WO2020137874A1 - 加工後耐食性に優れたNiめっき鋼板、及びNiめっき鋼板の製造方法 - Google Patents
加工後耐食性に優れたNiめっき鋼板、及びNiめっき鋼板の製造方法 Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/10—Electroplating with more than one layer of the same or of different metals
- C25D5/12—Electroplating with more than one layer of the same or of different metals at least one layer being of nickel or chromium
- C25D5/14—Electroplating with more than one layer of the same or of different metals at least one layer being of nickel or chromium two or more layers being of nickel or chromium, e.g. duplex or triplex layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/01—Layered products comprising a layer of metal all layers being exclusively metallic
- B32B15/013—Layered products comprising a layer of metal all layers being exclusively metallic one layer being formed of an iron alloy or steel, another layer being formed of a metal other than iron or aluminium
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- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/26—Methods of annealing
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/46—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C10/00—Solid state diffusion of only metal elements or silicon into metallic material surfaces
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C10/00—Solid state diffusion of only metal elements or silicon into metallic material surfaces
- C23C10/02—Pretreatment of the material to be coated
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C10/00—Solid state diffusion of only metal elements or silicon into metallic material surfaces
- C23C10/28—Solid state diffusion of only metal elements or silicon into metallic material surfaces using solids, e.g. powders, pastes
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C10/00—Solid state diffusion of only metal elements or silicon into metallic material surfaces
- C23C10/60—After-treatment
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/02—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/02—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material
- C23C28/023—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material only coatings of metal elements only
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/48—After-treatment of electroplated surfaces
- C25D5/50—After-treatment of electroplated surfaces by heat-treatment
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/03—Alloys based on nickel or cobalt based on nickel
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/12—Electroplating: Baths therefor from solutions of nickel or cobalt
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D7/00—Electroplating characterised by the article coated
- C25D7/06—Wires; Strips; Foils
- C25D7/0614—Strips or foils
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a Ni-plated steel sheet having excellent corrosion resistance after processing, and a method for manufacturing a Ni-plated steel sheet.
- the present application claims priority based on Japanese Patent Application No. 2018-245985 filed in Japan on December 27, 2018, the contents of which are incorporated herein by reference.
- Ni-plated steel sheet has high chemical stability and is suitable as a material for battery cans.
- the Ni plating does not crack during press working (press workability, or simply referred to as “workability"), and flaws do not develop even by sliding during press working. (Referred to as "flaw resistance”) is required. This is because if the plating is cracked or scratched, the chemical stability of the Ni-plated steel sheet and the corrosion resistance after working will be impaired.
- the corrosion resistance of the steel sheet after bending during press working may be referred to as the corrosion resistance after bending
- the corrosion resistance of the steel sheet after sliding during pressing may be referred to as the corrosion resistance after sliding.
- the corrosion resistance after bending and the corrosion resistance after sliding may be collectively referred to as the corrosion resistance after processing.
- Patent Document 1 discloses a technique aiming to provide a surface-treated steel sheet for a lithium ion battery case, which can improve galling resistance and corrosion resistance during processing, and battery characteristics, and a manufacturing method thereof. That is, in Patent Document 1, a Ni—Fe diffusion layer is formed as a lower layer, a recrystallized Ni layer is formed as an intermediate layer, and a Ni—Fe alloy layer having an Fe content of 27 to 40 mass% is formed as an upper layer on the outer surface of the battery case.
- the total Ni content of the Ni content of the lower Ni—Fe diffusion layer and the Ni content of the recrystallized Ni layer of the intermediate layer is 4.0 to 16.0 g/m 2
- the Fe content of the upper layer is 27 to
- the Ni content of the 40 mass% Ni-Fe alloy layer is 0.5 to 4.0 g/m 2
- the inner surface of the battery case has a Ni-Fe diffusion layer as a lower layer and a recrystallized Ni layer as an upper layer.
- a surface-treated steel sheet for a lithium-ion battery case having a total Ni content of 4.0 to 24.0 g/m 2 including the Ni content of the lower Ni—Fe diffusion layer and the Ni content of the upper recrystallized Ni layer. Is disclosed.
- Patent Document 2 can suppress the elution of iron inside the battery when it is used as a battery container, which can extend the life of the battery and improve the battery characteristics such as discharge characteristics.
- a technique aimed at providing a surface-treated steel sheet for a battery container That is, Patent Document 2 discloses a surface-treated steel sheet for a battery container obtained by subjecting a steel sheet to iron-nickel alloy plating and then heat treatment, wherein the outermost layer is an iron-nickel alloy layer.
- the layer discloses a surface-treated steel sheet for a battery container, which has an average crystal grain size on the outermost surface of 1 to 8 ⁇ m.
- Patent Document 3 discloses a coated steel sheet in which a chemical conversion treatment film is formed on the surface of a Ni-plated cold-rolled steel sheet, and a resin coating film containing a conductive agent is further formed on the surface of the coated steel sheet. Even so, a technique aiming to provide a film whose coating film adhesion does not deteriorate due to processing strain is disclosed.
- Patent Document 3 in a coated steel sheet in which a chemical conversion treatment film is formed on the surface of a Ni-plated cold-rolled steel sheet, and a resin coating film containing a conductive agent is further formed on this film, the hardness of the Ni plating layer is Disclosed is a coated metal for an alkaline dry battery positive electrode can, which has a Vickers hardness of 300 to 650.
- Patent Document 4 when used as a battery container, it is possible to suppress the elution of iron inside the battery, which makes it possible to prolong the service life of the battery and to improve the battery characteristics such as discharge characteristics.
- a technique aiming to provide an improved surface-treated steel sheet for a battery container. That is, Patent Document 4 discloses a surface-treated steel sheet for a battery container, which is obtained by performing iron-nickel alloy plating on a steel sheet and then subjecting it to heat treatment, wherein the outermost layer is an iron-nickel alloy layer. The layer discloses a surface-treated steel sheet for a battery container, which has an average crystal grain size on the outermost surface of 1 to 8 ⁇ m.
- Patent Document 5 discloses a technique aiming at providing a surface-treated steel sheet for a battery container having excellent corrosion resistance even when the thickness of the can wall is reduced to improve the volume ratio when the battery container is formed. That is, Patent Document 5 discloses a surface treatment for a battery container including a steel plate, an iron-nickel diffusion layer formed on the steel plate, and a nickel layer which is formed on the iron-nickel diffusion layer and constitutes an outermost layer.
