WO2017138573A1 - ボールジョイントの製造方法およびスタビリンクの製造方法 - Google Patents
ボールジョイントの製造方法およびスタビリンクの製造方法 Download PDFInfo
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- WO2017138573A1 WO2017138573A1 PCT/JP2017/004615 JP2017004615W WO2017138573A1 WO 2017138573 A1 WO2017138573 A1 WO 2017138573A1 JP 2017004615 W JP2017004615 W JP 2017004615W WO 2017138573 A1 WO2017138573 A1 WO 2017138573A1
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- ball
- stud
- middle piece
- housing
- manufacturing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14754—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles being in movable or releasable engagement with the coating, e.g. bearing assemblies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14065—Positioning or centering articles in the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/16—Making multilayered or multicoloured articles
- B29C45/1671—Making multilayered or multicoloured articles with an insert
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G21/00—Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces
- B60G21/02—Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected
- B60G21/04—Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected mechanically
- B60G21/05—Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected mechanically between wheels on the same axle but on different sides of the vehicle, i.e. the left and right wheel suspensions being interconnected
- B60G21/055—Stabiliser bars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G21/00—Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces
- B60G21/02—Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected
- B60G21/04—Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected mechanically
- B60G21/05—Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected mechanically between wheels on the same axle but on different sides of the vehicle, i.e. the left and right wheel suspensions being interconnected
- B60G21/055—Stabiliser bars
- B60G21/0551—Mounting means therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G7/00—Pivoted suspension arms; Accessories thereof
- B60G7/005—Ball joints
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C11/00—Pivots; Pivotal connections
- F16C11/04—Pivotal connections
- F16C11/06—Ball-joints; Other joints having more than one degree of angular freedom, i.e. universal joints
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C11/00—Pivots; Pivotal connections
- F16C11/04—Pivotal connections
- F16C11/06—Ball-joints; Other joints having more than one degree of angular freedom, i.e. universal joints
- F16C11/0619—Ball-joints; Other joints having more than one degree of angular freedom, i.e. universal joints the female part comprising a blind socket receiving the male part
- F16C11/0623—Construction or details of the socket member
- F16C11/0628—Construction or details of the socket member with linings
- F16C11/0633—Construction or details of the socket member with linings the linings being made of plastics
- F16C11/0638—Construction or details of the socket member with linings the linings being made of plastics characterised by geometrical details
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C11/00—Pivots; Pivotal connections
- F16C11/04—Pivotal connections
- F16C11/06—Ball-joints; Other joints having more than one degree of angular freedom, i.e. universal joints
- F16C11/0619—Ball-joints; Other joints having more than one degree of angular freedom, i.e. universal joints the female part comprising a blind socket receiving the male part
- F16C11/0623—Construction or details of the socket member
- F16C11/0657—Construction or details of the socket member the socket member being mainly made of plastics
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C11/00—Pivots; Pivotal connections
- F16C11/04—Pivotal connections
- F16C11/06—Ball-joints; Other joints having more than one degree of angular freedom, i.e. universal joints
- F16C11/0685—Manufacture of ball-joints and parts thereof, e.g. assembly of ball-joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/16—Making multilayered or multicoloured articles
- B29C45/1671—Making multilayered or multicoloured articles with an insert
- B29C2045/1673—Making multilayered or multicoloured articles with an insert injecting the first layer, then feeding the insert, then injecting the second layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2059/00—Use of polyacetals, e.g. POM, i.e. polyoxymethylene or derivatives thereof, as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2101/00—Use of unspecified macromolecular compounds as moulding material
- B29K2101/12—Thermoplastic materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G2204/00—Indexing codes related to suspensions per se or to auxiliary parts
- B60G2204/10—Mounting of suspension elements
- B60G2204/12—Mounting of springs or dampers
- B60G2204/122—Mounting of torsion springs
- B60G2204/1224—End mounts of stabiliser on wheel suspension
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G2204/00—Indexing codes related to suspensions per se or to auxiliary parts
- B60G2204/40—Auxiliary suspension parts; Adjustment of suspensions
- B60G2204/416—Ball or spherical joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G2204/00—Indexing codes related to suspensions per se or to auxiliary parts
- B60G2204/40—Auxiliary suspension parts; Adjustment of suspensions
- B60G2204/422—Links for mounting suspension elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G2206/00—Indexing codes related to the manufacturing of suspensions: constructional features, the materials used, procedures or tools
- B60G2206/01—Constructional features of suspension elements, e.g. arms, dampers, springs
- B60G2206/70—Materials used in suspensions
- B60G2206/71—Light weight materials
- B60G2206/7101—Fiber-reinforced plastics [FRP]
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G2206/00—Indexing codes related to the manufacturing of suspensions: constructional features, the materials used, procedures or tools
- B60G2206/01—Constructional features of suspension elements, e.g. arms, dampers, springs
- B60G2206/70—Materials used in suspensions
- B60G2206/71—Light weight materials
- B60G2206/7104—Thermoplastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G2206/00—Indexing codes related to the manufacturing of suspensions: constructional features, the materials used, procedures or tools
- B60G2206/01—Constructional features of suspension elements, e.g. arms, dampers, springs
- B60G2206/70—Materials used in suspensions
- B60G2206/71—Light weight materials
- B60G2206/7104—Thermoplastics
- B60G2206/71043—Polyamid elastomer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G2206/00—Indexing codes related to the manufacturing of suspensions: constructional features, the materials used, procedures or tools
- B60G2206/01—Constructional features of suspension elements, e.g. arms, dampers, springs
- B60G2206/80—Manufacturing procedures
- B60G2206/81—Shaping
Definitions
- the present invention relates to a manufacturing method of a ball joint and a manufacturing method of a stabilizer link that constitute a stabilizer link or the like for connecting a vehicle suspension and a stabilizer.
- FIG. 16 is a partial cross-sectional view showing the periphery of a conventional ball joint (see Patent Document 1).
- the stabilizer link 101 includes a ball joint 100J at both ends of a rod-like support bar 101a.
- a ball portion 110b at the end of the ball stud 110 is accommodated in a cup-shaped housing 111 via a resin ball sheet 112 so as to be swingable and rotatable.
- a ball joint 100J at one end of the stabilizer link 101 is connected to a suspension, arms, etc. (not shown) via a ball stud 110.
- the ball stud 110 has a stud portion 110s and a ball portion 110b.
- the ball joint 100J at the other end of the stabilizer link 101 is connected to a stabilizer (not shown) via a ball stud 110.
- a stabilizer not shown
- the support bar 101a of the stabilizer link 101 swings and rotates relative to the ball joint 100J.
- the ball joint 100J is provided with a rubber dust cover 113 to prevent dust, moisture, and the like from entering the ball joint 100J.
- the dust cover 113 is provided so as to close the space between the ball stud 110 and the ball sheet 112. Therefore, a ring-shaped recess 112o for fixing the lower end 113s of the dust cover 113 is formed on the upper part of the ball sheet 112.
- the ball stud 110 is formed with a flange portion 110a1 and a small flange portion 110a2. An upper end portion 113u of the dust cover 113 is fixed between the flange portion 110a1 and the small flange portion 110a2.
- a concave conical tapered surface 112f1 is formed on the upper portion of the ball sheet 112 that covers the ball portion 110b of the ball stud 110, and the diameter increases toward the upper side (opposite the ball portion 110b of the stud portion 110s). Yes.
- the tapered surface 112f1 is formed in a tapered surface corresponding to the swing amplitude of the ball stud 110.
- the flange portion 112f having the tapered surface 112f1 and the concave portion 112o is formed.
- JP 2003-336623 A Japanese Patent Application Laid-Open No. 2004-316771
- the ball portion 110b of the ball stud 110 is accommodated in a ball sheet 112 formed in advance.
- the opening 112k of the ball sheet 112 may be damaged when the ball 110b is inserted into the ball sheet 112. Therefore, if the diameter of the opening 112k is increased so that the ball portion 110b of the ball stud 110 can be easily pushed into the ball seat 112, the load at which the ball portion 110b is pulled out from the ball seat 112 is reduced.
- Patent Document 2 describes a configuration in which an outer housing is insert-injected using only a ball portion with a ball seat as a core.
