WO2018159560A1 - 感放射線性樹脂組成物、レジストパターン形成方法、酸拡散制御剤、カルボン酸塩及びカルボン酸 - Google Patents
感放射線性樹脂組成物、レジストパターン形成方法、酸拡散制御剤、カルボン酸塩及びカルボン酸 Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C69/00—Esters of carboxylic acids; Esters of carbonic or haloformic acids
- C07C69/52—Esters of acyclic unsaturated carboxylic acids having the esterified carboxyl group bound to an acyclic carbon atom
- C07C69/533—Monocarboxylic acid esters having only one carbon-to-carbon double bond
- C07C69/54—Acrylic acid esters; Methacrylic acid esters
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- C07C381/00—Compounds containing carbon and sulfur and having functional groups not covered by groups C07C301/00 - C07C337/00
- C07C381/12—Sulfonium compounds
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- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C59/00—Compounds having carboxyl groups bound to acyclic carbon atoms and containing any of the groups OH, O—metal, —CHO, keto, ether, groups, groups, or groups
- C07C59/01—Saturated compounds having only one carboxyl group and containing hydroxy or O-metal groups
- C07C59/10—Polyhydroxy carboxylic acids
- C07C59/105—Polyhydroxy carboxylic acids having five or more carbon atoms, e.g. aldonic acids
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- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C59/00—Compounds having carboxyl groups bound to acyclic carbon atoms and containing any of the groups OH, O—metal, —CHO, keto, ether, groups, groups, or groups
- C07C59/01—Saturated compounds having only one carboxyl group and containing hydroxy or O-metal groups
- C07C59/11—Saturated compounds having only one carboxyl group and containing hydroxy or O-metal groups containing rings
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- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C59/00—Compounds having carboxyl groups bound to acyclic carbon atoms and containing any of the groups OH, O—metal, —CHO, keto, ether, groups, groups, or groups
- C07C59/01—Saturated compounds having only one carboxyl group and containing hydroxy or O-metal groups
- C07C59/115—Saturated compounds having only one carboxyl group and containing hydroxy or O-metal groups containing halogen
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- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C59/00—Compounds having carboxyl groups bound to acyclic carbon atoms and containing any of the groups OH, O—metal, —CHO, keto, ether, groups, groups, or groups
- C07C59/125—Saturated compounds having only one carboxyl group and containing ether groups, groups, groups, or groups
- C07C59/13—Saturated compounds having only one carboxyl group and containing ether groups, groups, groups, or groups containing rings
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- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C62/00—Compounds having carboxyl groups bound to carbon atoms of rings other than six—membered aromatic rings and containing any of the groups OH, O—metal, —CHO, keto, ether, groups, groups, or groups
- C07C62/02—Saturated compounds containing hydroxy or O-metal groups
- C07C62/04—Saturated compounds containing hydroxy or O-metal groups with a six-membered ring
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- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C62/00—Compounds having carboxyl groups bound to carbon atoms of rings other than six—membered aromatic rings and containing any of the groups OH, O—metal, —CHO, keto, ether, groups, groups, or groups
- C07C62/02—Saturated compounds containing hydroxy or O-metal groups
- C07C62/06—Saturated compounds containing hydroxy or O-metal groups polycyclic
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C69/00—Esters of carboxylic acids; Esters of carbonic or haloformic acids
- C07C69/02—Esters of acyclic saturated monocarboxylic acids having the carboxyl group bound to an acyclic carbon atom or to hydrogen
- C07C69/12—Acetic acid esters
- C07C69/14—Acetic acid esters of monohydroxylic compounds
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- C07—ORGANIC CHEMISTRY
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- C07D307/00—Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom
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- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D307/00—Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom
- C07D307/02—Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings
- C07D307/26—Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings having one double bond between ring members or between a ring member and a non-ring member
- C07D307/30—Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings having one double bond between ring members or between a ring member and a non-ring member with hetero atoms or with carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals, directly attached to ring carbon atoms
- C07D307/32—Oxygen atoms
- C07D307/33—Oxygen atoms in position 2, the oxygen atom being in its keto or unsubstituted enol form
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- G—PHYSICS
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- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
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- G03F7/0045—Photosensitive materials with organic non-macromolecular light-sensitive compounds not otherwise provided for, e.g. dissolution inhibitors
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- G—PHYSICS
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- G03F7/038—Macromolecular compounds which are rendered insoluble or differentially wettable
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/039—Macromolecular compounds which are photodegradable, e.g. positive electron resists
- G03F7/0392—Macromolecular compounds which are photodegradable, e.g. positive electron resists the macromolecular compound being present in a chemically amplified positive photoresist composition
- G03F7/0397—Macromolecular compounds which are photodegradable, e.g. positive electron resists the macromolecular compound being present in a chemically amplified positive photoresist composition the macromolecular compound having an alicyclic moiety in a side chain
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- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2601/00—Systems containing only non-condensed rings
- C07C2601/12—Systems containing only non-condensed rings with a six-membered ring
- C07C2601/14—The ring being saturated
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2603/00—Systems containing at least three condensed rings
- C07C2603/02—Ortho- or ortho- and peri-condensed systems
- C07C2603/04—Ortho- or ortho- and peri-condensed systems containing three rings
- C07C2603/06—Ortho- or ortho- and peri-condensed systems containing three rings containing at least one ring with less than six ring members
- C07C2603/10—Ortho- or ortho- and peri-condensed systems containing three rings containing at least one ring with less than six ring members containing five-membered rings
- C07C2603/12—Ortho- or ortho- and peri-condensed systems containing three rings containing at least one ring with less than six ring members containing five-membered rings only one five-membered ring
- C07C2603/18—Fluorenes; Hydrogenated fluorenes
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2603/00—Systems containing at least three condensed rings
- C07C2603/56—Ring systems containing bridged rings
- C07C2603/58—Ring systems containing bridged rings containing three rings
- C07C2603/70—Ring systems containing bridged rings containing three rings containing only six-membered rings
- C07C2603/72—Ethanonaphthalenes; Hydrogenated ethanonaphthalenes
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- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2603/00—Systems containing at least three condensed rings
- C07C2603/56—Ring systems containing bridged rings
- C07C2603/58—Ring systems containing bridged rings containing three rings
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- C07C2603/74—Adamantanes
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
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- G03F7/16—Coating processes; Apparatus therefor
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- G03F7/2002—Exposure; Apparatus therefor with visible light or UV light, through an original having an opaque pattern on a transparent support, e.g. film printing, projection printing; by reflection of visible or UV light from an original such as a printed image
- G03F7/2004—Exposure; Apparatus therefor with visible light or UV light, through an original having an opaque pattern on a transparent support, e.g. film printing, projection printing; by reflection of visible or UV light from an original such as a printed image characterised by the use of a particular light source, e.g. fluorescent lamps or deep UV light
- G03F7/2006—Exposure; Apparatus therefor with visible light or UV light, through an original having an opaque pattern on a transparent support, e.g. film printing, projection printing; by reflection of visible or UV light from an original such as a printed image characterised by the use of a particular light source, e.g. fluorescent lamps or deep UV light using coherent light; using polarised light
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
- G03F7/2041—Exposure; Apparatus therefor in the presence of a fluid, e.g. immersion; using fluid cooling means
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- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
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- G03F7/322—Aqueous alkaline compositions
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- G03F7/38—Treatment before imagewise removal, e.g. prebaking
Definitions
- the present invention relates to a radiation sensitive resin composition, a resist pattern forming method, an acid diffusion controller, a carboxylate and a carboxylic acid.
- Such a radiation-sensitive resin composition contains a component that generates an acid upon irradiation with exposure light such as far ultraviolet rays such as ArF excimer laser, extreme ultraviolet rays (EUV), and electron beams. By exposing this, an acid is generated in the exposed portion, and the catalytic action of this acid causes a difference in dissolution rate between the exposed portion and the unexposed portion in the developer, thereby forming a resist pattern on the substrate.
- exposure light such as far ultraviolet rays such as ArF excimer laser, extreme ultraviolet rays (EUV), and electron beams.
- Such a radiation-sensitive resin composition has excellent resolution and rectangularity of the cross-sectional shape of the resist pattern, excellent LWR (Line Width Roughness) performance, excellent focal depth, and high yield of high-precision patterns. Is required to be obtained.
- various studies have been made on the structure of the polymer contained in the radiation-sensitive resin composition. For example, it is known that when a polymer has a lactone structure such as a butyrolactone structure or a norbornane lactone structure, the adhesion of the resist pattern to the substrate can be improved and these performances can be improved (Japanese Patent Laid-Open No. 11-212265). JP 2003-5375 A and JP 2008-83370 A).
- the miniaturization of the resist pattern has progressed to a level of 45 nm or less, the required level of the performance is further increased, and the conventional radiation-sensitive resin composition satisfies these requirements. I can't make it happen.
- the resist performance described above is required to be further improved, for example, the resist film shrinkage during post-exposure baking (post exposure bake (PEB)) is small and the film shrinkage suppression is required to be excellent. It has been.
- PEB post exposure bake
- the present invention has been made based on the above-mentioned circumstances, and its purpose is a radiation-sensitive resin composition that is excellent in LWR performance, resolution, rectangularity of a cross-sectional shape, focal depth, and film shrinkage suppression.
- Another object of the present invention is to provide a resist pattern forming method, an acid diffusion controller, a carboxylate and a carboxylic acid.
- the invention made in order to solve the above-mentioned problems is a radiation sensitive composition
- a radiation sensitive composition comprising a polymer having an acid dissociable group, a radiation sensitive acid generator, a compound represented by the following formula (1), and a solvent. It is a resin composition.
- X is an oxygen atom or a sulfur atom.
- R 1 is a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms.
- R 2 to R 5 are each independently An alicyclic ring having 3 to 20 ring members which is a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms, or two or more of these groups are combined with each other and bonded to carbon atoms Represents a structure or an aliphatic heterocyclic structure, Z n + is an n-valent cation, and n is an integer of 1 to 3.)
- Another invention made to solve the above problems is a process of coating the radiation-sensitive resin composition on one surface of the substrate, a process of exposing a resist film obtained by the coating process, And a step of developing the exposed resist film.
- an acid diffusion controller represented by the following formula (1 ′).
- X is an oxygen atom or a sulfur atom.
- R 1 is a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms.
- R 2 to R 5 are each independently selected.
- a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms, or two or more of these groups having a ring member number of 3 to 20 composed of carbon atoms to which they are combined and bonded to each other Represents a ring structure or an aliphatic heterocyclic structure, Z n + is an n-valent radiation-sensitive cation, and n is an integer of 1 to 3.
- X is an oxygen atom or a sulfur atom.
- R 1 is a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms.
- R 2 to R 5 are each independently An alicyclic ring having 3 to 20 ring members which is a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms, or two or more of these groups are combined with each other and bonded to carbon atoms Represents a structure or an aliphatic heterocyclic structure, Z n + is an n-valent radiation-sensitive cation, and n is an integer of 1 to 3.
- a carboxylic acid represented by the following formula (i ′).
- X is an oxygen atom or a sulfur atom
- R 1 is a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms
- R 2 and R 3 are each independently carbon.
- a monovalent organic group having 1 to 20 and R 4 and R 5 are each independently a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms, or R 2 to R 5 It represents an alicyclic structure or aliphatic heterocyclic structure having 3 to 20 ring members constituted by two or more carbon atoms bonded to each other and bonded to each other.
- organic group means a group containing at least one carbon atom.
- alicyclic structure in which a plurality of groups are combined to each other means that the combined and configured ring is an alicyclic structure.
- aliphatic heterocyclic structure constituted by combining a plurality of groups with each other means that the combined and constituted ring is an aliphatic heterocyclic structure.
- Numberer of ring members means the number of atoms constituting the ring of the alicyclic structure, aromatic ring structure, aliphatic heterocyclic structure and aromatic heterocyclic structure, and in the case of polycyclic, the number of atoms constituting this polycyclic ring Say.
- a resist pattern that exhibits excellent depth of focus and film shrinkage suppression, low LWR, high resolution, and excellent cross-sectional rectangularity. can be formed.
- the acid diffusion controlling agent of the present invention can be suitably used as an acid diffusion controlling agent component of the radiation sensitive resin composition.
- the carboxylate and carboxylic acid of the present invention can be suitably used as a raw material for the acid diffusion controller. Accordingly, these can be suitably used for semiconductor device processing processes and the like that are expected to be further miniaturized in the future.
- the radiation-sensitive resin composition includes a polymer having an acid-dissociable group (hereinafter also referred to as “[A] polymer”) and a radiation-sensitive acid generator (hereinafter referred to as “[B] acid generator”). And a compound represented by the above formula (1) (hereinafter also referred to as “[C] compound”) and a solvent (hereinafter also referred to as “[D] solvent”). It is a thing.
- the radiation-sensitive resin composition may contain, as a suitable component, a polymer having a larger mass content of fluorine atoms than the [A] polymer (hereinafter also referred to as “[E] polymer”). In the range which does not impair the effect of this invention, you may contain other arbitrary components.
- the radiation sensitive resin composition contains [A] polymer, [B] acid generator, [C] compound and [D] solvent, so that LWR performance, resolution, rectangularity of cross-sectional shape, It is excellent in depth of focus and film shrinkage suppression (hereinafter, these characteristics are collectively referred to as “LWR performance etc.”).
- LWR performance etc. LWR performance, resolution, rectangularity of cross-sectional shape, It is excellent in depth of focus and film shrinkage suppression
- the presence of an oxygen atom or sulfur atom at a specific position with respect to the carboxylate anion allows the [C] compound to be suitable while maintaining stability as a carboxylate anion due to electronic interaction and the like. It can be considered that the diffusion length of the acid generated from the [B] acid generator is controlled to be moderately short, and as a result, the LWR performance and the like are improved.
- each component will be described.
- the polymer is a polymer having an acid dissociable group.
- the “acid-dissociable group” refers to a group that replaces a hydrogen atom such as a carboxy group or a hydroxy group and dissociates by the action of an acid.
- the polymer usually has an acid dissociable group as a structural unit containing an acid dissociable group (hereinafter also referred to as “structural unit (I)”).
- the polymer has, in addition to the structural unit (I), a structural unit (II) having a lactone structure, a cyclic carbonate structure, a sultone structure, or a combination thereof and / or a structural unit (III) containing a hydroxy group. And may have other structural units other than the structural units (I) to (III).
- each structural unit will be described.
