WO2017094901A1 - ポリ乳酸系樹脂組成物及びポリエステル系樹脂組成物、並びにそれらの製造方法および成形体 - Google Patents
ポリ乳酸系樹脂組成物及びポリエステル系樹脂組成物、並びにそれらの製造方法および成形体 Download PDFInfo
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- WO2017094901A1 WO2017094901A1 PCT/JP2016/085958 JP2016085958W WO2017094901A1 WO 2017094901 A1 WO2017094901 A1 WO 2017094901A1 JP 2016085958 W JP2016085958 W JP 2016085958W WO 2017094901 A1 WO2017094901 A1 WO 2017094901A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/29—Compounds containing one or more carbon-to-nitrogen double bonds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/04—Polyesters derived from hydroxycarboxylic acids, e.g. lactones
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/68—Polyesters containing atoms other than carbon, hydrogen and oxygen
- C08G63/695—Polyesters containing atoms other than carbon, hydrogen and oxygen containing silicon
- C08G63/6952—Polyesters containing atoms other than carbon, hydrogen and oxygen containing silicon derived from hydroxycarboxylic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/14—Polysiloxanes containing silicon bound to oxygen-containing groups
- C08G77/18—Polysiloxanes containing silicon bound to oxygen-containing groups to alkoxy or aryloxy groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/22—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen
- C08G77/26—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen nitrogen-containing groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/42—Block-or graft-polymers containing polysiloxane sequences
- C08G77/44—Block-or graft-polymers containing polysiloxane sequences containing only polysiloxane sequences
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/42—Block-or graft-polymers containing polysiloxane sequences
- C08G77/445—Block-or graft-polymers containing polysiloxane sequences containing polyester sequences
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/02—Fibres or whiskers
- C08K7/04—Fibres or whiskers inorganic
- C08K7/14—Glass
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/04—Ingredients treated with organic substances
- C08K9/06—Ingredients treated with organic substances with silicon-containing compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
- C08L101/16—Compositions of unspecified macromolecular compounds the macromolecular compounds being biodegradable
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
Definitions
- the present invention relates to a polylactic acid-based resin composition and a polyester-based resin composition, and a production method and a molded body thereof.
- thermoplastic resin typified by polyester is excellent in moldability and rigidity.
- polyhydroxycarboxylic acids including polylactic acid and polybutylene succinate resins have relatively excellent moldability, toughness, rigidity, and the like.
- Polyhydroxycarboxylic acids such as polylactic acid can be synthesized from natural raw materials such as corn. In particular, polylactic acid has excellent molding processability, biodegradability, etc. Development is underway.
- polylactic acid and polybutylene succinate resins are generally flammable, and are used for applications that require high flame retardancy, such as home appliances, OA equipment housings, automobile interior parts, and the like. In some cases, flame retardant measures are necessary.
- polylactic acid has excellent physical properties, it is inferior in flexibility, such as impact resistance and bending fracture strain, as compared with resins made from petroleum such as ABS resin, so that high impact resistance is required. It is difficult to use it for exterior materials for electrical and electronic equipment and automobile interior parts.
- Patent Document 1 describes a biodegradable resin composition containing polylactic acid and a silicone / lactic acid copolymer for the purpose of improving impact resistance, flame retardancy, and the like.
- this biodegradable resin composition involves a complicated process for producing a silicone / lactic acid copolymer.
- this biodegradable resin composition is flame retardant, it has insufficient impact resistance compared to resins that have been used in conventional electronic and electrical equipment applications, and is not suitable for practical use. It is disadvantageous.
- Patent Document 2 discloses a polylactic acid-based resin, a low-soda metal hydroxide surface-treated with a silane coupling agent, a plasticizer, and a phosphorus compound containing a phosphorus compound for the purpose of improving impact resistance and flexibility.
- a lactic acid resin composition is described.
- this resin composition has flame retardancy, it may not reach a practical level in applications where high impact properties are required.
- Patent Document 3 discloses a polylactic acid-based resin, a polycarbonate resin, and an amine group-containing chain extension for the purpose of providing an environmentally friendly resin composition having improved heat resistance, mechanical strength, hydrolysis resistance, and the like.
- a resin composition containing an agent is described.
- this resin composition it is described that the target physical properties are achieved by increasing the viscosity of the polylactic acid resin with an amino group-containing chain extender and controlling the morphology with the polycarbonate resin.
- this resin composition inhibits the high fluidity characteristic of polylactic acid resins and is not suitable for thin-wall molding.
- this resin composition is inferior in environmental harmony since petroleum-derived polycarbonate resin is an essential component.
- Patent Document 4 discloses that the crosslinked polylactic acid resin (A) is 80 to 40 parts by mass, the metal oxide and / or the metal hydroxide (B) is 20 to 60 parts by mass, and the components (A) and (B).
- a polylactic acid resin composition comprising 0.05 to 5 parts by mass of an anti-drip agent (C) is disclosed with respect to 100 parts by mass in total.
- the present invention provides a resin composition and a molded body that have a high flame retardancy improving effect as compared with conventional resin compositions, and at the same time have a low dependence on petroleum-based products having excellent moldability and mechanical strength. It is described as an issue.
- Patent Document 5 contains a polylactic acid resin and a metal hydrate surface-treated with an isocyanate-based silane coupling agent, and the content of the alkali metal substance in the metal hydrate is 0.2% by mass.
- the following polylactic acid resin compositions are disclosed. Further, it is described that it is an object to provide a polylactic acid resin composition and a molded body having excellent heat resistance, impact resistance, and flexibility.
- the polylactic acid resin in a polylactic acid resin composition containing a polylactic acid resin and carbon fiber, contains an amino group having a polylactic acid compound segment and an amino group in the side chain.
- a segment of polysiloxane compound, and an amino group is an average of 0.01 mass% to 2.5 mass% with respect to the amino group-containing polysiloxane compound, and an average of 3 mass ppm or more with respect to the polylactic acid compound.
- a polylactic acid-based resin composition characterized by being contained in a range of 300 ppm by mass or less is disclosed. In applications where high thermal conductivity and impact resistance are required, it can be used as an alternative to ABS resin, etc., and has equivalent impact resistance and excellent flexibility against breaking bending strain and tensile breaking strain.
- An object of the present invention is to provide a polylactic acid-based resin that can be produced by a simple method, and a composition, a molded product, and a production method using the polylactic acid resin that can be produced by a simple method. It is described to do.
- JP 2004-277575 A WO2009 / 122582 publication JP 2009-293031 A JP 2008-150560 A JP 2009-270087 A JP 2010-202845 A
- a first object of the present invention is to provide a polylactic acid resin composition having high flame retardancy, excellent impact resistance and flexibility, and a molded product thereof.
- higher flame retardancy is demanded as a problem of the polyester resin composition.
- a second object of the present invention is to provide a polyester resin composition having high flame retardancy and a molded product thereof.
- a polylactic acid resin composition wherein the metal hydrate is a metal hydrate surface-treated with an aminosilane coupling agent, a ureidosilane coupling agent, an isocyanate silane coupling agent, or an epoxysilane coupling agent. Is done.
- a molded body formed using the polylactic acid resin composition described above.
- a method for producing a polylactic acid resin composition comprising a step of mixing and stirring a mixture containing a molten polylactic acid compound, an aliphatic polyester resin, a carbodiimide compound and a metal hydrate, Production of a polylactic acid-based resin composition, wherein the metal hydrate is a metal hydrate surface-treated with an aminosilane coupling agent, a ureidosilane coupling agent, an isocyanate silane coupling agent, or an epoxysilane coupling agent.
- a method is provided.
- an amino group-containing polysiloxane compound having an amino group in the side chain is further added and mixed and stirred.
- the content of the amino group with respect to the amino group-containing polysiloxane compound is preferably in the range of 0.01% by mass to 2.5% by mass.
- the content of the amino group with respect to the polylactic acid compound is preferably in the range of 3 ppm by mass to 300 ppm by mass.
- the addition amount (blending amount) of the amino group-containing polysiloxane compound is preferably in the range of 1.5% by mass to 5% by mass with respect to the polylactic acid resin composition.
- the content of the polyester compound (P) is in the range of 30 to 65% by mass with respect to the polyester resin composition
- the content of the amino group-containing polysiloxane compound (C) is in the range of 1.5 to 10% by mass with respect to the polyester resin composition
- the content of the phosphorus flame retardant (G) is in the range of 1 to 20% by mass relative to the polyester resin composition
- the content of the metal hydrate (I) is in the range of 30 to 60% by mass with respect to the polyester resin composition
- a polyester resin composition is provided in which the content of the fluoropolymer (J) is in the range of 0.1 to 5% by mass with respect to the polyester resin composition.
- Polysiloxane mixed polyester resin (R) containing a mixture of polyester compound (P) and amino group-containing polysiloxane compound (C), phosphorus flame retardant (G), metal hydrate A process for producing a polyester resin composition comprising I) and a fluorine-containing polymer (J), Contains a polyester compound (P) in a molten state, an amino group-containing polysiloxane compound (C), a phosphorus flame retardant (G), a metal hydrate (I), and a fluorine-containing polymer (J) A step of mixing and stirring the mixture,
- the compounding amount of the polyester compound (P) is in the range of 30 to 65% by mass with respect to the polyester resin composition
- the compounding amount of the amino group-containing polysiloxane compound (C) is in the range of 1.5 to 10% by mass relative to the polyester resin composition
- the amount of the phosphorus-based flame retardant (G) is in the range of 1 to 20% by mass with respect to the polyester
- the first means of the present invention it is possible to provide a polylactic acid resin composition having high flame retardancy, excellent impact resistance and flexibility, and a molded product thereof.
- the present inventors have intensively studied on improvement of flame retardancy, impact resistance, and flexibility (such as bending fracture strain) of polylactic acid resin.
- the polylactic acid resin composition containing a polylactic acid resin, an aliphatic polyester resin, a metal hydrate and a carbodiimide compound, as the metal hydrate, an aminosilane coupling agent, a ureidosilane coupling agent, an isocyanate
- a metal hydrate surface-treated with a silane coupling agent or an epoxy silane coupling agent it has excellent flexibility such as flame retardancy, impact resistance and good bending fracture strain.
- this polylactic acid-based resin composition with a phosphorus-based flame retardant or / and a fluorine-containing polymer, while maintaining excellent impact resistance, flexibility such as good bending fracture strain, and the like, It was found that excellent flame retardancy can be obtained.
- modified polylactic acid resin obtained by reacting a polylactic acid compound with an amino group-containing polysiloxane compound can be used as the polylactic acid resin.
- This modified polylactic acid resin is obtained by melt-mixing an amino group-containing polysiloxane compound and an unmodified polylactic acid resin (polylactic acid compound) before reacting with the amino group-containing polysiloxane compound. Can do.
- the polylactic acid-based resin composition according to the present embodiment may contain an unmodified polylactic acid-based resin (polylactic acid-based compound) as the above-mentioned polylactic acid-based resin, but further excellent impact resistance and From the viewpoint of obtaining good flexibility such as bending fracture strain or higher flame retardancy, it is preferable that the modified polylactic acid resin is included as the polylactic acid resin.
- polylactic acid-based compound polylactic acid-based compound
- the modified polylactic acid resin is included as the polylactic acid resin.
- the polylactic acid-based resin composition according to the embodiment of the present invention exhibits particularly excellent mechanical properties such as impact resistance is that polyester is produced by transesterification of the aliphatic polyester-based resin and the polylactic acid-based resin. -It is considered that a polylactic acid copolymer is formed. Due to the presence of the polyester / polylactic acid copolymer, it is possible to impart excellent impact resistance and flexibility such as good bending fracture strain to a molded article using such a polylactic acid resin composition. it is conceivable that. However, these mechanisms are estimations and do not limit the present invention.
- Such a polylactic acid resin composition is preferably obtained by melt-mixing a material containing a polylactic acid resin, an aliphatic polyester resin, a metal hydrate and a carbodiimide compound.
- melt mixing means that at least a polylactic acid resin and an aliphatic polyester resin are mixed in a molten state.
- a polyester / polylactic acid copolymer can be formed during the melt mixing.
- the polylactic acid-type resin composition when the polylactic acid-type resin has the segment of an amino-group containing polysiloxane compound, and the segment of a polylactic acid-type compound, this segment has couple
- the polysiloxane / polylactic acid copolymer is considered to be produced by a reaction between an amino group of the amino group-containing polysiloxane compound and an ester group (ester bond portion) of the polylactic acid compound.
- this polylactic acid resin composition is also excellent in bleed resistance.
- the polylactic acid compound and the polysiloxane compound are poorly compatible and easily cause dispersibility and bleeding.
- a polysiloxane compound having a specific amount of amino group and a polylactic acid compound are used.
- a polysiloxane / polylactic acid copolymer in which a specific amount of polysiloxane compound is introduced into the polylactic acid compound is formed.
- This polysiloxane / polylactic acid copolymer forms silicone elastomer particles that are well dispersed in the polylactic acid resin composition and that are well bonded to the polylactic acid resin interface. For this reason, it is thought that bleed resistance can be provided to the molded article using this polylactic acid-type resin composition.
- these mechanisms are estimations and do not limit the present invention.
- Such a polylactic acid resin composition is obtained by melt-mixing a material containing a polylactic acid compound, an amino group-containing polysiloxane compound, an aliphatic polyester resin, a metal hydrate, and a carbodiimide compound. It is preferable.
- the melt mixing means that at least a polylactic acid compound, an amino group-containing polysiloxane compound, and an aliphatic polyester resin are mixed in a molten state.
- a modified polylactic acid resin polysiloxane / polylactic acid copolymer
- a reaction product polyyester / polylactic acid copolymer
- polyester compounds such as polylactic acid, particularly the improvement of flame retardancy.
- polyester resin composition by using a metal hydrate surface-treated with a specific silane coupling agent, in addition to excellent flame retardancy, more excellent mechanical properties (impact resistance, flexibility, etc.) It was found that properties (bending fracture strain, etc.) can be obtained.
- the polysiloxane mixed polyester resin (R) can include a modified polyester compound obtained by reacting the polyester compound (P) with the amino group-containing polysiloxane compound (C).
- This modified polyester compound can be formed by melt-mixing the amino group-containing polysiloxane compound (C) and the polyester compound (P).
- the polyester compound (P) is not particularly limited as long as it has sufficient molding processability and exhibits desired mechanical properties, such as a polylactic acid compound or a polybutylene succinate resin described later.
- a polyhydroxycarboxylic acid resin can be suitably used.
- Other polyester compounds (P) include polycaprolactone (PCL), poly (caprolactone / butylene succinate), polybutylene succinate (PBS), polyethylene succinate (PES), polybutylene succinate adipate (PBSA) Aliphatic polyesters such as Modified aliphatic polyesters such as poly (butylene adipate / terephthalate) (PBAT), poly (tetramethylene adipate / terephthalate), poly (ethylene terephthalate / succinate), poly (butylene succinate / carbonate) (PBSC); An aromatic polyester such as polybutylene terephthalate (PBT) can be used.
- PCL polycaprolactone
- PBS polybutylene succ
- polyhydroxycarboxylic acid such as polylactic acid
- polylactic acid polyester such as (polylactic acid / polybutylene succinate) block copolymer
- hydroxycarboxylic acid and diol An aliphatic polyester is preferable.
- the polyester compound (P) preferably includes a polylactic acid compound (A) and an aliphatic polyester resin (B) described later.
- the polyester-based resin composition according to the embodiment of the present invention has excellent impact resistance and other mechanical properties when the polyester-based compound (P) includes a polylactic acid-based compound (A) and an aliphatic polyester-based resin (B). Can be shown.
- the reason is considered that a polyester / polylactic acid copolymer is formed by transesterification of the aliphatic polyester resin and the polylactic acid compound. Due to the presence of this polyester-polylactic acid copolymer, molded articles using such a polyester resin composition (polylactic acid resin composition) have excellent impact resistance and flexibility such as good bending fracture strain. It is thought that sex can be imparted. However, these mechanisms are estimations and do not limit the present invention.
- the polyester resin composition according to the present embodiment includes a polyester compound (preferably including a polylactic acid compound and an aliphatic polyester resin), an amino group-containing polysiloxane compound, a phosphorus flame retardant, a metal hydrate, and What was obtained by melt-mixing the material containing a fluorine-containing polymer is preferable.
- the melt mixing means that the polyester compound (both of them including a polylactic acid compound and an aliphatic polyester resin) and the amino group-containing polysiloxane compound are mixed in a molten state.
- a polyester compound (particularly a polylactic acid compound) and an amino group-containing polysiloxane compound react to form a polysiloxane-modified polyester compound (for example, a polysiloxane / polylactic acid copolymer).
- a polyester compound contains a polylactic acid compound and an aliphatic polyester resin
- a polyester / polylactic acid copolymer can be formed.
- An amino group-containing polysiloxane compound may be bonded to the polyester / polylactic acid copolymer.
- the polyester-based resin composition according to the present embodiment is obtained by melting and extruding a mixture of constituent components from the point of forming a molded body having a fibrillar structure and exhibiting high heat resistance. preferable.
- flexibility is imparted to a polyester compound by bonding (copolymerizing) a low polarity reactive silicone (aminosilicone: amino group-containing polysiloxane compound) to a highly polar polyester compound.
- a fluorine-containing polymer is added as a drip inhibitor to a resin composition containing a modified polyester compound imparted with flexibility, the molded product obtained by molding this resin composition shrinks (condenses) during combustion. It becomes easy and the thickness of a molded object can be increased, As a result, high flame retardance can be acquired.
- metal hydrates for example, low alkali aluminum hydroxide
- phosphorus-based flame retardants for example, phosphazene derivatives
- the polysiloxane mixed polyester resin (R) has a segment of an amino group-containing polysiloxane compound (C) and a segment of a polyester compound (P), and these segments Are bonded to form a polysiloxane polyester copolymer (modified polyester compound).
- the polyester compound (P) includes a polylactic acid compound (A) and an aliphatic polyester resin (B), the segment of the amino group-containing polysiloxane compound (C), the polylactic acid compound (A), etc. It is thought that the modified
- a molded article obtained by molding a polyester resin composition has excellent impact resistance, good bending fracture strain, etc. Flexibility can be imparted, and more advanced flame retardancy can be imparted by interaction with other components (phosphorous flame retardant, metal hydrate, fluorine-containing polymer). it is conceivable that.
- the modified polyester compound includes the amino group of the amino group-containing polysiloxane compound (C) and the polyester compound (P) (for example, the polylactic acid compound (A). ) And the ester group (ester bond portion) of the aliphatic polyester resin (B)).
- polyester resin composition according to the present embodiment is also excellent in bleed resistance.
- polyester-based compounds for example, polylactic acid-based compounds and aliphatic polyester-based resins
- polysiloxane compounds have poor compatibility, and are liable to cause poor dispersibility and bleed.
- Polysiloxane / polyester copolymer in which a specific amount of polysiloxane compound is introduced into a polyester compound (for example, polylactic acid compound) by reaction of a polysiloxane compound having a group with a polyester compound (for example, polylactic acid compound) (For example, a polysiloxane / polylactic acid copolymer) is formed.
