WO2018103239A1 - 一种维帕他韦中间体及其类似物的制备方法 - Google Patents

一种维帕他韦中间体及其类似物的制备方法 Download PDF

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WO2018103239A1
WO2018103239A1 PCT/CN2017/078589 CN2017078589W WO2018103239A1 WO 2018103239 A1 WO2018103239 A1 WO 2018103239A1 CN 2017078589 W CN2017078589 W CN 2017078589W WO 2018103239 A1 WO2018103239 A1 WO 2018103239A1
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formula
compound
group
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give
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吴成龙
曾文
刘芍利
龚家福
黄金昆
谢德建
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成都西岭源药业有限公司
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C221/00Preparation of compounds containing amino groups and doubly-bound oxygen atoms bound to the same carbon skeleton
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C225/00Compounds containing amino groups and doubly—bound oxygen atoms bound to the same carbon skeleton, at least one of the doubly—bound oxygen atoms not being part of a —CHO group, e.g. amino ketones
    • C07C225/22Compounds containing amino groups and doubly—bound oxygen atoms bound to the same carbon skeleton, at least one of the doubly—bound oxygen atoms not being part of a —CHO group, e.g. amino ketones having amino groups bound to carbon atoms of six-membered aromatic rings of the carbon skeleton
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C231/00Preparation of carboxylic acid amides
    • C07C231/12Preparation of carboxylic acid amides by reactions not involving the formation of carboxamide groups
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D311/00Heterocyclic compounds containing six-membered rings having one oxygen atom as the only hetero atom, condensed with other rings
    • C07D311/02Heterocyclic compounds containing six-membered rings having one oxygen atom as the only hetero atom, condensed with other rings ortho- or peri-condensed with carbocyclic rings or ring systems
    • C07D311/78Ring systems having three or more relevant rings
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/55Design of synthesis routes, e.g. reducing the use of auxiliary or protecting groups

Definitions

  • the invention relates to the field of chemical synthesis, in particular to a preparation method of a voratavivir intermediate and an analogue thereof.
  • Velpatasvir is a pan-genotype NS5A inhibitor approved by the US FDA in June 2016 for the treatment of adult chronic hepatitis C virus (HCV) 1-6 with a combination of sofosbuvir.
  • Genotype infection is another heavyweight drug in the field of hepatitis C treatment, trade name Epclusa.
  • the structure of vertapavir is shown below:
  • Vipavir is a new anti-HCV drug developed by Gilead Sciences Inc., in which 9-bromo-3-(2-bromoacetyl)-10,11-dihydro-5H-dibenzo [c, g] chromene-8(9H) ketone (Vel-SM1) is an important structural fragment for the synthesis of voratavivir.
  • WO 2013075029 discloses a method for synthesizing Vel-SM1, which uses 2-bromo-5-chlorobenzyl bromide as a raw material and undergoes alkylation reaction with 7-hydroxytetralinone under the action of potassium carbonate to obtain alkylation.
  • the product was recombined intramolecularly to give the key intermediate 3-chloro-10,11-dihydro-5H-dibenzo[c,g]chromen-8(9H)-one (8).
  • the key intermediate is further reacted with trimethylsilylacetylene and then subjected to acidic hydrolysis to obtain an acetophenone derivative (7).
  • Compound 7 is brominated by tribromopyridinium to obtain Vel-SM1.
  • the yield of the route is low, and 2-bromo-5-chlorobenzyl bromide is not easy to purchase.
  • the trimethylsilylacetylene has a low boiling point and is expensive, and is inconvenient to use, and is not suitable for industrial production.
  • a similar synthetic route is disclosed in WO 2013173488, and a similar problem exists in which the yield of the coupling reaction of trimethylsilylacetylene with compound 8 is only 33%, which greatly hinders the industrialization of the process.
  • WO 2013075029 also discloses other synthetic methods.
  • compound 8 is reacted with ethylene trifluoroborate to obtain vinyl compound 9, compound 9 is brominated to obtain compound 10, and compound 10 can be obtained from two routes.
  • SM1 the first is to first oxidize the benzyl group of the compound 10 and then bromine the carbonyl group, and the second is to bromine the carbonyl group and then oxidize the benzyl group.
  • the acetyl and bromine are introduced into the skeleton after several steps, and the yield of the subsequent step is not high, which leads to great waste of the compound 8, which is bound to cause high cost of the Vel-SM1. Therefore, it is not suitable for industrial mass production.
  • the synthetic route disclosed in WO 2014100500 is the same as that disclosed in WO 2013075029, but under the conditions of WO2014100500, the bromination of compound 9 is not benzyl alcohol 10 but epoxide 12, and compound 12 is further oxidized and brominated to obtain Vel-SM1. .
  • the process also has the disadvantage that 2-bromo-5-chlorobenzyl bromide and potassium trifluoroborate are expensive, and the parent ring is first introduced to introduce other functional groups, resulting in the loss of the parent ring in the subsequent synthesis step.
  • WO 2015191437 discloses a new synthetic route which uses 2-bromo-5-iodobenzyl alcohol as a starting material to obtain compound 13 by two different routes.
  • Route 1 first protects the benzyl alcohol hydroxyl group with TBDMSCl and then with isopropyl.
  • the Grignard exchange reaction of the magnesium chloride is carried out, and the obtained Grignard reagent is further reacted with N-methoxy-N-methylacetamide to deprotect the compound 13, and the hydroxyl group of the route 2-bromo-5-iodobenzyl alcohol is not protected.
  • the acid ester is directly alkylated and intramolecularly coupled with 7-hydroxytetralinone to give compound 7, and compound 7 is again treated with tribromopyridinium to obtain two bromines to obtain Vel-SM1.
  • the advantage of this route is that the two-step bromination in the previous route is changed to one-step bromination to obtain the dibromo-Vel-SM1, but the starting material 2-bromo-5-iodobenzyl alcohol is expensive, and the iodine atom is not Vel-SM1.
  • CN 105712969 discloses another novel synthetic route which uses benzyl alcohol (14) having a 5-position with various functional groups and a 2-position halogen or sulfonyloxy group as a starting material, one of which is to convert benzyl alcohol into The other functional group is then alkylated with the 6-hydroxy substituted 7-hydroxytetralinone, and finally the 6-position is converted to the boronate by the action of the pinacol borate (B 2 Pin 2 ).
  • Coupling to obtain a chromene parent ring the other route is to directly react benzyl alcohol (14) with a boronic acid ester to form a boronic acid ester of benzyl alcohol, and then Suzuki coupling under the catalysis of a palladium catalyst to form a chromene parent ring, the resulting color
  • the olefinic parent ring then converts the EWG functional group to an acetyl group according to the structural formula, and then brominated to obtain Vel-SM1.
  • benzyl alcohol (14) is not easy to obtain, which will inevitably lead to an increase in the cost of Vel-SM1.
  • the Suzuki coupling product of the route will require column chromatography separation, which is not suitable for industrialization.
  • the route still has the problem of constructing the chromene parent ring and then converting the EWG functional group into the acetyl group, which leads to waste of the methene mother ring in the process, and further increases the cost.
  • CN 105732563 discloses a synthesis method different from the above-mentioned method, which utilizes 4-bromo-3-methylbenzoic acid, 4-bromo-N-methoxy-N,3-dimethylbenzamide and 4, respectively.
  • the problem with this method is that 4-bromo-3-methylbenzoic acid, 4-bromo-N-methoxy-N,3-dimethylbenzamide and 4-bromo-3-methylbenzonitrile are not Bulk industrial products, the source of the starting materials, became a limitation of the industrialization of the route.
  • the first step of the reaction requires anhydrous operation, and the low temperature reaction is required when 4-bromo-3-methylbenzoic acid and 4-bromo-N-methoxy-N,3-dimethylbenzamide are used as raw materials. Increased energy consumption.
  • the methyllithium metal reagent used has high reactivity and is a potential source of danger in industrial production.
  • the compound of formula (E) is also an important pharmaceutical intermediate.
  • Daniela Iguchi et al. disclose a synthesis method of a compound of formula (E).
  • the o-methylaniline undergoes photochemical reaction to acylate acetyl chloride to give a compound of formula (E) and its amino ortho-acylation isomer, although this route Short, but the photochemical reaction has not yet been effectively industrialized, and, due to the mixture obtained, under the optimal conditions, the ratio of the compound of formula (E) to the ortho-acylation of the amino group is 36%: 64%, which brings difficulties for separation and purification, thus hindering the industrial application of the method.
  • Akira Nakao et al. disclose another method of synthesizing a compound of formula (E) starting directly from a nitro compound and reducing the nitro group to give a compound of formula (E) in a one-step reaction.
  • the route appears to be straightforward, but the starting material Nitro compounds are not readily available and limit the application of this method in industrial production.
  • the synthesis of the compound of the formula (E) disclosed in WO 2009001942 is carried out by hydrolyzing 4-acetyl-2-methylacetanilide using sulfuric acid, but it does not provide a method for synthesizing 4-acetyl-2-methylacetanilide.
  • Easwaramurthy M. et al. obtained a compound of formula (E) by a single microwave reaction of N-acetyl o-methylaniline under the action of aluminum trichloride, but there is no good industrial equipment for microwave reaction, and Ravi Subban et al.
  • the strategy is that they melt the N-acetyl o-methylaniline under the action of titanium tetrachloride to obtain the compound of the formula (E).
  • the melt reaction tends to be unevenly heated during industrial scale-up, which limits its industrial production.
  • the present invention provides a process for the preparation of a compound of the formula (E) or a salt thereof, which comprises the steps of:
  • the compound of the formula (Db) is reacted with an acetylating reagent to prepare a compound of the formula (Dc);
  • the acetylating agent is acetic anhydride or acetyl chloride.
  • the compound of the formula (Db) can be prepared by direct preparation or metal exchange using a metal format reagent, for example, in the following manner:
  • the amino deprotection employs a deprotection method common in the art.
  • the present invention also provides a process for the preparation of a compound of the formula (K) or a salt thereof, or a racemic mixture thereof, or a stereoisomer thereof,
  • X is selected from chlorine, bromine or iodine
  • R 1 , R 2 , R 3 and R 4 are each independently selected from hydrogen or a C 1 -C 6 alkyl group
  • the method includes the following steps:
  • acetylation method and a strip conventional in the art can be employed.
  • the acetylating agent is a common acetylating agent, optionally acetic anhydride or acetyl chloride, preferably acetic anhydride.
  • the optional reaction solvent is a common organic solvent, preferably acetic acid, ethyl acetate, tetrahydrofuran, dichloromethane, acetone, acetonitrile, N,N-dimethylformamide, methyl tert-butyl ether, n-heptane, One or more of n-hexane; more preferably one or more of ethyl acetate, dichloromethane, methyl tert-butyl ether, n-heptane.
  • a halogenated reagent may be used for halogenation, and the halogenated reagent may be selected from the group consisting of bromine, iodine, chlorosuccinimide (NCS), and brominated succinimide ( NBS), iodosuccinimide (NIS), tribromopyridinium, quaternary ammonium bromide, quaternary ammonium iodide, hydrogen bromide-hydrogen peroxide system, hydrogen iodide-hydrogen peroxide system, potassium bromide-hydrogen peroxide System, sodium bromide-hydrogen peroxide system, potassium iodide-hydrogen peroxide system, sodium iodide-hydrogen peroxide system, potassium bromate, sodium bromate, potassium iodate, sodium iodate.
