WO2020000569A1 - 一种纺织工艺 - Google Patents

一种纺织工艺 Download PDF

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Publication number
WO2020000569A1
WO2020000569A1 PCT/CN2018/097939 CN2018097939W WO2020000569A1 WO 2020000569 A1 WO2020000569 A1 WO 2020000569A1 CN 2018097939 W CN2018097939 W CN 2018097939W WO 2020000569 A1 WO2020000569 A1 WO 2020000569A1
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Prior art keywords
cotton
teeth
fibers
sliver
fabric
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PCT/CN2018/097939
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English (en)
French (fr)
Inventor
仝进峰
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南通濠南纺织品有限公司
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Publication of WO2020000569A1 publication Critical patent/WO2020000569A1/zh

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    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04—Blended or other yarns or threads containing components made from different materials
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/26—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre with characteristics dependent on the amount or direction of twist
    • D02G3/28—Doubled, plied, or cabled threads
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C27/00—Compound processes or apparatus, for finishing or dressing textile fabrics, not otherwise provided for
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
    • D06M16/003—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic with enzymes or microorganisms
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02—Natural fibres, other than mineral fibres
    • D06M2101/04—Vegetal fibres
    • D06M2101/06—Vegetal fibres cellulosic
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D10B2201/02—Cotton
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/06—Load-responsive characteristics
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/13—Physical properties anti-allergenic or anti-bacterial
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/16—Physical properties antistatic; conductive
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/22—Physical properties protective against sunlight or UV radiation

Definitions

  • the invention patent relates to the field of textile technology, in particular to a textile process.
  • the object of the invention is to provide a textile process.
  • step 1 First divide the cotton layer in step 1 into cotton pieces, and then break the cotton pieces into single fibers to improve the straightness and parallelity of the fibers. At the same time, remove the small impurities and lint in the cotton roll, so that the fibers are further fully and uniformly mixed. ; Made of sliver that meets the requirements;
  • the cotton sliver in step 2 is used to remove neps, impurities and fiber defects in the fiber, to separate the cotton fibers, to remove short cotton fibers, and to pull the cotton sliver into thin slivers by traction and drafting.
  • the sliver of sliver is prepared into a roving in a spinning machine and further processed into a spun yarn;
  • the strands are aligned into the warp beam, weaving with a loom, and cooking the woven fabric first, using soft water, adding detergent to 5 g / liter of water, water temperature of 50-80 ° C, and time of 6-8 hours; Then inject soft water, the bath ratio is 2:15, the temperature is 50-70 ° C, add biological enzymes, acid enzymes PH4, neutral enzymes PH6, the treatment time is 50-80 minutes, and then dehydration, drying, printing and dyeing, printing and dyeing The final fabric is inspected. When the qualified fabric is subjected to the setting treatment, the baking temperature is 50-80 ° C and the time is 50-80 minutes. Finally, the high-pressure iron is used for setting and cooling.
  • the number of teeth of the roving twist process gear Z1 is reduced, and the number of teeth of the roving twist process gear Z2 is increased; at the same time, the winding density of the spinning machine is reduced, the number of teeth of the winding process gear Z10 is reduced, and the winding is improved
  • the overall effect of the fabric produced according to this process is smooth and full, which improves the grade of the fabric and has better functional effects. It has anti-fungal, anti-bacterial, moisture absorption, anti-ultraviolet, anti-static, etc. When the thread is easy to wear out.
  • a textile process disclosed in the present invention includes the following steps:
  • step 1 First divide the cotton layer in step 1 into cotton pieces, and then break the cotton pieces into single fibers to improve the straightness and parallelity of the fibers. At the same time, remove the small impurities and lint in the cotton roll, so that the fibers are further fully and uniformly mixed. ; Made of sliver that meets the requirements;
  • the cotton sliver in step 2 is used to remove neps, impurities and fiber defects in the fiber, to separate the cotton fibers, to remove short cotton fibers, and to pull the cotton sliver into thin slivers by traction and drawing to prepare slivers.
  • the sliver of sliver is prepared into a roving in a spinning machine and further processed into a spun yarn;
  • the strands are arranged into a warp beam, weaving with a loom, and cooking the woven fabric first, using soft water, adding detergent to 5 g / liter of water, water temperature of 50-80 ° C, and time of 6-8 hours; Then inject soft water, the bath ratio is 2:15, the temperature is 50-70 ° C, add biological enzymes, acid enzymes PH4, neutral enzymes PH6, the treatment time is 50-80 minutes, and then dehydrate, dry, print and dye, and then print and dye The final fabric is inspected. When the qualified fabric is subjected to the setting treatment, the baking temperature is 50-80 ° C and the time is 50-80 minutes. Finally, the high-pressure iron is used for setting and cooling.
  • the number of teeth of the roving twist technology gear Z1 is 24 (conventionally only 42 to 80), and the number of teeth of the roving twist technology gear Z2. 75 teeth (conventionally only 36 teeth, 42 teeth, 49 teeth, 58 teeth, 67 teeth); at the same time, the winding density of the spinning machine is increased, and the number of teeth of the winding process gear Z10 is 42 teeth (the conventional gear has only 51 teeth) The number of teeth of the winding process gear Z11 is 71 (the conventional gear has only 62 teeth).
  • the spinning machine prepares rovings, the number of teeth of the roving twist process gear Z1 is reduced, and the number of teeth of the roving twist process gear Z2 is increased; at the same time, the spinning machine is increased.
  • the winding density of the winding process gear Z10 is reduced, and the winding process gear Z11 is increased.
  • the overall effect of the fabric produced according to this process is smooth and full, which improves the grade of the fabric and has better functional effects. It has anti-fungal, anti-bacterial, moisture absorption, anti-ultraviolet, anti-static functions, which overcomes the use of When the thread is easy to wear out.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biochemistry (AREA)
  • Microbiology (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Woven Fabrics (AREA)

