WO2019237445A1 - 一种可调式果蔬循环切片整形滤水装置 - Google Patents

一种可调式果蔬循环切片整形滤水装置 Download PDF

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Publication number
WO2019237445A1
WO2019237445A1 PCT/CN2018/095008 CN2018095008W WO2019237445A1 WO 2019237445 A1 WO2019237445 A1 WO 2019237445A1 CN 2018095008 W CN2018095008 W CN 2018095008W WO 2019237445 A1 WO2019237445 A1 WO 2019237445A1
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WO
WIPO (PCT)
Prior art keywords
adjustable
cutter
filtering device
shaping
motor
Prior art date
Application number
PCT/CN2018/095008
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English (en)
French (fr)
Inventor
吴远如
Original Assignee
吴远如
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Publication date
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Publication of WO2019237445A1 publication Critical patent/WO2019237445A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/02—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member
    • B26D1/03—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member with a plurality of cutting members
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
    • B26D1/20—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter coacting with a fixed member
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
    • B26D3/24—Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain segments other than slices, e.g. cutting pies
    • B26D3/26—Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain segments other than slices, e.g. cutting pies specially adapted for cutting fruit or vegetables, e.g. for onions
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
    • B26D7/2614—Means for mounting the cutting member
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
    • B26D7/2628—Means for adjusting the position of the cutting member
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27—Means for performing other operations combined with cutting
    • B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
    • C—CHEMISTRY; METALLURGY
    • C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00—Treatment of water, waste water, or sewage
    • C02F1/001—Processes for the treatment of water whereby the filtration technique is of importance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/0006—Cutting members therefor
    • B26D2001/0093—Cutting members therefor circular cutting discs with a radiussed blunt cutting edge
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D2210/00—Machines or methods used for cutting special materials
    • B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers

Definitions

  • the invention relates to the field of food machinery and equipment, in particular to an adjustable fruit and vegetable circulation slice shaping water filtering device.
  • Fruits and vegetables are people's daily necessities. When vegetables and fruits such as radishes, sweet potatoes, and kohlrabi need to be sliced for further processing or storage, the traditional method is to slice manually. Manually sliced is not only inefficient, uneven slice thickness, labor intensity. Large, and manual operation is a certain risk. In the existing fruit and vegetable slicers that continuously feed and slice fruits and vegetables, since the distance between the blades and the angle between the blade and the direction of movement of the fruits and vegetables are fixed, it is very troublesome to change the tools once it needs to cut out different thicknesses and shapes.
  • the cutter of this kind of slicer is often unidirectional, which means that when the thickness of the fruit and vegetables is too large, a longer cutting track is required, or the efficiency is reduced by half to make the fruits and vegetables reciprocate on the cutter.
  • the sliced fruit and vegetable juice water cannot be filtered, and manual filtering is required in the later stage, which is very troublesome.
  • an adjustable fruit and vegetable circulation slice shaping water filtering device which has a reasonable structure, simple structure, convenient use, high degree of intelligence, and multiple functions. Safety, reliability, time and labor saving, strong practicability, etc., effectively solve the problem of inconvenient use of existing slicers.
  • an adjustable fruit and vegetable circulation slice shaping water filtering device which includes a base with a frame structure, a water filtering mechanism, an adjustable knife disc, and a sliding down mechanism. One end is provided with an electric conveyor belt and a controller, a hopper is arranged above the electric conveyor belt, and the other end of the base is provided with a cutter head mounting seat and an operating table;
  • the water filtering mechanism is a groove body with a U-shaped structure provided under the cutter head mounting seat.
  • the groove body is provided with a screen, a vibration motor and a water outlet.
  • One end of the groove body is hinged to the base and the groove body. The other end is connected to the base through an elastic connection piece; the mesh plate and the bottom of the tank form a cavity with a single opening, and the water outlet is in communication with the cavity;
  • the adjustable cutter head includes a plurality of sub cutter heads which are connected in a stack by a cutter head connector, and the sub cutter heads are interconnected with the cutter head mounting seat.
  • the sub cutter head includes a cylinder having a double opening, and The first motor on the cylinder body, a cutter provided in the same direction and having a long structure, an adjustment lever arranged horizontally up and down, a guide lever provided between the adjustment levers, and a cutter connector; the adjustment lever and the guide lever are It is arranged on two ends of the cutter, and the two ends are connected with the cylinder body to rotate with each other, and the first motor is connected to one end of the adjusting rod to be connected with each other;
  • the adjusting rod is composed of a plurality of adjusting short rods. One end of the adjusting short rod is provided with a hoe, and the other end of the adjusting short rod is provided with a socket hole. It is fixed by bolts, and the surface of the adjacent short adjustment rod is provided with external threads that rotate in opposite directions;
  • the sliding down mechanism includes a cantilever fixed on the base, a sliding support block that is slidably connected to the cantilever, an electric cylinder provided on the sliding support block, and an elastic pressure plate connected to the electric cylinder; the cantilever is provided on the cantilever.
