WO2017051477A1 - 鋼板 - Google Patents
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- WO2017051477A1 WO2017051477A1 PCT/JP2015/077148 JP2015077148W WO2017051477A1 WO 2017051477 A1 WO2017051477 A1 WO 2017051477A1 JP 2015077148 W JP2015077148 W JP 2015077148W WO 2017051477 A1 WO2017051477 A1 WO 2017051477A1
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/38—Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of manganese
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- C21D6/002—Heat treatment of ferrous alloys containing Cr
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- C21D6/00—Heat treatment of ferrous alloys
- C21D6/008—Heat treatment of ferrous alloys containing Si
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- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0205—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips of ferrous alloys
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- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0221—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
- C21D8/0226—Hot rolling
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- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0221—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
- C21D8/0236—Cold rolling
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- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0278—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips involving a particular surface treatment
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- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/46—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
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- C22C38/001—Ferrous alloys, e.g. steel alloys containing N
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
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- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
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- C22C38/08—Ferrous alloys, e.g. steel alloys containing nickel
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/12—Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/16—Ferrous alloys, e.g. steel alloys containing copper
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/22—Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/28—Ferrous alloys, e.g. steel alloys containing chromium with titanium or zirconium
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- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/42—Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
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- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/44—Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F17/00—Multi-step processes for surface treatment of metallic material involving at least one process provided for in class C23 and at least one process covered by subclass C21D or C22F or class C25
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/02—Cleaning or pickling metallic material with solutions or molten salts with acid solutions
- C23G1/08—Iron or steel
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- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/12—Electroplating: Baths therefor from solutions of nickel or cobalt
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- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/34—Pretreatment of metallic surfaces to be electroplated
- C25D5/36—Pretreatment of metallic surfaces to be electroplated of iron or steel
Definitions
- the present invention relates to a steel sheet that can obtain excellent chemical conversion properties.
- a high-strength cold-rolled steel sheet is formed in a large amount and at a low cost by press work in the same manner as a mild steel sheet and used as various members. For this reason, a high-strength cold-rolled steel sheet is also required to have high ductility and good workability.
- high strength cold-rolled steel sheets are subjected to chemical conversion treatment such as zinc phosphate treatment for the purpose of improving corrosion resistance and coating film adhesion.
- chemical conversion treatment for example, a zinc phosphate coating of about 2 g / m 2 to 3 g / m 2 is formed.
- a Zr-based film may be formed by the chemical conversion treatment.
- cationic electrodeposition coating is often performed on these coatings (chemical conversion treatment layers).
- the chemical conversion treatment layer When cationic electrodeposition coating is applied, the surface of the chemical conversion treatment layer is exposed to strong alkalinity. For this reason, it is desired that the chemical conversion treatment layer has alkali resistance.
- a parameter called P ratio is used as an index representing this alkali resistance.
- the phosphate contained in the chemical conversion treatment layer include a phosphite composed of Zn—PO—O and a phosphophyllite composed of Zn—Fe—PO.
- Phosphophyllite is a reaction product of Fe and zinc phosphate in the steel sheet. The P ratio is determined from the peak intensity of the X-ray diffractometer.
- the P ratio is represented by “P / (P + H)”. Phosphophyllite exhibits better alkali resistance than hopite. For this reason, the higher the P ratio, the higher the alkali resistance.
- Si and Mn contents In general, the higher the Si and Mn contents, the easier it is to obtain high ductility and good workability.
- Si and Mn contained in steel are easily oxidized. For this reason, when trying to manufacture a high-strength cold-rolled steel sheet using steel containing a large amount of Si and Mn, Si and Mn are oxidized during the annealing process, and an oxide is formed on the surface of the high-strength cold-rolled steel sheet. The The oxide formed on the surface deteriorates chemical conversion property and corrosion resistance.
- the zinc phosphate coating is formed by crystallization of zinc phosphate, but when the chemical conversion treatment property is low, the zinc phosphate is difficult to adhere to the surface of the steel sheet, and a portion where the chemical conversion treatment layer is not formed may occur. is there. Moreover, the reaction between Fe and zinc phosphate in the steel sheet is inhibited by the oxide, making it difficult to produce phosphophyllite, and sufficient alkali resistance may not be obtained. As a result, the cationic electrodeposition coating cannot be appropriately performed after the chemical conversion treatment, and good corrosion resistance cannot be obtained.
- Patent Documents 1 to 9 various proposals have been made for the purpose of improving chemical conversion properties, corrosion resistance, or both.
- Patent Documents 1 to 9 it is difficult to sufficiently improve the chemical conversion processability, or even if the chemical conversion processability is improved, the corrosion resistance is reduced, and the tensile strength and fatigue strength are reduced accordingly.