- the steel plate is a steel plate having a first Fe strength when continuously measuring Fe strength and Ni strength from the surface of the surface-treated steel sheet for a battery container in the depth direction by a high frequency aperture single discharge emission spectroscopy analyzer.
- the thickness of the iron-nickel diffusion layer which is the difference (D2-D1) between the depth (D1) showing the predetermined value and the depth (D2) showing the Ni predetermined second value, is 0.04 to 0. a .31Myuemu, wherein the iron - the total amount of nickel contained in the nickel diffusion layer and the nickel layer, 4.4 g / m 2 or more, discloses a battery container for surface treated steel sheet is less than 10.8 g / m 2 ing.
- Patent Document 6 discloses a technology aiming at providing a material for a battery can that has improved battery characteristics and corrosion resistance at the same time when a battery can is manufactured by DI drawing. That is, Patent Document 6 discloses that an iron-nickel alloy layer as a first layer, a soft nickel plating layer as an intermediate layer formed on the first layer, and an intermediate layer on at least one surface of a steel sheet. Disclosed is a multilayer nickel-plated steel sheet having excellent corrosion resistance, which is characterized by comprising a hard nickel plating layer as an outermost layer plating layer formed on the above.
- Japanese Patent Laid-Open No. 2013-170308 Japanese Unexamined Patent Publication No. 2015-032346 Japanese Unexamined Patent Publication No. 08-287885 International Publication No. 2015/015846 International Publication No. 2017/0949919 Japanese Patent Laid-Open No. 2000-234197
- the present invention aims to provide a Ni-plated steel sheet having excellent corrosion resistance (corrosion resistance after processing) after being subjected to bending or sliding by press working. Moreover, this invention aims at provision of the manufacturing method of the Ni plated steel plate which is excellent in corrosion resistance after processing.
- a Ni-plated steel sheet having excellent post-working corrosion resistance is a base material steel sheet, a diffusion alloy layer provided on the base material steel sheet, and a diffusion alloy layer provided on the diffusion alloy layer. And a Ni plating layer, and by performing a Vickers hardness measurement continuously using a nano indenter from the surface layer of the Ni plating layer to the base material steel plate in a cross section perpendicular to the rolled surface of the base material steel plate.
- the obtained depth-hardness curve includes a peak inside the diffusion alloy layer, which exhibits a Vickers hardness of 1.50 times or more the Vickers hardness of the surface layer of the Ni plating layer.
- a method for producing a Ni-plated steel sheet according to another aspect of the present invention is the method for producing a Ni-plated steel sheet having excellent post-working corrosion resistance according to (1) or (2) above, which is used as a base steel sheet. , A step of conducting primary Ni plating by energizing at a current density of 60 to 100 A/dm 2 , and applying secondary Ni by energizing the base steel sheet at a current density of 30 A/dm 2 or less after the primary Ni plating.
- a step of plating, and a step of annealing the base material steel sheet after the secondary Ni plating, and the Ni plating adhesion amount in the primary Ni plating is set to 1 to 10 g/m 2, and the nickel in the secondary Ni plating is set.
- the coating weight is 2 g/m 2 or more.
- the Ni-plated steel sheet according to the present invention has excellent corrosion resistance after processing. Therefore, the Ni-plated steel sheet according to the present invention can be suitably used as a material for battery cans and the like. Further, the method for producing a Ni-plated steel sheet according to the present invention can produce a Ni-plated steel sheet having excellent corrosion resistance after processing.
- part of the Ni plating is alloyed by an alloying treatment such as annealing to form a diffusion alloy layer for the purpose of improving scratch resistance. Since the diffusion alloy layer is slightly harder than Ni plating, it is said that the diffusion alloy layer contributes to the improvement of scratch resistance.
- the present inventors considered that the problem cannot be solved only by optimizing the alloying treatment for forming the diffusion alloy layer. Therefore, the present inventors have paid attention to the manufacturing conditions of Ni plating, which is the pre-stage of alloying treatment, and studied various plating conditions. As a result, it was found that a diffusion alloy layer having a large hardness can be formed by alloying Ni plating formed with an extremely large current density. Note that if an extremely large current density is applied to the Ni plating step, the workability of the Ni layer in which Fe does not diffuse due to the effect of plating burn is deteriorated. The present inventors have also found that it is effective to combine the primary Ni plating with a large current density and the secondary Ni plating with a normal current density.
- the present inventors also conducted an analysis on the structure of the Ni-plated steel sheet obtained under the above conditions. As a result, it became clear that a hardness peak indicating the existence of a hard region is detected near the interface between the Ni-plated layer of the Ni-plated steel sheet obtained under the above conditions and the base steel sheet. According to the estimation by the present inventors, this hard region suppresses the development of flaws during processing. Therefore, in the Ni-plated steel sheet obtained under the above conditions, it is considered that good post-sliding corrosion resistance can be achieved while leaving the soft Ni-plated layer to ensure the corrosion resistance after bending.
- the Ni-plated steel sheet 1 according to the present embodiment obtained from the above findings has a base material steel sheet 11, a diffusion alloy layer 12 disposed on the base material steel sheet, and a Ni alloy disposed on the diffusion alloy layer 12.
- the plating layer 13 is provided. Further, in the Ni-plated steel sheet 1 according to this embodiment, the Vickers hardness is continuously measured from the surface layer of the Ni-plated layer 13 to the base material steel sheet 11 using a nano indenter in a cross section perpendicular to the rolling surface of the base material steel sheet 11.
- the depth-hardness curve obtained by carrying out the above shows a peak 14 (1.50) in the diffusion alloy layer 12 showing a Vickers hardness of 1.50 times or more the Vickers hardness of the surface layer of the Ni plating layer 13. Hardness peak more than double) is included. It is estimated that a hard region is formed at the position corresponding to the hardness peak 14.
- the Ni-plated steel sheet 1 according to this embodiment will be described below in detail.
- the base material steel plate 11 is not particularly limited. In the Ni-plated steel sheet 1 according to this embodiment, the diffusion alloy layer 12, the Ni-plated layer 13, and the hard region are used as a means for improving the corrosion resistance after working, and the base material steel sheet 11 does not affect these characteristics. Because. Therefore, the base material steel sheet 11 can be appropriately selected according to the application of the Ni-plated steel sheet 1 according to the present embodiment.