  • a sliding motor is provided with a second motor that is drivingly connected to the rack.
  • the sliding support block is also provided with a first infrared distance sensor used in cooperation with the baffle plate.
  • the electric conveyor belt includes a plurality of rollers connected to the base and the conveyor belt provided on the roller, and the roller is drivingly connected to a third motor provided on the base.
  • a buffer plate is disposed obliquely on the base between the electric conveyor belt and the adjustable cutter head.
  • the sliding support block is a C-shaped structure, and an upper end of the sliding support block is provided with an inverted T-shaped slider.
  • the slider is snapped into the inverted T-shaped sliding groove on the cantilever and is slidably connected with the inverted T-shaped sliding block.
  • the lower end of the sliding support block It is slidably connected with the circular slide rail fixedly arranged on the cantilever.
  • the elastic connecting member is a spring or an elastic band.
  • the cutter head connector includes a first chuck and a second chuck which are sleeved and connected to each other, and the first chuck and the second chuck are respectively engaged with the upper and lower adjacent cylinders; the first clamp A first angle sensor and a pressure sensor are provided at the joint of the head and the second chuck, and two ends of the first angle sensor are connected to the first chuck and the second chuck, respectively.
  • the tool connecting piece includes a third chuck and a connecting block which are engaged with one end of the tool, the third chuck and the connecting block are sleeved and connected with each other, and a second angle sensor and a connecting block are provided at the connection. There are connecting through holes.
  • connection through-hole and the adjustment rod are screw-connected to each other, and the guide rod is slidably connected to each other.
  • controller is respectively connected with the operation table, the vibration motor, the first motor, the electric cylinder, the second motor, the first infrared distance sensor, the second infrared distance sensor, the third motor, the first angle sensor, and the second The angle sensors are electrically connected to each other.
  • an adjustable fruit and vegetable circulation slice shaping water filtering device which includes a base with a frame structure, a water filtering mechanism, an adjustable knife disc, and a sliding down mechanism.
  • An electric conveyor belt is provided on the base to transport vegetables and fruits.
  • the sliding down mechanism drives the vegetables and fruits to reciprocate on the adjustable knife disc for slicing.
  • the adjustable knife disc adopts an intelligent electric adjustable design, which can easily adjust the parameters such as the distance and angle between the blades. Manually change the cutter head, and the blade can face in two directions, which will not reduce the slicing efficiency during the reciprocating movement of vegetables and fruits.
  • the sliding down mechanism uses an elastic design to avoid crushing the fruits and vegetables; the sliced vegetable juice and the washing water
  • the water filtering mechanism is separated and collected to facilitate subsequent processing or storage; its structure is reasonable, it has the advantages of simple structure, convenient use, high degree of intelligence, diverse functions, safety and reliability, time and labor saving, and strong practicability, which effectively solves the existing slice Machine inconvenience.
  • FIG. 1 is a schematic diagram of the overall structure of an adjustable fruit and vegetable circulation slice shaping and filtering device according to the present invention
  • FIG. 2 is a schematic structural diagram of a base of an adjustable fruit and vegetable circulation slice shaping and filtering device according to the present invention
  • FIG. 3 is a schematic structural diagram of a water filtering mechanism of an adjustable fruit and vegetable circulation slice shaping water filtering device according to the present invention
  • FIG. 4 is a schematic structural diagram of an adjustable knife disc of an adjustable fruit and vegetable circulation slice shaping and filtering device according to the present invention
  • FIG. 5 is a schematic structural cross-sectional view of an adjustable knife disc of an adjustable fruit and vegetable circulating slicing shaping and filtering device according to the present invention
  • FIG. 6 is a schematic structural diagram of an adjusting short rod of an adjustable fruit and vegetable circulation slice shaping water filtering device according to the present invention.
  • FIG. 7 is a schematic structural diagram of a cutterhead connection of an adjustable fruit and vegetable circulation slice shaping water filtering device according to the present invention.
  • FIG. 8 is a schematic structural diagram of a cutter connector of an adjustable fruit and vegetable circulation slice shaping water filtering device according to the present invention.
  • FIG. 9 is a schematic structural view of a sliding down mechanism of an adjustable fruit and vegetable circulation slice shaping water filtering device according to the present invention.
  • FIG. 10 is a schematic diagram of an elastic pressing plate structure of an adjustable fruit and vegetable circulation slice shaping and filtering device according to the present invention.
  • an adjustable fruit and vegetable circular slice shaping water filtering device includes a base 1 having a frame structure 1, a water filtering mechanism 2, an adjustable knife disc 3, and a sliding down mechanism 4.
  • one end of the base 1 is provided with an electric conveyor belt 11 and a controller 13.
  • a hopper 12 is provided above the electric conveyor belt 11, and the other end of the base 1 is provided with a cutter head mounting base 16 and an operation table 17. ;
  • an electric valve is provided at the outlet of the hopper 12 to control the conveyance interval of fruits and vegetables
  • an infrared proximity switch is provided on the electric conveyor belt 11 to monitor the conveyance speed of the fruits and vegetables.
