WO2018143363A1 - 粒子処理用の処理剤、撥水性粒子及びその製造方法、撥水層並びに浸透防止構造体 - Google Patents
粒子処理用の処理剤、撥水性粒子及びその製造方法、撥水層並びに浸透防止構造体 Download PDFInfo
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- WO2018143363A1 WO2018143363A1 PCT/JP2018/003464 JP2018003464W WO2018143363A1 WO 2018143363 A1 WO2018143363 A1 WO 2018143363A1 JP 2018003464 W JP2018003464 W JP 2018003464W WO 2018143363 A1 WO2018143363 A1 WO 2018143363A1
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- 0 CCC(CC)(*1(C)CCCC1)[Cu](C)C Chemical compound CCC(CC)(*1(C)CCCC1)[Cu](C)C 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
- C09D183/06—Polysiloxanes containing silicon bound to oxygen-containing groups
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/18—Materials not provided for elsewhere for application to surfaces to minimize adherence of ice, mist or water thereto; Thawing or antifreeze materials for application to surfaces
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/14—Polysiloxanes containing silicon bound to oxygen-containing groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/14—Polysiloxanes containing silicon bound to oxygen-containing groups
- C08G77/16—Polysiloxanes containing silicon bound to oxygen-containing groups to hydroxyl groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/14—Polysiloxanes containing silicon bound to oxygen-containing groups
- C08G77/18—Polysiloxanes containing silicon bound to oxygen-containing groups to alkoxy or aryloxy groups
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
Definitions
- the present invention relates to a treatment agent for particle treatment, water-repellent particles and a method for producing the same, and a water-repellent layer and a penetration preventing structure using the water-repellent particles.
- a technique for water-repellent or oil-repellent processing of particles for example, a solution, emulsion, dispersion, or the like in which a water-repellent compound is dissolved or dispersed in a solvent or water is applied to the particles, and then the solvent, water, or the like is vaporized.
- a method for forming a water-repellent continuous film is generally known.
- Patent Document 1 discloses a method of treating an inorganic material with a specific chlorosilane compound.
- the treatment agent used for imparting water repellency to the particles is required to have excellent water repellency.
- the treatment agent preferably imparts water repellency without impairing the properties of the particles.
- the present inventors have obtained a liquid composition comprising a polysiloxane compound having a reactive group (hydrolyzable functional group or condensable functional group) in the molecule.
- a polysiloxane compound having a reactive group hydrolyzable functional group or condensable functional group
- the present invention is at least one selected from the group consisting of a polysiloxane compound having a hydrolyzable functional group or a condensable functional group, and a hydrolysis product of the polysiloxane compound having the hydrolyzable functional group.
- grain treatment containing the condensate of the liquid composition containing this is provided.
- the present invention is selected from the group consisting of a hydrolyzable functional group or a polysiloxane compound having a condensable functional group, and a hydrolysis product of the polysiloxane compound having the hydrolyzable functional group.
- a treatment agent for particle treatment which comprises a liquid composition containing at least one kind. According to such a treatment agent, excellent water repellency can be imparted without impairing the properties of the particles.
- the liquid composition may further contain silica particles.
- Such a treatment agent further improves water repellency and durability.
- the number of silanol groups per gram of the silica particles may be 10 ⁇ 10 18 to 1000 ⁇ 10 18 pcs / g. Thereby, it can process in low temperature and a short time, and water repellency improves further. This also improves the adhesion between the treatment agent and the particles.
- examples of the polysiloxane compound include compounds represented by the following formula (A). Thereby, the further outstanding water repellency and adhesiveness can be achieved.
- R 1a represents a hydroxyalkyl group
- R 2a represents an alkylene group
- R 3a and R 4a each independently represents an alkyl group or an aryl group
- n represents an integer of 1 to 50 .
- examples of the polysiloxane compound include compounds represented by the following formula (B). Thereby, the further outstanding water repellency and adhesiveness can be achieved.
- R 1b represents an alkyl group, an alkoxy group or an aryl group
- R 2b and R 3b each independently represents an alkoxy group
- R 4b and R 5b each independently represents an alkyl group or an aryl group.
- M represents an integer of 1 to 50.
- the liquid composition is selected from the group consisting of a silane monomer having a hydrolyzable functional group or a condensable functional group, and a hydrolysis product of the silane monomer having a hydrolyzable functional group. It may further contain at least one of the above. Thereby, the further outstanding water repellency and adhesiveness can be achieved.
- the liquid composition may further contain airgel particles. Thereby, water repellency improves more.
- the treatment agent may be used to form a water repellent part on the treated surface of the particles.
- a water repellent part By forming such a water-repellent part, further excellent water repellency can be achieved.
- the water repellent part may contain airgel.
- the present invention also provides a treatment agent for particle treatment containing a water repellent component including a compound having a structure represented by the following formula (1).
- a treatment agent for particle treatment containing a water repellent component including a compound having a structure represented by the following formula (1).
- Such a treatment agent can impart excellent water repellency without impairing the properties of the particles.
- R 1 and R 2 each independently represent an alkyl group or an aryl group
- R 3 and R 4 each independently represent an alkylene group.
- the present invention also has a ladder-type structure including a column part and a bridge part, and the bridge part contains a water repellent component containing a compound represented by the following formula (2). I will provide a. Such a treatment agent has excellent water repellency and durability due to the ladder structure.
- R 5 and R 6 each independently represents an alkyl group or an aryl group, and b represents an integer of 1 to 50.
- the compound having a ladder structure includes a compound having a structure represented by the following formula (3). Thereby, the further outstanding water repellency and durability can be achieved.
- R 5 , R 6 , R 7 and R 8 each independently represents an alkyl group or an aryl group, a and c each independently represent an integer of 1 to 3000, and b represents 1 to 50 Indicates an integer.
- the present invention provides a method for producing water-repellent particles, comprising a step of treating particles using the above-described treatment agent. According to such a production method, particles having excellent water repellency can be produced without impairing the properties of the particles.
- the present invention provides water-repellent particles comprising particles and a water-repellent part containing a dried product of the treatment agent on the surface to be treated of the particles. Such particles are excellent in water repellency.
- the present invention also provides water-repellent particles comprising particles and a water-repellent part containing a compound having a structure represented by the above formula (1) on the surface to be treated of the particles. Such particles are excellent in water repellency and durability.
- the present invention also has particles and a ladder-type structure including a column portion and a bridge portion on a surface to be treated of the particles, and the bridge portion includes a compound represented by the above formula (2). And a water-repellent particle. Such particles have excellent water repellency and durability due to the ladder structure.
- the compound having a ladder structure includes a compound having a structure represented by the above formula (3). Thereby, the further outstanding water repellency and durability can be achieved.
- the water repellent part may contain an airgel.
- the water repellent component may be an airgel. Thereby, further excellent water repellency can be achieved.
- the present invention also provides a water-repellent layer including an aggregate having a plurality of the water-repellent particles. Since the water-repellent layer has a plurality of particles having excellent water repellency, the water-repellent layer has excellent water repellency, and the water-repellent particles maintain the characteristics of the particles, so that various functions of the particles can be added.
- the present invention provides a penetration preventing structure comprising the water repellent layer.
- the permeation-preventing structure has excellent water permeation-preventing properties and can add various functions possessed by the water-repellent layer.
- the present invention it is possible to provide a treatment agent for particle treatment that can impart excellent water repellency without impairing the properties of the particles. According to the present invention, it is also possible to provide a water-repellent particle and a method for producing the same, and a water-repellent layer and a penetration preventing structure using the water-repellent particle.
- a numerical range indicated by using “to” indicates a range including the numerical values described before and after “to” as the minimum value and the maximum value, respectively.
- the upper limit value or the lower limit value of a numerical range in a certain step may be replaced with the upper limit value or the lower limit value of a numerical range in another step.
- the upper limit value or the lower limit value of the numerical range may be replaced with the values shown in the examples.
- “A or B” only needs to include either A or B, and may include both.
- the materials exemplified in the present specification can be used singly or in combination of two or more unless otherwise specified.
- the content of each component in the composition means the total amount of the plurality of substances present in the composition unless there is a specific notice when there are a plurality of substances corresponding to each component in the composition. means.
- the treatment agent of this embodiment is for particle treatment.
- Examples of the treatment agent of the present embodiment include the following first to fourth aspects.
- the treating agent includes a polysiloxane compound having a hydrolyzable functional group or a condensable functional group (in the molecule), and a hydrolysis product of the polysiloxane compound having the hydrolyzable functional group
- a condensate of a liquid composition containing at least one selected from the group consisting of hereinafter sometimes referred to as “polysiloxane compound group”.
- the treating agent is also selected from the group consisting of a polysiloxane compound having a hydrolyzable functional group or a condensable functional group, and a hydrolysis product of the polysiloxane compound having the hydrolyzable functional group.
- a liquid composition containing at least one kind may be included (the treatment agent may be the liquid composition).
- the treatment agent may be used to form a water repellent portion (treatment portion) on the surface to be treated of the particles.
- the water-repellent part formed from the treatment agent has excellent water repellency and excellent adhesion to the surface to be treated. Since the water repellent part formed from the said processing agent is formed in low temperature and a short time, it can provide outstanding water repellency, without impairing the characteristic of particle
- the water repellent portion may include at least one of a film and particles. That is, the treatment agent of this embodiment may form a film and / or a water-repellent part in the shape of particles on the surface to be treated of particles.
- the present inventors presume the reason why the treatment agent of this embodiment exhibits excellent water repellency as follows. Since the treatment agent of the present embodiment contains a polysiloxane compound group, it is considered that the reaction is easier to control than, for example, a treatment agent containing only a siloxane monomer as a siloxane compound. And it is thought that this makes it easy to reduce hydrophilic groups (for example, hydroxyl groups) in the compound forming the water-repellent part and exhibits excellent water repellency.
- hydrophilic groups for example, hydroxyl groups
- the water-repellent part formed from the treatment agent of the present embodiment is difficult for hydrophilic dirt to adhere to and that such dirt is easily removed. Therefore, it is considered that the treatment agent can be easily applied to uses where hydrophilic dirt easily adheres.
- an adhesive, an additive, and the like are added to improve the adhesion between the water-repellent treatment agent and the particles.
- an adhesive and an additive are added, the water repellency, abrasion resistance, and solvent resistance usually tend to decrease.
- the processing agent of this embodiment is excellent also in adhesiveness, water repellency, abrasion resistance, and solvent resistance, it is thought that the said adhesive agent and the said additive are not necessarily required.
- the water repellent material containing a chlorosilane compound is not sufficiently water repellent because it is difficult to reduce hydrophilic groups (for example, hydroxyl groups) in the compound that forms the water repellent portion.
- the treatment agent of the present embodiment can impart excellent water repellency without impairing the properties of the particles.
- hydrolyzable functional group examples include an alkoxy group.
- condensable functional groups include hydroxyl groups, silanol groups, carboxyl groups, phenolic hydroxyl groups, and the like.
- the hydroxyl group may be contained in a hydroxyl group-containing group such as a hydroxyalkyl group.
- a polysiloxane compound having a hydrolyzable functional group or a condensable functional group is a reactive group (hydrolyzable functional group and condensable functional group) different from the hydrolyzable functional group and the condensable functional group. You may further have a functional group which does not correspond to a functional group.
- the reactive group examples include an epoxy group, a mercapto group, a glycidoxy group, a vinyl group, an acryloyl group, a methacryloyl group, and an amino group.
- the epoxy group may be contained in an epoxy group-containing group such as a glycidoxy group.
- These polysiloxane compounds having functional groups and reactive groups may be used alone or in admixture of two or more.
- an alkoxy group, a silanol group, and a hydroxyalkyl group can improve the compatibility of the treatment agent and can suppress layer separation.
- the number of carbon atoms of the alkoxy group and hydroxyalkyl group may be, for example, 1-6.
- Examples of the polysiloxane compound having a hydroxyalkyl group include compounds having a structure represented by the following general formula (A).
- R 1a represents a hydroxyalkyl group
- R 2a represents an alkylene group
- R 3a and R 4a each independently represents an alkyl group or an aryl group
- n represents an integer of 1 to 50.
- examples of the aryl group include a phenyl group and a substituted phenyl group.
- examples of the substituent of the substituted phenyl group include an alkyl group, a vinyl group, a mercapto group, an amino group, a nitro group, and a cyano group.
- two R 1a s may be the same or different, and similarly, two R 2a s may be the same or different.
