WO2018126545A1 - 一种高可靠性电子封装结构、电路板及设备 - Google Patents
一种高可靠性电子封装结构、电路板及设备 Download PDFInfo
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- WO2018126545A1 WO2018126545A1 PCT/CN2017/078888 CN2017078888W WO2018126545A1 WO 2018126545 A1 WO2018126545 A1 WO 2018126545A1 CN 2017078888 W CN2017078888 W CN 2017078888W WO 2018126545 A1 WO2018126545 A1 WO 2018126545A1
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- Prior art keywords
- encapsulation layer
- layer
- package
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- mechanical support
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- 238000005538 encapsulation Methods 0.000 claims description 142
- 229910000679 solder Inorganic materials 0.000 claims description 30
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 abstract description 20
- 229910052710 silicon Inorganic materials 0.000 abstract description 20
- 239000010703 silicon Substances 0.000 abstract description 20
- 238000003466 welding Methods 0.000 abstract 2
- 239000010410 layer Substances 0.000 description 203
- 230000035882 stress Effects 0.000 description 17
- 230000006870 function Effects 0.000 description 14
- 238000000034 method Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 4
- 230000002093 peripheral effect Effects 0.000 description 4
- 230000017525 heat dissipation Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 230000032798 delamination Effects 0.000 description 2
- 229910000765 intermetallic Inorganic materials 0.000 description 2
- 230000008646 thermal stress Effects 0.000 description 2
- 239000011800 void material Substances 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 230000015654 memory Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
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- H—ELECTRICITY
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Definitions
- the present invention relates to the field of electronic boards, and in particular to a high reliability electronic package structure, circuit board and device.
- PoP package on package
- IMC Intermetallic Compound
- underfill materials are widely used to protect board level solder joints. Underfill distributes the mechanical and thermal stresses originally concentrated on the corner joints of the component to all solder joints relatively evenly, improving the overall reliability of the PoP.
- the current board-level underfilll usually uses a low-viscosity underfill without a filler, which allows the PoP under the package layer and the printed circuit board (PCB).
- PCB printed circuit board
- Embodiments of the present invention relate to a high reliability electronic package structure, circuit board, and device.
- the problem of failure of the silicon wafer inside the package layer on the PoP caused by partial filling of the encapsulation layer on the PoP is achieved by the package structure of the upper layer of the PoP and the package structure of the lower layer.
- an embodiment of the present invention provides a high-reliability electronic package structure including: a plurality of package layers and a mechanical support layer; and a plurality of package layers in each of the plurality of package layers An area is provided with an electrical function solder joint, and any two adjacent encapsulation layers are connected by electrical function solder joints; a mechanical support layer is disposed in a second area of each encapsulation layer of the plurality of encapsulation layers, and the mechanical support layer is used to support adjacent Two encapsulation layers; wherein the first region is disposed at a periphery of the second region.
- the mechanical support layer is disposed in the second region of any adjacent encapsulation layer of the multi-layer encapsulation layer, and the deformation variable when the multi-encapsulation layer is mechanically deformed is reduced, thereby solving the problem that the silicon wafer fracture in the encapsulation layer fails.
- the mechanical support layer is disposed on the upper or lower surface of each of the encapsulation layers, which solves the problem of failure of the silicon wafer inside the encapsulation layer.
- the mechanical support layer comprises a non-functional solder ball or a plastic seal.
- the embodiment of the present invention provides a circuit board, wherein the circuit board includes a PCB board, an electronic component, and a mechanical support layer; and the PCB board passes through a pad and a setting disposed in the first area of the PCB board.
- the electrical function solder joints of the first region of the electronic component are connected; the mechanical support layer is disposed at the second region of the electronic component; wherein the first region is disposed at a periphery of the second region.
- the mechanical support layer is disposed in the second region of the electronic component, and the deformation variable when the multi-package layer is mechanically deformed is reduced, thereby solving the problem that the silicon wafer breaks in the package layer.
- an embodiment of the present invention provides an apparatus including the high reliability electronic package structure described above.
- the technical solution provided by the embodiment of the present invention can solve the problem that the internal silicon wafer of the encapsulation layer or the lower encapsulation layer on the PoP is subjected to mechanical load and fracture failure.