- the structural unit (I) is a structural unit containing an acid dissociable group.
- structural unit (I) examples include a structural unit represented by the following formula (2) (hereinafter also referred to as “structural unit (I-1)”) and a structural unit containing an acetal structure (hereinafter referred to as “structural unit (I -2) ”)) and the like.
- the polymer may have one or more structural units (I-1) and (I-2).
- the polymer may have both the structural unit (I-1) and the structural unit (I-2).
- the structural unit (I-1) and the structural unit (I-2) will be described.
- the structural unit (I-1) is a structural unit represented by the following formula (2).
- a group represented by —CR 15 R 16 R 17 in the following formula (2) is an acid dissociable group.
- the acid-dissociable group include a polycyclic alicyclic structure, a large protecting group having a sterically bulky structure, and an acid-dissociable group other than the large protecting group, which does not include an alicyclic structure or a simple structure. Examples thereof include a small protective group having a ring-shaped alicyclic structure and a sterically small structure.
- R 14 is a hydrogen atom, a fluorine atom, a methyl group or a trifluoromethyl group.
- R 15 is a monovalent hydrocarbon group having 1 to 20 carbon atoms.
- R 16 and R 17 are each independently a monovalent hydrocarbon group having 1 to 20 carbon atoms, or 3 to 3 carbon atoms composed of these groups combined with the carbon atom to which they are bonded. 20 alicyclic structures are represented.
- R 14 is preferably a hydrogen atom or a methyl group, more preferably a methyl group, from the viewpoint of the copolymerizability of the monomer that provides the structural unit (I-1).
- Examples of the monovalent hydrocarbon group having 1 to 20 carbon atoms represented by R 15 , R 16 or R 17 include, for example, a monovalent chain hydrocarbon group having 1 to 20 carbon atoms and 1 to 3 carbon atoms. Valent alicyclic hydrocarbon group, monovalent aromatic hydrocarbon group having 6 to 20 carbon atoms, and the like.
- Examples of the monovalent chain hydrocarbon group having 1 to 20 carbon atoms include alkyl groups such as a methyl group, an ethyl group, an n-propyl group, and an i-propyl group; An alkenyl group such as an ethenyl group, a propenyl group, a butenyl group; Examples thereof include alkynyl groups such as ethynyl group, propynyl group and butynyl group.
- Examples of the monovalent alicyclic hydrocarbon group having 3 to 20 carbon atoms include monocyclic alicyclic saturated hydrocarbon groups such as a cyclopentyl group and a cyclohexyl group; Monocyclic alicyclic unsaturated hydrocarbon groups such as cyclopentenyl group and cyclohexenyl group; Polycyclic alicyclic saturated hydrocarbon groups such as norbornyl group, adamantyl group and tricyclodecyl group; Examples thereof include polycyclic alicyclic unsaturated hydrocarbon groups such as a norbornenyl group and a tricyclodecenyl group.
- Examples of the monovalent aromatic hydrocarbon group having 6 to 20 carbon atoms include aryl groups such as a phenyl group, a tolyl group, a xylyl group, a naphthyl group, and an anthryl group; Examples thereof include aralkyl groups such as benzyl group, phenethyl group, naphthylmethyl group and anthrylmethyl group.
- Examples of the alicyclic structure having 3 to 20 carbon atoms constituted by the R 16 and R 17 groups combined with the carbon atom to which they are bonded include, for example, a cyclopropane structure, a cyclobutane structure, a cyclopentane structure, a cyclohexane structure, and a cyclopentene structure. And monocyclic alicyclic structures such as a cyclohexene structure; and polycyclic alicyclic structures such as a norbornane structure and an adamantane structure.
- structural units (I-1) structural units represented by the following formulas (2-1) to (2-5) (hereinafter referred to as “structural units (I-1-1) to (I-1-5)”) are also preferred).
- R 14 to R 17 have the same meaning as the above formula (2).
- i and j are each independently an integer of 1 to 4.
- Examples of the structural unit (I-1) include a structural unit represented by the following formula.
- R ⁇ 14 > is synonymous with the said Formula (2).
- structural units (I-1-1) to (I-1-5) are preferable, and structural units derived from 1-alkylcyclopentan-1-yl (meth) acrylate, A structural unit derived from alkylcyclohexane-1-yl (meth) acrylate, a structural unit derived from 2-alkyladamantan-2-yl (meth) acrylate, 2- (adamantan-1-yl) propan-2-yl ( Structural unit derived from (meth) acrylate, structural unit derived from 2- (cyclohexane-1-yl) propan-2-yl (meth) acrylate, or derived from 2-alkyltetracyclododecan-2-yl (meth) acrylate A structural unit is more preferable.
- the structural unit (I-2) is a structural unit containing an acetal structure.
- Examples of the group containing an acetal structure include a group represented by the following formula (3) (hereinafter also referred to as “group (X)”).
- the group (X) is decomposed by the action of an acid to give * —R W —OH, R X R Y C ⁇ O and R Z OH.
- —C (R X ) (R Y ) (OR Z ) is an acid dissociable group.
- R X and R Y are each independently a hydrogen atom or a monovalent hydrocarbon group having 1 to 20 carbon atoms.
- R Z is a monovalent hydrocarbon group having 1 to 20 carbon atoms.
- R W is a single bond or a divalent hydrocarbon group having 1 to 20 carbon atoms. Two or more of R X , R Y , R Z and R W may be combined with each other to form a ring structure having 3 to 20 ring members together with the carbon atom or atomic chain to which they are bonded.
- * Represents a binding site with a moiety other than the group (X) in the structural unit (I-2).
- Examples of the monovalent hydrocarbon group having 1 to 20 carbon atoms represented by R X , R Y or R Z include, for example, the monovalent hydrocarbon group having 1 to 20 carbon atoms of the above R 15 , R 16 or R 17. And the same groups as those exemplified above.
- R X or R Y is preferably a hydrogen atom or a chain hydrocarbon group.
- this chain hydrocarbon group an alkyl group is preferable, and a methyl group is more preferable.
- R Z is preferably an alicyclic hydrocarbon group, more preferably a polycyclic saturated alicyclic hydrocarbon group, and particularly preferably a tetracyclododecan-2-yl group.
- the R W, a single bond or a chain hydrocarbon group is preferable, more preferably a single bond or a chain hydrocarbon group, a single bond or an alkanediyl group are more preferred, particularly preferably a single bond or a methylene bridge is a single bond Further particularly preferred.
- Examples of the ring structure having 3 to 20 ring members formed by two or more of R X , R Y , R Z and R W include 1,3-dioxacyclopentane structures such as 1,3-dioxacyclopentane structures. Examples include alkane structures.
- the group (X) is preferably a 1- (tetracyclododecan-2-yloxy) ethane-1-yloxy group.
- the lower limit of the content ratio of the structural unit (I) is preferably 10 mol%, more preferably 30 mol%, and even more preferably 40 mol% with respect to all the structural units constituting the [A] polymer.
- As an upper limit of the said content rate 90 mol% is preferable, 70 mol% is more preferable, and 60 mol% is further more preferable.
- the structural unit (II) is a structural unit including a lactone structure, a cyclic carbonate structure, a sultone structure, or a combination thereof.
- the solubility in the developer can be adjusted, and as a result, the LWR performance and the like of the radiation-sensitive resin composition can be further improved. Can do.
- substrate can be improved.
- Examples of the structural unit (II) include a structural unit represented by the following formula.
- R L1 represents a hydrogen atom, a fluorine atom, a methyl group or a trifluoromethyl group.
- the structural unit (II) is preferably a structural unit containing a norbornane lactone structure, a structural unit containing a ⁇ -butyrolactone structure, a structural unit containing an ethylene carbonate structure, or a structural unit containing a norbornane sultone structure.
- the lower limit of the content ratio of the structural unit (II) is preferably 10 mol% with respect to all the structural units constituting the [A] polymer. Mole% is more preferable, and 40 mol% is more preferable. As an upper limit of the said content rate, 90 mol% is preferable, 70 mol% is more preferable, and 60 mol% is further more preferable. By making the said content rate into the said range, the LWR performance etc. of the said radiation sensitive resin composition can be improved further. In addition, the adhesion of the resist pattern to the substrate can be further improved.
- the structural unit (III) is a structural unit containing a hydroxy group.
- the hydroxy group include alcoholic hydroxy groups and phenolic hydroxy groups.
- the solubility in the developer can be adjusted, and as a result, the LWR performance and the like of the radiation-sensitive resin composition can be further improved. Can do.
- substrate can be improved.
- the structural unit (III) contains a phenolic hydroxy group
- the radiation-sensitive resin composition can further increase sensitivity in KrF exposure, EUV exposure, electron beam exposure, and the like.
- Examples of the structural unit (III) include a structural unit represented by the following formula.
- R L2 represents a hydrogen atom, a fluorine atom, a methyl group or a trifluoromethyl group.
- the structural unit (III) is preferably a structural unit derived from hydroxystyrene or a structural unit derived from 3-hydroxyadamantan-1-yl (meth) acrylate.
- the lower limit of the content ratio of the structural unit (III) is preferably 5 mol% with respect to all the structural units constituting the [A] polymer. Mole% is more preferable, and 40 mol% is more preferable. As an upper limit of the said content rate, 80 mol% is preferable, 70 mol% is more preferable, and 60 mol% is further more preferable.
- the structural unit containing a phenolic hydroxy group can be formed by, for example, hydrolyzing a polymer obtained using a monomer such as acyloxystyrene such as acetoxystyrene in the presence of a base such as triethylamine. it can.
- the polymer may have other structural units other than the structural units (I) to (III).
- other structural units include a structural unit containing a carboxy group, a cyano group, a nitro group, a sulfonamide group, or a combination thereof, and a structural unit containing a non-dissociable hydrocarbon group.
- the upper limit of the content ratio of the structural units is preferably 20 mol%, preferably 10 mol%, based on all structural units constituting the [A] polymer. More preferred.
- the lower limit of the content of the polymer is preferably 70% by mass and more preferably 80% by mass with respect to the total solid content of the radiation-sensitive resin composition (total of components other than [D] solvent). Preferably, 85 mass% is more preferable. As an upper limit of the said content, 99 mass% is preferable and 95 mass% is more preferable.
- a polymer can contain 1 type, or 2 or more types.
- the polymer can be synthesized, for example, by polymerizing monomers that give each structural unit in a solvent using a radical polymerization initiator or the like.
- the lower limit of the weight average molecular weight (Mw) in terms of polystyrene by gel permeation chromatography (GPC) of the polymer is preferably 1,000, more preferably 3,000, still more preferably 4,000, 000 is particularly preferred.
- the upper limit of Mw is preferably 50,000, more preferably 30,000, still more preferably 20,000, and particularly preferably 10,000.
- the upper limit of the ratio (Mw / Mn) of Mw to the number average molecular weight (Mn) in terms of polystyrene by GPC of the polymer is preferably 5, more preferably 3, more preferably 2, and particularly preferably 1.6. .
- the lower limit of the ratio is usually 1 and preferably 1.1.
- Mw and Mn of the polymer in this specification are values measured using gel permeation chromatography (GPC) under the following conditions.
- GPC column 2 "G2000HXL” from Tosoh Corporation, 1 "G3000HXL” and 1 "G4000HXL” Column temperature: 40 ° C
- Elution solvent Tetrahydrofuran (Wako Pure Chemical Industries)
- Flow rate 1.0 mL / min
- Sample concentration 1.0% by mass
- Sample injection volume 100 ⁇ L
- Detector Differential refractometer Standard material: Monodisperse polystyrene
- the acid generator is a substance that generates an acid upon irradiation with radiation. This generated acid dissociates the acid-dissociable group of the [A] polymer and the like to generate a carboxy group, a hydroxy group, and the like, and the solubility of the [A] polymer in the developer changes.
- a resist pattern can be formed from the conductive resin composition.
- the [B] acid generator contained in the radiation-sensitive resin composition was incorporated as part of the polymer even in the form of a low molecular compound (hereinafter also referred to as “[B] acid generator”). It may be in the form or both forms.
- Examples of the acid generated from the acid generator include sulfonic acid and imide acid.
- Examples of the [B] acid generator include onium salt compounds, N-sulfonyloxyimide compounds, sulfonimide compounds, halogen-containing compounds, diazoketone compounds, and the like.
- onium salt compounds examples include sulfonium salts, tetrahydrothiophenium salts, iodonium salts, phosphonium salts, diazonium salts, pyridinium salts, and the like.
- [B] acid generator examples include compounds described in paragraphs [0080] to [0113] of JP2009-134088A.
- Examples of the acid generator include compounds represented by the following formula (4).
- a ⁇ represents a monovalent sulfonate anion or a monovalent imido acid anion.
- T + is a monovalent radiation-sensitive onium cation.
- Examples of the [B] acid generator that generates sulfonic acid upon irradiation with radiation include a compound represented by the following formula (4-1) (hereinafter also referred to as “compound (4-1)”).
- compound (4-1) a compound represented by the following formula (4-1)
- the diffusion length of the acid generated by exposure in the resist film is appropriately shortened by the interaction with the structural unit (I) of the polymer [A].
- the LWR performance and the like of the radiation sensitive resin composition can be further improved.
- R p1 is a monovalent group containing a ring structure having 5 or more ring members.
- R p2 is a divalent linking group.
- R p3 and R p4 are each independently a hydrogen atom, a fluorine atom, a monovalent hydrocarbon group having 1 to 20 carbon atoms or a monovalent fluorinated hydrocarbon group having 1 to 20 carbon atoms.
- R p5 and R p6 are each independently a fluorine atom or a monovalent fluorinated hydrocarbon group having 1 to 20 carbon atoms.
- n p1 is an integer of 0 to 10.
- n p2 is an integer of 0 to 10.
- n p3 is an integer of 0 to 10.
- n p1 + n p2 + n p3 is 1 or more and 30 or less.
- the plurality of R p2 may be the same or different.
- the plurality of R p3 may be the same or different, and the plurality of R p4 may be the same or different.
- the plurality of R p5 may be the same or different, and the plurality of R p6 may be the same or different.
- T + is a monovalent radiation-sensitive onium cation.
- Examples of the monovalent group including a ring structure having 5 or more ring members represented by R p1 include a monovalent group including an alicyclic structure having 5 or more ring members and an aliphatic heterocyclic structure having 5 or more ring members.
