WO2018079781A1 - 線材およびその製造方法 - Google Patents

線材およびその製造方法 Download PDF

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Publication number
WO2018079781A1
WO2018079781A1 PCT/JP2017/039166 JP2017039166W WO2018079781A1 WO 2018079781 A1 WO2018079781 A1 WO 2018079781A1 JP 2017039166 W JP2017039166 W JP 2017039166W WO 2018079781 A1 WO2018079781 A1 WO 2018079781A1
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Prior art keywords
wire
pro
eutectoid cementite
cementite
content
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PCT/JP2017/039166
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English (en)
French (fr)
Japanese (ja)
Inventor
昌 坂本
児玉 順一
圭佑 齋藤
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新日鐵住金株式会社
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Application filed by 新日鐵住金株式会社 filed Critical 新日鐵住金株式会社
Priority to CN201780065792.2A priority Critical patent/CN109963960B/zh
Priority to JP2018547829A priority patent/JP6733741B2/ja
Priority to KR1020197014444A priority patent/KR102247234B1/ko
Priority to EP17866036.1A priority patent/EP3533898B1/en
Publication of WO2018079781A1 publication Critical patent/WO2018079781A1/ja

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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/44Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/06Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/06Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires
    • C21D8/065Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires of ferrous alloys
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/52Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/52Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
    • C21D9/54Furnaces for treating strips or wire
    • C21D9/56Continuous furnaces for strip or wire
    • C21D9/573Continuous furnaces for strip or wire with cooling
    • C21D9/5732Continuous furnaces for strip or wire with cooling of wires; of rods
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/22Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/30Ferrous alloys, e.g. steel alloys containing chromium with cobalt
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/32Ferrous alloys, e.g. steel alloys containing chromium with boron
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/54Ferrous alloys, e.g. steel alloys containing chromium with nickel with boron
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/60Ferrous alloys, e.g. steel alloys containing lead, selenium, tellurium, or antimony, or more than 0.04% by weight of sulfur
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/009Pearlite

Definitions

  • the present invention relates to a wire and a method for manufacturing the same.
  • the present application claims priority based on Japanese Patent Application No. 2016-212590 filed in Japan on October 28, 2016, the contents of which are incorporated herein by reference.
  • High-strength steel wires such as steel cords and sawing wires are usually manufactured by drawing a high carbon steel wire having a C content of about 0.7 to 0.9%. Since high carbon steel has high strength, disconnection is likely to occur during wire drawing. When the processing strain increases in the wire drawing process, the wire drawing material becomes higher in strength and lower in ductility, so that disconnection is particularly likely to occur. Disconnection during wire drawing significantly reduces productivity. Therefore, a high carbon steel wire rod that is difficult to be disconnected at the time of wire drawing (that is, a high carbon steel wire rod having good wire drawing workability) is demanded.
  • steel wire is required to have high strength.
  • steel cords are required to have high strength in order to reduce the weight of tires and improve the fuel efficiency of automobiles.
  • Sewing wires are required to have high strength and a small diameter in order to prevent disconnection when cutting silicon wafers and reduce cutting allowances.
  • high carbon steel particularly hypereutectoid steel containing an amount of C more than eutectoid steel, is used as a steel material.
  • the “hot rolled wire” means a wire that is not hot-rolled after hot rolling and is not subjected to heat treatment.
  • Patent Document 1 discloses that the drawing processability of a hot-rolled wire is improved by defining the pearlite lamella spacing of the hot-rolled wire.
  • Patent Document 1 does not examine the effect of pro-eutectoid cementite on wire drawing workability.
  • the cooling rate from winding to predetermined temperature shall be 20 degrees C / s or more, and it has the process of heating after that, and a manufacturing process is complicated. Furthermore, there is a problem that the cooling capacity after winding is heavy and the manufacturing cost is high.
  • Patent Document 2 aims to improve the drawing workability of the hot rolled wire by limiting the tensile strength, fracture drawing, nodule diameter, and the like of the hot rolled wire.
  • Patent Document 2 does not examine the effect of proeutectoid cementite on the wire drawing workability, as in Patent Document 1.
  • a wire with a high C content achieves the fracture drawing and the nodule diameter, which are limited in Patent Document 2
  • a large amount of proeutectoid cementite precipitates, which may reduce wire drawing workability.
  • Patent document 3 refines the austenite grains of the wire after hot rolling, and sets the area fraction and aspect ratio of the pro-eutectoid cementite after cooling within a predetermined range, thereby improving the wire drawing workability of the wire. It is improving.
  • the wire disclosed in Patent Document 3 is expected to reduce the manufacturing cost by further reducing the tensile strength, thereby improving the wire drawing workability and reducing the load during wire drawing.
  • Japanese Patent No. 5179331 Japanese Patent No. 4088220 Japanese Unexamined Patent Publication No. 2001-181789
  • the present invention has been made to solve the above problems. That is, the present invention provides a wire having excellent wire drawing workability and a method for producing the same, which contains C in an amount equal to or greater than eutectoid steel, and is obtained without performing a heat treatment to be heated again after hot rolling. Objective.
  • the present inventors have used a steel material having a C content of 0.90 to 1.15% and a high-carbon steel hot-rolled wire material (hereinafter referred to as “wire material”) in which the metal structure and tensile strength are controlled under various rolling conditions. May be described).