- FIG. 2 is a schematic structural diagram of a first high reliability electronic package structure according to an embodiment of the present invention.
- 3(a)-3(b) are schematic structural diagrams of a second high reliability electronic package structure according to an embodiment of the present invention.
- 4(a)-4(b) are schematic structural diagrams of a third high reliability electronic package structure according to an embodiment of the present invention.
- 5(a)-5(d) are schematic structural diagrams of a fourth high reliability electronic package structure according to an embodiment of the present invention.
- 6(a)-6(d) are schematic structural diagrams of a fifth high reliability electronic package structure according to an embodiment of the present invention.
- FIG. 8 is a schematic structural diagram of a device according to an embodiment of the present invention.
- FIG. 2 is a schematic structural diagram of a high reliability electronic package structure according to an embodiment of the present invention.
- the high reliability electronic package structure includes a plurality of encapsulation layers and support layers.
- the plurality of encapsulation layers includes at least two encapsulation layers. Electrical function solder joints are disposed in a first region of each of the plurality of package layers, and any two adjacent package layers are connected by electrical function solder joints; and a second region of each of the plurality of package layers is disposed a mechanical support layer for supporting two adjacent encapsulation layers; wherein the first region is disposed at a periphery of the second region.
- the encapsulation layer 210, the encapsulation layer 220, the encapsulation layer 230, the encapsulation layer 240, and the encapsulation layer 250, and four mechanical support layers are exemplified.
- electrical function solder joints an encapsulation layer 210 and an encapsulation layer 220, an encapsulation layer 220 and an encapsulation layer 230, and a package are disposed in a first region of the encapsulation layer 210, the encapsulation layer 220, the encapsulation layer 230, the encapsulation layer 240, and the encapsulation layer 250.
- the layer 230 and the encapsulation layer 240, the encapsulation layer 240 and the encapsulation layer 250 are all connected by electrical function solder joints; and the mechanical support is provided in the second region of the encapsulation layer 210, the encapsulation layer 220, the encapsulation layer 230, the encapsulation layer 240, and the encapsulation layer 250.
- the first region is located on an upper surface or a lower surface of each of the plurality of encapsulation layers.
- the encapsulation layer 210 and the encapsulation layer 220 are taken as an example for illustration. Specifically, a first region of the encapsulation layer 210 is disposed on a lower surface of the encapsulation layer 210, a first region of the encapsulation layer 220 is disposed on an upper surface of the encapsulation layer 220, a first region of the encapsulation layer 210, and a second region of the encapsulation layer 220 correspond.
- the mechanical support layer comprises a non-electrical function solder joint or a plastic seal.
- Non-electrical functional solder joints as opposed to electrical functional solder joints, are used to support any two encapsulation layers.
- Non-electrical function solder joints can be Dummy ball or Epoxy Mold Compound (EMC).
- each of the plurality of encapsulation layers has a regular shape.
- each of the plurality of encapsulation layers has a square shape, and the first region is each of the plurality of encapsulation layers.
- the second region is the central region of each of the plurality of encapsulation layers.
- the high reliability electronic package structure includes two encapsulation layers, such as an encapsulation layer and a lower encapsulation layer.
- a mechanical support layer is disposed on a lower surface of the upper encapsulation layer.
- the mechanical support layer is a Dummy ball.
- a Dummy ball is disposed in a first region of a lower surface of the upper encapsulation layer.
- the deformation of the upper encapsulation layer under mechanical load is reduced, thereby solving the problem of silicon wafer fracture failure inside the upper encapsulation layer.
- FIG. 3(a) is a bottom view of the upper encapsulation layer
- FIG. 3(b) is a side view of the upper encapsulation layer.
- the mechanical support is increased by adding a Dummy ball to the first region of the lower surface of the upper encapsulation layer, and the deformation of the upper encapsulation layer under mechanical load is reduced, thereby solving the failure of the silicon wafer in the upper encapsulation layer. problem.
- the feasibility of the embodiment of the present invention is described in terms of a process.
- the Dummy ball can be soldered to the substrate of the upper package layer simultaneously with the electrical function solder joints disposed in the first region of the upper package layer, without adding extra to the prior art.
