WO2020029339A1 - 一种漏缆外导体开槽的生产工艺 - Google Patents

一种漏缆外导体开槽的生产工艺 Download PDF

Info

Publication number
WO2020029339A1
WO2020029339A1 PCT/CN2018/102435 CN2018102435W WO2020029339A1 WO 2020029339 A1 WO2020029339 A1 WO 2020029339A1 CN 2018102435 W CN2018102435 W CN 2018102435W WO 2020029339 A1 WO2020029339 A1 WO 2020029339A1
Authority
WO
WIPO (PCT)
Prior art keywords
outer conductor
production
slotting
slot
leaky cable
Prior art date
Application number
PCT/CN2018/102435
Other languages
English (en)
French (fr)
Inventor
杨志行
程文亮
时圣浩
吴广
杨磊
孙超
Original Assignee
江苏亨鑫科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 江苏亨鑫科技有限公司 filed Critical 江苏亨鑫科技有限公司
Priority to DE112018000187.3T priority Critical patent/DE112018000187T5/de
Priority to US16/474,864 priority patent/US20200358162A1/en
Publication of WO2020029339A1 publication Critical patent/WO2020029339A1/zh

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01PWAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
    • H01P11/00Apparatus or processes specially adapted for manufacturing waveguides or resonators, lines, or other devices of the waveguide type
    • H01P11/001Manufacturing waveguides or transmission lines of the waveguide type
    • H01P11/005Manufacturing coaxial lines
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01QANTENNAS, i.e. RADIO AERIALS
    • H01Q13/00Waveguide horns or mouths; Slot antennas; Leaky-waveguide antennas; Equivalent structures causing radiation along the transmission path of a guided wave
    • H01Q13/20Non-resonant leaky-waveguide or transmission-line antennas; Equivalent structures causing radiation along the transmission path of a guided wave
    • H01Q13/203Leaky coaxial lines
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • H01B13/24Sheathing; Armouring; Screening; Applying other protective layers by extrusion
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/34Apparatus or processes specially adapted for manufacturing conductors or cables for marking conductors or cables
    • H01B13/348Apparatus or processes specially adapted for manufacturing conductors or cables for marking conductors or cables using radiant energy, e.g. a laser beam
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01PWAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
    • H01P11/00Apparatus or processes specially adapted for manufacturing waveguides or resonators, lines, or other devices of the waveguide type
    • H01P11/001Manufacturing waveguides or transmission lines of the waveguide type
    • H01P11/003Manufacturing lines with conductors on a substrate, e.g. strip lines, slot lines
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01PWAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
    • H01P3/00Waveguides; Transmission lines of the waveguide type
    • H01P3/02Waveguides; Transmission lines of the waveguide type with two longitudinal conductors
    • H01P3/023Fin lines; Slot lines
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01PWAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
    • H01P3/00Waveguides; Transmission lines of the waveguide type
    • H01P3/02Waveguides; Transmission lines of the waveguide type with two longitudinal conductors
    • H01P3/06Coaxial lines

