WO2020075728A1 - パーフルオロアルキン化合物の製造方法 - Google Patents
パーフルオロアルキン化合物の製造方法 Download PDFInfo
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- WO2020075728A1 WO2020075728A1 PCT/JP2019/039725 JP2019039725W WO2020075728A1 WO 2020075728 A1 WO2020075728 A1 WO 2020075728A1 JP 2019039725 W JP2019039725 W JP 2019039725W WO 2020075728 A1 WO2020075728 A1 WO 2020075728A1
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- Prior art keywords
- catalyst
- reaction
- compound
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- 150000004706 metal oxides Chemical class 0.000 claims abstract description 102
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Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C17/00—Preparation of halogenated hydrocarbons
- C07C17/35—Preparation of halogenated hydrocarbons by reactions not affecting the number of carbon or of halogen atoms in the reaction
- C07C17/358—Preparation of halogenated hydrocarbons by reactions not affecting the number of carbon or of halogen atoms in the reaction by isomerisation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J21/00—Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
- B01J21/02—Boron or aluminium; Oxides or hydroxides thereof
- B01J21/04—Alumina
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J21/00—Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
- B01J21/06—Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
- B01J21/063—Titanium; Oxides or hydroxides thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01J21/00—Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
- B01J21/06—Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
- B01J21/066—Zirconium or hafnium; Oxides or hydroxides thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J21/00—Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
- B01J21/12—Silica and alumina
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- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
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Definitions
- the present disclosure relates to a method for producing a perfluoroalkyne compound.
- a perfluoroalkyne compound is a compound expected as a dry etching gas for semiconductors, various refrigerants, a foaming agent, a heat transfer medium, and the like, and is a compound having one carbon-carbon triple bond.
- hexafluorobutyne is obtained by isomerizing hexafluorobutadiene using halogenated alumina.
- hexafluorobutyne is obtained from hexafluorocyclobutene using sodium fluoride or a mixture containing sodium fluoride as an isomerization reaction catalyst.
- the present disclosure includes the following configurations.
- a method for producing a perfluoroalkyne compound comprising: A step of reacting a perfluoroalkadiene compound in the presence of a catalyst to obtain a perfluoroalkyne compound is provided, and the following (A) to (G): (A) The catalyst contains at least one catalyst selected from the group consisting of a catalyst containing a transition metal element and a catalyst containing at least two elements belonging to Groups 3 to 14 of the periodic table, (B) The catalyst contains a catalyst containing at least one element belonging to Groups 3 to 14 of the periodic table, The contact time between the catalyst and the perfluoroalkadiene compound is 30 seconds or less, (C) the catalyst has a pore volume of 0.08 mL / g or more fluorinated chromium oxide, a pore volume of 0.35 mL / g or more of fluorinated alumina, and a pore volume of 0.50 mL / g or more Containing at least one
- the perfluoroalkyne compound has the general formula (1): CR 1 2 R 2 -C ⁇ C-CR 3 R 4 2 (1) [In the formula, R 1 to R 4 are the same or different and each represents a fluorine atom or a perfluoroalkyl group. ]
- Item 3 The method according to Item 1, which is a perfluoroalkyne compound represented by.
- Item 4 A catalyst which satisfies the above (A) or (B) and in which the catalyst contains at least one transition metal element belonging to Groups 4 to 6 of the periodic table, and Groups 4 to 6 of the periodic table and Item 4.
- Item 5 Satisfying the (A) or (B), and the catalyst is a fluorinated chromium oxide catalyst, a fluorinated titanium oxide catalyst, a fluorinated zirconia catalyst, and Item 5.
- the catalyst is a fluorinated chromium oxide catalyst, a fluorinated titanium oxide catalyst, a fluorinated zirconia catalyst, and Item 5.
- Item 6 Any one of Items 1 to 3, wherein the metal that satisfies the above (D) and that constitutes the fluorinated metal oxide contains at least one element belonging to Groups 3 to 14 of the periodic table. The manufacturing method according to item.
- Item 7. The production method according to any one of Items 1 to 3, wherein (E) is satisfied and the pore volume of the metal oxide before being fluorinated is 0.45 mL / g or more.
- Item 8 Item 1, 2, 3 wherein the metal that satisfies the above (E) and that constitutes the metal oxide before being fluorinated contains at least one element belonging to Groups 3 to 14 of the periodic table. Or the manufacturing method according to 7.
- Item 9 The production method according to any one of Items 1 to 3, wherein the catalyst satisfies the condition (G) and the catalyst contains at least one element belonging to Groups 3 to 14 of the periodic table.
- Item 10 The method according to any one of Items 1 to 9, wherein the reaction of the perfluoroalkadiene compound is performed in a gas phase.
- Item 11 The production method according to any one of Items 1 to 10, wherein the reaction of the perfluoroalkadiene compound is performed at 170 ° C or higher.
- Item 12. The production method according to any one of Items 1 to 11, wherein not only the perfluoroalkyne compound but also a perfluorocycloalkene compound is produced by the reaction of the perfluoroalkadiene compound.
- the perfluorocycloalkene compound is Formula (3):
- Item 14 A method for producing a perfluoroalkyne compound, comprising: Item 14.
- a method for producing which comprises using the perfluorocycloalkene compound by-produced by the method according to Item 12 or 13 as a substrate to obtain the perfluoroalkadiene compound.
- the perfluoroalkyne compound has the general formula (1): CR 1 2 R 2 -C ⁇ C-CR 3 R 4 2 (1) [In the formula, R 1 to R 4 are the same or different and each represents a fluorine atom or a perfluoroalkyl group. ] Item 15. The method according to Item 14, which is a perfluoroalkyne compound represented by.
- Item 17. The composition according to Item 16, which is used as an etching gas or a building block for organic synthesis.
- a catalyst used for reacting a perfluoroalkadiene compound to obtain a perfluoroalkyne compound comprising the following (C) to (D): (C) fluorinated chromium oxide having a pore volume of 0.08 mL / g or more, fluorinated alumina having a pore volume of 0.35 mL / g or more, and fluorinated having a pore volume of 0.50 mL / g or more Containing at least one selected from the group consisting of silica alumina, (D) contains a fluorinated metal oxide having a pore volume of 0.35 mL / g or more, A catalyst satisfying any of the above.
- Item 19 The catalyst according to Item 18, wherein the metal that satisfies the condition (D) and that constitutes the fluorinated metal oxide contains at least one element belonging to Groups 3 to 14 of the periodic table.
- a method for producing a catalyst used for reacting a perfluoroalkadiene compound to obtain a perfluoroalkyne compound comprising the following (E) to (F): (E) a step of fluorinating the metal oxide by reacting at least one compound selected from the group consisting of hydrofluorocarbon, hydrochlorofluorocarbon and chlorofluorocarbon with a metal oxide, (F) at least one selected from the group consisting of chromium oxide having a pore volume of 0.10 mL / g or more, alumina having a pore volume of 0.45 mL / g or more, and silica alumina having a pore volume of 0.50 mL / g or more.
- a method of manufacturing comprising any of the steps of fluorinating the metal oxide of.
- Item 21 The production method according to Item 20, wherein (E) is satisfied and the pore volume of the metal oxide before being fluorinated is 0.45 mL / g or more.
- the metal satisfying (E) and constituting the metal oxide before being fluorinated contains at least one element belonging to Groups 3 to 14 of the periodic table. Manufacturing method.
- a fluoroalkene compound is less likely to be produced as a byproduct, a reaction conversion rate is high, and a perfluoroalkyne compound can be obtained with high selectivity. Further, according to the present disclosure, it is also possible to provide a method for producing a perfluoroalkyne compound that can reduce deterioration of the catalyst.
- the relationship between the reaction time and the conversion rate when a fluorinated alumina catalyst is used is shown.
- the relationship between the pore volume before fluorination and the deterioration rate in the case of using a fluorinated alumina catalyst is shown.
- the relationship between the pore volume after fluorination and the deterioration rate in the case of using a fluorinated alumina catalyst is shown.
- inclusion is a concept including “comprise”, “consistently essentially of”, and “consistent of”. Further, in the present specification, when the numerical range is indicated by “A to B”, it means A or more and B or less.
- the catalyst according to the present disclosure is a catalyst used for reacting a perfluoroalkadiene compound to obtain a perfluoroalkyne compound, and includes the following (C) to (D): (C) fluorinated chromium oxide having a pore volume of 0.08 mL / g or more, fluorinated alumina having a pore volume of 0.35 mL / g or more, and fluorinated having a pore volume of 0.50 mL / g or more Containing at least one selected from the group consisting of silica alumina, (D) contains a fluorinated metal oxide having a pore volume of 0.35 mL / g or more, Meet either.
- the catalyst 1 used for reacting a perfluoroalkadiene compound (isomerization reaction) to obtain a perfluoroalkyne compound (hereinafter, also referred to as “catalyst 1 for isomerization reaction”) is Fluorinated chromium oxide having a pore volume of 0.08 mL / g or more, fluorinated alumina having a pore volume of 0.35 mL / g or more, and fluorinated silica alumina having a pore volume of 0.50 mL / g or more. It contains at least one selected from the group consisting of: This catalyst fulfills requirement (C) above.
- the pore volume is not optimized, and it is unknown what kind of pore volume is used.
- the present disclosure by using a fluorinated metal oxide each having a specific pore volume, it is possible to increase the conversion rate of the reaction, easily reduce the deterioration of the catalyst, and carry out the above isomerization reaction for a long time. Even if it does, deterioration of the catalyst can be suppressed. Therefore, when the catalyst of the present disclosure is adopted, the replacement frequency can be increased, which is economical.
- the chromium oxide catalyst is not particularly limited, but when chromium oxide is represented by CrO m , 1 ⁇ m ⁇ 3 is preferable, 1.2 ⁇ m ⁇ 2 is more preferable, and 1.3 ⁇ m ⁇ 1.8 is further preferable.
- chromium oxide is represented by CrO m ⁇ nH 2 O, it may be hydrated so that the value of n is 3 or less, particularly 1 to 1.5.
- a precipitate of chromium hydroxide can be obtained by mixing an aqueous solution of chromium salt (chromium nitrate, chromium chloride, chromium alum, chromium sulfate, etc.) with aqueous ammonia.
- chromium salt chromium nitrate, chromium chloride, chromium alum, chromium sulfate, etc.
- the physical properties of chromium hydroxide can be controlled by the reaction rate of the precipitation reaction at this time.
- the reaction rate is preferably high. The reaction rate depends on the reaction solution temperature, the ammonia water mixing method (mixing rate), the stirring state, and the like.
- the precipitate can be filtered, washed and dried. Drying can be performed, for example, in air at 70 to 200 ° C. for 1 to 100 hours.
- the catalyst at this stage is sometimes called a state of chromium hydroxide.
- the catalyst can then be disintegrated.
- the powder density of the crushed powder (for example, particle size is 1000 ⁇ m or less, especially 95% for particle size of 46 to 1000 ⁇ m) is 0.6 to 1.1 g / ml, It is preferable to adjust the precipitation reaction rate so as to be preferably 0.6 to 1.0 g / ml.
- the specific surface area of the powder (specific surface area by the BET method) is preferably 100 m 2 / g or more, more preferably 120 m 2 / g or more under degassing conditions of 200 ° C. and 80 minutes.
- the upper limit of the specific surface area is, for example, about 220 m 2 / g.
- graphite can be mixed in an amount of 3% by weight or less with this chromium hydroxide powder, and pellets can be formed with a tableting machine. The size and strength of the pellet can be adjusted appropriately.
- the molded catalyst can be fired in an inert atmosphere, for example, in a nitrogen stream to obtain amorphous chromium oxide.
- the firing temperature is preferably 360 ° C. or higher, and from the viewpoint of suppressing crystallization, it is preferably 380 to 460 ° C.
- the firing time can be set to, for example, 1 to 5 hours.
- the specific surface area of the calcined catalyst is, for example, preferably 170 m 2 / g or more, more preferably 180 m 2 / g or more, still more preferably 200 m 2 / g or more, from the viewpoint of the activity of the catalyst.
- the upper limit of the specific surface area is generally preferably about 240 m 2 / g, about 220 m 2 / g is more preferable.
- Examples of the alumina catalyst include ⁇ -alumina and activated alumina.
- Examples of activated alumina include ⁇ -alumina, ⁇ -alumina, ⁇ -alumina, ⁇ -alumina, pseudo ⁇ -alumina, ⁇ -alumina, ⁇ -alumina, and ⁇ -alumina.
- a silica-alumina catalyst can also be used as the composite oxide.
- the silica-alumina catalyst is a composite oxide catalyst containing silica (SiO 2 ) and alumina (Al 2 O 3 ), and the total amount of silica and alumina is 100% by mass, for example, the content of silica is 20 to 90% by mass. In particular, 50 to 80% by weight of catalyst can be used.
- a fluorinated metal oxide catalyst is obtained by fluorinating the above metal oxide catalyst.
- fluorinating it becomes possible to show strong activity, and it is easy to reduce the deterioration of the catalyst, and by adjusting the pore volume, it is possible to suppress the deterioration of the catalyst even if the above isomerization reaction is carried out for a long time.
- Used as a fluorinated metal oxide catalyst Used as a fluorinated metal oxide catalyst. The method for fluorinating the metal oxide catalyst will be described later.
- Such a catalyst of the present disclosure has a large pore volume because it can reduce the deterioration of the catalyst and suppress the deterioration of the catalyst even if the above isomerization reaction is performed for a long time.
- the pore volume of each metal oxide catalyst is 0.05 mL / g or more for fluorinated chromium oxide (especially 0.075 to 1.5 mL / g) and 0.35 mL / g or more for fluorinated alumina. (Especially 0.40 to 2.0 mL / g), and fluorinated silica-alumina is 0.50 ml / g or more (especially 0.55 to 2.0 mL / g).
- the pore volume becomes smaller than this range, the pores where the catalyst active points exist are covered by the carbon by-products of the reaction, or the adhering carbon causes gas diffusivity in the pores. Is deteriorated and the activity of the catalyst is lowered, that is, the catalyst is apt to be deteriorated. Further, if the pore volume is too large, the catalyst production method becomes complicated and the production cost increases.
- Such a catalyst of the present disclosure has a large pore volume as described above.
- the pore volume can be adjusted by the degree of fluorination of the catalyst, that is, the content of fluorine atoms. Therefore, the content of fluorine atoms is preferably 5.0 to 50 atom%, and more preferably 10 to 25 atom% based on the total amount of the catalyst of the present disclosure as 100 atom%.
- the metal oxide can be fluorinated by flowing a fluorinating agent.
- the metal oxide may be the metal oxide forming the above-mentioned fluorinated metal oxide.
- the metal oxide catalyst before fluorination can make the pore volume of the metal oxide catalyst after fluorination larger, increase the conversion rate of the reaction, and easily reduce the deterioration of the catalyst for a long time. Since it is easy to suppress the deterioration of the catalyst even if the above isomerization reaction is carried out over a long period, it is preferable that the pore volume is large.
- a preferable pore volume of each metal oxide catalyst before fluorination for example, chromium oxide is 0.05 mL / g or more (especially 0.075 to 1.5 mL / g), and alumina is 0.45 mL / g or more.
- silica alumina is 0.40 mL / g or more (particularly 0.50 to 2.0 mL / g), and the like.
- fluorinating agent at this time examples include hydrofluorocarbon (R23: trifluoromethane R32: difluoromethane R41: monofluoromethane), hydrochlorofluorocarbon (R22: chlorodifluoromethane, R21: dichloromonofluoromethane), chlorofluorocarbon ( R13: chlorotrifluoromethane, R11: trichloromonofluoromethane) and the like.
