WO2017163844A1 - 誘電体組成物、誘電体素子、電子部品及び積層電子部品 - Google Patents
誘電体組成物、誘電体素子、電子部品及び積層電子部品 Download PDFInfo
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- WO2017163844A1 WO2017163844A1 PCT/JP2017/008804 JP2017008804W WO2017163844A1 WO 2017163844 A1 WO2017163844 A1 WO 2017163844A1 JP 2017008804 W JP2017008804 W JP 2017008804W WO 2017163844 A1 WO2017163844 A1 WO 2017163844A1
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Definitions
- the present invention particularly relates to a dielectric composition, a dielectric element, an electronic component, and a laminated electronic component that are suitable for use in a high-temperature environment such as in-vehicle use.
- multilayer ceramic capacitors are used in many electronic devices because of their high reliability and low cost. Specifically, it is used for information terminals, home appliances, and automobile electrical components.
- a multilayer ceramic capacitor used for in-vehicle use or the like may be required to have a higher temperature range as compared with a normal multilayer ceramic capacitor, and higher reliability is required. It is necessary not to break down against the applied voltage, that is, withstand voltage is high.
- withstand voltage since a high AC voltage is applied to a resonance capacitor used in a non-contact power supply resonance circuit or the like, not only a DC withstand voltage but also an AC withstand voltage is required to be high.
- Patent Document 1 discloses a technique relating to a tungsten bronze type complex oxide exhibiting a high relative dielectric constant and specific resistance.
- an alkali metal element is included as a constituent element of the main component. Since alkali metal elements have high volatility, there is a problem that handling at the time of manufacture tends to be complicated, for example, it is necessary to incorporate a process for supplementing the alkali metal elements. In addition, lattice defects due to potassium having high volatility are likely to be generated in the dielectric composition, and conduction electrons are likely to be generated, which makes it difficult to obtain a high DC withstand voltage.
- Patent Document 2 discloses a technique for a perovskite oxide having a high DC withstand voltage of 150 ° C.
- the technology is disclosed.
- the relative dielectric constant at room temperature is as high as about 100 to 700, and a good value of tan ⁇ at room temperature of 5% or less is obtained.
- Non-Patent Document 2 discloses a tungsten bronze type dielectric Ba 2 Sm 2 Ti 4 Ta 6 O 30 having a high relative dielectric constant and low dielectric loss.
- the relative dielectric constant at room temperature is as high as about 120, and tan ⁇ at room temperature is 3% or less.
- a dielectric ceramic composition containing a compound represented by the composition formula Ba x (Ti 1-y Sn y ) O 3 and an oxide of Zn is used in Patent Document 3.
- a technique for improving the AC withstand voltage is disclosed.
- BMTNO15, M Bi3 +, La3 +, Nd3 +, Nd3 +, Nd3 +, Nd3 +, Sd3 +, Nd3 +, Nd3 +, Sd3 +, Nd3 +, Nd3 +, Sd3 +, Nd3 +, Nd3 +, Sd3 +, Nd3 +, Nd3 +, Nd3 +, Nd3 +, Nd3 +, Journal of the American Ceramic Society, 93 [3] 782-786 (2010) "Crystal structure and ferroelectric behaviors of Ba5SmTi3Ta4O3B4Ta4O3B4S4O4O4
- the present invention has been made in view of the above problems, and is suitable for use in a high temperature environment such as in-vehicle use, for example, and has a high DC withstand voltage and a high ratio even under a use environment of 175 ° C. or higher.
- the present invention provides a dielectric composition not only having resistance but also having high AC withstand voltage and low dielectric loss, and a dielectric element, an electronic component, and a laminated electronic component using the same.
- the dielectric composition of the present invention comprises: Main component chemical formula (Sr 1.00- (s + t) Ba s Ca t) 6.00-x R x (Ti 1.00-a Zr a) x + 2.00 (Nb 1.00-b Ta b) 8.
