WO2018084067A1 - タッチパネル、タッチパネルの製造方法 - Google Patents
タッチパネル、タッチパネルの製造方法 Download PDFInfo
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- WO2018084067A1 WO2018084067A1 PCT/JP2017/038692 JP2017038692W WO2018084067A1 WO 2018084067 A1 WO2018084067 A1 WO 2018084067A1 JP 2017038692 W JP2017038692 W JP 2017038692W WO 2018084067 A1 WO2018084067 A1 WO 2018084067A1
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- Prior art keywords
- layer
- touch panel
- wiring layer
- transparent
- general formula
- Prior art date
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- 0 C*N(*=O)C(*(C)(C(N1C)=O)C1=O)=O Chemical compound C*N(*=O)C(*(C)(C(N1C)=O)C1=O)=O 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L65/00—Compositions of macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain; Compositions of derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08L79/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L81/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing sulfur with or without nitrogen, oxygen or carbon only; Compositions of polysulfones; Compositions of derivatives of such polymers
- C08L81/06—Polysulfones; Polyethersulfones
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/10—Block- or graft-copolymers containing polysiloxane sequences
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
- H01B3/301—Macromolecular compounds obtained by reactions forming a linkage containing sulfur with or without nitrogen, oxygen or carbon in the main chain of the macromolecule, not provided for in group H01B3/302
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
- H01B3/303—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups H01B3/38 or H01B3/302
- H01B3/306—Polyimides or polyesterimides
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
- H01B3/307—Other macromolecular compounds
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
- H01B5/14—Non-insulated conductors or conductive bodies characterised by their form comprising conductive layers or films on insulating-supports
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2203/00—Indexing scheme relating to G06F3/00 - G06F3/048
- G06F2203/041—Indexing scheme relating to G06F3/041 - G06F3/045
- G06F2203/04103—Manufacturing, i.e. details related to manufacturing processes specially suited for touch sensitive devices
Definitions
- the present invention relates to a touch panel and a method for manufacturing the touch panel.
- touch panel technology particularly touch wiring technology.
- a method for forming touch wiring from the viewpoint of improving visibility, a method of forming a thin film made of a transparent conductive metal such as ITO on a substrate such as glass or film and patterning by etching has been widely used. It was. However, since the ITO wiring is rigid and brittle, bending resistance is low, and there is a problem that cracks occur when bent. Therefore, various techniques such as metal mesh wiring, metal nanowires, and carbon nanotubes have been proposed as touch wirings that replace ITO. Among these, metal mesh wiring technology has been attracting attention as touch wiring having bending resistance, visibility, and high conductivity.
- Metal mesh wiring can be obtained by forming a metal wiring that is thin enough to be invisible to the mesh pattern. For example, by using a metal having a small resistance value such as gold, silver, or copper, a wiring having good conductivity can be obtained. Furthermore, bending resistance can be improved by containing an appropriate amount of a well-designed organic component, and it can sufficiently cope with flexibility.
- a method of forming such a metal mesh wiring for example, a method of forming a wiring pattern by a method such as screen printing, inkjet, photolithography, etc., using a conductive paste composed of conductive metal particles and an organic component can be mentioned.
- a conductive paste composed of conductive metal particles and an organic component
- Such conductive particles have a problem of being easily fused and aggregated even at a low temperature such as room temperature.
- the surface of electroconductive particle reacted with the organic component and the subject that storage stability fell occurred.
- pattern processing is performed using the photosensitive paste method, it is difficult to form a fine pattern because the conductive particles have light reflectivity and scatter exposure light.
- a method for solving such a problem by using conductive particles having a coating layer is disclosed (for example, see Patent Document 2).
- the surface activity of the conductive particles can be reduced by the coating layer, and the reaction between the conductive particles and / or the organic component can be suppressed.
- the photosensitive paste method it is possible to suppress the scattering of exposure light and pattern the wiring with high accuracy.
- the coating layer can be easily removed and sufficient conductivity can be exhibited. With this technology, metal mesh wiring can be formed.
- Patent Document 2 since the technique disclosed in Patent Document 2 requires a high temperature of about 200 ° C. in order to remove the coating layer of conductive particles, an applicable substrate is required to have high heat resistance, and is substantially glass. There is a problem that can be formed only on the substrate. As a matter of course, it is difficult to cope with flexibility using a glass substrate. In addition, even when a film with excellent heat resistance is used as the base material, by repeating curing at a high temperature, the color of the film due to thermal deterioration decreases, and the dimensional accuracy decreases. There has been a problem that misalignment occurs and an appearance defect called moire occurs.
- the conductive composition and the surface of the film have a strong interaction, so that the conductivity of the unexposed area during development is increased.
- the composition cannot be removed sufficiently and a residue is easily generated.
- the development conditions are strengthened to reduce the residue, there is a problem that the pattern is easily peeled off and it is difficult to form a fine pattern.
- the migration of the conductive composition is likely to occur in a moist heat environment, there has been a problem that the heat and moisture resistance is insufficient.
- the present invention was devised in view of the problems of the related art, and its purpose is to apply a processing method with excellent dimensional accuracy, there are few residues of the conductive composition, excellent color and moisture and heat resistance, fine An object of the present invention is to provide a touch panel capable of pattern formation and flexibility.
- a transparent layer (OC-D), a first wiring layer (A-1), a first insulating layer (OC-1), and a second wiring layer (A-2) are laminated in this order.
- R 1 and R 2 each independently represents a monovalent organic group, and m and n each independently represents an integer of 0 to 4. m R 1 and n R 2 may be the same or different.
- another aspect of the present invention provides at least a temporary support, Transparent layer (OC-D), First wiring layer (A-1), First insulating layer (OC-1) and second wiring layer (A-2)
- a process for producing a transfer member a process for pasting the surface of the transfer member opposite to the temporary support to the substrate via a transparent adhesive layer, and a process for removing the temporary support.
- the transparent layer (OC-D) has a peeling function, and includes a polymer having a structure represented by the general formula (1) and a structure represented by the general formula (2).
- Another aspect of the present invention is a structure having a portion in which a first wiring layer (A-1) is laminated on a transparent layer (OC-D), the transparent layer (OC-D) Is a structure containing a heat-resistant polymer having a structure represented by the general formula (1) and a structure represented by the general formula (2).
- the touch panel of the present invention can be applied with a processing method having excellent dimensional accuracy, has little residue of the conductive composition, and has excellent color and moisture and heat resistance.
- ADVANTAGE OF THE INVENTION According to this invention, the touch panel which can respond
- the touch panel of the present invention has a transparent layer (OC-D), a first wiring layer (A-1), a first insulating layer (OC-1), and a second wiring layer (A-2) laminated in this order.
- the transparent layer (OC-D) contains a heat-resistant polymer including the structure represented by the general formula (1) and the structure represented by the general formula (2). To do. Each of these layers will be described.
- the transparent layer (OC-D) used in the present invention contains a heat resistant polymer including a structure represented by the following general formula (1) and a structure represented by the following general formula (2).
- a heat resistant polymer including a structure represented by the following general formula (1) As a result of intensive studies, the authors use other heat-resistant polymers that contain both the structure represented by the following general formula (1) and the structure represented by the following general formula (2) in one molecule. It was found that the amorphous property can be increased to suppress the coloring and the transparency can be remarkably improved.
- the polymer including the above-described structure has high heat resistance, yellowing during heating in a subsequent process can be suppressed. For this reason, applying such a polymer to the transparent layer (OC-D) has an effect of improving the color tone.
- the transparent layer (OC-D) contains such a polymer, a residue can be suppressed in the processing of the conductive layer (A-1) in the subsequent step, so that a fine pattern can be formed. And there exists an effect which improves the heat-and-moisture resistance of the touchscreen obtained.
- R 1 and R 2 each independently represents a monovalent organic group, and m and n each independently represents an integer of 0 to 4. m R 1 and n R 2 may be the same or different.
- R 1 and R 2 are preferably an alkyl group having 1 to 10 carbon atoms, a carboxyl group, a phenyl group or a substituted phenyl group, or a trifluoromethyl group from the viewpoint of further improving the color.
- M and n are preferably 0 or 1, more preferably 0, from the viewpoint of further improving the color.
- substituent of the substituted phenyl group fluorine, a trifluoromethyl group, an alkyl group having 1 to 10 carbon atoms, an allyl group, and an aryl group having 3 to 10 carbon atoms are preferable.
- the heat-resistant polymer preferably further contains fluorine, and can further improve transparency.
- a structure represented by the following structural formula (3) or the following general formula (12) is preferable.
- the transparency can be improved, and by including the structure represented by the following general formula (12), the breaking elongation of the transparent layer is improved. be able to.
- R 7 and R 8 each independently represent a fluorine atom or a group containing a fluorine atom.
- the group containing a fluorine atom include a trifluoromethyl group.
- R 7 and R 8 are preferably a fluorine atom or a trifluoromethyl group.
- x and y each independently represents an integer of 1 to 4. x R 8 and y R 7 may be the same or different.
- Examples of the structure represented by the general formula (12) include a structure represented by any of the following structural formulas (14) to (17).
- the content of the repeating unit having such a structure is 3 mol% or more from the viewpoint of further improving the elongation at break in all repeating units.
- 5 mol% or more is more preferable, and 8 mol% or more is more preferable.
- the content is preferably 50 mol% or less, more preferably 45 mol% or less, and even more preferably 40 mol% or less.
- the heat resistant polymer further includes a structure represented by the following structural formula (13).
- the toughness of the transparent layer can be improved, and the yield of the subsequent process and the bending resistance of the touch panel can be greatly improved.
- the content of the repeating unit having such a structure is 0. 0 from the viewpoint of further improving the elongation at break in all the repeating units in the polymer. 01 mol% or more is preferable, 0.1 mol% or more is more preferable, and 0.3 mol% or more is more preferable. On the other hand, from the viewpoint of further improving the color, the content is preferably 10 mol% or less, more preferably 3 mol% or less, and even more preferably 2 mol% or less.
- the heat-resistant polymer is preferably at least one polymer selected from the group consisting of polyimide, polyimidesiloxane, polyethersulfone, polybenzoxazole, aramid, epoxy, and sulfonamide. Two or more of these may be combined.
- the heat resistance can be further improved, coloring in the subsequent process can be further suppressed, and the color can be further improved.
- at least one polymer selected from the group consisting of polyimide, polyimidesiloxane, polyethersulfone, and polybenzoxazole is more preferable.
- at least one polymer selected from the group consisting of polyimide, polyimidesiloxane, and polybenzoxazole is more preferable.
- the polyimide preferably has a structural unit represented by the following general formula (4).
- R 3 represents a 4 to 10 valent organic group
- R 4 represents a 2 to 8 valent organic group
- R 5 and R 6 represent a monovalent organic group, Even if it exists, different things may be mixed.
- At least a part of R 3 and / or R 4 includes the structure represented by the general formula (1) and the structure represented by the general formula (2). It is preferable that at least a part of R 3 and / or R 4 further includes a structure selected from the structure represented by the general formula (12) and the structure represented by the structural formula (13).
- p and q each independently represents an integer of 0 to 6.
- R 3 and R 4 in the general formula (4) is an aromatic hydrocarbon group or a derivative thereof. It is more preferable that 80 mol% or more of R 3 and R 4 are aromatic hydrocarbon groups or derivatives thereof, and it is more preferable that all of R 3 and R 4 are aromatic hydrocarbon groups or derivatives thereof.
- the polyimide preferably has 5 to 100,000 structural units represented by the general formula (4) in one polymer molecule.
- the toughness of the transparent layer can be improved.
- application property can be maintained by having 100,000 or less structural units represented by the general formula (4).
- R 3- (R 5 ) p represents an acid dianhydride residue.
- R 3 is a tetravalent to 10-valent organic group, and among them, an organic group having 5 to 40 carbon atoms including an aromatic ring or a cyclic aliphatic group is preferable.
- R 5 is preferably a phenolic hydroxyl group, a sulfonic acid group, or a thiol group, and may be a single group or different groups.
- Examples of the acid dianhydride include pyromellitic dianhydride, 3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride, 2,3,3 ′, 4′-biphenyltetracarboxylic dianhydride 2,2 ′, 3,3′-biphenyltetracarboxylic dianhydride, 3,3 ′, 4,4′-benzophenonetetracarboxylic dianhydride, 2,2 ′, 3,3′-benzophenonetetra Carboxylic dianhydride, 2,2-bis (3,4-dicarboxyphenyl) propane dianhydride, 2,2-bis (2,3-dicarboxyphenyl) propane dianhydride, 1,1-bis ( 3,4-dicarboxyphenyl) ethane dianhydride, 1,1-bis (2,3-dicarboxyphenyl) ethane dianhydride, bis (3,4-dicarboxyphenyl) methan
- Examples of the acid dianhydride having the structure represented by the general formula (1) include bis (3,4-dicarboxyphenyl) sulfone dianhydride, 4,4 ′-[p-sulfonylbis (phenylenesulfanyl). )] Diphthalic anhydride (DPSDA) and isomers thereof.