Abstract

一种纺织工艺，依次经过清棉-梳棉-加捻-制纱-制备工艺流程，其中上述步骤中制纱工序中采用纺纱机纺制粗纱，对纺纱机中的齿数进行调整，按此工艺要求生产的面料，布面整体效果平整而丰满，提高了面料的档次，功能效果更佳，具有抗霉抑菌、吸湿透气、防紫外线、防静电等功能，克服了使用时丝线易磨断的缺陷。

Description

一种纺织工艺 技术领域
本发明专利涉及纺织技术领域，具体涉及一种纺织工艺。
背景技术
随着社会的发展，生活水平的提高，人们对生活品质的要求越来越高，市场上各种服装产品应有尽有，服装面料也层出不穷。目前我国厂家生产的纺织品，大多是化纤加防静电丝，由于其防静电性极差，在穿着使用过程中极易对人身造成伤害，存在手感差、悬垂性差、抗皱性差、使用时丝线易磨断等问题。虽然技术人员不断改进工艺，但是，仍达不到理想效果。
发明内容
发明的目的：本发明的目的在于提供一种纺织工艺。
本发明采用的技术方案：一种纺织工艺，包括以下步骤：
1)清棉
先进行开棉处理，将紧压的原棉松懈成较小的棉块或棉束；在进行清棉处理：清除原棉中大部分杂质、疵点及不宜纺纱的短纤维；混棉：将不同成分的原棉，进行充分而均匀地混合，制成合乎要求、厚薄均匀的棉层；
2)梳棉
先将步骤1中的棉层分成分成棉块，再将棉块分解成单纤维状态，改善纤维伸直、平行状态；同时并清除棉卷中的细小杂质及短绒，使纤维进一步充分均匀混合；制成符合要求的棉条；
3)加捻
将若干根棉条放入加捻机中进行并合、牵伸，制成边缘平整、层次清晰的小卷，即成棉股线；
4)制纱
将步骤2中的棉条进行清除纤维中的棉结、杂质和纤维疵点，使棉纤维分离，并去除短的棉纤维，并通过牵引牵伸将棉条拉细后制备成条，将制备成条的棉条在放入纺纱机中制备成粗纱，在进一步加工成细纱；
5)制备
将步骤3中的所得的棉股线和将步骤4中的所得的细纱加导电丝用加捻设备捻制成的股线，并采用分条整经机，按每英寸3根加导电丝的股线排列整入经轴，用织机织造，并对织造后的面料先进行煮炼，使用软水，加入洗涤剂为5克/升水，水温为50-80℃，时间为6-8小时；再注入软水，浴比为2：15，温度为50-70℃，加入生物酶，酸性酶PH4，中性酶PH6， 处理时间为50-80分钟，之后脱水、烘干、进行印染，对印染后的面料进行检验，将合格后的面料进行定型处理时，焙烘温度为50-80℃，时间为50-80分钟；最后通过高压熨烫定型并冷却。
优选的，纺纱机制备粗纱时，减少粗纱捻度工艺齿轮Z1的齿数，提高粗纱捻度工艺齿轮Z2的齿数；同时提高纺纱机的卷绕密度，减少卷绕工艺齿轮Z10的齿数，提高卷绕工艺齿轮Z11的齿数。