Definitions

  • the present invention relates to the technical field of production of leaky cables, and specifically relates to a production process for slotting outer conductors of leaky cables.
  • Leaky coaxial cables are a special type of radio frequency coaxial cables, which are special in that they need to make a series of slots in the outer conductor that acts as a shield, so that the electromagnetic energy transmitted inside the leaky cable can be opened.
  • the slot of the system leaks radiation to the outside, and the electromagnetic energy in the external environment of the leaked cable can be coupled and absorbed inward through the slot to complete the signal interaction between the leaked cable and the external environment, so as to meet the movement along the line (along the direction of the laid cable) Communication requirements for electromagnetic signals.
  • leaky coaxial cables can be divided into two types: coupling leaky cables and radiation leaky cables.
  • the slot holes on the outer conductor of the radiation leaky cable are made of thin copper tape and punched by punching.
  • the production process described in the present invention is mainly applicable to radiation leaky cables.
  • the production of radiation-type leaky coaxial cables requires four processes: inner conductor, insulation, outer conductor, and sheath.
  • the outer conductor process requires two processes: thin copper strip punching and thin copper strip longitudinal wrapping.
  • the thin copper strip punching process is generally performed separately. The punching of the thin copper strip is carried out using a punch.
  • the punching die must be specified according to the specific slot design.
  • the output is a rolled, slotted thin copper strip;
  • the raw material used in the longitudinal wrapping process of the thin copper strip is a slotted thin copper strip, which is a thin copper strip punched with a specific slot hole by a punch.
  • the slot is slotted.
  • the thin copper strip of holes is longitudinally wrapped on the insulation of the leaky cable. It is a separate process, but because its output performance is not affected by the sheathing process, in order to shorten the production cycle and improve the product qualification rate, it is generally performed simultaneously with the sheathing process. That is, after the vertical package is completed, it directly enters the sheathing process, and the completion of the sheathing completes the production of the finished cable leakage.
  • due to the two sequential processes in the production process of the outer conductor that is, punching the thin copper strip first, and then longitudinally wrapping the thin copper strip, it is generally produced separately, which will result in:
  • the thin copper strip punching alone process needs to match the number of products with the finished product process, resulting in the production quantity of the outer conductor needs to be greater than the number of the latter process. Excessive production leads to the existence of material in the final process. Much waste
  • the present invention provides a production process for grooving outer conductors of a leaky cable, which combines a metal tape slotting, a metal tape longitudinal wrapping, and a sheathing process production line into an integrated production line, thereby saving the operation and storage of raw materials. It also avoids waste or pollution during operation and storage; and the production is efficient and reliable.
  • a production process for slotting the outer conductor of a leaky cable is characterized in that, after the production of the semi-finished product output from the insulation process of the leaky cable is completed, a numerically controlled laser cutting device is used to laser cut the corresponding Slotted holes are used to produce slotted outer conductors, and then the grooved metal strip is embossed directly on the insulation through the outer conductor longitudinal package forming mold. Finally, the sheath extruder is used to directly complete the sheath production. The output is The finished cable leakage makes the outer conductor of the leaked cable from raw materials to raw material punching, longitudinal package molding and outer jacket after the outer conductor molding is completed in one process.
  • the metal strip includes, but is not limited to, a copper strip, an aluminum strip, or a silver strip;
  • the setting of the slotting parameters is not limited to the length, thickness, production time, and slotting pattern of the raw materials, and it is set according to the slot hole parameters required for the leaked cable for production;
  • the slotting pattern includes a production fixed slot group and a slot group that changes with the production length, and the gradation parameters of the gradually changing slot group include a slot type, a slot length, a slot width, a slot inclination angle, a slot group pitch, and a slot pitch;
  • the numerically controlled laser cutting device is a solid-state laser processing device, which uses a non-contact processing method of laser thermal processing to process the slot of the outer conductor of the leakage cable;
  • the metal strip is directly embossed by an embossing machine, and then covered by an outer conductor longitudinal package forming mold to cover the outer surface of the insulation, and finally the sheath extruder is used to complete the sheath production and output Finished cable leak.
  • a numerically controlled laser cutting device is used to laser cut the corresponding slot holes on the metal strip according to specific slotting parameters to produce slotted outer conductors, and then After the grooved metal strip is embossed, it is directly coated on the insulation by the outer-conductor longitudinal package forming mold. Finally, the sheath extruder is used to directly complete the sheath production to produce a finished leaky cable, so that the outer conductor of the leaked cable is removed from The three processes of raw material-to-raw material punching, longitudinal package forming and outer conductor molding are completed at one time. It integrates metal band slotting, metal band longitudinal package, and sheath process production lines into an integrated production line, thereby saving the operation of raw materials. , Storage, and avoid waste or pollution during operation and storage; and the best embodiment of the invention for efficient and reliable production