  • the analysis by the controller 13 Control the speed of the conveying speed to avoid too fast conveying to affect the normal slicing work, and avoid too slow conveying to affect the slicing efficiency.
  • the cutter head mounting base 16 is a hollowed-out area on the base 1, and an edge of the region is provided with a connecting member connected to the adjustable cutter head 3.
  • the water filtering mechanism 2 is a groove body 21 having a U-shaped structure provided below the cutter head mounting seat 16.
  • the groove body 21 is provided with a screen 22, a vibration motor 23, and a water outlet 24.
  • One end of the trough body 21 is hinged with the base 1 and the other end of the trough body 21 is connected to the base 1 through an elastic connecting member 14; the screen plate 22 divides the trough body 21 into two layers, and the upper layer of the net plate 22 is used
  • the lower layer of the screen 22 and the bottom of the trough 21 form a cavity with a single opening.
  • the cavity is used to hold the filtered juice.
  • the one-way opening is to facilitate cleaning of the cavity.
  • the water outlet 24 is in communication with the cavity, and the water outlet 24 should be connected to an external collection mechanism to facilitate subsequent processing work.
  • the adjustable cutter head 3 includes a plurality of sub-cutter heads 31 connected in a stack by a cutter head connecting member 32, and the sub-cutter heads 31 are connected to the cutter head mounting base 16 individually or individually;
  • the sub-cutter head 31 includes a cylinder body 30 having double openings, a first motor 33 disposed on the cylinder body 30, a cutter 34 disposed in the same direction and having a strip structure, and horizontally disposed vertically.
  • the adjusting rod 36, the guide rod 37 provided between the adjusting rods 36, and the cutter connecting member 35; the adjusting rod 36 and the guide rod 37 are provided on both ends of the cutter 34 and the two ends are mutually connected with the cylinder 30, respectively.
  • the first motor 33 is rotationally connected to one end of the adjustment lever 36.
  • the adjustment lever 36 and the guide lever 37 are only provided at both ends of the cutter 34.
  • the adjustment rod 36 and the guide rod 37 are evenly disposed in the inner cavity of the cylinder 30 along a direction perpendicular to the cutter 34, so that the force of each part of the cutter 34 is more uniform.
  • the outer wall surface of the cylinder 30 should be provided with a connector for connecting with the cutter head mounting base 16, such as a connection plate with a connection hole, a buckle, etc. Just fine.
  • the top of the adjustable cutter head 3 should be substantially flush with the upper surface of the cutter head mounting base 16.
  • the adjusting lever 36 is composed of a plurality of adjusting short levers 361.
  • One end of the adjusting short lever 361 is provided with a hoe 362, and the other end of the adjusting short lever 361 is provided with a socket hole 363.
  • the hoe 362 and the socket hole 363 of the rod 361 are sleeved with each other and fixed with bolts to prevent mutual rotation, and the surface of the adjacent adjustment short rod 361 is provided with external threads with opposite rotation directions;
  • the sliding down mechanism 4 includes a cantilever 41 fixed on the base 1, a sliding support block 42 slidably connected to the cantilever 41, an electric cylinder 43 provided on the sliding support block 42, and a
  • the cylinder 43 is connected to an elastic pressing plate 44;
  • the cantilever 41 is provided with a rack 411 and a baffle plate 412;
  • a sliding support block 42 is provided with a second motor 45 which is drivingly connected to the rack 411;
  • the second motor 45 is drivingly connected to the rack 411, thereby driving the sliding support block 42 to slide on the cantilever 41;
  • the first infrared distance sensor 421 and the baffle 412 cooperates with each other to measure the position information of the sliding support block 42, and the controller 13 uses this to control the reciprocating sliding of the sliding support block 42 on the cantilever 41.
  • the elastic pressure plate 44 includes a housing 441 provided with a blind hole, a spring 442 provided in the housing 441, and a slider 443.
  • the housing 441 is provided with a second infrared distance sensor 444, and the slide A spike 445 is provided on the block 443.
  • the spring 442, the slider 443, and the spike 445 cooperate with each other to prevent the vegetables and fruits from being crushed while reciprocating on the cutter 34.
  • the second infrared distance sensor 444 is used to detect the distance between the elastic pressure plate 44 and the cutter 34 to avoid The elastic pressing plate 44 presses the cutter 34.
  • the electric conveyor belt 11 includes a plurality of rollers 112 that are rotatably connected to the base 1, and a conveyor belt 111 provided on the rollers 112.
  • the third motor 113 on the base 1 is drivingly connected to each other.
  • the base 1 between the electric conveyer belt 11 and the adjustable cutter head 3 is provided with buffer plates 15 obliquely.
  • the tops of the conveyor belt 11 and the adjustable cutter head 3 are flush.
  • the sliding support block 42 is a C-shaped structure.
  • An upper end of the sliding support block 42 is provided with an inverted T-shaped slider, and the slider is locked into an inverted T-shaped slider on the cantilever 41.