- This polysiloxane / polyester copolymer (for example, polysiloxane / polylactic acid copolymer) forms silicone elastomer particles that are well dispersed in the polyester resin composition and that are well bonded to the resin interface. For this reason, it is thought that bleed resistance can be provided to the molded article which shape
- these mechanisms are estimations and do not limit the present invention.
- the polyester resin composition excellent in flame retardancy according to the embodiment of the second means of the present invention preferably has the following composition.
- the polysiloxane mixed polyester resin (R) includes a polyester compound (P) and an amino group-containing polysiloxane compound (C) that are melt-mixed,
- the content of the polyester compound (P) constituting the polysiloxane mixed polyester resin (R) is in the range of 30 to 65% by mass with respect to the polyester resin composition,
- the content of the amino group-containing polysiloxane compound (C) constituting the polysiloxane mixed polyester resin (R) is 1.5 to 10% by mass (preferably 1.5 to 5.5%) based on the polyester resin composition.
- the content of the phosphorus flame retardant (G) is in the range of 1 to 20% by mass (preferably 1 to 15% by mass, more preferably 2 to 10% by mass) with respect to the polyester resin composition
- the content of the metal hydrate (I) is in the range of 30 to 60% by mass (preferably 30 to 50% by mass, more preferably 40 to 50% by mass) with respect to the polyester resin composition
- the content of the fluoropolymer (J) is from 0.1 to 5% by mass (preferably from 0.1 to 3% by mass, more preferably from 0.1 to 2% by mass, more preferably from the polyester resin composition). Is in the range of 0.2-2 mass%.
- the content of the amino group-containing polysiloxane compound (C) constituting the polysiloxane mixed polyester resin (R) is preferably in the range of 1.5 to 10% by mass with respect to the polyester resin composition. More preferably, it is in the range of -5.0% by mass.
- the content of the amino group-containing polysiloxane compound is 1.5% by mass or more, flame retardancy can be remarkably enhanced. Further, when the content of the amino group-containing polysiloxane compound is 10% by mass or less, flame retardancy can be enhanced while suppressing a decrease in mechanical properties (for example, flexibility such as impact strength and bending strength).
- the content of the amino group-containing polysiloxane compound is more preferably 2% by mass or more, preferably 5% by mass or less, more preferably 4% by mass or less, and 3.5% by mass or less with respect to the polyester resin composition. Is more preferable.
- the polyester compound (P) preferably contains a polylactic acid compound (A) and an aliphatic polyester resin (B).
- the content of the polylactic acid compound (A) constituting the polyester compound (P) is preferably in the range of 25 to 55% by mass, preferably 25 to 50% by mass with respect to the polyester resin composition. % Is more preferable.
- the content of the aliphatic polyester resin (B) constituting the polyester compound (P) is preferably in the range of 5 to 20% by mass with respect to the polyester resin composition. % Is more preferable.
- the metal hydrate (I) is preferably a metal hydrate that has been surface-treated with an aminosilane coupling agent, a ureidosilane coupling agent, an isocyanate silane coupling agent, or an epoxysilane coupling agent.
- the content of the alkali metal substance in the metal hydrate (I) is preferably 0.2% by mass or less.
- the polyester resin composition according to the present embodiment preferably further contains a carbodiimide compound.
- the content of the carbodiimide compound is preferably in the range of 0.5 to 3% by mass with respect to the polyester resin composition.
- the polyester resin composition according to the present embodiment preferably further contains a crystal nucleating agent.
- the content of the crystal nucleating agent is preferably in the range of 0.2 to 2% by mass with respect to the polyester resin composition.
- the polyester resin composition according to the present embodiment may further contain a plasticizer.
- the plasticizer content is preferably in the range of 0.5 to 5% by mass with respect to the polyester resin composition.
- the polyester resin composition according to the present embodiment may further contain glass fibers.
- the glass fiber content is preferably in the range of 1 to 10% by mass with respect to the polyester resin composition.
- amino group-containing polysiloxane compound In the segment of the amino group-containing polysiloxane compound, the amino group is preferably bonded to the side chain of the polysiloxane compound.
- the amino group-containing polysiloxane compound having an amino group in the side chain is easy to adjust the concentration of the amino group and easily adjust the reaction with the segment of the polylactic acid compound (or polyester compound).
- the amino group is a diamino group
- the reactivity with the polylactic acid compound is higher than that of the monoamino group, which is preferable.
- the content of the amino group relative to the amino group-containing polysiloxane compound is such that the molecular weight of the amino group-containing polysiloxane compound is increased while maintaining the reactivity with the segment of the polylactic acid compound, It is preferable that the volatilization of the group-containing polysiloxane compound is within a range that can be suppressed.
- the amino group content is in the range of 0.01% by mass to 2.5% by mass, preferably in the range of 0.01% by mass to 1.0% by mass. If the content of the amino group is 0.01% by mass or more, the polylactic acid compound segment and the amide bond can be sufficiently formed and efficiently produced, and the molded product can be separated by separating the polysiloxane segment.
- Bleed out can be suppressed. If the content of the amino group is 2.5% by mass or less, the hydrolysis of the polylactic acid compound at the time of production is suppressed, the aggregation is suppressed, the mechanical strength is high, and the molding has a uniform composition. Goods are obtained.
- the compounding amount of the amino group of the amino group-containing polysiloxane compound with respect to the polylactic acid compound is 3 masses. It is preferably in the range of ppm to 300 ppm by mass, and more preferably in the range of 50 ppm to 300 ppm by mass. If the compounding amount of the amino group is 3 mass ppm or more, it is possible to improve the impact resistance due to the segment of the amino group-containing polysiloxane compound in the molded product.
- the compounding amount of the amino group is 300 ppm by mass or less, it is easy to disperse the polylactic acid compound (or the polyester compound) and the amino group-containing polysiloxane compound at the time of production. It can suppress that the molecular weight of resin (or the said polyester-type compound) falls remarkably, and can obtain the molded article excellent in mechanical strength, such as impact strength.
- the compounding amount of the amino group can be determined by the following formula (II).
- Amino group content (mass ppm) 100 ⁇ Amino group content (mass%) with respect to amino group-containing polysiloxane compound ⁇ Ratio of amino group-containing polysiloxane compound to polylactic acid compound (% by mass) (II)
- amino group-containing polysiloxane compound constituting such a segment can be easily bonded to the segment of the polylactic acid compound (or the polyester compound) under mild melting conditions without using any special means. Is preferred.
- amino group-containing polysiloxane compounds include those represented by the following formula (1) and the following formula (2).
- R 4 to R 8 and R 10 to R 14 are each independently an alkyl group having 18 or less carbon atoms, an alkenyl group, an aryl group, an aralkyl group, an alkylaryl group, Or — (CH 2 ) ⁇ —NH—C 6 H 5 ( ⁇ is an integer of 1 to 8), which may be wholly or partially substituted with a halogen atom, and R 9 , R 15 and R 16 independently represents a divalent organic group, d ′ and h ′ each represents an integer of 0 or more, and e and i each represents an integer of 1 or more.
- alkyl group a methyl group, an ethyl group, a propyl group, a butyl group, a t-butyl group and the like are preferable.
- the alkenyl group is preferably a vinyl group.
- aryl group a phenyl group, a naphthyl group, etc. are preferable.
- alkylaryl group include a benzyl group.
- the halogen atom include chlorine, fluorine, bromine and the like. Specific examples of such a halogen substituent include a chloromethyl group, a 3,3,3-trifluoromethyl group, a perfluorobutyl group, and a perfluorooctyl group.
- R 4 to R 8 and R 10 to R 14 are particularly preferably a methyl group or a phenyl group.
- the phenyl group has a function of improving the transparency of the segment of the polysiloxane compound.
- the refractive index of the polylactic acid resin or the polyester resin
- a uniform refractive index can be obtained in the molded product.
- the desired transparency can be imparted to.
- Examples of the divalent organic group include alkylene groups such as methylene group, ethylene group, propylene group, and butylene group, alkylarylene groups such as phenylene group and tolylene group, — (CH 2 —CH 2 —O) b — (b Is an integer of 1 to 50), — [CH 2 —CH (CH 3 ) —O] c — (c is an integer of 1 to 50), or an oxyalkylene group or a polyoxyalkylene group, — (CH 2 ) and d 2 —NHCO— (d is an integer of 1 to 8).
- R 16 is an ethylene group and R 9 and R 15 are propylene groups.
- D ′, h ′, e and i are preferably values in which the number average molecular weight of the polysiloxane compound falls within the range described later.
- d ′ and h ′ are each preferably an integer of 1 to 15000, more preferably an integer of 1 to 400, and still more preferably an integer of 1 to 100.
- Each of e and i is preferably in the range of 1 to 15000, and the amino group content relative to the amino group-containing polysiloxane compound obtained by the formula (I) is 0.01% by mass to 2.5% by mass. It is more preferable that it is an integer satisfying the range.
- the repeating units each repeated by the number of repeating units d ′, h ′, e and i are the same repeating units connected in succession. Alternatively, they may be connected alternately or randomly.
- the number average molecular weight of the amino group-containing polysiloxane compound is preferably in the range of 900 to 120,000. If the number average molecular weight is 900 or more, the loss due to volatilization at the time of kneading with a molten polylactic acid compound is suppressed during the production of the polylactic acid resin composition (or the polyester resin composition). Can do. If the number average molecular weight is 120,000 or less, a uniform molded article having good dispersibility can be obtained. The number average molecular weight is more preferably in the range of 900 to 20000, and still more preferably in the range of 900 to 8000.
- a measured value (calibrated with a polystyrene standard sample) measured by GPC (gel permeation chromatography) analysis of a 0.1% chloroform solution of the sample can be adopted.
- the amino group-containing polysiloxane compound segment may include a segment of a polysiloxane compound having an amino group at the end of the main chain as long as the function of the amino group-containing polysiloxane compound is not impaired.
- a segment such as a polysiloxane compound not containing an amino group may be included.
- the content of the polysiloxane compound having an amino group at the end of the main chain and the polysiloxane compound not containing the amino group (the total when both compounds are contained) is 0 in the amino group-containing polysiloxane compound.
- the range is preferably from 5% by mass to 5% by mass.
- the number average molecular weight of the polysiloxane compound having an amino group at the end of the main chain and the polysiloxane compound not containing the amino group is preferably in the range of 900 to 120,000.
- the side chain diamino polysiloxane compound represented by the formula (2) is more reactive than the side chain monoamino polysiloxane compound represented by the formula (1).
- the side chain diamino type polysiloxane compound represented by the formula (2) is more preferable because it reacts rapidly with the polylactic acid compound during melt kneading.
- polylactic acid compound The polylactic acid compound used in the polylactic acid resin composition (or the polyester resin composition) according to this embodiment (or the polylactic acid compound constituting the segment of the polylactic acid compound contained in the modified polylactic acid resin) As the compound), an extract of a polylactic acid compound obtained from a biomass raw material or a derivative or modified product thereof, or a monomer or oligomer of a lactic acid compound obtained from a biomass raw material or an derivative or modified product thereof is used.
- polylactic acid compounds synthesized from materials other than biomass materials can be mentioned. Examples of such polylactic acid compounds include compounds represented by the following formula (3).
- R 17 represents an alkyl group having 18 or less carbon atoms
- a and c each represents an integer of 1 or more
- b ′ represents an integer of 0 or more.
- A is preferably an integer of 500 to 13000, more preferably an integer of 1500 to 4000.
- b ′ is preferably an integer of 0 to 5000.
- c is preferably an integer of 1 to 50.
- the repeating units that are respectively repeated by the repeating unit numbers a and b ′ are alternately repeated even if the same kind of repeating units are continuously connected. May be.
- polylactic acid compound represented by the formula (3) examples include polymers of L-lactic acid, D-lactic acid and derivatives thereof, and copolymers having these as main components. Can do.
- examples of such a copolymer include L-lactic acid, D-lactic acid and / or derivatives thereof, for example, glycolic acid, polyhydroxybutyric acid, polycaprolactone, polybutylene succinate, polybutylene succinate adipate, polyethylene succinate, poly Mention may be made of copolymers obtained from one or more of butylene adipate terephthalate, polybutylene succinate terephthalate, polyhydroxyalkanoate and the like.
- poly (L-lactic acid), poly (D-lactic acid), and L-lactic acid are preferred from the viewpoints of heat resistance and moldability.
- a copolymer of D-lactic acid are particularly preferred.
- the polylactic acid mainly composed of poly (L-lactic acid) has a different melting point depending on the ratio of the D-lactic acid component.
- the polylactic acid compound represented by the formula (3) has the mechanical properties and In view of heat resistance, those having a melting point of 160 ° C. or higher are preferable.
- the weight average molecular weight of the polylactic acid compound (standard polystyrene conversion value by gel permeation chromatography (GPC)) is preferably in the range of 30,000 to 1,000,000, more preferably in the range of 50,000 to 300,000. is there.
- the aliphatic polyester resin examples include polybutylene succinate, polybutylene succinate adipate, and polycaprolactone.
- the aliphatic polyester resin is not particularly limited, and the number average molecular weight (standard polystyrene conversion value by GPC) is, for example, 10,000 to 100,000, preferably 30,000 to 90,000, more preferably 30,000 to 70000.
- the weight average molecular weight (standard polystyrene conversion value by GPC) is, for example, 20000 to 200000, preferably 40000 to 190000, more preferably 100000 to 18000.
- the aliphatic polyester resin may satisfy both the number average molecular weight and the weight average molecular weight, or may satisfy only one of them.
- polybutylene succinate adipate is preferable.
- the content (blending amount) of the polylactic acid resin in the polylactic acid resin composition according to the embodiment of the first means is 25% by mass or more and 60% by mass or less with respect to the total amount of the polylactic acid resin composition. It is preferable that the desired effect according to the embodiment of the present invention is sufficiently obtained, more preferably 30% by mass or more, more preferably 55% by mass or less, and further preferably 50% by mass or less.
- the content (blending amount) of the polylactic acid resin refers to the polylactic acid resin composition according to the present embodiment using the polylactic acid compound (unmodified polylactic acid resin) as the polylactic acid resin. When included, it means the blending amount of the polylactic acid compound, and when the modified polylactic acid resin is included as the polylactic acid resin, it corresponds to the segment of the polylactic acid compound constituting the modified polylactic acid resin. This means the blending amount of the polylactic acid compound.
- the content (blending amount) of the amino group-containing polysiloxane compound in the polylactic acid resin composition according to the embodiment of the first means is 0% by mass or more and 5% by mass with respect to the total amount of the polylactic acid resin composition. % Or less, preferably 0.1% by mass or more, more preferably 0.5% by mass or more, further preferably 1% by mass or more, and particularly difficult from the viewpoint of sufficiently obtaining the effect of this amino group-containing polysiloxane compound. From the viewpoint of improving the flammability, 1.5% by mass or more is preferable. Although this content may exceed 5% by mass, it is difficult to obtain an improvement effect commensurate with the content, and the mechanical properties of the obtained molded product may be deteriorated. Therefore, this content is preferably 5% by mass or less.
- the content (blending amount) of the amino group-containing polysiloxane compound includes the blending amount of the amino group-containing polysiloxane compound corresponding to the segment of the amino group-containing polysiloxane compound constituting the modified polylactic acid resin.
- the amino group-containing polysiloxane compound reacts with the ester group (ester bond) of the aliphatic polyester resin, the amino group-containing polysiloxane compound corresponding to the segment of the amino group-containing polysiloxane compound constituting this reaction product Including the blending amount.
- the content (blending amount) of the amino group-containing polysiloxane compound is the amino group-containing polysiloxane corresponding to the segment of the amino group-containing polysiloxane compound, regardless of the type of components bound in the polylactic acid resin composition. Contains compounds.
- the content (blending amount) of the aliphatic polyester resin in the polylactic acid resin composition according to the embodiment of the first means is 0.05% by mass or more and 40% by mass with respect to the total amount of the polylactic acid resin composition. It is preferable that the content is equal to or less than mass% from the viewpoint of sufficiently obtaining the desired effect according to the embodiment of the present invention. If this content is less than 0.05% by mass, a sufficient impact resistance improvement effect cannot be obtained, and if it exceeds 40% by mass, even if the addition amount is increased, the impact resistance improvement effect as much as obtained is obtained. It becomes difficult to be.
- the content of the aliphatic polyester-based resin is more preferably 1% by mass or more, further preferably 5% by mass or more, more preferably 30% by mass or less, further preferably 20% by mass or less, and particularly preferably 15% by mass or less. .
- the content (blending amount) of the polylactic acid compound in the polyester resin composition according to the second embodiment is 25% by mass or more and 60% by mass or less with respect to the total amount of the polyester resin composition. Is preferable from the viewpoint of sufficiently obtaining the desired effect according to the embodiment of the present invention, more preferably 30% by mass or more, further preferably 40% by mass or more, more preferably 55% by mass or less, and more preferably 50% by mass or less. Further preferred.
- the content (blending amount) of the amino group-containing polysiloxane compound in the polyester-based resin composition according to the embodiment of the second means is particularly improved in terms of flame retardancy with respect to the total amount of the polyester-based resin composition. 1.5% by mass or more is preferable. Although this content may exceed 10% by mass, it is difficult to obtain an improvement effect commensurate with the content, and there is a possibility that the mechanical properties of the obtained molded product are deteriorated. Therefore, this content is preferably 10% by mass or less, and more preferably 5% by mass or less.
- the content (blending amount) of the amino group-containing polysiloxane compound includes the blending amount of the amino group-containing polysiloxane compound corresponding to the segment of the amino group-containing polysiloxane compound constituting the modified polylactic acid resin.
- the amino group-containing polysiloxane compound reacts with the ester group (ester bond) of the aliphatic polyester resin, the amino group-containing polysiloxane compound corresponding to the segment of the amino group-containing polysiloxane compound constituting this reaction product Including the blending amount.
- the content (blending amount) of the amino group-containing polysiloxane compound is the amino group-containing polysiloxane compound corresponding to the segment of the amino group-containing polysiloxane compound, regardless of the type of components bonded in the polyester resin composition. including.
- the content (blending amount) of the aliphatic polyester resin in the polyester resin composition according to the embodiment of the second means is 0.05% by mass or more and 40% by mass with respect to the total amount of the polyester resin composition.
- the following is preferable from the viewpoint of sufficiently obtaining the desired effect according to the embodiment of the present invention. If this content is less than 0.05% by mass, a sufficient impact resistance improvement effect cannot be obtained, and if it exceeds 40% by mass, even if the addition amount is increased, the impact resistance improvement effect as much as obtained is obtained. It becomes difficult to be.
- the content of the aliphatic polyester-based resin is more preferably 1% by mass or more, further preferably 5% by mass or more, more preferably 30% by mass or less, further preferably 20% by mass or less, and particularly preferably 15% by mass or less. .
- carbodiimide compound examples include a polycarbodiimide compound and a monocarbodiimide compound.
- a polycarbodiimide compound the polycarbodiimide compound which has the basic structure of following General formula (4) can be mentioned.
- n represents an integer of 2 or more
- R represents an aliphatic or aromatic organic group composed of C and H.
