WO2018107596A1 - 一种蓄电池自动化包装生产线 - Google Patents

一种蓄电池自动化包装生产线 Download PDF

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Publication number
WO2018107596A1
WO2018107596A1 PCT/CN2017/076729 CN2017076729W WO2018107596A1 WO 2018107596 A1 WO2018107596 A1 WO 2018107596A1 CN 2017076729 W CN2017076729 W CN 2017076729W WO 2018107596 A1 WO2018107596 A1 WO 2018107596A1
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WIPO (PCT)
Prior art keywords
battery
driving device
plate
fixing
seat
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Application number
PCT/CN2017/076729
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English (en)
French (fr)
Inventor
李辉
Original Assignee
广州市永合祥自动化设备科技有限公司
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Publication of WO2018107596A1 publication Critical patent/WO2018107596A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00—Automatic control, checking, warning, or safety devices
    • B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
    • B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/02—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for perforating, scoring, slitting, or applying code or date marks on material prior to packaging
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/88—Separating or stopping elements, e.g. fingers

Definitions

  • the invention relates to a battery production device, in particular to a battery automatic packaging production line.
  • An invention patent application with the application number CN201110376903.6 discloses a battery production line automatic device, which comprises a unwinding mechanism, a suction plate machine, an upper plate mechanism, an inlet plate mechanism, a two-piece identification mechanism, a missing piece patching mechanism, The host mechanism, the stacking mechanism, the matching mechanism, the closing mechanism and the electronic control part can realize the automatic installation of the battery plates.
  • the invention patent No. 201310068191.0 discloses a battery production device, which comprises a laminating machine, a shirring machine, a brushing and kneading device, a casting welding machine and a connecting machine, which can realize the installation of the battery structure.
  • the above mentioned patent does not involve an automated pipeline for the external packaging of the battery.
  • the traditional way of packaging the battery is through manual packaging. This method has high labor cost and packaging speed. The efficiency is low, and the manual packaging is easy to make mistakes, and the stability is low, which affects the appearance and quality of the finished product.
  • the present invention provides a battery automatic packaging production line with a simple structure, and the technical solution adopted by the present invention is:
  • a battery automatic packaging production line comprising a conveyor belt, a transmission component mounted on the conveyor belt, a battery detection component, a battery packaging component and a battery packaging component, the battery detection component and the battery packaging component with a battery and a conveyor belt Separate battery jacking positioning mechanism.
  • the battery jacking positioning mechanism comprises a fixing plate, a first driving device, a second driving device, a driving device fixing plate, a connecting shaft, a guiding rod, a pallet fixing plate and a pallet, wherein the battery is raised and positioned
  • the mechanism is mounted on the conveyor belt by a fixing plate, the first driving device is mounted on the driving device fixing plate, the second driving device is mounted on the back of the fixing plate, the first driving device and the second driving device are connected by a connecting shaft, and the guiding rod passes through
  • the fixing plate is connected to the driving device fixing plate; the battery lifting positioning mechanism is installed on the battery detecting mechanism, the ultrasonic automatic welding station and the automatic ink screen printing station.
  • the pallet is L-shaped.
  • the guide rod passes through the fixed plate through the linear bearing to achieve stable movement of the guide rod.
  • the first driving device acts to move the guiding rod upward, and the L-shaped bracket protrudes at one end to catch the battery.
  • the second driving device acts to keep the guiding rod moving upward, pushing L.
  • the type of pallet continues to protrude upwards to achieve detachment of the battery from the conveyor belt.
  • the mechanism avoids the friction of the bottom of the battery when the battery is subjected to inspection or the top cover welding, and protects the battery from abrasion, thereby ensuring the superiority of the finished product.
  • the transmission assembly includes a stock conveyor and a battery release mechanism
  • the battery detection assembly includes a battery detection mechanism and a reject mechanism
  • the battery package assembly includes an ultrasonic automatic welding station, an automatic ink screen printing station, an ink drying device, and an automatic laser a code station
  • the battery pack assembly includes Packing platform, automatic sealing machine and finished conveyor for battery packing.
  • the ink drying device can be classified into a strong light irradiation furnace or a constant temperature curing furnace.
  • the battery release mechanism includes left and right side structures, and both sides are driven by a driving device, a driving device mounting plate, left and right guiding rods, a pressing plate and a fixing seat, and the driving device is mounted on the driving device mounting plate, and the driving device output shaft
  • the plate is connected to the pressure plate, and the left and right sides of the pressure plate are respectively connected with the left and right guide bars, and the left and right guide bars pass through the driving device mounting plate, and the fixing seat fixes the battery release mechanism on the conveyor belt.