- Examples of the acid dianhydride having the structure represented by the general formula (2) include 3,3 ′, 4,4′-diphenyl ether tetracarboxylic dianhydride (ODPA) and isomers thereof. .
- Examples of the acid dianhydride containing a fluorine atom include 5,5 ′-[2,2,2-trifluoro-1- [3- (trifluoromethyl) phenyl] ethylidene] diphthalic anhydride, 5 ′-[2,2,3,3,3-pentafluoro-1- (trifluoromethyl) propylidene] diphthalic anhydride, 1H-difuro [3,4-b: 3 ′, 4′-i] xanthene -1,3,7,9 (11H) -tetron, 5,5′-oxybis [4,6,7-trifluoro-pyromellitic anhydride], 3,6-bis (trifluoromethyl) pyromellitic acid Dianhydride, 4- (trifluoromethyl) pyromellitic dianhydride, 1,4-difluoropyromellitic dianhydride, 1,4-bis (3,4-dicarboxytrifluorophenoxy) tetraflu
- acid dianhydrides having a structure represented by the general formula (3) include, for example, 2,2-bis (3,4-dicarboxyphenyl) hexafluoropropane
- examples thereof include dianhydride (6FDA), 4,4 ′-(hexafluoroisopropylidene) diphthalic anhydride, 3,3 ′-(hexafluoroisopropylidene) diphthalic anhydride, and the like.
- examples of acid dianhydrides having a structure represented by the general formula (12) include 4,7′-bis (trifluoromethyl)-(5,5 ′ -Biisobenzofuran) -1,1 ', 3,3'-tetraone, 4,7'-difluoro- (5,5'-biisobenzofuran) -1,1', 3,3'-tetraone, etc. It is done.
- R 4 - ( R 6) q represents a residue of a diamine.
- R 5 is a divalent to octavalent organic group, preferably an organic group having 5 to 40 carbon atoms including an aromatic ring or a cyclic aliphatic group.
- R 6 is preferably a phenolic hydroxyl group, a sulfonic acid group or a thiol group, and may be a single one or different ones.
- diamine examples include 3,4'-diaminodiphenyl ether, 4,4'-diaminodiphenyl ether, 3,4'-diaminodiphenylmethane, 4,4'-diaminodiphenylmethane, 3,4'-diaminodiphenylsulfone, 4,4 '-Diaminodiphenylsulfone, 3,4'-diaminodiphenylsulfide, 4,4'-diaminodiphenylsulfide, 1,4-bis (4-aminophenoxy) benzene, benzine, m-phenylenediamine, p-phenylenediamine 1,5-naphthalenediamine, 2,6-naphthalenediamine, bis (4-aminophenoxyphenyl) sulfone, bis (3-aminophenoxyphenyl) sulfone, bis (4-aminophenoxy) biphenyl, bis ⁇
- diamines may be used as the corresponding diisocyanate compounds or trimethylsilylated diamines.
- Examples of the diamine having the structure represented by the general formula (1) include 4,4′-diaminodiphenylsulfone, 3,3′-diaminodiphenylsulfone, 3,4′-diaminodiphenylsulfone, bis [4- (4-aminophenoxy) phenyl] sulfone, bis [4- (3-aminophenoxy) phenyl] sulfone, and isomers thereof.
- Examples of the diamine having the structure represented by the general formula (2) include 3,4'-diaminodiphenyl ether, 4,4'-diaminodiphenyl ether, and isomers thereof.
- diamine containing a fluorine atom examples include 2,2′-bis (trifluoromethyl) -4,4′-diaminobiphenyl, 2,3,5,6-tetrafluoro-1,4-diaminobenzene, 2 , 4,5,6-tetrafluoro-1,3-diaminobenzene, 2,3,5,6-tetrafluoro-1,4-benzene (dimethanamine), 2,2'-difluoro- (1,1'- Biphenyl) -4,4′-diamine, 2,2 ′, 6,6′-tetrafluoro- (1,1′-biphenyl) -4,4′-diamine, 4,4′-diaminooctafluorobiphenyl, 2 , 2-bis (4-aminophenyl) hexafluoropropane, 4,4′-oxybis (2,3,5,6-tetrafluoroaniline), 3,3′-bis
- examples of the diamine containing the structure represented by the general formula (3) include 2,2-bis (4-aminophenyl) hexafluoropropane, and the like, and the structure represented by the general formula (12)
- examples of the diamine include 2,2′-bis (trifluoromethyl) -4,4′-diaminobiphenyl, 2,2′-difluoro- (1,1′-biphenyl) -4,4′-diamine, 2 ′, 6,6′-tetrafluoro- (1,1′-biphenyl) -4,4′-diamine, 4,4′-diaminooctafluorobiphenyl, 4,4′-oxybis (2,3,5, 6-tetrafluoroaniline), 3,3′-bis (trifluoromethyl) -4,4′-diaminobiphenyl, and the like.
- 2,2'-bis (trifluoromethyl) -4,4'-diaminobiphenyl
- Examples of the amine containing the structure represented by the general formula (13) include 1,3,5-tris (4-aminophenoxy) benzene.
- a method for producing polyimide a method of thermally curing a polyamic acid or a polyamic acid ester can be mentioned.
- the method for producing a polyamic acid or a polyamic acid ester include a method of reacting a tetracarboxylic dianhydride and a diamine at a low temperature, a diester obtained by tetracarboxylic dianhydride and an alcohol, and then an amine and a condensing agent.
- Examples thereof include a method of reacting in the presence, a method of obtaining a diester by tetracarboxylic dianhydride and an alcohol, then converting the remaining dicarboxylic acid to acid chloride, and reacting with an amine.
- the content of the above-mentioned heat-resistant polymer in the transparent layer (OC-D) is preferably 50 to 100% by mass, and the transparency and heat resistance can be further improved.
- the content of the heat resistant polymer is more preferably 75 to 100% by mass, and further preferably 90 to 100% by mass.
- the transparent layer (OC-D) may further contain a surfactant, a leveling agent, an adhesion improver, a viscosity modifier, an antioxidant, an inorganic pigment, an organic pigment, a dye, and the like.
- the thickness of the transparent layer (OC-D) is preferably 1 ⁇ m or more, more preferably 2 ⁇ m or more, and further preferably 5 ⁇ m or more.
- the thickness is preferably 50 ⁇ m or less, more preferably 40 ⁇ m or less, and even more preferably 30 ⁇ m or less.
- the transmittance of the transparent layer (OC-D) at a wavelength of 550 nm is preferably 85% or more from the viewpoint of improving the image quality of the touch panel. Further, the transmittance at a wavelength of 550 nm of the transparent layer (OC-D) after heat treatment at 150 to 350 ° C. is preferably 80% or more.
- the transparent layer (OC-D) contains, for example, the heat-resistant polymer, and if necessary, an organic solvent, a surfactant, a leveling agent, an adhesion improver, a viscosity modifier, an antioxidant, an inorganic pigment, an organic pigment, and a dye It can form using the transparent composition formed by mix
- the touch panel of the present invention includes a first wiring layer (A-1) and a second wiring layer (A-2).
- the wiring layers (A-1) and (A-2) preferably have a network structure composed of a network having a line width of 0.1 to 9 ⁇ m.
- a network structure with a line width of 0.1 to 9 ⁇ m both conductivity and visibility can be achieved.
- the line width of the network structure is more preferably 0.5 ⁇ m or more, and further preferably 1 ⁇ m or more.
- the line width of the network structure is more preferably 7 ⁇ m or less, and further preferably 6 ⁇ m or less.
- the film thickness of the wiring layers (A-1) and (A-2) is preferably 0.1 ⁇ m or more, more preferably 0.2 ⁇ m or more, and further preferably 0.3 ⁇ m or more from the viewpoint of conductivity.
- the thickness of the wiring layers (A-1) and (A-2) is preferably 5 ⁇ m or less, more preferably 3 ⁇ m or less, and further preferably 1 ⁇ m or less from the viewpoint of visibility.
- the wiring layer (A-1) and / or the wiring layer (A-2) is preferably formed of conductive particles.
- the conductive particles include gold (Au), silver (Ag), copper (Cu), nickel (Ni), tin (Sn), bismuth (Bi), lead (Pb), zinc (Zn), palladium (
- Examples thereof include metal particles made of a metal such as Pd), platinum (Pt), aluminum (Al), tungsten (W), and molybdenum (Mo). Two or more of these may be used.
- metal particles containing gold, silver, copper, nickel, tin, bismuth, lead, zinc, palladium, platinum, aluminum, and carbon are more preferable, and silver particles are more preferable.
- conductive particles having a layer covering the surface of the conductive particles are more preferable.
- the surface coating layer is present on at least a part of the surface of the conductive particles, the surface activity can be reduced, and the reaction between the conductive particles or between the conductive particles and the organic component can be suppressed.
- the photosensitive paste method it is possible to suppress scattering of exposure light by the conductive particles and pattern the wiring with higher accuracy.
- the surface coating layer can be easily removed and sufficient conductivity can be exhibited. It is preferable that the surfaces of the conductive particles are completely covered with the surface coating layer.
- the surface coating layer preferably contains carbon and / or a carbon compound.
- carbon and / or a carbon compound By including carbon and / or a carbon compound, the dispersibility of the conductive particles can be further improved.
- a method of forming a surface coating layer containing carbon and / or a carbon compound on the surface of the conductive particles for example, a method of contacting with a reactive gas when producing conductive particles by a thermal plasma method (Japanese Patent Laid-Open No. 2007-2007). No. 138287).
- the average thickness of the surface coating layer is preferably 0.1 to 10 nm. If it is this range, the fusion
- the primary particle diameter of the conductive particles is preferably 10 to 200 nm and more preferably 10 to 60 nm in order to form a fine conductive pattern having desired conductivity.
- the primary particle diameter of the conductive particles can be calculated from the average value of the particle diameters of 100 primary particles randomly selected using a scanning electron microscope.
- the particle diameter of each primary particle can be calculated from the average value obtained by measuring the major and minor diameters of the primary particles.
- the content of conductive particles in the wiring layer (A-1) and the wiring layer (A-2) is preferably 20% by mass or more, more preferably 50% by mass or more, and 65% by mass from the viewpoint of improving conductivity. % Or more is more preferable. On the other hand, the content of the conductive particles is preferably 95% by mass or less, more preferably 90% by mass or less, from the viewpoint of improving pattern processability.
- the wiring layer (A-1) and the wiring layer (A-2) preferably contain 0.1 to 80% by mass of an organic compound.
- an organic compound By containing 0.1% by mass or more of the organic compound, flexibility is imparted to the wiring layer, and bending resistance of the wiring layer is improved.
- the content of the organic compound is preferably 1% by mass or more, and more preferably 5% by mass or more.
- the electrical conductivity of a wiring layer can be improved by containing an organic compound 80 mass% or less.
- the content of the organic compound is more preferably 50% by mass or less, and further preferably 35% by mass or less.
- an alkali-soluble resin is preferable.
- a (meth) acrylic copolymer having a carboxyl group is preferable.
- the (meth) acrylic copolymer refers to a copolymer of a (meth) acrylic monomer and another monomer.
- Examples of the (meth) acrylic monomer include methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, isopropyl (meth) acrylate, n-butyl (meth) acrylate, sec-butyl (meth) ) Acrylate, isobutyl (meth) acrylate, tert-butyl (meth) acrylate, n-pentyl (meth) acrylate, allyl (meth) acrylate, benzyl (meth) acrylate, butoxyethyl (meth) acrylate, butoxytriethylene glycol (meth) ) Acrylate, cyclohexyl (meth) acrylate, dicyclopentanyl (meth) acrylate, dicyclopentenyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, glycerol (meth
- Examples of the other monomer include compounds having a carbon-carbon double bond, for example, aromatic vinyl compounds such as styrene, p-methylstyrene, o-methylstyrene, m-methylstyrene, ⁇ -methylstyrene; Amide unsaturated compounds such as (meth) acrylamide, N-methylol (meth) acrylamide, N-vinylpyrrolidone; (meth) acrylonitrile, allyl alcohol, vinyl acetate, cyclohexyl vinyl ether, n-propyl vinyl ether, i-propyl vinyl ether, n- Examples include butyl vinyl ether, i-butyl vinyl ether, 2-hydroxyethyl vinyl ether, and 4-hydroxybutyl vinyl ether.
- aromatic vinyl compounds such as styrene, p-methylstyrene, o-methylstyrene, m-methylstyrene, ⁇ -methyls
- the (meth) acrylic copolymer preferably has a carbon-carbon double bond in the side chain or molecular end from the viewpoint of increasing the speed of the curing reaction.
- the functional group having a carbon-carbon double bond include a vinyl group, an allyl group, and a (meth) acryl group.
- the alkali-soluble resin preferably has a carboxylic acid equivalent of 400 to 1,000 g / mol.