- the aliphatic organic group an alicyclic organic group is preferable.
- n is preferably 2 to 50.
- a polycarbodiimide having n in the range of 2 to 20 can be used, and a polycarbodiimide having n in the range of 5 to 20 can be used.
- polycarbodiimide compound those synthesized by a generally well-known method can be used. For example, what is synthesized by decarboxylation condensation reaction of various organic diisocyanates in a solvent-free or inert solvent at a temperature of about 70 ° C. or more using an organophosphorus compound or an organometallic compound as a catalyst can be used. .
- the raw material organic diisocyanate for producing the polycarbodiimide compound one selected from aliphatic diisocyanate (preferably alicyclic diisocyanate), aromatic diisocyanate, and a mixture of two or more of these can be used.
- polycarbodiimide examples include aliphatic polycarbodiimides such as poly (4,4′-dicyclohexylmethanecarbodiimide); poly (4,4′-diphenylmethanecarbodiimide), poly (p-phenylenecarbodiimide), and poly (m-phenylenecarbodiimide).
- an aliphatic polycarbodiimide having an alicyclic structure such as a cyclohexane ring is preferable.
- examples thereof include polycarbodiimides in which the organic linking group R of the above general formula includes at least an alicyclic divalent group such as a cyclohexylene group.
- poly (4,4′-dicyclohexylmethanecarbodiimide) can be preferably used.
- Carbodilite LA-1 (trade name) manufactured by Nisshinbo Chemical Co., Ltd. can be used.
- the aromatic polycarbodiimide has an aromatic ring structure such as a benzene ring, and examples thereof include polycarbodiimide in which the organic linking group R of the general formula includes at least a substituted or unsubstituted phenylene group.
- the substituent of the phenylene group is preferably an alkyl group having 1 to 6 carbon atoms, more preferably an alkyl group having 1 to 4 carbon atoms.
- alkyl group examples include methyl group, ethyl group, propyl group (n-propyl group, isopropyl group), butyl group (n-butyl group, isobutyl group, sec-butyl group, tert-butyl group), straight chain or branched Pentyl group, linear or branched penhexyl group, and cyclohexyl group.
- This phenylene group may have a plurality of substituents.
- the carbodiimide compound may be used alone or in combination of two or more. Moreover, a monocarbodiimide compound and a polycarbodiimide compound may be used in combination, or an aliphatic carbodiimide compound and an aromatic carbodiimide compound may be used in combination.
- the content of the carbodiimide compound is 0.1% by mass or more based on the total amount of the polylactic acid resin composition in the case of the first means (based on the polyester resin composition in the case of the second means). It is preferable that it is 10 mass% or less from the point which acquires the effect by embodiment of this invention fully. If the amount is less than 0.1% by mass, a sufficient effect of improving hydrolysis resistance cannot be obtained. If the amount exceeds 10% by mass, the effect of improving hydrolysis resistance cannot be obtained even if the amount added is increased.
- the content is more preferably 0.2% by mass or more, further preferably 0.5% by mass or more, more preferably 5% by mass or less, and further preferably 3% by mass or less.
- the carbodiimide preferably includes an aliphatic carbodiimide compound, and the aliphatic carbodiimide compound is preferably an alicyclic carbodiimide compound. Moreover, you may use together this aliphatic carbodiimide compound and an aromatic carbodiimide compound.
- the mixing ratio (mass ratio) of the aliphatic carbodiimide and the aromatic carbodiimide is preferably 9/1 to 1/9, more preferably 7/3 to 3/7, and further preferably 6/4 to 4/6.
- the polylactic acid resin composition (or polyester resin composition) according to the present embodiment further contains a carbodiimide compound, hydrolysis of the ester resin can be suppressed, so that it can withstand use and long-term use under high temperature and high humidity. The durability to obtain can be obtained.
- the polylactic acid-based resin composition according to the embodiment of the first means of the present invention includes a metal hydrate.
- the content of the alkali metal substance in the metal hydrate is 0.2 from the viewpoint of suppressing hydrolysis of the polyester compound such as the polylactic acid resin (polylactic acid compound). It is preferable that it is below mass%.
- the alkali metal material refers to an alkali metal such as lithium, sodium and potassium, and an oxide or chloride of an alkaline earth metal such as beryllium, magnesium, calcium, strontium and barium.
- the content of the alkali metal material can be measured by, for example, atomic absorption spectrometry, ICP emission spectroscopic analysis, or the like.
- metal hydrate examples include aluminum hydroxide, magnesium hydroxide, dawsonite, calcium aluminate, hydrated gypsum, calcium hydroxide, zinc borate, barium metaborate, borax, kaolin clay, and calcium carbonate.
- Aluminum hydroxide, magnesium hydroxide, and calcium hydroxide are preferable, and aluminum hydroxide is more preferable.
- the metal hydrate is preferably made of a granular material having an average particle size of 10 ⁇ m or less, more preferably a granular material having an average particle size of 0.1 ⁇ m to 5 ⁇ m.
- the average particle diameter of the metal hydrate can be determined by measuring the volume-based median diameter by a diffraction / scattering method, for example. Examples of commercially available devices that can measure the average particle size include a laser diffraction / light scattering particle size measuring device LS230 manufactured by Coulter, Inc.
- the metal hydrate is preferably subjected to a surface treatment with a silane coupling agent.
- the method for obtaining the metal hydrate surface-treated with the silane coupling agent is not particularly limited.
- a solution obtained by dissolving the silane coupling agent in a solvent such as acetone, ethyl acetate, toluene examples thereof include a method of spraying or coating the surface of a metal hydrate having a substance content of 0.2% by mass or less and drying to remove the solvent.
- metal hydrates modified with aminosilane, ureidosilane, isocyanate silane or epoxysilane are particularly excellent in adhesion to polylactic acid-based resins and can achieve both excellent flame retardancy and impact resistance.
- a metal hydrate treated at a mass ratio of 0.1 to 5.0% by mass of the silane coupling agent with respect to the metal hydrate before the treatment can be used. From the point of obtaining a sufficient surface treatment effect, it is preferably 0.3% by mass or more, more preferably 0.5% by mass or more, and preferably 3% by mass or less from the point of obtaining a surface treatment effect with as high a reaction rate as possible. % Or less is more preferable.
- a general method such as a dry method, a wet method, a spray method, an integral blend method, or the like can be used.
- the surface treatment agent is sprayed with dry air or nitrogen gas and treated, and the metal hydrate is dispersed in water.
- a wet method in which a surface treatment agent is added and treated
- a spray method in which the metal hydrate is heated in a high-temperature furnace, and then treated by spraying the surface treatment agent, the metal hydrate
- an integral blend method in which other resin material and surface treatment agent are simultaneously charged into an extruder and processed can be used.
- the surface treatment agent used in the dry method, wet method, and spray method may be used as it is, or the surface treatment agent is diluted with an organic solvent (or water) to obtain a solution. May be used as the surface treatment agent used in the dry method, wet method, and spray method. May be used as the surface treatment agent used in the dry method, wet method, and spray method. May be used as the surface treatment agent used in the dry method, wet method, and spray method. May be used as
- metal hydrate particularly a metal hydrate modified with an aminosilane coupling agent or an isocyanate silane coupling agent promotes crystallization of a polylactic acid resin (or polyester resin), and can shorten the molding time. More preferred.
- the content of the metal hydrate is based on the polylactic acid resin composition in the case of the first means embodiment (relative to the polyester resin composition in the case of the second means embodiment).
- the range of 1% by mass to 50% by mass is preferable, the range of 30% by mass to 50% by mass is more preferable, and the range of 40% by mass to 50% by mass is further preferable. If content of the said metal hydrate is 1 mass% or more, sufficient flame retardance provision effect can be acquired. If content of the said metal hydrate is 50 mass% or less, the fall of a mechanical physical property can be prevented.
- the polylactic acid resin composition according to the embodiment of the first means and the polyester resin composition according to the embodiment of the second means preferably include a flame retardant.
- Known flame retardants can be used as the flame retardant, but phosphorus flame retardants are preferred, and phosphazene derivatives and aromatic condensed phosphates are more preferred because of their excellent flame retardant effect.
- Examples of the phosphazene derivative include cyclic cyclophosphazene compounds represented by the following formula.
- n represents an integer of 3 or more, preferably in the range of 3 to 25, and more preferably in the range of 3 to 5. If n is 3, a 6-membered ring is formed by P (phosphorus element) and N (nitrogen element). If n is 4, an 8-membered ring is formed by P and N. Even when n is 5 or more, a ring structure is similarly formed.
- R 19 and R 20 each independently represents an organic group, such as a substituted or unsubstituted phenoxy group or a substituted or unsubstituted naphthoxy group (for example, ⁇ -naphthoxy group).
- Examples of the phosphazene derivative include a cyclophosphazene compound having a phenoxy group, a cyclophosphazene compound having a cyanophenoxy group, a cyclophosphazene compound having an aminophenoxy group, and a cyclophosphazene compound having a substituted or unsubstituted naphthoxy group. .
- cyclophosphazene compounds cyclotriphosphazene, cyclotetraphosphazene or cyclopentaphosphazene having a substituted or unsubstituted phenoxy group or a substituted or unsubstituted naphthoxy group is preferable, and a cyclohexane having a substituted or unsubstituted phenoxy group is preferable.
- Triphosphazene is particularly preferred. Specific examples include hexaphenoxycyclotriphosphazene (the phenoxy group may have a substituent).
- the cyclophosphazene compound preferably does not have a phenolic hydroxyl group because it easily forms a quinone structure that causes coloration by oxidation.
- the said phosphazene derivative may be used individually by 1 type, and may use 2 or more types together.
- aromatic condensed phosphate examples include 1,3-phenylenebis (di2,6-xylenyl phosphate), resorcinol bisdiphenyl phosphate, bisphenol A, bisdiphenyl phosphate, resorcinol-bis-2,6-xy Examples include rhenyl phosphate, resorcinol-bis-2,6-bisdiphenyl phosphate, biphenol-bisphenyl phosphate, 4,4′-bis (diphenylphosphoryl) -1,1′-biphenyl, and the like.
- the content of the flame retardant is preferably determined while confirming the effect. From the viewpoint of flame retardancy, bending fracture strain, impact resistance, heat resistance, and bleed resistance, the first means is implemented.
- the range is preferably 0.5% by mass to 20% by mass with respect to the polylactic acid-based resin composition (with respect to the polyester-based resin composition in the case of the embodiment of the second means). % To 15% by mass is more preferable, and 2% to 10% by mass is even more preferable.
- the polylactic acid-based resin composition according to the embodiment of the first means and the polyester-based resin composition according to the embodiment of the second means include a fluorine-containing polymer that forms a fiber structure (fibrillar structure) in the resin composition. It is preferable to include. By blending this fluoropolymer, the effect of suppressing the drip phenomenon during combustion can be enhanced.
- fluorine-containing polymer examples include polytetrafluoroethylene, a tetrafluoroethylene copolymer (for example, a tetrafluoroethylene / hexafluoropropylene copolymer), and a partially fluorinated polymer.
- fluoropolymer examples include fine powder fluoropolymer, fluoropolymer aqueous disperser, powdery fluoropolymer and acrylonitrile / styrene copolymer mixture, powdery fluoropolymer and polymethyl methacrylate, etc.
- Various forms of fluoropolymers can also be used.
- the content of the fluoropolymer is 0 with respect to the polylactic acid resin composition in the case of the first means embodiment (with respect to the polyester resin composition in the case of the second means embodiment). 0.05% by mass or more, more preferably 0.1% by mass or more, and preferably 0.2% by mass or more. Further, the blending amount of the fluorine-containing polymer is preferably set to 5% by mass or less with respect to the polylactic acid resin composition (or polyester resin composition), preferably 3% by mass or less, and preferably 2% by mass or less. Is more preferable, and can be set to 1% by mass or less, and further can be set to 0.8% by mass or less.
- the blending amount of the fluorine-containing polymer When the blending amount of the fluorine-containing polymer is 0.05% by mass or more, the effect of preventing dripping during combustion can be stably obtained. When the blending amount of the fluorine-containing polymer is 0.1% by mass or more, the flame retardancy of the polylactic acid resin composition (or polyester resin composition) is further improved. When the blending amount of the fluoropolymer is 5% by mass or less, it is easy to disperse in the resin, so that it is easy to mix uniformly with the polylactic acid resin composition (or polyester resin composition), and flame retardant The stable production of the resin composition having the properties becomes possible.
- the polylactic acid-based resin composition (or polyester-based resin composition) is flame-retardant.
- the flame retardancy of the polylactic acid resin composition is further improved.
- the polylactic acid resin composition according to the embodiment of the first means and the polyester resin composition according to the embodiment of the second means may further contain a plasticizer.
- the content of the plasticizer is such that, in the case of the first means embodiment, the polylactic acid resin composition (in the case of the second means embodiment, the polyester resin), from the viewpoint of obtaining a sufficient addition effect. 0.05% by mass or more, based on the composition), preferably 0.1% by mass or more, and more preferably 0.5% by mass or more.
- 20 mass% or less is preferable from the point which does not impair a desired mechanical characteristic, and the point which suppresses bleed-out, 10 mass% or less is more preferable, and 5 mass% or less is further more preferable.
- plasticizer examples include aliphatic dibasic acid esters such as adipic acid esters; phthalic acid esters such as alkylphthalylalkyl glycolates (for example, ethylphthalylethyl glycolate); ricinoleic acid esters, acetylricinoleic acid esters (for example, Ricinoleic acid ester such as methylacetylricinoleate); trimellitic acid ester such as tris (2-ethylhexyl) trimellitate; pyromellitic acid ester; trimethylolpropane tribenzoate; dipentaerythritol; polycaprolactone; p-hydroxybenzoic acid Polyethylene glycol and its ester formers; polyglycerin acetate; epoxidized oil such as epoxidized soybean oil, epoxidized linseed oil, epoxidized linseed oil fatty acid butyl; acetyl Examples include
- esters of aliphatic dibasic acids are preferred, such as dibutyl adipate, diisobutyl adipate, bis (2-ethylhexyl) adipate, diisononyl adipate, diisodecyl adipate, bis [2- (2-butoxyethoxy) ethyl] adipate, bis Adipic acid dialkyl esters such as [2- (2-butoxyethoxy) ethyl] adipate; mixed ester of adipic acid (ester of dibasic acid and two or more alcohols or ether alcohol); bis (2-ethylhexyl) azelate Azelaic acid dialkyl esters such as dibutyl sebacate, bis (2-ethylhexyl) sebacate and the like sebacic acid dialkyl esters, and diethyl succinate and other succinic acid dialkyl esters.
- dibutyl adipate diis
- the plasticizer is preferably a mixed ester of a dibasic acid (for example, an ester of a dibasic acid and two or more alcohols and / or ether alcohols), and more preferably a mixed ester of an aliphatic dibasic acid.
- a dibasic acid for example, an ester of a dibasic acid and two or more alcohols and / or ether alcohols
- the alcohol forming this mixed ester include lower aliphatic alcohols having 1 to 7 carbon atoms such as butanol, pentanol, and hexanol, higher aliphatic alcohols having 8 to 22 carbon atoms, and aromatic alcohols such as benzyl alcohol.
- ether alcohol examples include alkylene glycol compounds such as ethylene glycol compounds (or propylene glycol compounds) such as diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, and diethylene glycol monobutyl ether.
- the dibasic acid is preferably an aliphatic dibasic acid, more preferably an aliphatic dibasic acid having 4 to 10 carbon atoms, and examples thereof include succinic acid, glutaric acid, adipic acid, azelaic acid, and sebacic acid. Is more preferable.
- An example of the structural formula is shown below.
- the polylactic acid-based resin composition and the polyester-based resin composition according to the embodiments of the first and second means have various crystal nucleating agents, heat stabilizers, antioxidants, coloring agents, Additives such as optical brighteners, fillers, release agents, softeners, antistatic agents, impact modifiers, endothermic agents such as metal hydroxides and borates, nitrogen compounds such as melamines, halogens A system flame retardant may also be included.
- Crystal nucleating agent When the polylactic acid resin composition and the polyester resin composition according to the embodiments of the first and second means contain a crystalline resin, crystallization of an amorphous component having a low flow start temperature in molding of a molded product
- a crystal nucleating agent itself becomes a crystal nucleus during molding of a molded product, and acts to arrange resin constituent molecules in a regular three-dimensional structure. Strength and heat resistance can be improved.
- the crystal nucleating agent promotes crystallization of the amorphous component, so that deformation of the molded product is suppressed even when the mold temperature during molding is high, and mold release after molding is easy. Can be. The same effect can be obtained even when the mold temperature is higher than the glass transition temperature (Tg) of the resin.
- crystal nucleating agent examples include inorganic crystal nucleating agents and organic crystal nucleating agents.
- Examples of the inorganic crystal nucleating agent include talc, calcium carbonate, mica, boron nitride, synthetic silicic acid, silicate, silica, kaolin, carbon black, zinc white, montmorillonite, clay mineral, basic magnesium carbonate, and quartz powder. Glass fiber, glass powder, diatomaceous earth, dolomite powder, titanium oxide, zinc oxide, antimony oxide, barium sulfate, calcium sulfate, alumina, calcium silicate, boron nitride and the like can be used.
- organic crystal nucleating agent examples include: (1) Organic carboxylic acids: Octylic acid, toluic acid, heptanoic acid, pelargonic acid, lauric acid, myristic acid, palmitic acid, stearic acid, behenic acid, serotic acid, montanic acid, melicic acid, benzoic acid, p-tert- Butyl benzoic acid, terephthalic acid, terephthalic acid monomethyl ester, isophthalic acid, isophthalic acid monomethyl ester, rosin acid, 12-hydroxystearic acid, cholic acid, etc .; (2) Alkali metal salt of organic carboxylic acid and alkaline earth metal salt of organic carboxylic acid: Alkali metal salt and alkaline earth metal salt of organic carboxylic acid; (3) Polymer organic compound having carboxyl group metal salt: carboxyl group-containing polyethylene obtained by oxidation of polyethylene, carboxyl group-containing polypropylene obtained by oxidation of polypropylene, ole
- Aliphatic carboxylic acid amide oleic acid amide, stearic acid amide, erucic acid amide, behenic acid amide, N-oleyl palmitoamide, N-stearyl erucic acid amide, N, N′-ethylenebis (stearoamide), N, N′-methylenebis (stearoamide), methylol stearamide, ethylene bisoleic acid amide, ethylene bisbehenic acid amide, ethylene bisstearic acid amide, ethylene bislauric acid amide, hexamethylene bisoleic acid amide, hexamethylene bisstearic acid Amide, Butylenebisstearic acid amide, N, N′-dioleyl sebacic acid amide, N, N′-dioleyl adipic acid amide, N, N′-distearyl adipic acid amide, N′-distearyl sebacic acid amide, m-xyl Nbis
- a crystal nucleating agent made of a neutral substance that does not promote the hydrolysis of polyester is preferable because the polylactic acid resin (or polyester resin) can be prevented from undergoing hydrolysis and the molecular weight can be reduced.