- the base metal plate 11 may be a base plate defined in JIS G 3303:2008 “tin plate and tin plate plate”, aluminum killed steel, Alternatively, it may be IF steel (Interstitial Free steel). Further, in this case, in order to reduce the size of the battery, it is preferable that the base material steel plate 11 has a plate thickness within a range of 0.1 to 1.0 mm.
- the diffusion alloy layer 12 is a Ni—Fe alloy region formed by causing mutual diffusion between the Ni plating and the base material steel plate 11.
- the Ni plating layer 13 is a region of the Ni plating where the above alloying does not occur. Since the Ni plating layer 13 has low hardness and high elongation, it suppresses plating cracks during press working of the Ni plated steel sheet 1. Since the diffusion alloy layer 12 has a hardness higher than that of the Ni plating layer 13, the occurrence of flaws that expose the base material steel sheet 11 to the outside is suppressed. However, in the Ni-plated steel sheet 1 according to this embodiment, not only the diffusion alloy layer 12 but also the hard region contributes to the suppression of flaw generation.
- the diffusion alloy layer 12 and the Ni plating layer 13 may be provided on one rolling surface of the base steel plate 11 or on both rolling surfaces.
- the thickness of the diffusion alloy layer 12 is not particularly limited. This is because the Ni-plated steel sheet 1 can prevent the occurrence of flaws during sliding as long as the Ni-plated steel sheet 1 is provided with a hard region that satisfies the requirements described below. However, for example, the thickness of the diffusion alloy layer 12 may be specified to be 0.3 ⁇ m or more, 0.5 ⁇ m or more, or 1.0 ⁇ m or more. When the thickness of the Ni plating layer 13 is measured, the region where the Fe content is 5% or more and 95% or less and the remaining 90% or more is Ni is regarded as the diffusion alloy layer 12.
- the thickness and the like of the Ni-plated layer 13 are not particularly limited and can be appropriately selected depending on the application of the Ni-plated steel sheet 1.
- the Ni-plated layer 13 has a sufficiently softer surface layer than the hard region, so the Ni-plated layer 13 is sufficient.
- the effect of improving corrosion resistance after various processing can be exhibited.
- the thickness of the Ni plating layer 13 is preferably 0.1 ⁇ m or more.
- the thickness of the Ni plating layer 13 may be 0.3 ⁇ m or more, 0.5 ⁇ m or more, or 1.0 ⁇ m or more.
- Vickers hardness measurement is continuously performed using a nano indenter from the surface layer of the Ni-plated layer 13 to the base steel sheet 11 in a cross section perpendicular to the rolled surface of the base steel sheet 11.
- the depth-hardness curve obtained by doing so shows a peak 14 (hereinafter “1.50 times” in the diffusion alloy layer 12) showing a hardness of 1.50 times or more the Vickers hardness of the surface layer of the Ni plating layer 13.
- the above hardness peak 14" is included).
- a region (hard region) having a hardness of 1.50 times or more that of the surface layer of the Ni plating layer 13 is formed at a location corresponding to the hardness peak 14 of 1.50 times or more.
- the Vickers hardness of the surface layer of the Ni plating layer 13 is, as described later, in the cross section of the Ni plating steel sheet 1 perpendicular to the rolling surface of the base material steel sheet 11 and as close as possible to the surface of the Ni plating layer 13. It is the Vickers hardness required when the indentation is formed with a nano indenter.
- FIG. 1 shows a method of continuously measuring Vickers hardness using a nano indenter from the surface layer of the Ni plating layer 13 to the base steel plate 11, and a schematic diagram of the depth-hardness curve.
- the lower part of FIG. 1 shows a state in which the indentations 3 are continuously formed using a nano indenter on a cross section of the Ni-plated steel sheet 1 according to this embodiment, which is perpendicular to the rolling surface of the base steel sheet 11.
- the depth-hardness curve shown in the upper part of FIG. 1 has a hardness peak 14 inside the diffusion alloy layer 12.
- the hardness of the hardness peak 14 is 1.50 times or more the hardness on the surface of the Ni-plated steel sheet 1.
- the hardness of the diffusion alloy layer 12 is slightly larger than the hardness of the Ni-plated layer 13.
- the Ni-plated steel sheet 1 having a hardness peak 14 of 1.50 times or more exhibits excellent flaw resistance, and thereby exhibits excellent corrosion resistance after sliding. It is presumed that this is because the hard region indicated by the hardness peak 14 prevents the flaw from reaching the base material steel plate 11. By suppressing the occurrence of flaws reaching the base steel plate 11, it is possible to improve the corrosion resistance of the Ni-plated steel plate 1. That is, the hard region contributes to the improvement of the corrosion resistance of the Ni-plated steel sheet 1 after working by suppressing the progress of flaws caused by working.
- the hardness of the Ni plating layer 13 is 1.50 times as a result of being excessive.
- the Ni-plated steel sheet on which the above hardness peak 14 is not formed is not regarded as the Ni-plated steel sheet 1 according to this embodiment.
- the definition of the hardness peak 14 of the Ni-plated steel sheet 1 according to the present embodiment has the significance of ensuring the hardness of the hard region and the significance of keeping the hardness of the Ni plating layer 13 low.
- the absolute value of the Vickers hardness of the surface layer of the Ni plating layer and the absolute value of the Vickers hardness at the hardness peak 14 included in the depth-hardness curve are not particularly limited. This is because good corrosion resistance after processing is ensured as long as these relative values are controlled.
- the hardness measured by the nano indenter is easily affected by disturbances such as measurement conditions (temperature and humidity of measurement atmosphere, temperature of measurement object, and degree of indenter wear), and characteristics unique to the machine. ..
- measurement conditions temperature and humidity of measurement atmosphere, temperature of measurement object, and degree of indenter wear
- Presence/absence of hardness peak 14 of 1.50 times or more can be determined by creating a depth-hardness curve by the following procedure.
- a Cu plating 2 having a thickness of 3 ⁇ m or more for measuring hardness is formed on the surface of the Ni plating layer 13 of the Ni plated steel plate 1.
- This is a pretreatment for accurately measuring the hardness of the surface layer of the Ni plating layer 13.
- the presence of the sample end face that is, the surface of the Ni plating layer 13 affects the indentation size, the indenter indentation resistance, and the like, so that the portion where the indenter is driven needs to be separated from the sample end face.
- the hardness of the region is accurately measured. It can be measured well.