  • wire material a high-carbon steel hot-rolled wire material
  • the present inventors evaluated the wire drawing workability of these wires, and examined in detail the influence of the wire structure and tensile strength on the wire drawing workability.
  • the present inventors control the tensile strength within a predetermined range according to the C content and Cr content, suppress the area fraction and thickness of pro-eutectoid cementite, and further, per unit area It was found that the wire drawing processability of the wire is improved by controlling the total length of proeutectoid cementite.
  • drawing workability refers to the property of drawing without disconnection. In this specification, the wire drawing workability of the wire is evaluated based on the true strain when disconnection occurs during the wire drawing.
  • the present invention has been completed based on the above findings, and the gist thereof is as follows.
  • the wire according to one embodiment of the present invention is, in mass%, C: 0.90 to 1.15%, Si: 0.10 to 0.50%, Mn: 0.10 to 0.80%, Cr: 0.10 to 0.50%, Ni: 0 to 0.50%, Co: 0 to 1.00%, Mo: 0 to 0.20% and B: 0 to 0.0030%, P: 0.020% or less and S: 0.010% or less, the balance is Fe and impurities, and when the radius of the wire is R, (1/5) R from the center of the cross section of the wire.
  • the area fraction of pearlite is 90.0% or more and the area fraction of pro-eutectoid cementite is 1.00% or less in the structure observed in the central part of In the central part, the proeutectoid cementer per unit area
  • the total length of the bets is less than 40.0 mm / mm 2, a tensile strength satisfies the equation (1), having a diameter of 3.0 ⁇ 5.5 mm
  • the total length of pro-eutectoid cementite per unit area (mm / mm 2 ) is the total length of pro-eutectoid cementite observed per unit area.
  • the TS in the formula (1) indicates the tensile strength of the wire when the unit is MPa.
  • the “C amount (%)” in the formula (1) indicates the C content mass% in the wire, and the “Cr amount (%)” indicates the Cr content mass% in the wire.
  • the area fraction of the pro-eutectoid cementite may be more than 0% to 1.00%.
  • the structure observed in the central portion includes one or more of pro-eutectoid cementite, grain boundary ferrite, and bainite. You may go out.
  • a steel piece having the component described in (1) above is hot rolled to a diameter of 3.0 to 5.5 mm, and then 940 to 800 ° C. After winding, cool to 650 ° C at an average cooling rate of 6.0 to 15.0 ° C / s, and cool at 650 to 600 ° C at an average cooling rate of 1.0 to 3.0 ° C / s. Then, it is cooled at 600 to 300 ° C. at an average cooling rate of 10.0 ° C./s or more.
  • the wire drawing workability of the wire of a hypereutectoid steel composition can be improved, without requiring extra equipment cost.
  • the cost increase factor accompanying the increase in strength of the steel cord, the sawing wire, etc. increased disconnection rate during wire drawing, implementation of intermediate patenting, increased die wear, and wire drawing) Time load etc.
  • the wire according to the above aspect is useful as a material for high-strength steel wires such as steel cords used as reinforcing materials for tires and hoses, and sawing wires used for cutting silicon wafers and the like.
  • the wire according to the present embodiment will be described.
  • this embodiment is described in detail for better understanding of the gist of the present invention, the present invention is not limited unless otherwise specified.
  • the steel composition of the wire according to this embodiment will be described.
  • “%” regarding the steel composition indicates “% by mass”.
  • C 0.90 to 1.15%
  • C is an essential element for securing the strength of the steel wire. If the C content is less than 0.90%, the strength of the steel wire is reduced. Therefore, the lower limit of the C content is set to 0.90%. The lower limit of the preferable C content is 0.96% or 1.00%. On the other hand, if the C content exceeds 1.15%, a large amount of pro-eutectoid cementite precipitates in the wire, and disconnection is likely to occur. On the other hand, if the C content exceeds 1.15%, the wire and steel wire strength becomes excessively high, so that the wire workability of the wire and steel wire is lowered. Therefore, the upper limit of the C content is 1.15%. The upper limit of the preferable C content is 1.10% or 1.08%.
  • Si 0.10 to 0.50% Si has an action of increasing the strength of ferrite in pearlite.
  • the lower limit of the Si content is 0.10%.
  • the lower limit of the preferred Si content is 0.15% or 0.20%.
  • the upper limit of Si content is 0.50%.
  • the upper limit of the preferable Si content is 0.40% or 0.35%.
  • Mn 0.10 to 0.80%
  • Mn has an action of delaying transformation from austenite to pro-eutectoid cementite and pro-eutectoid ferrite, and is an element useful for obtaining a pearlite-based structure.
  • the lower limit of the Mn content is 0.10%.
  • the lower limit of the preferable Mn content is 0.20% or 0.30%.
  • Mn has the effect
  • the upper limit of the Mn content is 0.80%.
  • the upper limit of the preferable Mn content is 0.70%, 0.60%, or 0.50%.
  • Cr 0.10 to 0.50% Cr has the effect of increasing the work hardening rate of steel pearlite. When the work hardening rate of pearlite increases, a higher tensile strength can be obtained by a low strain drawing process.
  • Cr is an element useful for obtaining a pearlite-based structure because it has the effect of delaying the transformation from austenite to pro-eutectoid cementite and pro-eutectoid ferrite.
