WO2017166378A1 - 预制袋包装机的物料包装方法 - Google Patents
预制袋包装机的物料包装方法 Download PDFInfo
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- WO2017166378A1 WO2017166378A1 PCT/CN2016/081419 CN2016081419W WO2017166378A1 WO 2017166378 A1 WO2017166378 A1 WO 2017166378A1 CN 2016081419 W CN2016081419 W CN 2016081419W WO 2017166378 A1 WO2017166378 A1 WO 2017166378A1
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- Prior art keywords
- bag
- holding
- plate
- packaging machine
- clamping
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/06—Packaging groups of articles, the groups being treated as single articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/06—Packaging groups of articles, the groups being treated as single articles
- B65B5/067—Packaging groups of articles, the groups being treated as single articles in bags
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/40—Arranging and feeding articles in groups by reciprocating or oscillatory pushers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/30—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated
Definitions
- the invention relates to the technical field of material packaging, in particular to a material packaging method of a prefabricated bag packaging machine.
- the packaging machine replaces the traditional manual packaging and has the characteristics of high speed and neat and beautiful packaging.
- the packaging material of the packaging machine may be candy, biscuits, paper towels, and the like.
- the tissue packaging machine is mainly used for bagging of various specifications of soft paper towels.
- the paper towel packaging machine can be divided into large categories: roll paper packaging machine, paper packaging machine, three-dimensional paper packaging machine, wallet paper. Packaging machine, etc.
- prefabricated bag packaging machines have appeared.
- the prefabricated bag packaging machines are widely used in paper towel packaging, especially for paper towels, flat rolls, webs and soft papers, both medium and large bags.
- the existing prefabricated bag packaging machine has a complicated structure, a large floor space, low packaging efficiency, and high energy consumption.
- the packaging machinery and process of the pre-formed packaging materials in the prior art have great problems and defects, as follows:
- the pushing mechanism needs to push the arranged materials from the position of the material to the prefabricated bag. After the material enters the prefabricated bag, the pushing mechanism needs to continue pushing, and the prefabricated bag wrapped with the material is pushed to the sealing mechanism. The opening of the pre-formed bag is sealed, and then the pushing mechanism is returned, which results in a longer stroke of pushing the material by the pushing mechanism and a longer moving track of the pushing mechanism. 2. When the pushing mechanism pushes the material, because the stroke of the pushing mechanism is long, the pushing mechanism frame is large, which leads to a large area of the whole machine. 3.
- the pushing mechanism pushes the material, because the stroke of the pushing mechanism is long, in order to improve the packaging efficiency, the pushing speed of the pushing mechanism is generally increased, which will cause a large impact force between the pushing mechanism and the material, which will result in The material is dumped. 4.
- the prior art prefabricated bag packaging machine pushes the material and the prefabricated bag to the sealing mechanism to complete a journey, and then the pushing mechanism returns to the material arrangement position to carry out the next material. Push, in this process, the material at the material arrangement position must wait for the pushing mechanism to complete an action stroke return before being pushed, and the material needs to wait at the arrangement position, resulting in a decrease in packaging efficiency. 5.
- the prior art prefabricated bag packaging machinery has a long stroke between the various stations, and the processes at each station are more complicated, such as the material to be pushed in the pushing mechanism.
- the material is arranged at the station and pushed at the station, and the bag opening station not only opens the bag, but also the material.
- the station is placed in the bag, which results in the need to complete multiple actions at a single station, and the station must wait for all the actions to be completed before the next material can be moved, reducing packaging efficiency. 6.
- the existing prefabricated bag packaging machinery generates friction between the material and the packaging bag when the material is pushed into the packaging bag, which easily causes damage to the packaging bag, especially for the packaging of the block material.
- the corners of the block material will be rubbed on the bag body of the prefabricated bag, and the material enters the bag body under the pushing of the pushing mechanism. Under the action of the pushing mechanism, the material of the bag of the prefabricated bag is easily damaged. Causes the bag of the prefabricated bag to be damaged.
- the Chinese Patent Publication No. WO 104129542A discloses a method for packaging flat-rolled toilet paper, the steps of which are as follows: First, squashing: material is conveyed by the conveying device to the first flattening The material is crushed in the first flattening mechanism, and the material crushed by the first flattening mechanism is transported by the conveying device to the steering device, and the material is turned by the steering device, and the transferred material is transported by the conveying device to the second The second flattening mechanism performs secondary crushing; the second step, the lamination: the second flattened material is conveyed to the first pushing platform and the second pushing on both sides of the main conveying mechanism through the two side conveying mechanisms On the platform, the material of the first pushing platform is first pushed onto the main conveying mechanism, the main conveying mechanism stops conveying when the material is conveyed to the second pushing platform, and the material on the second conveying platform is pushed to the main conveying mechanism, and the stack is stacked Placed on the previous material,
- the film taking mechanism takes out the packaging bag from the packaging bag library, places it on the film feeding device, and sends the film.
- the device transports the packaging bag to the suction bag opening device, the suction bag opening device opens the packaging bag, the material is pushed into the packaging bag by the pushing device, and is pushed to the knife sealing device;
- the fourth step the packaging sealing: when When the material is pushed to the knife sealing device by the pushing device, the upper and lower sealing blades of the knife sealing device are opened, and the material is pushed out by the pushing device from the opening of the upper and lower sealing blades of the knife sealing device, when the opening of the packaging bag is everywhere At the opening of the knife sealing device, the push bag device is retracted, the upper and lower sealing film cutters of the knife sealing device are closed, and the packaging bag is sealed; the fifth step, repeated packaging: repeating the first step to the fourth step, and proceeding to the next cycle.
- the method for packaging a flat roll toilet paper disclosed in the patent document, wherein the step of pushing the bag into the bag, the material is first pushed by the push bag device above the packaging platform to the bag opening device, and then the bag is taken from the bag bank through the film taking mechanism. The medium is taken out and placed on the film feeding device, and the packaging bag is opened by the suction bag opening device. Finally, the material is pushed into the packaging bag by the push bag device, and the whole material has a long packaging process and the material packaging efficiency is low.
- the Chinese Patent Publication No. WO 104627394A discloses a fully automatic pre-bag bag-type packaging machine, which comprises a bag-discharging device, a bag-taking device, and a rotary drive device.
- bag opening device, air blowing device, auxiliary conveyor belt, unloading device, finished product detecting device, upper sealing device and finished product output device bag taking device is located above the right end of the conveying bag discharging device; the bag taking device is fixedly arranged at the left end of the rotating driving device Bottom; rotary drive drives the clamping device, and several clamping devices are evenly distributed On the rotary driving device; the bag opening device and the upper sealing device are located on both sides of the middle portion of the rotary driving device; the blowing device is fixedly disposed at the upper end of the right side of the bag opening device; the feeding device and the finished product detecting device are located at the right end of the rotary driving device, and the finished product detecting device Located on the left side of the unloading device; the
- the Chinese Patent Publication No. CN 201989972 U discloses a pre-made bag automatic bagging and packaging machine, comprising a frame, an electric control box, a chain push rod conveying device and a sealing device, the characteristics thereof.
- the pre-bag automatic bagging and packaging machine further comprises an automatic supply pre-bag device, the sealing device being disposed between the chain push rod conveying device and the automatic supply pre-forming bag device, the automatic supply pre-forming bag device comprising a loading cavity a bag sending cylinder, an upper bag cylinder, a feed cylinder, a press bag cylinder and a bag cylinder.
- the upper bag cylinder is vertically disposed below the loading cavity and connected to the loading cavity, outside the two side walls of the loading cavity
- the bag cylinder is connected with the rear side portions of the two sets of angled inlet cylinders, and the bag cylinder is connected with The bag cylinder is connected, and an upper suction nozzle adopting vacuum suction is arranged between the two sets of mutually angled feed cylinders and the loading cavity, the front side of the upper suction nozzle is provided with a gusset, and the pressure bag cylinder is arranged at the loading.
- the front side of the cavity The prefabricated bag automatic bagging and packaging machine disclosed in the patent document, the bag is bagged by the cooperation of the loading cavity, the bag sending cylinder, the upper bag cylinder, the feeding cylinder, the pressure bag cylinder and the bag cylinder, and the cylinders cooperate with each other. Strict requirements, low bagging efficiency, long material packaging, and high maintenance costs.
- the prefabricated bag packaging machine of the prior art has a long pushing stroke, a large floor space of the machine equipment, an unregulated material, easy to dump, a pre-made bag to break the bag, more packaging processes at each station, and packaging. Low efficiency and other issues.
- the prefabricated bag packaging machine has a complicated process, a large number of packaging actions, a long stroke between the stations, a large equipment area, an unregulated material, easy to dump, and a prefabricated bag to be easily broken.
- the bag, the pushing stroke is long, the packaging effect is poor, the packaging efficiency is low, and the like, and a material packaging method of the prefabricated bag packaging machine is provided.
- the prefabricated bag packaging machine of the invention can be applied to the prefabrication of the small charter, the middle charter, the big charter, and the like.
- the packaging machine for bag packaging at the same time, the invention is also applicable to packaging soft paper, flat roll paper, paper towels, block foods, medicines, webs, bulk foods and the like; in the whole packaging process, the materials can The pushed material head is continuously pushed into the prefabricated bag, and the material conveying and the pushing material are continuously continuous. Compared with the prior art packaging method, the material conveying packaging has a shorter stroke and the packaging efficiency is higher.
- Material holding or holding, pre-made bag pockets, material push and pre-made bag unpacking where:
- the material is clamped or held: the material is clamped or held by the clamping mechanism or the holding mechanism to the work to be pushed;
- the prefabricated bag pocket refers to the prefabricated bag under the action of the bagging mechanism, and the left and right sides of the bag opening are opened;
- the material pushing refers to the movement of the material in the direction of the bag mouth of the prefabricated bag under the action of the material pushing mechanism, to the bottom of the prefabricated bag, and the material is continuously pushed with the prefabricated bag;
- Pre-made bag unpacking refers to the material to the bottom of the pre-made bag, after the push mechanism continues to push and leave the bag mechanism.
- pre-formed bag advancement means that the pre-formed bag moves forward in the opposite direction of the material pushing direction under the action of the bag-making mechanism.
- the package refers to encapsulating the bag mouth of the prefabricated bag under the action of the end seal mechanism.
- the material pushing means that the pushing mechanism and the bag opening mechanism move toward the mouth of the prefabricated bag, and the pushing speed of the pushing mechanism is greater than the moving speed of the bag mechanism.
- the position to be pushed refers to the position of the clamping mechanism when the clamping mechanism and the bagging mechanism drive the lower bagging mechanism into the prefabricated bag.
- the waiting position refers to the position of the holding mechanism when the holding mechanism and the bag opening mechanism drive the lower bag mechanism into the prefabricated bag.
- the holding mechanism includes a first holding side plate for holding materials, a second holding side plate and a holding bottom plate, the first holding side plate is connected to the side of the holding bottom plate, and the second holding side plate is Connect to the other side of the holding base and hold the bottom plate horizontally.
- the holding mechanism reciprocates in a horizontal direction under the driving action of the translation mechanism of the pre-packaging machine.
- the first holding side panel and the second holding side panel are arranged parallel to each other on the holding bottom plate.
- the translation mechanism includes a translating frame and a drive member that drives the translating frame.
- the holding bottom plate is fixed on the translation frame.
- the translating frame comprises two sliding blocks and two sliding rails fixed on the frame.
- the sliding blocks are respectively fixed on the first holding side plates and the second holding side plates, and the sliding blocks are slidably engaged with the sliding rails.
- the translation frame includes an upper support plate, a lower support plate and a roller.
- the lower surface of the upper support plate is fixedly connected with a smooth block
- the upper surface of the lower support plate is connected with a diagonal slider
- the roller is located between the smooth block and the oblique slider.
- the rollers are respectively rolled and matched with the smooth block and the inclined slider, and the holding base plate and the upper support plate are fixedly connected.
- the lower support plate is provided with two limiting columns, and the limiting columns are respectively located at one end and the other end of the inclined sliding block.
- the upper support plate is provided with two limit blocks, and the limit blocks are respectively located at one end and the other end of the smooth block.
- the upper support plate and the lower support plate are both aluminum alloy plates.
- the clamping mechanism comprises two clamping plates, the two clamping plates being arranged in parallel.
- the clamping mechanism is driven by the clamping cylinder, and the clamping cylinder is two, and two clamping plates are respectively connected with one clamping cylinder, and the two clamping cylinders drive the two clamping plates to be close to each other in the horizontal direction or separate.
- the bagging mechanism comprises a bag jaw fixedly connected to the translation frame and a pocket bag for driving the bag jaw to open or contract, and the bag jaw linearly reciprocates along the material running direction under the action of the translation frame.
- the pocket claw includes two pocket plates, and the two pocket panels are arranged in parallel.
- the pocket claws are driven by two pockets of cylinders, one pocket pockets being connected to the two pockets, and the two pocket cylinders driving the two pockets to approach or open to each other in the horizontal direction.
- the bag-making board is integrally formed by a front end plate, a middle end plate and a rear end plate, and the front plate is a vertical plate, and the corner of the vertical plate is rounded.
- the middle end plate has a U-shaped cross section.
- the rear end plate is an inclined plate, and the top of the rear end plate is higher than the top of the middle end plate.
- the material holding or holding refers to the function of the material in the clamping mechanism or the holding mechanism Under the clamping or holding to the work station to be pushed
- the prefabricated bag pocket refers to the prefabricated bag under the action of the bagging mechanism, opening the left and right sides of the bag mouth
- the material pushing refers to the material in Under the action of the pushing mechanism, the material moves to the mouth of the prefabricated bag to the bottom of the prefabricated bag, and the material is continuously pushed with the prefabricated bag
- the pre-made bag is taken out of the bag: refers to the material to the bottom of the prefabricated bag, and continues to be pushed by the pushing mechanism.
- the present invention also includes the advancement of the prefabricated bag: the advancement of the prefabricated bag means that under the action of the bagging mechanism, the prefabricated bag moves forward in the opposite direction of the material pushing direction, which can shorten the material conveying and packaging stroke, and the packaging efficiency is more. high.
- the invention further includes a package: the package refers to encapsulating the bag mouth of the prefabricated bag under the action of the end seal mechanism, thereby realizing the continuous action of material conveying, bagging and packaging, and greatly improving the packaging. effectiveness.
