WO2020124712A1 - 显示装置和显示装置的制作方法 - Google Patents
显示装置和显示装置的制作方法 Download PDFInfo
- Publication number
- WO2020124712A1 WO2020124712A1 PCT/CN2019/071538 CN2019071538W WO2020124712A1 WO 2020124712 A1 WO2020124712 A1 WO 2020124712A1 CN 2019071538 W CN2019071538 W CN 2019071538W WO 2020124712 A1 WO2020124712 A1 WO 2020124712A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- support structure
- bending
- backplane
- space
- display device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
-
- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F1/00—Details not covered by groups G06F3/00 - G06F13/00 and G06F21/00
- G06F1/16—Constructional details or arrangements
- G06F1/1613—Constructional details or arrangements for portable computers
- G06F1/1633—Constructional details or arrangements of portable computers not specific to the type of enclosures covered by groups G06F1/1615 - G06F1/1626
- G06F1/1637—Details related to the display arrangement, including those related to the mounting of the display in the housing
- G06F1/1652—Details related to the display arrangement, including those related to the mounting of the display in the housing the display being flexible, e.g. mimicking a sheet of paper, or rollable
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
- G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
- G09F9/301—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements flexible foldable or roll-able electronic displays, e.g. thin LCD, OLED
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/02—Details
- H05K5/0217—Mechanical details of casings
Definitions
- the present invention relates to the field of display technology, and in particular, to a display device and a method for manufacturing the display device.
- the flexible display device 1 includes a first backplane 11, a second backplane 12, and a display panel 13.
- the first back plate 11 and the second back plate 12 are used to support the non-bent area 131 of the display panel 13. After the bending area 132 of the display panel 13 is bent, there is no supporting structure, and it is easy to collapse, causing damage to the circuit thereon.
- An object of the present invention is to provide a display device and a method of manufacturing the display device, which improves the yield of the display device.
- An embodiment of the present invention provides a display device, including: a backplane, a display panel, and a support structure, the backplane includes a first backplane and a second backplane, the display panel includes a first non-bending area, a first Two non-bending areas, and a bending area provided between the first non-bending area and the second non-bending area;
- the first backplane is used to carry the first non-bending area
- the second backplane is used to carry the second non-bending area
- the bending area is bent toward the back plate to form a bending space, and the first back plate and the second back plate are attached;
- a supporting structure filled in the bending space the supporting structure is used to support the bending area of the display panel.
- the constituent materials of the support structure include thermosetting rubber, rubber, or silica gel.
- the surface of the support structure is an irregular curved surface shape
- the support structure partially fills the bending space so that the bending space is equal to The support structure matches the irregular curved surface shape.
- the curved space has a semi-cylindrical shape
- the support structure has a semi-cylindrical shape matching the curved space.
- the cross-sectional radius of the support structure is not smaller than the cross-sectional radius of the curved space.
- the curved space has a semi-cylindrical shape
- the support structure includes a semi-cylindrical body and a first cylinder disposed on one side of the body;
- the section radius of the body is not less than the section radius of the bending space
- the diameter of the first cylinder is smaller than the cross-sectional radius of the bending space.
- the support structure further includes a second cylinder, the second cylinder is disposed on a side of the body away from the first cylinder, and the diameter of the second cylinder is smaller than the The cross-sectional radius of the curved space.
- the height of the supporting structure is equal to the height of the bending space.
- An embodiment of the present invention also provides a method for manufacturing a display device, including:
- the backplane including a first backplane and a second backplane
- thermosetting material on the side of the bending area of the display panel close to the back plate
- thermosetting material is heated to solidify the thermosetting material to support the bending area of the display panel.
- thermosetting material includes thermosetting glue.
- An embodiment of the present invention also provides a method for manufacturing a display device, including:
- the backplane including a first backplane and a second backplane
- the support structure is filled in the bending space, so that the support structure supports the bending area of the display panel.
- the step of filling the support structure in the bending space and supporting the bending area of the display panel by the support structure includes:
- the support member including the support structure, and an introduction member provided at one end of the support structure;
- the introduction member is in the shape of a cylinder, and the cross-sectional diameter of the introduction member is smaller than the cross-sectional radius of the bending space.
- the curved space has a semi-cylindrical shape
- the support structure has a semi-cylindrical shape matching the curved space.
- the cross-sectional radius of the support structure is not smaller than the cross-sectional radius of the curved space.
- the constituent materials of the support structure include thermosetting rubber, rubber, or silica gel.
- the display device and the manufacturing method of the display device according to the embodiments of the present invention can effectively support the bending area of the curved display panel by providing a support structure, thereby improving the yield of the display device.