- the process step only needs to add a dummy pad at a position corresponding to the upper surface of the lower package layer.
- the stress level of the upper encapsulation layer when the mechanical load is applied to the embodiment of the present invention and the prior art solution can be employed by finite element analysis. Assume that the finite element analysis has a load condition of 50N.
- the following table is the stress (MPa) of the upper package when subjected to mechanical load according to an embodiment of the present invention and a prior art solution.
- the stress of the upper portion of the upper package layer is improved by 74.6% compared with the prior art.
- stress analysis when subjected to mechanical load, stress analysis may be performed on any region of the upper encapsulation layer, for example, stress analysis may be performed on the upper left corner of the upper encapsulation layer, because when the underfill layer is filled with underfill, There is also an underfill fill in the upper left corner of the encapsulation layer, so stress analysis can be performed on the upper left corner of the upper encapsulation layer.
- the Dummy ball is added to the second region of the lower surface of the upper encapsulation layer, which can reduce the deformation of the upper encapsulation layer when subjected to mechanical load. If the upper encapsulation layer overflows, the stress near the edge of the overflow will be significantly improved, thereby solving the problem of failure of the silicon wafer inside the upper encapsulation layer.
- the mechanical support layer is EMC, in order to distinguish from the EMC of the upper surface of the upper encapsulation layer,
- the mechanical support layer is hereinafter referred to as Dummy EMC.
- FIG. 4(a) is a bottom view of the upper encapsulation layer
- FIG. 4(b) is a side view of the upper encapsulation layer.
- Dummy EMC is disposed in the second region of the lower surface of the upper encapsulation layer.
- the deformation of the upper encapsulation layer under mechanical load is reduced, thereby solving the problem of silicon wafer fracture failure inside the upper encapsulation layer.
- the stress level of the upper encapsulation layer can be employed by the finite element analysis for the embodiment of the present invention and the prior art solution under the stress of the mechanical load. Assume that the finite element analysis has a load condition of 50N.
- the following table is the stress (MPa) of the upper package when subjected to mechanical load according to an embodiment of the present invention and a prior art solution.
- the upper surface stress of the upper encapsulation layer is improved by 96% compared with the prior art.
- the deformation of the upper encapsulation layer when subjected to mechanical load can be reduced. If the upper encapsulation layer overflows, the stress near the edge of the overflow will be significantly improved, thereby solving the problem of failure of the silicon wafer inside the upper encapsulation layer.
- the Dummy EMC's face support can significantly improve the stress on the upper encapsulation layer relative to the point support of the Dummy ball.
- the Dummy EMC's surface support is compared to the Dummy ball's point support, it can block the flow of underfill to the solderless area of the encapsulation layer, reducing the area of the overflow area. This ensures the underfill fillet height at the periphery of the upper surface of the lower encapsulation layer, thereby improving the quality stability of the dispensing process of the lower encapsulation layer and avoiding the problem of void delamination of the lower surface.
- a mechanical support layer is disposed on the upper surface of the lower encapsulation layer.
- the mechanical support layer is disposed in a second region of the upper surface of the lower encapsulation layer.
- the mechanical support layer is a Dummy ball.
- FIG. 5(a) is a side view of the lower encapsulation layer
- FIG. 5(b) is a side view
- FIG. 5(c) is a top view of the lower encapsulation layer
- FIG. 5 ( d) is a bottom view of the lower encapsulation layer.
- a Dummy ball is disposed in a second region of the upper surface of the lower encapsulation layer.
- the deformation of the upper encapsulation layer under mechanical load is reduced, thereby solving the problem of silicon wafer fracture failure inside the upper encapsulation layer.
- the Dummy ball may be soldered to the Dummy pad on the transfer board portion of the lower package layer by reflow soldering.
- the lower surface of the upper encapsulation layer adds a Dummy pad corresponding to the Dummy ball at a corresponding position, so that the upper encapsulation layer and the lower encapsulation layer package form a dummy solder joint.
- Non-functional solder joints refer to solder joints soldered to the PCB, but are not connected to specific electronics.