- the material pushing means that the pushing mechanism and the bag opening mechanism move toward the mouth of the prefabricated bag, and the pushing speed of the pushing mechanism is greater than the moving speed of the bag mechanism, and the prefabricated bag can be opened in the bag opening mechanism.
- the material charging process is carried out, so that the material is continuously pushed into the opened prefabricated bag continuously, which is beneficial to improve the material packaging efficiency.
- the position to be pushed refers to the position of the clamping mechanism when the clamping mechanism and the bag opening mechanism are driven by the translation mechanism to extend into the pre-formed bag, and the pre-fabrication bag can be formed according to the position to be pushed.
- the material is pushed in the specific situation of opening to ensure the stability of the package.
- the position to be pushed refers to the position of the holding mechanism when the holding mechanism and the bag opening mechanism are driven by the translation mechanism to extend the bag-forming mechanism into the pre-formed bag, and the pre-fabrication bag can be formed according to the position to be pushed.
- the material is pushed in the specific situation of opening to further ensure the stability of the packaging.
- the holding mechanism includes a first holding side plate for holding the material, a second holding side plate, and a holding bottom plate, and the first holding side plate is connected to the side of the holding bottom plate, and the second holding The side plate is connected to the other side of the holding bottom plate, and the holding bottom plate is perpendicular to the falling direction of the material, and the space formed by the first holding side plate, the second holding side plate and the holding bottom plate can effectively support the holding material.
- the material transportation is more stable than the clamping mechanism, and it does not cause the clamping and extrusion of the material, thereby improving the material conveying efficiency, and thus the pre-prepacking bag packaging. to raise efficiency.
- the holding mechanism reciprocates in the horizontal direction under the driving action of the translation mechanism of the prefabricated bag packaging machine, which facilitates the fast holding and conveying of materials and improves the efficiency of the subsequent packaging.
- the first holding side panel and the second holding side panel are arranged parallel to each other on the holding bottom plate.
- the present invention further includes a translating frame and a driving member for driving the translating frame.
- the holding plate is fixed on the translating frame, and the translating frame can stably realize the reciprocating movement of the holding mechanism, thereby improving the material conveying efficiency.
- the translating frame comprises two sliders and two sliding rails fixed on the frame, the sliders are respectively fixed on the first holding side plates and the second holding side plates, the sliders and the sliding rails
- the sliding fit adopts a sliding structure, and the sliding fit makes the translation smoother, and the cost of the slider and the slide rail is low, and the maintenance and replacement are quite convenient.
- the translating frame comprises an upper support plate, a lower support plate and a roller, and the lower surface of the upper support plate is fixedly connected with a smooth block, and the lower support plate is The upper surface is connected with a diagonal slider, and the roller is located between the smooth block and the oblique slider.
- the roller is respectively rolled and matched with the smooth block and the inclined slider, and the holding base plate and the upper support plate are fixedly connected, and the translation frame of the structure is adopted.
- the mutual cooperation of the flat slider and the inclined slider enables the roller to achieve more fine rolling between the upper support plate and the lower support plate, thereby enabling the holding mechanism to accurately and stably stay in the falling direction of the material, thereby improving the material conveying efficiency. .
- two limit columns are arranged on the lower support plate, and the limit columns are respectively located at one end and the other end of the inclined slide block, and the limit column has a blocking function, and the limit column can be arranged to prevent the roller from slipping out.
- the inclined slider ensures the stability of the use of the translation frame.
- two limit blocks are arranged on the upper support plate, and the limit blocks are respectively located at one end and the other end of the smooth block, and the limit block can prevent the roller from sliding out from the smooth block, thereby further improving the translation.
- the stability of the frame is arranged on the upper support plate, and the limit blocks are respectively located at one end and the other end of the smooth block, and the limit block can prevent the roller from sliding out from the smooth block, thereby further improving the translation.
- the upper support plate and the lower support plate are all aluminum alloy plates, and the upper support plate and the lower support plate have good rigidity, high overall strength, and are not easily deformed, thereby ensuring stability of the entire translation frame and improving Material handling efficiency.
- the clamping mechanism comprises two clamping plates, and the two clamping plates are arranged in parallel.
- the material is more evenly distributed under the action of the two clamping plates, and the material is not easily localized.
- causes extrusion which is conducive to improving the integrity of the subsequent bagging workers.
- clamping cylinders there are two clamping cylinders, one clamping cylinder is respectively connected to the two clamping plates, and the two clamping cylinders drive the two clamping plates to be close to or separated from each other in the horizontal direction, through two The clamping cylinder independently controls the clamping plate, which is beneficial to improve the tightness of the clamping, and is convenient for quickly and stably clamping the material to the pushing head to be pushed.
- the bag-making mechanism comprises a bag-shaped claw fixedly connected to the translation frame and a bag-opening cylinder for driving the opening or contracting of the bag-opening claw, and the bag-shaped claw is linearly reciprocated along the running direction of the material by the translation frame, and passes through
- the translation mechanism drives the movement of the pocket claws. While the materials are being transported, the pre-formed bags are moved toward the direction of material transport by the opening of the bag jaws, shortening the stroke, improving the packaging efficiency, and the bag jaws running smoothly under the driving of the translation mechanism. It does not produce jitter and can prevent damage to the bag.
- the pocket claw comprises two pocket plates, and the two pocket panels are arranged in parallel.
- the contact area between the pocket plate and the preformed bag is larger, and the entire preformed bag is in the length direction.
- the two sheets of bags arranged in parallel are simultaneously opened, which will not cause uneven stress on the prefabricated bag and prevent partial damage of the prefabricated bag.
- the pocket claws are driven by two pockets of cylinders, one pocket pocket is connected to each of the two pockets, and the two pocket cylinders drive the two pockets to be close to each other or horizontally.
- the use of two pockets of cylinders to independently drive the pocket board, which facilitates the coordination of the pockets of the two pockets, enables the preformed bags to be more processed when opened, which is beneficial to improve the efficiency of material bagging.
- the bag-shaped board is integrally formed by the front end plate, the middle end plate and the rear end plate, the front plate is a vertical plate, the corner of the vertical plate is rounded, and the pre-formed bag is completely Before opening, firstly, the front plate is contacted with the prefabricated bag, and the corners of the front plate are rounded, and the ridge line is smaller.
- the rounding transition reduces the impact on the bottom of the prefabricated bag, and the bottom of the prefabricated bag can be prevented from being damaged. To ensure that the prefabricated bags are in good condition.
- the cross-section of the middle end plate is in a "U" shape, and the contact area between the entire bag and the prefabricated bag is the middle end plate, and the middle end plate is set to the "U" shape.
- the middle end plate is set to the "U" shape.
- the rear end plate is a sloping plate, the top of the rear end plate is higher than the top of the middle end plate, and the rear end plate is inclined to prevent the entire stencil from being immersed in the prefabricated bag.
- Figure 1 is a schematic structural view of a pre-packing machine
- FIG. 2 is a schematic structural view of a translation mechanism of a pre-package packaging machine
- FIG. 3 is a schematic structural view of a rolling structure of a translation mechanism of a pre-package packaging machine
- Figure 4 is an enlarged view of the bagging mechanism at A in Figure 1;
- Figure 5 is a schematic structural view of a holding mechanism of a pre-packing and packaging machine
- Figure 6 is a side view showing the structure of the pushing mechanism and the translation mechanism
- Figure 7 is a schematic structural view of a holding mechanism
- Figure 8 is a schematic structural view of a material holding and conveying device of a pre-packaging machine
- the material packaging method of the pre-package packaging machine comprises the following steps: material clamping or holding, pre-made bag pockets, material pushing and pre-made bag unpacking, wherein: the material is clamped or held: refers to the material in the folder Holding or holding to the work station under the action of the holding mechanism 4 or the holding mechanism 9; the pre-made bag pocket refers to the pre-made bag under the action of the bag-making mechanism 5, opening the left and right sides of the bag mouth
- the material push refers to the movement of the material in the direction of the bag mouth of the prefabricated bag under the action of the material pushing mechanism 2, to the bottom of the prefabricated bag, the material is continuously pushed with the prefabricated bag; the pre-made bag unpacking refers to the material to After the bottom of the bag is prefabricated, the pushing mechanism 2 continues to push and disengages from the bag opening mechanism 5.
- the material conveying and pushing materials are highly continuous.
- the material conveying packaging has a shorter stroke and higher packaging efficiency; since the material is held or clamped, it is opened along the pre-made bag. When the direction is transported to the station to be pushed, the material will not be dumped. The material is flat during the whole conveying process. After the next step, the material can be re-finished and the next action can be carried out. It has the characteristics of high degree of continuous feeding, short delivery and packaging, and high packaging efficiency.
- the material packaging method of the pre-package packaging machine comprises the following steps: material clamping or holding, pre-made bag pockets, material pushing and pre-made bag unpacking, wherein: the material is clamped or held: refers to the material in the folder Holding or holding to the work station under the action of the holding mechanism 4 or the holding mechanism 9; the pre-made bag pocket refers to the pre-made bag under the action of the bag-making mechanism 5, opening the left and right sides of the bag mouth
- the material push refers to the movement of the material in the direction of the bag mouth of the prefabricated bag under the action of the material pushing mechanism 2, to the bottom of the prefabricated bag, the material is continuously pushed with the prefabricated bag; the pre-made bag unpacking refers to the material to After the bottom of the bag is prefabricated, the pushing mechanism 2 continues to push away from the bag opening mechanism 5; further includes the prefabricated bag moving forward: the prefabricated bag moving forward means that the prefabricated bag is pushed toward the material under the action of the bagging mechanism 5 Moving forward in the opposite direction; further
- the first holding side plate 911 is connected to the side of the holding bottom plate 92, and the second The holding side plate 912 is connected to the other side of the holding bottom plate 92, and the holding bottom plate 92 is horizontally disposed; the holding mechanism 9 reciprocates in the horizontal direction under the driving action of the translation mechanism 3 of the pre-packing packaging machine.
- the holding mechanism reciprocates in the horizontal direction under the driving action of the translation mechanism of the prefabricated bag packaging machine, which facilitates the rapid holding and conveying of materials and improves the efficiency of the subsequent packaging.
- the material packaging method of the pre-packing machine includes the following steps:
- Material holding or holding, pre-made bag pockets, material push and pre-made bag unpacking where:
- the material is clamped or held: the material is clamped or held by the clamping mechanism 4 or the holding mechanism 9 to the work to be pushed;
- the prefabricated bag pocket refers to the prefabricated bag under the action of the bagging mechanism 5, and the left and right sides of the bag opening are opened;
- the material pushing refers to the movement of the material in the direction of the bag mouth of the prefabricated bag under the action of the pushing mechanism 2, to the bottom of the prefabricated bag, and the material is continuously pushed with the prefabricated bag;
- Pre-made bag unpacking refers to the material to the bottom of the prefabricated bag, after the push mechanism 2 continues to push and leave the bag mechanism 5;
- the pre-formed bag advancement means that the pre-formed bag moves forward in the opposite direction of the material pushing direction under the action of the bag-making mechanism 5;
- the package further includes: the package refers to encapsulating the bag mouth of the prefabricated bag under the action of the end seal mechanism 8;
- the material pushing means that the pushing mechanism 2 and the bag opening mechanism 5 move toward the mouth of the prefabricated bag, and the pushing speed of the pushing mechanism 2 is greater than the moving speed of the bag mechanism 5;
- the position to be pushed refers to the position of the holding mechanism 9 when the holding mechanism 9 and the bag-making mechanism 5 are driven by the translation mechanism 3 to extend the bag-forming mechanism 5 into the pre-formed bag;
- the holding mechanism 9 includes a first holding side plate 911 for holding materials, a second holding side plate 912 and a holding bottom plate 92.
- the first holding side plate 911 is connected to the side of the holding bottom plate 92.
- the second holding side plate 912 is connected to the other side of the holding bottom plate 92, and the holding bottom plate 92 is horizontally disposed;
- the holding mechanism 9 reciprocates in a horizontal direction under the driving action of the translation mechanism 3 of the pre-package packaging machine;
- the first holding side plate 911 and the second holding side plate 912 are arranged parallel to each other on the holding bottom plate 92;
- the translation mechanism 3 includes a translating frame 34 and a driving member 31 for driving the translating frame 34;
- the holding bottom plate 92 is fixed on the translation frame 34;
- the translating frame 34 includes two sliders 341 and two sliding rails 342 fixed to the frame.
- the sliders 341 are respectively fixed on the first holding side plates 911 and the second holding side plates 912, and the slider 341 Sliding fit with the slide rail 342.
- the translating frame comprises two sliding blocks and two sliding rails fixed on the frame, the sliding blocks are respectively fixed on the first holding side plates and the second holding side plates, the sliding blocks are slidably matched with the sliding rails, and the translation frame is used
- the sliding structure makes the translation smoother by sliding fit, and the cost of the slider and the slide rail is low, and the maintenance and replacement are quite convenient.
- the material packaging method of the pre-package packaging machine comprises the following steps: material clamping or holding, pre-made bag pockets, material pushing and pre-made bag unpacking, wherein: the material is clamped or held: refers to the material in the folder Holding or holding to the work station under the action of the holding mechanism 4 or the holding mechanism 9; the pre-made bag pocket refers to the pre-made bag under the action of the bag-making mechanism 5, opening the left and right sides of the bag mouth
- the material push refers to the movement of the material in the direction of the bag mouth of the prefabricated bag under the action of the material pushing mechanism 2, to the bottom of the prefabricated bag, the material is continuously pushed with the prefabricated bag; the pre-made bag unpacking refers to the material to After the bottom of the bag is prefabricated, the pushing mechanism 2 continues to push away from the bag opening mechanism 5; further includes the prefabricated bag moving forward: the prefabricated bag moving forward means that the prefabricated bag is pushed toward the material under the action of the bagging mechanism 5 Moving forward in the opposite direction; further
- the first holding side plate 911 is connected to the side of the holding bottom plate 92, and the second The holding side plate 912 is connected to the other side of the holding bottom plate 92, and the holding bottom plate 92 is horizontally disposed; the holding mechanism 9 reciprocates in a horizontal direction under the driving action of the translation mechanism 3 of the pre-packing packaging machine;
- the holding side plate 911 and the second holding side plate 912 are arranged parallel to each other on the holding bottom plate 92;
- the translation mechanism 3 includes a translation frame 34 and a driving member 31 for driving the translation frame 34;
- the holding bottom plate 92 is fixed in translation
- the upper frame 343, the lower support plate 345 and the roller 346 are fixedly connected to the lower surface of the upper support plate 343, and the upper surface of the lower support plate 345 is connected with the oblique slider 3451.