- two or more R 3a s may be the same or different, and similarly two or more R 4a s may be the same or different.
- R 1a includes a hydroxyalkyl group having 1 to 6 carbon atoms, and examples of the hydroxyalkyl group include a hydroxyethyl group, a hydroxypropyl group, and the like.
- examples of R 2a include an alkylene group having 1 to 6 carbon atoms, and examples of the alkylene group include an ethylene group and a propylene group.
- R 3a and R 4a each independently include an alkyl group having 1 to 6 carbon atoms, a phenyl group, and the like, and examples of the alkyl group include a methyl group and the like.
- n may be, for example, 2 to 30, or 5 to 20.
- polysiloxane compound having the structure represented by the above formula (A) a commercially available product can be used, and compounds such as X-22-160AS, KF-6001, KF-6002, KF-6003, etc. Shin-Etsu Chemical Co., Ltd.), XF42-B0970, XF42-C5277, Fluid OFOH 702-4%, etc. (all of which are manufactured by Momentive).
- Examples of the polysiloxane compound having an alkoxy group include compounds having a structure represented by the following general formula (B).
- R 1b represents an alkyl group, an alkoxy group or an aryl group
- R 2b and R 3b each independently represent an alkoxy group
- R 4b and R 5b each independently represent an alkyl group or an aryl group.
- M represents an integer of 1 to 50.
- examples of the aryl group include a phenyl group and a substituted phenyl group.
- examples of the substituent of the substituted phenyl group include an alkyl group, a vinyl group, a mercapto group, an amino group, a nitro group, and a cyano group.
- two R 1b s may be the same or different from each other, and two R 2b s may be the same or different from each other, and similarly two R 1b s. 3b may be the same or different.
- m is an integer of 2 or more
- two or more R 4b s may be the same or different
- similarly two or more R 5b s are each the same. May be different.
- R 1b includes an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, and the like. Group, methoxy group, ethoxy group and the like.
- R 2b and R 3b each independently include an alkoxy group having 1 to 6 carbon atoms, and examples of the alkoxy group include a methoxy group and an ethoxy group.
- R 4b and R 5b each independently include an alkyl group having 1 to 6 carbon atoms, a phenyl group, and the like, and examples of the alkyl group include a methyl group and the like.
- m may be, for example, 2 to 30, or 5 to 20.
- the polysiloxane compound having the structure represented by the general formula (B) can be obtained by appropriately referring to the production methods reported in, for example, JP-A Nos. 2000-26609 and 2012-233110. Can do.
- the polysiloxane compound having an alkoxy group may exist as a hydrolysis product in the liquid composition, and the polysiloxane compound having an alkoxy group and the hydrolysis product thereof May be mixed.
- the polysiloxane compound having an alkoxy group all of the alkoxy groups in the molecule may be hydrolyzed or partially hydrolyzed.
- polysiloxane compounds having hydrolyzable functional groups or condensable functional groups and the hydrolysis products of polysiloxane compounds having hydrolyzable functional groups may be used alone or in combination of two or more. May be used.
- the treatment agent of this embodiment may further contain silica particles from the viewpoint of further improving water repellency and durability. That is, the liquid composition comprises silica particles, a polysiloxane compound having a hydrolyzable functional group or a condensable functional group, and a hydrolysis product of the polysiloxane compound having the hydrolyzable functional group. And at least one selected from the group may be contained.
- the reason why the water repellency is improved is that when the treatment agent contains silica particles, the compound constituting the water-repellent part can easily control Q + T: D, which will be described later, and the hydroxyl group in the compound. It is conceivable that the amount of this is easily reduced.
- the silica particles can be used without particular limitation, and examples thereof include amorphous silica particles.
- examples of the amorphous silica particles include fused silica particles, fumed silica particles, and colloidal silica particles.
- colloidal silica particles have high monodispersibility and are easy to suppress aggregation in the treatment agent.
- the shape of the silica particles is not particularly limited, and examples thereof include a spherical shape, a cage shape, and an association type. Among these, by using spherical particles as the silica particles, it becomes easy to suppress aggregation in the treatment agent.
- the average primary particle diameter of the silica particles may be 1 nm or more, for example, from the viewpoint of easily forming a water-repellent part having an appropriate hardness and improving durability against thermal shock and scratches. It may be 20 nm or more.
- the average primary particle diameter of the silica particles may be, for example, 200 nm or less, 150 nm or less, or 100 nm or less, from the viewpoint of easily forming a transparent water-repellent part.
- the average primary particle diameter of the silica particles may be, for example, 1 to 200 nm, 5 to 150 nm, or 20 to 100 nm.
- the silica particles may be particles having a hollow structure, a porous structure, or the like.
- the average particle diameter of the silica particles can be measured from the raw material.
- the biaxial average primary particle diameter is calculated as follows from the result of observing 20 arbitrary particles by SEM. That is, for example, when colloidal silica particles having a solid content concentration of 5 to 40% by mass dispersed in water are taken as an example, a chip obtained by cutting a wafer with a patterned wiring into 2 cm squares in a dispersion of colloidal silica particles. After soaking for about 30 seconds, the chip is rinsed with pure water for about 30 seconds and blown with nitrogen.
- the chip is placed on a sample stage for SEM observation, an acceleration voltage of 10 kV is applied, the silica particles are observed at a magnification of 100,000, and an image is taken.
- 20 silica particles are arbitrarily selected from the obtained image, and the average of the particle diameters of these particles is defined as the average particle diameter.
- a rectangle (circumscribed rectangle L) circumscribing the silica particle P and arranged so that its long side is the longest is led.
- the long side of the circumscribed rectangle L is X
- the short side is Y
- the biaxial average primary particle diameter is calculated as (X + Y) / 2, and is defined as the particle diameter of the particle.
- the number of silanol groups per gram of the silica particles is, for example, 10 ⁇ 10 18 atoms / g or more from the viewpoint of having good reactivity and easily imparting excellent water repellency and adhesion at low temperature and in a short time. It may be 50 ⁇ 10 18 pieces / g or more, or 100 ⁇ 10 18 pieces / g or more.
- the number of silanol groups per gram of the silica particles may be, for example, 1000 ⁇ 10 18 atoms / g or less from the viewpoint of easily suppressing abrupt gelation during processing and easily forming a homogeneous water-repellent part. 800 ⁇ 10 18 pieces / g or less, or 700 ⁇ 10 18 pieces / g or less.
- the number of silanol groups per gram of the silica particles may be, for example, 10 ⁇ 10 18 to 1000 ⁇ 10 18 pcs / g, and 50 ⁇ 10 18 to 800 ⁇ 10 18 pcs / g. It may be 100 ⁇ 10 18 to 700 ⁇ 10 18 pieces / g.
- the content of the silica particles is from the viewpoint of improving the reactivity of the treatment agent, and from the viewpoint of easily imparting excellent water repellency and adhesion at a low temperature for a short time, with respect to 100 parts by mass of the total amount of the liquid composition, For example, 0.01 mass part or more may be sufficient, 0.1 mass part or more may be sufficient, and 0.5 mass part or more may be sufficient.
- the content of the silica particles is, for example, 30 parts by mass with respect to a total amount of 100 parts by mass of the liquid composition from the viewpoint of easily forming a water-repellent part having an appropriate hardness and easily improving durability against thermal shock and scratches. Or may be 20 parts by mass or less, or 10 parts by mass or less. From these viewpoints, the content of the silica particles may be, for example, 0.01 to 30 parts by mass or 0.1 to 20 parts by mass with respect to 100 parts by mass of the total amount of the liquid composition. It may be 0.5 to 10 parts by mass.
- the liquid composition may further contain, for example, a silicon compound other than the polysiloxane compound (excluding the polysiloxane compound) from the viewpoint of further improving water repellency and adhesion. That is, the liquid composition is at least one selected from the group consisting of a silane monomer having a hydrolyzable functional group or a condensable functional group, and a hydrolysis product of a silane monomer having a hydrolyzable functional group. (Hereinafter referred to as “silane monomer group” in some cases).
- silane monomer group a hydrolysis product of a silane monomer having a hydrolyzable functional group.
- the number of silicon atoms in the silane monomer can be 1-6.
- the silane monomer having a hydrolyzable functional group is not particularly limited, and examples thereof include alkyl silicon alkoxides.
- alkyl silicon alkoxides compounds having 3 or less hydrolyzable functional groups can further improve water resistance.
- alkyl silicon alkoxides include monoalkyltrialkoxysilanes, monoalkyldialkoxysilanes, dialkyldialkoxysilanes, monoalkylmonoalkoxysilanes, dialkylmonoalkoxysilanes, and trialkylmonoalkoxysilanes. Examples thereof include methyltrimethoxysilane, methyldimethoxysilane, dimethyldimethoxysilane, and ethyltrimethoxysilane.
- the silane monomer having a condensable functional group is not particularly limited.
- silane tetraol, methyl silane triol, dimethyl silane diol, phenyl silane triol, phenyl methyl silane diol, diphenyl silane diol, n-propyl silane triol examples include hexyl silane triol, octyl silane triol, decyl silane triol, and trifluoropropyl silane triol.
- the silane monomer having a hydrolyzable functional group or a condensable functional group may further have the above-described reactive group different from the hydrolyzable functional group and the condensable functional group.
- silane monomers having reactive groups include vinyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3-methacryloxypropylmethyldimethoxysilane, 3-acryloxypropyltrimethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-mercaptopropylmethyldimethoxysilane, N-phenyl-3-amino Propyltrimethoxysilane, N-2- (aminoethyl) -3-aminopropylmethyldimethoxysilane, and the like can also be used.
- silane monomer having a condensable functional group and having a reactive group vinyl silane triol, 3-glycidoxy propyl silane triol, 3-glycidoxy propyl methyl silane diol, 3-methacryloxy propyl silane triol, 3-methacryloxypropylmethylsilanediol, 3-acryloxypropylsilanetriol, 3-mercaptopropylsilanetriol, 3-mercaptopropylmethylsilanediol, N-phenyl-3-aminopropylsilanetriol, N-2- (aminoethyl ) -3-Aminopropylmethylsilanediol and the like can also be used.
- bistrimethoxysilylmethane bistrimethoxysilylethane
- bistrimethoxysilylhexane ethyltrimethoxysilane
- vinyltrimethoxysilane etc.
- silane monomers having a hydrolyzable functional group or a condensable functional group and hydrolysis products of silane monomers having a hydrolyzable functional group may be used alone or in combination of two or more. May be.
- silane monomers having hydrolyzable functional groups may exist as hydrolysis products in the liquid composition.
- the silane monomer having the functional group and the hydrolysis product thereof may be mixed.
- all of the hydrolyzable functional groups in the molecule may be hydrolyzed or partially hydrolyzed.
- the total amount of the liquid composition may be 0.01 parts by mass or more, or 0.1 parts by mass or more with respect to 100 parts by mass of the total amount of the liquid composition. It may be 0.5 parts by mass or more.
- the content of the polysiloxane compound group is, for example, 50% with respect to 100 parts by mass of the total amount of the liquid composition from the viewpoint of easily forming a water-repellent part having an appropriate hardness and easily improving durability against thermal shock and scratches.
- the content of the polysiloxane compound group may be, for example, 0.01 to 50 parts by mass or 0.1 to 30 parts by mass with respect to 100 parts by mass of the total amount of the liquid composition. It may be 0.5 to 10 parts by mass.
- the treatment agent of this embodiment further contains a silane monomer group in the liquid composition
- the content of the polysiloxane compound group and the content of the silane monomer group (hydrolyzable functional group or condensable functional group) has a good compatibility with the viewpoint that the water repellency can be further improved. From the viewpoint of being easily obtained, it may be, for example, 1: 0.1 or more, or 1: 1 or more.
- the ratio of the content of these compounds may be, for example, 1:10 or less from the viewpoint of easily forming a water-repellent part having an appropriate hardness and improving durability against thermal shock and scratches. It may be 5 or less. From these viewpoints, the ratio of the content of the polysiloxane compound group and the content of the silane monomer group may be, for example, 1: 0.1 to 1:10, or 1: 1 to 1: 5. There may be.
- the total content of the polysiloxane compound group and the silane monomer group may be, for example, 0.01 parts by mass or more with respect to 100 parts by mass of the total amount of the liquid composition, from the viewpoint that water repellency can be further improved. 0.1 mass part or more may be sufficient, and 0.5 mass part or more may be sufficient.
