WO2017170819A1 - 車載用電動圧縮機 - Google Patents
車載用電動圧縮機 Download PDFInfo
- Publication number
- WO2017170819A1 WO2017170819A1 PCT/JP2017/013145 JP2017013145W WO2017170819A1 WO 2017170819 A1 WO2017170819 A1 WO 2017170819A1 JP 2017013145 W JP2017013145 W JP 2017013145W WO 2017170819 A1 WO2017170819 A1 WO 2017170819A1
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- WIPO (PCT)
- Prior art keywords
- common mode
- choke coil
- damping
- inverter
- mode choke
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/00421—Driving arrangements for parts of a vehicle air-conditioning
- B60H1/00428—Driving arrangements for parts of a vehicle air-conditioning electric
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M7/00—Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
- H02M7/42—Conversion of dc power input into ac power output without possibility of reversal
- H02M7/44—Conversion of dc power input into ac power output without possibility of reversal by static converters
- H02M7/48—Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/12—Arrangements for reducing harmonics from ac input or output
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/00642—Control systems or circuits; Control members or indication devices for heating, cooling or ventilating devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/32—Cooling devices
- B60H1/3204—Cooling devices using compression
- B60H1/3222—Cooling devices using compression characterised by the compressor driving arrangements, e.g. clutches, transmissions or multiple drives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/32—Cooling devices
- B60H1/3204—Cooling devices using compression
- B60H1/3223—Cooling devices using compression characterised by the arrangement or type of the compressor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B35/00—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
- F04B35/04—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being electric
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/01—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for shielding from electromagnetic fields, i.e. structural association with shields
- H02K11/014—Shields associated with stationary parts, e.g. stator cores
- H02K11/0141—Shields associated with casings, enclosures or brackets
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/30—Structural association with control circuits or drive circuits
- H02K11/33—Drive circuits, e.g. power electronics
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/12—Arrangements for reducing harmonics from ac input or output
- H02M1/123—Suppression of common mode voltage or current
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/12—Arrangements for reducing harmonics from ac input or output
- H02M1/126—Arrangements for reducing harmonics from ac input or output using passive filters
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/44—Circuits or arrangements for compensating for electromagnetic interference in converters or inverters
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M7/00—Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
- H02M7/003—Constructional details, e.g. physical layout, assembly, wiring or busbar connections
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M7/00—Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
- H02M7/42—Conversion of dc power input into ac power output without possibility of reversal
- H02M7/44—Conversion of dc power input into ac power output without possibility of reversal by static converters
- H02M7/48—Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
- H02M7/53—Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
- H02M7/537—Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters
- H02M7/5387—Conversion of dc power input into ac power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only, e.g. single switched pulse inverters in a bridge configuration
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- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H7/00—Multiple-port networks comprising only passive electrical elements as network components
- H03H7/01—Frequency selective two-port networks
- H03H7/09—Filters comprising mutual inductance
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/00507—Details, e.g. mounting arrangements, desaeration devices
- B60H1/00514—Details of air conditioning housings
- B60H1/00521—Mounting or fastening of components in housings, e.g. heat exchangers, fans, electronic regulators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/32—Cooling devices
- B60H1/3204—Cooling devices using compression
- B60H1/3228—Cooling devices using compression characterised by refrigerant circuit configurations
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/80—Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
- Y02T10/88—Optimized components or subsystems, e.g. lighting, actively controlled glasses
Definitions
- the present invention relates to an on-vehicle electric compressor.
- an in-vehicle electric compressor having a compression unit, an electric motor that drives the compression unit, and an inverter device that drives the electric motor is known (see, for example, Patent Document 1).
- the inverter device converts DC power into AC power, but both common mode noise and normal mode noise can be mixed in the DC power before being input to the inverter device. In this case, the power conversion by the inverter device may not be performed normally due to these noises. Then, the operation of the on-vehicle electric compressor may be hindered.
- the frequency of normal mode noise varies depending on the type of vehicle on which the in-vehicle electric compressor is mounted. For this reason, from the viewpoint of versatility that can be applied to a large number of vehicle types, it is required that normal mode noise in a wide frequency band can be reduced. However, in terms of being mounted on a vehicle, it is not preferable to increase the size of the on-vehicle electric compressor.
- An object of the present invention is to provide an in-vehicle electric compressor that can suitably reduce common mode noise and normal mode noise included in DC power.
- An in-vehicle electric compressor that achieves the above object includes a housing having a suction port through which a fluid is sucked, a compression portion that is housed in the housing and configured to compress the fluid, and is housed in the housing. And an electric motor configured to drive the compression unit, and an inverter device configured to drive the electric motor.
- the inverter device includes an inverter circuit configured to convert DC power into AC power, and common mode noise provided on the input side of the inverter circuit and included in the DC power before being input to the inverter circuit And a noise reduction unit configured to reduce normal mode noise.
- the noise reduction unit includes a core having a first core part and a second core part, a first winding wound around the first core part, and a second winding wound around the second core part. And a smoothing capacitor that forms a low-pass filter circuit in cooperation with the common mode choke coil.
- the inverter device further includes a damping unit configured to reduce an Q value of the low-pass filter circuit by generating an eddy current by a leakage magnetic flux generated from the common mode choke coil, and the damping unit includes the damping unit In order to increase the leakage inductance of the common mode choke coil, a magnetic path through which the leakage magnetic flux flows is configured.
- common mode noise included in the DC power to be converted is reduced by the common mode choke coil.
- the common mode choke coil generates a leakage magnetic flux when a normal mode current flows.
- normal mode noise can be reduced using the low-pass filter circuit comprised by the common mode choke coil and the smoothing capacitor. Therefore, since the dedicated coil for reducing the normal mode noise can be omitted, the increase in the size of the inverter device can be suppressed, and thus the increase in the size of the on-vehicle electric compressor can be suppressed.
- the inverter device having the noise reduction unit described above as the one that drives the electric motor, the increase in the size of the on-vehicle electric compressor and the reduction of both noises are achieved.
- the vehicle-mounted electric compressor can be operated while achieving both.
- the damping unit is configured to generate an eddy current by the leakage magnetic flux, the flowing current is lower than that of a damping resistor or the like connected in series to the common mode choke coil, and it is difficult to generate heat.
- the versatility can be improved while achieving both the suppression of the increase in size of the in-vehicle electric compressor and the reduction of both common mode noise and normal mode noise.
- the leakage inductance of the common mode choke coil is increased because the damping part forms a magnetic path through which the leakage magnetic flux flows.
- the resonance frequency of the low-pass filter circuit can be lowered. Therefore, the gain for normal mode noise in a frequency band higher than the resonance frequency is likely to be small as compared with a configuration without a damping unit. Therefore, normal mode noise in a frequency band higher than the resonance frequency can be further reduced.
- the said damping part is good to cover at least one part of the side surface of the said common mode choke coil. According to such a configuration, the damping part covers at least a part of the side surface of the common mode choke coil, whereby the Q value of the low-pass filter circuit is lowered and the leakage inductance is increased. Thereby, the above-described effect can be obtained with a relatively simple configuration.
- the said inverter apparatus is provided with the circuit board in which pattern wiring was formed, and the inverter case which accommodates the said inverter circuit, the said circuit board, and the said noise reduction part,
- the said damping part is It is good to be comprised with the material whose relative permeability is higher than the said inverter case.
- the leakage magnetic flux is more easily induced to the damping part than the inverter case. Therefore, it can suppress that a leakage magnetic flux diverges toward an inverter case, and can raise the leakage inductance of a common mode choke coil.
- the said damping part is comprised with the material whose electrical resistivity is higher than the said inverter case. According to such a configuration, since the resistance value of the damping part can be made higher than the resistance value of the inverter case, the damping effect by the damping part can be further enhanced. Thereby, the Q value of the low-pass filter circuit can be further lowered.
- the said damping part is a box shape which has the opening part covered with the said inverter case, and the said common mode choke coil is in the accommodation space divided by the said damping part and the said inverter case. It should be housed.
- a surface other than the surface on the opening side of the common mode choke coil can be covered with the damping portion.
- the Q value of the low-pass filter circuit can be lowered while increasing the leakage inductance more suitably.
- the heat of the damping part produced by the eddy current can be transmitted to the inverter case.
- the said damping part is good to consist of a conductive metal film for shielding which covers at least one part of the said common mode choke coil.
- the inverter device includes a circuit board on which pattern wiring is formed, the damping portion is a conductive metal case for shielding having an opening, and the common mode choke coil is A shielding conductive metal case that is housed in the shielding conductive metal case through the opening, and the shielding conductive metal case is fixed to the circuit board so as to close the opening with the circuit board; And a conductive metal film for shielding formed in a region inside the opening in the circuit board.
- common mode noise and normal mode noise included in DC power can be suitably reduced.
- FIG. 3 is a partially cutaway view of a common mode choke coil in the noise reduction unit of FIG. 2.