- R is at least one element selected from Y, La, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu;
- s, t, x, a, b are 0.50 ⁇ s ⁇ 1.00, 0 ⁇ t ⁇ 0.30, 0.50 ⁇ s + t ⁇ 1.00, 1.50 ⁇ x ⁇ 3.00, 0.20 ⁇ a ⁇ 1.00, 0 ⁇ b ⁇ 1.00
- the dielectric composition By using the dielectric composition, a dielectric composition that is suitable for use in a high-temperature environment and has not only high DC withstand voltage and high specific resistance but also high AC withstand voltage and low dielectric loss. Can be obtained.
- At least one selected from Mn, Mg, Co, V, W, Mo, Si, Li, B, and Al is added as an auxiliary component to 0.1 mol of the main component. It contains 10 mol or more and 20.00 mol or less. Thereby, in addition to a higher specific resistance, a higher DC withstand voltage, and a higher AC withstand voltage, a low dielectric loss is obtained.
- the substitution amount a of Zr contained in the main component is preferably 0.50 ⁇ a ⁇ 1.00.
- the dielectric element according to the present invention preferably comprises the above dielectric composition.
- the dielectric element according to the present invention can be used in a high-temperature environment such as in-vehicle use by including the above-described dielectric composition.
- the electronic component according to the present invention preferably includes a dielectric layer made of the above dielectric composition.
- the laminated electronic component according to the present invention preferably has a laminated portion in which dielectric layers made of the above dielectric composition and internal electrode layers are alternately laminated.
- the electronic component and the laminated electronic component according to the present invention can be used in a high-temperature environment such as in-vehicle use by including a dielectric layer made of the above-described dielectric composition.
- the use of the electronic component having a dielectric layer made of the dielectric composition according to the present invention is not particularly limited, but is useful for a multilayer ceramic capacitor, a piezoelectric element, a chip varistor, a chip thermistor, and the like.
- the present invention is suitable for use in a high temperature environment such as in-vehicle use, and not only has a high DC withstand voltage and high specific resistance, but also has a high AC withstand voltage and low even under a use environment of 175 ° C. or higher. It is possible to provide a dielectric composition having dielectric loss, and a dielectric element, an electronic component and a laminated electronic component using the same.
- FIG. 1 is a cross-sectional view of a multilayer ceramic capacitor according to an embodiment of the present invention.
- the dielectric composition according to this embodiment is Main component chemical formula (Sr 1.00- (s + t) Ba s Ca t) 6.00-x R x (Ti 1.00-a Zr a) x + 2.00 (Nb 1.00-b Ta b) 8.
- R is at least one element selected from Y, La, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu;
- s, t, x, a, b are 0.50 ⁇ s ⁇ 1.00, 0 ⁇ t ⁇ 0.30, 0.50 ⁇ s + t ⁇ 1.00, 1.50 ⁇ x ⁇ 3.00, 0.20 ⁇ a ⁇ 1.00, 0 ⁇ b ⁇ 1.00
- the dielectric composition according to the present embodiment is mainly composed of the tungsten bronze type complex oxide represented by the above chemical formula, it becomes easy to obtain a high DC withstand voltage.
- the inventors consider this factor as follows.
- the tungsten bronze complex oxide which is the main component of this embodiment, is characterized by a wide band gap. Therefore, electrons in the valence band are difficult to excite into the conduction band and are majority carriers involved in conduction. It becomes possible to suppress the electron carrier concentration.
- the carrier concentration of conduction electrons that are majority carriers has an influence.
- the dielectric composition of the present invention it is possible to suppress the carrier concentration of electrons, which are majority carriers, to be low, so that it is considered that breakdown due to avalanche is less likely to occur. Furthermore, since the band gap is wide, it is possible to maintain a wide band gap even when a high electric field strength is applied. Thus, it is considered that a high DC withstand voltage was obtained even at a high electric field strength. In addition, since it does not contain a highly volatile alkali metal, it is difficult to generate lattice defects, and it is difficult to generate conduction electrons, and therefore, it has characteristics of high specific resistance and DC withstand voltage.