有益效果：按此工艺要求生产的面料，布面整体效果平整而丰满，提高了面料的档次，功能效果更佳，具有抗霉抑菌、吸湿透气、防紫外线、防静电等功能，克服了使用时丝线易磨断的缺陷。
具体实施方式
下面结合具体实施例对本发明的技术内容进行详细阐述：
本发明所揭示的一种纺织工艺，包括以下步骤：
1)清棉
先进行开棉处理，将紧压的原棉松懈成较小的棉块或棉束；在进行清棉处理：清除原棉中大部分杂质、疵点及不宜纺纱的短纤维；混棉：将不同成分的原棉，进行充分而均匀地混合，制成合乎要求、厚薄均匀的棉层；
2)梳棉
先将步骤1中的棉层分成分成棉块，再将棉块分解成单纤维状态，改善纤维伸直、平行状态；同时并清除棉卷中的细小杂质及短绒，使纤维进一步充分均匀混合；制成符合要求的棉条；
3)加捻
将若干根棉条放入加捻机中进行并合、牵伸，制成边缘平整、层次清晰的小卷，即成棉股线；
4)制纱
将步骤2中的棉条进行清除纤维中的棉结、杂质和纤维疵点，使棉纤维分离，并去除短的棉纤维，并通过牵引牵伸将棉条拉细后制备成条，将制备成条的棉条在放入纺纱机中制备成粗纱，在进一步加工成细纱；
5)制备
将步骤3中的所得的棉股线和将步骤4中的所得的细纱加导电丝用加捻设备捻制成的股线，并采用分条整经机，按每英寸3根加导电丝的股线排列整入经轴，用织机织造，并对织造后的面料先进行煮炼，使用软水，加入洗涤剂为5克/升水，水温为50-80℃，时间为6-8 小时；再注入软水，浴比为2：15，温度为50-70℃，加入生物酶，酸性酶PH4，中性酶PH6，处理时间为50-80分钟，之后脱水、烘干、进行印染，对印染后的面料进行检验，将合格后的面料进行定型处理时，焙烘温度为50-80℃，时间为50-80分钟；最后通过高压熨烫定型并冷却。
以583.1tex纯棉纱为例进行探讨，在粗纱工序中提高纺纱机配置的工艺齿轮捻度，粗纱捻度工艺齿轮Z1的齿数为24齿(常规只有42～80)，粗纱捻度工艺齿轮Z2的齿数为75齿(常规只有36齿、42齿、49齿、58齿、67齿)；同时提高纺纱机的卷绕密度，卷绕工艺齿轮Z10的齿数为42齿(常规该齿轮只有51齿)，卷绕工艺齿轮Z11的齿数为71齿(常规该齿轮只有62齿)，纺纱机制备粗纱时，减少粗纱捻度工艺齿轮Z1的齿数，提高粗纱捻度工艺齿轮Z2的齿数；同时提高纺纱机的卷绕密度，减少卷绕工艺齿轮Z10的齿数，提高卷绕工艺齿轮Z11的齿数。
有益效果：按此工艺要求生产的面料，布面整体效果平整而丰满，提高了面料的档次，功能效果更佳，具有抗霉抑菌、吸湿透气、防紫外线、防静电等功能，克服了使用时丝线易磨断的缺陷。
以上所述仅是本发明的优选实施方式，应当指出：对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以做出若干改进和润饰，这些改进和润饰也应视为本发明的保护范围。