- FIG. 2 is an equivalent circuit diagram showing an electrical configuration of the in-vehicle electric compressor in FIG. 1.
- the circuit diagram which shows the electrical structure of the vehicle-mounted electric compressor of FIG.
- the graph which shows the frequency characteristic of the low-pass filter circuit with respect to normal mode noise.
- the front view which shows typically the common mode choke coil of another example. Sectional drawing which shows the damping part of another example typically.
- FIG. 12 is a partially cutaway view of a common mode choke coil and a damping portion in the noise reduction portion of FIG. 11.
- FIG. 15 is a cross-sectional view schematically showing a noise reduction unit in FIG. 14.
- the on-vehicle electric compressor of this embodiment is used for an on-vehicle air conditioner. That is, the fluid compressed by the on-vehicle electric compressor is a refrigerant.
- the in-vehicle air conditioner 100 includes an in-vehicle electric compressor 10 and an external refrigerant circuit 101 that supplies a refrigerant as a fluid to the in-vehicle electric compressor 10.
- the external refrigerant circuit 101 has, for example, a heat exchanger and an expansion valve.
- the in-vehicle air conditioner 100 cools and heats the interior of the vehicle by compressing the refrigerant by the in-vehicle electric compressor 10 and performing heat exchange and expansion of the refrigerant by the external refrigerant circuit 101.
- the in-vehicle air conditioner 100 includes an air conditioning ECU 102 that controls the entire in-vehicle air conditioner 100.
- the air conditioning ECU 102 is configured to be able to grasp the in-vehicle temperature, the set temperature of the air conditioner 100, and the like, and transmits various commands such as an ON / OFF command to the vehicle-mounted electric compressor 10 based on these parameters. .
- the in-vehicle electric compressor 10 includes a housing 11 in which an intake port 11 a into which a refrigerant is sucked from an external refrigerant circuit 101 is formed, a compression unit 12 and an electric motor 13 housed in the housing 11.
- the housing 11 has a substantially cylindrical shape as a whole, and is formed of a material having heat conductivity (for example, a metal such as aluminum).
- the housing 11 has a discharge port 11b through which a refrigerant is discharged.
- the housing 11 is grounded to the vehicle body.
- the compressor 12 compresses the refrigerant sucked into the housing 11 from the suction port 11a by rotating a rotating shaft 21 described later, and discharges the compressed refrigerant from the discharge port 11b.
- the specific structure of the compression part 12 is arbitrary, such as a scroll type, a piston type, and a vane type.
- the electric motor 13 drives the compression unit 12.
- the electric motor 13 includes, for example, a columnar rotation shaft 21 that is rotatably supported with respect to the housing 11, a cylindrical rotor 22 that is fixed to the rotation shaft 21, and a stator 23 that is fixed to the housing 11. And have.
- the axial direction of the rotating shaft 21 and the axial direction of the cylindrical housing 11 coincide.
- the stator 23 includes a cylindrical stator core 24 and a coil 25 wound around teeth formed on the stator core 24.
- the rotor 22 and the stator 23 face each other in the radial direction of the rotating shaft 21.
- the drive current of the electric motor 13 is higher than the signal current or the like, and is, for example, 10 A or more, preferably 20 A or more.
- the vehicle-mounted electric compressor 10 includes an inverter device 30 that drives an electric motor 13.
- the inverter device 30 includes an inverter case 31 in which various components such as a circuit board 41, a power module 42, and a noise reduction unit 50 are accommodated.
- the inverter case 31 is made of a nonmagnetic conductive material (for example, a metal such as aluminum) having heat conductivity.
- a nonmagnetic conductive material for example, a metal such as aluminum
- a material having a relative permeability lower than “3” can be considered.
- the inverter case 31 includes a plate-like base member 32 that is in contact with the housing 11, specifically, a wall portion 11 c opposite to the discharge port 11 b of the wall portions at both ends in the axial direction of the housing 11, and the base And a cylindrical cover member 33 assembled to the member 32.
- the cover member 33 has an opening and an end wall.
- the base member 32 and the cover member 33 are fixed to the housing 11 by a bolt 34 as a fixing tool.
- the inverter device 30 is attached to the housing 11. That is, the inverter device 30 of the present embodiment is integrated with the in-vehicle electric compressor 10.
- the inverter case 31 and the housing 11 are in contact with each other, they are thermally coupled.
- the inverter device 30 is arranged at a position where it is thermally coupled to the housing 11. Note that the refrigerant is prevented from flowing directly into the inverter case 31.
- the wall portion 11 c of the housing 11 to which the inverter case 31 is attached is disposed on the opposite side of the compression portion 12 with respect to the electric motor 13. If attention is paid to this point, it can be said that the inverter case 31 is disposed on the opposite side of the compression unit 12 with respect to the electric motor 13.
- the compression unit 12, the electric motor 13, and the inverter device 30 are arranged in the axial direction of the rotating shaft 21. That is, the in-vehicle electric compressor 10 of the present embodiment is a so-called inline type.
- the inverter device 30 includes, for example, a circuit board 41 fixed to the base member 32 and a power module 42 mounted on the circuit board 41.
- the circuit board 41 is disposed to face the base member 32 at a predetermined interval in the axial direction of the rotary shaft 21, and has a board surface 41 a that faces the base member 32.
- the substrate surface 41a is a surface on which the power module 42 is mounted.
- the output part of the power module 42 is electrically connected to the coil 25 of the electric motor 13 through an airtight terminal (not shown) provided on the wall part 11c of the housing 11.
- the power module 42 includes a plurality of switching elements Qu1, Qu2, Qv1, Qv2, Qw1, and Qw2 (hereinafter also simply referred to as switching elements Qu1 to Qw2).
- the power module 42 corresponds to an “inverter circuit”.
- a connector 43 is provided on the inverter case 31 (specifically, the cover member 33). Direct current power is supplied to the inverter device 30 from the DC power source E mounted on the vehicle via the connector 43, and the air conditioning ECU 102 and the inverter device 30 are electrically connected.
- the vehicle is provided with a power supply capacitor C0 connected in parallel to the DC power supply E (see FIG. 5).
- the power supply capacitor C0 is composed of, for example, a film capacitor.
- the inverter device 30 includes two wirings EL1 and EL2 that electrically connect the connector 43 and the input portion of the power module 42.
- the first wiring EL1 is connected to the positive terminal (positive terminal) of the DC power source E via the connector 43 and is connected to the first module input terminal 42a that is the first input terminal of the power module 42. Yes.
- the second wiring EL2 is connected to the negative terminal (negative terminal) of the DC power source E via the connector 43 and to the second module input terminal 42b which is the second input terminal of the power module 42. Yes.
- the inverter device 30 converts the DC power into AC power by periodically turning on / off each of the switching elements Qu1 to Qw2 in a situation where DC power is input to the power module 42 via the two wirings EL1 and EL2. And the AC power is output to the coil 25 of the electric motor 13. Thereby, the electric motor 13 is driven.
- the current (in other words, electric power) handled by the inverter device 30 is large enough to drive the electric motor 13, and is larger than the signal current (in other words, electric power).
- the current handled by the inverter device 30 is 10 A or more, preferably 20 A or more.
- the DC power source E is an in-vehicle power storage device such as a secondary battery or a capacitor.
- the circuit board 41 is formed with a plurality of pattern wirings 41b constituting part of both wirings EL1, EL2.
- the pattern wiring 41b is formed in a plurality of layers including, for example, a substrate surface 41a and a surface opposite to the substrate surface 41a.
- the specific structure of the pattern wiring 41b is arbitrary, and may be, for example, a rod shape such as a bus bar or a flat plate shape.
- the DC power transmitted from the connector 43 toward the power module 42 may include common mode noise and normal mode noise.
- Common mode noise is noise in which current in the same direction flows through both wirings EL1 and EL2.
- the common mode noise is electrically connected, for example, between the inverter device 30 (in other words, the in-vehicle electric compressor 10) and the DC power source E via a path (for example, a vehicle body) other than the two wirings EL1, EL2.
- the normal mode noise is noise having a predetermined frequency superimposed on DC power, and when instantaneously viewed, currents flowing in opposite directions through the wirings EL1 and EL2 flow. It can be said that the normal mode noise is an inflow ripple component included in the DC power flowing into the inverter device 30. Details of the normal mode noise will be described later.
- the inverter device 30 of the present embodiment includes a noise reduction unit 50 that reduces (attenuates) common mode noise and normal mode noise included in DC power transmitted from the connector 43 toward the power module 42. ing.
- the noise reduction unit 50 is provided on both the wirings EL ⁇ b> 1 and EL ⁇ b> 2, and the DC power supplied from the connector 43 is input to the power module 42 through the noise reduction unit 50.
- the noise reduction unit 50 includes, for example, a common mode choke coil 51.
- the common mode choke coil 51 has a core 52 and a first winding 53a and a second winding 53b wound around the core 52.