- the configuration of Patent Document 2 does not have the problem of the opening of Patent Document 1 or the problem of drop-out load reduction, but after forming the outer housing by insert injection, the stud portion is joined to the ball portion by resistance welding. Therefore, a hole for arranging an electrode in the ball portion is required in the outer housing. And it is necessary to block
- the straight portion 110s1 of the ball stud 110 is as short as possible.
- the present invention was conceived in view of the above-described circumstances, and relates to a ball joint manufacturing method and a stabilizer link manufacturing method that are easy to manufacture and have good operability.
- the ball joint manufacturing method is configured so that the ball portion of the ball stud in which the ball portion is integrally provided in advance at one end of the stud portion is used as a core.
- the ball portion of the ball stud in which the ball portion is integrally provided in advance at one end of the stud portion is used as a core, and at least opposite to the stud portion of the ball portion.
- a housing molding step of insert-molding a resin housing so as to cover the side portion is included.
- a method for manufacturing a stabilizer link according to a third aspect of the present invention includes a rod-shaped support bar and the ball joint according to the first or second aspect of the present invention provided at an end of the support bar, and includes a vehicle suspension and a stabilizer.
- the housing molding step of the ball joint manufacturing method of the first or second aspect of the present invention at least one end of the support bar in the longitudinal direction is As a child, the housing is insert-molded.
- FIG. 5A Perspective view showing split piece The figure which looked at the 1st division
- the partial cross section side view which shows an example of the process which removes the 1st division
- the partial cross section side view which shows an example of the process which removes the 1st division
- the partial cross section side view which shows an example of the process which removes the 1st division
- the partial cross section side view which shows an example of the process which removes the 1st division
- the external view which shows a ball stud with a comparatively long straight part.
- the partial cross section side view which shows the other example of the process which removes the 1st division
- FIG. 3 is a partial cross-sectional external view showing the stabilizer link of the first embodiment.
- the partial cross section figure which shows the state immediately after insert-molding the outer housing of the ball joint of Embodiment 2 by using the ball
- the partial cross section figure which shows the state immediately after insert-molding the outer housing of the ball joint of the modification 1 of Embodiment 2 by using the ball
- the partial cross section figure which shows the conventional ball joint circumference.
- Embodiment 1 1 is a longitudinal sectional view of a ball joint of a stabilizer link according to a first embodiment of the present invention.
- a resin ball sheet 12 is insert-molded into the ball portion 10 b at the end of the ball stud 10.
- the resin outer housing 11 is characterized in that it is insert-molded into the ball portion 10b covered with the ball seat 12 and the tip portion 1a1 of the support bar 1a.
- the resin ball sheet 12 is formed by insert injection molding using the ball portion 10b of the ball stud 10 as a core, and the ball sheet assembly 12A (see FIG. 4) is manufactured. Thereafter, the outer housing 11 (see FIG. 1) is formed by insert injection molding using the ball portion 10b on which the ball seat 12 of the ball seat assembly 12A is formed and the tip portion 1a1 of the support bar 1a as a core.
- FIG. 2 is a perspective view illustrating a state in which a suspension and a stabilizer are coupled to a stabilizer link including the ball joint of the first embodiment.
- Wheels W that carry a vehicle (not shown) are attached to a vehicle body (not shown) via a suspension 3.
- the suspension 3 and the stabilizer 2 are connected via a ball joint J at the end of the stabilizer link 1.
- a ball stud 10 shown in FIG. 1 has a rod-shaped stud portion 10s and a spherical ball portion 10b.
- a spherical ball portion 10b is formed at one end of the ball stud 10, and a stud portion 10s is formed at the other end.
- the stud portion 10s of the ball stud 10 is formed with a flange portion 10a1 and a small flange portion 10a2 that are spread out in a circular shape.
- a male screw 10n is threaded on the stud portion 10s side of the flange portion 10a1.
- a dust cover 13 is disposed between the convex flange portion 11 f at the top of the outer housing 11 and the flange portion 10 a 1.
- the dust cover 13 is a member that prevents rainwater, dust, and the like from entering the ball joint J.
- the upper end circumferential portion of the dust cover 13 is fitted into the circumferential recess 10e between the flange portion 10a1 and the small flange portion 10a2.
- a portion in the vicinity of the iron link 13 a embedded in the lower-circumference portion of the dust cover 13 is fitted and fixed to a concave portion 11 o around the convex flange portion 11 f of the outer housing 11.
- the ball stud 10 protruding from one ball joint J of the support bar 1a is fastened and fixed to the bracket 3c of the damper 3b. Further, the ball stud 10 protruding from the other ball joint J is fastened and fixed to the arm portion 2 b of the stabilizer 2.
- the stabilizer link 1 is supported by the ball joints J at both ends so as to be swingable (arrow ⁇ 1 in FIG. 1) and rotatable (arrow ⁇ 2 in FIG. 1), and is movable with respect to the damper 3b and the arm portion 2b (see FIG. 2). It has become a structure. In other words, the stabilizer link 1 can move according to the movement of the suspension 3 and the stabilizer 2.
- the resin ball sheet 12 is formed around the ball portion 10 b of the ball stud 10 by insert molding.
- a resin outer housing 11 is insert-molded with a ball portion 10b formed around the ball seat 12 and a tip portion 1a1 of the support bar 1a as a core.
- the ball portion 10b at one end of the ball stud 10 is made of metal such as steel, an external force is applied and the ball portion 10b is peeled from the resin ball sheet 12 formed integrally with the resin outer housing 11. Accordingly, the ball portion 10b of the ball stud 10 is supported by the ball seat 12 so as to be swingable (arrow ⁇ 1 in FIG. 1) and rotated (arrow ⁇ 2 in FIG. 1). In this way, the ball joint J is configured such that the ball portion 10b at one end of the ball stud 10 is covered with the ball seat 12, and further, covered with the resin outer housing 11 together with the tip portion 1a1 of the support bar 1a.
- a cylindrical straight portion 10s1 is formed on the side of the ball portion 10b of the small flange portion 10a2 formed in a circular shape on the stud portion 10s of the ball stud 10.
- the lower part of the R part 10a3 below the gavel part 10a2 is a cylindrical straight part 10s2 that extends straight with a length of 1 mm or more, and from below the straight part 10s2 to the vicinity of the ball part 10b, the closer to the ball part 10b, It is good also as the taper shape of the conical surface which becomes thin.
- the outer housing 11 is made of PA66-GF30 (PA66 containing 30% by weight glass fiber).
- the material of the outer housing 11 may be any material that satisfies the strength requirements.
- PEEK polyetheretherketone
- PA66 Polyamide 66
- PPS Poly Phenylene Sulfide Resin
- engineering plastics such as POM (polyoxymethylene), super engineering plastic
- FRP Fiber Reinforced Plastics
- GRP glass reinforced plastic
- CFRP Carbon Fiber Reinforced Plastics
- a convex flange 11 f having a convex shape is formed in an annular shape on the upper portion of the outer housing 11.
- the convex flange 11f is formed with an opening 11f3 through which the vicinity of the stud portion 10s of the ball portion 10b passes.
- the convex flange 11f extends outward from the upper end 12u of the ball seat 12 and is formed with a conical tapered portion 11f1 in the opening 11f3.
- a conical tapered portion 11f1 having a concave shape that widens toward the opposite side of the ball portion 10b of the stud portion 10s is formed in the opening portion 11f3 of the convex flange 11f. ing.
- the starting point of the taper portion 11f1 is the outer corner 12u1 of the upper end 12u of the ball seat 12.
- the ball stud 10 swings with the inclination angle of the taper portion 11f1 which is the inner peripheral surface of the convex flange 11f with respect to the axis C of the ball stud 10 and the inclination angle with respect to the axis C of the outer peripheral surface of the straight portion 10s1 of the ball stud 10.
- the maximum swing angle when moving (arrow ⁇ 1 in FIG. 1) is set.
- the ball seat 12 has a spherical inner surface that covers the spherical ball portion 10 b of the ball stud 10.
- the ball sheet 12 is made of POM as a material.
- the ball sheet 12 is also a thermoplastic resin, and other materials may be used as long as wear requirements are satisfied. As described above, since the ball portion 10b of the ball stud 10 swings and rotates on the inner surface of the ball seat 12, predetermined wear durability is required.