- JP 2004-323969 A JP 2009-221586 A JP 2010-47808 A JP 2010-53371 A JP 2012-122086 A JP 2008-121045 A JP 2005-307283 A JP 2010-90441 A JP-A-4-247849
- An object of the present invention is to provide a steel sheet capable of obtaining excellent chemical conversion treatment properties while avoiding deterioration of corrosion resistance and strength.
- the present inventors have intensively studied to solve the above problems. As a result, the following matters were found.
- A The oxide which exists in the surface of the steel plate containing many Si and Mn is a silica and manganese silicate.
- B Manganese silicate can be easily removed with an acid that does not cause pitting corrosion on the steel sheet, but silica cannot be removed with an acid that does not cause pitting corrosion on the steel sheet.
- C Silica remaining after pickling can be broadly classified into dense and porous.
- D Dense silica has chemical conversion properties superior to those of manganese silicate and porous silica.
- E Even if porous silica remains, by performing electrolytic plating of Ni, the porous silica is covered with Ni, and the chemical conversion property is improved.
- the inventor of the present application has come up with the following aspects of the invention as a result of further intensive studies based on such knowledge.
- FIG. 1 is a diagram showing a sample in which the degree of adhesion of zinc phosphate crystals is particularly good.
- FIG. 2 is a diagram showing a sample having a good degree of adhesion of zinc phosphate crystals.
- FIG. 3 is a diagram showing a sample with a poor degree of adhesion of zinc phosphate crystals.
- the chemical composition of the steel plate used for the embodiment of the present invention and the steel used for the manufacture will be described. Although details will be described later, the steel sheet according to the embodiment of the present invention is manufactured through hot rolling of steel, pickling after hot rolling, cold rolling, annealing, pickling after annealing, plating, and the like. Therefore, the chemical composition of the steel sheet and steel takes into account these treatments as well as the characteristics of the steel sheet.
- “%”, which is a unit of the content of each element contained in the steel sheet means “mass%” unless otherwise specified.
- the steel plate according to the present embodiment has C: 0.050% to 0.400%, Si: 0.10% to 2.50%, Mn: 1.20% to 3.50%, P: 0.100%.
- Al 1.200% or less
- N 0.0100% or less
- Cr, Mo, Ni and Cu 0.00% to 1.20% in total
- Nb 0.0100% or less
- Cr, Mo, Ni and Cu 0.00% to 1.20% in total
- Nb 0.0100% or less
- Cr, Mo, Ni and Cu 0.00% to 1.20% in total
- Nb 0.0100% or less
- Cr, Mo, Ni and Cu 0.00% to 1.20% in total
- Nb 0.0100% or less
- Cr, Mo, Ni and Cu 0.00% to 1.20% in total
- Nb 0.0100% or less
- Cr, Mo, Ni and Cu 0.00% to 1.20% in total
- Nb 0.0100% or less
- Cr, Mo, Ni and Cu 0.00% to 1.20% in total
- Nb 0.0100% or less
- Ti and V 0.000% in total ⁇ 0.200%
- B 0.0000% ⁇ 0.0075%
- C 0.050% to 0.400%
- C is an element that forms a hard structure such as martensite, tempered martensite, bainite, and retained austenite and improves the strength of the steel sheet. If the C content is less than 0.050%, the effect of this action cannot be sufficiently obtained. Therefore, the C content is 0.050% or more. In order to obtain higher strength, the C content is preferably 0.075% or more. On the other hand, if the C content exceeds 0.400%, sufficient weldability cannot be obtained. Therefore, the C content is 0.400% or less.
- Si 0.10% to 2.50%
- Si is an element that improves strength while ensuring good workability. If the Si content is less than 0.10%, the effect of this action cannot be sufficiently obtained. Therefore, the Si content is 0.10% or more. In order to obtain higher strength while ensuring good workability, the Si content is preferably 0.45% or more, more preferably 0.86% or more. On the other hand, if the Si content exceeds 2.50%, the toughness decreases, and the workability deteriorates. Therefore, the Si content is 2.50% or less.
- Mn 1.20% to 3.50%
- Si is an element that improves strength while ensuring good workability. If the Mn content is less than 1.20%, the effect of this action cannot be sufficiently obtained. Therefore, the Mn content is 1.20% or more. In order to obtain higher strength while ensuring good processability, the Mn content is preferably 1.50% or more. On the other hand, if the Mn content exceeds 3.50%, sufficient weldability cannot be obtained. Therefore, the Mn content is 3.50% or less.
- P is not an essential element but is contained as an impurity in steel, for example. From the viewpoint of workability, weldability and fatigue properties, the lower the P content, the better. In particular, when the P content exceeds 0.100%, the workability, weldability, and fatigue characteristics are significantly reduced. Therefore, the P content is 0.100% or less.
- Al 1.200% or less
- Al is not an essential element but is contained as an impurity in steel, for example. From the viewpoint of workability, the lower the Al content, the better. Particularly when the Al content exceeds 1.200%, the workability is remarkably reduced. Therefore, the Al content is 1.200% or less.