  • the halogenated reagent may be selected from the group consisting of bromine, iodine, chlorosuccinimide (NCS), and bro
  • the optional reaction solvent is a common organic solvent, preferably acetic acid, ethyl acetate, tetrahydrofuran, dichloromethane, acetone, acetonitrile, N,N-dimethylformamide, methyl tert-butyl ether, n-heptane, One or more of n-hexane, toluene, methanol, ethanol, isopropanol, and 1,4-dioxane; more preferably acetic acid, ethyl acetate, dichloromethane, toluene, methanol, ethanol, or different One or more of propanol and 1,4-dioxane.
  • acetic acid ethyl acetate, tetrahydrofuran, dichloromethane, acetone, acetonitrile, N,N-dimethylformamide, methyl tert-butyl ether, n-heptane,
  • the Sandmare reaction diazotization reagent is a common diazo in the professional field.
  • the Sandmeyer Reaction Halogen Reagent is a common halogen reagent combination in the professional field, and is selected from the group consisting of hydrogen chloride-copper chloride, hydrobromic acid-bromide bromide, and potassium iodide.
  • the "leaving group” refers to an atom or atomic group that can be replaced after reaction with a suitable nucleophile.
  • Such leaving groups are well known in the art, such as chlorine, bromine, iodine, methanesulfonyloxy, p-toluenesulfonyloxy or trifluoromethanesulfonyloxy.
  • the base used for the alkylation may be an organic base or an inorganic base or a combination of an organic base and an inorganic base, wherein the organic base is a tertiary amine selected from the group consisting of triethylamine, tripropylamine and tributylamine.
  • the solvent used for the alkylation may be acetone, dichloromethane, acetonitrile, N,N-dimethylformamide, N,N-dimethylacetamide, dimethyl sulfoxide, N-methylpyrrolidone. One or several.
  • the compound of formula (I) is subjected to intramolecular coupling reaction to give a compound of formula (J);
  • the base used for the intramolecular coupling may be an organic base or an inorganic base or a combination of an organic base and an inorganic base, wherein the organic base is a tertiary amine selected from the group consisting of triethylamine, tripropylamine, and tributylene.
  • the catalyst for intramolecular coupling is selected from the group consisting of palladium carbon, palladium acetate, bis(triphenylphosphine)palladium dichloride, palladium trifluoroacetate, bis(dibenzylideneacetone)palladium, and di(tri-t-butyl) Palladium, bis(cyanobenzene)palladium dichloride, 1,3-bis(diphenylphosphine)palladium dichloride, bis(acetonitrile)palladium chloride, 1,4-bis(diphenylphosphine) Butane) palladium dichloride, bis(triphenylphosphine)palladium acetate, allyl palladium (II) chloride dimer, triphenylphosphine palladium acetate, bis(tri-o-tolylphosphine) dichloride Palladium, bis(tricyclohexylphosphine)palladium dichloride, (1
  • the compound of formula (J) is dihalogenated to give a compound of formula (K).
  • X is bromine.
  • the halogenation in the step (8) is carried out by a bromine reagent selected from the group consisting of bromine, bromosuccinimide (NBS), and tribromopyridine. ⁇ , quaternary ammonium bromide, hydrogen bromide-hydrogen peroxide system, potassium bromide-hydrogen peroxide system, sodium bromide-hydrogen peroxide system.
  • R 1 , R 2 , R 3 and R 4 are hydrogen.
  • LG is selected from the group consisting of chlorine, bromine, iodine, methanesulfonyloxy, p-toluenesulfonyloxy or trifluoromethanesulfonyloxy.
  • the step (5) comprises benzyl halogenation of the compound of the formula (F) a step of obtaining a compound of formula (G);
  • the halogenation method used is a benzyl halogenation method commonly used in the professional field, and the halogenation reagent may be selected from, but not limited to, bromine, iodine, chlorosuccinimide (NCS), bromosuccinimide.
  • NBS iodosuccinimide
  • NMS tribromopyridinium, quaternary ammonium bromide, quaternary ammonium iodide, hydrogen bromide-hydrogen peroxide system, hydrogen iodide-hydrogen peroxide system, potassium bromide- Hydrogen peroxide system, sodium bromide-hydrogen peroxide system, potassium iodide-hydrogen peroxide system, sodium iodide-hydrogen peroxide system, potassium bromate, sodium bromate, potassium iodate, sodium iodate.
  • said step (5) comprises oxidizing a compound of formula (F) to give a compound of formula (F'), and a step of reacting a compound of formula (F') with a sulfonylating reagent; wherein the compound of formula (F') is as follows:
  • the oxidation method used is a benzylic oxidation method commonly used in the art, and the oxidizing reagent may be selected from, but not limited to, oxygen and hydrogen peroxide.
  • the sulfonylating reagent used is selected from the group consisting of methanesulfonyl chloride, methanesulfonic anhydride, p-toluenesulfonyl chloride and p-toluene.
  • step (3) comprises the following steps:
  • the vinyl ether is selected from an alkyl vinyl ether, the alkyl group is a C 1 -C 10 alkyl group, or the alkyl group is a C 1 -C 10 terminal having a hydroxyl group or a vinyloxy group at the terminal. alkyl.
  • the C 1 -C 10 alkyl group means an alkyl group of C 1 , C 2 , C 3 , C 4 , C 5 , C 6 , C 7 , C 8 , C 9 , C 10 , that is, a linear or branched alkyl group having 1 to 10 carbon atoms, such as methyl, ethyl, propyl, isopropyl, butyl, isobutyl, tert-butyl, sec-butyl, pentyl, hexyl , heptyl, octyl, sulfhydryl, sulfhydryl and so on.
  • the Heck reaction solvent is selected from the group consisting of acetonitrile, water, ethanol, isopropanol, n-butanol, isobutanol, tert-butanol, n-pentanol , isoamyl alcohol, neopentyl alcohol, cyclopentanol, n-hexanol, cyclohexanol, N,N-dimethylformamide, N,N-dimethylacetamide, N-methylpyrrolidone, dimethyl One or more of sulfone, 1,4-dioxane, propylene glycol monomethyl ether, and propylene glycol dimethyl ether.
  • the Heck reaction catalyst is selected from the group consisting of palladium carbon, palladium acetate, bis(triphenylphosphine)palladium dichloride, palladium trifluoroacetate, bis(dibenzylideneacetone)palladium, bis(tri-t-butylphosphine).
  • the Heck reaction ligand is selected from the group consisting of triphenylphosphine, tris(o-methylphenyl)phosphine, 1,2-bis(diphenylphosphino)ethane, and 1,3-bis(diphenylphosphino)propane.
  • 1,4-bis(diphenylphosphino)butane 2-biscyclohexylphosphine-2',4',6'-triisopropylbiphenyl, 2-bicyclohexylphosphine-2',6'-dimethyl Oxybiphenyl, 2-dicyclohexylphosphine-2',6'-diisopropoxy-1,1'-biphenyl, 4,5-bisdiphenylphosphine-9,9-dimethyloxyl Rhodium, 1,1'-bis(diphenylphosphino)ferrocene, 1,1'-binaphthol, ( ⁇ )-2,2'-bis-(diphenylphosphino)-1,1 '-Binaphthyl, tricyclohexylphosphine, or a ligand.
  • the base used in the Heck reaction may be an organic base or an inorganic base or a combination of an organic base and an inorganic base, wherein the organic base is a tertiary amine selected from the group consisting of triethylamine, tripropylamine, tributylamine, N,N-diisopropyl.
  • potassium hydroxide, sodium hydroxide, lithium hydroxide, barium hydroxide, carbonic acid One or more of potassium, sodium carbonate, barium carbonate, potassium hydrogencarbonate, sodium hydrogencarbonate, potassium phosphate, sodium phosphate, potassium dihydrogen phosphate, sodium dihydrogen phosphate, disodium hydrogen phosphate, dipotassium hydrogen phosphate.
  • the Heck reaction temperature is preferably from 80 to 300 ° C, more preferably from 80 to 200 ° C.
  • the hydrolysis may be carried out by a hydrolysis method and conditions conventional in the art, and the acid of the hydrolysis condition is preferably hydrochloric acid, sulfuric acid or hydrobromic acid.
  • the hydrolysis reaction temperature is preferably from 0 to 170 ° C, more preferably from 0 to 120 ° C.
  • the obtained compound of the formula (E) can be directly subjected to the next Sandmeyer reaction, that is, the aforementioned step (4), without purification.
  • the hydrolysis can be carried out by a conventional hydrolysis method and conditions in the art, and the acid of the hydrolysis condition is preferably hydrochloric acid, sulfuric acid or hydrobromic acid.
  • the hydrolysis reaction temperature is preferably from 0 to 170 ° C, more preferably from 0 to 120 ° C.
  • the alcoholysis can be carried out by a conventional alcoholysis method and conditions in the art, and the alcohol in the alcoholysis condition is preferably methanol or ethanol.
  • the alcoholysis can be carried out under acidic or basic conditions.
  • the alcoholysis acid is preferably hydrogen chloride produced in situ by thionyl chloride and an alcohol.
  • the alcoholysis base is preferably sodium methoxide, potassium methoxide, sodium ethoxide or potassium ethoxide.
  • amino protecting group means a group which can be bonded to a nitrogen atom on an amino group to protect the amino group from participating in the reaction and which can be easily removed in a subsequent reaction.
  • Suitable amino protecting groups include, but are not limited to, the following protecting groups:
  • the amino protecting group is selected from the group consisting of acetyl, benzyl, methoxycarbonyl, ethoxycarbonyl, tert-butoxycarbonyl, benzyloxycarbonyl, 9-fluorenylmethyloxycarbonyl, 9-(2-thio)indole Methyloxycarbonyl, 9-(2,7-dibromo)fluorenylmethyloxycarbonyl, 17-tetrabenzo[a,c,g,i]fluorenylmethyloxycarbonyl, 2-chloro-3-indenyl Oxycarbonyl, p-methoxybenzyloxycarbonyl, p-nitrobenzyloxycarbonyl, p-bromobenzyloxycarbonyl, p-chlorobenzyloxycarbonyl, 2,4-dichlorobenzyloxycarbonyl, 4-methylsulfinylbenzyloxy Carbonyl, 9-fluorenylmethylbenzyloxy
  • step (3) is carried out in accordance with the aforementioned method to give a compound of the formula (E).
  • the present invention also provides the use of the aforementioned compound of the formula (E) as an intermediate in the preparation of a compound of the formula (K) or a salt thereof, or a racemic mixture thereof, or a stereoisomer thereof.
  • the present invention provides a novel 9-bromo-3-(2-bromoacetyl)-10,11-dihydro-5H- for the preparation of a key intermediate of velpavir (Velpatasvir).
  • Dibenzo[c,g]chromene-8(9H) ketone (Vel-SM1) method the material used in the method is cheap and easy to obtain, the process is simple, and the intermediate and the Vel-SM1 are separated without column chromatography, and are suitable for work. Large-scale production.