  • the lower limit of the Cr content is 0.10%.
  • the lower limit of the preferred Cr content is 0.15% or 0.20%.
  • the upper limit of Cr content is 0.50%.
  • the upper limit of preferable Cr content is 0.40% or 0.35%.
  • Both Mn and Cr are elements that have the effect of improving the hardenability of the steel and delaying the transformation to proeutectoid cementite.
  • the lower limit of the total content of Mn and Cr is preferably 0.40% or 0.45%.
  • the upper limit of the total content of Mn and Cr is preferably 0.60% or 0.55%.
  • the wire according to this embodiment may further contain one or more of Ni, Co, Mo, and B shown below. When these elements are not contained, the content of these elements is 0%.
  • Ni has a function of delaying transformation from austenite to pro-eutectoid cementite and pro-eutectoid ferrite, and is a useful element for obtaining a pearlite-based structure.
  • Ni is an element that also has an effect of increasing the toughness of the wire drawing material.
  • the lower limit of the Ni content is preferably 0.10%.
  • a more preferable lower limit of the Ni content is 0.15% or 0.20%.
  • the upper limit of the Ni content is preferably 0.50%.
  • a more preferable upper limit of the Ni content is 0.30% or 0.25%.
  • Co has a function of suppressing precipitation of pro-eutectoid ferrite in the rolled material. Co has an effect of improving the ductility of the wire drawing material.
  • the lower limit of the Co content is preferably 0.10%.
  • a more preferable lower limit of the Co content is 0.20%, 0.30%, or 0.40%.
  • the upper limit of the Co content is preferably 1.00%.
  • a more preferable upper limit of the Co content is 0.90% or 0.80%.
  • Mo has an action of delaying transformation from austenite to pro-eutectoid cementite and pro-eutectoid ferrite, and is an element useful for obtaining a pearlite-based structure.
  • a more preferable lower limit of the Mo content is 0.08%.
  • the Mo content exceeds 0.20%, the hardenability becomes excessive, and a supercooled structure such as bainite and martensite is generated in the cooling process after hot rolling, or the wire drawing workability of the wire is lowered. There is a case. Therefore, it is preferable that the upper limit of the Mo content is 0.20%. A more preferable upper limit of the Mo content is 0.15% or 0.11%.
  • B 0 to 0.0030%
  • B has an effect of concentrating on the grain boundary and suppressing precipitation of pro-eutectoid ferrite.
  • the lower limit of the B content is preferably 0.0002%.
  • a more preferable lower limit of the B content is 0.0005%, 0.0007%, 0.0008%, or 0.0009%.
  • B when B is contained excessively, B may form carbides such as Fe 23 (CB) 6 in austenite, which may reduce the wire drawing workability of the wire. Therefore, it is preferable that the upper limit of the B content be 0.0030%.
  • a more preferable upper limit of the B content is 0.0020%.
  • the wire according to the present embodiment contains one or more of Ni, Co, Mo, and B as necessary, and the balance is substantially Fe and impurities.
  • the wire according to the present embodiment may include P and S as impurities mixed during the manufacture of molten steel.
  • P 0.020% or less
  • P is an element that decreases the wire drawing workability of the wire by segregating at the grain boundaries. Therefore, it is preferable to reduce the P content as much as possible.
  • the upper limit of the P content is 0.020%.
  • a preferable upper limit of the P content is 0.014% or 0.010%.
  • P may be mixed as an impurity during the production of molten steel, but its lower limit is not particularly limited, and the lower limit is 0%. If the P content is excessively reduced, the melting cost may increase, so the lower limit of the P content may be 0.003% or 0.005%.
  • S 0.010% or less
  • S is an element that reduces the wire drawing workability of the wire by forming precipitates with Mn and the like. Therefore, it is preferable to reduce the S content as much as possible.
  • the upper limit of the S content is 0.010%.
  • the upper limit of the preferable S content is 0.008%, 0.007%, or 0.005%.
  • S may be mixed as an impurity during the production of molten steel, but its lower limit is not particularly limited, and the lower limit is 0%. If the S content is excessively reduced, the melting cost may increase, so the lower limit of the S content may be 0.001% or 0.003%.
  • the wire according to the present embodiment has pearlite as a main structure, and the remaining structure is composed of one or more of proeutectoid cementite, grain boundary ferrite, and bainite.
  • the remaining structures, proeutectoid cementite, intergranular ferrite, and bainite may be the propagation path of fracture, and the wire area drawability of the wire may be reduced by increasing the area fraction of these remaining structures. is there. Therefore, the wire according to the present embodiment has a pearlite area fraction of 90 in the structure observed in the central portion within (1/5) R from the center of the cross section of the wire, where R is the radius of the wire. 0.0% or more, and the area fraction of pro-eutectoid cementite is 1.00% or less.
  • the area fraction of pearlite is preferably 93.0% or more, 95.0% or more, or 97.0% or more.
  • a preferred area fraction of pro-eutectoid cementite is 0.50% or less, or 0.20%
  • the area fraction of pearlite may be 100%, but with the chemical composition of the wire rod according to the present embodiment, It is difficult to completely suppress the precipitation of proeutectoid cementite, grain boundary ferrite and bainite.
