WO2020199716A1 - 配浆装置 - Google Patents

配浆装置 Download PDF

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Publication number
WO2020199716A1
WO2020199716A1 PCT/CN2020/071434 CN2020071434W WO2020199716A1 WO 2020199716 A1 WO2020199716 A1 WO 2020199716A1 CN 2020071434 W CN2020071434 W CN 2020071434W WO 2020199716 A1 WO2020199716 A1 WO 2020199716A1
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WO
WIPO (PCT)
Prior art keywords
slurry
tank
pipe
oil
rotating
Prior art date
Application number
PCT/CN2020/071434
Other languages
English (en)
French (fr)
Inventor
方正
陈建盈
吴武通
翁自正
刘江海
石力
Original Assignee
浙江迦南科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201910260545.9A external-priority patent/CN110193320B/zh
Application filed by 浙江迦南科技股份有限公司 filed Critical 浙江迦南科技股份有限公司
Priority to US16/975,146 priority Critical patent/US11541365B2/en
Publication of WO2020199716A1 publication Critical patent/WO2020199716A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/50—Mixing liquids with solids
    • B01F23/53—Mixing liquids with solids using driven stirrers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05—Stirrers
    • B01F27/11—Stirrers characterised by the configuration of the stirrers
    • B01F27/112—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
    • B01F27/1122—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades anchor-shaped
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05—Stirrers
    • B01F27/11—Stirrers characterised by the configuration of the stirrers
    • B01F27/114—Helically shaped stirrers, i.e. stirrers comprising a helically shaped band or helically shaped band sections
    • B01F27/1145—Helically shaped stirrers, i.e. stirrers comprising a helically shaped band or helically shaped band sections ribbon shaped with an open space between the helical ribbon flight and the rotating axis
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/805—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis wherein the stirrers or the receptacles are moved in order to bring them into operative position; Means for fixing the receptacle
    • B01F27/806—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis wherein the stirrers or the receptacles are moved in order to bring them into operative position; Means for fixing the receptacle with vertical displacement of the stirrer, e.g. in combination with means for pivoting the stirrer about a vertical axis in order to co-operate with different receptacles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/92—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with helices or screws
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/92—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with helices or screws
    • B01F27/922—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with helices or screws with two or more helices, e.g. with intermeshing helices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00—Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80—Mixing plants; Combinations of mixers
    • B01F33/82—Combinations of dissimilar mixers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20—Measuring; Control or regulation
    • B01F35/21—Measuring
    • B01F35/211—Measuring of the operational parameters
    • B01F35/2111—Flow rate
    • B01F35/21112—Volumetric flow rate
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20—Measuring; Control or regulation
    • B01F35/21—Measuring
    • B01F35/211—Measuring of the operational parameters
    • B01F35/2115—Temperature
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20—Measuring; Control or regulation
    • B01F35/21—Measuring
    • B01F35/211—Measuring of the operational parameters
    • B01F35/2117—Weight
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
    • B01F35/32—Driving arrangements
    • B01F35/32005—Type of drive
    • B01F35/3204—Motor driven, i.e. by means of an electric or IC motor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71—Feed mechanisms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71—Feed mechanisms
    • B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
    • B01F35/71805—Feed mechanisms characterised by the means for feeding the components to the mixer using valves, gates, orifices or openings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/75—Discharge mechanisms
    • B01F35/754—Discharge mechanisms characterised by the means for discharging the components from the mixer
    • B01F35/75425—Discharge mechanisms characterised by the means for discharging the components from the mixer using pistons or plungers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90—Heating or cooling systems
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90—Heating or cooling systems
    • B01F35/92—Heating or cooling systems for heating the outside of the receptacle, e.g. heated jackets or burners
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90—Heating or cooling systems
    • B01F2035/98—Cooling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90—Heating or cooling systems
    • B01F2035/99—Heating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/50—Mixing liquids with solids
    • B01F23/565—Mixing liquids with solids by introducing liquids in solid material, e.g. to obtain slurries

Definitions

  • the invention relates to the technical field of slurry mixing equipment, in particular to a slurry mixing device.
  • the existing mixing tanks are in the process of gelatinization and maturation, and the mixing efficiency is not high, resulting in edge positions.
  • the slurry is coking, and the existing slurry tank is usually heated by a water bath, and the heating temperature is not enough.
  • the process of preparing a large volume of powder slurry it cannot be heated sufficiently, which makes the slurrying efficiency low and is not suitable for Large-volume slurry processing, and at the same time, it is difficult to inspect the position of the heating liquid in the existing slurry mixing tank, and it is difficult to supplement it in time, or add it in place, which reduces the use effect.
  • the slurry after the completion of the slurry preparation is added to the slurry tank, and then transported and cooled through the slurry tank. Finally, the slurry in the slurry tank needs to be discharged and then processed and utilized. High-consistency slurry is easy to adhere to the side wall of the tank and is difficult to drain, resulting in a waste of resources. In addition, the existing slurry drainage structure has low efficiency and reduces the use effect of the equipment.
  • the present invention provides a slurry mixing device with simple structure, good slurry mixing effect, and the functions of conveying, cooling, and squeezing slurry to improve production and processing efficiency.
  • the invention provides a slurry distributing device, which includes a mounting frame, a slurry tank, a slurry tank, a cooling mechanism, and a slurry discharging mechanism.
  • the slurry mixing tank, the cooling mechanism and the slurry discharging mechanism are sequentially arranged on the mounting frame, and the mounting
  • a conveying channel is arranged under the slurry mixing tank, the cooling mechanism and the slurry discharging mechanism.
  • the slurry adding tank is opened and movably arranged in the conveying channel along the direction of the conveying channel.
  • the conveying channel is provided with a mass corresponding to the position of the slurry tank.
  • a scale a mixing chamber is formed in the mixing tank, a mixing blade is rotatably arranged in the mixing chamber, a mixing motor for driving the rotation of the mixing blade is provided on the mixing tank, and the bottom of the mixing chamber faces the mixing tank
  • a discharge port is formed extending outward
  • an oil bath cavity is formed between the slurry tank and the mixing chamber
  • the cooling mechanism includes a lifting cylinder and a lifting seat, and the lifting seat is provided with a rotating paddle and used to drive the rotating paddle Rotating rotating motor, the lifting cylinder is arranged on the mounting frame, the output end of the lifting cylinder is arranged along the height direction of the mounting frame, the output end of the lifting cylinder is connected with the lifting seat to realize the rotating propeller enters the slurry tank for operation,
  • the slurry discharging mechanism includes a piston and a driving cylinder that drives the piston to enter the slurry tank to squeeze slurry.