- hydrofluorocarbon R23: trifluoromethane
- hydrochlorofluorocarbon R22: chlorodifluoromethane, R21: dichloromonofluoromethane
- chlorofluorocarbon R13: chlorotrifluoromethane, R11: trichloromonofluoromethane
- the fluorination condition is not particularly limited, but the temperature is 50 to 600 ° C. (from the viewpoint of easily reducing the deterioration of the catalyst and suppressing the deterioration of the catalyst even if the above isomerization reaction is carried out for a long time. Particularly preferably 100 to 500 ° C., the pressure is preferably 0 to 1000 kPa (particularly 0.1 to 500 kPa), and the time is preferably 0.1 to 24 hours (particularly 1 to 12 hours). Thereby, it is preferable to adjust the content of fluorine atoms to be in the above range.
- the perfluoroalkyne compound to be produced has, for example, the general formula (1): CR 1 2 R 2 -C ⁇ C-CR 3 R 4 2 (1) [In the formula, R 1 to R 4 are the same or different and each represents a fluorine atom or a perfluoroalkyl group. ] A perfluoroalkyne represented by is preferable.
- the perfluoroalkyl group represented by R 1 to R 4 is not particularly limited, and examples thereof include a perfluoroalkyl group having 1 to 6 carbon atoms (particularly 1 to 4), and trifluoromethyl group. Group, a pentafluoroethyl group, and the like.
- R 1 to R 4 are each preferably a fluorine atom from the viewpoint of the conversion rate of the reaction, the yield of the obtained perfluoroalkyne compound, the selectivity and the like. Note that R 1 to R 4 may be the same or different.
- the perfluoroalkyne compound represented by the general formula (1) to be produced is, for example, CF 3 C ⁇ CCF 3 , CF 3 C ⁇ CCF 2 CF 3 , CF 3 C ⁇ CCF (CF 3 ) 2 , CF 3 C ⁇ CC (CF 3 ) 3 , CF 3 CF 2 C ⁇ CCF 2 CF 3 , CF 3 CF 2 C ⁇ CCF (CF 3 ) 2 , CF 3 CF 2 C ⁇ CC (CF 3 ) 3 , ( CF 3) 2 CFC ⁇ CCF (CF 3 ) 2, (CF 3) 2 CFC ⁇ CC (CF 3) 3, include 3 etc. (CF 3) 3 CC ⁇ CC (CF 3).
- the perfluoroalkyl group represented by R 1 to R 4 is not particularly limited, and examples thereof include a perfluoroalkyl group having 1 to 6 carbon atoms (particularly 1 to 4), and trifluoromethyl group. Group, a pentafluoroethyl group, and the like.
- R 1 to R 4 are each preferably a fluorine atom from the viewpoints of the conversion of the reaction, the yield of the obtained perfluoroalkyne compound and the selectivity. Note that R 1 to R 4 may be the same or different.
- the catalyst 2 used for reacting a perfluoroalkadiene compound (isomerization reaction) to obtain a perfluoroalkyne compound (hereinafter, also referred to as “catalyst 2 for isomerization reaction”) is It contains a fluorinated metal oxide having a pore volume of 0.35 mL / g or more.
- This catalyst fulfills requirement (D) above.
- the pore volume is not optimized, and it is unknown what kind of pore volume is used.
- the replacement frequency can be increased, which is economical.
- the catalyst of the present disclosure is not particularly limited, but as the metal constituting the fluorinated metal oxide, the conversion rate of the reaction is further increased, and the deterioration of the catalyst is easily reduced, and the above-mentioned isomerization is performed over a long period of time. From the viewpoint that it is easy to suppress the deterioration of the catalyst even if the chemical reaction is carried out, for example, at least one element belonging to Group 3 to Group 14 of the periodic table is preferable, and Group 4 to Group 6 and Group 13 of the periodic table are preferable. At least one of the elements belonging to Group 14 to Group 14 is more preferable, and at least one of chromium, titanium, silicon, aluminum, zirconium and the like is further preferable.
- the catalyst may contain only one kind of the above-mentioned metal elements, or may contain two or more kinds thereof.
- the activity of the isomerization reaction from the perfluoroalkadiene compound to the perfluoroalkyne compound is high, the conversion rate of the reaction is further increased, and the deterioration of the catalyst is easily reduced, and From the viewpoint of easily suppressing the deterioration of the catalyst even if the above isomerization reaction is performed over, fluorinated titanium oxide catalyst, fluorinated alumina catalyst, fluorinated silica-alumina catalyst, fluorinated zirconia catalyst, etc. Is particularly preferable.
- the titanium oxide catalyst may be mainly composed of titanium dioxide and may be one or two of non-volatile substances such as other metal oxides, hydroxides, sulfates, nitrates, phosphates and sulfides. More than one species may be included.
- the titanium oxide catalyst preferably contains 70% by mass or more of titanium dioxide.
- anatase type titanium dioxide is particularly preferable, and one having a specific surface area of 5 to 100 m 2 / g and a pore volume of 0.2 to 0.4 ml / g is preferable.
- the shape of the catalyst is preferably spherical. Specifically, those commercially available under the trade name of CS-200, CS-300, CS-950 (manufactured by Sakai Chemical Co., Ltd.) can be preferably used.
- alumina catalyst and the silica-alumina catalyst those described in the above [1-1] catalyst and its production method (No. 1) can be adopted.
- the zirconia catalyst is not particularly limited as long as it contains zirconium oxide as a main component, and other non-volatile materials such as other metal oxides, hydroxides, sulfates, nitrates, phosphates, sulfides, etc. One kind or two or more kinds of the sexual substance may be contained.
- the zirconia catalyst preferably contains 70% by mass or more of zirconia.
- a fluorinated metal oxide catalyst is obtained by fluorinating the above metal oxide catalyst.
- fluorinating it becomes possible to show strong activity, and it is easy to reduce the deterioration of the catalyst, and by adjusting the pore volume, it is possible to suppress the deterioration of the catalyst even if the above isomerization reaction is carried out for a long time.
- Used as a fluorinated metal oxide catalyst Used as a fluorinated metal oxide catalyst. The method for fluorinating the metal oxide catalyst will be described later.
- the pore volume of the metal oxide catalyst after fluorination is 0.35 mL / g or more, preferably 0.40 to 2.0 mL / g.
- the suitable pore volume of each metal oxide catalyst is, for example, 0.35 mL / g or more for fluorinated alumina (particularly 0.40 to 2.0 mL / g) and 0.50 ml / g for fluorinated silica alumina.
- the above (especially 0.55 to 2.0 mL / g) and the like can be mentioned.
- the active sites of the catalyst are less likely to be covered by carbon, which is a by-product of the reaction, and the adhering carbon is less likely to hinder the gas diffusivity in the pores, thus maintaining the activity of the catalyst. That is, the deterioration of the catalyst is easily suppressed, and the method for producing the catalyst is simple.
- the degree of fluorination of the catalyst of the present disclosure (that is, the content of fluorine atoms), the method of fluorination, the fluorinating agent, the conditions of fluorination, etc. are as described above in [1-1] Catalyst and its production method ( The one described in 1) can be adopted.
- the metal oxide catalyst before fluorination can make the pore volume of the metal oxide catalyst after fluorination larger, increase the conversion rate of the reaction, and easily reduce the deterioration of the catalyst for a long time. Even if the above isomerization reaction is performed over a long period of time, it is easy to suppress the deterioration of the catalyst, and therefore it is preferable that the pore volume is large.
- the pore volume of the metal oxide catalyst before fluorination is preferably 0.45 mL / g or more, more preferably 0.50 to 2.5 mL / g.
- each metal oxide catalyst is, for example, 0.45 mL / g or more for alumina (particularly 0.50 to 2.5 mL / g) and 0.40 mL / g or more for silica alumina (particularly 0.50 to 2.0 mL / g). g) and the like.
- the active sites of the catalyst are less likely to be covered by carbon, which is a by-product of the reaction, and the adhering carbon is less likely to hinder the gas diffusivity in the pores, thus maintaining the activity of the catalyst. That is, the deterioration of the catalyst is easily suppressed, and the method for producing the catalyst is simple.
- a method for producing a catalyst of the present disclosure is a method for producing a catalyst used for reacting a perfluoroalkadiene compound to obtain a perfluoroalkyne compound, which comprises the following (E) to (F): : (E) a step of fluorinating the metal oxide by reacting at least one compound selected from the group consisting of hydrofluorocarbon, hydrochlorofluorocarbon and chlorofluorocarbon with a metal oxide, (F) at least one selected from the group consisting of chromium oxide having a pore volume of 0.10 mL / g or more, alumina having a pore volume of 0.45 mL / g or more, and silica alumina having a pore volume of 0.50 mL / g or more. Or a step of fluorinating the metal oxide of.
- a method 3 for producing a catalyst used for reacting a perfluoroalkadiene compound (isomerization reaction) to obtain a perfluoroalkyne compound (hereinafter referred to as “method 3 for producing a catalyst for isomerization reaction”)
- This catalyst fulfills requirement (E) above.
- the pore volume is not optimized, and it is unknown what kind of pore volume is used.
- the present disclosure by adjusting the pore volume to a predetermined range by performing fluorination with the above-mentioned specific compound, while increasing the conversion rate of the reaction, it is easy to reduce the deterioration of the catalyst, the above-mentioned over a long period of time. Even if the isomerization reaction is performed, the deterioration of the catalyst can be suppressed. Therefore, when the catalyst of the present disclosure is adopted, the replacement frequency can be increased, which is economical.
- the metal oxide is not particularly limited, from the viewpoint of increasing the conversion rate of the reaction, easily reducing the deterioration of the catalyst, and easily suppressing the deterioration of the catalyst even if the above isomerization reaction is performed for a long time.
- the constituent metal is preferably, for example, at least one of the elements belonging to Groups 3 to 14 of the periodic table, and at least one of the elements belonging to Groups 4 to 6 and 13 to 14 of the periodic table. More preferably, at least one kind of chromium, titanium, silicon, aluminum, zirconium and the like is more preferable.
- the metal oxide may contain only one kind of the above metal elements, or may contain two or more kinds.
- a metal oxide by fluorinating as described above, the activity of the isomerization reaction from the perfluoroalkadiene compound to the perfluoroalkyne compound is high, the conversion rate of the reaction is further increased, and A chromium oxide catalyst, a titanium oxide catalyst, an alumina catalyst, a silica-alumina catalyst, a zirconia catalyst and the like are particularly preferable from the viewpoints of easily reducing the deterioration and easily suppressing the deterioration of the catalyst even when the above isomerization reaction is performed for a long time.
- the chromium oxide catalyst, the alumina catalyst, and the silica-alumina catalyst those described in the above [1-1] catalyst and the method for producing the same (1) can be adopted, and as the titanium oxide catalyst and the zirconia catalyst, the above [1-2] The catalyst and the method described in the manufacturing method (2) thereof can be used.
- the metal oxide catalyst before fluorination as described above can further increase the pore volume of the metal oxide catalyst after fluorination, increase the conversion rate of the reaction, and reduce the deterioration of the catalyst. It is preferable that the pore volume is large because it is easy to suppress the deterioration of the catalyst even if the above isomerization reaction is performed for a long time.
- the pore volume of the metal oxide catalyst before fluorination is preferably 0.45 mL / g or more, more preferably 0.50 to 2.5 mL / g.
- the suitable pore volume of each metal oxide catalyst before fluorination is, for example, 0.05 mL / g or more (especially 0.075 to 1.5 mL / g) for chromium oxide and 0.45 mL / g or more (especially 0.50 mL) for alumina. ⁇ 2.5 mL / g), and silica alumina is 0.40 mL / g or more (particularly 0.50 to 2.0 mL / g).
- the active sites of the catalyst are less likely to be covered by carbon, which is a by-product of the reaction, and the adhering carbon is less likely to hinder the gas diffusivity in the pores, thus maintaining the activity of the catalyst. That is, the deterioration of the catalyst is easily suppressed, and the method for producing the catalyst is simple.
- a fluorinated metal oxide catalyst is obtained by fluorinating the above metal oxide catalyst with a specific compound. By fluorinating, it becomes possible to show strong activity, and it is easy to reduce the deterioration of the catalyst, and by adjusting the pore volume, it is possible to suppress the deterioration of the catalyst even if the above isomerization reaction is carried out for a long time. , Used as a fluorinated metal oxide catalyst.
- a metal oxide is reacted with a fluorinating agent.
- the metal oxide can be fluorinated by flowing a fluorinating agent.
- hydrofluorocarbon R23: trifluoromethane R32: difluoromethane R41: monofluoromethane
- hydrochlorofluorocarbon R22: chlorodifluoromethane, R21: dichloromonofluoromethane
- chloro Use at least one compound selected from the group consisting of fluorocarbons (R13: chlorotrifluoromethane, R11: trichloromonofluoromethane).
- these fluorinating agents can be used alone or in combination of two or more kinds.
- the fluorination condition is not particularly limited, but the temperature is 50 to 600 ° C. (from the viewpoint of easily reducing the deterioration of the catalyst and suppressing the deterioration of the catalyst even if the above isomerization reaction is carried out for a long time. Particularly preferably 100 to 500 ° C., the pressure is preferably 0 to 1000 kPa (particularly 0.1 to 500 kPa), and the time is preferably 0.1 to 24 hours (particularly 1 to 12 hours).
- the catalyst obtained in this way has a large pore volume, so that deterioration of the catalyst can be reduced, and deterioration of the catalyst can be suppressed even if the above isomerization reaction is carried out for a long time.
- the pore volume of the metal oxide catalyst after fluorination is preferably 0.35 mL / g or more, more preferably 0.40 to 2.0 mL / g.
- each metal oxide catalyst is, for example, 0.05 mL / g or more for fluorinated chromium oxide (especially 0.075 to 1.5 mL / g) and 0.35 mL / g or more for fluorinated alumina ( Particularly, 0.40 to 2.0 mL / g), and fluorinated silica-alumina is preferably 0.50 ml / g or more (particularly 0.55 to 2.0 mL / g).
- the catalyst thus obtained has a large pore volume, but the pore volume can be adjusted by the degree of fluorination of the catalyst, that is, the content of fluorine atoms. Therefore, the content of fluorine atoms is preferably 5.0 to 50 atom%, and more preferably 10 to 25 atom%, with the total amount of the obtained catalyst after fluorination being 100 atom%.
- a method 4 for producing a catalyst used to obtain a perfluoroalkyne compound by reacting a perfluoroalkadiene compound (hereinafter referred to as “method 4 for producing a catalyst for an isomerization reaction”)
- the metal oxide before being fluorinated is a chromium oxide having a pore volume of 0.10 mL / g or more, an alumina having a pore volume of 0.45 mL / g or more, and a pore volume of 0.5 mL / g.
- the method comprises a step of fluorinating at least one metal oxide selected from the group consisting of g or more silica alumina.
- This catalyst fulfills requirement (F) above.
- the pore volume is not optimized, and it is unknown what kind of pore volume is used.
- the conversion rate of the reaction is increased and the deterioration of the catalyst is easily reduced, and the above isomerization reaction is performed for a long time.
- the deterioration of the catalyst can be suppressed. Therefore, when the catalyst of the present disclosure is adopted, the replacement frequency can be increased, which is economical.
- chromium oxide catalyst As the chromium oxide catalyst, the alumina catalyst, and the silica-alumina catalyst, those described in the above [1-1] catalyst and its production method (No. 1) can be adopted.
- the metal oxide catalyst before fluorination as described above can increase the pore volume of the metal oxide catalyst after fluorination, can increase the conversion rate of the reaction, and can reduce the deterioration of the catalyst. Since the deterioration of the catalyst can be suppressed even if the above-mentioned isomerization reaction is carried out for a long time, one having a large pore volume is used.
- chromium oxide is 0.05 mL / g or more (especially 0.075 to 1.5 mL / g)
- alumina is 0.45 mL / g or more (especially 0.50-2.5 mL / g)
- silica-alumina is 0.40 mL / g or more (particularly 0.50-2.0 mL / g).