- Examples of the alicyclic structure having 5 or more ring members include monocyclic saturated alicyclic structures such as a cyclopentane structure, a cyclohexane structure, a cycloheptane structure, a cyclooctane structure, a cyclononane structure, a cyclodecane structure, and a cyclododecane structure; Monocyclic unsaturated alicyclic structure such as cyclopentene structure, cyclohexene structure, cycloheptene structure, cyclooctene structure, cyclodecene structure; Polycyclic saturated alicyclic structures such as norbornane structure, adamantane structure, tricyclodecane structure and tetracyclododecane structure; Examples thereof include polycyclic unsaturated alicyclic structures such as a norbornene structure and a tricyclodecene structure.
- Examples of the aliphatic heterocyclic structure having 5 or more ring members include lactone structures such as a hexanolactone structure and a norbornane lactone structure; Sultone structures such as hexanosultone structure and norbornane sultone structure; An oxygen atom-containing heterocyclic structure such as an oxacycloheptane structure or an oxanorbornane structure; Nitrogen atom-containing heterocyclic structures such as azacyclohexane structure and diazabicyclooctane structure; And sulfur atom-containing heterocyclic structures such as a thiacyclohexane structure and a thianorbornane structure.
- Examples of the aromatic ring structure having 5 or more ring members include a benzene structure, a naphthalene structure, a phenanthrene structure, and an anthracene structure.
- Examples of the aromatic heterocyclic structure having 5 or more ring members include oxygen atom-containing heterocyclic structures such as a furan structure, a pyran structure, a benzofuran structure, and a benzopyran structure; Examples thereof include a nitrogen atom-containing heterocyclic structure such as a pyridine structure, a pyrimidine structure and an indole structure.
- the lower limit of the number of ring members of the ring structure of R p1 is preferably 6, more preferably 8, more preferably 9, and particularly preferably 10.
- the upper limit of the number of ring members is preferably 15, more preferably 14, more preferably 13, and particularly preferably 12.
- a part or all of the hydrogen atoms contained in the ring structure of R p1 may be substituted with a substituent.
- substituents include halogen atoms such as fluorine atom, chlorine atom, bromine atom and iodine atom, hydroxy group, carboxy group, cyano group, nitro group, alkoxy group, alkoxycarbonyl group, alkoxycarbonyloxy group, acyl group, Examples include an acyloxy group. Of these, a hydroxy group is preferred.
- R p1 is preferably a monovalent group containing an alicyclic structure having 5 or more ring members or a monovalent group containing an aliphatic heterocyclic structure having 5 or more ring members, and 1 containing an alicyclic structure having 9 or more ring members. More preferred are monovalent groups or monovalent groups containing an aliphatic heterocyclic structure having 9 or more ring members, such as an adamantyl group, a hydroxyadamantyl group, a norbornane lactone-yl group, a norbornane sultone-yl group, or a 5-oxo-4-oxa group. A tricyclo [4.3.1.1 3,8 ] undecan-yl group is more preferred, and an adamantyl group is particularly preferred.
- Examples of the divalent linking group represented by R p2 include a carbonyl group, an ether group, a carbonyloxy group, a sulfide group, a thiocarbonyl group, a sulfonyl group, and a divalent hydrocarbon group.
- a carbonyloxy group, a sulfonyl group, an alkanediyl group or a divalent alicyclic saturated hydrocarbon group is preferable
- a carbonyloxy group and a divalent alicyclic saturated hydrocarbon group are more preferable
- a carbonyloxy group Or a norbornanediyl group is more preferable
- a carbonyloxy group is particularly preferable.
- Examples of the monovalent hydrocarbon group having 1 to 20 carbon atoms represented by R p3 or R p4 include an alkyl group having 1 to 20 carbon atoms.
- Examples of the monovalent fluorinated hydrocarbon group having 1 to 20 carbon atoms represented by R p3 or R p4 include a fluorinated alkyl group having 1 to 20 carbon atoms.
- R p3 or R p4 is preferably a hydrogen atom, a fluorine atom or a fluorinated alkyl group, more preferably a fluorine atom or a perfluoroalkyl group, and even more preferably a fluorine atom or a trifluoromethyl group.
- Examples of the monovalent fluorinated hydrocarbon group having 1 to 20 carbon atoms represented by R p5 or R p6 include a fluorinated alkyl group having 1 to 20 carbon atoms.
- R p5 or R p6 is preferably a fluorine atom or a fluorinated alkyl group, more preferably a fluorine atom or a perfluoroalkyl group, still more preferably a fluorine atom or a trifluoromethyl group, and particularly preferably a fluorine atom.
- n p1 is preferably an integer of 0 to 5, more preferably an integer of 0 to 3, further preferably an integer of 0 to 2, and particularly preferably 0 or 1.
- n p2 is preferably an integer of 0 to 5, more preferably an integer of 0 to 2, still more preferably 0 or 1, and particularly preferably 0.
- np3 1 is preferable and 2 is more preferable.
- the upper limit of n p3 is preferably 4, more preferably 3, and even more preferably 2.
- the lower limit of n p1 + n p2 + n p3 is preferably 2 and more preferably 4.
- the upper limit of n p1 + n p2 + n p3 is preferably 20, and more preferably 10.
- Examples of the monovalent radiation-sensitive onium cation represented by T + include a cation represented by the following formula (r ⁇ a) (hereinafter, also referred to as “cation (r ⁇ a)”), and the following formula (r ⁇ a cation represented by b) (hereinafter also referred to as “cation (rb)”), a cation represented by the following formula (rc) (hereinafter also referred to as “cation (rc)”), and the like. Can be mentioned.
- R B3 and R B4 are each independently a monovalent organic group having 1 to 20 carbon atoms.
- R B5 is a monovalent organic group having 1 to 20 carbon atoms, a hydroxy group, a nitro group, or a halogen atom.
- b3 is independently an integer of 0 to 5. If R B5 is plural, the plurality of R B5 may be the same or different, and the plurality of R B5, may constitute a keyed ring structure.
- n bb is an integer of 0 to 3.
- Examples of the monovalent organic group having 1 to 20 carbon atoms represented by R B3 , R B4, or R B5 include, for example, a monovalent hydrocarbon group having 1 to 20 carbon atoms, and a carbon-carbon gap of the hydrocarbon group.
- R B3 or R B4 is preferably a monovalent unsubstituted hydrocarbon group having 1 to 20 carbon atoms or a hydrocarbon group in which a hydrogen atom is substituted with a substituent, and a monovalent unsubstituted group having 6 to 18 carbon atoms.
- R B3 or R B4 is preferably a monovalent unsubstituted hydrocarbon group having 1 to 20 carbon atoms or a hydrocarbon group in which a hydrogen atom is substituted with a substituent, and a monovalent unsubstituted group having 6 to 18 carbon atoms.
- an aromatic hydrocarbon group in which a hydrogen atom is substituted with a substituent is more preferable, and a phenyl group is more preferable.
- Examples of the substituent which may be substituted for the hydrogen atom of the monovalent hydrocarbon group having 1 to 20 carbon atoms represented by R B3 or R B4 include substituted or unsubstituted 1 to 20 carbon atoms.
- Valent hydrocarbon group, —OSO 2 —R k , —SO 2 —R k , —OR k , —COOR k , —O—CO—R k , —O—R kk —COOR k , —R kk —CO -R k, or -S-R k are preferred.
- R k is a monovalent hydrocarbon group having 1 to 10 carbon atoms.
- R kk is a single bond or a divalent hydrocarbon group having 1 to 10 carbon atoms.
- R B5 is a substituted or unsubstituted monovalent hydrocarbon group having 1 to 20 carbon atoms, —OSO 2 —R k , —SO 2 —R k , —OR k , —COOR k , —O—CO— R k , —O—R kk —COOR k , —R kk —CO—R k or —S—R k is preferred.
- R k is a monovalent hydrocarbon group having 1 to 10 carbon atoms.
- R kk is a single bond or a divalent hydrocarbon group having 1 to 10 carbon atoms.
- R B6 and R B7 are each independently a monovalent organic group having 1 to 20 carbon atoms, a hydroxy group, a nitro group, or a halogen atom.
- b4 is an integer of 0 to 7. If R B6 is plural, the plurality of R B6 may be the same or different, and plural R B6 may constitute The combined ring structure.
- b5 is an integer of 0 to 6. If R B7 is plural, R B7 may be the same or different, and plural R B7 may constitute The combined ring structure.
- n b2 is an integer of 0 to 3.
- R B8 is a single bond or a divalent organic group having 1 to 20 carbon atoms.
- n b1 is an integer of 0-2.
- R B6 or R B7 includes a substituted or unsubstituted monovalent hydrocarbon group having 1 to 20 carbon atoms, —OR k , —COOR k , —O—CO—R k , —O—R kk —COOR. k or —R kk —CO—R k is preferred.
- R k is a monovalent hydrocarbon group having 1 to 10 carbon atoms.
- R kk is a single bond or a divalent hydrocarbon group having 1 to 10 carbon atoms.
- R B9 and R B10 are each independently a monovalent organic group having 1 to 20 carbon atoms, a hydroxy group, a nitro group, or a halogen atom.
- b6 and b7 are each independently an integer of 0 to 5. If R B9 is plural, plural R B9 may be the same or different, and plural R B9 may constitute The combined ring structure. If R B10 is plural, R B10 may be the same or different, and plural R B10 may constitute a keyed ring structure.
- R B9 or R B10 includes a substituted or unsubstituted monovalent hydrocarbon group having 1 to 20 carbon atoms, —OSO 2 —R k , —SO 2 —R k , —OR k , —COOR k , — A ring structure in which two or more of O—CO—R k , —O—R kk —COOR k , —R kk —CO—R k , —S—R k or these groups are combined with each other preferable.
- R k is a monovalent hydrocarbon group having 1 to 10 carbon atoms.
- R kk is a single bond or a divalent hydrocarbon group having 1 to 10 carbon atoms.
- Examples of the monovalent hydrocarbon group having 1 to 20 carbon atoms represented by R B5 , R B6 , R B7 , R B9 or R B10 include a methyl group, an ethyl group, an n-propyl group, an n-butyl group, and the like.
- a linear alkyl group of branched alkyl groups such as i-propyl group, i-butyl group, sec-butyl group, t-butyl group;
- Aryl groups such as phenyl group, tolyl group, xylyl group, mesityl group, naphthyl group; Examples include aralkyl groups such as benzyl group and phenethyl group.
- Examples of the divalent organic group represented by R B8 include one hydrogen atom from the monovalent organic group having 1 to 20 carbon atoms exemplified as R B3 , R B4 and R B5 in the formula (ra). Examples include groups other than atoms.
- Examples of the substituent that may substitute the hydrogen atom of the hydrocarbon group represented by R B5 , R B6 , R B7 , R B9, or R B10 include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.
- a halogen atom such as hydroxy group, carboxy group, cyano group, nitro group, alkoxy group, alkoxycarbonyl group, alkoxycarbonyloxy group, acyl group, and acyloxy group.
- a halogen atom is preferable and a fluorine atom is more preferable.
- R B5 , R B6 , R B7 , R B9 or R B10 an unsubstituted linear or branched monovalent alkyl group, a monovalent fluorinated alkyl group, an unsubstituted monovalent aromatic carbonization
- a hydrogen group, —OSO 2 —R k or —SO 2 —R k is preferred, a fluorinated alkyl group and an unsubstituted monovalent aromatic hydrocarbon group are more preferred, and a fluorinated alkyl group is more preferred.
- an integer of 0 to 2 is preferable, 0 or 1 is more preferable, and 0 is more preferable.
- n bb 0 or 1 is preferable, and 0 is more preferable.
- b4 is preferably an integer of 0 to 2, more preferably 0 or 1, and still more preferably 0.
- b5 is preferably an integer of 0 to 2, more preferably 0 or 1, and still more preferably 0.
- nb2 , 2 or 3 is preferable and 2 is more preferable.
- n b1 , 0 or 1 is preferable, and 0 is more preferable.
- b6 or b7 is preferably an integer of 0 to 2, more preferably 0 or 1, and still more preferably 0.
- T + is preferably a cation (r ⁇ a), more preferably a triphenylsulfonium cation.
- Examples of the acid generator include those represented by the following formulas (4-1-1) to (4-1-18) (hereinafter referred to as “compound (4- 1-1) to (4-1-18) ”), for example, compounds represented by the following formulas (4-2-1) to (4-2-3) as acid generators that generate imide acid (Hereinafter also referred to as “compounds (4-2-1) to (4-2-3)”) and the like.
- T + is a monovalent radiation-sensitive onium cation.
- Acid generators include compounds (4-1-1) to (4-1-4) and (4-1-16) to (4-1-18), and compound (4-2-1). Is preferred.
- the lower limit of the content of the [B] acid generator is preferably 0.1 parts by mass with respect to 100 parts by mass of the [A] polymer component. 1 part by mass is more preferable, 5 parts by mass is further preferable, and 10 parts by mass is particularly preferable. As an upper limit of the said content, 50 mass parts is preferable, 40 mass parts is more preferable, 30 mass parts is further more preferable, 25 mass parts is especially preferable.
- the acid generator can contain 1 type (s) or 2 or more types.
- X is an oxygen atom or a sulfur atom.
- R 1 is a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms.
- R 2 to R 5 are each independently a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms, or two or more of these groups are combined with each other and together with the carbon atom to which they are bonded It represents an alicyclic structure or aliphatic heterocyclic structure having 3 to 20 ring members.
- Z n + is an n-valent cation. n is an integer of 1 to 3.
- Examples of the monovalent organic group having 1 to 20 carbon atoms represented by R 1 to R 5 include, for example, a monovalent hydrocarbon group having 1 to 20 carbon atoms, a carbon-carbon boundary or a bond side of the hydrocarbon group.
- Examples of the monovalent hydrocarbon group having 1 to 20 carbon atoms are the same as those exemplified as the monovalent hydrocarbon group having 1 to 20 carbon atoms of R 15 , R 16 and R 17 in the above formula (2). Groups and the like.
- hetero atom constituting the monovalent or divalent heteroatom-containing group examples include an oxygen atom, a nitrogen atom, a sulfur atom, a phosphorus atom, a silicon atom, and a halogen atom.
- halogen atom examples include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.
- divalent heteroatom-containing group examples include —O—, —CO—, —S—, —CS—, —NR′—, a group in which two or more of these are combined, and the like.
- R ' is a hydrogen atom or a monovalent hydrocarbon group. Of these, —CO— is preferred.