  • the output end of the driving cylinder is arranged along the height direction of the mounting frame, the piston is connected with the output end of the driving cylinder, and the piston is arranged in the circumferential direction.
  • the beneficial effect of this arrangement is that the starch slurry is heated in an oil bath by setting it in this form, and the starch slurry is continuously stirred to make it gelatinized and mature.
  • the stirring motor is always on, so that it keeps stirring and tumbling, so that the starch is fully dissolved and suspended.
  • An electric heating tube is installed in the oil bath cavity to make the oil temperature rise rapidly.
  • the bottom of the slurry tank is equipped with a discharge port, which is connected with a quick-installed pneumatic butterfly valve, which can fully meet the pulping speed and consider the viscosity of the starch slurry, and discharge the slurry from the discharge port into the slurry tank set at the bottom.
  • the slurry tank is set On the quality scale, the quality of the slurry can be read accurately. It can be controlled by the system. When the slurry is added to the specified weight, the pneumatic butterfly valve is controlled to close, and the slurry tank can enter the next step after the slurry is connected. This kind of structure is simple and easy to realize. It can be mixed quickly, and has a good mixing effect on the thick slurry.
  • the heating effect is good, the heating speed is fast, and the use effect of the equipment is improved.
  • the cooling mechanism is stirred and cooled to obtain a uniformly cooled starch slurry.
  • the piston is extended into the slurry tank by driving the cylinder to drive the piston.
  • the outer peripheral wall of the piston The elastic sealing ring on the upper side of the slurry tank creates an interference fit between the piston and the slurry tank on the inner wall of the slurry tank, so that the slurry can be fully squeezed out of the slurry tank with the action of the cylinder, which has a better
  • the slurry discharge effect can drain the slurry more efficiently and quickly.
  • the oil bath cavity is provided with an electric heating tube
  • the bottom surface of the oil bath cavity is provided with an oil outlet
  • the side wall of the slurry tank is provided with an oil inlet
  • the oil inlet is connected to the oil bath.
  • the cavity is connected
  • the oil inlet is provided with an oil inlet mechanism for transporting oil into the oil bath cavity
  • an inspection window is also arranged on the side wall of the slurry tank, and the inspection window is arranged under the oil inlet mechanism and connected with
  • the oil bath cavity is connected, and an oil level sight glass is installed on the inspection window.
  • the beneficial effects of such a setting are: the above scheme is adopted and the oil level sight glass is set, which can observe the oil level well, replenish oil in time or stop refueling, and can realize the rapid slurry delivery operation and improve the production and processing efficiency. .
  • the oil inlet mechanism includes a T-shaped three-way pipe
  • the T-shaped three-way pipe includes a main pipe and a pipe and a second pipe arranged on both sides of the main pipe, and the main pipe is connected to the oil inlet, so One end of the first pipe is connected with the main pipe, and the other end is connected with a refueling funnel.
  • One end of the second pipe is connected with the main pipe, and the other end is connected with a smoke exhaust assembly.
  • the main pipe is provided with a first pipe or a second pipe for communicating Three-way ball valve.
  • the beneficial effect of this arrangement is that the above scheme is adopted to set the oil inlet mechanism in this form, which has a simple structure and is easy to disassemble and assemble.
  • the three-way ball valve is opened to realize the connection with the first pipeline to realize the oil
  • the first pipe is closed and the second pipe is connected to realize the communication with the smoke exhaust component, thereby achieving smoke exhaust.
  • the structure has multiple functions and is compact in structure, which is convenient for realization.
  • the smoke exhaust assembly includes a respirator and an oil collection bottle, the upper end of the respirator is provided with a smoke outlet, the lower end is provided with a connecting port and is connected to the second pipe, and the smoke outlet is connected to the connecting port.
  • An oil filter core is arranged in the middle, the oil collecting bottle is arranged at one side of the connection port, and the oil collecting bottle is connected to the respirator through a pipe.
  • the smoke exhaust assembly has a simple structure and is easy to realize, can collect the filtered oil, and improve the use effect of the overall equipment.
  • a hose is arranged between the second pipe and the three-way ball valve, a clamping head is arranged on the outer wall of the second pipe, and the clamping head includes a rotating seat and a plurality of rotating arms.
  • the seat is threadedly fitted with the outer wall of the second pipe.
  • One end of the rotating arm is hingedly arranged on the rotating seat, and the other end is a free end. The free end of the rotating arm abuts against the outer wall of the hose to squeeze the hose.
  • the inner wall of the tube is provided with a reset bracket for resetting after the hose is squeezed, the connection position of the three-way ball valve and the second pipe is provided with a positioning groove, and the free end of the rotating arm is inserted into the positioning groove to form a clamping head position fixed.
  • the beneficial effect of this arrangement is: with the above scheme, when the oil accumulates in the pipeline, the oil is easy to accumulate in the hose position, causing the pipeline to be unsmooth.
  • the free end of the rotating arm can be pressed against On the outer wall of the hose, by rotating the rotating seat, the rotating arm moves to squeeze the blocked oil in the pipeline to any end of the hose to make it converge, and then pull out the hose to make the overflowing oil flow out.
  • This structure is simple and easy to operate, avoids the blockage of the oil in the pipeline, causes poor exhaust, and improves the use effect of the overall structure.
  • a reset bracket is provided to perform the deformation of the hose.
  • Setting the positioning groove can limit the free end of the rotating arm. In daily use, avoid the rotating arm from contacting the hose. Through the positioning groove, the swing arm can also form a protection for the hose to prevent the hose from being affected by external forces. It is destroyed, and the service life of the product is increased.
  • the stirring paddle includes a stirring shaft, one end of the stirring shaft is connected with the stirring motor, and the other end extends into the stirring cavity to be arranged, and the stirring shaft is provided with connecting rods at intervals along the height direction, and adjacent connecting rods
  • the projection on the bottom surface of the mixing chamber is vertically arranged, and the ends of the adjacent connecting rods are connected with blades, and the blades are connected and combined to form a double spiral mixing blade.
  • the beneficial effect of this arrangement is that the above-mentioned scheme and the structure of the stirring blade can better stir the thick slurry and improve the use effect of the product.