  • the process involves continuous operation of multi-step intermediates without separation, all the separated intermediates are crystallization, avoiding column chromatography purification, the materials used are cheap and easy to obtain bulk industrial products, and the process is easy to operate. Suitable for industrial production.
  • Figure 1 is a 1 H NMR chart of 9-bromo-3-(2-bromoacetyl)-10,11-dihydro-5H-dibenzo[c,g]chromene-8(9H)one.
  • HPLC showed that the reaction was sufficient, the temperature was lowered to 25-35 ° C, 1.5 L water was added, the pH was adjusted to 4 to 5 with concentrated hydrochloric acid, and the concentration was reduced to 90% at 90-100 ° C until the residual of n-pentanol was less than 10%, cooled to room temperature and stirred for 1 h, filtered.
  • the filter cake was added with 1 L of isopropanol and stirred for 1 h, filtered, 0.5 L of isopropyl alcohol was rinsed, and dried at 60-70 ° C to obtain 106.1 g of an off-white solid, a three-step yield of 75.8%, and a HPLC purity of 92.2%.
  • the mixture is stirred for about 2 hours until the reaction is sufficient by HPLC.
  • the reaction liquid is added to 2 kg of water, the temperature is controlled to be lower than 40 ° C, the layers are separated, the organic layer is collected, and the aqueous layer is extracted with 2 ⁇ 400 g of ethyl acetate, and the organic layer is combined.
  • 100 g of anhydrous sodium sulfate was dried, and concentrated under reduced pressure at 50 ° C in water. The residue was evaporated to dryness, and then evaporated, and then evaporated. The obtained white solid was 563.2 g, the yield was 79.6%, and the HPLC purity was 94.8%.
  • reaction mixture was extracted with 50 mL of methyl tert-butyl ether.
  • the organic layer was sequentially taken with 50 mL of 1 M HCl, 50 mL
  • the organic layer was washed with water and concentrated to dryness to give a crude compound.
  • 1-(4-Bromo-3-(hydroxymethyl)phenyl)ethanone was dissolved in 30 mL of tetrahydrofuran, and then 2.82 mL of triethylamine was added thereto. After the addition, the reaction system was cooled to 0 ° C, and stirred under stirring. 1.15 mL of methanesulfonyl chloride was added dropwise, and the reaction was incubated at 0 ° C for 30 min, then 2.9 g of anhydrous lithium chloride was added thereto, and the reaction was stirred at room temperature for 2 h. After completion of the reaction, 30 mL of methyl t-butyl ether and 15 mL of water were added thereto.
  • the route of the present invention has the following advantages:
  • the starting material used in the present invention o-methylaniline is cheap and easy to obtain as a bulk industrial product, while 2-bromo-5-iodobenzyl alcohol is expensive, and is not a cheap and easy-to-obtain industrial product, which is the same as Vel-SM1.
  • the intermediate of the step 4-acetyl-2-methylaniline is also more expensive than 4-bromo-5-iodobenzyl alcohol than 4-acetyl-2-methylaniline;
  • the present invention produces 1-(4-bromo-3-(bromomethyl)phenyl)ethanone or 1-(4-bromo-3-(chloro) from the intermediate 4-acetyl-2-methylaniline
  • the yield of methyl)phenyl)ethanone is high and the material waste is small, while the comparative example is from 2-bromo-5iodobenzyl alcohol.
  • the method of the invention has no low temperature step and saves energy

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Abstract

本发明公开了一种制备式(E)所示化合物、以及式(K)所示维帕他韦中间体及其类似物的制备方法。本发明方法所用物料廉价易得,工艺操作简单,中间体及产物无需柱层析分离,适合工业化大生产。

Description

一种维帕他韦中间体及其类似物的制备方法 技术领域
本发明涉化学合成领域,具体涉及一种维帕他韦中间体及其类似物的制备方法。
背景技术
维帕他韦(Velpatasvir)是一种泛基因型NS5A抑制剂,它于2016年6月被美国FDA批准用于与索非布韦组成复方制剂治疗成人慢性丙型肝炎病毒(HCV)1-6基因型感染,是丙肝治疗领域又一重磅型药物,商品名为Epclusa。维帕他韦结构式如下图所示:
Figure PCTCN2017078589-appb-000001
维帕他韦是由美国吉利德公司(Gilead Sciences Inc.)开发的新型抗丙肝药物,其中9-溴-3-(2-溴乙酰基)-10,11-二氢-5H-二苯并[c,g]色烯-8(9H)酮(Vel-SM1)是合成维帕他韦的重要结构片段。
Figure PCTCN2017078589-appb-000002
WO 2013075029公开了一种Vel-SM1的合成方法,该方法以2-溴-5-氯苄溴为原料,在碳酸钾作用下与7-羟基萘满酮发生烷基化反应,得到烷基化产物,所得产物再发生分子内偶联得到关键中间体3-氯-10,11-二氢-5H-二苯并[c,g]色烯-8(9H)-酮(8)。该关键中间体再与三甲基硅基乙炔反应后再酸性水解得到苯乙酮衍生物(7),化合物7在三溴吡啶嗡作用下溴代得到Vel-SM1。该路线收率低,且2-溴-5-氯苄溴不易购买,三甲基硅基乙炔沸点低价格昂贵,使用不便,不适宜于工业化生产。WO 2013173488公开了类似的合成路线,也存在类似的问题,其中三甲基硅基乙炔与化合物8的偶联反应收率只有33%,极大地阻碍了该工艺的工业化。
Figure PCTCN2017078589-appb-000003
WO 2013075029还公开了其它合成方法,在化合物8的基础上,将化合物8与乙烯三氟硼酸钾反应得到乙烯基化合物9,化合物9溴代得化合物10,化合物10可以由两条路线得到Vel-SM1,第一条是先将化合物10苄位羟基氧化再对羰基α位进行溴代,第二条是先将羰基α位进行溴代再将苄位羟基氧化。该路线将Vel-SM1的主要骨架搭建好以后仍然经过多个步骤才将乙酰基及溴引入骨架,且后续步骤收率不高,导致化合物8的极大浪费,势必造成Vel-SM1的高成本,从而不适宜于工业化大量生产。
Figure PCTCN2017078589-appb-000004