- the Cu-plated Ni-plated steel sheet 1 is cut perpendicularly to the rolled surface of the base steel sheet and embedded in resin with the cut surface as the bottom. After the resin is cured, the resin is polished so that the cut surface is exposed on the surface, and further polished until the cross section becomes a mirror surface. Then, from the cross section, the hardness is continuously measured from the surface layer of the Ni-plated layer 13 of the Ni-plated steel sheet 1 toward the base steel sheet 11 using a nano indenter. The hardness of the surface layer is measured by bringing the end of the indentation of the nanoindenter as close as possible to the interface between the Ni plating layer 13 and the Cu plating 2. However, the indentation should not include the interface between the Ni plating layer 13 and the Cu plating 2.
- the hardness may be continuously measured along the direction perpendicular to the rolled surface of the base steel plate 11.
- the rolling surface of the base steel sheet 11 is inclined (for example, an angle of 30° with respect to the rolling surface of the base steel sheet 11, or It is necessary to carry out continuous hardness measurement in a direction forming an angle of 45°.
- the measurement load of the nano indenter is 10 to 200 mN, and in order to exclude the influence of adjacent measurement, adjust so that the distance between the end of the measurement point and the end of the adjacent measurement point is 5 times the indentation size or more. There is a need. This is because unless the number of measurement points (that is, the indentations 3) is set to a predetermined number or more by such measurement, the hard region cannot be detected and the hardness peak 14 may not appear on the depth-hardness curve.
- a depth-hardness curve as shown in the upper part of Fig. 1 can be created. If the total thickness of the diffusion alloy layer 12 and the Ni plating layer 13 is small, the hard region may not be detected even if the number of measurement points is set to a predetermined number or more. Therefore, it is necessary to create the depth-hardness curve at 10 points. Calculated by dividing the hardness at the peak 14 of the depth-hardness curve at any 10 points by the hardness of the surface layer of the Ni plating layer (hereinafter referred to as "peak hardness/Ni plating layer surface layer hardness"). To do.
- the Ni-plated steel sheet in which the third value from the larger peak hardness/Ni plating layer surface layer hardness is 1.50 or more is the Ni-plated steel sheet 1 according to the present embodiment. Is determined. According to the confirmation by the present inventors, such a Ni-plated steel sheet was confirmed to have improved scratch resistance.
- the measurement conditions for the Vickers hardness in the above hardness measurement are as follows. A Vickers indenter with a quadrangular pyramid was attached to the nano indenter, a load of 100 mN was applied for 10 seconds, and the load was removed for 10 seconds. Then, the size of the indentation was observed and measured with an electron microscope to determine the Vickers hardness. Can be calculated. However, the Vickers hardness measurement with a lightly loaded nano indenter is easily affected by the wear of the tip and the comparison of absolute values may not make sense, so relative values are used for comparison.
- the Ni deposition amount is not particularly limited and can be appropriately selected according to the application.
- the amount of Ni deposited on one surface be 10 g/m 2 or more.
- the post-working corrosion resistance required for the battery steel sheet can be reliably obtained.
- the Ni deposition amount is less than 10 g/m 2 , if the Ni plating layer 13 is left by adjusting the annealing conditions, it is possible to secure the corrosion resistance after processing.
- the amount of Ni deposited on one surface may be 12 g/m 2 or more, 15 g/m 2 or more, or 20 g/m 2 or more. Further, when the amount of deposited Ni is excessive, the effect is saturated while the manufacturing cost is increased. Therefore, the amount of Ni deposited on one surface may be 50 g/m 2 or less, 40 g/m 2 or less, or 35 g/m 2 or less.
- the diffusion alloy layer 12 is a layer generated by mutual diffusion between the Ni plating and the base steel sheet. Therefore, in principle, the components of the diffusion alloy layer 12 contain iron, Ni, and impurities. Although it is not necessary to specifically limit the composition, for example, the chemical composition of the diffusion alloy layer is such that the Fe content is 5% or more and 95% or less, and the remaining 90% or more is Ni. It may be defined as containing impurities arbitrarily. Impurities mean components that are mixed in due to various factors such as materials and manufacturing processes, and are allowed within a range that does not adversely affect the Ni-plated steel sheet 1 according to this embodiment. Further, in order to improve the mechanical properties and corrosion resistance of plating, a slight amount of alloying element may be further contained in the diffusion alloy layer 12. Examples of alloy elements that can be contained in the diffusion alloy layer 12 include Co.
- the Ni plating layer 13 is a layer of Ni plating in which mutual diffusion with the base material steel sheet did not substantially occur. Therefore, in principle, most of the components of the Ni plating layer 13 are Ni, and optionally contain iron and impurities. Although it is not necessary to specifically limit the composition, for example, the chemical composition of the Ni plating layer 13 is such that the content of Fe is less than 5%, the remaining 90% or more is Ni, and further, impurities are arbitrarily added. May be defined as containing. Impurities mean components that are mixed in due to various factors such as materials and manufacturing processes, and are allowed within a range that does not adversely affect the Ni-plated steel sheet 1 according to this embodiment. Further, in order to improve the mechanical properties and corrosion resistance of plating, a trace amount of alloying element may be further contained in the Ni plating layer 13. Examples of alloy elements that can be contained in the Ni plating layer 13 include Co and the like.
- the thickness and components of the diffusion alloy layer 12 and the Ni plating layer 13 and the procedure for measuring the Ni deposition amount are as follows.
- the thicknesses of the diffusion alloy layer 12 and the Ni plating layer 13 can be measured by performing an element concentration depth direction analysis using EDS of TEM or the like.
- the content of Fe is obtained by polishing the cut surface of the Ni-plated steel sheet 1 perpendicular to the rolled surface of the base steel sheet 11 and continuously analyzing the components from the surface of the Ni-plated steel sheet 1 toward the base steel sheet 11. Is 5% or more and 95% or less, and 90% or more of the remaining portion is Ni (that is, the diffusion alloy layer 12), and the Fe content is less than 5%, and 90% or more of the remaining portion is Ni. It is possible to discriminate the area (that is, the Ni plating layer 13) and the other area (that is, the base material steel plate 11).
- the respective interfaces of the base material steel sheet 11, the diffusion alloy layer 12, and the Ni plating layer 13 can be specified.
- the thickness of the diffusion alloy layer 12 and the Ni plating layer 13 can be measured by measuring the distance between the interfaces. In consideration of variations, it is desirable to carry out the above measurement at five points and regard the average value of the measured values at each point as the thickness of the diffusion alloy layer 12 and the Ni plating layer 13.