- FIG. 1 is a schematic structural diagram of a conventional display device.
- FIG. 2 is a schematic structural diagram of a display device provided by an embodiment of the present invention.
- FIG. 3 is a schematic structural diagram of a support structure provided by an embodiment of the present invention.
- FIG. 4 is a schematic diagram of a first scene of a method for manufacturing a display device according to an embodiment of the present invention.
- FIG. 5 is a schematic diagram of a second scene of a method for manufacturing a display device according to an embodiment of the present invention.
- FIG. 6 is a schematic diagram of a third scenario of a method for manufacturing a display device according to an embodiment of the present invention.
- FIG. 7 is a first schematic flowchart of a method for manufacturing a display device according to an embodiment of the present invention.
- FIG. 8 is a second schematic flowchart of a method for manufacturing a display device according to an embodiment of the present invention.
- FIG. 9 is a schematic diagram of a fourth scene of a method for manufacturing a display device according to an embodiment of the present invention.
- FIG. 2 is a schematic structural diagram of a display device according to an embodiment of the present invention.
- the display device 2 includes a back plate 21, a display panel 22, a support structure 23 and a curved space 24.
- the backplane 21 includes a first backplane 211 and a second backplane 212.
- the display panel 22 includes a first non-bending area 221, a second non-bending area 222, and a bending area 223 disposed between the first non-bending area 221 and the second non-bending area 222.
- the back plate 21 is used to support the display panel 22 provided thereon. Specifically, the first back plate 211 is used to carry the first non-bending area 221, and the second back plate 212 is used to carry the second non-bending area 222.
- the bending area 223 of the display panel 22 is bent toward the back plate 21 to form a bending space 24.
- the curved space 24 has a semi-cylindrical shape.
- a colloid layer 25 may be provided between the first backplane 211 and the second backplane 212 to separate the first backplane 211 and the second backplane 212 fit together.
- the support structure 23 is filled in the curved space 24.
- the support structure 24 is used to support the bending area 221 of the display panel 22.
- the supporting structure 23 can be made of a material with elasticity.
- the constituent materials of the support structure 23 include thermosetting glue, rubber, or silica gel.
- the support structure 23 has a semi-cylindrical shape matching the bending space 24. If the cross-sectional radius of the support structure 23 is R, then the cross-sectional radius R is not smaller than the cross-sectional radius of the bending space 24, that is, the bending radius of the bending space. In this way, the supporting structure 23 can fully support the bending zone 223, and when the bending zone 223 is subjected to external stress, it can effectively help the bending zone 223 to relieve the stress.
- the support structure 23 includes a body 231 and a first cylinder 232.
- the shape of the body 231 is a semi-cylindrical shape matching the curved space 24.
- the first cylinder 232 is disposed at one end of the body 2.
- the section radius r of the body 231 is not smaller than the section radius of the bending space 24.
- the body 231 can fully support the bending zone 223, and when the bending zone 223 is subjected to external stress, it can effectively help the bending zone 223 to relieve the stress.
- the diameter d1 of the first cylinder 232 is smaller than the cross-sectional radius of the curved space 24, so that the support structure 23 can be inserted into the curved space 24. After the supporting structure 23 is completely inserted into the bending space 24, glue can be dropped on the side of the first cylinder 232 to fix the supporting structure 23.
- the support structure 23 further includes a second cylinder 233.
- the second cylinder 233 is disposed on the side of the body 231 away from the first cylinder 231.
- the diameter d2 of the second cylinder 233 is also smaller than the cross-sectional radius of the bending space 24.
- the height H of the support structure 23 may be set equal to the height of the bending space 24.
- the support structure 23 may be disposed on the side of the bending area 221 near the back plate 21 in advance. Then, the bending area 22 is bent to form a bending space 24, and the supporting structure 23 fills the bending space 24 accordingly.
- thermosetting material may be coated on the side of the bending zone 221 near the back plate 21 at room temperature. At this time, the thermosetting material is in a gel state and will not affect the subsequent bending region 22. The bending area 22 is then bent to form a bending space 24. Since the thermosetting material has fluidity at normal temperature, the thermosetting material will be dispersed throughout the curved space 24. Then, at a temperature of 80 degrees to 100 degrees, the thermosetting material is heated to solidify the thermosetting material to form the support structure 23.
- the thermosetting material may be thermosetting glue.
- the constituent material of the support structure 23 is a thermosetting material such as thermosetting glue
- the thermosetting material after heat curing treatment may form a surface due to the influence of the processing technology and the characteristics of the thermosetting material itself Support structure 23 that is irregularly curved.