  • the driving device drives the pressure plate to move forward, the guide rod ensures the movement of the pressure plate is stable, the pressure plate contacts the battery, fixes and positions the battery, and then moves away from the battery with the driving device to realize the battery. Release.
  • the battery detecting mechanism includes an external high-current generator, a device connecting device, and a battery jacking positioning mechanism.
  • the device connecting device comprises a support frame, a reverse bar, a fixed plate, a fixed vertical plate, a lower fixed plate, a mounting plate, a fixed bracket, a probe fixing plate, a probe fixing sleeve and a probe.
  • the support frame is mounted on the conveyor belt
  • the guide rod is mounted on the upper part of the support frame, and is connected with the fixed plate
  • the fixed plate is fixed on the fixed plate
  • the lower part of the fixed vertical plate is connected with the lower fixed plate
  • the left and right sides of the lower fixed plate are supported by the support frame.
  • the left and right sides are connected, and a mounting plate and a fixing bracket are mounted on the fixing plate.
  • the fixing bracket is L-shaped, and a probe fixing plate is mounted on the bottom of the fixing plate.
  • the front end of the probe fixing plate is perforated, and the probe is fixed by the hole fixing sleeve.
  • the support frame includes left and right support plates and an upper fixed plate.
  • the culling mechanism comprises a driving device, a driving device mounting plate, left and right guiding rods, a pushing plate and a fixing seat.
  • the driving device is mounted on the driving device mounting plate, and the output shaft of the driving device is connected with the pushing plate, and the pushing plate is left and right.
  • the side and the left and right guide rods are respectively connected, and the left and right guide rods pass through the driving device mounting plate, and the fixing seat fixes the culling mechanism on the conveyor belt.
  • the rejection mechanism accepts the battery detection mechanism
  • the signal when receiving the bad signal, the driving device drives the push plate to move forward, the guide rod ensures the movement of the push plate is stable, and the push plate pushes the defective product of the battery out of the transmission belt to realize the automatic reject function of the defective product.
  • the ultrasonic automatic workstation has a battery jacking positioning mechanism.
  • the ultrasonic automatic welding device realizes the packaging of the battery top cover.
  • the ultrasonic automatic welding station comprises a fixed frame, a lifting cylinder, a lifting guide and an ultrasonic generator, the fixed frame is mounted above the conveyor belt, and the lifting cylinder is mounted on the fixed frame by the lifting guide rod
  • the lifting cylinder is connected to the ultrasonic generator.
  • the battery inversion station includes a fixing base, a driving device, a driving device fixing seat, a connecting seat, a rotating seat mounting seat, a rotating seat, and an L-shaped rotating rod
  • the battery turning station is fixed on the conveyor belt through the fixing seat
  • the driving device is connected to the fixing seat through the driving device fixing seat
  • the rotating seat is rotatably connected to the fixing seat through the rotating seat fixing seat
  • the output shaft of the driving device is connected with the rotating seat
  • the L-shaped rotating rod is mounted on the rotating seat.
  • the automatic ink printing station station has a battery jacking positioning mechanism.
  • the battery standing station includes front and rear turning devices. More specifically, the inverting device comprises a fixing seat, a driving device, a driving device fixing seat, a rotating seat, a connecting seat and a flap.
  • the turning device is fixed on the conveyor belt by a fixing seat, and the driving device is fixed by the driving device.
  • the fixed seat is connected, the rotating seat is connected to the fixed seat, the connecting seat is mounted on the flipping plate, and the output shaft of the driving device is connected with the flap through the connecting seat.
  • the flaps of the front and rear turning devices are hidden by 180° from each other under the conveyor belt.
  • the driving device of the front turning device acts to make the flap stand up, the flap and the conveyor belt.
  • the battery continues to move forward and moves to the rear to flip the device.
  • the movement of the driving device of the rear turning device causes the flap to stand up and pushes the battery to be turned backward by 90°.
  • the flap of the front turning device is driven by the driving device, and the bottom end of the battery is restored to the initial state, and the front and rear turning devices cooperate with each other.
  • the battery is 90° straight, and after the battery is finished, the flap of the rear turning device is restored to the initial state by the driving device, and the battery after the swing continues to move with the conveyor belt.
  • the drive device described above is a cylinder.
  • the automatic laser coding station may be installed before or after the battery standing station according to the coding position requirement.
  • the battery automatic packaging production line of the invention replaces the manual production by using an automated production line, and the worker can complete the assembly, coding and surface painting of the battery by operating the automated production line, thereby greatly reducing the labor cost of the enterprise and improving the production efficiency; Moreover, the stability of the mechanical equipment can greatly reduce the unqualified proportion of the battery products in the production process and reduce the waste of the enterprise; through the production of mechanical equipment, the appearance specifications of each product can be basically kept consistent, and the aesthetic appearance of the battery is ensured.
