WO2018041225A1 - 集成型钢生产线的自动插料机构 - Google Patents

集成型钢生产线的自动插料机构 Download PDF

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Publication number
WO2018041225A1
WO2018041225A1 PCT/CN2017/099977 CN2017099977W WO2018041225A1 WO 2018041225 A1 WO2018041225 A1 WO 2018041225A1 CN 2017099977 W CN2017099977 W CN 2017099977W WO 2018041225 A1 WO2018041225 A1 WO 2018041225A1
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conveying
longitudinal
line
driving
drive
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PCT/CN2017/099977
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English (en)
French (fr)
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易仕桂
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无锡市光彩机械制造有限公司
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Publication of WO2018041225A1 publication Critical patent/WO2018041225A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00—Stacking of articles

Definitions

  • the present disclosure relates to the field of integrated steel processing technology, for example, to an automatic insertion mechanism of an integrated steel production line.
  • the advantages of integrated steel residential products have been recognized in the construction process and have broad application prospects.
  • the integrated steel residential products reflect some weak points that must be paid attention to during the manufacturing process: the assembly process and the welding process of the integrated steel products.
  • the related art adopts mechanical assembly and welding methods with low manual or semi-automatic degree, and adopts discontinuous manual operation lifting method in the production process, for example, before the integrated steel welding, if the single steel specification is used Different, this requires inserting before tailor welding.
  • manual lifting is used for inserting.
  • problems such as low production efficiency, high labor cost, unstable product quality, etc.
  • the present disclosure provides an automatic insertion mechanism for an integrated steel production line, which can automatically implement a cutting operation in an integrated steel production line to solve the above problems in the processing of the integrated steel in the related art.
  • An automatic insertion mechanism for an integrated steel production line comprising: a transverse conveying mechanism and a longitudinal conveying mechanism;
  • the lateral conveying mechanism includes a conveying line, wherein the conveying line is arranged to transport a plurality of steels to be inserted in parallel;
  • the longitudinal conveying mechanism is disposed at a discharge end of the conveying line, the longitudinal conveying mechanism includes a frame, a driving device and a plurality of longitudinal conveying rollers, and the longitudinal conveying roller is rotatably disposed at the frame through a rotating shaft a side of the plurality of longitudinal conveying rollers having a height equal to a surface height of the conveying line, and the driving device is arranged to drive the plurality of longitudinal conveying rollers toward the palletizing mechanism
  • the feed port transports the steel to be inserted.
  • the conveyor line is composed of a plurality of plate chain conveyor lines arranged at intervals, the plurality of plate chain conveyor lines being driven by the same drive shaft, the drive shaft being arranged to be coupled to the transverse drive motor.
  • the driving device includes a longitudinal driving motor disposed on the frame, and a driving sprocket is fixed on an output shaft of the longitudinal driving motor, and the driving sprocket drives the driving sprocket to rotate through a driving chain.
  • the drive sprocket is disposed on the rotating shaft.
  • an end of the longitudinal conveying roller remote from the transmission line is provided with a limiting boss for limiting the position of the steel to be inserted.
  • one end of the longitudinal conveying roller close to the transmission line is provided with a tapered portion.