  • the slide groove is slidably connected to the slide groove, and the lower end of the slide support block 42 is slidably connected to the circular slide rail fixedly disposed on the cantilever 41.
  • the elastic connecting member 14 is a spring or an elastic band, and any material and / or structure that can reduce the vibration of the vibration motor 23 to the base 1 can be used.
  • the cutter head connecting member 32 includes a first chuck 321, a second chuck 322, and a first chuck 321 and a second chuck 322.
  • a first angle sensor 323 and a pressure sensor 324 are provided at the connection points of the first chuck 321 and the second chuck 322, respectively.
  • the first chuck 321 and the second chuck 322 are connected.
  • the first angle sensor 323 is used to monitor the relative rotation angle of the sub-cutter head 31.
  • the controller 13 can display the sliced shape on the operation table 17 for the user's reference.
  • the pressure sensor 324 is used to detect the position on the adjustable cutter head 3. The controller 13 judges whether the slicing works normally by the positive pressure. If the positive pressure is too large, the user needs to be alerted and stop the slicing work.
  • the cutter connecting member 35 includes a third chuck 351 and a connecting block 352 which are engaged with one end of the cutter 34, and the third chuck 351 and the connecting block 352 are sleeved with each other.
  • a connection is provided, and a second angle sensor 353 is provided at the connection, and a connection through hole 354 is provided on the connection block 352.
  • the second angle sensor 353 is used to detect the rotation angle of the cutters 34, and the controller 13 adjusts the inclination angle of each cutter 34 accordingly.
  • the connecting through hole 354 and the adjusting rod 36 are screw-connected to each other, and the guide rod 37 is slidably connected to each other.
  • the controller 13 is connected to the operation table 17, the vibration motor 23, the first motor 33, the electric cylinder 43, the second motor 45, the first infrared distance sensor 421, and the second infrared distance sensor 444, respectively.
  • the third motor 113, the first angle sensor 323, and the second angle sensor 353 are electrically connected to each other.
  • the controller 13 coordinates the data processing of each sensor and controls the operations of the vibration motor 23, the first motor 33, the electric cylinder 43, the second motor 45, and the third motor 113.