  • Figure 1 is an overall structural view of a battery automatic packaging production line
  • Figure 2 is a perspective view of the battery release mechanism
  • Figure 3 is a perspective view of the device connecting device
  • Figure 4 is a perspective view of the battery jacking positioning mechanism
  • Figure 5 is a front elevational view of the battery jacking positioning mechanism
  • Figure 6 is a perspective view of the reject mechanism
  • Figure 7 is a perspective view of an ultrasonic automatic welding station
  • Figure 8 is a front elevational view of the ultrasonic automatic welding station
  • Figure 9 is a perspective view of the battery 90° inversion station
  • Figure 10 is a perspective view of the battery 90° vertical station turning device.
  • the battery automatic packaging production line comprises a conveyor belt 1 connected in sequence, a material preparation conveyor 2, a battery release mechanism capable of automatically and orderly controlling the release and stop of the battery, and a battery detection mechanism 4 capable of automatically detecting the performance of the battery.
  • the rejecting mechanism capable of automatically rejecting defective products 5, the ultrasonic automatic welding station capable of automatically completing the cover of the battery top cover 6, the battery 90° turning station 7 which can automatically turn the battery over the angle of 90°, can automatically perform ink on the surface of the battery Automatic ink screen printing station for printing operation, strong light irradiation furnace or constant temperature curing furnace for quickly drying silk screen printing ink, battery vertical standing station 10 which can automatically turn the battery up to 90°, automatic automatic coding on the surface of the battery
  • the battery release mechanism 3 includes left and right side structures, and the two sides have the same structure, and are driven by the driving device 301, the driving device mounting plate 302, the left and right guiding rods 303, the pressing plate 304 and the fixing base 305.
  • the driving device 301 is mounted on the driving device mounting plate 302.
  • the output shaft of the driving device is connected to the pressing plate 304.
  • the left and right sides of the pressing plate are respectively connected with the left and right guiding rods 303, and the left and right guiding rods 303 pass through the driving device mounting plate 302.
  • the battery release mechanism is fixed 3 on the conveyor belt.
  • the driving device 301 drives the pressure plate 304 to move forward, the guide rod 303 ensures the movement of the pressure plate 304 is stable, the pressure plate 304 contacts the battery, fixes and corrects the battery position, and then moves with the driving device 301. Leave the battery and let the battery go.
  • the device connecting device of the battery detecting mechanism 4 includes a left and right supporting plate 401 and an upper fixing plate 402, a reverse bar 403, a fixing plate 404, a fixed vertical plate 405, a lower fixing plate 406, a mounting plate 407, and a fixing bracket. 408, probe fixing plate 409, probe fixing sleeve 410 and probe 411.
  • the left and right support plates 401 are mounted on the conveyor belt, and the reverse bars 403 are mounted on the upper fixed plate 402, and are connected to the fixed plate 404.
  • the fixed plate 404 is mounted on the fixed plate 405, and the lower portion of the fixed vertical plate 405 is connected to the lower fixed plate 406.
  • the left and right sides of the lower fixing plate 406 are connected to the supporting plate 401.
  • the mounting plate 407 and the fixing bracket 408 are mounted on the fixing plate 404.
  • the fixing bracket 408 is L-shaped, and the probe fixing plate 409 and the probe fixing plate are mounted on the bottom.
  • the front end of the 409 is perforated, and the probe 411 is fixed to the probe fixing plate 409 by the probe fixing sleeve 410 through the hole.
  • the battery jacking positioning mechanism includes a fixing plate 501, a first driving device 502, a second driving device 503, a driving device fixing plate 504, a connecting shaft 505, a guiding rod 506, a pallet fixing plate 507, and The L-shaped pallet 508 is configured.
  • the battery jacking positioning mechanism is mounted on the conveyor belt by a fixing plate.
  • the first driving device 502 is mounted on the driving device fixing plate 504, and the second driving device 503 is mounted on the back of the fixing plate 501.
  • a driving device 502 and a second driving device 503 are connected by a connecting shaft 505, and the guide rod 506 is connected to the driving device fixing plate 504 through the fixing plate 501.
  • the guide rod 506 passes through the fixed plate 501 through the linear bearing 509 to achieve stable movement of the guide rod 506.
  • the first driving device acts to move the guiding rod upward, and the L-shaped bracket protrudes one end
  • the second driving device acts to keep the guiding rod 506 moving upwards, pushing the L-shaped plate 508 to continue to protrude upward, thereby achieving the separation of the battery from the conveyor belt.