- the components of the diffusion alloy layer 12 and the Ni plating layer 13 can also be determined by analysis using EDS or the like of TEM.
- the procedure for measuring the amount of Ni deposited on one surface of the Ni-plated steel sheet 1 is as follows. First, the diffusion alloy layer 12 having a predetermined area and the Ni plating layer 13 are dissolved with an acid. Next, the amount of Total-Ni contained in the solution is quantitatively analyzed by ICP. By dividing the total amount of Total-Ni quantified by ICP by the above-mentioned predetermined area, the amount of Ni adhered per unit area can be obtained.
- the Ni-plated steel sheet 1 according to the present embodiment can be preferably created.
- the method for manufacturing the Ni-plated steel sheet 1 according to this embodiment is not particularly limited. Even if the Ni-plated steel sheet obtained by a manufacturing method different from the Ni-plated steel sheet manufacturing method described below has the above-mentioned requirements, it is regarded as the Ni-plated steel sheet 1 according to the present embodiment.
- the method for manufacturing a Ni-plated steel sheet includes a step S1 of performing primary Ni plating by energizing a base steel sheet at a current density of 60 to 100 A/dm 2 , and a primary Ni step.
- the base material steel plate is provided with a step S2 of conducting secondary Ni plating by energizing the base material steel sheet at a current density of 30 A/dm 2 or less, and a step S3 of annealing the base material steel sheet after the secondary Ni plating.
- the method for manufacturing the base steel sheet is not particularly limited.
- the base steel sheet may or may not be annealed before being Ni-plated.
- Primary Ni plating step S1 In the primary Ni plating step S1, the base steel plate is energized at a current density of 60 to 100 A/dm 2 to form Ni plating. This range of current density is extremely large as an electric Ni plating condition, and is usually at a level that is avoided in consideration of adverse effects such as burning of the plating surface. However, according to the knowledge of the present inventors, by applying such an extremely large current density to the primary Ni plating step S1, it is possible to apply a driving force for forming a hard region to the Ni plating before annealing. It is considered to be. If the current density in the primary Ni plating step S1 is less than 60 A/dm 2 , the hard region cannot be formed.
- the Ni plating adhesion amount be 10 g/m 2 or less.
- the amount of Ni plating adhered in the primary Ni plating step S1 is more than 10 g/m 2, there is a possibility that normal Ni plating cannot be formed due to an increase in energization time at a large current density.
- the Ni plating adhesion amount in the primary Ni plating step S1 is 1 g/m 2 or more.
- Secondary Ni plating step S2 In the secondary Ni plating step S2, Ni plating is further performed on the base material steel sheet 11 on which the Ni plating was formed in the primary Ni plating step S1.
- the base material steel sheet is energized at a relatively low current density of 30 A/dm 2 or less to mitigate the adverse effects such as seizure in the primary Ni plating step S1.
- the secondary Ni plating step S2 is omitted, the hardness of the Ni plating layer 13 after annealing becomes excessive, and the hardness of the hard region can be 1.50 times or more the hardness of the Ni plating layer 13. Disappear. In this case, the effect of improving the corrosion resistance after processing by the Ni plating layer 13 cannot be obtained.
- the Ni plating adhesion amount be 2 g/m 2 or more.
- the Ni plating adhesion amount in the secondary Ni plating step S2 is less than 2 g/m 2 , the influence of the primary Ni plating step S1 may not be sufficiently mitigated.
- the base material steel sheet 11 on which the Ni plating is formed by the primary Ni plating step S1 and the secondary Ni plating step S2 is annealed.
- the annealing conditions are not particularly limited, and the normal Ni-plating alloying annealing conditions can be appropriately selected. According to the knowledge of the present inventors, it is the current density in the primary Ni plating step S1 that most affects the presence or absence of the hardness peak 14 of 1.50 times or more in the depth-hardness curve of the Ni-plated steel sheet 1. The effect of annealing conditions was hardly seen.
- the annealing condition in which the Ni plating layer 13 disappears when all of the Ni plating is alloyed is not preferable.
- Ni-plated steel sheet In the method for manufacturing a Ni-plated steel sheet according to this embodiment, other conditions are not particularly limited, and can be appropriately determined according to the application of the Ni-plated steel sheet 1 and the like.
- An example of the plating bath composition is nickel sulfate hexahydrate: 300 to 400 g/L, nickel chloride hexahydrate: 30 to 100 g/L, and boric acid: 20 to 50 g/L.
- the chemical composition is C: 0.004%, Si: 0.01%, Mn: 0.17%, P: 0.013%, S: 0.004%, S-Al: 0. 035%, N: 0.001%, and Nb: 0.025%, the balance is Fe and impurities, and the current density shown in Table 1 to the unannealed base material steel sheet having a sheet thickness of 0.3 mm.
- the step of conducting primary Ni plating by applying current to the base material, the step of performing secondary Ni plating by applying current at the current density shown in Table 1 to the base steel sheet after the primary Ni plating, and the step of performing secondary Ni plating Experimental Examples 1 to 19 of Ni-plated steel sheets were created by the manufacturing method including the step of annealing the base material steel sheet under the annealing conditions described in 1.
- the presence or absence of a hard region, the corrosion resistance after bending, and the corrosion resistance after sliding in the Ni-plated steel sheet obtained by the above method were determined by the following methods.
- the presence or absence of the hard region was evaluated by the following procedure.
- Cu plating having a thickness of 3 ⁇ m or more was formed on the surface of the Ni plating layer 13 of the Ni plated steel sheet 1.
- the Cu-plated Ni-plated steel sheet 1 was cut perpendicularly to the rolled surface of the base steel sheet and embedded in resin with the cut surface serving as the bottom. After the resin was cured, the resin was polished so that the cut surface was exposed on the surface, and further polished until the cross section became a mirror surface. Then, from the cross section, the hardness was continuously measured from the surface layer of the Ni-plated layer 13 of the Ni-plated steel sheet 1 toward the base steel sheet 11 using a nano indenter.
- the used nano indenter is Nano indenter HM2000XYp manufactured by Fisher.
- a regular square pyramid Vickers indenter is attached to this nano indenter, the load is 100 mN, the test load arrival time is 10 seconds, the test load holding time is 10 seconds, and the test load unloading time. was set to 10 seconds.
- the size of the indentation 3 was measured based on the electron micrograph.