  • the adjustable fruit and vegetable circulating slice shaping water filtering device comprises a base with a frame structure, a water filtering mechanism, an adjustable knife disc, and a sliding down mechanism.
  • An electric conveyor belt is provided on the base to transport fruits and vegetables to Above the knife adjustment plate, the sliding and pressing mechanism drives the fruits and vegetables to reciprocate on the adjustable knife plate for slicing.
  • the adjustable knife plate adopts the intelligent electric adjustable design, which can easily adjust the parameters such as the distance and angle between the blades without manual replacement. Knife tray, and the blades can face in two directions, which will not reduce the slicing efficiency during the reciprocating movement of vegetables and fruits.
  • the sliding down mechanism adopts an elastic design to avoid crushing the fruits and vegetables; the sliced vegetable juice and the water for washing the fruits and vegetables are filtered by water.
  • the mechanism is separated and collected to facilitate subsequent processing or storage; its structure is reasonable, it has the advantages of simple structure, convenient use, high degree of intelligence, multiple functions, safety and reliability, time and labor saving, and strong practicability. Inconvenient problem.

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Hydrology & Water Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Abstract

一种可调式果蔬循环切片整形滤水装置，包括具有框架结构的底座（1）、滤水机构（2）、可调刀盘（3）以及滑动下压机构（4），底座（1）包括电动输送带（11）、控制器（13）、料斗（12）、刀盘安装座（16）以及操作台（17）；滤水机构（2）包括槽体（21）、网板（22）、振动马达（23）、出水口（24）；可调刀盘（3）包括若干个子刀盘（31），子刀盘（31）包括筒体（30）、第一电机（33）、刀具（34）、调节杆（36）、导向杆（37）、刀具连接件（35）；滑动下压机构（4）包括悬臂（41）、滑动支撑块（42）、电动缸（43）以及弹性压板（44）。该装置结构简单、使用方便、智能化程度高、功能多样、安全可靠、省时省力、实用性强，解决了现有切片机使用不方便的问题。

Description

一种可调式果蔬循环切片整形滤水装置 技术领域
本发明涉及食品机械设备领域，尤其是涉及一种可调式果蔬循环切片整形滤水装置。
背景技术
水果和蔬菜是人们日常必需品，当萝卜、红薯、大头菜等蔬菜、水果需要进行切片然后作进一步的加工或储藏时，传统的方法是手工切片，手工切片不仅效率低、切片厚度不均匀、劳动强度大，且手工操作具有一定的危险性。现有的对果蔬进行持续送料进行切片的果蔬切片机，由于刀片之间的距离、刀片与果蔬运动方向之间的角度是固定的，一旦需要切出不同厚度、形状就需要更换刀具，十分麻烦，该种切片机的刀具往往是单向的，这也就意味着当果蔬的厚度过大时需要较长的切削轨道，或者降低一半的效率使果蔬在刀具上往复运动，且这种切片机不能对切片后的果蔬汁水进行过滤，后期需要人工进行滤水，十分麻烦。
发明内容
本发明要解决的技术问题是：为了克服上述中存在的问题，提供了一种可调式果蔬循环切片整形滤水装置，其结构合理，具有结构简单、使用方便、智能化程度高、功能多样、安全可靠、省时省力、实用性强等优点，有效解决现有切片机使用不方便的问题。
本发明解决其技术问题所采用的技术方案是：一种可调式果蔬循环切片整形滤水装置，包括具有框架结构的底座、滤水机构、可调刀盘以及滑动下压机构，所述底座的一端设置有电动输送带、控制器，电动输送带的上方设有料斗， 底座的另一端设有刀盘安装座以及操作台；