- the ball sheet 12 is made of, for example, engineering plastics such as PEEK (polyetheretherketone), PA66 (Polyamide 66), PA6 (Polyamide 6), PPS (PolyhenPhenylene Sulfide Resin), or super engineering plastic. Since the ball sheet 12 is formed by insert molding, a thermoplastic resin is preferable.
- the thickness of the ball sheet 12 is set to 0.4 mm or more and 2.0 mm or less.
- the thickness of the ball sheet 12 is less than 0.4 mm, the fluidity of the resin at the time of molding is deteriorated.
- the ball sheet 12 is thicker than 2.0 mm, the ball sheet 12 is an elastic material, so that the amount of elastic deformation increases and the amount of elastic lift increases. Therefore, the thickness of the ball sheet 12 is preferably 0.4 mm or more and 2.0 mm or less.
- the swing sliding torque is a generic term for swing torque when the ball stud 10 swings (arrow ⁇ 1 in FIG. 1) and rotational torque when the ball stud 10 rotates (arrow ⁇ 2 in FIG. 1). It is a thing.
- a steel pipe is used for the support bar 1a, and the tip 1a1 is pressed in the direction in which the ball stud 10 extends to be plastically deformed into a flat plate shape.
- FIG. 3 is an external view showing an integrally manufactured ball stud.
- the stud portion 10s and the ball portion 10b may be integrally formed, or before the insert molding, the ball portion 10b may be joined to the stud portion 10s by welding to be integrated.
- the ball stud 10 will be described by taking as an example a case where the stud portion 10s and the ball portion 10b are integrally manufactured.
- FIG. 4 is an external view showing a state in which a ball seat is mounted on the ball stud.
- the ball sheet 12 is insert-molded by using, for example, the first molding die K1 and the second molding die K2 using the ball portion 10b of the ball stud 10 as a core, and the ball seat assembly 12A is formed. To manufacture.
- the resin for molding the ball sheet 12 is discharged from the gate k1g of the first mold K1 provided on the opposite side of the ball portion 10b from the stud portion 10s. Then, the upper spherical surface portion 10b1 of the ball portion 10b is pressed against the spherical surface k21 of the second molding die K2 disposed on the stud portion 10s side by the discharge pressure of the resin (see the white arrow ⁇ 2 in FIG. 4) and is brought into close contact therewith. Thereby, the ball sheet 12 can be molded without the resin for molding the ball sheet 12 leaking to the upper spherical surface part 10b1 of the ball part 10b.
- the outer housing 11 (see FIG. 1) is insert-molded as described below using the ball portion 10b around which the ball seat 12 of the ball seat assembly 12A is formed and the tip portion 1a1 of the support bar 1a as a core. To do.
- FIG. 5A is a partial cross-sectional view showing a state immediately after the outer housing is insert-molded with the ball seat assembly and the tip of the support bar as the core
- FIG. 5B is an enlarged view of a portion I in FIG. 5A.
- the resin for molding the outer housing 11 is the stud portion 10s. It is necessary to prevent leakage to the side ball portion 10b and the straight portion 10s1.
- an upward force Fb (see FIG. 5B) is generated by pushing the R portion 10a3 of the ball stud 10 with the tip of the set screw n3 for contact (force Fa in FIG. 5B).
- the ball stud 10 is moved upward, and the upper spherical surface portion 10b1 of the ball portion 10b on the stud portion 10s side is brought into close contact with the split middle piece 13 (13A, 13B) of the mold.
- the length s1 (see FIG. 1) of the straight portion 10s1 of the ball stud 10 is to suppress the bending moment applied to the outer housing 11 and the like, to maintain the durability of the dust cover 13, and to stabilize the stabilizer link 1.
- the shorter one is desirable from the viewpoint of narrowing the occupied space.
- the stud portion 10s of the ball stud 10 has a flange portion 10a1 and a small flange portion 10a2 that expand in a circular shape.
- FIG. 6 is a perspective view showing the divided frame.
- the insert molding of the outer housing 11 is performed in a state where the split middle piece 13 is in close contact with the upper spherical surface portion 10b1 above the ball seat 12 of the ball stud 10 (see FIG. 5A).
- the other outer housing 11 is molded by another main mold (not shown) surrounding the ball portion 10b on which the ball seat 12 is formed and the tip portion 1a1 of the support bar 1a.
- the split middle piece 13 is shown, and other main molds are omitted.
- the support bar 1a illustrated in FIG. 5A, FIGS. 9A to 9D, FIG. 11A, FIG. 11B and the like, which will be described later, is disposed at a position that does not interfere with the molding process using the split middle piece 13.
- the split middle piece 13 is formed after the outer housing 11 is molded with respect to the ball portion 10b on which the ball seat 12 of the ball stud 10 is formed and the tip portion 1a1 of the support bar 1a, that is, the convex flange 11f of the outer housing 11. After being molded, it is removed.
- the divided middle piece 13 has a halved configuration, and is composed of a first divided middle piece 13A (see FIGS. 7A and 7B) and a second divided middle piece 13B (see FIGS. 8A and 8B).
- FIG. 7A is a view of the first divided middle piece constituting the divided middle piece as viewed from the upper side on the inside
- FIG. 7B is a view of the first divided middle piece constituting the divided middle piece as viewed from the lower side on the outside
- FIG. 8A is a view of the second divided middle frame that constitutes the divided middle piece from the inside and the upper side
- FIG. 8B is a view of the second divided middle piece that constitutes the divided middle piece from the outside and lower side.
- the first divided middle piece 13A shown in FIG. 7A and FIG. 7B has one of the half-divided shapes of the divided middle piece 13, and has a flat surface 13a0 and a convex shape on the contact surface with the second divided middle piece 13B. It has a semi-annular shape with a flange insertion portion 13a7.
- a first inner spherical surface 13a1, a first cylindrical surface 13a2, a first flange contact surface 13a3, a first ball seat contact surface 13a4, and a first escape portion 13a5 are formed in half.
- the first split middle piece 13A is formed with a screw insertion hole 13a6 for fixing and a female screw portion 13a8 for close contact.
- the first inner spherical surface 13a1 Since the first inner spherical surface 13a1 is brought into close contact with the ball portion 10b of the ball stud 10, it has a spherical shape along the ball portion 10b. Since the first cylindrical surface 13a2 is slid along the straight portion 10s1 (see FIG. 5A) of the ball stud 10, it has a semi-cylindrical shape along the straight portion 10s1.
- the first flange contact surface 13a3 forms an upper surface 11f2 and a taper portion 11f1 of the convex flange 11f (see FIG. 5A). Therefore, the first flange contact surface 13a3 has a flat surface that forms the upper surface of the convex flange 11f and a semiconical surface that forms the taper portion 11f1.
- the first ball sheet contact surface 13a4 has a semi-annular plane that forms the upper end 12u (see FIG. 5A) of the ball sheet 12.
- the first relief portion 13a5 is a relief portion when the first divided middle piece 13A is removed from between the ball portion 10b and the gavel portion 10a2 of the ball stud 10 (see FIGS. 9A to 9C), and is a semi-conical surface It has a shape.
- the screw insertion hole 13a6 is a hole in which a screw for fixing the first divided middle piece 13A and the second divided middle piece 13B is stored. Therefore, the screw insertion hole 13a6 is a stepped hole, and includes a small-diameter hole through which the male screw is inserted and a large-diameter hole through which the screw head is accommodated.
- the contact female screw portion 13a8 is a female screw to which a close set screw n3 that acts so that the first inner spherical surface 13a1 is in close contact with the upper spherical surface portion 10b1 (see FIG. 5A) of the ball stud 10 is screwed.
- the second divided middle piece 13B shown in FIGS. 8A and 8B has the other half shape of the divided middle piece 13, and has a flat surface 13b0 and a convex shape on the contact surface with the first divided middle piece 13A. It has a semi-annular shape with a flange insertion portion 13b7.
- the second split middle piece 13B has a second inner spherical surface 13b1, a second cylindrical surface 13b2, a second flange contact surface 13b3, a second ball seat contact surface 13b4, and a second escape portion 13b5 that are formed in half. ing.