- an ester or amide compound that is a derivative thereof is preferable to a crystal nucleating agent having a carboxy group, and similarly An ester or ether compound that is a derivative thereof is preferred to a crystal nucleating agent having a hydroxy group.
- the inorganic crystal nucleating agent is compatible or finely dispersed with a resin in a high-temperature molten state in injection molding or the like, and precipitates or phase-separates in a molding cooling step in a mold to act as a crystal nucleus, talc
- the layered compound is preferred.
- an inorganic crystal nucleating agent and an organic crystal nucleating agent may be used in combination, or a plurality of types may be used in combination.
- the content of the crystal nucleating agent is 0.1% by mass in the polylactic acid resin composition in the embodiment of the first means (in the polyester resin composition in the embodiment of the second means). It can be set in a range of ⁇ 20% by mass, can be set in a range of 0.1% by mass to 10% by mass, and a range of 0.2% by mass to 2% by mass is preferable.
- Heat stabilizer and antioxidant examples include hindered phenols, phosphorus compounds, hindered amines, sulfur compounds, copper compounds, alkali metal halides, vitamin E, and the like. These are preferably used in the range of 0.5% by mass or less based on the polylactic acid resin (or polyester resin).
- filler examples include glass beads, glass flakes, talc powder, clay powder, mica, wollastonite powder, and silica powder.
- a soft component As the impact resistance improving material, a soft component can be used.
- a polymer block such as a polyester segment, a polyether segment, a polyhydroxycarboxylic acid segment, a polylactic acid segment, an aromatic polyester segment, and a block formed by bonding a polyalkylene ether segment to each other Copolymers, block copolymers consisting of polylactic acid segments and polycaprolactone segments, polymers based on unsaturated carboxylic acid alkyl ester units, polybutylene succinate, polybutylene succinate adipate, polyethylene succinate, polycarbonate Aliphatic polyesters such as brolactone, polyethylene adipate, polypropylene adipate, polybutylene adipate, polyhexene adipate, polybutylene succinate adipate , Mention may be made of adipic acid based aliphatic polyesters.
- the polylactic acid-based resin composition according to the embodiment of the first means and the polyester-based resin composition according to the embodiment of the second means further include other thermoplastic resins such as polybutylene succinate, poly Butylene succinate adipate, polypropylene, polystyrene, ABS, nylon, polyethylene terephthalate, polybutylene terephthalate, polycarbonate, alloys thereof, and the like may be included.
- other thermoplastic resins such as polybutylene succinate, poly Butylene succinate adipate, polypropylene, polystyrene, ABS, nylon, polyethylene terephthalate, polybutylene terephthalate, polycarbonate, alloys thereof, and the like may be included.
- thermoplastic resin having crystallinity examples include polybutylene succinate, polybutylene succinate adipate, polypropylene, nylon, polyethylene terephthalate, polybutylene terephthalate, alloys with these polylactic acid resins or polyester compounds, and the like. It is preferable to use it.
- the polylactic acid resin composition according to the embodiment of the first means and the polyester resin composition according to the embodiment of the second means further include a phenol resin, a urea resin, a melamine resin, an alkyd resin, an acrylic resin, Saturated polyester resin, diallyl phthalate resin, epoxy resin, silicone resin, cyanate resin, isocyanate resin, furan resin, ketone resin, xylene resin, thermosetting polyimide, thermosetting polyamide, styrylpyridine resin, nitrile terminated resin Further, thermosetting resins such as addition-curable quinoxaline and addition-curable polyquinoxaline resin, and thermosetting resins using plant materials such as lignin, hemicellulose, and cellulose may be included. When using the said thermosetting resin, it is preferable to use the hardening
- the polylactic acid-based resin composition according to the embodiment of the first means and the polyester-based resin composition according to the embodiment of the second means can further include reinforcing fibers.
- This reinforcing fiber preferably has a moisture content of 0.1% or less.
- the amount of adhering moisture was calculated from the weight increase after leaving the reinforcing fiber for 12 hours at 25 ° C. and 95% humidity based on the weight after drying the reinforcing fiber in an oven at 100 ° C. for 12 hours. .
- the amount of adhering water is 0.1% or less, the surface of the reinforcing fiber has a low polarity and becomes hydrophobic.
- the reinforcing fibers may include fibers such as inorganic fibers, organic synthetic fibers, and plant-derived natural fibers.
- inorganic fibers include metal fibers, glass fibers, metal silicate fibers, inorganic oxide fibers, and inorganic nitride fibers.
- organic synthetic fibers include polyamide fibers and polyarylate fibers.
- Reinforcing fibers may be used alone or in combination of two or more. Two or more kinds of inorganic fibers, organic synthetic fibers and plant-derived natural fibers may be mixed and used, and preferably contain at least inorganic fibers. By including the reinforcing fiber, it is possible to obtain a thermal deformation preventing effect and a drip suppressing effect of the molded body.
- the shape of the reinforcing fiber may be circular in fiber cross section, but may be polygonal, indeterminate or uneven. From the viewpoint of increasing the bonding area with the resin, those having irregularities with a high aspect ratio and those having a small fiber diameter are desirable.
- the reinforcing fiber can be subjected to a surface treatment in order to enhance the affinity with the resin serving as the base material or the entanglement between the fibers.
- a surface treatment agent such as treatment with a coupling agent such as silane or titanate, treatment with an alkyl phosphate ester type surfactant, treatment with ozone or plasma, and the like are effective.
- the glass fiber is preferably treated with a surface treatment agent.
- the surface treatment agent preferably contains at least one resin selected from a polyolefin resin and a resin having a functional group having an epoxy group, from the viewpoint of excellent bleed resistance.
- the average fiber length of the reinforcing fibers is preferably in the range of 0.1 mm to 20 mm, and more preferably in the range of 0.1 mm to 10 mm. Further, it preferably contains fibers having a fiber length of 300 ⁇ m to 20 mm.
- the content of the reinforcing fiber is not particularly limited, but in the case of the first means embodiment, based on the whole polylactic acid resin composition (in the case of the second means embodiment, the whole polyester resin composition is used). As a reference), it can be set from 1% by mass to 30% by mass. From the viewpoint of obtaining a sufficient addition effect, the content is preferably 2% by mass or more, and more preferably 3% by mass or more. Moreover, 20 mass% or less is preferable from a viewpoint of ensuring the moldability and mechanical strength of a resin composition, and 10 mass% or less is more preferable.
- the polylactic acid resin composition according to the embodiment of the first means can be produced, for example, as follows. That is, first, the polylactic acid-based resin, the aliphatic polyester-based resin, the carbodiimide compound, the metal hydrate, and other additive components as necessary are mixed and stirred. For this mixing and stirring, an apparatus similar to an apparatus for applying a shearing force in the production of a polylactic acid resin described later can be used. For example, this mixing and stirring can be performed by a kneading extruder, and the above mixture is melt-kneaded, for example, extruded into a strand shape, cut into chips or pellets, and can be obtained as a molding material.
- the polylactic acid resin may be mixed with the polylactic acid compound as the polylactic acid resin component. Moreover, you may form the said polylactic acid-type resin in a mixing process as a reaction material of the said polylactic acid-type compound and the said amino group containing polysiloxane compound.
- the polylactic acid-based resin is, for example, blending the amino group-containing polysiloxane compound and the polylactic acid-based compound at a ratio such that the amino group has a predetermined ratio, while applying a shearing force in a molten state. It can be obtained by mixing and stirring.
- the polyester resin composition according to the embodiment of the second means can be produced, for example, as follows. That is, first, polyester-based compounds (polylactic acid-based compounds and aliphatic polyester-based resins), amino group-containing polysiloxane compounds, phosphorus-based flame retardants, metal hydrates, fluorine-containing polymers, and the like Accordingly, the other ingredients are mixed and stirred. For this mixing and stirring, an apparatus similar to an apparatus for applying a shearing force in the production of the polysiloxane mixed polyester resin (R) described later can be used.
- this mixing and stirring can be performed by a kneading extruder, and the above mixture is melt-kneaded, for example, extruded into a strand shape, cut into chips or pellets, and can be obtained as a molding material.
- the said polyester-type compound (P) for example, especially polylactic acid-type compound (A)
- the said amino group containing polysiloxane compound (C) react reliably, before mixing components, such as another additive.
- these may be mixed and stirred while applying a shearing force in a molten state to form a master batch, and then melt kneaded with other components (additives and the like).
- the method for producing a resin composition in order to give a shearing force to the molten polylactic acid compound (or polyester compound) and the amino group-containing polysiloxane compound, for example, A roll, an extruder, a kneader, a batch kneader with a reflux device, or the like can be used.
- the extruder it is preferable to use a single-shaft or multi-shaft vented unit because it is easy to supply raw materials and take out products.
- the temperature at the time of shearing is preferably higher than the melt flow temperature of the raw polylactic acid compound (or polyester compound), preferably higher than the melt flow temperature by 10 ° C. and lower than the decomposition temperature.
- the melt shearing time is preferably in the range of 0.1 to 30 minutes, and more preferably in the range of 0.5 to 10 minutes.
- the melt shear time is 0.1 minutes or more, the reaction between the polylactic acid compound (or polyester compound) and the amino group-containing polysiloxane compound can be sufficiently performed. If the said melt shear time is 30 minutes or less, decomposition
- the shearing temperature is preferably not less than the melting temperature of the resin and not less than the melt flow temperature of the polylactic acid compound, and the decomposition temperature of the other resin. It is preferable that it is below and below the decomposition temperature of a polylactic acid-type compound.
- the polylactic acid compound can be produced by a melt polymerization method or a combination of a melt polymerization method and a solid phase polymerization method.
- a method for adjusting the melt flow rate of the polylactic acid compound to a predetermined range when the melt flow rate is excessive, a small amount of chain extender, for example, diisocyanate compound, epoxy compound, acid A method of increasing the molecular weight of the resin using an anhydride or the like can be used.
- a method of mixing with a biodegradable polyester resin having a high melt flow rate or a low molecular weight compound can be used.
- a molded product molded using the polylactic acid-based resin composition can be obtained.
- a molded product molded using the polyester resin composition can be obtained.
- a molding method of these molded products for example, injection molding, injection / compression molding, extrusion molding, and mold molding can be used.
- a molded body that has undergone a molding process by injection or extrusion is preferred from the viewpoint of obtaining high heat resistance due to the fibrillar structure in the molded body. It is preferable to promote crystallization during the manufacturing process or after molding because a molded article having excellent impact resistance and mechanical strength can be obtained.
- the method for promoting crystallization include a method using the crystal nucleating agent in the above range.
- Such molded articles have high flame retardancy, are excellent in impact resistance, flexibility and mechanical strength, and are prevented from being deteriorated by bleeding, and are suitable for various parts such as electric, electronic, and automobiles. is there. In particular, it is suitable for parts (for example, exterior bodies and internal parts) of home appliances and electronic devices (for example, copying machines) that require high flame retardance and excellent impact resistance and flexibility.
- PLA Polylactic acid compound
- Aliphatic polyester resin (B) The following was used as the aliphatic polyester resin.
- Amino group-containing polysiloxane compound (C) The following was used as the amino group-containing polysiloxane compound (C).
- C1-4 Side chain diamino type polysiloxane compound (product name: FZ-3705, manufactured by Toray Dow Corning Co., Ltd.) (Viscosity (25 ° C.): 230 mm 2 / s, amino equivalent 4000 (g / mol), amino group content 0.40 mass%)
- amino group-containing polysiloxane compounds are described in, for example, Silicone Handbook, Nikkan Kogyo Shimbun (1990) p. 165 or the like.
- it can be synthesized using a siloxane oligomer obtained by hydrolysis of aminoalkylmethyldimethoxysilane, a cyclic siloxane, and a basic catalyst.
- Organic crystal nucleating agent (E) The following was used as the organic crystal nucleating agent (E).
- Plasticizer (F) The following was used as the plasticizer (F).
- Phosphorus flame retardant The following was used as the phosphorus flame retardant (G).
- G-1 Condensed phosphate ester: 1,3-phenylenebis (di2,6xylenyl phosphate) (manufactured by Daihachi Chemical Industry Co., Ltd., product name: PX-200)
- G-2 Cyclic phenoxyphosphazene (manufactured by Otsuka Chemical Co., Ltd., product name: SPS-100)
- Metal hydrate (I) As the metal hydrate (I), the following was used.
- I-1 Aluminum hydroxide (manufactured by Nippon Light Metal Co., Ltd., product name: BE023) (Average particle diameter: 3.1 ⁇ m, composition: Al (OH) 3 (99.94%), SiO 2 (0.01%), Fe 2 O 3 (0.01%), Na 2 O (0.04 %, Alkali metal substances))
- I-2 1% isocyanate silane coupling agent treated aluminum hydroxide (product name: BE023-STI, manufactured by Nippon Light Metal Co., Ltd.) (Average particle diameter: 3.1 ⁇ m, composition: Al (OH) 3 (99.94%), SiO 2 (0.01%), Fe 2 O 3 (0.01%), Na 2 O (0.04 %, Alkali metal substances)) (Amount of silane coupling agent with respect to aluminum hydroxide before treatment: 1% by mass)
- I-3 Aminosilane coupling agent 1.3% treated aluminum hydroxide (average particle size: 3.1 ⁇ m, composition: Al (OH) 3 (99.94%), SiO 2 (0.01%), Fe 2 O 3 (0.01%), Na 2 O (0.04%, alkali metal substance)) (Amount of silane coupling agent relative to aluminum hydroxide before treatment: 1.3% by mass) I-3 was prepared as follows.
- Aluminum hydroxide product name: BE023 manufactured by Nippon Light Metal Co., Ltd. is previously stirred with a super mixer, and an aminosilane coupling agent (product name: KBE-903, manufactured by Shin-Etsu Chemical Co., Ltd.) is added therein. After spraying 1.35 mass% with respect to aluminum hydroxide, it obtained by drying.
- I-4 Ureidosilane coupling agent 1.3% treated aluminum hydroxide (average particle size: 3.1 ⁇ m, composition: Al (OH) 3 (99.94%), SiO 2 (0.01%), Fe 2 O 3 (0.01%), Na 2 O (0.04%, alkali metal substances)) (Amount of silane coupling agent relative to aluminum hydroxide before treatment: 1.3% by mass) I-4 was prepared as follows.
- Aluminum hydroxide product name: BE023 manufactured by Nippon Light Metal Co., Ltd. is stirred in advance with a super mixer, and ureidosilane coupling agent (product name: KBE-585, alcohol) manufactured by Shin-Etsu Chemical Co., Ltd. A solution and a silane coupling agent content: about 45% by mass) were sprayed on 2.5% by mass with respect to aluminum hydroxide and then dried.
- I-5 Aluminum hydroxide treated with epoxy silane coupling agent (manufactured by Nippon Light Metal Co., Ltd., product name: BE023-STE) (Average particle diameter: 3.1 ⁇ m, composition: Al (OH) 3 (99.94%), SiO 2 (0.01%), Fe 2 O 3 (0.01%), Na 2 O (0.04 %, Alkali metal substances)) (Amount of silane coupling agent with respect to aluminum hydroxide before treatment: 1% by mass)
- I-6 Aluminum hydroxide treated with methacryloxysilane coupling agent (manufactured by Nippon Light Metal Co., Ltd., product name: BE023-STM) (Average particle diameter: 3.1 ⁇ m, composition: Al (OH) 3 (99.94%), SiO 2 (0.01%), Fe 2 O 3 (0.01%), Na 2 O (0.04 %, Alkali metal substances)) (Amount of silane coupling agent with respect to aluminum hydroxide before treatment: 1% by mass)
- I-7 Aluminum hydroxide treated with vinylsilane coupling (manufactured by Nippon Light Metal Co., Ltd., product name: BE023-STV) (Average particle diameter: 3.1 ⁇ m, composition: Al (OH) 3 (99.94%), SiO 2 (0.01%), Fe 2 O 3 (0.01%), Na 2 O (0.04 %, Alkali metal substances)) (Amount of silane coupling agent with respect to aluminum hydroxide before treatment: 1% by mass)
- I-8 Stearic acid-treated aluminum hydroxide (manufactured by Nippon Light Metal Co., Ltd., product name: BE023-S) (Average particle diameter: 3.1 ⁇ m, composition: Al (OH) 3 (99.94%), SiO 2 (0.01%), Fe 2 O 3 (0.01%), Na 2 O (0.04 %, Alkali metal substances)) (Amount of stearic acid with respect to aluminum hydroxide before treatment: 1% by mass)
- Fluoropolymer (J) The following was used as the fluorine-containing polymer (J).
- Carbodiimide compound (K) As the carbodiimide compound (K), the following was used.
- K-1 Polycarbodiimide modifier (manufactured by Nisshinbo Chemical Co., Ltd., product name: Carbodilite LA-1)
- K-2 Poly (1,3,5-triisopropylphenylenecarbodiimide) (Rhein Chemie, product name: Starvacol P)
- Glass fiber (L) The following was used as the glass fiber (L).
- Table 8 shows Examples 18 to 22 and control examples (Examples 16 and 17), and Table 9 shows examples. 20, 24 to 27 and a control example (Example 23) are shown.
- a polyester compound (P) polylactic acid compound (PLA) and aliphatic polyester resin (PBSA or PBSA-2)
- a phosphorus flame retardant (G) A phosphorus flame retardant (G), a metal hydrate (I), and a fluorine-containing polymer (J)
- an organic crystal nucleating agent (E) organic crystal nucleating agent
- F plasticizer
- K carbodiimide compound
- glass fiber (L) was further blended as necessary, followed by dry blending.
- the amino group-containing polysiloxane compound (C1-4) is added separately from the vent port at the compounding ratios shown in Tables 2 to 7 and Tables 8 to 9, so that the total supply amount per hour is 15 to 20 kg. Supplied to. Rotate the screw at 150 rpm and mix and stir it under melt shearing, then pour the plasticizer (F), and mix and stir it under melt shear.
- Glass fiber (L) is supplied from the side feeder attached to the machine, mixed and stirred), extruded into a strand from the die port of the extruder, cooled in water, cut into pellets, and polylactic acid A pellet of the resin composition was obtained.
- Flame retardant evaluation UL94V is a test piece for flame retardant evaluation (125 mm ⁇ 13 mm ⁇ 1.6 mm) obtained by injection molding, left in a temperature-controlled room at 23 ° C. and 50% humidity for 48 hours, and then an underwriter.
- UL94 test flammability test of plastic materials for equipment parts
- UL94V is a method for evaluating the flame retardancy from the afterflame time and drip properties after indirect flame of a burner for 10 seconds on a test piece of a predetermined size held vertically. It is divided into the following classes.
- the after-flame time is the length of time for which the test piece continues to burn with flame after the ignition source is moved away
- t1 is the after-flame time after the first flame contact
- t2 is 2
- the after-flame time after the second flame contact, t3, is the after glow (flameless combustion) time after the second flame contact.
- the second flame contact is performed by indirect flame for 10 seconds with a burner immediately after the first flame contact, after the flame has disappeared. Further, the ignition of cotton by the drip is determined by whether or not the labeling cotton that is about 300 mm below the lower end of the test piece is ignited by a drip from the test piece.