- the electron micrograph was a secondary electron image taken by using an electron microscope JSM-IT300LA manufactured by JEOL. The accelerating voltage was observed at 15 kV and the indentation size was measured, and the Vickers hardness was calculated according to JIS Z2244.
- the hardness of the surface layer was measured by bringing the end of the indentation 3 formed by the nano indenter as close as possible to the interface between the Ni plating layer 13 and the Cu plating 2. However, the indentation did not include the interface between the Ni plating layer 13 and the Cu plating 2. When the total thickness of the diffusion alloy layer 12 and the Ni plating layer 13 was small, the hardness was continuously measured diagonally with respect to the rolled surface of the base steel sheet 11. The above measurement was performed at 10 points. Of the values obtained by dividing the hardness at the peak 14 of the depth-hardness curve at 10 points divided by the hardness of the surface layer of the Ni plating layer, the third value from the largest is the "hardness of hardness".
- the ratio is shown in Table 2 as "Peak/Ni plating layer surface layer".
- the peak/Ni plating layer surface layer was 1.50 or more, it was regarded as the Ni-plated steel plate 1 having the hardness peak 14 of the present invention.
- the hardness at the peak of the depth-hardness curve is divided by the hardness of the base steel sheet 11, and three values are selected in order from the largest value. It is listed in Table 2 as the ratio of peaks/base steel sheet. In each of the examples, the position of the peak 14 was inside the diffusion alloy layer.
- the corrosion resistance after bending was evaluated by the following procedure. On one side of the test piece, two steel plates having the same plate thickness as the test piece are stacked, and then these stacked plates are bent 180° (2T bending) so that the test piece is on the outside, and then the test piece is bent. I brought it back. Then, a 1%-NaCl aqueous solution was sprayed on the bent test piece, and the test piece was kept in an atmosphere of 60° C. and a humidity of 95% for 2 hours. After these procedures, the presence or absence of red rust on the surface of the test piece was evaluated. It was judged that the sample in which red rust that could be visually confirmed was inferior in corrosion resistance after bending was performed, and “X” was described in the column “Corrosion resistance after bending” in the table.
- the corrosion resistance after sliding was evaluated by the following procedure.
- a load of 10 times the Ni deposition amount per 1 m 2 (for example, if the Ni deposition amount is 10 g/m 2 the load is 100 g) is applied to a tungsten needle that is pierced perpendicularly to the plated surface of each sample, and this needle is used.
- the tungsten needle had a diameter of 1 mm, a tip angle of 45°, and a tip R of 0.05 mm.
- a 1%-NaCl aqueous solution was sprayed on the scratches thus formed, and the test piece was held for 2 hours in an atmosphere of 60° C.
- the sample in which red rust that can be visually confirmed was inferior in corrosion resistance after sliding, and was marked as “x” in the “scratch” column of the table.
- Examples 1 to 10 and 18 each include a base material steel plate, a diffusion alloy layer disposed on the base material steel plate, and a Ni plating layer disposed on the diffusion alloy layer.
- the depth-hardness curve obtained by continuously performing Vickers hardness measurement using a nano indenter from the surface layer of the Ni plating layer to the base steel sheet in a cross section perpendicular to A peak 14 (hardness peak 14 of 1.50 times or more) showing a hardness of 1.50 times or more of the Vickers hardness of the surface layer of the Ni plating layer was included. These examples were excellent in the corrosion resistance after bending and the corrosion resistance after sliding (that is, the corrosion resistance after processing).
- Comparative Examples 11 to 17 and 19 did not satisfy the requirements of the present invention and were judged to be unacceptable in the evaluation test.
- Comparative Example 11 did not include the hardness peak 14 of 1.50 times or more. This is because the coating amount of the secondary Ni plating was too small, so that the adverse effect of the large current density in the primary Ni plating could not be alleviated, and the hardness of the surface layer of the Ni plating layer of Comparative Example 11 became excessive. it is conceivable that. Therefore, Comparative Example 11 was inferior in corrosion resistance after bending. In Comparative Example 12, the adhesion of the Ni plating was very low, and the Ni plating was peeled off at many places. Therefore, Comparative Example 12 could not be subjected to hardness measurement and characteristic evaluation test.
- Comparative Example 13 did not contain the hardness peak 14 of 1.50 times or more. It is considered that this is because the secondary Ni plating was not performed, and thus the hardness of the surface layer of the Ni plating layer of Comparative Example 13 was excessive, as in Comparative Example 11. Therefore, Comparative Example 13 was inferior in corrosion resistance after bending. Comparative Examples 14 to 16 did not contain the hardness peak 14 of 1.50 times or more. It is considered that this is because the hard regions having sufficient hardness were not formed in Comparative Examples 14 to 16 after annealing because the current density in the primary Ni plating was insufficient.
- Comparative Examples 14 to 16 were inferior in corrosion resistance after sliding.
- Comparative Example 17 did not include a Ni plating layer. It is considered that this is because the annealing temperature and the annealing time were too long with respect to the total amount of plating applied in the primary Ni plating and the secondary Ni plating, and all of the Ni plating in Comparative Example 17 was alloyed. Therefore, Comparative Example 17 was inferior in corrosion resistance after bending.
- Comparative Example 19 had the same coating amount and annealing conditions as in Example 18, but did not include the hardness peak 14 of 1.50 times or more. It is considered that this is because the hard region having sufficient hardness was not formed in Comparative Example 19 after annealing because the current density in the primary Ni plating was insufficient. Therefore, Comparative Example 19 was inferior in corrosion resistance after sliding.
- the Ni-plated steel sheet according to the present invention has excellent corrosion resistance after processing.
- the present invention when used, for example, as a material for a battery can, it contributes to downsizing and large capacity of the battery.
- the method for producing a Ni-plated steel sheet according to the present invention can produce a Ni-plated steel sheet having high post-processing corrosion resistance. Therefore, the industrial applicability of the present invention is very large.