WO 2014100500公开的合成路线与,WO 2013075029公开的路线一样,但是在WO2014100500的条件下化合物9溴代得到的不是苄醇10而是环氧化物12,化合物12再经过氧化及溴代得到Vel-SM1。该工艺同样存在2-溴-5-氯苄溴及三氟硼酸钾价格昂贵,先搭建母环再引入其它官能团,导致母环在后续的合成步骤中损失的问题。
Figure PCTCN2017078589-appb-000005
WO 2015191437公布了一条新的合成路线,该路线以2-溴-5-碘苄醇为原料,通过两条不同的路线得到化合物13,路线一先将苄醇羟基用TBDMSCl保护后再与异丙基氯化镁发生格氏交换反应,所得格氏试剂再与N-甲氧基-N-甲基乙酰胺反应,脱保护,得到化合物13,路线二2-溴-5-碘苄醇的羟基不保护,直接与异丙基氯化镁及N-甲氧基-N-甲基乙酰胺反应,得到化合物13,化合物13再通过两条路线反应得到化合物7,路线一是将化合物13的苄位羟基与甲烷磺酰氯反应后再将之转变成苄氯或者苄溴再与7-羟基萘满酮发生烷基化及分子内偶联得到化合物7,路线二是将化合物13与甲烷磺酰氯反应得到的甲磺酸酯直接与7-羟基萘满酮烷基化及分子内偶联得到化合物7,化合物7再利用三溴吡啶嗡一次性上两个溴得到Vel-SM1。该路线的优点是将以往路线中的两步溴代变为一步溴代得到二溴代物Vel-SM1,但是其原料2-溴-5-碘苄醇价格昂贵,且碘原子并不是Vel-SM1的结构组成部分,从原子经济学角度来说造成了浪费,其使用的N-甲氧基-N-甲基乙酰胺价格昂贵,专利没有给出每一步的收率,但是经过我们重复,从2-溴-5-碘苄醇开始,化 合物1-(4-氯-3-(溴甲基)苯基)乙酮的收率仅为60%左右,造成其直接物料成本在9000~10000元/kg,从而使这条路线丧失成本优势。
Figure PCTCN2017078589-appb-000006
CN 105712969公开了另一种新的合成路线,它使用5-位带各种官能团,2-位为卤素或者磺酰氧基的苄醇(14)为原料,其中一条路线是将苄醇转换成其它官能团然后与6- 位取代的7-羟基萘满酮发生烷基化反应,最后在频那醇联硼酸酯(B2Pin2)的作用下将6-位转化为硼酸酯发生Suzuki偶联得到色烯母环,另一条路线是直接将苄醇(14)与硼酸酯反应生成苄醇的硼酸酯,然后在钯催化剂催化下发生Suzuki偶联生成色烯母环,所得色烯母环再根据结构式的不同,先将EWG官能团转化为乙酰基,然后再溴代得到Vel-SM1。该方法也存在许多问题,首先就是苄醇(14)不易获得,这势必导致Vel-SM1的成本增加,其次,该路线的Suzuki偶联产物色烯母环需要柱层析分离,不适合工业化大生产,最后,该路线仍然存在先构建好色烯母环再将EWG官能团转化成乙酰基的问题,导致工艺过程对色烯母环的浪费,更进一步使成本升高。
Figure PCTCN2017078589-appb-000007
CN 105732563公开了一种与前述方法不同思路的合成方法,分别利用4-溴-3-甲基苯甲酸、4-溴-N-甲氧基-N,3-二甲基苯甲酰胺及4-溴-3-甲基苯甲腈为原料,与甲基金属试剂反应得到4-溴-3-甲基苯乙酮,再将4-溴-3-甲基苯乙酮卤代得到苄卤中间体,苄卤在碱性条件下与7-羟基萘满酮发生烷基化反应,所得烷基化产物再发生分子内偶联,随后将偶联产物溴代得到Vel-SM1。该方法存在的问题就是4-溴-3-甲基苯甲酸、4-溴-N-甲氧基-N,3-二甲基苯甲酰胺及4-溴-3-甲基苯甲腈不是大宗工业品,起始原料的来源成为该路线工业化的局限。其第一步反应需要无水操作,且以4-溴-3-甲基苯甲酸及4-溴-N-甲氧基-N,3-二甲基苯甲酰胺为原料时需要低温反应,增加了能耗。所使用的甲基锂金属试剂反应活性高,工业生产时是一个潜在的危险源。
Figure PCTCN2017078589-appb-000008
可见,对于维帕他韦中间体及其类似物制备,现有的方法生产成本较高,难以适应大规模工业化生产的需要。因此,目前亟需探索一条生产成本较低的维帕他韦中间体及其类似物的工业化生产路线。
式(E)化合物也是一种重要的医药中间体。
Daniela Iguchi等公开了式(E)化合物的一种合成方法,邻甲基苯胺经过光化学反应发生乙酰氯傅克酰基化得到式(E)化合物及其氨基邻位酰化异构体,虽然该路线简短,但是光化学反应目前还未有有效的工业化手段,且,由于得到的是混合物,其在最优条件下,式(E)化合物与氨基邻位酰化异构体的生成比例为36%:64%,这为分离纯化带来了困难,从而阻碍了该方法在工业上的应用。
Figure PCTCN2017078589-appb-000009
Akira Nakao等公开了式(E)化合物的另一种合成方法,该方法直接从硝基化合物开始,一步反应将硝基还原得到式(E)化合物,该路线看似直接,但是其起始原料硝基化合物不易得到,也限制了该方法在工业生产中的应用。
Figure PCTCN2017078589-appb-000010
WO 2009001942公开的式(E)化合物的合成方法为将4-乙酰基-2-甲基乙酰苯胺使用硫酸水解得到,但是其未提供4-乙酰基-2-甲基乙酰苯胺的合成方法。
Figure PCTCN2017078589-appb-000011
Easwaramurthy M.等将N-乙酰邻甲基苯胺在三氯化铝作用下利用微波反应一步得到了式(E)的化合物,但是微波反应目前还没有好的工业化设备,Ravi Subban等使用了相似的策略,他们将N-乙酰邻甲基苯胺在四氯化钛作用下熔融反应得到式(E)化合物,同样,熔融反应在工业放大的时候容易存在受热不均等情况,限制了其工业化生产。
Figure PCTCN2017078589-appb-000012
发明内容
为解决上述问题,本发明提供了一种制备式(E)所示化合物或其盐的方法,它包括以下步骤:
(3b-1)
Figure PCTCN2017078589-appb-000013
将式(C)化合物转化为式(Db)化合物,其中W选自氯、溴或碘,PG表示氨基保护基,M为锌、镁或铜;
(3b-2)
Figure PCTCN2017078589-appb-000014
式(Db)化合物与乙酰化试剂反应,制备得到式(Dc)化合物;
(3b-3)
Figure PCTCN2017078589-appb-000015
式(Dc)化合物脱去氨基保护基得到式(E)化合物。
进一步地,所述乙酰化试剂为乙酸酐或乙酰氯。
作为一种具体的实施方式,所述式(Db)化合物可以采用直接制备或者利用金属格式试剂进行金属交换制备得到,例如下述的方式:
Figure PCTCN2017078589-appb-000016
所述氨基脱保护采用本专业领域常见的脱保护方法。
本发明还提供了一种制备式(K)化合物或其盐、或其外消旋混合物、或其立体异构体的方法,
Figure PCTCN2017078589-appb-000017
其中,X选自氯、溴或碘,R1、R2、R3和R4分别独立地选自氢或C1~C6的烷基;
所述方法包括下述步骤:
(1)
Figure PCTCN2017078589-appb-000018
以式(A)化合物为起始原料,经氨基保护得到式(B)化合物,其中PG表示氨基保护基;
作为一种具体的实施方式,当PG为乙酰基时,可采用本领域常规的乙酰化方法和条 件进行,所述乙酰化试剂为常见的乙酰化试剂,可选的有乙酸酐或者乙酰氯,优选乙酸酐。
可选反应溶剂为常见有机溶剂,较佳的有乙酸、乙酸乙酯、四氢呋喃、二氯甲烷、丙酮、乙腈、N,N-二甲基甲酰胺、甲基叔丁基醚、正庚烷、正己烷中的一种或多种;更佳的有乙酸乙酯、二氯甲烷、甲基叔丁基醚、正庚烷中的一种或多种。
(2)
Figure PCTCN2017078589-appb-000019
式(B)化合物经卤代得到式(C)化合物,其中W选自氯、溴或碘;
作为一种具体的实施方式,卤代可采用卤代试剂,所述卤代试剂可选的有溴素、碘单质、氯代丁二酰亚胺(NCS)、溴代丁二酰亚胺(NBS)、碘代丁二酰亚胺(NIS)、三溴吡啶嗡、溴化季铵盐、碘化季铵盐、溴化氢-双氧水体系、碘化氢-双氧水体系、溴化钾-双氧水体系、溴化钠-双氧水体系、碘化钾-双氧水体系、碘化钠-双氧水体系、溴酸钾、溴酸钠、碘酸钾、碘酸钠。
可选反应溶剂为常见有机溶剂,较佳的有乙酸、乙酸乙酯、四氢呋喃、二氯甲烷、丙酮、乙腈、N,N-二甲基甲酰胺、甲基叔丁基醚、正庚烷、正己烷、甲苯、甲醇、乙醇、异丙醇、1,4-二氧六环中的一种或多种;更佳的有乙酸、乙酸乙酯、二氯甲烷、甲苯、甲醇、乙醇、异丙醇、1,4-二氧六环中的一种或多种。
(3)
Figure PCTCN2017078589-appb-000020
将式(C)化合物转化为式(E)化合物;
(4)
Figure PCTCN2017078589-appb-000021
式(E)化合物经桑德迈尔反应得到式(F)化合物,其中Y选自氯、溴或碘;
作为一种具体的实施方式,所述的桑德迈尔反应重氮化试剂为本专业领域的常见重氮 化试剂组合,选自亚硝酸钠-盐酸、亚硝酸钠-硫酸、亚硝酸钠-氟硼酸、亚硝酸钠-过氯酸、亚硝酸钠-氢溴酸、亚硝酸钠-硝酸、亚硝酸酯类(亚硝酸正丁酯、亚硝酸异戊酯)。
所述的桑德迈尔反应卤代试剂为本专业领域的常见卤代试剂组合,选自氯化氢-氯化亚铜、氢溴酸-溴化亚铜、碘化钾。
(5)
Figure PCTCN2017078589-appb-000022
将式(F)化合物转化为式(G)化合物;其中LG表示离去基团;
所述“离去基团”指的是与适当的亲核试剂反应后可被替换的一个原子或者原子基团。这类离去基团在本领域是公知的,例如氯、溴、碘、甲磺酰氧基、对甲苯磺酰氧基或三氟甲磺酰氧基。
(6)
Figure PCTCN2017078589-appb-000023
式(G)化合物与式(H)化合物经烷基化反应得到式(I)化合物;
作为一种具体的实施方式,所述烷基化所用碱可以是有机碱或者无机碱或者有机碱及无机碱的组合,其中有机碱为叔胺,选自三乙胺、三丙胺、三丁胺、N,N-二异丙基乙胺、N-甲基二环己胺、N-乙基二环己胺中的一种或几种,其中无机碱选自氢氧化钾、氢氧化钠、氢氧化锂、氢氧化铯、碳酸钾、碳酸钠、碳酸铯、碳酸氢钾、碳酸氢钠、磷酸钾、磷酸钠、磷酸二氢钾、磷酸二氢钠、磷酸氢二钠、磷酸氢二钾中的一种或几种。
所述烷基化所用溶剂可以是丙酮、二氯甲烷、乙腈、N,N-二甲基甲酰胺、N,N-二甲基乙酰胺、二甲基亚砜、N-甲基吡咯烷酮中的一种或几种。
(7)
Figure PCTCN2017078589-appb-000024
式(I)化合物经分子内偶联反应得到式(J)化合物;
作为一种具体的实施方式,所述分子内偶联所用碱可以是有机碱或者无机碱或者有机碱及无机碱的组合,其中有机碱为叔胺,选自三乙胺、三丙胺、三丁胺、N,N-二异丙基乙胺、N-甲基二环己胺、N-乙基二环己胺中的一种或几种,其中无机碱选自氢氧化钾、氢氧化钠、氢氧化锂、氢氧化铯、碳酸钾、碳酸钠、碳酸铯、碳酸氢钾、碳酸氢钠、磷酸钾、磷酸钠、磷酸二氢钾、磷酸二氢钠、磷酸氢二钠、磷酸氢二钾中的一种或几种。
