WO2020147284A1 - 一种吸盘式联锁块起吊搬运装置 - Google Patents

一种吸盘式联锁块起吊搬运装置 Download PDF

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Publication number
WO2020147284A1
WO2020147284A1 PCT/CN2019/096514 CN2019096514W WO2020147284A1 WO 2020147284 A1 WO2020147284 A1 WO 2020147284A1 CN 2019096514 W CN2019096514 W CN 2019096514W WO 2020147284 A1 WO2020147284 A1 WO 2020147284A1
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Prior art keywords
suction cup
top frame
electric push
push rod
housing
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PCT/CN2019/096514
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English (en)
French (fr)
Inventor
闫敬东
陈海鸥
刘志华
宋文轩
徐景欣
刘枫
张垚
卢安平
孙嘉
杨朝
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长江南京航道工程局
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Application filed by 长江南京航道工程局 filed Critical 长江南京航道工程局
Publication of WO2020147284A1 publication Critical patent/WO2020147284A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C25/00—Cranes not provided for in groups B66C17/00 - B66C23/00
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B66—HOISTING; LIFTING; HAULING
    • B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C1/00—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
    • B66C1/02—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by suction means
    • B66C1/0237—Multiple lifting units; More than one suction area
    • B66C1/025—Divided cups

Definitions

  • the invention relates to the technical field of interlocking blocks and their production equipment, in particular to a suction cup type interlocking block lifting and transporting device.
  • Interlocking block refers to the arrangement and combination of multiple round-cake-like concrete blocks connected in series and parallel by ropes. They are mainly used to stabilize the river bed after the riverbed at the bottom of the Yangtze River is renovated and repaired. , To protect the bottom riverbed structure and avoid problems such as excessive erosion of the riverbed. In the production process of the interlocking block, it is necessary to use a mold to assist the casting and molding, so after the interlocking block is formed, it needs to be removed from the mold.
  • the existing interlocking block handling device has the following shortcomings:
  • the formed interlocking block is manually moved to the stacking place for stacking.
  • the present invention provides a suction cup type interlocking block lifting and transporting device, which solves the need to manually take out the interlocking block from the mold, which requires a large amount of labor, and the formed interlocking block is manually moved The problem of stacking to the stacking site.
  • a suction cup type interlocking block lifting and transporting device including a top frame, a roller, an electric push rod, a suction cup, a fixing seat, a guide rail, and an air pump.
  • Hangers are installed at both ends, the lower ends of the hangers are installed with rollers, and the rollers are rotatably connected with the hangers through the roller placement frame, and an electric push rod is installed at the lower part of the top frame.
  • the lower end of the electric push rod A casing is installed, a suction cup is installed inside the casing, an air pump is installed on the outer wall on the left side of the upper part of the casing, the suction cup is arranged above the casting mold, and the upper end of the electric push rod is fixed on a fixing seat, A movable rod is installed on the fixed seat, and the fixed seat is installed on the top frame through the movable rod; the four corners of the lower part of the top frame are all provided with hangers, and the lower ends of the hangers are installed with rollers, so The rollers are all universal wheels, the upper end of the hanger is fixedly connected to the lower part of the top frame; the electric push rods are equally spaced in the lower part of the top frame, and the lower end of the electric push rod is in the middle of the upper surface of the housing
  • the suction cup at the lower part of the housing is fixedly connected to the housing; the middle position of the upper part of the suction cup is fixedly connected to the inner wall of the upper part of the housing through
  • the fixed seat is arranged in a guide rail provided on the top frame, the fixed seat is slidably connected to the guide rail on the top frame through a moving rod, and the moving rod fits with the guide rail.
  • a pouring trough is provided on the pouring mold, a molded product body is poured in the pouring trough, and a bottom bracket is provided at the bottom of the pouring mold.
  • the invention provides a suction cup type interlocking block lifting and transporting device, which has the following beneficial effects:
  • the staff adjust the position of the suction cup under the electric push rod on the top frame, and the movable rod on the fixed seat slides on the guide rail to adjust the suction cup to Directly above the product body inside the pouring tank
  • the electric push rod moves the suction cup to the product body, and at the same time the suction pump operates, and the air in the suction cup is drawn through the suction pipe to vacuum the inside of the suction cup, and the outside air pressure acts on it.
  • the lower bottom plate absorbs the product body, the electric push rod runs and shrinks to take the product body out of the casting trough, and the electric push rod is used to take the product body out of the casting trough.
