extract and display a stick of a specific person in charge designated by the user. In addition, the identification display unit 133 may display information related to the person in charge. Further, when one process is processed by a plurality of persons in charge, the identification display unit 133 may display which process each person in charge has executed, and displays the production time for each person in charge. You may let me.
  • the stacking display unit 132 may display the bars of a plurality of manufacturing models designated by the user side by side. Similarly, the stacking display unit 132 may display the bars of a plurality of recipes designated by the user side by side, or may display the bars of a plurality of persons in charge designated by the user side by side. As a result, the user can compare the production time between specific models, between specific recipes, and between specific persons in charge. In addition, since the process delay caused by the person in charge and the processing loss in the process can be visualized, the user can feed back to the production plan or the like.
  • the display control device 10 may display a stacked bar graph or a bar graph by combining the above-mentioned display methods.
  • the display control device 10 may stack and display the production time of the sub-process included in the specific process of the specific model, or the production of the sub-process included in the specific process of the product produced by using the specific recipe. The time may be accumulated and displayed.
  • the display control device 10 may display, for example, by accumulating the production times of each sub-process of a plurality of processes. Further, when the display control device 10 receives the display instruction of the sub-process while displaying the stacked bar graph 201, the display control device 10 may stack and display the production time of each sub-process included in all the processes. When the display control device 10 receives an instruction to specify a specific process in this state, the display control device 10 displays a graph showing the production time of the sub-process of the specific process, such as the stacked bar graph 203. Further, the display control device 10 may display, for example, the threshold value or the index value of the production time of the specific process, or may display the threshold value or the index value of the production time of the sub-process.
  • the display control device 10 may display the production time using a stacked graph other than the stacked bar graph.
  • the display control device 10 may display the production time by using, for example, a stacked line graph.
  • FIG. 19 is a diagram showing a hardware configuration for realizing the display control device according to the embodiment.
  • the display control device 10 is realized by the processor 301 and the memory 302.
  • the control unit 13 is realized by using the processor 301, and the storage unit 14 is realized by using the memory 302.
  • processor 301 is a CPU (Central Processing Unit, central processing unit, processing unit, arithmetic unit, microprocessor, microcomputer, processor, DSP (Digital Signal Processor)) or system LSI (Large Scale Integration).
  • the processor 301 which is the control unit 13, can also be realized by an integrated circuit such as an ASIC (Application Specific Integrated Circuit) or an FPGA (Field Programmable Gate Array).
  • Examples of the memory 302 are volatile storage memory such as RAM (Random Access Memory), or non-volatile memory such as ROM (Read Only Memory), flash memory, magnetic storage device (hard disk, flexible disk, magnetic tape, etc.), and optical disk. Memory.
  • RAM Random Access Memory
  • ROM Read Only Memory
  • flash memory magnetic storage device (hard disk, flexible disk, magnetic tape, etc.), and optical disk. Memory.
  • the display control device 10 is realized by the processor 301 reading and executing a display control program which is a program for executing the operation of the display control device 10 stored in the memory 302. It can be said that this display control program causes a computer to execute the procedure or method of the display control device 10.
  • the memory 302 is also used as a temporary memory when the processor 301 executes various processes.
  • the display control program executed by the processor 301 is a computer program product having a computer-readable and non-transitory recording medium containing a plurality of instructions for performing data processing, which can be executed by a computer. May be good.
  • the maintenance support program executed by the processor 301 causes the computer to execute data processing by a plurality of instructions.
  • the display control device 10 may be realized by dedicated hardware. Further, the functions of the display control device 10 may be partially realized by dedicated hardware and partly realized by software or firmware.
  • the display control device 10 visualizes the production time of products that are sequentially processed in a plurality of processes.
  • the display control device 10 generates the original data of the stacked bar graph from the target data table 51, the target data table 53, or the like according to the visualization method specified by the user. Based on the original data of the stacked bar graph, the display control device 10 sets the production start time of each product number to 0 on the time axis, and displays the total production time of each product number in the stacked bar graph. Further, the display control device 10 displays each process of the stacked bar graph in an identifiable color or the like, and if there is a threshold value, an index value, or the like, displays it together with the stacked bar graph.
  • the user can check the production time and the total production time of each process at a glance for each product number, so that the production status and the production tendency can be confirmed. Therefore, the user can check the entire production from a bird's-eye view, which leads to the discovery of unstable elements throughout the process.
  • the display can be focused on the display target that the user wants to confirm, the user can find unstable elements during production, find process problems, identify unstable elements or the cause of the process problem, Detailed analysis of the process is possible.
  • the display control device 10 can display the production time of each of the plurality of sub-processes constituting the specific process, the production time of each process can be displayed in detail hierarchically. Therefore, the user can analyze each process and each sub-process in detail.
  • process outline level total production time
  • process level production time of each process
  • process group level consisting of multiple processes (assembly level, parts level)
  • sub-process level production time of each sub-process
  • the display control system 1 may check the traceability information only for the detected defective products after the defective products are detected. In this case, the display control system 1 displays a stacked bar graph of the detected defective products. As a result, the user can easily perform traceability of the parts incorporated in the defective product, identification of problematic parts in the process, and the like. Further, since the display control system 1 can display the production time of the defective product in the specific process, the user can easily confirm the production status of the defective product in the specific process. In addition, the user can discover unstable elements occurring in the process of identifying defective products and identify the process causing defects, and the user can perform analysis and visualization according to the points to be confirmed in detail. realizable.
  • the display control system 1 may notify the user of a process in which the production time is unstable in the process or the production time is significantly different from the threshold value or the index value. Good. Further, since the display control system 1 superimposes and displays the threshold value and the index value input by the user on the production time, the user can easily visually identify the unstable element of each device, each device, and each model. be able to.
  • the display control system 1 displays a stacked bar graph or bar graph to a person (person in charge, etc.) working at the production site, thereby causing a delay in the process and within the process for the person working at the production site. It is possible to recognize the loss of processing in. Further, since the display control system 1 can display the process delay and the processing loss in the process for each person working at the production site, the person working at the production site feeds back the production status to the production plan or the like. can do. Further, since the display control system 1 can visually express the ratio of the recent tendency (production time) to the production time of the production plan by displaying the latest production time and the production plan side by side, it is a leader of the production site. Can immediately notice anomalies that can be derived from actual values or production trends with respect to production plans.
  • the display control device 10 acquires the target data table 51 or the target data table 53 showing the production time of each process of the product produced through the plurality of processes for each product. Then, the display control device 10 uses the production time of the target data table 53 to accumulate the production time of each process for each product, and the stacking bar graph showing in a display mode capable of identifying which process the production time corresponds to. 201 is generated, the display instruction of the stacked bar graph 201 is output to the display device 30, and the display device 30 displays the stacked bar graph 201. This makes it possible to easily analyze the situation actually occurring in the process.
  • the configuration shown in the above-described embodiment shows an example of the content of the present invention, can be combined with another known technique, and is one of the configurations without departing from the gist of the present invention. It is also possible to omit or change the part.
  • 1 display control system 10 display control device, 13 control unit, 14 storage unit, 20 input device, 30 display device, 40 communication device, 51, 53 target data table, 52 time data table, 61 all process data table, 62 designation Process data table, 63 sub-process data table, 64A, 64B specific condition data table, 130 display control unit, 131 target data generation unit, 132 stacked display unit, 133 identification display unit, 200 image information, 201, 203, 206 stacked bar graph , 202, 204, 205 bar graph, 210, 220 bar, 250 threshold line, 301 processor, 302 memory.