  • a production process for slotting the outer conductor of a leakage cable After the production of the semi-finished product output from the insulation process of the leakage cable is completed, a numerically controlled laser cutting device is used to laser cut a corresponding slot hole on a thin copper strip according to specific slotting parameters, The slotted outer conductor is produced, and then the slotted thin copper strip is directly coated on the insulation through the outer conductor longitudinal package forming mold, and finally the sheath production is directly completed by the extruder to produce a finished leaky cable, which causes leakage.
  • the outer conductor of the cable is completed in three steps from the raw material to the punching of the raw material, the longitudinal package molding and the outer sheath after the outer conductor molding.
  • the metal strip includes, but is not limited to, a copper strip, an aluminum strip, or a silver strip;
  • the setting of the slotting parameters is not limited to the length, thickness, production time, and slotting pattern of the raw materials, and it is produced according to the slot hole parameters required for the leaked cable;
  • Slotting styles include production fixed groove groups and groove groups that change with production length, and the gradual parameters of the gradually changing groove group include groove type, groove length, groove width, groove inclination angle, groove group spacing, and groove spacing;
  • Numerically controlled laser cutting equipment is a solid-state laser processing equipment, which uses a non-contact processing method of laser thermal processing Slot for the outer conductor of a leaky cable;
  • the thin copper strip is laser processed, it is directly embossed by an embossing machine, and then coated on the outer surface of the insulation by an outer conductor longitudinal package forming mold. Finally, the sheath extruder is used to complete the sheath production and output the finished product. Leaking cable.
  • a numerically controlled laser cutting device is used to laser cut the corresponding slot holes on the metal strip according to specific slotting parameters to produce slotted outer conductors, and then The slotted thin copper strip is directly covered with insulation through the outer conductor longitudinal package forming mold, and finally the sheath is directly produced through the extruder to produce a finished leaky cable, so that the outer conductor of the leaked cable is from raw materials to raw materials.
  • the three processes of punching, longitudinal package forming and outer conductor forming after the outer conductor forming are completed at one time. It integrates the metal belt slotting, the metal belt longitudinal packaging, and the sheath process production line into an integrated production line, thereby saving the operation and storage of raw materials. It also avoids waste or pollution during operation and storage; and the production is efficient and reliable.
  • the metal strip processing equipment used is a solid laser processing equipment, and a laser thermal processing method is applied
  • the direct processing tool is a laser, which belongs to non-contact processing. There is no need to use a mold, so there is no mold cost, mold processing cycle and mold wear. It does not cause frictional resistance with the surface of the workpiece, nor does it generate noise. Energy and beam movement speed and position can be controlled by CNC machine tools. It is no longer limited by the processing object like traditional punching. The application level and scope of laser processing have been greatly improved. The thickness and availability of thin copper strips can be processed.
  • metal type such as aluminum strip
  • the metal strip is directly embossed by the embossing machine, and then covered by the outer conductor longitudinal package forming mold to cover the outer surface of the insulation. Finally, the sheath extruder is used to complete the sheath production and output the finished leaked cable.
  • the groove group structure that changes with the production length and the production fixed groove group structure; it integrates three processes to save the operation and storage of raw materials, and avoid waste or pollution during operation and storage; At the same time, due to the small size of the laser processing equipment, it can be integrated in the front end of the sheathing process, which can effectively save equipment occupation and semi-finished product storage and operation occupation; and because of the simultaneous synchronization, it avoids the extra production of external conductors to match the number of finished cables
  • the metal belt causes waste; its laser processing equipment has high precision, the highest precision is 0.01mm, and the difference between the parameters of the slot opening and the planned parameters is small and more reliable; the laser processing equipment uses laser for metal processing without the use of molds, saving The mold processing time and cost save the installation and replacement of the mold.
  • the laser processing equipment has a high level of intelligence and can be produced according to CAD drawings.
  • the production and processing are more flexible. As a result of saving a process, the production efficiency is improved.
  • the slotting parameters include the slot type, slot length, slot width, slot inclination angle, and slot group spacing ( Also called slotting pitch, slotting cycle) and slot pitch.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Manufacturing Of Electric Cables (AREA)
  • Waveguide Aerials (AREA)