  • the structure is simple, the operation is convenient, and the product body can be taken out quickly. , Fast speed and high efficiency, it solves the problem that the interlocking block needs to be manually taken out of the mold and the labor is large;
  • the staff directly pushes the hanger, and the rollers at the lower part of the hanger rotate on the ground, thereby moving the entire device directly above the pouring mold, and the electric push rod moves the sucker To the product body, the sucker sucks the product body, and the electric push rod runs and shrinks to take the product body out of the casting trough.
  • the electric push rod operates above the stacking position to absorb the suction cup
  • the product body is put down, so that the product body is neatly stacked in the stacking yard, which is convenient for quickly transporting the product to the stacking position and stacking. It is fast and efficient, which greatly reduces the workload of the staff and solves the problem of forming
  • the interlocking block is manually moved to the stacking site for stacking.
  • Figure 1 is a schematic diagram of the structure of the present invention.
  • Figure 2 is a schematic diagram of the installation of the suction cup in Figure 1 of the present invention.
  • Fig. 3 is a schematic diagram of the structure of the fixing seat in Fig. 1 of the present invention.
  • the reference signs in the figure are: 1. Top frame; 2. Hanger; 3. Roller; 4. Roller placement frame; 5. Electric push rod; 6. Shell; 7. Suction cup; 8. Fixing seat; 9. Rail; 10. Moving rod; 11. Pouring mold; 12. Pouring trough; 13. Product body; 14. Bottom bracket; 15. Connecting seat; 16. Air extraction pump; 17. Air extraction pipe.
  • a suction cup type interlocking block lifting and transporting device including a top frame 1, a roller 3, an electric push rod 5, a suction cup 7, a fixing seat 8, and a guide rail 9 and the suction pump 16, the left and right ends of the lower part of the top frame 1 are installed with hangers 2, and the lower end of the hanger 2 is installed with rollers 3, and the rollers 3 are rotatably connected with the hanger 2 through the roller mounting frame 4.
  • Hangers 2 are installed at the four corners.
  • the lower ends of the hangers 2 are equipped with rollers 3, which are all universal wheels.
  • the upper end of the hanger 2 is fixedly connected with the lower part of the top frame 1, and the lower part of the top frame 1 is installed Electric push rod 5, the model of electric push rod 5 is DT, the lower end of the electric push rod 5 is installed with a shell 6, and the inside of the shell 6 is installed with a suction cup 7, and the outer wall of the upper left side of the shell 6 is installed with a suction pump 16, a suction pump
  • the model of 16 is VCH1028.
  • the electric push rods 5 are equally spaced in the lower part of the top frame 1.
  • the lower end of the electric push rod 5 is fixedly connected to the middle position of the upper surface of the housing 6, and the suction cup 7 at the lower part of the housing 6 is placed on the housing 6.
  • the upper middle position of the suction cup 7 is fixedly connected to the inner wall of the upper part of the housing 6 through the connecting seat 15.
  • the suction cup 7 communicates with the suction pump 16 through the suction pipe 17, and the size of the suction cup 7 matches the housing 6 size.
  • 7 is set above the pouring mold 11, the pouring mold 11 is provided with a pouring trough 12, the molded product body 13 is poured in the pouring trough 12, the bottom bracket 14 is provided at the bottom of the pouring mold 11, and the upper end of the electric push rod 5 is fixed on On the fixed seat 8, a movable rod 10 is installed on the fixed seat 8.
  • the fixed seat 8 is installed on the top frame 1 through the movable rod, and the fixed seat 8 is arranged in the guide rail 9 set on the top frame 1, and the fixed seat 8 passes through the movable rod 10. It is slidably connected with the guide rail 9 on the top frame 1, and the moving rod 10 fits the guide rail 9.
  • the staff directly pushes the hanger 2, and the roller 3 at the lower part of the hanger 2 rotates on the ground, thereby moving the whole device to the top of the casting mold 11.
  • the staff adjusts the lower part of the electric push rod 5 on the top frame 1
  • the moving rod 10 on the fixed seat 8 slides on the guide rail 9, so that the suction cup 7 is adjusted to the product body 13 in the pouring trough 12, and the electric push rod 5 moves to move the suction cup 7 to the product body 13
  • the suction pump 16 is running, and the air in the suction cup 7 is drawn through the suction pipe 17, thereby vacuuming the inside of the suction cup 7.
  • the suction cup 7 absorbs the product body 13 under the action of the external air pressure, and the electric push rod 5 operates again
  • the product body 13 is taken out from the casting trough 12 by shrinking, and the device is moved to the stacking site, and the electric push rod 5 runs above the stacking position to put down the product body 13 adsorbed by the suction cup 7 so that the product body 13 is neatly Stacked in the stacking field.
  • the present invention solves the need to manually take out the interlocking block from the mold through the arrangement of the top frame 1, the roller 3, the electric push rod 5, the suction cup 7, the fixing seat 8, the guide rail 9 and the suction pump 16.
  • the labor is large, and the formed interlocking block is manually moved to the stacking place for stacking.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Load-Engaging Elements For Cranes (AREA)