- the core 52 is formed in, for example, a polygonal (rectangular in this embodiment) ring shape (endless shape) having a predetermined thickness.
- the core 52 can be said to be a cylindrical shape having a predetermined height.
- the core 52 includes a first core portion 52a around which the first winding 53a is wound, a second core portion 52b around which the second winding 53b is wound, and both windings.
- the wires 53a and 53b are not wound and have an exposed portion 52d where the surface 52c of the core 52 is exposed.
- Both windings 53a and 53b are arranged to face each other in a state in which the winding axis directions coincide with each other.
- the number of turns (number of turns) of both the windings 53a and 53b is set to be the same.
- the core 52 is composed of one part.
- the present invention is not limited to this, and the core 52 may be configured, for example, by connecting two symmetrical parts, or may be configured by three or more parts.
- the common mode choke coil 51 includes a first input terminal 61 and a first output terminal 62 drawn from the first winding 53a, and a second input terminal 63 drawn from the second winding 53b. And a second output terminal 64.
- the first wiring EL ⁇ b> 1 used to connect the + terminal of the DC power source E and the power module 42 is the first wiring that connects the connector 43 and the first input terminal 61.
- a connector-side wiring EL11 and a first module-side wiring EL12 that connects the first output terminal 62 and the first module input terminal 42a are provided.
- the second wiring EL2 used to connect the negative terminal of the DC power source E and the power module 42 includes a second connector-side wiring EL21 that connects the connector 43 and the second input terminal 63, and a second output terminal. 64 and a second module side wiring EL22 for connecting the second module input terminal 42b.
- the DC power of the DC power source E is input to the power module 42 through both connector-side wirings EL11 and EL21, both windings 53a and 53b, and both module-side wirings EL12 and EL22. That is, the module side wirings EL12 and EL22 connect the output part of the common mode choke coil 51 and the input part of the power module 42.
- the windings 53a and 53b are provided on the wirings EL1 and EL2.
- Both terminals 61 and 62 can also be said to be both ends of the first winding 53a, and both terminals 63 and 64 can also be said to be both ends of the second winding 53b.
- the pattern wiring 41b formed on the circuit board 41 includes both connector-side wirings EL11 and EL21 and both module-side wirings EL12 and EL22.
- the common mode choke coil 51 has a relatively large impedance (specifically, an inductance) when a common mode current flows through both wirings EL1 and EL2, and has an impedance when a normal mode current flows through both wirings EL1 and EL2. Is configured to be relatively small. More specifically, the windings 53a and 53b generate magnetic fluxes that reinforce each other when a common mode current, which is a current in the same direction, flows through the wirings EL1 and EL2 (in other words, both windings 53a and 53b). On the other hand, when normal mode currents, which are currents in opposite directions, flow through both wirings EL1, EL2, they are wound so as to generate magnetic fluxes that cancel each other.
- the common mode choke coil 51 Since the exposed portion 52d is provided in the core 52, a leakage magnetic flux is generated in the common mode choke coil 51 in a state where a normal mode current flows through both the wirings EL1 and EL2. That is, the common mode choke coil 51 has a predetermined inductance with respect to the normal mode current. The leakage magnetic flux is generated around the common mode choke coil 51 and is likely to be concentrated at both ends of the windings 53a and 53b in the winding axis direction.
- the noise reduction unit 50 includes bypass capacitors 71 and 72 that reduce common mode noise, and a smoothing capacitor 73 that is provided separately from the bypass capacitors 71 and 72.
- the smoothing capacitor 73 is composed of, for example, a film capacitor or an electrolytic capacitor.
- the smoothing capacitor 73 forms a low-pass filter circuit 74 in cooperation with the common mode choke coil 51.
- the low-pass filter circuit 74 reduces normal mode noise flowing from the DC power source E.
- the low-pass filter circuit 74 is a resonance circuit and can be said to be an LC filter.
- the common mode choke coil 51 and the capacitors 71 to 73 are disposed between the substrate surface 41a of the circuit board 41 and the base member 32.
- the common mode choke coil 51 is disposed in a state in which the winding axis direction of both the windings 53a and 53b intersects the opposing direction of the substrate surface 41a and the base member 32 (in detail, orthogonal). In this case, the thickness direction of the core 52 coincides with the facing direction.
- a surface of the core 52 facing the substrate surface 41a is a core bottom surface 52e
- a surface facing the base member 32 is a core top surface 52f.
- a surface that is continuous with both the core upper surface 52f and the core bottom surface 52e of the core 52 and that forms the outline of the core 52 is defined as a core outer peripheral surface 52g.
- a core outer peripheral surface 52g (a side surface of the common mode choke coil 51) intersects a plane (in this embodiment, a plane orthogonal to the thickness direction of the core 52) including the winding axes of both windings 53a and 53b. It is.
- the core outer peripheral surface 52g is along the magnetic flux flowing through the core 52 and intersects the leakage magnetic flux.
- the core outer peripheral surface 52 g is parallel to the thickness direction of the core 52.
- the core outer peripheral surface 52g intersects with the winding axis direction of both windings 53a and 53b (specifically, orthogonal) and a portion parallel to the winding axis direction of both windings 53a and 53b. And have.
- the side surface of the common mode choke coil 51 is disposed on the core outer peripheral surface 52g (specifically, the portion constituting the exposed portion 52d in the core outer peripheral surface 52g) and the core outer peripheral surface 52g in both windings 53a and 53b. It is composed of parts.
- the inverter device 30 includes a damping unit 80 that reduces the Q value of the low-pass filter circuit 74.
- the damping unit 80 configures a magnetic path through which leakage magnetic flux generated from the common mode choke coil 51 flows, thereby increasing the leakage inductance of the common mode choke coil 51 due to the leakage magnetic flux.
- the damping unit 80 is made of a material having a relative permeability higher than that of the inverter case 31.
- the damping unit 80 is made of a magnetic material including a ferromagnetic material.
- the relative permeability of the damping unit 80 may be set higher than, for example, “3”.
- the damping unit 80 is made of a conductive material having a higher electrical resistivity than the inverter case 31.
- An example of the damping unit 80 is iron.
- the inverter case 31 is made of a material having a higher thermal conductivity than that of the damping part 80.
- the damping unit 80 is disposed between the substrate surface 41a of the circuit board 41 and the base member 32, and has a box shape having an opening 80a that opens toward the base member 32 and a bottom (end wall).
- the damping part 80 covers the entire core bottom surface 52e and the core outer peripheral surface 52g.
- the damping unit 80 includes a damping bottom 81 that covers the core bottom surface 52e that is the bottom of the common mode choke coil 51, and a damping side portion 82 that covers the core outer peripheral surface 52g that is the side of the common mode choke coil 51. I have.
- the damping bottom portion 81 is disposed between the core bottom surface 52 e that is a surface facing the circuit board 41 in the common mode choke coil 51 and the substrate surface 41 a of the circuit board 41.
- the damping bottom portion 81 protrudes from the common mode choke coil 51 (specifically, the entire core outer peripheral surface 52g) when viewed from the opposing direction of the substrate surface 41a and the base member 32.
- the damping side portion 82 is a wall portion that stands up from the damping bottom portion 81 toward the base member 32, in other words, toward the housing 11, and faces the core outer peripheral surface 52g.
- the damping side portion 82 includes a first side portion 82a that faces a portion of the core outer peripheral surface 52g that intersects the winding axis direction of the windings 53a and 53b, and the windings 53a and 53b. It has the 2nd side part 82b which opposes a part parallel to a winding axis direction. The leading end of the damping side portion 82 protrudes toward the base member 32 beyond both the windings 53a and 53b.
- the damping side portion 82 intersects the plane including the winding axis of both the windings 53a and 53b. In addition, it can be said that the damping side part 82 is provided between the side wall of the cylindrical cover member 33 and the core outer peripheral surface 52g.
- the damping part 80 covers both the part which comprises the exposed part 52d among the core outer peripheral surfaces 52g, and the part arrange
- the damping unit 80 has the common mode It can be said that the side surface of the choke coil 51 is covered.
- the spacing between the common mode choke coil 51 and the damping portion 80 are both windings 53a and 53b. Even in the case where the maximum current flows, the common mode choke coil 51 is set to be short as long as magnetic saturation does not occur.
- the opening 80 a of the damping part 80 is covered by the base member 32 of the inverter case 31, and the accommodation space 83 is partitioned by the damping part 80 and the base member 32.
- the common mode choke coil 51 is accommodated in the accommodation space 83.
- the core top surface 52f of the common mode choke coil 51 opposite to the core bottom surface 52e faces the base member 32 and is covered with the base member 32.
- the leakage magnetic flux generated from the common mode choke coil 51 flows preferentially in the damping unit 80, but hardly flows to the circuit board 41 and the inverter case 31. Thereby, since the leakage magnetic flux is less likely to diverge, the leakage inductance of the common mode choke coil 51 due to the leakage magnetic flux is high.