Abstract

本发明提供了一种漏缆外导体开槽的生产工艺,其将金属带开槽和金属带纵包、护套工艺生产线组成一体生产线,从而节省原材料的运转、贮存,也避免在运转和贮存过程中造成浪费或污染;且生产高效可靠。在漏缆绝缘工序输出的半成品生产完成后,使用数控激光切割设备按特定开槽参数在金属带上激光切割出对应的槽孔,生产出开槽外导体,然后将已开槽的金属带轧纹后直接经外导体纵包成型模具包覆于绝缘上,最后经护套挤塑机直接完成护套生产,产出成品漏缆,使得漏缆的外导体从原材料到原材料冲孔、纵包成型与外导体成型后的外护护套三道工序一次完成。

Description

一种漏缆外导体幵槽的生产工艺 技术领域
[0001] 本发明涉及漏缆制作的技术领域, 具体为一种漏缆外导体开槽的生产工艺。
背景技术
[0002] 漏泄同轴电缆是一类特殊的射频同轴电缆, 特殊之处在于需在其起屏蔽作用的 外导体上开制一系列槽孔, 使得在漏缆内部传输的电磁能量能经开制的槽孔向 外漏泄辐射, 在漏缆外部环境中的电磁能量能经槽孔向内耦合吸收, 以完成漏 缆与外部环境之间的信号交互, 满足沿线 (沿漏缆敷设方向) 移动通信对电磁 信号的要求。
[0003] 漏泄同轴电缆按其辐射特性可分为耦合型漏缆和辐射型漏缆两大类, 其中辐射 型漏缆外导体上开制的槽孔为薄铜带经冲压冲床冲孔生产, 本发明叙述的生产 工艺主要适用于辐射型漏缆。 辐射型漏泄同轴电缆的生产, 需要经过内导体、 绝缘、 外导体、 护套四个工序。 其中外导体工序又需经薄铜带冲孔和薄铜带纵 包两个工序, 其中薄铜带冲孔工序一般单独进行, 使用冲床冲压薄铜带生产, 需按特定槽孔设计指定冲压模具, 输出为成卷的已开槽薄铜带; 薄铜带纵包工 序使用的原材料为已开槽薄铜带, 是经冲床冲压好特定槽孔的薄铜带, 具体为 将开制好槽孔的薄铜带纵包在漏缆的绝缘上, 是一个单独的工序, 但由于其输 出的性能不受护套工序影响, 为了缩短生产周期, 提升产品合格率, 一般与护 套工序同时进行, 即纵包完成后直接进入到护套工序, 护套完成即完成漏缆成 品的生产。 但是由于外导体生产工艺中的两个顺序过程, 即先薄铜带冲孔、 后 薄铜带纵包, 故其一般分离生产, 这将导致:
[0004] 1原材料在各车间不同工序上运转, 贮存占用过多的时间、 空间, 而且容易受 到环境的污染而影响使用品质, 同时外导体工序中单独的薄铜带冲孔工序需要 预留运转区域和设备区域, 占地空间较大;
[0005] 2外导体工序中薄铜带冲孔单独工序需要与成品工序匹配产品数量, 导致外导 体生产数量需要比后一道工序数量更多, 过多的生产导致最后工序材料存在较 多浪费;
[0006] 3冲床生产外导体用开槽薄铜带, 由于设备工艺问题, 精度浮动较大;
[0007] 4使用冲床生产外导体用开槽薄铜带, 需使用冲压模具, 且每一个模具只能适 用一种开槽结构, 模具成本高, 变更开槽结构时需要更换模具, 不能灵活生产 , 无法满足在一根连续漏缆中开制多组开槽结构;
[0008] 5使用冲床生产外导体用开槽薄铜带, 需针对不同槽型预先开模, 且为保证模 具的冲压质量和使用寿命, 模具加工复杂, 开模耗时长。
发明概述
技术问题
问题的解决方案