- the sum of the contents is, for example, 60 parts by mass or less with respect to 100 parts by mass of the total amount of the liquid composition from the viewpoint of easily forming a water-repellent part having an appropriate hardness and easily improving durability against thermal shock and scratches. It may be 30 parts by mass or less, 20 parts by mass or less, or 10 parts by mass or less.
- the total content of the polysiloxane compound group and the silane monomer group may be, for example, 0.1 to 60 parts by mass with respect to 100 parts by mass of the total amount of the liquid composition, and 0.01 to It may be 30 parts by mass, 0.1 to 20 parts by mass, or 0.5 to 10 parts by mass.
- the ratio of the content of the polysiloxane compound group and the silane monomer group can be within the above range.
- the treatment agent of this embodiment may contain airgel particles from the viewpoint of improving water repellency. That is, the liquid composition comprises airgel particles, a polysiloxane compound having a hydrolyzable functional group or a condensable functional group, and a hydrolysis product of the polysiloxane compound having the hydrolyzable functional group. And at least one selected from the group may be contained.
- the airgel is a porous body having nanometer-sized micropores. The airgel particles are considered to exhibit excellent water repellency because they have few hydroxyl groups on the surface and water does not easily enter the micropores.
- airgel particles conventionally known airgel particles can be used without particular limitation, but may be airgel particles formed using a polysiloxane compound, a silane monomer, or the like contained in the liquid composition as a raw material.
- airgel (particles) can be obtained by drying a wet gel that is a condensate of a sol containing a polysiloxane compound or the like.
- the average primary particle diameter of the airgel particles is, for example, from 0.1 to 10,000 nm, from 1 to 1000 nm, or from 2 to 100 nm, from the viewpoint that good water repellency is easily obtained. Good.
- the content of the airgel particles may be, for example, 0.1 to 10 parts by mass with respect to 100 parts by mass of the total amount of the liquid composition, from the viewpoint that good dispersibility is easily obtained. It may be part by mass or 0.8 to 3 parts by mass.
- the processing agent according to another embodiment may include an aspect including a water repellent component.
- the water repellent component may be, for example, a condensate of the liquid composition described so far.
- specific embodiments of the treatment agent containing a water repellent component will be described as the second to fourth embodiments.
- the treatment agent of the present embodiment may contain a water repellent component containing polysiloxane having a main chain containing a siloxane bond (Si—O—Si).
- the water-repellent component can have the following M unit, D unit, T unit or Q unit as a structural unit.
- R represents an atom (hydrogen atom or the like) or an atomic group (alkyl group or the like) bonded to a silicon atom.
- the M unit is a unit composed of a monovalent group in which a silicon atom is bonded to one oxygen atom.
- the D unit is a unit composed of a divalent group in which a silicon atom is bonded to two oxygen atoms.
- the T unit is a unit composed of a trivalent group in which a silicon atom is bonded to three oxygen atoms.
- the Q unit is a unit composed of a tetravalent group in which a silicon atom is bonded to four oxygen atoms. Information on the content of these units can be obtained by Si-NMR.
- the treatment agent of this embodiment is a signal derived from Q and T when the silicon-containing binding units Q, T and D are defined as follows in the solid 29 Si-NMR spectrum measured using the DD / MAS method.
- the ratio Q + T of the area and the signal area derived from D: a water repellent component having D of 1: 0.01 to 1: 1.00 may be contained.
- Q A silicon-containing bond unit having four oxygen atoms bonded to one silicon atom.
- T A silicon-containing bond unit having three oxygen atoms bonded to one silicon atom and one hydrogen atom or monovalent organic group.
- D A silicon-containing bond unit having two oxygen atoms bonded to one silicon atom and two hydrogen atoms or two monovalent organic groups.
- the organic group is a monovalent organic group in which an atom bonded to a silicon atom is a carbon atom.
- Such a treatment agent is excellent in water repellency and heat insulating properties, and also in adhesion to particles.
- the ratio Q + T: D between the signal area derived from Q and T and the signal area derived from D may be, for example, 1: 0.01 to 1: 0.70, and 1: 0.01 to 1 : 0.50, 1: 0.02 to 1: 0.50, or 1: 0.03 to 1: 0.50.
- the signal area ratio is 1: 0.01 or more, there is a tendency that it is easy to obtain better water repellency, and when it is 1: 0.70 or less, there is a tendency that better adhesion is easily obtained.
- the “oxygen atom” in the following Q, T, and D is an oxygen atom that mainly bonds between two silicon atoms, but may be an oxygen atom having a hydroxyl group bonded to a silicon atom, for example.
- the “organic group” is a monovalent organic group in which an atom bonded to a silicon atom is a carbon atom, and examples thereof include an unsubstituted or substituted monovalent organic group having 1 to 10 carbon atoms. Examples of the unsubstituted monovalent organic group include hydrocarbon groups such as an alkyl group, an alkenyl group, an alkynyl group, a cycloalkyl group, an aryl group, and an aralkyl group.
- Examples of the substituted monovalent organic group include hydrocarbon groups (substituted organic groups) in which hydrogen atoms of these hydrocarbon groups are substituted with halogen atoms, predetermined functional groups, predetermined functional group-containing organic groups, or the like. And hydrocarbon groups in which ring hydrogen atoms such as alkyl groups, aryl groups, and aralkyl groups are substituted with alkyl groups.
- Examples of the halogen atom include a chlorine atom and a fluorine atom (that is, a halogen atom-substituted organic group such as a chloroalkyl group and a polyfluoroalkyl group).
- Examples of the functional group include a hydroxyl group, a mercapto group, a carboxyl group, an epoxy group, an amino group, a cyano group, an acryloyloxy group, and a methacryloyloxy group.
- Examples of the functional group-containing organic group include an alkoxy group, an acyl group, an acyloxy group, an alkoxycarbonyl group, a glycidyl group, an epoxycyclohexyl group, an alkylamino group, a dialkylamino group, an arylamino group, and an N-aminoalkyl-substituted aminoalkyl group. Is mentioned.
- the signal area ratio can be confirmed by a solid 29 Si-NMR spectrum.
- the measurement method of solid 29 Si-NMR is not particularly limited, and examples thereof include CP / MAS method and DD / MAS method.
- DD / MAS method is adopted from the viewpoint of quantitativeness. ing.
- the chemical shifts of silicon-containing bond units Q, T, and D in the solid 29 Si-NMR spectrum are in the ranges of Q unit: ⁇ 90 to ⁇ 120 ppm, T unit: ⁇ 45 to ⁇ 80 ppm, D unit: 0 to ⁇ 40 ppm, respectively.
- Q unit ⁇ 90 to ⁇ 120 ppm
- T unit ⁇ 45 to ⁇ 80 ppm
- D unit 0 to ⁇ 40 ppm
- FIG. 2 is a diagram showing an example of a solid 29 Si-NMR spectrum of a water repellent part (Example 5 described later) according to the present embodiment, measured using the DD / MAS method.
- the signals of the silicon-containing bonding units Q, T, and D can be separated by solid-state 29 Si-NMR using the DD / MAS method.
- a method for calculating the signal area ratio will be described with reference to FIG.
- a Q unit signal derived from silica is observed in a chemical shift range of ⁇ 90 to ⁇ 120 ppm.
- signals of T units derived from the polysiloxane compound and the trimethoxysilane reactant are observed in the chemical shift range of 0 to ⁇ 40 ppm.
- signals of D units derived from the polysiloxane compound and the dimethyldimethoxysilane reactant are observed.
- the signal area (integrated value) is obtained by integrating the signal in each chemical shift range.
- the signal area ratio Q + T: D in FIG. 2 is calculated as 1: 0.42.
- the signal area is calculated using general spectrum analysis software (for example, NMR software “TopSpin” manufactured by Bruker (TopSpin is a registered trademark)).
- the processing agent of this embodiment may contain a water repellent component including a compound having a structure represented by the following formula (1).
- the water repellent component according to the present embodiment can include a compound having a structure represented by the following formula (1a) as a structure including the structure represented by the formula (1).
- the condensate of the liquid composition containing the polysiloxane compound having the structure represented by the formula (A) includes a compound having a structure represented by the formula (1) and the formula (1a) in the skeleton.
- a water repellent component may be included.
- R 1 and R 2 each independently represent an alkyl group or an aryl group
- R 3 and R 4 each independently represent an alkylene group.
- examples of the aryl group include a phenyl group and a substituted phenyl group.
- the substituent of the substituted phenyl group include an alkyl group, a vinyl group, a mercapto group, an amino group, a nitro group, and a cyano group.
- p represents an integer of 1 to 50.
- two or more R 1 s may be the same or different, and similarly, two or more R 2 s may be the same or different.
- two R 3 s may be the same or different, and similarly, two R 4 s may be the same or different.
- R 1 and R 2 each independently include an alkyl group having 1 to 6 carbon atoms, a phenyl group, and the like. And a methyl group.
- R 3 and R 4 each independently include an alkylene group having 1 to 6 carbon atoms, and examples of the alkylene group include an ethylene group and a propylene group. Is mentioned.
- p may be 2 to 30, or 5 to 20.
- the processing agent of this embodiment has a ladder type structure provided with a support
- the water repellent component contains a compound having such a ladder structure in the skeleton, the water repellency can be further improved and the mechanical strength can be improved. That is, the treatment agent of this embodiment has excellent water repellency and durability due to the ladder structure.
- the condensate of the liquid composition containing the polysiloxane compound having the structure represented by the above formula (B) has a ladder structure having a bridge portion represented by the formula (2) in the skeleton.
- a water repellent component containing can be included.
- the “ladder structure” has two struts and bridges connecting the struts (having a so-called “ladder” form). It is.
- the ladder structure may be an embodiment included in a part of the compound.
- R 5 and R 6 each independently represents an alkyl group or an aryl group, and b represents an integer of 1 to 50.
- examples of the aryl group include a phenyl group and a substituted phenyl group.
- examples of the substituent of the substituted phenyl group include an alkyl group, a vinyl group, a mercapto group, an amino group, a nitro group, and a cyano group.
- b is an integer of 2 or more
- two or more R 5 s may be the same or different, and similarly two or more R 6 s are each the same. May be different.
- the structure of the column part and its chain length, and the interval of the structure of the bridge part are not particularly limited, but from the viewpoint of further improving the water repellency, mechanical strength and durability, the ladder structure has the following general formula: There is a ladder structure represented by (3).
- R 5 , R 6 , R 7 and R 8 each independently represents an alkyl group or an aryl group
- a and c each independently represents an integer of 1 to 3000
- b is 1 to 50 Indicates an integer.
- examples of the aryl group include a phenyl group and a substituted phenyl group.
- examples of the substituent of the substituted phenyl group include an alkyl group, a vinyl group, a mercapto group, an amino group, a nitro group, and a cyano group.
- b is an integer of 2 or more
- two or more R 5 s may be the same or different
- similarly two or more R 6 s are each the same. May be different.
- when a is an integer of 2 or more
- two or more R 7 s may be the same or different.
- when c is an integer of 2 or more, 2 or more R 8 may be the same or different.
- R 5 , R 6 , R 7 and R 8 (however, R 7 and R 8 are only in formula (3)) Each independently includes an alkyl group having 1 to 6 carbon atoms, a phenyl group, and the like, and examples of the alkyl group include a methyl group.
- a and c may each independently be, for example, 6 to 2000, or 10 to 1000.
- b may be, for example, 2 to 30, or 5 to 20.
- the water-repellent part formed on the treated surface of the particles may contain an airgel from the viewpoint of further improving the water repellency.
- the water repellent component contained in the treatment agent may be composed of, for example, an airgel from the viewpoint of further improving the water repellency. Since airgel has a large porosity, it is considered that the water-repellent component (and the water-repellent part formed thereby) composed of aerogel has a small refractive index and high transparency.
- the treatment agent of this embodiment described above can be used for the treatment of particles.
- the particles to be treated include inorganic particles and organic particles.