- eddy current is generated in the damping unit 80 due to the leakage magnetic flux flowing in the damping unit 80.
- the eddy current is converted into heat by the damping unit 80. That is, the damping unit 80 functions as a resistance against the leakage magnetic flux.
- the resistance value of the damping unit 80 against leakage magnetic flux is higher than the resistance value of the inverter case 31.
- the damping unit 80 and the common mode choke coil 51 are insulated. Although a specific configuration for insulating both is arbitrary, for example, a configuration in which the damping unit 80 and the common mode choke coil 51 are opposed to each other through a gap or an insulating layer is conceivable.
- the tip of the damping side portion 82 is in contact with the base member 32, and the opening 80 a is blocked by the base member 32.
- the closed part is formed by the damping part 80 and the base member 32 (inverter case 31)
- an eddy current can be generated suitably.
- the heat of the damping part 80 can be transmitted to the inverter case 31.
- the present invention is not limited to this, and the tip of the damping side portion 82 may be separated from the base member 32, or a conductive or insulating inclusion between the tip of the damping side portion 82 and the base member 32. May be present.
- the damping bottom 81 is formed with a through hole 81a into which the terminals 61 to 64 can be inserted.
- the terminals 61, 62, 63, 64 are inserted into the through holes 81a and connected to the corresponding wirings EL11, EL12, EL21, EL22.
- an insulating material is interposed between each of the terminals 61 to 64 and the inner surface of the through hole 81a. Therefore, the terminals 61 to 64 and the damping unit 80 are electrically insulated.
- the common mode choke coil 51 is disposed farther from the power module 42 than the capacitors 71 to 73. Specifically, each of the capacitors 71 to 73 is disposed between the common mode choke coil 51 and the power module 42.
- the common mode choke coil 51 and the capacitors 71 to 73 are thermally coupled to the wall 11c of the housing 11. Specifically, the common mode choke coil 51 and the capacitors 71 to 73 are close to the inverter case 31 (base member 32) in contact with the wall 11c of the housing 11. For example, the distance H1 between the core top surface 52f and the base member 32 is set to be shorter than the distance H2 between the core bottom surface 52e and the circuit board 41.
- the heat generated in the common mode choke coil 51 and the capacitors 71 to 73 is transmitted to the base member 32 and the wall portion 11c and absorbed by the refrigerant in the housing 11. As shown in FIG. 3, each of the capacitors 71 to 73 is also provided with a terminal, and the terminal is connected to the pattern wiring 41 b of the circuit board 41.
- the noise reduction unit 50 is provided on the input side of the power module 42 (specifically, the switching elements Qu1 to Qw2). Specifically, the common mode choke coil 51 of the noise reduction unit 50 is interposed between both the connector side wirings EL11 and EL21 and both the module side wirings EL12 and EL22.
- the common mode choke coil 51 generates a leakage magnetic flux when a normal mode current flows.
- the common mode choke coil 51 can be regarded as having virtual normal mode coils L1 and L2 separately from both windings 53a and 53b. That is, the common mode choke coil 51 of this embodiment has both windings 53a and 53b and virtual normal mode coils L1 and L2 in terms of an equivalent circuit.
- the virtual normal mode coils L 1 and L 2 correspond to the leakage inductance of the common mode choke coil 51.
- Virtual normal mode coils L1, L2 and windings 53a, 53b are connected in series with each other.
- the damping unit 80 functions as a resistor that lowers the Q value of the low-pass filter circuit 74.
- a PCU (power control unit) 103 is mounted on the vehicle as on-vehicle equipment.
- the PCU 103 uses a direct current power supplied from the DC power source E to drive a traveling motor mounted on the vehicle. That is, in this embodiment, the PCU 103 and the inverter device 30 are connected in parallel to the DC power source E, and the DC power source E is shared by the PCU 103 and the inverter device 30.
- the PCU 103 includes, for example, a boost converter 104 that boosts DC power of the DC power source E by periodically turning on and off the boost switching element, and DC power boosted by the boost converter 104. And a traveling inverter that converts the driving motor to drive power that can be driven.
- a boost converter 104 that boosts DC power of the DC power source E by periodically turning on and off the boost switching element, and DC power boosted by the boost converter 104.
- a traveling inverter that converts the driving motor to drive power that can be driven.
- the normal mode noise includes a noise component corresponding to the switching frequency of the step-up switching element. Since the switching frequency of the step-up switching element varies depending on the vehicle type, the frequency of normal mode noise varies depending on the vehicle type.
- the noise component corresponding to the switching frequency of the step-up switching element may include not only a noise component having the same frequency as the switching frequency but also a harmonic component thereof.
- Both bypass capacitors 71 and 72 are connected in series with each other.
- Each of the first bypass capacitor 71 and the second bypass capacitor 72 has a first end portion and a second end portion opposite to the first end portion.
- the noise reduction unit 50 includes a bypass line EL ⁇ b> 3 that connects the first end of the first bypass capacitor 71 and the first end of the second bypass capacitor 72.
- the bypass line EL3 is grounded to the vehicle body.
- the series connection body of the bypass capacitors 71 and 72 is connected in parallel to the common mode choke coil 51.
- the second end of the first bypass capacitor 71 has a first module-side wiring EL12 that connects the first winding 53a (first output terminal 62) and the power module 42 (first module input terminal 42a). It is connected to the.
- the second end of the second bypass capacitor 72 is connected to the second module-side wiring EL22 that connects the second winding 53b (second output terminal 64) and the power module 42 (second module input terminal 42b). Yes.
- the smoothing capacitor 73 is provided on the output side of the common mode choke coil 51 and on the input side of the power module 42. Specifically, the smoothing capacitor 73 is provided between the series connection body of the bypass capacitors 71 and 72 and the power module 42, and is connected in parallel to both. Smoothing capacitor 73 has a first end and a second end opposite to the first end. Specifically, the first end of the smoothing capacitor 73 is connected to a portion from the connection point P1 to the power module 42 to the first bypass capacitor 71 in the first module-side wiring EL12, and the second end of the smoothing capacitor 73. Is connected to a portion from the connection point P2 with the second bypass capacitor 72 to the power module 42 in the second module side wiring EL22.
- the coil 25 of the electric motor 13 has a three-phase structure including, for example, a u-phase coil 25u, a v-phase coil 25v, and a w-phase coil 25w.
- Each coil 25u to 25w is Y-connected, for example.
- the power module 42 is an inverter circuit.
- the power module 42 includes u-phase switching elements Qu1, Qu2 corresponding to the u-phase coil 25u, v-phase switching elements Qv1, Qv2 corresponding to the v-phase coil 25v, and w-phase switching elements Qw1, corresponding to the w-phase coil 25w. Qw2.
- Each of the switching elements Qu1 to Qw2 is a power switching element such as an IGBT. Note that the switching elements Qu1 to Qw2 have freewheeling diodes (body diodes) Du1 to Dw2.
- the u-phase switching elements Qu1 and Qu2 are connected to each other in series via a connection line, and the connection line is connected to the u-phase coil 25u via a u-phase module output terminal 42u. And direct-current power from DC power supply E is input with respect to the serial connection body of each u-phase switching element Qu1, Qu2.
- the collector of the first u-phase switching element Qu1 is connected to the first module input terminal 42a, and is connected to the first module-side wiring EL12 via the first module input terminal 42a.
- the emitter of the second u-phase switching element Qu2 is connected to the second module input terminal 42b, and is connected to the second module side wiring EL22 via the second module input terminal 42b.
- the other switching elements Qv1, Qv2, Qw1, and Qw2 are connected in the same manner as the u-phase switching elements Qu1 and Qu2, except that the corresponding coils are different. In this case, it can be said that the switching elements Qu1 to Qw2 are connected to the module-side wirings EL12 and EL22.
- connection line connecting the v-phase switching elements Qv1 and Qv2 in series is connected to the v-phase coil 25v via the v-phase module output terminal 42v, and the w-phase switching elements Qw1 and Qw2 are connected in series.
- the connecting line to be connected is connected to the w-phase coil 25w via the w-phase module output terminal 42w. That is, the module output terminals 42 u to 42 w of the power module 42 are connected to the electric motor 13.
- the inverter device 30 includes a control unit 90 that controls the power module 42 (specifically, switching operations of the switching elements Qu1 to Qw2).
- the control unit 90 is electrically connected to the air conditioning ECU 102 via the connector 43, and periodically turns on / off each of the switching elements Qu1 to Qw2 based on a command from the air conditioning ECU 102.
- the control unit 90 performs pulse width modulation control (PWM control) on each of the switching elements Qu1 to Qw2 based on a command from the air conditioning ECU 102. More specifically, the control unit 90 generates a control signal using a carrier signal (carrier wave signal) and a command voltage value signal (comparison target signal). Then, the control unit 90 converts the DC power into AC power by performing ON / OFF control of the switching elements Qu1 to Qw2 using the generated control signal.