所述的滤水机构是设置在刀盘安装座下方具有U字形结构的槽体,槽体上设置有网板、振动马达、出水口；所述槽体的一端是与底座相互铰接，槽体的另一端是通过弹性连接件与底座连接；所述的网板与槽体底部构成一个具有单开口的空腔，所述出水口是与该空腔相互连通；
所述的可调刀盘包括若干个以刀盘连接件层叠连接的子刀盘，子刀盘是与刀盘安装座相互连接；所述的子刀盘包括具有双开口的筒体、设置于筒体上的第一电机、同向设置且具有长条形结构的刀具、上下水平设置的调节杆、设置在调节杆之间的导向杆、刀具连接件；所述的调节杆、导向杆是设置于刀具的两端且两端是分别与筒体相互转动连接，第一电机是与调节杆的一端相互传动连接；
所述的调节杆由若干调节短杆组成，调节短杆的一端设有隼头，调节短杆的另一端设有套接孔，相邻调节短杆的隼头与套接孔相互套接并以螺栓固定，且相邻调节短杆表面设有旋向相反的外螺纹；
所述的滑动下压机构包括固定于底座上的悬臂、与悬臂相互滑动连接的滑动支撑块、设置于滑动支撑块上的电动缸以及与电动缸相互连接的弹性压板；所述的悬臂上设置有齿条、挡板，滑动支撑块上设有与齿条相互传动连接的第二电机，滑动支撑块上还设有与挡板配合使用的第一红外距离传感器；所述的弹性压板包括设有盲孔的壳体、壳体内设置的弹簧以及滑块，壳体上设有第二红外距离传感器，且滑块上设有尖刺。
进一步地，所述的电动输送带包括与底座相互转动连接的若干辊筒以及设置于辊筒上的输送带，辊筒是与设置于底座上的第三电机相互传动连接。
进一步地，所述的电动输送带与可调刀盘之间的底座上斜向设置有缓冲板。
进一步地，所述的滑动支撑块是C字形结构，滑动支撑块的上端设有倒T字形滑块，滑块卡入悬臂上的倒T字形滑槽并与之滑动连接，滑动支撑块的下端是与固定设置于悬臂上的圆形滑轨相互滑动连接。
进一步地，所述的弹性连接件是弹簧或者弹力带。
进一步地，所述的刀盘连接件包括相互套设连接的第一夹头、第二夹头，第一夹头、第二夹头分别与上下相邻的筒体相互卡接；第一夹头、第二夹头的连接处设有第一角度传感器以及压力传感器，第一角度传感器的两端分别与第一夹头、第二夹头连接。
进一步地，所述的刀具连接件包括与刀具一端相互卡接的第三夹头、连接块，第三夹头、连接块相互套设连接，且在连接处设有第二角度传感器，连接块上设有连接通孔。
进一步地，所述的连接通孔与调节杆相互螺纹连接，与导向杆相互滑动连接。
进一步地，所述的控制器分别与操作台、振动马达、第一电机、电动缸、第二电机、第一红外距离传感器、第二红外距离传感器、第三电机、第一角度传感器、第二角度传感器相互电性连接。
本发明的有益效果是：一种可调式果蔬循环切片整形滤水装置，包括具有框架结构的底座、滤水机构、可调刀盘以及滑动下压机构,底座上设有电动输送带将蔬果输送到可调刀盘上方，滑动下压机构带动蔬果在可调刀盘上往复运动进行切片，其中可调刀盘采用智能电动可调设计，可方便调节刀片之间的距离、角度等参数，无需手动更换刀盘，且刀片可朝向两个方向，在蔬果往复运动过程中不会降低切片效率，而滑动下压机构采用弹性设计，避免压坏蔬果；切片后的蔬果汁液和洗涤蔬果的水经过滤水机构分离并收集，方便后续加工或 储藏；其结构合理，具有结构简单、使用方便、智能化程度高、功能多样、安全可靠、省时省力、实用性强等优点，有效解决现有切片机使用不方便的问题。
附图说明
下面结合附图和实施例对本发明进一步说明。
图1是本发明所述一种可调式果蔬循环切片整形滤水装置的整体结构示意图；
图2是本发明所述一种可调式果蔬循环切片整形滤水装置的底座结构示意图；
图3是本发明所述一种可调式果蔬循环切片整形滤水装置的滤水机构结构示意图；
图4是本发明所述一种可调式果蔬循环切片整形滤水装置的可调刀盘结构示意图；
图5是本发明所述一种可调式果蔬循环切片整形滤水装置的可调刀盘剖面部分结构示意图；
图6是本发明所述一种可调式果蔬循环切片整形滤水装置的调节短杆结构示意图；
图7是本发明所述一种可调式果蔬循环切片整形滤水装置的刀盘连接件结构示意图；
图8是本发明所述一种可调式果蔬循环切片整形滤水装置的刀具连接件结构示意图；
图9是本发明所述一种可调式果蔬循环切片整形滤水装置的滑动下压机构结构示意图；
图10是本发明所述一种可调式果蔬循环切片整形滤水装置的弹性压板结构 示意图。
附图中标记分述如下:1、底座，11、电动输送带，111、输送带，112、辊筒，113、第三电机，12、料斗，13、控制器，14、弹性连接件，15、缓冲板，16、刀盘安装座，17、操作台，2、滤水机构，21、槽体，22、网板，23、振动马达，24、出水口，3、可调刀盘，30、筒体，31、子刀盘，32、刀盘连接件，321、第一夹头，322、第二夹头，323、第一角度传感器，324、压力传感器，33、第一电机，34、刀具，35、刀具连接件，351、第三夹头，352、连接块，353、第二角度传感器，354、连接通孔，36、调节杆，361、调节短杆，362、隼头，363、套接孔，37、导向杆，4、滑动下压机构，41、悬臂，411、齿条，412、挡板，42、滑动支撑块，421、第一红外距离传感器，43、电动缸，44、弹性压板，441、壳体，442、弹簧，443、滑块，444、第二红外距离传感器，445、尖刺，45、第二电机。
具体实施方式
现在结合附图对本发明作进一步详细的说明。这些附图均为简化的示意图，仅以示意方式说明本发明的基本结构，因此其仅显示与本发明有关的构成。
如图1所示的一种可调式果蔬循环切片整形滤水装置，包括具有框架结构的底座1、滤水机构2、可调刀盘3以及滑动下压机构4。
如图2所示，所述底座1的一端设置有电动输送带11、控制器13，电动输送带11的上方设有料斗12，底座1的另一端设有刀盘安装座16以及操作台17；
在一种可能的实施例中，料斗12的出口设置电动阀门用以控制蔬果的输送间隔，并在电动输送带11上设置红外接近开关，用以监视蔬果的输送速度，通过控制器13的分析控制输送速度的快慢，避免输送过快影响正常切片工作，同时避免输送过慢影响切片效率。