  • the slurry tank is provided with a water inlet, the water inlet is in communication with the mixing chamber, the water inlet is provided with a water inlet pipe, and the water inlet pipe and the water inlet are sequentially arranged Diaphragm valve and flow meter.
  • the beneficial effect of this arrangement is that the above-mentioned scheme is adopted to facilitate the control of the water intake and improve the stirring effect.
  • the present invention is further provided that a jacket is formed on the outer wall of the slurry tank, a water injection cavity is formed in the jacket, a water inlet pipe is provided on the jacket, and the water inlet pipe communicates with the water injection cavity, and the jacket
  • the bottom surface is also provided with a water outlet pipe communicating with the water injection cavity.
  • the beneficial effect of this arrangement is that the above-mentioned solution is convenient to cool the tank body by adding water into the water injection cavity, and the structure is simple and easy to realize.
  • the present invention is further provided that a shielding cover is also provided between the piston and the output end of the driving cylinder, the edge of the shielding cover is provided with a locking groove, and the outer wall of the slurry tank is also hinged to fix the shielding cover on the slurry tank
  • the lock handle is adapted to the width of the lock groove.
  • One end of the lock handle is hinged with the outer wall of the slurry tank, and the other end is threaded with a positioning cap. The positioning cap rotates against and forms a shielding cover on the shielding cover Fixed connection with grout tank.
  • the beneficial effect of this arrangement is: adopting the above scheme, setting a shielding cover to avoid the entry of external impurities during the slurry discharge process, ensuring the cleanliness of the slurry, this structure is simple, and at the same time, through the locking handle provided on the side wall of the slurry adding tank Can realize quick lock and unlock, improve the overall use effect.
  • the present invention further provides that the rotating paddle includes a rotating shaft and at least two rotating blades connected to the rotating shaft, one end of the rotating shaft is connected to the output end of the rotating motor, and the other end is an extension end, and the rotating blades are L-shaped It is provided that the lateral end of the rotating blade is connected with the extension end of the rotating shaft, and a temperature measuring probe for measuring temperature is also arranged on the rotating shaft.
  • the rotating blades are arranged in this form, which can fully stir, improve the stirring efficiency, and the effect of cooling and heat dissipation.
  • the temperature measurement probe can read the temperature measurement in time to determine the degree of cooling.
  • Figure 1 is a schematic cross-sectional structure diagram of the location of the slurry tank in the embodiment of the present invention
  • Figure 2 is a structural cross-sectional view of a pulping mechanism according to an embodiment of the present invention.
  • Figure 3 is a structural cross-sectional view of a cooling mechanism according to an embodiment of the present invention.
  • FIG. 4 is a schematic diagram of the structure of a three-way pipe in an embodiment of the present invention.
  • FIG. 5 is a schematic cross-sectional structure diagram of the protective hose of the clamping head in the embodiment of the present invention.
  • Fig. 6 is a schematic cross-sectional structure diagram of the clamping head squeezing the hose in the embodiment of the present invention.
  • a slurry mixing device including a mounting frame 1, a slurry mixing tank 2, a slurry adding tank 3, a cooling mechanism and a slurry discharging mechanism.
  • the pulping mechanism is arranged in sequence on the mounting frame 1.
  • the mounting frame 1 is provided with a conveying channel under the pulping tank 2, the cooling mechanism and the pulping mechanism.
  • the pulping tank 3 is opened and movably arranged in the direction of the conveying channel.
  • a mass scale 4 is provided at a position corresponding to the slurry tank 2 in the conveying channel.
  • a mixing chamber is formed in the slurry tank 2 and a mixing slurry is rotatably provided in the mixing chamber.
  • a stirring motor 5 for driving the stirring blade to rotate is provided.
  • the bottom of the stirring cavity is formed with a discharge port 24 extending out of the slurry tank 2, and an oil bath cavity 21 is formed between the slurry tank 2 and the stirring chamber.
  • the cooling mechanism includes a lifting cylinder 82 and a lifting base 8.
  • the lifting base 8 is provided with a rotating propeller and a rotating motor 81 for driving the rotating propeller to rotate.
  • the lifting cylinder 82 is arranged on the mounting frame 1.
  • the output end of 82 is arranged along the height direction of the mounting frame 1.
  • the output end of the lifting cylinder 82 is connected with the lifting base 8 to realize the rotating paddle enters the slurry tank 3 for operation.
  • the slurry discharge mechanism includes a piston 91 and a driving piston 91 to enter the slurry tank.
  • the drive cylinder 9 for squeezing and discharging the slurry the output end of the drive cylinder 9 is arranged along the height direction of the mounting frame 1, the piston 91 is connected with the output end of the drive cylinder 9, and the piston 91 is provided in the circumferential direction for the piston 91
  • an elastic sealing ring 92 is interference fit with the slurry tank 3.
  • a slurry outlet 32 is provided at the bottom of the slurry tank 3.
  • the stirring motor 5 is always on, so as to keep stirring and tumbling, so that the starch is fully dissolved and suspended.
  • An electric heating tube is provided in the oil bath chamber 21 to make the oil temperature rise rapidly.
  • the heat transfer oil can be in a heat preservation state.
  • the bottom of the slurry tank 2 is provided with a discharge port 24, which is connected with a quick-installed pneumatic butterfly valve, which can fully meet the pulping speed and consider the viscosity of the starch slurry, and discharge the slurry from the discharge port 24 into the slurry tank 3 set at the bottom.
  • the slurry tank 3 is set on the quality scale 4, which can accurately read the quality of the slurry, which can be controlled by the system.
  • the pneumatic butterfly valve is controlled to close, and the slurry tank 3 can enter the next step after the slurry is completed.
  • This kind of structure is simple and easy to realize. It can be mixed quickly, and has a good mixing effect for thick slurry. At the same time, the heating effect is good, the heating speed is fast, and the use effect of the equipment is improved.
  • the slurry tank 3 times Pass through the cooling mechanism and the slurry mechanism in turn, stir and cool in the cooling mechanism to obtain a uniformly cooled starch slurry.
  • An electric heating tube is provided in the oil bath chamber 21, an oil discharge port 23 is provided on the bottom surface of the oil bath chamber 21, an oil inlet 27 is provided on the side wall of the slurry tank 2, and the oil inlet 27 is connected to the oil bath.
  • the cavity 21 is connected, the oil inlet 27 is provided with an oil inlet mechanism for transporting oil into the oil bath cavity 21, and the side wall of the slurry tank 2 is also provided with a viewing window 26, the viewing window 26 is provided Below the oil inlet mechanism and connected to the oil bath chamber 21, an oil level sight glass is installed on the inspection window 26.