- Examples of the monovalent heteroatom-containing group include halogen atoms such as fluorine atom, chlorine atom, bromine atom and iodine atom, hydroxy group, carboxy group, cyano group, amino group and sulfanyl group. Among these, a fluorine atom is preferable.
- Examples of the alicyclic structure having 3 to 20 ring members composed of two or more of the groups R 2 to R 5 and the carbon atom to which they are bonded include a cyclopropane structure, a cyclobutane structure, and a cyclopentane structure.
- Cyclohexane structure, cyclopentene structure, cyclohexene structure, norbornane structure, adamantane structure, fluorene structure and the like Among these, a cyclohexane structure, an adamantane structure or a fluorene structure is preferable.
- Examples of the aliphatic heterocyclic structure having 3 to 20 ring members composed of two or more of R 2 to R 5 groups together with the carbon atom to which they are bonded include lactone structure, cyclic carbonate structure, sultone Examples include a structure, an oxacycloalkane structure, an azacycloalkane structure, and a thiacycloalkane structure.
- a lactone structure is preferable, and a butyrolactone structure or a norbornane lactone structure is more preferable.
- the monovalent organic group for R 1 is preferably a hydrocarbon group or a group containing a divalent heteroatom-containing group at the end of the bond side of the hydrocarbon group, a chain hydrocarbon group or a chain hydrocarbon group A group containing —CO— at the terminal on the bond side is more preferable, an alkyl group or an alkylcarbonyl group is more preferable, and a methyl group or an acetyl group is particularly preferable.
- R 1 is preferably a hydrogen atom from the viewpoint of LWR performance.
- R 2 or R 3 is preferably a substituted or unsubstituted hydrocarbon group, a group containing an aliphatic heterocyclic structure, or a hydrogen atom.
- a hydrocarbon group, a hydroxy group-substituted hydrocarbon group, a hydroxy group, and a fluorine atom-substituted hydrocarbon Group, a group containing a lactone structure or a hydrogen atom is more preferable, and a methyl group, a cyclohexyl group, a naphthyl group, a butyrolactone-yl group, a hydroxydi (trifluoromethyl) ethyl group, a hydroxydimethylethyl group or a hydrogen atom is more preferable.
- R 4 or R 5 is preferably a hydrogen atom.
- Examples of the n-valent cation represented by Z n + include a monovalent cation, an alkali metal cation, etc.
- Examples of the divalent cation include a divalent onium cation and an alkaline earth metal cation.
- Examples of the trivalent cation include a trivalent onium cation and a trivalent metal cation.
- the onium cation may or may not be radiation sensitive.
- the radiation-sensitive onium cation examples include a sulfonium cation such as a cation exemplified as the T + monovalent radiation-sensitive onium cation of formula (4) of the above-mentioned [B] acid generator, an iodonium cation, a tetrahydrothiophenium cation, and the like. Is mentioned.
- the divalent or trivalent cation includes both a cation containing a cation moiety having a 2+ or 3+ charge and a cation containing two or three cation moieties having a 1+ charge.
- N is preferably 1 or 2, and more preferably 1.
- Z n + is preferably an onium cation, more preferably a monovalent or divalent sulfonium cation, still more preferably a monovalent sulfonium cation, and particularly preferably a triphenylsulfonium cation.
- Examples of the compound [C] include compounds represented by the following formulas (1-1) to (1-16) (hereinafter also referred to as “compounds (1-1) to (1-16)”). .
- Z n + has the same meaning as in the above formula (1).
- the compound [C] is represented, for example, by the following formula (ia) in which R 1 in the above formula (1) is a hydrogen atom, R 2 to R 5 are hydrogen atoms or monovalent organic groups, and n is 1. In the case of a compound, it can be synthesized simply and with good yield according to the following scheme.
- X is an oxygen atom or a sulfur atom.
- R 2 to R 5 are each independently a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms.
- R 6 is a monovalent organic group having 1 to 20 carbon atoms.
- Y is a halogen atom.
- Z + is a monovalent cation.
- E ⁇ is a monovalent anion.
- Y is preferably a chlorine atom or a bromine atom, more preferably a bromine atom.
- the compound (ia) can be isolated by appropriately purifying the obtained product by column chromatography, recrystallization, distillation or the like.
- [C] compounds other than compound (ia) can also be synthesized by the same method as described above.
- the lower limit of the content of the compound is preferably 0.1 parts by weight, more preferably 0.5 parts by weight, and even more preferably 0.7 parts by weight with respect to 100 parts by weight of the polymer [A]. 1 part by mass is particularly preferred.
- the upper limit of the content is preferably 10 parts by mass, more preferably 5 parts by mass, further preferably 3 parts by mass, and particularly preferably 2 parts by mass.
- the solvent is not particularly limited as long as it is a solvent that can dissolve or disperse at least the [A] polymer, the [B] acid generator, the [C] compound, and an optional component that is optionally contained.
- Examples of the solvent include alcohol solvents, ether solvents, ketone solvents, amide solvents, ester solvents, hydrocarbon solvents, and the like.
- alcohol solvents examples include aliphatic monoalcohol solvents having 1 to 18 carbon atoms such as 4-methyl-2-pentanol and n-hexanol; An alicyclic monoalcohol solvent having 3 to 18 carbon atoms such as cyclohexanol; A polyhydric alcohol solvent having 2 to 18 carbon atoms such as 1,2-propylene glycol; Examples thereof include polyhydric alcohol partial ether solvents having 3 to 19 carbon atoms such as propylene glycol monomethyl ether.
- ether solvents include dialkyl ether solvents such as diethyl ether, dipropyl ether, dibutyl ether, dipentyl ether, diisoamyl ether, dihexyl ether, and diheptyl ether; Cyclic ether solvents such as tetrahydrofuran and tetrahydropyran; And aromatic ring-containing ether solvents such as diphenyl ether and anisole.
- dialkyl ether solvents such as diethyl ether, dipropyl ether, dibutyl ether, dipentyl ether, diisoamyl ether, dihexyl ether, and diheptyl ether
- Cyclic ether solvents such as tetrahydrofuran and tetrahydropyran
- aromatic ring-containing ether solvents such as diphenyl ether and anisole.
- ketone solvent examples include acetone, methyl ethyl ketone, methyl-n-propyl ketone, methyl-n-butyl ketone, diethyl ketone, methyl-iso-butyl ketone, 2-heptanone, ethyl-n-butyl ketone, methyl-n-hexyl ketone, Chain ketone solvents such as di-iso-butyl ketone and trimethylnonanone: Cyclic ketone solvents such as cyclopentanone, cyclohexanone, cycloheptanone, cyclooctanone and methylcyclohexanone: Examples include 2,4-pentanedione, acetonylacetone, acetophenone, and the like.
- amide solvent examples include cyclic amide solvents such as N, N′-dimethylimidazolidinone and N-methylpyrrolidone; Examples thereof include chain amide solvents such as N-methylformamide, N, N-dimethylformamide, N, N-diethylformamide, acetamide, N-methylacetamide, N, N-dimethylacetamide, and N-methylpropionamide.
- cyclic amide solvents such as N, N′-dimethylimidazolidinone and N-methylpyrrolidone
- chain amide solvents such as N-methylformamide, N, N-dimethylformamide, N, N-diethylformamide, acetamide, N-methylacetamide, N, N-dimethylacetamide, and N-methylpropionamide.
- ester solvents include monocarboxylic acid ester solvents such as n-butyl acetate and ethyl lactate; Polyhydric alcohol carboxylate solvents such as propylene glycol acetate; Polyhydric alcohol partial ether carboxylate solvents such as propylene glycol monomethyl ether acetate; Polycarboxylic acid diester solvents such as diethyl oxalate; Examples thereof include carbonate solvents such as dimethyl carbonate and diethyl carbonate.
- monocarboxylic acid ester solvents such as n-butyl acetate and ethyl lactate
- Polyhydric alcohol carboxylate solvents such as propylene glycol acetate
- Polyhydric alcohol partial ether carboxylate solvents such as propylene glycol monomethyl ether acetate
- Polycarboxylic acid diester solvents such as diethyl oxalate
- Examples thereof include carbonate solvents such as dimethyl carbonate and diethyl carbonate.
- hydrocarbon solvent examples include aliphatic hydrocarbon solvents having 5 to 12 carbon atoms such as n-pentane and n-hexane; Examples thereof include aromatic hydrocarbon solvents having 6 to 16 carbon atoms such as toluene and xylene.
- a solvent can contain 1 sort (s) or 2 or more sorts.
- the polymer is a polymer having a larger mass content of fluorine atoms than the [A] polymer.
- the polymer having a higher hydrophobicity than the [A] polymer as the base resin tends to be unevenly distributed in the resist film surface layer, and the [E] polymer has a larger mass content of fluorine atoms than the [A] polymer. Therefore, there is a tendency to be unevenly distributed in the surface layer of the resist film due to the characteristics resulting from the hydrophobicity.
- the radiation sensitive resin composition it is possible to suppress the elution of the acid generator, the acid diffusion control agent, and the like during the immersion exposure into the immersion medium.
- the advancing contact angle between the resist film and the immersion medium can be controlled within a desired range due to the properties resulting from the hydrophobicity of the [E] polymer, and bubble defects can be controlled. Generation can be suppressed. Furthermore, according to the radiation-sensitive resin composition, the receding contact angle between the resist film and the immersion medium is increased, and high-speed scanning exposure is possible without leaving water droplets.
- the radiation-sensitive resin composition can form a resist film suitable for the immersion exposure method by containing the [E] polymer as described above.
- the lower limit of the mass content of fluorine atoms in the polymer is preferably 1% by mass, more preferably 2% by mass, and even more preferably 3% by mass.
- As an upper limit of the said mass content rate 60 mass% is preferable, 50 mass% is more preferable, and 40 mass% is further more preferable.
- the fluorine atom content in the polymer is not particularly limited, and may be bonded to any of the main chain, the side chain, and the terminal, but is a structural unit containing a fluorine atom (hereinafter, “structural unit (f)”) It is preferable to have (also called).
- structural unit (f) a structural unit containing a fluorine atom
- the polymer preferably has a structural unit containing an acid-dissociable group from the viewpoint of improving development defect suppression of the radiation-sensitive resin composition.
- the structural unit containing an acid dissociable group include the structural unit (I) in the [A] polymer.
- the [E] polymer preferably has an alkali dissociable group.
- the “alkali dissociable group” is a group that replaces a hydrogen atom such as a carboxy group or a hydroxy group, and dissociates in an aqueous alkali solution (eg, 2.38 mass% tetramethylammonium hydroxide aqueous solution at 23 ° C.). Refers to the group.
- structural unit (f) a structural unit represented by the following formula (f-1) (hereinafter also referred to as “structural unit (f-1)”) or a structural unit represented by the following formula (f-2) (Hereinafter also referred to as “structural unit (f-2)”) is preferable.
- the structural unit (f) may have one or more structural units (f-1) or structural units (f-2).
- the structural unit (f-1) is a structural unit represented by the following formula (f-1). [E] By having the structural unit (f-1) in the polymer, the mass content of fluorine atoms can be adjusted.
- R J represents a hydrogen atom, a fluorine atom, a methyl group or a trifluoromethyl group.
- G is a single bond, an oxygen atom, a sulfur atom, —COO—, —SO 2 NH—, —CONH— or —OCONH—.
- R K is a monovalent monovalent fluorine cycloaliphatic hydrocarbon group chain fluorinated hydrocarbon group or a C 4-20 having 1 to 6 carbon atoms.
- R J is preferably a hydrogen atom or a methyl group, and more preferably a methyl group, from the viewpoint of the copolymerizability of the monomer that provides the structural unit (f-1).
- G is preferably —COO—, —SO 2 NH—, —CONH— or —OCONH—, more preferably —COO—.
- R as the monovalent fluorinated chain hydrocarbon group having 1 to 6 carbon atoms represented by K, for example, some or all of the linear hydrogen atoms to 1 carbon atoms which is substituted by fluorine atom 6 Or a branched alkyl group is mentioned.
- Monocyclic monovalent fluorine cycloaliphatic hydrocarbon group for example, some or carbon number of 4 to 20 substitution all of the hydrogen atoms by fluorine atoms of the above R 4 to 20 carbon atoms represented by K Or a polycyclic alicyclic hydrocarbon group etc. are mentioned.
- the R K preferably a fluorinated chain hydrocarbon group, a 2,2,2-trifluoroethyl group or a 1,1,1,3,3,3-hexafluoro-2-propyl group is more preferred, 2 More preferred is a 2,2-trifluoroethyl group.
- the lower limit of the content ratio of the structural unit (f-1) is 10 mol% with respect to all the structural units constituting the [E] polymer. Is preferable, and 20 mol% is more preferable. As an upper limit of the said content rate, 100 mol% is preferable and 70 mol% is more preferable.
- the structural unit (f-2) is represented by the following formula (f-2). [E] When the polymer has the structural unit (f-2), the solubility in an alkaline developer is improved, and the occurrence of development defects can be suppressed.
- the structural unit (f-2) includes (x) an alkali-soluble group, and (y) a group that dissociates by the action of an alkali and increases the solubility in an alkali developer (hereinafter referred to as “alkali-dissociable group”). It is roughly divided into two cases.
- R C represents a hydrogen atom, a fluorine atom, a methyl group or a trifluoromethyl group.
- R D is a single bond, a (s + 1) -valent hydrocarbon group having 1 to 20 carbon atoms, an oxygen atom, a sulfur atom, —NR dd —, a carbonyl group, —COO— or a terminal at the R E side of this hydrocarbon group It is a structure in which —CONH— is bonded, or a structure in which part of the hydrogen atoms of the hydrocarbon group is substituted with an organic group having a hetero atom.
- R dd is a hydrogen atom or a monovalent hydrocarbon group having 1 to 10 carbon atoms.
- s is an integer of 1 to 3. However, when s is 1, RD is not a single bond.
- R F is a hydrogen atom
- a 1 is an oxygen atom, —COO— * or —SO 2 O— *. * Indicates a site that binds to R F.
- W 1 is a single bond, a hydrocarbon group having 1 to 20 carbon atoms, or a divalent fluorinated hydrocarbon group.
- a 1 is an oxygen atom
- W 1 is a fluorinated hydrocarbon group having a fluorine atom or a fluoroalkyl group on the carbon atom to which A 1 is bonded.
- R E is a single bond or a divalent organic group having 1 to 20 carbon atoms.