- s and t are 0.50 ⁇ s ⁇ 1.00, 0 ⁇ t ⁇ 0.30, and 0.50 ⁇ s + t ⁇ 1.00. And it becomes easy to obtain a low dielectric loss.
- K or Na which is an alkali metal element
- the alkali metal element has high volatility, so that lattice defects are likely to occur during heat treatment (firing process, etc.), resulting in a high value.
- the DC withstand voltage tends to be difficult to obtain.
- t represents the amount of substitution of Ca, but Ca is an arbitrary component, and the upper limit of the amount of substitution is 0.30.
- R in the chemical formula is at least one element selected from Y, La, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu, thereby obtaining a high DC withstand voltage. It becomes easy to be done.
- X of the chemical formula is 1.50 ⁇ x ⁇ 3.00
- the x 2 (Sr 1.00- (s + t) Ba s Ca t) 4.00 R 2.00 (Ti 1.00-a Zr a) 4.00 (Nb 1.00- b Ta b) 6.00 O 30.00
- x 3 in (Sr 1.00- (s + t) Ba s Ca t) 3.00 R 3.00 ( Ti 1.00-a Zr a ) 5.00 (Nb 1.00-b Ta b ) 5.00 O 30.00 and other tungsten bronze type complex oxides are used as the main component, so that a high AC withstand voltage and Low dielectric loss is easily obtained.
- the tungsten bronze type complex oxide of the above chemical formula has a high band gap and a low dielectric loss. Therefore, it is considered that the ion displacement follows the AC electric field well and the AC withstand voltage is increased.
- x is larger than 3.00, for example, it is difficult to form a tungsten bronze type crystal structure in a complex oxide such as the chemical formula Ba 2 La 4 Zr 6 Nb 4 O 30 . It becomes difficult to obtain the characteristic high AC withstand voltage.
- Ta is an arbitrary component, and a tungsten bronze type crystal structure can be maintained even in a composite oxide in which Nb is replaced with Ta.
- a preferable Ta substitution amount is 0.10 ⁇ b ⁇ 1.00, which makes it easier to obtain a higher DC withstand voltage.
- At least one element selected from Mn, Mg, Co, V, W, Mo, Si, Li, B, and Al is included as a subcomponent.
- the interaction between these elements and Zr contained in the main component makes it easy to obtain a high specific resistance as well as a high DC withstand voltage.
- the Zr substitution amount a is 0.80 ⁇ a ⁇ 1.00, the interaction is enhanced and a higher DC withstand voltage can be easily obtained.
- At least one selected from Y, La, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu as the second subcomponent may be included.
- a 2nd subcomponent is arbitrary components, The upper limit of the content is determined in the range which can achieve the objective of invention.
- the dielectric composition also has a small amount of impurities and other subcomponents unless the dielectric properties which are the effects of the present invention, that is, the relative permittivity, specific resistance, DC withstand voltage and AC withstand voltage are greatly deteriorated. It may be included. Therefore, the content of the main component is not particularly limited, but is, for example, 50 mol% or more and 100 mol% or less with respect to the entire dielectric composition containing the main component.
- FIG. 1 shows a multilayer ceramic capacitor according to an embodiment of the present invention.
- the multilayer ceramic capacitor 1 has a capacitor element body 10 having a configuration in which dielectric layers 2 and internal electrode layers 3 are alternately stacked. At both ends of the capacitor element body 10, a pair of external electrodes 4 are formed which are electrically connected to the internal electrode layers 3 arranged alternately in the element body 10.
- the shape of the capacitor element body 10 is not particularly limited, but is usually a rectangular parallelepiped shape. Moreover, there is no restriction
- the thickness of the dielectric layer 2 is not particularly limited, and may be appropriately determined according to the use of the multilayer ceramic capacitor 1.
- the conductive material contained in the internal electrode layer 3 is not particularly limited, but Ni, Pd, Ag, Pd—Ag alloy, Cu or Cu-based alloy is preferable.