  • the automatic insertion mechanism of the integrated steel production line provided by the present disclosure is compared with the related art, in the insertion process, the transverse conveying mechanism sends the steel to be inserted to the longitudinal conveying roller, and then the longitudinal conveying roller is to be treated.
  • the insert steel is fed into the palletizing mechanism of the integrated steel, which has high automation, saves manpower, improves work efficiency, and is safe and reliable in operation and stable in product quality.
  • FIG. 1 is a top plan view of an automatic insertion mechanism of an integrated steel production line provided by the embodiment
  • FIG. 2 is a side view of the automatic insertion mechanism of the integrated steel production line provided by the embodiment
  • Fig. 3 is a cross-sectional view showing the longitudinal conveying roller of the automatic insertion mechanism of the integrated steel production line provided in the embodiment.
  • an automatic insertion mechanism of an integrated steel production line includes a lateral conveying mechanism and a longitudinal conveying mechanism, and the horizontal conveying mechanism is composed of a plurality of conveying lines 1 arranged at intervals.
  • the plurality of conveying lines 1 are driven by the same drive shaft 2, which is arranged to be connected to a transverse drive motor 3, which is arranged to transport a plurality of steels 4 to be inserted.
  • the steels 4 to be inserted on the conveying line 1 can be arranged parallel to each other, that is, juxtaposed.
  • the longitudinal conveying mechanism is disposed at a discharge end of the plurality of conveying lines 1, and the longitudinal conveyor comprises a frame 5, a longitudinal driving motor 6, and a plurality of spaced longitudinal conveying rollers 7, the frame 5 being close to One side of the transmission line 1 is rotatably provided with a plurality of longitudinal conveying rollers 7 through a rotating shaft 8, the roller surface height of the plurality of longitudinal conveying rollers 7 being the same as the surface height of the plurality of conveying lines 1, and A plurality of longitudinal conveying rollers 7 are provided to convey the above-described steel to be inserted 4 to the feed port of the palletizing mechanism 9 of the integrated steel.
  • a drive sprocket 10 is mounted on the rotating shaft 8, and the output shaft of the longitudinal drive motor 6 is fixed on the output shaft There is a drive sprocket 11 that is arranged to drive the drive sprocket 10 through a drive chain.
  • the longitudinal drive motor 6 drives the drive sprocket 10 to rotate by the drive sprocket 11 and the drive chain.
  • the drive sprocket 10 drives the longitudinal feed roller 7 to rotate synchronously with the drive motor 6 via the rotary shaft 8.
  • An end of the longitudinal conveying roller 7 remote from the transmission line 1 is provided with a limiting boss 12 for limiting the insertion of the profiled steel 4.
  • the end of the longitudinal conveying roller 7 close to the conveying line 1 is arranged to facilitate entry of the profiled steel 4 into the tapered portion 13 of the longitudinal conveying roller.
  • the transmission line 1 is a plate chain conveyor line.
  • the lateral drive motor 3 drives the plurality of conveying lines 1 to move a certain distance, and the steel 4 to be inserted closest to the longitudinal conveying roller 7 on the conveying line 1 is sent to the longitudinal conveying roller 7, and then the longitudinal driving motor 6 is driven. All of the longitudinal conveying rollers 7 move synchronously, and the steel to be inserted 4 is fed into the palletizing mechanism 9 of the integrated steel through the feed port.
  • the above-mentioned integrated steel automatic insertion mechanism can be used with the steel stacker, and can also be applied to the integrated steel welding line.
  • the disclosure provides an automatic insertion mechanism of an integrated steel production line, which has higher automation degree, saves manpower, improves work efficiency, and is safe and reliable in operation and stable in product quality, compared with related technologies.