- Ni-plated steel sheet 11 Base material steel sheet 12 Diffusion alloy layer 13 Ni-plated layer 14 Hardness peak 2 Cu plating for hardness 3 Indentation S1 Primary Ni plating step S2 Secondary Ni plating step S3 Annealing step
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Abstract
Description
本願は、2018年12月27日に、日本に出願された特願2018-245985号に基づき優先権を主張し、その内容をここに援用する。
(1)本発明の一態様に係る加工後耐食性に優れたNiめっき鋼板は、母材鋼板と、前記母材鋼板の上に配された拡散合金層と、前記拡散合金層の上に配されたNiめっき層とを備え、前記母材鋼板の圧延面に垂直な断面において前記Niめっき層の表層から前記母材鋼板にかけてナノインデンターを用いて連続的にビッカース硬さ測定を実施することによって得られる深さ-硬さ曲線が、前記拡散合金層の内部に、前記Niめっき層の前記表層のビッカース硬さの1.50倍以上のビッカース硬さを示すピークを含む。
(2)上記(1)に記載の加工後耐食性に優れたNiめっき鋼板では、片面当たりのNi付着量が10g/m2以上であってもよい。
(3)本発明の別の態様に係るNiめっき鋼板の製造方法は、上記(1)又は(2)に記載の加工後耐食性に優れたNiめっき鋼板の製造方法であって、母材鋼板に、60~100A/dm2の電流密度で通電させることによって一次Niめっきする工程と、前記一次Niめっき後に、前記母材鋼板に、30A/dm2以下の電流密度で通電させることによって二次Niめっきする工程と、前記二次Niめっき後に、前記母材鋼板を焼鈍する工程と、を備え、前記一次NiめっきにおけるNiめっき付着量を1~10g/m2とし、前記二次NiめっきにおけるNiめっき付着量を2g/m2以上とする。
母材鋼板11は、特に限定されない。本実施形態に係るNiめっき鋼板1においては、その加工後耐食性を向上させる手段として拡散合金層12、Niめっき層13、及び硬質領域が用いられており、母材鋼板11はこれら特性に影響しないからである。従って、母材鋼板11は、本実施形態に係るNiめっき鋼板1の用途に応じて適宜選択することができる。例えば、本実施形態に係るNiめっき鋼板1を電池容器の材料として用いる場合、母材鋼板11をJIS G 3303:2008「ぶりき及びぶりき原板」に規定された原板としてもよく、アルミキルド鋼、又はIF鋼(Interstitial Free鋼)としてもよい。また、この場合、電池の小型化のために、母材鋼板11の板厚を0.1~1.0mmの範囲内とすることが好ましい。
拡散合金層12は、Niめっきと母材鋼板11との間で相互拡散を生じさせることにより形成された、Ni-Fe合金領域である。Niめっき層13は、Niめっきのうち上述の合金化が生じなかった領域である。Niめっき層13は、硬さが小さく且つ伸びが大きいので、Niめっき鋼板1のプレス加工時のめっき割れを抑制する。拡散合金層12は、硬さがNiめっき層13よりも大きいので、母材鋼板11を外界に露出させるような疵の発生を抑制する。ただし本実施形態に係るNiめっき鋼板1においては、拡散合金層12のみならず硬質領域も疵発生の抑制に寄与している。なお、拡散合金層12及びNiめっき層13は、母材鋼板11の片方の圧延面に設けられても、両方の圧延面に設けられてもよい。
本実施形態に係るNiめっき鋼板1では、母材鋼板11の圧延面に垂直な断面においてNiめっき層13の表層から母材鋼板11にかけてナノインデンターを用いて連続的にビッカース硬さ測定を実施することによって得られる深さ-硬さ曲線が、拡散合金層12内に、Niめっき層13の表層のビッカース硬さの1.50倍以上の硬さを示すピーク14(以下「1.50倍以上の硬さピーク14」と称する)を含む。この1.50倍以上の硬さピーク14にあたる箇所には、Niめっき層13の表層の1.50倍以上の硬さを有する領域(硬質領域)が形成されていると推定される。なお、Niめっき層13の表層のビッカース硬さとは、後述するように、Niめっき鋼板1の、母材鋼板11の圧延面に垂直な断面において、Niめっき層13の表面に可能な限り近接した圧痕をナノインデンターで形成した際に求められるビッカース硬さである。
本実施形態に係るNiめっき鋼板1では、Ni付着量は特に限定されず、用途に応じて適宜選択することができる。例えば、本実施形態に係るNiめっき鋼板1を電池容器の材料として用いる場合、片面当たりのNi付着量を10g/m2以上とすることが好ましい。これにより、電池用鋼板に要求される加工後耐食性を確実に得ることができる。ただし、Ni付着量が10g/m2未満であったとしても、焼鈍条件を調整することによってNiめっき層13を残存させれば、加工後耐食性を確保することは可能である。片面当たりのNi付着量を12g/m2以上、15g/m2以上、又は20g/m2以上としてもよい。また、Ni付着量が過剰である場合、その効果が飽和する一方で製造コストが増大することとなる。従って、片面当たりのNi付着量を50g/m2以下、40g/m2以下、又は35g/m2以下としてもよい。
拡散合金層12は、Niめっきと母材鋼板との相互拡散によって生じた層である。従って、原則的に拡散合金層12の成分は、鉄、Ni、及び不純物を含有する。その成分を具体的に限定する必要はないが、例えば、拡散合金層の化学成分を、Feの含有量が5%以上、95%以下であり、その残部の90%以上がNiであり、さらに任意に不純物を含有するものと規定してもよい。不純物とは、材料、及び製造工程等の種々の要因によって混入する成分であって、本実施形態に係るNiめっき鋼板1に悪影響を与えない範囲で許容されるものを意味する。また、めっきの機械特性及び耐食性の向上のために、微量の合金元素がさらに拡散合金層12に含有されてもよい。拡散合金層12に含有されうる合金元素としては、Co等が例示される。
一次Niめっき工程S1では、母材鋼板に、60~100A/dm2の電流密度で通電させることによって、Niめっきを形成する。この電流密度の範囲は、電気Niめっき条件としては非常に大きいものであり、通常であればめっき表面の焼け付き等の悪影響を考慮して忌避される水準である。しかしながら本発明者らの知見によれば、このような極めて大きな電流密度を一次Niめっき工程S1に適用することによって、焼鈍前のNiめっきに、硬質領域を形成するための駆動力を付与可能となると考えられる。一次Niめっき工程S1における電流密度が60A/dm2未満である場合、硬質領域を形成することができない。一方、一次Niめっき工程S1における電流密度が100A/dm2超である場合、正常なNiめっきを形成することができない。なお、一次Niめっき工程S1における大電流密度の悪影響は、続く二次Niめっき工程S2によって緩和される。