- Flame retardancy evaluation UL94-5V is a test piece for flame retardancy evaluation (125 mm ⁇ 13 mm ⁇ 1.6 mm) obtained by injection molding, left in a constant temperature room at a temperature of 23 ° C. and a humidity of 50% for 48 hours. The test was conducted according to the UL94-5V test (125 mm vertical combustion test) defined by Underwriters Laboratories.
- UL94V-5 is a method in which a test piece is attached to a clamp so that it is vertical, a 5-second indirect flame with a 125 mm flame is performed 5 times, and the determination is made based on the combustion behavior. Divided.
- the UL94-5V test tests materials that meet the V-0 or V-1 rank. In this evaluation, since it is “5V-A”, the test (presence / absence of hole after flame contact) was not performed, and a case where at least the 5V-B criterion was satisfied was determined as “5VB”.
- the test piece was left in a thermostatic chamber at 110 ° C. for 1 hour to completely crystallize, and then returned to room temperature to evaluate Izod impact strength and bending characteristics.
- the Izod impact strength was measured in accordance with JIS K7110 by notching test pieces (62.5 mm ⁇ 13 mm ⁇ 3.2 mm) and measuring impact strength.
- the bending characteristics were evaluated using a universal testing machine (Instron 5567) based on ASTM D790.
- the deflection temperature under load is in accordance with JIS K 7191-2-2007, the oil temperature is raised at a constant temperature (120 ° C / h), and the specified bending stress is applied to the strip test piece (127 x 12.7 x 3 mm). The temperature at which the specified deflection amount was reached was defined as the deflection temperature under load.
- the measurement conditions were as follows. Placement: Edgewise, Bending stress: 1.80 MPa (high load), 0.45 MPa (low load), Distance between fulcrums: 100mm, Temperature increase rate: 120 ° C./h, Heat medium: Silicone oil.
- the polylactic acid-based compound (PLA) was treated with an aliphatic polyester-based resin (PBSA), a carbodiimide compound (K-1, 2), and a silane coupling agent. It was found that the polylactic acid-based resin composition containing the treated metal hydrate (I-3,4) has excellent flame strength and bending strength, while having high flame retardancy of V-1 or higher. .
- the polylactic acid resin composition containing no aliphatic polyester resin has high flame retardancy of V-1 or higher, but has extremely high impact strength and bending fracture strain. It turned out to be low.
- the polylactic acid compound (PLA), amino group-containing polysiloxane compound (C1-4), aliphatic polyester resin (PBSA), carbodiimide compound (K-1, 2) And a polylactic acid resin composition containing a metal hydrate (I-3, 4) surface-treated with a silane coupling agent has a high flame resistance of V-1 or higher, impact strength, bending It was found that the strain at break was excellent.
- the polylactic acid compound (PLA) was added to the amino group-containing polysiloxane compound (C1-4), the aliphatic polyester resin (PBSA), the carbodiimide compound (K—). 1, 2), and a polylactic acid resin composition containing a metal hydrate (I-2) surface-treated with an isocyanate silane coupling agent has a high flame retardancy of V-1 or higher and has an impact It was found to be excellent in strength and bending strain.
- Comparative Example 3 with a polylactic acid compound (PLA) alone has low flame retardancy and impact strength.
- the comparative example 4 which does not contain a carbodiimide compound has remarkably low impact strength and a bending fracture
- the polylactic acid resin composition not containing an aliphatic polyester resin has a high flame retardancy of V-1 or higher.
- PBSA polylactic acid resin composition not containing an aliphatic polyester resin
- Comparative Example 9 a polyhydride containing a metal hydrate (I-1) not containing an aliphatic polyester resin (PBSA) and not surface-treated was used. It was found that the lactic acid-based resin composition has an extremely low flame resistance, but has a very low impact strength and bending fracture strain.
- PBSA aliphatic polyester resin
- PLA polylactic acid compound
- C1-4 amino group-containing polysiloxane compound
- PBSA aliphatic polyester resin
- K Carbodiimide compound
- metal hydrate (I-2) surface-treated with an isocyanate silane coupling agent or metal hydrate (I-3) or ureido silane coupling agent surface-treated with an aminosilane coupling agent
- a polylactic acid-based resin composition containing a metal hydrate (I-4) surface-treated with an epoxy silane or a metal hydrate (I-5) surface-treated with an epoxy silane coupling agent has a high degree of V-1 or higher
- the polylactic acid resin composition containing no aliphatic polyester resin has impact strength even if it has a high flame retardancy of V-1 or higher. It was found that the bending fracture strain was extremely low and the practicality was inferior.
- the polylactic acid compound (PLA), the amino group-containing polysiloxane compound (C1-4), and the aliphatic polyester resin (PBSA), carbodiimide compound (K), non-surface-treated metal hydrate (I-1) or metal hydrate (I-6) surface-treated with methacryloxysilane coupling agent or vinylsilane coupling agent The polylactic acid resin composition containing the surface-treated metal hydrate (I-7) or the metal hydrate (I-8) surface-treated with stearic acid has a high flame retardancy of V-1 or higher. Even if it has, it has been found that the impact strength and bending fracture strain are extremely low and the practicality is inferior.
- the polylactic acid compound (PLA) was converted to an amino group-containing polysiloxane compound (C1-4), an aliphatic polyester resin (PBSA or PBSA-2), carbodiimide.
- the polylactic acid resin composition containing the compound (K) and the metal hydrate (I-3) surface-treated with an aminosilane coupling agent has a high flame retardancy of V-1 or higher, impact strength, It was found to be excellent in bending fracture strain.
- the polylactic acid compound (PLA), the amino group-containing polysiloxane compound (C1-4), and the aliphatic polyester resin (PBSA or PBSA- 2) A glass fiber is blended with a polylactic acid resin composition containing a carbodiimide compound (K) and a metal hydrate (I-3) surface-treated with an aminosilane coupling agent, thereby achieving a high difficulty of 5 VB or more. It was found that while having flammability, it had excellent impact strength and bending fracture strain, and further improved the deflection temperature under load. In addition, when glass fiber (L) is added, the rigidity (elastic modulus) generally tends to improve, but the bending fracture strain tends to decrease.
- polyester resin polylactic acid compound (A: PLA) and aliphatic polyester resin (B: PBSA or PBSA-2)) (P), amino Group-containing polysiloxane compound (C: C1-4), phosphorus flame retardants (G: G-1 and G-2), metal hydrate (I: I-3), and fluorine-containing polymer ( J) and a polyester resin composition having an amino group-containing polysiloxane compound (C: C1-4) content of 1.5% by mass or more is found to be able to achieve a highly flame-retardant 5VB. It was.
- Example 16 when the amino group-containing polysiloxane compound (C: C1-4) is not contained (Example 16) and when the content of the amino group-containing polysiloxane compound (C: C1-4) is 1.0% by mass ( Example 17) failed to achieve 5VB.
- Example 23 the compounding ratio of the amino group-containing polysiloxane compound (C) (C1-4: side chain diamino type polysiloxane compound) is 1.0% by mass ( In Example 23), flame retardant 5VB was not achieved, but when the blending ratio was 1.5% by mass or more (Examples 24-25, 20, 26-27), flame retardant 5VB was achieved. I understand that I can do it.
- Example 27 when the compounding ratio of the amino group-containing polysiloxane compound (C) (C1-4: side chain diamino type polysiloxane compound) is relatively large (Example 27), impact strength and bending strength tend to decrease. I understand.
- Appendix A1 Including polylactic acid resin, aliphatic polyester resin, metal hydrate and carbodiimide compound, A polylactic acid resin composition, wherein the metal hydrate is a metal hydrate surface-treated with an aminosilane coupling agent, a ureidosilane coupling agent, an isocyanate silane coupling agent, or an epoxysilane coupling agent.
- the content of the polylactic acid resin is in the range of 25% by mass to 55% by mass with respect to the polylactic acid resin composition
- the content of the aliphatic polyester resin is in the range of 5% by mass to 20% by mass with respect to the polylactic acid resin composition
- the content of the metal hydrate is in the range of 30% by mass to 50% by mass with respect to the polylactic acid resin composition
- the polylactic acid resin composition according to appendix A1 wherein the content of the carbodiimide compound is in the range of 0.5% by mass to 3% by mass with respect to the polylactic acid resin composition.
- the content of the polylactic acid resin is in the range of 25% by mass to 50% by mass with respect to the polylactic acid resin composition,
- the polylactic acid resin composition according to appendix A2 wherein the content of the aliphatic polyester resin is in the range of 5% by mass to 15% by mass with respect to the polylactic acid resin composition.
- Appendix A4 The polylactic acid resin composition according to any one of appendices A1 to A3, wherein the content of the alkali metal substance in the metal hydrate is 0.2% by mass or less.
- Appendix A5 contains a phosphorus flame retardant
- Appendix A6 Furthermore, including a fluorine-containing polymer, The polylactic acid resin composition according to any one of appendices A1 to A5, wherein a content of the fluoropolymer is in a range of 0.1% by mass to 5% by mass with respect to the polylactic acid resin composition.
- Appendix A8 The polylactic acid resin composition according to appendix A7, wherein the compounding amount of the amino group-containing polysiloxane compound is in the range of 1.5% by mass to 5% by mass with respect to the polylactic acid resin composition.
- the polylactic acid resin is obtained by mixing the amino group-containing polysiloxane compound and the polylactic acid compound, The content of the amino group with respect to the amino group-containing polysiloxane compound is in the range of 0.01% by mass to 2.5% by mass, The polylactic acid resin composition according to appendix A7 or A8, wherein the content of the amino group with respect to the polylactic acid compound is in the range of 3 ppm by mass to 300 ppm by mass.
- Appendix A10 Furthermore, including a phosphorus flame retardant and a fluorine-containing polymer,
- the phosphorus flame retardant content is in the range of 1% by mass to 15% by mass with respect to the polylactic acid resin composition
- the polylactic acid resin composition according to any one of appendices A7 to A9, wherein a content of the fluoropolymer is in a range of 0.1% by mass to 5% by mass with respect to the polylactic acid resin composition.
- the phosphorus flame retardant content is in the range of 2% by mass to 10% by mass with respect to the polylactic acid resin composition
- the polylactic acid resin composition according to appendix A10, wherein the content of the fluoropolymer is in the range of 0.2% by mass to 2% by mass with respect to the polylactic acid resin composition.
- a crystal nucleating agent is included,
- Appendix A15 The molded object formed using the polylactic acid-type resin composition in any one of appendix A1 to A14.
- a method for producing a polylactic acid resin composition comprising a step of mixing and stirring a mixture containing a polylactic acid compound, an aliphatic polyester resin, a carbodiimide compound and a metal hydrate in a molten state, Production of a polylactic acid-based resin composition, wherein the metal hydrate is a metal hydrate surface-treated with an aminosilane coupling agent, a ureidosilane coupling agent, an isocyanate silane coupling agent, or an epoxysilane coupling agent.
- An amino group-containing polysiloxane compound having an amino group in the side chain, a phosphorus flame retardant, and a fluorine-containing polymer are added,
- the content of the polylactic acid resin is in the range of 25% by mass to 55% by mass with respect to the polylactic acid resin composition
- the content of the aliphatic polyester resin is in the range of 5% by mass to 20% by mass with respect to the polylactic acid resin composition
- the content of the metal hydrate is in the range of 30% by mass to 50% by mass with respect to the polylactic acid resin composition
- the content of the carbodiimide compound is in the range of 0.5% by mass to 3% by mass with respect to the polylactic acid resin composition
- the amount of the amino group-containing polysiloxane compound is in the range of 1.5% by mass to 5% by mass with respect to the polylactic acid resin composition
- the phosphorus flame retardant content is in the range of 1% by mass to 15% by mass with respect to the polylactic acid resin composition
- the phosphorus flame retardant content is in the range of 2% by mass to 10% by mass with respect to the polylactic acid resin composition
- the polylactic acid resin is obtained by mixing the amino group-containing polysiloxane compound and the polylactic acid compound, The content of the amino group with respect to the amino group-containing polysiloxane compound is in the range of 0.01% by mass to 2.5% by mass, The method for producing a polylactic acid resin composition according to appendix A17 or A18, wherein the content of the amino group with respect to the polylactic acid compound is in the range of 3 ppm by mass to 300 ppm by mass.
- a polylactic acid resin composition comprising a polylactic acid resin, an aliphatic polyester resin, a metal hydrate and a carbodiimide compound,
- the metal hydrate is a metal hydrate surface-treated with an aminosilane coupling agent, a ureidosilane coupling agent, an isocyanate silane coupling agent, or an epoxysilane coupling agent
- the polylactic acid-based resin is obtained by mixing an amino group-containing polysiloxane compound having an amino group in a side chain and a polylactic acid-based compound, The amino group content of the amino group-containing polysiloxane compound is in the range of 0.01% by mass to 2.5% by mass with respect to the amino group-containing polysiloxane compound,
- a polylactic acid resin composition, wherein the amino group content of the amino group-containing polysiloxane compound is in the range of 3 ppm by mass to 300 ppm by mass with respect to the polylactic acid compound.
- Appendix A21 Furthermore, the polylactic acid-type resin composition of appendix A20 containing a phosphorus flame retardant and a fluorine-containing polymer.
- R 4 to R 8 and R 10 to R 14 each independently represents an alkyl group having 18 or less carbon atoms, an alkenyl group, an aryl group, an aralkyl group, an alkylaryl group, Or — (CH 2 ) ⁇ —NH—C 6 H 5 ( ⁇ is an integer of 1 to 8), which may be wholly or partially substituted with a halogen atom, and R 9 , R 15 and R 16 independently represents a divalent organic group, d ′ and h ′ each represents an integer of 0 or more, and e and i each represents an integer of 1 or more.)
- (Appendix B1) Polysiloxane mixed polyester resin (R) containing a mixture of polyester compound (P) and amino group-containing polysiloxane compound (C), phosphorus flame retardant (G), metal hydrate ( A polyester-based resin composition comprising I) and a fluorine-containing polymer (J),
- the content of the polyester compound (P) is in the range of 30 to 65% by mass with respect to the polyester resin composition
- the content of the amino group-containing polysiloxane compound (C) is in the range of 1.5 to 10% by mass with respect to the polyester resin composition
- the content of the phosphorus flame retardant (G) is in the range of 1 to 20% by mass relative to the polyester resin composition
- the content of the metal hydrate (I) is in the range of 30 to 60% by mass with respect to the polyester resin composition
- a polyester resin composition, wherein the content of the fluoropolymer (J) is in the range of 0.1 to 5% by mass relative to the polyester resin composition.
- Appendix B2 The polyester resin composition according to appendix B1, wherein the polyester compound (P) includes a polylactic acid compound (A) and an aliphatic polyester resin (B).
- the amino group content of the amino group-containing polysiloxane compound (C) is in the range of 0.01 to 2.5 mass% with respect to the amino group-containing polysiloxane compound (C),
- Appendix B5 Appendices B1 to B3, wherein the amino group content of the amino group-containing polysiloxane compound (C) is in the range of 0.01 to 2.5% by mass relative to the amino group-containing polysiloxane compound (C).
- the polyester-type resin composition in any one of.
- the polyester compound (P) includes a polylactic acid compound (A) and an aliphatic polyester resin (B),
- the amount of the amino group-containing polysiloxane compound (C) is in the range of 1.5 to 10% by mass with respect to the polyester resin composition
- the amino group content of the amino group-containing polysiloxane compound (C) is in the range of 0.01 to 2.5 mass% with respect to the amino group-containing polysiloxane compound (C)
- a polyester resin composition wherein the amino group content of the amino group-containing polysiloxane compound (C) is in the range of 3 to 300 ppm by mass with respect to the polylactic acid compound (A).
- Appendix B7 The polyester resin composition according to any one of appendices B1 to B6, wherein the amino group-containing polysiloxane compound (C) is a polysiloxane compound having an amino group as a side chain.
- the amino group-containing polysiloxane compound (C) includes any one of the compounds represented by the following formula (1) and the compound represented by the following formula (2): Polyester resin composition.
- R 4 to R 8 and R 10 to R 14 each independently represents an alkyl group having 18 or less carbon atoms, an alkenyl group, an aryl group, an aralkyl group, an alkylaryl group, Or — (CH 2 ) ⁇ —NH—C 6 H 5 ( ⁇ is an integer of 1 to 8), which may be wholly or partially substituted with a halogen atom, and R 9 , R 15 and R 16 independently represents a divalent organic group, d ′ and h ′ each represents an integer of 0 or more, and e and i each represents an integer of 1 or more.)
- the metal hydrate (I) is a metal hydrate surface-treated with an aminosilane coupling agent, a ureidosilane coupling agent, an isocyanate silane coupling agent, or an epoxysilane coupling agent;
- the polyester-type resin composition in any one.
- Appendix B10 The polyester resin composition according to any one of appendices B1 to B9, wherein the content of the alkali metal substance in the metal hydrate (I) is 0.2% by mass or less.
- Appendix B12 In addition, a crystal nucleating agent is included, The polyester resin composition according to any one of appendices B1 to B11, wherein a content of the crystal nucleating agent is in a range of 0.2 to 2% by mass with respect to the polyester resin composition.
- Appendix B15 The molded object formed using the polyester-type resin composition in any one of appendix B1 to B14.
- the polyester compound (P) includes a polylactic acid compound (A) and an aliphatic polyester resin (B),
- the content of the polylactic acid compound (A) is in the range of 25 to 55% by mass with respect to the polyester resin composition
- the amino group content of the amino group-containing polysiloxane compound (C) is in the range of 0.01 to 2.5 mass% with respect to the amino group-containing polysiloxane compound (C),
- Appendix B20 The method for producing a polyester resin composition according to any one of appendices B16 to B19, wherein the amino group-containing polysiloxane compound is a polysiloxane compound having an amino group having a side chain.
- the polylactic acid resin composition according to the embodiment of the first means of the present invention has high flame retardancy, excellent impact resistance and flexibility.
- the polyester resin composition according to the embodiment of the second means of the present invention has higher flame retardancy.
- Applications of the polylactic acid-based resin composition and the polyester-based resin composition according to the embodiment of the present invention are not particularly limited, and can be widely applied to, for example, home appliances, OA equipment housings, automobile interior parts, and the like.