- the supporting structure 23 partially fills the curved space 24 so that the curved space 24 also has an irregular curved surface shape matching the supporting structure 23.
- the supporting structure 23 may be filled into the bending space 24.
- the display device in the embodiment of the present invention can effectively support the bending area of the display panel after being bent by providing a support structure, thereby improving the yield rate of the display device.
- the embodiment of the invention also provides a manufacturing method of the display device.
- FIG. 7, is a schematic flowchart of a method for manufacturing a display device according to an embodiment of the present invention. The method includes:
- Step S101 a backplane is provided, and the backplane includes a first backplane and a second backplane.
- the first backplane and the second backplane function to support the components disposed thereon.
- Step S102 Set the first non-bending area of the display panel on the first backplane, and set the second non-bending area of the display panel on the second backplane.
- the first non-bending area 221 of the display panel 22 is disposed on the first back plate 211, that is, the first back plate 211 is used to carry the first non-bending area 221.
- the second non-bending area 222 of the display panel 22 is disposed on the second back plate 212, that is, the second back plate 212 is used to carry the second non-bending area 222.
- thermosetting material is coated on the side of the curved area of the display panel close to the back plate.
- thermosetting material is in a gel state at normal temperature, and will not affect the subsequent bending region 22. At a certain temperature, the thermosetting material solidifies and can play a supporting role.
- the thermosetting material includes thermosetting glue.
- step S104 the display panel is bent toward the back panel, so that the bending area of the display panel forms a bending space, and the first back panel and the second back panel are bonded together.
- thermosetting material After the bending area 223 of the display panel 22 forms the bending space 24, since the thermosetting material has fluidity at normal temperature, the thermosetting material will be dispersed in the entire bending space 24.
- a gel layer 25 may be provided between the first backplane 211 and the second backplane 212 to bond the first backplane 211 and the second backplane 212 together.
- step S105 the thermosetting material is heated to solidify and support the bending area of the display panel.
- the support structure 23 can be formed by heating the thermosetting material at a temperature of 80 degrees to 100 degrees to solidify the thermosetting material. At the same time, the display device 2 will not be damaged at the above temperature.
- the thermosetting material after the thermal curing treatment may form a support structure 23 having an irregular curved surface.
- the supporting structure 23 partially fills the curved space 24 so that the curved space 24 also has an irregular curved surface shape matching the supporting structure 23.
- the method for manufacturing the display device according to the embodiment of the present invention improves the support structure by applying a thermosetting material on the side of the bending area close to the back plate before bending the display device, and then heating the thermosetting material after bending.
- the yield rate of the display device improves the support structure by applying a thermosetting material on the side of the bending area close to the back plate before bending the display device, and then heating the thermosetting material after bending. The yield rate of the display device.
- the embodiment of the invention also provides a manufacturing method of the display device.
- FIG. 8 is a schematic flowchart of a method for manufacturing a display device according to an embodiment of the present invention. The method includes:
- Step S201 a backplane is provided, and the backplane includes a first backplane and a second backplane.
- the first backplane and the second backplane function to support the components disposed thereon.
- Step S202 Set the first non-bending area of the display panel on the first backplane, and set the second non-bending area of the display panel on the second backplane.
- the first non-bending area 221 of the display panel 22 is disposed on the first back plate 211, that is, the first back plate 211 is used to carry the first non-bending area 221.
- the second non-bending area 222 of the display panel 22 is disposed on the second back plate 212, that is, the second back plate 212 is used to carry the second non-bending area 222.
- step S203 the display panel is bent toward the back panel, so that the bending area of the display panel forms a bending space, and the first back panel and the second back panel are bonded together.
- the bending area 223 of the display panel 22 forms a bending space 24.
- the first backplane 211 and the second backplane 212 are oppositely arranged, and a colloid layer 25 may be provided between the first backplane 211 and the second backplane 212 to separate the first backplane 211 and the second backplane 212 212 fit together.
- Step S204 filling the support structure in the bending space, so that the support structure supports the bending area of the display panel.
- the support structure 23 includes a body 231 and a first cylinder 232.
- the shape of the body 231 is a semi-cylindrical shape matching the curved space 24.
- the first cylinder 232 is disposed at one end of the body 2.
- the section radius r of the body 231 is not smaller than the section radius of the bending space 24.
- the body 231 can fully support the bending zone 223, and when the bending zone 223 is subjected to external stress, it can effectively help the bending zone 223 to relieve the stress.
- the diameter d1 of the first cylinder 232 is smaller than the cross-sectional radius of the curved space 24, so that the support structure 23 can be inserted into the curved space 24. After the supporting structure 23 is completely inserted into the bending space 24, glue can be dropped on the side of the first cylinder 232 to fix the supporting structure 23.