  • the area fraction of pearlite may be less than 100%.
  • Proeutectoid cementite does not deteriorate the wire drawing workability of the wire if the precipitation amount is small.
  • the area fraction of pro-eutectoid cementite may be more than 0% in the structure observed in the central portion within (1/5) R from the center of the cross section of the wire.
  • the total area fraction of the grain boundary ferrite and bainite is preferably 5.0% or less, or 4.5% or less. Setting the total area fraction of the grain boundary ferrite and bainite to 0% may cause an increase in manufacturing cost, so the total area fraction of the grain boundary ferrite and bainite may be more than 0%.
  • the proeutectoid cementite in the wire becomes a cause of wire breakage during wire drawing.
  • the precipitation amount of pro-eutectoid cementite is small, it is possible to suppress a decrease in wire drawing workability, particularly by appropriately adjusting the relationship with the prior austenite grain boundaries.
  • the thickness of pro-eutectoid cementite and shortening the total length of pro-eutectoid cementite per unit area it is possible to suppress a reduction in wire drawing workability of the wire.
  • FIG. 1 is a schematic diagram showing the precipitation state of pro-eutectoid cementite at the prior austenite grain boundaries.
  • FIG. 2 is a view for explaining a method for measuring the thickness and length of the pro-eutectoid cementite 10a of FIG.
  • FIGS. 3 and 4 are diagrams for explaining a method of measuring the thickness and length of the pro-eutectoid cementite 10b and 10c in FIG. 1, respectively.
  • Proeutectoid cementite precipitates in a shape along the former austenite grain boundary. Specifically, as shown in FIG. 1, the pro-eutectoid cementite 10a to 10d precipitates along the prior austenite grain boundary 20.
  • the length is defined in the direction along the prior austenite grain boundary
  • the thickness is defined in the direction perpendicular to the prior austenite grain boundary.
  • the thickness is measured at three places at intervals equal to the length along the former austenite grain boundary, and the average of these measured values is defined as the thickness of the pro-eutectoid cementite. To do.
  • the location is not included in the average. That is, in FIG. 2, the length of pro-eutectoid cementite 10a is L1, and the thickness of pro-eutectoid cementite 10a is the average of T1, T2, and T3.
  • the pro-eutectoid cementite 10b in FIG. 1 for the pro-eutectoid cementite having branches, the total length of each branch is defined as the length of the pro-eutectoid cementite. That is, in FIG.
  • the length of the pro-eutectoid cementite 10b is the sum of OA, OB and OC. Further, the thickness of pro-eutectoid cementite was measured at three locations at intervals equal to the length of the former austenite grain boundary in each branch as described above, and the average of these measured values was measured for the pro-eutectoid cementite. Defined as thickness. That is, in FIG. 3, the thickness of proeutectoid cementite 10b is the average of TA1, TA2, TA3, TB1, TB2, TB3, TC1, TC2, and TC3.
  • the length of pro-eutectoid cementite 10c is the sum of O'D and O'E.
  • the thickness is divided at the bent part, and each part is measured at three points at intervals of four equal lengths in the direction along the former austenite grain boundary as described above, and the average of the measured values is analyzed for the first analysis. It is defined as the thickness of cementite. That is, in FIG.
  • the thickness of proeutectoid cementite 10c is the average of TD1, TD2, TD3, TE1, TE2, and TE3.
  • the total length of pro-eutectoid cementite in FIG. 1 is the total length of pro-eutectoid cementite 10a to 10d.
  • the wire according to this embodiment has an average thickness of pro-eutectoid cementite of 0.25 ⁇ m or less in a structure observed in the central portion within (1/5) R from the center of the cross section of the wire, and per unit area
  • the total length of pro-eutectoid cementite is less than 40.0 mm / mm 2 .
  • the average thickness of preferable pro-eutectoid cementite is 0.20 ⁇ m or less.
  • the total length of pro-eutectoid cementite per unit area is 30.0 mm / mm 2 or less, 20.0 mm / mm 2 or less, or 10.0 mm / mm 2 or less.
  • the wire according to the present embodiment in the structure observed in the central portion within (1/5) R from the center of the cross section of the wire, by reducing the degree of occupancy in the prior austenite grain boundaries of proeutectoid cementite, You may further reduce the wire drawing workability of a wire.
  • the degree of occupation of pro-eutectoid cementite in the prior austenite grain boundaries is evaluated by the product of the total length of pro-eutectoid cementite per unit area and the prior austenite grain size, as shown on the left side of the following formula (A). It is preferable that the left side of following formula (A) is less than 1.2. More preferably, the left side of the following formula (A) is less than 1.0.
  • the tensile strength (MPa) of the wire according to this embodiment is defined by the following formula (1) according to the C content (mass%) and the Cr content (mass%). If the tensile strength of the wire falls below the lower limit (left side) shown in the following formula (1), it causes coarsening of pro-eutectoid cementite, increase in area fraction of pro-eutectoid cementite, or increase in thickness of lamellar cementite. The wire drawing workability of the wire may be reduced. On the other hand, if the tensile strength of the wire exceeds the upper limit (right side) shown in the following formula (1), the work hardening rate during wire drawing increases, the tensile strength of the wire increases, and ductility decreases.