- the pore volume becomes smaller than this range, the pores where the catalyst active points exist are covered by the carbon by-products of the reaction, or the adhering carbon causes gas diffusivity in the pores. Is deteriorated and the activity of the catalyst is lowered, that is, the catalyst is apt to be deteriorated. Further, if the pore volume is too large, the catalyst production method becomes complicated and the production cost increases.
- a fluorinated metal oxide catalyst is obtained by fluorinating the above metal oxide catalyst.
- fluorinating it becomes possible to show strong activity, and it is easy to reduce the deterioration of the catalyst, and by adjusting the pore volume, it is possible to suppress the deterioration of the catalyst even if the above isomerization reaction is carried out for a long time.
- Used as a fluorinated metal oxide catalyst Used as a fluorinated metal oxide catalyst.
- the fluorinating agent, and the fluorination conditions those described in the above [1-1] catalyst and its production method (No. 1) can be adopted.
- the catalyst obtained in this way has a large pore volume, so that deterioration of the catalyst can be reduced, and deterioration of the catalyst can be suppressed even if the above isomerization reaction is carried out for a long time.
- the pore volume of each metal oxide catalyst is, for example, 0.05 mL / g or more for fluorinated chromium oxide (especially 0.075 to 1.5 mL / g) and 0.35 mL / g for fluorinated alumina. g or more (particularly 0.40 to 2.0 mL / g), and fluorinated silica alumina is preferably 0.50 ml / g or more (particularly 0.55 to 2.0 mL / g).
- the active sites of the catalyst are less likely to be covered by carbon, which is a by-product of the reaction, and the adhering carbon is less likely to hinder the gas diffusivity in the pores, thus maintaining the activity of the catalyst. That is, the deterioration of the catalyst is easily suppressed, and the method for producing the catalyst is simple.
- the catalyst thus obtained has a large pore volume, but the pore volume can be adjusted by the degree of fluorination of the catalyst, that is, the content of fluorine atoms. Therefore, the content of fluorine atoms is preferably 5.0 to 50 atom%, and more preferably 10 to 25 atom%, with the total amount of the obtained catalyst after fluorination being 100 atom%.
- the method for producing a perfluoroalkyne compound according to the present disclosure comprises A step of reacting a perfluoroalkadiene compound in the presence of a catalyst to obtain a perfluoroalkyne compound is provided, and the following (A) to (G):
- the catalyst contains at least one catalyst selected from the group consisting of a catalyst containing a transition metal element and a catalyst containing at least two elements belonging to Groups 3 to 14 of the periodic table
- the catalyst contains a catalyst containing at least one element belonging to Groups 3 to 14 of the periodic table
- the contact time between the catalyst and the perfluoroalkadiene compound represented by the general formula (2) is 30 seconds or less
- the catalyst has a pore volume of 0.08 mL / g or more fluorinated chromium oxide, a pore volume of 0.35 mL / g or more of fluorinated alumina, and a pore volume of
- a catalyst containing only one kind of Group 13 element without a transition metal such as alumina halide or sodium fluoride as a catalyst, or a catalyst containing an alkali metal is used.
- a catalyst containing a transition metal element which has not been heretofore known, a catalyst containing at least two kinds of elements belonging to Groups 3 to 14 of the periodic table, etc. are used, and the conversion rate of the reaction is high and The fluoroalkyne compound can be obtained in high yield and high selectivity, and the range of choice in synthesizing the perfluoroalkyne compound can be widened.
- a catalyst containing a highly active transition metal element or a catalyst containing at least two elements belonging to Groups 3 to 14 of the periodic table, which become highly active when formed into a composite oxide, etc.
- the conversion rate of the reaction is high and the perfluorocycloalkene compound can be obtained with high selectivity.
- a fluoroalkene compound is less likely to be produced as a by-product, as described below.
- a catalyst containing a transition metal element or a catalyst containing at least two elements belonging to Groups 3 to 14 of the periodic table is used as a catalyst for an isomerization reaction.
- a catalyst is not particularly limited, but from the viewpoint that the conversion of the reaction is particularly high and the perfluoroalkyne compound can be obtained in a higher yield and a higher selectivity, a periodic table group 4 to group 6 is used.
- catalysts containing at least one transition metal element belonging to Group II and catalysts containing at least two elements belonging to Groups 4 to 6 and 13 to 14 of the periodic table, such as chromium, titanium and zirconium. And the like, and a catalyst containing silicon and aluminum are more preferable.
- the activity of the isomerization reaction from a perfluoroalkadiene compound to a perfluoroalkyne compound is high, and depending on the reaction conditions, other than the dry etching gas for semiconductors like the perfluoroalkyne compound, Since it has high activity also in the reaction for producing perfluorocycloalkene compounds expected as various refrigerants, foaming agents, heat transfer media, etc., it may be fluorinated chromium oxide catalyst (chromium oxide catalyst or fluorinated Chromium oxide catalyst), optionally fluorinated titanium oxide catalyst (titanium oxide catalyst or fluorinated titanium oxide catalyst), optionally fluorinated zirconia catalyst (zirconia catalyst or fluorinated zirconia catalyst), Fluorinated silica-alumina catalyst (silica-alumina catalyst or Tsu fluorinated silica-alumina catalyst) and the like are preferable.
- fluorinated chromium oxide catalyst chromium oxide catalyst or fluorinated Ch
- chromium oxide catalyst and the silica-alumina catalyst those described in the above [1-1] catalyst and its production method (No. 1) can be adopted, and as the titanium oxide catalyst and the zirconia catalyst, the above [1-2] catalyst and The method described in the manufacturing method (2) can be adopted.
- the degree of fluorination content of fluorine atoms
- the method of fluorinating, the fluorinating agent and the conditions of fluorinating, the above [1-1] catalyst and its production method ( The one described in 1) can be adopted.
- the catalysts for these isomerization reactions can be used alone or in combination of two or more.
- the use amount of the catalyst for the isomerization reaction as described above can be a catalytic amount and is not particularly limited, but the conversion rate of the reaction is particularly high, and the perfluoroalkyne compound can be obtained in a higher yield and a higher selectivity.
- the catalyst weight ratio (W / F) to the perfluoroalkadiene compound supply rate per hour is preferably 0.1 to 200 g ⁇ sec. / Cc, more preferably 0.5 to 150 g ⁇ sec. / Cc. .
- W / F specifies the amount of catalyst particularly in the case of gas phase reaction, but even when adopting the liquid phase reaction, the amount of fluoride used can be the amount of catalyst and should be appropriately adjusted. You can
- a metal is used for the purpose of diluting heat transfer or the catalyst concentration. It is also possible to use nickel (especially metal nickel beads), activated carbon, etc. so that the W / F is 0.1 to 200 g ⁇ sec. / Cc, especially 0.5 to 150 g ⁇ sec. / Cc.
- the production method of the present disclosure (particularly the reaction of a perfluoroalkadiene compound) can be carried out in a liquid phase, but can be carried out in a gas phase, particularly in a gas phase continuous flow system using a fixed bed reactor. preferable. This makes it possible to further simplify the apparatus, operation, etc. as compared with the case of performing in the liquid phase, and to obtain a higher yield and higher selectivity of the perfluoroalkyne compound as compared with the case of performing in a batch system. be able to.
- the reaction of the perfluoroalkadiene compound is preferably performed by heating. Specifically, it is preferable to heat the system after adding the perfluoroalkadiene compound that is the substrate and the catalyst for the isomerization reaction to the system.
- the heating temperature at this time is preferably 170 ° C. or higher (particularly 170 to 400 ° C.) from the viewpoint that the conversion rate of the reaction is particularly high and the perfluoroalkyne compound can be obtained in a higher yield and a higher selectivity. More preferred is 280 ° C.
- the contact time (reaction time) between the catalyst and the perfluoroalkadiene compound is not particularly limited, the conversion rate of the reaction is particularly high, and the perfluoroalkyne compound can be produced in a higher yield and a higher selectivity. From the viewpoint of being obtainable, it is preferably 1 to 100 seconds, more preferably 2 to 30 seconds.
- the atmosphere in the reaction of the perfluoroalkadiene compound is not particularly limited, and for example, the reaction atmosphere is preferably an inert gas atmosphere (nitrogen gas atmosphere, argon gas atmosphere, etc.).
- perfluorocycloalkene compound not only a perfluorocycloalkene compound but also a perfluorocycloalkene compound can be produced.
- the perfluorocycloalkene compound has the general formula (3):
- R 1 to R 4 are the same as defined above.
- a perfluorocycloalkene compound represented by The details of the perfluorocycloalkene compound will be described later.
- a perfluoroalkyne compound can be obtained by performing a purification treatment according to a conventional method as needed.
- the perfluorocycloalkene compound produced as a by-product by the production method of the present disclosure is subjected to a purification treatment according to a conventional method, if necessary, and then the perfluorocycloalkene compound is used as a substrate to give a perfluoroalkyne compound. It is also possible to obtain compounds. Regarding the method and conditions in this case, the method described in Patent Document 2 (JP-A-2014-058488) can be adopted. Preferred specific examples can also be adopted.
- a perfluoroalkyne compound can be obtained by isomerization using an isomerization catalyst. This step can be carried out in the gas phase, particularly in a gas phase continuous flow system using a fixed bed reactor, but it can also be carried out by a batch reaction.
- sodium fluoride which has low hygroscopicity, is easy to handle in the air, and has high activity and high selectivity.
- sodium fluoride itself is used as the catalyst, it may be in powder form, but pellet form is preferable for the gas phase continuous flow reaction. It is also possible to use sodium fluoride supported on a carrier such as alumina, porous aluminum fluoride, activated carbon, silica or zeolite. It is also possible to use sodium fluoride mixed with other components.
- the temperature of the isomerization reaction is usually preferably 200 to 800 ° C, more preferably 400 to 600 ° C.
- perfluoroalkyne compounds obtained as described above but also perfluorocycloalkene compounds are used as etching gases for forming the latest fine structures such as semiconductors and liquid crystals, as well as various kinds of building blocks such as building blocks for organic synthesis. It can be effectively used for various purposes. The details of the building block for organic synthesis will be described later.
- a catalyst containing only one kind of Group 13 element without a transition metal such as alumina halide or sodium fluoride as a catalyst, or a catalyst containing an alkali metal is used as a method for producing a perfluoroalkyne compound.
- a catalyst containing no transition metal and containing only one group 13 element is taken as an example, there are only examples in which the reaction time is 32 seconds or more and the reaction time is long.
- the conversion rate of the reaction is high and the perfluoroalkyne is high.
- the compound can be obtained in high yield and high selectivity, and the range of selection in synthesizing the perfluoroalkyne compound can be widened. According to this method, since the reaction time is short, the reaction can be economically advanced. Moreover, according to the present disclosure, unlike the conventional method, a fluoroalkene compound is less likely to be produced as a by-product, as described below.
- a catalyst containing at least one element belonging to Groups 3 to 14 of the periodic table is used as a catalyst for an isomerization reaction.
- a catalyst is not particularly limited, but the conversion of the reaction is particularly high, and from the viewpoint that a perfluoroalkyne compound can be obtained in a higher yield and a higher selectivity, a catalyst containing a transition metal element, or a cycle
- a catalyst containing at least two kinds of elements belonging to Groups 3 to 14 in the table is preferable, and a catalyst containing at least one kind of transition metal element belonging to Groups 4 to 6 in the periodic table, or Group 4 in the periodic table
- a catalyst containing at least two kinds of elements belonging to Group 6 and Groups 13 to 14 is more preferable, and a catalyst containing chromium, titanium, zirconium, etc., a catalyst containing silicon and aluminum, etc. is further preferable.
- the activity of the isomerization reaction from a perfluoroalkadiene compound to a perfluoroalkyne compound is high, and depending on the reaction conditions, other than the dry etching gas for semiconductors like the perfluoroalkyne compound, Since it has high activity also in the reaction for producing perfluorocycloalkene compounds expected as various refrigerants, foaming agents, heat transfer media, etc., it may be fluorinated chromium oxide catalyst (chromium oxide catalyst or fluorinated Chromium oxide catalyst), optionally fluorinated titanium oxide catalyst (titanium oxide catalyst or fluorinated titanium oxide catalyst), optionally fluorinated zirconia catalyst (zirconia catalyst or fluorinated zirconia catalyst), Fluorinated silica-alumina catalyst (silica-alumina catalyst or Tsu fluorinated silica-alumina catalyst) and the like are preferable. In this embodiment, an optionally fluorinated chromium oxide catalyst (chromium oxide catalyst or
- the chromium oxide catalyst, the alumina catalyst, and the silica-alumina catalyst those described in the above [1-1] catalyst and the method for producing the same (1) can be adopted, and as the titanium oxide catalyst and the zirconia catalyst, the above [1-2] The catalyst and the method described in the manufacturing method (2) thereof can be used.
- the catalysts for these isomerization reactions can be used alone or in combination of two or more.
- the degree of fluorination content of fluorine atoms
- the method of fluorinating, the fluorinating agent and the conditions of fluorinating, the above [1-1] catalyst and its production method ( The one described in 1) can be adopted.
- a metal is used for the purpose of diluting heat transfer or the catalyst concentration. It is also possible to use nickel (especially metal nickel beads), activated carbon, etc. so that the W / F is 0.1 to 200 g ⁇ sec. / Cc, especially 0.5 to 150 g ⁇ sec. / Cc.
- the production method of the present disclosure (particularly the reaction of a perfluoroalkadiene compound) can be carried out in a liquid phase, but can be carried out in a gas phase, particularly in a gas phase continuous flow system using a fixed bed reactor. preferable. This makes it possible to further simplify the apparatus, operation, etc. as compared with the case of performing in the liquid phase, and to obtain a higher yield and higher selectivity of the perfluoroalkyne compound as compared with the case of performing in a batch system. be able to.
- the contact time (reaction time) between the catalyst and the perfluoroalkadiene compound is 30 seconds or less, preferably 25 seconds or less. If the contact time (reaction time) exceeds 30 seconds, the yield of the perfluoroalkyne compound decreases.
- the lower limit of the contact time (reaction time) is not particularly limited, but is usually 1 second.
- perfluorocycloalkene compound not only a perfluorocycloalkene compound but also a perfluorocycloalkene compound can be produced.
- the perfluorocycloalkene compound has the general formula (3):
- R 1 to R 4 are the same as defined above.
- a perfluorocycloalkene compound represented by The details of the perfluorocycloalkene compound will be described later.
- a perfluoroalkyne compound can be obtained by performing a purification treatment according to a conventional method as needed.
- the perfluorocycloalkene compound produced as a by-product by the production method of the present disclosure is subjected to a purification treatment according to a conventional method, if necessary, and then the perfluorocycloalkene compound is used as a substrate to give a perfluoroalkyne compound. It is also possible to obtain compounds. Regarding the method and conditions in this case, those described in the above-mentioned [3-1] Method for producing perfluoroalkyne compound (Part 1) can be adopted.
- perfluoroalkyne compounds obtained as described above but also perfluorocycloalkene compounds are used as etching gases for forming the latest fine structures such as semiconductors and liquid crystals, as well as various kinds of building blocks such as building blocks for organic synthesis. It can be effectively used for various purposes. The details of the building block for organic synthesis will be described later.