- PWM control pulse width modulation control
- the cut-off frequency fc of the low-pass filter circuit 74 is set lower than the carrier frequency f1, which is the frequency of the carrier signal.
- the carrier frequency f1 can also be said to be the switching frequency of each of the switching elements Qu1 to Qw2.
- FIG. 7 is a graph showing the frequency characteristics of the low-pass filter circuit 74 with respect to the normal mode noise that flows in. Note that the solid line in FIG. 7 indicates the frequency characteristic when the damping unit 80 is present, and the two-dot chain line in FIG. 7 indicates the frequency characteristic when the damping unit 80 is not present.
- the damping unit 80 since the damping unit 80 exists, the Q value of the low-pass filter circuit 74 is low as shown by the solid line in FIG. For this reason, the normal mode noise having a frequency close to the resonance frequency f 0 of the low-pass filter circuit 74 is also reduced by the noise reduction unit 50.
- an allowable value of gain (attenuation rate) G required based on the specification of the vehicle is an allowable gain Gth.
- the Q value at which the gain G of the low-pass filter circuit 74 becomes the allowable gain Gth when the frequency of the normal mode noise is the same as the resonance frequency f0 is set as the specific Q value.
- the damping unit 80 causes the Q value of the low-pass filter circuit 74 to be lower than the specific Q value. For this reason, the gain G of the low-pass filter circuit 74 when the normal mode noise frequency is the same as the resonance frequency f0 is smaller than the allowable gain Gth (as an absolute value).
- the damping unit 80 is configured to lower the Q value of the low-pass filter circuit 74 below the specific Q value.
- the leakage inductance of the common mode choke coil 51 is high due to the presence of the damping unit 80.
- the resonance frequency f0 of the low-pass filter circuit 74 of the present embodiment is lower than that when the damping unit 80 is not provided.
- the gain G in the frequency band higher than the resonance frequency f ⁇ b> 0 is smaller than when the damping unit 80 is not provided. Therefore, normal mode noise in a frequency band higher than the resonance frequency f0 can be more suitably reduced.
- the on-vehicle electric compressor 10 drives the housing 11 having the suction port 11a through which the refrigerant (fluid) is sucked, the compression unit 12 and the electric motor 13 accommodated in the housing 11, and the electric motor 13. And an inverter device 30.
- the inverter device 30 includes a power module 42 that converts DC power into AC power, and a noise reduction unit 50 that is provided on the input side of the power module 42 and that reduces common mode noise and normal mode noise included in the DC power.
- the noise reduction unit 50 has a common having a core 52, a first winding 53 a wound around the first core portion 52 a of the core 52, and a second winding 53 b wound around the second core portion 52 b of the core 52.
- a mode choke coil 51 is provided.
- the inverter device 30 is configured such that DC power in which common mode noise and normal mode noise are reduced by the common mode choke coil 51 is input to the power module 42.
- the inverter device 30 includes module-side wirings EL12 and EL22 that connect the common mode choke coil 51 and the power module 42.
- common mode noise included in the DC power before being input to the inverter device 30 is reduced by the common mode choke coil 51.
- the common mode choke coil 51 generates a leakage magnetic flux when a normal mode current flows.
- the normal mode noise can be reduced by using the low-pass filter circuit 74 constituted by the common mode choke coil 51 and the smoothing capacitor 73. Therefore, since the DC power in which both the common mode noise and the normal mode noise are reduced can be input to the power module 42 without providing a dedicated coil for reducing the normal mode noise, the size of the inverter device 30 can be increased. It can suppress and the enlargement of the vehicle-mounted electric compressor 10 can be suppressed through it.
- the inverter device 30 is configured by forming a smoothing capacitor 73 that constitutes the low-pass filter circuit 74 in cooperation with the common mode choke coil 51 and a magnetic path through which leakage magnetic flux generated from the common mode choke coil 51 flows.
- a damping unit 80 that increases the leakage inductance of the mode choke coil 51 is provided.
- the damping unit 80 reduces the Q value of the low-pass filter circuit 74 by generating an eddy current by the leakage magnetic flux. According to such a configuration, the normal mode noise can be suitably reduced by the low-pass filter circuit 74. Further, since the Q value of the low-pass filter circuit 74 can be lowered without providing a damping resistor or the like, it is possible to improve versatility while suppressing an increase in the size of the in-vehicle electric compressor 10.
- the low-pass filter circuit 74 having a high Q value may not function effectively for normal mode noise having a frequency close to the resonance frequency f0. Therefore, there is a concern about malfunction of the inverter device 30 or a decrease in the lifetime of the low-pass filter circuit 74, and the low-pass filter circuit 74 having a high Q value cannot be applied to a vehicle type that generates normal mode noise having a frequency close to the resonance frequency f0.
- a damping resistor may be provided in series with the common mode choke coil 51 in order to lower the Q value.
- the damping resistor needs to cope with a relatively high current of 10 A or more, it tends to be relatively large, and the power loss and the amount of heat generation tend to be large. For this reason, it is necessary to install a damping resistor in consideration of heat dissipation and the like, and there is a concern about increasing the size of the in-vehicle electric compressor 10.
- an eddy current is generated in the damping unit 80 due to the leakage magnetic flux, but since the eddy current is lower than the current flowing through the damping resistor, the amount of heat generated by the damping unit 80 tends to be small. From the above, it is possible to improve versatility while achieving both the suppression of the increase in size of the in-vehicle electric compressor 10 and the reduction of both noises.
- the resonance frequency f0 of the low-pass filter circuit 74 can be decreased.
- the gain G in the frequency band higher than the resonance frequency f0 is likely to be smaller than in the configuration without the damping unit 80. Therefore, normal mode noise in a frequency band higher than the resonance frequency f0 can be further reduced.
- the damping portion 80 covers the side surface of the common mode choke coil 51, specifically, the core outer peripheral surface 52g and the portion disposed on the core outer peripheral surface 52g in both windings 53a and 53b.
- the core outer peripheral surface 52g is a surface intersecting with a plane including the winding axis of both the windings 53a and 53b.
- the damping part 80 functions as a resistance against the leakage magnetic flux.
- the inverter device 30 includes an inverter case 31 in which the circuit board 41 on which the pattern wiring 41b is formed, the power module 42, and the noise reduction unit 50 are accommodated.
- the damping unit 80 is made of a material having a relative permeability higher than that of the inverter case 31. According to such a configuration, the leakage magnetic flux is more easily guided to the damping unit 80 than the inverter case 31. Thereby, it can suppress that a leakage magnetic flux diverges toward the inverter case 31, and the leakage inductance of the common mode choke coil 51 can be made high.
- the damping unit 80 is made of a material having a higher electrical resistivity than the inverter case 31. According to such a configuration, since the resistance value of the damping unit 80 can be made higher than the resistance value of the inverter case 31, the damping effect by the damping unit 80 can be further enhanced. Thereby, the Q value of the low-pass filter circuit 74 can be further lowered.
- the damping part 80 has a box shape having an opening 80 a covered with the inverter case 31, and the common mode choke coil 51 is accommodated in an accommodation space 83 defined by the damping part 80 and the inverter case 31. ing.
- the surfaces other than the core upper surface 52f corresponding to the opening 80a in the core 52 (specifically, the core outer peripheral surface 52g and the core bottom surface 52e) are covered by the damping unit 80, and thus the low-pass while increasing the leakage inductance more suitably
- the Q value of the filter circuit 74 can be lowered.
- the inverter case 31 has a higher thermal conductivity than the damping unit 80. And the damping part 80 and the inverter case 31 are comprised so that heat exchange is possible, and both are contacting in detail. According to such a configuration, the heat of the damping unit 80 generated by the eddy current can be suitably transmitted to the inverter case 31.
- the power module 42 has a plurality of switching elements Qu1 to Qw2, and converts the DC power into AC power by PWM control of the plurality of switching elements Qu1 to Qw2.
- the cut-off frequency fc of the low-pass filter circuit 74 is set lower than the carrier frequency f1, which is the frequency of the carrier signal used for PWM control of the switching elements Qu1 to Qw2.
- the low-pass filter circuit 74 functions to reduce normal mode noise and common mode noise flowing into the in-vehicle electric compressor 10 during the operation of the PCU 103, and ripple noise flows out during the operation of the in-vehicle electric compressor 10. Acts as a reduction.
- the resonance frequency f0 is assumed to be the frequency band of the assumed normal mode noise. It is also possible to make it higher. However, in this case, since the cutoff frequency fc of the low-pass filter circuit 74 is also increased, it is difficult to make the cutoff frequency fc lower than the carrier frequency f1 as described above. However, increasing the carrier frequency f1 as the cut-off frequency fc increases is not preferable because the switching loss of each of the switching elements Qu1 to Qw2 increases.