  • the beneficial effects of such a setting are: the above scheme is adopted and the oil level sight glass is set, which can observe the oil level well, replenish oil in time or stop refueling, and can realize the rapid slurry delivery operation and improve the production and processing efficiency. .
  • the above-mentioned oil inlet mechanism includes a T-shaped three-way pipe.
  • the T-shaped three-way pipe includes a main pipe and a first pipe 61 and a second pipe 64 arranged on both sides of the main pipe.
  • the main pipe is connected to the oil inlet 27.
  • One end of a pipe 61 is connected with the main pipe, and the other end is connected with a refueling funnel 62.
  • One end of the second pipe 64 is connected with the main pipe, and the other end is connected with a smoke exhaust assembly.
  • the main pipe is provided with a first pipe 61 or a second pipe for communication.
  • the three-way ball valve 6 of the two pipe 64 is provided with a first pipe 61 or a second pipe for communication.
  • the beneficial effect of this arrangement is that the above scheme is adopted to set the oil inlet mechanism in this form, which has a simple structure and is convenient for disassembly and assembly.
  • the three-way ball valve 6 is opened to realize the connection with the first pipe 61.
  • the first pipe 61 is closed and the second pipe 64 is connected to realize the communication with the smoke exhaust assembly, thereby achieving smoke exhaust.
  • the structure has multiple functions and is compact in structure, which is convenient for realization.
  • the above-mentioned smoke exhaust assembly includes a respirator 65 and an oil collecting bottle 66.
  • the upper end of the respirator 65 is provided with a smoke outlet, and the lower end is provided with a connection port and communicates with the second pipe 64. Between the smoke outlet and the connection port is provided There is an oil filter element, the oil collecting bottle 66 is arranged at one side of the connection port, and the oil collecting bottle 66 is connected to the respirator 65 through a tube.
  • the beneficial effect of this arrangement is: adopting the above solution, the smoke exhaust assembly has a simple structure and is easy to realize, can collect the filtered oil, and improve the use effect of the overall equipment.
  • a hose 72 is provided between the second pipe 64 and the three-way ball valve 6, and a clamping head is provided on the outer wall of the second pipe 64.
  • the clamping head includes a rotating seat 7 and a plurality of rotating arms 71.
  • the seat 7 is threadedly fitted with the outer wall of the second pipe 64.
  • One end of the rotating arm 71 is hinged on the rotating seat 7 and the other end is a free end.
  • the free end of the rotating arm 71 abuts against the outer wall of the hose 72 to form a pair of hose 72
  • the inner wall of the hose 72 is provided with a reset bracket for resetting after the hose 72 is squeezed, the connection position of the three-way ball valve 6 and the second pipe 64 is provided with a positioning groove, and the rotating arm The free end of 71 is inserted into the positioning groove to form a fixation of the clamping head position.
  • the free end of the rotating arm 71 can be The pressure abuts against the outer wall of the hose 72.
  • the rotating arm 71 moves to squeeze the blocked oil in the pipeline to any end of the hose 72 to converge, and then pull out the hose 72 to make The overflowing oil flows out to solve the problem of poor pipelines.
  • This structure is simple and conducive to operation, avoids the blockage of the oil in the pipeline and causes poor exhaust, improves the use effect of the overall structure, and is equipped with a reset bracket.
  • the deformed hose 72 is restored to increase the strength of the hose 72 to avoid blockage of the pipeline due to deformation.
  • Setting the positioning groove can limit the free end of the rotating arm 71.
  • the rotating arm 71 is prevented from contacting the hose 72.
  • the swing arm can also form a protection for the hose 72 to avoid softness.
  • the tube 72 is damaged by external force, which improves the service life of the product.
  • the above-mentioned stirring blade includes a stirring shaft 51.
  • One end of the stirring shaft 51 is connected with the stirring motor 5, and the other end is extended into the stirring chamber.
  • the stirring shaft 51 is provided with connecting rods 52 at intervals along the height direction.
  • the projection on the bottom surface of the mixing chamber is vertically arranged, and the ends of the adjacent connecting rods 52 are connected with blades 53 which are connected and combined to form a double spiral mixing blade.
  • the slurry tank 2 is provided with a water inlet, the water inlet is in communication with the stirring chamber, the water inlet is provided with 35 water inlet pipes, and a diaphragm valve 25 is sequentially arranged between the water inlet pipe 35 and the water inlet. And flow meter 29.
  • the beneficial effect of this arrangement is that the above-mentioned scheme is adopted to facilitate the control of the water intake and improve the stirring effect.
  • a jacket 31 is formed on the outer wall of the slurry tank 3, a water injection cavity is formed in the jacket 31, a water inlet pipe 35 is provided on the jacket 31, and the water inlet pipe 35 communicates with the water injection cavity.
  • the bottom surface of 31 is also provided with a water outlet pipe 36 communicating with the water injection cavity.
  • a shielding cover 93 is also provided between the piston 91 and the output end of the driving cylinder 9.
  • the shielding cover 93 is provided with a locking groove on the edge, and the outer wall of the slurry tank 3 is also hinged to fix the shielding cover 93 on the slurry tank.
  • the locking handle 33 is adapted to the width of the locking groove, one end of the locking handle 33 is hinged with the outer wall of the grout tank 3, and the other end is threaded with a positioning cap 34, the positioning cap 34 rotates against A fixed connection between the shielding cover 93 and the slurry tank 3 is formed on the shielding cover 93.
  • the beneficial effect of this arrangement is: adopting the above-mentioned scheme, setting the shielding cover 93 to avoid the entry of external impurities during the slurry discharge process and to ensure the cleanliness of the slurry.
  • This structure is simple, and at the same time, it is installed on the side wall of the slurry tank 3
  • the locking handle 33 can realize quick locking and unlocking, and improve the overall use effect.
  • the above-mentioned rotating paddle includes a rotating shaft 83 and at least two rotating blades 84 connected to the rotating shaft 83.
  • One end of the rotating shaft 83 is connected to the output end of the rotating motor 81, and the other end is an extension end.
  • the rotating blade 84 is L-shaped
  • the lateral end of the rotating blade 84 is connected with the extension end of the rotating shaft 83, and the rotating shaft 83 is also provided with a temperature measuring probe 85 for measuring temperature.
  • the beneficial effect of this arrangement is: adopting the above solution, the rotating blades 84 pieces 53 are arranged in this form, which can fully stir, improve the stirring efficiency, and the effect of cooling and heat dissipation.