- a third method for producing the perfluoroalkyne compound of the present disclosure comprises the steps of reacting a perfluoroalkadiene compound in the presence of a catalyst to obtain a perfluoroalkyne compound, and comprises the following (C) to (F):
- the catalyst has a pore volume of 0.08 mL / g or more fluorinated chromium oxide, a pore volume of 0.35 mL / g or more of fluorinated alumina, and a pore volume of 0.50 mL / g or more Containing at least one catalyst selected from the group consisting of fluorinated silica-alumina
- D) the catalyst contains a fluorinated metal oxide having a pore volume of 0.35 mL / g or more
- the catalyst contains at least one compound selected from the group consisting of hydrofluorocarbon, hydrochloro
- the requirement (C) means that the catalyst 1 for the isomerization reaction of the present disclosure described in the above [1-1] catalyst and its production method (1) is used, and the requirement (D) is the above. It means that the catalyst 2 of the isomerization reaction of the present disclosure described in [1-2] Catalyst and its production method (2) is used, and the requirement (E) is that of the above-mentioned [2-1] catalyst. This means that the catalyst obtained by the method 3 for producing the catalyst for the isomerization reaction of the present disclosure described in the production method (3) is used, and the requirement (F) is that of the above [2-2] catalyst. It means that the catalyst obtained by the method 4 for producing the catalyst for the isomerization reaction of the present disclosure described in the production method (4) is used.
- the catalyst of the present disclosure may be used alone or in combination of two or more kinds.
- the conversion rate of the reaction is increased, and deterioration of the catalyst is easily reduced, and even if the isomerization reaction described above is performed for a long time, Deterioration can be suppressed. For this reason, the replacement frequency of the catalyst of the present disclosure can be increased, which is an economical method.
- the use amount of the catalyst of the present disclosure as described above can be a catalytic amount and is not particularly limited, but the conversion rate of the reaction is particularly high, the deterioration of the catalyst is easily reduced, and the above isomerization reaction is performed for a long time.
- the catalyst weight ratio (W / F) to the perfluoroalkadiene compound supply rate per hour is preferably 0.1 to 200 g ⁇ sec. / Cc, and 0.5 to 150 g ⁇ Sec./cc is more preferable.
- W / F specifies the amount of catalyst in the case of a gas phase reaction in particular, but when adopting a liquid phase reaction, the amount of the catalyst used can be the amount of the catalyst and can be appropriately adjusted. it can.
- metal nickel particularly metal nickel beads
- activated carbon are used for the purpose of diluting heat transfer and catalyst concentration. It is also possible to use, etc. so that the W / F is 0.1 to 200 g ⁇ sec. / Cc, especially 0.5 to 150 g ⁇ sec. / Cc.
- the isomerization reaction can be carried out in a liquid phase, but it is preferably carried out in a gas phase, particularly in a gas phase continuous flow system using a fixed bed reactor.
- a gas phase particularly in a gas phase continuous flow system using a fixed bed reactor.
- the isomerization reaction is preferably performed by heating. Specifically, it is preferable to heat the system after adding the substrate perfluoroalkadiene compound and the catalyst of the present disclosure.
- the heating temperature at this time is 170 ° C. or higher (especially, from the viewpoint that the conversion rate of the reaction is particularly high, the deterioration of the catalyst is easily reduced, and the deterioration of the catalyst is easily suppressed even when the above isomerization reaction is performed for a long time. 170 to 400 ° C) is preferable, and 180 to 280 ° C is more preferable.
- the reaction time in the isomerization reaction is not particularly limited, but the present disclosure tends to reduce the deterioration of the catalyst and suppresses the deterioration even if the isomerization reaction is performed for a long time. It is suitable for long-term reaction, preferably 10 to 200 hours, more preferably 20 to 100 hours.
- the atmosphere in the isomerization reaction is not particularly limited, and for example, the reaction atmosphere is preferably an inert gas atmosphere (nitrogen gas atmosphere, argon gas atmosphere, etc.).
- a perfluoroalkyne compound can be obtained by performing a purification treatment according to a conventional method as needed.
- the perfluoroalkyne compound obtained as described above can be effectively used for various applications such as an etching gas for forming the latest fine structure such as semiconductors and liquid crystals, and building blocks for organic synthesis.
- an etching gas for forming the latest fine structure such as semiconductors and liquid crystals
- building blocks for organic synthesis The details of the building block for organic synthesis will be described later.
- Part 4 Method for producing perfluoroalkyne compound (Part 4)
- a fourth method for producing a perfluoroalkyne compound according to the present disclosure In the presence of a catalyst, comprising a step of reacting a perfluoroalkadiene compound to obtain a perfluoroalkyne compound, in at least part of the reaction start to the end of the reaction, the mass of the perfluoroalkadiene compound as a reference (100 mass% ), The reaction of the perfluoroalkadiene compound is performed under the condition that the water content in the reaction system is 30 mass ppm or less.
- a method for producing a perfluoroalkyne compound a method of reacting a perfluoroalkadiene compound in the presence of a catalyst to isomerize is known, but a method of reducing catalyst deterioration is not known.
- the water content in the reaction system is 30 mass ppm or less, It is possible to reduce the deterioration of the catalyst and maintain the conversion rate of the reaction. At this time, it is possible to suppress the deterioration of the catalyst even if the above isomerization reaction is carried out for a long time.
- the deterioration rate of the catalyst also depends on the catalyst weight ratio (W / F) to the perfluoroalkadiene compound supply rate per hour, and when W / F is increased, that is, when the perfluoroalkadiene compound supply rate is decreased. It is also possible to further suppress the deterioration of the catalyst. Therefore, when the manufacturing method of the present disclosure is adopted, the replacement frequency of the catalyst can be increased, which is an economical method.
- the amount of water present in the reaction system is kept low. Therefore, it is possible to effectively prevent the active points of the catalyst from being crushed and deteriorated by water. That is, no matter what kind of catalyst is used, it is possible to prevent the active points of the catalyst from being crushed by water, and it is possible to effectively reduce the deterioration of the catalyst.
- the catalyst for the isomerization reaction is not particularly limited, but it is easy to reduce the deterioration of the catalyst by reducing the amount of water in the reaction system, and it is easy to suppress the deterioration even if the isomerization reaction is performed for a long time.
- a catalyst containing at least one element belonging to Groups 3 to 14 of the periodic table is preferable, and at least one element belonging to Groups 4 to 6 and 13 to 14 of the periodic table is
- the catalyst containing is more preferable, and the catalyst containing at least one of chromium, titanium, silicon, aluminum and the like is further preferable.
- the catalyst may contain only one kind of the above-mentioned metal elements, or may contain two or more kinds thereof.
- a catalyst for such an isomerization reaction As a catalyst for such an isomerization reaction, the activity of the isomerization reaction from a perfluoroalkadiene compound to a perfluoroalkyne compound is high, and it is easy to reduce the deterioration of the catalyst by reducing the water content in the reaction system. From the viewpoint of easily suppressing deterioration even if the above isomerization reaction is performed over time, a fluorinated chromium oxide catalyst (chromium oxide catalyst or fluorinated chromium oxide catalyst), fluorinated may be used.
- chromium oxide catalyst or fluorinated chromium oxide catalyst fluorinated
- Titanium oxide catalyst titanium oxide catalyst or fluorinated titanium oxide catalyst
- optionally fluorinated alumina catalyst alumina catalyst or fluorinated alumina catalyst
- optionally fluorinated silica-alumina catalyst silicon
- Alumina catalysts or fluorinated silica-alumina catalysts are particularly preferred.
- the chromium oxide catalyst, the alumina catalyst, and the silica-alumina catalyst those described in the above [1-1] catalyst and the method for producing the same (1) can be adopted, and as the titanium oxide catalyst and the zirconia catalyst, the above [1-2] The catalyst and the method described in the manufacturing method (2) thereof can be used.
- the catalysts for these isomerization reactions can be used alone or in combination of two or more.
- the degree of fluorination content of fluorine atoms
- the method of fluorinating, the fluorinating agent and the conditions of fluorinating, the above [1-1] catalyst and its production method ( The one described in 1) can be adopted.
- the isomerization reaction (reaction of a perfluoroalkadiene compound) is performed for the purpose of diluting heat transfer and catalyst concentration in addition to the perfluoroalkadiene compound which is a substrate and the catalyst for the isomerization reaction.
- metallic nickel particularly metallic nickel beads
- activated carbon so that the W / F is 0.1 to 200 g ⁇ sec. / Cc, especially 0.5 to 150 g ⁇ sec. / Cc.
- the isomerization reaction (reaction of the perfluoroalkadiene compound) is a reaction based on the mass (100% by mass) of the perfluoroalkadiene compound in at least a part from the start of the reaction to the end of the reaction.
- the water content in the system is 30 mass ppm or less, preferably 20 mass ppm or less.
- the lower limit of the water content can be 1 mass ppb.
- the amount of water in the reaction system may be adjusted, for example, by supplying a perfluoroalkadiene compound having a specific amount of water while the reaction atmosphere is an inert gas atmosphere, as described below. You can
- the water content in the reaction system is, as described above, 30 mass ppm or less, but the water content in the reaction system at the start of the reaction may be 30 mass ppm or less, or during the reaction.
- the water content in the reaction system may be 30 mass ppm or less, or the water content in the reaction system at the end of the reaction may be 30 mass ppm or less. That is, the amount of water in the reaction system may be 30 mass ppm or less in at least a part (at least any timing) from the start of the reaction to the end of the reaction.
- At least the water content in the reaction system at the start of the reaction is 30 mass ppm or less (particularly 20 mass ppm or less), from the start of the reaction to the end of the reaction. In all cases, the water content in the reaction system is particularly preferably 30 mass ppm or less (particularly 20 mass ppm or less).
- the reaction atmosphere in the isomerization reaction is not particularly limited as long as the water content in the reaction system satisfies the above range, and for example, an inert gas may be used.
- the atmosphere nitrogen gas atmosphere, argon gas atmosphere, etc.
- the reaction atmosphere is an inert gas atmosphere
- the water content in the reaction system is 30 mass ppm or less
- the water content of the substrate perfluoroalkadiene compound is 30 mass ppm. It can be paraphrased as follows.
- the reaction atmosphere is an inert gas atmosphere
- the production method of the present disclosure in the presence of a catalyst, the water content is 30 mass ppm or less to obtain a perfluoroalkyne compound by reacting a perfluoroalkadiene compound
- the reaction disclosure that is, the water content of the perfluoroalkyne compound immediately before contact with the catalyst may be 30 mass ppm or less, or the water content of the perfluoroalkyne compound in the reaction system during the reaction is 30 mass ppm or less.
- the content may be not more than ppm by mass, or the water content of the perfluoroalkyne compound may be not more than 30 ppm by mass at the end of the reaction. That is, the water content of the perfluoroalkyne compound should be 30 mass ppm or less in at least a part (at least any timing) from the start of the reaction to the end of the reaction, and the water content of the perfluoroalkyne compound should be at least at the start of the reaction.
- the amount is preferably 30 mass ppm or less, and particularly preferably the water content of the perfluoroalkyne compound is 30 mass ppm or less from the start of the reaction to the end of the reaction.
- the isomerization reaction (reaction of perfluoroalkadiene compound) can be carried out in a liquid phase, but in the gas phase, particularly in a gas phase continuous flow system using a fixed bed reactor. It is preferable to carry out.
- This makes it possible to further simplify the apparatus, operation, etc. as compared with the case of performing in the liquid phase, and to obtain a higher yield and higher selectivity of the perfluoroalkyne compound as compared with the case of performing in a batch system.
- the deterioration of the catalyst can be easily reduced, and the deterioration can be easily suppressed even if the above isomerization reaction is performed for a long time.
- the reaction time in the isomerization reaction is not particularly limited, but the present disclosure facilitates reducing catalyst deterioration by reducing the amount of water in the reaction system. It is suitable for a long time reaction because it suppresses deterioration even if the above isomerization reaction is carried out for a long time, and is preferably 10 to 200 hours, more preferably 20 to 100 hours.
- a perfluoroalkyne compound can be obtained by performing a purification treatment according to a conventional method as needed.
- the perfluoroalkyne compound obtained as described above can be effectively used for various applications such as an etching gas for forming the latest fine structure such as semiconductors and liquid crystals, and building blocks for organic synthesis.
- an etching gas for forming the latest fine structure such as semiconductors and liquid crystals
- building blocks for organic synthesis The details of the building block for organic synthesis will be described later.
- Perfluorocycloalkene composition A perfluoroalkyne compound can be obtained as described above.
- the method for producing the [3-1] perfluoroalkyne compound (part 1) or the [3-2] perfluoroalkyne compound When the production method described in the production method (No. 2) is used, it may be obtained in the form of a perfluoroalkyne composition containing a perfluoroalkyne compound and a perfluorocycloalkene compound as described above. is there.
- the perfluoroalkyne compound When the perfluoroalkyne compound is obtained in the form of a perfluoroalkyne composition, the perfluoroalkyne compound has the general formula (1): CR 1 2 R 2 -C ⁇ C-CR 3 R 4 2 (1) [In the formula, R 1 to R 4 are the same as defined above. ] A perfluoroalkyne represented by formula (3) is preferable, and the perfluorocycloalkene compound has the general formula (3):
- R 1 to R 4 are the same as defined above.
- a perfluorocycloalkene compound represented by is preferable.
- the perfluoroalkyne compound may be used alone or in combination of two or more kinds.
- perfluorocycloalkene compounds examples include:
- the perfluorocycloalkene compounds may be used alone or in combination of two or more.
- the content of the perfluoroalkyne compound is preferably 40 to 99.999 mol%, more preferably 50 to 99.998 mol%, based on 100 mol% of the total amount of the perfluoroalkyne composition of the present disclosure. It is preferably 60 to 99.997 mol%, and further preferably.
- the content of the perfluorocycloalkene compound is preferably 0.001 to 60 mol%, more preferably 0.002 to 50 mol%, and further preferably 0.003 to 40, based on the total amount of the perfluoroalkyne composition of the present disclosure as 100 mol%. More preferred is mol%.
- the perfluoroalkyne composition of the present disclosure may include a perfluoroalkene compound represented by the general formula (4A) and a fluoroalkene compound represented by the general formula (4B).
- a perfluoroalkene compound represented by the general formula (4A) is contained in the perfluoroalkyne composition of the present disclosure, the content thereof is 0.0005 with the total amount of the perfluoroalkyne composition of the present disclosure being 100 mol%. It is preferably 0.5 to 0.5 mol%, more preferably 0.001 to 0.3 mol%.
- the fluoroalkene compound represented by the general formula (4B) is used. Since it is less likely to be by-produced, its content is preferably 0 to 0.3 mol%, more preferably 0.01 to 0.28 mol%, based on the total amount of the perfluoroalkyne composition of the present disclosure as 100 mol%.
- the perfluoroalkyne compound can be obtained in a particularly high yield and a high selectivity as described above. Since it is possible to reduce the components other than the perfluoroalkyne compound in the perfluoroalkyne composition, the labor of purification for obtaining the perfluoroalkyne compound can be reduced.
- Such a perfluoroalkyne composition of the present disclosure is, in the same manner as in the case of the above-mentioned perfluoroalkyne compound alone, an etching gas for forming the latest fine structure such as a semiconductor and a liquid crystal, and a building for organic synthesis. It can be effectively used for various purposes such as blocks.
- the building block for organic synthesis means a substance that can be a precursor of a compound having a highly reactive skeleton.
- a fluoroalkyl group such as CF 3 group is introduced to remove the detergent. It is also possible to convert it to a substance that can be a fluorinated pharmaceutical intermediate.
- Example 1 Requirement (A) or (B)]
- Chromia catalyst Cr 2 O 3
- Titania catalyst TiO 2
- Fluorinated titania catalyst TiO 2 was fluorinated by flowing hydrogen fluoride at room temperature to 300 ° C. for 3 to 4 hours under atmospheric pressure.
- Fluorinated zirconia catalyst: ZrO 2 was fluorinated by flowing hydrogen fluoride at room temperature to 400 ° C. for 3 to 4 hours under atmospheric pressure.