  • the wire drawing workability of the wire drawing material may be reduced. Moreover, when the tensile strength of a wire exceeds the upper limit (right side) shown in the following formula (1), the manufacturing cost may increase due to an increase in the load on the die and the wire drawing machine.
  • the constant term on the right side of the preferred formula (1) is +150 (MPa).
  • the tensile strength of the wire preferably satisfies the following formula (2).
  • a more preferable constant term on the left side of the formula (1) is +80 (MPa), and a more preferable constant term on the right side is +150 (MPa).
  • it is more preferable that the tensile strength of the wire satisfies the following formula (3).
  • a more preferable constant term on the left side of the formula (1) is +90 (MPa), and a more preferable constant term on the right side is +140 (MPa).
  • TS represents the tensile strength of the wire
  • C amount (%) represents the mass content of C in the wire
  • Cr amount (%) Indicates the mass content of Cr in the wire.
  • the wire diameter of the wire affects the cooling rate after winding, and as a result, the metal structure and tensile strength of the wire.
  • the diameter of the wire exceeds 5.5 mm, a large amount of proeutectoid cementite may be generated in the wire due to a slow cooling rate at the center of the wire.
  • the diameter of the wire is less than 3.0 mm, it may be difficult to manufacture the wire, and the production efficiency may decrease, which may increase the cost of the wire. Therefore, the wire diameter of the wire according to this embodiment is set to 3.0 to 5.5 mm.
  • the area fraction of pearlite and pro-eutectoid cementite is measured by the following method.
  • the resin-filled wire is polished with polishing paper and alumina abrasive grains, and further mirror-finished to prepare a sample.
  • SEM scanning electron microscope
  • the nital solution is a mixture of oxalic acid and ethyl alcohol.
  • Corrosion of the observation surface of the sample includes a method of immersing the observation surface in a nital solution having a concentration of 5% or less and a temperature of about 15 to 30 ° C. for several seconds to 1 min, and a nital solution having the above-described concentration and temperature. This is done by wiping the observation surface with absorbent cotton soaked in water.
  • the picral solution is a mixed solution of picric acid and ethyl alcohol. Corrosion of the observation surface of the sample is performed by immersing the observation surface in a picral solution having a concentration of about 5% and a temperature of about 40 to 60 ° C. for 30 seconds to 2 minutes. After corrosion, immediately rinse the observation surface of the sample thoroughly with water, and then quickly dry it with cold or warm air.
  • the central area of the sample (the area within (1/5) R from the center of the wire, where R is the radius of the wire) is a magnification of 2000 times or more, and the total viewing field area A plurality of fields of view are photographed so that becomes 0.08 mm 2 or more.
  • image analysis software such as particle analysis software, the area fraction of pearlite and proeutectoid cementite at the center of the wire is obtained.
  • the average thickness and length of proeutectoid cementite are measured using the SEM photograph.
  • the average thickness of pro-eutectoid cementite is obtained by calculating the average value of the thicknesses of all pro-eutectoid cementite in the SEM photograph.
  • the thickness of pro-eutectoid cementite can be obtained by measuring the thickness in the direction perpendicular to the prior austenite grain boundaries. In the case of the cementite 10a in FIG. 2, the thicknesses T1, T2, and T3 are measured, and the average of these is taken as the thickness of the proeutectoid cementite.
  • the length (mm) of pro-eutectoid cementite draws the line which imagines the prior austenite grain boundary based on the shape of pro-eutectoid cementite in the said SEM photograph, and measures length along the line. If the cementite does not have a particularly bent shape like the cementite 10a in FIG. 2, a straight line imagining the prior austenite grain boundary is drawn along the major axis direction, and the length L1 is measured along the straight line. . If it is a pro-eutectoid cementite with a specific curved part like the cementite 10c in Fig.
  • a line imagining the prior austenite grain boundary is drawn according to the shape, and the pro-eutectoid cementite length is measured along that line. To do. If it is a pro-eutectoid cementite with a branch like the cementite 10b of FIG. 3, the length for every branch is totaled.
  • the total length (mm / mm 2 ) of pro-eutectoid cementite per unit area is a value obtained by dividing the total length of pro-eutectoid cementite in the measured visual field by the visual field area.
  • the total length of pro-eutectoid cementite per unit area is the total length of pro-eutectoid cementite observed per unit area.
  • an area containing pro-eutectoid cementite may be photographed at a higher magnification to measure the average thickness and length of pro-eutectoid cementite.
  • the prior austenite grain size is measured by using a wire rod that has been quenched by water cooling several rings from the final end of the coil after hot rolling and immediately after winding.
  • the hardened wire is cut, and the wire is filled with resin so that the cross section can be observed.
  • the resin-filled wire is polished with abrasive paper and alumina, and further mirror-finished to obtain a sample.
  • the prior austenite grain boundaries are exposed by corroding the observation surface of the sample (that is, the cross section of the wire) with an alkali picric acid solution. Corrosion of the observation surface of the sample is performed by immersing the observation surface of the sample for about 10 to 20 minutes in an alkali picrate solution at a temperature of 75 to 90 ° C.
  • the picric acid alkali solution used for corrosion of an observation surface is a mixed solution of the ratio of picric acid 2, sodium hydroxide 5, and water 100 by weight ratio.