- the support structure 23 further includes a second cylinder 233.
- the second cylinder 233 is disposed on the side of the body 231 away from the first cylinder 231.
- the diameter d2 of the second cylinder 233 is also smaller than the cross-sectional radius of the bending space 24.
- the height H of the support structure 23 may be set equal to the height of the bending space 24.
- the following method may also be used to fill the support structure into the curved space:
- the support structure is introduced into the curved space through the introduction piece;
- a support member 3 may also be provided.
- the support member 3 includes a support structure 23 and an introduction member 4 provided at one end of the support structure 23.
- the introduction member 4 may be arranged in the shape of a cylinder, and its cross-sectional diameter is smaller than the cross-sectional radius of the bending space 24, so as to facilitate its insertion into the bending space 24.
- the support structure 23 has a semi-cylindrical shape matching the bending space 24. If the cross-sectional radius of the support structure 23 is R, then the cross-sectional radius R is not smaller than the cross-sectional radius of the bending space 24, that is, the bending radius of the bending space. In this way, the supporting structure 23 can fully support the bending zone 223, and when the bending zone 223 is subjected to external stress, it can effectively help the bending zone 223 to relieve the stress.
- the introduction member 4 After the introduction member 4 is inserted into the bending space 24, it can push the support structure 23 into the bending space 24. Until the supporting structure 23 is completely submerged in the bending space 24, the introduction member 4 is peeled off, leaving only the supporting structure 23.
- the manufacturing method of the display device according to the embodiment of the present invention improves the yield rate of the display device by filling the curved space with a matching supporting structure to support the curved area.
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Abstract