- the carboxylic acid equivalent of the acrylic resin can be calculated by measuring the acid value.
- the double bond equivalent of the alkali-soluble resin is preferably 150 to 10,000 g / mol because both hardness and crack resistance can be achieved at a high level.
- the double bond equivalent of the acrylic resin can be calculated by measuring the iodine value.
- the weight average molecular weight (Mw) of the alkali-soluble resin is preferably 1,000 to 100,000. By setting the weight average molecular weight (Mw) within the above range, good coating characteristics can be obtained, and the solubility in a developer during pattern formation is also good.
- Mw of the alkali-soluble resin refers to a polystyrene equivalent value measured by gel permeation chromatography (GPC).
- the content of the alkali-soluble resin is preferably 5 to 30% by mass in the wiring layers (A-1) and (A-2).
- the wiring layers (A-1) and (A-2) may contain an organotin compound and / or a metal chelate compound.
- the wiring layer contains an organotin compound and / or a metal chelate compound, adhesion to the transparent layer (OC-D) and / or the insulating layer (OC-1) can be further improved.
- a metal chelate compound is more preferable because an adhesion improving effect can be obtained without applying an environmental load as compared with an organotin compound.
- An organotin compound refers to a compound in which at least one carbon atom is bonded to an organic acid salt of tin or a tin atom.
- organic acid salts such as tin 2-ethylhexanoate and tin dilaurate; dibutyltin diacetate, dibutyltin dilaurate, dibutyltin maleate, dibutyltin bis (2-ethylhexyl mercaptoacetate), dibutyltin bis (isooctyl mercaptoacetate), diacetic acid Dioctyltin, dioctyltin dilaurate, dioctyltin maleate, dimethyltin diacetate, dimethyltin dilaurate, dimethyltin maleate, diphenyltin diacetate, diphenyltin dilaurate, diphenyltin maleate, dichlorodibutyltin,
- the metal chelate compound refers to a compound having a central metal and a ligand coordinated to the central metal at two or more sites.
- the ligand can be easily detached, and the adhesion can be improved by complexing with the alkali-soluble functional group of the alkali-soluble resin.
- the metal element of the metal chelate compound include Au (gold), Ag (silver), Cu (copper), Cr (chromium), Fe (iron), Co (cobalt), Ni (nickel), and Bi (bismuth).
- Mg manganesium
- Al aluminum
- Ti titanium
- Zr zirconium
- W tungsten
- Mo molybdenum
- a metal selected from Mg (magnesium), Al (aluminum), Ti (titanium) and Zr (zirconium) is preferable from the viewpoint of easy elimination of the ligand, and a complex with an alkali-soluble functional group From the viewpoint of stability, a metal selected from Al (aluminum) and Zr (zirconium) is more preferable.
- metal chelate compounds include magnesium chelate compounds such as bis (acetylacetonate) magnesium, bis (ethylacetoacetate) magnesium, isopropoxymono (acetylacetonate) magnesium, and isopropoxymono (ethylacetoacetate) magnesium.
- Aluminum chelate compounds such as ethyl acetoacetate aluminum diisopropylate, aluminum trisethyl acetoacetate, alkyl acetoacetate aluminum diisopropylate, aluminum monoacetylacetonate bis (ethylacetoacetate), aluminum tris (acetylacetonate); tetrakis ( Acetylacetonate) titanium, diisopropoxybis (ethylacetoacetate) titanium, dii Propoxybis (acetylacetonato) titanium, di-n-octyloxybis (octylene glycolate) titanium, diisopropoxybis (triethanolaminato) titanium, dihydroxybis (2-hydroxypropionate) titanium, dihydroxybis (2 -Titanium chelate compounds such as hydroxypropionate) titanium ammonium salt; zirconium chelate compounds such as zirconium tetracetyl acetonate, zirconium dibutoxy bis (ethy
- the total content of the organotin compound and the metal chelate compound is preferably 0.01% by mass or more from the viewpoint of further improving the substrate adhesion. More preferably, it is more preferably 0.1% by mass or more.
- the content is preferably 10% by mass or less, more preferably 5% by mass or less, and still more preferably 5% by mass or less.
- the wiring layers (A-1) and (A-2) have absorption in a dispersing agent, a photopolymerization initiator, a monomer, a photoacid generator, a thermal acid generator, a solvent, a sensitizer, and visible light. It preferably contains a pigment and / or a dye, an adhesion improver, a surfactant, a polymerization inhibitor and the like.
- the wiring layers (A-1) and (A-2) may be made of the same material or different materials.
- the wiring layers (A-1) and (A-2) can be formed using, for example, a conductive composition.
- a conductive composition a composition containing the above-described conductive particles, an alkali-soluble resin, and a solvent can be used.
- the conductive composition includes an organotin compound, a metal chelate compound, a dispersant, a photopolymerization initiator, a monomer, a photoacid generator, a thermal acid generator, a sensitizer, a pigment and / or a dye that absorbs visible light, An adhesion improver, a surfactant, a polymerization inhibitor, or the like can be contained as necessary.
- the wiring layer (A-1) and / or (A-2) is preferably a transparent electrode.
- a transparent electrode is used as the wiring layer (A-1) and / or (A-2), it is not necessary to use expensive silver or the like, and the wiring layer can be formed using existing production equipment.
- the material constituting the transparent electrode include indium tin oxide (ITO), indium zinc oxide (IZO), zinc oxide (ZnO), indium zinc tin oxide (IZTO), and cadmium tin oxide (CTO). , PEDOT (poly (3,4-ethylenedioxythiophene)), carbon nanotube (CNT), metal wire, and the like. Two or more of these may be used. Among these, indium tin oxide (ITO) is preferable.
- the first insulating layer (OC-1) is disposed between the first wiring layer (A-1) and the second wiring layer (A-2).
- the first insulating layer (OC-1) can ensure insulation between the first wiring layer (A-1) and the second wiring layer (A-2).
- the second insulating layer (OC-2) is formed on the upper surface of the second wiring layer (A-2), that is, the surface opposite to the surface in contact with the first insulating layer (OC-1). Further, it may be arranged. By having the second insulating layer (OC-2), moisture in the atmosphere can be prevented from reaching the second wiring layer (A-2), and the wet heat resistance of the touch panel can be further improved.
- the insulating layer (OC-2) preferably has photosensitivity and adhesiveness.
- photosensitivity represents the property of causing a chemical change by light irradiation.
- Tackiness refers to the property of adhering in a short time with only a slight pressure at room temperature or under heating conditions. Since the insulating layer (OC-2) has photosensitivity, only the insulating layer (OC-2) on the connection portion with the external electrode can be removed with high accuracy, and the connection portion with the external electrode can be easily exposed. Can do. Furthermore, since the insulating layer (OC-2) has adhesiveness, it can be easily bonded to other members such as a cover glass, a cover film, and an OLED substrate.
- an insulating layer (OC-0) may be provided between the transparent layer (OC-D) and the first wiring layer (A-1).
- OC-0 an insulating layer
- the insulating layers (OC-0), (OC-1), and (OC-2) may be made of the same material or different materials.
- the film thickness of the insulating layers (OC-1) and (OC-2) is preferably 0.1 ⁇ m or more, more preferably 0.5 ⁇ m or more, from the viewpoint of further improving the insulating properties. On the other hand, from the viewpoint of further improving the transparency, it is preferably 10 ⁇ m or less, and more preferably 3 ⁇ m or less.
- the film thickness of the insulating layer (OC-0) is preferably 0.05 ⁇ m or more, more preferably 0.1 ⁇ m or more from the viewpoint of further suppressing the residue of the wiring layer (A-1). On the other hand, from the viewpoint of further improving the transparency, it is preferably 5 ⁇ m or less, and more preferably 2 ⁇ m or less.
- the insulating layers (OC-0), (OC-1) and (OC-2) are preferably formed from an insulating composition containing an alkali-soluble resin.
- alkali-soluble resin examples include the aforementioned (meth) acrylic copolymers and cardo resins.
- a cardo resin is preferable because it can improve hydrophobicity and further improve the insulating properties of the insulating layer.
- a cardo resin containing two or more structural units represented by the following chemical formula (5) and containing a polymerizable group and an alkali-soluble group is preferable.
- the cardo resin can be obtained, for example, by further reacting a reaction product of an epoxy compound and a radical polymerizable group-containing acid compound with an acid dianhydride.
- Examples of the catalyst used for the reaction of the epoxy compound with the radical polymerizable group-containing acid compound and the reaction with the acid dianhydride include ammonium catalysts such as tetrabutylammonium acetate, 2,4,6-tris (dimethylaminomethyl), and the like. ) Amine-based catalysts such as phenol or dimethylbenzylamine, phosphorus-based catalysts such as triphenylphosphine, and chrome-based catalysts such as acetylacetonate chromium and chromium chloride.
- Examples of the epoxy compound include compounds having the following structure.
- radical polymerizable group-containing acid compound examples include (meth) acrylic acid, succinic acid mono (2- (meth) acryloyloxyethyl), phthalic acid mono (2- (meth) acryloyloxyethyl), tetrahydrophthalic acid mono (2- (meth) acryloyloxyethyl), p-hydroxystyrene and the like.
- Examples of the acid dianhydride include pyromellitic dianhydride, 3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride, 2,3,3 ′, from the viewpoint of improving the chemical resistance of the insulating layer. 4-biphenyltetracarboxylic dianhydride, 2,2 ′, 3,3′-biphenyltetracarboxylic dianhydride and the like are preferable.
- the acid dianhydride may be used by replacing a part of the acid dianhydride with an acid anhydride for the purpose of adjusting the molecular weight.
- the cardo resin commercially available products can be preferably used.
- “WR-301 (trade name)” (manufactured by ADEKA), “V-259ME (trade name)” (Nippon Steel & Sumikin Chemical Co., Ltd.) ), “Ogzole (registered trademark) CR-TR1”, “Ogzol (registered trademark) CR-TR2 (trade name)”, “Ogzol (registered trademark) CR-TR3”, “Ogzol (registered trademark) CR-TR4” "Ogzole (registered trademark) CR-TR5", "Ogzol (registered trademark) CR-TR6” (manufactured by Osaka Gas Chemical Co., Ltd.) and the like.
- the weight average molecular weight (Mw (A1)) of the (meth) acrylic copolymer and the weight average molecular weight (Mw (A2)) of the cardo resin are preferably 2,000 or more from the viewpoint of improving coating properties. From the viewpoint of improving solubility in a developing solution during formation, 200,000 or less is preferable.
- a weight average molecular weight says the polystyrene conversion value measured by GPC.
- Mw (A2) / Mw (A1) is uniform while suppressing layer separation. From the viewpoint of forming a simple insulating layer, 0.14 or more is preferable.
- Mw (A2) / Mw (A1) is preferably 1.5 or less and more preferably 1 or less from the viewpoint of suppressing layer separation and forming a uniform insulating layer.
- the total content of the (meth) acrylic copolymer and the cardo resin can be arbitrarily selected depending on the desired film thickness and use, but in a total solid content of 100% by mass, It is preferable to set it to 10 mass% or more and 70 mass% or less.
- the insulating composition may contain a hindered amine light stabilizer.
- a hindered amine light stabilizer By containing a hindered amine light stabilizer, coloring of the insulating layer can be further reduced, and color and weather resistance can be further improved.
- Examples of the hindered amine light stabilizer include compounds represented by the following formulas (7) to (11). Two or more of these may be contained. Among these, since the reactivity is high, the compound represented by the chemical formula (7) or (8) is more preferable.
- a, b, c and d each independently represent an integer of 0 to 15.
- the content of the hindered amine light stabilizer is preferably 0.01% by mass or more and more preferably 0.05% by mass or more in 100% by mass of the total solid content. Further, the content of the hindered amine light stabilizer is preferably 10% by mass or less, and more preferably 5% by mass or less.
- the insulating composition further includes a polyfunctional monomer, a curing agent, an ultraviolet absorber, a polymerization inhibitor, an adhesion improver, a solvent, a surfactant, a dissolution inhibitor, a stabilizer, an antifoaming agent, etc., if necessary. Additives can also be included.
- a photosensitive adhesive layer (OC-R) is further disposed on the upper surface of the second insulating layer (OC-2).
- the moisture and heat resistance can be further improved by the photosensitive adhesive layer (OC-R).
- the photosensitive adhesive layer (OC-R) has photosensitivity, only the photosensitive adhesive layer (OC-R) on the connection portion with the external electrode is removed with high accuracy, and the connection portion with the external electrode is obtained. Can be easily exposed.
- the photosensitive adhesive layer (OC-R) has adhesiveness, even if the insulating layer (OC-2) does not have adhesiveness, other than cover glass, cover film, OLED substrate, etc. It can be easily attached to the member.
- a photosensitive adhesive composition containing an alkali-soluble resin and a photosensitive component is preferably used.
- an acrylic resin, a silicone resin, a urethane resin, or the like can be preferably used.