  • the reject mechanism 5 includes a driving device 5001, a driving device mounting plate 5002, left and right guiding bars 5003, a push plate 5004, and a fixing base 5005.
  • the driving device 5001 is mounted on the driving device mounting plate 5002, and the driving device output shaft and the driving device
  • the push plates 5004 are connected, the left and right sides of the push plate 5004 are respectively connected to the left and right guide bars 5003, and the left and right guide bars 5003 pass through the drive device mounting plate 5002, and the fixed seat 5005 fixes the reject mechanism 5 mechanism on the transfer belt.
  • the rejecting mechanism 5 receives the signal from the battery detecting mechanism 4.
  • the driving device 5001 drives the push plate 5004 to move forward, the guide bar 5003 ensures that the movement of the push plate 5004 is stable, and the push plate 5004 pushes out the defective battery product. Belt, to achieve automatic rejection of defective products.
  • the ultrasonic automatic welding station 6 includes a fixed frame 601, a lifting cylinder 602, a lifting guide 603, and an ultrasonic generator 604.
  • the fixed frame 601 is mounted above the conveyor belt, and the lifting cylinder 602
  • the lift rail 603 is mounted on the fixed frame 601, and the lift cylinder 602 is coupled to the ultrasonic generator 604.
  • the battery 90° inversion station 7 includes a fixing base 701, a driving device 702, a driving device fixing base 703, a connecting seat 704, a rotating seat mounting base 705, a rotating seat 706, and an L-shaped rotating rod 707.
  • the 90° inversion station 7 is fixed on the conveyor belt by the fixing base 701, and the driving device 702 is connected to the fixing base 701 through the driving device fixing base 703.
  • the rotating base 706 is rotatably connected to the fixing base 701 through the rotating seat fixing base 705, and the driving device is driven.
  • the output shaft of the 702 is coupled to the swivel 706, and the L-shaped swivel 707 is mounted to the swivel 706.
  • the driving device 702 moves to rotate the rotating seat 706, and the rotating seat 706 drives the L-shaped rotating rod 707 to rotate, and the battery is turned by 90° under the action of the L-shaped rotating rod.
  • the battery 90° standing station 10 includes front and rear turning devices, and the front and rear flipping devices
  • the structure is identical, and specifically includes a fixing base 1001, a driving device 1002, a driving device fixing base 1003, a rotating base 1004, a connecting base 1005, and a flap 1006.
  • the turning device is fixed on the conveyor belt by the fixing base 1001, and the driving device 1002 passes
  • the driving device fixing base 1003 is connected to the fixing base 1001
  • the rotating base 1004 is connected to the fixing base 1001
  • the connecting base 1005 is mounted on the flap 1006, and the output shaft of the driving device 1002 is connected to the flap 1006 through the connecting base 1005.
  • the flaps 1006 of the front and rear turning device are hidden under the conveyor belt by 180°.
  • the driving device 1002 of the front turning device acts to cause the flap 1006 to stand up.
  • 1006 is 90° with the conveyor belt
  • the battery continues to move forward, moves to the rear turning device
  • the driving device 1002' of the rear turning device moves to cause the flap 1006' to stand up, pushing the battery to reverse backward by 90°, at this time, the front turning device
  • the flap 1006' is under the action of the driving device 1002', and the bottom end of the battery is restored to the initial state, thereby avoiding collision of the battery with the conveyor belt when the battery is restored to the vertical state, causing product wear, and the front and rear turning devices cooperate with each other to realize the battery 90°.
