WO2018203448A1 - ワークの切断方法及び接合部材 - Google Patents
ワークの切断方法及び接合部材 Download PDFInfo
- Publication number
- WO2018203448A1 WO2018203448A1 PCT/JP2018/010922 JP2018010922W WO2018203448A1 WO 2018203448 A1 WO2018203448 A1 WO 2018203448A1 JP 2018010922 W JP2018010922 W JP 2018010922W WO 2018203448 A1 WO2018203448 A1 WO 2018203448A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- workpiece
- wire
- joining member
- fixed abrasive
- grindstone
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/06—Grinders for cutting-off
- B24B27/0616—Grinders for cutting-off using a tool turning around the workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/06—Grinders for cutting-off
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B53/00—Devices or means for dressing or conditioning abrasive surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/04—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/304—Mechanical treatment, e.g. grinding, polishing, cutting
Definitions
- the present invention relates to a workpiece cutting method and a joining member.
- a wire saw having a fixed abrasive wire having abrasive grains fixed on the surface thereof is known.
- a fixed abrasive type wire saw for example, as in Patent Document 1, a plurality of cutting fixed abrasive wires are wound around a plurality of rollers to form a wire row.
- the workpiece is cut and fed to the wire row while the wire is driven at a high speed in the axial direction and the machining fluid is appropriately supplied, so that the workpiece is simultaneously cut at each wire position.
- FIG. 5 shows an outline of an example of a wire saw using a general fixed abrasive wire.
- this fixed abrasive grain type wire saw 101 is mainly composed of a fixed abrasive wire 102 for cutting a workpiece W in which abrasive grains are fixed to the surface of a wire (high-tensile steel wire).
- the wire row 111 including the fixed abrasive wire 102 wound around the grooved rollers 103 and 103 ′, and the fixed abrasive wire 102.
- a coolant 109 also referred to as coolant
- the fixed abrasive wire 102 is fed out from one wire reel 107 and enters a roller 103 with a groove through a tension applying mechanism 104.
- the fixed abrasive wire 102 is wound around the grooved rollers 103 and 103 ′ by about 300 to 400 times, and then wound around the wire reel 107 ′ through the other tension applying mechanism 104 ′.
- the grooved rollers 103 and 103 ′ are rollers in which polyurethane resin is press-fitted around a steel cylinder and grooves are cut at a constant pitch on the surface, and the fixed abrasive wire 102 wound is used for driving.
- the motor 110 can be driven in a reciprocating direction at a predetermined cycle.
- the work feeding mechanism 105 in FIG. The workpiece W is bonded through the bonded member (beam) 120 formed.
- the workpiece W is held down by the workpiece feeding means 105 while being relatively pushed down, and is fed out to the wire row 111 including the fixed abrasive wire 102 wound around the grooved rollers 103 and 103 ′.
- an appropriate tension is applied to the fixed abrasive wire 102 using the wire tension applying mechanism 104, and the coolant 109 is passed through the nozzle 108 while the fixed abrasive wire 102 travels in the reciprocating direction by the driving motor 110.
- the workpiece W is cut and fed by the workpiece feeding means 105, and the workpiece W is cut into a wafer. Further, after the cutting of the workpiece W is completed, the cut workpiece is pulled out from the wire row 111 by moving the cut workpiece relative to the direction opposite to that at the time of cutting.
- the workpiece W is pressed against the single fixed abrasive wire 102 wound around the grooved roller 103 and moved and cut. 111 is located below. Therefore, in order to take out the workpiece W, it is necessary to move the workpiece W upward so that the wire 102 passes through the gap between the wafer-like workpieces W and is extracted relatively downward.
- the present invention has been made in view of the above-described problems, and can prevent the occurrence of saw marks and the occurrence of wire breakage caused by a fixed abrasive wire being caught on a workpiece during wire drawing after workpiece cutting.
- An object of the present invention is to provide a work cutting method and a joining member.
- the present invention forms a wire row by winding a fixed abrasive wire having abrasive grains fixed on its surface around a plurality of grooved rollers, and the fixed abrasive wire is axially arranged.
- the workpiece held by the workpiece holding means via the joining member affixed to the workpiece while being reciprocated to the wire row is cut and fed into the wire row so that the workpiece is simultaneously aligned at a plurality of locations in the axial direction.