- An acrylic resin or a silicone resin is particularly preferable from the viewpoint of transparency.
- a light shielding layer In the touch panel, the lower portion of the first wiring layer (A-1) and the lower portion of the second wiring layer (A-2) and / or the first wiring layer (A-1). ) And a light shielding layer is preferably disposed on the second wiring layer (A-2). By having the light shielding layer, reflection of light by the wiring layer can be suppressed and wiring appearance can be suppressed.
- the lower part means the side where the transparent layer (OC-D) exists
- the upper part means the side where the second wiring layer (A-2) exists.
- a light shielding layer is provided for each of the lower part of the first wiring layer (A-1) and the lower part of the second wiring layer (A-2), and a total of two or more light shielding layers are arranged.
- the light shielding layer is disposed on the first wiring layer (A-1) and the second wiring layer (A-2), it is viewed from the second wiring layer (A-2) side. In this case, the wiring appearance can be suppressed.
- Specific positions for disposing the light shielding layer are between the first wiring layer and the transparent layer (OC-D), directly above the second wiring layer (A-2), and the second insulating layer (OC-2). Any position directly above is preferred.
- the optical density (hereinafter referred to as OD value) of the light shielding layer is preferably 0.2 or more, more preferably 0.5 or more, and further preferably 1.0 or more, from the viewpoint of further suppressing the wiring appearance.
- the OD value can be easily adjusted to the above range by forming a light shielding layer from a preferable insulating composition described later.
- the OD value of the light shielding layer is as follows from the transmitted light intensity (I) and the incident light intensity (I 0 ) of the light shielding layer obtained by measuring using a microspectroscope (MCPD2000 manufactured by Otsuka Electronics). It can be obtained from the relational expression (a).
- the light reflectance of the light shielding layer having a wavelength of 550 nm is preferably 30% or less, more preferably 20% or less, and even more preferably 10% or less, from the viewpoint of further suppressing the wiring appearance.
- the reflectance can be easily adjusted to the above range by forming a light shielding layer using a preferable insulating composition described later.
- the light shielding layer preferably has an insulating property.
- the surface resistance value of the light shielding layer is preferably 10 8 ⁇ / ⁇ or more, more preferably 10 12 ⁇ / ⁇ or more, and more preferably 10 15 ⁇ / ⁇ or more, from the viewpoint of improving the electrical characteristics of the touch panel and suppressing malfunction. Further preferred.
- the surface resistance value of the light shielding layer can be measured using Hiresta UP MCP-HT450 (manufactured by Mitsubishi Chemical Analytech Co., Ltd.) under an applied voltage of 10V.
- the material for forming the light shielding layer is preferably a composition in which a light shielding pigment is dispersed in the insulating composition exemplified above as the material for forming the insulating layer.
- a light shielding pigment organic pigments such as perylene black and aniline black; titanium oxynitride, titanium nitride, carbon black, graphite, cobalt oxide, titanium, copper, iron, manganese, cobalt, chromium, nickel, zinc, calcium, silver
- Metal fine particles such as metal oxides, inorganic oxides such as metal oxides, composite oxides, metal sulfides, metal nitrides and metal carbides.
- carbon black or titanium nitride is more preferable from the viewpoint of light shielding properties and reflected color characteristics.
- the specific surface area of the light-shielding pigment measured by the nitrogen adsorption BET method is preferably 10 m 2 / g or more, more preferably 20 m 2 / g or more, from the viewpoint of improving the light-shielding property and the insulating property.
- 600 m 2 / g or less is preferable, 200 m 2 / g or less is more preferable, and 100 m 2 / g or less is more preferable.
- carbon black When carbon black is used as the light-shielding pigment, carbon black whose insulation is improved by surface treatment is preferable.
- Examples of the surface treatment for enhancing the insulation include surface coating with a resin (Japanese Patent Laid-Open No. 2002-249678), wet oxidation treatment of a surface (Japanese Patent No. 4464081), surface modification with an organic group composed of a non-polymer group ( JP-T-2008-517330) is known.
- the carbon atom ratio on the surface of the carbon black is preferably 95% or less, more preferably 90% or less.
- the higher the sulfur atom ratio on the carbon black surface the more easily the alkali-soluble resin is adsorbed to the carbon black, and the steric hindrance suppresses the contact between the carbon blacks, thereby further improving the insulating properties of the light shielding layer.
- the sulfur atom ratio on the surface of carbon black is preferably 0.5% or more, and more preferably 1.0% or more.
- the content of the light-shielding pigment in the light-shielding layer is preferably 40% by mass or more, and more preferably 60% by mass or more from the viewpoint of improving the light-shielding property.
- the content is preferably 80% by mass or less, and more preferably 75% by mass or less from the viewpoint of improving the adhesion of the light shielding layer to the substrate and the pattern processability.
- the thickness of the touch panel is preferably 1 ⁇ m or more, more preferably 3 ⁇ m or more, and even more preferably 5 ⁇ m or more.
- it is preferably 40 ⁇ m or less, more preferably 30 ⁇ m or less, and further preferably 25 ⁇ m or less.
- the touch panel preferably has a b * value of ⁇ 5 to 5 according to the L * a * b * color system defined by the International Lighting Commission 1976. By setting it as this range, excessive chromaticity adjustment becomes unnecessary and the visibility of a display can be improved more.
- the value of b * is more preferably ⁇ 4 to 4, and further preferably ⁇ 3 to 3. Note that the b * value of the touch panel was determined by measuring the reflectance of the total reflected light from the glass substrate side using a spectrophotometer (CM-2600d; manufactured by Konica Minolta Co., Ltd.), and CIE (L *, a *, b *) It can be calculated by measuring the color characteristic b * in the color space.
- CM-2600d manufactured by Konica Minolta Co., Ltd.
- the touch panel manufacturing method of the present invention includes at least the transparent layer (OC-D), the first wiring layer (A-1), the first insulating layer (OC-1), and the first layer on the temporary support. Forming a second wiring layer (A-2) in this order to produce a transfer member, attaching the surface of the transfer member opposite to the temporary support to the substrate via a transparent adhesive layer, and temporary Removing the support.
- the transparent layer (OC-D) has a peeling function.
- the transfer member means at least the transparent layer (OC-D), the first wiring layer (A-1), the first insulating layer (OC-1), and the second wiring layer (A-). 2) indicates a member laminated in this order.
- having a peeling function means that the temporary support and the transfer member can be peeled at the interface between the temporary support and the transparent layer (OC-D).
- Specific peeling methods include mechanical peeling at the interface between the temporary support and the transparent layer (OC-D), or immersion in a chemical solution such as warm water or an organic solvent so that the temporary support and the transparent layer ( For example, a method of peeling the interface between the temporary support and the transparent layer (OC-D) by irradiating a laser beam having a wavelength of 300 to 400 nm from the temporary support side. .
- Examples of the temporary support include a silicon wafer, a ceramic substrate, and an organic substrate.
- Examples of the ceramic substrate include a glass substrate made of glass such as soda glass, alkali-free glass, borosilicate glass, and quartz glass; an alumina substrate, an aluminum nitride substrate, and a silicon carbide substrate.
- Suitable examples of the organic substrate include an epoxy substrate, a polyetherimide resin substrate, a polyether ketone resin substrate, a polysulfone resin substrate, a polyimide film, and a polyester film.
- a transparent layer (OC-D) is formed on the temporary support.
- the method for forming the transparent layer (OC-D) includes a coating process for coating the transparent composition on the temporary support, a pre-baking process for drying the coated transparent composition, and a curing process for curing the coating composition. Is preferred.
- Examples of the method for coating the transparent composition on the temporary support include, for example, spin coater, bar coater, blade coater, roll coater, die coater, calender coater, meniscus coater, screen printing, spray coating, and dip coating. Etc.
- drying method in the pre-bake process and the curing process examples include heat drying, vacuum drying, vacuum drying, and infrared irradiation.
- heating and drying apparatus include a hot plate and a hot air dryer (oven).
- the temperature and time of the pre-baking step can be appropriately set depending on the composition of the transparent composition and the thickness of the coating film to be dried.
- the heating temperature is preferably 50 to 150 ° C., and the heating time is preferably 10 seconds to 30 minutes.
- the atmosphere, temperature and time of the curing step can be appropriately set depending on the composition of the transparent composition and the thickness of the coating film to be dried, but it is preferable to cure in the air.
- the heating temperature is preferably 150 ° C. or higher and more preferably 180 ° C. or higher from the viewpoint of sufficiently proceeding with curing.
- the heating temperature is preferably 350 ° C. or lower, more preferably 300 ° C. or lower, and even more preferably 245 ° C. or lower from the viewpoint of further suppressing yellowing due to heating and further improving the color tone.
- the heating time is preferably 5 minutes or more, more preferably 20 minutes or more, from the viewpoint of sufficiently proceeding with the curing.
- the heating time is preferably 120 minutes or less, more preferably 80 minutes or less.
- the surface layer (OC-D) thus formed may be further subjected to surface treatment.
- the surface treatment By applying the surface treatment, the surface state of the transparent layer (OC-D) is changed, and the deterioration of pattern processability due to the development residue in the subsequent formation process of the first wiring layer (A-1) and the like is suppressed. Can do.
- the surface treatment method for example, corona discharge treatment, plasma treatment, UV ozone treatment, and the like are preferably exemplified. Corona discharge treatment or plasma treatment is preferred, and plasma treatment is more preferred from the viewpoint of modifying the surface state while suppressing surface degradation and further reducing residues.
- corona discharge treatment or UV ozone treatment is preferred, and UV ozone treatment is more preferred.
- an insulating layer (OC-0) may be further formed on the formed transparent layer (OC-D).
- OC-0 By forming the insulating layer (OC-0), even if the surface treatment is not performed on the transparent layer (OC-D), pattern processing of the first wiring layer (A-1) and the like later The sex can be further improved.
- the insulating layer (OC-0) can be formed using the insulating composition.
- the forming method preferably includes a coating step of coating the insulating composition on the insulating layer (OC-0), a pre-baking step of drying the coated insulating composition, and a curing step of curing it.
- an inorganic film as the insulating layer (OC-0).
- the pattern processability of the first wiring layer (A-1) and the like later can be further improved.
- metal impurities, moisture, and the like can be prevented from moving from the transparent layer (OC-D) to the first wiring layer (A-1), and the reliability of the wiring layer can be improved.
- Examples of the inorganic film include Si-based thin films, C-based thin films, and metal thin films.
- Examples of the Si-based thin film include Si, SiO x , SoC x , SiN x , SiO x Cy, SiO x N y , and SiO x F y .
- Examples of the C-based thin film include DLC (aC: H), N-DLC, Si-DLC, F-DLC, Metal-DLC, and graphene.
- Examples of the metal thin film include TiO x , SnO x , AlO x , W, and the like. From the viewpoint of improving pattern processability of the first wiring layer (A-1) and the like later, a Si-based thin film is more preferable.
- a first wiring layer (A-1) is formed on the obtained transparent layer (OC-D) or insulating layer (OC-0).
- the first wiring layer (A-1) is formed by a coating process for coating the conductive composition on the substrate surface, a pre-baking process for drying the coated conductive composition, and exposing and developing it. It is preferable to include a step of forming a mesh pattern (exposure step and development step) and a curing step of curing the obtained mesh pattern.
- Examples of the method for applying the conductive composition on the substrate surface include the methods exemplified as the application method for the transparent composition.
- drying method in the pre-baking step and the curing step include the methods exemplified as the drying method for the transparent composition.
- the pre-baking temperature and time can be appropriately set according to the composition of the conductive composition and the thickness of the coating film to be dried.
- the heating temperature is preferably 50 to 150 ° C., and the heating time is preferably 10 seconds to 30 minutes.
- the light source used in the exposure process for example, j-line, i-line, h-line, and g-line of a mercury lamp are preferable.
- Examples of the developer used in the development process include inorganic alkalis such as sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate, sodium silicate, sodium metasilicate, and aqueous ammonia; 1 such as ethylamine and n-propylamine.
- inorganic alkalis such as sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate, sodium silicate, sodium metasilicate, and aqueous ammonia
- 1 such as ethylamine and n-propylamine.
- Secondary amines such as diethylamine and di-n-propylamine; Tertiary amines such as triethylamine and methyldiethylamine; Tetraalkylammonium hydroxides such as tetramethylammonium hydroxide (TMAH); Quaternary ammonium salts; alcohol amines such as triethanolamine, diethanolamine, monoethanolamine, dimethylaminoethanol, diethylaminoethanol; pyrrole, piperidine, 1,8-diazabicyclo [5,4,0] -7- Ndesen, 1,5-diazabicyclo [4,3,0] -5-nonane, and alkali aqueous solutions the alkaline material was dissolved in water such as organic alkalis such cyclic amines such as morpholine and the like. To these, a water-soluble organic solvent such as ethanol, ⁇ -butyrolactone, dimethylformamide, N-methyl-2-pyrrolidone may be appropriately added.