- a fixing female thread 13b6 and a close female thread 13b8 are formed. Since the second divided middle piece 13B has a symmetrical shape with the first divided middle piece 13A, the reference symbol “a” of the component of the first divided middle piece 13A is changed to “b”, and the detailed description is omitted.
- Insert molding of the outer housing 11 using the ball portion 10b of the ball seat assembly 12A on which the ball seat 12 is formed and the tip portion 1a1 of the support bar 1a as a core is performed as follows. As shown in FIG. 5A, the ball seat 12 around the ball portion 10b of the ball stud 10 and the periphery of the tip portion 1a1 of the support bar 1a have a space in which the outer housing 11 is formed. It is covered with the dividing piece 13.
- the upper spherical surface portion 10b1 of the ball portion 10b of the ball stud 10 is securely brought into close contact with the first and second inner spherical surfaces 13a1 and 13b1 of the first and second divided middle pieces 13A and 13B.
- a resin that forms the outer housing 11 is filled in a space covered with a main mold (not shown) and the first divided middle piece 13A and the second divided middle piece 13B, and the ball portion 10b of the ball stud 10 is filled.
- An outer housing 11 is formed to cover the surrounding ball seat 12 and the tip 1a1 of the support bar 1a.
- the outer housing 11 when the outer housing 11 is insert-molded with the ball portion 10b of the ball seat assembly 12A and the tip portion 1a1 of the support bar 1a as the core, the upper spherical portion 10b1 of the ball portion 10b above the ball seat 12 Since the first inner spherical surface 13a1 of the first divided middle piece 13A and the second inner spherical surface 13b1 of the second divided middle piece 13B are in close contact with each other, the resin of the outer housing 11 leaks to the ball portion 10b above the ball seat 12. (See FIG. 5A). Further, the ball portion 10b can be positioned at a predetermined position without using a special jig.
- a set screw n3 of a close contact means for bringing the first and second inner spherical surfaces 13a1 and 13b1 of the first and second divided middle pieces 13A and 13B into close contact with the upper spherical surface portion 10b1 of the ball portion 10b is provided with a cam and an air cylinder.
- other close contact means may be used.
- a convex flange 11 f is formed on the upper portion of the outer housing 11 so as to protrude upward.
- a flange portion 10a1 and a small flange portion 10a2 are formed on the stud portion 10s of the ball stud 10.
- first divided middle piece 13A and the second divided middle piece 13B are formed in a semi-annular shape. Therefore, the first divided middle piece 13A and the second divided middle piece 13B interfere with the gavel portion 10a2, and are removed from the post-molded state of the outer housing 11 shown in FIG. 5A by linear movement and horizontal movement. It is impossible.
- 9A to 9D are partial cross-sectional side views showing an example of a process of removing the first divided middle piece and the second divided middle piece after the insert molding of the outer housing 11.
- the upper divided stud 13A and the second divided middle piece 13B are gradually lifted in the direction toward the stud portion 10s, The portion located near the tip of the portion 10s is rotated outward, and the convex flange insertion portion 13a7 of the first divided middle piece 13A and the convex flange insertion portion 13b7 of the second divided middle piece 13B are It is extracted from the inside of the convex flange 11 f of the outer housing 11.
- the convex flange insertion portion 13a7 of the first split middle piece 13A and the convex flange insertion portion 13b7 of the second split middle piece 13B are connected to the convex flange of the outer housing 11 so as to rotate outward. Gradually extract from the inside of 11f.
- FIG. 10 is an external view showing a ball stud having a relatively long straight portion.
- 11A and 11B are partial cross-sectional side views showing another example of the process of removing the first divided middle piece and the second divided middle piece after insert molding of the outer housing.
- the first divided middle piece 13A and the second divided middle piece 13B can be removed by vertical movement and horizontal movement without rotating as shown in FIGS. 9A to 9D (see arrow ⁇ 7 in FIG. 11A and arrow ⁇ 8 in FIG. 11B).
- the screws (not shown) for fixing the first divided middle piece 13A and the second divided middle piece 13B are loosened and removed. Further, the set screw n3 screwed into the female screw portions 13a8 and 13b8 is loosened and retracted into the first and second divided pieces 13A and 13B.
- the first divided middle piece 13A and the second divided middle piece 13B are aligned with the outer housing 11 along the straight portion 10s1 of the ball stud 10 in the direction of the stud portion 10s. Remove from contact state. More specifically, the first split middle piece 13A and the second split middle piece 13B have flange insertion portions 13a7 and 13b7 that respectively come out from the inside of the convex flange 11f of the outer housing 11, and the first and second The divided pieces 13A and 13B are moved upward along the straight portion 10s1 to a position where they do not come into contact with the gavel portion 10a2.
- the first divided middle piece 13A and the second divided middle piece 13B are moved away from the axis C of the ball stud 10 and removed. That is, the first divided middle piece 13A and the second divided middle piece 13B are removed by combining the movement of the stud portion 10s toward the other end portion on the side opposite to the ball portion 10b and the separation from the axis C of the stud portion 10s. .
- the outer housing 11 having the tapered portion 11f1 having a shape recessed in the opening portion 11f3 can be formed.
- segmentation piece 13 demonstrated and demonstrated the case of two, it is good also as a division structure of three or more.
- the number of ring-shaped divisions of the divided middle piece 13 increases, so that the circumference of the division type is shortened. Therefore, it is possible to reduce the rotation angle when the split piece 13 is rotated and removed as indicated by arrows ⁇ 3 to ⁇ 6 in FIGS. 9A to 9D. Accordingly, it is easy to remove the split middle piece 13 after the outer housing 11 is formed.
- the number of divisions of the divided middle piece 13 is increased, many divided types will be handled, so that it becomes difficult to handle the divided piece 13. In that sense, it is preferable that the number of divided pieces 13 is 2 to 4. Note that the number of divisions is most advantageous when comprehensively considering handling properties and the like.
- FIG. 12 is a partial cross-sectional external view showing the stabilizer link of the first embodiment.
- the ball sheet 12 is formed by insert molding using the ball portion 10b of the ball stud 10 as a core. Then, the outer housing 11 is insert-molded by using the split piece 13 (13A, 13B) or the like with the ball portion 10b around which the ball seat 12 is formed and the tip portion 1a1 of the support bar 1a as a core. Mold.
- the divided first piece 13A and the second divided piece 13B are separated from the ball portion 10b along the straight portion 10s1 of the ball stud 10 and near the tip of the stud 10s. Rotate the portion located at the outer side and remove it (see FIGS. 9A to 9D).
- the outer housing 11 in which the convex flange portion 11f protrudes upward can be manufactured by insert molding.
- bowl part and stud part which were described in the conventional patent document 2 by resistance welding becomes unnecessary. Therefore, it is not necessary to provide a hole in the bottom of the outer housing. In other words, the outer housing 11 can be molded without the opening 11f3 other than the stud 11s being inserted therethrough. Further, it is not necessary to close the hole at the bottom of the outer housing with the lid member after resistance welding. Therefore, the manufacturing man-hour of the ball joint J can be reduced.
- the ball sheet 12 and the outer housing 11 can be continuously resin-molded with respect to the ball portion 10b, the ball portion 10b and the ball sheet 12 are in close contact with each other and the spherical surfaces coincide with each other. Therefore, it is possible to realize the ball joint J that can obtain a stable behavior without play. Therefore, mold adjustment of the housing 111, the ball seat 112, and the like, which is performed by the conventional ball joint 100J shown in FIG.
- a series of steps for manufacturing the conventional ball joint 100J can be realized by repeating the insert molding, and the assembly man-hour of the ball joint J can be reduced. Therefore, the productivity of the ball joint J is improved. Moreover, the assembly man-hour of the stabilizer link 1 provided with the ball joint J can be reduced, and the productivity of the stabilizer link 1 is improved.
- a joint structure without a gap is obtained between the ball portion 10 b of the ball stud 10 and the ball seat 12 and between the ball seat 12 and the outer housing 11. Therefore, a ball joint J is obtained in which the ball portion 10b of the ball stud 10 has no backlash with respect to the ball seat 12 and can be smoothly swung and rotated.