Abstract

一种吸盘式联锁块起吊搬运装置，包括顶架（1）、滚轮（3）、电动推杆（5）、吸盘（7）、固定座（8）、导轨（9）和抽气泵（16），顶架（1）下部的左右两端均安装有吊架（2），吊架（2）的下端安装有滚轮（3），顶架（1）的下部安装有电动推杆（5），电动推杆（5）的下端安装有外壳（6），外壳（6）的内部安装有吸盘（7），外壳（6）上部左侧的外壁上安装有抽气泵（16），吸盘（7）设置在浇筑模具（11）的上方，电动推杆（5）的上端固定在固定座（8）上。

Description

一种吸盘式联锁块起吊搬运装置 技术领域
本发明涉及联锁块及其生产设备装置技术领域，具体为一种吸盘式联锁块起吊搬运装置。
背景技术
联锁块是指将多个的类似于圆饼状的混凝土块通过绳子串并联在一起排列组合，主要在长江河流底的河床等改造修整后，将其投放到长江河流等底部用于稳定河床，起到保护底部河床结构，避免河床过度冲刷等问题。在联锁块生产过程中需要使用模具辅助浇筑成型，因此在联锁块成型结束后需要将其从模具中拆取出来。
但是，现有的联锁块搬运装置具有以下不足：
1.需要人工将联锁块从模具中取出来，劳动量较大；
2.成型后的联锁块人工搬动到堆叠场地堆叠。
发明内容
针对现有技术的不足，本发明提供了一种吸盘式联锁块起吊搬运装置，解决了需要人工将联锁块从模具中取出来，劳动量较大，成型后的联锁块人工搬动到堆叠场地堆叠的问题。
为实现上述目的，本发明提供如下技术方案：一种吸盘式联锁块起吊搬运装置，包括顶架、滚轮、电动推杆、吸盘、固定座、导轨和抽气泵，所述顶架下部的左右两端均安装有吊架，所述吊架的下端安装有滚轮，所述滚轮通过滚轮安置架与吊架转动连接，所述顶架的下部安装有电动推杆，所述电动推杆的下端安装有外壳，所述外壳的内部安装有吸盘，所述外壳上部左侧的外壁上安装有抽气泵，所述吸盘设置在浇筑模具的上方，所述电动推杆的上端固定在固定座上，所述固定座上安装有移动杆，所述固定座通过移动杆安装在顶架上；所述顶架下部的四角位置处均设置有吊架，所述吊架的下端 均安装有滚轮，所述滚轮均为万向轮，所述吊架的上端与顶架的下部固定连接；所述电动推杆等间距的分布在顶架的下部，所述电动推杆的下端与外壳上表面的中间位置处固定连接，所述外壳下部的吸盘安置在外壳上设置的安置腔中；所述吸盘上部的中间位置处通过连接座与外壳上部的内壁固定连接，所述吸盘通过抽气管与抽气泵相互连通，所述吸盘与外壳的尺寸相契合。
优选的，所述固定座安置在顶架上设置的导轨中，所述固定座通过移动杆与顶架上的导轨滑动连接，所述移动杆与导轨相契合。
优选的，所述浇筑模具上设置有浇筑槽，所述浇筑槽中浇筑有成型的产品本体，所述浇筑模具的底部设置有底部支架。
本发明提供了一种吸盘式联锁块起吊搬运装置，具备以下有益效果：
(1)本发明，通过设置的电动推杆、吸盘和抽气泵，工作人员并在顶架上调试电动推杆下部吸盘的位置，固定座上的移动杆在导轨上滑动，从而将吸盘调试到浇筑槽内部产品本体的正上方，电动推杆运行将吸盘移动到产品本体上，于此同时抽气泵运行，通过抽气管抽取吸盘中的空气，从而将吸盘内部抽成真空，在外界的气压作用下下盘将产品本体吸附住，电动推杆再运行收缩将产品本体从浇筑槽中取出，采用电动推杆将产品本体从浇筑槽中取出来，结构简单，操作方便便于快速的将产品本体取出，速度快、效率高，解决了需要人工将联锁块从模具中取出来，劳动量较大的问题；
(2)本发明，通过设置的吊架和滚轮，工作人员直接推动吊架，吊架下部的滚轮在地面上转动，从而将整个装置移动到浇筑模具的正上方，电动推杆运行将吸盘移动到产品本体上，吸盘将产品本体吸附住，电动推杆再运行收缩将产品本体从浇筑槽中取出，在推动该装置移动到堆叠场地中，在堆叠位置处的上方电动推杆运行将吸盘吸附的产品本体放下，从而将产品本体整齐的堆叠在堆叠场地中，便于快速的将产品搬运到堆叠位置处堆放，速度快、效率高，大大的降低了工作人员的工作量，解决了成型后的联锁块人工搬动 到堆叠场地堆叠的问题。