一种显示装置(2)和显示装置(2)的制作方法,显示装置(2)包括:具有第一背板(211)和第二背板(212)的背板(21),具有第一非弯曲区(221)、第二非弯曲区(222)和弯曲区(223)的显示面板(22),以及支撑结构(23),第一背板(211)承载第一非弯曲区(221);第二背板(212)承载第二非弯曲区(222);弯曲区(223)朝背板(21)的方向弯曲形成弯曲空间(24);支撑结构(23)填充在弯曲空间(24)内,用于支撑弯曲区(223)。
Description
本发明涉及显示技术领域,特别是涉及一种显示装置和显示装置的制作方法。
随着显示技术的不断发展,由于柔性显装置具有弯折特性,可以实现窄边框,其成为了发展的重点。
如图1所示,柔性显示装置1包括第一背板11,第二背板12,以及显示面板13。第一背板11和第二背板12用于支撑显示面板13的非弯折区域131。显示面板13的弯折区域132弯曲后,没有支撑结构,容易坍塌,造成其上的线路受到损害。
本发明的目的在于提供一种显示装置和显示装置的制作方法,提高了显示装置的良品率。
本发明实施例提供了一种显示装置,其包括:背板、显示面板和支撑结构,所述背板包括第一背板和第二背板,所述显示面板包括第一非弯曲区、第二非弯曲区,以及设置在所述第一非弯曲区和所述第二非弯曲区之间的弯曲区;
所述第一背板,用于承载所述第一非弯曲区;
所述第二背板,用于承载所述第二非弯曲区;
所述弯曲区朝所述背板的方向弯曲,形成弯曲空间,并使所述第一背板和第二背板贴合;
支撑结构,所述支撑结构填充在所述弯曲空间内,所述支撑结构用于支撑所述显示面板的所述弯曲区。
在一实施例中,所述支撑结构的组成材料包括热固胶、橡胶或硅胶。
在一实施例中,当所述支撑结构的组成材料为热固胶时,所述支撑结构的表面为不规则曲面形状,所述支撑结构部分填充所述弯曲空间,使所述弯曲空间为与所述支撑结构匹配的不规则曲面形状。
在一实施例中,所述弯曲空间为半圆柱形状,所述支撑结构为与所述弯曲空间匹配的半圆柱形状。
在一实施例中,所述支撑结构的截面半径不小于所述弯曲空间的截面半径。
在一实施例中,所述弯曲空间为半圆柱形状,所述支撑结构包括半圆柱形的本体和设置在所述本体一侧的第一圆柱体;
所述本体的截面半径不小于所述弯曲空间的截面半径;
所述第一圆柱体的直径小于所述弯曲空间的截面半径。
在一实施例中,所述支撑结构还包括第二圆柱体,所述第二圆柱体设置在所述本体远离所述第一圆柱体的一侧,所述第二圆柱体的直径小于所述弯曲空间的截面半径。
在一实施例中,所述支撑结构的高度等于所述弯曲空间的高度。
本发明实施例还提供了一种显示装置的制作方法,其包括:
提供背板,所述背板包括第一背板和第二背板;
将显示面板的第一非弯曲区设置在所述第一背板上,并将所述显示面板的第二非弯曲区设置在所述第二背板上;
在所述显示面板的弯曲区靠近所述背板的一侧涂布热固材料;
将所述显示面板朝所述背板方向弯折,使所述显示面板的所述弯曲区形成弯曲空间,并使所述第一背板和第二背板贴合;
加热所述热固材料,使所述热固材料凝固支撑所述显示面板的所述弯曲区。
在一实施例中,所述热固材料包括热固胶。
本发明实施例还提供了一种显示装置的制作方法,其包括:
提供背板,所述背板包括第一背板和第二背板;
将显示面板的第一非弯曲区设置在所述第一背板上,并将所述显示面板的第二非弯曲区设置在所述第二背板上;
将所述显示面板朝所述背板方向弯折,使所述显示面板的所述弯曲区形成弯曲空间,并使所述第一背板和第二背板贴合;
将支撑结构填充在所述弯曲空间内,使所述支撑结构支撑所述显示面板的所述弯曲区。
在一实施例中,将支撑结构填充在所述弯曲空间内,使所述支撑结构支撑所述显示面板的所述弯曲区步骤,包括:
提供一支撑件,所述支撑件包括所述支撑结构,以及设置在所述支撑结构一端的导入件;
通过所述导入件,将所述支撑结构导入所述弯曲空间内;
剥离所述导入件。
在一实施例中,所述导入件为圆柱体形状,所述导入件的截面直径小于所述弯曲空间的截面半径。
在一实施例中,所述弯曲空间为半圆柱形状,所述支撑结构为与所述弯曲空间匹配的半圆柱形状。
在一实施例中,所述支撑结构的截面半径不小于所述弯曲空间的截面半径。
在一实施例中,所述支撑结构的组成材料包括热固胶、橡胶或硅胶。
本发明实施例的显示装置和显示装置的制作方法,通过设置支撑结构,可以有效支撑弯曲后的显示面板的弯曲区,提高了显示装置的良品率。
为让本发明的上述内容能更明显易懂,下文特举优选实施例,并配合所附图式,作详细说明如下:
图1为现有的显示装置的结构示意图。
图2为本发明实施例提供的显示装置的结构示意图。
图3为本发明实施例提供的支撑结构的结构示意图。
图4为本发明实施例提供的显示装置的制作方法的第一场景示意图。
图5为本发明实施例提供的显示装置的制作方法的第二场景示意图。
图6为本发明实施例提供的显示装置的制作方法的第三场景示意图。
图7为本发明实施例提供的显示装置的制作方法的第一流程示意图。