- the plurality of R E , W 1 , A 1 and R F are the same or different.
- the structural unit (f-2) has (x) an alkali-soluble group, the affinity for an alkali developer can be increased and development defects can be suppressed.
- a 1 is an oxygen atom
- W 1 is 1,1,1,3,3,3-hexafluoro-2,2-propanediyl. Particularly preferred is the group.
- R F is a monovalent organic group having 1 to 30 carbon atoms
- a 1 is an oxygen atom, —NR aa —, —COO— * Or —SO 2 O— *.
- R aa is a hydrogen atom or a monovalent hydrocarbon group having 1 to 10 carbon atoms. * Indicates a site that binds to R F.
- W 1 is a single bond or a divalent fluorinated hydrocarbon group having 1 to 20 carbon atoms.
- R E is a single bond or a divalent organic group having 1 to 20 carbon atoms.
- W 1 or R F has a fluorine atom on the carbon atom bonded to A 1 or on the adjacent carbon atom.
- a 1 is an oxygen atom
- W 1 and R E are single bonds
- R D is a structure in which a carbonyl group is bonded to the terminal on the R E side of a hydrocarbon group having 1 to 20 carbon atoms
- F is an organic group having a fluorine atom.
- s is 2 or 3
- a plurality of R E , W 1 , A 1 and R F may be the same or different.
- the structural unit (f-2) has (y) an alkali-dissociable group
- the resist film surface changes from hydrophobic to hydrophilic in the alkali development step.
- the affinity for the developer can be greatly increased and development defects can be more efficiently suppressed.
- the structural unit (f-2) having an alkali dissociable group those in which A 1 is —COO— * and R F or W 1 or both have a fluorine atom are particularly preferred.
- R C is preferably a hydrogen atom or a methyl group, more preferably a methyl group, from the viewpoint of the copolymerizability of the monomer giving the structural unit (f-2).
- R E is a divalent organic group
- a group having a lactone structure is preferable, a group having a polycyclic lactone structure is more preferable, and a group having a norbornane lactone structure is more preferable.
- the lower limit of the content ratio of the structural unit (f-2) is 1 mol% with respect to all the structural units constituting the [E] polymer. Is preferable, and 10 mol% is more preferable. As an upper limit of the said content rate, 70 mol% is preferable and 50 mol% is more preferable.
- the lower limit of the content ratio of the structural unit (f) is preferably 10 mol%, more preferably 20 mol%, and even more preferably 30 mol% with respect to all structural units constituting the [E] polymer.
- 100 mol% is preferable, 90 mol% is more preferable, and 85 mol% is further more preferable.
- the lower limit of the structural unit containing an acid dissociable group in the polymer is preferably 5 mol%, more preferably 10 mol%, and more preferably 15 mol% with respect to all structural units constituting the [E] polymer. Is more preferable.
- As an upper limit of the said content rate 90 mol% is preferable, 75 mol% is more preferable, and 50 mol% is further more preferable.
- the said radiation sensitive resin composition contains a [E] polymer
- a [E] polymer as a minimum of content of a [E] polymer, 0.1 mass part is preferable with respect to 100 mass parts of [A] polymers. 0.5 parts by mass is more preferable, 1 part by mass is further preferable, and 2 parts by mass is particularly preferable. As an upper limit of the said content, 30 mass parts is preferable, 20 mass parts is more preferable, 15 mass parts is further more preferable, and 10 mass parts is especially preferable.
- the radiation sensitive resin composition may contain one or more [E] polymers.
- the polymer can be synthesized by the same method as the above-mentioned [A] polymer.
- the lower limit of Mw by GPC of the polymer is preferably 1,000, more preferably 3,000, still more preferably 4,000, and particularly preferably 5,000.
- the upper limit of Mw is preferably 50,000, more preferably 30,000, still more preferably 20,000, and particularly preferably 10,000.
- the lower limit of the ratio of Mw to Mn (Mw / Mn) by GPC of the polymer is usually 1, and preferably 1.2.
- As an upper limit of the ratio 5 is preferable, 3 is more preferable, and 2 is more preferable.
- ⁇ Other optional components In the radiation-sensitive resin composition, as other optional components, there may be mentioned, for example, an acid diffusion controller other than the [C] compound, an uneven distribution accelerator, a surfactant and the like. Each of these other optional components may be used alone or in combination of two or more.
- the said radiation sensitive resin composition may contain another acid diffusion control body as needed.
- a form of a free compound hereinafter referred to as “other acid diffusion controller” as appropriate
- acid diffusion control agents for example, a compound having one nitrogen atom such as monoalkylamine, a compound having two nitrogen atoms such as ethylenediamine, a compound having three or more nitrogen atoms such as polyethyleneimine, Amide group-containing compounds such as N, N-dimethylacetamide, urea compounds such as 1,1,3,3-tetramethylurea, N- (undecylcarbonyloxyethyl) morpholine, Nt-butoxycarbonyl-4-hydroxy And nitrogen-containing heterocyclic compounds such as piperidine.
- a compound having one nitrogen atom such as monoalkylamine
- a compound having two nitrogen atoms such as ethylenediamine
- a compound having three or more nitrogen atoms such as polyethyleneimine
- Amide group-containing compounds such as N, N-dimethylacetamide, urea compounds such as 1,1,3,3-tetramethylurea, N- (undecylcarbonyloxyethyl) morph
- photodegradable bases that generate a weak acid upon exposure to light such as triphenylsulfonium salicylate and triphenylsulfonium 10-camphorsulfonate (however, those corresponding to the compound [C] Can be used.
- the said radiation sensitive resin composition contains another acid diffusion control agent
- an upper limit of content of another acid diffusion control agent 5 mass parts is preferable with respect to 100 mass parts of [A] polymers. 3 parts by mass is more preferable, and 1 part by mass is more preferable.
- the radiation-sensitive resin composition may contain one or more other acid diffusion controllers.
- the uneven distribution accelerator has an effect of segregating the [E] polymer on the resist film surface more efficiently when the radiation-sensitive resin composition contains the [E] polymer.
- the uneven distribution accelerator By adding the uneven distribution accelerator to the radiation sensitive resin composition, the amount of the [E] polymer added can be reduced as compared with the conventional case. Therefore, it is possible to further suppress the elution of components from the resist film to the immersion liquid without impairing the LWR performance, etc., and to perform immersion exposure at a higher speed by high-speed scanning, resulting in a watermark defect. It is possible to improve the hydrophobicity of the resist film surface that suppresses immersion-derived defects such as the above.
- Examples of such an uneven distribution promoter include low molecular compounds having a relative dielectric constant of 30 or more and 200 or less and a boiling point at 1 atm of 100 ° C. or more.
- Specific examples of such compounds include lactone compounds, carbonate compounds, nitrile compounds, and polyhydric alcohols.
- lactone compound examples include ⁇ -butyrolactone, valerolactone, mevalolactone, norbornane lactone, and the like.
- carbonate compound examples include propylene carbonate, ethylene carbonate, butylene carbonate, vinylene carbonate, and the like.
- nitrile compound examples include succinonitrile.
- polyhydric alcohol examples include glycerin.
- the lower limit of the content of the uneven distribution accelerator is 100 parts by mass with respect to the total amount of the polymer contained in the radiation-sensitive resin composition. 10 mass parts is preferable, 15 mass parts is more preferable, 20 mass parts is further more preferable, and 25 mass parts is especially preferable. As an upper limit of the said content, 500 mass parts is preferable, 300 mass parts is more preferable, 200 mass parts is further more preferable, 100 mass parts is especially preferable.
- surfactants have the effect of improving coatability, striation, developability, and the like.
- examples of the surfactant include nonionic surfactants such as polyoxyethylene lauryl ether.
- surfactant as an upper limit of content of surfactant, 2 mass parts is preferable with respect to 100 mass parts of [A] polymers.
- the radiation-sensitive resin composition includes, for example, [A] polymer, [B] acid generator, [C] compound, [D] solvent, and optionally [E] polymer and other optional components in a predetermined ratio. And the mixture obtained is preferably prepared by filtering with, for example, a filter having a pore size of about 0.2 ⁇ m.
- a filter having a pore size of about 0.2 ⁇ m As a minimum of solid concentration of the radiation sensitive resin composition, 0.1 mass% is preferred, 0.5 mass% is more preferred, and 1 mass% is still more preferred. As an upper limit of the said solid content concentration, 50 mass% is preferable, 30 mass% is more preferable, and 10 mass% is further more preferable.
- ⁇ Resist pattern formation method> a step of applying the radiation-sensitive resin composition to one surface of a substrate (hereinafter also referred to as “coating step”) and a resist film obtained by the coating step are exposed. And a step of developing the exposed resist film (hereinafter also referred to as “developing step”).
- the resist pattern forming method since the radiation-sensitive resin composition is used, the LWR is small, the resolution is high, the rectangular shape of the cross-sectional shape is excellent, and the film shrinks while exhibiting excellent depth of focus. A suppressed resist pattern can be formed.
- each step will be described.
- the radiation sensitive resin composition is applied to one surface of the substrate.
- a resist film is formed.
- the substrate on which the resist film is formed include conventionally known ones such as a silicon wafer, silicon dioxide, and a wafer coated with aluminum.
- an organic or inorganic antireflection film disclosed in Japanese Patent Publication No. 6-12452 and Japanese Patent Application Laid-Open No. 59-93448 may be formed on the substrate.
- the coating method include spin coating, spin coating, and roll coating.
- pre-baking (PB) may be performed as needed to volatilize the solvent in the coating film. As a minimum of the temperature of PB, 60 degreeC is preferable and 80 degreeC is more preferable.
- the lower limit of the PB time is preferably 5 seconds, and more preferably 10 seconds.
- the upper limit of the time is preferably 600 seconds, and more preferably 300 seconds.
- 10 nm is preferable and 20 nm is more preferable.
- 1,000 nm is preferable, and 500 nm is more preferable.
- the direct immersion of the immersion liquid and the resist film is performed on the formed resist film.
- an immersion protective film that is insoluble in the immersion liquid may be provided.
- a solvent peeling type protective film that peels off with a solvent before the developing process see JP 2006-227632 A
- a developer peeling type protective film that peels off simultaneously with development in the developing process International Publication No. 2005/069096 and International Publication No. 2006/035790
- the resist film obtained by the coating step is exposed.
- This exposure is performed by irradiating exposure light through a photomask (in some cases through an immersion medium such as water).
- electromagnetic waves such as visible light, ultraviolet light, far ultraviolet light, extreme ultraviolet light (EUV), X-rays and ⁇ rays; charged particle beams such as electron beams and ⁇ rays, depending on the line width of the target pattern.
- EUV extreme ultraviolet light
- charged particle beams such as electron beams and ⁇ rays, depending on the line width of the target pattern.
- ArF excimer laser light (wavelength 193 nm), KrF excimer laser light (wavelength 248 nm), EUV or electron beams are more preferable, ArF excimer laser light, EUV or electron beams are more preferable. Further preferred.
- the immersion liquid to be used include water and a fluorine-based inert liquid.
- the immersion liquid is preferably a liquid that is transparent to the exposure wavelength and has a refractive index with a temperature coefficient that is as small as possible so as to minimize distortion of the optical image projected onto the film.
- water it is preferable to use water from the viewpoints of availability and easy handling in addition to the above-described viewpoints.
- an additive that reduces the surface tension of water and increases the surface activity may be added in a small proportion. This additive is preferably one that does not dissolve the resist film on the wafer and can ignore the influence on the optical coating on the lower surface of the lens.
- the water used is preferably distilled water.
- PEB post exposure baking
- This PEB can increase the difference in solubility in the developer between the exposed portion and the unexposed portion.
- 50 degreeC is preferable and 80 degreeC is more preferable.
- 80 degreeC is more preferable.
- 180 degreeC is preferable and 130 degreeC is more preferable.
- the lower limit of the PEB time is preferably 5 seconds, and more preferably 10 seconds.
- the upper limit of the time is preferably 600 seconds, and more preferably 300 seconds.
- the radiation sensitive resin composition described above since the radiation sensitive resin composition described above is used, shrinkage of the resist film during PEB can be suppressed.
- the exposed resist film is developed. Thereby, a predetermined resist pattern can be formed. After development, it is common to wash with water or a rinse solution such as alcohol and then dry.
- the development method in the development step may be alkali development or organic solvent development. In the case of organic solvent development, since the exposed portion forms a resist pattern, the radiation-sensitive resin composition has a great advantage due to its excellent film shrinkage suppression.
- examples of the developer used for development include sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, sodium metasilicate, aqueous ammonia, ethylamine, n-propylamine, diethylamine, and di-n-.
- TMAH tetramethylammonium hydroxide
- pyrrole pyrrole
- piperidine choline
- 1,8-diazabicyclo- [5.4.0] -7-undecene 1,8-diazabicyclo- [4.3.0] -5-nonene and the like
- an alkaline aqueous solution in which at least one kind of alkaline compound is dissolved.
- a TMAH aqueous solution is preferable, and a 2.38 mass% TMAH aqueous solution is more preferable.
- examples of the developer include hydrocarbon solvents, ether solvents, ester solvents, ketone solvents, alcohol solvents, and other organic solvents, and solvents containing the above organic solvents.
- organic solvent the 1 type (s) or 2 or more types of the solvent enumerated as [D] solvent of the above-mentioned radiation sensitive resin composition are mentioned, for example.
- an ester solvent or a ketone solvent is preferable.
- the ester solvent an acetate solvent is preferable, and n-butyl acetate is more preferable.
- the ketone solvent is preferably a chain ketone, more preferably 2-heptanone.
- 80 mass% is preferred, 90 mass% is more preferred, 95 mass% is still more preferred, and 99 mass% is especially preferred.
- components other than the organic solvent in the developer include water and silicone oil.
- a developing method for example, a method in which a substrate is immersed in a tank filled with a developer for a certain period of time (dip method), a method in which the developer is raised on the surface of the substrate by surface tension and is left stationary for a certain time (paddle method) ), A method of spraying the developer on the substrate surface (spray method), a method of continuously applying the developer while scanning the developer coating nozzle on the substrate rotating at a constant speed (dynamic dispensing method) Etc.
- the acid diffusion controller of the present invention is represented by the following formula (1 ′). Since the acid diffusion control agent has the above-described properties, it can be suitably used as an acid diffusion control agent component of the radiation-sensitive resin composition, and its LWR performance and the like can be improved.
- X is an oxygen atom or a sulfur atom.