- N is not an essential element but is contained as an impurity in steel, for example. From the viewpoint of workability, the lower the N content, the better. Particularly when the N content exceeds 0.0100%, the workability is remarkably reduced. Therefore, the N content is 0.0100% or less.
- Cr, Mo, Ni and Cu contribute to further improving the strength of the steel sheet. Therefore, Cr, Mo, Ni or Cu or any combination thereof may be contained. However, if the total content of Cr, Mo, Ni, and Cu exceeds 1.20%, this effect is saturated and the cost is increased. In addition, if the total content of Cr, Mo, Ni and Cu exceeds 1.20%, slab cracking may occur during casting, and the steel sheet may not be manufactured. Therefore, the total content of Cr, Mo, Ni and Cu is 1.20% or less.
- Nb, Ti and V contribute to the further improvement of the strength of the steel sheet. Therefore, Nb, Ti or V or any combination thereof may be contained. However, if the total content of Nb, Ti and V exceeds 0.200%, this effect is saturated and the cost is increased. Further, if the total content of Nb, Ti and V exceeds 0.200%, sufficient weldability may not be obtained. Therefore, the total content of Nb, Ti and V is 0.200% or less.
- B (B: 0.0000% to 0.0075%) B contributes to further improving the strength of the steel sheet. Therefore, B may be contained. However, if the B content exceeds 0.0075%, this effect is saturated and the cost increases. On the other hand, if the B content exceeds 0.0075%, slab cracking may occur during casting, and the steel sheet may not be manufactured. Therefore, the B content is 0.0075% or less.
- Ca, Mg, Ce, Hf, La, Zr, Sb and REM 0.0000% to 0.1000% in total
- Ca, Mg, Ce, Hf, La, Zr, Sb and REM contribute to the improvement of the formability of the steel sheet. Therefore, Ca, Mg, Ce, Hf, La, Zr, Sb, REM, or any combination thereof may be contained. However, if the total content of Ca, Mg, Ce, Hf, La, Zr, Sb, and REM exceeds 0.1000%, this effect is saturated and the cost is increased. If the total content of Ca, Mg, Ce, Hf, La, Zr, Sb, and REM exceeds 0.1000%, slab cracking may occur during casting, and the steel sheet may not be manufactured. Therefore, the total content of Ca, Mg, Ce, Hf, La, Zr, Sb, and REM is 0.1000% or less.
- REM refers to a total of 17 types of elements of Sc, Y and lanthanoid, and the content of REM means the total content of these 17 types of elements.
- Lanthanoids are industrially added, for example, as misch metal.
- the steel sheet according to this embodiment is manufactured through hot rolling of steel, pickling after hot rolling, cold rolling, annealing, pickling after annealing, electrolytic plating of Ni, and the like.
- oxides are generated on the surface of the cold-rolled steel sheet obtained by cold rolling, and oxides are present on the surface of the annealed steel sheet obtained by annealing. This is because Si and Mn are easily oxidized, and thus Si and Mn are selectively oxidized near the surface of the cold-rolled steel sheet.
- the oxides are silica and manganese silicate.
- Manganese silicate is easily dissolved in an acid, so it can be easily removed with an acid that does not cause pitting corrosion, but silica cannot be removed with an acid that does not cause pitting corrosion on a cold-rolled steel sheet. Therefore, when pickling after annealing using such an acid, a part or all of manganese silicate is removed and silica remains.
- Silica present after pickling after annealing can be broadly classified into dense and porous. When Ni is deposited on the annealed steel sheet by electrolytic plating in the presence of dense silica and porous silica, the porous silica is covered with Ni. Ni also adheres to a portion of the annealed steel plate where no silica exists, that is, the surface of the base material. Therefore, silica is present on the surface of the steel sheet according to the present embodiment, and Ni adheres to the surfaces of the silica and the base material.
- Manganese silicate inhibits chemical conversion and is easily dissolved in an acidic atmosphere. Moreover, the barrier property with respect to the corrosion factor of manganese silicate is low. For this reason, when a large amount of manganese silicate is present on the surface of the steel sheet, good chemical conversion treatment properties cannot be obtained, and a chemical conversion treatment layer cannot be appropriately formed, so that good corrosion resistance cannot be obtained.
- Silica can be broadly classified into dense and porous. Dense silica has good chemical conversion treatment properties and excellent barrier properties against corrosion factors. Although the barrier property against the corrosive factor of porous silica is lower than that of dense silica, good chemical conversion property can be obtained by attaching Ni to the porous silica by electrolytic plating.
- High sensitivity reflection Fourier transform infrared spectroscopy according to (reflection absorption spectrometry RAS) method (Fourier transform-infrared spectroscopy: FT -IR) absorption peak appearing in the range of 1200 cm -1 ⁇ 1300 cm -1 in analysis for the presence of silica Show.