  • the temperature measurement probe 85 can read the temperature measurement temperature in time to determine the degree of cooling.

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  • Chemical Kinetics & Catalysis (AREA)
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  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

一种配浆装置，包括安装架（1）、配浆罐（2）、加浆罐（3）、冷却机构和排浆机构，配浆罐（2）、冷却机构和排浆机构下方活动设置有加浆罐（3），加浆罐（3）下设置有质量秤（4），配浆罐（2）内形成有搅拌腔，搅拌腔中设置有搅拌浆，配浆罐（2）上设置搅拌电机（5），搅拌腔底部设置有出料口（24），配浆罐（2）与搅拌腔之间形成有油浴腔（21），冷却机构包括升降气缸（82）和升降座（8），升降座（8）上设置有转动桨和转动电机（81），升降气缸（82）设置在安装架（1）上，升降气缸（82）输出端与升降座（8）连接，排浆机构包括活塞（91）和驱动气缸（9），活塞（91）与驱动气缸（9）输出端连接，活塞（91）沿周向设置有弹性密封圈（92），加浆罐（3）底部设置有出浆口（32）。

Description

配浆装置 技术领域
本发明涉及配浆设备技术领域，尤其是一种配浆装置。
 背景技术
目前在制药和食品生产中，通常需要对粉末进行混合配浆，在针对稠度较大的粉末进行混合配浆时，现有的配浆罐在糊化成熟过程，搅拌效率不高，导致边缘位置的浆液出现焦化，并且现有的配浆罐加热通常采用水浴的方式，加热温度不足，在对大体积的粉末浆液进行配浆过程中，无法充分加热，使得成浆效率低，也不适用于大体积的浆料加工，同时现有的配浆罐难以检视加热液的位置，难以及时进行补充，或者添加到位，降低使用效果。在完成配浆后，将完成配浆后的浆液加入加浆罐中，再通过加浆罐进行运输以及冷却，最后需要对加浆罐中的浆液进行排出，再进行后续加工利用，而这种高稠度的浆液，容易粘附在罐体侧壁上，难以排尽，造成资源的浪费，并且现有的排浆结构，效率低下，降低设备的使用效果。
 技术问题
针对现有技术的不足，本发明提供一种配浆装置，结构简单，具有良好配浆效果，同时具备输送、冷却以及挤压出浆功能，提高生产加工效率。
 技术解决方案
本发明提供一种配浆装置，包括安装架、配浆罐、加浆罐、冷却机构和排浆机构，所述配浆罐、冷却机构和排浆机构依次设置在安装架上，所述安装架于配浆罐、冷却机构和排浆机构下方设置有输送通道，所述加浆罐敞口设置并沿输送通道方向活动设置在输送通道中，所述输送通道对应配浆罐位置设置有质量秤，所述配浆罐内形成有搅拌腔，所述搅拌腔中转动设置有搅拌浆，所述配浆罐上设置有用于驱动搅拌桨转动的搅拌电机，所述搅拌腔底部向配浆罐外延伸形成有出料口，所述配浆罐与搅拌腔之间形成有油浴腔，所述冷却机构包括升降气缸和升降座，所述升降座上设置有转动桨和用于驱动转动桨转动的转动电机，所述升降气缸设置在安装架上，所述升降气缸输出端沿安装架高度方向设置，所述升降气缸输出端与升降座连接实现转动桨进入加浆罐进行作业，所述排浆机构包括活塞和驱动活塞进入加浆罐挤压排浆的驱动气缸，所述驱动气缸输出端沿安装架高度方向设置，所述活塞与驱动气缸输出端连接，所述活塞沿周向设置有用于在活塞进入加浆罐后与加浆罐过盈配合的弹性密封圈，所述加浆罐底部设置有出浆口。
 有益效果
这样设置的有益效果是：设置成这种形式，通过油浴来加热淀粉浆，过程中不停搅拌使之糊化成熟。在配浆过程中搅拌电机一直处于开启状态，从而不停搅拌翻滚，使淀粉充分溶散混悬，在油浴腔中设置有电热管，使油温迅速上升，当淀粉浆温度达到75℃便开始糊化成熟，配浆工作完成，导热油可处于保温状态。配浆罐底部设置出料口，连接快装气动蝶阀，可以充分满足出浆速度和考虑淀粉浆的粘性，并将浆液从出料口排出，进入设置在底部的加浆罐，加浆罐设置在质量秤上，可以准确读出加浆的质量，可以通过系统控制，在加浆到制定重量时，控制气动蝶阀关闭，加浆罐完成接浆后即可进入下一步工序。这种结构简单，利于实现，可以进行快速配浆，对粘稠度大的浆液也具有较好的配浆效果，同时加热效果好，加热速度快，提高设备的使用效果，加浆罐再依次通过冷却机构和排浆机构，在冷却机构搅拌冷却，获得均匀的冷却的淀粉浆，在运动到排浆机构下，通过驱动气缸驱动活塞的方式，将活塞伸入加浆罐中，活塞外周壁上的弹性密封圈抵触在加浆罐内壁上形成活塞与加浆罐过盈配合，从而可以随着气缸的作用继续深入加浆罐，将罐体中的浆液充分挤压出去，具有更好的排浆效果，可以更为高效快捷的排尽浆液。
本发明进一步设置为所述油浴腔中设置有电热管，所述油浴腔底面设置有排油口，所述配浆罐侧壁上设置有进油口，所述进油口与油浴腔导通，所述进油口上设置有用于输送油液进入油浴腔的进油机构，所述配浆罐侧壁上还设置有检视窗口，所述检视窗口设置于进油机构下方并与油浴腔导通，所述检视窗口上安装有油位视镜。
这样设置的有益效果是：采用上述方案，设置了油位视镜，可以很好的对油位进行观察，及时补油或者终止加油，并且可以实现快速的出浆运浆作业，提高生产加工效率。