二次Niめっき工程S2では、上記一次Niめっき工程S1によってNiめっきが形成された母材鋼板11に、さらにNiめっきを行う。ここでは、母材鋼板に、30A/dm2以下の比較的低めの電流密度で通電させることによって、一次Niめっき工程S1における焼き付き等の悪影響を緩和する。二次Niめっき工程S2が省略された場合、焼鈍後のNiめっき層13の硬さが過剰となり、硬質領域の硬さをNiめっき層13の硬さの1.50倍以上とすることができなくなる。この場合、Niめっき層13による加工後耐食性向上効果が得られない。
焼鈍工程S3では、一次Niめっき工程S1及び二次Niめっき工程S2によってNiめっきが形成された母材鋼板11を焼鈍する。この焼鈍によって、Niめっきの一部が拡散合金層12となり、さらに硬質領域が形成される。焼鈍条件は特に限定されず、通常のNiめっきの合金化焼鈍条件を適宜選択することができる。本発明者らの知見によれば、Niめっき鋼板1の深さ-硬さ曲線における1.50倍以上の硬さピーク14の有無に最も影響するのは一次Niめっき工程S1における電流密度であり、焼鈍条件による影響はほとんど見られなかった。ただし、Niめっきの全てが合金化されることにより、Niめっき層13が消失するような焼鈍条件は好ましくない。Niめっき層13を含むNiめっき鋼板を製造するためには、Niめっき層13を残存させるように、めっき付着量の合計量に応じた焼鈍条件を選択する必要がある。
浴成分:硫酸ニッケル・6水和物を350g/L、塩化ニッケル・6水和物を60g/L、ほう酸を40g/L
浴温度:55℃
pH:硫酸または塩基性炭酸ニッケルを用いて3に調整
焼鈍雰囲気:4%H2-N2
比較例11は、1.50倍以上の硬さピーク14を含んでいなかった。これは、二次Niめっきにおけるめっき付着量が小さすぎたので、一次Niめっきにおける大電流密度の悪影響を緩和できず、比較例11のNiめっき層の表層の硬さが過剰になったからであると考えられる。そのため、比較例11は、曲げ加工後耐食性に劣った。
比較例12は、Niめっきの密着性が非常に低く、多くの箇所でNiめっきの剥離が生じた。そのため、比較例12を硬さ測定、及び特性評価試験に供することができなかった。これは、一次Niめっきにおける電流密度が過剰であり、二次Niめっきによってもその悪影響を緩和できなかったからであると考えられる。
比較例13は、1.50倍以上の硬さピーク14を含んでいなかった。これは、二次Niめっきが行われなかったので、比較例11と同様に、比較例13のNiめっき層の表層の硬さが過剰になったからであると考えられる。そのため、比較例13は、曲げ加工後耐食性に劣った。
比較例14~16は、1.50倍以上の硬さピーク14を含んでいなかった。これは、一次Niめっきにおける電流密度が不足したので、焼鈍後に十分な硬さを有する硬質領域が比較例14~16に形成されなかったからであると考えられる。そのため、比較例14~16は、摺動後耐食性に劣った。
比較例17は、Niめっき層を含んでいなかった。これは、一次Niめっき及び二次Niめっきにおける総めっき付着量に対して焼鈍温度及び焼鈍時間が長すぎて、比較例17のNiめっきの全てが合金化されたからであると考えられる。そのため、比較例17は、曲げ加工後耐食性に劣った。
比較例19は、実施例18と同じめっき付着量及び焼鈍条件であったが、1.50倍以上の硬さピーク14を含んでいなかった。これは、一次Niめっきにおける電流密度が不足したので、焼鈍後に十分な硬さを有する硬質領域が比較例19に形成されなかったからであると考えられる。そのため、比較例19は、摺動後耐食性に劣った。
11 母材鋼板
12 拡散合金層
13 Niめっき層
14 硬さピーク
2 硬さ測定用のCuめっき
3 圧痕
S1 一次Niめっき工程
S2 二次Niめっき工程
S3 焼鈍工程
Claims (3)
- 母材鋼板と、
前記母材鋼板の上に配された拡散合金層と、
前記拡散合金層の上に配されたNiめっき層と
を備えるNiめっき鋼板であって、
前記母材鋼板の圧延面に垂直な断面において前記Niめっき層の表層から前記母材鋼板にかけてナノインデンターを用いて連続的にビッカース硬さ測定を実施することによって得られる深さ-硬さ曲線が、前記拡散合金層の内部に、前記Niめっき層の前記表層のビッカース硬さの1.50倍以上のビッカース硬さを示すピークを含む
ことを特徴とする加工後耐食性に優れたNiめっき鋼板。 - 片面当たりのNi付着量が10g/m2以上であることを特徴とする請求項1に記載の加工後耐食性に優れたNiめっき鋼板。
- 請求項1又は2に記載の加工後耐食性に優れたNiめっき鋼板の製造方法であって、
母材鋼板に、60~100A/dm2の電流密度で通電させることによって一次Niめっきする工程と、
前記一次Niめっき後に、前記母材鋼板に、30A/dm2以下の電流密度で通電させることによって二次Niめっきする工程と、
前記二次Niめっき後に、前記母材鋼板を焼鈍する工程と、
を備え、
前記一次NiめっきにおけるNiめっき付着量を1~10g/m2とし、前記二次NiめっきにおけるNiめっき付着量を2g/m2以上とすることを特徴とするNiめっき鋼板の製造方法。
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US17/291,846 US20220010450A1 (en) | 2018-12-27 | 2019-12-20 | Ni-COATED STEEL SHEET HAVING EXCELLENT CORROSION RESISTANCE AFTER WORKING AND METHOD FOR MANUFACTURING Ni-COATED STEEL SHEET |
EP19902489.4A EP3904565A4 (en) | 2018-12-27 | 2019-12-20 | NI-PLATED STEEL SHEET EXCELLENT CORROSION RESISTANCE AFTER MACHINING AND MANUFACTURING METHOD THEREOF |
CN201980081515.XA CN113166966A (zh) | 2018-12-27 | 2019-12-20 | 加工后耐腐蚀性优异的镀镍钢板及镀镍钢板的制造方法 |
JP2020520669A JP6927428B2 (ja) | 2018-12-27 | 2019-12-20 | 加工後耐食性に優れたNiめっき鋼板、及びNiめっき鋼板の製造方法 |
KR1020217016875A KR102524942B1 (ko) | 2018-12-27 | 2019-12-20 | 가공 후 내식성이 우수한 Ni 도금 강판, 및 Ni 도금 강판의 제조 방법 |
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KR20210087073A (ko) | 2021-07-09 |
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