- FIG. 13 is a longitudinal cross-sectional view of the ball joint of the stabilizer link of Embodiment 2 which concerns on this invention.
- the ball joint 2J of the stabilizer link according to the second embodiment is configured to directly cover the ball portion 10b of the ball stud 10 with the outer housing 21. Since other configurations are the same as those in the first embodiment, the same components are denoted by the same reference numerals, the outer housings are denoted by the reference numerals in the 20s, and detailed description thereof will be described. Omitted.
- the outer housing 21 is formed at the location of the ball seat 12 of the first embodiment, and the outer housing 21 is resin-molded adjacent to the ball portion 10b of the ball stud 10.
- the outer housing 21 is formed with an annular horizontal portion 21f4 that is continuous inward with the conical taper portion 21f1 of the convex flange 21f.
- the outer housing 21 is formed with an opening 21f3 through which the vicinity of the stud portion 10s of the ball portion 10b is inserted.
- a concave conical taper portion 21f1 is formed in the opening portion 21f3 in the vicinity of the stud portion 10s connected to the ball portion 10b so as to expand toward the stud portion 10s.
- An annular horizontal portion 21f4 is formed continuously with the taper portion 21f1.
- the outer housing 21 is insert-molded as follows using the ball portion 10b of the ball stud 10 and the tip portion 1a1 of the support bar 1a as a core.
- FIG. 14A is a partial cross-sectional view showing a state immediately after insert molding of the outer housing of the ball joint of Embodiment 2 with the ball portion of the ball stud and the tip of the support bar as the core
- FIG. 14B is a cross-sectional view of FIG. FIG.
- the length s1 (see FIG. 1) of the straight portion 10s1 of the ball stud 10 is preferably shorter.
- the half-divided split piece 13 (see FIG. 6) described in the first embodiment can be used.
- the first divided middle piece 13A and the second divided middle piece 13B are in close contact with the straight portion 10s1 of the ball stud 10 and the upper spherical surface portion 10b1 of the ball portion 10b near the straight portion 10s1.
- the first flange contact surface 13a3 and the first ball seat contact surface 13a4 of the first split middle piece 13A are respectively a taper portion 21f1 and an upper surface portion 21f2 of the convex flange 21f of the outer housing 21.
- a horizontal portion 21f4 is formed.
- the second flange contact surface 13b3 and the second ball seat contact surface 13b4 of the second divided middle piece 13B are respectively a taper portion 21f1 and an upper surface portion of the convex flange 21f of the outer housing 21. 21f2 and a horizontal portion 21f4 are formed.
- the outer housing 21 is formed in the same manner as in the first embodiment.
- the first inner spherical surface 13a1 (see FIG. 7A) of the first divided middle piece 13A shown in FIG. 14A and the second inner spherical surface 13b1 of the second divided middle piece 13B (see FIG. 14A). 8A) is in a state of being in close contact with the upper spherical surface portion 10b1 of the ball portion 10b.
- the contact means for closely contacting the first inner spherical surface 13a1 of the first divided middle piece 13A and the second inner spherical surface 13b1 of the second divided middle piece 13B to the ball portion 10b is a set screw. Instead of n3, other contact means such as a cam or an air cylinder may be substituted.
- the outer housing 21 includes a main mold (not shown) with the ball portion 10b of the ball stud 10 and the tip portion 1a1 of the support bar 1a as a core. Insert molding is performed using the first and second divided middle pieces 13A and 13B.
- the fixing screw is removed, and the set screw n3 is retracted into the first and second divided middle pieces 13A and 13B.
- the first divided middle piece 13A and the second divided middle piece 13B change from the state shown in FIG. 14A to FIG. 9A to FIG. 9D.
- the first divided middle piece 13A and the second divided middle piece 13B are gradually lifted in the direction toward the stud portion 10s, and the portion located near the tip of the upper stud portion 10s is directed outward. To remove it.
- the outer housing 21 having the tapered portion 21f1 having a shape recessed in the opening portion 21f3 can be formed.
- the first and second divided middle pieces 13A. , 13B are moved along the straight portion 10s1 of the ball stud 10 in the direction toward the stud portion 10s (see FIG. 1), and then moved toward the direction away from the axis C of the ball stud 10 and removed. That is, the first and second divided middle pieces 13A and 13B are removed by combining the movement of the stud portion 10s toward the other end portion on the side opposite to the ball portion 10b and the separation of the stud portion 10s from the axis C.
- the outer housing 21 having the tapered part 21f1 having a shape recessed in the opening part 21f3 can be formed.
- the outer housing 21 is insert-molded with the ball portion 10b of the ball stud 10 provided with the stud portion 10s in advance and the tip portion 1a1 of the support bar 1a as a core. That is, the outer housing 21 can be resin-molded around the ball portion 10 b of the ball stud 10 using the ball stud 10 in which the ball portion 10 b is formed in advance. Therefore, the outer housing 21 can be molded without the opening 21f3 other than the stud portion 10s being inserted. Further, it is possible to realize the ball joint 2J that can obtain a stable behavior without play.
- the convex flange 21f having a shape protruding outward is provided.
- the outer housing 21 having the ball housing 10 can be insert-molded with the ball portion 10b of the ball stud 10 as a core.
- FIG. 15 is a partial cross-sectional view showing a state immediately after insert molding of the outer housing of the ball joint of Modification 1 of Embodiment 2 with the ball portion of the ball stud and the tip of the support bar as the core.
- the ball joint 3J of Modification 1 is formed by extending the taper portion 31f1 of the convex flange 31f of the outer housing 31 and not forming the horizontal portion 21f4 (see FIG. 13). Since the other configuration is the same as that of the first embodiment, the same configuration is denoted by the same reference numeral, the outer housing is denoted by the reference numeral in the 30th order, and detailed description is omitted.
- the conical taper portion 31f1 of the convex flange 31f of the outer housing 31 is continuously formed up to the spherical portion 31k of the outer housing 31.
- the outer housing 31 is formed with an opening 31f3 through which the vicinity of the stud portion 10s of the ball portion 10b is inserted.
- a concave conical taper portion 31f1 is formed in the opening portion 31f3 so as to approach the stud portion 10s. Therefore, the ball joint 3J uses the first and second divided middle pieces 23A and 23B shown in FIG.
- the first divided middle piece 23A does not have the first ball seat contact surface 13a4 (see FIG. 7A) of the first divided middle piece 13A of the first embodiment, and the first tapered contact surface 23a3 is continuous with the first inner spherical surface 23a1. Formed.
- the other configuration is the same as that of the first divided middle piece 13A of the first embodiment.
- the second divided middle piece 23B does not have the second ball seat contact surface 13b4 (see FIG. 8A) of the first divided middle piece 13B of Embodiment 1, and the second tapered contact surface 23b3 is continuous with the second inner spherical surface 23b1. Formed.
- the other configuration is the same as that of the second divided middle piece 13B of the first embodiment.
- the outer housing 31 of the modified example 1 is insert-molded with the ball portion 10b of the ball stud 10 and the tip end portion 1a1 of the support bar 1a as the core, the first divided middle piece 23A and the second divided middle piece 23B are formed.
- the ball stud 10 is in close contact with the ball portion 10b using a set screw n3 or the like.
- the outer housing 31 having the convex flange 31f in which the taper portion 31f1 is continuously formed up to the spherical surface portion 31k of the outer housing 31 can be formed.
- the same operational effects as those of the first and second embodiments are obtained.
- the ball joint of the present invention is a joint part of a robot arm such as an industrial robot used for manufacturing automation, FA (Factory Automation), a humanoid robot applied to medical treatment, a nuclear power plant, etc.
- the present invention can be widely applied to a device in which an arm of an industrial vehicle such as an excavator or a crane truck rotates at a joint part, and other mechanical elements, for example, a structure of a joint part between a link or an arm.