本发明进一步设置为所述进油机构包括T型三通管，所述T型三通管包括主管和设置在主管两侧的一管道和第二管道，所述主管与进油口连接，所述第一管道一端与主管连通，另一端连接有加油漏斗，所述第二管道一端与主管道连接，另一端连接有排烟组件，所述主管上设置有用于连通第一管道或第二管道的三通球阀。
这样设置的有益效果是，采用上述方案，将进油机构设置成这种形式，结构简单，便于拆装，在需要补油时，通过三通球阀开启实现与第一管道的连接，实现油液的进入，在油浴过程中，关闭第一管道，连通第二管道，实现与排烟组件的连通，从而实现排烟，该结构具有多种功能，同时结构紧凑，利于实现。
本发明进一步设置为所述排烟组件包括呼吸器和集油瓶，所述呼吸器上端设置有出烟口，下端设置有连接口并与第二管道连通，所述出烟口与连接口之间设置有滤油芯，所述集油瓶设置在连接口一侧，所述集油瓶通过导管与呼吸器连接。
这样设置的有益效果是：采用上述方案，这种排烟组件，结构简单利于实现，可以对滤出的油液进行收集，提高整体设备的使用效果。
本发明进一步设置为所述第二管道与三通球阀之间设置有软管，所述第二管道外壁上设置有夹紧头，所述夹紧头包括旋转座和若干转动臂，所述旋转座与第二管道外壁螺纹配合，所述转动臂一端铰接设置在旋转座上，另一端为自由端，所述转动臂自由端抵触在软管外壁上形成对软管的挤压，所述软管内壁设置有用于在软管被挤压后进行复位的复位支架，所述三通球阀与第二管道的连接位置设置有定位槽，所述转动臂自由端插入定位槽形成夹紧头位置的固定。
这样设置的有益效果是：采用上述方案，这样设置，当管路中油液堆积，油液容易在软管位置堆积，造成管路不畅，在这种情况下，可以将转动臂自由端压迫抵触在软管外壁上，通过转动旋转座，使得转动臂运动将管路中堵塞的油液挤向软管任意一端，使之汇聚，再通过拔出软管的方式使得溢流的油液流出，从而解决管路不畅的问题，这种结构简单利于操作，避免管路中油液出现堵塞，造成排气不畅，提高整体结构的使用效果，并且设置复位支架，可以对变形后的软管进行复原，提高软管的强度，避免因为形变而造成管路的堵塞。设置定位槽可以对转动臂的自由端进行限位，在日常使用时，避免转动臂抵触在软管上，而通过定位槽，摆动臂还可以形成对软管的保护，避免软管受外力而被破坏，提高产品的使用寿命。
本发明进一步设置为所述搅拌桨包括搅拌轴，所述搅拌轴一端与搅拌电机连接，另一端伸入搅拌腔设置，所述搅拌轴上沿高度方向间隔设置有连杆，相邻连杆在搅拌腔底面上的投影垂直设置，相邻连杆端部连接有叶片，所述叶片连接组合形成双螺旋形的搅拌叶。
这样设置的有益效果是：采用上述方案，这种搅拌桨的结构，可以更好的对稠度大的浆液进行搅拌，提高产品的使用效果。
本发明进一步设置为所述配浆罐上设置有进水口，所述进水口与搅拌腔连通，所述进水口上设置有进水管道，所述进水管道与进水口之间还依次设置有隔膜阀和流量计。
这样设置的有益效果是：采用上述方案，方便对进水量进行控制，提高搅拌的效果。
本发明进一步设置为所述加浆罐外壁上形成有夹套，所述夹套中形成有注水腔，所述夹套上设置有进水管，所述进水管与注水腔连通，所述夹套底面还设置有与注水腔连通的出水管。
这样设置的有益效果是：采用上述方案，便于通过加水进入注水腔对罐体进行冷却，这种结构简单，利于实现。
本发明进一步设置为所述活塞与驱动气缸输出端之间还设置有遮挡盖，所述遮挡盖边沿设置有锁定槽，所述加浆罐外壁上还铰接有用于将遮挡盖固定在加浆罐上的锁定手柄，所述锁定手柄与锁定槽宽度相适配，所述锁定手柄一端与加浆罐外壁铰接，另一端螺纹配合有定位帽，所述定位帽转动抵触在遮挡盖上形成遮挡盖与加浆罐的固定连接。
这样设置的有益效果是：采用上述方案，设置遮挡盖，避免在排浆过程中，有外界杂质进入，保证浆液的洁净，这种结构简单，同时通过设置在加浆罐侧壁上的锁定手柄可以实现快速锁定以及解锁，提高整体的使用效果。
本发明进一步设置为所述转动桨包括转动轴和至少两个连接在转动轴上的转动叶，所述转动轴一端与转动电机输出端连接，另一端为延伸端，所述转动叶呈L字形设置，所述转动叶横向端与转动轴延伸端连接，所述转动轴上还设置有用于测量温度的测温探头。
这样设置的有益效果是：采用上述方案，转动叶片设置成这种形式，可以充分搅拌，提高搅拌效率，以及冷却散热的效果。同时测温探头可以及时读取测温温度，确定冷却的程度。
 附图说明
图1为本发明实施例中配浆罐所在位置的剖面结构示意图；
图2为本发明实施例排浆机构的结构剖视图；
图3为本发明实施例冷却机构的结构剖视图。
图4为本发明实施例中三通管的结构示意图；
图5为本发明实施例中夹紧头防护软管时的剖面结构示意图；
图6为本发明实施例中夹紧头挤压软管时的剖面结构示意图。
 本发明的最佳实施方式
由图1、图2可以看出公开了一种配浆装置，包括安装架1、配浆罐2、加浆罐3、冷却机构和排浆机构，所述配浆罐2、冷却机构和排浆机构依次设置在安装架1上，所述安装架1于配浆罐2、冷却机构和排浆机构下方设置有输送通道，所述加浆罐3敞口设置并沿输送通道方向活动设置在输送通道中，所述输送通道对应配浆罐2位置设置有质量秤4，所述配浆罐2内形成有搅拌腔，所述搅拌腔中转动设置有搅拌浆，所述配浆罐2上设置有用于驱动搅拌桨转动的搅拌电机5，所述搅拌腔底部向配浆罐2外延伸形成有出料口24，所述配浆罐2与搅拌腔之间形成有油浴腔21，所述冷却机构包括升降气缸82和升降座8，所述升降座8上设置有转动桨和用于驱动转动桨转动的转动电机81，所述升降气缸82设置在安装架1上，所述升降气缸82输出端沿安装架1高度方向设置，所述升降气缸82输出端与升降座8连接实现转动桨进入加浆罐3进行作业，所述排浆机构包括活塞91和驱动活塞91进入加浆罐3挤压排浆的驱动气缸9，所述驱动气缸9输出端沿安装架1高度方向设置，所述活塞91与驱动气缸9输出端连接，所述活塞91沿周向设置有用于在活塞91进入加浆罐3后与加浆罐3过盈配合的弹性密封圈92，所述加浆罐3底部设置有出浆口32。