技术解决方案
[0009] 针对上述问题, 本发明提供了一种漏缆外导体开槽的生产工艺, 其将金属带开 槽和金属带纵包、 护套工艺生产线组成一体生产线, 从而节省原材料的运转、 贮存, 也避免在运转和贮存过程中造成浪费或污染; 且生产高效可靠。
[0010] 一种漏缆外导体开槽的生产工艺, 其特征在于: 在漏缆绝缘工序输出的半成品 生产完成后, 使用数控激光切割设备按特定开槽参数在金属带上激光切割出对 应的槽孔, 生产出开槽外导体, 然后将已开槽的金属带轧纹后直接经外导体纵 包成型模具包覆于绝缘上, 最后经护套挤塑机直接完成护套生产, 产出成品漏 缆, 使得漏缆的外导体从原材料到原材料冲孔、 纵包成型与外导体成型后的外 护护套三道工序一次完成。
[0011] 其进一步特征在于:
[0012] 所述金属带包括但不限于铜带、 铝带或银带;
[0013] 所述开槽参数的设定不受限于原材料长度、 厚度、 生产时间和开槽样式, 其根 据漏缆所需的槽孔参数设定后进行生产;
[0014] 所述开槽样式包括生产固定槽组和随生产长度渐变的槽组, 渐变槽组渐变参数 包括槽型、 槽长、 槽宽、 槽倾角、 槽组间距和槽间距;
[0015] 其可适用于随生产长度渐变的槽组结构;
[0016] 其同时可适用于生产固定槽组结构; [0017] 所述数控激光切割设备为固体激光加工设备, 其采用激光热加工的非接触式加 工方式加工漏缆外导体的槽孔;
[0018] 所述金属带经激光加工后直接经轧纹机轧纹后再经外导体纵包成型模具将其包 覆于绝缘的外表面, 最后经护套挤塑机完成护套生产, 输出成品漏缆。
发明的有益效果
有益效果
[0019] 采用本发明后, 在漏缆绝缘工序输出的半成品生产完成后, 使用数控激光切割 设备按特定开槽参数在金属带上激光切割出对应的槽孔, 生产出开槽外导体, 然后将已开槽的金属带轧纹后直接经外导体纵包成型模具包覆于绝缘上, 最后 经护套挤塑机直接完成护套生产, 产出成品漏缆, 使得漏缆的外导体从原材料 到原材料冲孔、 纵包成型与外导体成型后的外护护套三道工序一次完成, 其将 金属带开槽和金属带纵包、 护套工艺生产线组成一体生产线, 从而节省原材料 的运转、 贮存, 也避免在运转和贮存过程中造成浪费或污染; 且生产高效可靠 实施该发明的最佳实施例
本发明的最佳实施方式
[0020] 一种漏缆外导体开槽的生产工艺: 在漏缆绝缘工序输出的半成品生产完成后, 使用数控激光切割设备按特定开槽参数在薄铜带上激光切割出对应的槽孔, 生 产出开槽外导体, 然后将已开槽的薄铜带直接经外导体纵包成型模具将包覆于 绝缘上, 最后经挤塑机直接完成护套生产, 产出成品漏缆, 使得漏缆的外导体 从原材料到原材料冲孔、 纵包成型与外导体成型后的外护护套三道工序一次完 成。
[0021] 金属带包括但不限于铜带、 铝带或银带;
[0022] 开槽参数的设定不受限于原材料长度、 厚度、 生产时间和开槽样式, 其根据漏 缆所需的槽孔参数设定后进行生产;
[0023] 开槽样式包括生产固定槽组和随生产长度渐变的槽组, 渐变槽组渐变参数包括 槽型、 槽长、 槽宽、 槽倾角、 槽组间距和槽间距;