  • the flap of the rear turning device is restored to the initial state by the driving device, and the battery after the swinging continues to move with the conveyor belt.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sealing Battery Cases Or Jackets (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

一种蓄电池自动化包装生产线，包括传输带(1)以及安装在传输带(1)上的传输组件、电池检测组件、电池包装组件和电池装箱组件，所述电池检测组件及电池包装组件带有实现电池与传输带分离的电池顶升定位机构。该蓄电池自动化包装生产线极大地减少了企业的人力成本，提高了生产效率；而且，机械设备的稳定性能够大大减少生产过程中蓄电池产品的不合格比例，减少企业的浪费，还可以使得每个产品的外观规格基本保持一致，保证了蓄电池的美观。

Description

一种蓄电池自动化包装生产线 技术领域
本发明涉及蓄电池生产设备，尤其涉及一种蓄电池自动化包装生产线。
背景技术
随着国民收入的稳步提高，企业用工成本也在不断增加，同时蓄电池生产行业又存在较严重的污染问题，因此对工作人员的素质要求较高，其用工成本也比普通企业更高。由于蓄电池生产企业面临较大的用工压力，自动化生产是这些企业降低生产成本的一个很好的方法。同时，人工包装蓄电池包装速度较慢，出品部稳定，长时间重复精细的劳动也使得人工包装出错率较高，甚至造成产品的损坏。此外，蓄电池生产过程中会使用一些有毒物质，在人工组装蓄电池的情况下，工人可能会接触并吸收这些有毒物质，从而不利于工人的身体健康。由此，生产的自动化是蓄电池生产行业的发展趋势。
现有技术中，已经存在一些蓄电池自动化生产的技术。一个申请号为CN201110376903.6的发明专利申请公开了一种蓄电池生产线自动化装置，该装置由放卷机构、吸板机、上板机构、进板机构、双片识别机构、缺片补片机构、主机机构、叠板机构、配组机构、收板机构及电控部分，可以实现电池极板的自动化安装。专利号为201310068191.0的发明专利公开了一种电池生产装置，包括包片机、装槽机、剪刷捏装置、铸焊机以及连接机，可以实现蓄电池结构的安装。
然后，以上提及的专利并没有涉及蓄电池外部包装的自动化流水线。传统方式的蓄电池包装方式是通过人工包装，此方法人工成本高，包装的速度 及效率较低，同时人工包装容易出错，稳定度较低，影响成品美观及品质。
发明内容
本发明为了克服现有生产技术的上述缺点，提供了一种结构简单的蓄电池自动化包装生产线，本发明采用的技术方案为：
一种蓄电池自动化包装生产线，包括传输带，以及安装在传输带上的传输组件、电池检测组件、电池包装组件及电池装箱组件，所述电池检测组件及电池包装组件带有实现电池与传输带分离的电池顶升定位机构。
具体的，所述电池顶升定位机构包括固定板、第一驱动装置、第二驱动装置、驱动装置固定板、连接轴、导杆、托板固定板及托板构成，所述电池顶升定位机构通过固定板安装在传输带上，第一驱动装置安装在驱动装置固定板上，第二驱动装置安装在固定板背部，第一驱动装置与第二驱动装置通过连接轴连接，导杆穿过固定板与驱动装置固定板连接；所述电池顶升定位机构安装于所述电池检测机构，所述超声波自动焊接站及自动油墨丝印站下方。更进一步，所述托板为L型。更近一步，导杆通过直线轴承穿过固定板，以实现导杆的稳定移动。当电池运动到托板上方，第一驱动装置作用使导杆向上运动，L型托板突起一端突出，卡住电池，电池运动到位后，第二驱动装置作用使导杆继续向上运动，推动L型托板继续向上突起，实现电池与传送带的脱离。该机构避免了电池在接受检测或顶盖焊接时底部受到传送带的摩擦，保护电池不受磨损，保障了成品的优良性。
所述传输组件包括备料输送机及电池放行机构，所述电池检测组件包括电池检测机构及剔除机构，所述电池包装组件包括超声波自动焊接站、自动油墨丝印站、油墨烘干装置及自动激光打码站，所述电池装箱组件包括可供 人工进行电池装箱的装箱平台、自动封箱机、成品输送机。以上所述各机构安装在传输带上，实现对蓄电池的自动化包装过程。
具体的，油墨烘干装置可分为强光照射炉或恒温固化炉。
具体的，所述电池放行机构包括左右两侧结构，两侧结构均由驱动装置、驱动装置安装板、左右导杆、压板及固定座，驱动装置安装在驱动装置安装板上，驱动装置输出轴与压板相连接，压板左右两侧与分别与左右导杆连接，左右导杆穿过驱动装置安装板，固定座将电池放行机构固定在所述传输带上。当蓄电池随传输带运行到放行机构位置时，驱动装置带动压板向前运动，导杆保证压板的运动稳定，压板接触电池，固定并摆正电池位置，随后伴随驱动装置运动离开电池，实现电池的放行。