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Abstract
Description
また、しかしながら、ポリエステル系樹脂組成物の課題としてさらに高い難燃性が求められている。そこで、本発明の第2の目的は、高度な難燃性を有するポリエステル樹脂組成物及びその成形体を提供することにある。
本発明の一態様によれば、
ポリ乳酸系樹脂、脂肪族ポリエステル系樹脂、金属水和物およびカルボジイミド化合物を含み、
前記金属水和物が、アミノシランカップリング剤、ウレイドシランカップリング剤、イソシアネートシランカップリング剤、又はエポキシシランカップリング剤で表面処理された金属水和物である、ポリ乳酸系樹脂組成物が提供される。
溶融状態のポリ乳酸系化合物、脂肪族ポリエステル系樹脂、カルボジイミド化合物および金属水和物を含む混合物を混合撹拌する工程を有するポリ乳酸系樹脂組成物の製造方法であって、
前記金属水和物が、アミノシランカップリング剤、ウレイドシランカップリング剤、イソシアネートシランカップリング剤、又はエポキシシランカップリング剤で表面処理された金属水和物である、ポリ乳酸系樹脂組成物の製造方法が提供される。
前記アミノ基含有ポリシロキサン化合物に対する前記アミノ基の含有量が0.01質量%~2.5質量%の範囲であることが好ましい。前記ポリ乳酸系化合物に対する前記アミノ基の含有量が3質量ppm~300質量ppmの範囲であることが好ましい。
前記アミノ基含有ポリシロキサン化合物の添加量(配合量)は、前記ポリ乳酸系樹脂組成物に対し、1.5質量%~5質量%の範囲にあることが好ましい。
ポリエステル系化合物(P)とアミノ基含有ポリシロキサン化合物(C)とが混合されて含まれるポリシロキサン混合ポリエステル系樹脂(R)と、リン系難燃化剤(G)と、金属水和物(I)と、含フッ素ポリマー(J)を含むポリエステル系樹脂組成物であって、
ポリエステル系化合物(P)の含有量が、前記ポリエステル系樹脂組成物に対し、30~65質量%の範囲にあり、
アミノ基含有ポリシロキサン化合物(C)の含有量が、前記ポリエステル系樹脂組成物に対し、1.5~10質量%の範囲にあり、
リン系難燃化剤(G)の含有量が、前記ポリエステル系樹脂組成物に対し、1~20質量%の範囲にあり、
金属水和物(I)の含有量が、前記ポリエステル系樹脂組成物に対し、30~60質量%の範囲にあり、
含フッ素ポリマー(J)の含有量が、前記ポリエステル系樹脂組成物に対し、0.1~5質量%の範囲にある、ポリエステル系樹脂組成物が提供される。
ポリエステル系化合物(P)とアミノ基含有ポリシロキサン化合物(C)とが混合されて含まれるポリシロキサン混合ポリエステル系樹脂(R)と、リン系難燃化剤(G)と、金属水和物(I)と、含フッ素ポリマー(J)を含むポリエステル系樹脂組成物の製造方法であって、
溶融状態のポリエステル系化合物(P)と、アミノ基含有ポリシロキサン化合物(C)と、リン系難燃化剤(G)と、金属水和物(I)と、含フッ素ポリマー(J)を含む混合物を混合撹拌する工程を有し、
ポリエステル系化合物(P)の配合量が、前記ポリエステル系樹脂組成物に対し、30~65質量%の範囲にあり、
アミノ基含有ポリシロキサン化合物(C)の配合量が、前記ポリエステル系樹脂組成物に対し、1.5~10質量%の範囲あり、
リン系難燃化剤(G)の配合量が、前記ポリエステル系樹脂組成物に対し、1~20質量%の範囲にあり、
金属水和物(I)の配合量が、前記ポリエステル系樹脂組成物に対し、30~60質量%の範囲にあり、
含フッ素ポリマー(E)の配合量が、前記ポリエステル系樹脂組成物に対し、0.1~5質量%の範囲にある、ポリエステル系樹脂組成物の製造方法が提供される。
なお、本実施形態によるポリ乳酸系樹脂組成物は、上記のポリ乳酸系樹脂として、未変性のポリ乳酸系樹脂(ポリ乳酸系化合物)を含んでいてもよいが、さらに優れた耐衝撃性や、良好な曲げ破断歪み等の柔軟性、あるいはさらに高度な難燃性を得る点からは、上記のポリ乳酸系樹脂として、上記の変性ポリ乳酸系樹脂が含まれていることが好ましい。
ポリエステル系化合物(P)としては、その他に、ポリカプロラクトン(PCL)、ポリ(カプロラクトン/ブチレンサクシネート)、ポリブチレンサクシネート(PBS)、ポリエチレンサクシネート(PES)、ポリブチレンサクシネートアジペート(PBSA)等の脂肪族ポリエステル;
ポリ(ブチレンアジペート/テレフタレート)(PBAT)、ポリ(テトラメチレンアジペート/テレフタレート)、ポリ(エチレンテレフタレート/サクシネート)、ポリ(ブチレンサクシネート/カーボネート)(PBSC)等の変性脂肪族ポリエステル;
ポリブチレンテレフタレート(PBT)等の芳香族ポリエステルが挙げられる。
ポリエステル系化合物(P)は、特に、後述のポリ乳酸系化合物(A)と脂肪族ポリエステル系樹脂(B)を含むことが好ましい。
本発明の第2の手段の実施形態による難燃性に優れたポリエステル系樹脂組成物は、以下の組成を有することが好ましい。
ポリシロキサン混合ポリエステル系樹脂(R)は、ポリエステル系化合物(P)とアミノ基含有ポリシロキサン化合物(C)とが溶融混合されて含み、
ポリシロキサン混合ポリエステル系樹脂(R)を構成するポリエステル系化合物(P)の含有量が、ポリエステル系樹脂組成物に対し、30~65質量%の範囲にあり、
ポリシロキサン混合ポリエステル系樹脂(R)を構成するアミノ基含有ポリシロキサン化合物(C)の含有量が、ポリエステル系樹脂組成物に対し、1.5~10質量%(好ましくは1.5~5.0質量%)の範囲にあり、
リン系難燃化剤(G)の含有量が、ポリエステル系樹脂組成物に対し、1~20質量%(好ましくは1~15質量%、より好ましくは2~10質量%)の範囲にあり、
金属水和物(I)の含有量が、ポリエステル系樹脂組成物に対し、30~60質量%(好ましくは30~50質量%、より好ましくは40~50質量%)の範囲にあり、
含フッ素ポリマー(J)の含有量が、ポリエステル系樹脂組成物に対し、0.1~5質量%(好ましくは0.1~3質量%、より好ましくは0.1~2質量%、さらに好ましくは0.2~2質量%)の範囲にある。
前記アミノ基含有ポリシロキサン化合物のセグメントにおいて、アミノ基は、ポリシロキサン化合物の側鎖に結合していることが好ましい。側鎖にアミノ基を有するアミノ基含有ポリシロキサン化合物は、アミノ基の濃度調整が簡便であり、前記ポリ乳酸系化合物(又はポリエステル化合物)のセグメントとの反応を調整しやすい。また、特にアミノ基がジアミノ基であれば、モノアミノ基よりポリ乳酸系化合物との反応性が高く、好ましい。
アミノ基の含有量(質量%)=(16/アミノ当量)×100 (I)
アミノ当量:アミノ基1モル当りの前記アミノ基含有ポリシロキサン化合物の質量の平均値(g/mol)
アミノ基の配合量(質量ppm)=
100×アミノ基含有ポリシロキサン化合物に対するアミノ基の含有量(質量%)×
ポリ乳酸系化合物に対するアミノ基含有ポリシロキサン化合物の比率(質量%) (II)
本実施形態によるポリ乳酸系樹脂組成物(又は前記ポリエステル系樹脂組成物)に用いられるポリ乳酸系化合物(又は前記変性ポリ乳酸系樹脂に含まれる前記ポリ乳酸系化合物のセグメントを構成するポリ乳酸系化合物)としては、バイオマス原料から得られるポリ乳酸系化合物の抽出物やこれらの誘導体若しくは変性体、または、バイオマス原料から得られる乳酸系化合物のモノマーや、オリゴマー、これらの誘導体若しくは変性体を用いて合成される縮重合物の他、バイオマス原料以外を原料として合成されるポリ乳酸系化合物を挙げることができる。かかるポリ乳酸系化合物としては、例えば、下記式(3)で表される化合物を挙げることができる。
前記脂肪族ポリエステル系樹脂は、例えば、ポリブチレンサクシネート、ポリブチレンサクシネートアジペート及びポリカプロラクトン等があげられる。前記脂肪族ポリエステル系樹脂は、特に制限されず、数平均分子量(GPCによる標準ポリスチレン換算値)は、例えば、10000~100000であり、好ましくは30000~90000であり、より好ましくは30000~70000であり、重量平均分子量(GPCによる標準ポリスチレン換算値)は、例えば、20000~200000であり、好ましくは40000~190000であり、より好ましくは100000~180000である。前記脂肪族ポリエステル系樹脂は、例えば、前記数平均分子量および前記重量平均分子量の両方を満たしてもよいし、いずれか一方のみを満たしてもよい。このような脂肪族ポリエステル系樹脂としては、ポリブチレンサクシネートアジペートが好ましい。
第1の手段の実施形態によるポリ乳酸系樹脂組成物中の前記ポリ乳酸系樹脂の含有量(配合量)は、ポリ乳酸系樹脂組成物の総量に対して、25質量%以上60質量%以下であることが、本発明の実施形態による所望の効果を十分に得る点から好ましく、30質量%以上がより好ましく、また55質量%以下がより好ましく、50質量%以下がさらに好ましい。
第2の手段の実施形態によるポリエステル系樹脂組成物中の前記ポリ乳酸系化合物の含有量(配合量)は、ポリエステル系樹脂組成物の総量に対して、25質量%以上60質量%以下であることが、本発明の実施形態による所望の効果を十分に得る点から好ましく、30質量%以上がより好ましく、40質量%以上がさらに好ましく、また55質量%以下がより好ましく、50質量%以下がさらに好ましい。
前記カルボジイミド化合物としては、ポリカルボジイミド化合物やモノカルボジイミド化合物が挙げられる。ポリカルボジイミド化合物としては、下記一般式(4)の基本構造を有するポリカルボジイミド化合物を挙げることができる。
本発明の第1の手段の実施形態によるポリ乳酸系樹脂組成物(及び第2の手段の実施形態によるポリエステル系樹脂組成物)は、金属水和物を含む。この金属水和物においては、前記ポリ乳酸系樹脂(ポリ乳酸系化合物)等のポリエステル系化合物の加水分解を抑制する観点から、金属水和物中のアルカリ金属系物質の含有量が0.2質量%以下であることが好ましい。前記アルカリ金属系物質とは、リチウム、ナトリウム、カリウム等のアルカリ金属、ベリリウム、マグネシウム、カルシウム、ストロンチウム、バリウム等ののアルカリ土類金属の酸化物または塩化物を指す。前記アルカリ金属系物質の含有量は、例えば、原子吸光法、ICP発光分光分析法等により測定できる。
第1の手段の実施形態によるポリ乳酸系樹脂組成物、及び第2の手段の実施形態によるポリエステル系樹脂組成物は、難燃化剤を含むことが好ましい。この難燃化剤としては公知のものが使用できるが、リン系難燃化剤が好ましく、ホスファゼン誘導体および芳香族縮合型リン酸エステルが難燃効果に優れるのでより好ましい。前記ホスファゼン誘導体としては、例えば、下記式で表される環状シクロホスファゼン化合物が挙げられる。
第1の手段の実施形態によるポリ乳酸系樹脂組成物、及び第2の手段の実施形態によるポリエステル系樹脂組成物は、樹脂組成物中で繊維構造(フィブリル状構造)を形成する含フッ素ポリマーを含むことが好ましい。この含フッ素ポリマーを配合することにより、燃焼時のドリップ現象の抑制効果を高めることができる。
第1の手段の実施形態によるポリ乳酸系樹脂組成物、及び第2の手段の実施形態によるポリエステル系樹脂組成物は、さらに可塑剤を含むことができる。この可塑剤の含有量は、十分な添加効果を得る点から、第1の手段の実施形態の場合はポリ乳酸系樹脂組成物に対して(第2の手段の実施形態の場合はポリエステル系樹脂組成物に対して)、0.05質量%以上が好ましく、0.1質量%以上がより好ましく、0.5質量%以上がさらに好ましい。また、所望の機械特性を損なわない点及びブリードアウトを抑える点から、20質量%以下が好ましく、10質量%以下がより好ましく、5質量%以下がさらに好ましい。
第1及び第2の手段の実施形態によるポリ乳酸系樹脂組成物およびポリエステル系樹脂組成物は、その機能を阻害しない範囲において、各種の結晶核剤、熱安定剤、酸化防止剤、着色剤、蛍光増白剤、充填材、離型剤、軟化材、帯電防止剤等の添加剤、耐衝撃性改良剤、金属水酸化物やホウ酸塩等の吸熱剤、メラミン類等の窒素化合物、ハロゲン系難燃化剤等を含んでもよい。
第1及び第2の手段の実施形態によるポリ乳酸系樹脂組成物およびポリエステル系樹脂組成物が結晶性樹脂を含有する場合、成形品の成形において、流動開始温度が低い非晶質分の結晶化をより促進させるために、結晶核剤を使用することが好ましい。前記結晶核剤は、成形品の成形時にそれ自身が結晶核となり、樹脂の構成分子を規則的な三次元構造に配列させるように作用し、成形品の成形性、成形時間の短縮、機械的強度、耐熱性の向上を図ることができる。さらに、前記結晶核剤は、非晶質分の結晶化が促進されることにより、成形時の金型温度が高い場合であっても成形品の変形が抑制され、成形後の離型を容易にすることができる。金型温度が樹脂のガラス転移温度(Tg)よりも高い場合であっても同様の効果が得られる。
(1)有機カルボン酸類:オクチル酸、トルイル酸、ヘプタン酸、ペラルゴン酸、ラウリン酸、ミリスチン酸、パルチミン酸、ステアリン酸、ベヘニン酸、セロチン酸、モンタン酸、メリシン酸、安息香酸、p-tert-ブチル安息香酸、テレフタル酸、テレフタル酸モノメチルエステル、イソフタル酸、イソフタル酸モノメチルエステル、ロジン酸、12-ヒドロキシステアリン酸、コール酸等;
(2)有機カルボン酸アルカリ金属塩および有機カルボン酸アルカリ土類金属塩:前記有機カルボン酸のアルカリ金属塩およびアルカリ土類金属塩等;
(3)カルボキシル基の金属塩を有する高分子有機化合物:ポリエチレンの酸化によって得られるカルボキシル基含有ポリエチレン、ポリプロピレンの酸化によって得られるカルボキシル基含有ポリプロピレン、エチレン、プロピレン、ブテン-1等のオレフィン類とアクリル酸またはメタクリル酸との共重合体、スチレンとアクリル酸またはメタクリル酸との共重合体、オレフィン類と無水マレイン酸との共重合体、スチレンと無水マレイン酸との共重合体等の金属塩等;
(4)脂肪族カルボン酸アミド:オレイン酸アミド、ステアリン酸アミド、エルカ酸アミド、ベヘニン酸アミド、N-オレイルパルミトアミド、N-ステアリルエルカ酸アミド、N,N’-エチレンビス(ステアロアミド)、N,N’-メチレンビス(ステアロアミド)、メチロール・ステアロアミド、エチレンビスオレイン酸アマイド、エチレンビスベヘン酸アマイド、エチレンビスステアリン酸アマイド、エチレンビスラウリン酸アマイド、ヘキサメチレンビスオレイン酸アマイド、ヘキサメチレンビスステアリン酸アマイド、ブチレンビスステアリン酸アマイド、N,N’-ジオレイルセバシン酸アミド、N,N’-ジオレイルアジピン酸アミド、N,N’-ジステアリルアジピン酸アミド、N’-ジステアリルセバシン酸アミド、m-キシリレンビスステアリン酸アミド、N,N’-ジステアリルイソフタル酸アミド、N,N’-ジステアリルテレフタル酸アミド、N-オレイルオレイン酸アミド、N-ステアリルオレイン酸アミド、N-ステアリルエルカ酸アミド、N-オレイルステアリンアミド、N-ステアリルステアリン酸アミド、N-ブチル-N’-ステアリル尿素、N-プロピル-N’-ステアリル酸尿素、N-アリル-N’-ステアリル尿素、N-フェニル-N’-ステアリル尿素、N-ステアリル-N’-ステアリル尿素、ジメチトール油アマイド、ジメチルラウリン酸アマイド、ジメチルステアリン酸アマイド、N,N’-シクロヘキサンビス(ステアロアミド)、N-ラウロイルーL-グルタミン酸-α,γ-n-ブチルアミド等;
(5)高分子有機化合物:3,3-ジメチルブテン-1,3-メチルブテン-1,3-メチルペンテン-1,3-メチルヘキセン-1,3,5,5-トリメチルヘキセン-1等の炭素数5以上の3位分岐α-オレフィン、並びにビニルシクロペンタン、ビニルシクロヘキサン、ビニルノルボルナン等のビニルシクロアルカンの重合体、ポリエチレングリコール、ポリプロピレングリコール等のポリアルキレングリコール、ポリグリコール酸、セルロース、セルロースエステル、セルロースエーテル、ポリエステル、ポリカーボネート等;
(6)リン酸または亜リン酸の有機化合物およびそれらの金属塩:リン酸ジフェニル、亜リン酸ジフェニル、リン酸ビス(4-tert-ブチルフェニル)ナトリウム、リン酸メチレン(2,4-tert-ブチルフェニル)ナトリウム等;
(7)ビス(p-メチルベンジリデン)ソルビトール、ビス(p-エチルベンジリデン)ソルビトール等のソルビトール誘導体;
(8)コレステリルステアレート、コレステリロキシステアラミド等のコレステロール誘導体;
(9)無水チオグリコール酸、パラトルエンスルホン酸、パラトルエンスルホン酸アミドおよびそれらの金属塩等;
(10)フェニルホスホン酸およびその金属塩等を挙げることができる。
熱安定剤および酸化防止剤としては、例えば、ヒンダードフェノール類、リン化合物、ヒンダードアミン、イオウ化合物、銅化合物、アルカリ金属のハロゲン化物、ビタミンE等を挙げることができる。これらは、前記ポリ乳酸系樹脂(又はポリエステル系樹脂)に対して、0.5質量%以下の範囲で用いることが好ましい。
充填材としては、例えば、ガラスビーズ、ガラスフレーク、タルク粉、クレー粉、マイカ、ワラストナイト粉、シリカ粉等を挙げることができる。
耐衝撃性改良材としては、柔軟成分を使用することができる。この柔軟成分としては、例えば、ポリエステルセグメント、ポリエーテルセグメント、ポリヒドロキシカルボン酸セグメント等のポリマーブロック(共重合体)、ポリ乳酸セグメント、芳香族ポリエステルセグメントおよびポリアルキレンエーテルセグメントが互いに結合されてなるブロック共重合物、ポリ乳酸セグメントとポリカプロラクトンセグメントからなるブロック共重合物、不飽和カルボン酸アルキルエステル系単位を主成分とする重合体、ポリブチレンサクシネート、ポリブチレンサクシネートアジペート、ポリエチレンサクシネート、ポリカブロラクトン、ポリエチレンアジペート、ポリプロピレンアジペート、ポリブチレンアジペート、ポリヘキセンアジペート、ポリブチレンサクシネートアジペート等の脂肪族ポリエステル、アジピン酸系脂肪族ポリエステル等を挙げることができる。