- the roller 346 is located between the smoothing block 3431 and the oblique slider 3451, and the roller 346 is respectively associated with the smoothing block 3431 and the oblique slider 3451
- the bottom plate 92 is fixedly connected to the upper support plate 343; the lower support plate 345 is provided with two limit posts 3452, and the limit posts 3452 are respectively located at one end and the other end of the oblique slide 3451;
- Two limiting blocks 3432 are disposed on the supporting plate 343.
- the limiting blocks 3432 are respectively located at one end and the other end of the smoothing block 3431; the upper supporting plate 343 and the lower supporting plate 345 are both aluminum alloy plates. There are two limiting columns on the lower support plate.
- the limiting columns are respectively located at one end and the other end of the inclined sliding block.
- the limiting column has a blocking function. By setting the limiting column, the roller can be prevented from sliding out of the inclined sliding block, and the translation is guaranteed.
- the stability of the frame Two limit blocks are arranged on the upper support plate, and the limit blocks are respectively located at one end and the other end of the smooth block. By setting the limit block, the roller can be prevented from sliding out of the smooth block, thereby further improving the stability of the use of the translation frame.
- the upper support plate and the lower support plate are all aluminum alloy plates, and the upper support plate and the lower support plate have good rigidity, high overall strength, and are not easy to be deformed, thereby ensuring stability of the entire translation frame and improving material conveying efficiency.
- the material packaging method of the pre-package packaging machine comprises the following steps: material clamping or holding, pre-made bag pockets, material pushing and pre-made bag unpacking, wherein: the material is clamped or held: refers to the material in the folder Holding or holding to the work station under the action of the holding mechanism 4 or the holding mechanism 9; the pre-made bag pocket refers to the pre-made bag under the action of the bag-making mechanism 5, opening the left and right sides of the bag mouth
- the material push refers to the movement of the material in the direction of the bag mouth of the prefabricated bag under the action of the material pushing mechanism 2, to the bottom of the prefabricated bag, the material is continuously pushed with the prefabricated bag; the pre-made bag unpacking refers to the material to After the bottom of the bag is prefabricated, the pushing mechanism 2 continues to push away from the bag opening mechanism 5; further includes the prefabricated bag moving forward: the prefabricated bag moving forward means that the prefabricated bag is pushed toward the material under the action of the bagging mechanism 5 Moving forward in the opposite direction; further
- the first holding side plate 911 is connected to the side of the holding bottom plate 92, and the second The holding side plate 912 is connected to the other side of the holding bottom plate 92, and the holding bottom plate 92 is horizontally disposed; the holding mechanism 9 reciprocates in a horizontal direction under the driving action of the translation mechanism 3 of the pre-packing packaging machine;
- the holding side plate 911 and the second holding side plate 912 are arranged parallel to each other on the holding bottom plate 92;
- the translation mechanism 3 includes a translation frame 34 and a driving member 31 for driving the translation frame 34;
- the holding bottom plate 92 is fixed in translation
- the upper frame 343, the lower support plate 345 and the roller 346 are fixedly connected to the lower surface of the upper support plate 343, and the upper surface of the lower support plate 345 is connected with the oblique slider 3451.
- the roller 346 is located between the smoothing block 3431 and the oblique slider 3451, and the roller 346 is respectively associated with the smoothing block 3431 and the oblique slider 3451
- the bottom plate 92 is fixedly connected to the upper support plate 343;
- the lower support plate 345 is provided with two limit posts 3452, and the limit posts 3452 are respectively located at one end and the other end of the oblique slide 3451;
- Two limiting blocks 3432 are disposed on the supporting plate 343, and the limiting blocks 3432 are respectively located at one end and the other end of the smoothing block 3431;
- the upper supporting plate 343 and the lower supporting plate 345 are both aluminum alloy plates;
- the clamping mechanism 4 includes two clamping plates 41, two clamping plates 41 are arranged in parallel;
- the clamping mechanism 4 is driven by the clamping cylinder 42, two clamping cylinders 42, two of which are respectively connected to the clamping plates 41.
- the bagging mechanism 5 includes a pocket claw fixedly coupled to the translation frame 34 and a driving pocket claw
- the pocket claw is driven by two pockets 51, and one of the two pockets 52 is connected
- the bag cylinder 51, the two bag cylinders 51 drive the two bag plates 52 to approach or open to each other in the horizontal direction;
- the bag pocket 52 is composed of a front end plate 521, a middle end plate 522, and a rear end plate 523.
- the front end plate 521 is a vertical plate, and the vertical plate has a rounded corner; the middle end plate 522 has a U-shaped cross section; the rear end plate 523 is a sloping plate. The top of the rear end plate 523 is higher than the top of the middle end plate 522.
- the pocket board is composed of the front end plate and the middle end sheet.
- the plate and the rear plate are integrally formed, the front plate is a vertical plate, and the corner of the vertical plate is rounded. Before the pre-formed bag is fully opened, the pre-formed bag is first contacted by the front plate, and the corner of the front plate is set. It has rounded corners and smaller ridge lines.
- the middle end plate has a U-shaped cross section, and the contact area between the entire bag and the prefabricated bag is the middle end plate, and the middle end plate is set to a "U" shape, and the middle end plate is When the outer wall is in contact with the inner wall of the prefabricated bag, a good arc transition is achieved, which facilitates the perfect opening of the prefabricated bag without damage.
- the rear end plate is a sloping plate, the top of the rear plate is higher than the top of the middle plate, and the rear plate is inclined, which prevents the entire bag from being immersed in the prefabricated bag, when the material is loaded into the opening After the pre-made bag, the bag-shaped board is more easily separated from the pre-made bag, and it is not easy to cause the wrinkles of the pre-formed bag mouth, thereby facilitating the improvement of the material packaging uniformity.
- the technical solution of the prefabricated bag packaging machine applicable to the material packaging method of the prefabricated bag packaging machine of the present invention may be:
- This embodiment discloses a prefabricated bag packaging machine, which is to be held at the station 10 and the bag opening station 30.
- a grip conveying device is provided, and the grip conveying device comprises a clamping mechanism 4 and a translation mechanism 3, and the translation mechanism 3 drives the clamping mechanism 4 to reciprocate in the material clamping conveying direction.
- the clamping mechanism 4 is disposed between the station to be clamped 10 and the bag opening station 30 for conveying the material to be pushed to the station 20 to be clamped.
- the pre-package packaging machine further includes a bag-making mechanism 5 that is disposed in front of the clamping mechanism 4 for opening the pre-formed bag that is conveyed to the bag opening station 30.
- the bagging mechanism 5 reciprocates along the material clamping conveying direction under the driving of the translation mechanism 3;
- the pre-packing packaging machine further includes a pushing mechanism 2 for pushing the material from the to-be-pressed station 20 into the pre-made bag; The bag is pushed to the predetermined position; while the pushing mechanism 2 pushes the material, the pre-formed bag moves toward the material under the action of the bag-making mechanism 5.
- the pre-package packaging machine of the embodiment further comprises a feeding mechanism 1 and a bag feeding mechanism 7; a feeding mechanism 1 for conveying the material to the station to be clamped 10; and a bag feeding mechanism 7 for conveying the pre-made bag to the opening bag
- the translation mechanism 3 includes a driving member 31, and a translating frame 34 connected to the driving member 31.
- the translating frame 34 linearly reciprocates under the action of the driving member 31.
- the translating frame 34 includes an upper supporting plate 343 and a lower supporting plate.
- the lower surface of the upper support plate 343 is fixedly connected with a smooth block 3431
- the upper surface of the lower support plate 345 is connected with a diagonal slider 3451
- the roller 346 is located between the smooth block 3431 and the oblique slider 3451, and the roller 346 respectively It is in rolling engagement with the smoothing block 3431 and the oblique slider 3451.
- the lower support plate 345 is provided with two limiting posts 3452, and the limiting posts 3452 are respectively located at one end and the other end of the inclined sliding block 3451.
- Two upper limiting blocks 3432 are disposed on the upper supporting plate 343, and the limiting blocks 3432 are respectively located at one end and the other end of the smoothing block 3431.
- the upper support plate 343 and the lower support plate 345 are both aluminum alloy plates.
- the translation frame 34 is located below the clamping mechanism 4 of the pre-package packaging machine; or the translation frame 34 is located on the side of the clamping mechanism 4 of the pre-package packaging machine; or the translation frame 34 is located in the clamping of the pre-package packaging machine Above the two sides of the mechanism 4; the clamping mechanism 4 and the bagging mechanism 5 are respectively fixedly disposed on the translation frame 34 of the translation mechanism 3, and the driving translation frame 34 of the driving member 31 of the translation mechanism 3 drives the clamping mechanism 4 and the pocket
- the mechanism 5 reciprocates;
- the clamping mechanism 4 includes two clamping plates 41 and two clamping cylinders 42, two clamping plates 41 are arranged in parallel; two clamping plates 41 are respectively connected with a clamping cylinder 42
- the two clamping cylinders 42 drive the two clamping plates 41 to approach or separate from each other in the horizontal direction;
- the bag opening mechanism 5 includes two pocket plates 52 and two pocket cylinders 51, and
- the resisting claw 121 is disposed on the resisting shaft 122.
- the resisting shaft 122 is disposed above the feeding mechanism 1 and the resisting shaft 122 is driven.
- the blocking claw 121 rotates; the position to be clamped 10 means that the material is conveyed by the feeding mechanism 1 to the end of the feeding mechanism 1 and stays at the end of the feeding mechanism 1; the position of the station 10 to be clamped can also be
- the tail end of the feeding mechanism 1 is provided with a platform to be clamped, and the material is transported by the feeding mechanism 1 to the platform to be clamped, and the clamping mechanism 4 clamps the material on the clamping platform;
- the waiting station 20 refers to the clamping mechanism 4
- the bag opening station 30 means that the prefabricated bag is conveyed by the bag feeding mechanism 7 to the bag opening mechanism 6 location.
- This embodiment discloses a control system of the prefabricated bag packaging machine, including the feeding mechanism 1 The material mechanism 2, the bag opening mechanism 5, the bag opening mechanism 6 and the bag feeding mechanism 7, further comprising a clamping mechanism 4 and a translation mechanism 3; the feeding mechanism 1 conveys the material to the station 10 to be clamped; the clamping mechanism 4 is The material conveyed to the station to be clamped 10 is clamped and transported to the station to be pushed 20 by the translation mechanism 3; while the feeding mechanism 1 or the clamping mechanism 4 is operated, the pre-made bag is conveyed by the bag feeding mechanism 7 To the bag opening station 30, the bag opening mechanism 6 opens the bag opening of the prefabricated bag; while the material is clamped and conveyed to the work station 20 to be pushed, the bag opening mechanism 5 extends into the prefabricated bag and opens the prefabricated bag, pushing the material The mechanism 2 moves to the work station 20 to be
- the bag opening mechanism 5 is pushed along the material with the opened prefabricated bag Moving in the opposite direction; under the pushing of the pushing mechanism 2, the material is pushed into the prefabricated bag, and continues to push forward, pushing the pre-formed bag of the wrapping material to a predetermined position; the clamping mechanism 4 is set to be clamped Between the holding station 10 and the bag opening station 30, the material of the station to be clamped 10 is clamped and transported to the work station 20 to be pushed; the bag opening mechanism 5 is arranged in front of the clamping mechanism 4, The prefabricated bag is conveyed to the bag opening station 30; the bag opening mechanism 5 reciprocates in the material clamping conveying direction under the driving of the translation mechanism 3; the feeding mechanism 1 is configured to convey the material to be clamped Station 10; a bag feeding mechanism 7 for conveying the prefabricated bag to the bag opening station 30; the pushing mechanism 2 for feeding the material from the station to be pushed 20 is pushed into the prefabricated bag; and the prefabricated bag is pushed to a pre
- the 346 is located between the smoothing block 3431 and the oblique slider 3451, and the roller 346 is respectively associated with the smoothing block 3431 and
- the lower sliding plate 3451 is provided with two limiting posts 3452.
- the limiting column 3452 is respectively located at one end and the other end of the inclined sliding block 3451;
- the upper supporting plate 343 is provided with two
- the limiting block 3432 is respectively located at one end and the other end of the smoothing block 3431;
- the upper supporting plate 343 and the lower supporting plate 345 are both aluminum alloy plates;
- the translation frame 34 is located in the clamping of the prefabricated bag packaging machine Below the mechanism 4; or the translation frame 34 is located on the side of the clamping mechanism 4 of the pre-package packaging machine; or the translation frame 34 is located above the two sides of the clamping mechanism 4 of the pre-packaging machine;
- the feeding mechanism 1 A lateral pressing mechanism 11 and a material blocking mechanism 12 are disposed on the side of the feeding mechanism 1 , and the material blocking mechanism 12 is
- the technical solution of the material conveying device of the prefabricated bag packaging machine which can be applied to the material packaging method of the prefabricated bag packaging machine of the present invention may be: the material conveying device of the prefabricated bag packaging machine, including the bagging mechanism 5, and the clamping mechanism 4 and a translation mechanism 3, the clamping mechanism 4 is located behind the bag-making mechanism 5, the clamping mechanism 4 reciprocates along the material running direction under the action of the translation mechanism 3; the clamping mechanism 4 is driven by the clamping cylinder 42;
- the bagging mechanism 5 and the clamping mechanism 4 are both fixed on the translation mechanism 3, and the bagging mechanism 5 and the clamping mechanism 4 reciprocate along the running direction of the material under the action of the translation mechanism;
- the translation mechanism 3 is two
- the bagging mechanism 5 is fixed on a translation mechanism 3, and the clamping mechanism 4 is fixed on the other translation mechanism 3;
- the clamping mechanism 4 includes two clamping plates 41, and the two clamping plates 41 are arranged in parallel;
- the clamping cylinders 42 are two, and the two clamping plates 41
- the angle of the vertical plate is rounded; the cross section of the middle end plate 522 is "U" shaped; the rear end plate 523 is a sloping plate, and the top of the rear end plate 523 is higher than the middle end The top of the plate 522.