- a fluorinated chromia catalyst (1) chromia fluorinated with hydrogen fluoride
- a fluorinated titania catalyst titanium fluorinated with hydrogen fluoride
- a fluorinated titania catalyst titanium fluorinated with hydrogen fluoride
- a fluorinated zirconia catalyst zirconia fluorinated with hydrogen fluoride
- a fluorinated zirconia catalyst zirconia fluorinated with hydrogen fluoride
- a fluorinated zirconia catalyst zirconia fluorinated with hydrogen fluoride
- Table 1 shows the results of Examples 1-1 to 1-9.
- Table 2 shows the results of Examples 1-1 and 1-10 to 1-17, and Table 3 shows the results of Examples 1-18 to 1-25.
- Example 2 Requirements (C) to (F)]
- Fluorinated chromia catalyst (1) Chromia fluorinated with hydrogen fluoride; Pore volume 0.10 mL / g; Chromia (Cr 2 O 3 ; Pore volume 0.15 mL / g), at atmospheric pressure, 100- Fluorination was carried out by circulating hydrogen fluoride at 400 ° C for 6 hours.
- Fluorinated chromia catalyst (2) chromia fluorinated with chlorodifluoromethane (R22); pore volume 0.13 mL / g; chromia (Cr 2 O 3 ; pore volume 0.15 mL / g) at atmospheric pressure Fluorination was carried out by circulating chlorodifluoromethane (R22) at 100 to 500 ° C for 6 hours.
- Fluorinated silica-alumina catalyst (1) Silica-alumina fluorinated with hydrogen fluoride; Pore volume: 0.55 mL / g; Silica-alumina (pore volume: 0.70 mL / g) at 100-400 ° C under atmospheric pressure It was fluorinated by circulating hydrogen fluoride for 6 hours.
- Fluorinated silica-alumina catalyst (2) Silica-alumina fluorinated with chlorodifluoromethane (R22); pore volume 0.69 mL / g; silica alumina (pore volume 0.70 mL / g), at atmospheric pressure, 100 Fluorination was carried out by circulating chlorodifluoromethane (R22) at ⁇ 500 ° C for 6 hours.
- fluorinated alumina catalyst both were fluorinated by flowing hydrogen fluoride for 6 hours at 100 to 400 ° C under atmospheric pressure against predetermined alumina. Details of the fluorinated alumina catalyst are shown in Table 4.
- Example 2-1 R22 fluorinated chromia catalyst; pore volume 0.13 mL / g
- a fluorinated chromia catalyst (2) chromia fluorinated with chlorodifluoromethane (R22)
- R22 chlorodifluoromethane
- the catalyst deterioration rate was -0.12% / hour.
- the catalyst deterioration rate means the slope when the reaction time is plotted on the horizontal axis and the conversion rate is plotted on the vertical axis. Table 5 shows the results.
- Example 2-2 R22 Fluorinated Silica Alumina Catalyst; Pore Volume 0.69 mL / g
- the reaction was performed in the same manner as in Example 2-1 except that the fluorinated silica-alumina catalyst (2) (silica alumina fluorinated with chlorodifluoromethane (R22)) was used as the catalyst instead of the fluorinated chromia catalyst (2).
- the fluorinated silica-alumina catalyst (2) sica alumina fluorinated with chlorodifluoromethane (R22)
- R22 fluorinated silica-alumina catalyst
- the outflow gas from the reaction tube was analyzed by gas chromatography.
- the deterioration rate of the catalyst was -0.0014% / hour.
- the catalyst deterioration rate means the slope when the reaction time is plotted on the horizontal axis and the conversion rate is plotted on the vertical axis. The results are shown in Table 6.
- Example 2-3 Fluorinated alumina catalyst; Pore volume 1.33 mL / g
- the reaction was allowed to proceed in the same manner as in Example 2-1 except that the fluorinated alumina catalyst (1) was used as the catalyst instead of the fluorinated chromia catalyst (2).
- the outflow gas from the reaction tube was analyzed by gas chromatography.
- the catalyst deterioration rate was -0.025% / hour.
- the catalyst deterioration rate means the slope when the reaction time is plotted on the horizontal axis and the conversion rate is plotted on the vertical axis. Table 7 shows the results.
- Example 2-4 Fluorinated alumina catalyst; Pore volume 0.43 mL / g
- the reaction was allowed to proceed in the same manner as in Example 2-1 except that the fluorinated alumina catalyst (2) was used as the catalyst instead of the fluorinated chromia catalyst (2).
- the outflow gas from the reaction tube was analyzed by gas chromatography.
- the deterioration rate of the catalyst was -0.026% / hour.
- the catalyst deterioration rate means the slope when the reaction time is plotted on the horizontal axis and the conversion rate is plotted on the vertical axis. Table 8 shows the results.
- Comparative Example 2-1 Fluorinated Alumina Catalyst; Pore Volume 0.22 mL / g
- the reaction was allowed to proceed in the same manner as in Example 2-1 except that the fluorinated alumina catalyst (3) was used as the catalyst instead of the fluorinated chromia catalyst (2).
- the outflow gas from the reaction tube was analyzed by gas chromatography.
- the catalyst deterioration rate was -0.65% / hour.
- the catalyst deterioration rate means the slope when the reaction time is plotted on the horizontal axis and the conversion rate is plotted on the vertical axis. The results are shown in Table 9.
- Examples 2-5 Fluorinated alumina catalyst; Pore volume 0.39 mL / g
- the reaction was allowed to proceed in the same manner as in Example 2-1 except that the fluorinated alumina catalyst (4) was used as the catalyst instead of the fluorinated chromia catalyst (2).
- the outflow gas from the reaction tube was analyzed by gas chromatography.
- the catalyst deterioration rate was -0.29% / hour.
- the catalyst deterioration rate means the slope when the reaction time is plotted on the horizontal axis and the conversion rate is plotted on the vertical axis. The results are shown in Table 10.
- Comparative Example 2-2 Fluorinated Alumina Catalyst; Pore Volume 0.23 mL / g
- the reaction was allowed to proceed in the same manner as in Example 2-1 except that the fluorinated alumina catalyst (5) was used as the catalyst instead of the fluorinated chromia catalyst (2).
- the outflow gas from the reaction tube was analyzed by gas chromatography.
- the catalyst deterioration rate was -0.67% / hour.
- the catalyst deterioration rate means the slope when the reaction time is plotted on the horizontal axis and the conversion rate is plotted on the vertical axis. The results are shown in Table 11.
- Example 3 Requirements (G)
- a chromia catalyst Cr 2 O 3
- an alumina catalyst Al 2 O 3
- the water content of hexafluorobutadiene was adjusted by adding water or dehydrating with molecular sieves so that the predetermined water content was obtained, and the water content was measured by the Karl Fischer method.
- Example 3-1 Chromia catalyst; water content 20 ppm
- the metal tubular reactor was filled with nitrogen gas to create a nitrogen gas atmosphere, and then a chromia catalyst was added as a catalyst.
- a chromia catalyst was added as a catalyst.
- the gas phase continuous flow system is used.
- the reaction proceeded.
- the water content of hexafluorobutadiene at the start of the reaction was 20 mass ppm, and the water content in the reaction system from the start of the reaction to the end of the reaction was adjusted to 20 ppm.
- the outflow gas from the reaction tube was analyzed by gas chromatography.
- the catalyst deterioration rate was -0.12% / hour.
- the catalyst deterioration rate means the slope when the reaction time is plotted on the horizontal axis and the conversion rate is plotted on the vertical axis. The results are shown in Table 12.
- Example 3-2 Chromia catalyst; water content 2 ppm Hexafluorobutadiene having a water content of 20 mass ppm at the start of the reaction is not hexafluorobutadiene, but hexafluorobutadiene having a water content of 2 mass ppm at the start of the reaction is used to end the reaction from the start of the reaction.
- the reaction was allowed to proceed in the same manner as in Example 3-1, except that the water content in the reaction system up to the time was adjusted to 2 ppm.
- the outflow gas from the reaction tube was analyzed by gas chromatography.
- the catalyst deterioration rate was -0.12% / hour.
- the catalyst deterioration rate means the slope when the reaction time is plotted on the horizontal axis and the conversion rate is plotted on the vertical axis. The results are shown in Table 13.
- Example 3-3 Alumina catalyst; water content 20 ppm
- the reaction proceeded in the same manner as in Example 3-1, except that the alumina catalyst was used instead of the chromia catalyst.
- the outflow gas from the reaction tube was analyzed by gas chromatography.
- the catalyst deterioration rate was -0.0302% / hour.