- grains will not be restrict
- inorganic particles include inorganic powders such as iron, aluminum, zinc, nickel, copper, tin, stainless steel, ceramic, sand, carbon black, and graphite; magnesium silicate, aluminum silicate, zinc silicate, silica, talc, Silicates such as quartz and mica; phosphates such as calcium phosphate, magnesium phosphate, zinc phosphate and aluminum phosphate; carbonates such as calcium carbonate, magnesium carbonate and barium carbonate; calcium sulfate, magnesium sulfate, barium sulfate, Sulfates such as sodium sulfate, borates such as borax; chlorides such as sodium chloride, calcium chloride and magnesium chloride; hydroxides such as calcium hydroxide, aluminum hydroxide and chromium hydroxide; iron oxide, Aluminum oxide, titanium oxide, magnesium oxide, oxidation Oxides such as ruthenium, zinc oxide and cerium oxide; sulfides such as zinc sulfide, calcium sulfide and strontium
- inorganic powders such as sand, carbon black and graphite, silicates and oxides are preferable from the viewpoint of safety in handling and economy.
- carbon black, silica, sand, and aluminum oxide are preferable because at least one of conductivity, dimensional stability, and toughness can be imparted.
- organic particles examples include silicon resin particles, polyimide resin particles, acrylic resin particles, urethane resin particles, polyester resin particles, nylon resin particles, styrene resin particles, polyethylene resin particles, phenol resin particles, epoxy resin particles, and melamine resin particles. , Urea resin particles, benzoguanamine resin particles and fluorine tree particles.
- the organic particles may be crosslinked polymer particles, particles obtained by combining these organic particles, or particles coated with an organic compound or an inorganic compound.
- acrylic resin particles, polyimide resin particles, and silicon resin particles are preferable because at least one of transparency, heat resistance, and flexibility can be imparted as the effect of the particles.
- the particle diameter (average diameter), the cross-sectional shape and the surface shape of the particles are not particularly limited and can be appropriately selected according to the purpose of imparting water repellency.
- the particle diameter may be about 0.1 to 3000 ⁇ m, or about 10 to 1000 ⁇ m.
- the particle diameter refers to the diameter of a circle having the same area as the cross-sectional area of the particle.
- the water-repellent particles of the present embodiment are obtained by processing particles using the above-described treatment agent. Such water repellent particles are excellent in water repellency without impairing the properties of the particles.
- a water-repellent portion is formed on the surface to be treated of the particles, and the water-repellent portion includes a dried product of the treatment agent. If the treatment agent contains a condensate of the above liquid composition, it is considered that the condensation reaction further proceeds when the water repellent part is formed, and the treatment agent is the above liquid composition itself. In some cases, it is considered that a condensation reaction occurs when the water repellent part is formed. Therefore, it can be said that the water repellent part contains a reaction product of the treatment agent.
- the water repellent portion may be in a form including at least one of a film shape and a particle shape.
- the water-repellent particles of the present embodiment have a water-repellent part including the dried product of the treatment agent of the present embodiment, so that the water-repellent particles are excellent in water repellency and the adhesion between the surface to be treated and the water-repellent part. Such water-repellent particles are also excellent in durability.
- the water-repellent particles of this embodiment may be particles formed by forming a film-like and / or particulate water-repellent part on the surface to be treated of the particles, for example, with the above-described treatment agent.
- the water-repellent particles of the present embodiment may include a water-repellent part including a compound having a structure represented by the above formula (1), for example, and have a ladder structure including a column part and a bridge part.
- the bridging part may include a water repellent part containing a compound represented by the following formula (2), or a water repellent part containing a compound having a structure represented by the above formula (3) It may be.
- the water-repellent part (water-repellent film, water-repellent particles, etc.) formed on the treated surface of the water-repellent particles may contain an airgel from the viewpoint of further improving the water repellency. That is, for example, the water-repellent film and the water-repellent particles formed on the surface to be processed may be a film containing an airgel and a particle containing an airgel, respectively.
- FIG. 3 is a diagram schematically showing particles (water-repellent particles) according to an embodiment of the present invention.
- a water-repellent particle 100 shown in FIG. 3 has a structure in which a water-repellent part 10 composed of a film-like water-repellent part 1 is formed on the surface 2 a of the particle 2.
- the water-repellent part 10 includes a dried product of the treatment agent of the present embodiment.
- the water-repellent particles 100 are considered to be provided with water repellency, which is a chemical characteristic of the water-repellent part, by providing the water-repellent part 10 composed of the film-like water-repellent part 1 on the surface to be treated 2a. It is done.
- the water-repellent portion in this embodiment is not a monolithic film but a film formed by depositing minute water-repellent particles (water-repellent components).
- FIG. 4 is a diagram schematically showing particles (water-repellent particles) according to an embodiment of the present invention.
- a water-repellent particle 200 shown in FIG. 4 has a structure in which a water-repellent portion 10 composed of a particulate water-repellent portion 3 is formed on the surface 2 a of the particle 2.
- the water-repellent part 10 includes a dried product of the treatment agent of the present embodiment.
- the water-repellent particles 200 are provided with the water-repellent part 10 composed of the particulate water-repellent part 3 on the surface to be treated 2a, thereby obtaining a lotus effect due to the fine uneven shape which is a physical characteristic of the water-repellent part. It is considered that high water repellency is imparted.
- the water-repellent part in this embodiment is formed by adhering water-repellent particles (water-repellent component) grown to a certain size to the surface to be treated.
- FIG. 5 is a diagram schematically showing water-repellent particles according to an embodiment of the present invention.
- a water-repellent particle 300 shown in FIG. 5 has a structure in which a water-repellent part 10 including a film-like water-repellent part 1 and a particulate water-repellent part 3 is formed on the surface 2 a of the particle 2.
- the water-repellent part 10 includes a dried product of the treatment agent of the present embodiment.
- the water-repellent particles 300 are provided with a water-repellent part 10 including a film-like water-repellent part 1 and a particulate water-repellent part 3 on the surface to be treated 2 a, so that the water-repellent part 300 has chemical properties of the water-repellent part. Since the water effect is given and the Lotus effect by the fine unevenness
- water repellent portions having various aspects can be obtained depending on the size of the particles formed from the treatment agent. That is, when the water-repellent particles are very small, a film-like appearance deposited with a predetermined thickness, and if the water-repellent particles are somewhat large, the particle-like appearance arranged individually in a plane, both of them coexist. Each has a composite appearance and is formed with a water repellent part.
- 3 to 5 show the water-repellent particles in which the treated surface 2a of the particles 2 is treated with the treatment agent, but this does not exclude the aspect in which the inside of the particles 2 is treated with the treatment agent. . That is, in the case where the particle 2 is a porous body having communication holes, not only the surface but also the inside of the particle 2 (which may be a part of the inside of the particle 2) contains a dried product of the treatment agent. Also good.
- the thickness of the film-like water-repellent part may be, for example, 1 to 500 nm or 20 to 200 nm. By setting the thickness to 1 nm or more, further excellent water repellency can be achieved, and by setting the thickness to 500 nm or less, further excellent adhesion can be achieved.
- the particle diameter of the particulate water-repellent part may be, for example, 0.1 to 10,000 nm or 1 to 1000 nm.
- the thickness of the water-repellent part may be, for example, 1 to 10000 nm or 20 to 1000 nm.
- the apparent surface area of the portion where the water-repellent portion is formed is, for example, 20% or more with respect to the apparent surface area of the untreated particles from the viewpoint of further improving the water repellency. There may be 50% or more.
- the apparent surface area refers to the surface area of particles calculated by observing with a scanning electron microscope (SEM), for example.
- the water-repellent particles according to this embodiment are produced by processing particles using the processing agent of this embodiment. According to such a production method, water-repellent particles having excellent water repellency can be produced without impairing the properties of the particles.
- specific examples of the method for producing the treating agent and the method for treating the particles will be described.
- processing agent production method Although the manufacturing method of a processing agent is not specifically limited, A processing agent can be manufactured with the following method, for example.
- the treatment agent of the present embodiment can be produced by, for example, a production method mainly including a blending step and a condensation reaction step.
- the blending step is a step of mixing the above polysiloxane compound and, if necessary, silica particles, a silane monomer, a solvent and the like.
- a hydrolysis reaction of a silicon compound such as a polysiloxane compound can be performed.
- Silica particles may be mixed in the state of a dispersion dispersed in a solvent.
- an acid catalyst may be further added to the solvent in order to promote the hydrolysis reaction.
- a surfactant can also be added to the solvent.
- the hydrolysis reaction is not necessarily essential.
- the solvent for example, water or a mixed solution of water and alcohols can be used.
- alcohols include methanol, ethanol, n-propanol, 2-propanol, n-butanol, 2-butanol, and t-butanol.
- the alcohols may be, for example, a solvent having a low surface tension and a low boiling point from the viewpoint of reducing the interfacial tension between the particles and the surface to be processed.
- the alcohol having a low surface tension and a low boiling point include methanol, ethanol, 2-propanol and the like. You may use these individually or in mixture of 2 or more types.
- the acid catalyst examples include inorganic acids such as hydrofluoric acid, hydrochloric acid, nitric acid, sulfuric acid, sulfurous acid, phosphoric acid, phosphorous acid, hypophosphorous acid, bromic acid, chloric acid, chlorous acid, and hypochlorous acid; Acidic phosphates such as acidic aluminum phosphate, acidic magnesium phosphate, acidic zinc phosphate; acetic acid, formic acid, propionic acid, oxalic acid, malonic acid, succinic acid, citric acid, malic acid, adipic acid, azelaic acid, etc.
- Organic carboxylic acids are mentioned. Among these, an organic carboxylic acid is mentioned as an acid catalyst which can promote a hydrolysis reaction in consideration of environmental pollution. Examples of the organic carboxylic acids include acetic acid, but may be formic acid, propionic acid, oxalic acid, malonic acid and the like. You may use these individually or in mixture of 2 or more types.
- the addition amount of the acid catalyst may be, for example, 0.001 to 600.0 parts by mass with respect to 100 parts by mass of the total amount of the polysiloxane compound group and the silane monomer group.
- a nonionic surfactant As the surfactant, a nonionic surfactant, an ionic surfactant, or the like can be used. You may use these individually or in mixture of 2 or more types.
- nonionic surfactant for example, a compound containing a hydrophilic part such as polyoxyethylene and a hydrophobic part mainly composed of an alkyl group, a compound containing a hydrophilic part such as polyoxypropylene, and the like can be used.
- the compound containing a hydrophilic part such as polyoxyethylene and a hydrophobic part mainly composed of an alkyl group include polyoxyethylene nonyl phenyl ether, polyoxyethylene octyl phenyl ether, polyoxyethylene alkyl ether and the like.
- the compound having a hydrophilic portion such as polyoxypropylene include polyoxypropylene alkyl ether, a block copolymer of polyoxyethylene and polyoxypropylene, and the like.
- Examples of the ionic surfactant include a cationic surfactant, an anionic surfactant, and an amphoteric surfactant.
- Examples of the cationic surfactant include cetyltrimethylammonium bromide and cetyltrimethylammonium chloride, and examples of the anionic surfactant include sodium dodecylsulfonate.
- Examples of amphoteric surfactants include amino acid surfactants, betaine surfactants, amine oxide surfactants, and the like.
- Examples of amino acid surfactants include acyl glutamic acid.
- Examples of betaine surfactants include lauryldimethylaminoacetic acid betaine and stearyldimethylaminoacetic acid betaine.
- Examples of the amine oxide surfactant include lauryl dimethylamine oxide.
- These surfactants are considered to have an action of improving the dispersibility of the polysiloxane compound in the solvent, and in some cases silica particles, silane monomers, etc. in the blending step. These surfactants also reduce the difference in chemical affinity between the solvent in the reaction system and the growing siloxane polymer in the condensation reaction step described later, and improve dispersibility. It is thought that it has.
- the addition amount of the surfactant depends on the type of the surfactant, or the type and amount of the polysiloxane compound and the silane monomer. For example, for 100 parts by mass of the total amount of the polysiloxane compound group and the silane monomer group, The amount may be 1 to 100 parts by mass or 5 to 60 parts by mass.
- Hydrolysis in the blending step depends on the type and amount of polysiloxane compound, silane monomer, silica particles, acid catalyst, surfactant, etc. in the mixed solution, but for example, under a temperature environment of 20 to 60 ° C.
- the treatment may be performed for 10 minutes to 24 hours, or in a temperature environment of 50 to 60 ° C. for 5 minutes to 8 hours.
- the processing agent containing the liquid composition containing can be obtained.
- condensation reaction step By the condensation reaction step, a condensation reaction of a polysiloxane compound having a condensable functional group and a silane monomer, a hydrolysis reaction product obtained in the blending step, and the like can be performed.
- a base catalyst can be used to promote the condensation reaction.
- a thermally hydrolyzable compound that generates a base catalyst by thermal hydrolysis can also be added.