所述分子内偶联所用催化剂选自钯碳、醋酸钯、双(三苯基膦)二氯化钯、三氟乙酸钯、双(二亚苄基丙酮)钯、二(三-t-丁基膦)钯、二(氰基苯)二氯化钯、1,3-双(二苯膦丙烷)二氯化钯、双(乙腈)氯化钯、1,4-双(二苯基膦丁烷)二氯化钯、双(三苯基膦)醋酸钯、氯化烯丙基钯(II)二聚物、三苯基膦醋酸钯、双(三-o-甲苯膦)二氯化钯、双(三环己基膦)二氯化钯、(1,5-环辛二烯)二氯化钯、二(乙酰丙酮)钯、1,2-二(二苯基膦乙烷)二氯化钯、三(二亚苄基丙酮)二钯-氯仿加合物、四(三苯基膦)钯、[1,1'-双(二苯基膦基)二茂铁]二氯化钯。
(8)
Figure PCTCN2017078589-appb-000025
式(J)化合物经双卤代得到式(K)化合物。
进一步地,X为溴。作为一种具体的实施方式,此时步骤(8)所述卤代是通过溴代试剂进行的,所述溴代试剂选自溴素、溴代丁二酰亚胺(NBS)、三溴吡啶嗡、溴化季铵盐、溴化氢-双氧水体系、溴化钾-双氧水体系、溴化钠-双氧水体系。
进一步地,R1、R2、R3和R4为氢。
进一步地,LG选自氯、溴、碘、甲磺酰氧基、对甲苯磺酰氧基或三氟甲磺酰氧基。
进一步地,当LG选自氯、溴或碘时,所述步骤(5)包括将式(F)化合物苄位卤代 得到式(G)化合物的步骤;
所用卤代方法为本专业领域常用的苄位卤代方法,卤代试剂可选自但不局限于溴素、碘单质、氯代丁二酰亚胺(NCS)、溴代丁二酰亚胺(NBS)、碘代丁二酰亚胺(NIS)、三溴吡啶嗡、溴化季铵盐、碘化季铵盐、溴化氢-双氧水体系、碘化氢-双氧水体系、溴化钾-双氧水体系、溴化钠-双氧水体系、碘化钾-双氧水体系、碘化钠-双氧水体系、溴酸钾、溴酸钠、碘酸钾、碘酸钠。
当LG选自甲磺酰氧基、对甲苯磺酰氧基或三氟甲磺酰氧基时,所述步骤(5)包括将式(F)化合物氧化得到式(F’)化合物,并且将式(F’)化合物与磺酰化试剂反应的步骤;其中,式(F’)化合物如下所示:
Figure PCTCN2017078589-appb-000026
所用氧化方法为本专业领域常用的苄位氧化方法,氧化试剂可选自但不局限于氧气、双氧水,所用磺酰化试剂选自甲磺酰氯、甲磺酸酐、对甲苯磺酰氯、对甲苯磺酸酐、三氟甲磺酰氯、三氟甲磺酸酐。
进一步地,当PG选自乙酰基时,所述步骤(3)包括以下步骤:
(3a-1)
Figure PCTCN2017078589-appb-000027
式(Ca)化合物与乙烯基醚经Heck反应后再酸性水解得到式(Da)化合物;
(3a-2)
Figure PCTCN2017078589-appb-000028
式(Da)化合物水解或醇解得到式(E)化合物。
进一步地,所述乙烯基醚选自烷基乙烯基醚,所述烷基为C1~C10的烷基,或者所述烷基为末端带羟基或乙烯氧基的C1~C10的烷基。
本发明中,所述C1~C10的烷基是指C1、C2、C3、C4、C5、C6、C7、C8、C9、C10的烷基,即具有1~10个碳原子的直链或支链的烷基,例如甲基、乙基、丙基、异丙基、丁基、异丁基、叔丁基、仲丁基、戊基、己基、庚基、辛基、壬基、癸基等等。
末端带羟基的C1~C10的烷基即为
Figure PCTCN2017078589-appb-000029
n=1~10。
末端带乙烯氧基的C1~C10的烷基即为
Figure PCTCN2017078589-appb-000030
n=1~10。
对于步骤(3a-1)而言,作为一种具体的实施方式,所述Heck反应溶剂选自乙腈、水、乙醇、异丙醇、正丁醇、异丁醇、叔丁醇、正戊醇、异戊醇、新戊醇、环戊醇、正己醇、环己醇、N,N-二甲基甲酰胺、N,N-二甲基乙酰胺、N-甲基吡咯烷酮、二甲基亚砜、1,4-二氧六环、丙二醇单甲醚、丙二醇二甲醚中的一种或多种。
所述Heck反应催化剂选自钯碳、醋酸钯、双(三苯基膦)二氯化钯、三氟乙酸钯、双(二亚苄基丙酮)钯、二(三-t-丁基膦)钯、二(氰基苯)二氯化钯、1,3-双(二苯膦丙烷)二氯化钯、双(乙腈)氯化钯、1,4-双(二苯基膦丁烷)二氯化钯、双(三苯基膦)醋酸钯、氯化烯丙基钯(II)二聚物、三苯基膦醋酸钯、双(三-o-甲苯膦)二氯化钯、双(三环己基膦)二氯化钯、(1,5-环辛二烯)二氯化钯、二(乙酰丙酮)钯、1,2-二(二苯基膦乙烷)二氯化钯、三(二亚苄基丙酮)二钯-氯仿加合物、四(三苯基膦)钯、[1,1'-双(二苯基膦基)二茂铁]二氯化钯、氯化镍、醋酸镍。
所述Heck反应配体选自三苯基磷、三(邻甲基苯基)磷、1,2-双(二苯基膦)乙烷、1,3-双(二苯基膦)丙烷、1,4-双(二苯基膦)丁烷、2-双环己基膦-2',4',6'-三异丙基联苯、2-双环己基膦-2',6'-二甲氧基联苯、2-二环己基膦-2',6'-二异丙氧基-1,1'-联苯、4,5-双二苯基膦-9,9-二甲基氧杂蒽、1,1'-双(二苯基膦)二茂铁、1,1'-联二萘酚、(±)-2,2'-双-(二苯膦基)-1,1'-联萘、三环己基膦,也可不用配体。
所述Heck反应所用碱可以是有机碱或者无机碱或者有机碱及无机碱的组合,其中有机碱为叔胺,选自三乙胺、三丙胺、三丁胺、N,N-二异丙基乙胺、N-甲基二环己胺、N-乙基二环己胺中的一种或几种,其中无机碱选自氢氧化钾、氢氧化钠、氢氧化锂、氢氧化铯、碳酸钾、碳酸钠、碳酸铯、碳酸氢钾、碳酸氢钠、磷酸钾、磷酸钠、磷酸二氢钾、磷酸二氢钠、磷酸氢二钠、磷酸氢二钾中的一种或几种。
所述Heck反应温度较佳的为80~300℃,更佳的为80~200℃。
对于步骤(3a-1)而言,作为一种具体的实施方式,所述的水解可采用本领域常规的水解方法和条件进行,水解条件的酸较佳的为盐酸、硫酸、氢溴酸。
所述的水解反应温度较佳的为0~170℃,更佳的为0~120℃。
对于步骤(3a-2)而言,作为一种具体的实施方式,所得式(E)化合物可不经纯化直接进行下一步的桑德迈尔反应,也即前述的步骤(4)。
所述的水解可采用本领域常规的水解方法和条件进行,水解条件的酸较佳的为盐酸、硫酸、氢溴酸。
所述的水解反应温度较佳的为0~170℃,更佳的为0~120℃。
所述的醇解可采用本领域常规的醇解方法和条件进行,醇解条件的醇较佳的为甲醇、乙醇。
所述的醇解可在酸性或碱性条件下进行。
所述的醇解的酸较佳的为氯化亚砜与醇原位产生的氯化氢。
所述的醇解的碱较佳的为甲醇钠、甲醇钾、乙醇钠、乙醇钾。
本发明中,“氨基保护基”指可连接至氨基上的氮原子从而保护所述氨基不参与反应并且其可在后面的反应中容易地除去的基团。合适的氨基保护基包括,但不限于下述保护基:
式-C(O)O-R的氨基甲酸酯基团,其中R例如甲基、乙基、叔丁基、苄基、苯乙基、CH2=CH-CH2-,等等;式-C(O)-R′的酰胺基团,其中R′例如甲基、乙基、苯基、三氟甲基,等等;式-SO2-R″的N-磺酰基衍生物-基团,其中R″例如甲苯基、苯基、三氟甲基、2,2,5,7,8-五甲基色满-6-基-、2,3,6-三甲基-4-甲氧基苯,等等。
进一步地,所述氨基保护基选自乙酰基、苄基、甲氧羰基、乙氧羰基、叔丁氧羰基、苄氧羰基、9-芴甲基氧羰基、9-(2-硫代)芴甲基氧羰基、9-(2,7-二溴代)芴甲基氧羰基、17-四苯并[a,c,g,i]芴甲基氧羰基、2-氯-3-茚甲基氧羰基、对甲氧基苄氧羰基、对硝基苄氧羰基、对溴苄氧羰基、对氯苄氧羰基、2,4-二氯苄氧羰基、4-甲基亚磺酰基苄氧羰基、9-蒽基甲基苄氧羰基、二苯基甲基苄氧羰基、苄基、对甲氧基苄基或对硝基苄基。
进一步地,所述步骤(3)是按照前述方法制备得到式(E)化合物的。
本发明还提供了前述的式(E)化合物作为中间体在制备式(K)化合物或其盐、或其外消旋混合物、或其立体异构体中的应用。
更为具体的,本发提供了一条新的用于制备一种维帕他韦(Velpatasvir)关键中间体9-溴-3-(2-溴乙酰基)-10,11-二氢-5H-二苯并[c,g]色烯-8(9H)酮(Vel-SM1)的方法,该方法所用物料廉价易得,工艺操作简单,中间体及Vel-SM1无需柱层析分离,适合工 业化大生产。
该工艺涉及多步中间体不经分离的连续操作,所有经过分离的中间体均为析晶,避免了柱层析纯化,所用物料均为廉价易得的大宗工业品,且工艺过程易于操作,适合工业化生产。
显然,根据本发明的上述内容,按照本领域的普通技术知识和惯用手段,在不脱离本发明上述基本技术思想前提下,还可以做出其它多种形式的修改、替换或变更。
以下通过实施例形式的具体实施方式,对本发明的上述内容再作进一步的详细说明。但不应将此理解为本发明上述主题的范围仅限于以下的实例。凡基于本发明上述内容所实现的技术均属于本发明的范围。
附图说明
图1为9-溴-3-(2-溴乙酰基)-10,11-二氢-5H-二苯并[c,g]色烯-8(9H)酮1H NMR图。
具体实施方式
实施例1制备邻甲基乙酰苯胺
方法1:
Figure PCTCN2017078589-appb-000031
取邻甲基苯胺5.0kg,二氯甲烷30L置于50L反应釜中,搅拌溶解,随后加入三乙胺5.2kg,冰浴下向其中缓慢滴加乙酸酐4.8kg。加毕,缓慢升至室温搅拌2h。向反应液加入10L水搅拌10min,有机层用2L 5%盐酸溶液洗涤。取样HPLC定量,产率93.0%,HPLC纯度97.1%。所得产物不经分离直接进行下一步反应。
方法2:
Figure PCTCN2017078589-appb-000032
取邻甲基苯胺5.0kg,二氯甲烷30L置于50L反应釜中,搅拌溶解,随后加入三乙胺5.2kg,冰浴下向其中缓慢滴加乙酰氯3.7kg。加毕,缓慢升至室温搅拌2h。向反应液加入10L水搅拌10min,有机层用2L 5%盐酸溶液洗涤。取样HPLC定量,产率94.2%,HPLC纯度97.9%。所得产物不经分离直接进行下一步反应。
实施例2制备4-溴-2-甲基乙酰苯胺
方法1:
Figure PCTCN2017078589-appb-000033
取实施例1方法1得到的邻甲基乙酰苯胺5.0kg,25L乙酸置于50L反应釜中,于室温向其中滴加单质溴5.4kg,滴加完毕50℃反应1.5h。反应毕,向反应液加入15L乙酸乙酯溶解,再加入冰水分层,水层用2L乙酸乙酯萃取,合并有机层,有机层依次用2L饱和亚硫酸钠溶液、2L水洗涤,有机层无水硫酸钠干燥,取样HPLC定量,产率96.6%,HPLC纯度95.3%。所得产物不经分离直接进行下一步反应。
1H NMR(300MHz,CDCl3)δ7.64(d,J=8.0Hz,1H),7.30(s,2H),7.04(s,1H),2.22(s,3H),2.19(s,3H)。
方法2:
Figure PCTCN2017078589-appb-000034