[0024] 数控激光切割设备为固体激光加工设备, 其采用激光热加工的非接触式加工方 式加工漏缆外导体的槽孔;
[0025] 薄铜带经激光加工后直接经轧纹机轧纹后再经外导体纵包成型模具将其包覆于 绝缘的外表面, 最后经护套挤塑机完成护套生产, 输出成品漏缆。
[0026] 采用本发明后, 在漏缆绝缘工序输出的半成品生产完成后, 使用数控激光切割 设备按特定开槽参数在金属带上激光切割出对应的槽孔, 生产出开槽外导体, 然后将已开槽的薄铜带直接经外导体纵包成型模具将包覆于绝缘上, 最后经挤 塑机直接完成护套生产, 产出成品漏缆, 使得漏缆的外导体从原材料到原材料 冲孔、 纵包成型与外导体成型后的外护护套三道工序一次完成, 其将金属带开 槽和金属带纵包、 护套工艺生产线组成一体生产线, 从而节省原材料的运转、 贮存, 也避免在运转和贮存过程中造成浪费或污染; 且生产高效可靠。
[0027] 将外导体工序中的金属带开槽和金属带纵包两个子流程与护套工艺生产线组合 在一起, 使用的金属带加工设备为固体激光加工设备, 应用的是激光热加工方 式, 直接加工工具为激光, 属于非接触式加工, 无需使用模具, 故无模具成本 、 模具加工周期和模具磨损的产生, 不会与工件表面产生摩擦阻力, 也不会产 生噪声, 同时由于激光束的能量和光束移动速度、 位置均可通过数控机床控制 调节, 不再像传统冲床加工那样受限于加工对象, 激光加工的应用层面和范围 得到了很大的提升, 加工薄铜带的厚度和可用金属种类 (如铝带) 选择也更为 全面。 金属带经激光加工后直接经轧纹机轧纹后再经外导体纵包成型模具将其 包覆于绝缘的外表面, 最后经护套挤塑机完成护套生产, 输出成品漏缆。
[0028] 其可以应用于随生产长度渐变的槽组结构以及生产固定槽组结构; 其将三个工 序一体完成, 节省原材料的运转、 贮存, 也避免在运转和贮存过程中造成浪费 或污染; 同时由于激光加工设备体积小, 可集成在护套工序前端, 能有效节省 设备占地和半成品贮存、 运转占地; 且由于顺次同步进行, 其避免为匹配漏缆 成品数量而额外生产外导体金属带造成浪费; 其采用激光加工设备精度高, 最 高精度达到 0.01mm, 开制槽孔的参数与计划参数差别小, 更为可靠; 激光加工 设备使用激光进行金属加工, 无需使用模具, 节省了模具加工时间与成本, 节 省了模具安装与更换工作; 激光加工设备智能化水平高, 可按 CAD图纸进行生 产, 生产加工更为灵活; 由于节省了一道工序, 提高了生产效率。 [0029] 本发明用于渐变开槽漏缆的生产时, 可按设计生产随生产长度渐变的槽组, 可 对开槽参数包括槽型、 槽长、 槽宽、 槽倾角、 槽组间距 (亦称为开槽节距、 开 槽周期) 和槽间距等任意因素进行变更。
[0030] 总体来说, 本方案对提升常规漏缆生产效率, 节省生产时间成本、 资源成本和 空间成本, 解决性能渐变漏缆 (要求在一根漏缆上同时存在多组开槽参数的漏 缆) 外导体难以加工问题具有重要意义。
[0031] 以上对本发明的具体实施例进行了详细说明, 但内容仅为本发明创造的较佳实 施例, 不能被认为用于限定本发明创造的实施范围。 凡依本发明创造申请范围 所作的均等变化与改进等, 均应仍归属于本专利涵盖范围之内。