具体的，所述电池检测机构包括外接的大电流发电机、设备连接装置及电池顶升定位机构。更具体的，所述设备连接装置包括支撑框架、倒杆、固定板、固定立板、下固定板、安装板、固定支架、探针固定板、探针固定套及探针。支撑框架安装在所述传输带上，导杆安装在支撑框架上部，与固定板连接，固定板上安装固定立板，固定立板下部与下固定板连接，下固定板左右两侧与支撑框架左右两侧连接，固定板上方安装有安装板及固定支架，所述固定支架为L型，在其底部安装探针固定板，探针固定板前端打孔，探针通过所述孔固定套固定在探针固定板上。更具体的，所述支撑框架包括左右支撑板及上固定板。
具体的，所述剔除机构包括驱动装置、驱动装置安装板、左右导杆、推板及固定座，驱动装置安装在驱动装置安装板上，驱动装置输出轴与推板相连接，推板左右两侧与分别与左右导杆连接，左右导杆穿过驱动装置安装板，固定座将剔除机构固定在所述传输带上。剔除机构接受来自电池检测机构的 信号，当接受到不良信号时，驱动装置带动推板向前运动，导杆保证推板的运动稳定，推板将蓄电池不良品推出传输带，实现不良品的自动剔除功能。
具体的，所述超声波自动工位处带有电池顶升定位机构。当电池随传输带运动到超声波自动焊接站时，超声波自动焊接装置实现电池顶盖的封装。
具体的，所述超声波自动焊接站包括固定机架、升降气缸、升降导杆及超声波发生器，所述固定机架安装在传输带上方，所述升降气缸通过升降导杆安装在固定机架上，升降气缸与超声波发生器连接。超声波自动焊接站工作时，可以通过升降气缸及升降导杆的共同作用调节超声波发生器的高低，通过超声波发生器实现蓄电池顶盖的自动焊接。
具体的，所述电池翻转站包括固定座、驱动装置、驱动装置固定座、连接座、转座安装座、转座、L型转杆，所述电池翻转站通过固定座固定在传输带上，驱动装置通过驱动装置固定座与固定座相连接，转座通过转座固定座与固定座可转动连接，驱动装置的输出轴与转座连接，L型转杆安装在转座上。当电池随传输带运动到L型转杆位置时，驱动装置运动推动转座转动，转座带动L型转杆转动，电池在L型转杆运动作用下翻转90°。
具体的，所述自动油墨印刷站工位处带有电池顶升定位机构。
具体的，所述电池立正站包括前后翻转装置。更具体的，所述翻转装置包括固定座、驱动装置、驱动装置固定座、转座、连接座、翻板，所述翻转装置通过固定座固定在传输带上，驱动装置通过驱动装置固定座与固定座相连接，转座与固定座可连接，连接座安装在翻板上，驱动装置的输出轴通过连接座与翻板连接。一般状态下，前后翻转装置的翻板互呈180°隐藏于传输带下，当电池随传输带运动通过前翻转装置时，前翻转装置的驱动装置作用使翻板立起，翻板与传输带呈90°，电池继续向前运动，运动到后翻转装置， 后翻转装置的驱动装置运动使翻板立起，推动电池向后翻转90°，此时前翻转装置的翻板在驱动装置作用下，拖着电池底端恢复初始状态，前后翻转装置相互配合，实现电池90°立正，在完成电池立正后，后翻转装置的翻板在驱动装置作用下恢复初始状态，摆正后的电池随传输带继续运动。
更具体的，以上所述驱动装置为气缸。
具体的，所述自动激光打码站可根据打码位置需求需要安装在电池立正站之前或之后。
本发明的蓄电池自动化包装生产线使用自动化生产线代替了人工生产，工人只要操作自动化生产线就能够完成蓄电池的盖板组装、打码及表面喷漆，极大的减少了企业的人力成本，提高了生产效率；而且机械设备的稳定性能够大大减少生产过程中蓄电池产品的不合格比例，减少企业的浪费；通过机械设备的生产，可以使得每个产品的外观规格基本保持一致，保证了蓄电池的美观。
附图说明
为了更清楚地说明本发明实施例的技术方案，下面将对实施例描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
图1是蓄电池自动化包装生产线的整体结构图；
图2是电池放行机构的立体图；
图3是设备连接装置的立体图；
图4是电池顶升定位机构的立体图；
图5是电池顶升定位机构的主视图；
图6是剔除机构的立体图；
图7是超声波自动焊接站的立体图；
图8是超声波自动焊接站的主视图；
图9是电池90°翻转站的立体图；
图10是电池90°立正站翻转装置的立体图。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
如图1所示，蓄电池自动化包装生产线，包括依次连接的传输带1、备料输送机2、可自动有序控制电池的放行与停止的电池放行机构3、可自动检测蓄电池性能的电池检测机构4、可进行不良品自动剔除的剔除机构5、可自动完成电池顶盖封盖的超声波自动焊接站6、可自动将电池翻转90°角的电池90°翻转站7、可自动在电池表面进行油墨印刷作业的自动油墨丝印站8、可快速将丝印油墨烘干的强光照射炉或恒温固化炉9、可自动将电池翻正90°的电池立正站10、可自动在电池表面打码的自动激光打码站11、可供人工进行电池装箱的装135箱平台12、可自动将纸箱粘合成型的自动封箱机13、可自动将成品输送至所需位置的成品输送机14。