- a surfactant such as a nonionic surfactant to these alkaline developers.
- the atmosphere, temperature, and time of the curing step can be appropriately set depending on the composition of the conductive composition and the thickness of the coating film to be dried, but are preferably cured in air.
- the heating temperature is preferably from 100 to 300 ° C, more preferably from 200 to 300 ° C.
- the heating time is preferably 5 minutes to 120 minutes.
- a first insulating layer (OC-1) is formed on the formed wiring layer (A-1).
- the first insulating layer (OC-1) is formed by a coating process for coating the insulating composition on the wiring layer (A-1), a pre-baking process for drying the coated insulating composition, It is preferable to include a step of forming a pattern by exposure and development (exposure step, development step) and a curing step of curing the obtained pattern. Each step can be performed in the same manner as the wiring layer (A-1).
- a second wiring layer (A-2) is formed on the first insulating layer (OC-1).
- the second wiring layer (A-2) can be formed by the same method as the first wiring layer (A-1).
- a second insulating layer (OC-2) may be further formed on the second wiring layer (A-2).
- OC-2 By forming the second insulating layer (OC-2), it is possible to suppress moisture in the atmosphere from reaching the wiring layer (A-2) and to further improve the heat and moisture resistance.
- the second insulating layer (OC-2) can be formed by a method similar to that for the first insulating layer (OC-1).
- a step of forming a light shielding layer for example, (i) a light shielding layer is formed on the transparent layer (OC-D), and the first wiring layer (A-1) and the second wiring layer (A-2) After the light shielding layer is patterned so as to have the same shape as the first wiring layer, the first wiring layer (A-1), the first insulating layer (OC-1), and the second wiring layer (A-2) are formed.
- the second wiring layer (A-2) A method of forming, (iii) After forming the first wiring layer (A-1), the first insulating layer (OC-1) and the second wiring layer (A-2) on the transparent layer (OC-D), Method for forming a light shielding layer on the wiring layer (A-2) and patterning the light shielding layer so as to have the same shape as the first wiring layer (A-1) and the second wiring layer (A-2) Etc.
- the base material is preferably a glass substrate or a film substrate, and a member may be formed on the glass substrate or the film substrate.
- a cover glass, a cover film, a polarizing film, a color filter substrate, a display substrate, etc. are mentioned preferably.
- a method for peeling the transparent layer (OC-D) and the temporary support for example, a method of peeling the transparent layer (OC-D) by irradiating the transparent layer (OC-D) from the back of the temporary support
- Examples include a method of immersing in a solvent and / or purified water maintained at 80 ° C. for 10 seconds to 10 hours for peeling, a method of cutting the transparent layer (OC-D) from the upper surface, and mechanically peeling from the cut end surface. From the viewpoint of further improving the wet heat resistance of the touch panel, a method of mechanical peeling from the cut end surface is preferred.
- the surface on the opposite side to the temporary support body of this transfer member is made.
- OCA transparent adhesive layer
- the pasting step and the peeling step are performed. May be. It is more preferable from the viewpoint of bonding accuracy to perform the peeling step after bonding the temporary support with a transfer member to a substrate such as a glass substrate.
- the touch panel of the present invention is manufactured by peeling and removing the temporary support after being formed on the temporary support having excellent dimensional accuracy, and therefore, a processing method having excellent dimensional accuracy is applied. Is possible.
- the transparent layer (OC-D) contains a heat-resistant polymer containing the specific structure, whereby the residue of the conductive composition is suppressed, and the color and moisture-heat resistance are excellent.
- ADVANTAGE OF THE INVENTION According to this invention, the touch panel which can respond
- the present invention can also be applied to a structure having wiring other than the touch panel.
- Examples of the structure here include a curved display such as a micro LED, various flexible sensors such as RFID, and the like.
- the structure of the present invention is a structure having a portion in which the first wiring layer (A-1) is laminated on the transparent layer (OC-D), and the transparent layer (OC-D) has the following general structure. It is a structure containing a heat-resistant polymer having a structure represented by the formula (1) and a structure represented by the following general formula (2).
- R 1 and R 2 each independently represent a monovalent organic group; m and n each independently represent an integer of 0 to 4; 1 and n R 2 s may be the same or different.
- ODPA 3,3 ′, 4,4′-diphenyl ether tetracarboxylic dianhydride (compound containing a structure represented by the general formula (2))
- PMDA 1,2,4,5-benzenetetracarboxylic dianhydride
- PMDA-HS 1,2,4,5-cyclohexanetetracarboxylic dianhydride.
- PE-3A Pentaerythritol triacrylate (conductive particles)
- A-1 Silver particles having an average thickness of the surface carbon coating layer of 1 nm and a primary particle diameter of 40 nm (manufactured by Nisshin Engineering Co., Ltd.)
- A-2 Silver particles having a primary particle size of 0.7 ⁇ m (manufactured by Mitsui Metals, Inc.).
- Production Example 1 Polymer (synthesis of P-1 to P-7, P-9 to P-15) Under a dry nitrogen stream, the acid dianhydride shown in Table 1 was dissolved in GBL to obtain a 10% by mass solution. The diamine shown in Table 1 was added thereto and reacted at 20 ° C. for 1 hour, and then reacted at 50 ° C. for 2 hours. The concentration of the polymerization solution after completion of the reaction was 20 to 25% by mass.
- Production Example 2 Preparation of transparent compositions (OP-1 to OP-15) In a clean bottle, 20 g of heat-resistant polymer described in Table 2, 70 g of GBL and 0.03 g of a surfactant (F-477: manufactured by DIC Corporation) And stirred for 1 hour to obtain transparent compositions OP-1 to OP-15.
- a surfactant F-477: manufactured by DIC Corporation
- a silver dispersion liquid 2 was obtained in the same manner as above except that the conductive particles A-2 were used instead of the conductive particles A-1.
- an organic compound 20 g of an alkali-soluble resin (A), 0.6 g of ethyl acetoacetate aluminum diisopropylate (ALCH: manufactured by Kawaken Fine Chemical Co., Ltd.) as a metal chelate compound, a photopolymerization initiator (NCI-831: ( PGMEA (132.6 g) and DPM (52.6 g) were added to a mixture of 2.4 g of ADEKA Co., Ltd. and 12.0 g of PE-3A, followed by stirring to obtain an organic I liquid for a conductive composition.
- ACH ethyl acetoacetate aluminum diisopropylate
- the silver dispersion and the organic I liquid were mixed at the ratios shown in Table 3 to obtain conductive compositions (AE-1 to AE-4).
- the amount of Ag and the amount of organic component indicate the mass ratio between the silver particles contained in the conductive composition and the organic component excluding the solvent.
- Examples 1 to 11, 13, 15 to 22 and comparative examples are on the transparent layer (OC-D), and Examples 12, 14 and 23 are insulating layers.
- the conductive composition used in each example and comparative example was spin-coated (“1H-360S (trade name)” manufactured by Mikasa Co., Ltd.) for 10 seconds at 300 rpm and 500 rpm. And spin coated under conditions of 2 seconds. Subsequently, the substrate coated with the conductive composition was pre-baked at 100 ° C. for 2 minutes using a hot plate (“SCW-636 (trade name)” manufactured by Dainippon Screen Mfg. Co., Ltd.), and the film thickness was 0.9 ⁇ m. A pre-baked film was obtained.
- SCW-636 trade name
- a pre-baked film was exposed through a mask having a line and space pattern using a parallel light mask aligner (“PLA-501F (trade name)” manufactured by Canon Inc.) and an ultrahigh pressure mercury lamp as a light source.
- PPA-501F parallel light mask aligner
- AD-2000 automatic developing device manufactured by Takizawa Sangyo Co., Ltd.
- shower development is performed with 0.045 mass% potassium hydroxide aqueous solution for 60 seconds, followed by rinsing with water for 30 seconds.
- Pattern processing was performed. After exposure and development, the exposure amount for forming a 5 ⁇ m line-and-space pattern in a one-to-one width was determined as the optimum exposure amount. The exposure amount was measured with an I-line illuminometer.
- the fine pattern workability was evaluated according to the following evaluation criteria, and two or more were judged as acceptable. 5: Less than 3 ⁇ m 4: 3 ⁇ m or more and less than 4 ⁇ m 3: 4 ⁇ m or more and less than 5 ⁇ m 2: 5 ⁇ m or more and less than 6 ⁇ m 1: 6 ⁇ m or more.
- the surface resistance value ⁇ s ( ⁇ / ⁇ ) was measured with a surface resistance measuring device (“Loresta” (registered trademark) -FP; manufactured by Mitsubishi Yuka Co., Ltd.), and the surface roughness shape was measured.
- the film resistivity ( ⁇ ⁇ cm) was calculated by measuring the film thickness t (cm) using a machine (“Surfcom” (registered trademark) 1400D; manufactured by Tokyo Seimitsu Co., Ltd.) and multiplying both values.
- the electrical conductivity was evaluated according to the evaluation criteria, and two or more were regarded as acceptable.
- the transmittance at 400 nm before and after the film formation was determined as the ultraviolet-visible spectrophotometer. It was measured using a total (“MultiSpec-1500 (trade name)” manufactured by Shimadzu Corporation). Then, when the transmittance before film formation is T0 and the transmittance after film formation is T, the change in transmittance represented by the formula (T0-T) / T0 is calculated, and the residue is determined according to the following evaluation criteria. evaluated. Two or more were accepted. Less than 5: 1% 4: 1% or more but less than 2% 3: 2% or more but less than 3% 2: 3% or more but less than 4% 1: 4% or more but less than 5%.
- Short circuit time is 1000 hours or more 4: Short circuit time is 500 hours or more and less than 1000 hours 3: Short circuit time is 300 hours or more and less than 500 hours 2: Short circuit time is 100 hours or more and less than 300 hours 1: Short circuit time is less than 100 hours.
- the dimensional accuracy was evaluated by the following method for the laminated substrates produced in each of the examples and comparative examples. In a portion designed so that the mesh intersection of the wiring layer (A-1) and the mesh intersection of the wiring layer (A-2) overlap at the center of the multilayer substrate, the mesh intersection of the wiring layer (A-1) The horizontal deviation of the mesh intersection of the wiring layer (A-2) was measured, and the dimensional accuracy was evaluated according to the following evaluation criteria. Two or more were accepted.
- Deviation is less than 1 ⁇ m 4: Deviation is 1 ⁇ m or more and less than 2 ⁇ m 3: Deviation is 2 ⁇ m or more and less than 3 ⁇ m 2: Deviation is 3 ⁇ m or more and less than 5 ⁇ m 1: Deviation is 5 ⁇ m or more.
- a sample for measuring elongation at break was set at an initial sample length of 50 mm in Tensilon RTM-100 manufactured by Orientec Co., Ltd., and a tensile test was conducted at a tensile speed of 50 mm / min. The measurement was performed 12 times, and the average value of the top five points of the obtained breaking elongation was defined as the breaking elongation of the transparent layer (OC-D), and the breaking elongation was evaluated according to the following evaluation criteria. Two or more were accepted.
- Example 1 ⁇ Formation of transparent layer (OC-D)>
- the transparent composition shown in Table 4 was spin-coated on a glass substrate having a length of 210 mm ⁇ width of 297 mm using a spin coater (“1H-360S (trade name)” manufactured by Mikasa Co., Ltd.) for 10 seconds at 600 rpm.
- a plate (“SCW-636 (trade name)” manufactured by Dainippon Screen Mfg. Co., Ltd.)
- prebaking was performed at 100 ° C. for 2 minutes to prepare a prebaked film.
- the prepared substrate with prebaked film was cured in air at 230 ° C. for 30 minutes using an oven (Espec Co., Ltd. “IHPS-222 (trade name)”) to form a transparent layer (OC-D).
- IHPS-222 trade name
- first wiring layer (A-1)> The conductive composition shown in Table 4 was formed on a substrate on which a transparent layer was formed using a spin coater (“1H-360S (trade name)” manufactured by Mikasa Co., Ltd.) for 10 seconds at 300 rpm and 2 seconds at 500 rpm. After spin coating under conditions, prebaking was performed at 100 ° C. for 2 minutes using a hot plate (“SCW-636 (trade name)” manufactured by Dainippon Screen Mfg. Co., Ltd.) to prepare a prebaked film.
- a spin coater (“1H-360S (trade name)” manufactured by Mikasa Co., Ltd.)
- SCW-636 trade name
- a parallel light mask aligner (“PLA-501F (trade name)” manufactured by Canon Inc.), an ultrahigh pressure mercury lamp was used as a light source, and the prebaked film was exposed through a desired mask. After that, using an automatic developing device (“AD-2000 (trade name)” manufactured by Takizawa Sangyo Co., Ltd.), shower development is performed with 0.045 mass% potassium hydroxide aqueous solution for 60 seconds, followed by rinsing with water for 30 seconds. Then, pattern processing of the pre-baked film was performed.
- AD-2000 automatic developing device
- the patterned substrate was cured in the air at 230 ° C. for 30 minutes using an oven to form the first wiring layer (A-1).