Claims

权利要求书
[权利要求 1] 一种漏缆外导体开槽的生产工艺, 其特征在于: 在漏缆绝缘工序输出 的半成品生产完成后, 使用数控激光切割设备按特定开槽参数在金属 带上激光切割出对应的槽孔, 生产出开槽外导体, 然后将已开槽的金 属带轧纹后直接经外导体纵包成型模具包覆于绝缘上, 最后护套经挤 塑机直接完成护套生产, 产出成品漏缆, 使得漏缆的外导体从原材料 到原材料冲孔、 纵包成型与外导体成型后的外护护套三道工序一次完 成。
[权利要求 2] 如权利要求 1所述的一种漏缆外导体开槽的生产工艺, 其特征在于: 所述金属带包括但不限于铜带、 铝带或银带。
[权利要求 3] 如权利要求 1所述的一种漏缆外导体开槽的生产工艺, 其特征在于: 所述开槽参数的设定不受限于原材料长度、 厚度、 生产时间和开槽样 式, 其根据漏缆所需的槽孔参数设定后进行生产。
[权利要求 4] 如权利要求 1所述的一种漏缆外导体开槽的生产工艺, 其特征在于: 所述开槽样式包括生产固定槽组和随生产长度渐变的槽组, 渐变槽组 渐变参数包括槽型、 槽长、 槽宽、 槽倾角、 槽组间距和槽间距。
[权利要求 5] 如权利要求 1所述的一种漏缆外导体开槽的生产工艺, 其特征在于: 其适用于随生产长度渐变的槽组结构。
[权利要求 6] 如权利要求 1所述的一种漏缆外导体开槽的生产工艺, 其特征在于: 其适用于生产固定槽组结构。
[权利要求 7] 如权利要求 1所述的一种漏缆外导体开槽的生产工艺, 其特征在于: 所述数控激光切割设备为固体激光加工设备, 其采用激光热加工的非 接触式加工方式加工漏缆外导体的槽孔。
[权利要求 8] 如权利要求 1所述的一种漏缆外导体开槽的生产工艺, 其特征在于: 所述金属带经激光加工后直接经轧纹机轧纹后再经外导体纵包成型模 具将其包覆于绝缘的外表面, 最后经护套挤塑机完成护套生产, 输出 成品漏缆。
PCT/CN2018/102435 2018-08-07 2018-08-27 一种漏缆外导体开槽的生产工艺 WO2020029339A1 (zh)

Priority Applications (2)

Application Number Priority Date Filing Date Title
DE112018000187.3T DE112018000187T5 (de) 2018-08-07 2018-08-27 HERSTELLUNGSVERFAHREN ZUM SCHLITZEN EINES AUßENLEITERS EINES LECKKABELS
US16/474,864 US20200358162A1 (en) 2018-08-07 2018-08-27 Production process for slotting outer conductor of leaky cable

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201810890826.8A CN109066093B (zh) 2018-08-07 2018-08-07 一种漏缆外导体开槽的生产工艺
CN201810890826.8 2018-08-07

Publications (1)

Publication Number Publication Date
WO2020029339A1 true WO2020029339A1 (zh) 2020-02-13

Family

ID=64678108

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2018/102435 WO2020029339A1 (zh) 2018-08-07 2018-08-27 一种漏缆外导体开槽的生产工艺

Country Status (4)

Country Link
US (1) US20200358162A1 (zh)
CN (1) CN109066093B (zh)
DE (1) DE112018000187T5 (zh)
WO (1) WO2020029339A1 (zh)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11818697B2 (en) 2020-03-16 2023-11-14 CoreTigo, Ltd. Techniques for efficient operation of a critical mission wireless communication system in confined areas
US11757540B2 (en) 2020-03-16 2023-09-12 Bionic Stork, Ltd. Reducing signal interferences in critical mission wireless communication system
CN112882172B (zh) * 2021-03-18 2023-05-05 烽火通信科技股份有限公司 一种铠装光缆及其生产设备和方法
CN113798391B (zh) * 2021-10-09 2022-06-28 长飞光纤光缆股份有限公司 一种漏泄电缆外导体铜带带料冲孔装置及方法

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003179415A (ja) * 2001-12-13 2003-06-27 Mitsubishi Cable Ind Ltd 漏洩導波管及びその製法
CN101404350A (zh) * 2008-11-14 2009-04-08 中天日立射频电缆有限公司 地铁用宽带辐射型漏泄同轴电缆及其制作方法
CN101950837A (zh) * 2010-09-13 2011-01-19 网拓(上海)通信技术有限公司 泄漏同轴电缆及其制造方法
CN103907240A (zh) * 2011-10-26 2014-07-02 阿尔卡特朗讯 分布式天线系统和制造分布式天线系统的方法
CN105206939A (zh) * 2015-08-24 2015-12-30 江苏俊知技术有限公司 一种柔性轻型宽温泄漏同轴电缆