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Abstract
Description
スタビリンク101は、棒状のサポートバー101aの両端にボールジョイント100Jを備えて構成される。
車両においては、スタビリンク101の一端部のボールジョイント100Jが、ボールスタッド110を介して、サスペンションやアーム類等(図示せず)に連結されている。ボールスタッド110は、スタッド部110sとボール部110bとを有する。
車両の走行により、サスペンションがストロークするに伴いスタビリンク101のサポートバー101aは、ボールジョイント100Jに対して揺動および回転する。
そこで、ボールシート112の上部には、ダストカバー113の下端部113sを固定するためのリング状の凹部112oが形成される。また、ボールスタッド110には、鍔部110a1と小鍔部110a2とが形成される。鍔部110a1と小鍔部110a2との間にはダストカバー113の上端部113uが固定される。
特許文献2の構成は、特許文献1の開口部の問題や抜け荷重低下の問題はないが、アウターハウジングをインサートインジェクションで成形後に、ボール部にスタッド部を抵抗溶接で接合する。そのため、ボール部に電極を配置するための穴がアウターハウジングに必要となる。そして、抵抗溶接後、穴を蓋部材によって閉塞する必要がある。
このように、特許文献2の構成では、アウターハウジングに不要な穴が必要となるという問題がある。
そのため、ボール部110bとスタッド部110sが予め一体となったボールスタッド110を中子とするインサート成形は、成形後、フランジ部112fを形成する型が小鍔部110a2に干渉し抜けにくいという問題がある。
<<実施形態1>>
図1は、本発明に係る実施形態1のスタビリンクのボールジョイントの縦断面図である。
実施形態1のボールジョイントJは、樹脂製のボールシート12が、ボールスタッド10の端部のボール部10bにインサート成形される。そして、樹脂製のアウターハウジング11が、ボールシート12に覆われたボール部10bとサポートバー1aの先端部1a1とにインサート成形される点に特徴がある。
図2は、実施形態1のボールジョイントを備えるスタビリンクに、サスペンションとスタビライザとを連結した状態を示す斜視図である。
車両(図示せず)の走行を担う車輪Wは、サスペンション3を介して車体(図示せず)に取り付けられている。サスペンション3とスタビライザ2とは、スタビリンク1の端部のボールジョイントJを介して連結されている。
図1に示すボールスタッド10は、棒状のスタッド部10sと球状のボール部10bとを有する。
ボールスタッド10の一端部には、球形状のボール部10bが形成され、その他端部には、スタッド部10sが形成されている。
ボールスタッド10のスタッド部10sには、周回状に拡がる鍔部10a1と小鍔部10a2とが離間して形成されている。鍔部10a1よりもスタッド部10s側には、雄ねじ10nが螺刻されている。
ダストカバー13の上端周回部が、鍔部10a1と小鍔部10a2との間の周回凹部10eに嵌め込まれている。一方、ダストカバー13の下端周回部に埋め込まれた鉄リンク13a近傍の箇所が、アウターハウジング11の凸形フランジ部11fの周囲の凹部11oに嵌合固定されている。
スタビリンク1は、両端部のボールジョイントJに揺動(図1の矢印α1)および回転(図1の矢印α2)可能に支持され、ダンパ3bおよびアーム部2b(図2参照)に対して可動な構成となっている。換言すれば、スタビリンク1は、サスペンション3およびスタビライザ2の動きに応じて動くことができる。
次に、ボールジョイントJの構成について詳細に説明する。
図1に示すボールジョイントJは、前記した如く、樹脂製のボールシート12がボールスタッド10のボール部10bの周りにインサート成形で形成される。そして、ボールシート12が周囲に形成されたボール部10bとサポートバー1aの先端部1a1を中子として、樹脂製のアウターハウジング11がインサート成形されている。
こうして、ボールジョイントJは、ボールスタッド10の一端部のボール部10bがボールシート12で覆われ、さらにサポートバー1aの先端部1a1とともに樹脂製のアウターハウジング11に覆われ構成されている。
或いは、小鍔部10a2下方のR部10a3の下方を1mm以上の長さでストレートに延びる円柱形状のストレート部10s2とし、ストレート部10s2の下からボール部10b近くまでを、ボール部10bに近付くに従って細くなる円錐面のテーパ形状としてもよい。
凸形フランジ11fは、ボールシート12の上端12uから外方に広がって円錐面状のテーパ部11f1を開口部11f3に有して形成される。
換言すれば、アウターハウジング11の上部において、凸形フランジ11fの開口部11f3には、スタッド部10sのボール部10bの反対側に向かうほど広がる凹んだ形状の円錐面状のテーパ部11f1が形成されている。
テーパ部11f1の開始点は、ボールシート12の上端12uの外側コーナー12u1である。
ボールシート12は、材料としてはPOMが用いられている。ボールシート12は、POMの他、同じく熱可塑性樹脂であって、摩耗要件等が満たされれば、他の材料でも構わない。上述したように、ボールシート12の内面は、ボールスタッド10のボール部10bが揺動および回転するため、所定の摩耗耐久性が求められる。
そのため、ボールシート12の厚みは、0.4mm以上2.0mm以下が好適である。
次に、ボールジョイントJの製造法について説明する。
図3は、一体で製作したボールスタッドを示す外観図である。
ボールスタッド10は、スタッド部10sとボール部10bとを一体に形成してもよいし、インサート成形の前であればボール部10bを溶接によりスタッド部10sに接合して一体化してもよい。
実施形態1では、ボールスタッド10を、スタッド部10sとボール部10bとを一体に製作した場合を例に挙げて説明する。
ボールスタッド10の製作後、ボールスタッド10のボール部10bを中子として、例えば第1成形型K1、第2成形型K2を用いて、ボールシート12をインサート成形して、ボールシート組立体12Aを製作する。
そして、当該樹脂の吐出圧によってスタッド部10sの側に配置された第2成形型K2の球面k21にボール部10bの上球面部10b1を押し付けて(図4の白抜き矢印α2参照)密着させる。これにより、ボールシート12を成形する樹脂が、ボール部10bの上球面部10b1に漏出することなく、ボールシート12を成形できる。
アウターハウジング11を、ボールシート組立体12Aのボールシート12が形成されたボール部10bとサポートバー1aの先端部1a1を中子としてインサート成形する際、アウターハウジング11を成形する樹脂が、スタッド部10s側のボール部10bおよびストレート部10s1に漏出しないようにする必要がある。
凸形フランジ部11fを成形後、テ-パ部11f1を形成した中駒を抜く必要があるが、ボールスタッド10のスタッド部10sには、周回状に拡がる鍔部10a1と小鍔部10a2とが形成されているため、ストレート部10s1の長さs1が短い場合、中駒を小鍔部10a2、鍔部10a1に干渉しないように抜く必要がある。つまり、ボールスタッド10のストレート部10s1が短い場合、上述の中駒を成形後に抜くに際し、小鍔部10a2に当接して抜けなくなるという事象が発生する。
上記問題を解決するため、アウターハウジング11のインサート成形に際して、下記の図6に示す分割型である分割中駒13(13A、13B)を用いている。図6は、分割中駒を示す斜視図である。
分割中駒13(図6参照)は、半割の構成であり、第1分割中駒13A(図7A、図7B参照)と第2分割中駒13B(図8A、図8B参照)とで構成されている。
図7Aは、分割中駒を構成する第1分割中駒を内側上方から見た図であり、図7Bは、分割中駒を構成する第1分割中駒を外側下方から見た図である。図8Aは、分割中駒を構成する第2分割中駒を内側上方から見た図であり、図8Bは、分割中駒を構成する第2分割中駒を外側下方から見た図である。
第1分割中駒13Aは、第1内球面13a1、第1円柱面13a2、第1フランジ当接面13a3、第1ボールシート当接面13a4、第1逃げ部13a5がそれぞれ半割状に形成されている。そして、第1分割中駒13Aには、固定用のねじ挿通孔13a6、密着用の雌ねじ部13a8が形成されている。
第1ボールシート当接面13a4は、ボールシート12の上端12u(図5A参照)を形成する半円環状の平面を有している。
図8A、図8Bに示す第2分割中駒13Bは、分割中駒13の半割状の他方の形状を呈しており、第1分割中駒13Aとの当接面の平面部13b0と凸状のフランジ挿入部13b7とをもつ半円環状の形状を有している。
第2分割中駒13Bは、第1分割中駒13Aと対称な形状であるので、第1分割中駒13Aの構成要素の符号aを符号bに変えて示し、詳細な説明は省略する。
ボールシート組立体12Aのボールシート12が形成されたボール部10bとサポートバー1aの先端部1a1を中子とするアウターハウジング11のインサート成形は下記のように遂行される。