图8为本发明实施例提供的显示装置的制作方法的第二流程示意图。
图9为本发明实施例提供的显示装置的制作方法的第四场景示意图。
以下各实施例的说明是参考附加的图式,用以例示本发明可用以实施的特定实施例。本发明所提到的方向用语,例如「上」、「下」、「前」、「后」、「左」、「右」、「内」、「外」、「侧面」等,仅是参考附加图式的方向。因此,使用的方向用语是用以说明及理解本发明,而非用以限制本发明。
在图中,结构相似的单元是以相同标号表示。
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本发明的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。
请参照图2,图2为本发明实施例提供的显示装置的结构示意图。显示装置2包括背板21、显示面板22、支撑结构23以及弯曲空间24。其中,背板21包括第一背板211和第二背板212。显示面板22包括第一非弯曲区221、第二非弯曲区222,以及设置在第一非弯曲区221、第二非弯曲区222之间的弯曲区223。
如图3所示,背板21用于支撑设置在其上的显示面板22。具体的,第一背板211用于承载第一非弯曲区221,第二背板212用于承载第二非弯曲区222。
显示面板22的弯曲区223朝背板21方向弯曲,形成弯曲空间24。其中,该弯曲空间24为半圆柱形状。在一实施例中,弯曲区223朝背板21方向弯曲后,可以在第一背板211和第二背板212之间设置一胶体层25,以将第一背板211和第二背板212贴合在一起。
支撑结构23填充在弯曲空间24内。支撑结构24用于支撑显示面板22的弯曲区221。支撑结构23可以采用具有弹性的材料制成。在一实施例中,支撑结构23的组成材料包括热固胶、橡胶或硅胶。
如图2所示,支撑结构23为与弯曲空间24匹配的半圆柱形状。该支撑结构23的截面半径为R,则该截面半径R不小于弯曲空间24的截面半径,即不小于弯曲空间的弯曲半径。这样,支撑结构23可以完全撑起弯曲区223,并且在弯曲区223受到外界应力的时候,可以有效帮助弯曲区223缓解应力。
如图3所示,支撑结构23包括本体231和第一圆柱体232。该本体231的形状为与该弯曲空间24匹配的半圆柱形。第一圆柱体232设置在该本体2的一端。其中,本体231的截面半径r不小于所述弯曲空间24的截面半径。本体231可以完全撑起弯曲区223,并且在弯曲区223受到外界应力的时候,可以有效帮助弯曲区223缓解应力。第一圆柱体232的直径d1小于所述弯曲空间24的截面半径,便于支撑结构23插入该弯曲空间24中。支撑结构23完全插入弯曲空间24后,可以在第一圆柱体232侧滴入胶水,固定该支撑结构23。
在一实施例中,支撑结构23还包括第二圆柱体233。该第二圆柱体233设置在本体231远离第一圆柱体231的一侧。其中,第二圆柱体233的直径d2也小于弯曲空间24的截面半径。这样,在将支撑结构23插入弯曲空间24时,不需要对支撑结构23的两端进行区分,便于支撑结构23快速插入弯曲空间24中。支撑结构23完全插入弯曲空间24后,可以在第一圆柱体232和第二圆柱体233两侧均滴入胶水,固定该支撑结构23。
综上,如图2或3所示,可以设置支撑结构23的高度H等于弯曲空间24的高度。
在一实施例中,如图4所示,可以在该显示面板22的弯曲区22弯曲之前,预先将该支撑结构23设置在弯曲区221靠近背板21的一侧。然后弯曲该弯曲区22,形成弯曲空间24,支撑结构23随之填充该弯曲空间24。
优选的,可以常温状态下,在该弯曲区221靠近背板21的一侧涂布热固材料。此时热固材料处于凝胶状态,不会影响后续弯折弯曲区22。然后弯曲该弯曲区22,形成弯曲空间24。由于常温下,热固材料具有流动性,因此该热固材料将分散在整个弯曲空间24内。接着再在80度至100度的温度下,加热该热固材料,使该热固材料凝固,即形成该支撑结构23。其中,该热固材料可以为热固胶。
其中,如图5所示,当支撑结构23的组成材料为热固胶等热固材料时,受加工工艺以及热固材料自身特性的影响,经热固化处理后的热固材料,可能形成表面为不规则曲面形状的支撑结构23。且该支撑结构23部分填充该弯曲空间24,使该弯曲空间24也为与该支撑结构23匹配的不规则曲面形状。
在一实施例中,如图6所示,也可以在该显示面板22的弯曲区22弯曲形成弯曲空间24后,再将支撑结构23填充入该弯曲空间24中。
本发明实施例中的显示装置,通过设置支撑结构,可以有效支撑弯曲后的显示面板的弯曲区,提高了显示装置的良品率。
本发明实施例还提供了一种显示装置的制作方法。请参照图7,图7为本发明实施例提供的显示装置的制作方法的流程示意图。该方法包括:
步骤S101,提供背板,背板包括第一背板和第二背板。
其中,第一背板和第二背板起支撑设置在其上的部件的作用。
步骤S102,将显示面板的第一非弯曲区设置在第一背板上,并将显示面板的第二非弯曲区设置在第二背板上。