- Base catalysts include alkali metal hydroxides such as lithium hydroxide, sodium hydroxide, potassium hydroxide, and cesium hydroxide; ammonium compounds such as ammonium hydroxide, ammonium fluoride, ammonium chloride, and ammonium bromide; sodium metaphosphate Basic sodium phosphates such as sodium pyrophosphate and sodium polyphosphate; calcium carbonate, potassium carbonate, sodium carbonate, barium carbonate, magnesium carbonate, lithium carbonate, ammonium carbonate, copper (II) carbonate, iron (II) carbonate, carbonate Carbonates such as silver (I); bicarbonates such as calcium bicarbonate, potassium bicarbonate, sodium bicarbonate, ammonium bicarbonate; allylamine, diallylamine, triallylamine, isopropylamine, diisopropylamine, ethylamine, die Ruamine, triethylamine, 2-ethylhexylamine, 3-ethoxypropylamine, diisobutylamine, 3-
- the dehydration condensation reaction, the dealcoholization condensation reaction, or both of the polysiloxane compound group, the silane monomer group and the silica particles in the hydrolysis solution can be promoted in a shorter time.
- a treating agent can be obtained.
- the addition amount of the base catalyst may be, for example, 0.1 to 500 parts by mass or 1.0 to 200 parts by mass with respect to 100 parts by mass of the total amount of the polysiloxane compound group and the silane monomer group. .
- the addition amount of the base catalyst may be, for example, 0.1 to 500 parts by mass or 1.0 to 200 parts by mass with respect to 100 parts by mass of the total amount of the polysiloxane compound group and the silane monomer group.
- thermohydrolyzable compound is considered to generate a base catalyst by thermal hydrolysis, make the reaction solution basic, and promote the condensation reaction. Therefore, the thermohydrolyzable compound is not particularly limited as long as it can make the reaction solution basic after thermal hydrolysis, and urea; formamide, N-methylformamide, N, N-dimethylformamide, acetamide, Examples thereof include acid amides such as N-methylacetamide and N, N-dimethylacetamide; cyclic nitrogen compounds such as hexamethylenetetramine. Among these, urea is particularly easy to obtain the above-mentioned promoting effect.
- the amount of the thermohydrolyzable compound added is not particularly limited as long as it is an amount that can sufficiently promote the condensation reaction.
- the amount added may be 1 to 200 parts by mass with respect to 100 parts by mass in total of the polysiloxane compound group and the silane monomer group, and may be 2 to 150 parts by mass. A mass part may be sufficient.
- the reaction in the condensation reaction step may be performed in a sealed container so that the solvent and the base catalyst do not volatilize.
- the reaction temperature may be, for example, 20 to 90 ° C. or 40 to 80 ° C. By setting the reaction temperature to 20 ° C. or higher, the condensation reaction can be performed in a shorter time. Moreover, since it becomes easy to suppress volatilization of a solvent (especially alcohols) by making reaction temperature into 90 degrees C or less, a condensation reaction can be performed, suppressing layer separation.
- the condensation reaction time depends on the kind of the polysiloxane compound group, the silane monomer group, and the reaction temperature, but may be, for example, 2 to 480 hours or 6 to 120 hours. By setting the reaction time to 2 hours or longer, more excellent water repellency and adhesion can be achieved, and by setting it to 480 hours or shorter, layer separation can be easily suppressed.
- the condensation reaction time can be further shortened.
- the silanol groups, reactive groups, or both of the polysiloxane compound group and silane monomer group in the hydrolysis solution are combined with the silanol groups of the silica particles, hydrogen bonds, chemical bonds, or a combination of these bonds. It is presumed that it is for forming.
- the condensation reaction time may be, for example, 10 minutes to 24 hours, or 30 minutes to 12 hours. By setting the reaction time to 10 minutes or longer, more excellent water repellency and adhesion can be achieved, and by setting the reaction time to 24 hours or shorter, layer separation can be easily suppressed.
- the processing agent containing the condensate of the liquid composition containing 1 type can be obtained.
- the process agent containing the above-mentioned water repellent component can be obtained by this process.
- the size of the water-repellent particles can be adjusted by changing the condensation reaction time, the size of the silica particles, the size of the airgel particles, and the like. Thereby, the particle
- Method of processing particles Although the method of processing particle
- the coating step is a step of coating the treatment agent on the surface to be treated (particle surface) of the particles.
- the surface to be treated may be dried after application to volatilize the solvent.
- a water-repellent part film and / or particle shape
- the treatment agent may be applied to the entire surface to be processed, or may be selectively applied to a part of the surface to be processed.
- the coating method is not particularly limited, and examples thereof include spin coating, dip coating, spray coating, flow coating, bar coating, and gravure coating.
- the dip coating method is preferable because of its high productivity and easy treatment to uneven particle surfaces. These methods may be used alone or in combination of two or more.
- the treatment agent may be applied to the surface to be treated by bringing the treatment agent preliminarily applied or impregnated into another film or cloth into contact with the surface to be treated of the particles.
- the application method can be freely selected according to the amount of treatment agent used, the area of the surface to be treated, characteristics, and the like.
- the temperature of the treatment agent used in the coating process may be, for example, 20 to 80 ° C. or 40 to 60 ° C. When the temperature is 20 ° C. or higher, the water repellency and adhesion tend to be further improved, and when the temperature is 80 ° C. or lower, the transparency of the water repellent part tends to be easily obtained. is there.
- the treatment time with the treatment agent can be, for example, 0.5 to 4 hours.
- the adhesion of the water repellent part can be further improved by drying the obtained particles and evaporating the solvent.
- the drying temperature at this time is not particularly limited and varies depending on the heat-resistant temperature of the surface to be treated, but may be, for example, 60 to 250 ° C. or 120 to 180 ° C. By making the said temperature 60 degreeC or more, the outstanding adhesiveness can be achieved, and deterioration by a heat
- the cleaning process is a process of cleaning the particles obtained in the coating process. By performing this step, impurities such as unreacted substances and by-products in the water-repellent part can be reduced, and a water-repellent part with higher purity can be obtained.
- the washing step can be repeated using, for example, water and / or an organic solvent. At this time, washing efficiency can be improved by heating.
- organic solvent examples include methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, acetone, methyl ethyl ketone, 1,2-dimethoxyethane, acetonitrile, heptane, hexane, toluene, diethyl ether, chloroform, ethyl acetate, tetrahydrofuran,
- organic solvents such as methylene chloride, N, N-dimethylformamide, dimethyl sulfoxide, acetic acid and formic acid can be used. You may use said organic solvent individually or in mixture of 2 or more types.
- Organic solvents generally have very low mutual solubility with water. Therefore, when it wash
- examples of hydrophilic organic solvents include methanol, ethanol, 2-propanol, acetone, methyl ethyl ketone, 1,2-dimethoxyethane and the like. Methanol, ethanol, methyl ethyl ketone and the like are preferable from the viewpoint of economy.
- the amount of water and / or organic solvent used in the washing step may be, for example, 3 to 10 times the total mass of the water repellent part.
- the washing can be repeated until the moisture content on the particle surface becomes 10% by mass or less.
- the washing temperature can be a temperature not higher than the boiling point of the solvent used for washing. For example, when methanol is used, it may be about 20 to 60 ° C. Washing efficiency can also be improved by heating.
- the washing time can be 3 to 30 minutes, for example.
- the pre-drying step is a step of pre-drying the particles washed by the washing step.
- the drying method is not particularly limited, and for example, a known drying method under atmospheric pressure can be used.
- the drying temperature varies depending on the heat resistant temperature of the particles and the type of cleaning solvent.
- the drying temperature may be, for example, 20 to 250 ° C. or 60 to 180 ° C. from the viewpoint that the evaporation rate of the solvent is sufficiently high and deterioration of the water repellent part is easily prevented.
- the drying time varies depending on the mass of the water repellent part and the drying temperature, but may be, for example, 1 to 24 hours.
- An aging process is a process of heat-aging the water-repellent part dried by the preliminary drying process. Thereby, final water-repellent particles can be obtained. By performing the aging process, the water repellency and adhesion of the water-repellent particles are further improved.
- This step can be performed as additional drying after the preliminary drying step.
- the hydrophilic group in the water repellent part is decreased, and it is considered that the water repellency is further improved.
- the water repellent part undergoes volume shrinkage in the preliminary drying step and the transparency is lowered, the volume may be restored by spring back to improve the transparency.
- the aging temperature varies depending on the heat resistant temperature of the particles, but may be, for example, 100 to 250 ° C. or 120 to 180 ° C. By setting the aging temperature to 100 ° C. or higher, more excellent water repellency and adhesion can be achieved, and by setting the aging temperature to 250 ° C. or lower, deterioration due to heat can be suppressed.
- the aging time varies depending on the mass of the water-repellent part and the aging temperature, but may be, for example, 1 to 10 hours or 2 to 6 hours. By setting the aging time to 1 hour or longer, more excellent water repellency and adhesion can be easily achieved, and by setting the aging time to 10 hours or shorter, productivity is hardly lowered.
- the manufacturing method of a processing agent and water-repellent particles is not limited to this.
- the water repellent layer according to the present embodiment can include an aggregate having a plurality of water repellent particles according to the present embodiment. According to such a water-repellent layer, by having a plurality of particles having excellent water repellency, the particles have excellent water repellency and the particles maintain the characteristics of the particles, so that various functions of the particles can be added. it can.
- the aspect of the water-repellent layer is not particularly limited as long as it includes an aggregate having a plurality of water-repellent particles according to this embodiment.
- water-repellent layer examples include, for example, an aggregate (layer) laid with water-repellent particles, a mixture of water-repellent particles and a binder such as resin and cement, and a form in which the water-repellent particles are dispersed in a fiber sheet. It is done.
- the water repellent layer may be used alone or in combination of two or more.
- FIG. 6 is a diagram schematically showing a water repellent layer according to an embodiment of the present invention.
- the water repellent layer 400 shown in FIG. 6 includes an aggregate in which the water repellent particles 4 are in close contact with each other at many points.
- the water-repellent particles 4 may have a structure such as the water-repellent particles 100, 200, or 300 shown in FIGS.
- the water repellent layer 400 is considered to have excellent water repellency by having a plurality of water repellent particles, and the gaps between the particles are excellent in air permeability.
- the penetration preventing structure according to this embodiment includes the water repellent layer of this embodiment. According to such a permeation preventing structure, by having a water repellent layer having excellent water repellency in the structure, it is possible to add various functions possessed by the water repellent layer as well as excellent water permeation prevention. it can.
- the aspect of the penetration preventing structure is not particularly limited as long as it has the water repellent layer of the present embodiment.
- the permeation prevention structure examples include a water storage structure in which a water repellent layer is provided in soil at a predetermined depth from the ground surface, and a concrete structure such as a levee having a water repellent layer inside and outside the surface layer. It is done.
- the penetration preventing structure may be used alone or in combination of two or more.
- FIG. 7 is a diagram schematically showing a penetration preventing structure according to an embodiment of the present invention.
- the permeation prevention structure 500 shown in FIG. 7 is for the purpose of preventing the water-repellent layer from dropping from the hole into a polypropylene cup 501 (diameter 40 mm, height 70 mm) provided with a hole 3 mm in diameter at the bottom.
- a non-woven fabric 502 is laid and a water-repellent layer 503 is disposed thereon.
- the permeation prevention structure 500 is considered to be excellent in water penetration prevention and excellent in air permeability. From such a viewpoint, it can be said that the water repellent layer is a gas selective permeation layer and the permeation prevention structure is a gas selective permeation structure.
- Example 1 [Treatment agent 1] 40.0 parts by mass of carbinol-modified siloxane “XF42-C5277” (product name, manufactured by Momentive Co., Ltd.) as a polysiloxane compound, and cetyltrimethylammonium bromide (manufactured by Wako Pure Chemical Industries, Ltd.) as a cationic surfactant: 6.4 parts by mass of CTAB ”) and 51.6 parts by mass of a 100 mM aqueous acetic acid solution were mixed and stirred at 25 ° C. for 2 hours. To this was added 2.0 parts by mass of sodium carbonate as a base catalyst, and the mixture was stirred at 60 ° C. for 2 hours to obtain Treatment Agent 1.