- insulating layer (OC-1) ⁇ Formation of insulating layer (OC-1)>
- the insulating composition shown in Table 4 was spin-coated on a substrate on which the first wiring layer (A-1) was formed using a spin coater at 650 rpm for 5 seconds, and then using a hot plate at 100 ° C. for 2 minutes. Prebaked to prepare a prebaked film. The pre-baked film was exposed through a desired mask using a parallel light mask aligner and an ultrahigh pressure mercury lamp as a light source. Thereafter, using an automatic developing device, pattern development was carried out by shower development with a 0.045 mass% aqueous potassium hydroxide solution for 60 seconds, followed by rinsing with water for 30 seconds.
- the patterned substrate was cured in an air at 230 ° C. for 60 minutes using an oven to form an insulating layer to obtain a laminated substrate.
- Table 4 shows the results of evaluation by the method described above.
- the fine pattern processability, conductivity, color, bending resistance and dimensional accuracy were “5” and good.
- the residue of the conductive composition and the room heat resistance were “4”, they were in a range where they could be used without problems.
- the elongation at break was “2”, it was in a range where it could be used without problems.
- Example 2 The same operation as in Example 1 was performed except that the transparent composition, the curing temperature, and the film thickness were changed as shown in Table 4. Since the curing temperature was low, the conductivity slightly decreased to “4”, but it was in a range where it could be used without problems.
- Example 3 The same operation as in Example 1 was performed except that the transparent composition, the curing temperature, and the film thickness were changed as shown in Table 4. Since the curing temperature was high, the color decreased slightly to “4”, but it was in a range where it could be used without problems.
- Example 4 The same operation as in Example 1 was performed except that the transparent composition was changed as shown in Table 4. There was no change in the evaluation results.
- Example 5 The same operation as in Example 1 was performed except that the transparent composition was changed as shown in Table 4. Since the ratio of the structure represented by the general formula (1) in the heat resistant polymer was small, the heat resistance was slightly lowered and the color was lowered, but it was in a usable range. Since the structure represented by the general formula (12) was introduced into the heat resistant polymer, the elongation at break was improved.
- Example 6 The same operation as in Example 1 was performed except that the transparent composition was changed as shown in Table 4. Since the ratio of the structure represented by the general formula (2) in the heat resistant polymer was small, the heat resistance was slightly lowered and the color was lowered, but it was in a usable range.
- Example 7 The same operation as in Example 1 was performed except that the transparent composition was changed as shown in Table 4.
- the proportion of the aromatic ring was small, so the heat resistance was lowered and the color was lowered.
- produced all were the ranges which can be used.
- Example 8 The same operation as in Example 1 was performed except that the transparent composition was changed as shown in Table 4.
- polyethersulfone instead of polyimide, the fine pattern processability and color were lowered, but both were in the usable range.
- Example 9 The same operation as in Example 1 was performed, except that the conductive composition was changed as shown in Table 4. Since the amount of the organic compound in the conductive composition was small, the fine pattern processability was lowered and a residue was generated. Moreover, although bending resistance fell, all were the ranges which can be used.
- Example 10 The same operation as in Example 1 was performed, except that the conductive composition was changed as shown in Table 4. Since the amount of the organic compound in the conductive composition was large, the conductivity was lowered, but it was in a usable range.
- Example 11 The same operation as in Example 1 was performed, except that the conductive composition was changed as shown in Table 4. Since the metal fine particles were not coated, the fine pattern processability, conductivity, and heat and humidity resistance decreased, and residue and wiring were visible, but all were within the usable range.
- Example 12 As shown in Table 5, the same operation as in Example 1 was performed except that the insulating layer (OC-0) was formed on the transparent layer (OC-D). The insulating layer (OC-0) improved the residue of the conductive composition, but the color was slightly lowered. It was in the range where there was no problem in use.
- Example 13 As shown in Table 5, the same operation as in Example 1 was performed except that the insulating layer (OC-2) was formed on the wiring layer (A-2).
- the insulating layer (OC-2) was formed in the same manner as the insulating layer (OC-1).
- the heat and humidity resistance was improved by the insulating layer (OC-2), the color was slightly lowered. It was in the range where there was no problem in use.
- Example 14 As shown in Table 5, Example 1 except that an insulating layer (OC-0) was formed on the transparent layer (OC-D) and an insulating layer (OC-2) was formed on the wiring layer (A-2). The same operation was performed.
- the insulating layer (OC-0) improved the residue of the conductive composition
- the insulating layer (OC-2) improved the heat and moisture resistance, but the color was slightly lowered. It was in the range where there was no problem in use.
- Example 15 The same operation as in Example 1 was performed except that the cure temperature was changed as shown in Table 5. Since the curing temperature was low, the conductivity and heat and humidity resistance decreased to “2”, but both were in the usable range.
- Example 16 The same operation as in Example 1 was performed except that the cure temperature was changed as shown in Table 5. Since the curing temperature was high, the color, bendability, and wiring appearance decreased to “2”, “3”, and “2”, respectively, but all were within the usable range.
- Example 17 The same operation as in Example 1 was performed except that the transparent composition was changed as shown in Table 5. Since the structure represented by the general formula (12) was introduced into the heat resistant polymer, the elongation at break was improved.
- Example 18 The same operation as in Example 1 was performed except that the transparent composition was changed as shown in Table 5. Since the proportion of the structure represented by the general formula (12) in the heat resistant polymer was increased as compared with Example 17, the elongation at break was further improved.
- Example 19 The same operation as in Example 1 was performed except that the transparent composition was changed as shown in Table 5. Since the structure represented by the structural formula (13) was introduced into the heat resistant polymer, the breaking elongation was improved.
- Example 20 The same operation as in Example 1 was performed except that the transparent composition was changed as shown in Table 5. Since the proportion of the structure represented by the structural formula (13) in the heat resistant polymer increased from that in Example 17, the color was lowered.
- Example 21 As described in Table 5, the same operation as in Example 1 was performed except that the light shielding layer (B-1) was formed on the transparent layer (OC-D).
- the light shielding layer (B-1) reduced the wiring appearance seen from the transparent layer (OC-D) side.
- a method for forming the light shielding layer (B-1) is described below.
- the light-shielding composition (b-1) was spin-coated at 750 rpm for 10 seconds using a spin coater and then pre-baked at 100 ° C. for 2 minutes using a hot plate to prepare a pre-baked film.
- the pre-baked film was exposed through a desired mask using a parallel light mask aligner and an ultrahigh pressure mercury lamp as a light source. Thereafter, using an automatic developing device, pattern development was carried out by shower development with a 0.045 mass% aqueous potassium hydroxide solution for 60 seconds, followed by rinsing with water for 30 seconds.
- the patterned substrate was cured in an air at 230 ° C. for 60 minutes using an oven to form a light shielding layer (B-1).
- Example 22 As shown in Table 5, the same operation as in Example 21 was performed, except that the light shielding layer (B-1) was formed on the second insulating layer (OC-2). The light shielding layer (B-1) reduces the wiring appearance seen from the second insulating layer (OC-2) side.
- Example 23 As described in Table 5, the same operation as in Example 1 was performed except that a 30 nm thick SiO 2 film was formed on the transparent layer (OC-D) by sputtering. The residue of the conductive composition was improved by the SiO 2 film, and the color was not changed.
- Example 1 The same operation as in Example 1 was performed except that the heat resistant polymer was changed as shown in Table 5. Since the heat resistant polymer does not contain any of the structures represented by the general formula (1) or (2), the fine pattern processability, residue, color and wet heat resistance are greatly lowered, and the use is not possible.
- Example 2 The same operation as in Example 1 was performed except that the heat resistant polymer was changed as shown in Table 5. Since the heat-resistant polymer does not contain the structure represented by the general formula (2), the fine pattern processability, residue, color, and heat-and-moisture resistance were greatly reduced, and the use was impossible.
- Example 3 The same operation as in Example 1 was performed except that the heat resistant polymer was changed as shown in Table 5. Since the heat-resistant polymer does not include the structure represented by the general formula (1), the fine pattern processability, residue, color, and heat and humidity resistance were greatly reduced, and the use was impossible.
- Example 4 The same operation as in Example 1 was performed except that a PET film (“Lumirror” (registered trademark) manufactured by Toray Industries, Inc.) having a thickness of 50 ⁇ m was used instead of the glass substrate coated with the transparent layer (OC-D). went. Since the heat resistance of the PET film was low, the fine pattern processability, residue, color, and heat-and-moisture resistance were drastically lowered, and the use was impossible. Furthermore, the pattern was displaced due to the deformation of the film, the dimensional accuracy was greatly reduced, and it was unusable.
- a PET film (“Lumirror” (registered trademark) manufactured by Toray Industries, Inc.) having a thickness of 50 ⁇ m was used instead of the glass substrate coated with the transparent layer (OC-D). went. Since the heat resistance of the PET film was low, the fine pattern processability, residue, color, and heat-and-moisture resistance were drastically lowered, and the use was impossible. Furthermore, the pattern was displaced due to the deformation of the film, the
- the touch panel of the present invention can be suitably used not only for a conventional flat display but also for a flexible display.