- the Ni, Pd, Ag, Pd—Ag alloy, Cu, or Cu-based alloy may contain various trace components such as P of about 0.1% by weight or less.
- the internal electrode layer 3 may be formed using a commercially available electrode paste. What is necessary is just to determine the thickness of the internal electrode layer 3 suitably according to a use etc.
- the conductive material contained in the external electrode 4 is not particularly limited, but usually Cu, Cu-based alloy, Ni, Ni-based alloy, Ag, Ag—Pd alloy or the like is used.
- the thickness of the external electrode may be appropriately determined according to the application and the like, but is usually preferably about 5 ⁇ m to 50 ⁇ m. If necessary, a coating layer is formed on the surface of the external electrode 4 by plating or the like.
- a green chip is produced by a normal printing method or a sheet method using a paste as in the case of a conventional multilayer ceramic capacitor, fired, and then fired by applying an external electrode. It is manufactured by doing.
- the manufacturing method will be specifically described.
- a raw material is prepared so that a main component may become a desired ratio, it mixes, and a calcining powder can be obtained by heat-processing (temporary baking) at 800 degreeC or more.
- heat treatment is performed at 800 ° C. to 1000 ° C. so that the particle size of the calcined powder is 0.1 ⁇ m or more and 5.0 ⁇ m or less.
- a different phase such as Ba 5 Nb 4 O 15 having an anisotropic shape is not included in the calcined powder.
- the raw material is mainly composed of Sr, Ba, Ca, Ti, Zr, Nb, Ta, Y, La, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu. Or a mixture thereof can be used as a raw material powder.
- various compounds that become the above-described oxides or composite oxides by firing for example, carbonates, oxalates, nitrates, hydroxides, organometallic compounds, and the like can be appropriately selected and mixed for use.
- SrO may be used as a raw material for Sr, or SrCO 3 may be used.
- a raw material for the subcomponent is also prepared.
- the raw material of the subcomponent is not particularly limited, and an oxide of each component or a mixture thereof can be used as the raw material powder.
- various compounds that become the above-described oxides or composite oxides by firing for example, carbonates, oxalates, nitrates, hydroxides, organometallic compounds, and the like can be appropriately selected and mixed for use.
- MgO may be used as a raw material for Mg, or MgCO 3 may be used.
- Prepared calcined powder of main component and raw material of subcomponent are weighed and mixed so as to have a predetermined composition ratio to obtain a dielectric composition raw material.
- Examples of the mixing method include wet mixing using a ball mill and dry mixing using a dry mixer.
- This dielectric composition raw material is made into a paint to prepare a dielectric layer paste.
- the dielectric layer paste may be an organic paint obtained by kneading a dielectric material and an organic vehicle, or may be a water-based paint.
- Organic vehicle is a binder dissolved in an organic solvent.
- the binder used for the organic vehicle is not particularly limited, and may be appropriately selected from usual various binders such as ethyl cellulose and polyvinyl butyral.
- the organic solvent to be used is not particularly limited, and may be appropriately selected from various organic solvents such as terpineol, butyl carbitol, acetone and the like according to a method to be used such as a printing method or a sheet method.
- the dielectric layer paste when used as a water-based paint, a water-based vehicle in which a water-soluble binder or a dispersant is dissolved in water and a dielectric material may be kneaded.
- the water-soluble binder used for the water-based vehicle is not particularly limited, and for example, polyvinyl alcohol, cellulose, water-soluble acrylic resin, etc. may be used.
- the internal electrode layer paste is obtained by kneading the above-mentioned organic vehicle with various conductive metals and alloys as described above, or various oxides, organometallic compounds, resinates, etc. that become the above-mentioned conductive materials after firing. Prepare.
- the external electrode paste may be prepared in the same manner as the internal electrode layer paste described above.
- the content of the organic vehicle in each paste described above is not particularly limited, and may be a normal content, for example, about 1% to 5% by weight for the binder and about 10% to 50% by weight for the solvent.