- the Dummy ball is added to the second region on the lower encapsulation layer, which can reduce the deformation of the upper encapsulation layer when subjected to mechanical load. If the upper encapsulation layer overflows, the stress near the edge of the overflow will be significantly improved, thereby solving the problem of failure of the silicon wafer inside the upper encapsulation layer.
- the mechanical support layer is Dummy EMC.
- FIG. 6(a) is a side view of the lower encapsulation layer
- FIG. 6(b) is a side view
- FIG. 6(c) is a top view of the lower encapsulation layer
- Dummy EMC is disposed in the second region of the upper surface of the lower encapsulation layer to reduce the deformation of the upper encapsulation layer when subjected to mechanical load, thereby solving the problem of silicon wafer fracture failure inside the upper encapsulation layer.
- the Dummy EMC can be simultaneously or separately molded onto the transfer board of the lower package layer with the EMC in the middle of the package of the lower package layer.
- the deformation of the upper encapsulation layer when subjected to mechanical load can be reduced. If the upper encapsulation layer overflows, the stress near the edge of the overflow will be significantly improved, thereby solving the problem of failure of the silicon wafer inside the upper encapsulation layer.
- the Dummy EMC's face support can significantly improve the stress on the upper encapsulation layer relative to the point support of the Dummy ball.
- the Dummy EMC's surface support is compared to the Dummy ball's point support, it can block the flow of the underfill-free encapsulation layer without solder joints, reducing the area of the overflow area. This ensures that the underfill fillet height of the outer surface of the lower encapsulation layer is ensured, thereby improving the quality of the dispensing process of the lower encapsulation layer, and avoiding problems such as void and delamination defects on the lower surface.
- mechanical support layer can be equivalently replaced by Dummy ball or Dummy EMC or other structures and materials of the same principle.
- the Dummy ball and the Dummy EMC have wider heat dissipation channels than the conventional PoP.
- the heat generated by the encapsulation layer under the conventional PoP can only be exported to the upper encapsulation layer through the limited peripheral solder joint between the upper and lower encapsulation layers.
- the Dummy ball and the Dummy EMC provided in the embodiment of the present application can also be used as the lower package.
- the layer is a heat-conducting channel that encloses the layer.
- the circuit board includes a PCB board 710, a mechanical support layer 720, and an electronic component 730.
- the PCB board is connected to the electrical function solder joint disposed in the first area of the electronic component through the pad disposed in the first area of the PCB board; the mechanical support layer is disposed in the second area of the electronic component; wherein, An area is disposed on the periphery of the second area.
- the electronic component may be a single-layer Ball Grid Array (BGA) of peripheral solder joints, or a mechanical support layer may be disposed in a central region, with specific reference to FIG. 7(a)- (b); wherein FIG. 7(a) shows that no mechanical support layer is provided, FIG. 7(b) sets Dummy ball, and FIG. 7(c) sets Dummy EMC. It can solve the problem of silicon wafer fracture failure in BGA.
- BGA Ball Grid Array
- the first area of the BGA is the periphery of the BGA, and the second area is the central area of the BGA.
- the mechanical support layer is disposed in the second region of the electronic component, and the deformation variable when the multi-package layer is mechanically deformed is reduced, thereby solving the problem that the silicon wafer breaks in the package layer.
- FIG. 8 is a device according to an embodiment of the present invention, which includes the high reliability electronic package structure provided in FIG. 1 to FIG. Only three high-reliability electronic package structures are illustrated in FIG. 8 as an example.
- the high reliability electronic package structure is soldered to a printed circuit board. Can be applied to portable devices such as mobile phones.
- Dummy ball or Dummy EMC Enhance the mechanical support of the upper encapsulation layer by Dummy ball or Dummy EMC, and reduce the risk of failure of the silicon wafer inside the encapsulation layer when subjected to external load.
- the Dummy EMC solution can also reduce the possibility of underfill overflowing to the gap between the upper and lower encapsulation layers by forming a similar full fill effect between the upper and lower encapsulation layers prior to dispensing.
- Dummy ball and Dummy EMC, especially high thermal conductivity EMC can widen the heat dissipation channel from the lower package layer to the upper package layer, improve heat dissipation, electrical performance and thermal / mechanical reliability
- Dummy ball can also share the mechanical/thermal stress on the peripheral functional solder joint between the lower package layer and the upper package layer, and improve the reliability of the peripheral solder joint between the lower package layer and the upper package layer.