Abstract

一种集成型钢生产线的自动插料机构，其包括横向输送机构和纵向输送机构，所述横向输送机构包括输送线（1），其中输送线（1）设置为传输多根并列设置的待插型钢（4），所述纵向输送机构设置于输送线（1）的出料端，且其包括机架（5）、驱动装置和多个纵向输送辊（7），纵向输送辊（7）通过转轴（8）可转动地设置在机架靠近输送线（1）的一侧，多个纵向输送辊（7）的辊面高度与输送线（1）的表面高度相同，且所述驱动装置设置为驱动多个纵向输送辊（7）向码垛机构（9）的进料口传输待插型钢（4）。该集成型钢生产线的自动插料机构自动化程度高，节省人力，提高了工作效率；而且操作安全可靠，产品质量稳定。

Description

集成型钢生产线的自动插料机构 技术领域
本公开设计集成型钢加工技术领域，例如涉及一种集成型钢生产线的自动插料机构。
背景技术
集成型钢住宅产品的自身优点在施工过程中得到一定的认可，具有广阔的应用前景。但是集成型钢住宅产品在生产制造过程中反映出一些必须给予重视的薄弱环节：集成型钢产品的装配工序及焊接工序。由于相关技术中均是采用人工或半自动程度不高的机械装配与焊接方法，且生产过程中采用不连续的人工操作吊运方法，例如在集成型钢拼焊前，若所用的单根型钢的规格不同，这就需要在拼焊前进行插料，相关技术中采用人工吊运来进行插料，存在着生产效率低、人工成本高、产品质量不稳定等问题，这些问题已经成为集成型钢住宅产品生产过程中的主要问题。
发明内容
本公开提供一种集成型钢生产线的自动插料机构，能够自动实施集成型钢生产线中的插料作业，以解决相关技术中集成型钢在加工过程中存在的上述问题。
一种集成型钢生产线的自动插料机构，包括：横向输送机构和纵向输送机构；
所述横向输送机构包括输送线，其中所述输送线设置为传输多根并列设置的待插型钢；
所述纵向输送机构设置于所述输送线的出料端，所述纵向输送机构包括机架、驱动装置和多个纵向输送辊，所述纵向输送辊通过转轴可转动地设置在所述机架靠近所述输送线的一侧，所述多个纵向输送辊的辊面高度与所述输送线的表面高度相同，且所述驱动装置设置为驱动所述多个纵向输送辊向码垛机构的进料口传输所述待插型钢。
可选地，所述输送线由间隔设置的多个板链式输送线组成，所述多个板链式输送线由同一驱动轴驱动，所述驱动轴设置为与横向驱动电机连接。
可选地，所述驱动装置包括设置于所述机架上的纵向驱动电机，所述纵向驱动电机的输出轴上固定有驱动链轮，所述驱动链轮通过驱动链条带动传动链轮转动，其中所述传动链轮设置在所述转轴上。
可选地，所述纵向输送辊的远离所述传输线的一端设置有用于对待插型钢限位的限位凸台。
可选地，所述纵向输送辊的靠近所述传输线的一端设置有锥形部。
本公开提供的集成型钢生产线的自动插料机构，与相关技术相比，该插料机构在插料过程中，横向输送机构将待插型钢送到纵向输送辊上，再由纵向输送辊将待插型钢送入集成型钢的码垛机构内，自动化程度高，节省人力，提高了工作效率，而且操作安全可靠，产品质量稳定。
附图说明
图1是本实施例提供的集成型钢生产线的自动插料机构的俯视图；
图2是本实施例提供的集成型钢生产线的自动插料机构的侧视图；
图3是本实施例提供的集成型钢生产线的自动插料机构的纵向输送辊的剖面图。
具体实施方式
请参考图1至图3，在本实施例中，一种集成型钢生产线的自动插料机构包括横向输送机构和纵向输送机构，所述横向输送机构由间隔设置的多个输送线1组成，所述多个输送线1通过同一驱动轴2驱动，所述驱动轴2设置为与横向驱动电机3连接，所述多个输送线1设置为传输多根待插型钢4。其中，所述输送线1上的待插型钢4可以相互平行排列，即并列设置。
所述纵向输送机构设置于所述多个输送线1的出料端，所述纵向输送机包括机架5、纵向驱动电机6和多个间隔布置的纵向输送辊7，所述机架5靠近所述传输线1的一侧通过转轴8可转动地设置有多个纵向输送辊7，所述多个纵向输送辊7的辊面高度与所述多个输送线1的表面高度相同，且所述多个纵向输送辊7设置为向集成型钢的码垛机构9的进料口传输上述待插型钢4。
所述转轴8上均安装有传动链轮10，所述纵向驱动电机6的输出轴上固定 有驱动链轮11，所述驱动链轮11设置为通过驱动链条驱动传动链轮10。所述纵向驱动电机6通过驱动链轮11以及驱动链条带动传动链轮10转动，传动链轮10通过转轴8驱动纵向输送辊7与驱动电机6同步转动。
所述纵向输送辊7的远离所述传输线1的一端设置有用于对待插型钢4限位的限位凸台12。所述纵向输送辊7的靠近所述传输线1的端部设置为便于待插型钢4进入纵向输送辊的锥形部13。
可选地，所述传输线1为板链式输送线。
在进行插料时，横向驱动电机3驱动多个输送线1运动一定距离，将输送线1上最靠近纵向输送辊7的待插型钢4送到纵向输送辊7上，然后纵向驱动电机6驱动所有纵向输送辊7同步移动，将待插型钢4经进料口送入集成型钢的码垛机构9中。
上述集成型钢的自动插料机构可与型钢堆垛机配套使用，也可以应用于集成型钢的拼焊生产线上。
工业实用性
本公开提供一种集成型钢生产线的自动插料机构，与相关技术相比，自动化程度高，节省人力，提高了工作效率，而且操作安全可靠，产品质量稳定。