在一种可能的实施例中，所述的刀盘安装座16是底座1上的一块镂空区域，该区域边沿设有与可调刀盘3连接的连接件。
如图3所示，所述的滤水机构2是设置在刀盘安装座16下方具有U字形结构的槽体21,槽体21上设置有网板22、振动马达23、出水口24；所述槽体21的一端是与底座1相互铰接，槽体21的另一端是通过弹性连接件14与底座1连接；所述的网板22将槽体21分割为两层，网板22上层用于蔬果切片的导向输送，网板22下层与槽体21底部构成一个具有单开口的空腔，该空腔用于盛放滤出的汁水，其单向开口则是为了方便清洁该空腔而设置，所述出水口24是与该空腔相互连通，出水口24应与外部收集机构连接，以方便后续的处理工作。
如图4所示，所述的可调刀盘3包括若干个以刀盘连接件32层叠连接的子刀盘31，子刀盘31是分别或个别与刀盘安装座16相互连接；
如图5所示，所述的子刀盘31包括具有双开口的筒体30、设置于筒体30上的第一电机33、同向设置且具有长条形结构的刀具34、上下水平设置的调节杆36、设置在调节杆36之间的导向杆37、刀具连接件35；所述的调节杆36、导向杆37是设置于刀具34的两端且两端是分别与筒体30相互转动连接，第一电机33是与调节杆36的一端相互传动连接；在一种实施例中，所述的调节杆36、导向杆37仅设置于刀具34两端。在另一种实施例中，所述的调节杆36、导向杆37沿与刀具34垂直方向均匀设置于筒体30内腔中，以此使得刀具34各部分受力更加均匀。
所述的筒体30外壁面应设有用于与刀盘安装座16连接的连接件，如带有连接孔的连接板、卡扣等，凡是能将筒体30与刀盘安装座16连接固定即可。作为一种优选的方案，可调刀盘3的顶部应与刀盘安装座16上表面大致平齐。
如图6所示，所述的调节杆36由若干调节短杆361组成，调节短杆361的 一端设有隼头362，调节短杆361的另一端设有套接孔363，相邻调节短杆361的隼头362与套接孔363相互套接并以螺栓固定以防止其相互转动，且相邻调节短杆361表面设有旋向相反的外螺纹；
如图9所示，所述的滑动下压机构4包括固定于底座1上的悬臂41、与悬臂41相互滑动连接的滑动支撑块42、设置于滑动支撑块42上的电动缸43以及与电动缸43相互连接的弹性压板44；所述的悬臂41上设置有齿条411、挡板412，滑动支撑块42上设有与齿条411相互传动连接的第二电机45，滑动支撑块42上还设有与挡板412配合使用的第一红外距离传感器421；第二电机45与齿条411传动连接，以此带动滑动支撑块42在悬臂41上滑动；第一红外距离传感器421与挡板412相互配合以测量滑动支撑块42的位置信息，控制器13以此控制滑动支撑块42在悬臂41上的往复滑动。
如图10所示，所述的弹性压板44包括设有盲孔的壳体441、壳体441内设置的弹簧442以及滑块443，壳体441上设有第二红外距离传感器444，且滑块443上设有尖刺445。弹簧442、滑块443、尖刺445相互配合使蔬果在刀具34上往复运动的同时不至于将蔬果压碎，第二红外距离传感器444用于检测弹性压板44与刀具34之间的距离，避免弹性压板44压断刀具34。
在如图2所示的一种实施例中，所述的电动输送带11包括与底座1相互转动连接的若干辊筒112以及设置于辊筒112上的输送带111，辊筒112是与设置于底座1上的第三电机113相互传动连接。
在如图2所示的一种实施例中，所述的电动输送带11与可调刀盘3之间的底座1上斜向设置有缓冲板15，缓冲板15两端的上表面分别与电动输送带11、可调刀盘3的顶部平齐。
在如图9所示的一种实施例中，所述的滑动支撑块42是C字形结构，滑动 支撑块42的上端设有倒T字形滑块，滑块卡入悬臂41上的倒T字形滑槽并与之滑动连接，滑动支撑块42的下端是与固定设置于悬臂41上的圆形滑轨相互滑动连接。
在如图1所示的一种实施例中，所述的弹性连接件14是弹簧或者弹力带,凡是能减轻振动马达23向底座1传导震动的材料和/或结构皆可。
在如图7所示的一种实施例中，所述的刀盘连接件32包括相互套设连接的第一夹头321、第二夹头322，第一夹头321、第二夹头322分别与上下相邻的筒体30相互卡接固定；第一夹头321、第二夹头322的连接处设有第一角度传感器323以及压力传感器324，第一角度传感器323的两端分别与第一夹头321、第二夹头322连接。第一角度传感器323用于监控子刀盘31的相对旋转角度，控制器13以此可在操作台17上显示切片后的形状供用户参考，压力传感器324用于检测可调刀盘3上所承受的正压力，控制器13以此判断切片工作是否正常，如正压力过大则需要向用户报警并停止切片工作。
在如图8所示的一种实施例中，所述的刀具连接件35包括与刀具34一端相互卡接的第三夹头351、连接块352，第三夹头351、连接块352相互套设连接，且在连接处设有第二角度传感器353，连接块352上设有连接通孔354。第二角度传感器353用于检测刀具34的旋转角度，控制器13以此调节各刀具34的倾斜角度。
在一种实施例中，所述的连接通孔354与调节杆36相互螺纹连接，与导向杆37相互滑动连接。
在一种实施例中，所述的控制器13分别与操作台17、振动马达23、第一电机33、电动缸43、第二电机45、第一红外距离传感器421、第二红外距离传感器444、第三电机113、第一角度传感器323、第二角度传感器353相互电性 连接。控制器13统筹各传感器的数据处理，并以此控制振动马达23、第一电机33、电动缸43、第二电机45、第三电机113的运作。