  • the central portion of the observation surface of the sample (the radius of the wire is R and the region within (1/5) R from the center of the wire) is a total observation field of view at a magnification of 400 times or more. Multiple fields of view are taken so that the area is 0.15 mm 2 or more.
  • the prior austenite particle size is measured using the photographed photograph and the cutting method described in JIS G 0551: 2013. In the cutting method, 10 or more straight lines having a length of 400 ⁇ m are drawn so as not to overlap each other at 100 ⁇ m intervals, and evaluation is performed based on the number of captured crystal grains captured by a total of 4 mm or more.
  • the tensile strength of the wire is measured by the following method. Three or more samples are collected from the front part, middle part, and tail part of the wire coil except for the unsteady part. A tensile test is performed according to JIS Z 2241: 2011 using the collected samples. By calculating the average value of the tensile strength of all the samples, the tensile strength of the wire is obtained.
  • the material used for hot rolling can be obtained under normal manufacturing conditions. For example, after casting steel having the above-described components and performing a soaking process (heat treatment for reducing segregation generated in casting) that holds the slab at about 1100 to 1200 ° C. for 10 to 20 hours, By applying, a steel slab having a size suitable for hot rolling (a steel slab before hot rolling generally called a billet) is obtained.
  • hot rolling is performed under the following conditions.
  • the steel slab is heated to 900 to 1200 ° C., and the start temperature of finish rolling is controlled to 750 to 950 ° C.
  • the temperature of the wire during hot rolling indicates the surface temperature of the wire. What is necessary is just to measure the temperature of the wire at the time of hot rolling using a radiation thermometer.
  • the temperature of the wire rod after finish rolling rises higher than the finish rolling start temperature due to processing heat generation.
  • the winding temperature is controlled to 800 to 940 ° C.
  • the austenite grain size of the wire becomes finer, so that pro-eutectoid cementite, intergranular ferrite and bainite are likely to precipitate, and the mechanical scale peelability of the wire may decrease. is there.
  • the coiling temperature exceeds 940 ° C., the austenite grain size of the wire becomes excessively large, and the wire drawing workability of the wire may be reduced.
  • a preferable winding temperature is 830 to 920 ° C.
  • a more preferable winding temperature is 850 to 900 ° C.
  • the grain size of the prior austenite of the wire is 15 to 60 ⁇ m by controlling the start temperature and the winding temperature of the finish rolling as described above.
  • a more preferable prior austenite particle size is 20 to 45 ⁇ m.
  • the cooling rate after winding is an important factor for controlling the structure and tensile strength of the wire.
  • the cooling after winding is divided into three temperature ranges, and the average cooling rate in each temperature range is controlled.
  • the average cooling rate to 650 ° C. is less than 6.0 ° C./s, it may be difficult to suppress the precipitation of proeutectoid cementite.
  • the average cooling rate up to 650 ° C. after winding is over 15.0 ° C./s, transformation from austenite to bainite, deterioration of wire drawing process due to high strength, and mechanical scale peeling property of the wire. May occur.
  • the average cooling rate up to 650 ° C. exceeds 15.0 ° C./s after winding, equipment costs may increase due to the need for large-scale cooling equipment. Therefore, after winding, the average cooling rate to 650 ° C. is 6.0 to 15.0 ° C./s. After winding, the preferred average cooling rate up to 650 ° C. is 7.0 to 10.0 ° C./s.
  • the average cooling rate is controlled to 1.0 to 3.0 ° C./s in order to transform austenite in the wire into pearlite. If the average cooling rate at 650 to 600 ° C. is less than 1.0 ° C./s, the tensile strength of the wire may decrease or the thickness of the proeutectoid cementite may increase, which may reduce the wire drawing workability of the wire. is there. On the other hand, when the average cooling rate at 650 to 600 ° C. exceeds 3.0 ° C./s, the transformation from austenite to pearlite is not completed by 600 ° C., and the tensile strength of the wire is increased. May decrease, and the life of the wire drawing die may decrease.
  • a preferable average cooling rate at 650 to 600 ° C. is 1.5 to 2.8 ° C./s.
  • the average cooling rate is set to 10.0 ° C./s or higher and the cooling is performed to 300 ° C. or lower. This is because the tensile strength of the wire may decrease if the wire is held near the transformation temperature even after austenite is transformed into pearlite.
  • a preferable average cooling rate at 600 to 300 ° C. is 15.0 ° C./s or more. If the average cooling rate at 600 to 300 ° C. is to exceed 50 ° C./s, an excellent cooling facility is required, which increases the equipment cost. Therefore, the upper limit of the average cooling rate at 600 to 300 ° C. may be 50 ° C./s or less.
  • the temperature of the wire during cooling should be measured with a radiation thermometer.
  • cooling after hot rolling of a wire rod is performed after winding it in a coil shape.
  • the wire wound up in a coil shape includes a dense portion where the overlapping of the wires is large and a sparse portion where the overlapping of the wires is small.
  • the temperature of the wire after winding is measured at a portion (dense portion) where the wires are overlapped with each other in the wire wound in a coil shape.
  • the structure and tensile strength of the wire can be made within the scope of the present invention.
  • Table 1 shows the chemical composition and hot rolling conditions of steel
  • Table 2 shows the results of evaluating the structure of the wire, and the results of evaluating tensile properties and wire drawing workability.