- the catalyst deterioration rate means the slope when the reaction time is plotted on the horizontal axis and the conversion rate is plotted on the vertical axis. The results are shown in Table 14.
- Example 3-4 Alumina catalyst; water content 2 ppm Hexafluorobutadiene whose hexafluorobutadiene has a water content of 2 mass ppm at the start of the reaction, not hexafluorobutadiene which has a water content of 20 mass ppm of hexafluorobutadiene at the start of the reaction, using an alumina catalyst instead of the chromia catalyst.
- the reaction was allowed to proceed in the same manner as in Example 3-1, except that the amount of water in the reaction system from the start to the end of the reaction was adjusted to 2 ppm using. After the lapse of a predetermined time, the outflow gas from the reaction tube was analyzed by gas chromatography.
- the catalyst deterioration rate was -0.08% / hour.
- the catalyst deterioration rate means the slope when the reaction time is plotted on the horizontal axis and the conversion rate is plotted on the vertical axis. The results are shown in Table 15.
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Abstract
Description
触媒の存在下に、パーフルオロアルカジエン化合物を反応させてパーフルオロアルキン化合物を得る工程
を備え、以下の(A)~(G):
(A)前記触媒は、遷移金属元素を含む触媒、及び周期表第3族~第14族に属する元素の少なくとも2種を含む触媒よりなる群から選ばれる少なくとも1種の触媒を含有する、
(B)前記触媒は、周期表第3族~第14族に属する元素の少なくとも1種を含む触媒を含有し、
前記触媒と前記パーフルオロアルカジエン化合物との接触時間が30秒以下である、
(C)前記触媒は、細孔容積が0.08mL/g以上のフッ素化された酸化クロム、細孔容積が0.35mL/g以上のフッ素化されたアルミナ、及び細孔容積が0.50mL/g以上のフッ素化されたシリカアルミナよりなる群から選ばれる少なくとも1種の触媒を含有する、
(D)前記触媒は、細孔容積が0.35mL/g以上のフッ素化された金属酸化物を含有する、
(E)前記触媒は、ハイドロフルオロカーボン、ハイドロクロロフルオロカーボン及びクロロフルオロカーボンよりなる群から選ばれる少なくとも1種の化合物と、金属酸化物とを反応させることでフッ素化された金属酸化物を含有する、
(F)前記触媒は、細孔容積が0.10mL/g以上の酸化クロム、細孔容積が0.45mL/g以上のアルミナ、及び細孔容積が0.50mL/g以上のシリカアルミナよりなる群から選ばれる少なくとも1種の金属酸化物をフッ素化した触媒を含有する、
(G)反応開始から反応終了までの少なくとも一部において、パーフルオロアルカジエン化合物の質量を基準(100質量%)として、反応系中の水分量が30質量ppm以下の条件で、前記パーフルオロアルカジエン化合物の反応を行う、
のいずれかを満たす、製造方法。
CR1 2R2-C≡C-CR3R4 2 (1)
[式中、R1~R4は同一又は異なって、フッ素原子又はパーフルオロアルキル基を示す。]
で表されるパーフルオロアルキン化合物である、項1に記載の製造方法。
一般式(2):
CR1 2=CR2-CR3=CR4 2 (2)
[式中、R1~R4は同一又は異なって、フッ素原子又はパーフルオロアルキル基を示す。]
で表されるパーフルオロアルカジエン化合物である、項1又は2に記載の製造方法。
式(3):
で表されるパーフルオロシクロアルケン化合物である、項12に記載の製造方法。
項12又は13に記載の製造方法により副生されたパーフルオロシクロアルケン化合物を基質として用いて、前記パーフルオロアルカジエン化合物を得る工程を備える、製造方法。
CR1 2R2-C≡C-CR3R4 2 (1)
[式中、R1~R4は同一又は異なって、フッ素原子又はパーフルオロアルキル基を示す。]
で表されるパーフルオロアルキン化合物である、項14に記載の製造方法。
CR1 2R2-C≡C-CR3R4 2 (1)
[式中、R1~R4は同一又は異なって、フッ素原子又はパーフルオロアルキル基を示す。]
で表されるパーフルオロアルキン化合物と、
一般式(3):
で表されるパーフルオロシクロアルケン化合物とを含有する組成物であって、
組成物全量を100モル%として、前記一般式(1)で表されるパーフルオロアルキン化合物の含有量が40~99.999モル%である、組成物。
(C)細孔容積が0.08mL/g以上のフッ素化された酸化クロム、細孔容積が0.35mL/g以上のフッ素化されたアルミナ、及び細孔容積が0.50mL/g以上のフッ素化されたシリカアルミナよりなる群から選ばれる少なくとも1種を含有する、
(D)細孔容積が0.35mL/g以上のフッ素化された金属酸化物を含有する、
のいずれかを満たす、触媒。
(E)ハイドロフルオロカーボン、ハイドロクロロフルオロカーボン及びクロロフルオロカーボンよりなる群から選ばれる少なくとも1種の化合物と、金属酸化物とを反応させることで前記金属酸化物をフッ素化する工程、
(F)細孔容積が0.10mL/g以上の酸化クロム、細孔容積が0.45mL/g以上のアルミナ、及び細孔容積が0.50mL/g以上のシリカアルミナよりなる群から選ばれる少なくとも1種の金属酸化物をフッ素化する工程
のいずれかを備える、製造方法。
本開示の触媒は、パーフルオロアルカジエン化合物を反応させてパーフルオロアルキン化合物を得るために使用される触媒であって、以下の(C)~(D):
(C)細孔容積が0.08mL/g以上のフッ素化された酸化クロム、細孔容積が0.35mL/g以上のフッ素化されたアルミナ、及び細孔容積が0.50mL/g以上のフッ素化されたシリカアルミナよりなる群から選ばれる少なくとも1種を含有する、
(D)細孔容積が0.35mL/g以上のフッ素化された金属酸化物を含有する、
のいずれかを満たす。
本開示において、パーフルオロアルカジエン化合物を反応(異性化反応)させてパーフルオロアルキン化合物を得るために使用される触媒1(以下、「異性化反応の触媒1」と言うこともある)は、細孔容積が0.08mL/g以上のフッ素化された酸化クロム、細孔容積が0.35mL/g以上のフッ素化されたアルミナ、及び細孔容積が0.50mL/g以上のフッ素化されたシリカアルミナよりなる群から選ばれる少なくとも1種を含有する。この触媒は、上記した要件(C)を満たす。従来から使用されている異性化反応の触媒としては、細孔容積は最適化されておらず、どのような細孔容積のものが使用されているかが不明である。本開示においては、それぞれ特定の細孔容積を有するフッ素化金属酸化物を使用することで、反応の転化率を大きくするとともに、触媒の劣化を低減しやすく、長時間にわたって上記の異性化反応を行っても触媒の劣化を抑制することができる。このため、本開示の触媒を採用した場合にはその交換頻度を長くすることができ、経済的である。
CR1 2R2-C≡C-CR3R4 2 (1)
[式中、R1~R4は同一又は異なって、フッ素原子又はパーフルオロアルキル基を示す。]
で表されるパーフルオロアルキンが好ましい。
CR1 2=CR2-CR3=CR4 2 (2)
[式中、R1~R4は同一又は異なって、フッ素原子又はパーフルオロアルキル基を示す。]
で表されるパーフルオロアルカジエンが好ましい。
本開示において、パーフルオロアルカジエン化合物を反応(異性化反応)させてパーフルオロアルキン化合物を得るために使用される触媒2(以下、「異性化反応の触媒2」と言うこともある)は、細孔容積が0.35mL/g以上のフッ素化された金属酸化物を含有する。この触媒は、上記した要件(D)を満たす。従来から使用されている異性化反応の触媒としては、細孔容積は最適化されておらず、どのような細孔容積のものが使用されているかが不明である。本開示においては、フッ素化された金属酸化物を使用しつつ、その細孔容積を0.35mL/g以上と大きくすることで、反応の転化率を大きくするとともに、触媒の劣化を低減しやすく、長時間にわたって上記の異性化反応を行っても触媒の劣化を抑制することができる。このため、本開示の触媒を採用した場合にはその交換頻度を長くすることができ、経済的である。
本開示の触媒の製造方法は、パーフルオロアルカジエン化合物を反応させてパーフルオロアルキン化合物を得るために使用される触媒の製造方法であって、以下の(E)~(F):
(E)ハイドロフルオロカーボン、ハイドロクロロフルオロカーボン及びクロロフルオロカーボンよりなる群から選ばれる少なくとも1種の化合物と、金属酸化物とを反応させることで前記金属酸化物をフッ素化する工程、
(F)細孔容積が0.10mL/g以上の酸化クロム、細孔容積が0.45mL/g以上のアルミナ、及び細孔容積が0.50mL/g以上のシリカアルミナよりなる群から選ばれる少なくとも1種の金属酸化物をフッ素化する工程
のいずれかを備える。
本開示において、パーフルオロアルカジエン化合物を反応(異性化反応)させてパーフルオロアルキン化合物を得るために使用される触媒の製造方法3(以下、「異性化反応の触媒の製造方法3」と言うこともある)は、ハイドロフルオロカーボン及びハイドロクロロフルオロカーボンよりなる群から選ばれる少なくとも1種の化合物と、金属酸化物とを反応させることで前記金属酸化物をフッ素化する工程を備える。この触媒は、上記した要件(E)を満たす。従来から使用されている異性化反応の触媒としては、細孔容積は最適化されておらず、どのような細孔容積のものが使用されているかが不明である。本開示においては、上記の特定の化合物によるフッ素化を行うことにより細孔容積を所定の範囲に調整し、反応の転化率を大きくするとともに、触媒の劣化を低減しやすく、長時間にわたって上記の異性化反応を行っても触媒の劣化を抑制することができる。このため、本開示の触媒を採用した場合にはその交換頻度を長くすることができ、経済的である。
本開示において、パーフルオロアルカジエン化合物を反応(異性化反応)させてパーフルオロアルキン化合物を得るために使用される触媒の製造方法4(以下、「異性化反応の触媒の製造方法4」と言うこともある)は、フッ素化される前の金属酸化物が、細孔容積が0.10mL/g以上の酸化クロム、細孔容積が0.45mL/g以上のアルミナ、及び細孔容積が0.5mL/g以上のシリカアルミナよりなる群から選ばれる少なくとも1種の金属酸化物をフッ素化する工程を備える。この触媒は、上記した要件(F)を満たす。従来から使用されている異性化反応の触媒としては、細孔容積は最適化されておらず、どのような細孔容積のものが使用されているかが不明である。本開示においては、それぞれ特定の細孔容積を有する金属酸化物をフッ素化することにより、反応の転化率を大きくするとともに、触媒の劣化を低減しやすく、長時間にわたって上記の異性化反応を行っても触媒の劣化を抑制することができる。このため、本開示の触媒を採用した場合にはその交換頻度を長くすることができ、経済的である。
本開示のパーフルオロアルキン化合物の製造方法は、
触媒の存在下に、パーフルオロアルカジエン化合物を反応させてパーフルオロアルキン化合物を得る工程
を備え、以下の(A)~(G):
(A)前記触媒は、遷移金属元素を含む触媒、及び周期表第3族~第14族に属する元素の少なくとも2種を含む触媒よりなる群から選ばれる少なくとも1種の触媒を含有する、
(B)前記触媒は、周期表第3族~第14族に属する元素の少なくとも1種を含む触媒を含有し、
前記触媒と前記一般式(2)で表されるパーフルオロアルカジエン化合物との接触時間が30秒以下である、
(C)前記触媒は、細孔容積が0.08mL/g以上のフッ素化された酸化クロム、細孔容積が0.35mL/g以上のフッ素化されたアルミナ、及び細孔容積が0.50mL/g以上のフッ素化されたシリカアルミナよりなる群から選ばれる少なくとも1種の触媒を含有する、
(D)前記触媒は、細孔容積が0.35mL/g以上のフッ素化された金属酸化物を含有する、
(E)前記触媒は、ハイドロフルオロカーボン、ハイドロクロロフルオロカーボン及びクロロフルオロカーボンよりなる群から選ばれる少なくとも1種の化合物と、金属酸化物とを反応させることでフッ素化された金属酸化物を含有する、
(F)前記触媒は、細孔容積が0.10mL/g以上の酸化クロム、細孔容積が0.45mL/g以上のアルミナ、及び細孔容積が0.50mL/g以上のシリカアルミナよりなる群から選ばれる少なくとも1種の金属酸化物をフッ素化した触媒を含有する、
(G)反応開始から反応終了までの少なくとも一部において、パーフルオロアルカジエン化合物の質量を基準(100質量%)として、反応系中の水分量が30質量ppm以下の条件で、前記パーフルオロアルカジエン化合物の反応を行う、
のいずれかを満たす。
本開示のパーフルオロアルキン化合物の第1の製造方法は、
触媒の存在下に、パーフルオロアルカジエン化合物を反応させてパーフルオロアルキン化合物を得る工程
を備え、前記触媒は、遷移金属元素を含む触媒、及び周期表第3族~第14族に属する元素の少なくとも2種を含む触媒よりなる群から選ばれる少なくとも1種の触媒である。この製造方法は、上記した要件(A)を満たす。
で表されるパーフルオロシクロアルケン化合物が挙げられる。なお、パーフルオロシクロアルケン化合物の詳細については後述する。
本開示のパーフルオロアルキン化合物の第2の製造方法は、
触媒の存在下に、パーフルオロアルカジエン化合物を反応させてパーフルオロアルキン化合物を得る工程
を備え、前記触媒は、周期表第3族~第14族に属する元素の少なくとも1種を含む触媒であり、前記触媒と前記パーフルオロアルカジエン化合物との接触時間が30秒以下である。この製造方法は、上記した要件(B)を満たす。
で表されるパーフルオロシクロアルケン化合物が挙げられる。なお、パーフルオロシクロアルケン化合物の詳細については後述する。
本開示のパーフルオロアルキン化合物の第3の製造方法は、
触媒の存在下に、パーフルオロアルカジエン化合物を反応させてパーフルオロアルキン化合物を得る工程
を備え、以下の(C)~(F):
(C)前記触媒は、細孔容積が0.08mL/g以上のフッ素化された酸化クロム、細孔容積が0.35mL/g以上のフッ素化されたアルミナ、及び細孔容積が0.50mL/g以上のフッ素化されたシリカアルミナよりなる群から選ばれる少なくとも1種の触媒を含有する、
(D)前記触媒は、細孔容積が0.35mL/g以上のフッ素化された金属酸化物を含有する、
(E)前記触媒は、ハイドロフルオロカーボン、ハイドロクロロフルオロカーボン及びクロロフルオロカーボンよりなる群から選ばれる少なくとも1種の化合物と、金属酸化物とを反応させることでフッ素化された金属酸化物を含有する、
(F)前記触媒は、細孔容積が0.10mL/g以上の酸化クロム、細孔容積が0.45mL/g以上のアルミナ、及び細孔容積が0.50mL/g以上のシリカアルミナよりなる群から選ばれる少なくとも1種の金属酸化物をフッ素化した触媒を含有する、
のいずれかを満たす。
本開示のパーフルオロアルキン化合物の第4の製造方法は、
触媒の存在下に、パーフルオロアルカジエン化合物を反応させてパーフルオロアルキン化合物を得る工程
を備え、反応開始から反応終了までの少なくとも一部において、パーフルオロアルカジエン化合物の質量を基準(100質量%)として、反応系中の水分量が30質量ppm以下の条件で、前記パーフルオロアルカジエン化合物の反応を行う。
以上のようにして、パーフルオロアルキン化合物を得ることができるが、上記[3-1]パーフルオロアルキン化合物の製造方法(その1)又は[3-2]パーフルオロアルキン化合物の製造方法(その2)で説明した製造方法を採用する場合、上記のように、パーフルオロアルキン化合物と、パーフルオロシクロアルケン化合物とを含有する、パーフルオロアルキン組成物の形で得られることもある。なお、上記[3-3]パーフルオロアルキン化合物の製造方法(その3)又は[3-4]パーフルオロアルキン化合物の製造方法(その4)で説明した製造方法を採用する場合、得られるパーフルオロアルキン化合物の選択率は極めて高く、生成物中のその他の追加的化合物の含有量を極端に低減することが可能である。
CR1 2R2-C≡C-CR3R4 2 (1)
[式中、R1~R4は前記に同じである。]
で表されるパーフルオロアルキンが好ましく、パーフルオロシクロアルケン化合物は、一般式(3):
で表されるパーフルオロシクロアルケン化合物が好ましい。この本開示のパーフルオロアルキン組成物において、パーフルオロアルキン化合物は単独で用いることもでき、2種以上を組合せて用いることもできる。
一般式(4A):
CR1 2=CR2-CFR3-CFR4 2 (4A)
[式中、R1~R4は前記に同じである。]
で表されるパーフルオロアルケン化合物や、
一般式(4B):
CFR1 2-CR2=CH-CFR4 2 (4B)
[式中、R1~R4は前記に同じである。]
で表されるフルオロアルケン化合物
等も製造され得る。なお、本開示の製造方法によれば、一般式(4B)で表されるフルオロアルケン化合物は副生されにくい。
以下の実施例1において、触媒としては以下のものを使用した。
クロミア触媒:Cr2O3
フッ素化クロミア触媒(1):大気圧下、100~460℃で3~4時間フッ化水素を流通させることでCr2O3をフッ素化した。
チタニア触媒:TiO2
フッ素化チタニア触媒:大気圧下、室温~300℃で3~4時間フッ化水素を流通させることでTiO2をフッ素化した。
フッ素化ジルコニア触媒:大気圧下、室温~400℃で3~4時間フッ化水素を流通させることでZrO2をフッ素化した。
シリカアルミナ触媒:SiO2/Al2O3=80/10~60/20(質量比)。
触媒として、フッ素化クロミア触媒(1)(フッ化水素でフッ素化したクロミア)を金属製管状反応器に充填した。この反応管を200℃まで加熱してW/Fが30.0g・sec./ccとなるようにヘキサフルオロブタジエン(CF2CF=CFCF2)を反応管に供給することで、気相連続流通式で反応を23.1秒間行った。反応終了後から1時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析したところ、転化率は100モル%であり、各成分の選択率は、1,1,1,4,4,4-ヘキサフルオロ-2-ブチン(CF3C≡CCF3)が99.7モル%、1,2,3,3,4,4-ヘキサフルオロ-1-シクロブテン(c-C4F6)が0.162モル%、1,1,2,3,3,4,4,4-オクタフルオロ-1-ブテン(CF2=CFCF2CF3)が0.0356モル%(E体及びZ体の合計量)、1,1,1,2,4,4,4-ヘプタフルオロ-2-ブテン(CF3CF=CHCF3)が0.0947モル%(E体及びZ体の合計量)、その他副生成物が合計0.0182モル%であった。