- the fixing is performed after the workpiece has been cut and before the workpiece is pulled out of the wire row.
- a workpiece cutting method wherein an abrasive wire is worn by the grindstone of the joining member.
- the fixed abrasive wire can be worn by the grindstone of the joining member located between the workpiece and the workpiece holding means before the workpiece is pulled out from the wire row. Occurrence of the fixed abrasive wire at the time can be prevented. Therefore, according to the workpiece cutting method of the present invention, it is possible to prevent the occurrence of saw marks and the occurrence of wire breakage caused by the fixed abrasive wire being caught on the workpiece.
- WA White Alundum
- the fixed abrasive wire can be more effectively worn, and the workpiece can be pulled out while more reliably preventing the fixed abrasive wire from being caught.
- WA grindstone having a grain number of # 100 to # 10,000 as the WA grindstone constituting part of the joining member.
- the fixed abrasive wire can be particularly effectively worn, and the fixed abrasive wire can be more reliably prevented from being caught. .
- the present invention provides a joining member that is affixed to the surface of the workpiece held by the workpiece holding means of the wire saw and is held on the side held by the workpiece holding means.
- a joining member characterized in that a part of is made of a grindstone.
- Such a joining member of the present invention is positioned between the workpiece holding means of the wire saw and the workpiece at the time of cutting the workpiece, and wears the fixed abrasive grains of the wire saw with a grindstone after the workpiece is cut and before the workpiece is pulled out. Can be made. Therefore, the joining member of the present invention can prevent the generation of saw marks and the occurrence of wire breakage caused by the fixed abrasive wire being caught on the workpiece.
- the grindstone constituting a part of the joining member is a WA grindstone.
- the fixed abrasive wire can be more effectively worn, and the workpiece can be pulled out while more reliably preventing the fixed abrasive wire from being caught. .
- the WA grindstone constituting a part of the joining member has an abrasive grain count of # 100 to # 10,000.
- the fixed abrasive wire can be particularly effectively worn, and the fixed abrasive wire can be more reliably prevented from being caught.
- the bonding member is a laminate including a layer attached to the workpiece and a layer held by the workpiece holding means, and the layer attached to the workpiece is made of resin, carbon It is preferable that the layer is made of soda glass or silicon, and the layer held by the work holding means is made of a grindstone.
- the layer attached to the workpiece is resin, carbon, soda glass, or silicon
- the surface of the workpiece is less likely to be scratched, and the fixed abrasive wire can be reliably worn with a grindstone. It will be possible.
- the workpiece can be pulled out with a worn wire, so that the clearance between the workpiece and the wire is ensured, without causing a saw mark or disconnection due to the wire being caught, The workpiece can be pulled out.
- the present inventor has intensively studied to solve such problems. As a result, it is found that the workpiece can be pulled out without causing the fixed abrasive wire to be caught by wearing the fixed abrasive wire by using a part of the bonding member to be affixed to the workpiece as a grindstone.
- the present invention has been completed.
- a wire saw 1 includes a fixed abrasive wire 2 for cutting a workpiece W, a plurality of grooved rollers 3 and 3 ′ around which the fixed abrasive wire 2 is wound, and a grooved roller 3 and 3 ′.
- the wire row 11 formed between them, the tension applying mechanisms 4 and 4 'for applying tension to the fixed abrasive wire 2, and the wire row 11 can be cut and fed while holding the workpiece W to be cut.
- a workpiece feeding mechanism 5 that can move the workpiece W in a direction opposite to the feeding direction, and a machining fluid supply mechanism 6 including a nozzle 8 that supplies a cooling fluid 9 at the time of cutting are provided.
- the wire saw 1 includes a pair of wire reels 7 and 7 '.
- the fixed abrasive wire 2 is fed from one wire reel 7 and enters a roller 3 with a groove through a tension applying mechanism 4.
- the fixed abrasive wire 2 is wound around the grooved rollers 3 and 3 'by about 300 to 400 times, and then wound around the wire reel 7' through the other tension applying mechanism 4 '.
- As the fixed abrasive wire 2 for example, a nickel wire electrodeposited with diamond abrasive grains on the surface of a piano wire can be used.