  • the cooling rates 1 to 3 in Table 1 are as follows. The average cooling rate was controlled by adjusting the amount of blast. In Tables 1 and 2, numbers outside the scope of the present invention are underlined.
  • Cooling rate 1 Average cooling rate from 650 ° C after winding up
  • Cooling rate 2 Average cooling rate from 650 ° C to 600 ° C
  • Cooling rate 3 Average cooling rate from 600 ° C to 300 ° C
  • the billet was heated to 1000 to 1200 ° C. in a heating furnace, and then the finish rolling start temperature was set to 750 to 950 ° C.
  • the wire temperature increased by heat generated during finish rolling was controlled, and the coil was wound into a coil at the winding temperature shown in Table 1.
  • Cooling after winding is performed by means of an average cooling rate from 650 ° C. after cooling (cooling rate 1 in Table 1), an average cooling rate from 650 ° C. to 600 ° C. (cooling rate 2 from Table 1), and 600 ° C. to 300
  • the average cooling rate up to ° C. (cooling rate 3 in Table 1) was performed under the conditions shown in Table 1.
  • the wire which has a wire diameter shown in Table 1 was obtained.
  • the area fraction of pearlite in the wire and the area fraction of pro-eutectoid cementite were measured by the following methods.
  • the wire was cut and filled with resin so that a cross section perpendicular to the longitudinal direction could be observed.
  • the resin-filled wire was polished with polishing paper and alumina abrasive grains, and further mirror finished to prepare a sample.
  • the observation surface of the sample was observed using a scanning electron microscope (SEM).
  • the used nital solution was a mixed solution of oxalic acid and ethyl alcohol.
  • Corrosion of the observation surface of the sample is performed by immersing the observation surface in a nital solution for several seconds to 1 min with a concentration of 5% or less and a temperature of about 15 to 30 ° C., and the above-described concentration and temperature of the nital solution.
  • the observation surface was wiped with a dipped absorbent cotton.
  • the picral solution used was a mixed solution of picric acid and ethyl alcohol.
  • Corrosion of the observation surface of the sample was performed by immersing the observation surface in a picral solution having a concentration of about 5% and a temperature of about 40 to 60 ° C. for 30 seconds to 2 minutes. After the corrosion, the observation surface of the sample was immediately washed thoroughly with water and quickly dried with cold air or hot air.
  • the central portion of the sample (the radius of the wire is R, and the region within (1/5) R from the center of the wire) is 2000 times magnification or more, and the total observation visual field area is A plurality of fields of view were photographed so as to be 0.08 mm 2 or more.
  • image analysis software such as particle analysis software, the area fraction of pearlite and proeutectoid cementite at the center of the wire was obtained.
  • Luzex registered trademark, manufactured by Nireco Corporation
  • the metal structure observed in the central portion was one or more composite structures of pearlite, proeutectoid cementite, grain boundary ferrite, and bainite.
  • the average thickness and length of proeutectoid cementite were measured using the SEM photograph.
  • the average thickness of pro-eutectoid cementite was obtained by measuring the thickness of all pro-eutectoid cementite in the SEM photograph and calculating the average value.
  • the thickness of pro-eutectoid cementite was obtained by measuring the thickness in the direction perpendicular to the prior austenite grain boundaries. In the case of cementite having a shape like the cementite 10a in FIG. 2, the thicknesses T1, T2, and T3 were measured, and the average of these was the thickness of the pro-eutectoid cementite.
  • the length of pro-eutectoid cementite was measured by drawing a line imagining a prior austenite grain boundary based on the shape of pro-eutectoid cementite in the SEM photograph, and measuring the length of pro-eutectoid cementite along the line. If the cementite does not have a particularly bent shape like the cementite 10a in FIG. 2, a straight line imagining the prior austenite grain boundary is drawn along the major axis direction, and the length L1 is measured along the straight line. . If it is a pro-eutectoid cementite with a specific curved part like the cementite 10c in Fig.
  • a line imagining the prior austenite grain boundary is drawn according to the shape, and the pro-eutectoid cementite length is measured along that line. did.
  • the length of each branch was totaled.
  • the total length of pro-eutectoid cementite per unit area was obtained by dividing the total length of pro-eutectoid cementite in the measured visual field by the visual field area. That is, the total length (mm / mm 2 ) of pro-eutectoid cementite per unit area was the total length of pro-eutectoid cementite observed per unit area.
  • an area containing pro-eutectoid cementite was photographed at a magnification of 3000 to 5000 times, and the average thickness and length of pro-eutectoid cementite were measured.
  • the prior austenite grain size was measured by using a wire rod that was water-cooled after several rings from the final end of the coil after hot rolling and immediately after winding.
  • the quenched wire was cut and filled with a resin so that the cross section could be observed, and then polished with alumina to obtain a sample. Thereafter, the polished sample was corroded with an alkali picrate solution to reveal prior austenite grain boundaries.
  • Corrosion of the observation surface of the sample was performed by immersing the observation surface of the sample for about 10 to 20 minutes in an alkali picrate solution at a temperature of 75 to 90 ° C. After corrosion, the observation surface of the sample was immediately washed thoroughly with water, and then quickly dried with cold air or hot air.
  • the alkaline picric acid solution used for corrosion of the observation surface was a mixed solution of picric acid 2, sodium hydroxide 5 and water 100 in weight ratio.