- R 1 is a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms.
- R 2 to R 5 are each independently a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms, or two or more of these groups are combined with each other and together with the carbon atom to which they are bonded It represents an alicyclic structure or aliphatic heterocyclic structure having 3 to 20 ring members.
- Z n + is an n-valent radiation-sensitive cation. n is an integer of 1 to 3.
- the carboxylate of the present invention is represented by the following formula (i).
- the carboxylate can be suitably used as the acid diffusion controller described above.
- X is an oxygen atom or a sulfur atom.
- R 1 is a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms.
- R 2 to R 5 are each independently a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms, or two or more of these groups are combined with each other and together with the carbon atom to which they are bonded It represents an alicyclic structure or aliphatic heterocyclic structure having 3 to 20 ring members.
- Z n + is an n-valent radiation-sensitive cation. n is an integer of 1 to 3.
- R 2 or R 3 in the above formula (i) is preferably a monovalent organic group having 1 to 20 carbon atoms.
- Z n + in the above formula (i) is preferably an onium cation.
- the onium cation is preferably a sulfonium cation, an iodonium cation, a tetrahydrothiophenium cation, or a combination thereof.
- n in the above formula (i) 2 or 3 is preferable. It is also preferred that n in the above formula (i) is 1 and Z n + is an alkali metal cation.
- the carboxylic acid of the present invention is represented by the following formula (i ′).
- the carboxylic acid can be suitably used as a raw material for the carboxylate described above.
- X is an oxygen atom or a sulfur atom.
- R 1 is a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms.
- R 2 and R 3 are each independently a monovalent organic group having 1 to 20 carbon atoms, and
- R 4 and R 5 are each independently a hydrogen atom or a monovalent organic group having 1 to 20 carbon atoms.
- an alicyclic structure or aliphatic heterocyclic structure having 3 to 20 ring members composed of two or more of R 2 to R 5 combined with the carbon atom to which they are bonded.
- the acid diffusion controller, the carboxylate and the carboxylic acid are described above in the section of the [C] compound.
- Mw and Mn of the polymer were measured using a Tosoh GPC column (G2000HXL: 2, G3000HXL: 1 and G4000HXL: 1), flow rate: 1.0 mL / min, elution solvent: tetrahydrofuran, sample concentration: 1 Measurement was performed by gel permeation chromatography (GPC) using monodisperse polystyrene as a standard under the analysis conditions of 0.0 mass%, sample injection amount: 100 ⁇ L, column temperature: 40 ° C., detector: differential refractometer. The degree of dispersion (Mw / Mn) was calculated from the measurement results of Mw and Mn.
- GPC gel permeation chromatography
- M-3, M-4, M-5, and M-7 which are compounds containing a large protective group having a sterically bulky structure as a monomer that gives structural unit (I), are sterically small structures.
- M-1, M-2, M-6 and M-16 which are compounds containing a small protecting group having the following, are used as monomers that give structural unit (II): M-8, M-9, M- 11, M-12, M-13, and M-14 are used as monomers that give structural unit (III), and M-10 and M-15 are used as monomers that give other structural units. -17 and M-18 were used.
- “A” of M-15 in Table 1 indicates that M-15 is a structural unit derived from hydroxystyrene in the polymer (A-8).
- parts by mass means a value when the total mass of monomers used is 100 parts by mass, and mol% is the total number of moles of monomers used. Means the value when 100 mol% is assumed.
- the polymerization solution was cooled with water and cooled to 30 ° C. or lower.
- the cooled polymerization solution was put into methanol (2,000 parts by mass), and the precipitated white powder was filtered off.
- the filtered white powder was washed twice with methanol, filtered, and dried at 50 ° C. for 17 hours to obtain a white powdery polymer (A-1) (yield 78.9%).
- Mw of the polymer (A-1) was 6,100, and Mw / Mn was 1.41.
- the content ratios of structural units derived from (M-1) and (M-8) were 49.8 mol% and 50.2 mol%, respectively.
- the polymerization solution was dropped into n-hexane (1,000 parts by mass) to solidify and purify the polymer.
- propylene glycol monomethyl ether 150 parts by mass
- methanol 150 parts by mass
- triethylamine 1.5 molar equivalents relative to the amount of compound (M-10) used
- water 1.5 molar equivalents relative to the amount of compound (M-10) used
- the dripping start was set as the polymerization reaction start time, and the polymerization reaction was carried out for 6 hours.
- the polymerization solution was cooled with water and cooled to 30 ° C. or lower.
- n-Hexane 150 parts by mass was added to the polymerization reaction solution and diluted uniformly, and then methanol (600 parts by mass) was added and mixed.
- distilled water 30 parts by mass was added to the mixed solution, and the mixture was further stirred and allowed to stand for 30 minutes.
- the lower layer was recovered from the mixed solution, and the solvent in the recovered lower layer was replaced with propylene glycol monomethyl ether acetate to obtain a propylene glycol monomethyl ether acetate solution containing the polymer (E-1) (yield 72 0.0%).
- Mw of the polymer (E-1) was 7,300, and Mw / Mn was 2.00.
- the content ratio of the structural units derived from (M-16), (M-17) and (M-18) in the polymer (E-1) was 20.1 mol%, They were 38.9 mol% and 41.0 mol%.
- Example 17 [Preparation of radiation-sensitive resin composition for ArF exposure] [Example 17] (Preparation of radiation-sensitive resin composition (J-1)) [A] 100 parts by mass of (A-1) as a polymer, [B] 7.9 parts by mass of (B-1) as an acid generator, 1.6 parts of (Z-1) as a [C] compound Part, (D-1) 2,240 parts by weight and (D-2) 960 parts by weight as solvent, (E-1) 3 parts by weight as polymer [E] and [F] promotion of uneven distribution A radiation sensitive resin composition (J-1) was prepared by blending 30 parts by mass of (F-1) as an agent and filtering through a membrane filter having a pore size of 0.2 ⁇ m.
- Example 18 to 44 and Comparative Examples 1 to 4 Preparation of radiation-sensitive resin compositions (J-2) to (J-28) and (CJ-1) to (CJ-4)) Each radiation-sensitive resin composition was prepared in the same manner as in Example 17 except that the components of the types and contents shown in Table 2 and Table 3 were used.
- a negative resist pattern was formed by the same operation as in the above resist pattern formation (1) except that n-butyl acetate was used instead of the TMAH aqueous solution and the organic solvent was developed, and no washing with water was performed. Formed.
- LWR performance Using the scanning electron microscope, the resist pattern was observed from above the pattern, and the line width was measured at 50 arbitrary points. A 3 ⁇ value was determined from the distribution of the measured values, and this was defined as LWR performance (nm). The LWR performance indicates that the smaller the value, the better. The LWR performance can be evaluated as “good” when it is 4.0 nm or less and “not good” when it exceeds 4.0 nm.
- resolution The dimension of the minimum resist pattern that can be resolved at the optimum exposure dose is measured, and the measurement result is defined as resolution (nm). The smaller the value, the better the resolution. The resolution can be evaluated as “good” when it is 34 nm or less, and “not good” when it exceeds 34 nm.
- this resist film was exposed to the entire surface at 70 mJ using an ArF excimer laser immersion exposure apparatus (“NSR-S610C” manufactured by NIKON), and the film thickness was measured to measure the film thickness A before PEB. Asked. Subsequently, the resist film after the entire surface exposure was subjected to PEB at 90 ° C. for 60 seconds, and then the film thickness was measured again to obtain the film thickness B after PEB. 100 ⁇ (AB) / A (%) was determined from the measurement result, and this was defined as the film shrinkage inhibiting property (%).
- the film shrinkage inhibition indicates that the smaller the value, the better the film shrinkage inhibition, and the better.