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Abstract
Description
透明層(OC-D)、
第一の配線層(A-1)、
第一の絶縁層(OC-1)および
第二の配線層(A-2)
をこの順に形成して転写部材を作製する工程、前記転写部材の仮支持体と反対側の面を透明粘着層を介して基材に貼り合わせる工程および仮支持体を除去する工程を含む、タッチパネルの製造方法であって、前記透明層(OC-D)が、剥離機能を有し、前記一般式(1)で表される構造および前記一般式(2)で表される構造を含むポリマーを含有する、請求項1~17のいずれかに記載のタッチパネルの製造方法である。
本発明に用いられる透明層(OC-D)は、下記一般式(1)で表される構造および下記一般式(2)で表される構造を含む耐熱ポリマーを含有する。筆者らは鋭意検討の結果、下記一般式(1)で表される構造および下記一般式(2)で表される構造の両方を一分子中に含む耐熱ポリマーを用いることにより、それ以外のポリマーと比較して、非晶性を高めて着色を抑制し、透明性を著しく向上できることを見出した。それに加え、上述の構造を含むポリマーは耐熱性が高いため、後工程における加熱時の黄変を抑制することができる。このため、かかるポリマーを透明層(OC-D)に適用することにより、色目を向上させる効果がある。さらに、透明層(OC-D)が、かかるポリマーを含むことにより、後工程の導電層(A-1)の加工において、残渣を抑制することができるため、微細パターンを形成することができ、かつ、得られるタッチパネルの耐湿熱性を向上させる効果がある。
本発明のタッチパネルは、第一の配線層(A-1)および第二の配線層(A-2)を含む。
アルカリ可溶性樹脂のカルボン酸当量は、400~1,000g/molが好ましい。アクリル樹脂のカルボン酸当量は、酸価を測定することにより算出することができる。また、アルカリ可溶性樹脂の二重結合当量は、硬度と耐クラック性とを高いレベルで両立できるため、150~10,000g/molが好ましい。アクリル樹脂の二重結合当量は、ヨウ素価を測定することにより算出することができる。
本発明のタッチパネルは、第一の配線層(A-1)と第二の配線層(A-2)との間に、第一の絶縁層(OC-1)が配置される。第一の絶縁層(OC-1)により、第一の配線層(A-1)と第二の配線層(A-2)の間の絶縁性を確保することができる。
前記第二の絶縁層(OC-2)の上面に、感光性粘着層(OC-R)がさらに配置されることが好ましい。感光性粘着層(OC-R)により、耐湿熱性をより向上させることができる。また、感光性粘着層(OC-R)が感光性を有することにより、外部電極との接続部分上の感光性粘着層(OC-R)のみを高精度に除去し、外部電極との接続部分を容易に露出させることができる。さらに、感光性粘着層(OC-R)が粘着性を有することにより、絶縁層(OC-2)が粘着性を有さない場合であっても、カバーガラス、カバーフィルム、OLED基板等の他部材に容易に貼り合わせることができる。
タッチパネルにおいて、前記第一の配線層(A-1)の下部であって、かつ、前記第二の配線層(A-2)の下部、および/または、前記第一の配線層(A-1)の上部であって、かつ、前記第二の配線層(A-2)の上部に、遮光層が配置されることが好ましい。遮光層を有することにより、配線層による光の反射を抑制して、配線見えを抑制することができる。ここで、タッチパネルにおいて、下部とは透明層(OC-D)が存在する側を、上部とは、第二の配線層(A-2)が存在する側のことを意味する。第一の配線層(A-1)および第二の配線層(A-2)の下部に、遮光層が配置される場合は、透明層(OC-D)側から見た場合の配線見えを抑制することができる。この場合、第一の配線層(A-1)の下部および第二の配線層(A-2)の下部にそれぞれ一層ずつ遮光層を設け、合計二層以上の遮光層を配置するようにしてもかまわないが、第一の配線層(A-1)および第二の配線層(A-2)よりも下部に一層のみの遮光層を設けた方が、工程省略化が可能となるので好ましい。一方、第一の配線層(A-1)および第二の配線層(A-2)の上部に、遮光層が配置される場合は、第二の配線層(A-2)側から見た場合の配線見えを抑制することができる。この場合、第一の配線層(A-1)および第二の配線層(A-2)よりも上部に一層のみの遮光層を設けた方が、工程省略化が可能となるので好ましい。また、第一の配線層(A-1)の下部と第二の配線層(A-2)の上部の両方に遮光層を設けた場合は、両面における配線見えを抑制することができる。
また、遮光層の波長550nmの光の反射率は、配線見えをより抑制する観点から、30%以下が好ましく、20%以下がより好ましく、10%以下がさらに好ましい。例えば、後述の好ましい絶縁組成物を用いて遮光層を形成することにより、反射率を前記範囲に容易に調整することができる。
ODPA:3,3’,4,4’-ジフェニルエーテルテトラカルボン酸二無水物(一般式(2)で表される構造を含む化合物)
PMDA:1,2,4,5-ベンゼンテトラカルボン酸二無水物
PMDA-HS:1,2,4,5-シクロヘキサンテトラカルボン酸二無水物。
DDS:ビス(4-アミノフェニル)スルホン(一般式(1)で表される構造を含む化合物)
m-BAPS:ビス[4-(3-アミノフェノキシ)フェニル]スルホン(一般式(1)および(2)で表される構造を含む化合物)
BAHF:2,2-ビス(3-アミノ-4-ヒドロキシフェニル)ヘキサフルオロプロパン(一般式(3)で表される構造を含む化合物)
TFMB:2,2’-ビス(トリフルオロメチル)ベンジジン(一般式(12)で表される構造を含む化合物)
FDA:9,9’-ビス(4-アミノフェニル)フルオレン
HFHA:2,2-ビス(3-アミノ-4-ヒドロキシフェニル)ヘキサフルオロプロパン(一般式(3)で表される構造を含む化合物)
TAPOB:1,3,5-トリス(4-アミノフェノキシ)ベンゼン(一般式(13)で表される構造を含む化合物)。
GBL:γ-ブチロラクトン
PGMEA:プロピレングリコールモノメチルエーテル
DPM:ジプロピレングリコールモノメチルエーテル。
アルカリ可溶性樹脂(A):メタクリル酸/メタクリル酸メチル/スチレン=54/23/23(モル%)からなる共重合体のカルボキシル基に対して、0.4当量のグリシジルメタクリレートを付加反応させたもの(重量平均分子量(Mw):29,000)。
PE-3A:ペンタエリスリトールトリアクリレート
(導電性粒子)
A-1:表面炭素被覆層の平均厚みが1nmで、1次粒子径が40nmの銀粒子(日清エンジニアリング(株)製)
A-2:1次粒子径が0.7μmの銀粒子(三井金属(株)製)。
乾燥窒素気流下、表1に示す酸二無水物をGBLに溶解させて濃度10質量%の溶液とした。ここに表1に示すジアミンを加えて、20℃で1時間反応させ、次いで50℃で2時間反応させた。反応完了した重合溶液の濃度は、20~25質量%であった。
P-8:ポリエーテルスルホン樹脂(“スミカエクセル”(登録商標)5003PS:住友化学(株)製)。
クリーンボトルに、表2に記載の耐熱ポリマー20g、GBL70gおよび界面活性剤(F-477:DIC(株)製)0.03gを添加し、1時間撹拌して透明組成物OP-1~OP-15を得た。
上記導電性粒子A-1 80g、界面活性剤(“DISPERBYK”(登録商標)21116:(株)DIC製)4.06g、PGMEA98.07gおよびDPM98.07gを混合し、ホモジナイザーを用いて、1200rpm、30分間の混合処理を施した。その後、さらに、高圧湿式メディアレス微粒化装置ナノマイザー(ナノマイザー(株))を用いて分散処理して、銀含有量28.6質量%の銀分散液1を得た。
クリーンボトルに、カルド樹脂(V-259ME:新日鉄住友化学(株)製)50.0g、モノマー(TAIC:日本化成(株)製)18.0g、モノマー(M-315:東亞合成(株)製)10.0g、エポキシ化合物(PG-100:大阪ガスケミカル(株)製)20.0g、および開始剤(OXE-01:BASF株式会社製)0.2gを添加し、1時間撹拌して絶縁性組成物OA-1を得た。
クリーンボトルに、絶縁性組成物(OA-1)50.0g、遮光顔料としてカーボンブラック(“M-100”(商標登録)三菱化学(株)製)8.0gを添加し、ウルトラアペックスミルを用いて1時間分散させて、遮光性組成物(b-1)を得た。
実施例1~11、13、15~22および各比較例については透明層(OC-D)上に、実施例12、実施例14および実施例23については絶縁層(OC-0)上に、各実施例および比較例において用いた導電性組成物を、スピンコーター(ミカサ(株)製「1H-360S(商品名)」)を用いて300rpmで10秒、500rpmで2秒の条件でスピンコートした。続いて、導電性組成物が塗布された基板をホットプレート(大日本スクリーン製造(株)製「SCW-636(商品名)」)を用いて100℃で2分間プリベークし、膜厚0.9μmのプリベーク膜を得た。パラレルライトマスクアライナー(キヤノン(株)製「PLA-501F(商品名)」)を用いて超高圧水銀灯を光源とし、ラインアンドスペースパターンを有するマスクを介してプリベーク膜を露光した。この後、自動現像装置(滝沢産業(株)製「AD-2000(商品名)」)を用いて、0.045質量%水酸化カリウム水溶液で60秒間シャワー現像し、次いで水で30秒間リンスし、パターン加工を行った。露光および現像後、5μmのラインアンドスペースパターンを1対1の幅に形成する露光量を最適露光量とした。露光量はI線照度計で測定した。そして、最適露光量における現像後の最小パターン寸法を測定し、以下の評価基準に従って微細パターン加工性を評価し、2以上を合格とした。
5:3μm未満
4:3μm以上4μm未満
3:4μm以上5μm未満
2:5μm以上6μm未満
1:6μm以上。
実施例1~11、13、15~22および各比較例については透明層(OC-D)上に、実施例12、実施例14および実施例23については絶縁層(OC-0)上に、前記(1)に記載の方法により、各実施例および比較例において用いた導電性組成物を用いて、膜厚0.9μmのプリベーク膜を形成した。パラレルライトマスクアライナー(キヤノン(株)製「PLA-501F(商品名)」)を用いて超高圧水銀灯を光源とし、体積抵抗率評価パターンを有するマスクを介してプリベーク膜を露光した。この後、自動現像装置(滝沢産業(株)製「AD-2000(商品名)」)を用いて、0.045質量%水酸化カリウム水溶液で60秒間シャワー現像し、次いで水で30秒間リンスし、パターン加工を行った。その後、オーブン(「IHPS-222」;エスペック(株)製)を用いて、空気中、230℃で30分間ポストベークを施すことにより、体積抵抗率評価パターンを得た。
5:60μΩ・cm未満
4:60μΩ・cm以上80μΩ・cm未満
3:80μΩ・cm以上100μΩ・cm未満
2:100μΩ・cm以上150μΩ・cm未満
1:150μΩ・cm以上。
前記(2)の方法により得られた体積抵抗率評価パターンが形成された基板の未露光部分について、膜形成前後の400nmにおける透過率を、紫外可視分光光度計((株)島津製作所製「MultiSpec-1500(商品名)」)を用いて測定した。そして、膜形成前の透過率をT0、膜形成後の透過率をTとしたときに、式(T0-T)/T0で表される透過率変化を算出し、以下の評価基準に従って残渣を評価した。2以上を合格とした。
5:1%未満
4:1%以上2%未満
3:2%以上3%未満
2:3%以上4%未満
1:4%以上5%未満。
実施例1~12、15~21、23および各比較例については導電層(A-2)までを積層した基板、実施例13~14、22については透明層(OC-2)までを積層した基板について、分光光度計(CM-2600d;コニカミノルタ(株)製)を用いて、ガラス基板側から積層基板の全反射光の反射率を測定し、CIE(L*,a*,b*)色空間における色特性b*を測定し、以下の評価基準に従って色目を評価した。2以上を合格とした。なお、光源としてはD65光源を用いた。
5:-2≦b*≦2
4:-3≦b*<-2または2<b*≦3
3:-4≦b*<-3または3<b*≦4
2:-5≦b*<-4または4<b*≦5
1:b*<-5または5<b*。
各実施例および比較例1~3において作製した透明層(OC-D)付きガラス基板の透明層(OC-D)のみを1cm幅にカットし、ガラス基板から剥離し、直径がそれぞれ10cm、5cm、3cmおよび1cmの金属棒を用いて、180度折り曲げ試験を行った後、光学顕微鏡を用いてクラック発生の有無を観察した。比較例4はPETフィルムを1cm幅に切り出し、同様に180度折り曲げ試験を行った後、光学顕微鏡を用いてクラック発生の有無を観察した。試験回数は1回とした。以下の評価基準に従って曲げ耐性を評価した。2以上を合格とした。
5:直径1cmでクラック発生なし
4:直径3cmでクラック発生なし、直径1cmでクラック発生あり
3:直径5cmでクラック発生なし、直径3cmでクラック発生あり
2:直径10cmでクラック発生なし、直径5cmでクラック発生あり
1:直径10cmでクラック発生あり。
各実施例および比較例により作製した積層基板について、以下の方法により耐湿熱性を評価した。測定には絶縁劣化特性評価システム“ETAC SIR13”(楠本化成(株)製)を用いた。配線層(A-1)および配線層(A-2)の端子部分にそれぞれ電極を取り付け、85℃85%RH条件に設定された高温高湿槽内に積層基板を入れた。槽内環境が安定してから5分間経過後、配線層(A-1)および配線層(A-2)の電極間に電圧を印加し、絶縁抵抗の経時変化を測定した。配線層(A-1)を正極、配線層(A-2)を負極として、10Vの電圧を印加し、500時間の抵抗値を5分間隔で測定した。測定した抵抗値が10の5乗以下に達したとき絶縁不良による短絡と判断して印圧を停止し、それまでの試験時間を短絡時間とした。以下の評価基準に従って耐湿熱性を評価した。2以上を合格とした。
5:短絡時間が1000時間以上
4:短絡時間が500時間以上1000時間未満
3:短絡時間が300時間以上500時間未満
2:短絡時間が100時間以上300時間未満
1:短絡時間が100時間未満。
各実施例および比較例により作製した積層基板について、以下の方法により寸法精度を評価した。積層基板の中心で配線層(A-1)のメッシュ交差部と配線層(A-2)のメッシュ交差部が重なるように設計された部位において、配線層(A-1)のメッシュ交差部と配線層(A-2)のメッシュ交差部の水平方向のずれを測定し、以下の評価基準に従って寸法精度を評価した。2以上を合格とした。