如图4或5所示,显示面板22的第一非弯曲区221设置在第一背板211上,即第一背板211用于承载第一非弯曲区221。显示面板22的第二非弯曲区222设置在第二背板212上,即第二背板212用于承载第二非弯曲区222。
步骤S103,在显示面板的弯曲区靠近背板的一侧涂布热固材料。
其中,热固材料在常温下处于凝胶状态,不会影响后续弯折弯曲区22。在一定温度下,该热固材料凝固,可以起支撑作用。在一实施例中,热固材料包括热固胶。
步骤S104,将显示面板朝背板方向弯折,使显示面板的弯曲区形成弯曲空间,并使第一背板和第二背板贴合。
显示面板22的弯曲区223形成弯曲空间24后,由于常温下,热固材料具有流动性,因此该热固材料将分散在整个弯曲空间24内。
在一实施例中,可以在第一背板211和第二背板212之间设置一胶体层25,以将第一背板211和第二背板212贴合在一起。
步骤S105,加热热固材料,使热固材料凝固支撑显示面板的弯曲区。
可以在80度至100度的温度下,加热该热固材料,使该热固材料凝固,即形成该支撑结构23。同时,上述温度下,也不会对显示装置2造成损害。
其中,如图5所示,受加工工艺以及热固材料自身特性的影响,经热固化处理后的热固材料,可能形成表面为不规则曲面形状的支撑结构23。且该支撑结构23部分填充该弯曲空间24,使该弯曲空间24也为与该支撑结构23匹配的不规则曲面形状。
本发明实施例的显示装置的制作方法,通过在显示装置弯曲前,在弯曲区靠近背板的一侧涂布热固材料,然后在弯曲后,加热该热固材料,形成支撑结构,提高了显示装置的良品率。
本发明实施例还提供了一种显示装置的制作方法。请参照图8,图8为本发明实施例提供的显示装置的制作方法的流程示意图。该方法包括:
步骤S201,提供背板,背板包括第一背板和第二背板。
其中,第一背板和第二背板起支撑设置在其上的部件的作用。
步骤S202,将显示面板的第一非弯曲区设置在第一背板上,并将显示面板的第二非弯曲区设置在第二背板上。
如图4或5所示,显示面板22的第一非弯曲区221设置在第一背板211上,即第一背板211用于承载第一非弯曲区221。显示面板22的第二非弯曲区222设置在第二背板212上,即第二背板212用于承载第二非弯曲区222。
步骤S203,将显示面板朝背板方向弯折,使显示面板的弯曲区形成弯曲空间,并使第一背板和第二背板贴合。
显示面板22朝背板21方向弯折后,该显示面板22的弯曲区223形成弯曲空间24。此时,第一背板211和第二背板212相对设置,可以在第一背板211和第二背板212之间设置一胶体层25,以将第一背板211和第二背板212贴合在一起。
步骤S204,将支撑结构填充在弯曲空间内,使支撑结构支撑显示面板的弯曲区。
在一实施例中,如图3所示,支撑结构23包括本体231和第一圆柱体232。该本体231的形状为与该弯曲空间24匹配的半圆柱形。第一圆柱体232设置在该本体2的一端。其中,本体231的截面半径r不小于所述弯曲空间24的截面半径。本体231可以完全撑起弯曲区223,并且在弯曲区223受到外界应力的时候,可以有效帮助弯曲区223缓解应力。第一圆柱体232的直径d1小于所述弯曲空间24的截面半径,便于支撑结构23插入该弯曲空间24中。支撑结构23完全插入弯曲空间24后,可以在第一圆柱体232侧滴入胶水,固定该支撑结构23。
在一实施例中,支撑结构23还包括第二圆柱体233。该第二圆柱体233设置在本体231远离第一圆柱体231的一侧。其中,第二圆柱体233的直径d2也小于弯曲空间24的截面半径。这样,在将支撑结构23插入弯曲空间24时,不需要对支撑结构23的两端进行区分,便于支撑结构23快速插入弯曲空间24中。支撑结构23完全插入弯曲空间24后,可以在第一圆柱体232和第二圆柱体233两侧均滴入胶水,固定该支撑结构23。
综上,如图2或3所示,可以设置支撑结构23的高度H等于弯曲空间24的高度。
在一实施例中,还可以采用如下方法,将支撑结构填充到弯曲空间中:
S1,提供一支撑件,支撑件包括所述支撑结构,以及设置在支撑结构一端的导入件;
S2,通过导入件,将支撑结构导入弯曲空间内;
S3,将导入件从支撑件中剥离,保留填充在弯曲空间的支撑结构。
如图9所示,还可以提供一支撑件3,支撑件3包括支撑结构23,以及设置在支撑结构23一端的导入件4。其中,导入件4可以设置成圆柱体形状,其截面直径小于弯曲空间24的截面半径,便于其插入该弯曲空间24中。
如图2所示,支撑结构23为与弯曲空间24匹配的半圆柱形状。该支撑结构23的截面半径为R,则该截面半径R不小于弯曲空间24的截面半径,即不小于弯曲空间的弯曲半径。这样,支撑结构23可以完全撑起弯曲区223,并且在弯曲区223受到外界应力的时候,可以有效帮助弯曲区223缓解应力。
该导入件4插入弯曲空间24中后,可以推动支撑结构23进入弯曲空间24。直至支撑结构23完全没入该弯曲空间24,则剥离该导入件4,只留下支撑结构23。