- Water repellent particles 1 100 parts by mass of the above-mentioned treatment agent 1 and 100 parts by mass of flattery sand (manufactured by Mitsubishi Corporation Building Materials Co., Ltd., product name) were dipped and treated at 60 ° C. for 2 hours. Thereafter, the treated flattery sand was dipped in methanol, washed at 25 ° C. for 5 minutes, dipped in methyl ethyl ketone, and washed at 25 ° C. for 5 minutes. The washed flattery sand was dried at 120 ° C. for 1 hour under normal pressure, and then aged at 150 ° C. for 6 hours to obtain water-repellent particles 1.
- Water repellent layer 1 Double-sided tape no. 500 (manufactured by Nitto Denko Corporation, product name) was attached, and 3 parts by mass of the water-repellent particles 1 were spread and pressed to obtain the water-repellent layer 1.
- Example 2 [Treatment agent 2] 20.0 parts by mass of polysiloxane compound A as a polysiloxane compound, 3.2 parts by mass of CTAB as a cationic surfactant and 75.8 parts by mass of a 100 mM aqueous acetic acid solution were mixed and stirred at 25 ° C. for 2 hours. To this was added 1.0 part by mass of sodium carbonate as a base catalyst, and the mixture was stirred at 60 ° C. for 2 hours to obtain treatment agent 2.
- the “polysiloxane compound A” was synthesized as follows. First, in a 1 liter three-necked flask equipped with a stirrer, a thermometer and a Dimroth condenser, 100.0 parts by mass of hydroxy-terminated dimethylpolysiloxane “XC96-723” (product name, manufactured by Momentive), methyl 181.3 parts by mass of trimethoxysilane and 0.50 parts by mass of t-butylamine were mixed and reacted at 30 ° C. for 5 hours. Thereafter, this reaction solution was heated at 140 ° C. for 2 hours under reduced pressure of 1.3 kPa to remove volatile components, thereby obtaining a bifunctional alkoxy-modified polysiloxane compound (polysiloxane compound A) at both ends.
- Water-repellent particles 2 were obtained in the same manner as in Example 1 except that the treatment agent 1 was changed to the treatment agent 2.
- Water repellent layer 2 A water repellent layer 2 was obtained in the same manner as in Example 1 except that the water repellent particles 1 were changed to the water repellent particles 2.
- Example 3 [Treatment agent 3] 10.0 parts by mass of polysiloxane compound A as a polysiloxane compound, 15.0 parts by mass of methyltrimethoxysilane KBM-13 (manufactured by Shin-Etsu Chemical Co., Ltd., product name: hereinafter abbreviated as “MTMS”) as a silane monomer, As a cationic surfactant, 4.0 parts by mass of CTAB and 69.8 parts by mass of a 100 mM aqueous acetic acid solution were mixed and stirred at 25 ° C. for 2 hours. To this was added 1.2 parts by mass of sodium carbonate as a base catalyst, and the mixture was stirred at 60 ° C. for 2 hours to obtain treatment agent 3.
- MTMS methyltrimethoxysilane KBM-13
- Water repellent particles 3 Water-repellent particles 3 were obtained in the same manner as in Example 1 except that the treatment agent 1 was changed to the treatment agent 3.
- Water repellent layer 3 A water repellent layer 3 was obtained in the same manner as in Example 1 except that the water repellent particles 1 were changed to the water repellent particles 3.
- Example 4 [Treatment agent 4] 20.0 parts by mass of polysiloxane compound B as a polysiloxane compound, 3.2 parts by mass of CTAB as a cationic surfactant and 49.8 parts by mass of a 100 mM aqueous acetic acid solution, and an acetic acid concentration of 100 mM as a silica particle-containing raw material 25.0 parts by mass of the PL-5L solution was mixed and stirred at 25 ° C. for 2 hours. To this was added 2.0 parts by mass of sodium carbonate as a base catalyst, and the mixture was stirred at 60 ° C. for 2 hours to obtain treatment agent 4.
- the “polysiloxane compound B” was synthesized as follows. First, in a 1 liter three-necked flask equipped with a stirrer, a thermometer, and a Dimroth condenser, 100.0 parts by mass of XC96-723, 202.6 parts by mass of tetramethoxysilane and 0. 50 parts by mass was mixed and reacted at 30 ° C. for 5 hours. Thereafter, this reaction solution was heated at 140 ° C. for 2 hours under a reduced pressure of 1.3 kPa to remove volatile components, thereby obtaining a trifunctional alkoxy-modified polysiloxane compound (polysiloxane compound B) at both ends.
- Water repellent particles 4 Water-repellent particles 4 were obtained in the same manner as in Example 1 except that the treatment agent 1 was changed to the treatment agent 4.
- Water repellent layer 4 A water repellent layer 4 was obtained in the same manner as in Example 1 except that the water repellent particles 1 were changed to the water repellent particles 4.
- [Treatment agent 5] 1.0 parts by mass of polysiloxane compound A as a polysiloxane compound, 3.0 parts by mass of MTMS as a silane monomer, dimethyldimethoxysilane KBM-22 (manufactured by Shin-Etsu Chemical Co., Ltd., product name: hereinafter abbreviated as “DMDMS”) 1.0 part by mass of CTAB as a cationic surfactant, 0.8 part by mass of CTAB and 88.7 parts by mass of a 100 mM acetic acid aqueous solution, and a PL-2L solution adjusted to an acetic acid concentration of 100 mM as a silica particle-containing raw material. 0 parts by mass was mixed and stirred at 25 ° C. for 2 hours. Sodium carbonate 0.5 mass part was added to this as a base catalyst, and it stirred at 60 degreeC for 2 hours, and obtained the processing agent 5.
- DDMS dimethyldimethoxysilane KBM
- Water repellent particles 5 Water-repellent particles 5 were obtained in the same manner as in Example 1 except that the treatment agent 1 was changed to the treatment agent 5.
- a water-repellent layer 5 was produced in the same manner as in Example 1 except that the water-repellent particles 1 were changed to the water-repellent particles 5.
- Example 6 Water-repellent particles 6 were obtained in the same manner as in Example 5 except that the flattery sand was changed to glass beads BZ-01 (As One Co., Ltd., product name) having a particle diameter of 0.11 mm.
- Water repellent layer 6 A water repellent layer 6 was produced in the same manner as in Example 1 except that the water repellent particles 1 were changed to the water repellent particles 6.
- Example 7 [Treatment agent 6] 10.0 parts by mass of polysiloxane compound A as the polysiloxane compound, 15.0 parts by mass of MTMS as the silane monomer, 4.0 parts by mass of CTAB as the cationic surfactant, 69.8 parts by mass of 100 mM aqueous acetic acid solution, And 1.2 mass parts of sodium carbonate was mixed as a base catalyst, and it stirred at 25 degreeC for 6 hours, and obtained the processing agent 6.
- FIG. 10.0 parts by mass of polysiloxane compound A as the polysiloxane compound 15.0 parts by mass of MTMS as the silane monomer, 4.0 parts by mass of CTAB as the cationic surfactant, 69.8 parts by mass of 100 mM aqueous acetic acid solution, And 1.2 mass parts of sodium carbonate was mixed as a base catalyst, and it stirred at 25 degreeC for 6 hours, and obtained the processing agent 6.
- Water-repellent particles 7 were obtained in the same manner as in Example 1 except that the treatment agent 1 was changed to the treatment agent 6.
- Water repellent layer 7 A water repellent layer 7 was obtained in the same manner as in Example 1 except that the water repellent particles 1 were changed to the water repellent particles 6.
- [Treatment agent 7] 1.0 parts by mass of polysiloxane compound A as a polysiloxane compound, 3.0 parts by mass of MTMS as a silane monomer and 1.0 part by mass of DMDMS, 0.8 parts by mass of CTAB as a cationic surfactant, 100 mM acetic acid 88.7 parts by mass of an aqueous solution, 5.0 parts by mass of a PL-2L solution adjusted to an acetic acid concentration of 100 mM as a silica particle-containing raw material, and 0.5 parts by mass of sodium carbonate as a base catalyst were mixed and mixed at 25 ° C for 6 hours. Stirring was performed to obtain treatment agent 7.
- Water-repellent particles 8 were obtained in the same manner as in Example 1 except that the treatment agent 1 was changed to the treatment agent 7.
- Water repellent layer 8 A water-repellent layer 8 was obtained in the same manner as in Example 1 except that the water-repellent particles 1 were changed to the water-repellent particles 7.
- Example 9 [Treatment agent 8] 10.0 parts by mass of polysiloxane compound A as a polysiloxane compound, 15.0 parts by mass of MTMS as a silane monomer, 4.0 parts by mass of CTAB as a cationic surfactant, 69.8 parts by mass of a 100 mM aqueous acetic acid solution, and As an airgel particle, 1.0 part by mass of IC3100 (manufactured by Cabot Corporation, product name) was mixed and stirred at 25 ° C. for 2 hours. To this was added 2.0 parts by mass of sodium carbonate as a base catalyst, and the mixture was stirred at 60 ° C. for 2 hours to obtain treatment agent 8.
- IC3100 manufactured by Cabot Corporation, product name
- Water-repellent particles 9 were obtained in the same manner as in Example 1 except that the treatment agent 1 was changed to the treatment agent 8.
- a water-repellent layer 9 was obtained in the same manner as in Example 1 except that the water-repellent particles 1 were changed to the water-repellent particles 8.
- [Treatment agent 9] 1.0 parts by mass of polysiloxane compound A as a polysiloxane compound, 3.0 parts by mass of MTMS as a silane monomer and 1.0 part by mass of DMDMS, 0.8 parts by mass of CTAB as a cationic surfactant, 100 mM acetic acid 88.7 parts by mass of aqueous solution, 5.0 parts by mass of PL-2L solution adjusted to an acetic acid concentration of 100 mM as a silica particle-containing raw material, 1.0 part by mass of IC3100 as airgel particles, and 0.5% of sodium carbonate as a base catalyst A mass part was mixed and stirred at 25 ° C. for 6 hours to obtain treatment agent 9.
- Water-repellent particles 10 were obtained in the same manner as in Example 1 except that the treatment agent 1 was changed to the treatment agent 9.
- Water repellent layer 10 A water repellent layer 10 was obtained in the same manner as in Example 1 except that the water repellent particles 1 were changed to the water repellent particles 9.
- Comparative Example 1 [Comparison treatment agent 1] 30.0 parts by mass of MTMS as a silane monomer, 2.4 parts by mass of CTAB as a cationic surfactant and 66.1 parts by mass of a 100 mM aqueous acetic acid solution were mixed and stirred at 25 ° C. for 2 hours. To this was added 1.5 parts by mass of sodium carbonate as a base catalyst, and the mixture was stirred at 60 ° C. for 2 hours to obtain Comparative Treatment Agent 1.
- Comparative water-repellent particles 1 were obtained in the same manner as in Example 1 except that the treating agent 1 was changed to the comparative treating agent 1.
- Comparative water-repellent layer 1 A comparative water-repellent layer 1 was obtained in the same manner as in Example 1 except that the water-repellent particles 1 were changed to the comparative water-repellent particles 1.
- Comparative Example 2 [Comparison treatment agent 2] 20.0 parts by mass of MTMS as a silane monomer, 15.0 parts by mass of DMDMS, 2.8 parts by mass of CTAB as a cationic surfactant, and 60.5 parts by mass of a 100 mM aqueous acetic acid solution were mixed at 25 ° C. for 2 hours. Stir. To this was added 1.7 parts by mass of sodium carbonate as a base catalyst, and the mixture was stirred at 60 ° C. for 2 hours to obtain Comparative Treatment Agent 2.
- Comparative water-repellent particles 2 were obtained in the same manner as in Example 1 except that the treating agent 1 was changed to the comparative treating agent 2.
- Comparative water-repellent layer 2 A comparative water-repellent layer 2 was obtained in the same manner as in Example 1 except that the water-repellent particles 1 were changed to the comparative water-repellent particles 2.
- Comparative water-repellent particles 3 were obtained in the same manner as in Comparative Example 2 except that the flattery sand was changed to glass beads BZ-01 having a particle diameter of 0.11 mm (As One Co., Ltd., product name).
- Comparative water-repellent layer 3 A comparative water-repellent layer 3 was produced in the same manner as in Example 1 except that the water-repellent particles 1 were changed to the comparative water-repellent particles 3.
- Table 1 summarizes the modes of treatment agents (types and contents of polysiloxane compounds, silane monomers, and types and contents of silica particle-containing raw materials) in each Example and Comparative Example.