- silica and manganese silicate are generated in annealing, and part or all of the manganese silicate is removed by pickling after annealing, but pitting corrosion is generated. Silica remains to suppress.
- silica is present on the surface of the steel sheet, the surface exhibits an absorption peak in the range of wave number of 1200cm -1 ⁇ 1300cm -1.
- the reflectance at the wave number indicating the absorption peak indicates how much silica is present. The lower the reflectance, the higher the infrared absorption factor and the greater the amount of silica present. And if this reflectance is less than 50%, silica exists excessively, porous silica is not fully covered with Ni, and favorable chemical conversion treatment property cannot be obtained. On the other hand, in order to make this reflectance more than 85%, it is necessary to reduce the amount of silica produced during annealing or to increase the amount of silica removed during pickling after annealing.
- the surface of the steel sheet, 1200 cm -1 ⁇ 1300 cm reflectance in the range of wave number -1 85% to 50% by FT-IR analysis by RAS method, preferably the following absorption peaks 85% 60% Shall be shown.
- FT-IR analysis by RAS method may be simply referred to as “FT-IR analysis”.
- Absorption peak appearing in the range of wave number of 1000 cm -1 ⁇ 1100 cm -1 in FT-IR analysis shows the presence of a manganese silicate.
- Manganese silicate lowers the chemical conversion property, so the smaller the better.
- the surface of the steel sheet it is preferred that no absorption peak within a wavenumber of 1000 cm -1 ⁇ 1100 cm -1 in FT-IR analysis. Even if an absorption peak is shown in the range of wave numbers from 1000 cm ⁇ 1 to 1100 cm ⁇ 1 , the amount of manganese silicate is small and acceptable if the reflectance at the wave number showing the absorption peak is 85% or more.
- the reflectance at a wave number showing an absorption peak appearing in the wave number range of 1000 cm ⁇ 1 to 1100 cm ⁇ 1 is less than 85%, manganese silicate is excessively present, and good chemical conversion treatment properties cannot be obtained. Since a chemical conversion treatment layer cannot be formed appropriately, good corrosion resistance cannot be obtained. Therefore, the surface of the steel sheet does not show an absorption peak in the wave number range of 1000 cm ⁇ 1 to 1100 cm ⁇ 1 in the FT-IR analysis, or has a reflectance of 85 in the wave number range of 1000 cm ⁇ 1 to 1100 cm ⁇ 1. % Absorption peak or more.
- Ni adhering to the surface of the steel sheet according to the present embodiment covers the porous silica and improves the chemical conversion treatment. If the adhesion amount of Ni is less than 3 mg / m 2 , sufficient chemical conversion treatment properties cannot be obtained. Therefore, the adhesion amount of Ni is 3 mg / m 2 or more. In order to obtain more excellent chemical conversion property, the amount of Ni deposited is preferably 10 mg / m 2 or more, more preferably 40 mg / m 2 or more. On the other hand, when the adhesion amount of Ni exceeds 100 mg / m 2 , the noble Ni is excessive as compared with Fe which is the main component of the steel sheet, and sufficient corrosion resistance cannot be obtained.
- the adhesion amount of Ni is 100 mg / m 2 or less. In order to obtain better corrosion resistance, the adhesion amount of Ni is preferably 50 mg / m 2 or less. It is not necessary for Ni to cover the entire porous silica, and it is not necessary to cover the entire portion of the base material exposed from the silica.
- the adhesion amount of Ni can be measured using a fluorescent X-ray analyzer.
- the X-ray intensity is measured in advance using a sample with a known amount of adhesion of Ni, a calibration curve indicating the relationship between the amount of adhesion of Ni and the X-ray intensity is created, and using this calibration curve, The adhesion amount of Ni can be specified from the X-ray intensity in the steel plate to be measured.
- Hot rolling, pickling after hot rolling, and cold rolling can be performed under general conditions.
- the annealing after the cold rolling is performed under conditions where silica and manganese silicate are generated on the surface of the cold-rolled steel sheet obtained by cold rolling and internal oxidation is unlikely to occur.
- the reflectance at a wave number illustrating an absorption peak in FT-IR analysis of the surface of the steel sheet according to the embodiment appearing in the range of wave number of 1200cm -1 ⁇ 1300cm -1 Can be controlled.
- the amount of silica produced by annealing can be controlled, for example, by adjusting the annealing temperature and atmosphere. The higher the annealing temperature, the more silica is produced.
- the annealing atmosphere is preferably controlled by adjusting the oxygen potential in an N 2 atmosphere containing oxygen atoms (O).
- the method for adjusting the amount of silica and the reflectance is not particularly limited.