- Each paste may contain additives selected from various dispersants, plasticizers, dielectric materials, insulator materials, and the like as necessary. The total content of these is preferably 10% by weight or less.
- the dielectric layer paste and the internal electrode layer paste are printed and laminated on a substrate such as PET, cut into a predetermined shape, and then peeled off from the substrate to obtain a green chip.
- a dielectric layer paste is used to form a green sheet, the internal electrode layer paste is printed thereon, and these are stacked to form a green chip.
- the temperature rising rate is preferably 5 ° C./hour to 300 ° C./hour
- the holding temperature is preferably 180 ° C. to 500 ° C.
- the temperature holding time is preferably 0.5 hours to 24 hours.
- the atmosphere for the binder removal treatment is air or a reducing atmosphere.
- the holding temperature during firing is preferably 1000 ° C. to 1400 ° C., more preferably 1100 ° C. to 1360 ° C. If the holding temperature is lower than the above range, the densification becomes insufficient. If the holding temperature exceeds the above range, the electrode is interrupted due to abnormal sintering of the internal electrode layer, or the capacity change rate is deteriorated due to diffusion of the constituent material of the internal electrode layer. It becomes easy. Moreover, when the said range is exceeded, there exists a possibility that a dielectric particle may coarsen and a DC withstand voltage may be reduced.
- the heating rate is preferably 50 ° C./hour to 500 ° C./hour, more preferably 200 ° C./hour to 300 ° C./hour, after sintering.
- the temperature holding time is preferably 0.5 hours to 24 hours, more preferably 1 hour to 3 hours
- the cooling rate is preferably 50 ° C. / Hour to 500 ° C./hour, more preferably 200 ° C./hour to 300 ° C./hour.
- a wetter or the like may be used to wet the N 2 gas, mixed gas, or the like.
- the water temperature is preferably about 5 to 75 ° C.
- the binder removal treatment, firing and annealing may be performed continuously or independently.
- the end face polishing is performed on the capacitor element body 10 obtained as described above by, for example, barrel polishing or sand blasting, and the external electrode paste is applied and fired to form the external electrode 4. Then, if necessary, a coating layer is formed on the surface of the external electrode 4 by plating or the like.
- Dielectric composition raw material thus obtained 100 parts by weight, polyvinyl butyral resin: 10 parts by weight, dioctyl phthalate (DOP) as a plasticizer: 5 parts by weight, and alcohol as a solvent: 100 parts by weight
- DOP dioctyl phthalate
- alcohol as a solvent
- Pd particles 44.6 parts by weight, terpineol: 52 parts by weight, ethyl cellulose: 3 parts by weight, and benzotriazole: 0.4 parts by weight are kneaded and slurried with three rolls.
- a Pd internal electrode layer paste was prepared.
- Ni internal electrode layer paste was prepared using Ni particles.
- a green sheet was formed on a PET film so that the thickness after drying was 7 ⁇ m.
- the internal electrode layer was printed in a predetermined pattern using the internal electrode layer paste thereon, and then the sheet was peeled from the PET film to produce a green sheet having the internal electrode layer.
- Pd internal electrode layer paste was used for the green sheet using 62.
- the green sheets using 65 are made of Ni internal electrode layer paste to produce green sheets each having an internal electrode layer.
- a plurality of green sheets having internal electrode layers were laminated and pressure-bonded to form a green laminate, and the green laminate was cut into a predetermined size to obtain a green chip.
- the sample No. 1 to sample no. 62 is a binder removal treatment in air (temperature rising rate: 10 ° C./hour, holding temperature: 400 ° C., temperature holding time: 8 hours, atmosphere: in air) and firing in air (temperature rising rate: 200 ° C.). / Time, holding temperature: 1000 ° C. to 1400 ° C., temperature holding time: 2 hours, cooling rate: 200 ° C./hour, atmosphere: in air).
- 63 to Sample No. 65 is a binder removal treatment in nitrogen (heating rate: 10 ° C./hour, holding temperature: 350 ° C., temperature holding time: 8 hours, atmosphere: in nitrogen) and reducing atmosphere firing (heating rate: 200 ° C./hour).