5:ずれが1μm未満
4:ずれが1μm以上2μm未満
3:ずれが2μm以上3μm未満
2:ずれが3μm以上5μm未満
1:ずれが5μm以上。
各実施例および比較例1~3において作製した透明層(OC-D)付きガラス基板の透明層(OC-D)のみを幅1cm、長さ約9cmの短冊状にカットした後、ガラス基板から剥離し、破断伸度測定サンプルとした。比較例4はPETフィルムを幅1cm、長さ約9cmの短冊状にカットし、破断伸度測定サンプルとした。(株)オリエンテック製テンシロンRTM-100に、破断伸度測定サンプルを初期試料長50mmにセットし、引っ張り速度50mm/分で引っ張り試験を行った。測定は12回行い、得られた破断伸度の上位5点の平均値を透明層(OC-D)の破断伸度とし、以下の評価基準に従って破断伸度を評価した。2以上を合格とした。
5:30%以上
4:15%以上30%未満
3:5%以上15%未満
2:1%以上5%未満
1:1%未満
(8)配線見え評価
実施例1~12、15~21、23および各比較例については導電層(A-2)までを積層した基板、実施例13~14、22については透明層(OC-2)までを積層した基板について、グリーンランプ下、および蛍光灯下で、透明層(OC-D)側から目視にて配線層を観測し、以下の評価基準に従って配線見えを評価した。2以上を合格とした。なお、光源としてはD65光源を用いた。
5:グリーンランプ下で全く視認できない
4:グリーンランプ下で視認できる
3:蛍光灯下で全く視認できない
2:蛍光灯下で角度により視認できる
1:蛍光灯下で視認できる。
<透明層(OC-D)の形成>
表4に示す透明組成物を、縦210mm×横297mmのガラス基板上にスピンコーター(ミカサ(株)製「1H-360S(商品名)」)を用いて600rpmで10秒スピンコートした後、ホットプレート(大日本スクリーン製造(株)製「SCW-636(商品名)」)を用いて100℃で2分間プリベークし、プリベーク膜を作製した。作製したプリベーク膜付き基板を、オーブン(エスペック(株)製「IHPS-222(商品名)」)を用いて、空気中において230℃で30分間キュアし、透明層(OC-D)を形成した。
表4に示す導電性組成物を、透明層が形成された基板上にスピンコーター(ミカサ(株)製「1H-360S(商品名)」)を用いて300rpmで10秒、500rpmで2秒の条件でスピンコートした後、ホットプレート(大日本スクリーン製造(株)製「SCW-636(商品名)」)を用いて100℃で2分間プリベークし、プリベーク膜を作製した。パラレルライトマスクアライナー(キヤノン(株)製「PLA-501F(商品名)」)を用いて超高圧水銀灯を光源とし、所望のマスクを介してプリベーク膜を露光した。この後、自動現像装置(滝沢産業(株)製「AD-2000(商品名)」)を用いて、0.045質量%水酸化カリウム水溶液で60秒間シャワー現像し、次いで水で30秒間リンスし、プリベーク膜のパターン加工を行った。
表4に示す絶縁性組成物を、第一の配線層(A-1)を形成した基板上にスピンコーターを用いて650rpmで5秒スピンコートした後、ホットプレートを用いて100℃で2分間プリベークし、プリベーク膜を作製した。パラレルライトマスクアライナーを用いて超高圧水銀灯を光源とし、所望のマスクを介してプリベーク膜を露光した。この後、自動現像装置を用いて、0.045質量%水酸化カリウム水溶液で60秒間シャワー現像し、次いで水で30秒間リンスし、パターン加工を行った。
表4に示す導電性組成物を用いて、上記<第一の配線層(A-1)の形成>と同様にして、上記絶縁層上に第二の配線層(A-2)を形成した。
透明組成物とキュア温度、膜厚を表4に記載のとおり変更した他は、実施例1と同様の操作を行った。キュア温度が低かったため、導電性は僅かに低下して「4」となったが、問題なく使用できる範囲であった。
透明組成物とキュア温度、膜厚を表4に記載のとおり変更した他は、実施例1と同様の操作を行った。キュア温度が高かったため、色目は僅かに低下して「4」となったが、問題なく使用できる範囲であった。
透明組成物を表4に記載のとおり変更した他は、実施例1と同様の操作を行った。評価結果に変化はなかった。
透明組成物を表4に記載のとおり変更した他は、実施例1と同様の操作を行った。耐熱ポリマー中の一般式(1)で表される構造の割合が小さかったため、耐熱性が少し低下し色目が低下したが、使用可能な範囲であった。耐熱ポリマーに一般式(12)で表される構造を導入したため、破断伸度が向上した。
透明組成物を表4に記載のとおり変更した他は、実施例1と同様の操作を行った。耐熱ポリマー中の一般式(2)で表される構造の割合が小さかったため、耐熱性が少し低下し色目が低下したが、使用可能な範囲であった。
透明組成物を表4に記載のとおり変更した他は、実施例1と同様の操作を行った。耐熱ポリマー中の一般式(2)で表される構造の割合が小さいことに加え、芳香族環の割合が小さいことから、耐熱性が低下し色目が低下した。さらに、導電性組成物残渣が発生したが、いずれも使用可能な範囲であった。
透明組成物を表4に記載のとおり変更した他は、実施例1と同様の操作を行った。ポリイミドに代えてポリエーテルスルホンを用いたことによりにより微細パターン加工性および色目が低下したが、いずれも使用可能な範囲であった。
導電性組成物を表4に記載のとおり変更した他は、実施例1と同様の操作を行った。導電性組成物中の有機化合物の量が少ないため、微細パターン加工性が低下すると共に残渣が発生した。また曲げ耐性も低下したが、いずれも使用可能な範囲であった。
導電性組成物を表4に記載のとおり変更した他は、実施例1と同様の操作を行った。導電性組成物中の有機化合物の量が多いため、導電性が低下したが、使用可能な範囲であった。
導電性組成物を表4に記載のとおり変更した他は、実施例1と同様の操作を行った。金属微粒子が被覆されていなかったため、微細パターン加工性、導電性、耐湿熱性が低下するとともに残渣、配線見えが発生したが、いずれも使用可能な範囲であった。
表5に記載のとおり、透明層(OC-D)上に絶縁層(OC-0)を形成した他は、実施例1と同様の操作を行った。絶縁層(OC-0)により導電性組成物の残渣が改善されたが、色目が僅かに低下した。使用に問題ない範囲であった。
表5に記載のとおり、配線層(A-2)上に絶縁層(OC-2)を形成した他は、実施例1と同様の操作を行った。絶縁層(OC-2)の形成は、絶縁層(OC-1)の形成と同様に行った。絶縁層(OC-2)により耐湿熱性が向上したが、色目が僅かに低下した。使用に問題ない範囲であった。
表5に記載のとおり、透明層(OC-D)上に絶縁層(OC-0)を、配線層(A-2)上に絶縁層(OC-2)を形成した他は、実施例1と同様の操作を行った。絶縁層(OC-0)により導電性組成物の残渣が改善され、絶縁層(OC-2)により耐湿熱性が向上したが、色目が僅かに低下した。使用に問題ない範囲であった。
キュア温度を表5に記載のとおり変更した他は、実施例1と同様の操作を行った。キュア温度が低かったため、導電性、耐湿熱性は低下して「2」となったが、いずれも使用できる範囲であった。
キュア温度を表5に記載のとおり変更した他は、実施例1と同様の操作を行った。キュア温度が高かったため、色目、曲げ性、配線見えは低下してそれぞれ「2」、「3」、「2」となったが、いずれも使用できる範囲であった。
透明組成物を表5に記載のとおり変更した他は、実施例1と同様の操作を行った。耐熱ポリマーに一般式(12)で表される構造を導入したため、破断伸度が向上した。
透明組成物を表5に記載のとおり変更した他は、実施例1と同様の操作を行った。耐熱ポリマーに一般式(12)で表される構造の割合が実施例17よりも増加したため、破断伸度がさらに向上した。
透明組成物を表5に記載のとおり変更した他は、実施例1と同様の操作を行った。耐熱ポリマーに構造式(13)で表される構造を導入したため、破断伸度が向上した。
透明組成物を表5に記載のとおり変更した他は、実施例1と同様の操作を行った。耐熱ポリマーに構造式(13)で表される構造の割合が実施例17よりも増加したため、色目が低下した。
表5に記載のとおり、透明層(OC-D)上に遮光層(B-1)を形成した他は、実施例1と同様の操作を行った。遮光層(B-1)により、透明層(OC-D)側から見た配線見えが軽減した。なお、遮光層(B-1)の形成方法を以下に記載する。
遮光性組成物(b-1)を、スピンコーターを用いて750rpmで10秒スピンコートした後、ホットプレートを用いて100℃で2分間プリベークし、プリベーク膜を作製した。パラレルライトマスクアライナーを用いて超高圧水銀灯を光源とし、所望のマスクを介してプリベーク膜を露光した。この後、自動現像装置を用いて、0.045質量%水酸化カリウム水溶液で60秒間シャワー現像し、次いで水で30秒間リンスし、パターン加工を行った。
表5に記載のとおり、遮光層(B-1)を第二の絶縁層(OC-2)上に形成した他は、実施例21と同様の操作を行った。遮光層(B-1)により第二の絶縁層(OC-2)側から見た配線見えが軽減した。
表5に記載のとおり、透明層(OC-D)上にスパッタにて厚さ30nmのSiO2膜を形成した他は、実施例1と同様の操作を行った。SiO2膜により導電性組成物の残渣が改善し、色目も変化しなかった。
耐熱ポリマーを表5に記載のとおり変更した他は、実施例1と同様の操作を行った。耐熱ポリマーが一般式(1)または(2)で表される構造をいずれも含まないため、微細パターン加工性、残渣、色目および耐湿熱性が大幅に低下し、使用不可のレベルであった。
耐熱ポリマーを表5に記載のとおり変更した他は、実施例1と同様の操作を行った。耐熱ポリマーが一般式(2)で表される構造を含まないため、微細パターン加工性、残渣、色目および耐湿熱性が大幅に低下し、使用不可のレベルであった。
耐熱ポリマーを表5に記載のとおり変更した他は、実施例1と同様の操作を行った。耐熱ポリマーが一般式(1)で表される構造を含まないため、微細パターン加工性、残渣、色目および耐湿熱性が大幅に低下し、使用不可のレベルであった。
透明層(OC-D)を塗布したガラス基板の代わりに膜厚50μmのPETフィルム(“ルミラー”(登録商標):東レ(株)製)を用いた他は、実施例1と同様の操作を行った。PETフィルムの耐熱性が低いために、微細パターン加工性、残渣、色目および耐湿熱性が大幅に低下し、使用不可のレベルであった。さらに、フィルムの変形によりパターンの位置ずれが発生し、寸法精度も大幅に低下し、使用不可のレベルであった。
Claims (23)
- 前記第一の配線層(A-1)および/または前記第二の配線層(A-2)が、線幅0.1~9μmの網目構造を有する、請求項1~3のいずれかに記載のタッチパネル。
- 前記第一の配線層(A-1)および/または前記第二の配線層(A-2)が、表面被覆層を有する導電性粒子を含有する、請求項1~4のいずれかに記載のタッチパネル。
- 前記第一の配線層(A-1)および/または前記第二の配線層(A-2)が、透明電極である、請求項1~3のいずれかに記載のタッチパネル。
- さらに、前記第二の配線層(A-2)の上面に、第二の絶縁層(OC-2)が配置された、請求項1~6のいずれかに記載のタッチパネル。
- 前記第二の絶縁層(OC-2)が感光性および粘着性を有する、請求項7記載のタッチパネル。
- さらに、前記第二の絶縁層(OC-2)の上面に、感光性粘着層(OC-R)が配置された、請求項7記載のタッチパネル。
- さらに、前記透明層(OC-D)と前記第一の配線層(A-1)の間に、絶縁層(OC-0)が配置された、請求項1~9のいずれかに記載のタッチパネル。
- さらに、前記第一の配線層(A-1)の下部であって、かつ、前記第二の配線層(A-2)の下部、および/または、前記第一の配線層(A-1)の上部であって、かつ、前記第二の配線層(A-2)の上部に、遮光層が配置された、請求項1~10のいずれかに記載のタッチパネル。
- 前記耐熱ポリマーが、ポリイミド、ポリイミドシロキサン、ポリエーテルスルホン、ポリベンゾオキサゾール、アラミド、エポキシおよびスルホンアミドからなる群から選ばれる少なくとも一種である、請求項1~11のいずれかに記載のタッチパネル。
- 前記耐熱ポリマーが、ポリイミド、ポリイミドシロキサンおよびポリベンゾオキサゾールからなる群から選ばれる少なくとも一種である、請求項12に記載のタッチパネル。
- 前記第一の配線層(A-1)および/または前記第二の配線層(A-2)が有機化合物を0.1~80質量%含有する、請求項1~13のいずれかに記載のタッチパネル。
- 前記第一の配線層(A-1)および/または前記第二の配線層(A-2)が銀粒子を含む、請求項1~14のいずれかに記載のタッチパネル。
- 厚みが1~40μmである、請求項1~15のいずれかに記載のタッチパネル。
- 国際照明委員会1976に規定されるL*a*b*表色系によるb*の値が-5~5である、請求項1~16のいずれかに記載のタッチパネル。
- 仮支持体上に、少なくとも、
透明層(OC-D)、
第一の配線層(A-1)、
第一の絶縁層(OC-1)および
第二の配線層(A-2)
をこの順に形成して転写部材を作製する工程、前記転写部材の仮支持体とは反対側の面を透明粘着層を介して基材に貼り合わせる工程および仮支持体を除去する工程を含む、タッチパネルの製造方法であって、前記透明層(OC-D)が、剥離機能を有し、下記一般式(1)で表される構造および下記一般式(2)で表される構造を含むポリマーを含有する、タッチパネルの製造方法:
- 仮支持体上に、少なくとも、
透明層(OC-D)、
第一の配線層(A-1)、
第一の絶縁層(OC-1)および
第二の配線層(A-2)
をこの順に形成して転写部材を作製する工程、前記転写部材の仮支持体と反対側の面を透明粘着層を介して基材に貼り合わせる工程および仮支持体を除去する工程を含む、タッチパネルの製造方法であって、前記透明層(OC-D)が、剥離機能を有し、下記一般式(1)で表される構造および下記一般式(2)で表される構造を含むポリマーを含有する、請求項1~17のいずれかに記載のタッチパネルの製造方法:
- 前記基材がガラス基板またはフィルム基板である、請求項18または19に記載のタッチパネルの製造方法。
- 前記基材がOLED素子を有するガラス基板である、請求項20に記載のタッチパネルの製造方法。
- 前記透明層(OC-D)を形成する工程が、150~350℃で加熱する工程を含む、請求項19~21のいずれかに記載のタッチパネルの製造方法。
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