- the middle end plate has a U-shaped cross section, and the contact area between the entire bag and the prefabricated bag is the middle end plate, and the middle end plate is set to a "U" shape, and the middle end plate is When the outer wall is in contact with the inner wall of the prefabricated bag, a good arc transition is achieved, which facilitates the perfect opening of the prefabricated bag without damage.
- the rear end plate is a sloping plate, the top of the rear plate is higher than the top of the middle plate, and the rear plate is inclined, which prevents the entire bag from being immersed in the prefabricated bag, when the material is loaded into the opening After the pre-made bag, the bag-shaped board is more easily separated from the pre-made bag, and it is not easy to cause the wrinkles of the pre-formed bag mouth, thereby facilitating the improvement of the material packaging uniformity.
- the technical solution of the material conveying and pushing device of the prefabricated bag packaging machine which can be applied to the material packaging method of the prefabricated bag packaging machine of the present invention may be: the embodiment discloses: the material conveying and pushing device of the prefabricated bag packaging machine, including
- the pushing mechanism 2 further includes a translation mechanism 3 disposed between the station to be clamped 10 and the bag opening station 30 of the pre-package packaging machine, and at the station 10 to be clamped and the bag opener The reciprocating motion is performed between the positions 30; the pushing mechanism 2 is used to push the material to be pushed into the precast bag. It also includes a conveying device that clamps or holds the conveyance, which is coupled to the translation mechanism 3 and reciprocated in the direction of material holding or holding conveyance by the translation mechanism 3.
- the conveying device is a clamping mechanism 4.
- the clamping mechanism 4 is used for clamping and conveying the material to be clamped to the station 20 to be pushed; under the driving of the translation mechanism 3, the clamping mechanism 4 is at the station 10 to be pushed and the station to be pushed Reciprocating between 20;
- the translation mechanism 3 includes a driving member 31, a translating frame 34 connected to the driving member 31, and the translating frame 34 linearly reciprocates under the action of the driving member 31;
- the driving member 31 is a translational cam member, a pneumatic cylinder, a hydraulic cylinder or Translating the eccentric disk 35 member;
- the translational cam member includes a translation cam and a translation swing lever 32, and the translation frame 34 is linearly reciprocated by the translation cam;
- the pusher mechanism 2 includes a pusher head 21, a pusher slide rail 24 and a pusher drive member; the pusher head 21 is slidably coupled to the pusher slide rail 24, and the pusher drive member and the pusher head 21 Connecting and driving the pusher head 21 to reciprocally slide along the pusher rail 24; the pusher drive member is a pusher cam member, a pneumatic cylinder, a hydraulic cylinder or a pusher eccentric disk 26 member;
- the pusher cam member includes a pusher cam, and the pusher cam drives the pusher swing lever 23 to reciprocately swing, and the pusher link 22 drives the pusher head 21 to reciprocate along the pusher rail 24;
- the pusher cam member includes Pushing the eccentric disk 26 and pushing the connecting rod II25, pushing the connecting rod II25 The end is hinged on the pusher eccentric disk 26, and the other end is hinged on the pusher swinging rod 23;
- the translation cam and the pusher cam are respectively fixed on the same driving spindle;
- the holding mechanism 9 includes a first holding side plate 911 for holding materials, a second holding side plate 912 and a holding bottom plate 92.
- the first holding side plate 911 is connected to the side of the holding bottom plate 92.
- the second holding side plate 912 is connected to the other side of the holding bottom plate 92, and the holding bottom plate 92 is horizontally disposed.
- the material packaging method of the pre-package packaging machine of the present invention can be applied to the material clamping and conveying device of the pre-packing packaging machine.
- the material clamping and conveying device of the pre-packing packaging machine includes a translation mechanism 3 and a translation mechanism 3 a clamping mechanism 4, the clamping mechanism 4 reciprocates along the material running direction under the action of the translation mechanism 3; further comprising a clamping cylinder 42, the clamping mechanism 4 being driven by the clamping cylinder 42;
- the mechanism 4 includes two clamping plates 41, two clamping plates 41 are arranged in parallel; the clamping cylinders 42 are two, and two clamping plates 41 are respectively connected with a clamping cylinder 42 and two clamping cylinders.
- the translation mechanism includes a translating frame 34 and a driving member 31 for driving the translating frame 34, and the clamping cylinder 42 is fixed on the translating frame 34; 34 is disposed between the station to be clamped and the bag opening station of the pre-package packaging machine; the translation frame 34 is located below the clamping mechanism; the driving member 31 is a translational cam member, a pneumatic cylinder, a hydraulic cylinder or a translational eccentricity Disk member
- the wheel member includes a translation cam and a translation link 36, and the translation frame 34 linearly reciprocates under translational cam driving;
- the translation frame 34 includes an upper support plate 343, a lower support plate 345, and a roller 346, and a lower surface of the upper support plate 343
- a smooth block 3431 is fixedly connected, and an upper surface of the lower support plate 345 is connected with a diagonal slider 3451.
- the roller 346 is located between the smooth block 3431 and the oblique slider 3451.
- the roller 346 is in rolling engagement with the smooth block 3431 and the oblique slider 3451, respectively.
- the holding bottom plate 92 is fixedly connected to the upper supporting plate 343;
- the lower supporting plate 345 is provided with two limiting posts 3452, and the limiting posts 3452 are respectively located at one end and the other end of the inclined sliding block 3451;
- Two limit blocks 3432 are disposed on the upper end and the other end of the smooth block 3431;
- the upper support plate 343 and the lower support plate 345 are both aluminum alloy plates.
- the limiting columns are respectively located at one end and the other end of the inclined sliding block.
- the limiting column has a blocking function.
- the upper support plate and the lower support plate are all aluminum alloy plates, and the upper support plate and the lower support plate have good rigidity, high overall strength, and are not easy to be deformed, thereby ensuring stability of the entire translation frame and improving material conveying efficiency.
- the material solution packaging method of the prefabricated bag packaging machine of the present invention can be applied to the material clamping and conveying method of the prefabricated bag packaging machine.
- the material clamping and conveying method of the prefabricated bag packaging machine comprises the following steps:
- the material is sent to the station to be clamped by the feeding mechanism 1, and the material is clamped by the clamping mechanism 4 along both sides of the horizontal conveying direction of the material;
- the station to be clamped refers to the position where the material is conveyed by the feeding mechanism 1 to the end of the feeding mechanism 1 and stays at the end of the feeding mechanism 1; in the step b, the waiting position refers to the clamping mechanism. 4 and the position of the clamping mechanism 4 when the translational mechanism 3 drives the lower bagging mechanism 5 into the prefabricated bag; in the step c, when the material is pushed by the pushing mechanism 2, the clamping mechanism 4 first The bagging mechanism 5 is partially opened to the same width, and then fully opened; the bagging mechanism 5 is in the form of a parallel bag; the translation mechanism 3 is two, and the bag mechanism 5 is fixed on a translation mechanism 3.
- the clamping mechanism 4 is fixed to the other translation mechanism 3; the clamping mechanism 4 comprises two clamping plates 41, two clamping plates 41 are arranged in parallel; the clamping mechanism 4 is driven by the clamping cylinder 42 There are two clamping cylinders 42, one clamping cylinder 42 is respectively connected to the two clamping plates 41, and the two clamping cylinders 42 drive the two clamping plates 41 to be close to or apart from each other in the horizontal direction;
- the mechanism 5 includes two pocket plates 52, two pocket panels 52 are arranged in parallel; the pocket mechanism 5 passes two The pocket bag cylinder 51 is driven, and two bag pockets 52 are respectively connected with a bag pocket 51, and the two pocket cylinders 51 drive the two pocket plates 52 to approach or open to each other in the horizontal direction; 52 is integrally formed by the front end plate 521, the middle end plate 522 and the rear end plate 523, the front end plate 521 is a vertical plate, the angle of the vertical plate is rounded; the middle end plate 522 is horizontal The cross section is "U" shaped; the rear
- the translation mechanism 3 includes a driving member 31 and a translation frame 34.
- the translation frame 34 is disposed between the station to be clamped and the bag opening station of the pre-package packaging machine, and the translation frame 34 is located at the clamping mechanism 4 of the pre-packaging machine. Below, the translating frame 34 linearly reciprocates under the action of the driving member 31;
- the driving member 31 is a translational cam member, a pneumatic cylinder, a hydraulic cylinder or a translational eccentric disk member; the translational cam member includes a translation cam and a translation link 36, and the translation frame 34 linearly reciprocates under the translational cam drive.
- the translation frame 34 includes an upper support plate 343, a lower support plate 345 and a roller 346.
- the lower surface of the upper support plate 343 is fixedly connected with a smooth block 3431.
- the upper surface of the lower support plate 345 is connected with a diagonal slider 3451, and the roller 346 is located. Between the flat slider 3431 and the oblique slider 3451, the roller 346 is in rolling engagement with the smoothing block 3431 and the oblique slider 3451, respectively.
- the lower support plate 345 is provided with two limiting posts 3452, and the limiting posts 3452 are respectively located at one end and the other end of the inclined sliding block 3451.
- Two upper limiting blocks 3432 are disposed on the upper supporting plate 343, and the limiting blocks 3432 are respectively located at one end and the other end of the smoothing block 3431.
- Said upper Both the support plate 343 and the lower support plate 345 are aluminum alloy plates.
- the limiting column has a blocking function. By setting the limiting column, the roller can be prevented from sliding out of the inclined sliding block, and the translation is guaranteed. The stability of the frame.
- the upper support plate and the lower support plate are all aluminum alloy plates, and the upper support plate and the lower support plate have good rigidity, high overall strength, and are not easy to be deformed, thereby ensuring stability of the entire translation frame and improving material conveying efficiency.
- the technical solution of the material holding and conveying device of the prefabricated bag packaging machine of the prefabricated bag packaging machine of the present invention may be: the material holding conveying device of the prefabricated bag packaging machine, including the translation mechanism 3 and the translation mechanism 3
- the connected holding mechanism 9 reciprocates in the running direction of the material under the action of the translation mechanism 3.
- the holding mechanism includes a first holding side plate 911 for holding materials, a second holding side plate 912, and a holding bottom plate 92.
- the first holding side plate 911 is connected to the side of the holding bottom plate 92.
- the two holding side plates 912 are connected to the other side of the holding bottom plate 92, and the holding bottom plate 92 is horizontally disposed.
- the first holding side plate 911 and the second holding side plate 912 are arranged parallel to each other on the holding bottom plate 92.
- the first holding support plate 93 and the second holding support plate 94 are also obliquely connected to the upper portion of the first holding side plate 911, and the second holding support plate 94 and the second holding support 94 The upper portion of the side plate 912 is obliquely connected.
- An angle formed by the first holding support plate 93 and the first holding side plate 911 is 150 degrees
- an angle formed by the second holding support plate 94 and the second holding side plate 912 is 150 degrees.
- the bottom of the holding bottom plate 92 is provided with a first reinforcing strip 95 and a second reinforcing strip 96 having the same length as the holding bottom plate 92.
- the first reinforcing strip 95 is located on one side of the holding bottom plate 92, and the second reinforcing strip 96 Located on the other side of the holding base plate 92.
- the first reinforcing strip 95 and the second reinforcing strip 96 are each provided with a groove 97.
- the translation mechanism includes a translating frame 34 and a driving member 31 that drives the translating frame 34, and the holding base plate 92 is fixed to the translating frame 34.
- the translating frame 34 is disposed between the station to be clamped and the bag opening station of the pre-package packaging machine.
- the translating frame 34 is located above both sides of the holding mechanism.
- the driving member 31 is a translational cam member, a pneumatic cylinder, a hydraulic cylinder or a translational eccentric disk member.
- the translation cam member includes a translation cam and a translation link, and the translation frame 34 linearly reciprocates under the translational cam drive.
- the translation frame 34 includes an upper support plate 343, a lower support plate 345 and a roller 346.
- the lower surface of the upper support plate 343 is fixedly connected with a smooth block 3431.
- the upper surface of the lower support plate 345 is connected with a diagonal slider 3451, and the roller 346 is located.
- the roller 346 is in rolling engagement with the smoothing block 3431 and the oblique slider 3451, respectively, and the holding bottom plate 92 is fixedly connected to the upper supporting plate 343.
- the lower support plate 345 is provided with two limiting posts 3452, and the limiting posts 3452 are respectively located at one end and the other end of the inclined sliding block 3451.
- Two upper limiting blocks 3432 are disposed on the upper supporting plate 343, and the limiting blocks 3432 are respectively located at one end and the other end of the smoothing block 3431.
- the upper support plate 343 and the lower support plate 345 are both aluminum alloy plates.
- the limiting columns are respectively located at one end and the other end of the inclined sliding block.
- the limiting column has a blocking function.
- Two limit blocks are arranged on the upper support plate, and the limit blocks are respectively located at one end and the other end of the smooth block.
- the upper support plate and the lower support plate are all aluminum alloy plates, and the upper support plate and the lower support plate have good rigidity, high overall strength, and are not easy to be deformed, thereby ensuring stability of the entire translation frame and improving material conveying efficiency.