如图2所示，电池放行机构3包括左右两侧结构，两侧结构相同均由驱动装置301、驱动装置安装板302、左右导杆303、压板304及固定座305， 驱动装置301安装在驱动装置安装板302上，驱动装置输出轴与压板304相连接，压板左右两侧与分别与左右导杆303连接，左右导杆303穿过驱动装置安装板302，固定座305将电池放行机构固定3在所述传输带上。当蓄电池随传输带运行到放行机构位置时，驱动装置301带动压板304向前运动，导杆303保证压板304的运动稳定，压板304接触电池，固定并摆正电池位置，随后伴随驱动装置301运动离开电池，实现电池的放行。
如图3所示，电池检测机构中4的设备连接装置包括左右支撑板401及上固定板402、倒杆403、固定板404、固定立板405、下固定板406、安装板407、固定支架408、探针固定板409、探针固定套410及探针411。左右支撑板401安装在所述传输带上，倒杆403安装在上固定板402，与固定板404连接，固定板404上安装固定立板405，固定立板405下部与下固定板406连接，下固定板406左右两侧与支撑板401连接，固定板404上方安装有安装板407及固定支架408，所述固定支架408为L型，在其底部安装探针固定板409，探针固定板409前端打孔，探针411通过所述孔、由探针固定套410固定在探针固定板409上。
如图4、5所示，电池顶升定位机构包括固定板501、第一驱动装置502、第二驱动装置503、驱动装置固定板504、连接轴505、导杆506、托板固定板507及L型托板508构成，所述电池顶升定位机构通过固定板安装在传输带上，第一驱动装置502安装在驱动装置固定板504上，第二驱动装置503安装在固定板501背部，第一驱动装置502与第二驱动装置503通过连接轴505连接，导杆506穿过固定板501与驱动装置固定板504连接。导杆506通过直线轴承509穿过固定板501，以实现导杆506的稳定移动。当电池运动到L型托板上方，第一驱动装置作用使导杆向上运动，L型托板突起一端 突出，卡住电池，电池运动到位后，第二驱动装置作用使导杆506继续向上运动，推动L型托板508继续向上突起，实现电池与传送带的脱离。
如图6所示，剔除机构5包括驱动装置5001、驱动装置安装板5002、左右导杆5003、推板5004及固定座5005，驱动装置5001安装在驱动装置安装板5002上，驱动装置输出轴与推板5004相连接，推板5004左右两侧与分别与左右导杆5003连接，左右导杆5003穿过驱动装置安装板5002，固定座5005将剔除机构5机构固定在所述传输带上。剔除机构5接受来自电池检测机构4的信号，当接受到不良信号时，驱动装置5001带动推板5004向前运动，导杆5003保证推板5004的运动稳定，推板5004将蓄电池不良品推出传输带，实现不良品的自动剔除功能。
如图7、8所示，超声波自动焊接站6包括固定机架601、升降气缸602、升降导杆603及超声波发生器604，所述固定机架601安装在传输带上方，所述升降气缸602通过升降导杆603安装在固定机架601上，所述升降气缸602与超声波发生器604连接。
如图9所示，电池90°翻转站7包括固定座701、驱动装置702、驱动装置固定座703、连接座704、转座安装座705、转座706、L型转杆707，所述电池90°翻转站7通过固定座701固定在传输带上，驱动装置702通过驱动装置固定座703与固定座701相连接，转座706通过转座固定座705与固定座701可转动连接，驱动装置702的输出轴与转座706连接，L型转杆707安装在转座706上。当电池随传输带运动到L型转杆707位置时，驱动装置702运动推动转座706转动，转座706带动L型转杆707转动，电池在L型转杆运动作用下翻转90°。
如图10所示，电池90°立正站10包括前后翻转装置，所述前后翻转装 置结构一致，具体包括固定座1001、驱动装置1002、驱动装置固定座1003、转座1004、连接座1005、翻板1006，所述翻转装置通过固定座1001固定在传输带上，驱动装置1002通过驱动装置固定座1003与固定座1001相连接，转座1004与固定座1001连接，连接座1005安装在翻板1006上，驱动装置1002的输出轴通过连接座1005与翻板1006连接。一般状态下，前后翻转装置的翻板1006互呈180°隐藏于传输带下，当电池随传输带运动通过前翻转装置时，前翻转装置的驱动装置1002作用使翻板1006立起，翻板1006与传输带呈90°，电池继续向前运动，运动到后翻转装置，后翻转装置的驱动装置1002’运动使翻板1006’立起，推动电池向后翻转90°，此时前翻转装置的翻板1006’在驱动装置1002’作用下，托着电池底端恢复初始状态，避免了电池在恢复立正状态时与传输带发生碰撞，造成产品磨损，前后翻转装置相互配合，实现电池90°立正，在完成电池立正后，后翻转装置的翻板在驱动装置作用下恢复初始状态，摆正后的电池随传输带继续运动。