- the resonance frequency f0 is set to the assumed normal mode. There is no need to increase the frequency according to the noise frequency band. Therefore, the cut-off frequency fc can be made lower than the carrier frequency f1 without excessively increasing the carrier frequency f1. Therefore, it is possible to suppress the ripple noise caused by the switching of the switching elements Qu1 to Qw2 from flowing out of the on-vehicle electric compressor 10 while suppressing an increase in power loss of the power module 42 and the like.
- the damping unit 80 since the leakage inductance is increased by the damping unit 80, the resonance frequency f0 is decreased. Thereby, the cut-off frequency fc can be made lower than the carrier frequency f1 relatively easily.
- the damping unit 80 also functions as a configuration for making the cutoff frequency fc lower than the carrier frequency f1.
- the core 52 includes a first core portion 52a around which the first winding 53a is wound, a second core portion 52b around which the second winding 53b is wound, and both windings 53a and 53b being wound. And an exposed portion 52d where the surface 52c is exposed.
- the electric motor 13 of the in-vehicle electric compressor 10 generally requires a large AC power to drive. For this reason, the inverter device 30 that drives the electric motor 13 needs to convert relatively large DC power into AC power. Since the coil and damping resistor for normal mode noise applicable to such a large DC power tend to be large, the noise reduction unit 50 tends to be large. Therefore, the inverter device 30 tends to be large.
- the inverter device 30 having the noise reduction unit 50 described above as the one that drives the electric motor 13, it is possible to suppress the increase in size of the inverter device 30 and to reduce both noises.
- the vehicle-mounted electric compressor 10 can be operated while achieving both of the above.
- the inverter device 30 is integrated with the in-vehicle electric compressor 10.
- the on-vehicle electric compressor 10 includes a housing 11 in which a compression unit 12 and an electric motor 13 are accommodated, and the inverter device 30 is on the opposite side of the electric motor 13 in the housing 11 from the compression unit 12. It is attached to the wall part 11c arrange
- the compression part 12, the electric motor 13, and the inverter apparatus 30 are arranged in the axial direction of the rotating shaft 21. As shown in FIG. Thereby, it can suppress that the physique of the vehicle-mounted electric compressor 10 becomes large in the radial direction of the rotating shaft 21.
- the installation space of the inverter device 30 is likely to be limited as compared with a so-called camel-back type on-vehicle electric compressor in which the inverter device 30 is disposed on the radially outer side of the rotating shaft 21 with respect to the housing 11.
- the inverter device 30 can be reduced in size, the inverter device 30 can be installed in a relatively narrow space.
- the so-called in-line electric compressor 10 for in-vehicle use in which the compression unit 12, the electric motor 13, and the inverter device 30 are arranged in the axial direction of the rotating shaft 21, the inverter device 30 can be installed relatively easily.
- both windings 110 and 111 may be wound around the entire core 52.
- the windings 110 and 111 may have high density portions 110a and 111a and low density portions 110b and 111b having relatively different winding densities.
- the winding density is the number of turns (number of turns) per unit length in the winding axis direction. Even in this case, leakage magnetic flux is likely to be generated from the common mode choke coil 51.
- either the first winding 110 or the second winding 111 may have a high density portion and a low density portion. In this case, both the exposed portion and the low density portion coexist. In short, it is sufficient that at least one of the first winding 110 and the second winding 111 has a high density portion and a low density portion.
- the shape of the damping unit 80 is not limited to that of the above embodiment.
- the damping unit 80 may be a box shape that is interposed between the core upper surface 52f and the base member 32 and includes an upper surface cover portion that covers the core upper surface 52f.
- the damping part 80 does not have to be a completely closed box shape.
- a gap (slit) is formed between the first side part 82a and the second side part 82b, or a through hole is formed. It may be.
- at least a part of the damping part 80 may have a mesh shape, and at least a part of the damping part 80 may have a recess, an emboss, a punching hole, or the like.
- the damping part 80 may have a frame shape in which the damping bottom part 81 is omitted.
- the damping side part 82 covered the whole core outer peripheral surface 52g, it is not restricted to this, The structure which covers a part of core outer peripheral surface 52g may be sufficient. For example, either the first side part 82a or the second side part 82b may be omitted. Further, the damping part 80 covers only the part of the side surface of the common mode choke coil 51 that constitutes the exposed part 52d of the core outer peripheral surface 52g, and is disposed on the core outer peripheral surface 52g of the windings 53a and 53b. It is good also as a structure which does not cover, and the contrary may be sufficient.
- the damping part 80 may be configured to cover a part or all of the part constituting the exposed part 52d in the core outer peripheral surface 52g, and is disposed on the core outer peripheral surface 52g in both the windings 53a and 53b.
- the structure which covers a part or all of the part which exists may be sufficient.
- the damping unit 80 may cover at least a part of the side surface of the common mode choke coil 51.
- a damping part may be provided inside the core 52.
- the damping unit 80 may be opposed to at least a part of the common mode choke coil 51 so as to constitute a magnetic path through which leakage magnetic flux generated from the common mode choke coil 51 flows.
- a through-hole through which each of the terminals 61 to 64 is inserted is formed in the damping side portion 82, and each of the terminals 61 to 64 may extend sideways. Even in this case, it can be said that the damping side portion 82 covers the entire core outer peripheral surface 52g.
- the damping part 130 may be configured to have a damping side part 131 that stands up from the base member 32 and surrounds the core outer peripheral surface 52g. That is, the damping unit may be configured separately from the inverter case 31 or may be integrated with the inverter case 31.
- the installation position of the common mode choke coil 51 and the damping unit 80 is arbitrary as long as it is within the inverter case 31.
- the common mode choke coil 51 and the damping unit 80 protrude from the circuit board 41 to the side of the circuit board 41 instead of between the board surface 41 a of the circuit board 41 and the base member 32. May be arranged.
- the common mode choke coil 51 has a crossing direction (orthogonal) in which the facing direction of the substrate surface 41a and the base member 32 (in other words, the thickness direction of the substrate 41) and the thickness direction of the core 52 intersect. ) May be arranged.
- the damping part 80 should just be arrange
- the common mode choke coil 51 is erected between the substrate surface 41a and the base member 32 in a state where the winding axis direction of both the windings 53a and 53b is aligned with the opposing direction of the substrate surface 41a and the base member 32. It may be in between.
- the boost converter 104 may be omitted.
- the normal mode noise for example, noise caused by the switching frequency of the switching element of the traveling inverter can be considered.
- a non-magnetic housing case (for example, a resin case) having an insulating property for housing the common mode choke coil 51 may be provided separately.
- the damping part is preferably made of a ferromagnetic conductive material and covers the common mode choke coil 51 together with the housing case.
- Base member 32 may be omitted.
- both the windings 53a and 53b and the tip of the damping side portion 82 and the wall portion 11c of the housing 11 are preferably close to or in contact with each other through a gap or an insulating layer.
- a plate-like inverter cover member may be attached in a state of being abutted with the rib instead of the inverter case.
- a housing chamber for housing various components such as the circuit board 41, the power module 42, and the noise reduction unit 50 may be formed by the wall 11c, the rib, and the inverter cover member of the housing 11.
- the specific configuration for partitioning the storage chamber is arbitrary.
- the shape of the core 52 is arbitrary.
- a UU core, an EE core, a toroidal core, or the like may be used as the core.
- the core does not need to be a completely closed ring shape, and may have a configuration in which a gap is formed.
- the core outer peripheral surface 52g may be a curved surface.
- the in-vehicle electric compressor 10 of the above embodiment is a so-called in-line type, but is not limited to this, for example, the so-called camel back in which the inverter device 30 is disposed on the radially outer side of the rotating shaft 21 with respect to the housing 11. It may be a mold. In short, the installation position of the inverter device 30 is arbitrary.
- Both module side wirings EL12 and EL22 may be omitted, and both output terminals 62 and 64 of the common mode choke coil 51 may be directly connected to both module input terminals 42a and 42b of the power module 42. Further, the smoothing capacitor 73 and the like may be directly connected to both output terminals 62 and 64.
- the in-vehicle electric compressor 10 was used in the in-vehicle air conditioner 100, but is not limited thereto.
- the in-vehicle electric compressor 10 may be used in an air supply device that supplies air to the fuel cell.
- the fluid to be compressed is not limited to the refrigerant, but is arbitrary such as air.
- the in-vehicle device is not limited to the PCU 103 and may be any device as long as it has a switching element that is periodically turned ON / OFF.
- the in-vehicle device may be an inverter provided separately from the inverter device 30.
- the specific circuit configuration of the noise reduction unit 50 is not limited to that of the above embodiment.
- the smoothing capacitor 73 may be omitted, or two smoothing capacitors 73 may be provided.
- the positions of the bypass capacitors 71 and 72 and the smoothing capacitor 73 may be replaced, and the bypass capacitors 71 and 72 are provided in front of the common mode choke coil 51 (between the common mode choke coil 51 and the connector 43). May be.