- Table 2 summarizes the modes of water-repellent particles (types of processing agents and processing methods, and types of processing targets) in each Example and Comparative Example.
- Table 3 summarizes the evaluation results of measurement of the water contact angle, durability test (in water, in an organic solvent), and measurement of signal area ratios related to the silicon-containing bonding units Q, T, and D.
- Table 4 shows the evaluation results of the penetration prevention test and the air permeability test for the penetration prevention structure including the water repellent layer.
- the water-repellent layer is prevented from dropping from a hole in a polypropylene cup (diameter 40 mm, height 70 mm) provided with a hole 3 mm in diameter at the bottom.
- a polyester nonwoven fabric 909303KSO product name, manufactured by Unitika Co., Ltd. 1 cm square was laid, and water-repellent particles were arranged on it to a thickness of 10 mm to obtain a measurement sample of the permeation prevention structure. Water was poured until the water-repellent particles reached 40 mm from the surface in contact with water. In the evaluation, the presence or absence of water leakage was confirmed 10 minutes after the pouring of water, and “NG” was determined when water leakage was confirmed, and “OK” when water leakage was not confirmed. The measurement was performed 3 times.
- the water-repellent layers formed from the water-repellent particles of the examples all have a water contact angle of 150 degrees or more, and in the durability test, the water contact angle is 150 degrees or more for both water and organic solvents. It is understood that the water repellency and durability are superior to those of the comparative example.
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Abstract
Description
本明細書において、「~」を用いて示された数値範囲は、「~」の前後に記載される数値をそれぞれ最小値及び最大値として含む範囲を示す。本明細書に段階的に記載されている数値範囲において、ある段階の数値範囲の上限値又は下限値は、他の段階の数値範囲の上限値又は下限値に置き換えてもよい。本明細書に記載されている数値範囲において、その数値範囲の上限値又は下限値は、実施例に示されている値に置き換えてもよい。「A又はB」とは、A及びBのどちらか一方を含んでいればよく、両方とも含んでいてもよい。本明細書に例示する材料は、特に断らない限り、1種を単独で又は2種以上を組み合わせて用いることができる。本明細書において、組成物中の各成分の含有量は、組成物中に各成分に該当する物質が複数存在する場合、特に断らない限り、組成物中に存在する複数の物質の合計量を意味する。
本実施形態の処理剤は、粒子処理用のものである。本実施形態の処理剤としては、例えば、下記第一~第四の態様が挙げられる。各々の態様を採用することで、各々の態様に応じた撥水性及び断熱性を得ることができる。
一実施形態の処理剤は、(分子内に)加水分解性の官能基又は縮合性の官能基を有するポリシロキサン化合物、及び、該加水分解性の官能基を有するポリシロキサン化合物の加水分解生成物からなる群より選択される少なくとも一種(以下、場合により「ポリシロキサン化合物群」という)を含有する液状組成物の縮合物を含む。処理剤は、また、加水分解性の官能基又は縮合性の官能基を有するポリシロキサン化合物、及び、該加水分解性の官能基を有するポリシロキサン化合物の加水分解生成物からなる群より選択される少なくとも一種を含有する液状組成物を含んでいてもよい(処理剤が当該液状組成物であってもよい)。このような処理剤によれば、粒子の特性を損なうことなく優れた撥水性を付与できる。上記処理剤は、粒子の被処理面に撥水部(処理部)を形成するために用いられてもよい。上記処理剤から形成される撥水部は、優れた撥水性を有すると共に、被処理面との密着性にも優れる。上記処理剤から形成される撥水部は、低温、短時間で形成されるため、粒子の特性を損なうことなく優れた撥水性を付与することができる。上記撥水部は、例えば、膜及び粒子の少なくとも一方を含む形態であってもよい。すなわち、本実施形態の処理剤は、粒子の被処理面に膜及び/又は粒子の形状の撥水部を形成するものであってもよい。
本実施形態の処理剤は、シロキサン結合(Si-O-Si)を含む主鎖を有するポリシロキサンを含有する撥水成分を含むことかできる。当該撥水成分は、構造単位として、下記M単位、D単位、T単位又はQ単位を有することができる。
T:1個のケイ素原子に結合した酸素原子が3個と水素原子又は1価の有機基が1個の含ケイ素結合単位。
D:1個のケイ素原子に結合した酸素原子が2個と水素原子又は1価の有機基が2個の含ケイ素結合単位。
本実施形態の処理剤は、下記式(1)で表される構造を有する化合物を含む撥水成分を含有していてもよい。本実施形態に係る撥水成分は、式(1)で表される構造を含む構造として、下記式(1a)で表される構造を有する化合物を含むことができる。例えば、上記式(A)で表される構造を有するポリシロキサン化合物を含む液状組成物の縮合物には、式(1)及び式(1a)で表される構造を骨格中に有する化合物を含む撥水成分が含まれ得る。
本実施形態の処理剤は、支柱部及び橋かけ部を備えるラダー型構造を有し、前記橋かけ部が下記式(2)で表される化合物、を含む撥水成分を含有していてもよい。撥水成分が、骨格中にこのようなラダー型構造を有する化合物を含むことにより、撥水性を更に向上させると共に、機械的強度を向上させることができる。すなわち、本実施形態の処理剤は、ラダー型構造に起因する優れた撥水性及び耐久性を有している。例えば、上記式(B)で表される構造を有するポリシロキサン化合物を含む液状組成物の縮合物には、式(2)で表される橋かけ部を有するラダー型構造を骨格中に有する化合物を含む撥水成分が含まれ得る。なお、本実施形態において「ラダー型構造」とは、2本の支柱部(struts)と支柱部同士を連結する橋かけ部(bridges)とを有するもの(いわゆる「梯子」の形態を有するもの)である。本態様において、ラダー型構造は、化合物の一部に含まれる態様であってもよい。
本実施形態の撥水性粒子は、上記処理剤を用いて粒子を処理することにより得られるものである。このような撥水性粒子は、粒子の特性を損なうことなく、撥水性に優れる。一実施形態に係る撥水性粒子は、粒子の被処理面に撥水部が形成されており、撥水部が、上記処理剤の乾燥物を含む。なお、処理剤が上記の液状組成物の縮合物を含む場合であれば、撥水部が形成される際に縮合反応がさらに進むと考えられ、また処理剤が上記の液状組成物そのものである場合であれば、撥水部が形成される際に縮合反応が生じると考えられる。そのため、撥水部は処理剤の反応物を含むと言うこともできる。
次に、撥水性粒子の製造方法について説明する。本実施形態に係る撥水性粒子は、本実施形態の処理剤を用いて粒子を処理することで作製される。このような製造方法によれば、粒子の特性を損なうことなく優れた撥水性を有する撥水性粒子を製造できる。以下、処理剤の製造方法及び粒子を処理する方法の具体例について説明する。
処理剤の製造方法は、特に限定されないが、処理剤は、例えば、以下の方法により製造することができる。
配合工程は、上記のポリシロキサン化合物、及び必要に応じシリカ粒子、シランモノマー、溶媒等を混合する工程である。この工程により、ポリシロキサン化合物等のケイ素化合物の加水分解反応を行うことができる。なお、シリカ粒子は、溶媒に分散された分散液の状態で混合してもよい。本工程においては、加水分解反応を促進させるため、溶媒中に更に酸触媒を添加してもよい。また、溶媒中に界面活性剤を添加することもできる。縮合性の官能基を有するケイ素化合物を用いる場合、加水分解反応は必ずしも必須ではない。
縮合反応工程により、縮合性の官能基を有するポリシロキサン化合物及びシランモノマー、配合工程で得られた加水分解反応物等の縮合反応を行うことができる。本工程では、縮合反応を促進させるため、塩基触媒を用いることができる。また、本工程において、熱加水分解により塩基触媒を発生する熱加水分解性化合物を添加することもできる。
粒子を処理する方法は、特に限定されないが、例えば、塗布工程と、洗浄工程と、乾燥工程(予備乾燥工程及びエージング工程)とを主に備える方法が挙げられる。
塗布工程は、上記処理剤を粒子の被処理面(粒子の表面)に塗布する工程である。また、場合により、塗布後に被処理面を乾燥して溶媒を揮発させてもよい。例えば、本工程によって、被処理面に撥水部(膜及び/又は粒子の形状)を形成することができる。処理剤は、被処理面全体に塗布してもよく、被処理面の一部に選択的に塗布してもよい。
洗浄工程は、塗布工程で得られた粒子を洗浄する工程である。本工程を施すことにより、撥水部中の未反応物、副生成物等の不純物を低減し、より純度の高い撥水部を得ることができる。
予備乾燥工程は、洗浄工程により洗浄された粒子を予備乾燥させる工程である。
エージング工程は、予備乾燥工程により乾燥された撥水部を加熱エージングする工程である。これにより、最終的な撥水性粒子を得ることができる。エージング工程を施すことにより、撥水性粒子の撥水性と密着性とが更に向上する。
次に、上記撥水性粒子を用いた撥水層について説明する。本実施形態に係る撥水層は、本実施形態の撥水性粒子を複数有する集合体を含むことができる。このような撥水層によれば、撥水性に優れる粒子を複数有することにより、撥水性に優れると共に、当該粒子が粒子の特性を維持しているため、粒子の様々な機能を付加することができる。撥水層の態様は、本実施形態の撥水性粒子を複数有する集合体を含んでいれば、特に限定されない。撥水層の態様としては、例えば、撥水性粒子を敷詰めた集合体(層)、撥水性粒子と樹脂、セメント等のバインダーとの混合物及び撥水性粒子を繊維シート中に分散した形態が挙げられる。上記撥水層は、単独で又は2種類以上を複合化して用いてもよい。
次に、上記撥水層を含む浸透防止構造体について説明する。本実施形態に係る浸透防止構造体は、本実施形態の撥水層を備えている。このような浸透防止構造体によれば、構造体中に撥水性に優れる撥水層を有することにより、水の浸透防止性に優れると共に、当該撥水層が有する様々な機能を付加することができる。浸透防止構造体の態様は、本実施形態の撥水層を有していれば、特に限定されない。浸透防止構造体の態様としては、例えば、撥水層を地表から所定の深さの土壌中に設けた貯水構造体、及び、撥水層を表層と内部に有する堤防等のコンクリート構造体が挙げられる。上記浸透防止構造体は、単独で又は2種類以上を複合化して用いてもよい。
[処理剤1]
ポリシロキサン化合物としてカルビノール変性シロキサン「XF42-C5277」(モメンティブ社製、製品名)を40.0質量部、カチオン系界面活性剤として臭化セチルトリメチルアンモニウム(和光純薬工業株式会社製:以下『CTAB』と略記)を6.4質量部及び100mM 酢酸水溶液を51.6質量部混合し、25℃で2時間攪拌した。これに塩基触媒として炭酸ナトリウム2.0質量部を加え、60℃で2時間攪拌し、処理剤1を得た。