第1の手段の実施形態によるポリ乳酸系樹脂組成物および第2の手段の実施形態によるポリエステル系樹脂組成物は、さらに、必要に応じて他の熱可塑性樹脂、例えば、ポリブチレンサクシネート、ポリブチレンサクシネートアジペート、ポリプロピレン、ポリスチレン、ABS、ナイロン、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリカーボネート、これらのアロイ等を含んでもよい。
第1の手段の実施形態によるポリ乳酸系樹脂組成物および第2の手段の実施形態によるポリエステル系樹脂組成物は、さらに、補強繊維を含むことができる。
この補強繊維は、付着水分量が0.1%以下であることが好ましい。ここで、付着水分量は、補強繊維を100℃のオーブン中で12時間乾燥させた後の重量を基準として、25℃、湿度95%で24時間放置した後の重量増加分から算出したものである。付着水分量が0.1%以下であると、補強繊維の表面の極性が低く、疎水的なものとなる。
前記補強繊維は、無機繊維、有機合成繊維、植物由来の天然繊維等の繊維を含んでいてもよい。無機繊維としては、金属繊維、ガラス繊維、金属ケイ酸塩繊維、無機酸化物繊維、無機窒化物繊維等が挙げられる。有機合成繊維としては、ポリアミド繊維やポリアリレート繊維等が挙げられる。耐熱性等の点から無機繊維が好ましく、特に、ガラス繊維が、耐熱性が高く、かつ安価であるという点で好ましい。
補強繊維は1種単独で用いても良く、また2種以上を混合して使用してもよい。無機繊維、有機合成繊維および植物由来の天然繊維の2種以上を混合して使用してもよく、少なくとも無機繊維を含むことが好ましい。補強繊維を含むことにより、成形体の熱変形防止効果、ドリップ抑制効果を得ることができる。
第1の手段の実施形態によるポリ乳酸系樹脂組成物は、例えば、次のようにして製造することができる。すなわち、まず、前記ポリ乳酸系樹脂、前記脂肪族ポリエステル系樹脂、前記カルボジイミド化合物、前記金属水和物および必要に応じて他の添加成分とを混合攪拌する。この混合攪拌には、後述のポリ乳酸系樹脂の製造において剪断力を付与する装置と同様の装置を用いることができる。例えば、この混合攪拌は、混練押出機により行うことができ、上記の混合物は溶融混練され、例えばストランド状に押し出され、チップやペレット状に切断され、成形用材料として得ることができる。
また、前記ポリ乳酸系樹脂は、前記ポリ乳酸系化合物と前記アミノ基含有ポリシロキサン化合物との反応物として混合工程において形成してもよい。
前記ポリ乳酸系樹脂は、例えば、前記アミノ基含有ポリシロキサン化合物と、前記ポリ乳酸系化合物とを、前記アミノ基が所定の割合となるような割合で配合し、溶融状態で剪断力を加えつつ混合攪拌して得ることができる。なお、前記ポリ乳酸系化合物と前記アミノ基含有ポリシロキサン化合物を確実に反応させるため、他の成分(添加剤剤等)を混合する前に、これらを溶融状態で剪断力を加えつつ混合攪拌し、マスターバッチ化したのち、他の成分(添加剤等)と溶融混練しても構わない。
第2の手段の実施形態によるポリエステル系樹脂組成物は、例えば、次のようにして製造することができる。
すなわち、まず、ポリエステル系化合物(ポリ乳酸系化合物および脂肪族ポリエステル系樹脂)と、アミノ基含有ポリシロキサン化合物と、リン系難燃化剤と、金属水和物と、含フッ素ポリマーと、必要に応じて他の成分とを混合攪拌する。この混合攪拌には、後述のポリシロキサン混合ポリエステル系樹脂(R)の製造において剪断力を付与する装置と同様の装置を用いることができる。例えば、この混合攪拌は、混練押出機により行うことができ、上記の混合物は溶融混練され、例えばストランド状に押し出され、チップやペレット状に切断され、成形用材料として得ることができる。
第1の手段の実施形態によれば、前記ポリ乳酸系樹脂組成物を用いて成形された成形品を得ることができる。第2の手段の実施形態によれば、前記ポリエステル系樹脂組成物を用いて成形された成形品を得ることができる。これらの成形品の成形方法としては、例えば、射出成形、射出・圧縮成形、押出成形、金型成形を使用することができる。特に、成形体中のフィブリル状構造により高い耐熱性を得る点から、射出または押し出しによる成形プロセスを経た成形体が好ましい。製造工程中、または、成形後、結晶化を促進することが、耐衝撃性、機械的強度に優れた成形品が得られることから好ましい。結晶化を促進する方法としては、前記結晶核剤を前記範囲で使用する方法を挙げることができる。
脂肪族ポリエステル系樹脂としては、下記を用いた。
ポリブチレンサクシネートアジペート(PBSA):昭和電工(株)製、製品名:ビオノーレ(3001MD)、および
ポリブチレンサクシネートアジペート(PBSA-2):三菱化学(株)製、製品名:GS Pla(BioPBS FD92PM)
アミノ基含有ポリシロキサン化合物(C)として、下記を用いた。
C1-4:側鎖ジアミノ型ポリシロキサン化合物(東レ・ダウコーニング(株)製、製品名:FZ-3705)
(粘度(25℃):230mm2/s、アミノ当量4000(g/mol)、アミノ基の含有量0.40質量%)
有機系の結晶核剤(E)としては、下記を用いた。
E:フェニルホスホン酸亜鉛(日産化学工業(株)製、製品名:エコプロモート)
可塑剤(F)としては、下記を用いた。
F:大八化学工業(株)、製品名:DAIFATTY-101(脂肪族系二塩基酸の混基エステル:ベンジル=2-(2-メトキシエトキシ)エチル=アジペート(式(6))を主成分とする反応生成物)
リン系難燃化剤(G)としては、下記を用いた。
G-1:縮合型リン酸エステル:1,3-フェニレンビス(ジ2,6キシレニルホスフェート)(大八化学工業(株)製、製品名:PX-200)
G-2:環状フェノキシホスファゼン(大塚化学(株)製、製品名:SPS-100)
金属水和物(I)としては、下記を用いた。
(平均粒子径:3.1μm、組成:Al(OH)3(99.94%)、SiO2(0.01%)、Fe2O3(0.01%)、Na2O(0.04%、アルカリ金属系物質))
(平均粒子径:3.1μm、組成:Al(OH)3(99.94%)、SiO2(0.01%)、Fe2O3(0.01%)、Na2O(0.04%、アルカリ金属系物質))
(処理前の水酸化アルミニウムに対するシランカップリング剤の量:1質量%)
(平均粒子径:3.1μm、組成:Al(OH)3(99.94%)、SiO2(0.01%)、Fe2O3(0.01%)、Na2O(0.04%、アルカリ金属系物質))
(処理前の水酸化アルミニウムに対するシランカップリング剤の量:1.3質量%)
I-3は以下のように作製した。
日本軽金属(株)製の水酸化アルミニウム(製品名:BE023)を予めスーパーミキサーで攪拌しておき、その中に信越化学工業(株)製アミノシランカップリング剤(製品名:KBE-903、)を、水酸化アルミニウムに対して1.35質量%噴霧した後、乾燥して得た。
(平均粒子径:3.1μm、組成:Al(OH)3(99.94%)、SiO2(0.01%)、Fe2O3(0.01%)、Na2O(0.04%、アルカリ金属系物質))
(処理前の水酸化アルミニウムに対するシランカップリング剤の量:1.3質量%)
I-4は以下のように作製した。
日本軽金属(株)製の水酸化アルミニウム(製品名:BE023)を予めスーパーミキサーで攪拌しておき、その中に信越化学工業(株)製ウレイドシランカップリング剤(製品名:KBE-585、アルコール溶液、シランカップリング剤含有率:約45質量%)を、水酸化アルミニウムに対して2.5質量%噴霧した後、乾燥して得た。
(平均粒子径:3.1μm、組成:Al(OH)3(99.94%)、SiO2(0.01%)、Fe2O3(0.01%)、Na2O(0.04%、アルカリ金属系物質))
(処理前の水酸化アルミニウムに対するシランカップリング剤の量:1質量%)
(平均粒子径:3.1μm、組成:Al(OH)3(99.94%)、SiO2(0.01%)、Fe2O3(0.01%)、Na2O(0.04%、アルカリ金属系物質))
(処理前の水酸化アルミニウムに対するシランカップリング剤の量:1質量%)
(平均粒子径:3.1μm、組成:Al(OH)3(99.94%)、SiO2(0.01%)、Fe2O3(0.01%)、Na2O(0.04%、アルカリ金属系物質))
(処理前の水酸化アルミニウムに対するシランカップリング剤の量:1質量%)
(平均粒子径:3.1μm、組成:Al(OH)3(99.94%)、SiO2(0.01%)、Fe2O3(0.01%)、Na2O(0.04%、アルカリ金属系物質))
(処理前の水酸化アルミニウムに対するステアリン酸の量:1質量%)
含フッ素ポリマー(J)としては、下記を用いた。
J:ポリテトラフルオロエチレン(ダイキン工業(株)社製、製品名:ポリフロン MPA FA-500H)
カルボジイミド化合物(K)としては、下記を用いた。
K-1:ポリカルボジイミド系改質剤(日清紡ケミカル(株)製、製品名:カルボジライトLA-1)
K-2:ポリ(1,3,5-トリイソプロピルフェニレンカルボジイミド)(ラインケミー(株)製、製品名:スタバクゾールP)
ガラス繊維(L)としては、下記を用いた。
L:オーウェンスコーニングジャパン社製、製品名:03JAFT792
ポリ乳酸系化合物(PLA)と、必要に応じて脂肪族ポリエステル系樹脂(PBSA、PBSA-2)、有機系の結晶核剤(E)、リン系難燃化剤(G)、金属水和物(I)、含フッ素ポリマー(J)、カルボジイミド化合物(K)、可塑剤(F)、アミノ基含有ポリシロキサン化合物(C)及びガラス繊維(L)を表2~7及び表8~9に示す配合比(質量比)でドライブレンドした。
ポリエステル系化合物(P)(ポリ乳酸系化合物(PLA)及び脂肪族ポリエステル系樹脂(PBSA又はPBSA-2))と、アミノ基含有ポリシロキサン化合物(C)と、
リン系難燃化剤(G)と、金属水和物(I)と、含フッ素ポリマー(J)を配合し、さらに有機系の結晶核剤(E)、可塑剤(F)及びカルボジイミド化合物(K)を配合し、必要に応じてさらにガラス繊維(L)を配合してドライブレンドした。
難燃性評価UL94Vは、射出成形により得た難燃性評価用の試験片(125mm×13mm×1.6mm)を温度23℃、湿度50%の恒温室中に48時間放置した後、アンダーライターズ・ラボラトリーズが定めているUL94試験(機器の部品用プラスチック材料の燃焼性試験)に準拠して行った。
UL94Vとは、鉛直に保持した所定の大きさの試験片にバーナーの炎を10秒間接炎した後の残炎時間およびドリップ性等から難燃性を評価する方法であり、下記表1-1に示すクラスに分けられる。
難燃性評価UL94-5Vは、射出成形により得た難燃性評価用の試験片(125mm×13mm×1.6mm)を温度23℃、湿度50%の恒温室中に48時間放置した後、アンダーライターズ・ラボラトリーズが定めているUL94-5V試験(125mm垂直燃焼試験)に準拠して行った。
UL94V-5とは、鉛直になるように試験片をクランプに取付け、125mm炎による5秒間接炎を5回行い、その燃焼挙動により判定を行う方法であり、下記表1-2に示すクラスに分けられる。UL94-5V試験は、V-0又はV-1ランクに適合した材料について試験を行う。なお、今回の評価では「5V-A」のため試験(接炎後の穴の有無)については行わず、少なくとも5V-Bの判定基準を満たした場合を「5VB」と判定した。
試験片を110℃の恒温室の中で1時間放置し、完全に結晶化させた後、室温まで戻し、アイゾット衝撃強度および曲げ特性を評価した。アイゾット衝撃強度の測定は、JIS K7110に準拠し、試験片(62.5mm×13mm×3.2mm)のノッチ付けおよび衝撃強度の測定を行った。曲げ特性は、ASTMD790に基づいて万能試験機(インストロン製 5567)を用いて評価した。
荷重たわみ温度は、JIS K 7191-2-2007附属書に準拠し、油温を一定昇温(120℃/h)させ、短冊試験片(127×12.7×3mm)に指定の曲げ応力を与え、規定のたわみ量に達した温度を荷重たわみ温度とした。
測定条件は、以下の通りとした。
置き方:エッジワイズ、
曲げ応力:1.80MPa(高荷重)、0.45MPa(低荷重)、
支点間距離:100mm、
昇温速度:120℃/h、
熱媒体:シリコーンオイル。
なお、ガラス繊維(L)を添加すると、一般に、剛性(弾性率)が向上する傾向があるが曲げ破断歪みは低下する傾向がある。
一方、アミノ基含有ポリシロキサン化合物(C:C1-4)を含有しない場合(実施例16)及びアミノ基含有ポリシロキサン化合物(C:C1-4)の含有量が1.0質量%の場合(実施例17)は、5VBが達成できなかった。
ポリ乳酸系樹脂、脂肪族ポリエステル系樹脂、金属水和物およびカルボジイミド化合物を含み、
前記金属水和物が、アミノシランカップリング剤、ウレイドシランカップリング剤、イソシアネートシランカップリング剤、又はエポキシシランカップリング剤で表面処理された金属水和物である、ポリ乳酸系樹脂組成物。
前記ポリ乳酸系樹脂の含有量が、前記ポリ乳酸系樹脂組成物に対し、25質量%~55質量%の範囲にあり、
前記脂肪族ポリエステル系樹脂の含有量が、前記ポリ乳酸系樹脂組成物に対し、5質量%~20質量%の範囲にあり、
前記金属水和物の含有量が、前記ポリ乳酸系樹脂組成物に対し、30質量%~50質量%の範囲にあり、
前記カルボジイミド化合物の含有量が、前記ポリ乳酸系樹脂組成物に対し、0.5質量%~3質量%の範囲にある、付記A1に記載のポリ乳酸系樹脂組成物。
前記ポリ乳酸系樹脂の含有量が、前記ポリ乳酸系樹脂組成物に対し、25質量%~50質量%の範囲にあり、
前記脂肪族ポリエステル系樹脂の含有量が、前記ポリ乳酸系樹脂組成物に対し、5質量%~15質量%の範囲にある、付記A2に記載のポリ乳酸系樹脂組成物。
前記金属水和物中のアルカリ金属系物質の含有量が0.2質量%以下である、付記A1からA3のいずれかに記載のポリ乳酸系樹脂組成物。
さらに、リン系難燃化剤を含み、
前記リン系難燃化剤の含有量が、前記ポリ乳酸系樹脂組成物に対し、1質量%~15質量%の範囲にある、付記A1からA4のいずれかに記載のポリ乳酸系樹脂組成物。
さらに、含フッ素ポリマーを含み、
前記含フッ素ポリマーの含有量が、前記ポリ乳酸系樹脂組成物に対し、0.1質量%~5質量%の範囲にある、付記A1からA5のいずれかに記載のポリ乳酸系樹脂組成物。
さらに、アミノ基を側鎖に有するアミノ基含有ポリシロキサン化合物が混合された、付記A1からA4のいずれかに記載のポリ乳酸系樹脂組成物。
前記アミノ基含有ポリシロキサン化合物の配合量が、前記ポリ乳酸系樹脂組成物に対し、1.5質量%~5質量%の範囲にある、付記A7に記載のポリ乳酸系樹脂組成物。
前記ポリ乳酸系樹脂が、前記アミノ基含有ポリシロキサン化合物とポリ乳酸系化合物との混合により得られ、
前記アミノ基含有ポリシロキサン化合物に対する前記アミノ基の含有量が、0.01質量%~2.5質量%の範囲にあり、
前記ポリ乳酸系化合物に対する前記アミノ基の含有量が、3質量ppm~300質量ppmの範囲である、付記A7又はA8に記載のポリ乳酸系樹脂組成物。
さらに、リン系難燃化剤および含フッ素ポリマーを含み、
前記リン系難燃化剤の含有量が、前記ポリ乳酸系樹脂組成物に対し、1質量%~15質量%の範囲にあり、
前記含フッ素ポリマーの含有量が、前記ポリ乳酸系樹脂組成物に対し、0.1質量%~5質量%の範囲にある、付記A7からA9のいずれかに記載のポリ乳酸系樹脂組成物。
前記リン系難燃化剤の含有量が、前記ポリ乳酸系樹脂組成物に対し、2質量%~10質量%の範囲にあり、
前記含フッ素ポリマーの含有量が、前記ポリ乳酸系樹脂組成物に対し、0.2質量%~2質量%の範囲にある、付記A10に記載のポリ乳酸系樹脂組成物。
さらに、結晶核剤を含み、
前記結晶核剤の含有量が、前記ポリ乳酸系樹脂組成物に対し、0.2質量%~2質量%の範囲にある、付記A1からA11のいずれかに記載のポリ乳酸系樹脂組成物。
さらに、可塑剤を含み、
前記可塑剤の含有量が、前記ポリ乳酸系樹脂組成物に対し、0.5質量%~5質量%の範囲にある、付記A1からA12のいずれかに記載のポリ乳酸系樹脂組成物。
さらに、ガラス繊維を含み、
前記ガラス繊維の含有量が、前記ポリ乳酸系樹脂組成物に対し、1質量%~10質量%の範囲にある、付記A1からA13のいずれかに記載のポリ乳酸系樹脂組成物。
付記A1からA14のいずれかに記載のポリ乳酸系樹脂組成物を用いて形成された成形体。
ポリ乳酸系化合物、脂肪族ポリエステル系樹脂、カルボジイミド化合物および金属水和物を含む混合物を溶融状態で混合撹拌する工程を有するポリ乳酸系樹脂組成物の製造方法であって、
前記金属水和物が、アミノシランカップリング剤、ウレイドシランカップリング剤、イソシアネートシランカップリング剤、又はエポキシシランカップリング剤で表面処理された金属水和物である、ポリ乳酸系樹脂組成物の製造方法。
さらに、
アミノ基を側鎖に有するアミノ基含有ポリシロキサン化合物と、リン系難燃化剤と、含フッ素ポリマーを添加し、
前記ポリ乳酸系樹脂の含有量が、前記ポリ乳酸系樹脂組成物に対し、25質量%~55質量%の範囲にあり、
前記脂肪族ポリエステル系樹脂の含有量が、前記ポリ乳酸系樹脂組成物に対し、5質量%~20質量%の範囲にあり、
前記金属水和物の含有量が、前記ポリ乳酸系樹脂組成物に対し、30質量%~50質量%の範囲にあり、
前記カルボジイミド化合物の含有量が、前記ポリ乳酸系樹脂組成物に対し、0.5質量%~3質量%の範囲にあり、
前記アミノ基含有ポリシロキサン化合物の配合量が、前記ポリ乳酸系樹脂組成物に対し、1.5質量%~5質量%の範囲にあり、