以上对本发明实施例所提供的内容下载方法及相关设备、系统进行了详细介绍，本文中应用了具体个例对本发明的原理及实施方式进行了阐述，以上实施例的说明只是用于帮助理解本发明的方法及其核心思想；同时，对于本领域的一般技术人员，依据本发明的思想，在具体实施方式及应用范围上均会有改变之处，综上所述，本说明书内容不应理解为对本发明的限制。

Claims (12)

  1. 一种蓄电池自动化包装生产线，其特征在于，包括：传输带，以及安装在传输带上的传输组件、电池检测组件、电池包装组件及电池装箱组件，所述电池检测组件及电池包装组件带有实现电池与传输带分离的电池顶升定位机构。
  2. 如权利要求1所述的生产线，其特征在于，所述电池顶升定位机构包括固定板、第一驱动装置、第二驱动装置、驱动装置固定板、连接轴、导杆、托板固定板及L型托板构成，所述电池顶升定位机构通过固定板安装在传输带上，第一驱动装置安装在驱动装置固定板上，第二驱动装置安装在固定板背部，第一驱动装置与第二驱动装置通过连接轴连接，导杆穿过固定板与驱动装置固定板连接。
  3. 如权利要求1所述的生产线，其特征在于，所述传输组件包括备料输送机及电池放行机构，所述电池放行机构包括左右两侧结构，两侧结构均由驱动装置、驱动装置安装板、左右导杆、压板及固定座，驱动装置安装在驱动装置安装板上，驱动装置输出轴与压板相连接，压板左右两侧与分别与左右导杆连接，左右导杆穿过驱动装置安装板，固定座将电池放行机构固定在所述传输带上。
  4. 如权利要求1所述的生产线，其特征在于，所述电池检测组件包括电池检测机构及剔除机构，所述电池检测机构包括外接的大电流发电机及设备连接装置，所述设备连接装置包括支撑框架、倒杆、固定板、固定立板、下固定板、安装板、固定支架、探针固定板、探针固定套及探针；支撑框架安装在所述传输带上，导杆安装在支撑框架上部，与固定板连接，固定板上安装固定立板，固定立板下部与下固定板连接，下固定板左右两侧与支撑框架左右 两侧连接，固定板上方安装有安装板及固定支架，所述固定支架为L型，在其底部安装探针固定板，探针固定板前端打孔，探针通过所述孔固定套固定在探针固定板，电池检测机构工位处安装有所述电池顶升定位机构。
  5. 如权利要求4所述的生产线，其特征在于，所述剔除机构包括驱动装置、驱动装置安装板、左右导杆、推板及固定座，驱动装置安装在驱动装置安装板上，驱动装置输出轴与推板相连接，推板左右两侧与分别与左右导杆连接，左右导杆穿过驱动装置安装板，固定座将剔除机构固定在所述传输带上。
  6. 如权利要求1所述的生产线，其特征在于，所述电池包装组件包括超声波自动焊接站、自动油墨丝印站、油墨烘干装置及自动激光打码站，所述电池装箱组件包括可供人工进行电池装箱的装箱平台、自动封箱机、成品输送机；所述超声波自动焊接站及自动油墨丝印站工位处安装有所述电池顶升定位机构。
  7. 如权利要求6所述的生产线，其特征在于，所述超声波自动焊接站包括固定机架、升降气缸、升降导杆及超声波发生器，所述固定机架安装在传输带上方，所述升降气缸通过升降导杆安装在固定机架上，所述升降气缸与超声波发生器连接。
  8. 如权利要求1-7任一项所述的生产线，其特征在于，所述生产线还包括电池转动装置，所述电池转动装置包括电池翻转站和电池立正站。
  9. 如权利要求8所述的生产线，其特征在于，所述电池翻转站包括固定座、驱动装置、驱动装置固定座、连接座、转座安装座、转座、L型转杆，所述电池翻转站通过固定座固定在传输带上，驱动装置通过驱动装置固定座与固定座相连接，转座通过转座固定座与固定座可转动连接，驱动装置的输出轴与转座连接，L型转杆安装在转座上。
  10. 如权利要求8所述的生产线，其特征在于，所述电池立正站包括前后翻转装置。
  11. 如权利要求10所述的生产线，其特征在于，所述翻转装置包括固定座、驱动装置、驱动装置固定座、转座、连接座、翻板，所述翻转装置通过固定座固定在传输带上，驱动装置通过驱动装置固定座与固定座相连接，转座与固定座可连接，连接座安装在翻板上，驱动装置的输出轴通过连接座与翻板连接。
  12. 如权利要求11所述的生产线，其特征在于，所述自动激光打码站可根据打码位置需求需要安装在电池立正站之前或之后。
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