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Abstract

L'invention concerne un programme de commande d'affichage qui amène un ordinateur à effectuer : une étape d'acquisition pour acquérir, pour chaque produit, des données de processus indiquant le temps de production de chaque processus d'une pluralité de processus à travers lesquels le produit est produit ; une première étape de génération de graphe destinée à générer, pour chaque produit et à l'aide du temps de production de chaque processus, un premier graphe empilé dans lequel des représentations des temps de production des processus pour chaque produit sont empilées les unes sur les autres, et qui est affiché dans un mode d'affichage qui permet l'identification du processus correspondant à chaque temps de production ; et une première étape de sortie qui consiste à délivrer en sortie une instruction pour afficher le premier graphe empilé.
PCT/JP2019/014859 2019-04-03 2019-04-03 Programme de commande d'affichage, dispositif de commande d'affichage et procédé de commande d'affichage WO2020202509A1 (fr)

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PCT/JP2019/014859 WO2020202509A1 (fr) 2019-04-03 2019-04-03 Programme de commande d'affichage, dispositif de commande d'affichage et procédé de commande d'affichage
JP2020516497A JP7022204B2 (ja) 2019-04-03 2019-04-03 表示制御プログラム、表示制御装置、および表示制御方法
CN201980094796.2A CN113632130A (zh) 2019-04-03 2019-04-03 显示控制程序、显示控制装置及显示控制方法

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