  • the observation surface of the sample was corroded by immersing the observation surface of the sample in an alkaline picric acid solution at a temperature of 75 to 90 ° C. for about 10 to 20 minutes. After the corrosion, the observation surface of the sample was immediately washed thoroughly with water and quickly dried with cold air or hot air. Thereafter, using an optical microscope, the central portion of the observation surface of the sample (the radius of the wire is R, and the region within (1/5) R from the center of the wire) is 400 ⁇ magnification and the total observation field area is 0.18 mm. A plurality of fields of view were taken so as to be 2 . Using these SEM photographs and the cutting method described in JIS G0551: 2013, the prior austenite particle size was measured. In the cutting method, 15 or more straight lines having a length of 400 ⁇ m were drawn at intervals of 100 ⁇ m, and evaluation was performed based on the number of captured crystal grains captured by a total of 6 mm straight lines.
  • the tensile strength was measured by the following method. Of the wire, front part (location on the tail end side of the 50 ring from the tip), middle part (within 100 rings from the middle of the tip and tail end in the coil), and tail part (location on the tip end side of the 50 ring from the tail end) From each ring, 3 rings were collected, and 8 samples were collected from each ring at equal intervals, for a total of 72 samples. Using these samples, a tensile test was performed according to JIS Z 2241: 2011. The tensile strength of the wire was obtained by calculating the average value of the tensile strength obtained from these 72 samples. The tensile test was performed with the sample length of 400 mm, the crosshead speed of 10 mm / min, and the distance between jigs of 200 mm.
  • the wire drawing workability of the wire was evaluated by the following method. Ten rings were collected from the wire, pickled and scaled, and then subjected to lime film treatment. Thereafter, wire drawing (dry wire drawing) was performed without performing a patenting treatment. The area reduction per pass during wire drawing was 17-23%. When the wire strain was performed and the true strain at the time of disconnection was 2.9 or more, it was determined to be acceptable because of excellent wireworkability. On the other hand, when the wire drawing was performed and the true strain at the time of disconnection was less than 2.9, it was determined to be rejected because the wire drawing workability was poor. The true strain was obtained by calculating ⁇ 2 ⁇ ln (the wire diameter of the drawn wire / the wire diameter of the wire). “Ln” is a natural logarithm.
  • No. A1 to A22 are all examples of the present invention, and showed excellent wire drawing workability that enables wire drawing with a true strain of 2.9 or more without performing a patenting treatment.
  • B1 has a high C content
  • the area fraction of pro-eutectoid cementite of the wire increases, the average thickness of pro-eutectoid cementite increases, and the total length of pro-eutectoid cementite per unit area increases.
  • the wire drawing workability was reduced.
  • B2 has a high Si content.
  • B3 had a high Mn content
  • the tensile strength of the wire increased and the wire drawing workability decreased.
  • B4 had a high Cr content
  • the area fraction of pearlite decreased, the tensile strength increased, and the wire drawing processability of the wire decreased.
  • No. B8 since the average cooling rate (cooling rate 1) up to 650 ° C. after winding was large, the wire was excessively cooled, the tensile strength increased, and the wire drawing workability decreased.
  • No. B9 has a low coiling temperature and a small average cooling rate (cooling rate 1) from 650 ° C. after winding, so that the prior austenite grain size is refined and a large amount of proeutectoid cementite is precipitated. The total length of pro-eutectoid cementite per area increased, and the wire drawing processability of the wire decreased.
  • No. B10 had a small average cooling rate (cooling rate 3) of 600 to 300 ° C., so that the tensile strength of the wire was lowered and the wire drawing workability was lowered.

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WO2020080415A1 (ja) * 2018-10-16 2020-04-23 日本製鉄株式会社 熱間圧延線材
CN112840044A (zh) * 2018-10-16 2021-05-25 日本制铁株式会社 热轧线材
KR20210072067A (ko) * 2018-10-16 2021-06-16 닛폰세이테츠 가부시키가이샤 열간 압연 선재
JPWO2020080415A1 (ja) * 2018-10-16 2021-09-09 日本製鉄株式会社 熱間圧延線材
US20210395868A1 (en) * 2018-10-16 2021-12-23 Nippon Steel Corporation Hot-rolled wire rod
JP7063394B2 (ja) 2018-10-16 2022-05-09 日本製鉄株式会社 熱間圧延線材
CN112840044B (zh) * 2018-10-16 2022-11-22 日本制铁株式会社 热轧线材
KR102534998B1 (ko) 2018-10-16 2023-05-26 닛폰세이테츠 가부시키가이샤 열간 압연 선재
JP2020180330A (ja) * 2019-04-24 2020-11-05 日本製鉄株式会社 鋼線及びアルミ被覆鋼線
JP7230669B2 (ja) 2019-04-24 2023-03-01 日本製鉄株式会社 鋼線及びアルミ被覆鋼線

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CN109963960A (zh) 2019-07-02
KR20190073456A (ko) 2019-06-26
EP3533898B1 (en) 2020-12-02
EP3533898A4 (en) 2020-03-04
EP3533898A1 (en) 2019-09-04
CN109963960B (zh) 2021-04-09
KR102247234B1 (ko) 2021-05-03
JP6733741B2 (ja) 2020-08-05

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