- Dummy EMC forms a symmetrical structure on the lower and lower sides of the lower package substrate or the upper package layer, which helps to improve the lower encapsulation layer and the upper encapsulation layer due to the coefficient of thermal expansion (CTE) of the various parts inside the package.
- CTE coefficient of thermal expansion
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- General Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Manufacturing & Machinery (AREA)
- Geometry (AREA)
- Mechanical Engineering (AREA)
- Wire Bonding (AREA)
- Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)
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Abstract
Description
图1(a-1)-图1(a-2)为现有技术中电子封装的结构示意图;
图3(a)-图3(b)为本发明实施例提供的第二种高可靠性电子封装结构的结构示意图;
图4(a)-图4(b)为本发明实施例提供的第三种高可靠性电子封装结构的结构示意图;
图5(a)-图5(d)为本发明实施例提供的第四种高可靠性电子封装结构的结构示意图;
图6(a)-图6(d)为本发明实施例提供的第五种高可靠性电子封装结构的结构示意图;
图7(a)-图7(c)为一种电路板的结构示意图;
Claims (5)
- 一种高可靠性电子封装结构,其特征在于,所述高可靠性电子封装结构包括多个封装层和机械支撑层;在所述多个封装层的每个封装层的第一区域设置电气功能焊点,任意相邻的两个封装层通过所述电气功能焊点连接;在所述多个封装层的每个封装层的第二区域设置机械支撑层,所述机械支撑层用于支撑所述相邻的两个封装层;其中,所述第一区域设置在所述第二区域的外围。
- 根据权利要求1所述的高可靠性电子封装结构,其特征在于,所述第一区域位于所述每个封装层的上表面或者下表面。
- 根据权利要求1或2所述的高可靠性电子封装结构,其特征在于,所述机械支撑层包括非电气功能焊点或塑封。
- 一种电路板,其特征在于,所述电路板包括PCB板、电子元器件和机械支撑层;所述PCB板通过设置在所述PCB板第一区域的焊盘与设置在所述电子元器件的第一区域的电气功能焊点相连接;所述机械支撑层设置在所述电子元器件的第二区域;其中,所述第一区域设置在所述第二区域的外围。
- 一种设备,其特征在于,包括如权利要求1至3任一项所述的高可靠性电子封装结构。
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JP2018562580A JP6726309B2 (ja) | 2017-01-05 | 2017-03-30 | 高信頼性電子パッケージ構造、回路基板及びデバイス |
KR1020187032994A KR102152041B1 (ko) | 2017-01-05 | 2017-03-30 | 높은 신뢰성을 갖는 전자 패키지 구조체, 회로 보드 및 디바이스 |
CN201780005368.9A CN108541340A (zh) | 2017-01-05 | 2017-03-30 | 一种高可靠性电子封装结构、电路板及设备 |
US16/339,195 US11011477B2 (en) | 2017-01-05 | 2017-03-30 | High-reliability electronic packaging structure, circuit board, and device |
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CN201710007262 | 2017-01-05 |
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JP (1) | JP6726309B2 (zh) |
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EP4020554A1 (en) * | 2020-12-22 | 2022-06-29 | MEDIATEK Inc. | Semiconductor device with dummy thermal features on interposer |
CN114340144B (zh) * | 2021-12-28 | 2024-02-02 | 昆山工研院新型平板显示技术中心有限公司 | 电路板组件、移动终端和电路板组件的制备方法 |
CN115475797B (zh) * | 2022-09-30 | 2024-04-05 | 肇庆绿宝石电子科技股份有限公司 | 一种叠层电容器及其制造方法、载条清洗液及制备方法 |
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- 2017-03-30 US US16/339,195 patent/US11011477B2/en active Active
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JP6726309B2 (ja) | 2020-07-22 |
JP2019518335A (ja) | 2019-06-27 |
US11011477B2 (en) | 2021-05-18 |
KR20180134990A (ko) | 2018-12-19 |
CN108541340A (zh) | 2018-09-14 |
US20190311996A1 (en) | 2019-10-10 |
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