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Abstract
一种预制袋包装机的物料包装方法,包括以下步骤:物料夹持或抱持、预制袋张袋、物料推送和预制袋脱袋,物料夹持或抱持,是指物料在夹持机构(4)或抱持机构(9)的作用下夹持或抱持至待推工位;预制袋张袋:是指预制袋在张袋机构(5)的作用下,张开袋口左右两侧;物料推送,是指在物料在推料机构(2)的作用下,物料向预制袋袋口方向运动,至预制袋底部,物料随预制袋被继续推送;预制袋脱袋:是指物料至预制袋底部后,经推料机构(2)继续推送而脱离张袋机构(5)。在整个包装过程中,物料能够被推料头连续推入预制袋内,物料输送、推料连续化程度高,物料输送包装行程较短,包装效率更高。
Description
本发明涉及到物料包装技术领域,尤其涉及一种预制袋包装机的物料包装方法。
包装机代替传统人工包装,具有速度快,包装整齐美观的特点。包装机的包装物料可以是糖果、饼干、纸巾等。其中,纸巾包装机主要用于各种规格的软抽纸巾的套袋包装,纸巾包装机从大类上可以区分为:卷纸包装机,抽纸包装机,三维纸包装机,钱夹式纸包装机等。近年来,又出现了预制袋包装机,预制袋包装机广泛应用于纸巾包装,尤其适合于擦手纸、扁卷纸、卷筒纸和软抽纸,中包和大包均可。现有的预制袋包装机结构复杂,占地面积大,而且包装效率低,能耗高。现有技术中的预制袋包装物料的包装机械和工艺存在很大的问题和缺陷,具体如下:
1、推料机构需要将排列好的物料从物料排列位置处一直推送至预制袋内,物料进入预制袋内之后,推料机构还需要继续推送,将包裹好物料的预制袋推送至封口机构处对预制袋开口进行封口,然后推料机构返回,这就导致了推料机构推送物料的行程较长,推料机构运动轨迹较长。2、推料机构在推送物料时,由于推料机构的行程较长,也就导致推料机构机架较大,从而导致整机设备占地面积较大。3、推料机构在推送物料时,由于推料机构的行程较长,为了包装效率,一般会提高推料机构的推送速度,会造成推料机构与物料之间的冲击力较大,会造成物料发生倒料的情况。4、从包装效率上来讲,现有技术的预制袋包装机均是推料机构将物料和预制袋推送至封口机构处完成一个行程,然后推料机构退回至物料排列位置处进行下一物料的推送,在此过程中,物料排列位置处的物料必须等待推料机构完成一个动作行程返回才能被推送,而物料需要在排列位置处等待,造成包装效率的下降。5、从包装工位上而言,现有技术的预制袋包装机械各个工位之间行程较长、且各个工位处的工序较为复杂,如在推料机构推送物料的物料待推工位时,是与物料排列工位结合在一起的,物料既在该工位处进行排列,又在该工位处被推送,又如开袋工位既对预制袋进行开袋,物料也在该工位处入袋,这就造成了单个工位上需要完成多个动作,而在该工位处必须等待所有动作全部完成之后才能进行下一物料的动作,降低了包装效率。6、从包装效果上而言,现有的预制袋包装机械,在物料被推送至包装袋内时,物料与包装袋产生摩擦,很容易造成包装袋的损坏,尤其是针对块状物料的包装,块状物料的棱角会对预制袋的袋体发生擦挂,且物料是在推料机构的推送下进入袋体的,在推料机构的作用下,物料很容易将预制袋的袋体损坏,造成预制袋袋体破损。
公开号为CN 104129542A,公开日为2014年11月05日的中国专利文献公开了一种扁卷卫生纸的包装方法,其步骤如下:第一步,压扁:物料由输送装置输送到首次压扁机构,物料在首次压扁机构中被压扁,经过首次压扁机构压扁的物料由输送装置输送到转向装置处,物料经转向装置将两端调转,调转后的物料由输送装置输送至二次压扁机构,进行二次压扁;第二步,叠层:将经过二次压扁后的物料,通过两条侧输送机构输送至主输送机构两侧的第一推送平台和第二推送平台上,先将第一推送平台的物料推送至主输送机构上,主输送机构将物料输送至第二推送平台时停止输送,第二输送平台上的物料被推送至主输送机构上,且叠放在之前的物料之上,叠放完成后,主输送机构将叠层后的物料输送至包装平台上;第三步,推包入袋:将主输送机构输送至包装平台上的叠层后的物料,由包装平台上方的推包装置推送至吸袋开袋装置处,同时,取膜机构将包装袋从包装袋库中取出,放到送膜装置上,送膜装置将包装袋输送至吸袋开袋装置处,吸袋开袋装置将包装袋打开,物料由推包装置推入包装袋内,并推送至刀封装置处;第四步,包装封口:当物料被推包装置推送到刀封装置处时,刀封装置的上下封膜刀打开,物料被推包装置从刀封装置的上下封膜刀打开的开口处推送出去,当包装袋的开口处处在刀封装置开口处,推包装置退回,刀封装置的上下封膜刀闭合,对包装袋进行封口;第五步,反复包装:重复上述第一步到第四步,进入下一循环。该专利文献公开的扁卷卫生纸的包装方法,其中推包入袋步骤,物料先由包装平台上方的推包装置推送至吸袋开袋装置处,再通过取膜机构将包装袋从包装袋库中取出,放到送膜装置上,通过吸袋开袋装置将包装袋打开,最后物料由推包装置推入包装袋内,整个物料包装行程长,物料包装效率较低。
公开号为CN 104627394A,公开日为2015年05月20日的中国专利文献公开了一种全自动预制袋给袋式包装机,其特征在于:包括输送放袋装置、取袋装置、旋转驱动装置、开袋装置、吹气装置、辅助输送带、下料装置、成品检测装置、上封装置和成品输出装置;取袋装置位于输送放袋装置右端上方;取袋装置固定设于旋转驱动装置左端下方;旋转驱动装置驱动连接夹持装置,若干个夹持装置均匀分布
在旋转驱动装置上;开袋装置和上封装置位于旋转驱动装置中段两侧;吹气装置固定设于开袋装置右侧上端;下料装置和成品检测装置位于旋转驱动装置右端,成品检测装置位于下料装置左侧;辅助输送带位于旋转驱动装置右端,辅助输送带位于下料装置下方;成品输出装置位于旋转驱动装置左端。该专利文献公开的全自动预制袋给袋式包装机,其中夹持装置夹持袋子与物料输送是单独动作的,物料包装行程长,物料输送包装效率低,此外,占地空间也较大。
公开号为CN 201989972U,公开日为2011年09月28日的中国专利文献公开了一种预制袋自动装袋包装机,包括机架、电动控制箱、链条推杆输送装置和封口装置,其特征在于:所述预制袋自动装袋包装机还包括自动供应预制袋装置,所述封口装置设置在链条推杆输送装置和自动供应预制袋装置之间,所述自动供应预制袋装置包括装载腔体、送袋气缸、上袋气缸、进撑气缸、压袋气缸和撑袋气缸,上袋气缸竖直设置在装载腔体的下方且与装载腔体连接,在装载腔体的两侧壁的外侧分别设有一个下吸嘴气缸且两个下吸嘴气缸相对设置,每一个下吸嘴气缸与一个下吸嘴连接,两个下吸嘴位于装载腔体的两侧壁的内侧,在装载腔体的上方设有两套互成角度的进撑气缸,在两进撑气缸之间设有限位气缸,撑袋气缸与两套互成角度的进撑气缸的后侧部连接,送袋气缸与撑袋气缸连接,在两套互成角度的进撑气缸与装载腔体之间设有采用真空进行吸取的上吸嘴,上吸嘴的前侧部设有撑板,压袋气缸设置在装载腔体的前侧。该专利文献公开的预制袋自动装袋包装机,通过装载腔体、送袋气缸、上袋气缸、进撑气缸、压袋气缸和撑袋气缸的相互配合对袋子进行张袋,各气缸动作配合要求严格,张袋效率低,物料包装行程长,而且维护成本高。
综上所述,现有技术中的预制袋包装机存在推料行程长、机器设备占地面积较大、物料不规整容易倒料、预制袋破袋、各工位处包装工序较多、包装效率低等问题。
发明内容
本发明为了克服上述现有技术中预制袋包装机械单个工位上工序复杂、包装动作多、各个工位之间行程较长、设备占地面积大、物料不规整容易倒料、预制袋容易破袋、推料行程长、包装效果差、包装效率低等缺陷,提供一种预制袋包装机的物料包装方法,本发明的预制袋包装机可适用于小包机、中包机、大包机等采用预制袋包装的包装机械;同时,本发明还适用于包装软抽纸、扁卷纸、擦手纸、块状食品、药品、卷筒纸、散装食品等物料;本发明在整个包装过程中,物料能够被推料头连续推入预制袋内,物料输送、推料连续化程度高,较现有技术包装方法而言,物料输送包装行程较短,包装效率更高。
本发明通过下述技术方案实现:
预制袋包装机的物料包装方法,其特征在于,包括以下步骤:
物料夹持或抱持、预制袋张袋、物料推送和预制袋脱袋,其中:
所述的物料夹持或抱持:是指物料在夹持机构或抱持机构的作用下夹持或抱持至待推工位;
所述的预制袋张袋:是指预制袋在张袋机构的作用下,张开袋口左右两侧;
所述物料推送:是指在物料在推料机构的作用下,物料向预制袋袋口方向运动,至预制袋底部,物料随预制袋被继续推送;
预制袋脱袋:是指物料至预制袋底部后,经推料机构继续推送而脱离张袋机构。
还包括预制袋前移:所述的预制袋前移是指在张袋机构的作用下,预制袋向着物料推送方向的反方向前移。
还包括封装:所述封装是指在端封机构的作用下,对预制袋的袋口进行封装。
所述物料推送是指推料机构和张袋机构向预制袋袋口方向运动,且推料机构的推料速度大于张袋机构的移动速度。
待推工位是指夹持机构和张袋机构在平移机构的带动下张袋机构伸入预制袋内时夹持机构的位置。
待推工位是指抱持机构和张袋机构在平移机构的带动下张袋机构伸入预制袋内时抱持机构的位置。
所述抱持机构包括用于抱持物料的第一抱持侧板、第二抱持侧板和抱持底板,第一抱持侧板与抱持底板一侧连接,第二抱持侧板与抱持底板另一侧连接,抱持底板水平设置。
抱持机构在预制袋包装机的平移机构的驱动作用下沿水平方向往复运动。
所述第一抱持侧板和第二抱持侧板相互平行布置在抱持底板上。
所述平移机构包括平移架和驱动平移架的驱动件。
所述抱持底板固定在平移架上。
所述平移架包括两个滑块和固定在机架上的两根滑轨,滑块分别固定在第一抱持侧板和第二抱持侧板上,滑块与滑轨滑动配合。
所述平移架包括上支板、下支板和滚轮,上支板的下表面固定连接有平滑块,下支板的上表面连接有斜滑块,滚轮位于平滑块和斜滑块之间,滚轮分别与平滑块和斜滑块滚动配合,抱持底板与上支板固定连接。
所述下支板上设置有两个限位柱,限位柱分别位于斜滑块的一端和另一端。
所述上支板上设置有两个限位块,限位块分别位于平滑块的一端和另一端。
所述上支板和下支板均为铝合金板。
所述夹持机构包括两个夹持板,两个夹持板平行设置。
所述夹持机构通过夹持气缸驱动,夹持气缸为两个,两个夹持板上分别连接有一个夹持气缸,两个夹持气缸驱动两个夹持板在水平方向上相互靠近或分开。
所述张袋机构包括固定连接在平移架上的张袋爪和驱动张袋爪张开或收缩的张袋气缸,张袋爪在平移架作用下沿着物料运行方向作直线往复运动。
所述张袋爪包括两个张袋板,两个张袋板平行设置。
所述张袋爪通过两个张袋气缸驱动,两个张袋板上分别连接有一个张袋气缸,两个张袋气缸驱动两个张袋板在水平方向上相互靠近或张开。
所述张袋板由前端张板、中端张板和后端张板一体成型而成,前端张板为竖直板,竖直板的角为圆角。
所述中端张板的横截面呈“U”字型。
所述后端张板为倾斜板,后端张板的顶部高于中端张板的顶部。
本发明的有益效果主要表现在以下方面:
一、本发明,物料夹持或抱持、预制袋张袋、物料推送和预制袋脱袋,其中:所述的物料夹持或抱持:是指物料在夹持机构或抱持机构的作用下夹持或抱持至待推工位;所述的预制袋张袋:是指预制袋在张袋机构的作用下,张开袋口左右两侧;所述物料推送:是指在物料在推料机构的作用下,物料向预制袋袋口方向运动,至预制袋底部,物料随预制袋被继续推送;预制袋脱袋:是指物料至预制袋底部后,经推料机构继续推送而脱离张袋机构;整个包装过程,物料输送、推料连续化程度高,较现有技术包装方法而言,物料输送包装行程较短,包装效率更高;由于物料是被抱持或夹持后沿着预制袋开口方向输送到待推工位上的,不会造成物料倒料的情况,整个输送过程中物料平整,输送至下一工序后也不需要对物料进行再次整理就可进行下一动作,具有物料输送、推料连续化程度高,输送包装行程短,包装效率高的特点。
二、本发明,还包括预制袋前移:预制袋前移是指在张袋机构的作用下,预制袋向着物料推送方向的反方向前移,能够缩短物料输送包装行程较短,包装效率更高。
三、本发明,还包括封装:封装是指在端封机构的作用下,对预制袋的袋口进行封装,实现了物料的输送、装袋和封装的连续化作用,极大的提高了包装效率。
四、本发明,物料推送是指推料机构和张袋机构向预制袋袋口方向运动,且推料机构的推料速度大于张袋机构的移动速度,能够在张袋机构张开预制袋的同时进行物料装料过程,使物料不间断的连续推入张开的预制袋中,利于提高物料包装效率。
五、本发明,待推工位是指夹持机构和张袋机构在平移机构的带动下张袋机构伸入预制袋内时夹持机构的位置,通过设置待推工位,能够根据预制袋张开的具体情况进行物料推送,保证包装稳定性。
六、本发明,待推工位是指抱持机构和张袋机构在平移机构的带动下张袋机构伸入预制袋内时抱持机构的位置,通过设置待推工位,能够根据预制袋张开的具体情况进行物料推送,进一步保证包装稳定性。
七、本发明,抱持机构包括用于抱持物料的第一抱持侧板、第二抱持侧板和抱持底板,第一抱持侧板与抱持底板一侧连接,第二抱持侧板与抱持底板另一侧连接,抱持底板与物料的下落方向相垂直,第一抱持侧板、第二抱持侧板和抱持底板形成的空间能够有效支撑抱持物料,无论是规整的物料还是不规则的散装物料均可,物料输送较夹持机构而言更加稳定,而且不会对物料造成夹持挤压,提高了物料的输送效率,进而使后序预制袋包装效率提高。