- the grooved rollers 3, 3 'are rollers in which polyurethane resin is press-fitted around a steel cylinder and grooves are cut at a constant pitch on the surface, and the fixed abrasive wire 2 wound is used for driving.
- the motor 10 can reciprocate in the axial direction at a predetermined cycle.
- the workpiece W can be held as shown in FIG. That is, the workpiece feeding mechanism 5 has a workpiece holding means 14 composed of a workpiece holding portion 12 and a workpiece plate 13, the bonding member 20 is bonded to the workpiece W, and the bonding member 20 is held by the workpiece plate 13. Then, the workpiece W can be held by the workpiece holding unit 12 via the joining member 20 and the workpiece plate 13.
- the joining member 20 is the joining member of the present invention. That is, as shown in FIG. 2, a part of the joining member is a grindstone 21.
- the joining member 20 of the present invention is preferably a laminate including a layer attached to the workpiece W and a layer held on the workpiece holding means 14.
- the layer on the side to be attached is preferably the resin 22, and the layer held on the work holding means is preferably made of the grindstone 21. If the side attached to the workpiece W is a resin, the side surface of the workpiece W is hardly scratched.
- the layer attached to the workpiece W may be made of not only the resin 22 but also carbon, soda glass, or silicon. These materials are also less likely to scratch the workpiece W.
- a method for cutting the workpiece W using the wire saw 1 as described above will be described with reference to FIGS.
- a wire row 11 is formed by winding a fixed abrasive wire 2 around a plurality of grooved rollers 3 and 3 ′, and the fixed abrasive wire 2 is moved in the wire axial direction.
- the workpiece W held by the workpiece holding means 14 is cut and fed to the wire row 11 by the workpiece feeding mechanism 5 via the joining member 20 attached to the workpiece W while reciprocating, so that the workpiece W is pivoted. Cut simultaneously at multiple points in the direction.
- the fixed abrasive wire 2 is worn by the grindstone 21 of the joining member 20 after the cutting of the workpiece W and before the workpiece W is pulled out from the wire row 11.
- the fixed abrasive wire 2 can be worn as follows. In the cutting with the wire saw 1, in fact, as shown in FIG. 3, the workpiece W is cut and fed by an amount with a margin added to the diameter of the workpiece W. Therefore, the bonding member 20 that adheres to the workpiece W in the vicinity of the cutting end portion. Some are also cut off.
- the joining member 20 in which at least a part of the portion to be cut with the marginal cut amount is the grindstone 21, the wire row 11 is cut into the grindstone 21, and the fixed abrasive wire 2 is worn at this time. be able to.
- the clearance between the workpiece W and the fixed abrasive wire 2 when the workpiece W is pulled out from the wire row 11 is ensured, and the workpiece W can be pulled out while preventing the fixed abrasive wire 2 from being caught. it can. Therefore, according to the workpiece cutting method of the present invention, it is possible to prevent occurrence of saw marks and wire breakage caused by the fixed abrasive wire 2 being caught on the workpiece W.
- the type of the grindstone constituting a part of the joining member 20 is a WA grindstone.
- the WA grindstone the fixed abrasive wire 2 can be effectively worn, and the occurrence of the catch of the fixed abrasive wire 2 can be more reliably prevented.
- the abrasive grain count of the WA grindstone constituting a part of the joining member 20 is # 100 to # 10,000. In this way, by setting the abrasive grain count of the WA grindstone to # 100 to # 10,000, the fixed abrasive wire 2 can be particularly effectively worn, and the fixed abrasive wire 2 can be more easily caught. It can be surely prevented.
- Example 2 The workpiece was cut using the workpiece cutting method of the present invention.
- a workpiece to be cut a cylindrical silicon single crystal ingot having a diameter of about 300 mm was used.
- wire for cutting a fixed abrasive wire in which diamond abrasive grains were fixed to a core wire as shown in Table 1 below was used.
- a bonding member made of a resin having a height of 10 mm and a WA grinding stone having a height of 20 mm and an abrasive grain count of # 4,000 were bonded together with an epoxy adhesive. It was used. As shown in FIG. 4, the height of the joining member was set to 30 mm. Further, the cutting amount into the WA grindstone in the example was set to 5 mm.
- the present invention is not limited to the above embodiment.