这样设置的有益效果是：设置成这种形式，通过油浴来加热淀粉浆，过程中不停搅拌使之糊化成熟。在配浆过程中搅拌电机5一直处于开启状态，从而不停搅拌翻滚，使淀粉充分溶散混悬，在油浴腔21中设置有电热管，使油温迅速上升，当淀粉浆温度达到75℃便开始糊化成熟，配浆工作完成，导热油可处于保温状态。配浆罐2底部设置出料口24，连接快装气动蝶阀，可以充分满足出浆速度和考虑淀粉浆的粘性，并将浆液从出料口24排出，进入设置在底部的加浆罐3，加浆罐3设置在质量秤4上，可以准确读出加浆的质量，可以通过系统控制，在加浆到制定重量时，控制气动蝶阀关闭，加浆罐3完成接浆后即可进入下一步工序。这种结构简单，利于实现，可以进行快速配浆，对粘稠度大的浆液也具有较好的配浆效果，同时加热效果好，加热速度快，提高设备的使用效果，加浆罐3再依次通过冷却机构和排浆机构，在冷却机构搅拌冷却，获得均匀的冷却的淀粉浆，在运动到排浆机构下，通过驱动气缸9驱动活塞91的方式，将活塞91伸入加浆罐3中，活塞91外周壁上的弹性密封圈92抵触在加浆罐3内壁上形成活塞91与加浆罐3过盈配合，从而可以随着气缸的作用继续深入加浆罐3，将罐体中的浆液充分挤压出去，具有更好的排浆效果，可以更为高效快捷的排尽浆液。
上述油浴腔21中设置有电热管，所述油浴腔21底面设置有排油口23，所述配浆罐2侧壁上设置有进油口27，所述进油口27与油浴腔21导通，所述进油口27上设置有用于输送油液进入油浴腔21的进油机构，所述配浆罐2侧壁上还设置有检视窗口26，所述检视窗口26设置于进油机构下方并与油浴腔21导通，所述检视窗口26上安装有油位视镜。这样设置的有益效果是：采用上述方案，设置了油位视镜，可以很好的对油位进行观察，及时补油或者终止加油，并且可以实现快速的出浆运浆作业，提高生产加工效率。
上述进油机构包括T型三通管，所述T型三通管包括主管和设置在主管两侧的第一管道61和第二管道64，所述主管与进油口27连接，所述第一管道61一端与主管连通，另一端连接有加油漏斗62，所述第二管道64一端与主管道连接，另一端连接有排烟组件，所述主管上设置有用于连通第一管道61或第二管道64的三通球阀6。这样设置的有益效果是，采用上述方案，将进油机构设置成这种形式，结构简单，便于拆装，在需要补油时，通过三通球阀6开启实现与第一管道61的连接，实现油液的进入，在油浴过程中，关闭第一管道61，连通第二管道64，实现与排烟组件的连通，从而实现排烟，该结构具有多种功能，同时结构紧凑，利于实现。
上述排烟组件包括呼吸器65和集油瓶66，所述呼吸器65上端设置有出烟口，下端设置有连接口并与第二管道64连通，所述出烟口与连接口之间设置有滤油芯，所述集油瓶66设置在连接口一侧，所述集油瓶66通过导管与呼吸器65连接。这样设置的有益效果是：采用上述方案，这种排烟组件，结构简单利于实现，可以对滤出的油液进行收集，提高整体设备的使用效果。
上述第二管道64与三通球阀6之间设置有软管72，所述第二管道64外壁上设置有夹紧头，所述夹紧头包括旋转座7和若干转动臂71，所述旋转座7与第二管道64外壁螺纹配合，所述转动臂71一端铰接设置在旋转座7上，另一端为自由端，所述转动臂71自由端抵触在软管72外壁上形成对软管72的挤压，所述软管72内壁设置有用于在软管72被挤压后进行复位的复位支架，所述三通球阀6与第二管道64的连接位置设置有定位槽，所述转动臂71自由端插入定位槽形成夹紧头位置的固定。这样设置的有益效果是：采用上述方案，这样设置，当管路中油液堆积，油液容易在软管72位置堆积，造成管路不畅，在这种情况下，可以将转动臂71自由端压迫抵触在软管72外壁上，通过转动旋转座7，使得转动臂71运动将管路中堵塞的油液挤向软管72任意一端，使之汇聚，再通过拔出软管72的方式使得溢流的油液流出，从而解决管路不畅的问题，这种结构简单利于操作，避免管路中油液出现堵塞，造成排气不畅，提高整体结构的使用效果，并且设置复位支架，可以对变形后的软管72进行复原，提高软管72的强度，避免因为形变而造成管路的堵塞。设置定位槽可以对转动臂71的自由端进行限位，在日常使用时，避免转动臂71抵触在软管72上，而通过定位槽，摆动臂还可以形成对软管72的保护，避免软管72受外力而被破坏，提高产品的使用寿命。
上述搅拌桨包括搅拌轴51，所述搅拌轴51一端与搅拌电机5连接，另一端伸入搅拌腔设置，所述搅拌轴51上沿高度方向间隔设置有连杆52，相邻连杆52在搅拌腔底面上的投影垂直设置，相邻连杆52端部连接有叶片53，所述叶片53连接组合形成双螺旋形的搅拌叶。这样设置的有益效果是：采用上述方案，这种搅拌桨的结构，可以更好的对稠度大的浆液进行搅拌，提高产品的使用效果。
上述配浆罐2上设置有进水口，所述进水口与搅拌腔连通，所述进水口上设置有进水管35道，所述进水管35道与进水口之间还依次设置有隔膜阀25和流量计29。这样设置的有益效果是：采用上述方案，方便对进水量进行控制，提高搅拌的效果。
上述加浆罐3外壁上形成有夹套31，所述夹套31中形成有注水腔，所述夹套31上设置有进水管35，所述进水管35与注水腔连通，所述夹套31底面还设置有与注水腔连通的出水管36。这样设置的有益效果是：采用上述方案，便于通过加水进入注水腔对罐体进行冷却，这种结构简单，利于实现。