図5Aに示すように、ボールスタッド10のボール部10b周りのボールシート12とサポートバー1aの先端部1a1の周囲は、アウターハウジング11が形成される空間をおいて、不図示の主金型、分割中駒13で覆われる。
なお、第1・第2分割中駒13A、13Bの各第1・第2内球面13a1、13b1をそれぞれボール部10bの上球面部10b1に密着させる密着手段の止めねじn3を、カム、エアーシリンダ等の他の密着手段で代替してもよい。
成形後、樹脂が冷却して硬化した後、第1分割中駒13Aと第2分割中駒13Bとが不図示の主金型とともに、以下のようにして、取り外される。
図9A~図9Dは、アウターハウジング11のインサート成形後に第1分割中駒と第2分割中駒とを取り外す過程の一例を示す一部断面側面図である。
続いて、図9Aの矢印α3、図9Bの矢印α4に示すように、第1分割中駒13Aと第2分割中駒13Bとを、徐々にスタッド部10s側の方向に持ち上げつつ、上部のスタッド部10s先端近くに位置する部分を外方に向けて回転させて、第1分割中駒13Aの凸状のフランジ挿入部13a7と第2分割中駒13Bの凸状のフランジ挿入部13b7とを、アウターハウジング11の凸形フランジ11fの内方から抜き出す。
これにより、ボールスタッド10のスタッド部10sが短い場合も、開口部11f3に凹んだ形状のテーパ部11f1を有するアウターハウジング11を成形することができる。
図11A、図11Bは、アウターハウジングのインサート成形後に第1分割中駒と第2分割中駒とを取り外す過程の他例を示す一部断面側面図である。
詳細には、第1分割中駒13Aと第2分割中駒13Bとを、それぞれフランジ挿入部13a7、13b7が、アウターハウジング11の凸形フランジ11fの内方から抜け出、かつ、第1・第2分割中駒13A、13Bが小鍔部10a2に当接しない位置まで、ストレート部10s1に沿って上方に移動させる。
以上の工程により、ボールスタッド10のボール部10bに連続するストレート部10s1が長い場合、開口部11f3に凹んだ形状のテーパ部11f1を有するアウターハウジング11を成形することができる。
その後、図1に示すように、ダストカバー13の下端周回部の鉄リンク13a近傍の箇所が、アウターハウジング11の上部の凸形フランジ部11fの周囲の凹部11oに圧入されて固定される。一方、ダストカバー13の上端周回部が、ボールスタッド10の鍔部10a1と小鍔部10a2との間の周回凹部10eに嵌め込まれる。これにより、ダストカバー13がアウターハウジング11の凸形フランジ部11fとボールスタッド10とに固定される。
1.ボールシート12をボールスタッド10のボール部10bを中子としてインサート成形で成形する。そして、ボールシート12が周囲に形成されたボール部10bと、サポートバー1aの先端部1a1とを中子として、分割中駒13(13A、13B)等を用いて、アウターハウジング11をインサート成形で成形する。
また、抵抗溶接後にアウターハウジングの底部にある穴を蓋部材によって閉塞する必要がない。
そのため、ボールジョイントJの製作工数を削減できる。
また、ボールジョイントJを備えるスタビリンク1の組立て工数の減少が図れ、スタビリンク1の生産性が向上する。
図13は、本発明に係る実施形態2のスタビリンクのボールジョイントの縦断面図である。
実施形態2のスタビリンクのボールジョイント2Jは、ボールスタッド10のボール部10bを直接アウターハウジング21で覆う構成としたものである。
その他の構成は、実施形態1と同様な構成であるから、同様な構成要素には、同一の符号を付して示し、アウターハウジングには20番台の符号を付して示し、詳細な説明は省略する。
詳細には、アウターハウジング21には、ボール部10bのスタッド部10sの近傍部が挿通する開口部21f3が形成される。アウターハウジング21には、ボール部10bに接続されるスタッド部10s近くに、スタッド部10sに近付くほど広がる凹んだ形状の円錐状のテ-パ部21f1が開口部21f3に形成される。そして、テ-パ部21f1に連続して円環状の水平部21f4が形成される。
実施形態1と同様にしてボールスタッド10の製作後、ボールスタッド10のボール部10bとサポートバー1aの先端部1a1を中子としてアウターハウジング21を下記のようにインサート成形する。
アウターハウジング21を成形するに際して、アウターハウジング21を形成する樹脂が、ボールスタッド10のストレート部10s1およびボール部10bの上球面部10b1に漏出しないようにする必要がある。
以上の理由から、アウターハウジング21をインサート成形するに際しては、実施形態1で説明した半割状の分割中駒13(図6参照)を用いることができる。
第1分割中駒13A(図7A参照)の第1フランジ当接面13a3、第1ボールシート当接面13a4は、それぞれアウターハウジング21の凸形フランジ21fのテ-パ部21f1および上面部21f2、水平部21f4を形成する。また、第2分割中駒13B(図8A参照)の第2フランジ当接面13b3、第2ボールシート当接面13b4は、それぞれアウターハウジング21の凸形フランジ21fのテ-パ部21f1および上面部21f2、水平部21f4を形成する。
アウターハウジング21のインサート成形に際し、実施形態1と同様に、図14Aに示す第1分割中駒13Aの第1内球面13a1(図7A参照)および第2分割中駒13Bの第2内球面13b1(図8A参照)を、ボール部10bの上球面部10b1に密着した状態とする。
なお、実施形態1で説明したと同様に、第1分割中駒13Aの第1内球面13a1と第2分割中駒13Bの第2内球面13b1をボール部10bに密着させる密着手段を、止めねじn3に代えて、カム、エアーシリンダ等の他の密着手段で代替してもよい。
そして、第1分割中駒13Aと第2分割中駒13Bとは、ボールスタッド10のストレート部10s1の長さs1(図1参照)が短い場合、図14Aに示す状態から、図9A~図9Dと同様にして、第1分割中駒13Aと第2分割中駒13Bとが、徐々にスタッド部10s側の方向に持ち上げられつつ、上部のスタッド部10s先端近くに位置する部分を外方に向けて回転させることで、取り外される。これにより、ボールスタッド10のスタッド部10sが短い場合も、開口部21f3に凹んだ形状のテーパ部21f1を有するアウターハウジング21を成形することができる。
1.予めスタッド部10sが設けられたボールスタッド10のボール部10bとサポートバー1aの先端部1a1とを中子としてアウターハウジング21がインサート成形される。
つまり、予めボール部10bが形成されたボールスタッド10を用いてアウターハウジング21をボールスタッド10のボール部10bの周りに樹脂成形できる。従って、アウターハウジング21にスタッド部10sが挿通する以外の開口部21f3がない成形が可能である。また、ガタがない安定な挙動が得られるボールジョイント2Jを実現できる。
図15は、実施形態2の変形例1のボールジョイントのアウターハウジングをボールスタッドのボール部とサポートバーの先端部を中子としてインサート成形した直後の状態を示す一部断面図である。
変形例1のボールジョイント3Jは、アウターハウジング31の凸形フランジ31fのテ-パ部31f1を延ばして形成し、水平部21f4(図13参照)を形成しない構成としたものである。
その他の構成は、実施形態1と同様であるから、同様な構成には、同一の符号を付して示し、アウターハウジングには30番台の符号を付して示し、詳細な説明は省略する。
ボール部10bに接続されるスタッド部10s近くに、スタッド部10sに近付くほど広がる凹んだ形状の円錐状のテ-パ部31f1が開口部31f3に形成される。
そのため、ボールジョイント3Jでは、図15に示す第1・第2分割中駒23A、23Bを用いる。
第2分割中駒23Bは、実施形態1の第1分割中駒13Bの第2ボールシート当接面13b4(図8A参照)がなく、第2テーパ当接面23b3が第2内球面23b1に連続して形成される。その他は、実施形態1の第2分割中駒13Bと同様な構成である。
その他、実施形態1、2と同様な作用効果を奏する。
1.前記実施形態1、2、変形例1等では、スタビリンク1の両側にボールジョイントJ~3Jを有する場合を説明したが、スタビリンク1の何れか一方にボールジョイントJ~3Jを有する構成としもよい。或いは、スタビリンク1の何れか一方にボールジョイントJ~3Jの何れかを有し、他方にボールジョイントJ~3Jの何れかを有する構成としてもよい。
1a サポートバー
2 スタビライザ
3 サスペンション
10 ボールスタッド
10b ボール部
10s スタッド部
11、21、31 アウターハウジング(ハウジング)
11f1、21f1、31f1 テ-パ部
11f3、21f3、31f3 開口部
12 ボールシート
12A ボールシート組立体
13A、23A 第1分割中駒(分割中駒)
13B、23B 第2分割中駒(分割中駒)
21f4 水平部(凹んだ形状)
C 軸線(中心線)
J、2J、3J ボールジョイント
K1 第1成形型
k1g ゲート
K2 第2成形型
Claims (10)