- the film shrinkage inhibiting property can be evaluated as “good” when it is 15% or less, and “not good” when it exceeds 15%.
- Table 4 below shows the results of performance evaluation of each radiation-sensitive resin composition during ArF exposure and the results of evaluation of film shrinkage inhibition.
- Example 46 and Comparative Examples 5 to 8 Preparation of radiation-sensitive resin compositions (J-30) and (CJ-5) to (CJ-8)) Each radiation-sensitive resin composition was prepared in the same manner as in Example 45 except that the components having the types and contents shown in Table 5 below were used.
- PEB was performed on the resist film at 130 ° C. for 60 seconds. Thereafter, the resist film was developed at 23 ° C. for 30 seconds using a 2.38 mass% TMAH aqueous solution as an alkaline developer, then washed with water and further dried to form a positive resist pattern.
- the formed resist pattern was observed from above the pattern using the scanning electron microscope.
- the exposure amount at which the line width of the line width was 100 nm was taken as the optimum exposure amount ( ⁇ C / cm 2 ), and this optimum exposure amount was taken as the sensitivity.
- the radiation-sensitive resin compositions of the examples had LWR performance, resolution, rectangular shape of the cross-sectional shape, depth of focus, and film shrinkage suppression property when ArF exposure was performed. All were good, and when the electron beam exposure was performed, the sensitivity and LWR performance were good. Thus, it is judged that the said radiation sensitive resin composition is excellent in LWR performance, resolution, rectangularity of a cross-sectional shape, depth of focus, and film shrinkage suppression.
- the radiation sensitive resin composition of the comparative example was not good in at least a part of the above performance.
- electron beam exposure shows the same tendency as in EUV exposure. Therefore, according to the radiation sensitive resin composition of an Example, it is estimated that it is excellent in a sensitivity and LWR performance also in the case of EUV exposure.
- a resist pattern that exhibits excellent depth of focus and film shrinkage suppression, low LWR, high resolution, and excellent cross-sectional rectangularity. can be formed.
- the acid diffusion controlling agent of the present invention can be suitably used as an acid diffusion controlling agent component of the radiation sensitive resin composition.
- the carboxylate and carboxylic acid of the present invention can be suitably used as a raw material for the acid diffusion controller. Accordingly, these can be suitably used for semiconductor device processing processes and the like that are expected to be further miniaturized in the future.
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Abstract
Description
当該感放射線性樹脂組成物は、酸解離性基を有する重合体(以下、「[A]重合体」ともいう)と、感放射線性酸発生体(以下、「[B]酸発生体」ともいう)と、上記式(1)で表される化合物(以下、「[C]化合物」ともいう)と、溶媒(以下、「[D]溶媒」ともいう)とを含有する感放射線性樹脂組成物である。
[A]重合体は、酸解離性基を有する重合体である。「酸解離性基」とは、カルボキシ基、ヒドロキシ基等の水素原子を置換する基であって、酸の作用により解離する基をいう。[A]重合体は、通常、酸解離性基を、酸解離性基を含む構造単位(以下、「構造単位(I)」ともいう)として有している。[A]重合体は、構造単位(I)以外に、ラクトン構造、環状カーボネート構造、スルトン構造又はこれらの組み合わせを有する構造単位(II)及び/又はヒドロキシ基を含む構造単位(III)を有することが好ましく、構造単位(I)~(III)以外のその他の構造単位を有していてもよい。以下、各構造単位について説明する。
構造単位(I)は、酸解離性基を含む構造単位である。
構造単位(I-1)は、下記式(2)で表される構造単位である。下記式(2)における-CR15R16R17で表される基が酸解離性基である。酸解離性基としては、多環の脂環構造を含み、立体的に嵩高い構造を有する大保護基、大保護基以外の酸解離性基であって、脂環構造を含まないか又は単環の脂環構造を含み、立体的に小さい構造を有する小保護基等が挙げられる。
メチル基、エチル基、n-プロピル基、i-プロピル基等のアルキル基;
エテニル基、プロペニル基、ブテニル基等のアルケニル基;
エチニル基、プロピニル基、ブチニル基等のアルキニル基などが挙げられる。
シクロペンチル基、シクロヘキシル基等の単環の脂環式飽和炭化水素基;
シクロペンテニル基、シクロヘキセニル基等の単環の脂環式不飽和炭化水素基;
ノルボルニル基、アダマンチル基、トリシクロデシル基等の多環の脂環式飽和炭化水素基;
ノルボルネニル基、トリシクロデセニル基等の多環の脂環式不飽和炭化水素基などが挙げられる。
フェニル基、トリル基、キシリル基、ナフチル基、アントリル基等のアリール基;
ベンジル基、フェネチル基、ナフチルメチル基、アントリルメチル基等のアラルキル基などが挙げられる。
構造単位(I-2)は、アセタール構造を含む構造単位である。アセタール構造を含む基としては、例えば下記式(3)で表される基(以下、「基(X)」ともいう)等が挙げられる。基(X)は、酸の作用により分解して、*-RW-OH、RXRYC=O及びRZOHを生じる。基(X)において-C(RX)(RY)(ORZ)が酸解離性基である。
構造単位(II)は、ラクトン構造、環状カーボネート構造、スルトン構造又はこれらの組み合わせを含む構造単位である。[A]重合体は、構造単位(II)をさらに有することで、現像液への溶解性を調整することができ、その結果、当該感放射線性樹脂組成物のLWR性能等をより向上させることができる。また、当該感放射線性樹脂組成物から形成されるレジストパターンと基板との密着性を向上させることができる。
構造単位(III)は、ヒドロキシ基を含む構造単位である。ヒドロキシ基としては、アルコール性ヒドロキシ基、フェノール性ヒドロキシ基等が挙げられる。[A]重合体は、構造単位(III)をさらに有することで、現像液への溶解性を調整することができ、その結果、当該感放射線性樹脂組成物のLWR性能等をより向上させることができる。また、当該感放射線性樹脂組成物から形成されるレジストパターンと基板との密着性を向上させることができる。構造単位(III)がフェノール性ヒドロキシ基を含む場合、当該感放射線性樹脂組成物は、KrF露光、EUV露光、電子線露光等における感度をより高めることができる。
[A]重合体は、上記構造単位(I)~(III)以外のその他の構造単位を有していてもよい。その他の構造単位としては、例えばカルボキシ基、シアノ基、ニトロ基、スルホンアミド基又はこれらの組み合わせを含む構造単位、非解離性の炭化水素基を含む構造単位等が挙げられる。[A]重合体がその他の構造単位を有する場合、この構造単位の含有割合の上限としては、[A]重合体を構成する全構造単位に対して、20モル%が好ましく、10モル%がより好ましい。
[A]重合体は、例えば各構造単位を与える単量体を、ラジカル重合開始剤等を用い、溶媒中で重合することにより合成できる。
GPCカラム:東ソー社の「G2000HXL」2本、「G3000HXL」1本及び「G4000HXL」1本
カラム温度:40℃
溶出溶媒:テトラヒドロフラン(和光純薬工業社)
流速:1.0mL/分
試料濃度:1.0質量%
試料注入量:100μL
検出器:示差屈折計
標準物質:単分散ポリスチレン
[B]酸発生体は、放射線の照射により酸を発生する物質である。この発生した酸により[A]重合体等が有する酸解離性基が解離してカルボキシ基、ヒドロキシ基等が生じ、[A]重合体の現像液への溶解性が変化するため、当該感放射線性樹脂組成物からレジストパターンを形成することができる。当該感放射線性樹脂組成物における[B]酸発生体の含有形態としては、低分子化合物の形態(以下、「[B]酸発生剤」ともいう)でも、重合体の一部として組み込まれた形態でも、これらの両方の形態でもよい。
シクロペンタン構造、シクロヘキサン構造、シクロヘプタン構造、シクロオクタン構造、シクロノナン構造、シクロデカン構造、シクロドデカン構造等の単環の飽和脂環構造;
シクロペンテン構造、シクロヘキセン構造、シクロヘプテン構造、シクロオクテン構造、シクロデセン構造等の単環の不飽和脂環構造;
ノルボルナン構造、アダマンタン構造、トリシクロデカン構造、テトラシクロドデカン構造等の多環の飽和脂環構造;
ノルボルネン構造、トリシクロデセン構造等の多環の不飽和脂環構造等が挙げられる。
ヘキサノラクトン構造、ノルボルナンラクトン構造等のラクトン構造;
ヘキサノスルトン構造、ノルボルナンスルトン構造等のスルトン構造;
オキサシクロヘプタン構造、オキサノルボルナン構造等の酸素原子含有複素環構造;
アザシクロヘキサン構造、ジアザビシクロオクタン構造等の窒素原子含有複素環構造;
チアシクロヘキサン構造、チアノルボルナン構造等の硫黄原子含有複素環構造などが挙げられる。
フラン構造、ピラン構造、ベンゾフラン構造、ベンゾピラン構造等の酸素原子含有複素環構造;
ピリジン構造、ピリミジン構造、インドール構造等の窒素原子含有複素環構造などが挙げられる。
メチル基、エチル基、n-プロピル基、n-ブチル基等の直鎖状のアルキル基;
i-プロピル基、i-ブチル基、sec-ブチル基、t-ブチル基等の分岐状のアルキル基;
フェニル基、トリル基、キシリル基、メシチル基、ナフチル基等のアリール基;
ベンジル基、フェネチル基等のアラルキル基等が挙げられる。
[C]化合物は、下記式(1)で表される。
1価のカチオンとして、1価のオニウムカチオン、アルカリ金属カチオン等が、
2価のカチオンとして、2価のオニウムカチオン、アルカリ土類金属カチオン等が、
3価のカチオンとして、3価のオニウムカチオン、3価の金属カチオン等が挙げられる。オニウムカチオンは、感放射線性であっても、感放射線性でなくてもよい。感放射線性オニウムカチオンとしては、上記[B]酸発生剤の式(4)のT+の1価の感放射線性オニウムカチオンとして例示したカチオン等のスルホニウムカチオン、ヨードニウムカチオン、テトラヒドロチオフェニウムカチオン等が挙げられる。2価又は3価のカチオンには、2+又は3+の電荷を有するカチオン部位を含むカチオン、及び1+の電荷を有するカチオン部位を2個又は3個含むカチオンの両方が含まれる。
[C]化合物は、例えば上記式(1)におけるR1が水素原子、R2~R5が水素原子又は1価の有機基、nが1である下記式(i-a)で表される化合物の場合、下記スキームに従い、簡便かつ収率よく合成することができる。
[D]溶媒は、少なくとも[A]重合体、[B]酸発生体、[C]化合物及び所望により含有される任意成分を溶解又は分散可能な溶媒であれば特に限定されない。
4-メチル-2-ペンタノール、n-ヘキサノール等の炭素数1~18の脂肪族モノアルコール系溶媒;
シクロヘキサノール等の炭素数3~18の脂環式モノアルコール系溶媒;
1,2-プロピレングリコール等の炭素数2~18の多価アルコール系溶媒;
プロピレングリコールモノメチルエーテル等の炭素数3~19の多価アルコール部分エーテル系溶媒などが挙げられる。
ジエチルエーテル、ジプロピルエーテル、ジブチルエーテル、ジペンチルエーテル、ジイソアミルエーテル、ジヘキシルエーテル、ジヘプチルエーテル等のジアルキルエーテル系溶媒;
テトラヒドロフラン、テトラヒドロピラン等の環状エーテル系溶媒;
ジフェニルエーテル、アニソール等の芳香環含有エーテル系溶媒などが挙げられる。
アセトン、メチルエチルケトン、メチル-n-プロピルケトン、メチル-n-ブチルケトン、ジエチルケトン、メチル-iso-ブチルケトン、2-ヘプタノン、エチル-n-ブチルケトン、メチル-n-ヘキシルケトン、ジ-iso-ブチルケトン、トリメチルノナノン等の鎖状ケトン系溶媒:
シクロペンタノン、シクロヘキサノン、シクロヘプタノン、シクロオクタノン、メチルシクロヘキサノン等の環状ケトン系溶媒:
2,4-ペンタンジオン、アセトニルアセトン、アセトフェノン等が挙げられる。
N,N’-ジメチルイミダゾリジノン、N-メチルピロリドン等の環状アミド系溶媒;
N-メチルホルムアミド、N,N-ジメチルホルムアミド、N,N-ジエチルホルムアミド、アセトアミド、N-メチルアセトアミド、N,N-ジメチルアセトアミド、N-メチルプロピオンアミド等の鎖状アミド系溶媒などが挙げられる。
酢酸n-ブチル、乳酸エチル等のモノカルボン酸エステル系溶媒;
酢酸プロピレングリコール等の多価アルコールカルボキシレート系溶媒;
酢酸プロピレングリコールモノメチルエーテル等の多価アルコール部分エーテルカルボキシレート系溶媒;
シュウ酸ジエチル等の多価カルボン酸ジエステル系溶媒;
ジメチルカーボネート、ジエチルカーボネート等のカーボネート系溶媒などが挙げられる。
n-ペンタン、n-ヘキサン等の炭素数5~12の脂肪族炭化水素系溶媒;
トルエン、キシレン等の炭素数6~16の芳香族炭化水素系溶媒等が挙げられる。
[E]重合体は、[A]重合体よりもフッ素原子の質量含有率が大きい重合体である。ベース樹脂としての[A]重合体より疎水性が高い重合体は、レジスト膜表層に偏在化する傾向があり、[E]重合体は[A]重合体よりもフッ素原子の質量含有率が大きいため、この疎水性に起因する特性により、レジスト膜表層に偏在化する傾向がある。その結果、当該感放射線性樹脂組成物によれば、液浸露光時における酸発生剤、酸拡散制御剤等が液浸媒体に溶出することを抑制することができる。また、当該感放射線性樹脂組成物によれば、この[E]重合体の疎水性に起因する特性により、レジスト膜と液浸媒体との前進接触角を所望の範囲に制御でき、バブル欠陥の発生を抑制できる。さらに、当該感放射線性樹脂組成物によれば、レジスト膜と液浸媒体との後退接触角が大きくなり、水滴が残らずに高速でのスキャン露光が可能となる。当該感放射線性樹脂組成物は、このように[E]重合体を含有することにより液浸露光法に好適なレジスト膜を形成することができる。
構造単位(f-1)は、下記式(f-1)で表される構造単位である。[E]重合体は構造単位(f-1)を有することでフッ素原子の質量含有率を調整することができる。
構造単位(f-2)は、下記式(f-2)で表される。[E]重合体は構造単位(f-2)を有することで、アルカリ現像液への溶解性が向上し、現像欠陥の発生を抑制することができる。
当該感放射線性樹脂組成物は、その他の任意成分として、例えば[C]化合物以外の他の酸拡散制御体、偏在化促進剤、界面活性剤等が挙げられる。これらのその他の任意成分はそれぞれ1種又は2種以上を併用してもよい。
当該感放射線性樹脂組成物は、必要に応じて、他の酸拡散制御体を含有してもよい。他の酸拡散制御体の当該感放射線性樹脂組成物における含有形態としては、遊離の化合物(以下、適宜「他の酸拡散制御剤」という)の形態でも、重合体の一部として組み込まれた形態でも、これらの両方の形態でもよい。
偏在化促進剤は、当該感放射線性樹脂組成物が[E]重合体を含有する場合等に、[E]重合体を、より効率的にレジスト膜表面に偏析させる効果を有するものである。当該感放射線性樹脂組成物に偏在化促進剤を含有させることで、[E]重合体の添加量を従来よりも少なくすることができる。従って、LWR性能等を損なうことなく、レジスト膜から液浸液への成分の溶出をさらに抑制することや、高速スキャンにより液浸露光をより高速に行うことが可能になり、結果としてウォーターマーク欠陥等の液浸由来欠陥を抑制するレジスト膜表面の疎水性を向上させることができる。このような偏在化促進剤として用いることができるものとしては、比誘電率が30以上200以下で、1気圧における沸点が100℃以上の低分子化合物を挙げることができる。このような化合物としては、具体的には、ラクトン化合物、カーボネート化合物、ニトリル化合物、多価アルコール等が挙げられる。