前記リン系難燃化剤の含有量が、前記ポリ乳酸系樹脂組成物に対し、1質量%~15質量%の範囲にあり、
前記含フッ素ポリマーの含有量が、前記ポリ乳酸系樹脂組成物に対し、0.1質量%~5質量%の範囲にある、付記A16に記載のポリ乳酸系樹脂組成物の製造方法。
前記リン系難燃化剤の含有量が、前記ポリ乳酸系樹脂組成物に対し、2質量%~10質量%の範囲にあり、
前記含フッ素ポリマーの含有量が、前記ポリ乳酸系樹脂組成物に対し、0.2質量%~2質量%の範囲にある、付記A17に記載のポリ乳酸系樹脂組成物の製造方法。
前記ポリ乳酸系樹脂が、前記アミノ基含有ポリシロキサン化合物とポリ乳酸系化合物との混合により得られ、
前記アミノ基含有ポリシロキサン化合物に対する前記アミノ基の含有量が、0.01質量%~2.5質量%の範囲にあり、
前記ポリ乳酸系化合物に対する前記アミノ基の含有量が、3質量ppm~300質量ppmの範囲にある、付記A17又はA18に記載のポリ乳酸系樹脂組成物の製造方法。
(付記A20)
ポリ乳酸系樹脂、脂肪族ポリエステル系樹脂、金属水和物およびカルボジイミド化合物を含むポリ乳酸系樹脂組成物であって、
前記金属水和物が、アミノシランカップリング剤、ウレイドシランカップリング剤、イソシアネートシランカップリング剤、又はエポキシシランカップリング剤で表面処理された金属水和物であり、
前記ポリ乳酸系樹脂が、アミノ基を側鎖に有するアミノ基含有ポリシロキサン化合物と、ポリ乳酸系化合物とを混合して得られ、
前記アミノ基含有ポリシロキサン化合物のアミノ基の含有量が、該アミノ基含有ポリシロキサン化合物に対して、0.01質量%~2.5質量%の範囲にあり、
前記アミノ基含有ポリシロキサン化合物のアミノ基の含有量が、前記ポリ乳酸系化合物に対して、3質量ppm~300質量ppmの範囲にある、ポリ乳酸系樹脂組成物。
さらに、リン系難燃剤と含フッ素ポリマーを含む、付記A20に記載のポリ乳酸系樹脂組成物。
前記アミノ基含有ポリシロキサン化合物が、下記式(1)で表される化合物および下記式(2)で表される化合物の少なくとも一方の化合物を含む、付記A7~A11、A20~21のいずれか一項に記載のポリ乳酸系樹脂組成物。
ポリエステル系化合物(P)とアミノ基含有ポリシロキサン化合物(C)とが混合されて含まれるポリシロキサン混合ポリエステル系樹脂(R)と、リン系難燃化剤(G)と、金属水和物(I)と、含フッ素ポリマー(J)を含むポリエステル系樹脂組成物であって、
ポリエステル系化合物(P)の含有量が、前記ポリエステル系樹脂組成物に対し、30~65質量%の範囲にあり、
アミノ基含有ポリシロキサン化合物(C)の含有量が、前記ポリエステル系樹脂組成物に対し、1.5~10質量%の範囲にあり、
リン系難燃化剤(G)の含有量が、前記ポリエステル系樹脂組成物に対し、1~20質量%の範囲にあり、
金属水和物(I)の含有量が、前記ポリエステル系樹脂組成物に対し、30~60質量%の範囲にあり、
含フッ素ポリマー(J)の含有量が、前記ポリエステル系樹脂組成物に対し、0.1~5質量%の範囲にある、ポリエステル系樹脂組成物。
前記ポリエステル系化合物(P)が、ポリ乳酸系化合物(A)と脂肪族ポリエステル系樹脂(B)を含む、付記B1に記載のポリエステル系樹脂組成物。
前記ポリ乳酸系化合物(A)の含有量が、前記ポリエステル系樹脂組成物に対し、25~55質量%の範囲にあり、
前記脂肪族ポリエステル系樹脂(B)の含有量が、前記ポリエステル系樹脂組成物に対し、5~20質量%の範囲にある、付記B2に記載のポリエステル系樹脂組成物。
前記アミノ基含有ポリシロキサン化合物(C)のアミノ基の含有量が、該アミノ基含有ポリシロキサン化合物(C)に対して、0.01~2.5質量%の範囲にあり、
前記アミノ基含有ポリシロキサン化合物(C)のアミノ基の含有量が、ポリ乳酸系化合物(A)に対して、3~300質量ppmの範囲にある、付記B2又はB3に記載のポリエステル系樹脂組成物。
前記アミノ基含有ポリシロキサン化合物(C)のアミノ基の含有量が、該アミノ基含有ポリシロキサン化合物(C)に対して、0.01~2.5質量%の範囲にある、付記B1からB3のいずれかに記載のポリエステル系樹脂組成物。
ポリエステル系化合物(P)とアミノ基含有ポリシロキサン化合物(C)とを混合して得られるポリシロキサン混合ポリエステル系樹脂(R)と、リン系難燃化剤(G)と、金属水和物(I)と、含フッ素ポリマー(J)を含むポリエステル系樹脂組成物であって、
前記ポリエステル系化合物(P)が、ポリ乳酸系化合物(A)と脂肪族ポリエステル系樹脂(B)を含み、
前記アミノ基含有ポリシロキサン化合物(C)の配合量が、前記ポリエステル系樹脂組成物に対して、1.5~10質量%の範囲にあり、
前記アミノ基含有ポリシロキサン化合物(C)のアミノ基の含有量が、該アミノ基含有ポリシロキサン化合物(C)に対して、0.01~2.5質量%の範囲にあり、
前記アミノ基含有ポリシロキサン化合物(C)のアミノ基の含有量が、前記ポリ乳酸系化合物(A)に対して、3~300質量ppmの範囲にある、ポリエステル系樹脂組成物。
前記アミノ基含有ポリシロキサン化合物(C)が、アミノ基を側鎖を有するポリシロキサン化合物である、付記B1からB6のいずれかに記載のポリエステル系樹脂組成物。
前記アミノ基含有ポリシロキサン化合物(C)が、下記式(1)で表される化合物および下記式(2)で表される化合物の少なくとも一方の化合物を含む、付記B1から7のいずれかに記載のポリエステル系樹脂組成物。
前記金属水和物(I)が、アミノシランカップリング剤、ウレイドシランカップリング剤、イソシアネートシランカップリング剤、又はエポキシシランカップリング剤で表面処理された金属水和物である、付記B1からB8のいずれかに記載のポリエステル系樹脂組成物。
前記金属水和物(I)中のアルカリ金属系物質の含有量が0.2質量%以下である、付記B1からB9のいずれかに記載のポリエステル系樹脂組成物。
さらに、カルボジイミド化合物を含み、
該カルボジイミド化合物の含有量が、前記ポリエステル系樹脂組成物に対し、0.5~3質量%の範囲にある、付記B1からB10のいずれかに記載のポリエステル系樹脂組成物。
さらに、結晶核剤を含み、
該結晶核剤の含有量が、前記ポリエステル系樹脂組成物に対し、0.2~2質量%の範囲にある、付記B1からB11のいずれかに記載のポリエステル系樹脂組成物。
さらに、可塑剤を含み、
該可塑剤の含有量が、前記ポリエステル系樹脂組成物に対し、0.5~5質量%の範囲にある、付記B1からB12のいずれかに記載のポリエステル系樹脂組成物。
さらに、ガラス繊維を含み、
該ガラス繊維の含有量が、前記ポリエステル系樹脂組成物に対し、1~10質量%の範囲にある、付記B1からB13のいずれかに記載のポリエステル系樹脂組成物。
付記B1からB14のいずれかに記載のポリエステル系樹脂組成物を用いて形成された成形体。
ポリエステル系化合物(P)とアミノ基含有ポリシロキサン化合物(C)とが混合されて含まれるポリシロキサン混合ポリエステル系樹脂(R)と、リン系難燃化剤(G)と、金属水和物(I)と、含フッ素ポリマー(J)を含むポリエステル系樹脂組成物の製造方法であって、
溶融状態のポリエステル系化合物(P)と、アミノ基含有ポリシロキサン化合物(C)と、リン系難燃化剤(G)と、金属水和物(I)と、含フッ素ポリマー(J)を含む混合物を混合撹拌する工程を有し、
ポリエステル系化合物(P)の配合量が、前記ポリエステル系樹脂組成物に対し、30~65質量%の範囲にあり、
アミノ基含有ポリシロキサン化合物(C)の配合量が、前記ポリエステル系樹脂組成物に対し、1.5~10質量%の範囲あり、
リン系難燃化剤(G)の配合量が、前記ポリエステル系樹脂組成物に対し、1~20質量%の範囲にあり、
金属水和物(I)の配合量が、前記ポリエステル系樹脂組成物に対し、30~60質量%の範囲にあり、
含フッ素ポリマー(E)の配合量が、前記ポリエステル系樹脂組成物に対し、0.1~5質量%の範囲にある、ポリエステル系樹脂組成物の製造方法。
前記ポリエステル系化合物(P)は、ポリ乳酸系化合物(A)と脂肪族ポリエステル系樹脂(B)を含み、
前記ポリ乳酸系化合物(A)の含有量が、前記ポリエステル系樹脂組成物に対し、25~55質量%の範囲にあり、
前記脂肪族ポリエステル系樹脂(B)の含有量が、前記ポリエステル系樹脂組成物に対し、5~20質量%の範囲にある、付記B16に記載のポリエステル系樹脂組成物の製造方法。
前記アミノ基含有ポリシロキサン化合物(C)のアミノ基の含有量が、該アミノ基含有ポリシロキサン化合物(C)に対して、0.01~2.5質量%の範囲にあり、
前記アミノ基含有ポリシロキサン化合物(C)のアミノ基の含有量が、前記ポリ乳酸系化合物(A)に対して、3~300質量ppmの範囲にある、付記B17に記載のポリエステル系樹脂組成物の製造方法。
前記アミノ基含有ポリシロキサン化合物(C)のアミノ基の含有量が、該アミノ基含有ポリシロキサン化合物(C)に対して、0.01~2.5質量%の範囲にある、付記B16又はB17いずれかに記載のポリエステル系樹脂組成物の製造方法。
前記アミノ基含有ポリシロキサン化合物は、アミノ基を側鎖を有するポリシロキサン化合物である、付記B16からB19のいずれかに記載のポリエステル系樹脂組成物の製造方法。
Claims (20)
- ポリ乳酸系樹脂、脂肪族ポリエステル系樹脂、金属水和物およびカルボジイミド化合物を含み、
前記金属水和物が、アミノシランカップリング剤、ウレイドシランカップリング剤、イソシアネートシランカップリング剤、又はエポキシシランカップリング剤で表面処理された金属水和物である、ポリ乳酸系樹脂組成物。 - 前記ポリ乳酸系樹脂が、ポリ乳酸系化合物のセグメントと、アミノ基を側鎖に有するアミノ基含有ポリシロキサン化合物のセグメントとを有し、
前記アミノ基含有ポリシロキサン化合物に対する前記アミノ基の含有量が、0.01質量%~2.5質量%の範囲にあり、
前記ポリ乳酸系化合物に対する前記アミノ基の含有量が、3質量ppm~300質量ppmの範囲である、請求項1記載のポリ乳酸系樹脂組成物。 - 前記アミノ基含有ポリシロキサン化合物が、下記式(1)で表される化合物および下記式(2)で表される化合物の少なくとも一方の化合物を含む、請求項2に記載のポリ乳酸系樹脂組成物。
- 前記脂肪族ポリエステル系樹脂の含有量が、前記ポリ乳酸系樹脂組成物に対し、0.05質量%~40質量%の範囲にある、請求項1から3のいずれか一項に記載のポリ乳酸系樹脂組成物。
- 前記カルボジイミド化合物の含有量が、前記ポリ乳酸系樹脂組成物に対し、0.05質量%~10質量%の範囲にある、請求項1から4のいずれか一項に記載のポリ乳酸系樹脂組成物。
- 前記金属水和物中のアルカリ金属系物質の含有量が0.2質量%以下であり、
前記金属水和物の含有量が、前記ポリ乳酸系樹脂組成物に対し、0.05質量%~50質量%の範囲にある、請求項1から5のいずれか一項に記載のポリ乳酸系樹脂組成物。 - さらに、リン系難燃化剤を含み、
前記リン系難燃化剤の含有量が、前記ポリ乳酸系樹脂組成物に対し、0.5質量%~20質量%の範囲にある、請求項1から6のいずれか一項に記載のポリ乳酸系樹脂組成物。 - さらに、含フッ素ポリマーを含み、
前記含フッ素ポリマーの含有量が、前記ポリ乳酸系樹脂組成物に対し、0.05質量%~5質量%の範囲にある、請求項1から7のいずれか一項に記載のポリ乳酸系樹脂組成物。 - 請求項1から8のいずれか一項に記載のポリ乳酸系樹脂組成物を用いて形成された成形体。
- 溶融状態のポリ乳酸系化合物、脂肪族ポリエステル系樹脂、カルボジイミド化合物および金属水和物を含む混合物を混合撹拌する工程を有するポリ乳酸系樹脂組成物の製造方法であって、
前記金属水和物が、アミノシランカップリング剤、ウレイドシランカップリング剤、イソシアネートシランカップリング剤、又はエポキシシランカップリング剤で表面処理された金属水和物である、ポリ乳酸系樹脂組成物の製造方法。 - ポリエステル系化合物(P)とアミノ基含有ポリシロキサン化合物(C)とが混合されて含まれるポリシロキサン混合ポリエステル系樹脂(R)と、リン系難燃化剤(G)と、金属水和物(I)と、含フッ素ポリマー(J)を含むポリエステル系樹脂組成物であって、
ポリエステル系化合物(P)の含有量が、前記ポリエステル系樹脂組成物に対し、30~65質量%の範囲にあり、
アミノ基含有ポリシロキサン化合物(C)の含有量が、前記ポリエステル系樹脂組成物に対し、1.5~10質量%の範囲にあり、
リン系難燃化剤(G)の含有量が、前記ポリエステル系樹脂組成物に対し、1~20質量%の範囲にあり、
金属水和物(I)の含有量が、前記ポリエステル系樹脂組成物に対し、30~60質量%の範囲にあり、
含フッ素ポリマー(J)の含有量が、前記ポリエステル系樹脂組成物に対し、0.1~5質量%の範囲にある、ポリエステル系樹脂組成物。 - 前記ポリエステル系化合物(P)が、ポリ乳酸系化合物(A)と脂肪族ポリエステル系樹脂(B)を含む、請求項11に記載のポリエステル系樹脂組成物。
- 前記ポリ乳酸系化合物(A)の含有量が、前記ポリエステル系樹脂組成物に対し、25~55質量%の範囲にあり、
前記脂肪族ポリエステル系樹脂(B)の含有量が、前記ポリエステル系樹脂組成物に対し、5~20質量%の範囲にある、請求項12に記載のポリエステル系樹脂組成物。 - 前記アミノ基含有ポリシロキサン化合物(C)のアミノ基の含有量が、該アミノ基含有ポリシロキサン化合物(C)に対して、0.01~2.5質量%の範囲にあり、
前記アミノ基含有ポリシロキサン化合物(C)のアミノ基の含有量が、ポリ乳酸系化合物(A)に対して、3~300質量ppmの範囲にある、請求項12又は13に記載のポリエステル系樹脂組成物。 - ポリエステル系化合物(P)とアミノ基含有ポリシロキサン化合物(C)とを混合して得られるポリシロキサン混合ポリエステル系樹脂(R)と、リン系難燃化剤(G)と、金属水和物(I)と、含フッ素ポリマー(J)を含むポリエステル系樹脂組成物であって、
前記ポリエステル系化合物(P)が、ポリ乳酸系化合物(A)と脂肪族ポリエステル系樹脂(B)を含み、
前記アミノ基含有ポリシロキサン化合物(C)の配合量が、前記ポリエステル系樹脂組成物に対して、1.5~10質量%の範囲にあり、
前記アミノ基含有ポリシロキサン化合物(C)のアミノ基の含有量が、該アミノ基含有ポリシロキサン化合物(C)に対して、0.01~2.5質量%の範囲にあり、
前記アミノ基含有ポリシロキサン化合物(C)のアミノ基の含有量が、前記ポリ乳酸系化合物(A)に対して、3~300質量ppmの範囲にある、ポリエステル系樹脂組成物。 - 前記アミノ基含有ポリシロキサン化合物(C)が、下記式(1)で表される化合物および下記式(2)で表される化合物の少なくとも一方の化合物を含む、請求項11から15のいずれか一項に記載のポリエステル系樹脂組成物。
- さらに、カルボジイミド化合物、結晶核剤および可塑剤を含み、
該カルボジイミド化合物の含有量が、前記ポリエステル系樹脂組成物に対し、0.5~3質量%の範囲にあり、
該結晶核剤の含有量が、前記ポリエステル系樹脂組成物に対し、0.2~2質量%の範囲にあり、
該可塑剤の含有量が、前記ポリエステル系樹脂組成物に対し、0.5~5質量%の範囲にある、、請求項11から16のいずれか一項に記載のポリエステル系樹脂組成物。 - さらに、ガラス繊維を含み、
該ガラス繊維の含有量が、前記ポリエステル系樹脂組成物に対し、1~10質量%の範囲にある、請求項11から17のいずれか一項に記載のポリエステル系樹脂組成物。 - 請求項11から18のいずれか一項に記載のポリエステル系樹脂組成物を用いて形成された成形体。
- ポリエステル系化合物(P)とアミノ基含有ポリシロキサン化合物(C)とが混合されて含まれるポリシロキサン混合ポリエステル系樹脂(R)と、リン系難燃化剤(G)と、金属水和物(I)と、含フッ素ポリマー(J)を含むポリエステル系樹脂組成物の製造方法であって、
溶融状態のポリエステル系化合物(P)と、アミノ基含有ポリシロキサン化合物(C)と、リン系難燃化剤(G)と、金属水和物(I)と、含フッ素ポリマー(J)を含む混合物を混合撹拌する工程を有し、
ポリエステル系化合物(P)の配合量が、前記ポリエステル系樹脂組成物に対し、30~65質量%の範囲にあり、
アミノ基含有ポリシロキサン化合物(C)の配合量が、前記ポリエステル系樹脂組成物に対し、1.5~10質量%の範囲あり、
リン系難燃化剤(G)の配合量が、前記ポリエステル系樹脂組成物に対し、1~20質量%の範囲にあり、
金属水和物(I)の配合量が、前記ポリエステル系樹脂組成物に対し、30~60質量%の範囲にあり、
含フッ素ポリマー(E)の配合量が、前記ポリエステル系樹脂組成物に対し、0.1~5質量%の範囲にある、ポリエステル系樹脂組成物の製造方法。
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EP3385329A1 (en) | 2018-10-10 |
PH12018501097A1 (en) | 2018-12-17 |
JP6939563B2 (ja) | 2021-09-22 |
US10961388B2 (en) | 2021-03-30 |
JPWO2017094901A1 (ja) | 2018-10-04 |
EP3385329A4 (en) | 2019-08-07 |
US20200263028A1 (en) | 2020-08-20 |
EP3385329B1 (en) | 2020-07-29 |
CN108368330A (zh) | 2018-08-03 |
JP2021121683A (ja) | 2021-08-26 |
CN108368330B (zh) | 2021-12-24 |
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