加熱温度を250℃として反応を23.1秒間行ったこと以外は実施例1-1と同様に反応を行った。反応終了後から1時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析したところ、転化率は100モル%であり、各成分の選択率は、1,1,1,4,4,4-ヘキサフルオロ-2-ブチン(CF3C≡CCF3)が97.2モル%、1,2,3,3,4,4-ヘキサフルオロ-1-シクロブテン(c-C4F6)が2.47モル%、1,1,2,3,3,4,4,4-オクタフルオロ-1-ブテン(CF2=CFCF2CF3)が0.0871モル%(E体及びZ体の合計量)、1,1,1,2,4,4,4-ヘプタフルオロ-2-ブテン(CF3CF=CHCF3)が0.262モル%(E体及びZ体の合計量)、その他副生成物が合計0.0194モル%であった。
W/Fを90.0g・sec./ccとして反応を69.3秒間行ったこと以外は実施例1-1と同様に反応を行った。反応終了後から1時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析したところ、転化率は100モル%であり、各成分の選択率は、1,1,1,4,4,4-ヘキサフルオロ-2-ブチン(CF3C≡CCF3)が99.7モル%、1,2,3,3,4,4-ヘキサフルオロ-1-シクロブテン(c-C4F6)が0.118モル%、1,1,2,3,3,4,4,4-オクタフルオロ-1-ブテン(CF2=CFCF2CF3)が0.0254モル%(E体及びZ体の合計量)、1,1,1,2,4,4,4-ヘプタフルオロ-2-ブテン(CF3CF=CHCF3)が0.0911モル%(E体及びZ体の合計量)、その他副生成物が合計0.0162モル%であった。
触媒としてフッ素化チタニア触媒(フッ化水素でフッ素化したチタニア)を用いて反応を32秒間行ったこと以外は実施例1-1と同様に反応を行った。反応終了後から1時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析したところ、転化率は99.0モル%であり、各成分の選択率は、1,1,1,4,4,4-ヘキサフルオロ-2-ブチン(CF3C≡CCF3)が99.3モル%、1,2,3,3,4,4-ヘキサフルオロ-1-シクロブテン(c-C4F6)が0.354モル%、1,1,2,3,3,4,4,4-オクタフルオロ-1-ブテン(CF2=CFCF2CF3)が0.0595モル%(E体及びZ体の合計量)、1,1,1,2,4,4,4-ヘプタフルオロ-2-ブテン(CF3CF=CHCF3)が0.0341モル%(E体及びZ体の合計量)、その他副生成物が合計0.213モル%であった。
触媒としてフッ素化チタニア触媒(フッ化水素でフッ素化したチタニア)を用いて、加熱温度を250℃として反応を32.5秒間行ったこと以外は実施例1-1と同様に反応を行った。反応終了後から1時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析したところ、転化率は99.9モル%であり、各成分の選択率は、1,1,1,4,4,4-ヘキサフルオロ-2-ブチン(CF3C≡CCF3)が23.7モル%、1,2,3,3,4,4-ヘキサフルオロ-1-シクロブテン(c-C4F6)が76.0モル%、1,1,2,3,3,4,4,4-オクタフルオロ-1-ブテン(CF2=CFCF2CF3)が0.00110モル%(E体及びZ体の合計量)、1,1,1,2,4,4,4-ヘプタフルオロ-2-ブテン(CF3CF=CHCF3)が0.00421モル%(E体及びZ体の合計量)、その他副生成物が合計0.295モル%であった。
触媒としてフッ素化チタニア触媒(フッ化水素でフッ素化したチタニア)を用いて、加熱温度を300℃として反応を32.5秒間行ったこと以外は実施例1-1と同様に反応を行った。反応終了後から1時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析したところ、転化率は100モル%であり、各成分の選択率は、1,1,1,4,4,4-ヘキサフルオロ-2-ブチン(CF3C≡CCF3)が44.5 モル%、1,2,3,3,4,4-ヘキサフルオロ-1-シクロブテン(c-C4F6)が55.1モル%、1,1,2,3,3,4,4,4-オクタフルオロ-1-ブテン(CF2=CFCF2CF3)が0.00601モル%(E体及びZ体の合計量)、1,1,1,2,4,4,4-ヘプタフルオロ-2-ブテン(CF3CF=CHCF3)が0.00200モル%(E体及びZ体の合計量)、その他副生成物が合計0.392モル%であった。
触媒としてフッ素化ジルコニア触媒(フッ化水素でフッ素化したジルコニア)を用いて、加熱温度を250℃として反応を14.9秒間行ったこと以外は実施例1-1と同様に反応を行った。反応終了後から1時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析したところ、転化率は70.1モル%であり、各成分の選択率は、1,2,3,3,4,4-ヘキサフルオロ-1-シクロブテン(c-C4F6)は4.18モル%、1,1,1,4,4,4-ヘキサフルオロ-2-ブチン(CF3C≡CCF3)が94.1 モル%、1,1,2,3,3,4,4,4-オクタフルオロ-1-ブテン(CF2=CFCF2CF3)が0.00100モル%(E体及びZ体の合計量)、1,1,1,2,4,4,4-ヘプタフルオロ-2-ブテン(CF3CF=CHCF3)が0.198モル%(E体及びZ体の合計量)、その他副生成物が合計0.0760モル%であった。
触媒としてフッ素化ジルコニア触媒(フッ化水素でフッ素化したジルコニア)を用いて、加熱温度を350℃として反応を14.9秒間行ったこと以外は実施例1-1と同様に反応を行った。反応終了後から1時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析したところ、転化率は99.5モル%であり、各成分の選択率は、1,1,1,4,4,4-ヘキサフルオロ-2-ブチン(CF3C≡CCF3)が2.68 モル%、1,2,3,3,4,4-ヘキサフルオロ-1-シクロブテン(c-C4F6)が96.3モル%、1,1,2,3,3,4,4,4-オクタフルオロ-1-ブテン(CF2=CFCF2CF3)が0.0127モル%(E体及びZ体の合計量)、1,1,1,2,4,4,4-ヘプタフルオロ-2-ブテン(CF3CF=CHCF3)が0.118モル%(E体及びZ体の合計量)、その他副生成物が合計0.274モル%であった。
触媒としてフッ素化ジルコニア触媒(フッ化水素でフッ素化したジルコニア)を用いて、加熱温度を350℃とし、W/Fを15.0g・sec./ccとして反応を7.5秒間行ったこと以外は実施例1-1と同様に反応を行った。反応終了後から1時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析したところ、転化率は99.1モル%であり、各成分の選択率は、1,1,1,4,4,4-ヘキサフルオロ-2-ブチン(CF3C≡CCF3)が3.71 モル%、1,2,3,3,4,4-ヘキサフルオロ-1-シクロブテン(c-C4F6)が95.3モル%、1,1,2,3,3,4,4,4-オクタフルオロ-1-ブテン(CF2=CFCF2CF3)が0.0163モル%(E体及びZ体の合計量)、1,1,1,2,4,4,4-ヘプタフルオロ-2-ブテン(CF3CF=CHCF3)が0.0851モル%(E体及びZ体の合計量)、その他副生成物が合計0.246モル%であった。
W/Fを15.0g・sec./ccとして反応を16.2秒間行ったこと以外は実施例1-1と同様に反応を行った。反応終了後から1時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析したところ、転化率は100モル%であり、各成分の選択率は、1,1,1,4,4,4-ヘキサフルオロ-2-ブチン(CF3C≡CCF3)が99.8 モル%、1,2,3,3,4,4-ヘキサフルオロ-1-シクロブテン(c-C4F6)が0.0991モル%、1,1,2,3,3,4,4,4-オクタフルオロ-1-ブテン(CF2=CFCF2CF3)が検出限界未満(ND; E体及びZ体の合計量)、1,1,1,2,4,4,4-ヘプタフルオロ-2-ブテン(CF3CF=CHCF3)が0.0850モル%(E体及びZ体の合計量)、その他副生成物が合計0.0159モル%であった。
触媒としてクロミア触媒を用いて、加熱温度を20℃として反応を25.1秒間行ったこと以外は実施例1-1と同様に反応を行った。反応終了後から1時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析したところ、転化率は100モル%であり、各成分の選択率は、1,1,1,4,4,4-ヘキサフルオロ-2-ブチン(CF3C≡CCF3)が99.8モル%、1,2,3,3,4,4-ヘキサフルオロ-1-シクロブテン(c-C4F6)が検出限界未満(ND)、1,1,2,3,3,4,4,4-オクタフルオロ-1-ブテン(CF2=CFCF2CF3)が0.0257モル%(E体及びZ体の合計量)、1,1,1,2,4,4,4-ヘプタフルオロ-2-ブテン(CF3CF=CHCF3)が0.0511モル%(E体及びZ体の合計量)、その他副生成物が合計0.0832モル%であった。
触媒としてクロミア触媒を用いて、W/Fを14.0g・sec./cc、加熱温度を20℃として反応を11.7秒間行ったこと以外は実施例1と同様に反応を行った。反応終了後から1時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析したところ、転化率は100モル%であり、各成分の選択率は、1,1,1,4,4,4-ヘキサフルオロ-2-ブチン(CF3C≡CCF3)が99.8モル%、1,2,3,3,4,4-ヘキサフルオロ-1-シクロブテン(c-C4F6)が検出限界未満(ND)、1,1,2,3,3,4,4,4-オクタフルオロ-1-ブテン(CF2=CFCF2CF3)が0.0187モル%(E体及びZ体の合計量)、1,1,1,2,4,4,4-ヘプタフルオロ-2-ブテン(CF3CF=CHCF3)が0.0544モル%(E体及びZ体の合計量)、その他副生成物が合計0.0969モル%であった。
触媒としてクロミア触媒を用いて、加熱温度を50℃として反応を25.1秒間行ったこと以外は実施例1-1と同様に反応を行った。反応終了後から1時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析したところ、転化率は100モル%であり、各成分の選択率は、1,1,1,4,4,4-ヘキサフルオロ-2-ブチン(CF3C≡CCF3)が99.9モル%、1,2,3,3,4,4-ヘキサフルオロ-1-シクロブテン(c-C4F6)が検出限界未満(ND)、1,1,2,3,3,4,4,4-オクタフルオロ-1-ブテン(CF2=CFCF2CF3)が0.0201モル%(E体及びZ体の合計量)、1,1,1,2,4,4,4-ヘプタフルオロ-2-ブテン(CF3CF=CHCF3)が0.0387モル%(E体及びZ体の合計量)、その他副生成物が合計0.0012モル%であった。
触媒としてクロミア触媒を用いて、W/Fを6.0g・sec./cc、加熱温度を150℃として反応を5.0秒間行ったこと以外は実施例1-1と同様に反応を行った。反応終了後から1時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析したところ、転化率は100モル%であり、各成分の選択率は、1,1,1,4,4,4-ヘキサフルオロ-2-ブチン(CF3C≡CCF3)が99.8モル%、1,2,3,3,4,4-ヘキサフルオロ-1-シクロブテン(c-C4F6)が0.00311モル%、1,1,2,3,3,4,4,4-オクタフルオロ-1-ブテン(CF2=CFCF2CF3)が0.0274モル%(E体及びZ体の合計量)、1,1,1,2,4,4,4-ヘプタフルオロ-2-ブテン(CF3CF=CHCF3)が0.0477モル%(E体及びZ体の合計量)、その他副生成物が合計0.0818モル%であった。
触媒としてクロミア触媒を用いて、加熱温度を150℃として反応を25.1秒間行ったこと以外は実施例1-1と同様に反応を行った。反応終了後から1時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析したところ、転化率は100モル%であり、各成分の選択率は、1,1,1,4,4,4-ヘキサフルオロ-2-ブチン(CF3C≡CCF3)が99.8モル%、1,2,3,3,4,4-ヘキサフルオロ-1-シクロブテン(c-C4F6)が0.00154モル%、1,1,2,3,3,4,4,4-オクタフルオロ-1-ブテン(CF2=CFCF2CF3)が0.0272モル%(E体及びZ体の合計量)、1,1,1,2,4,4,4-ヘプタフルオロ-2-ブテン(CF3CF=CHCF3)が0.0364モル%(E体及びZ体の合計量)、その他副生成物が合計0.125モル%であった。
触媒としてクロミア触媒を用いて、W/Fを8.0g・sec./ccとして反応を6.7秒間行ったこと以外は実施例1-1と同様に反応を行った。反応終了後から1時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析したところ、転化率は99.9モル%であり、各成分の選択率は、1,1,1,4,4,4-ヘキサフルオロ-2-ブチン(CF3C≡CCF3)が99.6モル%、1,2,3,3,4,4-ヘキサフルオロ-1-シクロブテン(c-C4F6)が0.00311モル%、1,1,2,3,3,4,4,4-オクタフルオロ-1-ブテン(CF2=CFCF2CF3)が検出限界未満(ND; E体及びZ体の合計量)、1,1,1,2,4,4,4-ヘプタフルオロ-2-ブテン(CF3CF=CHCF3)が0.00111モル%(E体及びZ体の合計量)、その他副生成物が合計0.416モル%であった。
触媒としてクロミア触媒を用いて、W/Fを16.0g・sec./ccとして反応を13.3秒間行ったこと以外は実施例1-1と同様に反応を行った。反応終了後から1時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析したところ、転化率は100モル%であり、各成分の選択率は、1,1,1,4,4,4-ヘキサフルオロ-2-ブチン(CF3C≡CCF3)が99.9モル%、1,2,3,3,4,4-ヘキサフルオロ-1-シクロブテン(c-C4F6)が0.00311モル%、1,1,2,3,3,4,4,4-オクタフルオロ-1-ブテン(CF2=CFCF2CF3)が検出限界未満(ND; E体及びZ体の合計量)、1,1,1,2,4,4,4-ヘプタフルオロ-2-ブテン(CF3CF=CHCF3)が0.00101モル%(E体及びZ体の合計量)、その他副生成物が合計0.0959モル%であった。
触媒としてチタニア触媒を用いて、W/Fを10.0g・sec./ccとして反応を11.1秒間行ったこと以外は実施例1-1と同様に反応を行った。反応終了後から1時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析したところ、転化率は99.0モル%であり、各成分の選択率は、1,1,1,4,4,4-ヘキサフルオロ-2-ブチン(CF3C≡CCF3)が99.4モル%、1,2,3,3,4,4-ヘキサフルオロ-1-シクロブテン(c-C4F6)が0.254モル%、1,1,2,3,3,4,4,4-オクタフルオロ-1-ブテン(CF2=CFCF2CF3)が0.059モル%(ND; E体及びZ体の合計量)、1,1,1,2,4,4,4-ヘプタフルオロ-2-ブテン(CF3CF=CHCF3)が0.0341モル%(E体及びZ体の合計量)、その他副生成物が合計0.213モル%であった。
触媒としてチタニア触媒を用いて、W/Fを14.0g・sec./ccとして反応を15.5秒間行ったこと以外は実施例1-1と同様に反応を行った。反応終了後から1時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析したところ、転化率は99.0モル%であり、各成分の選択率は、1,1,1,4,4,4-ヘキサフルオロ-2-ブチン(CF3C≡CCF3)が99.3モル%、1,2,3,3,4,4-ヘキサフルオロ-1-シクロブテン(c-C4F6)が0.362モル%、1,1,2,3,3,4,4,4-オクタフルオロ-1-ブテン(CF2=CFCF2CF3)が0.0587モル%(ND; E体及びZ体の合計量)、1,1,1,2,4,4,4-ヘプタフルオロ-2-ブテン(CF3CF=CHCF3)が0.0321モル%(E体及びZ体の合計量)、その他副生成物が合計0.247モル%であった。
触媒としてシリカアルミナ触媒を用いて、W/Fを7.5g・sec./cc、加熱温度を20℃として反応を14.9秒間行ったこと以外は実施例1-1と同様に反応を行った。反応終了後から1時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析したところ、転化率は100モル%であり、各成分の選択率は、1,1,1,4,4,4-ヘキサフルオロ-2-ブチン(CF3C≡CCF3)が99.4モル%、1,2,3,3,4,4-ヘキサフルオロ-1-シクロブテン(c-C4F6)が検出限界未満(ND)、1,1,2,3,3,4,4,4-オクタフルオロ-1-ブテン(CF2=CFCF2CF3)が検出限界未満(ND; E体及びZ体の合計量)、1,1,1,2,4,4,4-ヘプタフルオロ-2-ブテン(CF3CF=CHCF3)が0.0909モル%(E体及びZ体の合計量)、その他副生成物が合計0.504モル%であった。
触媒としてシリカアルミナ触媒を用いて、W/Fを15.0g・sec./cc、加熱温度を20℃として反応を29.9秒間行ったこと以外は実施例1-1と同様に反応を行った。反応終了後から1時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析したところ、転化率は100モル%であり、各成分の選択率は、1,1,1,4,4,4-ヘキサフルオロ-2-ブチン(CF3C≡CCF3)が99.9モル%、1,2,3,3,4,4-ヘキサフルオロ-1-シクロブテン(c-C4F6)が検出限界未満(ND)、1,1,2,3,3,4,4,4-オクタフルオロ-1-ブテン(CF2=CFCF2CF3)が0.00688モル%(E体及びZ体の合計量)、1,1,1,2,4,4,4-ヘプタフルオロ-2-ブテン(CF3CF=CHCF3)が0.0555モル%(E体及びZ体の合計量)、その他副生成物が合計0.0374モル%であった。