- スタッド部の一端部にボール部が予め一体に設けられたボールスタッドの当該ボール部を中子とし、前記ボール部の少なくとも前記スタッド部とは反対側にある部分を覆うように樹脂製のボールシートをインサート成形することでボールシート組立体を形成するボールシート成形工程と、
前記ボールシート組立体の前記ボールシートによって一部覆われた前記ボール部を中子とし、樹脂製のハウジングをインサート成形するハウジング成形工程とを含む
ことを特徴とするボールジョイントの製造方法。 - 前記ボールシート成形工程は、
前記ボール部における前記スタッド部とは反対側に設けられた第1成形型のゲートから前記ボールシートを成形する樹脂を吐出し、
前記樹脂の吐出圧によって前記スタッド部側に配置された第2成形型に前記ボール部を押し付けて密着させる
ことを特徴とする請求項1に記載のボールジョイントの製造方法。 - 前記ハウジングは、開口部に、前記スタッド部の他端部に向かうほど広がる凹んだ形状のテーパ部を有し、
前記ハウジング成形工程は、
前記スタッド部の一端部側にある前記ボール部の前記ボールシートから露出した部位に当接するように、前記テーパ部を形成する分割中駒を配置する中駒配置ステップと、
前記ハウジングをインサート成形するステップと、
前記分割中駒を、前記スタッド部の他端部方向へ移動させながら、前記分割中駒の前記スタッド部の他端部側に位置する部分を前記スタッド部から離間するように回転させて、取り外す中駒取り外しステップとを含む
ことを特徴とする請求項1に記載のボールジョイントの製造方法。 - 前記ハウジングは、開口部に、前記スタッド部の他端部に向かうほど広がる凹んだ形状のテーパ部を有し、
前記ハウジング成形工程は、
前記スタッド部の一端部側にある前記ボール部の前記ボールシートから露出した部位に当接するように、前記テーパ部を形成する分割中駒を配置する中駒配置ステップと、
前記ハウジングをインサート成形するステップと、
前記分割中駒を、前記スタッド部の他端部方向への移動と前記スタッド部の軸線からの離間を組み合わせて、取り外す中駒取り外しステップとを含む
ことを特徴とする請求項1に記載のボールジョイントの製造方法。 - 前記中駒配置ステップにおいて、
前記分割中駒は前記ボールシートから露出した部位に押し付けられる
ことを特徴とする請求項3または請求項4に記載のボールジョイントの製造方法。 - スタッド部の一端部にボール部が予め一体に設けられたボールスタッドの当該ボール部を中子とし、前記ボール部の少なくとも前記スタッド部とは反対側ある部分を覆うように、樹脂製のハウジングをインサート成形するハウジング成形工程を含む
ことを特徴とするボールジョイントの製造方法。 - 前記ハウジングは、開口部に、前記スタッド部の他端部に向かうほど広がる凹んだ形状のテーパ部を有し、
前記ハウジング成形工程は、
前記スタッド部の一端部近くの前記ボール部の一部に当接するように、前記テーパ部を形成する分割中駒を配置する中駒配置ステップと、
前記ハウジングをインサート成形するステップと、
前記分割中駒を、前記スタッド部の他端部方向へ移動させながら、前記分割中駒の前記スタッド部の他端部側に位置する部分を前記スタッド部から離間するように回転させて、取り外す中駒取り外しステップとを含む
ことを特徴とする請求項6に記載のボールジョイントの製造方法。 - 前記ハウジングは、開口部に、前記スタッド部の他端部に向かうほど広がる凹んだ形状のテーパ部を有し、
前記ハウジング成形工程は、
前記スタッド部の一端部近くの前記ボール部の一部に当接するように、前記テーパ部を形成する分割中駒を配置する中駒配置ステップと、
前記ハウジングをインサート成形するステップと、
前記分割中駒を、前記スタッド部の他端部方向への移動と前記スタッド部の軸線からの離間を組み合わせて、取り外す中駒取り外しステップとを含む
ことを特徴とする請求項6に記載のボールジョイントの製造方法。 - 前記中駒配置ステップにおいて、
前記分割中駒は前記ボール部の一部に押し付けられる
ことを特徴とする請求項7または請求項8に記載のボールジョイントの製造方法。 - 棒状のサポートバーと、当該サポートバーの端部に設けられる請求項1から請求項4または請求項6から請求項8のうちの何れか一項に記載の前記ボールジョイントとを有し、車両のサスペンションとスタビライザとを連結するスタビリンクの製造方法であって、
請求項1から請求項4または請求項6から請求項8のうちの何れか一項に記載の前記ボールジョイントの製造方法における前記ハウジング成形工程において、
前記サポートバーの長手方向の少なくとも何れかの端部を中子として、前記ハウジングをインサート成形する
ことを特徴とするスタビリンクの製造方法。
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US16/076,633 US10994458B2 (en) | 2016-02-10 | 2017-02-08 | Method for manufacturing ball joint and method for manufacturing stabilizer link |
MX2018009677A MX2018009677A (es) | 2016-02-10 | 2017-02-08 | Metodo para manufacturar la junta de rotula y metodo para fabricar el enlace estabilizador. |
ES17750294T ES2840048T3 (es) | 2016-02-10 | 2017-02-08 | Método de fabricación de una junta esférica y método de fabricación de tirantes estabilizadores |
KR1020187016235A KR102144005B1 (ko) | 2016-02-10 | 2017-02-08 | 볼 조인트의 제조 방법 및 스태빌라이저 링크의 제조 방법 |
EP17750294.5A EP3415775B1 (en) | 2016-02-10 | 2017-02-08 | Method for manufacturing ball joint and method for manufacturing stabilizer link |
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WO2019088284A1 (ja) * | 2017-11-06 | 2019-05-09 | 日本発條株式会社 | ボールジョイントの製造方法、スタビライザリンクの製造方法、およびボールジョイント |
US10350951B2 (en) * | 2014-07-29 | 2019-07-16 | Zf Friedrichshafen Ag | Control arm and method for producing same |
US10980310B2 (en) | 2017-10-27 | 2021-04-20 | Nike, Inc. | Articles including coated fibers and methods of making coated fibers and articles |
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DE102019215213B3 (de) * | 2019-10-02 | 2020-10-01 | Festo Se & Co. Kg | Gelenkvorrichtung |
KR102398871B1 (ko) * | 2020-09-11 | 2022-05-17 | 주식회사 센트랄 | 스테빌라이저 링크 및 그 제조방법 |
CN115674555A (zh) * | 2023-01-04 | 2023-02-03 | 昆明科净源环保科技有限公司 | 一种速分球填料填装辅助装置及方法 |
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CN108291574B (zh) | 2021-12-14 |
ES2840048T3 (es) | 2021-07-06 |
JP6234491B2 (ja) | 2017-11-22 |
EP3415775B1 (en) | 2020-11-25 |
KR102144005B1 (ko) | 2020-08-28 |
EP3415775A4 (en) | 2019-09-04 |
US20190047193A1 (en) | 2019-02-14 |
EP3415775A1 (en) | 2018-12-19 |
US10994458B2 (en) | 2021-05-04 |
KR20180079444A (ko) | 2018-07-10 |
JP2017141906A (ja) | 2017-08-17 |
MX2018009677A (es) | 2018-09-17 |
CN108291574A (zh) | 2018-07-17 |
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