附图说明
图1为本发明结构示意图。
图2为本发明图1中吸盘的安装示意图。
图3为本发明图1中固定座的结构示意图。
图中附图标记为：1、顶架；2、吊架；3、滚轮；4、滚轮安置架；5、电动推杆；6、外壳；7、吸盘；8、固定座；9、导轨；10、移动杆；11、浇筑模具；12、浇筑槽；13、产品本体；14、底部支架；15、连接座；16、抽气泵；17、抽气管。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
请参阅图1-3所示，本发明提供的一种实施例；一种吸盘式联锁块起吊搬运装置，包括顶架1、滚轮3、电动推杆5、吸盘7、固定座8、导轨9和抽气泵16，顶架1下部的左右两端均安装有吊架2，吊架2的下端安装有滚轮3，滚轮3通过滚轮安置架4与吊架2转动连接，顶架1下部的四角位置处均设置有吊架2，吊架2的下端均安装有滚轮3，滚轮3均为万向轮，吊架2的上端与顶架1的下部固定连接，顶架1的下部安装有电动推杆5，电动推杆5的型号为DT，电动推杆5的下端安装有外壳6，外壳6的内部安装有吸盘7，外壳6上部左侧的外壁上安装有抽气泵16，抽气泵16的型号为VCH1028，电动推杆5等间距的分布在顶架1的下部，电动推杆5的下端与外壳6上表面的中间位置处固定连接，外壳6下部的吸盘7安置在外壳6上设置的安置腔中，吸盘7上部的中间位置处通过连接座15与外壳6上部的内壁固定连接，吸盘 7通过抽气管17与抽气泵16相互连通，吸盘7与外壳6的尺寸相契合，吸盘7设置在浇筑模具11的上方，浇筑模具11上设置有浇筑槽12，浇筑槽12中浇筑有成型的产品本体13，浇筑模具11的底部设置有底部支架14，电动推杆5的上端固定在固定座8上，固定座8上安装有移动杆10，固定座8通过移动杆安装在顶架1上，固定座8安置在顶架1上设置的导轨9中，固定座8通过移动杆10与顶架1上的导轨9滑动连接，移动杆10与导轨9相契合。
工作原理：工作人员直接推动吊架2，吊架2下部的滚轮3在地面上转动，从而将整个装置移动到浇筑模具11的正上方，工作人员并在顶架1上调试电动推杆5下部吸盘7的位置，固定座8上的移动杆10在导轨9上滑动，从而将吸盘7调试到浇筑槽12内部产品本体13的正上方，电动推杆5运行将吸盘7移动到产品本体13上，于此同时抽气泵16运行，通过抽气管17抽取吸盘7中的空气，从而将吸盘7内部抽成真空，在外界的气压作用下吸盘7将产品本体13吸附住，电动推杆5再运行收缩将产品本体13从浇筑槽12中取出，在推动该装置移动到堆叠场地中，在堆叠位置处的上方电动推杆5运行将吸盘7吸附的产品本体13放下，从而将产品本体13整齐的堆叠在堆叠场地中。
综上可得，本发明通过设置的顶架1、滚轮3、电动推杆5、吸盘7、固定座8、导轨9和抽气泵16，解决了需要人工将联锁块从模具中取出来，劳动量较大，成型后的联锁块人工搬动到堆叠场地堆叠的问题。
需要说明的是，在本文中，诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来，而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且，术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含，从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素，而且还包括没有明确列出的其他要素，或者是还包括为这种过程、方法、物品或者设备所固有 的要素。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (3)