- the desired amount of silica is produced condition, that is, the reflectance at a wave number illustrating an absorption peak appearing in the range of wave number of 1200 cm -1 ⁇ 1300 cm -1 in FT-IR analysis 50% It is preferable to investigate in advance a condition of 85% or less, preferably 60% or more and 85% or less, and adopt this condition.
- the reflectivity tends to be low when the H 2 concentration is 3% and the dew point is less than ⁇ 35 ° C. or more than ⁇ 20 ° C.
- the degree of decarburization can be confirmed based on the thickness of the decarburized layer. For example, when the area fraction of the hard structure at 1/4 of the thickness of the steel sheet is S1, and the area fraction of the hard structure at the surface layer portion of the steel sheet is S2, the value of the ratio S2 / S1 is 0.40 or more.
- the maximum depth of a certain part can be regarded as the thickness of the decarburized layer.
- the thickness of the decarburized layer is preferably 3 ⁇ m or less.
- a hard structure here means the structure
- H 2 O ⁇ ⁇ H 2 +1/2 (O 2 ) the higher the O 2 concentration in the annealing furnace, the higher the H 2 O concentration, or the H 2 concentration The lower, the higher the oxygen potential in the annealing furnace.
- the H 2 O concentration may be expressed in terms of water vapor concentration or dew point.
- part or all of the manganese silicate produced by annealing is removed by pickling after annealing.
- the reflectivity at wave number can be controlled.
- the amount of remaining manganese silicate can be controlled, for example, by adjusting the conditions of pickling after annealing. The higher the acid concentration, the higher the acid temperature, and the longer the time the annealed steel sheet is in contact with the acid, the less manganese silicate.
- the surface of the annealed steel sheet is kept wet with hydrochloric acid having a concentration of 3.0 mass% to 6.0 mass% and a temperature of 50 ° C. to 60 ° C. for 3 seconds to 10 seconds.
- the state wetted with hydrochloric acid can be obtained by immersing the annealed steel sheet in hydrochloric acid, and can also be obtained by spraying hydrochloric acid on the annealed steel sheet. If the concentration of hydrochloric acid is less than 3.0% by mass, manganese silicate is difficult to dissolve. Therefore, the concentration of hydrochloric acid is preferably 3.0% by mass or more.
- the concentration of hydrochloric acid exceeds 6.0% by mass, fine pitting corrosion may occur on the surface of the annealed steel sheet. Therefore, the concentration of hydrochloric acid is preferably 6.0% by mass or less. If the temperature of hydrochloric acid is less than 50 ° C., manganese silicate is difficult to dissolve. Therefore, the temperature of hydrochloric acid is preferably 50 ° C. or higher. When the temperature of hydrochloric acid exceeds 60 ° C., fine pitting corrosion may occur on the surface of the annealed steel sheet. Therefore, the temperature of hydrochloric acid is preferably 60 ° C. or lower. If the wet time with hydrochloric acid is less than 3 seconds, manganese silicate is difficult to dissolve.
- this time is preferably 3 seconds or more. If this time exceeds 10 seconds, fine pitting corrosion may occur on the surface of the annealed steel sheet. Therefore, this time is 10 seconds or less.
- the post-anneal pickling is preferably performed under conditions that can remove manganese silicate generated by annealing and prevent pitting corrosion on the annealed steel sheet, and is not limited to the above example. Even if pitting corrosion occurs, the number of pitting corrosion having a depth of 1 ⁇ m or more may be 5 or less in a visual field having an arbitrary cross-sectional width of 100 ⁇ m.
- the acid used for pickling after annealing is not limited to hydrochloric acid.
- the method for adjusting the amount of manganese silicate and the reflectance is not particularly limited.
- the type of acid including, pitting hardly occurs in annealed steel sheet, the condition where the amount of manganese silicate is within the desired range, 1000cm -1 ⁇ 1100cm -1 in clogging the FT-IR analysis Even if an absorption peak does not appear or appears within the range of the wave number, it is preferable to investigate in advance a condition that the reflectance at the wave number showing the absorption peak is 85% or more and adopt this condition.
- Ni is adhered to the surface of the annealed steel sheet by electrolytic plating.
- porous silica is covered with Ni.
- a general treatment liquid such as a nickel sulfate aqueous solution, a nickel chloride aqueous solution, or a nickel carbonate aqueous solution can be used.
- the adhesion amount of Ni can be adjusted, for example, by changing the concentration of the treatment liquid and the current density at the time of electrolytic plating. As described above, Ni does not need to cover the entire porous silica, and it is not necessary to cover the entire portion of the base material exposed from the silica.
- the steel sheet according to the embodiment of the present invention can be manufactured.
- the use of the steel sheet according to the embodiment of the present invention is not particularly limited.
- it is preferably used after being formed by press working or the like and then subjected to chemical conversion treatment such as zinc phosphate treatment.
- chemical conversion treatment such as zinc phosphate treatment.