上記処理剤1を100質量部に、フラタリーサンド(三菱商事建材株式会社製、製品名)100質量部をディップし、60℃で2時間かけて処理した。その後、処理したフラタリーサンドをメタノールにディップし、25℃で5分洗浄を行、メチルエチルケトンにディップし、25℃で5分洗浄を行った。洗浄されたフラタリーサンドを、常圧下にて、120℃で1時間乾燥し、その後、150℃で6時間エージングすることで、撥水性粒子1を得た。
スライドグラスS7213(松浪硝子工業株式会社製、製品名)に両面テープNo.500(日東電工株式会社製、製品名)を貼り付け、撥水性粒子1を3質量部敷詰め、押し当てることで撥水層1を得た。
[処理剤2]
ポリシロキサン化合物としてポリシロキサン化合物Aを20.0質量部、カチオン系界面活性剤としてCTABを3.2質量部及び100mM 酢酸水溶液を75.8質量部混合し、25℃で2時間攪拌した。これに塩基触媒として炭酸ナトリウム1.0質量部を加え、60℃で2時間攪拌し、処理剤2を得た。
処理剤1を処理剤2に変更したこと以外は、実施例1と同様にして、撥水性粒子2を得た。
撥水性粒子1を撥水性粒子2に変更したこと以外は、実施例1と同様にして、撥水層2を得た。
[処理剤3]
ポリシロキサン化合物としてポリシロキサン化合物Aを10.0質量部、シランモノマーとしてメチルトリメトキシシランKBM-13(信越化学工業株式会社製、製品名:以下『MTMS』と略記)を15.0質量部、カチオン系界面活性剤としてCTABを4.0質量部及び100mM 酢酸水溶液を69.8質量部混合し、25℃で2時間攪拌した。これに塩基触媒として炭酸ナトリウム1.2質量部を加え、60℃で2時間攪拌し、処理剤3を得た。
処理剤1を処理剤3に変更したこと以外は、実施例1と同様にして、撥水性粒子3を得た。
撥水性粒子1を撥水性粒子3に変更したこと以外は、実施例1と同様にして、撥水層3を得た。
[処理剤4]
ポリシロキサン化合物としてポリシロキサン化合物Bを20.0質量部、カチオン系界面活性剤としてCTABを3.2質量部及び100mM 酢酸水溶液を49.8質量部、並びにシリカ粒子含有原料として酢酸濃度100mMに調整したPL-5L溶液を25.0質量部混合し、25℃で2時間攪拌した。これに塩基触媒として炭酸ナトリウム2.0質量部を加え、60℃で2時間攪拌し、処理剤4を得た。
処理剤1を処理剤4に変更したこと以外は、実施例1と同様にして、撥水性粒子4を得た。
撥水性粒子1を撥水性粒子4に変更したこと以外は、実施例1と同様にして、撥水層4を得た。
[処理剤5]
ポリシロキサン化合物としてポリシロキサン化合物Aを1.0質量部、シランモノマーとしてMTMSを3.0質量部、ジメチルジメトキシシランKBM-22(信越化学工業株式会社製、製品名:以下『DMDMS』と略記)を1.0質量部、カチオン系界面活性剤としてCTABを0.8質量部及び100mM 酢酸水溶液を88.7質量部、並びにシリカ粒子含有原料として酢酸濃度100mMに調整したPL-2L溶液を5.0質量部混合し、25℃で2時間攪拌した。これに塩基触媒として炭酸ナトリウム0.5質量部を加え、60℃で2時間攪拌し、処理剤5を得た。
処理剤1を処理剤5に変更したこと以外は、実施例1と同様にして、撥水性粒子5を得た。
撥水性粒子1を撥水性粒子5に変更したこと以外は、実施例1と同様にして、撥水層5を作製した。
[撥水性粒子6]
フラタリーサンドを、粒子径0.11mmのガラスビーズBZ-01(アズワン株式会社、製品名)に変更したこと以外は、実施例5と同様にして、撥水性粒子6を得た。
撥水性粒子1を撥水性粒子6に変更したこと以外は、実施例1と同様にして、撥水層6を作製した。
[処理剤6]
ポリシロキサン化合物としてポリシロキサン化合物Aを10.0質量部、シランモノマーとしてMTMSを15.0質量部、カチオン系界面活性剤としてCTABを4.0質量部、100mM 酢酸水溶液を69.8質量部、及び塩基触媒として炭酸ナトリウム1.2質量部を混合し、25℃で6時間攪拌し、処理剤6を得た。
処理剤1を処理剤6に変更したこと以外は、実施例1と同様にして、撥水性粒子7を得た。
撥水性粒子1を撥水性粒子6に変更したこと以外は、実施例1と同様にして、撥水層7を得た。
[処理剤7]
ポリシロキサン化合物としてポリシロキサン化合物Aを1.0質量部、シランモノマーとしてMTMSを3.0質量部及びDMDMSを1.0質量部、カチオン系界面活性剤としてCTABを0.8質量部、100mM 酢酸水溶液を88.7質量部、シリカ粒子含有原料として酢酸濃度100mMに調整したPL-2L溶液を5.0質量部、並びに塩基触媒として炭酸ナトリウム0.5質量部を混合し、25℃で6時間攪拌し、処理剤7を得た。
処理剤1を処理剤7に変更したこと以外は、実施例1と同様にして、撥水性粒子8を得た。
撥水性粒子1を撥水性粒子7に変更したこと以外は、実施例1と同様にして、撥水層8を得た。
[処理剤8]
ポリシロキサン化合物としてポリシロキサン化合物Aを10.0質量部、シランモノマーとしてMTMSを15.0質量部、カチオン系界面活性剤としてCTABを4.0質量部、100mM 酢酸水溶液を69.8質量部及びエアロゲル粒子としてIC3100(キャボット社製、製品名)を1.0質量部混合し、25℃で2時間攪拌した。これに塩基触媒として炭酸ナトリウム2.0質量部を加え、60℃で2時間攪拌し、処理剤8を得た。
処理剤1を処理剤8に変更したこと以外は、実施例1と同様にして、撥水性粒子9を得た。
撥水性粒子1を撥水性粒子8に変更したこと以外は、実施例1と同様にして、撥水層9を得た。
[処理剤9]
ポリシロキサン化合物としてポリシロキサン化合物Aを1.0質量部、シランモノマーとしてMTMSを3.0質量部及びDMDMSを1.0質量部、カチオン系界面活性剤としてCTABを0.8質量部、100mM 酢酸水溶液を88.7質量部、シリカ粒子含有原料として酢酸濃度100mMに調整したPL-2L溶液を5.0質量部、エアロゲル粒子としてIC3100を1.0質量部、並びに塩基触媒として炭酸ナトリウム0.5質量部を混合し、25℃で6時間攪拌し、処理剤9を得た。
処理剤1を処理剤9に変更したこと以外は、実施例1と同様にして、撥水性粒子10を得た。
撥水性粒子1を撥水性粒子9に変更したこと以外は、実施例1と同様にして、撥水層10を得た。
[比較処理剤1]
シランモノマーとしてMTMSを30.0質量部、カチオン系界面活性剤としてCTABを2.4質量部及び100mM 酢酸水溶液を66.1質量部混合し、25℃で2時間攪拌した。これに塩基触媒として炭酸ナトリウム1.5質量部を加え、60℃で2時間攪拌し、比較処理剤1を得た。
処理剤1を比較処理剤1に変更したこと以外は、実施例1と同様にして、比較撥水性粒子1を得た。
撥水性粒子1を比較撥水性粒子1に変更したこと以外は、実施例1と同様にして、比較撥水層1を得た。
[比較処理剤2]
シランモノマーとしてMTMSを20.0質量部、DMDMSを15.0質量部、カチオン系界面活性剤としてCTABを2.8質量部及び100mM 酢酸水溶液を60.5質量部混合し、25℃で2時間攪拌した。これに塩基触媒として炭酸ナトリウム1.7質量部を加え、60℃で2時間攪拌し、比較処理剤2を得た。
処理剤1を比較処理剤2に変更したこと以外は、実施例1と同様にして、比較撥水性粒子2を得た。
撥水性粒子1を比較撥水性粒子2に変更したこと以外は、実施例1と同様にして、比較撥水層2を得た。
[比較撥水性粒子3]
フラタリーサンドを、粒子径0.11mmのガラスビーズBZ-01(アズワン株式会社、製品名)に変更したこと以外は、比較例2と同様にして、比較撥水性粒子3を得た。
撥水性粒子1を比較撥水性粒子3に変更したこと以外は、実施例1と同様にして、比較撥水層3を作製した。
各実施例及び比較例で得られた撥水性粒子、撥水層について、以下の条件に従って測定又は評価をした。水接触角測定、耐久性試験(水中、有機溶媒中)、含ケイ素結合単位Q、T及びDに係るシグナル面積比の測定の評価結果をまとめて表3に示す。また、撥水層を含む浸透防止構造体について、浸透防止性試験、通気性試験の評価結果をまとめて表4に示す。
各実施例及び比較例で得られた撥水層を、40℃で真空乾燥し、測定サンプルとした。次に、協和界面科学株式会社製の接触角計DMs-401を使用して、超純水の液滴2μLを滴下し、5秒後の接触角を、室温で測定した。測定は5回行い、平均値を水接触角とした。
耐久性試験(水)は、ガラス容器中で、撥水層が全面覆われるサイズの日本製紙クレシア株式会社製キムタオルを撥水層上に配置し、キムタオルに水を滴下した後、水が蒸発しないように密閉して静置した。30日後に撥水層を取り出して、40℃で真空乾燥し、測定サンプルとした。次に、協和界面科学株式会社製の接触角計DMs-401を使用して、超純水の液滴2μLを滴下し、5秒後の接触角を、室温で測定した。測定は5回行い、平均値を水接触角とした。
耐摩耗試験(有機溶媒)は、ガラス容器中で、撥水層が全面覆われるサイズの日本製紙クレシア株式会社製キムタオルを撥水層上に配置し、キムタオルにメチルエチルケトンを滴下した後、メチルエチルケトンが蒸発しないように密閉して静置した。30日後に撥水層を取り出して、40℃で真空乾燥し、測定サンプルとした。次に、協和界面科学株式会社製の接触角計DMs-401を使用して、超純水の液滴2μLを滴下し、5秒後の接触角を、室温で測定した。測定は5回行い、平均値を水接触角とした。
固体29Si-NMR装置として「FT-NMR AV400WB」(ブルカー・バイオスピン株式会社製、製品名)を用いて測定を行った。測定条件は、測定モード:DD/MAS法、プローブ:4mmφのCPMASプローブ、磁場:9.4T、共鳴周波数:79Hz、MAS回転数:4kHz、遅延時間:150秒とした。標準試料としては、3-トリメチルシリルプロピオン酸ナトリウムを用いた。
上述の図7に示す通り、底に直径3mmの穴が設けられたポリプロピレン製のカップ(直径40mm、高さ70mm)に、撥水層が穴から落下するのを防ぐ目的で、ポリエステル不織布909303KSO(ユニチカ株式会社製、製品名)1cm角を敷き、その上に撥水性粒子を10mmの厚さになるよう配置し、浸透防止構造体の測定サンプルとした。水位は、撥水性粒子が水と接する面から40mmとなるまで水を注いだ。評価は水を注ぎ終わってから10分後に水の漏れの有無を確認し、水の漏れを確認した場合を「NG」、水の漏れを確認しなかった場合を「OK」とした。測定は3回行った。
上述の浸透防止性試験と同様の浸透防止構造体を作製し、測定サンプルとした。水位は、撥水性粒子が水と接する面から40mmとなるまで水を注いだ。評価は水を注ぎ終わってから10分後とした。カップ底の穴から1.0L/分の窒素を1分間通気した後、水の漏れの有無を確認し、水の漏れを確認した場合を「NG」、水の漏れを確認しなかった場合を「OK」とした。測定は3回行った。
Claims (22)
- 加水分解性の官能基又は縮合性の官能基を有するポリシロキサン化合物、及び、該加水分解性の官能基を有するポリシロキサン化合物の加水分解生成物からなる群より選択される少なくとも一種を含有する液状組成物の縮合物を含む、粒子処理用の処理剤。
- 加水分解性の官能基又は縮合性の官能基を有するポリシロキサン化合物、及び、該加水分解性の官能基を有するポリシロキサン化合物の加水分解生成物からなる群より選択される少なくとも一種を含有する液状組成物を含む、粒子処理用の処理剤。
- 前記液状組成物がシリカ粒子を更に含有する、請求項1又は2に記載の処理剤。
- 前記シリカ粒子の1g当りのシラノール基数が、10×1018~1000×1018個/gである、請求項3に記載の処理剤。
- 前記液状組成物が、加水分解性の官能基又は縮合性の官能基を有するシランモノマー、及び、該加水分解性の官能基を有するシランモノマーの加水分解生成物からなる群より選択される少なくとも一種を更に含有する、請求項1~6のいずれか一項に記載の処理剤。
- 前記液状組成物がエアロゲル粒子を更に含有する、請求項1~7のいずれか一項に記載の処理剤。
- 粒子の被処理面に撥水部を形成するために用いられる、請求項1~8のいずれか一項に記載の処理剤。
- 前記撥水部がエアロゲルを含む、請求項9に記載の処理剤。
- 前記撥水成分がエアロゲルである、請求項11~13のいずれか一項に記載の処理剤。
- 請求項1~14のいずれか一項に記載の処理剤を用いて粒子を処理する工程を備える、撥水性粒子の製造方法。
- 粒子と、該粒子の被処理面上に請求項1~14のいずれか一項に記載の処理剤の乾燥物を含む撥水部と、を備える撥水性粒子。
- 前記撥水部がエアロゲルを含む、請求項16~19のいずれか一項に記載の撥水性粒子。
- 請求項16~20のいずれか一項に記載の撥水性粒子を複数有する集合体を含む、撥水層。
- 請求項21に記載の撥水層を備える、浸透防止構造体。
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