取实施例1方法2得到的邻甲基乙酰苯胺5.0kg,50L二氯甲烷置于100L反应釜中,于室温加入溴化氢(48%)6.8kg,再缓慢滴加过氧化氢(30%)4.6kg,室温反应3h。向反应液中加入25L二氯甲烷充分溶解固体,随后加入3L饱和亚硫酸钠溶液洗涤,有机层取样HPLC定量,产率96.0%,HPLC纯度95.6%。所得产物不经分离直接进行下一步反应。
实施例3制备4-碘-2-甲基乙酰苯胺
Figure PCTCN2017078589-appb-000035
取实施例1方法2得到的邻甲基乙酰苯胺5.0kg,25L二氯甲烷置于50L反应釜中,于室温加入碘单质9.4kg,碳酸氢钠8.4kg室温反应3h。随后向反应液中加入3L饱和亚硫酸钠溶液淬灭反应,有机层用10L水洗涤,有机层取样HPLC定量,产率92.1%,HPLC纯度92.5%。所得产物不经分离直接进行下一步反应。1H NMR(300MHz,CDCl3)δ7.46(m,3H),6.94(s,1H),2.13(s,6H)。
实施例4制备4-氯-2-甲基乙酰苯胺
Figure PCTCN2017078589-appb-000036
取实施例1方法1得到的邻甲基乙酰苯胺2.0KG、D-CSA(D(+)-10-樟脑磺酸)1.6KG、 NCS(氯代丁二酰亚胺)1.8KG、1,3-二(1-金刚烷)咪唑四氟硼酸盐0.28KG,二氧六环20L加入50L反应釜中室温搅拌24h。反应完毕后向其中加入5L饱和碳酸氢钠溶液淬灭反应,乙酸乙酯4L×3萃取,合并有机层,无水硫酸钠干燥,有机层取样HPLC定量,产率91.3%,HPLC纯度92.1%。所得产物不经分离直接进行下一步反应。
实施例5制备4-乙酰基-2-甲基乙酰苯胺
方法1:
Figure PCTCN2017078589-appb-000037
向2L三口瓶内加入实施例2方法1得到的4-溴-2-甲基乙酰苯胺粗品167g、正戊醇450mL、4-羟丁基乙烯基醚312g、N,N-二异丙基乙胺255g,氮气置换三次,加入二(氰基苯)二氯化钯2.52g、1,3-双(二苯基膦)丙烷5.43g,氮气置换三次,升温至115~125℃反应约14h至HPLC显示反应充分,降温至25~35℃,加入1.5L水,浓盐酸调节pH至4到5,90~100℃减压浓缩至正戊醇残留低于10%,冷却至室温搅拌1h,过滤,滤饼加入异丙醇1L搅拌打浆1h,过滤,异丙醇0.5L淋洗滤饼,60~70℃鼓风干燥,得灰白色固体106.1g,三步收率75.8%,HPLC纯度92.2%。
1H NMR(300MHz,CDCl3)δ8.08(s,1H),7.74(s,2H),7.05(s,1H),2.50(s,3H),2.25(s,3H),2.18(s,3H)。
方法2:
Figure PCTCN2017078589-appb-000038
向2L三口瓶内加入4-氯-2-甲基乙酰苯胺粗品135g、N,N-二甲基甲酰胺360mL、异丁基乙烯基醚94.9g、N-乙基二环己胺221.4g,氮气置换三次,加入三氟乙酸钯4.36g、三(邻甲基苯基)磷7.98g,氮气置换三次,升温至100~110℃反应约9h至HPLC显示反应充分,降温至40~50℃,保温滴加4mol/L硫酸溶液32mL,保温搅拌1h,加入600mL水、600mL乙酸乙酯萃取,取有机层,480mL水洗涤,减压浓缩有机层,得74.2g黄色固体,三步收率52.1%,HPLC纯度89.0%。
方法3:
Figure PCTCN2017078589-appb-000039
向2L三口瓶加入4-氯-2-甲基乙酰苯胺粗品85g、N-甲基吡咯烷酮640mL、4-羟丁基乙烯基醚152.3g、N-甲基二环已胺170.8g,氮气置换三次,加入醋酸钯0.1g,氮气置换三次,升温至140~150℃反应约22h至HPLC显示反应充分,降温至40~50℃,将反应液倒入2.5L水中,浓盐酸调节pH至4到5,3×160mL乙酸乙酯萃取,合并有机层,560mL饱和盐水洗涤,30g无水硫酸钠干燥,减压浓缩至乙酸乙酯残留低于3%,加入200mL异丙醇,升温至回流,搅拌完全澄清,降温至20~30℃析晶4h,过滤,40mL异丙醇淋洗,60~70℃鼓风干燥,得白色固体48.1g,三步收率51.7%,HPLC纯度99.2%。
方法4:
Figure PCTCN2017078589-appb-000040
向50L玻璃反应釜内依次加入异丙醇4.8kg、实施例2方法2得到的4-溴-2-甲基乙酰苯胺粗品1.4kg、丁基乙烯基醚1.05kg、N,N-二异丙基乙胺2.8kg,氮气置换三次,加入1,3-双(二苯膦丙烷)二氯化钯31.0g,氮气置换三次,升温至85~95℃反应约12h至HPLC显示反应充分,反应液冷却至40~50℃,向其中加入0.545kg浓盐酸保温搅拌1h,再保温滴加4.8kg水,再次冷却至20~30℃析晶2h,过滤,滤饼4×1.2kg水淋洗,65~75℃鼓风干燥,得类白色固体0.774kg,三步收率67.4%,HPLC纯度92.4%。
方法5:
Figure PCTCN2017078589-appb-000041
向50L玻璃反应釜内依次加入二甲基亚砜3.0kg、水1.0kg、碳酸钾1.36kg、4-氯-2-甲基乙酰苯胺粗品1.2kg、丁基乙烯基醚1.642kg,氮气置换三次,加入双(三-o-甲苯膦)二氯化钯34.4g,氮气置换三次,升温至105~115℃反应约8h至HPLC显示反应充分,冷却反应液至40~50℃,加入0.6kg浓盐酸,保温搅拌1h,加入15kg水,反应液依次用4kg乙酸乙酯、2kg乙酸乙酯萃取,合并有机层,转入10L反应釜50~60℃减压浓缩至GC显示乙酸乙酯残留低于5%,保温加入3kg正庚烷,降温至20~30℃析晶2h,过滤,滤饼1kg正庚烷淋洗,50~60℃鼓风干燥,得白色固体0.667kg,三步收率56.2%,HPLC纯度94.7%。
方法6:
Figure PCTCN2017078589-appb-000042
向20L反应釜依次加入正丁醇2kg、实施例2方法2得到的4-溴-2-甲基乙酰苯胺粗品1.1kg、4-羟丁基乙烯基醚2.04kg、N-甲基二环已胺1.64kg,氮气置换三次,加入醋酸钯10.0g、1,3-双(二苯基膦)丙烷36.2g,氮气置换三次,升温至105~115℃反应约14h至HPLC显示反应充分,降温至20~30℃,向其中加入1kg水,再用浓盐酸调节pH至4到5,分液,水层用2×1kg乙酸乙酯萃取,浓缩有机层,残余物中加入5kg异丙醚,搅拌1h,加入10g晶种,搅拌析晶8h,过滤,滤饼2×1kg异丙醚淋洗,50~60℃鼓风干燥,得白色固体0.681kg,三步收率71.6%,HPLC纯度98.2%。
方法7:
Figure PCTCN2017078589-appb-000043
向1L三口瓶加入4-碘-2-甲基乙酰苯胺粗品106.1g、异丙醇320mL、水80mL、氢氧化锂12.6g、丁基乙烯基醚52.7g,氮气置换三次,加入[1,1'-双(二苯基膦基)二茂铁]二氯化钯1.28g,氮气置换三次,升温至80~90℃反应约10h至HPLC显示反应充分,冷却至45~55℃,将反应液倒入3.2L水中,氢溴酸调节pH至4到5,降至室温搅拌0.5h,过滤,滤饼3×80mL水洗涤,60~70℃干燥,得类白色固体62.8g,三步收率83.3%,HPLC纯度91.2%。
方法8:
Figure PCTCN2017078589-appb-000044
向500ml三口瓶加入实施例2方法2得到的4-溴-2-甲基乙酰苯胺粗品33g、N-甲基吡咯烷酮150mL、4-羟丁基乙烯基醚61.2g、碳酸氢钠13.3g,氮气置换三次,加入醋酸镍3.49g,氮气置换三次,升温至120~130℃反应约17h至HPLC显示反应充分,降温至40~50℃,将反应液加入900mL水中,氢溴酸调节pH至4到5,3×45mL二氯甲烷萃取,合并有机层,30g无水硫酸钠干燥,减压浓缩,得油状物21.8g,三步收率76.3%,HPLC纯度95.7%。
方法9:
Figure PCTCN2017078589-appb-000045
向5L三口瓶加入实施例2方法2得到的4-溴-2-甲基乙酰苯胺粗品520.0g、四氢呋喃2.0kg、锌粉215.0g、溴化钴24.0g,氮气置换保护,依次滴加三氟乙酸25mL,烯丙基氯25.0g,控制滴加温度低于30℃,室温搅拌3h,即得对应有机锌化合物Db,随后向反应瓶中滴加乙酰氯189.4g,控制滴加温度低于30℃,室温搅拌约3h至HPLC显示反应充分,将反应液滴加至1.5M盐酸5L中,控制温度低于40℃,3×600mL二氯甲烷萃取,合并有机层,5%碳酸氢钠溶液1.5L洗涤,100g无水硫酸钠干燥,减压浓缩,得油状物363.8g,三步收率75.8%,HPLC纯度95.1%。
实施例6制备叔丁基(4-乙酰基-2-甲基苯基)氨基甲酸酯
方法1:
Figure PCTCN2017078589-appb-000046
向5L三口瓶中加入镁粉81.8g、四氢呋喃1.04kg、一粒碘,氮气置换保护,于30~40℃缓慢注入溴乙烷3.1g,碘色消失,保温向其中滴加叔丁基(4-溴-2-甲基苯基)氨基甲酸酯812.1g与1.04kg四氢呋喃所配置的溶液,滴加完毕,保温搅拌1h后,降温至0~10℃,保温滴加乙酸酐580.2g,滴加完毕,保温搅拌约2h至HPLC显示反应充分,将反应液滴加至2kg水中,控制温度低于40℃,分层,有机层收集,水层2×400g乙酸乙酯萃取,合并有机层,100g无水硫酸钠干燥,50℃水浴减压浓缩,向减压浓缩残留物中加入1.04kg正庚烷,室温析晶1h,过滤,滤饼520g正庚烷淋洗,60℃鼓风干燥,得类白色固体563.2g,收率79.6%,HPLC纯度94.8%。
方法2:
Figure PCTCN2017078589-appb-000047
向5L三口瓶加入叔丁基(4-碘-2-甲基苯基)氨基甲酸酯484.1g、四氢呋喃600mL,降温至0~10℃,保温滴加2M异丙基氯化镁四氢呋喃溶液1.31kg,滴加完毕,保温搅拌1h,随后保温滴加乙酸酐297.0g,滴加完毕,保温搅拌约2h至HPLC显示反应充分,将反应液滴加至4M盐酸2.0kg中,控制温度低于40℃,滴加完毕,分层,有机层收集,水层2×400mL乙酸乙酯萃取,合并有机层,80g无水硫酸钠干燥,50℃水浴减压浓缩,向减压 浓缩残留物中加入800mL正庚烷,室温析晶1h,过滤,滤饼200mL正庚烷淋洗,60℃鼓风干燥,得类白色固体297.7g,收率82.2%,HPLC纯度98.4%。
实施例7制备芴甲基(4-乙酰基-2-甲基苯基)氨基甲酸酯
Figure PCTCN2017078589-appb-000048