- the above-described embodiment is an exemplification, and the present invention has any configuration that has substantially the same configuration as the technical idea described in the claims of the present invention and that exhibits the same effects. Are included in the technical scope.
Abstract
Description
本発明のワークの切断方法を用いてワークの切断を行った。切断するワークとしては直径約300mmの円柱状のシリコン単結晶インゴットを用いた。また、切断用のワイヤとしては、下記の表1のような芯線にダイヤモンド砥粒を固着した固定砥粒ワイヤを用いた。
接合部材として、樹脂のみからなる従来の接合部材を用いたこと以外、実施例と同様な条件(表1、2、図4)で、シリコン単結晶インゴットの切断を行った。
Claims (7)
- 表面に砥粒が固着された固定砥粒ワイヤを、複数の溝付ローラに巻掛けることによってワイヤ列を形成し、前記固定砥粒ワイヤを軸方向に往復走行させながら、ワークに貼り付けられた接合部材を介してワーク保持手段で保持したワークを、前記ワイヤ列に対して切り込み送りすることによって、前記ワークが軸方向に並ぶ複数の箇所で同時に切断されるワイヤソーによるワークの切断方法において、
前記接合部材として、一部が砥石であるものを用いることで、前記ワークの切断終了後、かつ、前記ワイヤ列から前記ワークを引き抜く前に、前記固定砥粒ワイヤを、前記接合部材の前記砥石で摩耗させることを特徴とするワークの切断方法。 - 前記接合部材の一部を構成する前記砥石として、WA砥石を用いることを特徴とする請求項1に記載のワークの切断方法。
- 前記接合部材の一部を構成する前記WA砥石として、砥粒番手が#100~#10,000のものを用いることを特徴とする請求項2に記載のワークの切断方法。
- ワイヤソーのワーク保持手段に保持されるワークの、前記ワーク保持手段に保持される側の表面に貼り付けられる接合部材であって、
該接合部材の一部が砥石からなるものであることを特徴とする接合部材。 - 前記接合部材の一部を構成する前記砥石が、WA砥石であることを特徴とする請求項4に記載の接合部材。
- 前記接合部材の一部を構成する前記WA砥石が、砥粒番手が#100~#10,000のものであることを特徴とする請求項5に記載の接合部材。
- 前記接合部材が、前記ワークに貼り付けられる側の層と、前記ワーク保持手段に保持される側の層とからなる積層体であり、前記ワークに貼り付けられる側の層が樹脂、カーボン、ソーダガラス、又は、シリコンからなり、前記ワーク保持手段に保持される側の層が砥石からなるものであることを特徴とする請求項4から請求項6のいずれか1項に記載の接合部材。
Priority Applications (3)
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KR1020197031386A KR102476617B1 (ko) | 2017-05-02 | 2018-03-20 | 워크의 절단 방법 및 접합 부재 |
CN201880026727.3A CN110545957B (zh) | 2017-05-02 | 2018-03-20 | 工件的切断方法及接合部件 |
JP2019516366A JP6835213B2 (ja) | 2017-05-02 | 2018-03-20 | ワークの切断方法及び接合部材 |
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JP (1) | JP6835213B2 (ja) |
KR (1) | KR102476617B1 (ja) |
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Cited By (1)
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WO2020149125A1 (ja) * | 2019-01-15 | 2020-07-23 | 信越半導体株式会社 | ワークの切断方法及びワイヤソー |
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- 2018-03-20 WO PCT/JP2018/010922 patent/WO2018203448A1/ja active Application Filing
- 2018-03-20 JP JP2019516366A patent/JP6835213B2/ja active Active
- 2018-03-20 KR KR1020197031386A patent/KR102476617B1/ko active IP Right Grant
- 2018-03-20 CN CN201880026727.3A patent/CN110545957B/zh active Active
- 2018-03-23 TW TW107109920A patent/TWI717592B/zh active
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KR20200002845A (ko) | 2020-01-08 |
CN110545957A (zh) | 2019-12-06 |
KR102476617B1 (ko) | 2022-12-12 |
JPWO2018203448A1 (ja) | 2020-01-23 |
JP6835213B2 (ja) | 2021-02-24 |
TW201843725A (zh) | 2018-12-16 |
TWI717592B (zh) | 2021-02-01 |
CN110545957B (zh) | 2021-07-23 |
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