界面活性剤は、塗工性、ストリエーション、現像性等を改良する効果を奏する。界面活性剤としては、例えばポリオキシエチレンラウリルエーテル等のノニオン系界面活性剤等が挙げられる。当該感放射線性樹脂組成物が界面活性剤を含有する場合、界面活性剤の含有量の上限としては、[A]重合体100質量部に対して、2質量部が好ましい。
当該感放射線性樹脂組成物は、例えば[A]重合体、[B]酸発生体、[C]化合物、[D]溶媒及び必要に応じて[E]重合体等の任意成分を所定の割合で混合し、好ましくは得られた混合物を、例えば孔径0.2μm程度のフィルター等でろ過することにより調製することができる。当該感放射線性樹脂組成物の固形分濃度の下限としては、0.1質量%が好ましく、0.5質量%がより好ましく、1質量%がさらに好ましい。上記固形分濃度の上限としては、50質量%が好ましく、30質量%がより好ましく、10質量%がさらに好ましい。
当該レジストパターン形成方法は、基板の一方の面に、当該感放射線性樹脂組成物を塗工する工程(以下、「塗工工程」ともいう)と、上記塗工工程により得られるレジスト膜を露光する工程(以下、「露光工程」ともいう)と、上記露光されたレジスト膜を現像する工程(以下、「現像工程」ともいう)とを備える。
本工程では、基板の一方の面に、当該感放射線性樹脂組成物を塗工する。これにより、レジスト膜が形成される。このレジスト膜を形成する基板としては、例えばシリコンウェハ、二酸化シリコン、アルミニウムで被覆されたウェハ等の従来公知のもの等が挙げられる。また、例えば特公平6-12452号公報や特開昭59-93448号公報等に開示されている有機系又は無機系の反射防止膜を基板上に形成してもよい。塗工方法としては、例えば回転塗工(スピンコーティング)、流延塗工、ロール塗工等が挙げられる。塗工した後に、必要に応じて、塗膜中の溶媒を揮発させるため、プレベーク(PB)を行ってもよい。PBの温度の下限としては、60℃が好ましく、80℃がより好ましい。上記温度の上限としては、140℃が好ましく、120℃がより好ましい。PBの時間の下限としては、5秒が好ましく、10秒がより好ましい。上記時間の上限としては、600秒が好ましく、300秒がより好ましい。形成されるレジスト膜の平均厚みの下限としては、10nmが好ましく、20nmがより好ましい。上記平均厚みの上限としては、1,000nmが好ましく、500nmがより好ましい。
本工程では、上記塗工工程により得られるレジスト膜を露光する。この露光は、フォトマスクを介して(場合によっては、水等の液浸媒体を介して)露光光を照射することにより行う。露光光としては、目的とするパターンの線幅に応じて、例えば可視光線、紫外線、遠紫外線、極端紫外線(EUV)、X線、γ線等の電磁波;電子線、α線等の荷電粒子線などが挙げられる。これらの中でも、遠紫外線、EUV又は電子線が好ましく、ArFエキシマレーザー光(波長193nm)、KrFエキシマレーザー光(波長248nm)、EUV又は電子線がより好ましく、ArFエキシマレーザー光、EUV又は電子線がさらに好ましい。
本工程では、上記露光されたレジスト膜を現像する。これにより、所定のレジストパターンを形成することができる。現像後は、水又はアルコール等のリンス液で洗浄し、乾燥することが一般的である。現像工程における現像方法は、アルカリ現像であっても、有機溶媒現像であってもよい。有機溶媒現像の場合、露光部がレジストパターンを形成するため、当該感放射線性樹脂組成物が膜収縮抑制性に優れることによる利益が大きい。
本発明の酸拡散制御剤は、下記式(1’)で表される。当該酸拡散制御剤は、上述の特性を有するので、当該感放射線性樹脂組成物の酸拡散制御剤成分として好適に用いることができ、そのLWR性能等を向上させることができる。
本発明のカルボン酸塩は、下記式(i)で表される。当該カルボン酸塩は、上述の当該酸拡散制御剤として好適に用いることができる。
本発明のカルボン酸は、下記式(i’)で表される。当該カルボン酸は、上述の当該カルボン酸塩の原料として好適に用いることができる。
重合体のMw及びMnは、東ソー社のGPCカラム(G2000HXL:2本、G3000HXL:1本、及びG4000HXL:1本)を用い、流量:1.0mL/分、溶出溶媒:テトラヒドロフラン、試料濃度:1.0質量%、試料注入量:100μL、カラム温度:40℃、検出器:示差屈折計の分析条件で、単分散ポリスチレンを標準とするゲルパーミエーションクロマトグラフィー(GPC)により測定した。また、分散度(Mw/Mn)は、Mw及びMnの測定結果より算出した。
核磁気共鳴装置(日本電子社の「JNM-ECX400」)を用い、測定溶媒として重クロロホルムを使用して、各重合体における各構造単位の含有割合(モル%)を求める分析を行った。
[実施例1](化合物(Z-1)の合成)
下記反応スキームに従って、化合物(Z-1)を合成した。
前駆体を適宜選択し、実施例1と同様の処方を選択することで、下記式(Z-2)~(Z-16)で表される[C]化合物を合成した。
[A]重合体及び[E]重合体の合成に用いた単量体を以下に示す。
[合成例1](重合体(A-1)の合成)
単量体としての化合物(M-1)及び化合物(M-8)を、モル比率が50/50となるよう2-ブタノン(200質量部)に溶解した。ここに、開始剤としてのアゾビスイソブチロニトリル(AIBN)(5モル%)を添加し、単量体溶液を調製した。反応容器に2-ブタノン(100質量部)を入れ、30分窒素パージした。反応容器内を80℃とし、撹拌しながら、上記単量体溶液を3時間かけて滴下した。滴下開始を重合反応の開始時間とし、重合反応を6時間実施した。重合反応終了後、重合溶液を水冷して30℃以下に冷却した。冷却した重合溶液をメタノール(2,000質量部)中に投入し、析出した白色粉末をろ別した。ろ別した白色粉末をメタノールで2回洗浄した後、ろ別し、50℃で17時間乾燥させて白色粉末状の重合体(A-1)を得た(収率78.9%)。重合体(A-1)のMwは6,100であり、Mw/Mnは1.41であった。13C-NMR分析の結果、(M-1)及び(M-8)に由来する各構造単位の含有割合はそれぞれ49.8モル%及び50.2モル%であった。
モノマーを適宜選択し、合成例1と同様の操作を行うことによって、重合体(A-2)~重合体(A-7)を合成した。
単量体としての化合物(M-1)及び化合物(M-15)を、モル比率が50/50となるよう、プロピレングリコールモノメチルエーテル(100質量部)に溶解した。ここに、開始剤としてのAIBN(5モル%)及び連鎖移動剤としてのt-ドデシルメルカプタン(開始剤100質量部に対して38質量部)を加えて単量体溶液を調製した。この単量体溶液を窒素雰囲気下、反応温度を70℃に保持して、16時間共重合させた。重合反応終了後、重合溶液をn-ヘキサン(1,000質量部)中に滴下して、重合体を凝固精製した。上記重合体に、再度プロピレングリコールモノメチルエーテル(150質量部)を加えた。さらに、メタノール(150質量部)、トリエチルアミン(化合物(M-10)の使用量に対し1.5モル当量)及び水(化合物(M-10)の使用量に対し1.5モル当量)を加えて、沸点にて還流させながら、8時間加水分解反応を行った。反応終了後、溶媒及びトリエチルアミンを減圧留去し、得られた重合体をアセトン(150質量部)に溶解した。これを水(2,000質量部)中に滴下して凝固させ、生成した白色粉末をろ別した。50℃で17時間乾燥させて白色粉末状の重合体(A-8)を得た(収率72.3%)。重合体(A-8)のMwは6,400であり、Mw/Mnは1.72であった。13C-NMR分析の結果、(M-1)及び(M-15)に由来する各構造単位の含有割合は、それぞれ51.2モル%及び48.8モル%であった。
[合成例9](重合体(E-1)の合成)
単量体としての化合物(M-16)、化合物(M-17)及び化合物(M-18)をモル比率が20/40/40となるよう、2-ブタノン(67質量部)に溶解した。ここに開始剤としてのAIBN(全単量体に対して5モル%)を添加して単量体溶液を調製した。反応容器に2-ブタノン(33質量部)を入れ、30分窒素パージした。反応容器内を80℃とし、撹拌しながら上記単量体溶液を3時間かけて滴下した。滴下開始を重合反応の開始時間とし、重合反応を6時間実施した。重合反応終了後、重合溶液を水冷して30℃以下に冷却した。n-ヘキサン(150質量部)を重合反応液に加え均一に希釈し、その後、メタノール(600質量部)を投入して混合した。次に、この混合液に蒸留水(30質量部)を投入し、さらに撹拌して30分静置した。次いで、混合液から下層を回収し、回収した下層中の溶媒をプロピレングリコールモノメチルエーテルアセテートに置換することで、重合体(E-1)を含むプロピレングリコールモノメチルエーテルアセテート溶液を得た(収率72.0%)。重合体(E-1)のMwは7,300であり、Mw/Mnは2.00であった。13C-NMR分析の結果、重合体(E-1)における(M-16)、(M-17)及び(M-18)に由来する構造単位の含有割合は、それぞれ20.1モル%、38.9モル%及び41.0モル%であった。
感放射線性樹脂組成物の調製に用いた[B]酸発生剤、[C]化合物、[D]溶媒及び[F]偏在化促進剤を以下に示す。
酸発生剤(B-1)~(B-7)
各構造式を以下に示す。
実施例17~44で用いる化合物:上記実施例1~16で合成した化合物(Z-1)~(Z-16)
比較例1~4で用いる化合物:下記式(CZ-1)~(CZ-4)で表される化合物
D-1:酢酸プロピレングリコールモノメチルエーテル
D-2:シクロヘキサノン
F-1:γ-ブチロラクトン
[実施例17](感放射線性樹脂組成物(J-1)の調製)
[A]重合体としての(A-1)100質量部、[B]酸発生剤としての(B-1)7.9質量部、[C]化合物としての(Z-1)1.6質量部、[D]溶媒としての(D-1)2,240質量部及び(D-2)960質量部、[E]重合体としての(E-1)3質量部並びに[F]偏在化促進剤としての(F-1)30質量部を配合し、孔径0.2μmのメンブランフィルターでろ過することにより感放射線性樹脂組成物(J-1)を調製した。
下記表2及び表3に示す種類及び含有量の各成分を用いた以外は、実施例17と同様に操作して、各感放射線性樹脂組成物を調製した。
[ArF露光及びアルカリ現像によるレジストパターンの形成(1)]
12インチのシリコンウエハ表面に、スピンコーター(東京エレクトロン社の「CLEAN TRACK ACT12」)を使用して、下層反射防止膜形成用組成物(ブルワーサイエンス社の「ARC66」)を塗工した後、205℃で60秒間加熱することにより平均厚さ105nmの反射防止膜を形成した。この反射防止膜上に、上述の通り調製した各感放射線性樹脂組成物を、上記スピンコーターを使用して塗工し、90℃で60秒間PBを行った。その後、感放射線性樹脂組成物を塗工した上記ウエハを23℃で30秒間冷却することで平均厚さ90nmのレジスト膜を形成した。次に、このレジスト膜に対し、ArFエキシマレーザー液浸露光装置(NIKON社の「NSR-S610C」)を用い、NA=1.3、ダイポール(シグマ0.977/0.782)の光学条件にて、40nmラインアンドスペース(L/S=1/1)マスクパターンを介して露光した。露光後、上記レジスト膜に90℃で60秒間PEBを行った。その後、アルカリ現像液として2.38質量%のTMAH水溶液を用いて上記レジスト膜をアルカリ現像し、現像後に水で洗浄し、さらに乾燥させることでポジ型のレジストパターンを形成した。このレジストパターン形成の際、ターゲット寸法が40nmの1対1ラインアンドスペースのマスクを介して形成した線幅が、線幅40nmの1対1ラインアンドスペースに形成される露光量を最適露光量とした。
上記TMAH水溶液の代わりに酢酸n-ブチルを用いて有機溶媒現像し、かつ水での洗浄を行わなかった以外は上記レジストパターンの形成(1)と同様に操作して、ネガ型のレジストパターンを形成した。
上記形成したレジストパターンについて以下の測定を行うことにより、各感放射線性樹脂組成物のArF露光時の性能を評価した。なお、レジストパターンの測長には走査型電子顕微鏡(日立ハイテクノロジーズ社の「CG-4100」)を用いた。
上記走査型電子顕微鏡を用い、レジストパターンをパターン上部から観察し、その線幅を任意のポイントで計50点測定した。この測定値の分布から3σ値を求め、これをLWR性能(nm)とした。LWR性能は、その値が小さいほど良いことを示す。LWR性能は、4.0nm以下の場合は「良好」と、4.0nmを超える場合は「良好でない」と評価できる。
上記最適露光量において解像される最小のレジストパターンの寸法を測定し、この測定結果を解像性(nm)とした。解像性は、その値が小さいほど良いことを示す。解像性は、34nm以下の場合は「良好」と、34nmを超える場合は「良好でない」と評価できる。
上記最適露光量において解像されるレジストパターンの断面形状を観察し、レジストパターンの高さ方向の中間での線幅Lbと、レジストパターンの上部での線幅Laとを測定し、Lbに対するLaの比を断面形状の矩形性とした。断面形状の矩形性は、0.9≦La/Lb≦1.1である場合は「良好」と、La/Lb<0.9又は1.1<La/Lbである場合は「良好でない」と評価できる。
上記最適露光量において解像されるレジストパターンにおいて、深さ方向にフォーカスを変化させた際の寸法を観測し、ブリッジや残渣が無いままパターン寸法が基準の90%~110%に入る深さ方向の余裕度を測定し、この測定結果を焦点深度(nm)とした。焦点深度は、値が大きいほど良いことを示す。焦点深度は、60nm以上の場合は「良好」と、60nm未満の場合は「良好でない」と評価できる。
12インチのシリコンウエハ表面に、スピンコーター(東京エレクトロン社の「CLEAN TRACK ACT12」)を使用して、下層反射防止膜形成用組成物(ブルワーサイエンス社の「ARC66」)を塗工した後、205℃で60秒間加熱することにより平均厚さ105nmの反射防止膜を形成した。この反射防止膜上に、上記スピンコーターを使用して上記調製した各感放射線性樹脂組成物を塗工し、90℃で60秒間PBを行った。その後、PBを行った上記シリコンウエハを23℃で30秒間冷却し、平均厚さ90nmのレジスト膜を形成した。次に、このレジスト膜に対し、ArFエキシマレーザー液浸露光装置(NIKON社の「NSR-S610C」)を用い、70mJで全面露光を行った後に膜厚測定を実施してPEB前の膜厚Aを求めた。続いて、全面露光後のレジスト膜に90℃で60秒間のPEBを実施した後に、再度膜厚測定を実施し、PEB後の膜厚Bを求めた。測定結果から100×(A-B)/A(%)を求め、これを膜収縮抑制性(%)とした。膜収縮抑制性は、その値が小さいほど膜収縮抑制性に優れるため良いことを示す。膜収縮抑制性は、15%以下の場合は「良好」と、15%を超える場合は「良好でない」と評価できる。
[実施例45](感放射線性樹脂組成物(J-29)の調製)
[A]重合体としての(A-8)100質量部、[B]酸発生剤としての(B-1)20質量部、[C]化合物としての(Z-1)3.2質量部、[D]溶媒としての(D-1)4,280質量部及び(D-2)1,830質量部並びに[E]重合体としての(E-1)3質量部を配合し、孔径0.2μmのメンブランフィルターでろ過することにより感放射線性樹脂組成物(J-29)を調製した。
下記表5に示す種類及び含有量の各成分を用いた以外は、実施例45と同様に操作して、各感放射線性樹脂組成物を調製した。
[電子線露光及びアルカリ現像によるレジストパターンの形成(3)]
8インチのシリコンウエハ表面にスピンコーター(東京エレクトロン社の「CLEAN TRACK ACT8」)を使用して、上記調製した各感放射線性樹脂組成物を塗工し、90℃で60秒間PBを行った。その後、上記シリコンウエハを23℃で30秒間冷却し、平均厚さ50nmのレジスト膜を形成した。次に、このレジスト膜に、簡易型の電子線描画装置(日立製作所社の「HL800D」、出力:50KeV、電流密度:5.0A/cm2)を用いて電子線を照射した。照射後、上記レジスト膜に130℃で60秒間PEBを行った。その後、アルカリ現像液としての2.38質量%TMAH水溶液を用いて上記レジスト膜を23℃で30秒間現像し、その後、水で洗浄し、さらに乾燥させることでポジ型のレジストパターンを形成した。
上記形成したレジストパターンについて以下の測定を行うことにより、各感放射線性樹脂組成物の電子線露光時の性能を評価した。
上記形成したレジストパターンを、上記走査型電子顕微鏡を用い、パターン上部から観察した。線幅が100nmのラインアンドスペースパターンになる露光量を最適露光量(μC/cm2)とし、この最適露光量を感度とした。
上記形成した線幅が100nm(L/S=1/1)のレジストパターンを、上記走査型電子顕微鏡を用い、パターン上部から観察した。線幅を任意のポイントで計50点測定し、その測定値の分布から3σ値を求め、これをLWR性能(nm)とした。LWR性能は、その値が小さいほど、線幅のばらつきが小さく良いことを示す。LWR性能は、20nm以下の場合は「良好」と、20nmを超える場合は「良好でない」と評価できる。
Claims (15)
- 上記式(1)におけるR1が水素原子である請求項1に記載の感放射線性樹脂組成物。
- 上記式(1)におけるR2及びR3が互いに合わせられこれらが結合する炭素原子と共に構成される環員数3~20の脂環構造又は脂肪族複素環構造を表す請求項1又は請求項2に記載の感放射線性樹脂組成物。
- 上記式(1)におけるR2及びR3が置換若しくは非置換の炭化水素基、脂肪族複素環構造を含む基又は水素原子である請求項1又は請求項2に記載の感放射線性樹脂組成物。
- 上記式(1)におけるR4及びR5が水素原子である請求項1から請求項4のいずれか1項に記載の感放射線性樹脂組成物。
- 上記感放射線性酸発生体が、放射線の照射によりスルホン酸を発生する請求項1から請求項5のいずれか1項に記載の感放射線性樹脂組成物。
- 基板の一方の面に、請求項1から請求項6のいずれか1項に記載の感放射線性樹脂組成物を塗工する工程と、
上記塗工工程により得られるレジスト膜を露光する工程と、
上記露光されたレジスト膜を現像する工程と
を備えるレジストパターン形成方法。 - 上記式(i)におけるR2及びR3が炭素数1~20の1価の有機基である請求項9に記載のカルボン酸塩。
- 上記式(i)におけるZn+がオニウムカチオンである請求項9又は請求項10に記載のカルボン酸塩。
- 上記オニウムカチオンが、スルホニウムカチオン、ヨードニウムカチオン、テトラヒドロチオフェニウムカチオン又はこれらの組み合わせである請求項11に記載のカルボン酸塩。
- 上記式(i)におけるnが2又は3である請求項11又は請求項12に記載のカルボン酸塩。
- 上記式(i)におけるnが1であり、Zn+がアルカリ金属カチオンである請求項9又は請求項10に記載のカルボン酸塩。
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