向5L三口瓶加入芴甲基(4-溴-2-甲基苯基)氨基甲酸酯593.3g、四氢呋喃600mL,降温至0~10℃,保温滴加2M异丙基氯化镁四氢呋喃溶液1.31kg,滴加完毕,保温搅拌1h,随后保温滴加乙酸酐297.0g,滴加完毕,保温搅拌约2h至HPLC显示反应充分,将反应液滴加至4M盐酸2.0kg中,控制温度低于40℃,滴加完毕,分层,有机层收集,水层2×400mL乙酸乙酯萃取,合并有机层,80g无水硫酸钠干燥,50℃水浴减压浓缩,向减压浓缩残留物中加入800mL正庚烷,室温析晶1h,过滤,滤饼200mL正庚烷淋洗,60℃鼓风干燥,得类白色固体288.6g,收率79.7%,HPLC纯度96.3%。
实施例8制备4-乙酰基-2-甲基苯胺
方法1:
Figure PCTCN2017078589-appb-000049
取实施例5方法1得到的4-乙酰基-2-甲基乙酰苯胺1.0kg、蒸馏水7L置于20L反应釜中,室温缓慢向其中滴加浓硫酸1.05kg,加毕升温至85℃反应5h。冷至室温,向其中加入10%氢氧化钠溶液调节pH至8-9,反应液2×3L乙酸乙酯萃取,减压浓缩干燥得黄色油状物625.6g,收率80.2%,HPLC纯度81.3%。1H NMR(300MHz,CDCl3)δ7.69(m,2H),6.64(d,J=8.1Hz,1H),4.09(s,2H),2.51(s,3H),2.19(s,3H)。
方法2:
Figure PCTCN2017078589-appb-000050
取实施例5方法3得到的4-乙酰基-2-甲基乙酰苯胺0.8kg、蒸馏水2L及乙醇2L置于20L反应釜中,室温缓慢向其中滴加浓盐酸0.87kg,加毕升温至回流反应5h。冷至室温,向其中加入10%氢氧化钠溶液调节pH至8-9,反应液2×3L乙酸乙酯萃取,减压浓缩干燥得黄色油状物581.6g,收率93.2%,HPLC纯度84.0%。
方法3:
Figure PCTCN2017078589-appb-000051
取实施例5方法9得到的4-乙酰基-2-甲基乙酰苯胺1.0kg、蒸馏水2L及乙醇2L置于20L反应釜中,室温缓慢向其中滴加氢溴酸1.1kg,加毕升温至回流反应5h。冷至室温,向其中加入10%氢氧化钠溶液调节pH至8-9,反应液2×3L乙酸乙酯萃取,减压浓缩干燥得黄色油状物702.0g,收率90.0%,HPLC纯度95.1%。
实施例9制备4-碘-2-甲基苯胺
Figure PCTCN2017078589-appb-000052
取4-碘-2-甲基乙酰苯胺1.3kg、蒸馏水8L置于20L反应釜中,室温缓慢向其中滴加浓硫酸1.2kg,加毕升温至85℃反应5h。冷至室温,向其中加入10%氢氧化钠溶液调节pH至8-9,反应液2×3L乙酸乙酯萃取,减压浓缩干燥得黄色油状物920.7g,收率83.6%,HPLC纯度91.7%。1H NMR(300MHz,CDCl3)δ7.33(s,1H),7.28(d,J=8.1Hz,1H),6.44(d,J=8.2Hz,1H),3.60(s,2H),2.10(s,3H)。
实施例10制备4-溴-2-甲基苯胺
Figure PCTCN2017078589-appb-000053
取实施例2方法1得到的4-溴-2-甲基乙酰苯胺1.0kg、蒸馏水8L置于20L反应釜中,室温缓慢向其中滴加浓硫酸1.0kg,加毕升温至85℃反应5h。冷至室温,向其中加入10%氢氧化钠溶液调节pH至8-9,反应液2×3L乙酸乙酯萃取,减压浓缩干燥得黄色油状物702.3g,收率86.1%,HPLC纯度95.2%。
实施例11制备叔丁基(4-溴-2-甲基苯基)氨基甲酸酯
Figure PCTCN2017078589-appb-000054
向10L三口瓶中加入4-溴-2-甲基苯胺500.0g、三乙胺260.5g、Boc酸酐561.9g、二氯甲烷4L室温反应6h。反应毕,反应液2×1L 1M柠檬酸溶液洗涤,有机层减压浓缩, 向残余物中加入2L正庚烷打浆1h,过滤,滤饼200mL正庚烷洗涤,得棕黄色固体732.9g,收率96.8%,HPLC纯度93.7%。
实施例12制备叔丁基(4-碘-2-甲基苯基)氨基甲酸酯
Figure PCTCN2017078589-appb-000055
向10L三口瓶中加入4-碘-2-甲基苯胺500.0g、三乙胺326.3g、Boc酸酐703.8g、二氯甲烷4L室温反应6h。反应毕,反应液2×1L 1M柠檬酸溶液洗涤,有机层减压浓缩,向残余物中加入2L正庚烷打浆1h,过滤,滤饼200mL正庚烷洗涤,得棕黄色固体681.2g,收率95.3%,HPLC纯度94.1%。
实施例13制备芴甲基(4-溴-2-甲基苯基)氨基甲酸酯
Figure PCTCN2017078589-appb-000056
向10L三口瓶中加入4-溴-2-甲基苯胺500.0g、FmocCl 834.3g、碳酸钾445.7g、四氢呋喃1.5L、水1.5L,室温搅拌反应17h。反应毕,反应液用2×3L乙酸乙酯萃取,合并有机层,减压浓缩,向残余物中加入2L正庚烷打浆1h,过滤,滤饼用200mL正庚烷洗涤,得棕黄色固体964.5g,收率87.9%,HPLC纯度90.2%。
实施例14制备4-乙酰基-2-甲基苯胺
方法1:
Figure PCTCN2017078589-appb-000057
取叔丁基(4-乙酰基-2-甲基苯基)氨基甲酸酯1.0kg、二氯甲烷5L置于20L反应釜中,室温下向其中加入三氟乙酸2.5L反应30min,减压浓缩,向残余物中加入5L乙酸乙酯、5L饱和碳酸钠水溶液,搅拌分层,有机层用无水硫酸钠干燥,减压浓缩得棕黄色油状物583.5g,收率97.5%,HPLC纯度96.3%。
方法2:
Figure PCTCN2017078589-appb-000058
取芴甲基(4-乙酰基-2-甲基苯基)氨基甲酸酯1.0kg、二氯甲烷5L置于20L反应釜中,室温下向其中加入哌啶2.5L反应2h。反应毕,减压浓缩反应液,残余物中加入4L乙酸乙酯溶解,3×1L水洗涤,有机层减压浓缩得棕黄色油状物352.2g,收率87.7%,HPLC纯度91.6%。
方法3:
Figure PCTCN2017078589-appb-000059
取实施例5方法1得到的4-乙酰基-2-甲基乙酰苯胺1.0kg、乙酸7L置于20L反应釜中,室温下向其中缓慢滴加氢溴酸(48%)1.77kg,加毕升温至85℃反应5h。冷至室温,向其中加入10%氢氧化钠溶液调节pH至8-9,2×3L乙酸乙酯萃取,减压浓缩得棕黄色油状物712.3g,收率91.3%,HPLC纯度90.1%。
实施例15制备4-溴-3-甲基苯乙酮
Figure PCTCN2017078589-appb-000060
取实施例8方法1得到的4-乙酰基-2-甲基苯胺1.0kg、浓硫酸1.34kg(98%)置于10L三口瓶中,冷却至零度加入乙腈1.0kg,再缓慢滴加0.49kg亚硝酸钠的水溶液(7.2mol/L),于零摄氏度反应1h后,加入41g尿素的水溶液(8.2mol/L)反应30min,得4-乙酰基-2-甲基重氮盐溶液。取溴化亚铜193.0g、氢溴酸(48%)2.26kg,乙腈3.0kg置于20L反应釜中,1小时内缓慢滴加上述4-乙酰基-2-甲基重氮盐溶液至反应液中,升温至50℃反应2h。反应完成后加入甲苯3L搅拌30min,分层,水层用2L甲苯再次萃取,合并有机层,用1L水洗涤,减压浓缩,得棕黄色油状物1285.4g,收率90.0%,HPLC纯度92.5%。1H NMR(300MHz,CDCl3)δ7.81(s,1H),7.62(s,2H),2.58(s,3H),2.46(s,3H)。
实施例16制备1-(4-溴-3-(溴甲基)苯基)乙酮
Figure PCTCN2017078589-appb-000061
取4-溴-3-甲基苯乙酮1.0kg、无水乙腈9L置于20L反应釜中,加入过氧化苯甲酰1.14kg、溴代丁二酰亚胺835.68g于80℃反应6h。反应完成后减压浓缩,残余物加入5L 乙酸乙酯溶解,依次用3×2L水洗涤,2L饱和碳酸氢钠溶液洗涤,有机层无水硫酸钠干燥,减压浓缩至GC显示乙酸乙酯残留低于5%,向其中加入3L正庚烷,降温至0℃打浆2h,保温过滤,滤饼用0℃正庚烷200mL洗涤,得棕黄色固体1138.7g,收率83.1%,HPLC纯度93.7%。1H NMR(300MHz,CDCl3)δ7.95(s,1H),7.64(m,2H),4.57(s,2H),2.53(s,3H)。
实施例17制备1-(4-溴-3-(氯甲基)苯基)乙酮
Figure PCTCN2017078589-appb-000062
取4-溴-3-甲基苯乙酮1.0kg、无水乙腈9L置于20L反应釜中,加入过氧化苯甲酰1.14kg,氯代丁二酰亚胺627.0g于80℃反应6h。反应完成后减压浓缩,残余物加入5L乙酸乙酯溶解,依次用3×2L水洗涤,2L饱和碳酸氢钠溶液洗涤,有机层无水硫酸钠干燥,减压浓缩至GC显示乙酸乙酯残留低于5%,向其中加入3L正庚烷,降温至0℃打浆2h,保温过滤,滤饼用0℃正庚烷200mL洗涤,得棕黄色固体989.7g,收率75.2%,HPLC纯度94.3%。
实施例18制备7-(5-乙酰基-2-溴苯甲氧基)-3,4-二氢萘-1(2H)-酮
方法1:
Figure PCTCN2017078589-appb-000063
将1-(4-溴-3-(溴甲基)苯基)乙酮600g、7-羟基萘满酮333g、碳酸钾566g及四丁基溴化铵66g加入10L反应瓶中,随后向其中加入3L N,N-二甲基乙酰胺,加毕室温搅拌反应20h,反应毕,将反应液加入18L乙酸乙酯及6L水中,萃取分层,有机层用6L水洗涤,无水硫酸钠干燥,减压浓缩有机层至约5L时停止减压浓缩,降温至室温后过滤,滤饼用1L乙酸乙酯洗涤,得棕黄色固体614g,收率80.1%,HPLC纯度91.0%。
方法2:
Figure PCTCN2017078589-appb-000064
将1-(4-溴-3-(氯甲基)苯基)乙酮600g、7-羟基萘满酮393g、碳酸钾668g及四丁基溴化铵78g加入10L反应瓶中,随后向其中加入3L N,N-二甲基乙酰胺,加毕室温搅拌反应20h,反应毕,将反应液加入18L乙酸乙酯及6L水中,萃取分层,有机层用6L水洗涤,无水硫酸钠干燥,减压浓缩有机层至约5L时停止减压浓缩,降温至室温后过滤,滤饼用1L乙酸乙酯洗涤,得棕黄色固体759g,收率83.9%,HPLC纯度91.8%。
实施例19制备3-乙酰基-10,11-二氢-5H-二苯并[c,g]色烯-8(9H)-酮
Figure PCTCN2017078589-appb-000065
向5L N,N-二甲基乙酰胺中依次加入7-(5-乙酰基-2-溴苯甲氧基)-3,4-二氢萘-1(2H)-酮250g、特戊酸20.5g、三苯基磷17.5g、醋酸钯15g、碳酸钾102g,加毕,氮气置换,随后在氮气保护下于80℃反应5h,反应毕,将反应液降温至室温,向其中加入5L乙酸乙酯及75L水,萃取分层,有机层用25L水洗涤,无水硫酸钠干燥,将溶液减压浓缩至体积约10L停止减压浓缩,冷却至室温,过滤,滤饼用5L冰乙酸乙酯洗涤,得黄色固体147g,收率75.1%,HPLC纯度93.1%。