Claims (2)

  1. 一种纺织工艺，其特征在于，包括以下步骤：
    1)清棉
    先进行开棉处理，将紧压的原棉松懈成较小的棉块或棉束；在进行清棉处理：清除原棉中大部分杂质、疵点及不宜纺纱的短纤维；混棉：将不同成分的原棉，进行充分而均匀地混合，制成合乎要求、厚薄均匀的棉层；
    2)梳棉
    先将步骤1中的棉层分成分成棉块，再将棉块分解成单纤维状态，改善纤维伸直、平行状态；同时并清除棉卷中的细小杂质及短绒，使纤维进一步充分均匀混合；制成符合要求的棉条；
    3)加捻
    将若干根棉条放入加捻机中进行并合、牵伸，制成边缘平整、层次清晰的小卷，即成棉股线；
    4)制纱
    将步骤2中的棉条进行清除纤维中的棉结、杂质和纤维疵点，使棉纤维分离，并去除短的棉纤维，并通过牵引牵伸将棉条拉细后制备成条，将制备成条的棉条在放入纺纱机中制备成粗纱，在进一步加工成细纱；
    5)制备
    将步骤3中的所得的棉股线和将步骤4中的所得的细纱加导电丝用加捻设备捻制成的股线，并采用分条整经机，按每英寸3根加导电丝的股线排列整入经轴，用织机织造，并对织造后的面料先进行煮炼，使用软水，加入洗涤剂为5克/升水，水温为50-80℃，时间为6-8小时；再注入软水，浴比为2：15，温度为50-70℃，加入生物酶，酸性酶PH4，中性酶PH6，处理时间为50-80分钟，之后脱水、烘干、进行印染，对印染后的面料进行检验，将合格后的面料进行定型处理时，焙烘温度为50-80℃，时间为50-80分钟；最后通过高压熨烫定型并冷却。
  2. 根据权利要求1所述一种纺织工艺，其特征在于：纺纱机制备粗纱时，减少粗纱捻度工艺齿轮Z1的齿数，提高粗纱捻度工艺齿轮Z2的齿数；同时提高纺纱机的卷绕密度，减少卷绕工艺齿轮Z10的齿数，提高卷绕工艺齿轮Z11的齿数。
PCT/CN2018/097939 2018-06-29 2018-08-01 一种纺织工艺 WO2020000569A1 (zh)

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JP2000355837A (ja) * 1999-06-02 2000-12-26 Truetzschler Gmbh & Co Kg ドラフト装置
CN105386166A (zh) * 2015-10-17 2016-03-09 山东祥瑞祥纺织有限公司 大密度棉纱的纺织工艺
CN108149490A (zh) * 2016-12-02 2018-06-12 福泉曼易思纺织有限公司 一种纺织品的纺织工艺

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CN105386166A (zh) * 2015-10-17 2016-03-09 山东祥瑞祥纺织有限公司 大密度棉纱的纺织工艺
CN108149490A (zh) * 2016-12-02 2018-06-12 福泉曼易思纺织有限公司 一种纺织品的纺织工艺

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