触媒としてシリカアルミナ触媒を用いて、加熱温度を20℃として反応を59.8秒間行ったこと以外は実施例1-1と同様に反応を行った。反応終了後から1時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析したところ、転化率は100モル%であり、各成分の選択率は、1,1,1,4,4,4-ヘキサフルオロ-2-ブチン(CF3C≡CCF3)が99.8モル%、1,2,3,3,4,4-ヘキサフルオロ-1-シクロブテン(c-C4F6)が検出限界未満(ND)、1,1,2,3,3,4,4,4-オクタフルオロ-1-ブテン(CF2=CFCF2CF3)が検出限界未満(ND; E体及びZ体の合計量)、1,1,1,2,4,4,4-ヘプタフルオロ-2-ブテン(CF3CF=CHCF3)が0.0804モル%(E体及びZ体の合計量)、その他副生成物が合計0.161モル%であった。
触媒としてシリカアルミナ触媒を用いて、W/Fを4.0g・sec./cc、加熱温度を100℃として反応を8.0秒間行ったこと以外は実施例1と同様に反応を行った。反応終了後から1時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析したところ、転化率は100モル%であり、各成分の選択率は、1,1,1,4,4,4-ヘキサフルオロ-2-ブチン(CF3C≡CCF3)が99.4モル%、1,2,3,3,4,4-ヘキサフルオロ-1-シクロブテン(c-C4F6)が0.00121モル%、1,1,2,3,3,4,4,4-オクタフルオロ-1-ブテン(CF2=CFCF2CF3)が検出限界未満(ND; E体及びZ体の合計量)、1,1,1,2,4,4,4-ヘプタフルオロ-2-ブテン(CF3CF=CHCF3)が0.0909モル%(E体及びZ体の合計量)、その他副生成物が合計0.503モル%であった。
触媒としてシリカアルミナ触媒を用いて、W/Fを4.0g・sec./ccとして反応を8.0秒間行ったこと以外は実施例1-1と同様に反応を行った。反応終了後から1時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析したところ、転化率は100モル%であり、各成分の選択率は、1,1,1,4,4,4-ヘキサフルオロ-2-ブチン(CF3C≡CCF3)が99.5モル%、1,2,3,3,4,4-ヘキサフルオロ-1-シクロブテン(c-C4F6)が0.0670モル%、1,1,2,3,3,4,4,4-オクタフルオロ-1-ブテン(CF2=CFCF2CF3)が検出限界未満(ND; E体及びZ体の合計量)、1,1,1,2,4,4,4-ヘプタフルオロ-2-ブテン(CF3CF=CHCF3)が0.0101モル%(E体及びZ体の合計量)、その他副生成物が合計0.467モル%であった。
触媒としてシリカアルミナ触媒を用いて、W/Fを8.0g・sec./ccとして反応を16.0秒間行ったこと以外は実施例1-1と同様に反応を進行させた。反応終了後から1時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析したところ、転化率は100モル%であり、各成分の選択率は、1,1,1,4,4,4-ヘキサフルオロ-2-ブチン(CF3C≡CCF3)が99.5モル%、1,2,3,3,4,4-ヘキサフルオロ-1-シクロブテン(c-C4F6)が0.0611モル%、1,1,2,3,3,4,4,4-オクタフルオロ-1-ブテン(CF2=CFCF2CF3)が検出限界未満(ND; E体及びZ体の合計量)、1,1,1,2,4,4,4-ヘプタフルオロ-2-ブテン(CF3CF=CHCF3)が0.00921モル%(E体及びZ体の合計量)、その他副生成物が合計0.480モル%であった。
以下の実施例2において、触媒としては以下のものを使用した。
フッ素化クロミア触媒(1):フッ化水素でフッ素化したクロミア;細孔容積0.10mL/g;クロミア(Cr2O3;細孔容積0.15mL/g)に対して、大気圧下、100~400℃で6時間フッ化水素を流通させることでフッ素化した。
フッ素化クロミア触媒(2):クロロジフルオロメタン(R22)でフッ素化したクロミア;細孔容積0.13mL/g;クロミア(Cr2O3;細孔容積0.15mL/g)に対して、大気圧下、100~500℃で6時間クロロジフルオロメタン(R22)を流通させることでフッ素化した。
フッ素化シリカアルミナ触媒(1):フッ化水素でフッ素化したシリカアルミナ;細孔容積0.55mL/g;シリカアルミナ(細孔容積0.70mL/g)に対して、大気圧下、100~400℃で6時間フッ化水素を流通させることでフッ素化した。
フッ素化シリカアルミナ触媒(2):クロロジフルオロメタン(R22)でフッ素化したシリカアルミナ;細孔容積0.69mL/g;シリカアルミナ(細孔容積0.70mL/g)に対して、大気圧下、100~500℃で6時間クロロジフルオロメタン(R22)を流通させることでフッ素化した。
触媒として、フッ素化クロミア触媒(2)(クロロジフルオロメタン(R22)でフッ素化したクロミア)を金属製管状反応器に充填した。この反応管を200℃まで加熱してW/Fが8g・sec./ccとなるようにヘキサフルオロブタジエン(CF2CF=CFCF2)を反応管に供給することで、気相連続流通式で反応を進行させた。所定時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析した。この結果、触媒の劣化速度は-0.12%/時間であった。なお、触媒の劣化速度は、横軸に反応時間、縦軸に転化率をプロットした場合の傾きを意味する。結果を表5に示す。
触媒として、フッ素化クロミア触媒(2)ではなく、フッ素化シリカアルミナ触媒(2)(クロロジフルオロメタン(R22)でフッ素化したシリカアルミナ)を用いること以外は実施例2-1と同様に反応を進行させた。所定時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析した。この結果、触媒の劣化速度は-0.0014%/時間であった。なお、触媒の劣化速度は、横軸に反応時間、縦軸に転化率をプロットした場合の傾きを意味する。結果を表6に示す。
触媒として、フッ素化クロミア触媒(2)ではなく、フッ素化アルミナ触媒(1)を用いること以外は実施例2-1と同様に反応を進行させた。所定時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析した。この結果、触媒の劣化速度は-0.025%/時間であった。なお、触媒の劣化速度は、横軸に反応時間、縦軸に転化率をプロットした場合の傾きを意味する。結果を表7に示す。
触媒として、フッ素化クロミア触媒(2)ではなく、フッ素化アルミナ触媒(2)を用いること以外は実施例2-1と同様に反応を進行させた。所定時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析した。この結果、触媒の劣化速度は-0.026%/時間であった。なお、触媒の劣化速度は、横軸に反応時間、縦軸に転化率をプロットした場合の傾きを意味する。結果を表8に示す。
触媒として、フッ素化クロミア触媒(2)ではなく、フッ素化アルミナ触媒(3)を用いること以外は実施例2-1と同様に反応を進行させた。所定時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析した。この結果、触媒の劣化速度は-0.65%/時間であった。なお、触媒の劣化速度は、横軸に反応時間、縦軸に転化率をプロットした場合の傾きを意味する。結果を表9に示す。
触媒として、フッ素化クロミア触媒(2)ではなく、フッ素化アルミナ触媒(4)を用いること以外は実施例2-1と同様に反応を進行させた。所定時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析した。この結果、触媒の劣化速度は-0.29%/時間であった。なお、触媒の劣化速度は、横軸に反応時間、縦軸に転化率をプロットした場合の傾きを意味する。結果を表10に示す。
触媒として、フッ素化クロミア触媒(2)ではなく、フッ素化アルミナ触媒(5)を用いること以外は実施例2-1と同様に反応を進行させた。所定時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析した。この結果、触媒劣化速度は-0.67%/時間であった。なお、触媒の劣化速度は、横軸に反応時間、縦軸に転化率をプロットした場合の傾きを意味する。結果を表11に示す。
以下の実施例3において、触媒としては、クロミア触媒(Cr2O3)又はアルミナ触媒(Al2O3)を使用した。
金属製管状反応器に窒素ガスを充填して窒素ガス雰囲気とし、その後、触媒としてクロミア触媒を投入した。この反応管を200℃まで加熱してW/Fが8g・sec./ccとなるようにヘキサフルオロブタジエン(CF2CF=CFCF2)を反応管に供給することで、気相連続流通式で反応を進行させた。反応開始時におけるヘキサフルオロブタジエンの水分量は20質量ppmとし、反応開始時から反応終了時までの反応系中の水分量を20ppmに調整した。所定時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析した。この結果、触媒の劣化速度は-0.12%/時間であった。なお、触媒の劣化速度は、横軸に反応時間、縦軸に転化率をプロットした場合の傾きを意味する。結果を表12に示す。
反応開始時におけるヘキサフルオロブタジエンの水分量が20質量ppmであるヘキサフルオロブタジエンではなく、反応開始時におけるヘキサフルオロブタジエンの水分量が2質量ppmであるヘキサフルオロブタジエンを用いて反応開始時から反応終了時までの反応系中の水分量を2ppmに調整したこと以外は実施例3-1と同様に反応を進行させた。所定時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析した。この結果、触媒の劣化速度は-0.12%/時間であった。なお、触媒の劣化速度は、横軸に反応時間、縦軸に転化率をプロットした場合の傾きを意味する。結果を表13に示す。
クロミア触媒ではなくアルミナ触媒を用いたこと以外は実施例3-1と同様に反応を進行させた。所定時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析した。この結果、触媒の劣化速度は-0.0302%/時間であった。なお、触媒の劣化速度は、横軸に反応時間、縦軸に転化率をプロットした場合の傾きを意味する。結果を表14に示す。
クロミア触媒ではなくアルミナ触媒を用い、反応開始時におけるヘキサフルオロブタジエンの水分量が20質量ppmであるヘキサフルオロブタジエンではなく、反応開始時におけるヘキサフルオロブタジエンの水分量が2質量ppmであるヘキサフルオロブタジエンを用いて反応開始時から反応終了時までの反応系中の水分量を2ppmに調整したこと以外は実施例3-1と同様に反応を進行させた。所定時間経過後、反応管からの流出ガスをガスクロトマトグラフィーで分析した。この結果、触媒の劣化速度は-0.08%/時間であった。なお、触媒の劣化速度は、横軸に反応時間、縦軸に転化率をプロットした場合の傾きを意味する。結果を表15に示す。
Claims (22)
- パーフルオロアルキン化合物の製造方法であって、
触媒の存在下に、パーフルオロアルカジエン化合物を反応させてパーフルオロアルキン化合物を得る工程
を備え、以下の(A)~(G):
(A)前記触媒は、遷移金属元素を含む触媒、及び周期表第3族~第14族に属する元素の少なくとも2種を含む触媒よりなる群から選ばれる少なくとも1種の触媒を含有する、
(B)前記触媒は、周期表第3族~第14族に属する元素の少なくとも1種を含む触媒を含有し、
前記触媒と前記一般式(2)で表されるパーフルオロアルカジエン化合物との接触時間が30秒以下である、
(C)前記触媒は、細孔容積が0.08mL/g以上のフッ素化された酸化クロム、細孔容積が0.35mL/g以上のフッ素化されたアルミナ、及び細孔容積が0.50mL/g以上のフッ素化されたシリカアルミナよりなる群から選ばれる少なくとも1種の触媒を含有する、
(D)前記触媒は、細孔容積が0.35mL/g以上のフッ素化された金属酸化物を含有する、
(E)前記触媒は、ハイドロフルオロカーボン、ハイドロクロロフルオロカーボン及びクロロフルオロカーボンよりなる群から選ばれる少なくとも1種の化合物と、金属酸化物とを反応させることでフッ素化された金属酸化物を含有する、
(F)前記触媒は、細孔容積が0.10mL/g以上の酸化クロム、細孔容積が0.45mL/g以上のアルミナ、及び細孔容積が0.50mL/g以上のシリカアルミナよりなる群から選ばれる少なくとも1種の金属酸化物をフッ素化した触媒を含有する、
(G)反応開始から反応終了までの少なくとも一部において、パーフルオロアルカジエン化合物の質量を基準(100質量%)として、反応系中の水分量が30質量ppm以下の条件で、前記パーフルオロアルカジエン化合物の反応を行う、
のいずれかを満たす、製造方法。 - 前記パーフルオロアルキン化合物が、一般式(1):
CR1 2R2-C≡C-CR3R4 2 (1)
[式中、R1~R4は同一又は異なって、フッ素原子又はパーフルオロアルキル基を示す。]
で表されるパーフルオロアルキン化合物である、請求項1に記載の製造方法。 - 前記パーフルオロアルカジエン化合物が、
一般式(2):
CR1 2=CR2-CR3=CR4 2 (2)
[式中、R1~R4は同一又は異なって、フッ素原子又はパーフルオロアルキル基を示す。]
で表されるパーフルオロアルカジエン化合物である、請求項1又は2に記載の製造方法。 - 前記(A)又は(B)を満たし、且つ、前記触媒が、周期表第4族~第6族に属する遷移金属元素の少なくとも1種を含む触媒、並びに周期表第4族~第6族及び第13族~第14族に属する元素の少なくとも2種を含む触媒よりなる群から選ばれる少なくとも1種の触媒である、請求項1~3のいずれか1項に記載の製造方法。
- 前記(A)又は(B)を満たし、且つ、前記触媒が、フッ素化されていてもよい酸化クロム触媒、フッ素化されていてもよい酸化チタン触媒、フッ素化されていてもよいジルコニア触媒、及びフッ素化されていてもよいシリカアルミナ触媒よりなる群から選ばれる少なくとも1種の触媒である、請求項1~4のいずれか1項に記載の製造方法。
- 前記(D)を満たし、且つ、前記フッ素化された金属酸化物を構成する金属が、周期表第3族~第14族に属する元素の少なくとも1種を含む、請求項1~3のいずれか1項に記載の製造方法。
- 前記(E)を満たし、且つ、前記フッ素化される前の金属酸化物の細孔容積が0.45mL/g以上である、請求項1~3のいずれか1項に記載の製造方法。
- 前記(E)を満たし、且つ、前記フッ素化される前の金属酸化物を構成する金属が、周期表第3族~第14族に属する元素の少なくとも1種を含む、請求項1、2、3又は7に記載の製造方法。
- 前記(G)を満たし、且つ、前記触媒は、周期表第3族~第14族に属する元素の少なくとも1種を含む触媒である、請求項1~3のいずれか1項に記載の製造方法。
- 前記パーフルオロアルカジエン化合物の反応を気相で行う、請求項1~9のいずれか1項に記載の製造方法。
- 前記パーフルオロアルカジエン化合物の反応が、170℃以上で行われる、請求項1~10のいずれか1項に記載の製造方法。
- 前記パーフルオロアルカジエン化合物の反応により、前記パーフルオロアルキン化合物の他、パーフルオロシクロアルケン化合物も製造する、請求項1~11のいずれか1項に記載の製造方法。
- パーフルオロアルキン化合物の製造方法であって、
請求項12又は13に記載の製造方法により副生されたパーフルオロシクロアルケン化合物を基質として用いて、前記パーフルオロアルカジエン化合物を得る工程を備える、製造方法。 - 前記パーフルオロアルキン化合物が、一般式(1):
CR1 2R2-C≡C-CR3R4 2 (1)
[式中、R1~R4は同一又は異なって、フッ素原子又はパーフルオロアルキル基を示す。]
で表されるパーフルオロアルキン化合物である、請求項14に記載の製造方法。 - エッチングガス又は有機合成用ビルディングブロックとして用いられる、請求項16に記載の組成物。
- パーフルオロアルカジエン化合物を反応させてパーフルオロアルキン化合物を得るために使用される触媒であって、以下の(C)~(D):
(C)細孔容積が0.08mL/g以上のフッ素化された酸化クロム、細孔容積が0.35mL/g以上のフッ素化されたアルミナ、及び細孔容積が0.50mL/g以上のフッ素化されたシリカアルミナよりなる群から選ばれる少なくとも1種を含有する、
(D)細孔容積が0.35mL/g以上のフッ素化された金属酸化物を含有する、
のいずれかを満たす、触媒。 - 前記(D)を満たし、且つ、前記フッ素化された金属酸化物を構成する金属が、周期表第3族~第14族に属する元素の少なくとも1種を含む、請求項18に記載の触媒。
- パーフルオロアルカジエン化合物を反応させてパーフルオロアルキン化合物を得るために使用される触媒の製造方法であって、以下の(E)~(F):
(E)ハイドロフルオロカーボン、ハイドロクロロフルオロカーボン及びクロロフルオロカーボンよりなる群から選ばれる少なくとも1種の化合物と、金属酸化物とを反応させることで前記金属酸化物をフッ素化する工程、
(F)細孔容積が0.10mL/g以上の酸化クロム、細孔容積が0.45mL/g以上のアルミナ、及び細孔容積が0.50mL/g以上のシリカアルミナよりなる群から選ばれる少なくとも1種の金属酸化物をフッ素化する工程
のいずれかを備える、製造方法。 - 前記(E)を満たし、且つ、前記フッ素化される前の金属酸化物の細孔容積が0.45mL/g以上である、請求項20に記載の製造方法。
- 前記(E)を満たし、且つ、前記フッ素化される前の金属酸化物を構成する金属が、周期表第3族~第14族に属する元素の少なくとも1種を含む、請求項20又は21に記載の製造方法。
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CN114436759A (zh) * | 2020-11-04 | 2022-05-06 | 浙江省化工研究院有限公司 | 一种1,1,1,2,4,4,4-七氟-2-丁烯的气相制备方法 |
CN114436759B (zh) * | 2020-11-04 | 2023-10-27 | 浙江省化工研究院有限公司 | 一种1,1,1,2,4,4,4-七氟-2-丁烯的气相制备方法 |
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JP7250654B2 (ja) | 2023-04-03 |
TW202028164A (zh) | 2020-08-01 |
CN112823148A (zh) | 2021-05-18 |
SG11202103664WA (en) | 2021-05-28 |
JP2021185161A (ja) | 2021-12-09 |
TW202304844A (zh) | 2023-02-01 |
CN112823148B (zh) | 2024-10-15 |
EP3865468A1 (en) | 2021-08-18 |
EP3865468A4 (en) | 2023-01-11 |
JP2020079230A (ja) | 2020-05-28 |
JP2024036466A (ja) | 2024-03-15 |
CN117924019A (zh) | 2024-04-26 |
KR20210070322A (ko) | 2021-06-14 |
TW202428548A (zh) | 2024-07-16 |
JP7568937B2 (ja) | 2024-10-17 |
TWI786335B (zh) | 2022-12-11 |
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