上述活塞91与驱动气缸9输出端之间还设置有遮挡盖93，所述遮挡盖93边沿设置有锁定槽，所述加浆罐3外壁上还铰接有用于将遮挡盖93固定在加浆罐3上的锁定手柄33，所述锁定手柄33与锁定槽宽度相适配，所述锁定手柄33一端与加浆罐3外壁铰接，另一端螺纹配合有定位帽34，所述定位帽34转动抵触在遮挡盖93上形成遮挡盖93与加浆罐3的固定连接。这样设置的有益效果是：采用上述方案，设置遮挡盖93，避免在排浆过程中，有外界杂质进入，保证浆液的洁净，这种结构简单，同时通过设置在加浆罐3侧壁上的锁定手柄33可以实现快速锁定以及解锁，提高整体的使用效果。
上述转动桨包括转动轴83和至少两个连接在转动轴83上的转动叶84，所述转动轴83一端与转动电机81输出端连接，另一端为延伸端，所述转动叶84呈L字形设置，所述转动叶84横向端与转动轴83延伸端连接，所述转动轴83上还设置有用于测量温度的测温探头85。这样设置的有益效果是：采用上述方案，转动叶84片53设置成这种形式，可以充分搅拌，提高搅拌效率，以及冷却散热的效果。同时测温探头85可以及时读取测温温度，确定冷却的程度。
上述的实施例仅为本发明的优选实施例，不能以此来限定本发明的权利范围，因此，依本发明申请专利范围所作的等同变化，比如采用类似工艺、类似结构的等效产品仍属本发明所涵盖的范围。

Claims (10)

  1. 一种配浆装置，其特征在于：包括安装架、配浆罐、加浆罐、冷却机构和排浆机构，所述配浆罐、冷却机构和排浆机构依次设置在安装架上，所述安装架于配浆罐、冷却机构和排浆机构下方设置有输送通道，所述加浆罐敞口设置并沿输送通道方向活动设置在输送通道中，所述输送通道对应配浆罐位置设置有质量秤，所述配浆罐内形成有搅拌腔，所述搅拌腔中转动设置有搅拌浆，所述配浆罐上设置有用于驱动搅拌桨转动的搅拌电机，所述搅拌腔底部向配浆罐外延伸形成有出料口，所述配浆罐与搅拌腔之间形成有油浴腔，所述冷却机构包括升降气缸和升降座，所述升降座上设置有转动桨和用于驱动转动桨转动的转动电机，所述升降气缸设置在安装架上，所述升降气缸输出端沿安装架高度方向设置，所述升降气缸输出端与升降座连接实现转动桨进入加浆罐进行作业，所述排浆机构包括活塞和驱动活塞进入加浆罐挤压排浆的驱动气缸，所述驱动气缸输出端沿安装架高度方向设置，所述活塞与驱动气缸输出端连接，所述活塞沿周向设置有用于在活塞进入加浆罐后与加浆罐过盈配合的弹性密封圈，所述加浆罐底部设置有出浆口。
  2. 根据权利要求1所述的配浆装置，其特征在于：所述油浴腔中设置有电热管，所述油浴腔底面设置有排油口，所述配浆罐侧壁上设置有进油口，所述进油口与油浴腔导通，所述进油口上设置有用于输送油液进入油浴腔的进油机构，所述配浆罐侧壁上还设置有检视窗口，所述检视窗口设置于进油机构下方并与油浴腔导通，所述检视窗口上安装有油位视镜。
  3. 根据权利要求2所述的配浆装置，其特征在于：所述进油机构包括T型三通管，所述T型三通管包括主管和设置在主管两侧的一管道和第二管道，所述主管与进油口连接，所述第一管道一端与主管连通，另一端连接有加油漏斗，所述第二管道一端与主管道连接，另一端连接有排烟组件，所述主管上设置有用于连通第一管道或第二管道的三通球阀。
  4. 根据权利要求3所述的配浆装置，其特征在于：所述排烟组件包括呼吸器和集油瓶，所述呼吸器上端设置有出烟口，下端设置有连接口并与第二管道连通，所述出烟口与连接口之间设置有滤油芯，所述集油瓶设置在连接口一侧，所述集油瓶通过导管与呼吸器连接。
  5. 根据权利要求3所述的配浆装置，其特征在于：所述第二管道与三通球阀之间设置有软管，所述第二管道外壁上设置有夹紧头，所述夹紧头包括旋转座和若干转动臂，所述旋转座与第二管道外壁螺纹配合，所述转动臂一端铰接设置在旋转座上，另一端为自由端，所述转动臂自由端抵触在软管外壁上形成对软管的挤压，所述软管内壁设置有用于在软管被挤压后进行复位的复位支架，所述三通球阀与第二管道的连接位置设置有定位槽，所述转动臂自由端插入定位槽形成夹紧头位置的固定。
  6. 根据权利要求1至5中任意一项所述的配浆装置，其特征在于：所述搅拌桨包括搅拌轴，所述搅拌轴一端与搅拌电机连接，另一端伸入搅拌腔设置，所述搅拌轴上沿高度方向间隔设置有连杆，相邻连杆在搅拌腔底面上的投影垂直设置，相邻连杆端部连接有叶片，所述叶片连接组合形成双螺旋形的搅拌叶。
  7. 根据权利要求2所述的配浆装置，其特征在于：所述配浆罐上设置有进水口，所述进水口与搅拌腔连通，所述进水口上设置有进水管道，所述进水管道与进水口之间还依次设置有隔膜阀和流量计。
  8. 根据权利要求1所述的配浆装置，其特征在于：所述加浆罐外壁上形成有夹套，所述夹套中形成有注水腔，所述夹套上设置有进水管，所述进水管与注水腔连通，所述夹套底面还设置有与注水腔连通的出水管。
  9. 根据权利要求1或8所述的配浆装置，其特征在于：所述活塞与驱动气缸输出端之间还设置有遮挡盖，所述遮挡盖边沿设置有锁定槽，所述加浆罐外壁上还铰接有用于将遮挡盖固定在加浆罐上的锁定手柄，所述锁定手柄与锁定槽宽度相适配，所述锁定手柄一端与加浆罐外壁铰接，另一端螺纹配合有定位帽，所述定位帽转动抵触在遮挡盖上形成遮挡盖与加浆罐的固定连接。
  10. 根据权利要求1所述的配浆装置，其特征在于：所述转动桨包括转动轴和至少两个连接在转动轴上的转动叶，所述转动轴一端与转动电机输出端连接，另一端为延伸端，所述转动叶呈L字形设置，所述转动叶横向端与转动轴延伸端连接，所述转动轴上还设置有用于测量温度的测温探头。
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