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5561105A (en) * 1978-11-01 1980-05-08 Hitachi Cable Ltd Manufacture of leakage coaxial cable
US20030122636A1 (en) * 2001-12-28 2003-07-03 Dibenedetto Arturo Radio frequency coaxial cable and method for making same
CN104362418B (zh) * 2014-11-18 2017-10-13 中天日立射频电缆有限公司 内嵌光缆复合型漏泄同轴电缆及其制作方法
CN104377413B (zh) * 2014-11-18 2017-05-03 中天日立射频电缆有限公司 自融冰漏泄同轴电缆及其制作方法
CN105436294A (zh) * 2015-11-13 2016-03-30 中国西电集团公司 一种辐射型漏泄同轴电缆外导体的开槽装置

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003179415A (ja) * 2001-12-13 2003-06-27 Mitsubishi Cable Ind Ltd 漏洩導波管及びその製法
CN101404350A (zh) * 2008-11-14 2009-04-08 中天日立射频电缆有限公司 地铁用宽带辐射型漏泄同轴电缆及其制作方法
CN101950837A (zh) * 2010-09-13 2011-01-19 网拓(上海)通信技术有限公司 泄漏同轴电缆及其制造方法
CN103907240A (zh) * 2011-10-26 2014-07-02 阿尔卡特朗讯 分布式天线系统和制造分布式天线系统的方法
CN105206939A (zh) * 2015-08-24 2015-12-30 江苏俊知技术有限公司 一种柔性轻型宽温泄漏同轴电缆

Also Published As

Publication number Publication date
US20200358162A1 (en) 2020-11-12
DE112018000187T5 (de) 2020-04-23
CN109066093B (zh) 2019-06-21
CN109066093A (zh) 2018-12-21

Similar Documents

Publication Publication Date Title
WO2020029339A1 (zh) 一种漏缆外导体开槽的生产工艺
CN102430642A (zh) 带高翻边孔的高温合金钣金件的级进模成型工艺
GB1148277A (en) Plastics pipes and a method of and apparatus for producing same
CN107866943A (zh) 壳体及其制作方法、移动终端
US3958326A (en) Method of manufacturing commutator
CN105895269B (zh) 电缆一次成型生产工艺及其设备
EP1437300B1 (en) System for embossing carrier tape and method for producing carrier tape
US20100140226A1 (en) Tandem micro electro-discharge machining apparatus
CN105500712A (zh) 一种三自由度三维打印机以及控制方法
CN102856016A (zh) 用于生产铁路内屏蔽数字信号电缆的屏蔽机
ES404065A2 (es) Un aparato para extruir un recubrimiento sobre un alma de un conductor electrico que avanza.
CN111674065B (zh) 载带成型免调试的方法
CN105415634A (zh) 免调偏超薄壁电缆挤出模具及其加工方法
CN104403595A (zh) 一种用于smt料带接驳的贴胶带及其加工方法
CN102024516A (zh) 一种制造软排线的方法和一种软排线
JP2000210732A (ja) プレス打ち抜き製品のバリなし加工方法
CN208050696U (zh) 一种优化的液压冲剪机
US5226218A (en) Device for attaching an electrical connector to an electrical line
CN104249112A (zh) 外板件特征线模具的加工方法及编程方法
CN202290989U (zh) 一种木箱包装边条自动成型机
CN212598696U (zh) 一种汽车冲压模具安全部位无缝拼接的模型
CN213025570U (zh) 一种同轴电缆纵包模具
CN207343651U (zh) 一种线槽折弯刀模
JPS6110422A (ja) 小型歯車射出成形方法
JPH10216882A (ja) ヒートシンク付リードフレーム材の製造方法

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 18929573

Country of ref document: EP

Kind code of ref document: A1

122 Ep: pct application non-entry in european phase

Ref document number: 18929573

Country of ref document: EP

Kind code of ref document: A1