八、本发明,抱持机构在预制袋包装机的平移机构的驱动作用下沿水平方向往复运动,便于实现物料的快速抱持输送,提高后序包装效率。
九、本发明,第一抱持侧板和第二抱持侧板相互平行布置在抱持底板上,采用这种布置方式,不仅能够有效抱持物料,而且与预制袋包装机的张袋机构相适配,便于物料顺畅的进入张袋机构张开的预制袋中。
十、本发明,抱持机构还包括平移架和驱动平移架的驱动件,抱持底板固定在平移架上,平移架能够稳定的实现抱持机构来回往复运动,进而提高物料的输送效率。
十一、本发明,平移架包括两个滑块和固定在机架上的两根滑轨,滑块分别固定在第一抱持侧板和第二抱持侧板上,滑块与滑轨滑动配合,平移架采用滑动结构,通过滑动配合的方式,使平移更加顺畅,而且滑块和滑轨成本低,维护更换都相当方便。
十二、本发明,平移架包括上支板、下支板和滚轮,上支板的下表面固定连接有平滑块,下支板的
上表面连接有斜滑块,滚轮位于平滑块和斜滑块之间,滚轮分别与平滑块和斜滑块滚动配合,抱持底板与上支板固定连接,采用这种结构的平移架,通过平滑块和斜滑块的相互配合,能够使滚轮在上支板和下支板之间实现更加精细的滚动,从而能够带动抱持机构准确稳定的停留在物料下落方向,进而提高物料的输送效率。
十三、本发明,下支板上设置有两个限位柱,限位柱分别位于斜滑块的一端和另一端,限位柱具有阻挡作用,通过设置限位柱,能够防止滚轮滑出斜滑块,保障平移架的使用稳定性。
十四、本发明,上支板上设置有两个限位块,限位块分别位于平滑块的一端和另一端,通过设置限位块能够防止滚轮从平滑块上滑出,进一步提高了平移架的使用稳定性。
十五、本发明,上支板和下支板均为铝合金板,上支板和下支板具有良好的刚性,整体强度高,不易发生形变,进而能够保障整个平移架的稳定性,提高物料输送效率。
十六、本发明,夹持机构包括两个夹持板,两个夹持板平行设置,采用这种布置方式,物料在两个夹持板的作用下,受力更加均匀,不易对物料局部造成挤压,利于提高后续装袋工整度。
十七、本发明,夹持气缸为两个,两个夹持板上分别连接有一个夹持气缸,两个夹持气缸驱动两个夹持板在水平方向上相互靠近或分开,通过两个夹持气缸分别独立的控制夹持板,利于提高夹持的松紧度,便于将物料快速稳定的夹持到推料头待推工位上。
十八、张袋机构包括固定连接在平移架上的张袋爪和驱动张袋爪张开或收缩的张袋气缸,张袋爪在平移架作用下沿着物料运行方向作直线往复运动,通过平移机构带动张袋爪运动,物料在输送的同时,预制袋通过张袋爪张开往物料输送方向相向运动,缩短了行程,提高了包装效率,而且张袋爪在平移机构的带动下运行平稳,不会产生抖动,能够防止袋体受损。
十九、本发明,张袋爪包括两个张袋板,两个张袋板平行设置,较现有技术而言,张袋板与预制袋的接触面积更大,整个预制袋在长度方向上被两个平行设置的张袋板同时张开,不会造成预制袋局部受力不均,防止预制袋局部破损。
二十、本发明,张袋爪通过两个张袋气缸驱动,两个张袋板上分别连接有一个张袋气缸,两个张袋气缸驱动两个张袋板在水平方向上相互靠近或张开,采用两个张袋气缸独立驱动张袋板的方式,利于协调两个张袋板的张袋力度,能够使预制袋被张开时更加工整,利于提高物料装袋效率。
二十一、本发明,张袋板由前端张板、中端张板和后端张板一体成型而成,前端张板为竖直板,竖直板的角为圆角,预制袋在完全张开前,首先通过前端张板接触预制袋,将前端张板的角设置呈圆角,较小了棱线,通过圆角过渡,减小预制袋底部所受冲击,能够防止预制袋底部被戳坏,保障预制袋完好。
二十二、本发明,中端张板的横截面呈“U”字型,整个张袋板与预制袋接触面积最大的是中端张板,通过将中端张板设置成“U”字状,中端张板的外壁与预制袋内壁接触时,实现了良好的圆弧过渡,利于实现预制袋被完好的张开,没有破损。
二十三、本发明,后端张板为倾斜板,后端张板的顶部高于中端张板的顶部,后端张板采用倾斜设置,能够防止整个张袋板没入预制袋中,当物料被装入到张开的预制袋后,张袋板更易脱离预制袋,不易造成预制袋口褶皱,从而利于提高物料包装工整度。
下面将结合说明书附图和具体实施方式对本发明作进一步的具体说明,其中:
图1为预制袋包装机的结构示意图;
图2为预制袋包装机的平移机构结构示意图;
图3为预制袋包装机的平移机构的滚动结构的结构示意图;
图4为图1中A处张袋机构的放大图;
图5为预制袋包装机的抱持机构的结构示意图;
图6为推料机构和平移机构的侧视结构示意图;
图7为抱持机构的结构示意图;
图8为预制包装机的物料夹持输送装置的结构示意图;
附图标记:1、送料机构,11、侧向压包机构,111、侧向压包气缸,112、侧向压板,12、阻料机构,121、阻料爪,122、阻料轴;2、推料机构,21、推料头,22、推料连杆,23、推料摆杆,24、推料滑轨,25、推料连杆Ⅱ,26、推料偏心盘;3、平移机构,31、驱动件,32、平移摆杆,34、平移架,35、平移偏心盘,36、平移连杆,341、滑块,342、滑轨,343、上支板,345、下支板,346、滚轮,3431、平滑块,3451、斜滑块,3452、限位柱,3432、限位块;4、夹持机构,41、夹持板,42、夹持气缸;5、张袋机构,51、张袋气缸,52、张袋板,521、前端张板,522、中端张板,523、后端张板;6、开袋机构,7、送袋机构,8、端封机构;9、抱持机构,92、抱持底板,911、第一抱持侧板,912、第二抱持侧板,93、第一抱持支板,94、第二抱持支板,95、第一加强条,96、第二加强条,97、凹槽,
10、待夹持工位,20、待推工位,30、开袋工位。
实施例1
预制袋包装机的物料包装方法,包括以下步骤:物料夹持或抱持、预制袋张袋、物料推送和预制袋脱袋,其中:所述的物料夹持或抱持:是指物料在夹持机构4或抱持机构9的作用下夹持或抱持至待推工位;所述的预制袋张袋:是指预制袋在张袋机构5的作用下,张开袋口左右两侧;所述物料推送:是指在物料在推料机构2的作用下,物料向预制袋袋口方向运动,至预制袋底部,物料随预制袋被继续推送;预制袋脱袋:是指物料至预制袋底部后,经推料机构2继续推送而脱离张袋机构5。
整个包装过程,物料输送、推料连续化程度高,较现有技术包装方法而言,物料输送包装行程较短,包装效率更高;由于物料是被抱持或夹持后沿着预制袋开口方向输送到待推工位上的,不会造成物料倒料的情况,整个输送过程中物料平整,输送至下一工序后也不需要对物料进行再次整理就可进行下一动作,具有物料输送、推料连续化程度高,输送包装行程短,包装效率高的特点。
实施例2
预制袋包装机的物料包装方法,包括以下步骤:物料夹持或抱持、预制袋张袋、物料推送和预制袋脱袋,其中:所述的物料夹持或抱持:是指物料在夹持机构4或抱持机构9的作用下夹持或抱持至待推工位;所述的预制袋张袋:是指预制袋在张袋机构5的作用下,张开袋口左右两侧;所述物料推送:是指在物料在推料机构2的作用下,物料向预制袋袋口方向运动,至预制袋底部,物料随预制袋被继续推送;预制袋脱袋:是指物料至预制袋底部后,经推料机构2继续推送而脱离张袋机构5;还包括预制袋前移:所述的预制袋前移是指在张袋机构5的作用下,预制袋向着物料推送方向的反方向前移;还包括封装:所述封装是指在端封机构8的作用下,对预制袋的袋口进行封装;所述物料推送是指推料机构2和张袋机构5向预制袋袋口方向运动,且推料机构2的推料速度大于张袋机构5的移动速度;待推工位是指抱持机构9和张袋机构5在平移机构3的带动下张袋机构5伸入预制袋内时抱持机构9的位置;所述抱持机构9包括用于抱持物料的第一抱持侧板911、第二抱持侧板912和抱持底板92,第一抱持侧板911与抱持底板92一侧连接,第二抱持侧板912与抱持底板92另一侧连接,抱持底板92水平设置;抱持机构9在预制袋包装机的平移机构3的驱动作用下沿水平方向往复运动。抱持机构在预制袋包装机的平移机构的驱动作用下沿水平方向往复运动,便于实现物料的快速抱持输送,提高后序包装效率。
实施例3
预制袋包装机的物料包装方法,包括以下步骤:
物料夹持或抱持、预制袋张袋、物料推送和预制袋脱袋,其中:
所述的物料夹持或抱持:是指物料在夹持机构4或抱持机构9的作用下夹持或抱持至待推工位;
所述的预制袋张袋:是指预制袋在张袋机构5的作用下,张开袋口左右两侧;
所述物料推送:是指在物料在推料机构2的作用下,物料向预制袋袋口方向运动,至预制袋底部,物料随预制袋被继续推送;
预制袋脱袋:是指物料至预制袋底部后,经推料机构2继续推送而脱离张袋机构5;
还包括预制袋前移:所述的预制袋前移是指在张袋机构5的作用下,预制袋向着物料推送方向的反方向前移;
还包括封装:所述封装是指在端封机构8的作用下,对预制袋的袋口进行封装;
所述物料推送是指推料机构2和张袋机构5向预制袋袋口方向运动,且推料机构2的推料速度大于张袋机构5的移动速度;
待推工位是指抱持机构9和张袋机构5在平移机构3的带动下张袋机构5伸入预制袋内时抱持机构9的位置;
所述抱持机构9包括用于抱持物料的第一抱持侧板911、第二抱持侧板912和抱持底板92,第一抱持侧板911与抱持底板92一侧连接,第二抱持侧板912与抱持底板92另一侧连接,抱持底板92水平设置;
抱持机构9在预制袋包装机的平移机构3的驱动作用下沿水平方向往复运动;
所述第一抱持侧板911和第二抱持侧板912相互平行布置在抱持底板92上;
所述平移机构3包括平移架34和驱动平移架34的驱动件31;
所述抱持底板92固定在平移架34上;
所述平移架34包括两个滑块341和固定在机架上的两根滑轨342,滑块341分别固定在第一抱持侧板911和第二抱持侧板912上,滑块341与滑轨342滑动配合。
平移架包括两个滑块和固定在机架上的两根滑轨,滑块分别固定在第一抱持侧板和第二抱持侧板上,滑块与滑轨滑动配合,平移架采用滑动结构,通过滑动配合的方式,使平移更加顺畅,而且滑块和滑轨成本低,维护更换都相当方便。
实施例4
预制袋包装机的物料包装方法,包括以下步骤:物料夹持或抱持、预制袋张袋、物料推送和预制袋脱袋,其中:所述的物料夹持或抱持:是指物料在夹持机构4或抱持机构9的作用下夹持或抱持至待推工位;所述的预制袋张袋:是指预制袋在张袋机构5的作用下,张开袋口左右两侧;所述物料推送:是指在物料在推料机构2的作用下,物料向预制袋袋口方向运动,至预制袋底部,物料随预制袋被继续推送;预制袋脱袋:是指物料至预制袋底部后,经推料机构2继续推送而脱离张袋机构5;还包括预制袋前移:所述的预制袋前移是指在张袋机构5的作用下,预制袋向着物料推送方向的反方向前移;还包括封装:所述封装是指在端封机构8的作用下,对预制袋的袋口进行封装;所述物料推送是指推料机构2和张袋机构5向预制袋袋口方向运动,且推料机构2的推料速度大于张袋机构5的移动速度;待推工位是指抱持机构9和张袋机构5在平移机构3的带动下张袋机构5伸入预制袋内时抱持机构9的位置;所述抱持机构9包括用于抱持物料的第一抱持侧板911、第二抱持侧板912和抱持底板92,第一抱持侧板911与抱持底板92一侧连接,第二抱持侧板912与抱持底板92另一侧连接,抱持底板92水平设置;抱持机构9在预制袋包装机的平移机构3的驱动作用下沿水平方向往复运动;所述第一抱持侧板911和第二抱持侧板912相互平行布置在抱持底板92上;所述平移机构3包括平移架34和驱动平移架34的驱动件31;所述抱持底板92固定在平移架34上;所述平移架34包括上支板343、下支板345和滚轮346,上支板343的下表面固定连接有平滑块3431,下支板345的上表面连接有斜滑块3451,滚轮346位于平滑块3431和斜滑块3451之间,滚轮346分别与平滑块3431和斜滑块3451滚动配合,抱持底板92与上支板343固定连接;所述下支板345上设置有两个限位柱3452,限位柱3452分别位于斜滑块3451的一端和另一端;所述上支板343上设置有两个限位块3432,限位块3432分别位于平滑块3431的一端和另一端;所述上支板343和下支板345均为铝合金板。下支板上设置有两个限位柱,限位柱分别位于斜滑块的一端和另一端,限位柱具有阻挡作用,通过设置限位柱,能够防止滚轮滑出斜滑块,保障平移架的使用稳定性。上支板上设置有两个限位块,限位块分别位于平滑块的一端和另一端,通过设置限位块能够防止滚轮从平滑块上滑出,进一步提高了平移架的使用稳定性。上支板和下支板均为铝合金板,上支板和下支板具有良好的刚性,整体强度高,不易发生形变,进而能够保障整个平移架的稳定性,提高物料输送效率。
实施例5