实施例20制备9-溴-3-(2-溴乙酰基)-10,11-二氢-5H-二苯并[c,g]色烯-8(9H)酮
Figure PCTCN2017078589-appb-000066
向3-乙酰基-10,11-二氢-5H-二苯并[c,g]色烯-8(9H)-酮100.0g中加入2L 9:1的二氯甲烷-甲醇混合溶剂,搅拌下向其中加入三溴吡啶嗡盐250g,加毕室温反应5h,反应毕,过滤,滤饼用500mL甲醇洗涤,得黄色固体117g,收率75.7%,HPLC纯度96.4%。1H NMR(400MHz,CDCl3)δ8.02(dd,J=1.6,8.0Hz,1H),7.85(d,J=8.0Hz,1H),7.82(s,1H),7.71(s,1H),7.68(s,1H),5.20(s,2H),4.74(t,J=4.4Hz,1H),4.45(s,2H),3.34(m,1H),2.96(dt,J=4.4,16.8Hz,1H),2.52(m,2H)。
为更好地证明本发明方法的有益效果,现提供以下对比实施例。
对比实施例
(1)
Figure PCTCN2017078589-appb-000067
将2-溴-5碘苯甲醇5.0g,溶于干燥的40mL四氢呋喃,将体系降温至-10℃以下后缓慢向其中滴加入异丙基氯化镁(2M in THF)17.6mL,控制反应温度不超过-10℃,滴加完毕后保温搅拌反应1h,随后向其中滴加入N-甲氧基-N-甲基乙酰胺3.73mL。经过1h,使反应液升温至20℃,随后将反应液降温至0℃左右,用25mL 3N盐酸淬灭反应,反应液用50mL甲基叔丁基醚萃取,有机层依次用50mL 1M HCl、50mL水洗涤,减压浓缩至干得到化合物13粗品,所得粗品不经分离,直接进行下一步反应。
(2)
Figure PCTCN2017078589-appb-000068
将1-(4-溴-3-(羟甲基)苯基)乙酮溶于30mL四氢呋喃,随后向其中加入三乙胺2.82mL,加毕将反应体系降温至0℃,搅拌下向其中逐滴加入甲磺酰氯1.15mL,加毕0℃保温反应30min,然后向其中加入无水氯化锂2.9g,室温搅拌反应2h,反应毕,向其中加入30mL甲基叔丁基醚及15mL水,萃取分层,有机层用15mL水洗涤,无水硫酸钠干燥,旋干,向所得残余物中加入15mL正庚烷打浆2h,析出固体,过滤,固体用5mL正庚烷洗涤,得棕黄色固体2.43g,两步收率61.4%,HPLC纯度91.3%。
(3)
Figure PCTCN2017078589-appb-000069
将1-(4-溴-3-(氯甲基)苯基)乙酮6.0g、7-羟基萘满酮3.93g、碳酸钾6.68g及四丁基溴化铵0.78g加入反应瓶中,随后向其中加入30mL N,N-二甲基乙酰胺,加毕室温搅拌反应20h,反应毕,向反应体系中加入180mL乙酸乙酯及60mL水,萃取分层,有机层用60mL水洗涤,无水硫酸钠干燥,减压浓缩有机层至约50mL时停止减压浓缩,降温至室温后过滤,滤饼用20mL乙酸乙酯洗涤,得棕黄色固体7.33g,收率81.0%,HPLC纯度90.2%。
(4)
Figure PCTCN2017078589-appb-000070
向50mL N,N-二甲基乙酰胺中依次加入7-(5-乙酰基-2-溴苯甲氧基)-3,4-二氢萘-1(2H)-酮2.5g、特戊酸205mg、三苯基磷175.5mg、醋酸钯150mg、碳酸钾1.02g,加毕,氮气置换,随后在氮气保护下于80℃反应5h,反应毕,将反应液降温至室温,向其中加入50mL乙酸乙酯及75mL水,萃取分层,有机层用25mL水洗涤,无水硫酸钠干燥,将溶液减压浓缩至体积约10mL停止减压浓缩,冷却至室温,过滤,滤饼用5mL冰乙酸乙酯洗涤,得黄色固体1.55g,收率79.3%,HPLC纯度94.6%。
(5)
Figure PCTCN2017078589-appb-000071
向3-乙酰基-10,11-二氢-5H-二苯并[c,g]色烯-8(9H)-酮1.0g中加入20mL 9:1的二氯甲烷-甲醇混合溶剂,搅拌下向其中加入三溴吡啶嗡盐2.5g,加毕室温反应5h,反应毕,过滤,滤饼用10mL甲醇洗涤,得黄色固体1.13g,收率73.3%,HPLC纯度95.7%。
与对比实施例相比,本发明的路线有如下优点:
(1)使用本发明方法得到的1-(4-溴-3-(溴甲基)苯基)乙酮及1-(4-溴-3-(氯甲基)苯基)乙酮的成本是对比实施例方法得到的1-(4-溴-3-(溴甲基)苯基)乙酮及1-(4-溴-3-(氯甲基)苯基)乙酮的六分之一到五分之一之间,大大降低了Vel-SM1的成本。
(2)本发明使用的起始物料邻甲基苯胺廉价易得是大宗工业品,而2-溴-5碘苯甲醇却价格昂贵,不是廉价易得的大宗工业品,与距离Vel-SM1相同步骤的中间体4-乙酰基-2-甲基苯胺相比,2-溴-5碘苯甲醇也比4-乙酰基-2-甲基苯胺昂贵;
(3)本发明从中间体4-乙酰基-2-甲基苯胺制备1-(4-溴-3-(溴甲基)苯基)乙酮或1-(4-溴-3-(氯甲基)苯基)乙酮收率高,物料浪费少,而对比实施例从2-溴-5碘苯甲醇 制备1-(4-溴-3-(氯甲基)苯基)乙酮两步收率仅61.4%,且使用了大量的昂贵试剂N-甲氧基-N-甲基乙酰胺,导致成本居高不下,本发明从4-乙酰基-2-甲基苯胺制备1-(4-溴-3-(溴甲基)苯基)乙酮及1-(4-溴-3-(氯甲基)苯基)乙酮两步收率分别为74.7%及67.6%,且并未使用昂贵试剂,导致成本大大降低;
(4)本发明路线无低温步骤,节约能源;
(5)本发明多步反应的中间体不需要分离,直接进行下一步反应,减少了后处理步骤提高了总体收率及生产效率。

Claims (12)

  1. 一种制备式(E)所示化合物或其盐的方法,其特征在于:它包括以下步骤:
    Figure PCTCN2017078589-appb-100001
    将式(C)化合物转化为式(Db)化合物,其中W选自氯、溴或碘,PG表示氨基保护基,M为锌、镁或铜;
    Figure PCTCN2017078589-appb-100002
    式(Db)化合物与乙酰化试剂反应,制备得到式(Dc)化合物;
    Figure PCTCN2017078589-appb-100003
    式(Dc)化合物脱去氨基保护基得到式(E)化合物。
  2. 根据权利要求1所述的方法,其特征在于:所述乙酰化试剂为乙酸酐或乙酰氯。
  3. 一种制备式(K)化合物或其盐、或其外消旋混合物、或其立体异构体的方法,其特征在于:
    Figure PCTCN2017078589-appb-100004
    其中,X选自氯、溴或碘,R1、R2、R3和R4分别独立地选自氢或C1~C6的烷基;
    所述方法包括下述步骤:
    Figure PCTCN2017078589-appb-100005
    以式(A)化合物为起始原料,经氨基保护得到式(B)化合物,其中PG表示氨基保护基;
    Figure PCTCN2017078589-appb-100006
    式(B)化合物经卤代得到式(C)化合物,其中W选自氯、溴或碘;
    Figure PCTCN2017078589-appb-100007
    将式(C)化合物转化为式(E)化合物;
    Figure PCTCN2017078589-appb-100008
    式(E)化合物经桑德迈尔反应得到式(F)化合物,其中Y选自氯、溴或碘;
    Figure PCTCN2017078589-appb-100009
    将式(F)化合物转化为式(G)化合物;其中LG表示离去基团;
    Figure PCTCN2017078589-appb-100010
    Figure PCTCN2017078589-appb-100011
    式(G)化合物与式(H)化合物经烷基化反应得到式(I)化合物;
    Figure PCTCN2017078589-appb-100012
    式(I)化合物经分子内偶联反应得到式(J)化合物;
    Figure PCTCN2017078589-appb-100013
    式(J)化合物经双卤代得到式(K)化合物。
  4. 根据权利要求3所述的方法,其特征在于:X为溴。
  5. 根据权利要求3的方法,其特征在于:R1、R2、R3和R4为氢。
  6. 根据权利要求3所述的方法,其特征在于:LG选自氯、溴、碘、甲磺酰氧基、对甲苯磺酰氧基或三氟甲磺酰氧基。
  7. 根据权利要求3-6任一项所述的方法,其特征在于所述的方法,其特征在于:当LG选自氯、溴或碘时,所述步骤(5)包括将式(F)化合物苄位卤代得到式(G)化合物的步骤;
    当LG选自甲磺酰氧基、对甲苯磺酰氧基或三氟甲磺酰氧基时,所述步骤(5)包括将式(F)化合物氧化得到式(F’)化合物,并且将式(F’)化合物与磺酰化试剂反应的步骤;其中,式(F’)化合物如下所示:
    Figure PCTCN2017078589-appb-100014
  8. 根据权利要求3-7任一项所述的方法,其特征在于:当PG选自乙酰基时,所述步骤(3)包括以下步骤:
    Figure PCTCN2017078589-appb-100015
    式(Ca)化合物与乙烯基醚经Heck反应后再酸性水解得到式(Da)化合物;
    Figure PCTCN2017078589-appb-100016
    式(Da)化合物水解或醇解得到式(E)化合物。
  9. 根据权利要求8所述的方法,其特征在于:所述乙烯基醚选自烷基乙烯基醚,所述烷基为C1~C10的烷基,或者所述烷基为末端带羟基或乙烯氧基的C1~C10的烷基。
  10. 根据权利要求1-9任一项所述的方法,其特征在于:所述氨基保护基选自乙酰基、苄基、甲氧羰基、乙氧羰基、叔丁氧羰基、苄氧羰基、9-芴甲基氧羰基、9-(2-硫代)芴甲基氧羰基、9-(2,7-二溴代)芴甲基氧羰基、17-四苯并[a,c,g,i]芴甲基氧羰基、2-氯-3-茚甲基氧羰基、对甲氧基苄氧羰基、对硝基苄氧羰基、对溴苄氧羰基、对氯苄氧羰基、2,4-二氯苄氧羰基、4-甲基亚磺酰基苄氧羰基、9-蒽基甲基苄氧羰基、二苯基甲基苄氧羰基、苄基、对甲氧基苄基或对硝基苄基。
  11. 根据权利要求3-7任一项所述的方法,其特征在于:所述步骤(3)是按照权利要求1或2所述的方法制备得到式(E)化合物的。
  12. 权利要求1-11任一项所述的式(E)化合物作为中间体在制备式(K)化合物或其盐、或其外消旋混合物、或其立体异构体中的应用。
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