  1. 一种吸盘式联锁块起吊搬运装置，包括顶架(1)、滚轮(3)、电动推杆(5)、吸盘(7)、固定座(8)、导轨(9)和抽气泵(16)，其特征在于：所述顶架(1)下部的左右两端均安装有吊架(2)，所述吊架(2)的下端安装有滚轮(3)，所述滚轮(3)通过滚轮安置架(4)与吊架(2)转动连接，所述顶架(1)的下部安装有电动推杆(5)，所述电动推杆(5)的下端安装有外壳(6)，所述外壳(6)的内部安装有吸盘(7)，所述外壳(6)上部左侧的外壁上安装有抽气泵(16)，所述吸盘(7)设置在浇筑模具(11)的上方，所述电动推杆(5)的上端固定在固定座(8)上，所述固定座(8)上安装有移动杆(10)，所述固定座(8)通过移动杆(10)安装在顶架(1)上；所述顶架(1)下部的四角位置处均设置有吊架(2)，所述吊架(2)的下端均安装有滚轮(3)，所述滚轮(3)均为万向轮，所述吊架(2)的上端与顶架(1)的下部固定连接；所述电动推杆(5)等间距的分布在顶架(1)的下部，所述电动推杆(5)的下端与外壳(6)上表面的中间位置处固定连接，所述外壳(6)下部的吸盘(7)安置在外壳(6)上设置的安置腔中；所述吸盘(7)上部的中间位置处通过连接座(15)与外壳(6)上部的内壁固定连接，所述吸盘(7)通过抽气管(17)与抽气泵(16)相互连通，所述吸盘(7)与外壳(6)的尺寸相契合。
  2. 根据权利要求1所述的一种吸盘式联锁块起吊搬运装置，其特征在于：所述固定座(8)安置在顶架(1)上设置的导轨(9)中，所述固定座(8)通过移动杆(10)与顶架(1)上的导轨(9)滑动连接，所述移动杆(10)与导轨(9)相契合。
  3. 根据权利要求1所述的一种吸盘式联锁块起吊搬运装置，其特征在于：所述浇筑模具(11)上设置有浇筑槽(12)，所述浇筑槽(12)中浇筑有成型的产品本体(13)，所述浇筑模具(11)的底部设置有底部支架(14)。
PCT/CN2019/096514 2019-01-17 2019-07-18 一种吸盘式联锁块起吊搬运装置 WO2020147284A1 (zh)

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