- an In—Ga eutectic alloy was applied as an external electrode, and a sample No. having the same shape as the multilayer ceramic capacitor shown in FIG. 1 to sample no. 65 multilayer ceramic capacitors were obtained.
- the size of the obtained multilayer ceramic capacitor is 3.2 mm ⁇ 1.6 mm ⁇ 1.2 mm.
- the thickness of the dielectric layer is 5.0 ⁇ m, the thickness of the internal electrode layer is 1.5 ⁇ m, and it is sandwiched between the internal electrode layers.
- the number of dielectric layers was 10.
- the insulation resistance of the multilayer ceramic capacitor sample was measured at 200 ° C. with a digital resistance meter (R8340 manufactured by ADVANTEST) under the conditions of a measurement voltage of 30 V and a measurement time of 60 seconds.
- the value of specific resistance was calculated from the electrode area of the capacitor sample and the thickness of the dielectric layer.
- the specific resistance is preferably as high as possible, and 1.00 ⁇ 10 12 ⁇ cm or more is more preferable, and 9.00 ⁇ 10 12 ⁇ cm or more is determined to be favorable. If the specific resistance is low, the leakage current of the capacitor becomes large, causing malfunction in the electric circuit.
- a DC or AC voltage was applied to the multilayer ceramic capacitor sample at 200 ° C. at a boosting rate of 100 V / sec, and the place where the leakage current exceeded 10 mA was defined as the DC or AC withstand voltage.
- a higher DC withstand voltage is preferable, and it is determined that 150V / ⁇ m or more, more preferably 160V / ⁇ m or more, and further preferably 175V / ⁇ m or more is good.
- the AC withstand voltage is preferably high, and 45.0 V / ⁇ m or more, more preferably 50.0 V / ⁇ m or more, and further preferably 65.0 V / ⁇ m or more is judged to be good.
- the contents s, t and 1.00 ⁇ (s + t) of the main components Ba, Ca and Sr are 0.50 ⁇ s ⁇ 1.00 and 0.00 ⁇ t ⁇ 0.
- the multilayer ceramic capacitor sample satisfying 30, 0.50 ⁇ s + t ⁇ 1.00 has a high DC withstand voltage and AC withstand voltage of 200 ° C.
- the multilayer ceramic capacitor sample in which the substitution amount x of R, which is the main component, is 1.50 ⁇ x ⁇ 3.00 has a low dielectric loss at 200 ° C. of 0.5% or less, and further 200 AC withstand voltage of °C is high.
- the main component R is at least one element selected from Y, La, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu.
- the ceramic capacitor sample has a high DC withstand voltage of 200 ° C. and an AC withstand voltage.
- the multilayer ceramic capacitor sample in which the substitution amount a of the main component Zr is 0.20 ⁇ a ⁇ 1.00 has a high DC withstand voltage and 200 ° C. withstand voltage.
- the DC withstand voltage at 200 ° C. is higher.
- sample No. 1 in which Nb as the main component is replaced with Ta is used.
- 35 to sample no. No. 38 also has a high DC withstand voltage and AC withstand voltage of 200 ° C.
- the multilayer ceramic capacitor sample in which the molar amount of the subcomponent with respect to 100 mol of the main component is 0.10 mol ⁇ subcomponent ⁇ 20.00 mol has a higher specific resistance at 200 ° C.
- a multilayer ceramic capacitor sample containing at least one selected from Mn, Mg, Co, V, W, Mo, Si, Li, B, and Al as a subcomponent has a specific resistance of 200 ° C. Is higher.
- a tungsten bronze-type composite oxide K (Sr 0.3 Ba 0.3 Ca 0.4 ) 2 Nb 5 O 15 powder containing an alkali metal element synthesized in advance is prepared as a main component.
- MnCO 3 powder was prepared as a starting material for subcomponents to be added.