预制袋包装机的物料包装方法,包括以下步骤:物料夹持或抱持、预制袋张袋、物料推送和预制袋脱袋,其中:所述的物料夹持或抱持:是指物料在夹持机构4或抱持机构9的作用下夹持或抱持至待推工位;所述的预制袋张袋:是指预制袋在张袋机构5的作用下,张开袋口左右两侧;所述物料推送:是指在物料在推料机构2的作用下,物料向预制袋袋口方向运动,至预制袋底部,物料随预制袋被继续推送;预制袋脱袋:是指物料至预制袋底部后,经推料机构2继续推送而脱离张袋机构5;还包括预制袋前移:所述的预制袋前移是指在张袋机构5的作用下,预制袋向着物料推送方向的反方向前移;还包括封装:所述封装是指在端封机构8的作用下,对预制袋的袋口进行封装;所述物料推送是指推料机构2和张袋机构5向预制袋袋口方向运动,且推料机构2的推料速度大于张袋机构5的移动速度;待推工位是指抱持机构9和张袋机构5在平移机构3的带动下张袋机构5伸入预制袋内时抱持机构9的位置;所述抱持机构9包括用于抱持物料的第一抱持侧板911、第二抱持侧板912和抱持底板92,第一抱持侧板911与抱持底板92一侧连接,第二抱持侧板912与抱持底板92另一侧连接,抱持底板92水平设置;抱持机构9在预制袋包装机的平移机构3的驱动作用下沿水平方向往复运动;所述第一抱持侧板911和第二抱持侧板912相互平行布置在抱持底板92上;所述平移机构3包括平移架34和驱动平移架34的驱动件31;所述抱持底板92固定在平移架34上;所述平移架34包括上支板343、下支板345和滚轮346,上支板343的下表面固定连接有平滑块3431,下支板345的上表面连接有斜滑块3451,滚轮346位于平滑块3431和斜滑块3451之间,滚轮346分别与平滑块3431和斜滑块3451滚动配合,抱持底板92与上支板343固定连接;所述下支板345上设置有两个限位柱3452,限位柱3452分别位于斜滑块3451的一端和另一端;所述上支板343上设置有两个限位块3432,限位块3432分别位于平滑块3431的一端和另一端;所述上支板343和下支板345均为铝合金板;所述夹持机构4包括两个夹持板41,两个夹持板41平行设置;所述夹持机构4通过夹持气缸42驱动,夹持气缸42为两个,两个夹持板41上分别连接有一个夹持气缸42,两个夹持气缸42驱动两个夹持板41在水平方向上相互靠近或分开;所述张袋机构5包括固定连接在平移架34上的张袋爪和驱动张袋爪张开或收缩的张袋气缸51,张袋爪在平移架34作用下沿着物料运行方向作直线往复运动;所述张袋爪包括两个张袋板52,两个张袋板52平行设置;所述张袋爪通过两个张袋气缸51驱动,两个张袋板52上分别连接有一个张袋气缸51,两个张袋气缸51驱动两个张袋板52在水平方向上相互靠近或张开;所述张袋板52由前端张板521、中端张板522和后端张板523一体成型而成,前端张板521为竖直板,竖直板的角为圆角;所述中端张板522的横截面呈“U”字型;所述后端张板523为倾斜板,后端张板523的顶部高于中端张板522的顶部。张袋板由前端张板、中端张
板和后端张板一体成型而成,前端张板为竖直板,竖直板的角为圆角,预制袋在完全张开前,首先通过前端张板接触预制袋,将前端张板的角设置呈圆角,较小了棱线,通过圆角过渡,减小预制袋底部所受冲击,能够防止预制袋底部被戳坏,保障预制袋完好。中端张板的横截面呈“U”字型,整个张袋板与预制袋接触面积最大的是中端张板,通过将中端张板设置成“U”字状,中端张板的外壁与预制袋内壁接触时,实现了良好的圆弧过渡,利于实现预制袋被完好的张开,没有破损。后端张板为倾斜板,后端张板的顶部高于中端张板的顶部,后端张板采用倾斜设置,能够防止整个张袋板没入预制袋中,当物料被装入到张开的预制袋后,张袋板更易脱离预制袋,不易造成预制袋口褶皱,从而利于提高物料包装工整度。
实施例6
本发明的预制袋包装机的物料包装方法可以适用的预制袋包装机的技术方案可以是:本实施例公开了一种预制袋包装机,在待夹持工位10和开袋工位30之间设置有夹持输送装置,夹持输送装置包括夹持机构4和平移机构3,平移机构3带动夹持机构4沿物料夹持输送方向往复运动。夹持机构4设置在待夹持工位10与开袋工位30之间,用于将待夹持工位10处的物料夹持输送至待推工位20。预制袋包装机还包括张袋机构5,张袋机构5设置在夹持机构4前方,用于张开输送至开袋工位30的预制袋。张袋机构5在平移机构3的带动下沿物料夹持输送方向往复运动;预制袋包装机还包括推料机构2,用于将物料从待推工位20推送至预制袋内;并将预制袋推送至预定位置;推料机构2推送物料的同时,预制袋在张袋机构5的作用下与物料相向运动。本实施例的预制袋包装机还包括送料机构1和送袋机构7;送料机构1,用于将物料输送至待夹持工位10;送袋机构7,用于将预制袋输送至开袋工位30;平移机构3包括驱动件31,与驱动件31连接的平移架34,平移架34在驱动件31作用下作直线往复运动;所述平移架34包括上支板343、下支板345和滚轮346,上支板343的下表面固定连接有平滑块3431,下支板345的上表面连接有斜滑块3451,滚轮346位于平滑块3431和斜滑块3451之间,滚轮346分别与平滑块3431和斜滑块3451滚动配合。所述下支板345上设置有两个限位柱3452,限位柱3452分别位于斜滑块3451的一端和另一端。所述上支板343上设置有两个限位块3432,限位块3432分别位于平滑块3431的一端和另一端。所述上支板343和下支板345均为铝合金板。所述平移架34位于预制袋包装机的夹持机构4下方;或者所述平移架34位于预制袋包装机的夹持机构4侧方;或者所述平移架34位于预制袋包装机的夹持机构4的两侧上方;夹持机构4和张袋机构5分别固定设置在平移机构3的平移架34上,在平移机构3的驱动件31的驱动平移架34带动夹持机构4和张袋机构5往复运动;所述夹持机构4包括两个夹持板41和两个夹持气缸42,两个夹持板41平行设置;两个夹持板41上分别连接有一个夹持气缸42,两个夹持气缸42驱动两个夹持板41在水平方向上相互靠近或分开;所述张袋机构5包括两个张袋板52和两个张袋气缸51,两个张袋板52平行设置,两个张袋板52上分别连接有一个张袋气缸51,两个张袋气缸51驱动两个张袋板52在水平方向上相互靠近或张开;所述送料机构1上设置有侧向压包机构11和阻料机构12,所述侧向压包机构11设置在送料机构1一侧,所述阻料机构12设置在送料机构1上方;所述侧向压包机构11包括侧向压板112和侧向压包气缸111,侧向压板112固定在侧向压包气缸111上;所述阻料机构12包括阻料轴122和阻料爪121,所述阻料爪121设置在阻料轴122上,阻料轴122设置在送料机构1上方,阻料轴122驱动阻料爪121转动;所述待夹持工位10是指物料被送料机构1输送至送料机构1尾端并停留在送料机构1尾端的位置;待夹持工位10的位置还可以是在送料机构1尾端设置待夹持平台,物料由送料机构1输送至待夹持平台上,夹持机构4到夹持平台上夹持物料;所述待推工位20是指夹持机构4和张袋机构5在平移机构3的带动下张袋机构5伸入预制袋内时夹持机构4的位置;所述开袋工位30是指预制袋被送袋机构7输送至开袋机构6的位置。
实施例7
本发明的预制袋包装机的物料包装方法可以适用的一种预制袋包装机的控制系统的技术方案可以是:本实施例公开了一种预制袋包装机的控制系统,包括送料机构1、推料机构2、张袋机构5、开袋机构6和送袋机构7,还包括夹持机构4和平移机构3;送料机构1将物料输送至待夹持工位10处;夹持机构4在平移机构3的带动下将输送至待夹持工位10处的物料夹持输送至待推工位20处;在送料机构1或夹持机构4动作的同时,预制袋被送袋机构7输送至开袋工位30处,开袋机构6将预制袋的袋口打开;物料夹持输送至待推工位20的同时,张袋机构5伸入预制袋内并张开预制袋,推料机构2运动到待推工位20;推料机构2向前推送待推工位20的物料,夹持机构4在平移机构3的带动下向待夹持工位10移动,进行下一物料的夹持动作,同时,张袋机构5带着张开的预制袋沿物料被推送方向的反方向移动;在推料机构2的推送下,物料被推送至预制袋内,并继续向前推送,将包裹物料的预制袋推送至预定位置;所述夹持机构4设置在待夹持工位10与开袋工位30之间,用于将待夹持工位10处的物料夹持输送至待推工位20;所述张袋机构5设置在夹持机构4前方,用于张开输送至开袋工位30处的预制袋;所述张袋机构5在平移机构3的带动下沿物料夹持输送方向往复运动;送料机构1,用于将物料输送至待夹持工位10;送袋机构7,用于将预制袋输送至开袋工位30;所述推料机构2,用于将物料从待推工位
20推送至预制袋内;并将预制袋推送至预定位置;所述夹持机构4包括两个夹持板41和两个夹持气缸42,两个夹持板41平行设置;两个夹持板41上分别连接有一个夹持气缸42,两个夹持气缸42驱动两个夹持板41在水平方向上相互靠近或分开;所述张袋机构5包括两个张袋板52和两个张袋气缸51,两个张袋板52平行设置,两个张袋板52上分别连接有一个张袋气缸51,两个张袋气缸51驱动两个张袋板52在水平方向上相互靠近或张开;所述平移机构3包括驱动件31,与驱动件31连接的平移架34,平移架34在驱动件31作用下作直线往复运动;所述驱动件31为凸轮构件、气压缸或液压缸;所述平移架34包括上支板343、下支板345和滚轮346,上支板343的下表面固定连接有平滑块3431,下支板345的上表面连接有斜滑块3451,滚轮346位于平滑块3431和斜滑块3451之间,滚轮346分别与平滑块3431和斜滑块3451滚动配合;所述下支板345上设置有两个限位柱3452,限位柱3452分别位于斜滑块3451的一端和另一端;所述上支板343上设置有两个限位块3432,限位块3432分别位于平滑块3431的一端和另一端;所述上支板343和下支板345均为铝合金板;所述平移架34位于预制袋包装机的夹持机构4下方;或所述平移架34位于预制袋包装机的夹持机构4侧方;或所述平移架34位于预制袋包装机的夹持机构4的两侧的上方;所述送料机构1上设置有侧向压包机构11和阻料机构12,所述侧向压包机构11设置在送料机构1一侧,所述阻料机构12设置在送料机构1上方;所述侧向压包机构11包括侧向压板112和侧向压包气缸111,侧向压板112固定在侧向压包气缸111上;所述阻料机构12包括阻料轴122和阻料爪121,所述阻料爪121设置在阻料轴122上,阻料轴122设置在送料机构1上方,阻料轴122驱动阻料爪121转动;所述待夹持工位10是指物料被送料机构1输送至送料机构1尾端并停留在送料机构1尾端的位置;所述待推工位20是指夹持机构4和张袋机构5在平移机构3的带动下张袋机构5伸入预制袋内时夹持机构4的位置;所述开袋工位30是指预制袋被送袋机构7输送至开袋机构6的位置。
实施例8
本发明的预制袋包装机的物料包装方法可以适用的预制袋包装机的物料输送设备的技术方案可以是:预制袋包装机的物料输送设备,包括张袋机构5,还包括夹持机构4和平移机构3,所述夹持机构4位于张袋机构5的后方,所述夹持机构4在平移机构3作用下沿着物料运行方向作往复运动;夹持机构4通过夹持气缸42驱动;所述张袋机构5和夹持机构4均固定在平移机构3上,张袋机构5和夹持机构4在平移机构作用下同时沿着物料运行方向作往复运动;所述平移机构3为两个,张袋机构5固定在一个平移机构3上,夹持机构4固定在另一个平移机构3上;所述夹持机构4包括两个夹持板41,两个夹持板41平行设置;所述夹持气缸42为两个,两个夹持板41上分别连接有一个夹持气缸42,两个夹持气缸42驱动两个夹持板41在水平方向上相互靠近或分开;所述张袋机构5包括两个张袋板52,两个张袋板52平行设置;所述张袋机构5通过两个张袋气缸51驱动,两个张袋板52上分别连接有一个张袋气缸51,两个张袋气缸51驱动两个张袋板52在水平方向上相互靠近或张开;所述张袋板52由前端张板521、中端张板522和后端张板523一体成型而成,前端张板521为竖直板,竖直板的角为圆角;所述中端张板522的横截面呈“U”字型;所述后端张板523为倾斜板,后端张板523的顶部高于中端张板522的顶部。中端张板的横截面呈“U”字型,整个张袋板与预制袋接触面积最大的是中端张板,通过将中端张板设置成“U”字状,中端张板的外壁与预制袋内壁接触时,实现了良好的圆弧过渡,利于实现预制袋被完好的张开,没有破损。后端张板为倾斜板,后端张板的顶部高于中端张板的顶部,后端张板采用倾斜设置,能够防止整个张袋板没入预制袋中,当物料被装入到张开的预制袋后,张袋板更易脱离预制袋,不易造成预制袋口褶皱,从而利于提高物料包装工整度。
实施例9
本发明的预制袋包装机的物料包装方法可以适用的预制袋包装机的物料输送与推料装置的技术方案可以是:本实施例公开了:预制袋包装机的物料输送与推料装置,包括推料机构2,还包括平移机构3,所述平移机构3设置在预制袋包装机的待夹持工位10和开袋工位30之间,并在待夹持工位10和开袋工位30之间作往复运动;所述推料机构2用于将待推工位20的物料推送至预制袋内。还包括夹持或抱持输送的输送装置,所述输送装置与平移机构3连接并在平移机构3的带动下沿物料夹持或抱持输送的方向往复运动。所述输送装置为夹持机构4。所述夹持机构4用于将待夹持工位10的物料夹持输送至待推工位20;在平移机构3的带动下夹持机构4在待夹持工位10与待推工位20之间作往复运动;
所述平移机构3包括驱动件31,与驱动件31连接的平移架34,平移架34在驱动件31作用下作直线往复运动;所述驱动件31为平移凸轮构件、气压缸、液压缸或平移偏心盘35构件;所述平移凸轮构件包括平移凸轮和平移摆杆32,平移架34在平移凸轮驱动下作直线往复运动;
所述推料机构2包括推料头21、推料滑轨24和推料驱动件;所述推料头21滑动连接在推料滑轨24上,所述推料驱动件与推料头21连接并带动推料头21沿推料滑轨24往复滑动;所述推料驱动件为推料凸轮构件、气压缸、液压缸或推料偏心盘26构件;
所述推料凸轮构件包括推料凸轮,推料凸轮驱动推料摆杆23往复摆动,通过推料连杆22带动推料头21沿推料滑轨24往复运动;所述推料凸轮构件包括推料偏心盘26和推料连杆Ⅱ25,推料连杆Ⅱ25一
端铰接在推料偏心盘26上,另一端铰接在推料摆杆23上;