- the electrodeposition coating is applied on the chemical conversion treatment layer formed by chemical conversion treatment.
- the cold-rolled steel sheet was annealed by a continuous annealing apparatus under the condition that the maximum temperature reached 820 ° C. to obtain an annealed steel sheet.
- the gas atmosphere in the annealing furnace was an N 2 atmosphere containing H 2 and water vapor (H 2 O).
- Table 2 shows the H 2 concentration during annealing.
- the amount of water vapor was controlled by the dew point in the furnace shown in Table 2.
- the annealed steel sheet was pickled after annealing.
- three conditions shown in Table 2 were adopted. Under one condition (weak pickling), hydrochloric acid having a concentration of 5% by mass and a temperature of 60 ° C. was sprayed on the annealed steel sheet for 6 seconds, and then washed with water. In another one condition (first strong pickling), hydrochloric acid having a concentration of 10% by mass and a temperature of 90 ° C. was sprayed on the annealed steel sheet for 20 seconds, and then washed with water. In another condition (second strong pickling), the annealed steel sheet was immersed in hydrochloric acid having a concentration of 2 mass% and a temperature of 70 ° C. for 2 seconds, and then washed with water.
- Ni was adhered to the surface of the annealed steel sheet by electrolytic plating.
- an aqueous nickel sulfate solution adjusted to have a Ni concentration of 2 g / L was used for the plating bath.
- the bath temperature is 40 ° C.
- the amount of deposited Ni was adjusted by changing the voltage.
- the amount of adhered Ni was measured using a fluorescent X-ray analyzer. Table 2 shows the adhesion amount of Ni.
- the reflectance at a wave number indicating an absorption peak in the range of wave number of 1200cm -1 ⁇ 1300cm -1 reflects the amount of silica, absorption in the range of wave number of 1000cm -1 ⁇ 1100cm -1
- the reflectance at the wave number showing the peak reflects the amount of manganese silicate.
- the underline in Table 2 indicates that the numerical value is out of the scope of the present invention.
- the thickness of the decarburized layer of each steel plate was investigated.
- the area fraction S1 of the hard structure at 1/4 of the thickness of the steel sheet and the area fraction S2 of the hard structure at the surface layer portion were measured, and these ratios S2 / S1 were defined as the thickness of the decarburized layer.
- a cross section of the plate thickness parallel to the rolling direction of the steel sheet is used as an observation surface, and the observation surface is polished and nital etched to obtain a field emission scanning electron microscope (FE-). SEM) was observed at a magnification of 500 to 3000 times.
- FE- field emission scanning electron microscope
- the tensile strength, chemical conversion property, and post-coating corrosion resistance of each steel plate were also evaluated.
- a 70 mm ⁇ 150 mm test piece was cut out from the steel sheet, and the test piece was degreased and subjected to chemical conversion treatment.
- the sample was sprayed with an aqueous solution of a degreasing agent having a concentration of 18 g / L at 40 ° C. for 120 seconds and washed with water.
- a degreasing agent a fine cleaner E2083 manufactured by Nippon Parkerizing Co., Ltd. was used.
- the test specimen is immersed in an aqueous solution of a surface treatment agent having a concentration of 0.5 g / L for 60 seconds at room temperature, immersed in a zinc phosphate treatment agent for 120 seconds, washed with water, and dried to form a chemical conversion treatment film. Formed.
- a surface treatment agent Preparen XG manufactured by Nippon Parkerizing Co., Ltd. was used, and as the zinc phosphate treatment agent, Palbond L3065 manufactured by Nippon Parkerizing Co., Ltd. was used.
- the upper part, the central part, and the lower part of the test piece were observed at a magnification of 1000 times using a scanning electron microscope (SEM) to determine the degree of adhesion of zinc phosphate crystals. Observed. Then, the case where the ratio of the region where the zinc phosphate film was not formed was evaluated as “ ⁇ ” when the ratio was less than 5 area%, “ ⁇ ” when the ratio was 5 area% or more and less than 20 area%, and “X” when the ratio was 20 area% or more. The results are shown in Table 3.
- the SEM photograph of the sample evaluated as ⁇ is shown in FIG. 1
- the SEM photograph of the sample evaluated as ⁇ is shown in FIG. 2
- the SEM photograph of the sample evaluated as ⁇ is shown in FIG. 3.
- the adhesion amount of the chemical conversion film using fluorescent X-rays was also measured.
- a calibration curve prepared in advance using a steel plate with a known amount of zinc phosphate conversion coating was used. The lower the amount of the chemical conversion coating, the lower the chemical conversion processability, and the better the chemical conversion processability if it is an adhesion amount of 2 g / m 2 or more.
- a chemical conversion treatment film was formed on the steel sheet in the same manner as the evaluation of the chemical conversion treatment property, and an electrodeposition paint was applied thereon.