- K (Sr 0.3 Ba 0.3 Ca 0.4 ) 2 Nb 5 O 15 powder that is the main component and MnCO 3 powder that is the starting material of the accessory component are weighed, and 100 mol of the main component is measured.
- mixed powders were prepared by mixing so that the subcomponents had a predetermined ratio.
- the mixed powder of the main component and the subcomponent is used as the dielectric composition raw material.
- a dielectric layer paste was prepared in the same manner as in the example except that the dielectric composition raw material was used, and a green sheet was formed on the PET film so that the thickness after drying was 7 ⁇ m. Subsequently, the internal electrode layer was printed in a predetermined pattern using an internal electrode paste containing Ni as a main component thereon, and then the sheet was peeled from the PET film to produce a green sheet having the internal electrode layer. Subsequently, a green chip was obtained using a green sheet as in the example.
- the obtained green chip was subjected to binder removal treatment (temperature rising rate: 10 ° C./hour, holding temperature: 350 ° C., temperature holding time: 8 hours, atmosphere: in nitrogen), and fired (temperature rising rate: 200).
- ° C./hour holding temperature: 1100 ° C., temperature holding time: 2 hours, cooling rate: 200 ° C./hour , oxygen partial pressure: 10 ⁇ 9 to 10 ⁇ 12 Pa, atmosphere: H 2 —N 2 —H 2 O mixed Gas) to obtain a capacitor element body.
- An Ag paste containing B 2 O 3 —SiO 2 —BaO-based glass frit was applied to both end faces of the obtained capacitor element body and baked (temperature: 800 ° C., atmosphere: N 2 gas).
- a multilayer ceramic capacitor having the same shape as the multilayer ceramic capacitor shown in 1 was obtained.
- the size of the obtained multilayer ceramic capacitor is 4.5 mm ⁇ 3.2 mm ⁇ 0.5 mm.
- the thickness of the dielectric layer is 6.0 ⁇ m, the thickness of the internal electrode layer is 1.5 ⁇ m, and it is sandwiched between the internal electrode layers.
- the number of dielectric layers was 5.
- Sample No. which is a tungsten bronze type complex oxide containing an alkali metal element as a main component.
- 66 and sample no. No. 67 tends to generate lattice defects due to alkali metal elements having high volatility and easily generate conduction electrons, so that both the withstand voltage and specific resistance are low, and the dielectric loss at 25 ° C. is high. I can confirm.