本发明所述的一种可调式果蔬循环切片整形滤水装置，包括具有框架结构的底座、滤水机构、可调刀盘以及滑动下压机构,底座上设有电动输送带将蔬果输送到可调刀盘上方，滑动下压机构带动蔬果在可调刀盘上往复运动进行切片，其中可调刀盘采用智能电动可调设计，可方便调节刀片之间的距离、角度等参数，无需手动更换刀盘，且刀片可朝向两个方向，在蔬果往复运动过程中不会降低切片效率，而滑动下压机构采用弹性设计，避免压坏蔬果；切片后的蔬果汁液和洗涤蔬果的水经过滤水机构分离并收集，方便后续加工或储藏；其结构合理，具有结构简单、使用方便、智能化程度高、功能多样、安全可靠、省时省力、实用性强等优点，有效解决现有切片机使用不方便的问题。
以上述依据本发明的理想实施例为启示，通过上述的说明内容，相关工作人员完全可以在不偏离本项发明技术思想的范围内，进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容，必须要根据权利要求范围来确定其技术性范围。

Claims (9)

  1. 一种可调式果蔬循环切片整形滤水装置，其特征在于：包括具有框架结构的底座(1)、滤水机构(2)、可调刀盘(3)以及滑动下压机构(4)，所述底座(1)的一端设置有电动输送带(11)、控制器(13)，电动输送带(11)的上方设有料斗(12)，底座(1)的另一端设有刀盘安装座(16)以及操作台(17)；
    所述的滤水机构(2)是设置在刀盘安装座(16)下方具有U字形结构的槽体(21),槽体(21)上设置有网板(22)、振动马达(23)、出水口(24)；所述槽体(21)的一端是与底座(1)相互铰接，槽体(21)的另一端是通过弹性连接件(14)与底座(1)连接；所述的网板(22)与槽体(21)底部构成一个具有单开口的空腔，所述出水口(24)是与该空腔相互连通；
    所述的可调刀盘(3)包括若干个以刀盘连接件(32)层叠连接的子刀盘(31)，子刀盘(31)是与刀盘安装座(16)相互连接；所述的子刀盘(31)包括具有双开口的筒体(30)、设置于筒体(30)上的第一电机(33)、同向设置且具有长条形结构的刀具(34)、上下水平设置的调节杆(36)、设置在调节杆(36)之间的导向杆(37)、刀具连接件(35)；所述的调节杆(36)、导向杆(37)是设置于刀具(34)的两端且两端是分别与筒体(30)相互转动连接，第一电机(33)是与调节杆(36)的一端相互传动连接；
    所述的调节杆(36)由若干调节短杆(361)组成，调节短杆(361)的一端设有隼头(362)，调节短杆(361)的另一端设有套接孔(363)，相邻调节短杆(361)的隼头(362)与套接孔(363)相互套接并以螺栓固定，且相邻调节短杆(361)表面设有旋向相反的外螺纹；
    所述的滑动下压机构(4)包括固定于底座(1)上的悬臂(41)、与悬臂(41)相互滑动连接的滑动支撑块(42)、设置于滑动支撑块(42)上的电动缸(43)以及与电动缸(43)相互连接的弹性压板(44)；所述的悬臂(41)上设置有齿 条(411)、挡板(412)，滑动支撑块(42)上设有与齿条(411)相互传动连接的第二电机(45)，滑动支撑块(42)上还设有与挡板(412)配合使用的第一红外距离传感器(421)；所述的弹性压板(44)包括设有盲孔的壳体(441)、壳体(441)内设置的弹簧(442)以及滑块(443)，壳体(441)上设有第二红外距离传感器(444)，且滑块(443)上设有尖刺(445)。
  2. 根据权利要求1所述的一种可调式果蔬循环切片整形滤水装置，其特征在于：所述的电动输送带(11)包括与底座(1)相互转动连接的若干辊筒(112)以及设置于辊筒(112)上的输送带(111)，辊筒(112)是与设置于底座(1)上的第三电机(113)相互传动连接。
  3. 根据权利要求2所述的一种可调式果蔬循环切片整形滤水装置，其特征在于：所述的电动输送带(11)与可调刀盘(3)之间的底座(1)上斜向设置有缓冲板(15)。
  4. 根据权利要求1所述的一种可调式果蔬循环切片整形滤水装置，其特征在于：所述的滑动支撑块(42)是C字形结构，滑动支撑块(42)的上端设有倒T字形滑块，滑块卡入悬臂(41)上的倒T字形滑槽并与之滑动连接，滑动支撑块(42)的下端是与固定设置于悬臂(41)上的圆形滑轨相互滑动连接。
  5. 根据权利要求1所述的一种可调式果蔬循环切片整形滤水装置，其特征在于：所述的弹性连接件(14)是弹簧或者弹力带。
  6. 根据权利要求1所述的一种可调式果蔬循环切片整形滤水装置，其特征在于：所述的刀盘连接件(32)包括相互套设连接的第一夹头(321)、第二夹头(322)，第一夹头(321)、第二夹头(322)分别与上下相邻的筒体(30)相互卡接；第一夹头(321)、第二夹头(322)的连接处设有第一角度传感器(323)以及压力传感器(324)，第一角度传感器(323)的两端分别与第一夹头(321)、 第二夹头(322)连接。
  7. 根据权利要求1所述的一种可调式果蔬循环切片整形滤水装置，其特征在于：所述的刀具连接件(35)包括与刀具(34)一端相互卡接的第三夹头(351)、连接块(352)，第三夹头(351)、连接块(352)相互套设连接，且在连接处设有第二角度传感器(353)，连接块(352)上设有连接通孔(354)。
  8. 根据权利要求1和7所述的一种可调式果蔬循环切片整形滤水装置，其特征在于：所述的连接通孔(354)与调节杆(36)相互螺纹连接，与导向杆(37)相互滑动连接。
  9. 根据权利要求1、2、6、7中任一项权利要求所述的一种可调式果蔬循环切片整形滤水装置，其特征在于：所述的控制器(13)分别与操作台(17)、振动马达(23)、第一电机(33)、电动缸(43)、第二电机(45)、第一红外距离传感器(421)、第二红外距离传感器(444)、第三电机(113)、第一角度传感器(323)、第二角度传感器(353)相互电性连接。
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