- the electrodeposition paint Nihon Paint Co. Powernics was used.
- a voltage was applied while the test piece was immersed in an electrodeposition paint having a temperature of 30 ° C., and the energization time was adjusted so that the thickness of the coating film was 20 ⁇ m in terms of dry film thickness at a voltage of 150V.
- the energization time was about 3 minutes.
- the film thickness was measured using an electromagnetic film thickness meter.
- Test numbers 1, 3, 6-8, 10-14, 16-18, 21, 23, 27-29, 32, 34, 38-40, 43-45 and 49-51 are within the scope of the present invention. Therefore, excellent chemical conversion property and corrosion resistance after coating were obtained.
- the present invention can be used, for example, in industries related to steel sheets suitable for automobile bodies and parts.
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Abstract
Description
(a) Si及びMnを多く含む鋼板の表面に存在する酸化物はシリカ及びマンガンシリケートである。
(b) マンガンシリケートは鋼板に孔食が発生しない程度の酸で容易に除去できるが、シリカは鋼板に孔食が発生しない程度の酸では除去できない。
(c) 酸洗後に残存するシリカは緻密なものとポーラスなものとに大別できる。
(d) 緻密なシリカはマンガンシリケート及びポーラスなシリカよりも優れた化成処理性を有する。
(e) ポーラスなシリカが残存していても、Niの電解めっきを行うことでポーラスなシリカがNiで覆われて化成処理性が向上する。
質量%で、
C:0.050%~0.400%、
Si:0.10%~2.50%、
Mn:1.20%~3.50%、
P:0.100%以下、
Al:1.200%以下、
N:0.0100%以下、
Cr、Mo、Ni及びCu:合計で0.00%~1.20%、
Nb、Ti及びV:合計で0.000%~0.200%、
B:0.0000%~0.0075%、
Ca、Mg、Ce、Hf、La、Zr、Sb及びREM:合計で0.0000%~0.1000%、及び
残部:Fe及び不純物、
で表される化学組成を有し、
表面が、
高感度反射法によるフーリエ変換型赤外分光分析で1200cm-1~1300cm-1の波数の範囲内に反射率が50%以上85%以下の吸収ピークを示し、かつ、
1000cm-1~1100cm-1の波数の範囲内に吸収ピークを示さないか、又は1000cm-1~1100cm-1の波数の範囲内に反射率が85%以上の吸収ピークを示し、
前記表面に3mg/m2~100mg/m2のNiが付着していることを特徴とする鋼板。
前記表面が、高感度反射法によるフーリエ変換型赤外分光分析で1200cm-1~1300cm-1の波数の範囲内に反射率が60%以上85%以下の吸収ピークを示すことを特徴とする(1)に記載の鋼板。
Cは、マルテンサイト、焼戻マルテンサイト、ベイナイト及び残留オーステナイト等の硬質組織を形成し、鋼板の強度を向上させる元素である。C含有量が0.050%未満では、この作用による効果が十分に得られない。従って、C含有量は0.050%以上である。より高い強度を得るために、C含有量は好ましくは0.075%以上である。一方、C含有量が0.400%超では、十分な溶接性が得られない。従って、C含有量は0.400%以下である。
Siは、良好な加工性を確保しながら強度を向上させる元素である。Si含有量が0.10%未満では、この作用による効果が十分に得られない。従って、Si含有量は0.10%以上である。良好な加工性を確保しながらより高い強度を得るために、Si含有量は好ましくは0.45%以上であり、より好ましくは0.86%以上である。一方、Si含有量が2.50%超では、靱性が低下し、却って加工性が劣化する。従って、Si含有量は2.50%以下である。
Mnは、Siと同様に、良好な加工性を確保しながら強度を向上させる元素である。Mn含有量が1.20%未満では、この作用による効果が十分に得られない。従って、Mn含有量は1.20%以上である。良好な加工性を確保しながらより高い強度を得るために、Mn含有量は好ましくは1.50%以上である。一方、Mn含有量が3.50%超では、十分な溶接性が得らえない。従って、Mn含有量は3.50%以下である。
Pは、必須元素ではなく、例えば鋼中に不純物として含有される。加工性、溶接性及び疲労特性の観点から、P含有量は低ければ低いほどよい。特にP含有量が0.100%超で、加工性、溶接性及び疲労特性の低下が著しい。従って、P含有量は0.100%以下とする。
Alは、必須元素ではなく、例えば鋼中に不純物として含有される。加工性の観点から、Al含有量は低ければ低いほどよい。特にAl含有量が1.200%超で、加工性の低下が著しい。従って、Al含有量は1.200%以下とする。
Nは、必須元素ではなく、例えば鋼中に不純物として含有される。加工性の観点から、N含有量は低ければ低いほどよい。特にN含有量が0.0100%超で、加工性の低下が著しい。従って、N含有量は0.0100%以下とする。