- the low-pass filter circuit is arbitrary such as ⁇ type or T type.
- the damping unit 80 has a box shape having an opening 80 a covered with the inverter case 31 and a bottom (end wall), and the common mode choke coil 51. Is accommodated in the accommodating space 83 defined by the damping unit 80 and the inverter case 31 so that the leakage inductance of the common mode choke coil 51 is increased and the Q value of the low-pass filter circuit 74 is decreased.
- the common mode choke coil 51 is mounted on the circuit board 41, it may be difficult to cover the six surfaces of the common mode choke coil 51 with metal.
- the common mode choke coil 51 is coated with the conductive metal film 210 for shielding by plating the common mode choke coil 51, and the damping unit 200 includes the common mode choke coil 51. It consists of a conductive metal film 210 for shielding that covers at least a part.
- the insulating film 211 for coating is applied to the shield conductive metal film 210, the common mode choke coil 51, Insulation is also ensured by interposing between them. Thereby, the same effect as the case where the six surfaces of the common mode choke coil 51 are covered with metal can be obtained.
- the common mode choke coil 51 is at least partially covered with a shielding conductive metal film 210.
- the shielding conductive metal film 210 is made of an iron plating film, and the shielding conductive metal film 210 is made of a magnetic material (for example, a ferromagnetic material).
- An insulating film 211 is interposed between the shielding conductive metal film 210 and the common mode choke coil 51. That is, although it is difficult to plate the core 52 directly, an insulating film 211 such as a resin as a coating material is formed on the surface of the core 52, and plating is performed on the surface to form the conductive metal film 210 for shielding. Forming.
- the surface of the shielding conductive metal film 210 is covered with an insulating film 212.
- the windings 53a and 53b are conductive wires covered with an insulating film, but are further improved in insulation by being covered with the insulating films 211 and 212. That is, the quality of the windings 53a and 53b is improved by having a multiple insulation structure. In this way, the windings 53a and 53b are wound around the core 52, and the shielding conductive metal film 210 is formed on the core 52 around which the windings 53a and 53b are wound via the insulating film 211.
- the common mode choke coil 51 is covered with a three-layer film of the insulating film 211, the shielding conductive metal film 210 and the insulating film 212.
- the damping portion 80 in the first embodiment has a through hole 81a into which each of the terminals 61 to 64 can be inserted into the damping bottom 81, and the terminal 61 is inserted into the through hole 81a. Since it is configured to pass through 64, it is necessary to devise measures to ensure insulation. On the other hand, in the second embodiment, a through hole for inserting a terminal can be eliminated.
- the entire common mode choke coil 51 may be covered with the shield conductive metal film 210 or a part thereof may be covered with the shield conductive metal film 210.
- the shielding conductive metal film 210 is not limited to a plating film, and may be a metal film formed by coating, for example.
- One of the insulating film 211 and the insulating film 212 may be omitted.
- the common mode is provided in the accommodation space 83 defined by the box-shaped damping portion 80 having the opening 80 a and the bottom (end wall) and the inverter case 31.
- the choke coil 51 is accommodated to increase the leakage inductance of the common mode choke coil 51 and to lower the Q value of the low-pass filter circuit 74.
- the common mode choke coil 51 is mounted on the circuit board 41, it may be difficult to cover the six surfaces of the common mode choke coil 51 with metal.
- the inverter device 30 includes a circuit board 41 on which pattern wiring is formed.
- the damping unit 300 includes a shield conductive metal case 310 and a shield conductive metal film 320.
- the shield conductive metal case 310 accommodates the common mode choke coil 51 from the opening 311 and is fixed to the circuit board 41 in this state.
- the shielding conductive metal film 320 is formed in a region inside the opening 311 of the shielding conductive metal case 310 in the circuit board 41.
- the shielding conductive metal case 310 has a substantially rectangular parallelepiped box shape.
- the shield conductive metal case 310 is made of iron, and the shield conductive metal case 310 is made of a conductive material of a magnetic material (for example, a ferromagnetic material).
- the shield conductive metal case 310 accommodates the common mode choke coil 51 from the opening 311 and is fixed to the circuit board 41 so as to close the opening 311 with the circuit board 41.
- mounting legs 312 extending linearly toward the circuit board 41 are provided at a plurality of locations.
- a shield conductive metal film 320 is formed in a region corresponding to the opening 311 in the circuit board 41.
- the surface of the shielding conductive metal film 320 is covered with an insulating film 321.
- the insulating film 321 is a resist film.
- the shield conductive metal film 320 is made of iron foil, and the shield conductive metal film 320 is made of a conductive material of a magnetic material (for example, a ferromagnetic material).
- the circuit board 41 has through holes 330 at positions corresponding to the mounting legs 312 of the conductive metal case 310 for shielding.
- the shield conductive metal case 310 is attached to the circuit board 41 by inserting the mounting leg portions 312 of the shield conductive metal case 310 into the through holes 330 of the circuit board 41.
- the mounting leg portion 312 is prevented from coming off in a state where the mounting leg portion 312 passes through the through hole 330 by a retaining portion (claw portion) 312a at the tip.
- a through hole 340 is formed in the circuit board 41 at a position corresponding to the terminals 61 to 64 of the common mode choke coil 51. Terminals 61 to 64 of the common mode choke coil 51 are inserted into the through holes 340 of the circuit board 41. The tips of the terminals 61 to 64 protruding from the circuit board 41 are soldered to the pattern wiring 41b.
- the damping part 80 in the first embodiment has a through hole 81a through which the terminals 61 to 64 can be inserted in the damping bottom part 81.
- the terminals 61 to 64 pass through the opening 311 of the shielding conductive metal case 310, thereby eliminating the need for through holes for terminal insertion in the shielding conductive metal case 310. be able to.
- the conductive metal film 320 for shielding is not limited to the iron foil, and may be formed using, for example, an iron plating film. Further, an insulating film may be interposed between the shielding conductive metal film 320 and the circuit board 41.
- SYMBOLS 10 Electric compressor for vehicle installation, 11 ... Housing, 12 ... Compression part, 13 ... Electric motor, 30 ... Inverter apparatus, 31 ... Inverter case, 41 ... Circuit board, 41b ... Pattern wiring, 42 ... Power module (inverter circuit) , 50 ... Noise reduction part, 51 ... Common mode choke coil, 52 ... Core, 52a ... First core part, 52b ... Second core part, 52c ... Core surface, 52d ... Exposed part, 52g ... Core outer peripheral surface, 53a 110 ... first winding, 53b, 111 ... second winding, 71,72 ... bypass capacitor, 73 ... smoothing capacitor, 74 ... low pass filter circuit, 80,130 ...
- damping section 80a ... opening, 83 ... accommodating Space, 100: On-vehicle air conditioner, 103: PCU, 110a, 111a ... High density part, 110b, 111b ... Low density part, 200 ... Damping portion, 310 ... Damping portion, 310 ... Shielding conductive metal case, 320 ... Shielding conductive metal film, f0 ... Resonance frequency of low-pass filter circuit, f1 ... Carrier frequency, fc ... cut-off frequency, Qu1 to Qw2 ... switching elements of the power module.