- the dielectric composition of the present invention has a high DC withstand voltage, AC withstand voltage and specific resistance in a high temperature region of 200 ° C., and has a low dielectric loss. Therefore, the dielectric composition can be applied as an in-vehicle electronic component in an environment close to an engine room. It can also be applied to applications as electronic components mounted near power devices using SiC or GaN-based semiconductors.
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Abstract
Description
また、誘電体組成物中に揮発性の高いカリウムによる格子欠陥が生成し易くなり、伝導電子が生じやすいため高い直流耐電圧が得られ難いという問題点があった。
主成分が化学式(Sr1.00-(s+t)BasCat)6.00-xRx(Ti1.00-aZra)x+2.00(Nb1.00-bTab)8.00-xO30.00で表され、
前記Rが
Y、La、Pr、Nd、Sm、Eu、Gd、Tb、Dy、Ho、Er、Tm、Yb、Luから選ばれる少なくとも一種の元素であり、
s、t、x、a、bが、
0.50≦s≦1.00、
0≦t≦0.30、
0.50≦s+t≦1.00、
1.50<x≦3.00、
0.20≦a≦1.00、
0≦b≦1.00
を満たすタングステンブロンズ型複合酸化物である主成分を有することを特徴とする。
主成分が化学式(Sr1.00―(s+t)BasCat)6.00-xRx(Ti1.00-aZra)x+2.00(Nb1.00-bTab)8.00-xO30.00で表され、
前記Rが
Y、La、Pr、Nd、Sm、Eu、Gd、Tb、Dy、Ho、Er、Tm、Yb、Luから選ばれる少なくとも一種の元素であり、
s、t、x、a、bが、
0.50≦s≦1.00、
0≦t≦0.30、0.50≦s+t≦1.00、
1.50<x≦3.00、
0.20≦a≦1.00、
0≦b≦1.00
を満たすタングステンブロンズ型複合酸化物である主成分を有することを特徴とする。
一方、xが3.00よりも大きい場合、たとえば、化学式Ba2La4Zr6Nb4O30等の複合酸化物では、タングステンブロンズ型の結晶構造を形成することが困難となるため、本願の特徴である高い交流耐電圧を得られ難くなってしまう。
積層セラミックコンデンサに対し、25℃及び200℃において、デジタルLCRメータ(YHP社製4284A)にて、周波数1kHz、入力信号レベル(測定電圧)1Vrmsの信号を入力し、静電容量C及び誘電損失tanδを測定した。そして、比誘電率εs(単位なし)を、誘電体層の厚みと、有効電極面積と、測定の結果得られた静電容量Cとに基づき算出した。比誘電率は高いほうが好ましく、300以上を良好であると判断した。想定される使用温度環境である200℃の誘電損失は低いほうが好ましく0.5%以下、より好ましくは0.30%以下、さらに好ましくは0.20%以下を良好と判断した。
積層セラミックコンデンサ試料に対し、200℃において、デジタル抵抗メータ(ADVANTEST社製R8340)にて、測定電圧30V、測定時間60秒の条件で絶縁抵抗を測定した。コンデンサ試料の電極面積および誘電体層の厚みから比抵抗の値を算出した。比抵抗は高いほうが好ましく1.00×1012Ωcm以上より好ましくは9.00×1012Ωcm以上を良好であると判断した。比抵抗が低いとコンデンサとしては漏れ電流が大きくなり、電気回路において誤動作を起こしてしまう。
積層セラミックコンデンサ試料に対し、200℃において、昇圧速度100V/secで直流または交流電圧を印加し、漏れ電流が10mAを超えたところを直流または交流耐電圧とした。直流耐電圧は高い方が好ましく、150V/μm以上、より好ましくは160V/μm以上、さらに好ましくは175V/μm以上を良好であると判断した。また、交流耐電圧は高いほうが好ましく、45.0V/μm以上、より好ましくは50.0V/μm以上、さらに好ましくは65.0V/μm以上を良好であると判断した。
(比較例)
2 誘電体層
3 内部電極層
4 外部電極
10 コンデンサ素子本体
Claims (6)
- 主成分が化学式(Sr1.00-(s+t)BasCat)6.00-xRx(Ti1.00-aZra)x+2.00(Nb1.00-bTab)8.00-xO30.00で表され、
前記Rが
Y、La、Pr、Nd、Sm、Eu、Gd、Tb、Dy、Ho、Er、Tm、Yb、Luから選ばれる少なくとも一種の元素であり、
s、t、x、a、bが、
0.50≦s≦1.00、
0≦t≦0.30、
0.50≦s+t≦1.00、
1.50<x≦3.00、
0.20≦a≦1.00、
0≦b≦1.00
を満たすタングステンブロンズ型複合酸化物である主成分を有する誘電体組成物。 - 前記主成分100モルに対して、副成分としてMn、Mg、Co、V、W、Mo、Si、Li、B、Alから選択される少なくとも一種を0.10モル以上20.00モル以下含むことを特徴とする請求項1に記載の誘電体組成物。
- 前記化学式中のZr置換量aが0.50≦a≦1.00であることを特徴とする請求項1記載の誘電体組成物。
- 請求項1~3のいずれかに記載の誘電体組成物を備える誘電体素子。
- 請求項1~3のいずれかに記載の誘電体組成物からなる誘電体層を備える電子部品。
- 請求項1~3のいずれかに記載の誘電体組成物からなる誘電体層と内部電極層とを交互に積層されてなる積層部分を有する積層電子部品。
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JP2020038853A (ja) * | 2018-08-31 | 2020-03-12 | Tdk株式会社 | 誘電体組成物および電子部品 |
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