Cr、Mo、Ni及びCuは、鋼板の強度の更なる向上に寄与する。従って、Cr、Mo、Ni若しくはCu又はこれらの任意の組み合わせが含有されていてもよい。但し、Cr、Mo、Ni及びCuの含有量が合計で1.20%超では、この効果が飽和して徒にコストが高くなる。また、Cr、Mo、Ni及びCuの含有量が合計で1.20%超では、鋳造の際に鋳片割れが発生し、鋼板に製造できないことがある。従って、Cr、Mo、Ni及びCuの含有量は合計で1.20%以下である。
Nb、Ti及びVは、鋼板の強度の更なる向上に寄与する。従って、Nb、Ti若しくはV又はこれらの任意の組み合わせが含有されていてもよい。但し、Nb、Ti及びVの含有量が合計で0.200%超では、この効果が飽和して徒にコストが高くなる。また、Nb、Ti及びVの含有量が合計で0.200%超では、十分な溶接性が得られないことがある。従って、Nb、Ti及びVの含有量は合計で0.200%以下である。
Bは、鋼板の強度の更なる向上に寄与する。従って、Bが含有されていてもよい。但し、B含有量が0.0075%超では、この効果が飽和して徒にコストが高くなる。また、B含有量が0.0075%超では、鋳造の際に鋳片割れが発生し、鋼板に製造できないことがある。従って、B含有量は0.0075%以下である。
Ca、Mg、Ce、Hf、La、Zr、Sb及びREMは、鋼板の成形性の向上に寄与する。従って、Ca、Mg、Ce、Hf、La、Zr、Sb若しくはREM又はこれらの任意の組み合わせが含有されていてもよい。但し、Ca、Mg、Ce、Hf、La、Zr、Sb及びREMの含有量が合計で0.1000%超では、この効果が飽和して徒にコストが高くなる。また、Ca、Mg、Ce、Hf、La、Zr、Sb及びREMの含有量が合計で0.1000%超では、鋳造の際に鋳片割れが発生し、鋼板に製造できないことがある。従って、Ca、Mg、Ce、Hf、La、Zr、Sb及びREMの含有量は合計で0.1000%以下である。
Claims (2)
- 質量%で、
C:0.050%~0.400%、
Si:0.10%~2.50%、
Mn:1.20%~3.50%、
P:0.100%以下、
Al:1.200%以下、
N:0.0100%以下、
Cr、Mo、Ni及びCu:合計で0.00%~1.20%、
Nb、Ti及びV:合計で0.000%~0.200%、
B:0.0000%~0.0075%、
Ca、Mg、Ce、Hf、La、Zr、Sb及びREM:合計で0.0000%~0.1000%、及び
残部:Fe及び不純物、
で表される化学組成を有し、
表面が、
高感度反射法によるフーリエ変換型赤外分光分析で1200cm-1~1300cm-1の波数の範囲内に反射率が50%以上85%以下の吸収ピークを示し、かつ、
1000cm-1~1100cm-1の波数の範囲内に吸収ピークを示さないか、又は1000cm-1~1100cm-1の波数の範囲内に反射率が85%以上の吸収ピークを示し、
前記表面に3mg/m2~100mg/m2のNiが付着していることを特徴とする鋼板。 - 前記表面が、高感度反射法によるフーリエ変換型赤外分光分析で1200cm-1~1300cm-1の波数の範囲内に反射率が60%以上85%以下の吸収ピークを示すことを特徴とする請求項1に記載の鋼板。
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US15/757,264 US11180835B2 (en) | 2015-09-25 | 2015-09-25 | Steel sheet |
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PCT/JP2015/077148 WO2017051477A1 (ja) | 2015-09-25 | 2015-09-25 | 鋼板 |
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KR1020187007567A KR102062720B1 (ko) | 2015-09-25 | 2015-09-25 | 강판 |
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- 2015-09-25 CN CN201580083195.3A patent/CN108026617B/zh active Active
- 2015-09-25 JP JP2017541212A patent/JP6528851B2/ja active Active
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- 2015-09-25 US US15/757,264 patent/US11180835B2/en active Active
- 2015-09-25 WO PCT/JP2015/077148 patent/WO2017051477A1/ja active Application Filing
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KR102062720B1 (ko) | 2020-01-06 |
JP6528851B2 (ja) | 2019-06-12 |
CN108026617B (zh) | 2020-03-24 |
JPWO2017051477A1 (ja) | 2018-07-26 |
US20180274069A1 (en) | 2018-09-27 |
CN108026617A (zh) | 2018-05-11 |
EP3354761A4 (en) | 2019-03-20 |
MX2018003405A (es) | 2018-06-06 |
US11180835B2 (en) | 2021-11-23 |
KR20180041210A (ko) | 2018-04-23 |
EP3354761A1 (en) | 2018-08-01 |
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