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Abstract
Description
かかる構成によれば、ダンピング部がコモンモードチョークコイルの側面の少なくとも一部を覆うことにより、ローパスフィルタ回路のQ値が低下するとともに漏れインダクタンスが高くなる。これにより、比較的簡素な構成で上述した効果を得ることができる。
かかる構成によれば、ダンピング部の抵抗値をインバータケースの抵抗値よりも高くすることができるため、ダンピング部によるダンピング効果を更に高めることができる。これにより、ローパスフィルタ回路のQ値をより下げることができる。
上記車載用電動圧縮機について、前記インバータ装置は、パターン配線が形成されている回路基板を備え、前記ダンピング部は、開口部を有するシールド用導電性金属ケースであって、前記コモンモードチョークコイルが前記開口部を通じて前記シールド用導電性金属ケースに収容され、前記シールド用導電性金属ケースは前記開口部を前記回路基板で塞ぐようにして該回路基板に固定される、シールド用導電性金属ケースと、前記回路基板において前記開口部の内側の領域に形成されたシールド用導電性金属膜と、を含むとよい。
以下、車載用電動圧縮機の実施形態について説明する。本実施形態の車載用電動圧縮機は、車載用空調装置に用いられる。すなわち、当該車載用電動圧縮機によって圧縮される流体は冷媒である。
インバータ装置30は、回路基板41、パワーモジュール42及びノイズ低減部50等の各種部品が収容されたインバータケース31を備えている。インバータケース31は、伝熱性を有する非磁性体の導電性材料(例えばアルミニウム等の金属)で構成されている。本実施形態における非磁性体とは、例えば比透磁率が「3」よりも低いもの等が考えられる。
図2~図4に示すように、ノイズ低減部50は、例えばコモンモードチョークコイル51を備えている。コモンモードチョークコイル51は、コア52と、コア52に巻回された第1巻線53a及び第2巻線53bとを有している。
既に説明した通り、ノイズ低減部50は、パワーモジュール42(詳細には各スイッチング素子Qu1~Qw2)の入力側に設けられている。具体的には、ノイズ低減部50のコモンモードチョークコイル51は、両コネクタ側配線EL11,EL21と両モジュール側配線EL12,EL22との間に介在している。
(1)車載用電動圧縮機10は、冷媒(流体)が吸入される吸入口11aを有するハウジング11と、ハウジング11内に収容された圧縮部12及び電動モータ13と、電動モータ13を駆動させるインバータ装置30とを備えている。
○ 図8に示すように、コア52の全体に両巻線110,111が巻回されていてもよい。この場合、巻線110,111は、相対的に巻回密度が異なる高密度部110a,111a及び低密度部110b,111bを有していてもよい。巻回密度とは、巻回軸方向の単位長さ当たりの巻数(ターン数)である。この場合であっても、コモンモードチョークコイル51から漏れ磁束が発生し易い。なお、第1巻線110又は第2巻線111のいずれか一方が高密度部及び低密度部を有する構成であってもよい。この場合、露出部と低密度部との双方が併存する。要は、第1巻線110及び第2巻線111の少なくとも一方が高密度部及び低密度部を有すればよい。
(第2の実施形態)
次に、第2の実施形態を、第1の実施形態及び各別例との相違点を中心に説明する。
第1の実施形態では、図2,3で示したようにダンピング部80は、インバータケース31によって覆われた開口部80aと底部(端壁)とを有する箱状であり、コモンモードチョークコイル51を、ダンピング部80及びインバータケース31によって区画された収容空間83内に収容してコモンモードチョークコイル51の漏れインダクタンスを高めつつローパスフィルタ回路74のQ値を下げるようにした。しかし、回路基板41にコモンモードチョークコイル51を実装する際にコモンモードチョークコイル51の六面を金属で覆うことが困難な場合がある。
コモンモードチョークコイル51は、少なくとも一部の表面がシールド用導電性金属膜210で被覆されている。シールド用導電性金属膜210は鉄のめっき膜からなり、シールド用導電性金属膜210は磁性体(例えば強磁性体)の導電性材料で構成されている。シールド用導電性金属膜210とコモンモードチョークコイル51との間には絶縁膜211が介在されている。つまり、コア52に直接、めっきすることは困難であるが、コア52の表面にコーティング材としての樹脂等の絶縁膜211を形成し、その表面にめっきを施してシールド用導電性金属膜210を形成している。また、シールド用導電性金属膜210の表面が絶縁膜212で被覆されている。詳しくは、巻線53a,53bは、絶縁膜で被覆された導線であるが、さらに絶縁膜211,212により被覆されることにより、より絶縁性に優れたものになる。すなわち、巻線53a,53bは、多重絶縁構造を有することにより品質向上が図られる。このように、コア52に巻線53a,53bを巻回し、巻線53a,53bが巻回されたコア52に対し絶縁膜211を介してシールド用導電性金属膜210を形成し、シールド用導電性金属膜210を絶縁膜212で被覆することにより、コモンモードチョークコイル51は、絶縁膜211とシールド用導電性金属膜210と絶縁膜212との3層膜で被覆されている。
次に、第3の実施形態を、第1の実施形態及び各別例との相違点を中心に説明する。
図14及び図15には、第3の実施形態でのノイズ低減部(ダンピング部300)を示す。
シールド用導電性金属ケース310は略直方体の箱型をなしている。シールド用導電性金属ケース310は鉄よりなり、シールド用導電性金属ケース310は磁性体(例えば強磁性体)の導電性材料で構成されている。シールド用導電性金属ケース310は、開口部311からコモンモードチョークコイル51を収容し、開口部311を回路基板41で塞ぐようにして回路基板41に固定される。開口部311の周縁には回路基板41に向かって直線的に延びる取付用脚部312が複数箇所にわたり設けられている。
Claims (9)
- 流体が吸入される吸入口を有するハウジングと、
前記ハウジング内に収容され、前記流体を圧縮するように構成された圧縮部と、
前記ハウジング内に収容され、前記圧縮部を駆動させるように構成された電動モータと、
前記電動モータを駆動させるように構成されたインバータ装置と、を備え、
前記インバータ装置は、
直流電力を交流電力に変換するように構成されたインバータ回路と、
前記インバータ回路の入力側に設けられ、前記インバータ回路に入力される前の前記直流電力に含まれるコモンモードノイズ及びノーマルモードノイズを低減させるように構成されたノイズ低減部と、
を備え、
前記ノイズ低減部は、
第1コア部及び第2コア部を有するコアと、前記第1コア部に巻回された第1巻線と、前記第2コア部に巻回された第2巻線と、を有するコモンモードチョークコイルと、
前記コモンモードチョークコイルと協働してローパスフィルタ回路を構成する平滑コンデンサと、
を備え、
前記インバータ装置はさらに、前記コモンモードチョークコイルから発生する漏れ磁束によって渦電流を発生させることにより、前記ローパスフィルタ回路のQ値を下げるように構成されたダンピング部を備え、該ダンピング部は、前記コモンモードチョークコイルの漏れインダクタンスを高くするべく、前記漏れ磁束が流れる磁路を構成する車載用電動圧縮機。 - 前記ダンピング部は、前記コモンモードチョークコイルの側面の少なくとも一部を覆っている請求項1に記載の車載用電動圧縮機。
- 前記インバータ装置は、
パターン配線が形成されている回路基板と、
前記インバータ回路、前記回路基板及び前記ノイズ低減部を収容するインバータケースと、
を備え、
前記ダンピング部は、前記インバータケースよりも比透磁率が高い材料で構成されている請求項1又は請求項2に記載の車載用電動圧縮機。 - 前記ダンピング部は、前記インバータケースよりも電気抵抗率が高い材料で構成されている請求項3に記載の車載用電動圧縮機。
- 前記ダンピング部は、前記インバータケースによって覆われた開口部を有する箱状であり、
前記コモンモードチョークコイルは、前記ダンピング部及び前記インバータケースによって区画された収容空間に収容されている請求項3又は請求項4に記載の車載用電動圧縮機。 - 前記ダンピング部は、前記コモンモードチョークコイルの少なくとも一部を被覆するシールド用導電性金属膜よりなる請求項1に記載の車載用電動圧縮機。
- 前記インバータ装置は、パターン配線が形成されている回路基板を備え、
前記ダンピング部は、
開口部を有するシールド用導電性金属ケースであって、前記コモンモードチョークコイルが前記開口部を通じて前記シールド用導電性金属ケースに収容され、前記シールド用導電性金属ケースは前記開口部を前記回路基板で塞ぐようにして該回路基板に固定される、シールド用導電性金属ケースと、
前記回路基板において前記開口部の内側の領域に形成されたシールド用導電性金属膜と、を含む請求項1又は請求項2に記載の車載用電動圧縮機。 - 前記ダンピング部は、強磁性体の導電性材料で形成されている請求項1~7のいずれか一項に記載の車載用電動圧縮機。
- 前記ローパスフィルタ回路は、前記ローパスフィルタ回路の共振周波数と同一周波数のノーマルモードノイズに対する前記ローパスフィルタ回路のゲインが車両の仕様に基づいて設定される許容ゲインとなるときに、特定Q値を有し、
前記ダンピング部は、前記ローパスフィルタ回路のQ値を前記特定Q値よりも下げるように構成されている請求項1~8のいずれか一項に記載の車載用電動圧縮機。
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DE112017001635.5T DE112017001635T5 (de) | 2016-03-31 | 2017-03-30 | Fahrzeugseitiger elektrischer kompressor |
KR1020187027566A KR102103365B1 (ko) | 2016-03-31 | 2017-03-30 | 차량 탑재용 전동 압축기 |
JP2018509409A JP6673468B2 (ja) | 2016-03-31 | 2017-03-30 | 車載用電動圧縮機 |
US16/088,346 US11097592B2 (en) | 2016-03-31 | 2017-03-30 | On-board electric compressor |
CN201780020167.6A CN109121459B (zh) | 2016-03-31 | 2017-03-30 | 车载用电动压缩机 |
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US20200298654A1 (en) | 2020-09-24 |
KR102103365B1 (ko) | 2020-04-22 |
KR20180115788A (ko) | 2018-10-23 |
JPWO2017170819A1 (ja) | 2019-01-24 |
CN109121459A (zh) | 2019-01-01 |
DE112017001635T5 (de) | 2018-12-13 |
US11097592B2 (en) | 2021-08-24 |
CN109121459B (zh) | 2020-11-20 |
JP6673468B2 (ja) | 2020-03-25 |
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