本发明实施例的显示装置的制作方法,通过在弯曲空间内填充形状匹配的支撑结构,支撑弯曲区,提高了显示装置的良品率。
综上所述,虽然本发明已以优选实施例揭露如上,但上述优选实施例并非用以限制本发明,本领域的普通技术人员,在不脱离本发明的精神和范围内,均可作各种更动与润饰,因此本发明的保护范围以权利要求界定的范围为准。
Claims (16)
- 一种显示装置,其包括:背板、显示面板和支撑结构,所述背板包括第一背板和第二背板,所述显示面板包括第一非弯曲区、第二非弯曲区,以及设置在所述第一非弯曲区和所述第二非弯曲区之间的弯曲区;所述第一背板,用于承载所述第一非弯曲区;所述第二背板,用于承载所述第二非弯曲区;所述弯曲区朝所述背板的方向弯曲,形成弯曲空间,并使所述第一背板和第二背板贴合;支撑结构,所述支撑结构填充在所述弯曲空间内,所述支撑结构用于支撑所述显示面板的所述弯曲区。
- 根据权利要求1所述的显示装置,其中,所述支撑结构的组成材料包括热固胶、橡胶或硅胶。
- 根据权利要求1所述的显示装置,其中,当所述支撑结构的组成材料为热固胶时,所述支撑结构的表面为不规则曲面形状,所述支撑结构部分填充所述弯曲空间,使所述弯曲空间为与所述支撑结构匹配的不规则曲面形状。
- 根据权利要求1所述的显示装置,其中,所述弯曲空间为半圆柱形状,所述支撑结构为与所述弯曲空间匹配的半圆柱形状。
- 根据权利要求4所述的所述显示装置,其中,所述支撑结构的截面半径不小于所述弯曲空间的截面半径。
- 根据权利要求1所述的显示装置,其中,所述弯曲空间为半圆柱形状,所述支撑结构包括半圆柱形的本体和设置在所述本体一侧的第一圆柱体;所述本体的截面半径不小于所述弯曲空间的截面半径;所述第一圆柱体的直径小于所述弯曲空间的截面半径。
- 根据权利要求6所述的显示装置,其中,所述支撑结构还包括第二圆柱体,所述第二圆柱体设置在所述本体远离所述第一圆柱体的一侧,所述第二圆柱体的直径小于所述弯曲空间的截面半径。
- 根据权利要求7所述的显示装置,其中,所述支撑结构的高度等于所述弯曲空间的高度。
- 一种显示装置的制作方法,其包括:提供背板,所述背板包括第一背板和第二背板;将显示面板的第一非弯曲区设置在所述第一背板上,并将所述显示面板的第二非弯曲区设置在所述第二背板上;在所述显示面板的弯曲区靠近所述背板的一侧涂布热固材料;将所述显示面板朝所述背板方向弯折,使所述显示面板的所述弯曲区形成弯曲空间,并使所述第一背板和第二背板贴合;加热所述热固材料,使所述热固材料凝固支撑所述显示面板的所述弯曲区。
- 根据权利要求9所述的显示装置的制作方法,其中,所述热固材料包括热固胶。
- 一种显示装置的制作方法,其中,包括:提供背板,所述背板包括第一背板和第二背板;将显示面板的第一非弯曲区设置在所述第一背板上,并将所述显示面板的第二非弯曲区设置在所述第二背板上;将所述显示面板朝所述背板方向弯折,使所述显示面板的所述弯曲区形成弯曲空间,并使所述第一背板和第二背板贴合;将支撑结构填充在所述弯曲空间内,使所述支撑结构支撑所述显示面板的所述弯曲区。
- 根据权利要求11所述的显示装置的制作方法,其中,将支撑结构填充在所述弯曲空间内,使所述支撑结构支撑所述显示面板的所述弯曲区步骤,包括:提供一支撑件,所述支撑件包括所述支撑结构,以及设置在所述支撑结构一端的导入件;通过所述导入件,将所述支撑结构导入所述弯曲空间内;将所述导入件从所述支撑件中剥离,保留填充在所述弯曲空间的所述支撑结构。
- 根据权利要求12所述的显示装置的制作方法,其中,所述导入件为圆柱体形状,所述导入件的截面直径小于所述弯曲空间的截面半径。
- 根据权利要求12所述的显示装置的制作方法,其中,所述弯曲空间为半圆柱形状,所述支撑结构为与所述弯曲空间匹配的半圆柱形状。
- 根据权利要求14所述的所述显示装置,其中,所述支撑结构的截面半径不小于所述弯曲空间的截面半径。
- 根据权利要求11所述的显示装置,其中,所述支撑结构的组成材料包括热固胶、橡胶或硅胶。
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| CN110211973B (zh) | 2019-06-12 | 2021-08-27 | 京东方科技集团股份有限公司 | 一种显示面板及制作方法 |
| CN110634398A (zh) * | 2019-08-19 | 2019-12-31 | 武汉华星光电半导体显示技术有限公司 | 显示装置及制备方法 |
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| US20210337682A1 (en) | 2021-10-28 |
| CN109410767A (zh) | 2019-03-01 |
| US11259424B2 (en) | 2022-02-22 |
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