平移凸轮和推料凸轮分别固定在同一驱动主轴上;
所述抱持机构9包括用于抱持物料的第一抱持侧板911、第二抱持侧板912和抱持底板92,第一抱持侧板911与抱持底板92一侧连接,第二抱持侧板912与抱持底板92另一侧连接,所述抱持底板92水平设置。
实施例10
本发明的预制袋包装机的物料包装方法可以适用的预制袋包装机的物料夹持输送装置的技术方案可以是:预制袋包装机的物料夹持输送装置,包括平移机构3和与平移机构3连接的夹持机构4,所述夹持机构4在平移机构3作用下沿着物料运行方向作往复运动;还包括夹持气缸42,夹持机构4通过夹持气缸42驱动;所述夹持机构4包括两个夹持板41,两个夹持板41平行设置;所述夹持气缸42为两个,两个夹持板41上分别连接有一个夹持气缸42,两个夹持气缸42驱动两个夹持板41在水平方向上相互靠近或分开;所述平移机构包括平移架34和驱动平移架34的驱动件31,夹持气缸42固定在平移架34上;所述平移架34设置在预制袋包装机的待夹持工位和开袋工位之间;所述平移架34位于夹持机构下方;所述驱动件31为平移凸轮构件、气压缸、液压缸或平移偏心盘构件;所述平移凸轮构件包括平移凸轮和平移连杆36,平移架34在平移凸轮驱动下作直线往复运动;所述平移架34包括上支板343、下支板345和滚轮346,上支板343的下表面固定连接有平滑块3431,下支板345的上表面连接有斜滑块3451,滚轮346位于平滑块3431和斜滑块3451之间,滚轮346分别与平滑块3431和斜滑块3451滚动配合,抱持底板92与上支板343固定连接;所述下支板345上设置有两个限位柱3452,限位柱3452分别位于斜滑块3451的一端和另一端;所述上支板343上设置有两个限位块3432,限位块3432分别位于平滑块3431的一端和另一端;所述上支板343和下支板345均为铝合金板。
下支板上设置有两个限位柱,限位柱分别位于斜滑块的一端和另一端,限位柱具有阻挡作用,通过设置限位柱,能够防止滚轮滑出斜滑块,保障平移架的使用稳定性。
上支板上设置有两个限位块,限位块分别位于平滑块的一端和另一端,通过设置限位块能够防止滚轮从平滑块上滑出,进一步提高了平移架的使用稳定性。上支板和下支板均为铝合金板,上支板和下支板具有良好的刚性,整体强度高,不易发生形变,进而能够保障整个平移架的稳定性,提高物料输送效率。
实施例11
本发明的预制袋包装机的物料包装方法可以适用的预制袋包装机的物料夹持输送方法的技术方案可以是:预制袋包装机的物料夹持输送方法,包括以下步骤:
a、物料被送料机构1送至待夹持工位上,通过夹持机构4沿物料水平输送方向的两侧对物料进行夹持;
b、将物料夹持输送至待推工位上,预制袋通过张袋机构5张开;
c、物料被推料机构2推送,同时预制袋在张袋机构5带动下与物料相向运动;
所述步骤a中,待夹持工位是指物料被送料机构1输送至送料机构1尾端并停留在送料机构1尾端的位置;所述步骤b中,待推工位是指夹持机构4和张袋机构5在平移机构3的带动下张袋机构5伸入预制袋内时夹持机构4的位置;所述步骤c中,物料被推料机构2推送时,夹持机构4先部分打开至张袋机构5相同的宽度,再全部打开;所述张袋机构5的张袋方式为平行张袋;所述平移机构3为两个,张袋机构5固定在一个平移机构3上,夹持机构4固定在另一个平移机构3上;所述夹持机构4包括两个夹持板41,两个夹持板41平行设置;所述夹持机构4通过夹持气缸42驱动,夹持气缸42为两个,两个夹持板41上分别连接有一个夹持气缸42,两个夹持气缸42驱动两个夹持板41在水平方向上相互靠近或分开;所述张袋机构5包括两个张袋板52,两个张袋板52平行设置;所述张袋机构5通过两个张袋气缸51驱动,两个张袋板52上分别连接有一个张袋气缸51,两个张袋气缸51驱动两个张袋板52在水平方向上相互靠近或张开;所述张袋板52由前端张板521、中端张板522和后端张板523一体成型而成,前端张板521为竖直板,竖直板的角为圆角;所述中端张板522的横截面呈“U”字型;所述后端张板523为倾斜板,后端张板523的顶部高于中端张板522的顶部。所述平移机构3包括驱动件31和平移架34,平移架34设置在预制袋包装机的待夹持工位和开袋工位之间,平移架34位于预制袋包装机的夹持机构4下方,平移架34在驱动件31作用下作直线往复运动;
所述驱动件31为平移凸轮构件、气压缸、液压缸或平移偏心盘构件;所述平移凸轮构件包括平移凸轮和平移连杆36,平移架34在平移凸轮驱动下作直线往复运动。所述平移架34包括上支板343、下支板345和滚轮346,上支板343的下表面固定连接有平滑块3431,下支板345的上表面连接有斜滑块3451,滚轮346位于平滑块3431和斜滑块3451之间,滚轮346分别与平滑块3431和斜滑块3451滚动配合。所述下支板345上设置有两个限位柱3452,限位柱3452分别位于斜滑块3451的一端和另一端。所述上支板343上设置有两个限位块3432,限位块3432分别位于平滑块3431的一端和另一端。所述上
支板343和下支板345均为铝合金板。下支板上设置有两个限位柱,限位柱分别位于斜滑块的一端和另一端,限位柱具有阻挡作用,通过设置限位柱,能够防止滚轮滑出斜滑块,保障平移架的使用稳定性。上支板上设置有两个限位块,限位块分别位于平滑块的一端和另一端,通过设置限位块能够防止滚轮从平滑块上滑出,进一步提高了平移架的使用稳定性。上支板和下支板均为铝合金板,上支板和下支板具有良好的刚性,整体强度高,不易发生形变,进而能够保障整个平移架的稳定性,提高物料输送效率。
实施例12
本发明的预制袋包装机的物料包装方法可以适用的预制袋包装机的物料抱持输送装置的技术方案可以是:预制袋包装机的物料抱持输送装置,包括平移机构3和与平移机构3连接的抱持机构9,所述抱持机构9在平移机构3作用下沿着物料运行方向作往复运动。
所述抱持机构包括用于抱持物料的第一抱持侧板911、第二抱持侧板912和抱持底板92,第一抱持侧板911与抱持底板92一侧连接,第二抱持侧板912与抱持底板92另一侧连接,抱持底板92水平设置。
所述第一抱持侧板911和第二抱持侧板912相互平行布置在抱持底板92上。
还包括第一抱持支板93和第二抱持支板94,第一抱持支板93与第一抱持侧板911的上部倾斜连接,第二抱持支板94与第二抱持侧板912的上部倾斜连接。
所述第一抱持支板93与第一抱持侧板911所形成的夹角为150度,第二抱持支板94与第二抱持侧板912所形成的夹角为150度。
所述抱持底板92的底部设置有长度与抱持底板92长度相同的第一加强条95和第二加强条96,第一加强条95位于抱持底板92的一侧,第二加强条96位于抱持底板92的另一侧。
所述第一加强条95和第二加强条96上均开有凹槽97。
所述平移机构包括平移架34和驱动平移架34的驱动件31,抱持底板92固定在平移架34上。
所述平移架34设置在预制袋包装机的待夹持工位和开袋工位之间。
所述平移架34位于抱持机构的两侧的上方。
所述驱动件31为平移凸轮构件、气压缸、液压缸或平移偏心盘构件。
所述平移凸轮构件包括平移凸轮和平移连杆,平移架34在平移凸轮驱动下作直线往复运动。
所述平移架34包括上支板343、下支板345和滚轮346,上支板343的下表面固定连接有平滑块3431,下支板345的上表面连接有斜滑块3451,滚轮346位于平滑块3431和斜滑块3451之间,滚轮346分别与平滑块3431和斜滑块3451滚动配合,抱持底板92与上支板343固定连接。
所述下支板345上设置有两个限位柱3452,限位柱3452分别位于斜滑块3451的一端和另一端。
所述上支板343上设置有两个限位块3432,限位块3432分别位于平滑块3431的一端和另一端。
所述上支板343和下支板345均为铝合金板。
下支板上设置有两个限位柱,限位柱分别位于斜滑块的一端和另一端,限位柱具有阻挡作用,通过设置限位柱,能够防止滚轮滑出斜滑块,保障平移架的使用稳定性。
上支板上设置有两个限位块,限位块分别位于平滑块的一端和另一端,通过设置限位块能够防止滚轮从平滑块上滑出,进一步提高了平移架的使用稳定性。
上支板和下支板均为铝合金板,上支板和下支板具有良好的刚性,整体强度高,不易发生形变,进而能够保障整个平移架的稳定性,提高物料输送效率。
Claims (20)
- 预制袋包装机的物料包装方法,其特征在于,包括以下步骤:物料夹持或抱持、预制袋张袋、物料推送和预制袋脱袋,其中:所述的物料夹持或抱持:是指物料在夹持机构(4)或抱持机构(9)的作用下夹持或抱持至待推工位;所述的预制袋张袋:是指预制袋在张袋机构(5)的作用下,张开袋口左右两侧;所述物料推送:是指在物料在推料机构(2)的作用下,物料向预制袋袋口方向运动,至预制袋底部,物料随预制袋被继续推送;预制袋脱袋:是指物料至预制袋底部后,经推料机构(2)继续推送而脱离张袋机构(5)。
- 根据权利要求1所述的预制袋包装机的物料包装方法,其特征在于,还包括预制袋前移:所述的预制袋前移是指在张袋机构(5)的作用下,预制袋向着物料推送方向的反方向前移。
- 根据权利要求1或2所述的预制袋包装机的物料包装方法,其特征在于,还包括封装:所述封装是指在端封机构(8)的作用下,对预制袋的袋口进行封装。
- 根据权利要求1或2所述的预制袋包装机的物料包装方法,其特征在于:所述物料推送是指推料机构(2)和张袋机构(5)向预制袋袋口方向运动,且推料机构(2)的推料速度大于张袋机构(5)的移动速度。
- 根据权利要求1所述的预制袋包装机的物料包装方法,其特征在于:待推工位是指夹持机构(4)和张袋机构(5)在平移机构(3)的带动下张袋机构(5)伸入预制袋内时夹持机构(4)的位置。
- 根据权利要求1所述的预制袋包装机的物料包装方法,其特征在于:待推工位是指抱持机构(9)和张袋机构(5)在平移机构(3)的带动下张袋机构(5)伸入预制袋内时抱持机构(9)的位置。
- 根据权利要求1或2或6所述的预制袋包装机的物料包装方法,其特征在于:所述抱持机构(9)包括用于抱持物料的第一抱持侧板(911)、第二抱持侧板(912)和抱持底板(92),第一抱持侧板(911)与抱持底板(92)一侧连接,第二抱持侧板(912)与抱持底板(92)另一侧连接,抱持底板(92)水平设置。
- 根据权利要求6所述的预制袋包装机的物料包装方法,其特征在于:抱持机构(9)在预制袋包装机的平移机构(3)的驱动作用下沿水平方向往复运动。
- 根据权利要求7所述的预制袋包装机的物料包装方法,其特征在于:所述第一抱持侧板(911)和第二抱持侧板(912)相互平行布置在抱持底板(92)上。
- 根据权利要求5或6所述的预制袋包装机的物料包装方法,其特征在于:所述平移机构(3)包括平移架(34)和驱动平移架(34)的驱动件(31)。
- 根据权利要求7所述的预制袋包装机的物料包装方法,其特征在于:所述抱持底板(92)固定在平移架(34)上。
- 根据权利要求10所述的预制袋包装机的物料包装方法,其特征在于:所述平移架(34)包括两个滑块(341)和固定在机架上的两根滑轨(342),滑块(341)分别固定在第一抱持侧板(911)和第二抱持侧板(912)上,滑块(341)与滑轨(342)滑动配合。
- 根据权利要求10所述的预制袋包装机的物料包装方法,其特征在于:所述平移架(34)包括上支板(343)、下支板(345)和滚轮(346),上支板(343)的下表面固定连接有平滑块(3431),下支板(345)的上表面连接有斜滑块(3451),滚轮(346)位于平滑块(3431)和斜滑块(3451)之间,滚轮(346)分别与平滑块(3431)和斜滑块(3451)滚动配合,抱持底板(92)与上支板(343)固定连接。
- 根据权利要求13所述的预制袋包装机的物料包装方法,其特征在于:所述下支板(345)上设置有两个限位柱(3452),限位柱(3452)分别位于斜滑块(3451)的一端和另一端。
- 根据权利要求13所述的预制袋包装机的物料包装方法,其特征在于:所述上支板(343)上设置有两个限位块(3432),限位块(3432)分别位于平滑块(3431)的一端和另一端。
- 根据权利要求13所述的预制袋包装机的物料包装方法,其特征在于:所述上支板(343)和下支板(345)均为铝合金板。
- 根据权利要求1所述的预制袋包装机的物料包装方法,其特征在于:所述夹持机构(4)包括两个夹持板(41),两个夹持板(41)平行设置。
- 根据权利要求17所述的预制袋包装机的物料包装方法,其特征在于:所述夹持机构(4)通过夹持气缸(42)驱动,夹持气缸(42)为两个,两个夹持板(41)上分别连接有一个夹持气缸(42),两 个夹持气缸(42)驱动两个夹持板(41)在水平方向上相互靠近或分开。
- 根据权利要求3所述的预制袋包装机的物料包装方法,其特征在于:所述张袋机构(5)包括固定连接在平移架(34)上的张袋爪和驱动张袋爪张开或收缩的张袋气缸(51),张袋爪在平移架(34)作用下沿着物料运行方向作直线往复运动。
- 根据权利要求19所述的预制袋包装机的物料包装方法,其特征在于:所述张袋爪包括两个张袋板(52),两个张袋板(52)平行设置。
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