Claims (5)

  1. 一种集成型钢生产线的自动插料机构，包括：横向输送机构和纵向输送机构；
    所述横向输送机构包括输送线，其中所述输送线设置为传输多根并列设置的待插型钢；
    所述纵向输送机构设置于所述输送线的出料端，所述纵向输送机构包括机架、驱动装置和多个纵向输送辊，所述纵向输送辊通过转轴可转动地设置在所述机架靠近所述输送线的一侧，所述多个纵向输送辊的辊面高度与所述输送线的表面高度相同，且所述驱动装置设置为驱动所述多个纵向输送辊向码垛机构的进料口传输所述待插型钢。
  2. 根据权利要求1所述的插料机构，所述输送线由间隔设置的多个板链式输送线组成，所述多个板链式输送线由同一驱动轴驱动，所述驱动轴设置为与横向驱动电机连接。
  3. 根据权利要求1或2所述的插料机构，所述驱动装置包括设置于所述机架上的纵向驱动电机，所述纵向驱动电机的输出轴上固定有驱动链轮，所述驱动链轮通过驱动链条带动传动链轮转动，其中所述传动链轮设置在所述转轴上。
  4. 根据权利要求1所述的插料机构，所述纵向输送辊的远离所述传输线的一端设置有用于对待插型钢限位的限位凸台。
  5. 根据权利要求1或4所述的插料机构，所述纵向输送辊的靠近所述传输线的一端设置有锥形部。
PCT/CN2017/099977 2016-08-31 2017-08-31 集成型钢生产线的自动插料机构 WO2018041225A1 (zh)

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CN108465985A (zh) * 2018-03-19 2018-08-31 无锡洲翔成套焊接设备有限公司 一种双拼焊矫生产线
CN108526775A (zh) * 2018-05-25 2018-09-14 无锡市光彩机械制造有限公司 一种集成型钢模块端部可升降式自动插板装置

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CN107498255B (zh) * 2017-09-30 2023-09-19 无锡市光彩机械制造有限公司 一种集成型钢端部自动插板线
CN107685378A (zh) * 2017-11-20 2018-02-13 四会市超跃木业有限公司 一种扣板箱箱板生产线及其生产工艺
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CN108465985A (zh) * 2018-03-19 2018-08-31 无锡洲翔成套焊接设备有限公司 一种双拼焊矫生产线
CN108465985B (zh) * 2018-03-19 2024-04-05 无锡洲翔成套焊接设备有限公司 一种双拼焊矫生产线
CN108526775A (zh) * 2018-05-25 2018-09-14 无锡市光彩机械制造有限公司 一种集成型钢模块端部可升降式自动插板装置
CN108526775B (zh) * 2018-05-25 2024-03-19 无锡市光彩机械制造有限公司 一种集成型钢模块端部可升降式自动插板装置

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